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1. P 01 Maximum Frequency Speed Limit Minimum P1 02 Maximum 500 0 Units Hz Rpm Default 50 0 60 0 Maximum output frequency or motor speed limit Hz or rpm If P1 10 gt 0 the value entered displayed is in Rpm P 02 Minimum Frequency Speed Limit Minimum 0 0 Maximum P1 01 Units Hz Rpm Default 0 0 Minimum speed limit Hz or rpm If P1 10 gt 0 the value entered displayed is in Rom P 03 Acceleration Ramp Time Minimum 0 00 Maximum 600 0 Units Seconds Default 5 0 Acceleration ramp time from 0 0 to base frequency P 09 in seconds P 04 Deceleration Ramp Time Minimum 0 00 Maximum 600 0 Units Seconds Default 5 0 Deceleration ramp time from base frequency P 09 to standstill in seconds When set to 0 00 the value of P 24 is used P 05 Stopping Mode Minimum 0 Maximum 2 Units Default 0 0 Ramp To Stop When the enable signal is removed the drive will ramp to stop with the rate controlled by P 04 If the mains supply is lost the drive will try to continue running by reducing the speed of the load and using the load as a generator 1 Coast to Stop When the enable signal is removed or if the mains supply is lost the motor will coast freewheel to stop 2 Ramp To Stop When the enable signal is removed the drive will ramp to stop with the rate controlled by P 04 If the mains supply is lost The drive will ramp to stop using the P 24 decel ramp with dynamic bra
2. Changing Parameters To change a parameter value press and hold the lt gt key for 1s whilst the drive displays 5EGF The display changes to F B indicating parameter 01 Press and release the lt gt key to display the value of this parameter Change to the required value using the and V keys Press and release the lt gt key once more to store the change Press and hold the lt _ gt key for 1s to return to real time mode The display shows SEGP if the drive is stopped or the real time information e g speed if the drive is running Reset Factory Default Settings To reset factory default parameters press A V and for gt 2s The display shows P dEF Press the button to acknowledge and reset the drive 6 2 Terminal Control When delivered the Optidrive is in the factory default state meaning that it is set to operate in terminal control mode and all parameters P xx have the default values as indicated in section 7 Parameters 1 Connect motor to drive checking star delta connection for the voltage rating Enter motor data from motor nameplate P 07 motor rated voltage P 08 motor rated current P 09 motor rated frequency Connect a control switch between the control terminals 1 and 2 ensuring that the contact is open drive disabled 2 3 4 Connect a potentiometer 1kO min to 10 kO max between terminals 5 and 7 and the wiper to terminal 6 5 With the potentiometer set to zero switch on the s
3. Reducing the voltage at a particular frequency reduces the current in the motor and hence the torque and power hence this function can be used in fan and pump applications where a variable torque output is desired by setting the parameters as follows P 27 P 09 2 P 28 P 07 4 This function can also be useful if motor instability is experienced at certain frequencies if this is the case increase or decrease the voltage P 28 at the speed of instability P 29 For applications requiring energy saving typically HVAC and pumping the energy optimiser P 06 parameter can be enabled This automatically reduces the applied motor voltage on light load 7 4 P 00 Read Only Status Parameters Description Display range Explanation POO O 1st Analog input value O 100 100 max input voltage Po0 02 2nd Analog input value 0 100 100 max input voltage POO 03 Speed reference input P1 01 P1 01 Displayed in Hz if P 10 0 otherwise displayed in RPM Poo 04 Digital input status Binary value Drive digital input status POO 05 Reserved 0 Reserved PB70 06 Reserved 0 Reserved POO 07 Applied motor voltage 0 600V AC Value of RMS voltage applied to motor Po0 08 DC bus voltage 0 1000V dc Internal DC bus voltage Poo 08 Internal Heatsink temperature 20 100 C Temperature of heatsink in Ve POD 10 Hours run meter 0 to 99 999 hours Not aff
4. gt Je I o mim ojoj m Relay Output Control Connections Internal Forward Off Reverse Switch K Internal Speed Control Pot 8 Analog Output 0 10 Volts 9 0 Volt 10 Relay Output 11 Drive Healthy Closed 10 5 2 Non Switched Units Power Connections Incoming Power Supply Isolator Disconnect MCB or Fuse Optional Input Choke Optional Input Filter Optional Brake Resistor Shielded Motor Cable o mim o oj oml Relay Output Control Connections 24 Volt 100mA User Output Nje Digital Input 1 Drive Run Stop 3 Digital Input 2 Forward Reverse 4 Digital Input 3 Analog Preset Speed 5 10 Volt Output 6 Analog Input 1 0 10 Volt 7 0 Volt 8 Analog Output 0 10 Volts 9 0 Volt 10 Relay Output 11 Drive Healthy Closed 11 11 1 Trouble Shooting Fault Code Messages Fault Code P gEF D 1 E ErP Di b OL br PS ErP D Uo IE U Uo IE D t U E Eh F E E Er P 5C ErP P LO055 SPI n F dRER F 4 20 F 5L FLE FRULES Description Corrective Action Factory Default parameters have been loaded Press STOP key drive is ready to configure for particular application Over current on drive output Excess load on the motor Over temperature on the drive
5. 98 179 0 7 05 161 0 6 34 148 5 5 85 4 0 0 16 8 0 0 31 2 257 0 10 12 220 0 8 67 200 0 7 87 28 5 1 12 186 5 7 34 188 0 7 40 176 0 6 93 4 2 0 17 8 5 0 33 3 310 0 12 20 276 5 10 89 251 5 9 90 33 4 1 31 228 7 9 00 210 5 8 29 197 5 7 78 4 2 0 17 8 5 0 33 The size 3 product has 4 symmetrical mounting points benz Control Terminal Torque Settings of 0 5 Nm 4 5 Ib in Power Terminal Torque Settings of 1 Nm 9 Ib in 10 2 Guidelines for Mounting Enclosed Units e Before mounting the drive ensure that the chosen location meets the environmental Dem condition requirements for the drive shown in section 9 1 The drive must be mounted vertically on a suitable flat surface The minimum mounting clearances as shown in the table below must be observed The mounting site and chosen mountings should be sufficient to support the weight of the drives The Enclosed Optidrives can be installed side by side with their heatsink flanges touching This gives adequate ventilation space between drives If the Optidrive is to be installed above another drive or any other heat producing device the minimum vertical spacing X is 150mm 5 9 inches above and below 10 3 Gland Plate and Lock Off The use of a suitable gland system is required to maintain the appropriate IP Nema rating Cable entry holes will need to be drilled to suit this system Some guidelines sizes are defined below Please take care when drilling to avoid leaving any particles wi
6. Signal the Optidrive will trip and show the fault code 4 2OF if the signal level falls below 3mA r 20 4 20 to 4mA Signal the Optidrive will ramp to stop if the signal level falls below 3mA P 17 Maximum Effective Switching Frequency Minimum 4 Maximum 32 Units kHz Default 8 16 Sets maximum effective switching frequency of the drive If rEd is displayed the switching frequency has been reduced to the level in POO 14 due to excessive drive heatsink temperature P 18 Output Relay Function Select Minimum 0 Maximum 7 Units Default 1 Selects the function assigned to the relay output The relay has two output terminals Logic 1 indicates the relay is active and therefore terminals 10 and 11 will be linked together 0 Drive Enabled Running Logic 1 when the motor is enabled 1 Drive Healthy Logic 1 when power is applied to the drive and no fault exists 2 At Target Frequency Speed Logic 1 when the output frequency matches the setpoint frequency 3 Drive Tripped Logic 1 when the drive is in a fault condition 4 Output Frequency gt Limit Logic 1 when the output frequency exceeds the adjustable limit set in P 19 5 Output Current gt Limit Logic 1 when the motor current exceeds the adjustable limit set in P 19 6 Output Frequency Limit Logic 1 when the output frequency is below the adjustable limit set in P 19 7 Output Current Limit Logic 1 when the motor current is below the adjustable limit set in P 19 P 19 Relay Threshold
7. and BR when required The brake resistor circuit should be protected by a suitable thermal protection circuit Further information can be found in the Advanced User Guide The DC DC and BR connections are blanked off by plastic tabs when sent from the factory The plastic tabs can be removed if when required Size 1 Connections L1 L L2 N L3 U v w J J Size 2 amp 3 Connections DC L1 L L2 N L3 DC BR U V w f j 4 5 Motor Terminal Box Connections Most general purpose motors are wound for operation on dual voltage supplies This is indicated on the nameplate of the motor This operational voltage is normally selected when installing the motor by selecting either STAR or DELTA connection STAR always gives the higher of the two voltage ratings Typical ratings are A A 400V 230V 690V 400V STAR DELTA O O ont 5 Control Wiring 5 1 Control Terminal Connections Default Connections Control Signal Description Terminal 1 24V User Output 24V 100mA 1 2 Digital Input 1 Positive logic 2 Logic 1 input voltage range 8V 30V DC 3 Digital Input 2 Logic 0 input voltage range OV 4V DC 3 4 Digital Input 3 Digital 8 to 30V 4 Analog Input 2 Analog 0 to 10V 0 to 20mA or 4 to 20mA 5 10V User Output 10V 10mA 1kQ minimum 6 6 Analog Inpu
8. cannot assume responsibility for the compliance or the non compliance to any code national local or otherwise for the proper installation of this drive or associated equipment A hazard of personal injury and or equipment damage exists if codes are ignored during installation This Optidrive contains high voltage capacitors that take time to discharge after removal of the main supply Before working on the drive ensure isolation of the main supply from line inputs Wait ten 10 minutes for the capacitors to discharge to safe voltage levels Failure to observe this precaution could result in severe bodily injury or loss of life Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should install adjust operate or service this equipment Read and understand this manual and other applicable manuals in their entirety before proceeding Failure to observe this precaution could result in severe bodily injury or loss of life gt gt gt Grounding Guidelines The ground terminal of each Optidrive should be individually connected DIRECTLY to the site ground bus bar through the filter if installed Optidrive ground connections should not loop from one drive to another or to or from any other equipment Ground loop impedance must confirm to local industrial safety regulations To meet UL regulations UL approved ring crimp terminals should be used for all ground wiring
9. heatsink Motor at constant speed investigate overload or malfunction Motor starting load stalled or jammed Check for star delta motor wiring error Motor accelerating decelerating The accel decel time too short requiring too much power If P 03 or P 04 cannot be increased a bigger drive is required Cable fault between drive and motor Drive has tripped on overload after delivering gt 100 of value in P 08 for a period of time Check to see when the decimal points are flashing drive in overload and either increase acceleration ramp P 03 or decrease motor load Check cable length is within drive specification Check the load mechanically to ensure it is free and no jams blockages or other mechanical faults exist Brake channel over current Over current in the brake resistor circuit Check the cabling to the brake resistor Check the brake resistor value Ensure minimum resistance values form the rating tables are observed Brake resistor overload Brake resistor overload Increase deceleration time reduce load inertia or add further brake resistors in parallel Ensure minimum resistance values form the rating tables are observed Internal power stage fault Check wiring to motor look for ph ph or ph Earth short circuit Check drive ambient temp additional space or cooling needed Check drive is not forced into overload Over voltage on DC bus Supply problem or increase decel ramp time P 04
10. secs Length Value Amps Amps mm Amps Amps mm m Qo 0 75 1 1 2 9 6 1 5 2 2 3 3 1 5 25 1 5 2 1 5 4 10 1 5 4 1 6 15 1 5 25 1 5 2 2 5 4 10 1 5 4 1 6 15 1 5 50 100 2 2 3 2 7 6 10 2 5 5 8 8 7 1 5 50 100 4 5 2 12 4 16 15 2 5 9 5 14 25 1 5 50 100 5 5 7 5 3 16 1 20 2 5 14 21 2 5 100 47 7 5 10 3 20 7 25 4 0 18 27 2 5 100 47 11 15 3 27 1 35 6 0 24 32 6 0 100 47 9 3 Maximum Supply Rating for UL Compliance Drive rating Maximum supply voltage Maximum supply short circuit current 115V ratings 0 5 HP to 1 5HP 120V rms AC 5kA rms AC 230V ratings 0 37kW 0 5HP to 3 7kW 5HP 240V rms AC 5kA rms AC 400 460V ratings 0 75kW 1HP to 7 5kW 10HP 480V rms AC 5kA rms AC All the drives in the above table are suitable for use on a circuit capable of delivering not more than the above specified maximum short circuit Amperes symmetrical with the specified maximum supply voltage 10 Additional Information IP66 Enclosed Units 10 1 Mechanical Dimensions IP66 Nema 4X Enclosed Units ON A pq D A B E o Y Y F G gt Drive A B D E F G Size mm in mm in mm in mm in mm in mm in mm in mm in mm in 1 232 0 9 13 207 0 8 15 189 0 7 44 25 0 0
11. 99 Unique drive serial number 00 000 99 999 e g 540102 32 005 Drive identifier Drive rating drive type POO eU Driyerating e g 0 37 E Parameter group zero access and navigation When P 14 P 37 all P 00 parameters are visible Default value is 101 When the user scrolls to P 00 pressing lt _ gt will display PUU XX where XX represents the secondary number within P 00 i e 1 to 20 The User can then scroll to the required P 00 parameter Pressing amp once more will then display the value of that particular group zero parameter For those parameters which have multiple values e g software ID pressing the and V keys will display the different values within that parameter Pressing lt _ gt returns to the next level up If C gt is then pressed again without pressing or V the display changes to the next level up main parameter level i e P 00 If or value is pressed whilst on the lower level e g POO 05 to change the P 00 index pressing NAVIGATE quickly displays that parameter 8 Analog and Digital Input Configurations 8 1 Terminal Mode P 12 0 Typical Applications P 15 Digital input 1 T2 Digital input 2 T3 Digital input 3 T4 Analog input T6 Comments Open Stop disable Open Forward run Open Analog speed ref Anal t 1 ref B Closed
12. DE 2 14020 3HA1 ODE 2 14020 3H01 2 4 1 1 ODE 2 24150 3KA4 ODE 2 24150 3KO4 1 5 ODE 2 24020 3HA4 ODE 2 24020 3H04 2 4 1 2 ODE 2 24220 3KA4 ODE 2 24220 3KO4 2 2 ODE 2 24030 3HA4 ODE 2 24030 3H04 3 5 8 2 ODE 2 24400 3KA4 ODE 2 24400 3KO4 4 ODE 2 24050 3HA4 ODE 2 24050 3H04 5 9 5 2 ODE 2 34055 3KA4 ODE 2 34055 3KO4 5 5 ODE 2 34075 3HA4 ODE 2 34075 3H04 7 5 14 3 ODE 2 34075 3KA4 ODE 2 34075 3KO4 7 5 ODE 2 34100 3HA4 ODE 2 34100 3H04 10 18 3 ODE 2 34110 3KA42 ODE 2 34110 3K042 11 ODE 2 34150 3HA42 ODE 2 34150 3H042 15 24 3 Note Replace the on the end of the part number with the relevant IP code designation shown in figure 1 11kW 15HP drives are available in IP20 enclosures only 3 Mechanical Installation 3 1 General Carefully Unpack the Optidrive and check for any signs of damage Notify the shipper immediately if any exist Check the drive rating label to ensure it is of the correct type and power requirements for the application Store the Optidrive in its box until required Storage should be clean and dry and within the temperature range 40 C to 60 C The Optidrive should be mounted in a vertical position only on a flat flame resistant vibration free mounting using the integral holes The Optidrive must be installed in a pollution degree 1 or 2 environment only Do not mount flammable material close to the Optidrive Ensure that the minimum cooling air gaps as detailed in sections 3 3 and 10 2 are left
13. DRIVES www invertek co uk INVERTEK User Guide OPTIDRIVE E Easy to Use Economy Drive AC Variable Speed Drive 0 37 11kW 0 5 15HP IP20 Open IP55 amp IP66 Enclosed Units Installation and Operating Instructions Declaration of Conformity Invertek Drives Ltd hereby states that the Optidrive ODE 2 product range conforms to the relevant safety provisions of the Low Voltage Directive 2006 95 EC and the EMC Directive 2004 108 EC and has been designed and manufactured in accordance with the following harmonised European standards EN 61800 5 1 2003 Adjustable speed electrical power drive systems Safety requirements Electrical thermal and energy EN 61800 3 2 Ed 2004 Adjustable speed electrical power drive systems EMC requirements and specific test methods EN 55011 2007 Limits and Methods of measurement of radio disturbance characteristics of industrial scientific and medical ISM radio frequency equipment EMC EN60529 1992 Specifications for degrees of protection provided by enclosures Electromagnetic Compatibility All Optidrives are designed with high standards of EMC in mind All versions suitable for operation on Single Phase 230 volt and Three Phase 400 volt supplies and intended for use within the European Union are fitted with an internal EMC filter This EMC filter is designed to reduce the conducted emissions back into the supply via the power cables for compliance with harmo
14. Level Minimum P 02 Maximum 200 0 Units 96 Default 100 0 Adjustable threshold level used in conjunction with settings 4 to 7 of P 18 P 20 Preset Frequency Speed 1 Minimum P 02 Maximum P 011 Units Hz Rpm Default 0 0 P 21 Preset Frequency Speed 2 Minimum P 02 Maximum P 011 Units Hz Rpm Default 0 0 P 22 Preset Frequency Speed 3 Minimum P 02 Maximum P 011 Units Hz Rpm Default 0 0 P 23 Preset Frequency Speed 4 Minimum P 02 Maximum P 011 Units Hz Rpm Default 0 0 Preset Speeds Frequencies selected by digital inputs depending on the setting of P 15 If P 10 0 the values are entered as Hz If P 10 gt 0 the values are entered as Rpm P 24 2nd decel Ramp Time Fast Stop Minimum 0 00 Maximum 25 0 Units S Default 0 00 This parameter allows an alternative deceleration ramp down time to be programmed into the Optidrive which can be selected by digital inputs dependent on the setting of P 15 or selected Automatically in the case of a mains power loss if P 05 2 When set to 0 00 the drive will coast to stop P 25 Analog Output Function Select Minimum 0 Maximum 9 Units Default 8 Digital Outp ode Log AV D 0 Drive Enabled Running Logic 1 when the Optidrive is enabled Running 1 Drive Healthy Logic 1 When no Fault condition exists on the drive 2 At Target Frequency Speed Logic 1 when the output frequency matches the setpoint frequency 3 Drive Tripped Logic 1 when the drive is in a fault condition 4 Output Frequency gt Limit Log
15. Open NO Normally Closed NC Open External Trip PI Feedback Analog input Normally Open NO Momentary close to run Momentary open to stop Closed Run Momentary close to run Y Analog Input 1 can provide 8 Open Stop idiseble Open Command ruin PI feedback analog input Analog input 1 an adjustable PI setpoint by Closed Run enable setting P 44 1 Example Wiring PI Mode P 12 5 P 15 0 PI Mode P 12 5 P 15 1 PI Mode P 12 5 P 15 3 24 Volt 24 Volt 24 Volt 1 0 A O Run Enable o oA Run Enable o lt Run Enable Lo gt 13 PI Preset Speed 1 Lo gt 13 PI Local Hand o 13 PI Preset Speed 1 A PI Feedback 4 PI Feedback oo External Trip H 5 10 Volt Volts 4 Volts Current C Current C Volts P 47 3 6 P 47 6 Local Hand Ref ICurrent 6 PI Feedback P 16 L__1 7 0 Volt HT 0 Volt O 0 Volt Remote closed loop PI feedback control with Local Preset speed 1 Remote closed loop PI feedback control with Local Analog speed input Remote closed loop PI feedback control with Local Preset speed 1 and motor thermistor trip NOTE By default the PI reference is set for a digital reference level set in P 45 When using an Analog reference set P 44 1 analog and connect ref
16. P 12 0 P 15 2 24 Volt 24 Volt 0 I e O Run Enable lt O For Rev Lo gt 4 Analog Preset 10 Volts kK Reference T Ls gt 1 1 on A D 0 Volts Run Enable Analog Preset Preset1 Preset2 10 Volts Reference 0 Volts i 24 Volt Run Enable Preset Speeds 1 4 Select Preset Max Analog speed input with 1 preset speed and fwd rev switch j Analog speed input with 2 preset speeds L 4 preset speeds and max speed select switch Effectively giving 5 preset speeds Terminal Mode P 12 0 P 15 3 Terminal Mode P 12 0 P 15 4 Terminal Mode P 12 0 P 15 11 24 Volt m 0 24 volt 0 24 Volt Run Enable O Run Enable o2 Run Forward i Local Remote Analog Preset 1 o t 3 Hand Auto oloa Stop amiamo External Trip Remote Auto diia Run Reverse Reference edi 10 Volts Volts 10 Volts f 5 10 Volts e NN Local Hand Fast St P 47 as Sop Reference Referenc P 24 N7 Reference 0 Volts 0 Volts 7 0 Volts Analog speed input with 1 preset speed and Local or remote analog speeds
17. Push button fwd rev stop with fast stop motor thermistor trip 2 analog inputs using 2 deceleration ramp 8 2 Keypad Mode P 12 1 or 2 P 15 Digital input 1 T2 Digital input 2 T3 Digital input 3 T4 Analog input T6 Comments an Open Stop disable Closed remote UP push Closed remote DOWN Open Forward 8 12 Closed Run enable button push button 24V Reverse 2 Open Stop disable Closed remote UP push Closed remote DOWN Open Keypad speed ref Closed Run enable button push button 24V Preset speed 1 1 Open Stop disable Closed remote UP push External trip input Closed remote DOWN connect Sternal thermistor 3 type PT100 or similar to Closed Run enable button Open Trip Closed Run push button E digital input 3 Open Stop disable Closed remote UP push Open Keypad speed ref 4 Anal t1 Closed Run enable button Closed Analog input 1 Nee INDY G t ext Ith ist 6 Open Stop disable Open Forward run External trip input Open Keypad speed ref ZA D ETES 9t Closed Run enable Closed Reverse run Open Trip Closed Run 24V Preset speed 1 YP z digital input 3 Closing digital inputs 1 and 2 7 Open Forward Stop Open Reverse Stop External trip input Open Keypad speed ref RM HUE s Closed Forward Run Closed Reverse Run Open Trip Closed Run 24V Preset speed 1 hn P 24 Example Wiring Keypad Mode P 12 1 or 2 P 15 0 0 24 Volt Lo gt 12 Run Enab
18. Run enable Closed Reverse run Closed Preset speed 1 Tee putos eee ne Open Stop disable Open Analog speed ref Open Preset speed 1 1 Closed Run enable Closed Preset speed 1 2 Closed Preset speed 2 Analog input I reference Digital Input 2 Digital Input 3 Preset Speed Open Open Preset Speed 1 4 Preset speeds selectable Open Stop disable Open Preset speeds 1 4 Analog input used as digital 2 Closed Run enable Closed Open Preset Speed 2 Closed Max Speed P 01 o status 8V Vin Open Closed Preset Speed 3 Closed Closed Preset Speed 4 B Open Stop disable Open Analog speed ref External trip input Connect external thermistor 3 Open Trip Analog input 1 reference type PT100 or similar to Closed Run enable Closed Preset speed 1 RNE Closed Run digital input 3 Open Stop disable Open Analog input 1 F Switches between analog z Closed Run enable Closed Analog input 2 Analog input2 reference Analog Iput 1 referenc inputs 1 and 2 Open Fwd Stop Open Reverse Stop Open Analog speed ref Closing digital inputs tand 2 5 Analog input 1 reference together carries out a fast Closed Fwd Run Closed Reverse Run Closed Preset speed 1 stop P 24 B oben Stop disable Open Forward External trip input Connect external thermistor 6 Open Trip Analog input 1 reference type PT100 or similar to Closed Run enable Closed Reverse np Closed Run digital input 3 Open Stop disable Open Stop disable External trip
19. Under voltage on DC bus This occurs routinely when power is switched off If it occurs during running check power supply voltage Heatsink over temperature Check drive ambient temp Additional space or cooling required Under temperature Trip occurs when ambient temperature is less than 10 C Temperature must be raised over 10 C in order to start the drive Faulty thermistor on heatsink Refer to your IDL Authorised Distributor External trip on digital Input 3 E trip requested on digital input 3 Normally closed contact has opened for some reason If motor thermistor is connected check if the motor is too hot Comms loss trip Check communication link between drive and external devices Make sure each drive in the network has its unique address Input phase loss trip Drive intended for use with a 3 phase supply has lost one input phase Spin start failed Spin start function failed to detect the motor speed Internal memory fault Parameters not saved defaults reloaded Try again If problem recurs refer to your IDL Authorised Distributor Analog input current out of range Check input current in range defined by P 16 Internal drive Fault Refer to your IDL Authorised Distributor Internal drive Fault Refer to your IDL Authorised Distributor
20. als are tightened to the appropriate torque setting Do not attempt to carry out any repair of the Optidrive In the case of suspected fault or malfunction contact your local Invertek Drives Sales Partner for further assistance 2 General Information and Ratings This chapter contains information about the Optidrive E2 including how to identify the drive 2 1 Identifying the Drive by Model Number Each drive can be identified by its model number as shown in the table below The model number is on the shipping label and the drive nameplate The model number includes the drive and any options ODE 2 1 2 037 1 K B 1142 Product Family IP Rating 2 P20 Generation N IP55 Non Switched S IP55 Switched X IP66 Non Switched Y IP66 Switched Dynamic Brake Transistor 1 Not Fitted 4 Internal Transitor Frame Size Filter Type 0 No Filter A Internal 400V EMC Filter B Internal 230V EMC Filter Input Voltage 1 110 115 Power Type K kW 2 200 240 H HP 4 380 480 Power Rating No Of Input Phases 2 2 Drive Model Numbers 110 115V 10 1 Phase Input 3 Phase 230V Output Voltage Doubler kW Model Number HP Model Number With Filter Without Filter EM With Filter Without Filter
21. below Air should be drawn in below the drive and expelled above the drive In any environments where the conditions require it the enclosure must be designed to protect the Optidrive against ingress of airborne dust corrosive gases or liquids conductive contaminants such as condensation carbon dust and metallic particles and sprays or splashing water from all directions High moisture salt or chemical content environments should use a suitably sealed non vented enclosure The enclosure design and layout should ensure that the adequate ventilation paths and clearances are left to allow air to circulate through the drive heatsink Invertek Drives recommend the following minimum sizes for drives mounted in non ventilated metallic enclosures f Drive X Y Z Recommended X D Size Above amp Either Between airflow t Below Side f mm in mm in mm in CFM ft min ee ofp SL 2 75 2 95 50 1 97 46 1 81 11 3 100 3 94 50 1 97 52 2 05 26 Dimension Z assumes that the drives are mounted side by side with Y Y no clearance l Typical drive heat losses are 3 of operating load conditions CD CIT I1 AASIAS 6481600 Above are guidelines only and the operating ambient temperature of the drive MUST be maintained at all times 4 Power Wiring 4 1 Grounding the Drive This manual is intended as a guide for proper installation Invertek Drives Ltd
22. cedecatecceecsocesoses 4 1 1 Important Safety Information 4 2 General Information and Ratings 5s c200 ccc3cisisevseccccsessssedeosecessdeassoasceeacons essssvenacscsecssssnssscessasedsosasonacedsdsedsassconccsssesoseesssenesses 5 2 1 Identifying the Drive by Model Number 5 2 2 Drive Model Numbers 5 3i Mechanical Installation 5 rie eret tre eee P ERE tonno Eee aeo eeu ee PRENNE e SPESE p au Sa EN sea ea pae ko ie Se E oaa o ies sensos eses nein eese ei veo oe eei rue 6 3 1 General 6 3 2 Mechanical Dimensions and Mounting IP20 Open Units 6 3 3 Guidelines for Enclosure Mounting 6 Be POWER WINE se M 7 4 1 Grounding the Drive 7 4 2 Wiring Precautions 7 4 3 Connection Diagram Open amp Non Switched Units 8 4 4 Drive amp Motor Connections 8 4 5 Motor Terminal Box Connections 8 LEN Du plBVdinnnieeeeEEER E 9 5 1 Control Terminal Connections 9 5 2 RJ45 Data Connection 9 Os e EL PE P N S 9 6 1 Managing the Keypad 9 6 2 Terminal Control 10 6 3 Keypad Control 10 MC P M 11 7 1 Standard Parameters 11 7 2 Extended Parameters 12 7 3 P 00 Read Only Status Parameters 15 8 Analog and Digital Input Configurations ueeuuueeeeeeeeeeeeee eee ee esee esee eese unen nnn n enun asus s nass suas nass assess sss sss s esso shes assesses sess ss sou 16 8 1 Terminal Mode P 12 0 16 8 2 Keypad M
23. clear Ensure that the ambient temperature range does not exceed the permissible limits for the Optidrive given in section 9 1 Provide suitable clean moisture and contaminant free cooling air sufficient to fulfil the cooling requirements of the Optidrive according to sections 3 3 3 2 Mechanical Dimensions and Mounting IP20 Open Units i i E j 4 Q wy Cr o ee i tl ii J l A 8 EPIIT tt C i ngu i li t n i pn 5 ET G E H F Drive Size A B C D E F G H J mm in mm in mm in mm in mm in mm in mm in mm in mm in mm in T 173 6 81 160 6 30 109 4 29 162 6 38 5 0 20 123 4 84 82 3 23 50 1 97 5 5 0 22 10 0 39 2 221 8 70 207 8 15 137 5 39 209 823 5 3 0 21 150 5 91 109 4 29 63 2 48 5 5 0 22 10 0 39 3 261 10 28 246 9 69 247 9 72 6 0 24 175 6 89 131 5 16 80 3 15 5 5 0 22 10 0 39 NOTE Control Terminal Torque Settings of 0 5 Nm 4 5 Ib in Power Terminal Torque Settings of 1 Nm 9 Ib in 3 3 Guidelines for Enclosure Mounting Installation should be in a suitable enclosure according to EN60529 or other relevant local codes or standards Enclosures should be made from a thermally conductive material Where vented enclosures are used there should be venting above the drive and below the drive to ensure good air circulation see the diagram
24. connections The drive Safety Ground must be connected to system ground Ground impedance must conform to the requirements of national and local industrial safety regulations and or electrical codes The integrity of all ground connections should be checked periodically Protective Earth Conductor The Cross sectional area of the PE Conductor must be at least equal to that of the incoming supply conductor Safety Ground This is the safety ground for the drive that is required by code One of these points must be connected to adjacent building steel girder joist a floor ground rod or bus bar Grounding points must comply with national and local industrial safety regulations and or electrical codes Motor Ground The motor ground must be connected to one of the ground terminals on the drive Ground Fault Monitoring As with all inverters a leakage current to earth can exist The Optidrive is designed to produce the minimum possible leakage current whilst complying with worldwide standards The level of current is affected by motor cable length and type the effective switching frequency the earth connections used and the type of RFI filter installed If an ELCB Earth Leakage Circuit Breaker is to be used the following conditions apply e A Type B Device must be used e The device must be suitable for protecting equipment with a DC component in the leakage current e Individual ELCBs should be used for each Optidrive Drives with an EMC filter have a
25. during or resulting from transport receipt of delivery installation or commissioning The manufacturer also accepts no liability for damage or consequences resulting from inappropriate negligent or incorrect installation incorrect adjustment of the operating parameters of the drive incorrect matching of the drive to the motor incorrect installation unacceptable dust moisture corrosive substances excessive vibration or ambient temperatures outside of the design specification The local distributor may offer different terms and conditions at their discretion and in all cases concerning warranty the local distributor should be contacted first The contents of this User Guide are believed to be correct at the time of printing In the interest of a commitment to a policy of continuous improvement the manufacturer reserves the right to change the specification of the product or its performance or the contents of the User Guide without notice This User Guide is for use with version 1 04 Software User Guide Revision 2 00 Invertek Drives Ltd adopts a policy of continuous improvement and whilst every effort has been made to provide accurate and up to date information the information contained in this User Guide should be used for guidance purposes only and does not form the part of any contract 1 Introduction iei SccsecSadzcdepcedec cents cbeceses iescosuscoceseveceuasvesdesedeeccecacetedevecatacesecuocouedsvecesodsvecesassoudesesevedssacece
26. ected by resetting factory default parameters Run time since last trip 1 Run time clock stopped by drive disable or trip reset on next POD 11 0 to 99 999 hours enable only if a trip occurred Reset also on next enable after a drive power down Run time since last trip 2 Run time clock stopped by drive disable or trip reset on next POO 12 0 to 99 999 hours enable only if a trip occurred under volts not considered a trip not reset by power down power up cycling unless a trip occurred prior to power down PDD 13 Run time since last disable bio serosa hours Run time clock stopped on drive disable value reset on next enable Drive Effective Switching Actual drive effective output switching frequency This value Frequency maybe lower than the selected frequency in P 17 if the drive is POD 4 4 to 32 kHz too hot The drive will automatically reduce the switching frequency to prevent an over temperature trip and maintain operation POD 15 DC bus voltage log 0 1000V 8 most recent values prior to trip updated every 250ms POD I6 Thermistor temperature log 20 120 C 8 most recent values prior to trip updated every 500ms POD n Motor current 0 to 2x rated 8 most recent values prior to trip updated every 250ms current Software ID IO amp motor ctrl Version number and checksum POD 18 e g 1 00 47AE 1 on LH side indicates I O processor 2 indicates motor control PDD 19 Drive serial number 000000 9999
27. eed Preset Speeds etc will also be displayed in Rpm P 11 Voltage Boost Minimum 0 0 Maximum 20 0 Units 96 Default 3 0 Voltage boost is used to increase the applied motor voltage at low output frequencies in order to improve low speed and starting torque Excessive voltage boost levels may result in increased motor current and temperature and force ventilation of the motor may be required P 12 Primary Command Source Minimum 0 Maximum 6 Units Default 0 0 Terminal Control The drive responds directly to signals applied to the control terminals 1 Uni directional Keypad Control The drive can be controlled in the forward direction only using an external or remote Keypad 2 Bi directional Keypad Control The drive can be controlled in the forward and reverse directions using an external or remote Keypad Pressing the keypad START button toggles between forward and reverse 3 Modbus Network Control Control via Modbus RTU RS485 using the internal accel decel ramps 4 Modbus Network Control Control via Modbus RTU RS485 interface with accel decel ramps updated via Modbus 5 PI Control User PI control with external feedback signal 6 Pl Analog Summation Control PI control with external feedback signal and summation with analog input 1 P 13 Trip Log History Previous 4 trips stored in order of occurrence with the most recent first Press UP or DOWN to step through all four The most recent trip is always displayed first UV trip is only stored o
28. erence signal to analog input 1 T6 The default settings for proportional gain P 41 integral gain P 42 and feedback mode P 43 are suitable for most HVAC and pumping applications The analog reference used for PI controller can also be used as the local speed reference when P15 1 8 5 Motor Thermistor Connection The motor thermistor should be connected between terminals 1 and 4 as shown A setting of P 15 where Digital Input 3 is programmed for External Trip must be used The current flow through the thermistor is automatically controlled to prevent a failure 1 24 Volt 0 Lec V ny Trip Run 4 External Trip 9 Technical Data 9 1 Environmental Operational ambient temperature range Open Drives 10 50 C frost and condensation free Enclosed Drives k 10 40 C frost and condensation free Storage ambient temperature range 40 60 C Maximum altitude 2000m Derate above 1000m 196 100m Maximum humidity 95 non condensing For UL compliance the average ambient temperature over a 24 hour period for 200 240V 2 2kW and 3HP drives is 45 C 9 2 Rating Tables 110 115V 10 1 Phase Input 3 Phase 230V Output Voltage Doubler kW HP Frame Nominal Fuse or Supply Nominal 15096 Motor Max Min Size Input MCB Cable Output Output Cable Moto
29. forward increasing speed until is released The rate of acceleration is controlled by the setting of P 03 check this before starting CAUTION 6 Press V to decrease speed The drive will decrease speed until V is released The rate of deceleration is limited by the setting in P 04 7 Press the key The drive will decelerate to rest at the rate set in P 04 8 The display will finally show SLOP at which point the drive is disabled To preset a target speed prior to enable press the V key whilst the drive is stopped The display will show the target speed use the amp V keys to adjust as required then press the V key to return the display to 5 oF 10 Pressing the lt gt key will start the drive accelerating to the target speed To allow the Optidrive to be controlled from the keypad in a forward and reverse direction set P 12 2 11 Operation is the same as when P 12 1 for start stop and changing speed 12 Pressthe lt gt key The display changes to H D D 13 Press to increase speed 14 The drive will run forward increasing speed until is released Acceleration is limited by the setting in P 03 The maximum speed is the speed set in P 01 15 To reverse the direction of rotation of the motor press the X key again 7 Parameters 7 1 Standard Parameters
30. i ee Current A Framesize ODE 2 11005 1H01 0 5 2 3 1 ODE 2 11010 1HO1 1 4 3 1 ODE 2 21015 1HO4 1 5 5 8 2 200 240V 10 1 Phase Input kW Model Number HP Model Number With Filter Without Filter Em With Filter Without Filter id SUN CHENE A Feme SEE ODE 2 12037 1KB1 ODE 2 12037 1K01 0 37 ODE 2 12005 1HB1 ODE 2 12005 1H01 0 5 2 3 1 ODE 2 12075 1KB1 ODE 2 12075 1K01 0 75 ODE 2 12010 1HB1 ODE 2 12010 1HO1 1 4 3 1 ODE 2 12150 1KB1 ODE 2 12150 1K014 1 5 ODE 2 12020 1HB1 ODE 2 12020 1HO1 2 7 1 ODE 2 22150 1KB4 ODE 2 22150 1KO4 1 5 ODE 2 22020 1HB4 ODE 2 22020 1HO4 2 7 2 ODE 2 22220 1KB4 ODE 2 22220 1KO4 2 2 ODE 2 22030 1HB4 ODE 2 22030 1HO4 3 10 5 2 200 240V 10 3 Phase Input kW Model Number HP Model Number With Filter Without Filter With Filter Without Filter s urs current A Rame size ODE 2 12037 3KO1 0 37 ODE 2 12005 3HO1 0 5 2 3 1 ODE 2 12075 3KO1 0 75 ODE 2 12010 3HO1 1 4 3 1 ODE 2 12150 3K01st 1 5 ODE 2 12020 3HO1 2 7 1 ODE 2 22150 3KB4 ODE 2 22150 3KO4 1 5 ODE 2 22020 3HB4 ODE 2 22020 3H04tt 2 7 2 ODE 2 22220 3KB4 ODE 2 22220 3KO4 2 2 ODE 2 22030 3HB4 ODE 2 22030 3HO4 3 10 5 2 ODE 2 32040 3KB4 ODE 2 32040 3KO4 4 0 ODE 2 32050 3HB4 ODE 2 32050 3HO4 5 18 3 380 480V 10 3 Phase Input kW Model Number HP Model Number With Filter Without Filter iid With Filter Without Filter dd i eh eves ODE 2 14075 3KA1 ODE 2 14075 3KO1 0 75 ODE 2 14010 3HA1 ODE 2 14010 3H01 1 2 2 1 ODE 2 14150 3KA1 ODE 2 14150 3KO1 1 5 O
31. ic 1 when the output frequency exceeds the adjustable limit set in P 19 5 Output Current gt Limit Logic 1 when the motor current exceeds the adjustable limit set in P 19 6 Output Frequency Limit Logic 1 when the output frequency is below the adjustable limit set in P 19 7 Output Current Limit Logic 1 when the motor current is below the adjustable limit set in P 19 Analog Output Mode 8 Output Frequency Motor Speed 0 to P 01 9 Output Motor Current 0 to 200 of P 08 P 26 Skip frequency hysteresis band Minimum 0 0 Maximum P 01 Units Hz Rpm Default 0 0 P 27 Skip Frequency Minimum P 02 Maximum P 01 Units Hz Rpm Default 0 0 The Skip Frequency function is used to avoid the Optidrive operating at a certain output frequency for example at a frequency which causes mechanical resonance in a particular machine Parameter P 27 defines the centre point of the skip frequency band and is used conjunction with P 26 The Optidrive output frequency will ramp through the defined band at the rates set in P 03 and P 04 respectively and will not hold any output frequency within the defined band If the frequency reference applied to the drive is within the band the Optidrive output frequency
32. input Closing digital inputs 1 and 2 7 Open Trip Analog input 1 reference together carries out a fast Closed Fwd Run enable Closed Rev Run enable Closed Run stop P 24 Digital Input 3 Analog Input 1 Preset Speed Open Open Preset Speed 1 Open Stop disable Open Forward P p B 8 Closed Open Preset Speed 2 Closed Run enable Closed Reverse Open Closed Preset Speed 3 Closed Closed Preset Speed 4 Digital Input 3 Analog Input 1 Preset Speed Open Stop disable Open Stop disable Open Open Preset Speed 1 Closing digital inputs 1 and 2 9 Closed Forward Run Closed Reverse Run Closed Open Preset Speed 2 together carries out a fast enable enable Open Closed Preset Speed 3 stop P 24 Closed Closed Preset Speed 4 10 Normally Open NO Normally Closed NC Open Analog speed ref Analog input 1 reference Momentary close to run Momentary open to stop Closed Preset speed 1 Closing digital inputs 1 and 3 Normally Open NO Normally Closed NC Normally Open NO VE MCA io shia 11 Analog input 1 reference together carries out a fast Momentary close to run Momentary open to stop Momentary close to rev stop P 24 Open Stop disable Open Fast Stop disable Open Analog speed ref 12 Closed Run enable Closed Run enable Closed Preset speed 1 Analog input 1 reference NOTE Negative Preset Speeds will be inverted if Run Reverse selected Terminal Mode P 12 0 P 15 0 Terminal Mode P 12 0 P 15 1 Terminal Mode
33. is used the Keypad Start and Stop keys are active and control terminals 1 and 2 must be linked together Settings 2 and 3 allow the drive to be started from the control terminals directly and the keypad Start and Stop keys are ignored Settings O and 2 The drive will always start at the Minimum Frequency Speed P 02 Settings 1 and 3 The drive will always start at the last operating Frequency Speed 0 Minimum Speed Keypad Start 1 Previous Speed Keypad Start 2 Minimum Speed Terminal Enable 3 Previous Speed Terminal Enable P 32 DC Injection Time On Stop Minimum 0 0 Maximum 25 0 Units Seconds Default 0 0 Defines the time for which a DC current is injected into the motor once the output frequency reaches 0 0Hz The voltage level is the same as the boost level set in P 11 P 33 Spin Start S2 amp S3 Only DC Injection Time On Start S1 Only Minimum Maximum Units Default 0 Frame Size 2 and 3 Drives only Spin Start 0 Disabled 1 Enabled When enabled on start up the drive will attempt to determine if the motor is already rotating and will begin to control the motor from its current speed A short delay may be observed when starting motors which are not turning Sets a time for which DC current is injected into the motor to ensure it is stopped when the drive is enabled P 34 Brake Chopper Enable Minimum 0 Maximum 2 Units Default 0 0 Disabled 1 Enabled With Software Protection Enables the internal brake chopper with s
34. ke control when mains supply lost P 06 Energy Optimiser Minimum 0 Maximum 1 Units Default 0 0 Disabled 1 Enabled When enabled the Energy Optimiser attempts to reduce the overall energy consumed by the drive and motor when operating at constant speeds and light loads The output voltage applied to the motor is reduced The Energy Optimiser is intended for applications where the drive may operate for some periods of time with constant speed and light motor load whether constant or variable torque P 07 Motor Rated Voltage Minimum 0 Maximum 250 500 Units Volts Default 230 400 460 This parameter should be set to the rated nameplate voltage of the motor Volts P 08 Motor Rated Current Minimum Maximum Units Amps Default This parameter should be set to the rated nameplate current of the motor P 09 Motor Rated Frequency Minimum 25 Maximum 500 Units Hz Default 50 60 This parameter should be set to the rated nameplate frequency of the motor P 10 Motor Rated Speed Minimum 0 Maximum 30000 Units Rpm Default 0 This parameter can optionally be set to the rated nameplate rpm of the motor When set to the default value of zero all speed related parameters are displayed in Hz and the slip compensation for the motor is disabled Entering the value from the motor nameplate enables the slip compensation function and the Optidrive display will now show motor speed in estimated rpm All speed related parameters such as Minimum and Maximum Sp
35. le p 9s Increase Speed Tunan Reduce Speed 10 Volts Lo gt 16 Forward Reverse 7 0 Volts Remote push button speed control with fwd rev By default if the enable signal is present the drive will not Enable until the START button is pressed To automatically enable the drive when the enable signal is present set P 31 2 or 3 This then disables the use of the START amp STOP buttons 8 3 Modbus Control Mode P 12 4 NOTE P 15 Digital input 1 T2 Digital input 2 T3 Digital input 3 T4 Analog input T6 Comments 0 2 Run and stop commands 4 5 Open Stop disable No effect No effect No effect given via the RS485 link and 8 12 Closed Run enable Digital input 1 must be closed 5i for the drive to run m Connect external thermistor 1 Open Stop disable Open Master speed ref External trip input v 3 i No effect type PT100 or similar to Closed Run enable Closed Preset speed 1 Open Trip Closed Run Sa L digital input 3 1 Open Stop disable Open Master speed ref External trip input A Master Speed Ref start and Anal tref i Closed Run enable Closed Analog input Open Trip Closed Run Deep D putdeterence stop controlled via RS485 Keypad Speed Ref drive 7 Open Stop disable Open Master speed ref External trip input No effect auto runs if digital input 1 Closed Run enable Closed keypad speed ref Ope
36. n Trip Closed Run closed depending on P 31 setting Further information the MODBUS RTU Register Map information and communication setup please contact your Invertek Drives Sales Partner 8 4 User PI Control Mode P 15 Digital input 1 T2 Digital input 2 T3 Digital input 3 T4 Analog input T6 Comments 0 2 Open Stop disable 9 12 Open Stop disable Closed Run enable Open PI control Closed Preset speed 1 Open PI control PI feedback analog input Analog input 1 Analog Input 1 can provide an adjustable PI setpoint by setting P 44 1 Analog Input 1 can provide Closed Run enable Closed Preset speed 1 Open Trip Closed Run 1 Closed Run enable Closed Analog Input 1 PI feedback analog input Analog input 1 an adjustable PI setpoint by setting P 44 1 Connect external thermistor Open Stop disabl O PI trol Ext l trip input 3 7 a pen Stop disable pen EN MEMA eee PI feedback analog input type PT100 or similar to digital input 3 Normally Open NO Normally Closed NC Normally Open NO Closed Reverse run 4 PI Feedback Analog t Analog I t1 Momentary close to run Momentary open to stop TEGERE duras Momentary close to run Normally Open NO Normally Closed NC Open PI Control Normally Open NO 3 Momentary close to run Momentary open to stop Closed Preset Speed 1 Pl Feedba kArial g Input Momentary close to run 6 Normally
37. n inherently higher leakage current to Ground Earth For applications where tripping occurs the EMC filter can be disconnected on IP20 units only by removing the EMC screw on the side of the product Remove the screws as indicated below L1 L2 L3 EMC VAR The Optidrive product range has input supply voltage surge suppression components fitted to protect the drive from line voltage transients typically originating from lightening strikes or switching of high power equipment on the same supply When carrying out a HiPot Flash test on an installation in which the drive is built the voltage surge suppression components may cause the test to fail To accommodate this type of system HiPot test the voltage surge suppression components can be disconnected by removing the VAR screw After completing the HiPot test the screw should be replaced and the HiPot test repeated The test should then fail indicating that the voltage surge suppression components are once again in circuit Shield Termination Cable Screen The safety ground terminal provides a grounding point for the motor cable shield The motor cable shield connected to this terminal drive end should also be connected to the motor frame motor end Use a shield terminating or EMI clamp to connect the shield to the safety ground terminal 4 2 Wiring Precautions Connect the Optidrive according to sections 4 3 and 5 1 ensuring that motor terminal box connections are co
38. nce Further fault event logging functions are available through parameter group zero P 14 Extended Menu Access code Minimum 0 Maximum 9999 Units Default 0 Set to 101 default for extended menu access Change code in P 39 to prevent unauthorised access to the Extended Parameter Set 7 2 Extended Parameters P 15 Digital Input Function Select Minimum 0 Maximum 12 Units Default 0 Defines the function of the digital inputs depending on the control mode setting in P 12 See section 16 Analog and Digital Input Configurations for more information P 16 Analog Input 1 Signal Format Minimum Maximum Units Default ua i8 U O ID 0 to 10 Volt Signal Uni polar The drive will remain at 0 0Hz if the analog reference after scaling and offset are applied is 0 096 b ID 10 0 to 10 Volt Signal Bi polar The drive will operate the motor in the reverse direction of rotation if the analog reference after scaling and offset are applied is 0 096 A 0 20 0 to 20mA Signal E 4 20 4 to 20mA Signal the Optidrive will trip and show the fault code 4 2DF if the signal level falls below 3mA r 4 20 4 to 20mA Signal the Optidrive will ramp to stop if the signal level falls below 3mA E 20 4 20 to 4mA
39. nised European standards It is the responsibility of the installer to ensure that the equipment or system into which the product is incorporated complies with the EMC legislation of the country of use Within the European Union equipment into which this product is incorporated must comply with the EMC Directive 2004 108 EC When using an Optidrive with an internal or optional external filter compliance with the following EMC Categories as defined by EN61800 3 2004 can be achieved Drive Type Rating EMC Category Cat C1 Cat C2 Cat C3 1 Phase 230 Volt Input No additional filtering required ODE 2 x2xxx xxBxx Use shielded motor cable 3 Phase 400 Volt Input Use External Filter OD Fx34x No additional filtering required ODE 2 xAxxx XXAXX Use screened motor cable For motor cable lengths greater than 100m an output dv dt filter must be used part number OD OUTFx please refer to the Invertek Stock Drives Catalogue for further details All rights reserved No part of this User Guide may be reproduced or transmitted in any form or by any means electrical or mechanical including photocopying recording or by any information storage or retrieval system without permission in writing from the publisher Copyright Invertek Drives Ltd 2009 All Invertek Optidrive units carry a 2 year warranty against manufacturing defects from the date of manufacture The manufacturer accepts no liability for any damage caused
40. ode P 12 1 or 2 17 8 3 Modbus Control Mode P 12 4 17 8 4 User PI Control Mode 18 MMEISNHBINICEeRE ceccecids E E A EE cosas atedacssecs E cevenateeesececsenteddessesevedsvceteueteseses 19 9 1 Environmental 19 9 2 Rating Tables 19 9 3 Maximum Supply Rating for UL Compliance 19 10 Additional Information IP66 Enclosed Units ssccccssssssssssccessssssssseceeesssssssssceeeeesssssssscesesessssesssseeeeeeesssesssseeeeees 20 10 1 Mechanical Dimensions IP66 Nema 4X Enclosed Units 20 10 2 Guidelines for Mounting Enclosed Units 20 10 38 Gland Plate and Lock Off 21 10 4 Removing the Terminal Cover 22 10 5 Connection Diagrams 23 11 Trouble SHO OtING ERR TORIO R 24 11 1 Fault Code Messages 24 1 Introduction 1 1 Important Safety Information Please read the IMPORTANT SAFETY INFORMATION below and all Warning and Caution information elsewhere A Danger Indicates a risk of electric shock which if not Danger Indicates a potentially hazardous situation avoided could result in damage to the equipment and other than electrical which if not avoided could result possible injury or death in damage to property A This variable speed drive product Optidrive is intended for professional incorporation into complete equipment or systems as part of a fixed installation If installed incorrectly it may presen
41. oftware protection for a 200W continuous rated resistor 2 Enabled Without Software Protection Enables the internal brake chopper without software protection An external thermal protection device should be fitted P 35 Analog Input 1 Scaling Minimum 0 0 Maximum 500 0 Units 96 Default 100 0 Scales the analog input by this factor e g if P 16 is set for a 0 10V signal and the scaling factor is set to 200 0 a 5 volt input will result in the drive running at maximum frequency speed P 01 P 36 Serial Communications Configuration This parameter has three sub settings used to configure the Modbus RTU Serial Communications The Sub Parameters are Drive Address Adr 0 to Adr 63 Baud Rate 9 6kbps to 115 2kbps Watchdog Timeout 0 Disbaled 300 3000 milliseconds P 37 Access Code Definition Minimum 0 Maximum 9999 Units Default 101 Defines the access code which must be entered in P 14 to access parameters above P 14 P 38 Parameter Access Lock Minimum 0 Maximum 1 Units Default 0 0 Unlocked All parameters can be accessed and changed 1 Locked Parameter values can be displayed but cannot be changed P 39 Analog Input 1 Offset Minimum 500 0 Maximum 500 0 Units 96 Default 0 0 Sets an offset as a percentage of the full
42. r Brake Current type B Size Current Current Size Cable Res 60 secs Length Value Amps Amps mm Amps Amps mm m Qo 0 5 1 6 7 10 1 5 2 3 3 45 1 5 25 1 1 12 5 16 15 1 5 4 3 6 45 1 5 25 1 5 2 16 8 20 2 5 5 8 8 7 1 5 100 47 200 240V 10 1 Phase Input 3 Phase Output kW HP Frame Nominal Fuse or Supply Nominal 150 Motor Max Min Size Input MCB Cable Output Output Cable Motor Brake Current type B Size Current Current Size Cable Res 60 secs Length Value Amps Amps mm Amps Amps mm m Qo 0 37 0 5 1 6 7 10 1 5 2 3 3 45 1 5 25 0 75 1 1 12 5 16 1 5 4 3 6 45 1 5 25 1 5 2 1 14 8 25 4 7 10 5 1 5 25 1 5 2 2 14 8 25 4 7 10 5 1 5 100 47 2 2 3 2 22 2 32 35 4 10 5 15 75 1 5 100 47 4 0 5 3 31 7 40 6 15 22 5 2 5 100 47 200 240V 10 3 Phase Input 3 Phase Output kW HP Frame Nominal Fuse or Supply Nominal 150 Motor Max Min Size Input MCB Cable Output Output Cable Motor Brake Current type B Size Current Current Size Cable Res 60 secs Length Value Amps Amps mm Amps Amps mm m Qo 0 37 0 5 1 3 6 1 5 2 3 3 45 1 5 25 0 75 1 1 5 8 10 1 5 4 3 6 45 1 5 25 1 5 2 1 9 2 16 15 2 5 7 10 5 1 5 25 1 5 2 2 9 2 16 15 2 5 7 10 5 1 5 100 47 2 2 3 2 13 7 20 4 0 10 5 15 75 1 5 100 47 4 0 5 3 20 7 32 35 4 0 18 27 2 5 100 47 380 480V 10 3 Phase Input 3 Phase Output kW HP Frame Nominal Fuse or Supply Nominal 150 Motor Max Min Size Input MCB Cable Output Output Cable Motor Brake Current type B Size Current Current Size Cable Res 60
43. rrect There are two connections in general Star and Delta It is essential to ensure that the motor is connected in accordance with the voltage at which it will be operated For more information refer to section 4 5 Motor Terminal Box Connections It is recommended that the power cabling should be 4 core PVC insulated screened cable laid in accordance with local industrial regulations and codes of practice 4 3 Connection Diagram Open amp Non Switched Units Power Connections Incoming Power Supply Isolator Disconnect MCB or Fuse Optional Input Choke Optional Input Filter Optional Brake Resistor Shielded Motor Cable JOTI OLO a gt Relay Output Control Connections 24 Volt 100mA User Output Nje Digital Input 1 Drive Run Stop 3 Digital Input 2 Forward Reverse 4 Digital Input 3 Analog Preset Speed 5 10 Volt Output 6 Analog Input 1 0 10 Volt 7 0 Volt 8 Analog Output 0 10 Volts 9 0 Volt 10 Relay Output 11 Drive Healthy Closed 4 4 Drive amp Motor Connections For 1 phase supply power should be connected to L1 L L2 N For 3 phase supplies power should be connected to L1 L2 L3 Phase sequence is not important The Motor should be connected to U V W For drives that have a dynamic brake transistor an optional external braking resistor will need be connected to DC
44. scale range of the input which is applied to the analog input signal P 40 Display Speed Scaling Factor Minimum 0 000 Maximum 6 000 Units Default 0 000 Allow the user to program the Optidrive to display an alternative output unit scaled from an the outpit frequency or speed e g to display conveyer speed in metres per second This function is disabled if P 40 0 00 P 41 PI Controller Proportional Gain Minimum 0 0 Maximum 30 0 Units Default 1 0 PI Controller Proportional Gain Higher values provide a greater change in the drive output frequency in response to small changes in the feedback signal Too high a value can cause instability P 42 PI Controller Integral Time Minimum 0 0 Maximum 30 0 Units S Default 1 0 PI Controller Integral Time Larger values provide a more damped response for systems where the overall process responds slowly P 43 PI Controller Operating Mode Minimum 0 Maximum 1 Units Default 0 0 Direct Operation Use this mode if an increase in the motor speed should result in an increase in the feedback signal 1 Inverse Operation Use this mode if an increase in the motor speed should result in a decrease in the feedback signal P 44 PI Reference Setpoint Source Select Minimum 0 Maximum 1 Units Default 0 Selects the source for the PID Reference Setpoint 0 Digital Preset Setpoint P 45 is used 1 Analog Input 1 Setpoint P 45 PI Digital Setpoint Minimum 0 0 Maximum 100 0 Units Default 0 0 When P 44 0 this parameter sets
45. t 1 Analog 0 to 10V 0 to 20mA or 4 to 20mA Digital Input 4 Digital 8 to 30V 7 ov User ground connected terminal 9 8 8 Analog Output Analog 0 to 10V 20mA maximum 9 Digital Output Digital O to 24V 40 9 OV User ground connected terminal 7 11 10 Relay Common 11 Relay NO Contact Contact 250Vac 6A 30Vdc 5A 5 2 RJ45 Data Connection For MODBUS RTU register map information 1 Maconnecton 2 No Connection please refer to your Invertek Drives Sales 3 OVolts Partner 4 RS485 PC 5 RS485 PC 6 24 Volt When using MODBUS control the Analog and f ceRSd8 Modbus RTU E 8 RS485 Modbus RTU Digital Inputs s can be configured as shown in section 8 3 6 Operation 6 1 Managing the Keypad The drive is configured and its operation monitored via the keypad and display Zy NAVIGATE Used to display real time information to access and exit parameter edit mode and to store parameter changes UP Used to increase speed in real time mode or to increase parameter values in parameter edit mode j A X j DOWN Used to decrease speed in real time mode or to decrease NS parameter values in parameter edit mode RESET Used to reset a tripped drive STOP When in Keypad mode is used to Stop a running drive When in keypad mode used to Start a stopped drive or to START reverse the direction of rotation if bi directional keypad mode is enabled O b
46. t a safety hazard The Optidrive uses high voltages and currents carries a high level of stored electrical energy and is used to control mechanical plant that may cause injury Close attention is required to system design and electrical installation to avoid hazards in either normal operation or in the event of equipment malfunction Only qualified electricians are allowed to install and maintain this product System design installation commissioning and maintenance must be carried out only by personnel who have the necessary training and experience They must carefully read this safety information and the instructions in this Guide and follow all information regarding transport storage installation and use of the Optidrive including the specified environmental limitations Do not perform any flash test or voltage withstand test on the Optidrive Any electrical measurements required should be carried out with the Optidrive disconnected Electric shock hazard Disconnect and ISOLATE the Optidrive before attempting any work on it High voltages are present at the terminals and within the drive for up to 10 minutes after disconnection of the electrical supply Always ensure by using a suitable multimeter that no voltage is present on any drive power terminals prior to commencing any work Where supply to the drive is through a plug and socket connector do not disconnect until 10 minutes have elapsed after turning off the supply Ens
47. the preset digital reference setpoint used for the PI Controller P 46 PI Feedback Source Select Minimum 0 Maximum 2 Units Default 1 0 Analog Input 2 Terminal 4 1 Analog Input 1 Terminal 6 2 Motor Current P 47 Analog Input 2 Signal Format Minimum Maximum Units Default U 0 10 U D ID O to 10 Volt Signal A 0 20 0 to 20mA Signal E 4 20 4 to 20mA Signal the Optidrive will trip and show the fault code 4 OF if the signal level falls below 3mA r 4 20 4 to 20mA Signal the Optidrive will ramp to stop if the signal level falls below 3mA E 20 4 20 to 4mA Signal the Optidrive will trip and show the fault code 4 amp F if the signal level falls below 3mA r 20 4 20 to 4mA Signal the Optidrive will ramp to stop if the signal level falls below 3mA 7 3 Adjusting the Voltage Frequency V f characteristics Voltage Frequency The V f characteristic is defined by several parameters as follows P 07 Motor Rated Voltage P 09 Motor Rated Frequency The voltage set in parameter P 07 is applied to the motor at the frequency set Under normal operating conditions the voltage is linearly reduced at any point below the motor rated frequency to maintain a constant motor torque output as shown by the line A on the graph By using parameters P 27 and P 28 the voltage to be applied at a particular frequency can be directly set by the user thereby altering the V F characteristic
48. thin the product Cable Gland recommended Hole Sizes amp types Hole Size Imperial Metric Size 1 22mm PG13 5 M20 Size 2 amp 3 25mm PG16 M25 Flexible Conduit Hole Sizes Drill Size Trade Size Metric Size 1 28mm 4 in 21 Size 2 amp 3 35mm lin 27 e ULrated ingress protection Type is only met when cables are installed using a UL recognized bushing or fitting for a flexible conduit system which meets the required level of protection Type e For conduit installations the conduit entry holes require standard opening to the required sizes specified per the NEC Not intended for rigid conduit system Power Isolator Lock Off On the switched models the main power isolator switch can be locked in the Off position using a 20mm standard shackle padlock not supplied IP55 Nema 12 Unit Lock Off IP66 Nema 4X Unit Lock Off S 10 4 Removing the Terminal Cover To access the connection terminals the drive front cover needs to be removed as shown IP66 Nema 4X Units Removing the 2 screws on the front of the product allows access to the connection terminals as shown below Q 77 10 5 Connection Diagrams 10 5 1 Switched Units Power Connections Incoming Power Supply External MCB or Fuse Optional Input Choke Optional Input Filter Internal Isolator Disconnect Optional Brake Resistor Shielded Motor Cable
49. upply to the drive The display will show 5E oF 6 Close the control switch terminals 1 2 The drive is now enabled and the output frequency speed are controlled by the potentiometer The display shows zero speed in Hz H 1 with the potentiometer turned to minimum 7 Turn the potentiometer to maximum The motor will accelerate to 50Hz the default value of P 01 under the control of the accelerating ramp time P 03 The display shows 50Hz H 51 at max speed 8 To display motor current A briefly press the lt gt Navigate key 9 Press C gt again to return to speed display 10 To stop the motor either turn the potentiometer back to zero or disable the drive by opening the control switch terminals 1 2 If the enable disable switch is opened the drive will decelerate to stop at which time the display will show 5E aP If the potentiometer is turned to zero with the enable disable closed the display will show H O O 0 0Hz if left like this for 20 seconds the drive will go into standby mode display shows 5EndbY waiting for a speed reference signal 6 3 Keypad Control To allow the Optidrive to be controlled from the keypad in a forward direction only set P 12 1 1 Connect Motor as for terminal control above 2 Enable the drive by closing the switch between control terminals 1 amp 2 The display will show 5EaP Press the lt gt key The display shows H O D 4 Press to increase speed The drive will run
50. ure correct earthing connections The earth cable must be sufficient to carry the maximum supply fault current which normally will be limited by the fuses or MCB Suitably rated fuses or MCB should be fitted in the mains supply to the drive according to any local legislation or codes Do not carry out any work on the drive control cables whilst power is applied to the drive or to the external control circuits Within the European Union all machinery in which this product is used must comply with Directive 98 37 EC Safety of Machinery In particular the machine manufacturer is responsible for providing a main switch and ensuring the electrical equipment complies with EN60204 1 The level of integrity offered by the Optidrive control input functions excluding the Safe Torque Free Input for example stop start forward reverse and maximum speed is not sufficient for use in safety critical applications without independent channels of protection All applications where malfunction could cause injury or loss of life must be subject to a risk assessment and further protection provided where needed The driven motor can start at power up if the enable input signal is present The STOP function does not remove potentially lethal high voltages ISOLATE the drive and wait 10 minutes before starting any work on it Never carry out any work on the Drive Motor or Motor cable whilst the input power is still applied The Optidri
51. ve can be programmed to operate the driven motor at speeds above or below the speed achieved when connecting the motor directly to the mains supply Obtain confirmation from the manufacturers of the motor and the driven machine about suitability for operation over the intended speed range prior to machine start up Do not activate the automatic fault reset function on any systems whereby this may cause a potentially dangerous situation The Optidrive ODE 2 has an Ingress Protection rating of IP20 or IP55 depending on the model IP20 units must be installed in a suitable enclosure Optidrives are intended for indoor use only When mounting the drive ensure that sufficient cooling is provided Do not carry out drilling operations with the drive in place dust and swarf from drilling may lead to damage The entry of conductive or flammable foreign bodies should be prevented Flammable material should not be placed close to the drive Relative humidity must be less than 95 non condensing Ensure that the supply voltage frequency and no of phases 1 or 3 phase correspond to the rating of the Optidrive as delivered Never connect the mains power supply to the Output terminals U V W Do not install any type of automatic switchgear between the drive and the motor Wherever control cabling is close to power cabling maintain a minimum separation of 100 mm and arrange crossings at 90 degrees Ensure that all termin
52. will remain at the upper or lower limit of the band P 28 V F Characteristic Adjustment Voltage Minimum 0 Maximum 250 500 Units V Default 0 P 29 V F Characteristic Adjustment Frequency Minimum 0 0 Maximum P 09 Units Hz Default 0 0 This parameter in conjunction with P 28 sets a frequency point at which the voltage set in P 29 is applied to the motor Care must be taken to avoid overheating and damaging the motor when using this feature See section 7 3 for further information P 30 Terminal Mode Restart function Minimum Maximum Units Default Auto 0 Defines the behaviour of the drive relating to the enable digital input and also configures the Automatic Restart function Ed9E r Following Power on or reset the drive will not start if Digital Input 1 remains closed The Input must be closed after a power on or reset to start the drive RUEa D Following a Power On or Reset the drive will automatically start if Digital Input 1 is closed Auto to RUEa 5 Following a trip the drive will make up to 5 attempts to restart at 20 second intervals The drive must be powered down to reset the counter The numbers of restart attempts are counted and if the drive fails to start on the final attempt the drive will fault with and will require the user to manually reset the fault P 31 Keypad Mode Restart Function Minimum 0 Maximum 3 Units Default 1 This parameter is active only when operating in Keypad Control Mode P 12 1 or 2 When setting O or 1

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