Operating Instructions Elevator Machine Model
Contents
1. The electrical connections should be connected as per the diagram in the Motor Terminal Box See also Appendix Electrical Connections Should a different wiring exit position be required the Terminal Box can be turned by loosening the internal fixing screw and repositioning the Terminal Box Please take care when adjusting the fine wiring of the temperature monitor switches 2 Frequency Converter The connection and setting up of the Converter together with the OMS Elevator Machine must be carried out according to the instructions supplied with the Con verter 3 Incremental Encoder The Incremental Encoder between Motor Cover and Hand wheel is supplied with a 5m shieded cable and a 2 row 15 pin connector which should be connected to the Frequency Inverter The shielding is wired to the plug casing PIN 12 and the Incre mental Encoder According to the Incremental Encoder used the wiring for the connector can vary See Appendix Electrical Connections Incremental Encoder Should the Connector on the Frequency Inverter be non compatible adapters and longer cables are optionally available See Appendix 4 Disc Brake The connection of the Brake Magnet Two Circuit Disc Brake should be carried out in respect to the local elevator configuration a If the machine is accessible in a service room then both Brake Magnet Circuits may be connected to a single Control Module b in case the machine is installed in an inacce2. Signal PIN No Signal PIN No Signal PIN No Signal BEE z 9 B viewed from the plug side 2 4 Connections Adapter for Ziehl Abegg Frequency Converter 0 25m SUB D 15 Pol Socket to SUB D 9 Pol Plug OMS Part No 3034 0102 a enn 12 shield j 8 N casting shield _ A Channel 1 B Channel 2 N Reference 9 A Channel 1 B Channel 2 viewed from the plug side Page 37 of 47 ADDENDUM C Electrical Connections Elevator Machine AZHP 1 Technical changes reserved Last Changes 09 2005 ANTRIEBSTECHNIK 2 5 Connections Adapter for Danfoss Frequency Converter 0 25m SUB D 15 Pol Socket to Phoenix Socket 8 Pol OMS Part No 3034 0126 PIN No Signal PIN No Signal PIN No Signal a no 12 shield 51 Br B 6 Bo 4 7 Ne I 8 N casting shield A Channel 1 B Channel 2 N Reference A Channel 1 B Channel 2 N Reference Plug Phonix Part No 184021 2 6 Connections Adapter open ended cable 0 25m SUB D 15 Pol Socket to 9 open wires OMS Part No 3034 0127 A 2 a A Channel 1 B Channel 2 N Reference MUECA N Tl casting shield A Channel 1 B Channel 2 N Reference Page 38 of 47 USp esUu91QU98q ayas Jaquiny jueuwroog lt Les L Q rs j Ww oo gt ce lt L SIYM 1S31 Page 39 of
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5. C none condensing None applicable use also includes the following Dry operation without oil or use of a lubricant other than specified Securing the drive with bolts weaker than those specified Opening the Gearbox when installed on the drive Page 6 of 47 Operating Instructions AZHP 1 Technical changes reserved Last Changes 09 2005 ANTRIEBSTECHNIK Important e All work related to Transport Electrical Connections pre Service Checks and Maintenance of the Drive System must be carried out by qualified technicians Incompetent work can lead to serious personal injury and or damage Warning Special Notes appertaining to AZHP 1 e The machine is very efficient and has a very low natural friction rate The machine operates immediately after the brake has been released e During the installation of the Safety gear it is important that the Machine Brake is available and that the brake can be operated at any time as and when required e Using the elevator when the Emergency Brake is not operable is forbidden The operator is responsible for the welfare and safe running of the elevator and all persons within e Regular checks of the Safety gear and the Buffer must be carried out according to EN 81 1 Appendix E with an empty cabin and at reduced speed Regular checks should not cause wear or stress which could lead to a lessening of elevator safety Due to the inherent high level of efficiency the dri
6. CERT GmbH amp Co KG G ltig bis 29 09 2008 Zertifizierungsstelle f r Valid until Produkte a es Hannover den 29 09 2005 gez O Rosin Am T V 1 30519 Hannover Fon 49 0 511 986 1470 Fax 49 01511 986 1590 Please also pay attention to the information stated overleaf Page 46 of 47 APPENDIX F Technical Releases for OMS Elevator Machine AZHP 1 Page 2 Technical changes reserved Last Changes 09 2005 ANTRIEBSTECHNIK Declaration of Conformity According to the EC Machine Directive 98 37 EC Appendix II B Description Drive Unit for Elevators according to EN 81 1 Type of Machine AZHP 1 Machine No Machine Data According to the data recorded on the Manufacturers Plate Machine composed of the following components 1 Hypoid Bevel 1 stages 2 Motor 3 Phase AC Motor Motor Type B5 S Protection Class IP 54 Insulation Class F Braking Unit 2 Circuit Disc Braking Unit 4 Traction Sheave Safeguard against rope jump off gt Applicable EC Directives EC Machine Directive 98 37 EC EC Low Voltage Directive 73 23 EC EC Prevention of Electro Magnetic Emissions 89 336 EC Herewith we declare that the above mentioned machine in it s original delivery state Is in accordance with EC DIN ISO safety and health requirements due to it s concep tion construction and implementation This machine may only be operated in elevator systems which adhere to the applicable directives and gui
7. Gearbox The Gearbox has a capacity 43 Ltr 2 Carefully open the Oil Drain Screw Page 25 0f 47 Operating Instructions AZHP 1 Technical changes reserved Last Changes 09 2005 ANTRIEBSTECHNIK 3 After all the oil has run out replace the Drain Screw and tighten it 4 Replace the oil either through the Oil Dipstick opening or through the Air Re lease Valve opening 5 Observe the filling level 6 Only fill the Gearbox with the authorised oil Castrol SAF XO SAE 75W 90 Never mix with mineral oil Please contact OMS before using oil from other manufactures 7 Close the opening either with the Oil Dipstick or the Air Release Valve If oil is spilled during the oil change then the spilled oil should be cleaned up immediately Used Oil is Special Waste Page 26 0f 47 Operating Instructions AZHP 1 Technical changes reserved Last Changes 09 2005 ANTRIEBSTECHNIK 6 4 Replacing the Traction Sheave The Traction Sheave is like the Elevator Ropes prone to wear and must be changed according to the regulations governing Elevators The Traction Sheave is attached to an Adapter Flange on the Drive Shaft The Flange has been attached in the OMS factory with a pre defined torque and is considered a part of the Gearbox and may not be removed by the customer How to change the Traction Sheave 1 Disable and secure the complete elevator system Observe the instructions of the elevator
8. is not OK connections 6 3 Gearbox Oil 6 3 1 Controlling the Oil Level Check the oil level at every maintenance opportunity the oil level is checked using the Oil Dipstick e The Oil Level must lie between the marks 6 3 2 Controlling the Oil Viscosity We would like you to check the condition of the Gearbox Oil regularly Control e Check the oil viscosity by letting a drop of oil fall from the Dipstick onto a piece of white paper Compare the colour of the oil with the Oil Check Card Page 24 of 47 Operating Instructions AZHP 1 Technical changes reserved Last Changes 09 2005 ANTRIEBSTECHNIK Synthetic Oil 1 new 2 x Fig 8 Oil Check Card e Oil colour straw yellow to mid brown Oil good to still usable e Oil colour mid brown to dark brown Oil change required e Oil colour dark brown to black Oil no longer usable 6 3 3 Oil change interval 1 Oil change 12 months after taking machine into operation next Oil change after app 15 000 operating hours or 60 months 6 3 4 Oil Change Should you consider an oil change to be required please adhere to the following instructions Only change the oil when the gearbox surface temperature is at below body temperature otherwise danger of burning your skin exists Should you consider an oil change to be required please adhere to the following instructions 1 Place a suitable container below one of the Oil Drain Screws under the
9. m Airgap hand release drawing 5 Assembly 5 1 Assembly Instruction Before assembly of the spring applied brake the following point need to be checked Do the name plate and the ordered performance date correspond No damages of the brake and no impurities on functional parts Grease and oil need to be kept away from friction surfaces For cleaning of the brake no aggressive fluids e g cleaning agents or similar are allowed to be used The brake is not allowed to get in contact with water or similar substances During assembly the brake must be in a currentless state Micro switches are pre set and secured Caution when reset a new adjustment has to be made While assembling the hub and the magnet system ensure that the splining of the hub and lining are not damaged 5 2 Assembly of the Brake Secure hub 1 on the motor shaft Fit lining 2 onto the hub Assembly magnet system 3 Fit lining 4 onto hub 1 Fasten magnet system 5 and 3 with screws 6 to the motor end plate Tighten the screws equally with the tightening torques listed on the drawing If necessary readjust airgap X brake A B in a currentiess state with feeler gauge Affix handles 7 for the hand release A disassembly is made the reverse sequence OR ON o Karl E Brinkmann GmbH Postfach 1109 32677 Barntru Telefon 05263 401 0 Telefax 401 880 Internet www keb de E mail info 28 09 05 Seite 2 von 3 keb de Page 42 of
10. manufacturer 2 Loosen and remove the cable from the Traction Sheave Observe the instruc tions of the elevator manufacturer 3 Should the Safeguard Device against cable jumping require adjustment please consult Chapter 5 1 2 4 Secure the Traction Sheave against falling use a rope loop and remove the fixing bolts M12 x 60 5 Pull the Traction Sheave from the hub of the Drive Shaft If necessary use two bolts M20 of at least 65mm length place the bolts in the preformed Puller Holes Remove the remaining Clamping Pins from the screw threads and clean the cen tre hub Smooth down the uneven points that may have been formed by the Puller Bolts 6 Place the new Traction Sheave on the centre hub Secure the Traction Sheave against falling use a rope loop Ensure that the Traction Sheave has complete contact around the Flange Rotate the Traction Sheave on the Drive Shaft until the Bolt holes are aligned 7 Drive the 8 new supplied Clamping Pins DIN EN ISO 13337 16 x 36 fully in to the threaded holes until they lie flush against the threaded area Bolt the Drive Wheel to the Flange using the required Bolts Torque 85 Nm Damaged bolts should be replaced M12 x 60 8 8 8 Reinstall the Elevator ropes Observe the instructions of the elevator manufac turer Page 27 of 47 Operating Instructions AZHP 1 Technical changes reserved Last Changes 09 2005 ANTRIEBSTECHNIK 6 5 Brake Ma
11. turning on the brake therefore the required protective actions need to be taken Wiring diagram As per attachment drawing no 71 642 00 4004 Karl E Brinkmann GmbH Postfach 1109 32677 Barntru Telefon 05263 401 0 Telefax 401 880 Internet www keb de E mail info keb de 28 09 05 Seite 1 von 3 Page 41 of 47 ADDENDUM D Electrical Data Disc Brake Elevator Machine AZHP 1 Technical changes reserved Last Changes 09 2005 ANTRIEBSTECHNIK Assembly and Instruction Manual COMBISTOP 112 71 642 00 4004 4 Technical Data COMBISTOP 71 642 00 4004 Switching times Engaging AC tra Engaging time DC tn ms ms 00 95 75 Brake B Brake A B Brake A B mm ae 0 6 94 665 Protection type mechanical Power on time ED Technical Data Micro Switch Switch acutating force max NJ 25 l Connection Opener Reverse switch force min N 0 3 Leads for Distance max mm TEE PT Micro switch Overtravel At equal position with the 7 8 AA housin go Permitted ambient temperature C _ _ 20bis 85 C 4 1 black Rated current A y A 4 blue Protection type IP 67 B Ma static torque t separation time X Airgap factory set U Voltage ty AC Engaging time XN Recommendet airgap resetting P Coil power at 20 C tn DC Engaging time XA Recommended airgap resetting in J Mass moment of inertia noise sensible
12. 005 ANTRIEBSTECHNIK 5 3 Emergency Release Installation and Operation The required Zmergency Instructions that must be placed adjacent to the Emer gency Release are not described here Please refer to the relevant safety regula tions and requirements a for an accessible machine Is the machine accessible in a Service Room or Elevator Shaft then the Brake can be opened with the standard Lever If required the Elevator Cabin can be moved by turning the Hand Wheel on the Mo tor b By Remote Control If the machine has been installed in an inaccessible position then an electrical or mechanical Remote Control will be required b1 external Electrical Remote Control If an Emergency Power Source is available then the Electromagnets and the Mo tor can be wired into the Emergency Power b2 mechanical Remote Control The brakes can be opened using the optional external Brake Lever linkages Page 21 of 47 Operating Instructions AZHP 1 Technical changes reserved Last Changes 09 2005 ANTRIEBSTECHNIK 5 4 Installing the Rope Clamp During repair and revision periods a optionally available Rope Clamp can be fitted so avoiding Rope slippage through the Traction Sheave The Rope Clamp must be fitted to one of the openings in the Traction Sheave See Fig 7 Take care that the lug on the Clamp Bracket snaps behind the frame that follows the opening Thus preventing a slipping of the Rope Clamp afte
13. 31 of 47 Operating Instructions AZHP 1 Technical changes reserved Last Changes 09 2005 ANTRIEBSTECHNIK 7 Disassembly 7 1 Disassembly of the Elevator Drive Remove the Oil Dipstick and replace it with the supplied Sealing Plug The Gearbox is not sealed when the Oil Dipstick is fitted To disassemble the Elevator Drive carry through the same procedure as during the as sembly but in reverse order 7 2 Scrapping the Elevator Drive e The Gear Wheels Axles and Bearings can be scrapped as standard steel scrap e The forged parts can also be scrapped as standard steel scrap e The Motor Winding and the Brake Unit are mainly brass and bronze and must be scrapped as such e Oil and Grease must be removed and disposed of accordingly Page 32 of 47 Operating Instructions AZHP 1 Technical changes reserved Last Changes 09 2005 ANTRIEBSTECHNIK 8 Addendum Technical Data OMS Elevator Machine AZHP 1 Dimensions sheet OMS Elevator Machine AZHP 1 Motor Positioning of Version A Electrical Connections Technical Data Disc Brake Manufacturers Data Sheet Currently used Disc brake Type KEB COMBISTOP 71 642 00 4001 Technical Releases Conformity Declarations Page 1 and 2 We shall be pleased to receive your questions comments and suggestions OMS Antriebstechnik OHG Bahnhofstra e 12 36219 Cornberg Tel 0 5650 969 0 Fax 0 5650 969 106 E Mail info oms antrieb de Home
14. 47 ADDENDUM D Electrical Data Disc Brake Elevator Machine AZHP 1 Technical changes reserved Last Changes 09 2005 ANTRIEBSTECHNIK Assembly and Instruction Manual COMBISTOP 71 642 00 4004 nsoo un El Airgap Setting While in a currentless state by means of a feeler gauge with unfastened screws the airgap is set to nominal X according to the table listed below After equal setting the screws are tightened again and the braxe is ready for operation X 0 3mm X m XN 0 6mm XA 0 4mm m 1 0mm Airgap X Hand Release Airgap resetting The wear caused by dynamic braking results in an enlargement of the airgap Only regular checks and adjustment of the airgap AN guarantee the functioning of the brake Since the noise level depends of the size on the airgap we recommend an airgap adjustment in noise sensible applications when the airgap value XA is reached to reduce noise emissions to a minimum 5 3 Testing of Brake before taking into Operation Prior to taking the spring applied brake into operation the following needs to be checked The performance data corresponds to the name plate data e No damages of the brake and no impurities in the functional area By putting under current check function of the spring applied brake brake closed brake released e Check signals of the micro switch brake closed brake released 6 Maintenance The COMBISTOP brakes are mostly main
15. Box on the Motor frame is in the direction of the Brake solenoid but can be rotated with the Motor by 90 or 180 To rotate the connector box the motor fixing bolts must be unscrewed Before hand disconnect the electrical supply and secure the machine against an uninten tional power input After repositioning the motor with the connector box the bolts must be diagonally re tightened 50Nm If the force acting on the cable has a torque component which is perpendicular to the direction of the Gearbox fixing bolts then an additional bracket must be used that supports the drive unit in this perpendicular direction thus preventing the fix ing bolts from being adversely affected by the sheer strength forces due to the ele vator load If you have any questions on this issue please contact OMS fastening holes AA A Bracket Force Fig 5 Additional Bracket To ensure adequate lubrication and Gearbox efficiency the elevator machine may only be erected as ordered Page 14 of 47 Operating Instructions AZHP 1 Technical changes reserved Last Changes 09 2005 ANTRIEBSTECHNIK 4 Transport and Storage 4 1 Transport All elevator machines are inspected and passed prior to leaving our factory site When you accept delivery of your machine please check the packaging for signs of exterior damage If you find damage which appears to have been caused in tr
16. OMS Antriebstechnik OHG Bahnhofstra e 12 36219 Cornberg Deutschland Telefon 49 0 5650 969 0 Telefax 49 0 5650 969 100 Operating Instructions According to Annex of the EC Directive 98 37 EC Mechanical Equipment Part 1 7 4 Elevator Machine Model O 77SHypodrive AZHP1 Please archive this document for future reference OMS No Date of Manufacture Month Year Operating Instructions AZHP 1 Technical changes reserved Last Changes 09 2005 ANTRIEBSTECHNIK List of Contents Page 1 INTRODUCTION 4 2 SAFETY INSTRUCTIONS FOR OMS ELEVATOR MACHINES 5 2 1 Applicable Use 5 2 2 None Applicable Use 6 2 3 Warranty and Liability for the Elevator Drive 8 2 4 Dangers that are associated with the Elevator Drive 8 2 5 Instructions for Safe Use 9 2 6 Requirements and Qualification Installation and Maintenance Personnel 9 2 7 General Information 9 3 CONSTRUCTION AND FUNCTION 10 3 1 Technical Data 11 3 2 Noise Emission Information 11 3 3 Manufacturers Identification Plate 11 3 4 Modules and Additional Parts Spare Parts 12 3 5 Alternative Configurations 12 3 6 Gearbox Variations and Applicable Mounting Configurations 13 4 TRANSPORT AND STORAGE 15 4 1 Transport 15 4 2 Storage 15 5 PREPARING FOR USE 17 5 1 Assembly 17 5 2 The Brake 20 5 3 Emergency Release Installation and Operation 21 5 4 Installing the Rope Clamp 22 6 REGULAR USE AND MAINTENANCE 23 6 1 Recommended Routine Maintenance 23 6 2 Erro
17. PENDIX F Technical Releases for OMS Elevator Machine AZHP 1 Page 1 Technical changes reserved Last Changes 09 2005 ANTRIEBSTECHNIK TUV NORD Zertifikat Registrier Nr Registration No 78 208 YMA329655 Zeichen des Auftraggebers Auftragsdatum Aktenzeichen Pr fbericht Nr Customer s reference Date of application Fila refarence Test report no PP 020 2002 02 YMA157619 26 09 2005 8000329655 05 YMA329655 v 26 04 2002 ER und ee OMS Antriebstechnik OHG St z rates ae Bahnhofstra e 12 N D 36219 Cornberg Beschreibung des Aufzugsgetriebe Nennbelastung Description of product Produktes Typ AZHP 1 Rev stand Feb 2002 35000N AZHP 2 Rev stand Sep 2000 42000N AZHP 3 Rev stand Dez 2001 65000N Pr fgegenstand Bruchfestigkeit der Geh use der Aufzugsgetriebe Devise under test Statik der Antriebswelle Fertigungsst tte 5 0 Manutacturing plant Gepr ft nach Aufzugsrichtlinie 95 16 EG Tested in accordance with EN 81 1 Februar 1999 in Anlehnung Anmerkungen Bei senkrechter Belastung zur Aufspannfl che in allen vorgesehen Remarks Positionen sind die Getriebe mit den zu Grunde gelegten Belastungen gepr ft worden ohne dass Risse Sch den oder bleibende Verformungen auftraten Bei der durch den Hersteller angegebenen Nennbelastung ist damit mindestens eine 3 fache Sicherheit gegen Bruch gegeben Bitte beachten Sie auch die umseitigen Hinweise Please also pay attention to the information stated overleaf T V NORD
18. R 6 Ll th 2 X M x 0 ee ae CNN N Y T LO E CO lt gt CO uy ES o amp 4 A l N od i gt i HS A 2 0 Y pe gt sis 250 Page 35 of 47 ADDENDUM C Electrical Connections Elevator Machine AZHP 1 Technical changes reserved Last Changes 09 2005 ANTRIEBSTECHNIK 1 Wiring Diagram for Asynchronous Motor Junction Box Shorting Bars for Star Connection Jet A O O a 2 Wiring Diagram for Incremental Encoder Extensions amp Adapter 2 1 Connections Encoder Sinus TTL HTL Output SUB D 15 Pol Plug PIN No Signal PIN No Signal _ HE E BEE A 4 IL a reld Lh 83 14 a On esing ri A Channel 1 B Channel 2 N Reference View from the Plug side Comment the shielding connection to PIN 12 is only required for SIN COS Encoder to Dietz FU 2 2 Encoder Extension Cable 5m SUB D 15 Pol Socket to SUB D 15 Pol Plug OMS Part No 3034 0060 7 N NT casting sen u EE A Channel 1 B Channel 2 N Reference A Channel 1 B an 2 N Reference Page 36 of 47 ADDENDUM C Electrical Connections Elevator Machine AZHP 1 Technical changes reserved Last Changes 09 2005 ANTRIEBSTECHNIK 2 3 Connections Adapter for KEB Frequency Converter 0 25m SUB D 15 Pol Socket to SUB D 15 Pol Plug 3 rows OMS No 3034 0061 PIN No
19. action Sheave Drive Flange on the Gearbox side Disc Brake Between the Motor and the Gearbox amp Getriebegeh use ns mit 3 seitigen Stand und Anflanschfl chen e Fig 1 OMS Elevator Machine AZHP 1 General Layout Page 10 of 47 Operating Instructions AZHP 1 Technical changes reserved Last Changes 09 2005 ANTRIEBSTECHNIK 3 1 Technical Data The efficiency of the OMS Elevator Machine relationship to the Elevator Cabin 1 1 or 2 1 Gearbox Version Specification and possible installation constellations can be found in the Appendix Technical Data OMS Elevator Machine AZHP 1 All measurements and fitting details for the OMS Elevator Machine can be found in the Appendix Dimensions Sheet Elevator Machine AZHP 1 3 2 Noise Emission Information All OMS elevator machines are subjected to a thorough noise emissions test before leaving our factory site The test is conducted according to DIN EN ISO 11200 at a mean distance of 1 meter to the machine surface Test procedure The machines are driven through Frequency Converters the actual level of effort reflects the known torque load and the drive speed When working to the given limits the machines emit the following noise emission parameters Max Sound Pressure Level Lpa in dB A AZHP 1 lt 61 0 at lt 1 500 min If you have any further questions regarding noise emissions please contact OMS 3 3 Manufacturers Identificat
20. age 4 0f 47 Operating Instructions AZHP 1 Technical changes reserved Last Changes 09 2005 ANTRIEBSTECHNIK 2 Safety Instructions for OMS Elevator Machines 2 1 Applicable Use The OMS Elevator Machine AZHP 2 is for operating electrically driven sheave drive elevators for passengers or goods according to EN 81 1 The installation and use of the AZHP 2 for other purposes is not applicable The OMS ANTRIEBSTECHNIK OHG are not liable for personal injury and or damage resulting from none applicable ap plications All Planning installations and maintenance work may only be carried out by quali fied personnel Qualified personnel are such who having studied for qualifications or are experienced or have received instruction and have the knowledge relating to the relevant standards and directives safety regulations and local knowledge re quired to install and maintain the machine and be able to recognise and access the risks appertaining to this machine Qualified Personnel as defined in IEC 364 This OMS Elevator Drive is applicable to the 9th Directive of the Machine and Product Safety Law 9 Verordnung zum Ger te und Produktsicherheitsgesetz Maschinenver ordnung and the 98 37EC Machine Directive It is part of a plant that it is to imple mented in an elevator system and is therefore not liable for CE certification The required manufacturers release is included within these instructions Page 47 The commencement
21. ansit then please document this damage in the presence of the delivery agent The ma chine may not be taken into service The Machine leaves the OMS factory in an Oil tight state If the Machine has to be transported after having been installed then the oil Dipstick and or Air Bleeder Valve must be removed and replaced with the original OMS Oil Sealing Plugs If the plugs are not available please order new sealing plugs from OMS The weight of the machine without traction sheave can be found in the table on page 34 The weights of the traction sheaves can also be found on this page 4 2 Storage The Elevator Machine must not be stored outside and may not be exposed to out door weather conditions If it is planned to store the machine for a longer period of time before installing it then the measure must be undertaken to ensure an ade quate conservation of the machine A Up to 3 Months Storage No special storage requirements Before the Elevator Machine is installed the following points should be observed e All the Brake Parts must be inspected activate the Brake in case there should be light corrosive spots on the Brake Drum e Turn the Machine a few times by hand to ensure that the Motor Bearings are evenly greased B Up to 18 Months Storage If it is planned to store the machine for a longer period of time before installing it then the Machine can be ordered with the optional conservation kit The Machine is then t
22. d in the operating maintenance and control documentation have been exceeded The customer is responsible for the qualified installation of the drive by certified personal If damage or other problems are found on the elevator or the drive then the sys tem must be disabled otherwise the operator will be liable for all damage and in jury appertaining thereto An incorrect installation or incorrect use of the system particularly with respect to the forbidden procedures outlined above lead to a complete and absolute none liability of the drive manufacturer This is also applicable when after damage has occurred the operator and or the installer and or the maintenance company cannot supply a fully documented list of procedures relating to the erection testing maintenance and SOP s of the ele vator Elevator Book etc Dangers that are associated with the Elevator Drive Our elevator drives are at the cutting edge of technology and are delivered in a safe operating configuration Any changes made by that customer or his operative that may affect the inherent safety of the elevator drive are not permissible The Drive Sheave and the Hand Wheel of the AZHP 1 are delivered by OMS without a safety cover and may only be operated in a secure Machine Room Take care when working the Machine Room that an adequate safety distance is maintained away from the moving parts yellow The elevator supplier is responsible for installing safety sh
23. d show any adverse behaviour then we recommend changing the complete Brake System See the notes Erection and Instructions for the Disc Brake 5 2 2 Control both Brake Circuits Comments The procedure for conducting the final check of the brakes as part of the Elevator Acceptance Test is not described in detail here Please refer to the rele vant safety regulations and requirements The following points a to b2 are only relevant when an individual control of each Brake Circuit is required a For an accessible machine Is the machine accessible in a Service Room or Elevator Shaft then it is possible to laterally open the Brake Levers and simply check the movement of each Brake Lever See the technical description of the Brake system in the Appendix b For an inaccessible machine If the machine has been installed in an inaccessible position then an electrical or mechanical Remote Control will be required b1 External electrical Remote Control The Solenoids of the Brake Magnet can be individually activated Thus it is possible to individually operate the two braking circuits b2 Mechanical Remote Control To check the Brake Levers individually two linkages can be optionally supplied A bracket is fitted to the Gearbox Casing to support the linkages The linkages must be ordered together with the AZHP 1 for the brake Page 20 of 47 Operating Instructions AZHP 1 Technical changes reserved Last Changes 09 2
24. delines Dr Ing Michael Militzer Gesch ftsleitung OMS Antriebstechnik OHG Bahnhofstra e 12 D 36219 Cornberg Page 47 of 47
25. ields if required Page 8 of 47 Operating Instructions AZHP 1 Technical changes reserved Last Changes 09 2005 ANTRIEBSTECHNIK 2 5 Instructions for Safe Use If changes are observed during the service lift of the machine e g wear ageing etc then the machine should be serviced and the changes dealt with according to the OMS General and Maintenance Instructions The gearbox may only be opened by OMS at our factory site the warranty will oth erwise become invalid 2 6 Requirements and Qualification Installation and Maintenance Personnel All installations maintenance work and repairs on the electrical parts of the ma chine may only be carried out by qualified personnel Qualified personnel are such who having studied for qualifications or are experi enced or have received instruction and have the knowledge relating to the relevant standards and directives safety regulations and local knowledge required to install and maintain the machine and to be able to recognise and assess the risks apper taining this machine Oualified Personnel as defined in IEC 364 OMS recommend that the technical personnel acquaint themselves with the ma chine before it is erected and taken into service Please read the General and Maintenance Instructions carefully these instructions will aid you to find mistakes and technical deficiencies during the installation and operating life of the machine 2 7 General Information Sho
26. intenance The Disc Brake is normally maintenance free Brake Disc wear can be considered as being minimal 6 5 1 Controlling the Brake The Brake is fitted with Sensors that monitor the Brake function opening and clos ing See Appendix Technical Data Disc Brake Pease Check the Brake function regularly If the Brake should develop and abnormally which cannot be attributed to an elec trical problem then the Brake can be disassembled according to the manufacturers instructions See 5 2 and Appendix Technical Data Disc Brake 6 5 2 Opening or Replacing the Brake The Motor must be dismounted before attempting to replace the Disc Block the movement of the Elevator Cabin and Balance Weight please refer to the relevant safety regulations and requirements e Disassemble all the electrical connections from the Motor and the Brake e Remove the 4 Bolts from the Motor Base above the Brake Flange Casing Dis mount the Motor using a rope loop through the Lifting Bolts attached to the Motor Do not attempt to lift the Motor by the Hand Wheel e Remove the Manual Brake Lever e Remove the 3 bolts from the Brake and remove the Brake see Fig 9 e After the Brake has been replaced re assemble the Motor and Brake in reverse order When replacing the Brake observe the manufacturers instructions When replacing the Flange Casing take care when passing the electrical wiring for the Brake through the window in the Flange Ca
27. ion Plate The following information can found on the manufacturers identification plate For Example OMS ANTRIEBSTECHIK OHG O 36219 CORNBERG A u one gt GERMANY Medea Encoder T Traction sheave R405 AZHP 1 15 23T K405 010 A1 do ene en OMS Nr Baujahr xxxx mmyy OMS Auftrag XXXXXX Rommission XXXXXXXXX Ubersetzung 14 67 1 Mounting Configuration A1 OMS No xxxx Month Year MMYY Page 11 of 47 Operating Instructions AZHP 1 Technical changes reserved Last Changes 09 2005 3 4 3 5 ANTRIEBSTECHNIK Modules and Additional Parts Spare Parts The OMS Elevator Machine AZHP 2 consists of o Gearbox complete o Motor complete with Incremental Encoder between Hand wheel and Motor Cover Brake system complete e Traction Sheave Safeguard device against Rope jumping 2 x Optional e Rope Clamp Lever System 2 x each for opening one Brake Circuit manually e Traction Sheave Brake a safety item for controlling the speed of an ascend ing cabin as specified in EN 81 Alternative Configurations The elevator machines can be supplied with the following alternative configura tions Electric motors various sizes optional fan less Inkrementalgeber mit unterschiedlichem Signalausgang SINUS HTL TTL Incremental Encoder with various signal outputs SINUS HTL TIL Disc Brake various torque ranges and electrical controls with or without re lease levers Traction Sheave
28. ll axially movable After the voltage is applied the DC coil of the magnet produces a magnetic field which attracts the armature against the spring force By this the lining is released and the shaft can rotate freely After the voltage is swtiched off the armature is released and pressed by means of the springs angainst the lining A braking torque is created which has a braking effect on subsequent elements 2 Safety Instruction With these instructions we do not claim the right of sufficiency conceming the document In case of questions please contact one of our technicians Before taking the unit into operation please read the installation and instruction manual thoroughly and also take the safety instruction norms and the general state of technology which apllies to the respective area into consideration To avoid danger to persons and material assets only qualified personell should be deployed Repair and maintenace is only to be made by trained personell The the time the spring applied brake leaves our factory it corresponds to the current state of technology and is generally safe to operate Neither reconstruction nor alteration and improper usage of the spring applied brake are not permitted Impurities penetrating into the airgap are not allowed to hamper the movement of the armature If necessary dust protection rings or other means of protection need to be taken Brake are danger spots the user operator has to take protec
29. ne ee in i i A0SZ P i O 5 pulIS LIS pun LO Ra 4u0 r M0 r 7000 8 0 ul O Y co CH 10113993 o YRUOD i pa a U 1944911491819 P NOILdO i D A i ea 1 gt o 3 E A a i TE a lenoN nen a i i an i E U I JAN ANVUS ASIA u O ne1 Aab i SIM ASIN3Y8 LANOVIA Om i i xX a a i co q DS si ec 17 Due Me g Bunuenays CO o 3 ys q JouBen E i e V9 L L AQGZ a S Er LIS Po JUOZY MOV i Ban UN gt 50 a a i i JOHUO UOIJ9UN Y OQ a gt 3 i i i i sles Bunyoemueqnsuonyun4 D Z c i u aE OO OO ee n 22 T q E CO D n0119 aL SIM i i OA E De 0 2 el i oe LO n3119 e stay i negyeng T E Ove gt 0 Bac Z 9 So LANISVO HH TIONLNOO i xog NOLLONAF 3NIHOVA ce a a y A o MNVYHOSL WHOS NA4LSVMNIAHA M FINIHOSWN lt LL gt ADDENDUM D Electrical Data Disc Brake Elevator Machine AZHP 1 Technical changes reserved Last Changes 09 2005 ANTRIEBSTECHNIK Assembly and Instruction Manual COMBISTOP I espro 1 Functional Description 1 1 General Functional Description The brake COMBISTOP is an electro magnetic actuated dual surface spring applied brake for dry operation double brake as a redundant system While in a currentless state the brake power is generated by springs which press the armature and the lining against the attachment surface The lining is torsional free and attached to the hub yet sti
30. nt Version A om Page 1 Technical changes reserved Last Changes 09 2005 ANTRIEBSTECHNIK He lt gt LOS AS I CO AN J Sy A a 4 A LO i A NIE 9 o I C C N BI 1 I I ZA ll A N N R Pe Ll Ll U WY UY SSY Y Ta I G si gt id a 23 H lt N bem o
31. observe the correct position ing of the Gearbox See Figs 2 4 Retain the sealing plug for possible future trans portation of the Machine Important The Gearbox has been sealed against oil leakage during transport The Gearbox is airtight due to the sealing plug s If the Gearbox were to be taken into use with the sealing plug s in place then excess pressure may build up in the Gearbox eventually causing the Gearbox to leak oil will be pressed out through the Shaft Gaskets The Oil Dipstick does not seal the Gearbox Electrical Connections Only qualified personnel may open the Terminal Box on the Motor and connect the machine to the electrical supply Only qualified personnel may carry out repairs and service work on the electrical parts of the machine Disconnect the main switch beforehand and secure the switch against unintended operation The Safety Rules for the Construction and Erection of Elevators according to DIN EN 81 1 must be observed at all times Page 17 of 47 Operating Instructions AZHP 1 Technical changes reserved Last Changes 09 2005 ANTRIEBSTECHNIK Important The electrical system for the machine has been designed according to EN 60 204 1 In order to ensure failure free function of the machine it is recommended that all wiring should be shielded according to the standard EMV regulations Avoid ground loops when connections include multiple shields Procedure 1 Motor
32. of regular use is not permitted until the erection according to Elevator Directive 98 16 EC has been completed in the pre determined elevator system and the CE label has been applied to the elevator to show that the safety requirements have been fulfilled for the machine as supplied by the manufacturer All other required regulations and certificates e g applicable to general use main tenance and inspections remain in force The drive manufacturer only respects the warranty for operation and safety of the drive if it is has been erected maintained and operated according to the printed specifications supplied individually with each drive The warranty is void if the pa rameters outlined in the operating maintenance and control documentation have been exceeded An incorrect installation or incorrect use of the system and or vio lation of the standards outlined above lead to a complete and absolute none liabil ity of the drive manufacturer The motors should only be used in conjunction with frequency converters Customer supplied frequency converters must be set up according to their instruc tion sheets in order to comply with the requirements of the OMS Elevator Ma chine Page 5 of 47 Operating Instructions AZHP 1 Technical changes reserved Last Changes 09 2005 ANTRIEBSTECHNIK The OMS Elevator Machine AZHP 1 is for operating elevators and has been de signed for installation in an enclosed area e g elevator
33. out the sleeve of the disk brake when removing the motor Otherwise the brake will become inoperable and the cabin and the counterweight will fall upwards downwards respectively Warning The Motor can become hot during operation take care contact with a hot Motor can result in burn injuries e Remove the four bolts on the Motor Base which can be found above the Flange Casing e Lift the Motor using Eye Ring Bolts and a rope loop the Eye Ring Bolts can be attached laterally to the Motor e Warning if the Motor should fall then it may become damaged the Motor may not be lifted by the Hand wheel e After replacing the Motor carry out the above mentioned steps in reverse order carefully tightening the Motor Bolts diagonally Torque 50 Nm Comments The Motor and gearbox are centred with a Transmission Socket there fore take great care when fitting the Motors to the Gearbox a Vertical Motor Initially only tighten the Motor Fixing Bolts lightly Carry through a complete run through test with the Motor and finally tighten the Motor Fixing Bolts to their final standard torque b Horizontal Motor The Motor must be hanging horizontally in a rope loop guide the Drive Shaft carefully into the Transmission Socket and fasting the Motor Fixing Bolts while the Motor is still supported by the rope loop Take care that the Motor doesn t twist or shear and that the Drive Shaft cleanly fits into the Transmission Socket Page
34. page http www oms antrieb de Page 33 of 47 ADDENDUM A Technical Data OMS Elevator Machine AZHP 1 Technical changes reserved Last Changes 09 2005 ANTRIEBSTECHNIK Gear input revolution max n 1800 rpm efficiency n n gt 92 typical backlash range 5 to 15 arc minutes sound pressure level 1500 rpm nominal load Lpa 59 dB A car suspension 2 1 1 1 gearratio S i EE Output shaft max torque max axial weight 35 kN for car load up to 630 kg options upon request Q for car speed up to Motor for frequency converter only three phase induction motor 4 pole IP 54 motor protection PTC integral fans type diameter B Typ 112 B 220 Typ 132 B 246 motor nominal torque up to T n 51 4 Nm encoder HTL TTL Sinus Brake 2 circle safety disc brake Traction sheave diameter D 320 400 450 mm weight ca G 34 37 46 kg width C 112 mm F 1767 125mm only for dia 320 mm rope diameter D s 10 mm number of ropes n 4 6 options upon request Dimension total height A according to motor dimension weight of drive all inclusive without traction sheave 132 5 5 36 5 1440 50 855 178 132 75 49 8 1440 50 905 197 1327 5 0 51 4 930 33 3 905 197 132 9 0 49 6 1735 60 948 186 fan less motor Page 34 of 47 ADDENDUM B Dimensions Sheet Elevator Machine AZHP 1 5 Motor Alignme
35. r Troubleshooting Errors 24 6 3 Gearbox Oil 24 6 4 Replacing the Traction Sheave 27 6 5 Brake Maintenance 28 6 6 Replacing the Incremental Encoder 30 6 7 Replacing the Motor 31 Page 2 of 47 Operating Instructions AZHP 1 Technical changes reserved Last Changes 09 2005 ANTRIEBSTECHNIK 7 DISASSEMBLY 32 7 1 Disassembly of the Elevator Drive 32 7 2 _ Scrapping the Elevator Drive 32 8 ADDENDUM 33 A Technical Data Oms Elevator Machine AZHP 1 34 B Dimensions Sheet Elevator Machine AZHP 1 35 C Electrical Connections 36 D Technical Data Disc Brake 39 E Traction sheave 44 F Technical Releases Declaration of Conformity 46 Page 3 of 47 Operating Instructions AZHP 1 Technical changes reserved Last Changes 09 2005 ANTRIEBSTECHNIK 1 Introduction These instructions include pictograms for commenting on Warnings and Safety Issues Application Tip Additional Comments and Information no danger involved Warning of a general risk for the machine or a human safety hazard Warning of dangerous currents a liability of serious damage to health or death Warning of hot surfaces a liability of serious damage to health and or serious material damage Warning of crush injuries a liability of serious damage to health Warning of drawing in a liability of serious damage to health Warning DANGER Risk for the machine or a human safety hazard a liability of serious damage to health or death P
36. r releasing the Locking Bolts Both Locking Bolts should be tightened so that the inner and outer bars lie parallel to each other The inner bar is supported by the frame thus ensuring that all the ropes equally support the resulting forces Outer bar Ei Yo iu A EI Traction Sheave Window in Frame of the Traction Sheave Inner bar Fig 7 Rope Clamp fitted to the side of the Traction Sheave When using a Rope Clamp ensure that 1 It cannot collide with other parts of the machine 2 It cannot get tangled in the vertical elevator ropes 3 lt cannot block the machine 4 That the next following Rope Jumping Safeguard Device cannot support or obstruct the Rope Clamp If necessary remove the Bolt from the Safeguard Device It is not permissible to raise the cabin out of the trap by using the Rope Clamp an additional loose rope and letting the balance weight fall Page 22 of 47 Operating Instructions AZHP 1 Technical changes reserved Last Changes 09 2005 ANTRIEBSTECHNIK 6 Regular Use and Maintenance The Safety measures and instructions for the erection and use of elevator machines as according to DIN EN 81 Safety rules for the construction and installation of lifts Particular applications for passenger and goods passengers lifts Part 1 Electrically operated passenger and goods lifts Technical rules for lifts and other relevant regu lations and instr
37. reated in the OMS factory and packed in a humidity proof yellow plastic foil If this wasn t the case then e At the latest after six months Storage the Gearbox must be filled to the highest bolt hole with Oil e Warning Oil Type See the yellow label only use one sort of Oil Page 15 of 47 Operating Instructions AZHP 1 Technical changes reserved Last Changes 09 2005 ANTRIEBSTECHNIK e After filling with Oil the Machine must be packed in a humidity proof yellow foil this foil can be ordered from OMS e Dry Storage is required Before the Machine is installed e Reduce the Oil Level to the standard level ref Chapter 6 3 1 e All the Brake Parts must be inspected activate the Brake in case there should be light corrosive spots on the Brake Drum e Turn the Machine a few times by hand to ensure that the Motor Bearings are evenly greased e Install the Machine Ref Chapter 5 Preparing for use C Longer than 18 Months Storage Optional factory conservation or procedures as in B Up to 18 Months Storage Dry Storage is required Before the Machine is installed e Change all the Gearbox Oil Take care to use the correct type of Oil and observe the Oil Level as outlined under 6 3 1 and 6 3 3 e All the Brake Parts must be inspected activate the Brake in case there should be light corrosive spots on the Brake Drum e Turn the Machine a few times by hand to ensure that the Motor Bearings are evenl
38. shaft or machine room OMS Drives may only be stored erected and run in dry closed areas The 10 00 representative and the user must ensure that adequate measures are taken to avoid a contamination with building dust and or dirt The machine may only be stopped by the frequency converters and with the ma chine brake OMS Elevator machines may only be operated when in technically good condition and within the parameters as described by OMS Applicable use also includes the following e Working according to the supplied instructions e Observing the regulatory safety and environmental requirements e Adherence and observance of the Elevator documentation and regulations 2 2 None Applicable Use OMS Drives may not be operated in potentially explosive or environmentally ag gressive areas The double circuit disc brake is only designed for a limited number of emergency stops It s use as a stand operation brake is not permissible Further operation is not permissible once the pre determined wear points have been achieved Permissible Limits e max Motor Speed refer to technical documentation e max Drive Wheel Load refer to technical documentation e max Number of Starts Hour 240 e Local ambient temperature during operating min 5 C max 40 C e The technical data and specifications on the Motor Data Label are only valid for an installation height up to h lt 1000m over NN e Max rel Humidity 85 at 20
39. sing e Tighten the Flange Casing diagonally Torque 50 Nm e When reassembling the Motor observe the comments Replacing the Motor Page 28 of 47 Operating Instructions AZHP 1 Technical changes reserved Last Changes 09 2005 4 x Fixing Bore holes for the Motor Manual Braking Lever Transmission Socket Gearbox Brake and Motor 3 x Fixing Bolts for the Brake Fig 9 Looking at the Flange casing and Brake the Motor has been removed Page 29 of 47 Operating Instructions AZHP 1 Technical changes reserved Last Changes 09 2005 ANTRIEBSTECHNIK 6 6 Replacing the Incremental Encoder Locking Screw Radial Securing Screws Locking Plate Fan Cover Abb 10 Securing the Incremental Encoder Fig 11 Incremental Encoder Support e Remove the Hand wheel including Central Locking Screw and Washer e Loosen the two Radial Securing Screws that can be found under the Incremental Encoder s Fig 10 e The Locking Plate is secured with a screw e The re assembly of the Incremental Encoder should be carried out in reverse or der Page 30 of 47 Operating Instructions AZHP 1 Technical changes reserved Last Changes 09 2005 ANTRIEBSTECHNIK 6 7 Replacing the Motor Place the new Motor adjacent to the old Motor and compare the Technical Data Disable and secure the complete elevator system Observe the instructions of the elevator manufacturer Be careful not to pull
40. ssible position and if emergency control and checking of each circuit will be done purely electrical then each Magnet may be connected to two separate Control Modules which in turn may be individually wired for checking the individual Brake Circuits See 5 2 2 b1 Page 18 0f 47 Operating Instructions AZHP 1 Technical changes reserved Last Changes 09 2005 ANTRIEBSTECHNIK 5 1 2 Safeguard Device against Rope Jumping The safeguard devices must be fitted to the elevator machines The Rope Jump Devices can be fitted after the cables have been installed They must be adjusted so that they do not rub or bind and there must be a gap between the Ropes of between max 1 2 mm The safeguard device against rope jumping is supplied twice and consists of the following components each cheese head screw M16x 25 Hex screw M10x 25 Safeguard device against rope jumping Fig 6 Module safeguard device against rope jumping Adjustment according to the Drive Sheave diameter 1 Loosen the screw M10 x 25 and push the Safety Bolt along the slit to the re quired position Page 19 of 47 Operating Instructions AZHP 1 Technical changes reserved Last Changes 09 2005 ANTRIEBSTECHNIK 5 2 The Brake 5 2 1 Setting the Brake The Brake has been set up by OMS The Brake set up should not be altered Before taking the AZHP 1 into service the function ability of the Brake should be checked If the Brake shoul
41. tenance free The wear caused by operation results into an enlargement of the airgap The functioning of the brake is only guaranteed if the airgap is checked regularly refer to airga re setting Since the noise development in noise senseble applications depends on the size of the airgap we recommend the exchange of the lining when the airgap XA is reached When the airgap reaches XN an exchange is mandatory Attachment drawing 71 642 00 4004 Karl E Brinkmann GmbH Postfach 1109 32677 Barntrup Telefon 05263 401 0 Telefax 401 880 Internet www keb de E mail info keb de 28 09 05 Seite 3 von 3 Page 43 of 47 APPENDIX E Traction Sheave for OMS Elevator Machine AZHP 1 Technical changes reserved Last Changes 09 2005 ANTRIEBSTECHNIK Two pieces Traction Sheave with a flanged connector Material GG 25 ca 230HB Optional Hardened Guides 50HRC Standard Traction Sheave Undercut Wedged Guides C t d Y L 2 5 mm Special Traction Sheave Undercut Semicircular Guides lt Cl Page 44 of 47 APPENDIX E Traction Sheave for OMS Elevator Machine AZHP 1 Technical changes reserved Last Changes 09 2005 ANTRIEBSTECHNIK Special Traction Sheave Wedged Guides sans Undercut Available Traction Sheaves 1 1 1 n E 90 112 130 pecial Traction sheaves O O a S 420 950 8 14 Page 45 0f 47 AP
42. tive actions against rotating parts dangerous temperatures water and against electric shock Protect your machine against unintentional operation during assembly work It is not permitted to operate the spring applied brake in explosive or aggressive atmosphere While maintenancing the brakes they have to be load free to avoid uncontrolled movement Danger when getting in contact with under tension conductors During maintenance and repair the brake has to be in a tensional free state Humidity temperatures near freezing aggressive steam aggressive fluids or similar can cause corrosion and lead to sticxing of the lining Suitable measures have to be taken by the user Cleaning agents and dissolvers are not allowed to get in contact with the friction lining Soiled friction linings generally have to be exchanged When cleaning components e g flange armature this advise has be taken unconditionally into consideration 3 Connection Brake Micro switch The COMBISTOP is supplied factory wise with pre confectioned connection cables and pre set micro switch 1 each per brake for positioning control The evaluation of the signals brake closed brake open is made on the customers side Electrical Connection The operation connection has to be made with DC voltage the input supply voltage is listed on the name plate or the respective drawings Connection is only permitted while in a currentiess state Voltage peaks can occur when
43. uctions must be observed at all times The operator is responsible for the safe installation control and maintenance accord ing to the applicable regulations and standards 6 1 Recommended Routine Maintenance Oil Level Control Every 3 Months Ref 6 3 1 Oil Change Ref 6 3 2 Ref 6 3 3 In accordance with the regu Bearing Check Audible lar elevator maintenance schedule at least annually In accordance with the regu Brake Check lar elevator maintenance schedule at least annually In accordance with the regu lar elevator maintenance schedule at least annually Traction Sheave Check for wear Electrical Wiring and Con In accordance with the regu nections Check for wear lar elevator maintenance and loose connections schedule at least annually Cleaning the machine sur When required at least an faces nually Safety installations and In accordance with the regu mechanisms Check for lar elevator maintenance presence and function schedule at least annually Page 23 0f 47 Operating Instructions AZHP 1 Technical changes reserved Last Changes 09 2005 6 2 Error Troubleshooting Errors Unusual none rhythmic Grinding Call Customer Ser operating noises Scraping Bearings vice Knocking Jumping Gears Regulator adjustment Check the parame ters of the Frequency Converter Call Customer Ser Oil Leak Seal damaged l vice Check all electrical Brake does not switch Wiring
44. uld damage occur during transport or should the machine appear during erec tion to have errors or be damaged please contact OMS and inform us of the dam age or error In case of damage caused by water please contact OMS A decision as to whether the damage or error can be rectified on site or not can first be taken after the customer has contacted OMS OMS will then decide if the machine can be taken into service or whether the machine should be returned with the original packaging to OMS Please retain the original packaging until after the machine has been taken into service OMS will not accept responsibility for the correct installation and function of the elevator in the shaft The responsibility for the correct installation and function of the elevator in the shaft lies with the elevator supplier and or the elevator operator Page 9 of 47 Operating Instructions AZHP 1 Technical changes reserved Last Changes 09 2005 ANTRIEBSTECHNIK 3 Construction And Function Due to the high efficiency ratio of approx 92 the machine generates little excess heat this ensures that the modules and aggregate parts and electronics are not ex posed to excessive temperatures and therefore a detrimental effect ageing and wear on these parts due to temperature influence is kept to a minimum Motoranordnung stehend oder liegend rechts oder links Incremental Encoder Between the Hand Wheel and the Motor Tr
45. various diameters 320 400 450mm others optional Safeguard device against rope jumping Various fitting lengths correspond ing to the Traction sheaves are available Page 12 of 47 Operating Instructions AZHP 1 Technical changes reserved Last Changes 09 2005 ANTRIEBSTECHNIK 3 6 Gearbox Variations and Applicable Mounting Configurations The OMS Elevator Machine AZHP 1 can be supplied in three different constellations Looking towards the Drive Shaft and the Traction Sheave dotted these are as fol lows Version A Drive Shaft to the left of the longitudinal axis of the Motor Additionally common to all three versions the Motor can be positioned vertically erect or lying horizontally above or below with respect to the gearbox The following diagrams 2 4 show these variations According to the position the Oil Dipstick and or Air Bleeder Valve will be found on the highest position on the Gearbox Casing Fig 2 A1 Fig 3 A 2 Fig 4 A 3 Motor horizontal laid above Motor horizontal laid below Page 13 0f 47 Operating Instructions AZHP 1 Technical changes reserved Last Changes 09 2005 ANTRIEBSTECHNIK Comments The standard position of the Terminal Connector
46. ve should not be tested at speeds higher than Vmax lt 1 Oms Otherwise serious damage could be caused to the drive and or other parts of the elevator system Alternatively the checks can be performed using test weights and testing at nominal speed e The cabin may only be pulled out of the Safety gear by moving the cabin in the opposite direction that caused the Safety gear to holt the elevator The elevator Machine may only be operated in a situations with the maximum loads as given by the machine specification All other methods which would put additional stat ic or dynamic loads on the for example the Traction sheave Motor or Gearbox are forbidden OMS will not respect any warranty claims resulting from practices other than those laid out in this document e Ensure that the motor does not rest on or against the frame If this should be the case take appropriate action to remedy to free the motor Take care to inspect the motor and the frame on each installation and document your actions Page 7 of 47 Operating Instructions AZHP 1 Technical changes reserved Last Changes 09 2005 2 3 2 4 ANTRIEBSTECHNIK Warranty and Liability for the Elevator Drive The drive manufacturer only respects the warranty for operation and safety of the drive if it is has been erected maintained and operated according to the printed specifications supplied individually with each drive The warranty is void if the parameters outline
47. y greased e If the Machine cannot be turned by hand or the movement is stiff then the Motor Bearings may have to be replaced e Install the Machine Ref Chapter 5 Preparing for use After a lenghty storage period the manufactures warranty will have run out If a further warranty period is required then the Machine may be returned to OMS to be refurbished new Bearings etc this will incur some expense for the customer Damage that has been caused by negligible handling is not covered by our war ranty specification Page 16 of 47 Operating Instructions AZHP 1 Technical changes reserved Last Changes 09 2005 ANTRIEBSTECHNIK 5 Preparing For Use 5 1 Assembly It is important that the planned frame or foundation for the elevator machine s has been calculated with an adequate reserve The frame must be stiff enough to resist the tension and torque stresses that will occur during normal operation 5 1 1 Elevator Machine complete 1 Befestigen Sie die Maschine in der gew nschten Position ber die vier Befesti gungsgewinde in den Getriebef en Die Einschraubtiefe entspricht der Geh use st rke Bolts M 16 in Quality 10 9 Torque 200 Nm If required supporting brackets and distancing plates should be used see examples Fig 5 Pre Use Requirements Exchange the labelled sealing plug on the Gearbox Casing with the supplied Oil Dipstick or the supplied Air Bleeder Valve Take care to
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