Operating Instructions
Contents
1. the fuel to evaporate 3 3 Brush 3 3 1 Starting and stopping the brush A control handle has been mounted bottom left next to the push bar to switch the brush on and off The G X 1010 has 3 brush positions 1 To activate the brush put the handle on forward see Illustration 1 The brush will now start to rotate in a forward direction Illustration 1 GS Engineering B V 18 manufacturer hydraulic sweepers Instruction GS 1010 2 Put the handle on neutral for the neutral position which also switches the brush off see Illustration 2 It is indicated by the horizontal line on the Sticker see Illustration 3 vooruit vorwarts forward achteruit ruckw rts backward Illustration 2 Illustration 3 a 3 For reverse position put handle on backward see Illustration 4 The brush will now start to rotate in reverse direction Hold on to the handle in this position if not it releases Illustration 4 The brush is equipped with an overload protection If the sweeping force requested from the brush is too high it will stop as long as this force is requested GS Engineering B V 19 manufacturer hydraulic sweepers Instruction GS 1010 lf the brush jams move the machine back If the brush continues to be jammed turn off the machine and have it checked by a mechanic Do never check the brush when the machine is running 3 3 2 Configurations The GS 1010 has2. the general terms and conditions of delivery will lapse immediately by operation of law if 1 service activities and or repairs have not been carried out strictly in accordance with the instructions 2 Repair activities have not been carried out by service mechanics from GS engineering or its official dealer or have been carried out by the customer s mechanics without written approval from GS 3 Changes have been made to the delivered product without prior written approval from GS 4 Other than original GS parts are used 5 Other than the prescribed lubricants are used 6 The delivered product is handled improperly carelessly incorrectly and or negligently 7 The machine is used for other purposes than those it was designed and built for 1 4 Documentation Each machine comes with the operating instructions for the GS 1010 the operating instructions for the engine warranty certificate GS Engineering B V 6 manufacturer hydraulic sweepers Instruction GS 1010 1 5 Technical Data Technical data of the GS 1010 Illustration 1 Sweeping width 101 cm EEDE Honda GCV160 4 2 kW 5 5hp or E Honda GX200 4 8 kW 6 5 hp Transmission Hydrogear Sia 1 forward backward continuous adjustment 0 3 8 km h Brush drive Hydro o Brush rotating left right Yes i Adjustable brush 1 left right Brush diameter 320 mm E GS Engineering B V 7 manufacturer hydra
3. two different settings The right setting will result in an optimum sweeping result First of all the distance between the brush and the surface to be swept can be adjusted the brush height setting Secondly it is possible to place in an angled position in relation to the direction of movement When no collection hopper is used a larger surface can be cleaned 3 3 3 Height adjustment of the brush The height can be adjusted by using the turning handles see Illustration 1 With these turning handles it is possible to adjust the height of the support wheels With an optimum setting the sweeping surface of the brush has a width of approx 40 mm Indicated by the black arrow Pa Illustration 1 The turning handles must be turned on both sides to equally adjust the height of the brush Illustration 1 GS Engineering B V 20 manufacturer hydraulic sweepers Instruction GS 1010 When the height of the brush is adjusted in such a way that it sweeps the sweeping surface for a larger distance it could result in increased brush wear This shortens the life of the brush 3 3 4 Angle adjustment of the brush The brush can be placed in an angled position in relation to the direction of movement To place the brush in an angled position or release the brush from its angled position lift the pin and turn the brush see Illustration 1 Illustration 1 Illustration 2 Lower the pin after that see Illustration 2
4. 10 5 2 Other optional accessories 1 GS hydraulic side brush see illustration 1 Illustration 1 2 GS snow plow 90 cm see Illustration 2 o ili Illustration 2 3 GS manure scraper 85 cm or GS manure scraper 105 cm see Illustration 3 Illustration 3 GS Engineering B V 3 manufacturer hydraulic sweepers Instruction GS 1010 4 GS skid chain see Illustration 4 Illustration 4 5 GS sulky see Illustration 5 Illustration 5 6 GS wide caster wheels see Illustration 6 i n IEN leami a PE i Illustration 6 GS Engineering B V 32 manufacturer hydraulic sweepers Instruction GS 1010 7 GS set of broad tyres 16x6 50x8 or GS exchange set tyres 16x6 50x8 see Illustration 7 Illustration 7 GS Engineering B V 23 manufacturer hydraulic sweepers Instruction GS 1010 Maintenance Dates GS Engineering B V 34 manufacturer hydraulic sweepers Instruction GS 1010 EC DECLARATION OF CONFORMITY FOR MACHINES Directive 89 392 CEE Annex Il paragraph A Wilser Constructions Ravenstein Hereby declares that sweeper GS 1010 conforms to the provisions of the Directive relating to machinery directive 89 392 CEE as amended lately and the national legislation implementing this directive and furthermore declares that the following parts of harmonized standards have been applied EN 292 1 Machin
5. During cleaning the engine of the sweeper must be turned off 4 3 Brush check Depending on the use the brush hairs are liable to wear It also occurs that hairs are being pulled loose in the sweeping process As a result it could be necessary to adjust the height of the brush In case of severe wear parts where a lot of hairs are missing from the brush or poor sweeping results the brush must be replaced GS Engineering B V 25 manufacturer hydraulic sweepers Instruction GS 1010 4 4 Maintenance and repairs Maintenance and repairs to the machine must be carried out by a mechanic 4 4 1 Hydraulic system Maintenance and repairs to the hydraulic system must be carried out by a mechanic The hydraulic hoses installed on the machine must be replaced once every 5 years Do not use the machine when the hydraulic lines are damaged After a mechanic has replaced the hydraulic lines the machine can be used again If however injuries do occur in case of a leaking line do not use the machine and seek medical advice immediately Check the engine s hydraulic oil level each time before using the GS 1010 Type of hydraulic oil HLP 46 available capacity of 4 5 litres Change the hydraulic oil after the first 50 hours After that change the oil at least once a year or after every 300 hours of use The oil filter must also be changed 4 4 2 Engine The machine is equipped with an engine that must be serviced at reg
6. If the pin does not lower completely turn the brush slightly until the pin lowers The angle of the brush can only be adjusted when the engine is not running 3 4 Moving The machine has its own hydraulic drive This enables it to make forward and backward movements 3 4 1 Operation To move it is necessary to keep the appropriate movement handle in a certain position the control is the handle located on top of the pushing bar When the handle is released the machine will stop moving immediately An illustration has been affixed to the push bar of the machine as shown on the following illustrations The GS 1010 has three different movement positions GS Engineering B V 21 manufacturer hydraulic sweepers Instruction GS 1010 1 Pull the handle towards you for the forward movement The machine will now move forward see Illustration 1 Illustration 1 2 When the handle is left in the middle the machine is in neutral The machine will not move see Illustration 2 The neutral position is indicated by the horizontal line on the sticker see Illustration 3 Illustration 2 Illustration 3 GS Engineering B V 22 manufacturer hydraulic sweepers Instruction GS 1010 3 For backward position push the handle away from you The machine will now move backward see Illustration 4 a pr Illustration 4 It is not allowed to install devices to lock the handle that controls the machine s
7. Instruction GS 1010 Operating Instructions GS 1010 GS Engineering B V l manufacturer hydraulic sweepers Instruction GS 1010 Manufacturer GS Engineering B V manufacturer hydraulic sweepers Tel 0031 0 486 415370 Fax 0031 0 486 411325 E mail info gsengineering nl Machine GS 1010 GS Engineering B V 2 manufacturer hydraulic sweepers Instruction GS 1010 Table of Contents 1 General 4 1 1 User 5 1 2 Liability 5 1 3 Guarantees offered 6 1 4 Documentation 6 1 5 Technical Data 7 2 Safety 8 2 1 Safety Symbols 9 2 2 Safety Aspects 10 2 3 Safety Devices 10 2 4 Emergencies 11 2 5 Non advisable use 11 3 The Sweeping Process 12 3 1 Recommended application 12 3 2 Engine 13 3 2 1 Starting the engine 13 3 2 2 Turning off the Engine 16 3 2 3 Refuelling 17 3 3 Brush 18 3 3 1 Starting and stopping the brush 18 3 3 2 Configurations 20 3 3 3 Height adjustment of the brush 20 3 3 4 Angle adjustment of the brush 21 3 4 Driving 21 3 4 1 Operation 21 3 4 2 Speed adjustment 23 4 Maintenance and Inspection 25 4 1 Inspection before sweeping 25 4 2 Inspection after Sweeping 25 4 3 Brush check 25 4 4 Maintenance and repairs 26 4 4 1 Hydraulic system 26 4 4 2 Engine 26 5 Accessories 28 5 1 GS Collector Box 28 5 2 Other optional accessories 31 Maintenance Dates 34 EC Declaration 35 GS Engineering B V a manufacturer hydraulic sweepers Instruction GS 1010 1 General These o
8. ance repairs remedy of failures and other similar activities not mentioned in these operating instructions must be carried out by a mechanic lf the operator detects any defect or fault to the machine a mechanic has to be informed immediately 2 3 Safety Precautions The machine is equipped with an overload protection The controls for forward and reverse motion must be held down during the movement If the controls are released the machine will stop automatically see also paragraph 3 4 GS Engineering B V 10 manufacturer hydraulic sweepers Instruction GS 1010 2 4 Emergencies An emergency means a situation in which people animals and or the machine are in danger or danger threatens them If an emergency arises the operator must bring the machine to a standstill and turn off the engine In case of damages to the machine or other situations in which machine parts might have been affected the machine must be thoroughly checked Only this way it can be guaranteed that it is safe to operate the machine even after an emergency 2 5 Non advisable use lt is not allowed to sweep materials that are dangerous to human health in any way whatsoever It is advised not to drive the GS 1010 without tools Do not use the sweeper in confined spaces GS Engineering B V 11 manufacturer hydraulic sweepers Instruction GS 1010 3 The Sweeping Process 3 1 Recommended Application The sweeper is main
9. ccelerator lever in its top position indicated by the hare Illustration 1 Illustration 1 3 Use the choke Illustration 2 Illustration 2 GS Engineering B V 13 manufacturer hydraulic sweepers Instruction GS 1010 ATTENTION Do not use the choke when the engine Is hot or when the air temperature is high 4 Take hold of the starter handle see Illustration 3 and slowly pull until you feel resistance Firmly pull the cord to get through the compression avoid backfire and start the engine Turn off the choke when the engine is running Starter handle Illustration 3 5 Put the accelerator handle on fast for normal use Follow the procedure below to start the Honda GCV 160 1 Turn the fuel cock to ON see Illustration 1 Illustration 1 GS Engineering B V 14 manufacturer hydraulic sweepers Instruction GS 1010 2 Push the adjusting handle towards the CHOKE position indicated by the choke symbol 7 on the adjusting handle see Illustration 2 ATTENTION Do not use the choke when the engine is hot or lt when the air temperature is high Illustration 2 3 Slowly pull the starter handle until you feel resistance then pull firmly see Illustration 3 ATTENTION Do not allow the starter handle to beat back against the engine Carefully return the handle to avoid damage to the starter Illustration 3 GS Engineering B V 15
10. e safety part 1 Made in Ravenstein 4 September 1997 A A W Giesbers Technical director GS Engineering B V 35 manufacturer hydraulic sweepers
11. ly used for cleaning straight surfaces The material to be swept will largely consist of leaves rubbish snow sand gravel or a combination hereof When sweeping certain materials large clouds of dust may be raised The use of protective glasses is therefore compulsory Particles might fly up due to the sweeping method The operator has to make sure that there are no persons or animals in the direct surroundings of the machine Under normal circumstances the machine generates a noise level of 96 dB A Prolonged exposure to this sound level can result in serious hearing injury This is why hearing protection must be used 3 2 Engine 3 2 1 Starting the engine ATTENTION GS 1010 Is available with two different engines Honda GX 200 Honda GCV 160 Check the engine s oil level each time before using the GS 1010 Type of engine oil SAE 5W40 Capacity of the Honda GX 200 engine 0 5 litre Capacity of the Honda GCV 160 engine 0 45 litre GS Engineering B V 12 manufacturer hydraulic sweepers Instruction GS 1010 Before the operator starts the engine the machine must be checked and found in good order Upon starting the engine the brush drive must be turned off First turn off the brush otherwise unexpected and dangerous situations might arise Follow the procedure below to start the Honda GX 200 1 Check if the brush drive is turned off Put the sweeper switch in neutral 2 Put the a
12. manufacturer hydraulic sweepers Instruction GS 1010 4 Push the adjusting handle on the push bar towards the turtle slow or the hare fast see Illustration 5 Illustration 3 2 2 Turning off the Engine The following procedure must be followed to turn off the Honda GX 200 engine The engine can easily be turned off by turning the engine switch to OFF Turn to the left see Illustration 1 Illustration 1 Do not stop the engine by using the choke This could cause backfire and could damage the engine GS Engineering B V 16 manufacturer hydraulic sweepers Instruction GS 1010 Follow the procedure below to turn off the Honda GVC 160 engine Push the adjusting handle on the push bar until it reaches the STOP sign see Illustration 2 Illustration 2 Do not stop the engine by using the choke This could cause backfire and could damage the engine 3 2 3 Refuelling The engine runs on normal unleaded car petrol Euro unleaded Use fresh petrol Do not mix oil with petrol GS Engineering B V 17 manufacturer hydraulic sweepers Instruction GS 1010 Do not replenish the fuel tank in a confined space Do not replenish the fuel tank when the engine is running Wait at least two minutes for the engine to cool down before refuelling Never turn on the engine when fuel has been spilled Keep the engine away from the spilled fuel and avoid ignition sources Wait for
13. movements in a certain position The installation of such device or any other device of the same purport will result in cancellation of the guarantee 3 4 2 Speed adjustment The speed of the GS 1010 can be easily adjusted by using the turning knob on top of the push bar see Illustration 5 Illustration 5 GS Engineering B V 23 manufacturer hydraulic sweepers Instruction GS 1010 To adjust the speed turn the knob to the left faster or to the right slower see Illustration 6 Illustration 6 GS Engineering B V 24 manufacturer hydraulic sweepers Instruction GS 1010 4 Maintenance and Control 4 1 Inspection before starting to work with the GS 1010 Before starting any activity several points must be checked first check whether the machine is in good condition For instance check if there are any loose parts due to vibration check the air pressure of the tyres 0 8 bar check if there are no persons or animals in the immediate surroundings of the GS 1010 A visual inspection is enough After prolonged use lengthy standstill of more than 30 days and unexpected circumstances the sweeper must be thoroughly checked Bolts and nuts must be checked regularly for tightness 4 2 Maintenance after sweeping After sweeping the machine can be cleaned with water The use of a high pressure spraying device is allowed During cleaning the engine of the GS 1010 must be turned off
14. perating instructions intend to set forth the correct use of the GS 1010 lt addresses all aspects that are of relevance to the operation and daily maintenance of the GS 1010 It also pays attention to important aspects in respect of technical maintenance The operating instructions must be read carefully in order to use the machine correctly and safely The text in these operating instructions is printed in the following ways Normal text is printed in normal type Important information is printed in bold Options are printed in italics The following pictograms are used to draw attention to issues that require special attention and or involve risks for persons the machine and or the sweeping process Text preceded by this sign requires special attention Warning Instructions preceded by this sign warn you about the risk of damage to the machine or failures if the instructions are not followed carefully Physical injury Text preceded by this sign warns you about the risk of physical injury if the instructions are not followed carefully GS Engineering B V 4 manufacturer hydraulic sweepers Instruction GS 1010 1 1 User In these operating instructions user means Anyone who is put into contact with the GS 1010 or parts thereof under normal operating conditions The company or user has to make sure that each user is sufficiently qualified to handle this kind of machines and is able to comply with relevant
15. provisions and safety aspects A clear distinction is made between two groups The user is the person who actually operates the machine in preparation or execution of the production process The mechanic is the person who carries out repairs or maintenance works to the machine The mechanic must be qualified to perform technical operations The mechanic must have a solid understanding of technical matters and be able to read technical drawings Before the machine is operated or serviced by the operator or mechanic they must have been adequately instructed The first instruction is given by specialists from GS This does not apply when a company already has several machines of the same type or if there is sufficient knowledge available within a company GS cannot be held responsible in any way for works that have been carried out by an operator who is not or not sufficiently instructed or qualified 1 2 Liability These operating instructions and the data they contain have been drawn up with the utmost care GS and or your supplier are not liable for lack of clarity mistakes and or damages to the GS 1010 or personal accidents In addition they are not liable for personal accidents caused by the incorrect use or attempts to have the sweeper serviced by others that are not qualified mechanics GS Engineering B V 5 manufacturer hydraulic sweepers Instruction GS 1010 1 3 Warranty conditions The warranty terms mentioned in
16. supports see Illustration 3 7 Illustration 3 Illustration 4 The final result The distance between the lower side of the collector box and the sweeping surface ground clearance can be adjusted by means of the turning handles see Illustration 6 After mounting the collector box you must adjust this distance to 20 mm see Illustration 5 Depending on the material to be swept you can place the collector box a little higher if necessary Illustration 5 Illustration 6 GS Engineering B V 29 manufacturer hydraulic sweepers Instruction GS 1010 To empty the collector box follow this simple procedure take hold of the handle of the collector box the handle that points towards the push bar and pull towards you see Illustration 7 The machine must be turned off when emptying the collector box Illustration 7 lf you want to remove the collector box you can lift it from the mounting supports Take hold again of both handles of the collector box and pull them out lf the machine is used without the collector box the mounting supports must be removed Failure to remove them could result in accidents When adjusting the height of the collector box you also have to adjust the height of the brushes Always observe a clearance of 20 mm measured from the surface to be swept till the lower side of the collector box GS Engineering B V 30 manufacturer hydraulic sweepers Instruction GS 10
17. ular intervals Have the engine checked by a mechanic once a year or after a standstill of more than 30 days GS Engineering B V 26 manufacturer hydraulic sweepers Instruction GS 1010 Check the engine s oil level each time before using the GS 1010 Type of engine oil SAE 5W40 Capacity of the Honda GX 200 engine 0 5 litre Capacity of the Honda GCV 160 engine 0 45 litre For more detailed information about the engines of the GS 1010 please refer to the enclosed manuals of these engines GS Engineering B V 27 manufacturer hydraulic sweepers Instruction GS 1010 5 Accessories 5 1 GS Collector Box The most commonly used accessory is the GS Collector Box It is 101 cm wide see Illustration 1 The GS collector box is not included in the machine however you can choose to order it Illustration 1 The machine is equipped with two mounting supports chrome colour on both sides to attach the collector box The machine must be switched off when placing the collector box Take the following steps to attach the GS collector box to the machine 1 Take hold of both handles on top of the collector box and pull them out see Illustration 1 The two bars on the inside will also slide up see Illustration 2 Illustration 1 Illustration 2 GS Engineering B V 28 manufacturer hydraulic sweepers Instruction GS 1010 2 Now you can lift the collector box and slide it on the mounting
18. ulic sweepers Instruction GS 1010 2 Safety The GS 1010 has been manufactured in accordance with the regulations that are currently applicable Nevertheless this machine could cause dangers to man and machine if it is not used in accordance with the operating instructions it is not operated by qualified personnel it is changed or used inexpertly safety instructions are not being observed Therefore anyone who Is involved in the operation maintenance and or repair of the machine has to read and follow the safety instructions If so desired this could be confirmed by the user s signature Apart from the requirements and regulations mentioned in these operating instructions the following apply general safety requirements land specific regulations 2 1 Safety symbols The safety symbols on the machine must be complete and legible at all times Damaged and illegible safety symbols must be replaced by new ones 1 Applied to the case of the machine on the side hearing protection must be worn 2 Applied to the case of the machine behind the engine read operating instructions before use GS Engineering B V g manufacturer hydraulic sweepers Instruction GS 1010 Applied to the case of the machine on the side eye protection must be worn vooruit Applied to the case of the machine near the switch with vorwarts 2 forward the indications achteruit Arrow forward for
19. ward position of brush ruckw amp rts n ae ve backward Horizontal line neutral position Arrow backward reverse position of brush Applied to the top side of the push bar with the indications Arrow forward driving in reverse Horizontal line neutral position Arrow backward driving forward Applied on the backside of the chassis case this is the CE mark and serial number GS Engineering B V 9 manufacturer hydraulic sweepers Instruction GS 1010 2 2 Safety Aspects Safety aspects and pictograms included in these operating instructions as well as the safety symbols on the machine must always be observed by the operator The procedures laid down in the operating manual must always be executed in the correct order When operating the machine the operator must always see to proper visibility so he can see the work area and the machine He has to make sure that his attention is not distracted from his work and always has to act according to circumstances With each movement the machine makes the operator must be certain that there are no persons near the machine It is not permitted to use the machine to transport people When using the machine safety glasses must be used When using the machine hearing protection must be used The operator s clothing must be tight fitting preferably no loose clothing In addition the operator must wear sturdy shoes All mainten
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