MOVITRANS® TAS10A Transformer Module / Operating Instructions
Contents
1. conductor to short circuit hoop between LI and LI2 prior to installation TAS10A160 61 GR 41 4 8 t SE 0 XE 9 Y Y il I LA1 un LI2 LA2 M 1 2 54905AXX Figure 9 Wiring diagram for MOVITRANS TAS10A160 with one line conductor 1 Connection of line conductor to LA1 LI1 2 Short circuit hoop LI2 LA2 3 Compensation capacitors 4 Gyrator If you only connect one line conductor 1 to TAS10A160 you will have to reinstall the short circuit hoop 2 between LI2 and LA2 Operating Instructions MOVITRANS TAS10A Transformer Module 19 3 Installation Wiring diagram for connecting a line conductor to TAS10A160 Connecting two When connecting two line conductors connect the first to LA1 LI1 and the second line conductors to LA2 LI21 Remove the short circuit hoop between LI1 and LI2 prior to installation to TAS10A160 3 54906AXX Figure 10 Wiring diagram for MOVITRANS TAS10A16 with two line conductors 1 Connection of first line conductor to LA1 LI1 2 Connection of second line conductor to LA2 LI2 3 Compensation capacitors 4 Gyrator 20 Operating Instructions MOVITRANS TAS10A Transformer Module Installation 3 Installing compensation capacitors in TAS10A 3 11 Installing compensation capacitors in TAS10A Before you start Observe the2. 30 Operating Instructions MOVITRANS TAS10A Transformer Module Technical Data General information 5 Technical Data 5 1 General information The following table contains the technical data that applies to all MOVITRANS TAS10A units regardless of size and power rating MOVITRANS TAS10A All sizes Interference immunity Meets EN 61800 3 Interference emission with EMC compli Class A limit according to EN 55011 and EN 55014 meets ant installation EN 61800 3 Ambient temperature 0 C 40 C Climate class EN 60721 3 3 class 3K3 Storage and shipping temperature 25 C 75 EN 60721 3 3 class 3K3 Enclosure Size 2 TAS10A040 IP10 Size 4 TAS10A160 IPOO IP10 with installed touch guard Pollution class 2 according to IEC 60664 1 VDE 0110 1 Operating mode DB EN 60149 1 1 and 1 3 Resistance to vibration Fulfills EN 50178 Relative humidity lt 95 no moisture condensation 5 2 Unit data TAS10A040 TAS10A160 MOVITRANS TAS10A N06 4X1 1 N08 4X1 1 N06 4X1 1 N08 4X1 1 Part number 13000241 13000349 13000268 13000365 Input Rated input voltage VEN 400 Vac Input frequency fl 25 KHz Rated input current la N 10 Aac 40 Aac Load current lL 7 5 Aac 30 Aac Output Rated output power Pu 4 kW 16 kW Rated output current lA N 60 Aac 85 Aac 60 Aac 85 Aac Rated output voltage U y 83 Vac 59 Vac 333 Vac 235 Vac Ou
3. Gearmotors Industrial Gear Units Drive Electronics Drive Automation Services LGITSZI 3T PE MOVITRANS Stationary Energy Supply MOVITRANS TAS10A Transformer Module Edition 09 2004 11306912 EN Operating Instructions SEW EURODRIVE Driving the world Contents 1 Important Notes eeeeeeeeeeeeeee nennen nnne nennt an nnmnnn nnmnnn nnmnnn 4 d 2 Satety dE 6 3 MMS taal tO EE 7 3 1 Type designation nameplates and scope of supply 7 3 2 Unit design size 2 TAS10A040 sse 9 3 3 Unit design size 4 TAS10A160 10 3 4 Connection conductor rails size 4 TAS10A160 and TPS10A160 11 3 5 Assembly and installation notes 12 3 6 UL compliant installation 14 3 7 Wiring diagram size 2 15 3 8 Wiring diagram size 4 16 3 9 Wiring diagram for connecting a line conductor to TAS10A040 18 3 10 Wiring diagram for connecting a line conductor to TAS10A160 19 3 11 Installing compensation capacitors in TAS10A 21 4 Operation and Service cx 30 4 1 Electronics service 30 5 Technical D ta niin ea
4. Protective cover 3 Touch guard 4 Connection conductor rails 5 MOVITRANS TAS10A160 transformer module 6 Connection conductor rails detail view Make sure to read the notes in the sections Assembly and installation notes and Wiring diagram size 4 TAS10A160 when installing the standardized connec tion conductor rails Operating Instructions MOVITRANS TAS10A Transformer Module 11 Installation Assembly and installation notes 3 5 Assembly and installation notes Tightening torques Mounting position Vertical installation It is essential to comply with the safety notes during installation Only use genuine connection elements Note the following tightening torques Size 2 TAS10A040 Terminals X2 X3 1 5 Nm 13 3 Ib in Size 2 TAS10A040 Terminals LA LI 8 Nm 70 80 Ib in Size 4 TAS10A160 All connection terminals 14 Nm 124 Ib in Sizes 2 and 4 All retaining screws for installation of thecompensation capacitors 8 Nm 70 80 Dm You must not install them horizontally tilted or upside down Install the units TPS10A and TAS10A vertically one above the other Use twisted cables for connecting TAS10A040 to TPS10A040 as described in the section Wiring diagram size 2 Use standardized connection conductor rails for connecting TAS10A160 to TPS10A16 as described in the sections Connection conductor rails and Wiring diagram size 4 connection version A Note the dista
5. amp Co KG Tel 49 7251 75 0 Production Ernst Blickle StraBe 42 Fax 49 7251 75 1970 Sales D 76646 Bruchsal http www sew eurodrive de P O Box sew sew eurodrive de Postfach 3023 D 76642 Bruchsal Service Central SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 1710 Competence Center Gear units Ernst Blickle StraBe 1 Fax 49 7251 75 1711 Motors D 76676 Graben Neudorf sc mitte gm sew eurodrive de Central SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 1780 Electronics Ernst Blickle StraBe 42 Fax 49 7251 75 1769 D 76646 Bruchsal sc mitte e sew eurodrive de North SEW EURODRIVE GmbH amp Co KG Tel 49 5137 8798 30 Alte Ricklinger StraBe 40 42 Fax 49 5137 8798 55 D 30823 Garbsen near Hannover sc nord sew eurodrive de East SEW EURODRIVE GmbH amp Co KG Tel 49 3764 7606 0 D nkritzer Weg 1 Fax 49 3764 7606 30 D 08393 Meerane near Zwickau sc ost sew eurodrive de South SEW EURODRIVE GmbH amp Co KG Tel 49 89 909552 10 DomagkstraBe 5 Fax 49 89 909552 50 D 85551 Kirchheim near M nchen sc sued sew eurodrive de West SEW EURODRIVE GmbH amp Co KG Tel 49 2173 8507 30 SiemensstraBe 1 D 40764 Langenfeld near D sseldorf Fax 49 2173 8507 55 sc west sew eurodrive de Drive Service Hotline 24 Hour Service 49 180 5 SEWHELP 49 180 5 7394357 Additional addresses for service in Germany provided on request France Production Haguenau SEW USOCOME Tel 33 3 88 73 67 00 Sales 48 5
6. three compensation capacitors Always assemble the respective installation version outside the TAS10A040 and reinstall it completely in the TAS10A040 afterwards Operating Instructions MOVITRANS TAS10A Transformer Module Installation Installing compensation capacitors in TAS10A TAS10A040 A maximum of 3 compensation capacitors can be installed in the TAS10A040 installation transformer module to perform compensation for a connected line conductor option with 3 compensation capacitors 4 1 2 3 55263AXX Figure 15 MOVITRANS TAS10A040 with 3 compensation capacitors Capacity C1 Capacity C2 Capacity C3 Machine screw with SW5 hexagon socket Operating Instructions MOVITRANS TAS10A Transformer Module 25 3 Installation Installing compensation capacitors in TAS10A Removing the Before you can install the compensation capacitors you must remove the protective protective cover cover and housing cover from the TAS10A160 transformer module and housing Proceed as follows cover from TAS10A160 Remove the upper and lower protective cover of the TAS10A160 Start by loosening the four retaining screws 1 Remove the housing cover of the TAS10A160 Start by loosening the four retaining screws 2 1 1 NC 53765AXX Figure 16 Removing the protective cover and housing
7. addresses for service in Canada provided on request Chile Assembly Santiago de SEW EURODRIVE CHILE LTDA Tel 56 2 75770 00 Sales Chile Las Encinas 1295 Fax 56 2 75770 01 Service Parque Industrial Valle Grande ventas sew eurodrive cl LAMPA RCH Santiago de Chile P O Box Casilla 23 Correo Quilicura Santiago Chile China Production Tianjin SEW EURODRIVE Tianjin Co Ltd Tel 86 22 25322612 Assembly No 46 7th Avenue TEDA Fax 86 22 25322611 Sales Tianjin 300457 gm tianjin sew eurodrive cn Service http www sew com cn 03 2005 Address List 1 China Assembly Suzhou SEW EURODRIVE Suzhou Co Ltd Tel 86 512 62581781 Sales 333 Suhong Middle Road Fax 86 512 62581783 Service Suzhou Industrial Park suzhou sew com cn Jiangsu Province 215021 P R China Colombia Assembly Bogot SEW EURODRIVE COLOMBIA LTDA Tel 457 1 54750 50 Sales Calle 22 No 132 60 Fax 57 1 54750 44 Service Bodega 6 Manzana B sewcol andinet com Santaf de Bogot Croatia Sales Zagreb KOMPEKS d o o Tel 385 1 4613 158 Service PIT 4 Fax 385 1 4613 158 HR 10 000 Zagreb kompeks net hr Czech Republic Sales Praha SEW EURODRIVE CZ S R O Tel 420 a220121236 Business Centrum Praha Fax 420 220121237 Lun 591 http www sew eurodrive cz CZ 16000 Praha 6 Vokovice sew sew eurodrive cz Denmark Assembly Kopenhagen SEW EURODRIVEA
8. cover from MOVITRANS TAS10A160 1 Retaining screws for upper lower protective cover 2 Retaining screws for upper lower housing cover Installing the Follow the instructions in reverse order to install the protective cover and the housing protective cover cover on the TAS10160 transformer module and housing Attach the housing cover to TAS10A160 To do so tighten the four retaining screws cover on 2 TAS10A160 Attach the upper and lower protective cover of the TAS10A160 To do so tighten the four retaining screws 1 26 Operating Instructions MOVITRANS TAS10A Transformer Module Installation 3 Installing compensation capacitors in TAS10A Delivery Four conductor rails two by two 3 are installed in the TAS10A160 on delivery condition of the TAS10A160 53776AXX Figure 17 MOVITRANS TAS10A160 delivery condition 1 Machine screw with SW5 hexagon socket 2 M8 combination nut with movable disc 3 Conductor rail 4 Short spacer bushing 5 Long setscrew with SW4 hexagon socket Installing Proceed as follows to install the compensation capacitors Always remove the two by two conductor rail combinations 3 completely capacitors in TAS UATOU To do so loosen the socket head screws 1 on the upper and lower conductor rails 3 Operating Instructions MOVITRANS TAS10A Transformer Module 27 28 Installatio
9. data and the permitted condi tions where the unit is operated Do not start up the unit take it into operation in the designated fashion until you have established that the machine complies with the EMC Directive 89 336 EEC and that the conformity of the end product has been determined in accordance with the Machinery Directive 89 392 EEC with reference to EN 60204 The rules and regulations of the Professional Association Berufsgenossenschaft BG in particular BG rule B11 Electromagnetic fields must be observed during installation startup and operation of systems with contactless energy transfer by induction for use in industrial workplaces Operating Instructions MOVITRANS TAS10A Transformer Module Important Notes Operational The following uses are forbidden unless measures are expressly taken to make environment them possible n explosion proof areas nareas exposed to harmful oils acids gases vapors dust radiation etc n non stationary applications with mechanical vibration and shock loads exceeding the values stipulated in EN 50178 Waste disposal Please follow the latest instructions Dispose of the following materials in accordance with the regulations in force Electronics scrap circuit boards Plastic housing Sheet metal e Copper etc Operating Instructions MOVITRANS TAS10A Transformer Module Safety Notes 2 Safety Notes Installation and stariup Operat
10. following notes before installing or removing compensation capacitors Observe the safety instructions Before removing the protective cover disconnect the TPS10A and TAS10A units from the supply system Dangerous voltages may still be present for up to 10 minutes after mains disconnection The fact that the operation LED V1 and other display elements are no longer illumi nated on the TPS10A stationary converter does not indicate that the TPS10A and TAS10A units have been disconnected from the power supply and do not carry any voltage Installation or removal of the compensation capacitors is only permitted with vertical installation of units Section Assembly and installation notes You can install the compensation capacitors in TAS10A040 and TAS10A160 units Section Technical data for compensation capacitors Use only the enclosed fastening material to install the compensation capacitors see following illustration Scope of delivery The scope of delivery for compensation capacitors from SEW EURODRIVE includes for compensation the following components capacitors Compensation capacitors capacity 2 uF 4 uF 8 uF 16 uF or 32 uF Short setscrews P Figure 11 Scope of delivery for compensation capacitors 55265AXX 6 Short setscrew with hexagon socket SW4 7 Compensation capacitor capacity 2 pF 4 uF 8 uF 16 uF or 32 uF Compensation capacitors are available individually or as
11. with 4 compensation capacitors 4 3 55267AXX Figure 19 MOVITRANS TAS10A160 with 4 compensation capacitors Capacity C1 Capacity C2 Capacity C3 Capacity C4 Machine screw with SW5 hexagon socket EE Operating Instructions MOVITRANS TAS10A Transformer Module 29 ES E Operation and Service 4 m Electronics service 4 Operation and Service 4 1 Electronics service Send in for repair Contact the SEW EURODRIVE Electronics Service in Bruchsal if a fault cannot be rectified When contacting the electronics service please always quote the digits of the service code service label Provide the following information when sending the unit in for repair Serial number nameplate Unit designation Service code 5 service label Brief description of the application Connected load Nature of the error Accompanying circumstances Your own presumption of what has happened Any unusual events preceding the problem etc Service label The TAS10A transformer module is equipped with a service label that is attached next to the nameplate The type designation service code and the component designation of TAS10A are listed on the service label TAS10A040 N06 4X1 1 2 53712AXX Figure 20 Service label Service label Type designation Service code Component part ESNE
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13. 02 30 7 130 5 12 210 8 27 S 105 4 13 120 4 72 A A m o o co QI ON 5 5 E SIE y 6 5 0 26 X 53706AXX Figure 21 Dimensions for MOVITRANS size 2 dimensions in mm in Operating Instructions MOVITRANS TAS10A Transformer Module Technical Data Dimensions MOVITRANS TAS10A160 Size 4 61 G2 1 PE 522 20 55 500 19 69 MOVITRANS SEW A LI2 LA2 PE e G p 7 0 28 160 6 30 140 5 51 203 7 99 280 11 02 53707AXX Figure 22 Dimensions for MOVITRANS size 4 dimensions in mm in Connection conductor rail 54912AXX Figure 23 Dimensions for connection conductor rail in mm Operating Instructions MOVITRANS TAS10A Transformer Module 33 Index 1 Index Compensation capacitors sssssss 21 Installation in TAS10A040 23 Installation in TAS10A160 27 Installation options in TAS10A040 24 Installation options in TAS10A160 28 Installing the housing cover on TAS10A040 22 Installing the housing cover on TAS10A160 26 Installing the touch guard on TAS10A040 22 Installing the t
14. 16 mm Connect approved line cables only Line cables made from high frequency litz wire must be connected by qualified personnel Pipe type cable lugs can only be connected to high frequency litz wire by sol dering with a powerful soldering iron at least 200 W or in a soldering bath Pressing on is not permitted For connection of line conductors see the notes in section Wiring diagrams for connecting line conductors to TAS10A040 or TAS10A160 Route power cables close together cable ties cable duct etc Avoid close proximity to sheet metal or other magnetic metals heating through eddy currents Possible installation options include Plastic duct or pipe on spacers Spacing layer of aluminum sheet metal If the cables are routed through walls control cabinet etc you should try to have a common screw fitting for supply and return conductor Install a duct board made of aluminum or plastic if this is not possible Install the power and signal lines separately Connect the shield by the shortest possible route and make sure it is earthed over a wide area at both ends To avoid ground loops you can ground one end of the shield via a suppression capacitor 220 nF 50 V If using double shielded cables earth the outer shield on the unit end and the inner shield on the other end Ground the MOVITRANS and all additional devices to meet the high frequency guidelines To do so provide a wide area metal on metal conta
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20. NOLES x e Ae diese 12 UL compliant sese 14 L Line conductor Components 18 NUmb6t e dH 19 N Narmeplate 2 8 Operational environment 5 S Safety notes ssssssssssseeeeeenet 4 Installation and startup 6 Operation and service 6 Scope of delivery sssssssses 8 isset eese texas 30 ee EE 90 Service label 30 Startup status TASTOAO040 5 25 FASTOATGO gees 29 T Technical Data esse 31 Technical data Compensation capacitors 32 Dimensions sssssssseeeeeeen es 32 General information 31 Unit data iiec Rep ete 31 U UL compliant installation 14 Unit design Size 2 TAS10A040 9 Size 4 TAS10A160 10 Unit designation eee 7 W Warning notes 4 Waste disposal 5 Operating Instructions MOVITRANS TAS10A Transformer Module Address List 1 Address List Germany Headquarters Bruchsal SEW EURODRIVE GmbH
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22. a Industrial Municipal Norte sewventas cantv net Valencia Estado Carabobo sewfinanzas cantv net 03 2005 41 EURODRIVE SEW EURODRIVE Driving the world Gearmotors Industrial Gear Units Drive Electronics Drive Automation Services How were driving the world With people who think fast and develop the future with you TES E With a global presence that offers responsive and reliable solutions Anywhere With a worldwide service network that is always close at hand With drives and controls that automatically improve your productivity With innovative technology that solves tomorrow s problems today With comprehensive knowledge in virtually every branch of industry today With online information and software updates With uncompromising quality that reduces the cost and complexity of daily operations via the Internet available around the clock SEW EURODRIVE Driving the world SEW EURODRIVE GmbH amp Co KG Box 3023 D 76642 Bruchsal Germany Phone 49 7251 75 0 Fax 49 7251 75 1970 sew sew eurodrive com www sew eurodrive com
23. a complete package Operating Instructions MOVITRANS TAS10A Transformer Module 21 3 Installation Installing compensation capacitors in TAS10A Removing the Before you install the compensation capacitors you must remove the protective cover protective cover and housing cover from the TAS10A040 transformer module and housing Proceed as follows cover from i Ay TAS10A040 Remove the upper and lower protective cover of the TAS10A040 You will first have to loosen the two retaining screws 1 Remove the housing cover of the TAS10A040 To do so loosen the two retaining screws 2 53764AXX Figure 12 Removing the protective cover and housing cover from MOVI TRANS TAS10A040 1 Retaining screws for upper lower protective cover 2 Retaining screws for upper lower housing cover Installing the Follow the instructions in reverse order to install the protective cover and the housing protective cover cover on the TAS10A040 transformer module and housing Attach the housing cover to TAS10A040 To do so tighten the two retaining screws cover on 2 TAS10A040 Attach the upper and lower protective cover of the TAS10A040 To do so tighten the two retaining screws 1 22 Operating Instructions MOVITRANS TAS10A Transformer Module Installation 3 Installing compensation capacitors in TAS10A Delivery Three conductor rails 3 are installed in t
24. ae lulii 31 SA General information 31 5 2 LEE sss seo tn ete tees 31 5 3 Compensation Capachtors nnns 32 54 DIMENSIONS onte e tei er et rf 32 LTE 94 Operating Instructions MOVITRANS TAS10A Transformer Module Important Notes 1 Important Notes Safely and warning notes LI Designated use Always observe the safety and warning instructions in this publication Hazard Possible consequences Severe or fatal injuries Hazardous situation Possible consequences Slight or minor injuries Harmful situation Possible consequences Damage to the drive and the environment Tips and useful information eobtsE A requirement of fault free operation and fulfillment of any rights to claim under limit ed warranty is that you adhere to the information in the operating instructions Read the operating instructions before you start operating the unit The operating instructions contain important information about service and should be kept in the vicinity of the unit The MOVITRANS TAS10A transformer module is intended for use in industrial and commercial systems for the operation of contactless proximity type power transmis sion systems MOVITRANS TAS10A may only be operated with the MOVITRANS TPS10A stationary converter The MOVITRANS TAS10A transformer module is a device for stationary installation in control cabinets Observe all instructions on the technical
25. al Function X2 4 5 G1 G2 Gyrator connection incoming from TPS10A X2 G1 G2 X3 6 9 I l Current feedback incoming from TPS10A X3 I l LA Connection return conductor LI Connection supply conductor Operating Instructions MOVITRANS TAS10A Transformer Module 15 3 Installation Wiring diagram size 4 TAS10A160 3 8 Wiring diagram size 4 TAS10A160 Transformer Connect the TAS10A160 transformer module as follows module size 4 Vertical installation MOVITRANS TPS10A X3 N C PE N C PE X3 MOVITRANS TAS10A N C LA1 LI1 12 LA2 PE Horizontal installation MOVITRANS TPS10A X2 N C G1 G2 N C G1 G2 N C PE X2 X3 MOVITRANS TAS10A N C LA1 LI1 N C LI2 LA2 PE 55534AEN Figure 6 Wiring diagram for MOVITRANS TAS10A160 delivery condition 1 Twisted cables 2 Short circuit hoop for startup of TAS10A160 without connected line conductors 3 Connection conductor rails A Version A TAS10A160 connected to TPS10A160 using connection conductor rails B Version B TAS10A160 connected to TPS10A160 using twisted cables Versions The TAS10A160 transformer module can be connected to the TPS10A160 stationary converter using version A or B Version A With this version use standardized connection conductor rails to connect the TAS10A160 transformer module to the TPS10A160 stationary converter The rails are included in the delivery scope of the TAS10A160 trans
26. ation Type designation nameplates and scope of supply Sample name The nameplate is attached to the side of the unit plate IRONMAN Typ TAS10A040 N06 4X1 1 SEW Sach Nr 13000241 Nr 0000219 EN61800 3 IVE EINGANG INPUT AUSGANG OUTPUT enso17s C D 76646 Bruchsal Us 400VAC Us 83VAC MOVITRANS Ee 25kHz F 25kHz GA 8 Anschaltmodul Is 10AAC Iz 60 AC Bim Made in Germany T 4 P A MN ND CONT EQ 1006 55365AXX Figure 1 MOVITRANS TAS10A nameplate example Scope of delivery The units are available in two sizes Size 2 TAS10A040 transformer module 4 kW Size 4 TAS10A160 transformer module 16 kW with 5 connection conductor rails and 2 touch guards for the power terminals To perform compensation for a connected line conductor compensation capacitors can be installed if required Section Installation of compensation capacitors in TAS10A The compensation capacitors must be ordered separately from SEW EURODRIVE Section Technical Data Operating Instructions MOVITRANS TAS10A Transformer Module Installation Unit design size 2 TAS10A040 3 2 Unit design size 2 TAS10A040 53704AXX Figure 2 Unit design MOVITRANS TAS10A040 1 2 3 4 5 6 X2 Gyrator connection G1 G2 Primary voltage 400 V4c coming from TPS10A040 X2 G1 G2 Terminal has no function X3 Current feedback I l Coming from TPS10A040 X3 1 1 X4 PE connection LA
27. ct between the unit housing and ground e g unpainted control cabinet mounting panel Operating Instructions MOVITRANS TAS10A Transformer Module 13 14 Installation UL compliant installation 3 6 UL compliant installation Note the following points for UL compliant installation Only use copper cables with the following temperature ranges as connection cables For MOVITRANS TAS10A size 2 and 4 temperature range 60 75 C Permitted tightening torques for MOVITRANS power terminals Size 2 TAS10A040 Terminals X2 X3 1 5 Nm 13 3 Ib in Size 2 TAS10A040 Terminals LA LI 8 Nm 70 80 Ib in Size 4 TAS10A160 AI connection terminals 14 Nm 124 Ib in Sizes 2 and 4 All retaining screws for installation of the compensation capacitors 8 Nm 70 80 Ib in You will find additional information on this topic in the section Installation of com pensation capacitors Operating Instructions MOVITRANS TAS10A Transformer Module Installation 3 Wiring diagram size 2 TAS10A040 3 7 Wiring diagram size 2 TAS10A040 Transformer Connect the TAS10A040 transformer module as follows module size 2 MOVITRANS TPS10A X2 X3 G1 G2 N C l 54901AXX Figure 5 Wiring diagram for MOVITRANS TAS10A040 delivery condition 1 Twisted cables 2 Short circuit hoop for startup of TAS10A040 without connected line conductors Description of terminal functions Termin
28. former Module 17 18 Installation Wiring diagram for connecting a line conductor to TAS10A040 3 9 Wiring diagram for connecting a line conductor to TAS10A040 Components of the line conductor Connecting a line conductor to TAS10A040 The line conductor consists of a conductor loop that is made up of a supply conductor and a return conductor The supply conductor is referred to as LI line conductor inside the return conductor is referred to as LA line conductor outside The return conductor is connected in the unit to the protective conductor potential PE Remove the short circuit hoop between LA and LI before connecting the line conductor to TAS10A040 PE G1 G2 l P gt 2 eee HI 5i IL D 2 DI D Figure 8 Wiring diagram for MOVITRANS TAS10A040 with a line conductor Line conductor Connection of return conductor LA Connection of supply conductor LI Compensation capacitors Gyrator EE 54904AXX Operating Instructions MOVITRANS TAS10A Transformer Module Installation 3 Wiring diagram for connecting a line conductor to TAS10A160 3 10 Wiring diagram for connecting a line conductor to TAS10A160 Number of line You can connect one or two line conductors to the TAS10A160 transformer conductors module Connecting a line When connecting a line conductor make sure to connect it to LA1 LI1 Remove the
29. former module 16 Operating Instructions MOVITRANS TAS10A Transformer Module Installation 3 Wiring diagram size 4 TAS10A160 Version B The following figure shows the preferred installation vertically on top of one another and the connection of the units using conductor rails 1 2 3 55306AXX Figure 7 Connection conductor rails for MOVITRANS TPS10A160 and TAS10A160 1 MOVITRANS TPS10A160 stationary converter 2 Connection conductor rails 3 MOVITRANS TAS10A160 transformer module 4 Connection conductor rails detail view For more information on this topic refer to the sections Connection conductor rails Assembly and installation notes and Technical data With this version you use twisted cables and connect the output choke HD003 at output X2 G1 G2 to link the TAS10A160 transformer module to the TPS10A160 stationary converter Output choke HD003 Part number 813 558 4 Inside diameter d 88 mm 4 46 in For line cross sections 216 mm AWG 6 Description of terminal functions Terminal Function X2 4 5 G1 G2 Gyrator connection incoming from TPS10A X2 G1 G2 X3 6 9 Aal Current feedback incoming from TPS10A X3 I l LA1 Connection first return conductor LD Connection first supply conductor LA2 Connection second return conductor LI2 Connection second supply conductor Operating Instructions MOVITRANS TAS10A Trans
30. ges are present at the output terminals as well as any connected cables and terminals This is also the case when the TPS10A stationary converter is inhibited The fact that the operation LED V1 and other display elements are no longer illumi nated on the TPS10A stationary converter does not indicate that the TPS10A and TAS10A units have been disconnected from the power supply and do not carry any voltage Safety functions within the unit may cause system standstill Removing the source of the malfunction or performing a reset can result in an automatic restart of the system If safety reasons prohibit this action disconnect the TPS10A and TAS10A units from the power supply before correcting the fault Operating Instructions MOVITRANS TAS10A Transformer Module Installation Type designation nameplates and scope of supply 3 Installation 3 1 Type designation nameplates and scope of supply Sample type designation TAS 10A 160 N0 6 4X1 1 L Version 1 customized Connection type 1 single phase without meaning Connection voltage 4 primary voltage 400 Vac Line conductor current 6 60 A 8 85 A Type of cooling 0 without heat sink Enclosure N IP10 enclosure Rated power 040 4 kW 160 16 kW Version Series and generation 10 standard Type of installation S stationary Component A transformer module Type T MOVITRANS Operating Instructions MOVITRANS TAS10A Transformer Module Install
31. he TAS10A040 transformer module on condition of the delivery TAS10A040 53773AXX Figure 13 MOVITRANS TAS10A040 delivery condition 1 Machine screw with SW5 hexagon socket 2 M8 combination nut with movable disc 3 Conductor rail 4 Short spacer bushing 5 Long setscrew with SW4 hexagon socket Installing Proceed as follows to install the compensation capacitors compensation Always remove all three conductor rails completely capacitors in TAS10A040 To do so loosen the socket head screws 1 on the upper and lower conductor rails 3 Operating Instructions MOVITRANS TAS10A Transformer Module 23 24 Installation Installing compensation capacitors in TAS10A Installation The following options are available for installing the compensation capacitors in the options in TAS10A040 transformer module TAS10A040 Se ll 55261AXX Figure 14 Installation options for compensation capacitors in MOVITRANS TAS10A040 1 Machine screw with SW5 hexagon socket 2 M8 combination nut with movable disc 3 Conductor rail 4 Short spacer bushing 5 Long setscrew with SW4 hexagon socket 6 Short setscrew with hexagon socket SW4 7 Compensation capacitor capacity 2 uF 4 uF 8 uF 16 uF or 32 uF Version A one compensation capacitor A B Version B two compensation capacitors C Version C
32. ion and service Never install damaged products or take them into operation Submit a complaint to the shipping company immediately in the event of damage Installation startup and service work to be executed by trained personnel only observing applicable accident prevention guidelines and the regulations in force e g EN 60204 VBG 4 DIN VDE 0100 0113 0160 Follow the specific instructions during installation and startup of the other com ponents Ensure that preventive measures and protection devices apply with the applicable regulations e g EN 60204 or EN 50178 Required preventive measures Grounding the unit The unit meets all requirements for safe disconnection of power and electronics connections in accordance with EN 50178 All connected circuits must also satisfy the requirements for safe disconnection Take appropriate measures for example connect binary input DI ICONTROLLER INHIBIT on the TPS10A stationary converter to DGND to ensure that the system does not startup unintentionally when the power is switched on Before removing the protective cover disconnect the TPS10A and TAS10A units from the supply system Dangerous voltages may still be present for up to 10 minutes after disconnection from the power supply source The unit has IP00 enclosure with removed cover and dangerous voltages are present at all subassemblies The unit must be closed during operation When the unit is switched on dangerous volta
33. n Installing compensation capacitors in TAS10A Installation The following options are available for installing the compensation capacitors in the options in TAS10A160 transformer module TAS10A160 II vil mmm 7 41 16 7 H Bei EES 1 Up NIE Exi d dH is L il L 55266AXX Figure 18 Installation options for compensation capacitors in MOVITRANS TAS10A160 1 Machine screw with SW5 hexagon socket 2 M8 combination nut with movable disc 3 Conductor rail 4 Short spacer bushing 5 Long setscrew with SW4 hexagon socket 6 Short setscrew with hexagon socket SW4 7 Compensation capacitor capacity 2 pF 4 uF 8 uF 16 uF or 32 uF A Version A single compensation capacitor B Version B two compensation capacitors Note that only the installation option with one conductor rail pair is shown here The data applies to the other pair as well Always assemble the respective combination outside the TAS10A160 and reinstall it completely in the TAS10A160 afterwards Operating Instructions MOVITRANS TAS10A Transformer Module Installation Installing compensation capacitors in TAS10A TAS10A160 A maximum of 4 compensation capacitors can be installed in the TAS10A160 installation transformer module to perform compensation for a connected line conductor option
34. nce between the units for installation according to the following illustration 4 i 9 1 TPS10A040 w e TPS10A160 m ot Y Y d TAS10A160 e ot 53705AXX Installation dimensions in mm TPS10A040 TAS10A040 TPS10A160 TAS10A160 A B D E F E 105 3004 1 34842 300 1 140 500 1 548 2 500 1 Operating Instructions MOVITRANS TAS10A Transformer Module Installation Assembly and installation notes Horizontal The preferred installation option is to mount the units vertically one above the other If installation you install the TPS10A and TAS10A units next to each other note the following points Line cross section Unit output Cable routing Shielding and earthing Leave at least 100 mm 4 in clearance at the top and bottom for optimum heat dissipation For project planning refer to the section Technical Data No clearance is required at the sides the units can be lined up in rows Use twisted cables for connecting TAS10A040 to TPS10A040 as described in the section Wiring diagram size 2 Use twisted cables and a choke for connecting TAS10A160 to TPS10A16 as described in the section Wiring diagram size 4 connection version B Line cross section between X2 X3 of the TAS10A and X2 X3 of the TPS10A Size 2 TAS10A040 5 4 mm Size 4 TAS10A160
35. ouch guard on TAS10A160 26 NOl8S due teie diei 21 Removing the housing cover from TAS10A040 22 Removing the housing cover from TAS10A160 26 Removing the touch guard from TAS10A040 sss 22 Removing the touch guard from TAS10A160 26 Scope of delivery 21 TAS10A040 delivery condition 23 TAS10A040 startup 5 5 25 TAS10A160 delivery condition 27 TAS10A160 startup 5 5 29 Connection Size 4 versions TAS10A160 16 TAS10A040 line conductor 18 TAS10A160 line conductor 19 20 Wiring diagram size 2 TAS10A040 15 Wiring diagram size 4 TAS10A160 16 Connection conductor rails 11 D Delivery condition TAST0A040 2 ni ot 23 TAST0A160 tee ee 27 Designated use sseeee 4 Dimensions Size 2 TAS10A040 32 Size 4 TAS10A160 33 E Electronics service sss 30 F Function description Terminals 4 15 Terminals TAS10A160 17 Installation
36. rea Assembly Ansan City SEW EURODRIVE KOREA CO LTD Tel 82 31 492 8051 Sales B 601 4 Banweol Industrial Estate Fax 82 31 492 8056 Service Unit 1048 4 Shingil Dong master sew korea co kr Ansan 425 120 Latvia Sales Riga SIA Alas Kuul Tel 371 7139386 Katlakalna 11C Fax 371 7139386 LV 1073 Riga info alas kuul ee Lebanon Sales Beirut Gabriel Acar amp Fils sarl Tel 961 1 4947 86 B P 80484 961 1 4982 72 Bourj Hammoud Beirut 961 3 2745 39 Fax 961 1 4949 71 gacar beirut com 38 03 2005 1 Address List Lithuania Sales Alytus UAB Irseva Tel 370 315 79204 Merkines g 2A Fax 370 315 56175 LT 62252 Alytus info irseva lt www sew eurodrive H Luxembourg Assembly Brussel CARON VECTOR S A Tel 32 10 231 311 Sales Avenue Eiffel 5 Fax 32 10 231 336 Service B 1300 Wavre http www caron vector be info caron vector be Malaysia Assembly Johore SEW EURODRIVE SDN BHD Tel 60 7 3549409 Sales No 95 Jalan Seroja 39 Taman Johor Jaya Fax 60 7 3541404 Service 81000 Johor Bahru Johor kchtan pd jaring my West Malaysia Mexico Assembly Queretaro SEW EURODRIVE Sales and Distribution Tel 52 442 1030 300 Sales S A de C V Fax 52 442 1030 301 Service Privada Tequisquiapan No 102 scmexico seweurodrive com mx Parque Ind Queretaro C P 76220 Queretaro Mexico Morocco Sales Casablanca S R M Tel 212 2 6186 69 6186 70 61
37. return conductor connection LI supply conductor connection Make sure to read the section Wiring diagrams for line conductor on TAS10A040 when connecting the line conductors LA LI Operating Instructions MOVITRANS TAS10A Transformer Module 3 Installation Unit design size 4 TAS10A160 3 3 Unit design size 4 TAS10A160 6 7 8 I9 10 11 12 55533AXX Figure 3 Unit design MOVITRANS TAS10A160 1 2 Terminal has no function X2 Gyrator connection G1 G2 Primary voltage 400 Vac coming from TPS10A160 X2 G1 G2 X3 Current feedback I l Coming from TPS10A160 X3 I l Terminal has no function X4 PE connection Terminal has no function LA1 connection of first return conductor LI1 connection of first supply conductor Terminal has no function LI2 connection of second supply conductor LA2 connection of second return conductor PE connection Make sure to read the section Wiring diagrams for line conductor on TAS10A160 when connecting the line conductors LA1 LI1 LA2 LI2 10 Operating Instructions MOVITRANS TAS10A Transformer Module Installation Connection conductor rails size 4 TAS10A160 and TPS10A160 3 4 Connection conductor rails size 4 TAS10A160 and TPS10A160 1 2 6 3 4 3 2 5 PE 55304AXX Figure 4 Connection conductor rails for MOVITRANS TPS10A160 and TAS10A160 1 MOVITRANS TPS10A160 stationary converter 2
38. tput frequency fA 25 kHz Gyrator impedance 53 3 Q 13 30 General Power loss at PuPy 50W 200W Cooling air consumption 20 m h 12 ft min 40 m h 24 ft min Mass 8 8 kg 19 36 Ib 31 6 kg 69 52 Ib Dimensions WxHxT 130 x 336 x 210 mm 5 12 x 13 19 x 8 27 in 280 x 522 x 203 mm 11 02 x 20 55 x 7 99 in Operating Instructions MOVITRANS TAS10A Transformer Module 31 Technical Data Compensation capacitors 5 3 Compensation capacitors The compensation capacitors can be installed in both TAS10A040 and TAS10A160 units Compensation capacitors are available individually or as a complete set Compensation capacitors for a line conductor current of 60 or 85 A Single compensation capacitors Complete set of compensation capacitors 5 4 Dimensions MOVITRANS TAS10A040 Size 2 32 Capacity C pF Capacitative reactance Xc O Type designation Part number 2 3 2 TCS10A 008 020 0 12702 25 0 4 1 6 TCS10A 008 040 0 12702269 8 0 8 TCS10A 008 080 0 12702277 16 0 4 TCS10A 008 160 0 12702285 32 0 2 TCS10A 008 320 0 12 702 29 3 Capacity C pF Capacitative reactance Xc O Type designation Part number 2 4 8 16 and 32 3 2 1 6 0 8 0 4 and 0 2 TCS10A 008 XXX 0 12 7
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