Operating Instructions Universal drilling and milling machines
Contents
1. Y 4 Universal drilling and milling machines with linear guideways F1410 LF CC F1410 LF CC F1410 LF high speed Walter Blombach GmbH Tool and Machine Factory D 42899 Remscheid Blaffertsberg 13 Phone 0049 2191 597 0 Fax 0049 2191 597 40 E Mail info wabeco remscheid de D 54673 Neuerburg WABECO Str 1 10 Phone 0049 6564 9697 0 Fax 0049 6564 9697 25 E Mail neuerourg wabeco remscheid de www wabeco remscheid de EC Conformity Declaration 1 Product range 1 1 F1410 LF with trapezoid thread spindle 1 2 F1410 LF high speed with trapezoid thread spindle 1 3 F1410 LF with ball bearing spindle 1 4 F1410 LF high speed with ball bearing spindle 1 5 CC F1410 LF 1 6 CC F1410 LF high speed 2 Technical Data 2 1 Dimensions 3 Drawings and list of parts 3 1 Protective cover with electrical equipment for F1410 LF 3 1 1 List of parts protective cover with electrical equipment for F1410 LF 3 2 Protective cover with electrical equipment for CC F1410 LF 3 2 1 List of parts protective cover with electrical equipment for CC F1410 LF 3 3 Protective cover 3 3 1 List of parts protective cover 3 4 Milling head with 1 4 kW motor for F1410 LF and CC 1410 LF 3 4 1 List of parts for milling head with 1 4 KW motor for F1410 LF and CC 1410 LF 3 5 Milling head high speed with 2 0 kW motor for F1410 LF high speed 3 5 1 List of parts for milling head with 2 0 KW motor for F1410 LF high speed 3 6 M2. 79 7 80 Safety devices and recommendations We would like to draw your attention to the following safety recommendations which are a result of a combination of the European standards and our own experience 1 Workpieces must be secured in such a way that they cannot be propelled out of position by the torque of the drill or mill Round workpieces such as corrugated pieces round lathe work or similar things must be fixed into position by suitable means such as prisms in conjunction with a machine vice when drilling Machine drills and mills sharp edged tools In order to protect hands these tools should only be held by the shaft and not by the cutting edge when being transported or changed The tool cutting edges are sharp and can cause serious injury when touched Throughout the drilling and milling processes sharp and often hot swarf is produced which is then thrown off by the momentum of the tool in operation In order to prevent accidents it is necessary to wear goggles or a face shield lt is further more recommended that well fitting clothes are to be worn especially on the arms nothing loose and in the case of long hair a hair net should be worn to prevent anything being caught or drawn in by the rotating work spindle or when changing the workpieces By pulling the mains plug the drilling and milling machine is disconnected from the electrical current This should be observed when doing one of the f
3. La 12 k 22 i potentiometer Aes f fs 9 ETN ZTS E 1 2 3 4 5 a 1 12 2 2 13 2 3 1 date danger 0 LEX N motor control electronics 68 4 Circuit diagram 4 2 High speed motor 2 0 kW This document shows all units of the electrical parts including the mains connection Gnd 1 24 2 switch position sp right switch position sp left d 0 10 14 grey AN In 15 AN Gnd 16 black b N yellowgreen brown m m mm connector box motor middle contact rocker switch rocker switch potentiometer 10 connection plan bottom view TOKO milling head hooded emergency OFF mains supply connection MTM blue 69 4 Circuit diagram 4 3 Motor 1 4 kW with safety cabin This document shows all units of the electrical parts including the mains connection motor cover fT motor main switch 11 j a Lo yellawgreen 2 U d M E amp m d z iE E cm ug 58d ES TN c 3 n o 2 m a to E m A M g S58 speed potentiometer PA E
4. Self aligning bearing Ball D 5 Spring Handwheel Set collar Headless pin Graduated collar X Y axis trapezoid Trapezoid thread spindle 3 Drawing and list of parts 3 14 Top slide F1410 LF with ball bearing spindle 3 14 1 XO gt Part No N gt Pieces Order No N 164002103 16400201 11810028 11700031 16400212 11700046 16410210 11700022 11810007 11204022 11850002 11840005 1120002105 11700087 112452104 16400220 1 List of parts top slide F1410 LF with ball bearing spindle Designation Spindle bearing Top slide Guide rail 700 mm Cylinder head screw Spindle bearing extension X axis Cylinder head screw Connecting plate Cylinder head screw Self aligning bearing Ball D 5 Spring Handwheel Set collar Headless pin Graduated collar X Y axis ball bearing Ball bearing spindle 47 3 Drawing and list of parts 3 15 Top slide CC F1410 LF ANS SX Qo 48 Drawing and list of parts 3 15 1 Part No NOOR WOOD Pieces Order No NO 6 RoR 4 HAA APA PA AD A 11800003 11900017 16400201 11810028 11700031 16400212 11700046 16400211 16410211 11700002 16410210 11700022 11820003 164002103 11204112 11204113 11700115 11810007 164002101 16400218 11840003 11700087 1121021217 11700050 1121031913 16400216 1121031912 11700048 1170
5. local power supply 2 A sufficient supply of lubrication coolant should be on hand in order to run the coolant unit optional 3 All functions must be checked In order to clamp workpieces a clamping screw suitable for the T grooves or a machine vice may be used 4 Lubrication The lubrication nipple shown below must be lubricated every 6 8 weeks compare sketch pinion shaft quill The tailstock and the feed gear pinion must also be greased To do this the tailstock must be moved backward and forward putting some lubricant on the surface of the tailstock and the lateral part of the feed spindle It is not necessary to lubricate the drilling spindle as the ball bearings are fully enclosed and having been lubricated during production remain so for the entire service life of the machine The linear guides are maintenance free and do not need greasing Lubrication means reducing the wear and the friction resistance extending the lifetime preventing the metal surfaces from corroding We recommend for lubrication multi purpose grease grade 2NLGI for oiling lubrication oil of 100 mm 5 viscosity 6 Starting up and maintenance Spindle nut with trapezoid thread spindle The spindle nuts of the milling machines are adjustable Should at some time a spindle nut of one of the three axes show some play proceed as follows X axis To adjust spindle nuts move the cross table as far as it wi
6. 9 10 2 ont ENSIS S O 9062 WC Drawing and list of parts 3 11 List of parts vertical slide F1410 LF with ball bearing spindle Part No Pieces Order No OD MMA RAR RR RR RADRAMAHANDABBA RAM BABA 11860003 11860003 16400302 16400319 11840004 16400320 11700026 16400303 11810026 11700031 16410208 11700026 11700002 16400337 01 16400337 02 16400341 16400340 11700089 11700026 14610206 11700031 11700018 11700019 16400339 16400338 11810027 16400220 3 11700070 16400220 11700052 14610207 Designation Concertina cover Z axis top Concertina cover Z axis base Jam Jam plate Jam lever Jam Hexagon cylinder screw Vertical slide Guidance sledge Hexagon cylinder screw H metal sheet holder Z axis top Hexagon cylinder screw Hexagon nut Rolling holder left Rolling holder right Wire rope Counter balance Headless pin Hexagon cylinder screw Cover Hexagon cylinder screw Washer Hexagon nut Coil wire rope Bolt Needle bearing Ball rolling spindle Hexagon cylinder screw Ball rolling spindle nut Hexagon cylinder screw Protective cover 3 Drawing and list of parts 3 12 Vertical slide CC F1410 LF 44 Drawing and list of parts 3 12 1 Part No b CON 20 Pieces Order No RRR RRR RA RA RA AMA ANP A RAHA 11860003 1640022
7. Part No a cto OOF WN CO 20 Pieces Order No n2 NNI 112003226 112003182 16400203 16400301 11700033 11700034 11700035 11810023 11700031 11810024 16400224 164003224 11700031 164003186 11810003 1640031810 11700087 11700018 11700015 164003183 11840005 11700019 164003184 11700046 11810007 164002101 16400342 11700125 11700031 11810025 16400222 11200320 11700026 112003187 Designation Bevel gear Z30 Bevel gear 215 Base plate Z stand Hexagon cylinder screw Washer Hexagon nut Guidance ledge 460 mm Hexagon cylinder screw Guidance ledge 580 mm Spindle extension Y axis Spindle flange Z axis Hexagon cylinder screw Spindle flange Z axis cross Ball bearing Adjusting ring Locking screw Limpet washer Hexagonal screw Spindel Z axis cross Handwheel Hexagon nut Adjusting nut Screw Ball bearing Adjusting nut Sleeve Screw Screw O ring End cap Z axis Protective cover Hexagon cylinder screw Graduated collar 3 Drawing and list of parts 3 8 Base machine F1410 LF with ball bearing spindle ON 2 2 7 s d L D das T d aem e ON EC 9 36 Drawing and list of parts 3 8 1 List of parts base machine F1410 LF with ball beari
8. drilling and milling machine The transport and protective packaging is made by means of the following materials Corrugated cardboard polystyrene free of freon polyethelene foil non returnable wooded pallet untreated Euro pallet deposit If you have no further need of these articles or do not wish to use them again please dispose of them at the public recycling facilities The drilling and milling machine consists of up to 9896 of recyclable materials i e steel cast iron aluminium and 296 of chemical materials e g the coating of electrical leads printed circuits If you have trouble disposing of these parts in a proper manner we would be pleased to help you upon mutual agreement we will take the complete machine back and dispose of it However the costs for transporting the machine to our plant must be at your expense 90
9. naan clamp RE circuit board 8 25 23 23 22 35 211 EE 11 s l T E 1 e amp amp _ M X M N M main switch aly 411 T Do E m m m gt gt connection 1 Hhh clamp direct drive motor 3 1 34 el mains transformer o0 VA rectifier 80 70 25 m E m z c Elko r E D gt m 4700 E B ventilator emergency OFF direct drive switch motor 230 V mains connection to change axial direction exchange green for brown 4 A Tor CO D 72 4 5 Circuit diagram Motor 1 4 kW nccad control This document shows all units of the electrical parts including the mains connection Lo 12 Noc amp sp yellow 4 limit switch pr 8 protective hood white of spindle green 1 GS F E yellowgreen brow blue motor circuit board Speed potentiometer main spindle main switch coolant motor plugs mw m cd 2 blue 2 L1 230 brown 1 y ellawgreen yellow brown hlue blue RBA i LE aem JU ta machining unit L bushing plug connection for industrial motor 4 E limit switch access door Changeover switch NC CAD 230 autom 1 a amplifier chip plug connection 0 Du far industrial motor man 2 yellow brown 290 L1 73 4 Circuit diagra
10. with safety machine cabin 48 49 50 50 51 51 52 52 53 53 54 54 55 55 56 56 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 79 81 8 Clamping and ejecting tools 82 9 Adjustment of the r p m 84 9 1 Adjustment of the r p m values for working aluminium and steel 84 9 2 Adjustment of the r p m for 1 4 kW motor 84 9 3 Adjustment of the r p m for 2 0 kW motor high speed 85 10 Feed motion 10 1 Feed motions X Y and Z axis 86 11 Recommendations for application and operation 87 11 1 Swivelling of the milling head 88 12 Unit for lubrication coolant 89 13 Declaration of noise levels 90 14 Disposal of the drilling and milling machine 90 EC Conformity Declaration In the name of the manufacturer Walter Blombach GmbH Tool and Machine Factory based in Remscheid and Neuerburg D 42871 Remscheid Postfach 12 01 61 Phone 0049 2191 597 0 Fax 0049 2191 597 40 D 54673 Neuerburg WABECO Str 1 10 Phone 0049 6564 9697 0 Fax 0049 6564 9697 25 we hereby declare that the universal milling and drilling machines specified below Universal milling and drilling machine type F1410 LF F1410 LF high speed CC F1410 LF CC F1410 LF high speed meet the following regulation requirements for standard serial production directive for machines 98 37 EG low voltage directive 73 23 EWG EMV directive 89 336 EWG In order to meet implement the requirements of the above mentioned dir
11. 0099 11700013 11700047 16400215 112452104 List of parts top slide CC F1410 LF Designation Step motor Limit switch Top slide Guide rail 700 mm Cylinder head screw Spindle bearing extension Cylinder head screw Spacer Cover limit switch Hexagon nut Connecting plate Cylinder head screw Toothed belt Spindle bearing Holder for motor Jam motor holder Cylinder head screw Self aligning bearing Adjusting nut Toothed belt disc Handwheel Headless pin Hood step motor Hexagon nut Toothed belt wheel Distance sleeve Location washer Lock ring Spiral clamping pin Cylinder head screw Truss head bolt Tube X axis Graduated collar 3 16 3 16 1 List of parts cross slide F1410 LF with trapezoid thread spindle 50 Drawing and list of parts Cross slide F1410 LF with trapezoid thread spindle Part No Pieces Order No 11860004 11860004 11810029 16400202 11810026 2 11700031 16400208 11700070 16400209 11700087 11700070 16410212 11700002 16410213 11700052 16400302 16400319 11700026 11840006 16400320 lt N N 00 Designation Concertina cover rear Concertina cover front Clamper unit Cross slide Guide carriage Cylinder head screw Nut Hexagon screw Adjusting nut Headless pin Cylinder head screw Holding plate Hexagon nut Holding plate Cylinder head screw Clamper housing Clamper plate Cylinder head screw Clamping lever Clamper Dra
12. 10 LF Part No ak Pieces Order No NN HBAWWAANMAHWBAHANWNNDARAABAHAWWHWOAA RAHA 112003226 112003182 11900017 16410204 16400206 11700031 11700002 11700038 11800003 16400203 16400301 11700033 11700034 11700035 11810023 11700031 11810024 16400224 164003224 11700031 164003186 11810003 1640031810 11700087 11700018 11700031 112453187 164003183 11840003 164003184 16400205 16400211 11700002 16400211 16410205 11810007 164002101 16400336 11204112 11204113 16400216 11700047 11820003 11700050 11700009 16400342 16400347 16400332 11700026 11700125 Designation Bevel gear Z30 Bevel gear 215 Limiting switch Cover limiting switch Y axis Rubber plate Hexagon cylinder screw Hexagon nut Limpet washer Step motor Base plate Z column Hexagon cylinder screw Spring lock washer Hexagon nut Guidance ledge 460 mm Hexagon cylinder screw Guidance ledge 580 mm Spindle extension Y axis Spindle flange Z axis Hexagon cylinder screw Spindle flange Z axis cross Ball bearing Adjusting ring Z axis Headless pin Limpet washer Hexagon cylinder screw Graduated collar Hexagon cylinder screw Handwheel Adjusting nut Limiting switch holder Distance limiting switch Hexagon nut Distance limiting switch Cover limiting switch Z axis Ball bearing Adjusting nut Belt pulley Z axis Motor holder plate with jam Jam motor holder Distance sleev
13. 11700003 11800022 11800012 11700116 11700117 11700050 11700118 11700088 11700070 11700119 List of parts for control station milling plus 1 4 kW Designation Circuit board of CNC control Emergency OFF switch Potentiometer Main switch Circuit board Control unit housing Ventilation Circuit board plate Cap top Transformer Bat handle switch Cam operated switch Switch cover Tapping screw Condenser Dector bridge Cylinder head screw Washer Hexagon nut Locking washer Washer Cylinder head screw Cylinder head screw 3 Drawing and list of parts 3 24 Control station milling plus 2 0 kW 60 Drawing and list of parts 3 24 1 Part No CON gt N lll 4 ON 21 Pieces Order No OFF A BR HS SS HS si ss 11800009 11800008 11800026 11200504 11200501 11200508 11200509 11800013 11800021 11800010 11200512 11800022 11800012 11700003 11700116 11700117 11700088 11700119 11700050 11700118 11700070 11800023 List of parts for control station milling plus 2 0 kW Designation Circuit board of CNC control Emergency OFF switch Potentiometer Control unit housing Ventilation Circuit board plate Cap top Transformer Bat handle switch Cam operated switch Switch cover Condenser Dector bridge Tapping screw Cylinder head screw Washer Washer Cylinder head scre
14. 2143 11202144 11700021 11200415 112004151 11200411 112004111 112021511 Designation Housing Plastic ring Hexagonal socket screw Circlip Drive belt Belt pulley Feather key Bearing flange Ball bearing Limpet washer Circlip Hexagonal socket screw Hexagonal screws Tool spindle MT2 Tool spindle MT3 Tool spindle SK30 Spring wire Spirale bearing Quill Nilosring special seal washer Nut Nut Feather key Pinion shaft Limpet washer Hexagonal socket screw Flange Motor high speed Wheel hub Activating lever Handle Spiral clamp pin Graduated collar Cylinder head screw Circlip Hexagonal socket screw Cap Hexagonal screw Depth stop Spiral spring Clamping lever Hexagonal socket screw Flat headed screw Thrust washer Belt pulley motor Hexagonal socket screw Hexagon socket screw key 8 mm for MT2 Hexagon socket screw key 10 mm for MT3 and SK30 Tool draw in bolt with thread M10 for MT2 Tool draw in bolt with thread M12 for MT3 and SK30 Protective cover 2 3 Drawing and list of parts 3 7 Base machine F1410 LF with trapezoid thread spindle 2 EE E 4 is pute d i n2 i eo 1 oe Nes R3 0 2 a3 18 18 A Tg he 9 Ya 2 34 Drawing and list of parts 3 7 1 List of parts base machine F1410 LF with trapezoid thread spindle
15. 41 112001142 11200115 11810021 11200117 11810022 11200119 11200120 11200121 11200122 11700018 11700123 11202125 16400126 11200127 11200128 11840001 11700016 11200131 11700124 11700012 11700121 11202135 11700092 11200137 11850001 11840002 11700036 11700051 11202143 11202144 11700021 11200415 112004151 11200411 112004111 11800008 11202151 Designation Housing Plastic ring Hexagonal socket screw Circlip Drive belt Belt pulley Feather key Bearing flange Ball bearing Limpet washer Circlip Hexagonal socket screw Hexagonal screws Tool spindle MT2 Tool spindle MT3 Tool spindle SK30 Spring wire Spirale bearing Quill Nilosring Special seal washer Counter nut thin Tighten nut thick Feather key Pinion shaft Limpet washer Hexagonal socket screw Flange Motor high speed Wheel hub Activating lever Handle Spiral clamp pin Graduated collar Cylinder head screw Circlip Hexagonal socket screw Control cover Hexagonal screw Depth stop Spiral spring Clamping lever Hexagonal socket screw Flat headed screw Thrust washer Belt pulley motor Hexagonal socket screw Hexagon socket screw key 8 mm for MT2 Hexagon socket screw key 10 mm for MT3 and SK30 Tool draw in bolt with thread M10 for MT2 Tool draw in bolt with thread M12 for MT3 and SK30 Emergency OFF switch Protective cover 31 Drawing and list of parts Milling head high speed with 2 0 kW motor for CC F1410
16. 410 LF 22 Drawing and list of parts 3 1 1 Part No ONOankhR Sn 15 1 Pieces Order No HR BHR HR 11200401 11800005 11200403 11700001 11700002 11700120 11800001 11800004 11700003 11200405 11200411 112004111 11800008 11200415 112004151 List of parts protective cover with electrical equipment for F1410 LF Designation Cap Circuit board Cover Countersunk screw Hexagonal nut Locking washer ON OFF switch Potentiometer Tapping screw Tin plate board rest Tool draw in bolt with thread M10 for MT2 Tool draw in bolt with thread M12 for MT3 and SK30 Emergency OFF switch german Hexagonal socket key 8 mm for MT2 Hexagonal socket key 10 mm for MT3 and SK30 3 Drawing and list of parts 3 2 Protective cover with electrical equipment for CC F1410 LF 24 Drawing and list of parts 3 2 1 List of parts protective cover with electrical equipment for CC F1410 LF Part No 11 1 15 15 1 Pieces Order No 0 BR BR LR 11200401 11800005 112004031 11700001 11700002 11700120 11700003 11200405 11200411 112004111 11200415 112004151 Designation Cap Circuit board Cover Countersunk screw Hexagonal nut Locking washer Tapping screw Tin plate board rest Tool draw in bolt with thread M10 for MT2 Tool draw in bolt
17. 7 11700112 11860003 16400303 11810026 11700031 16410208 11700026 11700002 16400337 01 16400337 02 16400341 11700089 16400330 11700089 16410209 11700026 16410206 11700031 11700018 11700019 16400339 16400338 11810027 11700070 16400220 16400220 3 List of parts vertical slide CC F1410 LF Designation Concertina cover Z axis top Cam lever Hexagon cylinder screw Concertina cover Z axis base Vertical slide Guidance sledge Hexagon cylinder screw Holding plate Z axis top Hexagon cylinder screw Hexagon nut Roll holder left Roll holder right Wire rope Headless pin Counter weight Headless pin Metal sheet holder cam lever Hexagon cylinder screw Cover Hexagon cylinder screw Washer Hexagon nut Reverse roller Bolt Needle bearing Hexagon cylinder screw Ball rolling spindle nut Ball bearing spindle 3 3 13 Drawing and list of parts Top slide F1410 LF with trapezoid thread spindle 3 13 1 46 List of parts top slide F1410 LF with trapezoid thread spindle Part No CON gt WD Pieces Order No 164002103 16400201 11810028 11700031 16400212 11700046 16410210 11700022 11810007 11204022 11850002 11840005 1120002105 11700087 112002104 11400206 Designation Spindle bearing Top slide Guide rail 700 mm Cylinder head screw Spindle bearing extension X axis Cylinder head screw Connecting plate Cylinder head screw
18. LF high speed 36 The 7 E 39 al emm a E Rl ur x n 35 ER 1 i E En m Fo gm 52 31 15 22 27 v LO a 1 uL d CE a an a 2 i 19 Td 22 e ai a E Lun E 2 fi a y bd r a 1 18 7 ad Me et il p a hi Pd a al 16 a e a r p 1 1 kem v A ds ML M PUR 1 34 24 1 45 32 3 Drawing and list of parts List of parts milling head high speed with 2 0 kW motor for CC F1410 LF high speed Part No CON OOF WD Pieces Order No A Ss ss ss po oe os so os os os os S S S po HH HSH HSH os 11202101 11200102 11700011 11700005 11820010 11202106 11700006 11200108 11810001 11700060 11700025 11700046 11700123 11200114 112001141 112001142 11200115 11810021 11200117 11810022 11200119 11200120 11200121 11200122 11700018 11700123 11202125 16400126 11200127 11200128 11840001 11700016 11200131 11700124 11700012 11700121 112021351 11700092 11200137 11850001 11840002 11700036 11700051 1120
19. arts for milling head with 1 4 kW motor for F1410 LF and CC F1410 LF Designation Housing Plastic ring Ball bearing Circlip Drive belt Belt pulley Feather key Bearing flange Hexagonal socket srew Limpet washer Circlip Screw Hexagonal socket screws Tool spindle MT2 Tool spindle MT3 Tool spindle SK30 Feather Ball bearing Quill Nut Nut Feather key Pinion Limpet washer Hexagonal socket srew Spacer sleeve Motor with pinion Z12 Wheel hub Activating lever Handle Spiral clamp pin Graduated collar Cylinder head screw Circlip Hexagonal socket srew Hexagonal screw Depth stop opiral spring Clamping lever Drawing and list of parts Milling head high speed with 2 0 kW motor for F1410 LF high speed A A C m 31 15 22 27 LE ur L E E z j e LM oo a o 21 23 34 y kt 24 24 Fs 30 3 Drawing and list of parts 3 5 1 List of parts for milling head high speed with 2 0 kW motor for F1410 LF high speed Part No CON OOF WD Pieces Order No N A 11202101 11200102 11700011 11700005 11820010 11202106 11700006 11200108 11810001 11700060 11700025 11700046 11700123 11200114 1120011
20. ated collar 7 1 11840003 Handwheel 8 1 11204112 Motor holder plate with jam 9 1 11204113 Motor holder plate with jam 10 2 11700115 Cylinder head screw 11 4 16400216 Distance sleve step motor 12 4 11700047 Truss head bolt 13 1 11800003 Step motor 14 1 1121031913 Toothed belt wheel 12 15 2 1121031912 Location washer 212 16 2 11700048 Lock ring 17 1 11700049 Spiral clamping pin 18 4 11700050 Hexagon nut 19 1 1121021217 Protective cover step motor 20 4 11700013 Cylinder head screw M4x8 DIN912 21 2 11810007 Self aligning bearing 22 1 11820003 Toothed belt 55 3 Drawing and list of parts 3 22 Arm for control station qu 6 1 9n 4 i 3 22 1 List of parts for the arm of control station Part No Pieces Order No Designation 1 1 16400501 Arm retainer 2 1 16400502 Arm retainer 3 4 16400503 Spacer 4 2 11840004 Clamping lever 5 1 16400500 Control panel arm 6 2 16400504 Ring end position 7 4 11700079 Headless pin 57 Drawing and list of parts Control station milling plus 1 4 kW 3 23 58 Drawing and list of parts 3 23 1 Part No CON gt N os so oss ss so i O 21 Pieces Order No ON A S S SS 11800009 11800008 11800004 11800001 11800005 11200504 11200501 11200508 11200509 11800013 11800021 11800010 11200513
21. e step motor Flat round screw Belt Hexagon nut Headless pin Sleeve bevel wheel Cover Z axis Guidance ledge counterbalance Hexagon cylinder screw Hexagon cylinder screw 3 Drawing and list of parts 3 10 Vertical slide F1410 LF with trapezoid thread spindle i M g EN 1 1 _ _ r aa mmm i 1 mm 4 m MNT 4 mmy di nl _ _ i dU HU UU LULA Drawing and list of parts 3 10 1 List of parts vertical slide F1410 LF with trapezoid thread spindle Part No COON Pieces Order No O pon A BR PY BR 11860003 16400302 11860003 16400303 11810026 11700031 16410208 11700026 11700002 1640031 1 16400312 11700070 11200327 11840004 16400319 16400320 16410206 11700026 11700052 16410207 Designation Concertina cover Z axis top Jam Concertina cover Z axis base Vertical slide Guidance sledge Hexagon cylinder screw Holding plate Z axis top Hexagon cylinder screw Hexagon nut Spindle nut Adjusting nut Hexagon cylinder screw Z spindel Jam lever Jam plate Jam Cover Hexagon cylinder screw Hexagon cylinder screw Protective cover 3 Drawing and list of parts 3 11 42 Vertical slide F1410 LF with ball bearing spindle 20
22. ectives the following applicable and previously published standards have been adhered to EN ISO 12100 1 EN ISO 12100 2 EN 12840 EN 60204 1 D 54673 Neuerburg City Shans Signature Dear customer Congratulations on choosing the WABECO Universal Drilling and Milling Machine We have devoted great care in its manufacture and it has passed a thorough quality control test These operating instructions are to help you to work with it safely and properly Therefore we request that you read the respective instructions carefully and follow them exactly After unpacking the machine please check to see if any kind of damage has occurred during transportation Any complaints must be lodged immediately Complaints made at a later date cannot be accepted If you have any questions or need any spare parts please state the machine number located on the front of the motor see rating plate 1 Product range 1 1 F1410 LF with trapezoid thread spindle 1 Product range 1 1 F1410 LF with trapezoid thread spindle 1 Base machine 2 Cross slide 3 Top slide 4 Vertical slide see 3 7 page 34 see 3 16 page 50 see 3 13 page 46 see 3 10 page 40 7 Protective cover with P 5 Y spindle 6 Protective cover electrical equipment 8 Milling head see 3 19 page 53 see 3 3 page 26 see 3 1 page 22 siehe 3 4 Seite 28 1 Product range 1 2 F1410 LF high speed with trapezoid thread spindle 10 1 Product range 1 2 F1410 LF h
23. igh speed with trapezoid thread spindle 1 Base machine 2 Cross slide 3 Top slide 4 Ve see 3 7 page 34 see 3 16 page 50 see 3 13 page 46 see 3 rtical slide 10 page 40 193 eet Tm P L1 1 I INST t 8 R1 11 1 Product range 1 3 F1410 LF with ball bearing spindle 12 1 Product range 1 3 F1410 LF with ball bearing spindle 1 Base machine 2 Cross slide 3 Top slide 4 Vertical slide see 3 8 page 36 see 3 17 page 51 see 3 14 page 47 see 3 11 page 42 Ud 7 Protective cover with 5 Y spindle 6 Protective cover electrical equipment see 3 20 page 54 see 3 3 page 26 8 Milling head see 3 4 page 28 see 3 1 page 22 13 1 Product range 1 4 F1410 LF high speed with ball bearing spindle 14 1 Product range 1 4 F1410 LF high speed with ball bearing spindle 4 Vertical slide see 3 11 page 42 1 Base machine 2 Cross slide 3 Top slide see 3 8 page 36 see 3 17 page 51 see 3 14 page 47 t 5 Y spindle 6 Milling head T Protective cover see 3 20 page 54 see 3 5 page 30 see 3 3 page 26 15 1 Product range 1 5 CC F1410 LF 1 Product range 1 5 CC F1410 LF 1 Base maschine 2 Cross slide see 3 9 page 38 see 3 18 page 52 5 Arm for control mechanism see 3 22 page 56 6 Control station see 3 23 3 25 page 58 9 Protective cover see 3 3 page 26 3 Vertical slide 4 Top slide see 3 12 page 44 see 3 15 page 48 7 Y s
24. illing head with 2 0 kW motor for CC F1410 LF high speed 3 6 1 List of parts for milling head with 2 0 KW motor for CC F1410 LF high speed 3 7 Base machine F1410 LF with trapezoid thread spindle 3 441 List of parts for base machine F1410 LF with trapezoid thread spindle 3 8 Base machine F1410 LF with ball bearing spindle 3 8 1 List of parts for base machine F1410 LF with ball bearing spindle 3 9 Base machine CC F1410 LF 3 9 1 List of parts for base machine CC F1410 LF 3 10 Vertical slide F1410 LF with trapezoid thread spindle 3 10 1 List of parts vertical slide F1410 LF with trapezoid thread spindle 3 11 Vertical slide F1410 LF with ball bearing spindle 3 11 1 List of parts vertical slide F1410 LF with ball bearing spindle 3 12 Vertical slide CC F1410 LF 3 12 1 List of parts vertical slide CC F1410 LF 3 13 Top slide F1410 LF with trapezoid thread spindle 3 13 1 List of parts for top slide F1410 LF with trapezoid thread spindle 3 14 Top slide F1410 LF with ball bearing spindle 3 14 1 List of parts for top slide F1410 LF with ball bearing spindle 10 12 14 16 18 20 21 22 23 24 25 26 26 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 46 47 47 3 15 3 15 1 3 16 3 16 1 3 17 3 17 1 3 18 3 18 1 3 19 3 19 1 3 20 3 20 1 3 21 3 21 1 3 22 3 22 1 3 23 3 23 1 3 24 3 24 1 3 25 3 25 1 3 26 3 26 1 3 2 3 27 1 Top slide CC F1410 LF List of parts for top slide CC F1410 LF Cross slide F1410 LF
25. ining screw as far back with the hexagon socket screw key as is necessary to insert the tool into the work spindle After doing this the tool retaining forcing screw is screwed lightly onto the tool To eject the tool the holding pin is inserted into the work spindle and held tight with one hand By turning the hexagon socket screw key to the left the tool is released and can be easily removed from the work spindle 83 9 Adjustment of the r p m A specific cutting speed is needed when milling different materials e g steel aluminium etc The r p m of the work spindle can be infinitely varied from 140 3000 or 100 7500 min on the potentiometer respectively so that the appropriate speed for the material the workpiece and the diameter of the cutter can be chosen every time Please see the table showing the respective r p m values for aluminium and steel as follows 9 1 Adjustment of the r p m values for working aluminium and steel ALUMINIUM STEEL 9 2 Adjustment of the r p m for 1 4 kW motor 84 9 9 2 Adjustment of the r p m Adjustment of the r p m for 2 0 kW motor high speed potentiometer rate 85 10 Feed motion 10 1 Feed motion X Y and Z axis The traverse and longitudinal motion of the cross support X Y axis is accomplished by turning the handwheels parts no 4 and 12 Both slides can be blocked with the aid of clamping levers parts no 21 and 3 The feed motion d
26. it housing Ring transformer Circuit board plate Cap top Bat handle switch Switch cover Tapping screw Washer Cylinder head screw Hexagon nut Locking washer Locking washer Hexagon nut Cylinder head screw Cylinder head screw Washer Washer Bat handle switch 3 Drawing and list of parts 3 27 Mounting for linear measuring scales 14 7 aU QU 20 24 GO G 66 Drawing and list of parts 3 27 1 List of parts mounting for linear measuring scales Part No Pieces Order No Designation 1 1 16410217 Cover limit switch Z axis 2 2 16400219 Spacer linear scale 3 2 16400210 Spacer end switch 4 2 11700002 Hexagon nut 5 2 11700121 Cylinder head screw 6 2 11700121 Cylinder head screw 7 1 11385 Linear measuring scale 320 mm 8 1 16410218 Holding plate cam lever Z axis 9 1 11386 Linear measuring scale 520 10 2 11700122 Cylinder head screw 11 2 16400221 04 Distance sleeve 20 mm 12 2 11700121 Cylinder head screw 13 2 16400221 02 Distance sleeve 5 mm 14 2 16400221 01 Distance sleeve 3 mm 15 1 16410219 Metal sheet holder X axis 16 2 11700122 Cylinder head screw 17 4 11700002 Hexagon nut 18 2 11700013 Cylinder head screw 20 1 16410220 Holding plate Y axis 21 2 16400221 03 Distance sleeve 17 3 mm 24 2 11700038 Washer 4 1 Circuit diagram Motor 1 4 kW This document shows all units of the electrical parts including the mains connection mains plug emergency OFF switch main switch
27. ith internal threads into the work spindle first and then to screw in the tool retaining forcing screw into the internal thread afterwards The tool or tool holder must be screwed onto the tool retaining forcing screw As you can see on the picture page 82 for clarification we have cut open the protective cap and the spindle shell so that the tool retaining screw with the hexagon socket screw key can be seen Please proceed as follows With the aid of the hexagon socket screw key screw the tool retaining forcing screw into the work spindle right up to the end of its thread Once the screw blocks turn it back 2 3 revolutions Now the tool is inserted by hand from underneath into the taper of the work spindle and screwed onto the tool retaining forcing screw While this is being done the tool retaining screw is held tight by means of the hexagon socket screw key Once the tool has been clamped hand tight the work spindle is held by means of the holding pin and the tool retaining screw can be tightened with the hexagon socket screw key without any effort To eject tools with an internal thread hold the work spindle tight with the holding pin and loosen the tool retaining screw with the hexagon socket screw key Now the tool can be screwed off the tool retaining forcing screw by hand and taken out of the work spindle taper from underneath Tools with flat tang without internal threads can be clamped by first of all screwing the tool reta
28. ll go to the right After loosing the set screw the adjusting nut is turned a little in the clockwise direction Turning the adjusting nut like this achieves a mutual tightening of the two nuts and as a result play free running of the threaded spindle After the adjustment the set screw must be re tightened firmly Y axis The readjustment of the Y axis requires unscrewing the concertina cover of the top slide The following procedure as per instruction for the X axis Headless pin Adjusting nut Spindle nut 22 Concertina cover Spindle Adjusting 78 6 Starting up and maintenance Z axis To adjust the spindle nuts of the Z axis you have to unscrew the cover plate The further procedure is as for the X axis Cover plate Spindle nut lt A MSS M Adjusting nut WW Spindle nuts with ball rolling spindle An adjustment is not necessary and also not possible 7 Safety devices and recommendations In order to make working with our drilling and milling machines safe we have equipped them with the following safety devices and are thus in accordance with the relevant European safety regulations Protective cover Protective partition attached to the machine housing prevents reaching in and coming into contact with the work spindle This safety device is constructed in such a way that it can be adjusted to the necessary working height dependi
29. m 4 5 1 High speed motor 2 0 kW nccad control This document shows all units of the electrical parts including the mains connection Hn NoCc AD a 24 white 97 limit switch protective 24 yellow gt hood of brown spindle bl 5 1 1 li brown E 34 y 2 2 i 2 yellow T Im 3 white 5 ii s changeover E m 4 blue i switch R L 5 i red ES pink B potentiometer 0 10 14 7 grey F connection plan brown 1 15 qreen bottom view yellowgreen AN Gnd 16 10 pole cable with isol 34mm2 blue 2 408 L1 brown 1 yellowgreen 3 cable without isol 1 mmz coolant unit a blue 2 L1 23n0w brown yellowgreen yellow brown blue white plug connection tor industrial display Et z 230 ia 255 L1 zm DX N to machining unit O u bushing EIS changeover switch 230 Autam 1 ME amplifier chi plug connection 9 Tu for industrial 2 zo eu display 74 5 Delivery and installation The drilling and milling machines are carefully packed in our factory Please check the following upon receipt of delivery 1 whether the packaging has been damaged and or 2 whether the drilling and milling machine shows signs of t
30. main spindle B 5 1 DE main switch coolant coolant pump m ES b N 7 4 ree L1 brown B j yellow green LL main switch 13 E LL 5 limit switch access doors CNC drives 9 T c 14 E o g p ventilator o 10 rectifier B80 70 25 T E a O 230v mains transformer operating voltage amplifier chip 70 4 Circuit diagram 4 3 1 High speed motor 2 0 kW with safety cabin This document shows all units of the electrical parts including the mains connection motor connector box blue middle contact rocker switch 24 2 L white B ao blue 0 b 4 5 a brown EX 2 EI pink potentiameter 0 10 4 grey 10 connection plan AN In p 15 Jeen bottom view AN Gnd 4 16 blue 2 230 V A brown 1 i PE yellow green coolant pump main switch coolant b LN L blue 2 230 V MEN inii PE yellowgreen main switch 43 B M limit switch access door CNC drives B22 14 ventilator emergency OFF rectifier BB8 70 25 mains transformer S0 YA mains connection operating voltage POLEN amplifier chip 71 4 Circuit diagram 4 4 Drive motor of the CNC control This document shows all units of the electrical parts including the mains connection Fi Y XJ A 2 c connection Aal BJB A
31. ng on the dimensions of the workpiece and tool Main switch with low voltage release In order to disconnect the electrical parts of the drilling and milling machine safely from the mains we have provided a main switch with low voltage release besides the mains lead with plug This under voltage release prevents the drive motor from coming on after a power cut and so excludes the danger of the work spindle moving unexpectedly Emergency OFF switch This enables a quick curtailment of dangerous movements in particular when using devices for CNC Overload protection This device has been developed to protect the drive motor and it must be noted that after the motor has been turned off by hand or automatically because of overloading a short pause of 1 3 seconds must be observed before turning the machine on again so that the relay of the electrical parts can re establish the closed circuit condition Security machine cabin The cabin has a door which when closed activates a limit switch The feed motors can only be put into motion on the axis independently by means of the CNC controls when the door is closed When the door is open the motor is switched to idle whereby manual operation is still possible The main spindle can be switched on whether the door is open or closed It is forbidden to remove the door limit switch or to put it out of action as this could lead to serious danger to the machine operator and cause severe accidents
32. ng spindle Part No a a cto OOF WN CO 20 Pieces Order No n2 NH 112003226 112003182 16400203 16400301 11700033 11700034 11700035 11810023 11700031 11810024 16400224 164003224 11700031 164003186 11810003 1640031810 11700087 11700018 11700015 164003183 11840005 11700019 164003184 11700046 11810007 164002101 16400342 11700125 11700031 11810025 16400222 112453187 11700026 16400347 16400332 11700026 Designation Bevel gear Z30 Bevel gear 215 Base plate Z stand Hexagon cylinder screw Washer Hexagon nut Guidance ledge 460 mm Hexagon cylinder screw Guidance ledge 580 mm Spindle extension Y axis Spindle flange Z axis Hexagon cylinder screw Spindle flange Z axis cross Ball bearing Adjusting ring Locking screw Limpet washer Hexagonal screw Spindel Z axis cross Handwheel Hexagon nut Adjusting nut Screw Ball bearing Adjusting nut Sleeve Screw Screw O ring End cap Z axis Graduated collar Hexagon cylinder screw Cover Z axis Guidance ledge counterbalance Hexagon cylinder screw 7 opened Q eja O AL 6 S gt Base machine CC F1410 LF 3 9 38 Drawing and list of parts 3 9 1 List of parts base machine CC F14
33. ollowing a drill or mill is changed or the machine has to be serviced In order to avoid wear and tear on the tools and the drive motor it is recommended that the tools are to be selected with care worn tools should be exchanged for sharp ones and the feed should be calculated such that the r p m of the work spindle is only slightly reduced The depth of the feed must be selected with precision so that it is not possible to drill into the support table We recommend the installation of light which provides a level of at least 500 lux at the point of tool cutting operations Appropriate means must be used to dispose of drilling and milling swarf We strongly recommend that the drill chuck key is be fixed to the machine by means of a clamp or similar attachments only This is in order to avoid the drill chuck key being caught by the tool spindle and being thrown around if it is fixed to the machine with anything flexible like chains or string When drilling and milling machines are not in use we recommend installing a safety device to prevent children non authorized people switching the machine on The drilling and milling machine should be set up where no dampness apart from the lubrication coolant can affect it It is necessary to carry out regular checks for damages to parts and or for the functions on drilling and milling machines Please do not hesitate to call us if you require original spare parts or advice 7 Safe
34. pindle 8 Milling head see 3 21 page 55 see 3 4 page 28 10 Protective cover with electrical equipment see 3 2 page 24 17 1 Product range 1 6 CC F1410 LF high speed inom 1 Product range 1 6 CC F1410 LF high speed 5 Arm for control mechanism see 3 22 page 56 1 Base machine 2 Cross slide see 3 9 page 8 see 3 18 page 52 E 6 Control station 7 Y spindle see 3 24 3 26 page 58 see 3 21 page 55 9 Protective cover see 3 3 page 26 3 Vertical slide 4 Top slide see 3 12 page 44 see 3 15 page 48 8 Milling head see 3 6 page 32 19 2 Technical Data Dimensions of the milling and drilling machine installation area trapezoid thread installation area ball bearing spindle height 1 4 KW height 2 0 kW Working area Long Transverse travel Y axis Vertical travel Z axis itudinal travel X axis Work table cross table length x width number of Milling head swivelling range tool holder tool clamping drilling stroke Distance milling table work spindle min max nomi consumption service output nal voltage frequency SOS MN Electrical equipment for F1410 LF high speed nomi consumption service output nal voltage frequency TOG 06 Feed motors hybrid step motors voltage current to
35. ransport damage or if there are reasons for complaints In this case we request your immediate notification Claims made at a later date cannot be considered The drilling and milling machine must be installed on an appropriate level and firm base This would be for example a base cabinet such as in our accessories programme own work bench as long as it is strong enough to carry the weight of the machine without warping see technical data and check with spirit level and has an even surface asteel plate The drilling and milling machine must be firmly screwed down onto the base To facilitate this there are 10 mm holes in the machine base Good results and a minimum of vibration during operation can only be guaranteed if the above mentioned requirements for secure mounting have been adhered to The installation of the machine should take place where there is sufficient lighting electrical cables with earthed sockets and O conductors are installed adequately near to the machine so that the mains connection lead is not subject to any tension whatsoever The mains lead should be so that by means of a multiple socket a coolant or lubrication unit can also be connected 75 6 76 Starting up and maintenance After the machine has been professionally installed and securely mounted it must be connected to the mains supply 1 A qualified electrician must connect the supply lead of the drilling and milling machine to the
36. right In order to fix the milling head in this position tighten both the high nut and the hexagon nut again In order to bring the milling head back to its normal position loosen the high nut and the hexagon nut on the vertical slide and bring the vertical slide back to its upright position After turning back the hexagon nut on the index pin the latter can be pushed into the opening in the work spindle housing by hand Now both the hexagon nut and the lock nut of the index pin as well as the hexagon nut and the high nut on the vertical slide can all be tightened 31 88 12 Unit for lubrication coolant The unit for lubrication coolant consists of 1 Tray with lubrication coolant sump which collects the lubrication coolant mixture fort he feed pump Content Coolant unit Order No 11264 13 litres Safety machine cabin Order No 1640090 42 litres 2 Feed pump with the following electrical data nominal voltage 230 V frequency 50 60 Hz nominal current input 0 4A nominal output 0 07 kW ON OFF switch and mains lead with a length of 2 m complete with earthed plug 3 Adjustable flexible pressure tubing with stop valve and nozzle for transporting the lubrication coolant to the processing point An increasing number of customers wish to include this fixture in their order so as to take advantage of wet processing for the production of their goods workpieces and to to cool and lubricate in particular during length
37. rilling and milling depth Z axis is accomplished by using the handwheel part no 20 To operate the milling head by means of the handwheel loosen clamp lever part no 18 and fix it again after operation Graduated collars have been installed to enable the feed path to be read off parts no 5 15 and 33 One full rotation of the handwheel corresponds to 4 mm of the slide path and with ball rolling spindle 5 mm one graduation on the collar corresponds to 0 05 mm on the path Feed path of the axes longitudinal X axis 500 mm transverse Y axis 200 mm vertical Z axis 280 mm Another possibility of operating the tool spindle is by turning the control lever part no 29 After loosening the clamping lever part no 39 the control lever can be turned One graduation on the collar part no 31 corresponds to 1 mm of travel The work spindle has a maximum travel of 55 mm The clamping lever must be well tightened up again afterwards We recommend that the travel engagement should not be selected too generously but that in the case of greater engagement depth this should be accomplished in multiple steps 11 Recommendations for application and operation We recommend the following the drill should be inserted and clamped with the chuck key in such a way that the drill is positioned exactly between the three clamping jaws of the toothed ring chuck the quick action chuck or the drawing in attachment of the drill mill
38. rque 4 number of stepps per rev angle of 20 width 1415 mm x depth 705 mm width 1415 mm x depth 875 mm 950 mm 1100 mm 90 both sides MT2 optional MT3 or SK30 In house innovation for clamping and ejecting tools 55 mm 65 mm 350 mm 185 mm single phase inverse speed motor as direct current model infinitely variable with continuous r p m surveillance 230V 50 Hz 6A 1 4 kW 140 3000 r p m motor with frequency converter infinitely variable with continuous r p m surveillance and clockwise and anticlockwise rotation 230V 50 Hz 8 6 A 2 0 kW 100 7500 r p m Technical details are subject to change 2 Technical Data 2 1 Dimensions Trapezoid thread spindle Ball bearing spindle q I 52 ei QN 7 B 5 MAY arc C amm Ud EET alli 6 eL T g 315 BN 3 5 M5 a 05 bu Q7 Old p 25 Fixing hole the bottom plate 4x 010 distance 305x225 X Axle max gt bb 21 3 Drawing and list of parts 3 1 Protective cover with electrical equipment for F1
39. s with a shaft should be clamped by means of a precision draw in attachment with morse taper 2 and tightening thread M10 and the appropriate precision clamping collet in accordance with DIN German Industrial Standard mills with a bore hole all those with of 16 mm and a longitudinal groove should be clamped by means of precision shell end mill with mill retaining screw and feather key MT2x16 draw in tightening thread M10 It is important to observe the following when drilling the appropriate r p m must be set according to the diameter of the drill the contact pressure should be such that the drill can still cut with ease when the contact pressure is too high it will result in premature wear on the drills even the possible snapping of drills or them sticking fast in the bore hole If a drill sticks fast switch the motor off immediately use the emergency OFF switch when processing hard materials i e steel normal commercial drilling oil must be used the spindle must always rotate when the drill is removed from the workpiece when processing non metallic materials i e wood and when having to drill right through splintering can be prevented by clamping a piece of waste wood under the material to be processed when processing veneered or plastic coated workpieces of wood always drill from the good side when processing thin metal sheeting a piece of waste wood should always be clamped underneath It is important to obser
40. skin should be cleaned with acidic syndets without abrasive ingredients and rich cream should be applied to regenerate the skin 9 Please also adhere to the enclosed information on the general operating instructions 89 13 Declaration of noise levels in accordance with DIN EN 24871 German Industrial Standard Noise levels while running idle Acoustic capacity level 78 dB A Sound pressure level on operator s ear 62 dB A The stated values reflect emission levels and not necessarily working levels Although there is a correlation between the level of emission and the level of stress this cannot be used reliably in order to determine whether additional safety measures are necessary or not Other factors which influence the actual stress level or employees are the characteristics of the working area other sources of noise i e the number of machines and other processes going on nearby etc Apart from that the permitted stress levels may vary from country to country This information enables the user of the machine to assess the dangers and risks more accurately However in order to state a reference value of noise levels which could manifest itself to the ears of the operator during processing the following measurement conditions are given Shell end mill 10 mm cutting depth 3 mm Spindle r p m 2240 1 min feed 0 09 mm revolution AICuMgPb cuboid workpiece The adjusted sound pressure level is 91 dB A 14 Disposal of the
41. ty devices and recommendations 7 1 CC F1410 LF with safety machine cabin CC F1200E Made in Germany uel The CNC milling machine can be operated manually but also in CNC operation Conventional operation requires the door to be open CNC requires the door of the safety machine cabin to be closed A limit switch which is operated by shutting the door is situated at the right upper side This is the only way to operate the feed motors at the axes independently via the control When changing from manual operation to CNC mode please proceed as follows close the door of the safety machine cabin turn the stop switch from manual operation to CNC operation Select main spindle rotating direction left or right Setting of the spindle speed by means of the potentiometer release the stop switch to move the axes Start the CNC programme A OON 81 8 Clamping and ejecting tools Hexagon socket screw key Tool retaining forcing screw Work spindle Holding pin Clamping chuck 82 8 Clamping and ejecting tools This is the core of the WABECO clamp and ejection system the tool retaining forcing screw It operates on the principle of the screw having a fine thread located at its head and a coarse thread on the shank Due to this construction a special procedure has to be observed when tools with internal threads are to be clamped It is not possible to insert a tool or tool holder w
42. ve the following when milling choose the appropriate cutting speed for materials with normal mechanical strength properties e g steel 18 22m min for materials with higher mechanical strength properties 10 14m min see also paragraph 9 r p m adjustment regulate the contact pressure so that the cutting speed remains constant when processing hard materials use normal commercial drilling oil It is important to observe the following when clamping the workpieces use suitable straining screws or machine vices for the T slots of the milling machine table always remove waste material and swarf from the milling machine table of the cross support in order to clamp level and accurately 87 11 Recommendations for application and operation 11 1 Swivelling of the milling head In order to produce bore holes and chamfering at an angle which diverges from the normal vertical position of the milling head the milling head can be swivelled up to 90 either to the right or to the left If an adjustment is intended please proceed as follows After loosening turn to the left the lock nut part no 7 turn the hexagon nut as far to the right against the housing of the tool spindle until the index pin part no 4 can be pulled out by hand Loosen both the high nut part no 30 and the hexagon nut part no 31 on the vertical slide by then turning to the left Now the milling head can be swivelled to the desired degree to the left or to the
43. w Hexagon nut Locking washer Cylinder head screw Bat handle switch 3 Drawing and list of parts 3 25 Control station nccad 1 4 kW 62 Drawing and list of parts 3 25 1 List of parts for control station nccad 1 4 kW Part No Pieces Order No 11800024 11800008 11800004 11800001 11800019 11200504 11800025 11200519 11200509 11200513 6 11700003 11700088 11700050 11700070 11700118 11700059 11700018 11700038 11700120 11700002 11700004 11800021 Wo a lll Designation 4 axis control circuit board Emergency OFF switch Potentiometer Main switch Speed conrol board Control unit housing Ring transformer Circuit board plate Cap top Switch cover Tapping screw Washer Hexagon nut Cylinder head screw Locking washer Cylinder head screw Washer Washer Locking washer Hexagon nut Cylinder head screw Bat handle switch 3 Drawing and list of parts 3 26 Control station nccad 2 0 kW coy 0906 64 Drawing and list of parts 3 26 1 Part No Pieces Order No 11800024 11800008 11800026 11200504 11800025 11200519 11200509 11800021 11200511 11700003 11700088 11700004 11700002 11700118 11700120 11700050 11700070 11700059 11700018 11700038 11800023 List of parts for control station nccad 2 0 kW Designation 4 axis control circuit board Emergency OFF switch Potentiometer Control un
44. wing and list of parts 3 17 Cross slide F1410 LF with ball bearing spindle 3 17 1 List of parts cross slide F1410 LF with ball bearing spindle Part No Pieces Order No 11860004 11860004 11810029 16400202 11810026 11700031 16400220 11700070 11700070 16410212 11700002 16410213 11700052 16400302 16400319 11700026 11840006 16400320 Designation Concertina cover rear Concertina cover front Clamper unit Cross slide Guide carriage Cylinder head screw Ball rolling spindle nut Cylinder head screw Cylinder head screw Holding plate Hexagon nut Metal sheet holder Cylinder head screw Clamper housing Clamp lever Cylinder head screw Clamping lever Clamper 51 3 Drawing and list of parts 3 18 Cross slide CC F1410 LF 3 18 1 List of parts cross slide CC F1410 LF 52 Part No Pieces Order No Designation 1 1 11860004 Concertina cover 2 1 11860004 Concertina cover 3 4 16400227 Switch cams 4 1 16400202 Cross slide 5 8 11810026 Guide carriage 6 32 11700031 Cylinder head screw 8 12 11700070 Cylinder head screw 9 1 16410212 Holding plate Y axis 10 2 11700002 Hexagon nut 11 1 16410213 Holding plate 12 1 16410214 Holding plate cam lever X axis 13 1 16410215 Holding plate cam lever Y axis 14 1 16410216 Linear guide cover 16 2 11700026 Cylinder head screw 17 2 16400220 Ball rolling spindle nut 18 8 11700070 Cylinder head screw Drawing and list of parts 3 19 Y spindle F1410 LF with trape
45. with thread M12 for MT3 and SK30 Hexagonal socket key 8 mm for MT2 Hexagonal socket key 10 mm for MT3 and SK30 3 Drawing and list of parts Protective cover for F1410 LF F1410 LF high speed CC F1410 LF and CC F1410 LF high speed 3 1 1 List of parts for protective cover for F1410 LF F1410 LF high speed CC F1410 LF and CC F1410 LF high speed Part No Pieces Order No Designation 1 1 11270101 Protective cover 2 1 11270102 Tool holder 2 1 1 11840004 Clamping lever 3 1 11270103 Guide rod 3 1 3 11700026 Screw 3 2 2 11700038 Washer 26 21 3 Drawing and list of parts 3 4 28 Milling head with 1 4 kW motor for F1410 LF and CC F1410 LF E 1 i Im ee cee m UU 21 24 23 34 10 31 15 Drawing and list of parts 3 4 1 Part No COON OO FP WN a o o BR 17 Pieces Order No c c x cx 11200101 11200102 11810001 11700005 11820001 11200106 11700006 11200108 11700046 11830001 11700027 11700011 11700123 11200114 112001141 112001142 11200115 11810002 11200117 11200119 11200120 11200121 11200122 11700018 11700010 11200125 11200126 11200127 11200128 11840001 11700016 11200131 11700004 11700012 11700013 11700015 11200137 11850001 11840002 List of p
46. with trapezoid thread spindle List of parts for cross slide F1410 LF with trapezoid thread spindle Cross slide F1410 LF with ball bearing spindle List of parts for cross slide F1410 LF with ball bearing spindle Cross slide CC F1410 LF List of parts for cross slide CC F1410 LF Y spindle F1410 LF with trapezoid thread spindle List of parts for Y spindle F1410 LF with trapezoid thread spindle Y spindel CC F1410 LF with ball bearing spindle List of parts for Y spindle F1410 LF with ball bearing spindle Y spindle CC F1410 LF List of parts for Y spindle CC F1410 LF Arm for control station List of parts for the arm of control station Control station milling plus 1 4 KW List of parts for control station milling plus 1 4 kW Control station milling plus 2 0 KW List of parts for control station milling plus 2 0 KW Control station nccad 1 4 kW List of parts for control station nccad 1 4 kW Control station nccad 2 0 kW List of parts for control station nccad 2 0 kW Mounting for linear measuring scales List of parts for mounting linear measuring scales Circuit diagram 4 1 4 2 4 3 4 3 1 4 4 4 5 4 5 1 Motor 1 4 kW Motor 2 0 kW high speed Motor 1 4 kW with safety cabin Motor 2 0 kW high speed with safety cabin Drive motor of the CNC control Motor 1 4 kW nccad control Motor 2 0 kW high speed nccad control Delivery and installation Starting up and maintenance Safety devices and recommendations 7 1 CC F1410 LF
47. y processing when processing high alloy steel and aluminium extends working life of tool improve the surface finish and accuracy of the workpieces to reduce friction heat to prevent built up edges When using lubrication coolants especially water based emulsions a number of health and safety measures must be observed 1 use concentrated products free of nitrates 2 use concentrates without secondary amins 3 use products with the lowest possible allergy potential 4 When mixing a refill of lubrication coolant please observe the following clean rinse the circulation system tray filter determine the concentration necessary to meet the technical demands concentrate water 1 5 1 30 check the water has a low level of nitrates lt 50 mg NO 3 test strip 5 cleaning plan should determine at what intervals the system should be cleaned of swarf and other waste 6 A service plan should determine the following when to check the concentration in use daily weekly when to check the pH values weekly when to check assess the bacteria count monthly when to check the nitrate content weekly The information in brackets can be varied according to the production circumstances 7 In order to reduce splashing we recommend the attachment of a splash guard and or reducing amount sprayed from the nozzle 8 Since steps to protect the skin must be taken it is advisable to wear gloves and aprons The
48. zoid thread spindle 3 19 1 List of parts Y spindle F1410 LF with trapezoid thread spindle Part No Pieces Order No 164002103 11810007 112002105 11840005 112002104 11700087 11204022 11850002 11200207 Designation Spindle bearing Self aligning bearing Set collar Handwheel Graduated collar Headless pin Ball D 5 Spring Trapezoid thread spindle 53 3 Drawing and list of parts 3 20 Y spindle F1410 LF with ball bearing spindle 3 20 1 List of parts Y spindle F1410 LF with ball bearing spindle Designation Pieces Order No Part No 1 1 164002103 Spindle bearing 2 2 11810007 Self aligning bearing 3 1 112002105 Set collar 4 1 11840005 Handwheel 5 1 112452104 Graduated collar 6 2 11700087 Headless pin 7 1 11204022 0 5 8 1 11850002 Spring 9 1 16400220 2 Ball bear spindle 54 3 Drawing and list of parts 3 21 Y spindle CC F1410 LF Qu B fi 6 hy 7 3 dr FR d 2 40 9 12 16 17 1 Ra ae a MI es 5 11 14 ED b f r x 1 F i LN 1 21 3 22 4 5 3 21 List of parts Y spindle CC F1410 LF Part No Pieces Order No Designation 1 1 164002103 Spindle bearing 2 1 16400220 2 Ball bear spindle 3 2 164002101 Adjusting nut 4 1 16400218 Toothed belt disc 5 1 11700087 Headless pin M6x16 DIN914 6 1 112452104 Gradu
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