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Operating Instructions Electro-Pneumatic Positioner TZID

1. Before installing check to ensure that the specifications in terms of safety installation site of the actuator or final control element A and control applicable to the TZID positioner will not be exceeded at the WARNING Ambient temperature Relative humidity Explosion protection Mounting orientation 40 C 85 C 95 mean annual value condensation permissible Observe the specifications for protection class IP65 NEMA 4X and the technical data in this manual Observe the technical data and the specifications in the certificates see the relevant sections of this manual any orientation allowed Electro pneumatic positioner TZID 42 18 54 EN 3 1 3 Mounting to linear actuators A mounting kit is available for mounting the positioner to a linear actuator in accordance with DIN IEC 534 Fig 3 gives you an overview Angle bracket Spring washer B8 Screw M8x20 Lever Screw M4x8 Spring washer B4 Plain washer A8 4 Angular slide rod O OO N O oA O W T Spring washer B6 O Screw M6x10 Bolt Nut M6 Spring Spring washer B6 Plain washer 4 N U bolt co Nut M8 Fig 3 Mounting kit for linear actuators The lever 4 standard version the screvv 5 the spring vvasher 6 and the spring 14 are included in the positioner s delivery All other items are part of the mounting
2. K xKxQxXQXQXKXXXXXXXOX X The company named below has been authorized by CSA to represent the products listed in this record as CSA Certified and to affix the CSA Mark to these products according to the terms and conditions of the CSA Service Agreement and applicable CSA program requirements including additional Markings File No 110417 0 000 Class No 2258 04 PROCESS CONTROL EQUIPMENT Intrinsically Safe Entity For Hazardous Locations SUBMITTOR Hartmann amp Braun GmbH amp Co KG 262501 Hackethalstrasse 7 Hannover D 30179 GERMANY FACTORIES Elsag Bailey Canada Inc 233712 134 Norfinch Drive Downsview ON M3N 1X7 Canada Hartmann amp Braun GmbH amp Co KG 262501 Hackethalstrasse 7 Hannover D 30179 GERMANY Bailey Fischer amp Porter Company 279891 125 East County Line Rd Warminster PA 18974 USA December 10 1998 Replaces July 29 1998 Class I Div 1 Groups A B C and D Class TI Div 1 Groups E F and G Class HI Div 1 Encl Type 4X 6 Model TZID P N 18341 xxxxx00 18341 xxxxx20 18341 xxxxx60 and 18341 xxxxx90 Smart Positioner input rated 40 Vdemax 4 20 mA intrinsically safe with entity parameters of Vmax 40V Imax 203mA Terminals 11 12 Ci 2 4 nF Li 50 uH Terminals 31 32 Ci 2 4 nF Li 50 uH Terminals 41 42 Ci 2 4 nF Li 50 uH Terminals 44 45 Ci 2 4 nF Li 50 uH Terminals 51 52 Ci 2 4 nF Li 50 uH when in
3. REPORT NO LR 110417 2 Edition 1 December 10 1998 Application No LR 110417 2 Etobicoke Issued by John Ferguson Contents Pages 1 of 2 CLASS CLASS 2258 02 PROCESS CONTROL EQUIPMENT For Hazardous Locations CLASS 2258 04 PROCESS CONTROL EQUIPMENT Intrinsically Safe Entity For Hazardous Locations SUBJECT This report covers the addition of two new factory locations as follows F2 Contact 233712 Elsag Bailey Canada Inc 134 Norfinch Drive Downsview ON M3N 1X7 Canda F 2 1 Bailey Fischer amp Porter Company 125 East County Line Rd Warminster PA 18974 USA Canadian Standards Association 178 Rexdale Boulevard Etobicoke Ontario Canada M9VV 1R3 Telephone 416 747 4000 Telefax 416 747 4149 10417 2 1 sm 62 Electro pneumatic positioner TZID 42 18 54 EN REPORT NO LR 110417 2 Page No 2 Date Issued December 10 1998 Issued by John Ferguson APPLICABLE REQUIREMENTS As previously recorded MARKINGS As previously recorded ALTE I As previously recorded FA RY TEST As previously recorded DE PTI As previously recorded TESTS As previously recorded 0417 2 2 sm 42 18 54 EN Electro pneumatic positioner TZID 63 Buei p sn pe y o s S lsu s uonisod 4o 5eyull feolucpuo u y Buiqni se y Y UD 1 v YOOUD HEMMHOS QIZ leludoidde ay ym Od BIA qissod juo yonsolny lqpuz
4. 88 1001 66 81 100 45 60 78 30 73 88 100 66 81 100 45 60 78 30 73 88 100 1 66 81 100 45 60 89 30 100 66 81 100 45 60 89 30 16 Test report PTB Ex 00 29268 17 Special conditions for safe use 1 For the application within a temperature range of 60 C to 20 C the SN sensors types NJ and SJ must be protected against damage due to impact by mounting into an additional housing 2 The connection facilities of the SN sensors types NJ and SJ shall be installed as such that at least a degree of protection of IP20 according to IEC publication 60529 1989 is met 3 The assignment of the type of the connected circuit to the maximum permissible ambient temperature and the temperature class as vvell as the effective internal reactances for the individual types of SN sensors is shovvn in the table given under item 15 of this EC type examination certifcate sheet 3 4 EC type examination Certificates without signature and official stamp shali not be valid The certificates may be circulated only without alteration Extracts or alterations are subject to approval by the Physikalisch Technische Bundesanstalt In case of dispute the German text shall prevail Physikalisch Technische Bundesanstalt Bundesallee 100 D 38116 Braunschweig Electro pneumatic positioner TZID 42 18 54 EN Physikalisch Technische Bundesanstalt Braunschweig und Ber
5. Exiting operating level 2 1 Press Reset briefly and release Newly determined values are rejected This is indicated by EEL shown on the display Press Reset briefly again to return completely to operating level 1 2 Press and hold Resef Wait until displayed countdown form 3 to 0 is terminated then release Reset You are returned to operating level 1 All new parameters are saved in the non volatile memory This is indicated by EEP shown on the display A flashing colon appears in the display if there are values which have not yet been saved in the non volatile memory see Fig 24 Fig 24 Colon in the display After calling up operating level 2 you can also select four operating modes 0 1 2 9 Display 2 0 Autostroke In Autostroke mode the positioner adapts itself automatically to the following operating parameters e Actuator action direction of action with compressed air e Travel of the actuator valve from stop O to stop 100 e Positioning time for both directions pressurizing and depressurizing the actuator e Control parameters for stable position control OFFSET for the I P module Normal control is interrupted while the Autstroke is in progress l The Autostroke function can be terminated any time by pressing the IMPORTANT Reset button lf unpermissible values are determined the Autostroke is automatically aborted and an error code
6. 159 y 18S 8 OU O JULM no4 H 10 0 1 poui Ul 011U02 1 auer qissiuuju d y o 1u unsn pe 0 92 v 19 aue qissiuuju d 0 pueq pe p 9U 195 o uol nq s u v 3594 QIEMYOS GIZ L syeudoidde v UUM Od BIA lqissod juo 1olen1op y JO UONDE JO UONDAIIP v 1991109 y Jo OZ 1Se9 18 0 1119S Buisu s uonisod Jo Seyul yeoUeyYO9W v YOOYUD uoe wasn youlsol nv p lioqe yoilsolnv p lioqe youlsol nv youlsol nv Joyenjoe u abeyes7y yonsolny O1 Z 10 A uo Ajpenuew p l lu 1ou 001 pue o ndino p lqes p Buas yw oZy Jo no jeubis ayousoiny Buunp 072 10 20 12 611 2 1 Bunei do JOU Sl euuo nv no g z Bunes do ul 14 0115 2 enuen L oo 40 06 ews ool pueq pe q Allenueul p ll uc eyoujsoiny 5 1 2 Jo uo uonoe Jo uogoap ews oo ure Je nB6ue p sn uose ti x 26 222 16 023 po 10113 65 Electro pneumatic positioner TZID 42 18 54 EN u l H lul 9n uBeuuol1o JO v 4 14 JOSEY
7. TU NES A AAAA h ZN l QAO See new Approval Guide Listing on back CDL s Updated A AL 0 12 0 797 1 11 99 Factory Mutual Research PRINTED IN US L 56 Electro pneumatic positioner TZID 42 18 54 EN Factory Mutual Research Report Revision J I 3008208 Below is a copy of how the ABB Automation Products GmbH Minden Germany products will be listed in the Approval Guide ABB Automation Products GmbH Schillerstrasse 72 D 32425 Minden Germany Model 22 06 6a I P Signal Converter 15 1 1 ABCD 900842 1 900843 1 900844 1 Entity NI 1 2 ABCD Entity Parameters Vmax 40 V Imax 125 mA Ci 0 F Li 1 0 mH 1 2 3 4 5 Model 22 06 6a UP Signal Converter 1S LILIH 1 ABCDEFG 900842 1 900843 1 900844 1 Entity NI 1 2 ABCD S H 2 G S lll 2 Entity Parameters Vmax 40 V Imax 125 mA Ci F Li 1 0 mH a 6 7 8 or 9 Models 22 06 a 1 P Signal Converter XP 1 1 BCD DIP IHI 1 EFG a 66 67 68 69 99 or 99 1 Models 22 08 18 21 13 18 and 21 13 28 P I Signal Converter XP 1 1 ABCD DIP EFG Model TZID EXP Intelligent Positioner XP 1 1 BCD DIP ILHI 1 EFG Model TZID Kx Smart Positioner IS LILIII 1 ABCDEFG 900925 8 Entity NI 1 2 ABCD S H 2 FG S HI 2 Entity Parameters Voc 40 V Isc 203 mA Ca 2 4 nF La 50 H Model TZIM Ex Positioner 18 1 17 ABCD 900988 2 Entity NI
8. 1 2 ABCD Entity Parameters Vmax 40 V Imax 125 mA Ci Li 1 mH Page 2 of 2 42 18 54 EN Electro pneumatic positioner TZID 57 CERTIFICATION RECORD The company named below has been authorized by CSA to represent the products listed in this record as CSA Certified and to affix the CSA Mark to these products according to the terms and conditions of the CSA Service Agreement and applicable CSA program requirements including additional Markings File No Class No SUBMITTOR 262501 FACTORIES 233712 262501 279891 110417 0 000 2258 02 PROCESS CONTROL EQUIPMENT For Hazardous Locations Hartmann amp Braun GmbH amp Co KG Hackethalstrasse 7 Hannover D 30179 GERMANY Elsag Bailey Canada Inc 134 Norfinch Drive Downsview ON M3N 1X7 Canada Hartmann amp Braun GmbH amp Co KG Hackethalstrasse 7 Hannover D 30179 GERMANY Bailey Fischer amp Porter Company 125 East County Line Rd Warminster PA 18974 USA December 10 1998 Replaces July 29 1998 Class 1 Div 2 Groups A B C and D Class TI Div 2 Groups E F and G Class Encl Type 4X Model TZID P N 18341xxxxxxx Smart Positioner input rated 40V dc max 4 20mA max ambient 85 deg C Model AZHx1x0xx smart Positioner input rated 40V dc max 4 20mA max ambient 85 deg C bds 58 DQD No 548 Rev B Page 1 Electro pneumatic positioner TZID 42 18 54 EN CERTIFICATION RECORD
9. ACTION 5 27 3 4 4 Setting parameters for current operation 27 3 4 5 peusing low and high alarm limits supplem modules for digital feedback 3 4 6 Adjusting low and high alarm limits supplementary mechanical kit for digital feedback 28 3 4 7 Restoring the factory 56 110 55555555 5 29 3 4 8 Performing the 29 4 Display and operator panel 222222222222222222 31 41 Operating level u 32 4 2 Operating level a u a na aaa a adan 33 5 Maihtenance ze a apie tee L eae m Za 36 5 1 Functional test Readiustment a 36 5 2 Checking replacing the filter regulator 36 5 3 Checking the air filter in the positioner 37 5 4 Replacing the pneumatic output unit 38 6 Technical data eis u yuyu a Y R etme ena 39 Gil BASIC model bab 39 6 27 OpIOnBS u s Ep nu pun D S uha 43 1 Cerato m n 45 Appendix 64 Electro pneumatic positioner TZID 42 18 54 EN Important information Symbols In order
10. Buiqni se y Y UD 1 v YOOUD p isn pe y o 1 1989 J B5uisu s uonisod 10 5eyuli 0148 y YOOYUD Dum s yuu wieje v 1281109 Buas A104098 y PeO uu qoid y AJOS 10U s op SIU uonnq S Y U SS ld Bumes 4o oe v peo1 x um s 44o oe ay peo uoe wasn p lioqe youlsolnv p lioqe youlsol nv p yoolq uon sod 1u u no2 peddo s ojlluoo j pow uo Buipu d p p yoolq 10 p zunss id p indino paqunjsip lonuoo paqunjsip 101 U00 yonsolny Buunp p p x Bue1u sejnbuy spuoo s 001 si d ls uo JO w tin 110 8 p lqesip yonsolny no uun Buluonisoq UOI e OJ JO ajue dolS Jo SI Y oEQD esb p pul were Mo 10 YBIH 10 H eui lu INOHd34 Ul eyep pien ON seyd 100g Ul 10119 je e4 uose ti S po2 10113 V xipueddy 10113 42 18 54 EN Electro pneumatic positioner TZID wz Beye 10 S qN JO y YOoUD QJEMYOS QIZ L aeUdoidde OU YIM Od 2 BIA lqissod luo 001 pue o 1ndino s luz 8 1eAqjJos q Z L e udoidde OU YIM Od 2 BIA 018500 luo Buni s 1 9 uuejed lqpuq ul ogy bue y o 64
11. Safety EEx ia IIC terminal 45 31 and 44 32 only for the connection to a certified intrinsically safe circuits Maximum values U 30 V l 170 mA P 1 275 VV Li 54 uH Ci 12 nF page 2 3 Electro pneumatic positioner TZID 42 18 54 EN Schedule EC Type Examination Certificate N T V 02 ATEX 1830 X Extension type 3 mechanical digital position feed back Mechanical digital feed back Maximum values see EC type examination certificate terminals Limit1 51 52 No PTB 00 ATEX 2049 X resp Limit2 41 42 16 Test documents are listed in the test report No 02 YEX 165344 17 Special conditions for safe use Positioner TZID type DOC 900920 The positioner has to be erected in such a way that at least the degree of protection of IP20 according to IEC 60529 is met The connection to the local communication interface LKS is solely allowed outside of the hazardous explosive area Positioner TZID type DOC 900929 The positioner has to erected outdoors when operated with combustible gas The supplied gas must be kept free of air or oxygen in such a way that no explosive atmosphere emerges The exhausted gas must always be led outwards The connection to the local communication interface LKS is solely allowed outside of the hazardous explosive area 18 Essential Health and Safety Requirements no additional ones page 3 3 42 18 54 EN Electro pneumatic positioner TZID 47 16 17 1
12. The corresponding screwed pipe connections have to be supplied by the customer We recommend pipes with the dimension 6 x 1 mm for the pneumatic piping Prior to connecting the pneumatic pipes always remove dust splinters or similar particles by blowing the pipes out The amount of supply pressure has to be matched to the working pressure necessary for the actuation The positioner s operating range is between 1 4 and 6 bar 42 18 54 EN Electro pneumatic positioner TZID 21 The connections have to be arranged according to their marks in the following way Mark Connection piping SUP ZUL IN Air supply pressure 1 4 6 bar 20 90 psi Y2 OUT2 Output pressure to actuator second output for double acting actuators For double acting actuators connect the Y2 OUT2 output with the actuator chamber that provides for the same action as the return spring of single acting actuators A pressure gauge block is available for indicating the supply air pressure and output pressure Fasten the pressure gauge block to the side of the TZID positioner Make sure that the O ring seals are positioned properly to ensure tight fitting An optional filter regultor can be attached to the pressure gauge block When attaching the filter regulator make sure that the regulator housing is oriented vertically to ensure that condensed water is drained off Pressure gauge block Adjusting spindle with pressure gauge diam 40 Filter regulator Dr
13. cleaning or replacement depending on the air supply quality too Electro pneumatic positioner TZID 42 18 54 EN 5 3 Checking the air filter in the positioner Prior to working on the air filter always switch off compressed air supply CAUTION To ensure trouble free operation make sure that the supply air is free of oil water and dust in accordance with DIN ISO 8573 1 purity and oil content acc to class 3 pressure dew point 10 K below operating temperature If the air supplied to the positioner is not clean and dry as specified the built in textile fil ter can protect the air nozzles and throttles against pollution to a certain degree How ever the filter capacity only allows for collecting residual dirt for a short time If polluted air is supplied for a longer time the filter is clogged with dirt Air outlet Filter element Air inlet Screw plug Fig 25 Air filter Proceed as follows 1 Switch off compressed air supply 2 Remove the screw plug retaining the air filter 3 Remove the filter element using tweezers and check the degree of pollution Replace the filter element if required Spare filter elements can be ordered from ABB under catalog number 7942511 4 Insert the filter 5 Fasten the screw plug again 6 Switch on compressed air supply After filter element replacement the positioner will immediately be operational again and does not require any additional steps like for example readj
14. is shown by the display see Appendix When this mode is called up 2 0 is shown in the display To Electro pneumatic positioner TZID 42 18 54 EN To start the Autostroke proceed as follows 1 Press and hold the Up and Down buttons simultaneously 2 Wait until the displayed countdown from 3 to 0 is terminated 3 Release the Up and Down buttons The progress of the Autostroke is continuously indicated by codes that occur in the dis play Display 2 1 Tolerance band In this mode the positioner can be adapted to the dynamic and the hysteresis of the actu ator When this mode is called up the display first shows the mode number 2 1 for around 1 second and then the currently active value The adjustable range is between 0 30 10 00 the factory setting is 0 3 Press the Up or Down button to change the setting Note that the adjustment is done on line i e the settings are immediately taken over The smallest tolerance band value is determined during the Autostroke Via the operator panel only higher values can be set if this should be required to improve stability Display 2 2 Position sensor span In this mode the actually used angle of rotation or angular range is scanned When this mode is called up the display first shows the mode number 2 2 and then the deter mined value Normally the default angle of rotation 0 100 is indicated Do not confound this read ing with
15. safe Enclosure 4X T4 max 85 C CL I Div 1 Grp A B C D CL II Div 1 Grp E F G CL III Div 1 Non incendive Enclosure 4X max 85 C CL I Div 2 Grp A B C D CL II Div 2 Grp E F G CL Ill 42 18 54 EN Electro pneumatic positioner TZID 41 Case Material Protections Aluminum protection class IP 65 NEMA 4X Case varnished black RAL 9005 matt Electrostatic dipping varnish with epoxy resin thick film Stainless steel 1 4581 protection class IP 65 NEMA 4X Electrical connections Screw terminals internal for 2 5 mm NOTICE Do not expose the terminals to strain Cable entry Threades holes depending on model and order 1 2 14 NPT or M20 x 1 5 TZID is delivered with the cable gland already installed Pneumatic connections Threaded holes G 1 4 or 1 4 18 NPT VVeight 2 9 kg TZID with aluminum case 5 6 kg TZID with stainless steel case Mounting orientation as required but no overhead mounting Dimensions See dimensional dravvings in data sheet 10 18 0 20 DE 42 Electro pneumatic positioner TZID 42 18 54 EN 6 2 Options Supplementary module for analog feedback Signal range 4 20 mA split ranges configurable Two wire circuitry power supply 10 30 V DC Standard or intrinsically safe version Direct or reverse valve action configurable Characteristic deviation lt 1 Whether the module is to be used for alarm reporting and whether the output is to be mod ulated to 3 5 or 21 5 mA can be c
16. stroke 10 150 mm Attachment bracket for rotary actuators 90 Attachment to VDI VDE 3845 dim A B 80 20 mm 80 30 mm 130 30 mm 130 50 mm Attachment kit for actuator specific attachment availalbe on request Pressure gauges for supply pressure and output pressure Plastic or stainless steel case 40 mm Supply pressure range 0 10 bar 0 140 psi Output pressure range 0 10 bar 0 140 psi or 0 4 bar 0 60 psi With connection block and attachment material for TZID Connection block made of aluminum varnished black or of stainless steel Filter regulator with attachment material All metal version brass varnished black Bronze filter element 40 um with condensate drain Max pre pressure 16 bar output pressure adjustable to 1 4 6 bar PC adapter for communication LCI adapter for LKS connector on TZID FSK modem for frequency modulated tapping 44 Electro pneumatic positioner TZID 42 18 54 EN 1 Certificates 1 2 3 4 5 6 7 8 9 10 11 12 Translation EC TYPE EXAMINATION CERTIFICATE Equipment or protective system intended for use in potentially explosive atmospheres Directive 94 9 EC EC Type Examination Certificate Number T V 02 ATEX 1830 X Equipment Positioner TZID type DOC 900920 resp type DOC 900929 Manufacturer ABB Automation Products GmbH Address Schillerstrasse 72 D 32425 Minden This equipment or protective system and any acceptable v
17. that you can make the best use of this document and to ensure safety during commis sioning operation and maintenance of the equipment please note the following explanation of the symbols used DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury High level of risk WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury Medium level of risk CAUTION CAUTION indicates a potentially hazardous situation which if not avoided could result in minor or moderate injury Low level of risk NOTICE NOTICE indicates a potentially harmful situation which if not avoided may result in damage of the product itself or of adjacent objects Damage to property IMPORTANT IMPORTANT indicates useful hints or other special information which if not observed could lead to a decline in operating convenience or affect the functionality Does not indicate a dangerous or harmful situation As well as the instructions in this document you must also follow the generally applicable acci dent prevention and safety regulations If the information in this document is insufficient in any situation please contact our service de partment who will be happy to help you Please read this document carefully before installation and commissioning 42 18 54 EN Electro pneumatic positioner TZID 5 1 1 Safety summary Genera
18. the 0 100 display of the stroke The angle of rotation in for a stroke of 0 and of 100 can be seen by pressing the Up and Down buttons Press both buttons together for a quick run Note that the order in which the buttons are pressed determines the direction The scanned values result from the mechanical linkage and the transmission to the shaft for position feedback Display 2 3 Zero adjustment In this mode a zero adjustment between the 4 20mA input signal and the 0 100 stroke can be performed When this mode is called up the display first shows the mode number 2 3 for around 1 second Then the position controlled with the currently applied input signal is shown Press the Up or Down button to set the deviation to 0 Deviation 0 means that the positioning signal e g 50 12 mA will exactly set the actuator to a position of 50 The adjustment takes place on line i e the adjusted values are immediately active When you are returning to operating level 1 you can select eiterh save non volatile or no save Selecting save non volatile will save all parameters permanently even if the settings have been made in differ IMPORTANT ent modes If however you choose no save none of the parameter settings made will be saved 42 18 54 EN Electro pneumatic positioner TZID 35 5 1 5 2 36 Maintenance Do not make any changes to devices with explosio
19. their near vicinity which may affect measured value trans mission on the signal line Electro pneumatic positioner TZID 42 18 54 EN 1 3 Explosion protection One of the type plates seen below is attached to the positioner to the left of the main type plate depending on the positioner s explosion protection It indicates the degree of explo sion protection and the certificate valid for your positioner For details please refer to chapter Certificates Always observe the specifications and special requirements for your A positioner stipulated in the applicable certificate WARNING I P Umformer Converter P Converter 1 Made in Germany TZID lt gt Ri 1600 Ohm 40 VDC max Doc 901068 Ri 1 6 kO Suppply pressure L ha ag 20 90 psi Schuizart Protection II 2 G EEx ia IIC T6 T V 99 ATEX 1487 755 GRP AD DIV 1 GRP AD CL m DIV 2 INTRINSICALLY SAFE SECURITE INTRINSEQUE PER CONTROL DOCUMENT NO 900844 u Ty siehe Zertifikat 0032 AA Eb ED ABB Automation Ak G2 HD 77 z Germany 5 7 1 Made in Germany P REPEP Fig 1 Type plates indicating the degree of explosion protection 1 4 Correct use The TZID positioner is an electro pneumatic positioner for pneumatic final control ele ments t is designed for being attached to linear and rotary actuators following the instructions in this manual The positioner may be used only for the applications listed in these operating instructi
20. with EN 50014 1997 EN 50020 1994 10 the sign X is placed after the certificate number it indicates that the equipment is subject to special conditions for safe use specified in the schedule to this certificate 11 This EC type examination Certificate relates only to the design and construction of the specified equipment in accordance with Directive 94 9 EC Further requirements of this Directive apply to the manufacture and supply of this equipment 12 The marking of the equipment shall include the following 69 126 EEx ia IIC T6 Braunschvveig October 05 2000 Dr ng U Johannsmeyer Regierungsdirektor sheet 1 4 EC type examination Certificates without signature and official stamp shall not be valid The certificates may be circulated only without alteration Extracts or alterations are subject to approval by the Physikalisch Technische Bundesanstalt In case of dispute the German text shall prevail Physikalisch Technische Bundesanstalt Bundesallee 100 D 38116 Braunschweig Electro pneumatic positioner TZID 42 18 54 EN Physikalisch Technische Bundesanstalt PIB Braunschweig und Berlin 13 SCHEDULE 14 EC TYPE EXAMINATION CERTIFICATE PTB 00 ATEX 2049 X 15 Description of equipment The SN sensors types NJ and SJ are used to convert displacements into electrical signals The SN sensors types NJ and SJ may be ope
21. 0 000 Class No 2258 04 installation Dwg B1113584 Temp Code T4 Max Ambient 85 Deg C Note The x in the Part Number denotes minor mechanical and electrical variations not affecting intrinsic or electrical safety bds DQD No 548 Rev B Page 2 60 Electro pneumatic positioner TZID 42 18 54 EN PROFILE OF CERTIFICATION REPORTS File No 110417 0 000 Submittor Date December 10 1998 Hartmann amp Braun GmbH amp Co KG Replaces July 29 1998 Hackethalstrasse 7 D 30179 Hanover Germany Attention Mr Thomas Karte Factories Inspection Office File No Contact ID Name amp Address 262501 F1 Hartmann amp Braun GmbH amp Co KG VDE 110417 Hackethalstrasse 7 D 30179 Hanover Germany 233712 F2 Elsag Bailey Canada Inc Etobicoke 110417 134 Norfinch Drive Downsview ON M3N 1X7 279891 F3 Bailey Fisher amp Porter Co Etobicoke 110417 125 East County Line Rd Warminster PA 18974 Rep No App No Contact ID Subject 1 July 29 1998 Models TZID and AZH positioner intrinsically safe for hazardous locations 2 December 10 1998 Addition of Two New Factory Location F2 Elsag Bailey Canada Inc 134 Norfinch Drive Downsview ON M3N 1X7 F3 Bailey Fisher amp Porter Co 125 East County Line Rd Warminster PA 18974 jmb DQD No 554 Rev A Page 1 42 18 54 EN Electro pneumatic positioner TZID 61 Descriptive and Test Report Montr al m Toronto m Edmonton m Vancouver m Tokyo m Hong Kong
22. 02 09 12 T V CERT Certification Body Am T V 1 D 30519 Hannover Tel 0511 986 1470 Fax 0511 986 2555 Noth T V NORD CERT Head of the Certification Body T V CERT A4 07 01 10 000 L 42 18 54 EN Electro pneumatic positioner TZID 45 46 13 14 15 s EC TYPE EXAMINATION CERTIFICATE N T V 02 ATEX 1830 X SCHEDULE Description of equipment The positioner TZID type DOC 900920 resp type DOC 900929 is used for the control resp closed loop control of pneumatically driven valves using an impressed current of 4 to 20 mA The permissible ambient temperature range in dependence on the temperature class has to be taken from the following table Temperatureclass 40 C to 50 C as 40 C to 35 C Electrical data Signal and supply circuit in type of protection Intrinsic Safety EEx ia IIC terminal 11 and 12 only for the connection to a certified intrinsically safe circuits Maximum values U 30 V 150 mA 1 1 W 54 uH 7 nF D H H H M Extension typ 1 limiting values Signal and supply circuit in type of protection Intrinsic Safety EEx ia IIC terminal 45 31 and 44 32 only for the connection to a certified intrinsically safe resp 51 and 52 circuits resp 41 and 42 Maximum values U 25 V 203 mA 1 5 W 54 HH 7 nF U H H H H Extension type 2 position feed back Signal and supply circuit in type of protection Intrinsic
23. 15 674 7188 The Company s policy is one of continuous product improvement and the right is reserved to modify the information contained herein without notice Printed in the Fed Rep of Germany 07 2007 ABB Automation Products GmbH Schillerstr 72 32425 Minden Germany Tel 49 551 905 534 Fax 49 551 905 555 CCC support deapr de abb com ABB 2007 42 18 54 EN Rev C
24. 3y SS 1d eub s indu v S9IA p y BORe deY S9IA p y BORe deY s5um s oads De A103908 v peog up d onsoubelp y o Sulpsoooe esoubeig uoe wasn l poul y 104 um s uo p yoolq 10 p ziunss id p indino l poul au 104 um s uo Sulpu d p p yoolq p zunss id p indino l poul au 104 um s uo Sulpu d p p yoolq 10 p ziinss id p indino lq ssod ou si Aww lHEIOA UOu y u BuliAeS l poui au 104 um s uo p yoolq JO p zunss id p indino 5 feul lul 0pUo1EAA SW 02 lt 64 15 indul Jo uondnui lui 11 All99J9D WOddss peel oq luo ued gep An0 9J9p WOtid33 SSO WOtid33 8101 D p X SISOUBEID JO 1 1 ul AE JO 1 9 uno2 15 JO SPUIT uose ti c8 18 824 08 22 1 10113 42 18 54 EN Electro pneumatic positioner TZ D 66 The Industrial wordmark is a registered or pending trademark of ABB ABB has Sales amp Customer Support expertise in over 100 countries vvorldvvide www abb com HEP ED FADD ED ABB Ltd Salterbeck Trading Estate Workington Cumbria CA14 5DS UK Tel 44 0 1946 830 611 Fax 44 0 1946 832 661 ABB Inc 125 E County Line Road Warminster PA 18974 USA Tel 1 215 674 6000 Fax 1 2
25. 8 48 Translation 1 SUPPLEMENT to EC TYPE EXAMINATION CERTIFICATE No T V 02 ATEX 1830 X of the company ABB Automation Products GmbH Schillerstra e 72 D 32425 Minden When operated with combustible gases the Positioner TZID type DOC 900929 may be installed outdoors resp indoors when sufficient ventilation is given see 17 Special conditions for safe use All other data apply unchanged The test documents are listed in the test report N 04YEX551065 Special conditions for safe use When operated with combustible gases the Positioner TZID has to be installed outdoors resp indoors when sufficient ventilation is given The supplied gas has to be kept free of air or oxygen so that it cannot form an explosive atmosphere The exhaust gases must always be exhausted outside The Local Interface for Communication LKS must only be used outside of the explosive hazardous area Essential Health and Safety Requirements no additional ones T V NORD CERT GmbH amp Co KG Hanover 2004 07 05 T V CERT Certification Body Am TUV 1 D 30519 Hannover Tel 0511 986 1470 Fax 0511 986 2555 hg wlth Head of the Certification Body page 1 1 Electro pneumatic positioner TZID 42 18 54 EN Gua Translation 1 STATEMENT OF CONFORMITY 2 Equipment or Protective System intended for use in potentially explosive atmospheres Directive 94 9 EC 3 Test certificate number T
26. AMUR and to rotary actuators in accordance with VDI VDE 3845 Customized positioners for actuator specific attachment require special instructions which are already delivered with the device or can be ordered from us Lever range angle of rotation 60 or 120 Valve range determined by Autostroke Stroke range defined manually Fig 2 Range definition for positioner TZID When mounting the positioner ensure that the transfer of the stroke or rotation angle for the position feedback is correct The maximum rotation angle is 60 for mounting to linear actuators and 120 for mount ing to rotary actuators Due to the high resolution A D conversion gt 8000 steps no extra adjustment of the used angle of rotation is necessary when mounting the positioner Fine adjustment is done later in the commissioning phase through electronic configuration Autostroke For safety reasons the range actually covered by the positioner s angle of rotation should not reach the limits of the total range but should be greater smaller than these limits by 2 While commissioning the positioner you can determine its angle of rotation by using an electronic parameter The actually used angle of rotation should be at least 20 of the total range This value can also be determined electronically in the commissioning phase 42 18 54 EN Electro pneumatic positioner TZID 11 3 1 2 Operating conditions at the installation site
27. ANGE REPORT Page 1 of2 SENDER Forvvard vvith updated dravvings or other Additional forms may be FORVVARD TO appropriate change information to the attention requested by vvriting to the Factory Mutual Research of the Approvals Division Original will be attention of the 1151 Boston Providence Turnpike returned showing course of action taken Factory Mutual Research P O Box 9102 Norwood MA 02062 Soek Reon T 781 762 4300 F 781 762 9375 http Avww fmglobal com Please type below Attention of Company Name Address City State amp Zip Code ATTENTION DATE August 16 2000 Attn Heinfried Neuhaus R amp D Engineer FORWARD BY ABB Automation Products GmbH 00000 Heinfried Neuhaus Schillerstrasse 72 TITLE D 32425 Minden R amp D Engineer Germany SIGNATURE MODEL S AFFECTED Models 22 06 22 08 TZIM Ex TZID Ex 49 PRODUCTS 830 1963 Fax 571 830 1880 and TZID EXP VP Signal Converters Typ 22 06 22 08 and Positiners TZIM Ex TZ D Ex and TZID EXP DOES THIS REVISION RESULT IN MODEL TYPE NO INDICATE FACTORY MUTUAL RESEARCH JOB CHANGE TO THE CURRENT APPROVAL GUIDE LISTING XxX YES m NO HDENT FICATION S AFFECTED F YES EXPLAIN USE SEPARATE SHEET IF REQUIRED 1 P3A4 AE 5Y3A6 AX 1 P8A7 AX uu O K ves no 100607 OR3H2 AE 275A2 AE 2B0A4 AE OR8A3 AE 1B6A9 AX REVISION DETAILS DWG NO AFFECTED REV NEW DWG NO REV Name change from Hartmann amp Braun GmbH amp Co KG 900832 0 900832 l
28. Operatino Instructions Electro Pneumatic Positioner 42 18 54 EN TZID Software Revision 5 07 ED ED FPR EDID Electro Pneumatic Positioner TZID Operating Instructions Document No 42 18 54 EN Issued 07 07 Manufacturer ABB Automation Products GmbH Schillerstr 72 32425 Minden Germany Tel 49 551 905 534 Fax 49 551 905 555 CCC support deapr de abb com Copyright 2007 by ABB Automation Products GmbH Modifications reserved This document is subject to copyright It is intended to help the user operate the equipment safely and efficiently The content may not be copied or reprodcued either in part or in full without the prior consent of the copyright owner 2 Electro pneumatic positioner TZID 42 18 54 EN Important information ARAL 5 Ts Saltely sumiiaryyu o UD cp 6 1 1 General safety instructions eee aaa isa aiiaii l 6 1 2 Device specific safety 5 552227 7 Teel G neral son l b l 7 122 Eeuimalic Sale aa a aa R UR LUR R 7 2 0 E EC RCAUS SU a aa ire tate hela Qanunu a y a SQ uk ya 8 1 3 Explosion protectiohn eas eee AS m As s l 9 TA Correctuseu o Aa A 9 1 5 Qualified personne ss s ee esse eee A e 10 2 Manufac
29. UV 02 ATEX 1867 X 4 Equipment Positioner TZID type Doc 900920 5 Manufacturer ABB Automation Products GmbH 6 Address SchillerstraBe 72 D 32425 Minden 7 This equipment and any acceptable variation thereto is specified in the schedule to this certificate and the documents therein referred to 8 The TUV NORD CERT GmbH amp Co KG TUV CERT Certification Body notified body number N 0032 in accordance with Article 9 of the Council Directive 94 9 EC of March 23 1994 certifies that this equipment or protective system has been found to comply with the Essential Health and Safety Requirements relating to the design and construction of equipment and protective systems intended for use in potentially explosive atmospheres given in Annex II to the Directive The examination and test results are recorded in confidential report N 02YEX 164852 9 Compliance with the Essential Health and Safety Requirements has been assured by compliance with EN 50021 1999 10 f the sign X is placed after the certification number it indicates that the equipment or protective system is subject to special conditions for safe use specified in the schedule to this certificate 11 This statement of conformity certificate relates only to the design examination and tests of the specified equipment in accordance to the Directive 94 9 EC Further requirements of the Directive apply to the manufacturing process and supply of this equipment or pro
30. ain plug Fig 17 TZ D with pressure gauge block and filter regulator Electro pneumatic positioner TZID 42 18 54 EN 3 3 Electrical connection 3 3 1 Safety instructions A WARNING Observe the common VDE safety regulations and the accident preven tion rules of the Employers Liability Insurance Association Observe the common standards and safety regulations for the installa tion and operation of electrical systems When connecting the device observe all electrical specifications in these operating instructions or in the data sheet For the electrical installation of explosion protected devices observe all standards regulations and directives governing explosion protection and applicable for the construction and use of explosion protected sys tems especially the DIN VDE directives the directives for explosion protection VDE 0165 or EN 60079 and the special requirements and specifications for your devices see chapter Certificates Explosion proof devices may only be supplied with safe extra low vol tage SELV according to EN 60 950 When using the positioner intrinsically safe with flammable gas observe the special conditions stipulated in the certificates 3 3 2 General installation instructions A CAUTION 42 18 54 EN Observe the following instructions They are essential to proper operation and functionality of the positioner General Do not expose the terminals to strain Exclusiv
31. ariation thereto is specified in the schedule to this certificate and the documents therein referred to The TUV NORD CERT GmbH amp Co KG TUV CERT Certification Body notified body number N 0032 in accordance with Article 9 of the Council Directive of the EC of March 23 1994 94 9 EC certifies that this equipment or protective system has been found to comply with the Essential Health and Safety Requirements relating to the design and construction of equipment and protective systems intended for use in potentially explosive atmospheres given in Annex II to the Directive The examination and test results are recorded in the confidential report N 02 YEX 165344 Compliance with the Essential Health and Safety Requirements has been assured by compliance with EN 50 014 1997 EN 50 020 1994 If the sign X is placed after the certificate number it indicates that the equipment or protective system is subject to special conditions for safe use specified in the schedule to this certificate This EC type examination certificate relates only to the design examination and tests of the specified equipment in accordance to the Directive 94 9 EC Further requirements of the Directive apply to the manufacturing process and supply of this equipment These are not covered by this certificate The marking of the equipment or protective system must include the following x 2G EEx ia lIC T6 T V NORD CERT GmbH amp Co KG Hanover 20
32. arm circuit min U 25Vd c 12 mA Terminals 421 1 411 1 Alarm circuit max U 25 V d c 12 mA Terminals 52 51 Analog output circuit U 30 V d c 4 20 mA max 21 5 mA Terminals 32 3111 circuit for digital feedback 16 V d c 7 MA Terminals 44 45 16 Test documents are listed in the test report no 02YEX164852 50 Page 2 3 Electro pneumatic positioner TZID 42 18 54 EN TIR Schedule statement of conformity N T V 02 ATEX 1867 X 17 Special conditions for safe use 1 Only devices which are suitable for the operation in explosion hazardous areas of the zone 2 and the conditions available at the place of operation Declaration of conformity or certificate of a testing department are allowed to be connected to non intrinsically safe circuits in the zone 2 2 The connecting and disconnecting as well as the switching of circuits under voltage is only permitted during installation for maintenance or for repair purposes Note The temporal coincidence of explosion hazardous atmosphere and installation maintenance resp repair purposes is assessed as unlikely 3 For the alarm circuits the circuit for the digital feedback and the analog output circuit measures have to be taken outside the device that the rated voltage is exceeded not more than 40 by transient disturbances 4 Only non combustible gases are allo
33. ation is no longer ensured Possible reasons for this assump tion can be visible damage of the device e failure of the electrical function exposure to a storage temperature of more than 85 C for a longer time period exposure to considerable strain or wear during transport Only the manufacturer is authorized to repair the device Electro pneumatic positioner TZID 42 18 54 EN 1 2 Device specific safety instructions 1 2 1 General WARNING CAUTION Any user made changes or manipulations of the device are prohibited Only the manufacturer or an expert for explosion protection are autho rized to modify the device The TZID rotating shaft can only be rotated in the direction of the indi cating arrow on the shaft There are no mechanical stops to limit the actuator movement Improper mounting can damage the device and void warranty 1 2 2 Pneumatic safety A WARNING A CAUTION 42 18 54 EN Observe the accident prevention rules of the Employers Liability Insurance Association Observe the safety instructions for the pneumatic actuator used The actuator s high actuating power may cause injuries Take suitable precautions to ensure that even in case of malfunctions the positioner s max admissible operating pressure of 6 bar 90 psi is not exceeded Otherwise the positioner and or the actuator may be damaged The positioner must be supplied with instrument air exempt from oil water a
34. e CE conformity mark Communication port Connector for LKS local communication interface adapter standard FSK module for frequency modulated tapping optional 40 Electro pneumatic positioner TZID 42 18 54 EN Environmental capabilities Climate classe GPF to DIN 40040 Ambient temperature 40 C to 85 C for operation storage and transport 25 C to 85 C when using proximity switch SJ2 S1N NO Explosion protection certificates The specifications and supplements according to the certificates The values indicated here have been taken out of the respective approval A see chapter Certificates are binding and must be observed WARNING ATEX Il 2G EEx ia II C T6 Examination certificate T V 02 ATEX 1830 X Type Intrinsically safe Device class II 2G EEx ia IIC Temperature class T4 T5 T6 Permissible ambient temp T4 40 C lt Tamb lt 85 C T5 40 C lt Tamp lt 50 C T6 40 C lt Timb lt 35 C ATEX II 3G EEx n A II T6 Examination certificate T V 02 ATEX 1867 X Type Explosion proof Zone 2 Device class Il 3G EEx n A II Temperature class T4 T5 T6 Permissible ambient temp T4 40 C lt Tam lt 85 C T5 40 C lt Tamb lt 65 C T6 40 C lt Tamb lt 50 C FM Intrinsically safe CL I II III Div 1 Grp A B C D E F G Non incendive CL I II III Div 2 Grp A B C D E F G Explosion proof CL I II III Div 1 Grp B C D E F G CSA Intrinsically
35. ee if types and quantities are in accordance with your order If the positioner is delivered already mounted to the actuator the positioner accessories and actuator or final control element are considered as a common delivery item A list of catalog numbers and details of the different versions and accessories can be found in data sheet 18 0 20 EN CE compliance information We declare that we are the manufacturer of the TZID positioner and that the product con forms with the EMC Directive 89 336 CEE as of May 1989 and meets the requirements of the following standards EN 55022 1998 Information technology equipment Radio disturbance characteristics Limits and methods of measurement EN 61000 6 2 8 2002 Electromagnetic compatibility EMC Part 6 2 Generic standards Immunity for industrial environments e EN 61000 6 3 3 2000 Electromagnetic compatibility EMC Part 6 3 Generic standards Emission standard for residential commercial and light industrial environments The TZID positioner complies with the EC directive for CE conformity certification Electro pneumatic positioner TZID 42 18 54 EN 3 Installing and commissioning 3 1 Mechanical mounting 3 1 1 General No further steps are required if the TZID positioner is delivered mounted to an actuator IMPORTANT These operating instructions describe how to mount the positioner to linear actuators in accordance with DIN IEC 534 lateral attachment to N
36. ely connect signal circuits with load independent 4 20 mA current to terminals 11 12 Make sure that the maximum current does not exceed 300 mA 150 mA for intrinsically safe devices in case of a malfunction and 150 mA in case of polarity reversal Technical data VVhen connecting the device make sure that the electrical specifica tions and limits in the technical data section of this manual or in the data sheet are observed Electromagnetic interference Do not lay signal lines close to povver lines Povver lines produce inter ference in their near vicinity which may affect measured value trans mission on the signal line Electro pneumatic positioner TZID 23 3 3 3 Overview Two threaded bore holes 1 2 14 NPT or M20 x 1 5 are available on the right hand side as the cable entry into the case One is equipped with a cable gland and in the other a pipe plug is mounted In its standard version the TZID positioner is delivered with the cable gland already installed Cable entries 1 2 14NPT or M20 x 1 5 Fig 18 Cable entries The terminals have the follovving assignment Bedienmodi 0 1 Regelbetrieb adaptiv 1 Regelbetrieb fest landbetrieb 2H 3 Schaltpunkte S 8 Gedr ckt halten kurz dr cken 2 S 2 Abgleich Wegsensor 2 3 Nullpunkteinstellung Connector for 2 mm jacks LKS adapter for FSK modem Terminal block 8 pole Fig 19 T
37. erminals 24 Electro pneumatic positioner TZID 42 18 54 EN Connecting the cables to the terminals A screw terminal block for a max wire CSA of 2 5 mm is located in the separate termi nal box under the device The required wiring efforts depend on the number of supple mentary modules used Refer to the rating plate or the catalog number for details L lt 1mA H gt 2mA a Switches for 11V DC digital feedback L lt 1mA H gt 2mA 5 11V DC 20 mA 10 V 30 V Digital feedback Base unit Fig 20 Terminal assignment 42 18 54 EN Electro pneumatic positioner TZID 25 3 4 Commissioning supply and only then apply the 4 20 mA current signal e Before commissioning the TZID positioner read the necessary infor CAUTION mation about the operating elements on the display and operator panel and their functions When commissioning the positioner first switch on compressed air In the commissioning phase the positioner is configured i e it is adapted electronically to the operational data of the actuators or control valves Two ways are possible Commissioning the positioner locally using its operator panel This method only requires little technical effort The positioner must be supplied with a 4 20 mA current signal and with compressed air of 1 4 6 bar Commissioning is in this case limited to adapting the positioner to the operational data of the actuator or control valve Any adjustment t
38. et point Controlling fixed means that the values determined by Autostroke are no longer read usted automatically The display of the position as a percentage between 0 and 100 is the same as for adaptive control Display 2 Manual control In this mode the valve can be adjusted manually by pressing the Up towards 100 96 and Down towards 0 buttons Pressing both buttons simultaneously will cause rapid opening closing of the valve The order in which the buttons are pressed defines whether the valve is opened or closed The LC display shows the manually set position between 0 100 The position vvill not be readiusted if air escapes due to a leakage l The configured stroke limits and adjusted speeds are not active in IMPORTANT manual mode Display 3 Setting of switches alarm limits This mode allows to display and adjust stroke dependent alarm limits provided that the supplementary module for digital feedback is plugged into the positioner Without the module this function is not active Displaying the alarm limits Press briefly the Up high alarm limit or Down low alarm limit button The alarm limits will be shown for around 1 second instead of the current position between 0 and 100 Electro pneumatic positioner TZID 42 18 54 EN 4 2 Adjusting new alarm limits First select operating mode Display 2 Manual control at the operator panel and then set the ac
39. hat goes beyond this scope requires the method described below Commissioning the positioner remotely via a PC with special TZID software Commissioning through the PC is done via the communication port and a special adapter With this method the full range of the positioner s adjustment and adaptation capabilities is available These operating instructions only describe commissioning via the built in operator panel Please refer to a separate document for the necessary information about commissioning the TZID via the communication port and a connected PC 3 4 1 Adapting the positioner to the actuator 26 The positioner can be adapted to the operational data of the actuator in the Autostroke mode In this operating mode a program is started which determines all relevant data and transmits them to the positioner No manual adjustment is required Refer to the sec tion about operating level 2 Display 2 0 Autostroke for details about the Autostroke Successful self adaptation using the Autostroke function requires that the angle of rota tion for position feedback is within the permissible range The range that is actually used for position feedback can be scanned electronically Refer to the section about operating level 2 Display 2 2 Position sensor span for details Based on a displayable range of 0 100 the following requirements must be met Angle of rotation 2 and lt 98 96 e Range gt 20 High Lo
40. kit which has to be ordered separately The TZID positioner comes with the lever 4 already installed All other items are deliv ered in a separate package The lever is available in two lengths for 10 to 85 mm strokes standard version and for strokes 10 to 150 mm special version to be ordered sepa rately Fasten the angular slide rod 8 to the actuator stem using the screvvs M6 10 and spring vvashers 9 42 18 54 EN Electro pneumatic positioner TZID 13 Actuators ready for attachment in accordance with DIN IEC 534 have two vertically arranged threaded holes M6 in the stem Fasten the angle bracket to the positioner and to the actuator s cast iron yoke or colum nar yoke using the screws and spring washers 2 3 Proceed as shown in Fig 4 and Fig 5 Mounting the positioner to a cast iron yoke e Fasten the angle bracket 1 with the screw 2 and the plain washer 3 to the cast iron yoke 4 Fig 4 Mounting to cast iron yoke Mounting the positioner to a columnar yoke e Hold the angle bracket 1 in the appropriate position against the columnar yoke 2 e Insert the U bolts 5 from the inner side of the columnar yoke through the holes in the angle bracket e Slip on the plain washers 3 spring washers 4 and nuts 2 Hand tighten the nuts evenly Fig 5 Mounting to columnar yoke 6 Adjust the height of the positioner at the cast iron yoke or the columnar yoke until the lever is horizo
41. l safety instructions This chapter provides important instructions for your safety Thoroughly read and follow these instructions Proper and safe operation of the TZID positioner requires propertransportation and storage e mounting electrical and pneumatic installation and commissioning by qualified per sonnel see chapter 1 5 page 10 correct operation according to the instructions in this manual correct use see chapter 1 4 page 9 e careful maintenance The regulations standards and directives referred to in this manual are applicable in Ger many When using the TZID positioner outside the German jurisdiction the relevant reg ulations standards and directives applicable in the country where the device is used must be observed The TZID positioner has been designed and tested in accordance with DIN VDE 0411 Part 1 EN 61 010 Part 1 Safety Requirements for Electronic Measuring Apparatus based on IEC Publication 348 and has been delivered in a safe condition In order to retain the device in a safe condition and ensure safe operation attentively read and follow the instructions given in the sections marked with the respective sym bols See Important information on page 5 Otherwise persons can be endangered or the device itself or other devices or equipment may be damaged or fail The device must be shut down and secured reliably against unintentional restart if it must be assumed that safe oper
42. lin SCHEDULE TO EC TYPE EXAMINATION CERTIFICATE PTB 00 ATEX 2049 X 4 With the application in group IIC inadmissible electrostatic charge of the plastic housing has to be avoided for following types of SN sensors warning label on the device NJ 40 FP SN Inadmissible electrostatic charge of parts of the metal houising has to be avoided for the following types of SN sensors Dangerous electrostatic charges of parts of the metal housing can be avoided by grounding of these parts whereas very small parts of the metal housing e g screws don t need to be grounded NJ 2 11 SN G NJ 6 22 SN G NJ 6S1 U3 N NJ 6S1 U4 4N NJ 15S U3 N NJ 15S U4 N NJ 20S U3 N NJ 20S U4 N NJ 40 FP SN P3 NJ 40 FP SN P4 18 Essential health and safety requirements Met by the standards mentioned above Dr Ing U Johannsme Regierungsdirektor Braunschweig October 05 2000 PIB sheet 4 4 42 18 54 EN EC type examination Certificates without signature and official stamp shall not be valid The certificates may be circulated only without alteration Extracts or alterations are subject to approval by the Physikalisch Technische Bundesanstalt In case of dispute the German text shall prevail Physikalisch Technische Bundesanstalt Bundesallee 100 D 38116 Braunschweig Electro pneumatic positioner TZID 55 APPROVED PRODUCTISPECIFICATION TESTED REVISION REPORT m 2 OR ADDRESS CONTACT CH
43. mits freely configurable within 0 100 of total travel 42 18 54 EN Electro pneumatic positioner TZID 39 Air supply Instrument air free of oil water and dust to DIN IEC 770 Supply pressure 1 4 6 bar 20 90 psi NOTICE Do not exceed the max operating pressure of the actuator Air consumption lt 0 03 kg h 0 025 scfm independent of supply pressure Transmission data and influences Effective direction output signal or pressure in actuator Increasing increasing signal 4 20 mA increasing pressure OUT1 in the actuator Decreasing increasing signal 4 20 mA decreasing pressure OUT1 in the actuator Valve action Direct signal 4 20 mA position 0 100 Reverse signal 20 4 mA position 0 100 Characteristic curve travel f signal linear equal percentage 1 25 or 1 50 or 25 1 or 50 1 and freely configurable with 20 reference points Characteristic deviation lt 0 5 Tolerance band sensitivity 0 3 10 adjustable Resolution A D conversion gt 8 000 steps Sample rate 20 milliseconds Influence of ambient temperature lt 0 5 for every 10 C change in temperature Influence of vibration x 1 up to 10 g and 80 Hz Seismic requirements Meets requirements of DIN IEC 68 3 3 Class III for strong and strongest earthquakes Influence of mounting orientation No effect EMC Meets the requirements of the EMC Directive 89 336 EEC as of May 1989 CE Mark Meets the EC regulation for th
44. n protection WARNING If you should modify or manipulate the electronics of a positioner without explosion protection the positioner s warranty will expire immediately IMPORTANT The TZID positioner is virtually maintenance free We recommend to check the control position periodically for conformity with the toler ance limit If the optional filter regulator is installed it collects condensed water which must be drained off Additionally the integrated air filter must be checked for dirt accumulation on a regular basis If required it must be replaced Under certain conditions it may become necessary to replace the pneumatic output unit Functional test Readjustment An overall functional test can only be carried out via the communication port and a PC with special TZID software Otherwise only a simple visual check can be performed Due to the electronic function no mechanical adjustment is possible During operation the positioner s zero can be checked and readjusted if required When the system is switched off an Autostroke can be performed to re adapt the positioner to the operating conditions Checking replacing the filter regulator If the optional filter regulator is installed it collects condensed water which must be drained off at intervals by opening the drain screw of the filter housing The intervals depend upon the air supply quality Additionally the filter element sintered bronze 40 um may require
45. n the positioner s scope of delivery just as the screws plain washers and spring washers 4 5 6 for attaching the mounting bracket to the actuator The adapter 8 is used to couple the accordingly dimensioned positioner shaft with the actuator shaft Positioners ready for attachment to a rotary actuator are delivered with the adapter already fastened to the positioner Pay attention to the following information when mounting the TZID positioner to a rotary actuator IMPORTANT Position feedback to the positioner is only possible through counter clockwise rotation seen from the device s front A built in return springs turns the shaft until reaching the stop on the right hand side in the unloaded state The air signal output via OUT1 determines the direction of rotation counterclockwise or clockwise You can attach the positioner to the actuator either in parallel or shifted by 90 Prior to mounting the positioner to a double acting rotary actuator set the shaft to the end position i e to the same position which single act ing actuators reach through the spring load or which the air signal OUT2 of the positioner causes Position the actuator shaft in such a way that the groove is at right angles to the longitudinal axis Electro pneumatic positioner TZID 42 18 54 EN ing arrow on the shaft There are no mechanical stops to limit the actua tor movement Improper mounting can damage the device and void warrant
46. nd dust according to DIN ISO 8573 1 Class 3 Purity max particle size 5 um max particle density 5 mg m Oil content max concentration 1 mg m Pressure devv point maximum value 10 K belovv operating temp Before connecting the air pipes blovv them out to remove dust splinters and other particles Electro pneumatic positioner TZID 7 1 2 3 Electrical safety A WARNING A NOTICE Observe the common VDE safety regulations and the accident preven tion rules of the Employers Liability Insurance Association Observe the common standards and safety regulations for the installa tion and operation of electrical systems When connecting the device observe all electrical specifications in these operating instructions or in the data sheet For the electrical installation of explosion protected devices observe all standards regulations and directives governing explosion protection and applicable for the construction and use of explosion protected sys tems especially the DIN VDE directives the directives for explosion protection VDE 0165 or EN 60079 and the special requirements and specifications for your devices see the following chapter Explosion protection and chapter Certificates Explosion proof devices may only be supplied with safe extra low vol tage SELV according to EN 60 950 Electromagnetic interference Do not lay signal lines close to power lines Power lines produce inter ference in
47. ntal at visual check at half valve stroke IMPORTANT Electro pneumatic positioner TZID 42 18 54 EN Adjusting the stroke Increase valve stroke Lever with scale Fig 6 Positioner linkage The positioning travel stroke is transmitted to the positioner via the bolt You can adapt the valve stroke range to the operating range of the position sensor by shifting the bolt in the lever s oblong hole A scale on the lever helps you to determine the valve stroke range Use the lever scale to set the bolt to the appropriate position A rough adjustment is suffi cient The fine adiustment vvill be done later in the commissioning phase using the Autostroke function 42 18 54 EN Electro pneumatic positioner TZID 15 3 1 4 Mounting to rotary actuators A mounting kit is available for mounting the positioner to a rotary actuator in accordance with VDI VDE 3845 Fig 7 gives you an overview Hexagon head screw M6x12 Plain washer A6 4 Spring washer B6 Hexagon head screw M5x10 Plain washer A5 Spring washer B5 Mounting bracket Adapter Fig 7 Mounting to rotary actuators The TZID positioner is mounted to the rotary actuator using a mounting bracket 7 which has to be ordered separately At the positioner s back you can find four threaded holes M6 arranged on a 50 mm circle diameter into which the mounting bracket s fasten ing screws 1 are screwed The screws plain washers 2 and spring washers 3 are included i
48. om 3 to is finished then release the Dovvn button Press and hold the Dovvn button again e Wait until the displayed countdown from 3 to 0 is finished then release the Dovvn button The display shovvs the code P31 vvhich is flashing in the beginning and then changes over to a permanent display After another 2 seconds it is replaced with a flashing colon Save the newly set parameters in the non volatile memory as described in section Exit ing operating level 2 Changing over from reverse to direct action The procedure is the same as described above Hovvever in this case you must press the Up button instead of the Down button The code shown in the display is P32 instead of P31 3 4 4 Setting parameters for current operation Normally Controlling adaptive at operating level 1 is selected for current operation t is only necessary to select Controlling fixed if the positioner is vvorking unstable in adap tive mode 42 18 54 EN Electro pneumatic positioner TZID 27 3 4 5 Adjusting low and high alarm limits supplem modules for digital feedback For positioners with a supplementary module for digital feedback the low and high alarm limits are adjusted electronically Adjustment is only possible after the positioner has been mounted to the actuator and after an Autostroke has been performed For details refer to the section about operating level 1 Di
49. onfigured Supplementary module for digital feedback 3 svvitches for current circuits in accordance vvith DIN 19234 Control voltage 8 25 V DC Signal current lt 1 2 mA Switching state logical 0 Signal current 2 1 mA Switching state logical 1 Direction of action Normally logical 0 or logical 1 configurable Model standard or intrinsically safe Switch assignment 1 switch for alarms 2 switches for min or max position adjustable between 0 and 100 Mechanical kit for digital position feedback 2 proximity switches for current circuits acc to DIN 19234 Control voltage 5 25 V DC Signal current lt 1 mA switching state logical 0 Signal current gt 3 mA switching state logical 1 Model standard or intrinsically safe For min or max position Limits adjustable between 0 and 100 Function independent of the positioner software and electronics Direction of action logical state Proximity switch Position lt Lim 1 gt Lim 1 lt Lim 2 gt Lim 2 0 1 1 0 Ssn Ot SJ2 S1N NO 1 0 0 1 When using proximity switch type SJ2 S1N NO the TZIDC positioner may be exposed to an ambient temperature of 25 C 85 C only CAUTION 1 ATEX EEx ia IIC T1 T6 42 18 54 EN Electro pneumatic positioner TZID 43 Attachment material Attachment kit for linear actuators stroke 10 85 mm lateral attachment to DIN IEC 534 Namur Lever 170 mm for linear actuators
50. ons or in the data sheet 18 0 20 EN Any other use is considered as incorrect The signal current circuit and the input and output circuitry must meet the explosion pro tection requirements stipulated in the certificates see the certificates The maximum permissible ambient temperature range of 40 C to 85 C must not be exceeded 42 18 54 EN Electro pneumatic positioner TZID 9 1 5 2 1 2 2 Qualified personnel Only those persons familiar with the installation commissioning operation and mainte nance of the TZID positioner or similar instruments who have the required qualification and have read and understood the operating instructions are authorized to work on the TZID positioner These persons must be sufficiently trained and experienced and know the relevant standards and regulations to be able to judge their assigned tasks and rec ognize potential hazards Only persons who are qualified or have been trained ade quately and who have the required certificates are authorized to work on explosion protected devices Manufacturer s information Delivery When receiving the delivery please immediately check items and scope for intactness and completeness The scope of delivery is stated in the shipping documents If ordered the accessories e g mounting material pressure gauge block filter regulator are added to the delivery as individual items Check items and scope of the delivery by means of the catalog numbers to s
51. or application in l temperature class si os T1 T1 T1 T1 INJ 2 11 SN 50 150 73 88 100 66 81 100 45 60 89 30 45 74 NJ 2 11 SN G 50 150 76 91 1 1001 73 88 100 62 77 81 54 63 63 NJ 2 12GK SN 50 150 73 88 100 69 84 100 51 66 80 39 54 61 NJ 3 18GK SiN 70 200 73 88 100 69 84 1001 51 66 80 39 54 61 NJ 4 12GK SN 70 150 73 88 1001 69 84 1100 51 66 80 39 54 61 NJ 5 18GK SN 120 200 73 88 100 69 84 100 51 66 80 39 54 61 NJ 5 30GK S1N 100 200 73 88 100 69 84 1100 1 51 66 80 39 54 61 6 22 SN 110 150 73 88 100 69 84 100 51 66 80 39 54 61 NJ 6 22 SN G 110 150 76 91 1 100 73 88 100 62 77 81 54 63 63 NJ 6S1 U N 180 150 73 88 100 69 84 1100 51 66 80 39 54 61 NJ 8 186 5 120 200 73 88 1100 69 84 1 100 1 51 66 80 39 54 61 10 30GK SN 120 150 73 88 100 69 84 100 51 66 80 39 54 61 NJ 15 30GK SN 120 180 73 88 100 69 84 100 51 66 80 39 54 61 INJ 158 U N 180 150 73 88 100 66 81 1001 45 60 89 30 20S U N 200 150 73 88 1001 66 81 100 45 60 89 30 73 88 100 66 81 100 45 60 30 73
52. r is protected against polarity reversal 7 Switch on compressed air supply Electro pneumatic positioner TZID 42 18 54 EN 6 Technical data 6 1 Basic model Input Range 4 20 mA nominal range Split ranges configurable betw 20 and 100 of the nominal range Two wire technology Load voltage 9 8 V DC non Ex model 9 8 V DC with explosion protection type Exd 10 8 V DC intrinsically safe Impendance 490 ohms with 20 mA and 9 8 V DC 540 ohms with 20 mA and 10 8 V DC Output Range 0 6 bar 0 90 psi Air capacity at supply pressure of 1 4 bar 20 psi 5 5 kg h 4 5 Nm h 2 5 scfm at supply pressure of 6 bar 90 psi 13 kg h 11 Nm3 h 6 5 scfm Booster available on request Function for single or double acting actuators air is vented from actuator or actuator is blocked if input signal lt 3 9 mA Shut off point Setable to 0 20 of signal when the value falls below the set value the positioner immediately sets the valve to the closed position Travel Angle of rotation 60 nominal range for attachment to linear actuators in acc with DIN IEC 534 120 nominal range for attachment to rotary actuators in acc with VDI VDE 3845 Used range is 25 100 of nominal range Adjusted speed Can be adjusted separately for each direction as a 0 200 second ramp Time out monitoring Range 0 200 sec monitoring parameter for control until the deviation reaches the tolerance band Travel limit Min and max li
53. rated with intrinsically safe circuits certified for categories and explosion groups EEx ia IIC or IIB resp EEx ib IIC or IIB The category as well as the explosion group of the SN sensors depends on the connected supplying intrinsically safe circuit Electrical data Evaluation and supply circuit type of protection Intrinsic Safety EEx ia resp EEx ib only fer connection to certified intrinsically safe circuits maximum values U 16V 25 mA l 25mA P 34mw P 64 mW The assignment of the type of the connected circuit to the maximum permissible ambient temperature and the temperature class as well as the effective internal reactances for the individual types of SN sensors is shown in the following table sheet 2 4 EC type examination Certificates without signature and official stamp shall not be valid The certificates may be circulated only without alteration Extracts or alterations are subject to approval by the Physikalisch Technische Bundesanstalt In case of dispute the German text shall prevail Physikalisch Technische Bundesanstalt Bundesallee 100 D 38116 Braunschweig 42 18 54 EN Electro pneumatic positioner TZID 53 Physikalisch Technische Bundesanstalt PIB Braunschweig und Berlin SCHEDULE TO EC TYPE EXAMINATION CERTIFICATE PTB 00 ATEX 2049 X pe 1 y TI ye ypa types C L maximum permissible ambient temperature in C f
54. s lt deadband Autostroke completed 42 18 54 EN Electro pneumatic positioner TZID 29 30 1 This list applies to a full Autostroke When using a PC with TZID software you can also execute a partial Autostroke as listed below e Stops only steps 10 to 32 200 e Parameters only steps 40 to 120 200 e Zero only refer to the list below for the steps and their meaning Display Autostroking function Move actuator to closed position Save closed position 12 Determine and save resolution A D conversion Zero adiustment 200 Autostroke completed A Zero Autostroke requires that the range has been determined before using the TZID software Electro pneumatic positioner TZID 42 18 54 EN 4 Display and operator panel The TZID positioner s display and operator panel is accommodated in the hinged cover siehe Fig 22 requiring that the case is opened for operation Operating mode O Display Press and hold e Press briefly Reset Autostroke 2 1 Man deadband adjustment Position sensor span Zero adjustment Return to Operating Level 1 Up button Reset button Rotary switch Down button Mode Fig 22 Display and operator panel The display and operator panel is designed for two tasks and therefore provides two operating levels Operating level 1 Monitoring and special adjustment while the system is running Operating level 2 Commissioning and configuration ba
55. sic functions If troubles occur during operation or commissioning an error code appears on the dis play Refer to the Appendix for a reference list of the error codes with their reasons and suggestions for help When the positioner is started the software revision level 5 0 at the time when this document is prepared is shown on the display for a short time 42 18 54 EN Electro pneumatic positioner TZID 31 4 1 Operating level 1 32 When an input signal gt 3 6 mA is applied the positioner starts up at operating level 1 Four operating modes can be selected through manual control TZID has a rotary switch with positions 0 1 2 and 3 Display 0 Controlling adaptive This operating mode is usually selected Adaptive means that the controller perma nently adapts itself in an optimal way to the operating conditions by using an AUTO tune function The display shows a position between and 100 where 0 indicates that the valve is closed and 100 shovvs that the valve is fully open The display assignment is adiustable adiustment parameter Newly adapted values are automatically saved in the non volatile memory at intervals Data storage vvhich only takes a short time is indicated by the tvvo characters EE shovvn by the display Display 1 Controlling fixed This operating mode should only be selected if adaptive control does not yield a stable control of the position until reaching the s
56. splay 3 Setting of switches 3 4 6 Adjusting low and high alarm limits supplementary mechanical kit for digital 28 feedback For positioners with the supplementary module mechanical kit for digital feedback the low and high alarm limits are set mechanically Adjustment is only possible after the posi tioner has been mounted to the actuator and after an Autostroke has been performed Observe the direction of action of the NC and NO switches Direction of action NC Control lug out of proximity switch gt state 1 control current gt 3 mA Control lug within proximity switch gt state 0 control current lt 1 mA Direction of action NO Control lug out of proximity switch gt state 0 control current lt 1 mA Control lug within proximity switch gt state 1 control current gt 3 mA The TZID positioner has two screws for alarm limit adjustment see Fig 21 The screws are protected against unvvanted turning To adjust the alarm limits push in the adiust ment screvvs vvith a screvv driver to enable snapping in Before making the mechanical adiustment set the actuator manually to the desired svvitching position see section about operating level 1 Manual control The low and the high alarm limit have to be adiusted separately Fig 21 Adjusting alarm limits Electro pneumatic positioner TZID 42 18 54 EN 3 4 7 Restoring the factory setting Positioners adapted to special opera
57. stalled per installation Dwg 900925 Temp Code T4 Max Ambient 85 Deg C Model TZID P N 18341 xxxxx22 18341 xxxxx24 18341 xxxxx82 and 18341 xxxxx84 Smart Positioner input rated 40 Vdcmax 4 20 mA intrinsically safe with entity parameters of Vmax 40V Imax 203mA Terminals 11 12 Ci 2 4 nF Li 50 uH Terminals 31 32 Ci 2 4 nF Li 50 uH Terminals 41 42 Ci 61 2 nF Li 144 uH Terminals 44 45 Ci 2 4 nF Li 50 uH Terminals 51 52 Ci 61 2 nF Li 144 uH when installed per installation Dwg 900925 Temp Code T4 Max Ambient 85 Deg C Model AZHx1x0x0 Smart Positioner input rated 40 Vdcmax 4 20 mA intrinsically safe with entity parameters of Vmax 40V Imax 203mA Terminals 11 12 Ci 2 4 nF Li 50 uH Terminals 31 32 Ci 2 4 nF Li 50 uH Terminals 41 42 Ci 2 4 nF Li 50 uH Terminals 44 45 Ci 2 4 nF Li 50 uH Terminals 51 52 Ci 2 4 nF Li 50 uH when installed per installation Dwg B1113584 Temp Code T4 Max Ambient 85 Deg C Model AZHx1x0x1 Smart Positioner input rated 40 Vdcmax 4 20 mA intrinsically safe with entity parameters of Vmax 40V Imax 203mA Terminals 11 12 Ci 2 4 nF Li 50 uH Terminals 31 32 Ci 2 4 nF Li 50 uH Terminals 41 42 Ci 61 2 nF Li 144 uH Terminals 44 45 Ci 2 4 nF Li 50 uH Terminals 51 52 Ci 61 2 nF Li 144 uH when installed per DQD No 548 Rev B Page 1 42 18 54 EN Electro pneumatic positioner TZID 59 Certification Record No 110417
58. tective system These are not covered by this certificate 12 The marking of the equipment or protective system shall include the following 13G EEx EEx n All T6 T V NORD CERT GmbH amp Co KG Hanover 2002 07 17 T V CERT Certification Body Am T V 1 D 30519 Hannover Tel 0511 r VAL T V NORD CERT Head of the Certification Body T V CERT A4 0701 10 000 L R This statement of conformity may only be reproduced without any change schedule included Excerpts or changes shall be allovved by the T V NORD CERT GmbH amp Co KG page 1 3 42 18 54 EN Electro pneumatic positioner TZID 49 13 14 SCHEDULE STATEMENT OF CONFORMITY N T V 02 ATEX 1867 X 15 Description of equipment or protective system The Positioner TZID type Doc 900920 is used for the conversion of an impressed d c current 0 20 mA into a proportional pressure which can be used for the control of pneumatically adjustable devices The Positioner TZID type Doc 900920 may be installed in explosion hazardous areas that require apparatus of the category 3 The permissible ambient temperature range in dependence of the temperature class has to be taken from the following table 16 40Cto 0 C 402 10 6500 4 2 40 C to 85 C Electrical data Analog input Circuit U 9 8 V d c 4 20 mA max 21 5 mA Terminals 12 11 Al
59. the actuator Fig 11 Mounting TZID to an actuator turning counterclockwise shifted by 90 18 Electro pneumatic positioner TZID Undo the setscrews on the shaft adapter Shift the adapter by 90 as shown in Fig 10 Re fasten the setscrews Couple the positioners adapter with the rotary actu ator s shaft Turn TZID clockwise by approx 15 siehe Fig 11 Fasten TZID with screws 42 18 54 EN Mounting TZID in parallel with an actuator turning clockwise Setscrew with flat point Setscrew with cone point Fig 12 Adapter position shifted by 90 Clockvvise rotation of the positioner Clockwise rotation of Fig 13 Mounting TZID in parallel with an actuator turning clockwise 42 18 54 EN Electro pneumatic positioner TZID Undo the setscrews on the shaft adapter Shift the adapter by 90 as shown in Fig 12 Re fasten the setscrews Couple the positioner s adapter with the rotary actu ator s shaft Turn TZID clockwise by approx 105 see Fig 13 Fasten TZID with screws 19 20 Mounting TZID shifted by 90 to an actuator turning clockwise The TZ D positioner is prepared for this type of mounting vvhen it is delivered No adapter settings are required Setscrevv vvith cone point Setscrevv with flat point 5 Fig 14 Adapter position factory setting e Couple the positioners adapter with the rotary actu ator s shaft yils rota
60. ting data can be reset to the factory setting This may become necessary if for example an already configured positioner is mounted to another actuator Proceed as described below to restore the factory setting requires Software Revision 4 5 or higher e Select operating level 1 Manual control Press and hold the Reset push button Wait until the displayed countdovvn from 10 to O is terminated Release the Reset button A flashing colon appears in the display Press and hold Reset again Wait until the displayed countdown from 10 to 0 is terminated factory setting vvill be saved in the non volatile memory Release the Reset button 3 4 8 Performing the Autostroke The Autostroke function is started via the operator panel see section Display and opera tor panel The individual steps and thus the progress is indicated on the display The following is a reference list Display Autostroking function Fully depressurize the actuator Save position of fully depressurized actuator conversion 31 Set valve from 100 to position Measure and save the positioning time 32 Set valve from 0 to 100 position Measure and save the positioning time 40 Determine and save the deadband smallest possible value Determine and save PD control parameters for rapid control of deviations gt deadband Determine and save PID control parameters for fine adjustment of control deviation
61. tion e Turn TZID clockwise by approx 105 see Fig 15 e Fasten TZID with screws Clockwise rotation of the actuator Fig 15 Mounting TZID to an actuator turning clockwise shifted by 90 Electro pneumatic positioner TZID 42 18 54 EN 3 2 Pneumatic connection 3 2 1 Safety instructions A WARNING A NOTICE Observe the accident prevention rules of the Employers Liability Insurance Association Observe the safety instructions for the pneumatic actuator used The actuator s high actuating power may cause injuries Take suitable precautions to ensure that even in case of malfunctions the positioner s max admissible operating pressure of 6 bar 90 psi is not exceeded Otherwise the positioner and or the actuator may be damaged The positioner must be supplied with instrument air exempt from oil water and dust according to DIN ISO 8573 1 Class 3 Purity max particle size 5 um max particle density 5 mg m Oil content max concentration 1 mg m Pressure devv point maximum value 10 K belovv operating temp Before connecting the air pipes blovv them out to remove dust splin ters and other particles 3 2 2 Making the pneumatic connection Fig 16 Pneumatic connectors All pneumatic connectors are on the right hand side of the positioner Threaded bores G 1 4 or 1 4 18 NPT respectively are provided for pneumatic connection The positioner is labeled according to the type of thread
62. to ABB Automation Products GmbH 900833 0 900833 l Production has moved early 2000 900834 l 900834 2 from Hackethalstrasse 7 D 30179 Hannover Germany 900841 2 900841 3 to Schillerstrasse 72 D 32425 Minden Germany 900842 0 900842 l Phone 49 571 830 0 900843 0 900843 1 Production facility Hannover will be closed 900844 0 900844 l 900090 1 900090 2 Revsion of label artwork and control documents to include ABB logo 900988 900988 2 900980 900980 2 Contact Person will be further 901126 0 Dr Thomas Karte R amp D Manager 274927 C 274927 l Heinfried Neuhaus R amp D Engineer 900924 5 900924 6 Dernd Swider QA Manager 900925 7 900925 8 293016 4 293016 5 REASON FOR CHANGE SYCOMMENTS Hartmann amp Braun GmbH amp Co KG Sensycon GmbH is now part of the ABB campany BELOW FOR FACTORY MUTUAL RESEARCH USE COMMENTS REVISION REPORT J 1 REVISION NOTICE NO CLASS NO ABB Automation Products GmbH is already listed in the Approval Guide 30808 1 3610 however only under Alzenau Germany site FORWARD APPROVAL SPEC F CAT ON TESTED AGREEMENT With this Revision Report the products presently listed in the Approval Guide 20 Yes No under Sensycon GmbH will now be listed under their new name ABB REVISION ACCEPTED m Automation Products GmbH under their Minden Germany site seperately and lt za 5 C No not added to the Alzenau Germany site PRESS Haml DATE Revisions to the Label and Control Drawings do not affect safety
63. tuator manually to the position of the desired alarm limit Then select operating mode Display 3 Alarm limits Subsequently press the Up high alarm limit or Down low alarm limit button and hold it until the displayed count down from 3 to 0 is terminated With this procedure you can adjust and save both alarm limits one after the other If you still hold the Up or Dovvn button after the countdovvn is finished P21 for the lovv alarm limit or P22 for the high alarm limit is shovvn by the display for a short time Then the alarm limit in referred to the stroke of 0 100 is shown Operating level 2 You can only access and exit operating level 2 for configuration through special manual entries Calling up operating level 2 1 Press and hold Up and Down buttons simultaneously 2 Press Reset briefly and release 3 Wait until displayed countdown from 3 to 0 is finished then release Up and Down buttons The display first shows the operating mode e g 2 2 and then a flashing arrow siehe Fig 23 Fig 23 Flashing arrow in the display The arrow indicates that a change over to operating level 2 is in progress If the positioner was working in the mode Controlling adaptive the newly deter mined values are saved This is indicated by the characters EE shown on the dis play 42 18 54 EN Electro pneumatic positioner TZID 33 34
64. turer s information I rr 10 2 1 DE VE ee u uum ui ym nam l b sl 10 2 2 CE compliance information a 10 3 Installing ANd commissioning r 11 3 1 Mechanical Imotilitinigu uu uuu uuu 11 Sled General u uku nants kan uu lal bla dada 11 3 1 2 Operating conditions at the installation site 12 3 1 3 Mounting to linear u ug s y u 22 u ba o 13 3 1 4 Mounting to rotary 16 3 2 Pneumatic connection 21 321 Sally INSIMICHONS uuu uu n u ulus s 21 3 2 2 Making the pneumatic connection 21 3 3 Electrical CONMECUOM isc u L L l E DA usu B 23 s GSalelyiinsirtuelloi u uuu a y s si 23 3 3 2 General installation instructions 88 83 23 2570 OVU Aaa aya a a au ba 24 3 4 Commissioning u da Re ab A xe 26 42 18 54 EN Electro pneumatic positioner TZID 3 3 4 1 Adapting the positioner to the actuator 26 3 4 2 Adjusting the tolerance 27 3 4 3 Adjusting the valve
65. ustment 42 18 54 EN Electro pneumatic positioner TZID 37 5 4 Replacing the pneumatic output unit 38 Prior to starting any work on the pneumatic output unit always switch A off compressed air supply When putting the pneumatic output unit back in place make sure that CAUTION all gaskets are present and are positioned properly A change over to a pneumatic output unit with other functionality is only possible with Rev 5 00 and higher IMPORTANT The pneumatic output unit can be replaced The replacement may become necessary for one of the following reasons e Considerable pollution with dirt or oil due to supply with insufficienly cleaned air e Change of the output from single acting to double acting and vice versa e Change of the safe state from fail safe to fail in place or vice versa Fastening Filter screw Screvvs Connector Bedienmodi 0 Regelbetrieb adaptiv 1 Regelbetrieb fest landbetrieb Fig 26 Replacing the pneumatic output unit Proceed as follows 1 Switch off compressed air supply 2 Disconnect the plug of the old output unit 3 Undo the three fasting screws Torx head and remove the old output unit 4 Insert the new output unit Make sure that the gasket with its cutting is posi tioned correctly Re insert the Torx head screws and torque them to 350 Ncm 31 in lbs Connect the plug Make sure that the plug snaps in properly The connecto
66. w If these requirements are not met the mechanical link converting the movement into an angle of rotation must be readjusted If Autostroke is initialized although the requirements listed above are not met Autostroke is aborted automatically and the respective error code See Appendix is shown in the display Electro pneumatic positioner TZID 42 18 54 EN 3 4 2 Adjusting the tolerance band The value of the effective tolerance band depends upon the air capacity and the friction of the actuator control valve The span is from 0 3 to 10 0 referred to a movement of 100 The smallest possible value is determined by Autostroke checked while the positioner is running in adaptive control mode and corrected if required If it is neces sary to improve stability you can set higher values by manual data entry via the operator panel For details refer to the section about operating level 2 Display 2 1 Man dead band adjustment 3 4 3 Adjusting the valve action The positioner works with two types of valve action Direct Signal 4 20 mA position 0 100 Reverse Signal 20 4 mA position 0 100 The valve action can be adiusted on the operator panel as described belovv factory set ting defaults to direct action Changing over from direct to reverse action e Call up operating level 2 display 2 0 Autostroke Press and hold the Dovvn push button Wait until the displayed countdown fr
67. wed to be used as pneumatic auxiliary energy 5 Only suitable cable entries which meet the requirements of EN 50 021 are allowed to be used 18 Essential Health and Safety Requirements no additional ones Page 3 3 42 18 54 EN Electro pneumatic positioner TZID 51 Physikalisch Technische Bundesanstalt PIB Braunschweig und Berlin 1 EC TYPE EXAMINATION CERTIFICATE Translation 2 Equipment and Protective Systems Intended for Use in Potentially Explosive Atmospheres Directive 94 9 EC 3 Certificate Number PTB 00 ATEX 2049 X 4 Equipment SN sensors types NJ and SJ 5 Manufacturer Pepperl Fuchs GmbH 6 Address D 68307 Mannheim 7 This equipment and any acceptable variation thereto are specified in the schedule to this certificate and the documents therein referred to 8 The Physikalisch Technische Bundesanstalt notified body No 0102 in accordance with Article 9 of the Council Directive 94 9 EC of 23 March 1994 certifies that this equipment has been found to comply with the Essential Health and Safety Requirements relating to the design and construction of equipment and protective systems intended for use in potentially explosive atmospheres given in Annex Il to the Directive The examination and test results are recorded in the confidential report PTB Ex 00 29268 9 Compliance with the Essential Health and Safety Requirements has been assured by compliance
68. y When mounting the positioner make sure that there is a loose fit between the adapter at the positioner and the actuator shaft t must be possible to move the adapter manually within the range of 0 1 0 3 mm If required readjust the mounting bracket The TZID rotating shaft can only be rotated in the direction of the indicat NOTICE Before mounting the positioner e Determine the actuator s direction of rotation counterclockwise or clockwise e Determine the mounting position in parallel with the actuator or shifted by 90 Mounting TZID in parallel with an actuator turning counterclockwise The TZID positioner is prepared for this type of mounting when it is delivered No adapter settings are required Setscrew with cone point Setscrew with flat point Fig 8 Adapter position factory setting e Couple the positioners adapter with the rotary actu cI l ators shaft ockwise rotation of positioner e Turn TZID clockwise by approx 15 see Fig 9 e Fasten TZID with screws Counterclockwise rotation of actuator Fig 9 Mounting TZID in parallel with an actuator turning counterclockwise 42 18 54 EN Electro pneumatic positioner TZID 17 Mounting TZID shifted by 90 to an actuator turning counterclockwise Setscrevv vvith flat point Setscrew with cone point Fig 10 Adapter position shifted by 90 Clockwise rotation of the positioner Counterclockwise rotation of

Operating Instructions Electro-Pneumatic Positioner TZID

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