Connection Box TCS 010 Operating Instructions
Contents
1. Pin No Function 1 Supply voltage 24 V DC 5 lterm 42 A Imax 46 A Inputs Open low Closed high 2 Input remote local Remote Priority of the serial interface RS 485 Local Priority of the inputs Pin 3 7 3 Input Accessory 1 Accessory 1 out Accessory 1 on 4 Input Accessory 2 Accessory 2 out Accessory 2 on 5 Input pumping station Pumping station off Pumping station on Turbopump is moved Input accessories 1 and 2 activated 6 Input standby reset Standby off Standby on Pumpe accelerates to 66 of the nominal rotation speed Reset By a pulse feeding T lt 2 s with an ampli tude of 24 V an error acknowledgement can be executed 7 24 VDC max 21 mA Outputs Open low Closed high 8 Switching output 1 Rotation switch point not attained Rotation switch point attained Output can be loaded with 24 V 50 mA 9 Switching output 2 Collective malfunction message Malfunction free operations Output con be loaded with 24 V 50 mA 10 Accessory output 1 Accessory out Accessory on Work setting fan 11 Accessory output 2 Accessory out Accessory on Work setting automatical venting 12 Analog output 0 10 VDC 0 100 fond 13 Serial interface RS 485 D DO RI 14 Serial interface RS 485 D DO RI 15 Ground PFEIFFER VACUUM 7 4 Maintenance Service The TCS 010 requires no maintenance If the unit should be cleaned up ensure that it is first disconnected from the power s2. Installation work may only be carried out by authorized personnel All electrical connections must be made in accordance with the connections diagram section 3 3 When carrying out installation work the mains plug must be disconnected and any local connections must be rendered free of voltage The TCS 010 is designed to operate with connection voltage of 24 V DC The unit protection type is IP 30 The TCS 010 may only be used in conjunction with the TC 100 and original accessory parts Connect the voltage supply to the 15 pole input plug X3 4 PFEIFFER E VACUUM Connection to the power supply via power supply TPS X3 input plug 15 pole Output 1 output 2 and serial interface RS 485 Out1 or Out2 Air cooling Vent valve Heating Backing pump relay box RS485 Connection DCU or PC Components required for pumping station installation Turbopump with TC 100 TCS 010 Connection Cable TPS TC 100 Display and Control Unit DCU 3 2 Ambient Conditions Take account of the following ambient conditions when installing the TCS 010 Installation location Protected against the weather The following is applicable for open buildings and operati ons rooms which are not fully air conditioned Temperature 5 C 40 C Relative humidity 5 85 non condensing Air pressure 86 kPa 106 kPa 3 3 Connection Diagram TCS 010 TC 100 AnschluRschema TCS 010 TC
3. 100 TC 100 TCS 010 OUT 1 OUT2 RS 485 air cooling air cooling DC or vent valve or vent valve or PC or relay box or relay box or heating or heating x3 X3 1 Supply voltage TC 24 V DC 5 2 r nemoetoem x emote Local 317 Accessory 1 t lt F 2 4 Accessory 2 3 a N Pumping 88 E 5 station S 6 Standby R 5 E ti t Mm S tandby Rese So 24 VDC 250 mA maximum 24 VDC 7 m Power supply 10 Accessory output 1 24 V DC max 200 mA X2 Power unit nm 11 Accessory output 2 24 V DC max 200 mA 2 C 2 8 Switch output 1_24 V DC max 50 mA m L Mains voltage fi 90 132 O 9 Switch output 2 24 V DC max 50 mA 185265 V AC 12 Analog output m Im gt TPS 100 DCU 100 g 19 om RS 485 DO RI CAA TPS 150 DCU 150 0 10VDC 14 RS 485 DO RI 0 100 fend R10ky 15 mm Ground TC 100 1 1 PE 4 A dE Fra Ti RE EC EURE CE sl EEUEUUER PM 051 550 S 3 4 Connecting To The TC 100 Unscrew the 2 opposing screws M3 from the TC 100 Position the TCS 010 as shown in the diagram onto Electronic Drive Unit TC 100 Secure the TCS 010 with the enclosed screws M3 x 60 onto the TC 100 Connection TC 100 TCS TC 100 Connection plug X3 TCS 010 Screws M3 x 60 D 3 5
4. Voltage Supply Voltage is supplied via Mains Power Unit TPS 100 150 or via the Operating And Display Unit DCU 100 150 on plug X3 3 6 Connecting The Air cooling Unit Plug the air cooling unit control lead into the connector Outl of the TCS 010 3 7 Connecting The Venting Valve Plug the venting valve control lead into the connector Out2 of the TCS 010 3 8 Connecting The Heating Unit Plug the heating unit control lead into the connector Outl or Out2 of the TCS 010 The outputs should be configured in accordan ce with Operating Instructions PM 800 547 BN Pumping Operations With The DCU Section 3 19 PLEASE NOTE PFEIFFERE VACUUM 5 3 9 Connecting The Backing Pump Plug the backing pump relay box control lead into the connector Outl or Out2 of the TCS 010 The outputs should be configured in accordan ce with Operating Instructions PM 800 547 BN 09 Pumping Operations With The DCU Section PLEASE NOTE 3 19 3 10 Connecting Serial Interface RS 485 The connection of an external operating unit DCU 001 DCU 150 is possible via the TCS 010 Accessory on the plug RS485 RS 485 2 5 Arrangement not connected 24 V Output loadable 210 mA not connected not connected RS 485 D DO RI 1 8 Gnd a view from RS 485 D DO RI plug side TC not connected 100 J_O 01 BON ESENE The con
5. against the ingress of foreign bodies g 2 5 mm t When returning the unit to us please note the shipping instructions please see Section 6 Please note 4 Maintenance Service 9 5 Technical Data 5 1 Data Hist TGS 010 3 esat sisti 5 2 Dimensions Diagram TCS 010 6 Accessories 10 Declaration Of Conformity Annex 1 Pictogram Definitions WARNING Danger of personal injury A CAUTION Attention to particularly important information PLEASE NOTE on the product handling the product or to a 09 particular part of the documentation Danger of damage to the unit or system Current operating instructions are available via www pfeiffer vacuum net under Products 2 PFEIFFER VACUUM 2 Understanding The TCS 010 2 1 For Your Orientation Operating Instruction In The Text Here you have to do something 2 2 Product Description The TCS 010 is a connection box lt serves in conjunction with the Electronic Drive Unit TC 100 to control the air cooling system and the venting valve Alternatively it is also possible to connect a heating unit or a backing pump relay box please see Section 10 Accessories The Operating And Display Unit DCU or a PC can be connected via Serial Interface RS 485 TCS 010 Delivery Consignment The following components are included on delivery TCS
6. 010 2 fitting screws M3 x 60 mm Proper Use The TCS 010 may only be used in conjunction with the TC 100 and original accessory parts The TCS 010 connection box serves in conjunction with the Electronic Drive Unit TC 100 to control and monitor Pfeiffer Pumping Stations and Turbopumps The Electronic Drive Unit TC 100 is required for the control of the turbopump the venting valve the air cooling unit the TMP heating unit and the backing pump relay box Allinstallations commissioning and maintenance instruc tions must be observed Improper Use The following is regarded as improper The use for purposes which deviate from the above and in particular The connection to pumps and components which is not permitted in the operating instructions for those units The connection to components which contain touchable voltage carrying parts No liability or guarantee claims will be accepted where improper use is involved PFEIFFERE VACUUM 3 2 3 Definition Of The Connections TCS 010 Connection power supply TPS or operating and control unit DCU 100 150 and remote control X3 TCS 010 Outputs and serial interface 3 Installation TCS 010 3 1 Preparations For Installation WARNING Do not carry out any unauthorized modifica tions or conversions to the connection box
7. 31 T Air cooling TMH U 071 1 PM Z01 253 Air cooling TMH U 261 1 PM Z01 252 Vent valve TVF 005 PM Z01 135 Fore vacuum relay box PM 041 937 AT PFEIFFER amp VACUUM 9 Vacuum is nothing but everything to us JH A2EB Ho IN G1 lt So PFEIFFER Turbopumps Rotary vane pumps Roots pumps Dry compressing pumps Leak detectors Valves Components and feedthroughs Vacuum measurement Gas analysis System engineering Service Li VACUUM Pfeiffer Vacuum Technology AG Headquarters Germany Tel 49 0 64 41 8 02 0 Fax 49 0 64 41 8 02 2 02 info pfeiffer vacuum de www pfeiffer vacuum net
8. Operating Instructions Connection Box TCS 010 PT 0045 BE C 0303 PFEIFFER E VACUUM Contents Page 1 Safety Precautions as 3 2 Understanding The TCS 010 4 2 1 For Your Orientation 2 2 Product Description Proper Use TCS 303 Improper Usenet 4 2 3 Description Of The Connections 5 3 Installation TCS 010 5 3 1 Preparations For Installation 5 3 2 Ambient Conditions 5 3 3 Connection Diagram TCS 010 TC 100 6 3 4 Connection To The TC 100 4225 2252322000422251 cesses 3 5 Voltage Supply 3 6 Connecting The Air Cooling 3 7 Connecting The Vent Valve 6 3 8 Connecting The Heating sest 6 3 9 Connecting The Backing Pump 7 3 10 Connecting The RS485 Serial Interface 7 3 11 Connecting The Remote Control 7 Pin Arrangement And FunctionOf The Plug X3 8 1 Safety Precautions t Read and follow all the instructions in this manual Inform yourself regarding Hazards which can be caused by the unit Hazards which can arise in your system t Comply with all safety and accident prevention regulations t Check regularly that all safety requirements are being complied with Do not carry out any unauthorised conversions or modifications on the unit t Only connect the right plugs t Take account of the ambient conditions when installing the TCS 010 The protection type is IP30 The unit is protected
9. nection of an RS 232 for example a PC is possible via a level converter please see 09 Accessories A Profibus DP Gateway TIC 250 is available for the connection of a Profibus DP Accessory Please consult the Operating Instructions PM 800 599 BN for details concerning the use of the TIC 250 Description Value Serial Interface RS 485 Baudrate 9600 baud Data word length 8 bit Parity no no parity Startbits 1 Stopbits 1 2 Connection For detailed information regarding operations via Serial Inter face RS 485 and the respective electrical data please refer to the separate Operating Instructions PM 800 488 BN 6 PFEIFFER VACUUM 3 11 Connecting The Remote Control Remote control options are provided via connector plug X3 Pin 2 Pin 7 on the TC 100 for a variety of functions Only use shielded cable Connect the shielding on the plug side of the TC 100 with theTC casing Activate inputs 2 6 Connect inputs with 24 V on Pin 7 active high see Connections Diagram Section 3 3 Pin Arrangement And Functions Of The 15 pole plug X3 Please see the following table With the use of original PFEIFFER connecting CAUTION cables PM 051 421 T the turbopump is started A once voltage has been supplied Status On Delivery Pin 3 Pin 4 Pin 5 and Pin7 are bridged on the mating plug Pin arrangement and function of the plug X3
10. upply Do Make Use Of Our Service Facilities In the event that repairs are necessary a number of options are available to you to ensure any system down time is kept to a minimum Have the unit repaired on the spot by PFEIFFER Service Engineers Return the unit to the manufacturer for repairs Replace with a new value unit Local PFEIFFER representatives can provide full details 5 Technical Data 5 1 Data list TCS 010 When carrying out their own repairs customers must bear in mind that dangerous voltage levels are present When carry ing out own repairs or maintenance work on the units which are in contact with hazardous substances it is important to comply with all relevant safety regulations Please note Units returned to us for repair or maintenance are covered by our general conditions of sale and supply Contact addresses and telephone hotline Please refer to the back cover of this manual for contact addresses and telephone hotline numbers Punping station control unit TCS 010 Voltage SELV VDC Permissible ambient temperature C Weight kg 24 5 5 40 0 11 5 2 Dimensions diagram TCS 010 Dimensions TCS 010 16 5 49 5 jv 8 PFEIFFER VACUUM 6 Accessories Description Size Piece Number Comments Order quantity Connecting cable TC 100 TPS 3m 1 PM 051 421 T Connecting cable TC 100 DCU 3m 1 PM 051 4
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