Variable-Area Flowmeters KDS BGK Operating Instructions
Contents
1. 8 4 KDS R with 1 4 NPT F connection as inlet pressure regulator version Lg 0105 AA L 100 75 A 8 L 504 Z D e l AA a 10 L ee 56 5 min 255 max 270 Page 9 of 18 Heinrichs Messtechnik KDS BGK Operating Instructions 8 5 BGK with flange connection a 45 mm YO 5 CH L LO at N 50 7 L Tm D O Heinrichs 1p S D 14 Page 10 of 18 Heinrichs Messtechnik KDS BGK Operating Instructions 8 6 Weights KDS K C 650 g KDS R 1400 g KDS S 620g BGK 2400 g 8 7 Materials Measuring tube float connections 1 4404 316L stainless steel Indicator unit Polyamide Indicator cover Ultramide Setting valve 1 4404 316L stainless steel Valve sealing PTFE KDS K C R Tube sealing Viton PTFE KDS K C R S Regulator diaphragm Perbunan PTFE KDS R 9 Electrical connection 9 1 Wiring diagram for limit transducer L 10 Indicator unit Analog indicator approx 160 with pointer Customized product scale 11 Auxiliary power for limit switch Through switch amplifier Switch amplifier is available as an accessory for 24 115 230 VAC and 24 VDC 12 Available accessories 1 or 2 inductive limit transducers 8 8 Process connection KDS 14 NPT F Special connections Ermeto 6 8 10 12 15 mm Swagelok 6 8 10 12 mm G 4 M G M Hose connector 1 4 6 35 mm avai2. N WOZL PN NAv AN NAOZI P IAN N WOHL SZ AN N WOPL G CN N WOZL GON NDOIDZI Z AN ONLLZCN NL SN O N W9 1 S L PN N 8 S 1 PN N WOB S L PN AN WOOL SL PN N SgSLrN N WOS SO FN 00L NEPBONN OOF N WDOL Z O PN 001 ON WS0 SLNON 001 ON HADOE SLNON 001 16 ON WEED LEON 001 E ON HD0E 0LGON 00 16 ON WO81 8NON a a S 00 ON MOBL 8NON 001 ON WOBL SHON 001 a TON M981 992N 001 nn SE AE LEON k s anpe paz FON WO STEN LL 91 L GL ssep s nyeJoduig ul voyeoljdde JO 5 ul aIneradwaj juolque a X 8702 XALV 00 ALd 31VI141L939 NOLLYNINYX3 34dAL 93 OL JIINAFJKIS uljjeg pun Bioemyssuneig g d yejsuesapung syosiuyoe yosjex IsAud Page 16 of 18 Heinrichs Messtechnik KDS BGK Operating Instructions Physikalisch Technische Bundesanstalt PIB Braunschweig und Berlin SCHEDULE TO EC TYPE EXAMINATION CERTIFICATE PTB 00 ATEX 2048 X NCB10 30GM NO NJ 2 11 N G NJ 8 18GM N NCN15 30GM NO NJ 2 12GM N NJ 10 22 N G NJ 0 2 10GM N NJ 2 14GM N NJ 10 30GM N NJ 0 8 4 5 N NJ 2 5 14GM N NJ 0 8 5GM N NJ 4 12GM N 18 Essential health and safety requirements Met by the standards mentioned above Braunschweig September 26 2000 s
3. ADINCO ADVANC MENTS amp COMPONENTS www heinrichs mt nl Variable Area Flowmeters Operating Instructions e Heinrichs Ein Unternehmen der IWKA Gruppe KDS BGK Heinrichs Messtechnik KDS BGK Operating Instructions Contents 1 Identification eene nS ap SS EEE 4 1 1 Supplier manUufaCtUr OCT ae eset ti kid an 2 avni ko na EES koi au t k ee erde ka ade 4 1 2 Product ype nino Ee 4 1 3 Product NAN ep nn kasek corte kaka nn kw konen ks bo oka Ear A EENE AACA a aia T 4 1 4 ISS UOC CALC ie esha wise cece canst te tag en Ed ken n n n an Ed ke En a e n n pk a va e GE nap ka kan ta aaa 4 1 9 CET NOS EE 4 2 Lee EE 4 2 1 KDS Und BGK isi sescecce desc ee poste do edad e go abode ana EE ee E See 4 22 KDR see tete ee ken ena eaa ent ran na kak ka en kd kn ma dan kn an an pwa ana kon dad 4 3 Operational mode and system design 20444000nnnnannnnnnnnnannnnnnnnnnnnnnnnnnnnnnannnnnnnnnnnnnnnannnnnannnnnn 4 3 1 Measuring principle for BGK and KDS K C S flowmeters unsuunnsnnsnnnnnnnnnnnnnnnnnnnnnnnnannnnnnnn 4 3 2 BGK and KDS K C S system design urrussnannnnnnnnnnnnnnnnnnnnnnnnnnnnannnnnnnnnnnnnnnnannnnnnnnnannnnnannnnnn 4 3 3 Measuring principle of the KDS R cccsccsseeceseeeeeeeeeseeseseeeeeeeeeeseaesaneeeenseeeeeeeeesnaeenseeeeeeeeeas 4 3 4 KDS R system E LEE 4 4 Jl 5 4 1 Measured variable uunnsennsennnennnennnnnnnennnnnnnennnnnnnnnnnnennennnnannennnnennennnnnennennnnenneen nen
4. ayi JO SBOUEeA EULSJU BASS ey SE jjam se ssep oInpejodwa au pue aunjejedwaj jueique eiss ed wnwixew Sy op noo papauuoo ey jo ad ayi Jo juewufisse ay E jou SI 686167509 uopeoayqnd Daj 0 Bulpiosse OZdI JO uonoayod jo seJjfap e see je yey Yons se pajlejsu aq eys PN pue WON SedA suosuas sanonput eoupuy4o y JO Sang UONOSUUOD ayi Z Butsnoy jeuonippe ue oyu Buyunow Aq pedu o anp sBewep jsuebe papajo d aq jsnw TN pue mon sadA siosues AHONPU EOLPUNKD Sy D OZ O1 I 09 JO GUBJ suneJedwaj e upm uogeondde ayy 104 asn jes 10 SUCHPUOS Japads 24 90Z6Z 00 XA Aid NOASITSSL 94 N 0r 02 PN N OS SZ FN N WODE SL CN HAOUE GL IN N WOOCE OL CN UN ADOE 0L CN N ZZ OL CN N WOBL B PN sse ainjejadwaj u uogesydde 410 5 ul anyesadway juaiquue siqissiwed Vun X 8702 XALV 00 GLld 31VI141L939 NOILYNINYXJ JdAL 93 OL IINAJKIS umag pun Bremyssuneig g d yejsuesapung ayISIUULEGL YISIBYISAY Bjomypsunesg OLERE GOL Sallesepung yeysuesepung suste YDENBIISAYA peaaud peys IX VEUUSH au andsip Jo eseo ul yeysuesapung ayosjuyoa L YOSHENS UgG au Aq esaJdde ap polqns ase suonesaye JO SEH voneloye noun Ajuo peye nouip eq eu SIEPI YL DIEN aq ou BYS due epo PUE eJryeu6is mounn SIE voneujuexs adA p3 gie yeeys N AOSL BCN N ZZ O N N WOBL S PN NAO81 S IN NIS TN LE b Ob S CN 002 N WOOE F fN
5. 60 I h 480 4800 l h 20 KDS S BGK K 20 200 I h 600 6000 I h 28 with valve completely open 5 Electrical output 6 5 Influence of ambient temperature 1 or 2 limit transducers nong type SJ 3 5N make Pepperl Fuchs 6 6 Influence of fluid temperature NJ 2 11 SN special switch Safety class PTB 00 ATEX 2048 X 6 Measuring accuracy 6 1 Reference conditions Water 20 C air 20 C 6 2 Measured error 3 of URV within the range of 10 100 6 3 System deviation for KDS R 5 of URV 6 4 Repeatability 1 0 of URV 6 4 1 KDS R regulator 1 7 of URV Deviations in fluid temperature from the temperature observed during calibration can result in a proportional display fault because of the corresponding change in density Changes in viscosity cause a non linear display fault 7 Conditions of use The VDI VDE guidelines must be observed The meter is suitable for 1 liquid products with sufficient flowability that are free of solids do not bond and do not tend to settle and 2 gases with linear flow behavior and an adequate inlet pressure KDS R The minimum differential pressure between input and output side must be 350 mbar Page 5 of 18 Heinrichs Messtechnik KDS BGK Operating Instructions 7 1 Mounting start up The variable area flowmeter must be installed perpendicularly direction of flow from the bottom to the top The size of the product line to be connected must be identical to the size of the dev
6. B 00 ATEX 2048 X EC Type Examination Certificate and for the use ina explosive dust environment by ZELM 03 ATEX 0128 X EC Type Examination Certificate The electrical and thermal data and the special conditions of these EC Type Examination Certificates must be observed Marking on PTB 00 ATEX 2048 X the cable of Il 2G EEx ia IIB T6 T4 the limit ZELM 03 ATEX 0128 X transducer Il 2D Ex iaD 20 T C The influence of the fluid temperature on the built in limit transducer must be observed The overtemperature of the maximum fluid temperature based on the maximum ambient temperature must be considered with a factor of 0 4 Example Max ambient temperature Tamb 40 C Max fluid temperature Tm 90 Temperature class T4 Ty Overtemperature Ta Ambient temperature of limit transducer Ta Tm Tamb 90C 40 C 50 C Ta Ti 0 4 Tamp 50 C 0 4 40 C 60 C In accordance with the tables in the PTB 00 ATEX 2048 X EC Type Examination Certificate the NJ 1 5 6 5 N inductive sensor must be operated in the T4 temperature class with an intrinsically safe circuit that does not exceed the maximum values of the Type 3 circuit 15 CE mark The measuring system meets the statutory requirements of the following EU directives Directive 94 9 EC Equipment and Protective Systems for Use in Potentially Explosive Atmospheres and Electromagnetic Compatibility EMC Directive 89 336 EEC With respect to the Pressu
7. Degree of protection IP 65 7 2 5 Shock resistance vibration resistance The meter should be protected from extreme shocks and vibrations which could cause damage 7 2 6 Electromagnetic compatibility Built in limit transducer In accordance with NAMUR recommendation NE 21 EN 50 081 Part 1 EN 50 082 Part 2 7 3 Fluid conditions 7 3 1 Fluid temperature ranges KDS S C K and BGK with limit transducer 40 C to 130 C without limit transducer 25 C to 100 C 7 3 2 Fluid temperature range KDS R 10 C to 100 C 7 3 3 Fluid pressure limit KDS K C PN 40 special version up to PN 160 KDS S PN 63 speceial version up to PN 320 BGK PN 40 KDS R 16 bar special version up to PN 40 The maximum unilateral pressure resistance of the diaphragm is 7 bar 7 3 4 inlet and outlet sections Inlet and outlet sections are not required for a linear flow profile of the fluid For a non linear flow profile we recommend an inlet section of 150 mm see also guidelines in accordance with VDI VDE 3513 7 3 5 Physical state Liquid gaseous 7 3 6 Pressure for gas measurement The measured values only apply to the calibrated fluid data stated on the scale Any change or deviation in pressure will cause a display fault 7 3 7 Pressure loss Depends on the meter size and the measuring range see 4 4 Measuring range table Page 7 of 18 Heinrichs Messtechnik KDS BGK Operating Instructions 8 Construction details t
8. NEJSHE 10 SE uoneleye ynom Ate en aq JOU EU due jepyo pue ainjeubis mounn sejeyoag woneunexe odA 33 Weisuesapung eyosjuyoej yosI pagna oq kew SayeoypIed ayi G L 1894S 000z 9Z Jequiaydeg BtamyosuneJg 9LONPBIXII OCH ka Burroyjoy OL APNjout eys jueuwdinba y jo Bupueu au GU juauudinba siy jo Aiddns pue aunyseynuew ay o Adde aanseug SIY JO sJuaweunbes Jeun OJ 6 p6 Ga UM souepJooJE u yuawdnbe payloads euj jo LONONgSU09 pue UBisep oun o Aug soe oO voneuuexe ad4 o3 SUL LL 7291199 siy 0 SNpSyos Ey W Payjoads asn eyes 10 SUONIPLOJ Jepads 0 p fqns si Juswd nbe y ey sejesipu yi lequinu JN au Jaye pasejd si X ubis au ji OL 66 0Z005 NI 2661 PL00S N3 ym eusch ue Aq paunsse uaaq sey sjuewsulnbay Ajajes pue yeep enuassa ay YA eouelidwog 6 90Z6Z DO X3 Aid Hoda jeyuSpyUoS ay ui P8P3099 ese syinsal 190 pue voneuiwexs ayi aAa y O If x uuy u USAIB selsydsowme ajsojdx Ajenusyod u esn Joj p pusyu swajsAs eanosjyoud pue juawdinbe jo uononysuoo pue ubisap y o Bunejas sjuewa inbey ejeg pue yes eyusssj au ui Duo o punoj ussg sey jueudinba siy eu sue PEEL YBN EZ JO 03 6 76 SANDEJIQ louNDD Su JO 6 ap UM aouepJ0odE U ZOLO ON Apog paynou yejsuesepung syasiuyssL yosesis yd euL 8 o Doug UJAL S USWNOP SU pue ege siy 0 BINPeYOS y Ul Deutede ag oaia uogenea eiqeydeooe Aue pue juouidinbe siy 7 wieyuuey Z0 89 Q isseuppy 9 HquiS syong added veunjoeyn
9. compensating valve made of stainless steel Seite 4 von 18 Heinrichs Messtechnik KDS BGK Operating Instructions 4 2 Measuring range The lower range value is considered 10 of the For gaseous products two versions are available 1 KDS R V for a constant inlet pressure a variable outlet pressure 2 and a variable inlet pressure For liquids both versions can be used however the KDS R V version is preferred 4 Input 4 1 Measured variable Volume flow 4 4 Measuring range table KDS R N for a constant outlet pressure and upper range value Measuring range span 10 100 Largest measuring range 10 100 l h water KDS K C 20 200 Uh water KDS S and BGK 4 3 Regulator range Largest regulator range 10 100 I h water KDS R Smallest measuring range 0 1 1 0 l h water Measuring Measuring Pressure loss Pressure loss Pressure loss Type Measuring range for water range for air at H2O mbar H2O mbar H2O mbar range at 1000 kg m 1 013 bars KDS R KDS K C KDS S BGK absolute pressure A 0 1 1 0 I h 3 0 30 l h 350 6 6 B 0 25 2 5 l h 7 5 75 l h 350 7 7 5 KDS K C R C 0 6 6 0 I h 18 180 l h 350 7 7 5 D 1 0 10 I h 30 300 l h 350 10 8 KDS S E 1 6 16 I h 48 480 I h 350 12 9 F 2 5 25 l h 75 750 l h 350 17 10 BGK G 4 0 40 I h 120 1200 I h 350 25 11 H 6 0 60 l h 180 1800 l h 350 45 12 10 100 I h 300 3000 l h 350 95 15 only J 16 1
10. heet 5 5 EC type examination Certificates without signature and official stamp shall not be valid The certificates may be circulated only without alteration Extracts or alterations are subject to approval by the Physikalisch Technische Bundesanstalt In case of dispute the German text shail prevail Physikalisch Technische Bundesanstalt Bundesallee 100 D 38116 Braunschweig Page 17 of 18 Heinrichs Messtechnik 24 Notes KDS BGK Operating Instructions ADINCO ADVANC MENTS amp COMPONENTS www heinrichs mt nl Tel 31 0 345 596 000 Fax 31 0 345 596 001 info adinco nl Seite 18 von 18 ADINCO ADVANC MENTS amp COMPONENTS Since 1970 Representative for em T Heinrichs ye A pi Ein Unternehmen der IWKA Gruppe www heinrichs mt nl Adinco bv Tel 31 0 345 59 60 00 Fax 31 0 345 59 60 01 P O Box 90 4190 CB Geldermalsen E mail info adinco nl Netherlands Internet www adinco nl
11. ice connection Please make sure that there is adequate clearance from parts that might cause magnetic interferences such as solenoid valves and ferromagnetic components like steel brackets supports We recommend that the minimum lateral distance between two adjacently mounted devices be 300 mm The devices can be mounted close together if vertically offset by one device length The minimum lateral clearance for interfering steel parts should be 200 mm In case of doubt check the interference by moving the device back and forth in the selected distance by about 200 mm and testing whether the pointer position changes Select the mounting location so as to enable a reliable reading of the scale values Please take note as well of the space requirement for any possible disassembly of the device To achieve stress free mounting the flanges of the pipe must be aligned parallel to each other Please check whether the pipe is adequately stable to rule out the possibility of vibration or swinging Do not use steel mounting parts on the device If there is risk of dirt or solid matter penetrating the process pipes flush them beforehand so that these materials do not get caught in the device Ferromagnetic solid matter such as spatter can lead to the breakdown of the device If these materials are still present during normal operating conditions mount a magnetic filter accessory in front of the device Page 6 of 18 When using gases
12. inter axis of the analog indicator unit by the built in permanent magnet through the magnetic tracking system 3 3 Measuring principle of the KDS R Differential pressure The diaphragm of the regulator is in a state of equilibrium when the pressure conditions are the same on both sides The pressure on the input side depends on the pressure of the product and the pressure on the output side on the pressure drop of the setting valve of the flowmeter If the pressure changes either on the input side or the output side the built in diaphragm valve causes a pressure compensation that keeps the set flow rate constant Important The regulator can only adjust pressure fluctuations on the input or the output side The pressure conditions on the respective other side must be stable 3 4 KDS R system design The unit consists of a type KDS variable area flowmeter equipped with a differential pressure regulator The variable area flowmeter consists of the device fitting made of stainless steel with an integrated conical metal tube and a vertically movable float The valve for setting the flow rate is built in The height of the float resulting from the flow rate is transmitted by the permanent magnet in the float through the magnetic tracking system in a rotation to the pointer axis of the analog indicator unit The differential pressure regulator is made of stainless steel and consists of a diaphragm made of Perbunan or PTFE and a
13. ires no maintenance if used according to its intended purpose However if cleaning is necessary to remove dirt from the measuring ring or the float take note of the following aspects Before removing a device make sure that the pipeline is free of the product is pressureless and has cooled down Fittings with the insides coated may be carefully cleaned after removal with a brush and the appropriate cleansing agent 20 Trouble shooting Device shows incorrect values Compare process data density viscosity temperature and pressure with the values on the scale If they deviate convert the scale values using the VDE VDI 3513 standard Pointer does not react in spite of varying flow The pointer may have gotten stuck remove the cover and move the pointer if the pointer can be moved easily the float cannot move If the pointer is unable to move further send the device to the head office for servicing The float is stuck at one place due to dirt Disassemble the device If necessary dismantle and clean the float Install a magnetic filter if there are magnetic contaminants Electrical equipment are not functioning Check the auxiliary power Are suitable power supply equipment connected have the terminals been selected correctly has the parameterization carried out correctly 21 Returning devices for repair and service Note In accordance with the applicable German waste disposal legislation the owner client is respo
14. lable as an adaptor Important The mounting lengths may be differerent Other connections are available a special versions BGK Flanges DN15 25 ANSI 34 1 Other flanges are available as special versions iif LI FA Sef VA 13 Order information Please include the following information in your order Product data specific weight temperature pressure viscosity material design connection size measuring range desired accessories required approvals and material certificates Page 11 of 18 Heinrichs Messtechnik KDS BGK Operating Instructions 14 Use in hazardous areas 14 1 Without electrical equipment The basic version of the flowmeter is a non electrical device without its own ignition source and meets DIN EN 13463 1 requirements It can be used in hazardous areas that require Category 2 equipment Ex 11 2GD c IIB Tech File Ref 03 01 X Marking Since the device does not have its own power sources that would result in a temperature increase the fluid temperature is decisive for the maximum surface temperature When used in potentially explosive dust atmospheres the device must be cleaned regularly in order to avoid deposits exceeding 5 mm 14 2 With limit transducer When the limit transducer is installed the device becomes an electrical assembly The installed limit transducer of the company Pepperl amp Fuchs is certified for the use in a explosive gas environment by PT
15. loat principle KDS R Miniature flowmeter in all metal design based on the float principle with differential pressure regulator 1 3 Product name KDS K C horizontal connection KDS S vertical connection KDS R vertical connection BGK vertical flange connection 1 4 Issue date 31 03 04 1 5 Version no 3 0 2 Applications 2 1 KDS und BGK The KDS and BGK flowmeters are used for measuring the flow of liquid and gaseous products in pipes as well as dosing monitoring adjusting and controlling them They show the current flow quantity in volume or mass per unit in time 2 2 KDS R The KDS R flowmeter can be used for stabilizing set flow quantities of liquid and gaseous products in pipes The set quantity is kept constant independent of pressure changes during product inflow for type KDS R N or a pressure change during product outflow for type KDS R V 3 Operational mode and system design 3 1 Measuring principle for BGK and KDS K C S flowmeters Float principle The product flows through the meter vertically from the bottom to the top lifting the float until the buoyancy force and the weight of the float establish equilibrium The height of the float is a measure of the flow quantity 3 2 BGK and KDS K C S system design The meter consists of a conical fitting pipe with a float that can move vertically The position of the float resulting from the flow rate is converted to a rotary motion on the po
16. nditions 2 322 EI 7 7 2 1 Ambient temperature ranges essessessiesiesrsrresrinrinsrnstrnttntttnttnttatinnt Ent EaSt ENEA CEANEANEEANEASEEAEEEEEAEEANEAEEAN EEA EASEEAEE EEn Enn tEn eae Ent 7 722 Storage temperature iaeia EE EA E TEE A aE E en passa AAS 7 42 3 Climatic Category een rennen TER a iaa a Sr 7 T24 Re E protection EE 7 7 2 5 Shock resistance vibration resistance oo eee ee ener ened oo nese sae os es oasoaoosoeooeooooooosoesoesoaoonooonen T 7 2 6 Electromagnetic compatibility ec ecceeececeeeeeeeeeeeeeeeeeeeaeeeeeeeeeeeeaeeeeeaeeeseaaeeegeaaeeegeaeesseaaeeeseeeeeseaeeeseaaeesesaeeesenaeesseneeeess 7 Seite 2 von 18 Heinrichs Messtechnik KDS BGK Operating Instructions 7 3 Fluid Rue TOL nissan 7 7 3 1 Fluid temperature ranges KDS S C K and BOk inkat tn tunku t EnEnANEAEAEANEA NENEA EENEN EEn EAnna Enna ne naen a naea 7 73 2 Fluid temperature range KSC idee arena kan iae a tain e aeiaai ba ea aa de bwete 7 TO FIU PAESSUFO EE en AEE Seat See S T kan YOn Tec te EMEA van NAL YO ky PEE EE 7 E inlet and Kee 7 7 3 5 Physical etate runtin nnttnAttt AAAA EAAEAANEENNEEEENEEEAAEEANEEANEEEANEANNEENNNEENSSEEAAEEAEEEENEEEEENE EENE EE EEEE E nt 7 7 3 6 Pressure for gas measurement ccsccssecccscessccesceessnsesescscesessessaeesoecessnseesessesesescseeseseeosonsesssecesosessdesseesosonsesssaneeoees 7 LCE Prossurg EE 7 8 Construction details type of construction dimensions unrsss
17. nen nn anne 5 4 2 Measuring range ursuennnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnnennennnnenne nennen 5 4 3 Regulator CT nennen nnennenn nen nennen nennen nennen nn 5 4 4 Measuring range table uunsesnnssnnnnnnennnnnnnennnnnnnennnnnnnnnnnnnnnnennnnennennnnannernnnennennnnenneeen nennen en 5 5 Elecirical Output a anderen aaa an ten ko kata Ri pete 5 1 0F 2 JIMIVTFANSOUCELS n kenn knn nek awa a aa aan nn e a ena na nn na an a da an Aa Dann ne an du Dana nn ii a 5 6 Measuring accuracy ccceceecceceeneeeeeeeneeeeennnee aaa ea aa aa aa neeeeeensueeseea nnmnnn nnmnnn an aasaaannaaaannnnanaannnnanaannnnnnnn 5 6 1 Reference conditions ccccssecceseseeeceseeneeeeseneeeeeseeneeeeesenneeeeseneeeseseeeeeseseneeeensenneeseeseeneeseseneeens 5 6 2 Meas red ET O EE 5 6 3 System deviation for KDS R unsussesnsnnannnnannnnnnnnnnnnnnnnannnnnnnnnnnnnnnnnnnnnannnnnnnnnnnnnnnnnnnnnnnnnnnannn nn 5 6 4 Repeatability oii ccsnscciessesccteccecceececcascerezcenceisdsenteenectaccevacecterseceaced Aa Ea i EErEE AAA AES 5 6 4 1 ER ET 5 6 5 Influence of ambient temperature nnnennsennennnnnennnnnnennnnennnnnnnnnnennnnennnennnnennennnnennennnnenneen nenn 5 6 6 Influence of fluid temperature nunnssnneenneennnnnnennnnnnnnennnnnnnnnnnnnnnennnnannennnnnennennnnennennnnennenn nennen 5 7 GonditoNS Oft USO ie ko su vo en kat e knn fon n n e n ie e da n e kk an SEENEN EENS SC 5 7 1 due ME CTT EE 6 7 1 1 Device EE 6 7 2 Ambient co
18. nnennnnnnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnnnennnnnnnennnn anne namens anne nennen 12 V5 GE Mark an Ek ep ek a PW aa kon nan ki renk de a ke aspe aso de 12 16 Standards and directives unnnenennnnnannnnnnnnnnnnnnnunnnnnnnnnnnnnnnnnnnnnnannnnnnnnnnnnnnnannnnnnnnnnnnnenannnnnannnn an 12 17 Safety Nee EE 13 17 4 Mte ded USC isanos aana iniaa aaa yasa a e SA Aaa aaa iiS 13 17 2 Installation start up and operating personnel uunsnnnneennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nn 13 18 Packaging mounting and shipment sssssnsessunnennunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnmnnn nnmnnn nnmnnn 13 19 Nal pieds 13 20 Trouble SHOOUNQ EE 13 21 Returning devices for repair and service uunnnnnnssnnnnnnnnnnnnnnnennnnnnnennnnnnnennnnnnnnnennnnn nennen nennen 13 22 Decontamination certificate for device cleaning nresnnssnnnnnnennnnnnnennnnnnnnnnnnnnnnnnnnn anne nenn 14 23 EC Type Examination Certificate of the inductive sensor unssssnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nn 15 24 NOUOS EE 18 Seite 3 von 18 Heinrichs Messtechnik KDS BGK Operating Instructions 1 Identification 1 1 Supplier manufacturer Heinrichs Messtechnik GmbH Robert Perthel Str 9 D 50739 K ln Phone 49 221 49708 0 Fax 49 221 49708 92 Internet http Awww heinrichs mt nl E Mail mailto info heinrichs mt n 1 2 Product type KDS K C S and BGK Miniature flowmeter in all metal design based on the f
19. nnnennnnnnnnnnnnnnnnnnnnnnnnnn anne 8 81 LE e 8 8 2 KDS S EEN 8 83 KDS R with 14 NPT F connection as outlet pressure regulator version urrrrraorranonnnas 9 8 4 KDS R with 4 NPT F connection as inlet pressure regulator VErsiON s csseeeeees 9 8 5 BGK with flange connection uuusunnneannnnnnnnnnannnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnannnnnnnnnnnnnnnannnnnannnnn 10 B6 Ee LCE 11 8 7 ET 11 8 8 Process connection ursesnnsennnnnnnnnnnnnnennnnnnnnnnnnnnnnnnnnnnn nennen nennen nnmnnn nnmnnn nnmnnn nnmnnn nnaman nnana 11 9 Electrical connection nnusrresnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnernnnnnnernnn sans anne anne 11 9 1 Wiring diagram for limit transducer uunuensnnnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnannnnnnnannenn nn 11 10 ue ue 11 11 Auxiliary power for limit switch unneenessnnnnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnannnnn nn namen nennen 11 12 Available accessories unuuurnunnnnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnnenn nam nennen nn 11 13 Order information 2 2 22 22 H EES ENEE alas 11 14 Use in hazardous areas unseunnnunnnnunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnnern nn nennen nennen nennen 12 14 1 Without electrical equipment uunsssnnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnnennnn anne nnmnnn nnmnnn 12 14 2 With limit transducer nuursssnnsn
20. nsible for the disposal of special waste and hazardous materials Consequently all devices sent to us for repair must be free of any hazardous materials This also applies to possible hollow spaces and fissures in the devices If repair is necessary confirm the above mentioned item in writing please use the form in the Appendix If hazardous materials remain in or on the device after it has been returned Heinrichs Messtechnik is authorized to remove them at the client s expense without further inquiry Page 13 of 18 Heinrichs Messtechnik KDS BGK Operating Instructions 22 Decontamination certificate for device cleaning GOMPANYE air S EEE Department Name See ton ene Telesis This variable area flowmeter Type KDS BGK was operated using the measured medium Since this measured medium is dangerous in water poisonous corrosive flammable we have checked that all hollow spaces of the device are free of these materials neutralized and flushed all hollow spaces of the device cross out what is not applicable We hereby confirm that in resending the device no danger to persons or the environment is posed by the residual measured substance Daler nt apace ote Signature caw Stamp Page 14 of 18 Instructions KDS BGK Operatin Heinrichs Messtechni 23 EC Type Examination Certificate of the inductive sensor Bromyosuneig 9L4BE Q 00 sajesapung JEISLESSPUNG ayosiuyo6
21. re Equipment Directive 97 23 EC the devices fall within the scope of application of Article 3 Section 3 and need no CE mark in accordance with this directive Heinrichs Messtechnik confirms compliance with the directives by attaching the CE mark 16 Standards and directives Certified to DIN EN 9001 Production in accordance with AD guidelines and HPO approval TRB200 TRD201 TUV approval for welding requirements in accordance with DIN EN 729 2 Measuring range rated and converted to other products according to VDE VDI guidelines 3513 Directive 94 9 EC Equipment and Protective Systems for Use in Potentially Explosive Atmospheres EN 50014 1997 A1 A2 General requirements EN 50020 1994 Intrinsic safety i Directive 89 336 EEC EMC Directive EN 61000 6 2 1999 Immunity industrial environment EN 50 081 1 Emitted interference residential environment EN 55011 1998 A1 1999 Group 1 Class B NAMUR recommendation NE 21 EN 60529 Degrees of protection through housing IP code EN 61010 Safety requirements for electrical measuring control and laboratory devices EN 60947 5 6 2000 Switchgear and controlgear Directive 97 23 EC Pressure Equipment Directive Page 12 of 18 Heinrichs Messtechnik KDS BGK Operating Instructions 17 Safety instructions 17 1 Intended use The KDS or BGK variable area flowmeters may be used only for flow measurements of fluid and gaseous media The manufacturer
22. shall not be liable for damages that may result from improper or unintended use When dealing with an aggressive medium clarify the material durability of all wetted parts When using the device in hazardous areas follow the applicable national installation rules see also Section 14 Use in hazardous areas 17 2 Installation start up and operating personnel Only trained specialists authorized by the system operator may carry out the installation electrical installations start up maintenance and operation They must read and understand the operating manual and follow its instructions The required mounting electrical installation start up and maintenance work may only be carried out by expert and authorized persons designated by the plant operator Basically follow the conditions and provisions applicable in your country 18 Packaging mounting and shipment Carefully unpack the device to avoid damaging it With the help of the delivery note enclosed in the packaging check whether all technically relevant data coincide with your requirements Storage and installation must be done in a clean and dry room so that contamination especially of the interior of the fitting is avoided Follow the limit values for ambient temperature When transporting the device to a remote mounting location we recommend that you reuse the factory issued packaging and the transport protection 19 Maintenance The device requ
23. slowly let the inlet pressure rise to avoid pressure surges Basically avoid activation using solenoid valves to prevent the float from shooting upwards KDS S BGK Avoid installing a valve directly in front of the device KDS K C As a rule the valve must be installed in the output if gases are involved KDS R For gases the version for a constant input pressure with a valve must be installed at the top As an option the version for a constant output pressure with a valve can be installed at the bottom If liquids are involved the position of the valve does not have any impact on the function 7 1 1 Device setting The measuring equipment is delivered ready for operation according to your order specifications The limit transducers are set to the desired values If you have not submitted any requirements the basic settings are the following 1 contact device Minimum contact switching point at 10 of descending flow damped closed circuit principle 2 contact devices Minimum contact switching point at 10 of descending flow and maximum contact switching point at 90 of ascending flow Heinrichs Messtechnik KDS BGK Operating Instructions 7 2 Ambient conditions 7 2 1 Ambient temperature ranges without limit transducer 25 C to 65 C with limit transducer 25 C to 65 C 7 2 2 Storage temperature 25 C to 65 C 7 2 3 Climatic category Weather protected and or unheated locations class C 7 2 4
24. t yosyeysAyd EA JEUS et Ueuwwon ay ajndsip yo osea U Aud B4 Aq jeAoudde 0 palqns ase suoge sye 16 SEI vonelaye nom Duo NEA Bq JOU Eug dwens ENG pue Burgeu is moun SSES vozeuLEXa adA 93 yeysuesspung eyosiuyos yos Peep eq Aew saeoyyao ei SIE oos eg Dutot Sy ui UMOUS SI SIOSUSS ann feoUPUI AD Jo SedAj JeNPIAIPUI ay JO SSILUEWEAL EWIBJU auto y SE jam se ssep eunjessdwer y pue eINjEJSduaj paque jqssuu d wnuxew eut HNO Detpauuo y Jo adAy y jo Lawu sse ay MU Zz dl MW 694 d MW p9 d MU pE dd Sen eA LIEU Soup ayes Ajesisuqui payyweo 0 UORISULOI 20 juO Bou q1 x33 dea GIVON EIXII age Su vonsajaad JO SAA te nous Addns pue uogenpea3 Rep Erem anou ayes Ayeorsulyu BuAjddns pajpauuoo ey UO spuad p SiosUes SARONPUI fBSUPUIAJ ayes Ajea sunu oly jo dnoj6 uosojdxe y se lam se Ao ajeo ayy a 40 OH q x33 dea gi 40 21 ei x33 sdnou6 vossojdxe pue saoao 30 peyyed SIND ayes APesisuuqui um pejeljedo oq Aew siosues sARonpul jeoupuliko ayi sjeuBbis jeoupae ou suawaoedsp HaAUO9 0 pasn BJE PN pue MON sadA sJosues sAnDNPuI Poupu yL JUSWanba Jo one 6 X 8902 XALV 00 Aid FJIVIHLAJI NOLLVNINVX3 34A1 93 1 FTINAJTHIS ueg pun Biemyosuneug ye suesapung ayas uy9a Yyosijey isAud ad Giam psuneug 9 LBE 00 sejjesapung jipisuesepung syosIuyDS YOSHENISAY maa rus pa ue ou aynds p Jo eses ui S U OU Aq reaosdde a palqns ose SUO
25. ueyw G PN PWE MON sed4j ssosuas SANONPUI eolpuyA9 X 8902 XALV 00 dld uequny SEU uojeunuexe ecdA 33 JA E6A6 SARDOJA seseudsoupy JAISOJAXJ Alenusjod UL asp 10 papuayuj sWwe jsAS BARe Og pue pustudinbg Z uonejsue4y 31VI1411839 NOLLVNINVXIF FJAL I3F D juawdinby p uIueg pun GBlamyosunesg ye suesspung Sydsiuy9s YISI BAISAYI aid Page 15 of 18 Instructions KDS BGK Operatin Heinrichs Messtechni Bjemypsunzug 9LLBE O DOL SEIESEPUNG yeIsUesepUNg AYOSJUYIGL UOSNEHS YA EAR EYS 1x9 VEWAN ayi aIndstp JO ese gt UJ EISES gl LST ES yosesis yg ay q jerosdde 0 alqns ale SO 10 SEN Wonesoye HOW Ajuo pajenoup oq kew SENHA BUL PEA q jou PEYS Ouer epyjo pue snyeuBis Vue SECOURS uogeunuexs adA g3 Sfr aus TONZZOIEN O N NSBI S L PN ON WNDSL 8NDN N WOBL S PN ON B S LON VONT WOBL SGION O N L L G PN N WOB S LTN IN WOZL PNON GPS N LI G PN AN WDOL S L PN ON WOZLI ZYON QOZ N W90 P TN NS I S L PN ON WS LEON papuno6 aq o Daa uop smeuos Bei Bulsnoy ejauw ay jo syed jews Asa seasoym syed eseu jo Bulpunou6 Aq papioae aq ueo Dueno jejou oun jo syed jo sabseyo onejsouoaje snoseGueg sicsues sARONPLI jeoupuljAd yo sedA Bumajjoj By JO papioag aq 0 sey Guisnoy jejaw ay jo syed jo oben onejsojoaja ejqssiwupeu P eler UoneuUILUEXS adA 93 SIU Jo 64 way Japun usAi aqe Ul UMOUS S SJOSUBS BANONPU JeoupuyA Jo SadAj jenpinipu
26. ype of construction dimensions 8 1 KDS K C The meter consists of a conical measuring tube with a vertically movable float All metallic wetted parts are made of 1 4404 316L stainless steel The measured values are transmitted magnetically to the analog indicator unit mounted on the device KDS K process connections horizontally towards the back mounting dimension 90 mm NPT 1 4 F connection KDS C similar to KDS K but with bolt for panel mounting min 96 _ max 102 14A NPT 5 SM9 A A er Cen Fy el ONS 5 x MBS g 2 CG E K i da TO ss 7 P oz f ZON H ZS i T 8 2 KDS S Process connections vertically at the top at the bottom mounting dimension 180 mm NPT 1 4 F connection 40 45 a 1 DA 100 y a 2 115 180 vG 95 Keinne m SS Page 8 of 18 Heinrichs Messtechnik KDS BGK Operatin 8 3 KDS R with 14 NPT F connection as outlet pressure regulator version The unit consists of a variable area flowmeter with a setting valve and a differential pressure regulator mounted on the meter The measured value is displayed on the scale of the analog indicator unit The desired flow rate can be set using the built in valve All metallic wetted parts are made of 1 4404 316L stainless steel 145 pe n et j Z max 270 min 255
Download Pdf Manuals
Related Search