1 Supplement to installation and operating instructions of the
Contents
1. Upper limit value for the system pressure to Max 1000 shut down or notification only signal 3 5 12 High pressure action e Selection parameter to define the action at System over pressure shut down or signal only 3 5 13 Low pressure alarm Max 400 e Under limit value for the system pressure to shut down or notification only signal 3 5 14 Low pressure action e c Selection parameter to define the action at system under pressure shut down or signal only 3 5 15 Shut down RDP 20 e e Low inlet pressure or level to protect the Max 80 pumps for dry running system shut down 3 5 16 Reset RDP Min 20 e e Reset pressure or level to reset the system 80 after run dry protection shut down Max 999 3 5 17 Press Flow Control 100 s Failure no water available gets active if set Max 1000 point adjusted pressure is exeeded 3 6 2 Min run time 180 e The minimum time of the pump to run the run Max 999 time correction will not drop below this value 3 6 5 Start delay 1 e s Start delay to switch the pumps on when pres Max 999 sure remains low 3 6 6 Stop delay 1 e s Stop delay to switch the pumps off when pres Max 999 sure remains high 3 6 8 RDP delay 10 e s Delay time after run dry protection to shut Max 999 down the system 3 6 9 High low alarm delay Min 10 e 5 Permitted time of setpoint pressure deviation gt 60 too high or too low system pressure Max 999 192. the selected day s and Month s 3 7 10 Month adapt lev Off December November Octo e The level setpoint alternation will be undo at ber Septem the selected Month s ber August July June May A pril March February Janu ary OFF 3 7 10 Day adapt level Off Min 1 c The level setpoint alternation will be undo at Max 31 the selected day of the selected Month s 3 7 11 Maintenance interval S s Setting the service maintenance days left for the system 3 7 11 Maintenance interval Max 3000 S s Setting the service maintenance days left for the system 15 t a Fe o u El z E BBE E mimi S 35 SEBS amp 55 S S 3 8 Definable I O Configuration of the relays outputs 3 8 1 Inputs Configurable inputs 3 8 1 1 Input 1 Ext power operation By s s Configuration DI pass valve Remote acknowledge Leak age Alternate Set point Check run mode WSD3 WSD2 WSD1 None 3 8 1 2 Input 2 Ext power operation By S s Configuration DI pass valve Remote acknowledge Leak age Alternate Set point Check run mode WSD3 WSD2 WSD1 None 3 8 1 3 Input 3 Ext power operation By S s Configuration DI pass valve Remote acknowledge Leak age Alternate Set point Check run mode WSD3 WSD2 WSD1 None 3 8 2 Outputs Configurable inputs 3 8 2 1 Output 1 P4 RDP Alarm O P By pass s s Configuration DO valve Input valve Thresh old relay 2 Th
3. 3 4 1 4 5 Low level reset Min 15 e 5 Reset level to reset the system after low level Max 99 shut down 3 4 1 4 6 Critical water level Min 30 s Critical level at which the tank threatens to Max 99 become empty back up storage left 3 4 1 4 7 High water level Min 105 e s High water level at which the tank threatens to Max 199 become over full 3 4 1 4 8 Threshold Menu for having one or two extra contacts switched at a level set as required 3 4 1 4 8 1 Threshold 1 ON Min 50 f s Water level at which the relays output Max 99 becomes high A a gg E BBE E 9 3 a S vm gt gt S a So SISE 3 4 1 4 8 2 Threshold 1 OFF Min 50 f s Water level at which the relays output Max 99 becomes low 3 4 1 4 8 3 Threshold 2 ON Min 40 s Water level at which the relays output Max 99 becomes high 3 4 1 4 8 4 Threshold 2 OFF Min 40 f s Water level at which the relays output Max 99 becomes low 3 4 1 4 9 Supply valve ON The supply valve open closed with which the OFF receiver tank is filled 3 4 1 4 9 1 Level 1 open Min 70 s Level in the receiver tank at which the supply Max 99 valve is opened 3 4 1 4 9 2 Level 1 closed Min 90 s Level in the receiver tank at which the supply Max 99 valve is closed 3 4 1 4 9 3 Level 1A open Min 90 e s Alternative level Clock alternated in the Max 99 receiver tank at which the supply valve is opened
4. 5 Time span of the numbers of refreshments Max 999 3 4 4 3 Average room temp 25 e s Average pump room temperature Max 50 3 4 4 4 Room temp time 24 e s Time span of average pump room tempera span Max 999 ture 3 4 5 MPO settings 3 4 5 1 High Load Profile Cube Linear High load profile 3 4 5 2 Rated Freq Min 45 50 Max 65 3 4 5 3 Switch On Freq Min 31 e s 49 Max 50 3 4 5 4 Switch Off Freq Min 30 ejs 31 Max 49 3 4 5 5 Cubic setting Cubic Paramter settings 3 4 5 5 1 Power 1 Min 1 5 els Max 100 3 4 5 5 2 Power 2 Min 1 5 els Max 100 3 4 5 6 Linear setting Linear Paramter settings 3 4 5 6 1 Power 1 Min 1 5 els 11 Max 100 3 4 5 6 2 Power 2 Min 1 5 els Max 100 3 4 5 6 3 Power 3 Min 1 5 ejs Max 100 3 4 5 6 4 Power 4 Min 1 5 els Max 100 3 4 5 7 Motor settings Motor Paramter settings 3 4 5 7 1 Rated Motor Power Min 1 5 e 5 Motor rating plate Max 110 12 A a Fe E BBE 2 3 S 3 D 5 5 16 a So SS f 3 4 5 7 2 Rated Motor Speed Min 300 e s Motor rating plate 1450 Max 3600 3 4 5 7 3 Rated Freq Min 45 e s Motor rating plate 50 Max 65 3 4 5 7 4 Rated Current Min 0 1 e s Motor rating plate 10 Max 999 3 4 5 7 5 Rated Cosphi Min 0 1 e s Motor rating plate 0 81 Max 0 99 3 4 5 8 Pump parameters Pump Paramters settings 3 4 5 8 1 Nominal Voltage 400 c c Pump rating speed Ma
5. 6 DANFOSS Micro Drives 1 MCIII b Laat de eindafsluitweerstand aan de MCIII b T T open 2 Micro Drives zet de eindafsluitweerstandjumper op aan aan iedere Micro Drive B1 RS485 eindafsluiting bij1 2 DANFOSS AQUA Drives 1 MCIII b Laat de eindafsluitweerstand aan de MCIII b T T open 2 AQUA Drive zet de eindafsluitweerstand op aan op iedere AQUA Drive B2 RS485 eindafsluiting bij 3 6 DANFOSS AQUA Drives 1 MCIII b Laat de eindafsluitweerstand aan de MCIII b T T open 2 AQUA Drive zet de eindafsluiterweerstand op aan alleen op de laatste AQUA Drive 3 Externe eindafsluiting Plaats in de nabijheid van de MCIII b een externe actieve bus afsluitweer stand zoals gebruikelijk is bij de Profibus bijvoor beeld 6ES7 972 0DA00 0AAO0 or FBCon DP M12 Term 24V 1 Siemens profibus terminator 6ES7 972 ODA00 OAAQ http cache automation siemens com dnl DM DMSNTIxAAAA 19102444 HB 3B 812 6727 10a Terminator pdf 2 Weidm ller FBCon DP M12 Term 24V http cata log weidmueller com catalog Start do localeld de_DE amp ObjectID 8564330000 2 1 3 Het parametreren van de frequentieomvormers In de configuratie VFD fixed all parameter 3 3 3 is het mogelijk om het type frequentieomvormer gekozen met parameter 3 4 3 1 te parametreren Voordat de frequentieomvormers geparametreerd kunnen worden moet in parameter 1 2 1 per pomp de pompmodus buitenbedrijf
6. 20 a READ THE SUPPLEMENTARY DOCUMENTATION Lees de bijbehorende aanvullende documentatie 05 2013 BE00000518 A
7. 3 4 1 4 9 4 Level 1A closed Min 60 e s Alternative level Clock alternated in the Max 99 receiver tank at which the supply valve is closed 3 4 1 4 10 Supply valve prop The supply valve proportional opened with which the receiver tank is filled 3 4 1 4 10 1 Level setpoint 1 Min 80 e 5 Maximum level in the receiver tank at which Max 99 the proportional valve is fully closed 3 4 1 4 10 2 Level setpoint 1A Min 40 e s Alternative level Clock alternated in the Max 99 receiver tank at which the proportional valve is fully closed 3 4 1 4 10 3 Hysteresis Min 15 e s Differential level in the receiver tank at which Max 99 the proportional valve is fully opened 3 4 1 4 10 4 Sample time Min 10 e Time between the level measurements control Max 99 ling the proportional valve position 3 4 1 5 Auto Setpoint Redu Automatic setpoint reduction by low inlet pres sure 3 4 1 5 1 ASR function ON OFF Automatic setpoint reduction function 3 4 1 5 2 Inlet Set point Min 100 Inlet setpoint used for automatic reduction by Max 400 low inlet pressure 3 4 1 5 3 Proportional const Min 3 e s Proportional amplification factor the system Max 10 pressure is controlled with 3 4 1 5 4 Integral time Min 0 9 s Speed with which the deviation of the required Max 60 System pressure is adjusted 3 4 1 5 5 Differential time Max 99 99 e 5 The level of damping with which the deviation of the required system pressure is controlled 3 4 1 5 6 ARW d
8. Setting the hours of the check run clock 3 7 5 Minutes Max 59 Setting the minutes of the check run clock 3 7 6 Check run at c Setting the date and clock when a check run is required Applicable for pumps not operation for 24h 3 7 6 Hours Max 23 c Setting the hours of the check run clock 3 7 6 Minutes Max 59 c Setting the minutes of the check run clock 14 8 Sg o u El 3 S 35 SEB amp 55 SE E 3 7 6 Day Saturday Friday Thurs e Setting the day of the check run clock day Wednesday Tues day Monday Sunday 3 7 7 Check run duration Max 30 e s The check run time per pump one at the time and alternating 3 7 8 Clock adapt setp 3 7 8 1 Adaptation mode Adapt ON OFF per c Setting the adaptation mode of the alternative day Adapt ON OFF ev setpoint day OFF 3 7 8 2 Change on off times e c The alternation to an alternative setpoint becomes active will be undo at the selected time 3 7 8 2 Hours adapt setp ON Max 23 e c Setting the hours at which the alternation to a alternative setpoint becomes active 3 7 8 2 Min adapt setp ON Max 59 e c Setting the minutes at which the alternation to a alternative setpoint becomes active 3 7 8 2 Hours adapt Max 23 e c Setting the hours at which the alternation to a setp OFF alternative setpoint will be undo 3 7 8 2 Min adapt setp OFF Max 59
9. Srv Interval Failed OK S s Reset the service interval 3 2 2 3 Customer setting Load locally saved parameters 3 2 2 3 Load loc param No set available Reset ok c c Load locally saved parameters 3 2 2 4 Save custom setting c Save of the customer setting 07 3 2 2 5 Save factory setting f f Save of the factory settings 3 2 2 6 Default setting S s Reset to default setting 3 2 2 6 Reset default param S s Reset to basic default parameter settings 3 2 2 7 Edit Pump Opera hrs S 5 Edit Pumps operating hours 3 2 2 7 Pump number 1 s s Pump number 3 3 2 2 7 Hours S 5 Hours 3 2 2 7 Minutes S 5 Minutes 3 2 2 7 Seconds s s Seconds 08 J9 3 BBE s Ss ziele 55 9g 3 2 2 8 Reset Sys Oper hrs S s Reset the system operating hours 3 2 2 8 Reset Oper hours Failed OK S s Reset the system operating hours 3 2 3 Factory Test ff 3 2 3 1 Factory Test ff 3 2 3 1 Test result Passed Failed ff 3 3 Configuration System configuration 3 3 1 Number of pumps Min 1 e s Total number of pumps in the system Max 6 3 3 2 Inlet Level valve prop Level e s Setting of the applicable configuration at the valve on off Flow Con inlet connection suction side of the system trol Pressure Switch 3 3 3 Discharge fixed all VFD chang e s Setting of the applicable configuration at the over Two jockey One discharge connec
10. diagnosis 2 1 General e General diagnosis and monitoring functions 2 1 1 Active Messages e Actual failure and warning messages 2 1 2 History n History of all failure and warning messages 2 1 3 Acknowledge All e Accept Acknowledge all failure and warning messages 2 1 4 Clear History S s Deleting the history of all failure and warning messages E MM cus 3 1 3 Settings Quick access button tool set Table 3 Parameter list tool set o cem I a o2 Gic 3 BBF E z 2 Ej 8 a gt 5 a fo x 3 Settings Settings 3 1 HMI Human Machine Interface HMI 3 1 1 Basic settings Basic settings for HMI 3 1 1 1 Language Francais Nederlands Deut e e Language settings sch English 3 1 1 2 Backlight Backlight settings 3 1 1 2 1 Mode Timed off Always on e e The configuration of the display backlight Note a long term illumination will shorten the life time J9 3 2 E s E ziele 55 ERE 3 1 1 2 2 Backlight Time Min 10 e s Timer setting for automatic ending the back 600 light after use Max 999 3 1 1 3 Displayed units Setting of the required units in which the sys tem values will be displayed 3 1 1 3 1 Pressure mwc feet PSI bar kPa e Unit for the pressure values 3 1 1 3 2 Height m cm Unit for the values of the water level h
11. e Setting the minutes at which the alternation to a alternative setpoint will be undo 3 7 8 3 Select day of week Saturday Friday Thurs c Setting the day at which the alternation to a day Wednesday Tues alternative setpoint becomes active day Monday Sunday 3 7 8 4 Change on off times e The setpoint alternation becomes active will be undo at the selected time of the selected day s 3 7 8 4 Hours adapt setp ON Max 23 e c Setting the hours at which the alternation to a alternative setpoint becomes active 3 7 8 4 Min adapt setp ON Max 59 e Setting the minutes at which the alternation to a alternative setpoint becomes active 3 7 8 4 Hours adapt Max 23 e c Setting the hours at which the alternation to a setp OFF alternative setpoint will be undo 3 7 8 4 Min adapt setp OFF Max 59 e Setting the minutes at which the alternation to a alternative setpoint will be undo 3 7 9 Date adapt level On e c The level setpoint alternation becomes active at the selected day s and Month s 3 7 9 Month adapt level On December November Octo e c The level setpoint alternation becomes active ber Septem at the selected Month s ber August July June May A pril March February Janu ary OFF 3 7 9 Day adapt level On Min 1 e The level setpoint alternation becomes active Max 31 at the selected day of the selected Month s 3 7 10 Date adapt level Off c The level setpoint alternation will be undo at
12. run time op hours 1 3 3 e Actual min run time 3 10 1 Root Menu Settings f f List of all root menu elements 3 10 1 rootmenu selection Min 1 ff Max 65 3 10 1 Traffic Light ON OFF f f Fault classification warning or alert 3 11 Energy Saving Mode Energy Saving Mode 3 11 1 Energy Saving Mode ON OFF s Energy Saving Mode 3 11 2 direct off ON OFF s Energy Saving Mode without NFD functionality is executed 3 11 3 Power down speed Min 1 S 5 Calculated power down speed if NFD is run 30 ning in energy saving mode in 96 Max 99 3 11 4 time direct off Min 5 s 5 Time after the Energy Saving Mode without Max 9999 NFD functionality is executed 3 12 FC failure behavior FC failure behavior 3 12 1 behavior Fixed Speed OFF s f behavior 3 12 2 Fixed Speed Fixed Speed 3 12 2 1 Max power 300 S s Limitation of the maximum power maximum Max 600 System load 1 pump is 10096 3 12 2 2 Set point 400 S c System pressure set point Max 1000 3 12 2 3 Bandwidth 30 s c System pressure within doubled bandwidth Max 999 3 12 2 4 Min run time 30 S The minimum time of the pump to run the run Max 999 time correction will not drop below this value 3 12 2 5 Max run time 86400 S 5 Maximum continuous run time of the pump Max 356400 After this time the pump will be forced to change over 3 12 2 6 Start delay 2 S 5 Start delay to switch the pumps on when pres Max 999 sure remains low 3 13 Pump Changeover Pump change
13. the action at pumps System under pressure shut down or signal only 3 5 15 Shut down RDP 20 e e Low inlet pressure or level to protect the Max 80 pumps for dry running system shut down 3 5 16 Reset RDP Min 20 e Reset pressure or level to reset the system 80 after run dry protection shut down Max 999 3 5 17 Press Flow Control 100 e s Failure no water available gets active if set Max 1000 point adjusted pressure is exeeded 3 6 Timer settings Timer parameter configuration 13 A a Fe E BBE 5 F slala sS oee a EST en per 3 6 1 Opt pump starts h 10 e s The optimum nrs of pump starts per hour The Max 99 minimum run time will be automatically cor rected 3 6 2 Min run time 180 e The minimum time of the pump to run the run Max 999 time correction will not drop below this value 3 6 3 Min run time corr 10 s Adapting the Minimum run time to optimize the Max 99 required number of pump starts per hour 3 6 4 Max run time 86400 e 5 Maximum continuous run time of the pump Max 356400 After this time the pump will be forced to change over 3 6 5 Start delay 1 e s Start delay to switch the pumps on when pres Max 999 sure remains low 3 6 6 Stop delay 1 e s Stop delay to switch the pumps off when pres Max 999 sure remains high 3 6 8 RDP delay 10 e Delay time after run dry protection to shut Max 999 down th
14. 01 1 1 Supplement to installation and operating instructions of the BE00000347 filter on the coil of contactors auxiliary relays 1 1 Bus communication jumper changed ATTENTION Connections for bus communication RS485 A B to frequency converter are moved from J302 Additional information on the RS485 bus J302 to J301 and the use of a to J301 see drawing fig 1 Connections for bus communication RS485 A B WAS s Start pump 6 Stori pump 5 Start pump 4 Common Stort FO Common Common Stort FO 5 Lommon Common Stort FO 4 Common Common Common Thermol foilure pump 6 Thermal failure pump 5 foilure pump 4 a aw E En E 29 EN amp EN EN d ES Sk DS 3 Rm S i 1 Foilure not urgent NO Failure not urgent C Foilure not urgent NC gt T Terminotion resistor BLN T Terminotion resistor s B 2g zE GNO an 33 E 55555528 BES S ac mw ut oo TM 6 7 86 11112 13 1415 16 17 18 19 20 J401 J502 J501 302 10 iss 3d 3 L1 11 Control valve Stort pump 3 Stort pump 2 Start pump 1 Common 975155 9545 Start 3 Stori FO 2 Common Common Stort FO 1 Comm
15. 8 pas van kracht na het Stort FO 1 amp uitschakelen en ver ra Morat E volgens weer kogel amp Thermsche storing pomp 6 5 j inschakelen van de Thermische storing pomp 5 i i Thermische storing pomp 4 S frequentieomvormer Storing Urgent NU amp 5 Storing Urgent C LS S Storing Urgent NC 7 Storing niet Urgent NO z Storing niet Urgent C Sg Storing niet Urgent NC amp Stort Stap FO Fa EN Persdruk GNO BEN Persdruk in Perdruk 24 m m Zuigzijde Ne Zuigzijde in Zugnjde 24v S EL 8 Brand Alorm amp T Alstutweersiond Extern stop 3 m se T Afsluitweersiond Thermische storing klep amp gt B Thermische storing FD S amp Ble A a g Droogloopbeveiliging BND2 ig Thermische staring Pomp 3 a 6 E Thermische storing Pomp 2 53 BARaARDARSS Ss 5 Thermsche storing Pomp 1 5 S S522845 nn BSB EEE Saw BS ms B Er 6 7 els ofn als 14 5 er 18 xL 1401 1502 1501 3302 Figure 2 Aansluitingen voor de buscommunicatie 95485 A B 2 megacontrol 04 2 1 2 Aanbevolen RS485 eindafsluitklem voor de MCIII b De nieuwe printplaat voor MCIII b is gebaseerd op een nieuw hardware platform Nieuw is dat de klemmen voor de Externe RS485 bus gebruik zullen maken van de galvanisch gescheiden bus en aarde lijnen A RS485 eindafsluiting bij 1
16. DANFOSS AQUA Drives 1 MCIII b keep the termination clampson the MCIII b T4 T open 2 AQUA Drive switch the bus termination to position on on each AQUA Drive B2 RS485 termination with 3 6 DANFOSS AQUA Drives 1 MCIII b keep the termination clamps on the MCIII b T T open 2 AQUA Drive set the bus termination only on the last AQUA Drive 3 External termination Place near to the MCIII b an external active bus termination like normally used for Profibus for example 6ES7 972 00 00 OAAO or FBCon DP M12 Term 24V 1 Siemens profibus terminator 6ES7 972 00 00 OAAQ http cache automation siemens com dnl DM DMSNTIxAAAA 19102444 812 6727 10a Terminator pdf 2 Weidm ller FBCon DP M12 Term 24V http cata log weidmueller com catalog Start do localeld de_DE amp ObjectID 8564330000 1 1 3 Parameter settings of the frequency converters By selecting a type of frequency converter in parameter 3 4 3 1 and selecting also the VFD Fixed All configuration in parameter 3 3 3 it will be possible to set the following parameters by Megacontrol Before setting the parameters Turn off each pump in parameter 1 2 1 Then set the parameters in the following sequence Megacontrol parameter 3 4 3 13 P nominal of VFD 3 4 3 14 U nominal of VFD 3 4 3 15 F nominal of VFD 3 4 3 16 nominal of VFD 3 4 3 17 RPM nominal of VFD ON After entering these parameters the other parameters ca
17. due to maximum run time 3 13 1 Supply reaction Over pressure Under pres e s Selection Under Oversupply sure 3 13 2 Changeover delay e 5 Time delay between the changeover 3 14 By Pass Valve By pass valve connected on the discharge side 3 14 1 Valve Function Digital Input PT 1000 Check e s Function of the valve run Off 3 14 2 Open delay 2 e s Time delay for opening the valve Max 20 a 8 5 28 so 69 a gt 5 a fo x 3 14 3 Close delay 2 s Time delay for closing the valve Max 20 3 14 4 Temperature 20 e s Above this temperature the valve will be Max 40 opened 120 Max 600 3 14 6 Attemps in 24Hrs Min 1 s Number of attempts to open valave before an 2 urgent alarm occurs Max 5 3 14 7 Min open time 2 e 5 Minimal opening time for the valve Max 20 3 15 Fieldbus Fieldbus Settings 3 15 1 Profibus Profibus Settings 3 15 1 1 PB Slave Address Min 1 Profibus Slave Address 126 Max 255 3 15 2 Modbus Modbus Settings 3 15 2 1 MB Slave Address Min 1 c Modbus Slave Address Max 247 3 15 2 2 Baudrate 38400 19200 9600 lc 3 1 4 Info Quick access button info Table 4 Parameter list info a Sg 5 gs 5 55 5 55 la lS a gt 5 en e es 4 Info Information 431 Device Serial number of the control modue 4 1 1 Serial Number Te e Serial nu
18. e system 3 6 9 High low alarm delay Min 10 e s Permitted time of setpoint pressure deviation gt 60 too high or too low system pressure Max 999 3 6 10 WSD 1 pulse length 4 s Length in time of the water flow detection Max 99 device flow position digital input 1 3 6 11 WSD 2 pulse length 4 s Length in time of the water flow detection Max 99 device flow position digital input 2 3 6 12 WSD 3 pulse length 4 s Length in time of the water flow detection Max 99 device flow position digital input 3 3 6 13 Sys start up delay 10 S s Delay time for starting up system Max 32 3 6 14 Jockey min run time Max 999 S 5 The minimum time of the Jockey pump to run 3 7 Time Date Date and time 3 7 1 Date Setting the date 3 7 1 Year Min 1970 Setting the actual Year 2007 Max 2099 3 7 1 Month 1 e Setting the actual Month 12 3 7 1 Day 1 e c Setting the actual Day 31 3 7 2 Time Setting the time 3 7 2 Time Max 86399 Setting the time HH MM SS 3 7 3 Check run mode Time of week based Time e Select how and when a checkrun should be of day based Interval performed check run only on pumps which based Digital Input OFF did not run 3 7 4 Check run interval 86400 e s The interval between the check runs Applica Max 1000000 ble for pumps not operation for 24h 3 7 5 Check run at e c Setting the clock when a check run is required Applicable for pumps not operation for 24h 3 7 5 Hours Max 23 c
19. eight in the receiver tank storage tank at suction side 3 1 1 3 3 Temperature EC e s Unit of the temperature when temperature sen sor is available WSD functionality 3 1 1 4 LCD Contrast Setting of the LCD contrast 3 1 1 4 contrast Min 5 13 Max 20 3 1 2 Fieldbus Fieldbus Settings 3 1 2 1 Fieldbus Type Modbus Profibus no mod e e Type of the connected fieldbus module ule 314 togo gt Setting of the required logo at system reboot 3 1 4 1 Logo None S s Setting of the required logo at system reboot 3 2 Device Device specific settings 3 2 1 Login Login to have access to the required user level 3 2 1 1 PIN e n Enter access level and personal identification number 3 2 1 1 Access Level Service Level factory e e Access Level Level User Level 3 2 1 1 PIN acceptance Max 9999 e PIN acceptance message 3 2 1 1 Login Login failed Login ok e e Login 3 2 1 1 2 PIN f In 3 2 1 1 2 1 Access Level Service Level Develop f f ment Level Factory Level User Level 3 2 1 1 2 2 PIN acceptance Max 9999 ff 3 2 1 1 2 2 Login Login failed Login ok f 3 2 1 2 Login required yes no Setting of the required logo at system reboot 3 2 2 Service Service settings 3 2 2 1 Factory setting Reset to factory basic default parameter set tings 3 2 2 1 Reset default param No set available Reset ok c Reset to basic default parameter settings 3 2 2 2 Reset Srv Interval S s Reset the service interval 3 2 2 2 Reset
20. elay factor Min 5 f f Setting for ARW control sampletime factor Max 100 tarw gt 5 ts 3 4 1 5 7 Differential time The level of damping with which the deviation of the required system pressure is controlled 3 4 1 5 8 ARW delay factor Setting for ARW control sampletime factor tarw gt 5 ts 09 3 4 1 5 9 Switch On time Switching on time after Automatic setpoint reduction shutdown alarm 3 4 1 5 10 Switch On time Shutdown is not actived if the inlet pressure is not less then set value for switch off time 3 4 2 Discharge Discharge pressure settings 3 4 2 1 Sensor press 4 mA Min 100 e s Measured value at 4mA Max 1000 3 4 2 2 Sensor press 20 mA Min 1000 e s Measured value at 20mA Max 9999 10 a Fe E BBE s E 55 5 812 3 4 2 3 s Number of pumps that is started in case of a fail failure of the pressure sensor on the discharge side 3 4 2 4 Max power Min 600 e s Limitation of the maximum power maximum Max 600 system load 1 pump is 100 3 4 2 5 Max power ext oper Min 600 e 5 Limitation of the maximum power maximum Max 600 system load when external power supply operation is active 3 4 2 6 Damp Time P Sen Min 100 f f Damping time for smoothing the measured sor 200 value to compensate peaks in the measured Max 2000 values 3 4 3 Variable freq drive Configurat
21. ion of variable frequency drive 3 4 3 1 Communication Danfoss AquaDrive Dan e s Configuration of the communication protocol of foss MicroDrive Danfoss the frequency converter VLT 2800 PumpDrive Ana log 4 20mA None 3 4 3 2 Proportional const 3 e s Proportional amplification factor the system Max 100 pressure is controlled with 3 4 3 3 Integral time 0 9 s Speed with which the deviation of the required Max 60 system pressure is adjusted 3 4 3 4 Differential time Max 99 99 e s The level of damping with which the deviation 0 of the required system pressure is controlled 3 4 3 5 No flow detection 3 4 3 5 1 No flow bandwith 6 s s Bandwith of the no flow detection Max 50 3 4 3 5 2 No flow time 16 S s Time of the no flow detection in s Max 60 3 4 3 5 3 No flow step 1 S s Step height of the no flow detection in Max 50 3 4 3 5 4 No flow max power Min 1 S s No flow detection is active below this Pump Max 100 load in 96 3 4 3 9 VFD Ramp Up Min 0 1 e s Setting of the ramp up of the VFD 3 Max 999 3 4 3 10 VFD Ramp Down Min 0 1 e s Setting of the ramp down of the VFD 3 Max 999 3 4 3 11 VFD min frequency Min 30 e 5 Minimum frequency of the VFD Max 50 3 4 3 12 VFD max frequency Min 30 e 5 Maximum frequency of the VFD 50 Max 60 3 4 3 13 P nominal of VFD 1500 e 5 nominal power of the VFD Max 100000 3 4 3 14 U nominal of VFD 400 e 5 nominal voltage of the VFD Max 500 3 4 3 15 F nominal
22. mber of the control module 43 2 PaameterSet Te HMI parameter set version 4 2 IO Info 4 2 1 IO Serial Number 4 2 2 IO FW Version ele 4 2 3 IO FW Revision 4 2 4 IO HW Revision 4 3 HMI Info 17 4 3 1 HMI Serial Number 4 3 2 HMI FW Version je 4 3 3 HMI FW Revision 4 3 4 HMI HW Revision eje 4 4 Profibus Info 4 4 1 PB FW Version 4 4 2 PB FW Revision 4 4 3 HW Revision 18 5 J9 E BBE 5 gs slala so 09 a gt 5 zu 4 5 Modbus Info 4 5 1 MB FW Version 4 5 2 MB FW Revision ele 4 5 3 MB HW Revision 3 1 5 Quick menu Quick access button OK Table 5 Parameter list OK 8 TIe 5 8 5 52 5 a gt 5 3 2 1 1 1 PIN 3 4 1 4 8 1 Threshold 1 ON Min 50 f s Water level at which the relays output Max 99 becomes high 73 4 1 4 8 2 ThresholdiOFF Min 50 f Ts Waterlevelatwhichtherelays output Max 99 becomes low 3 4 1 4 8 3 Threshold 2 ON Min 40 f s Water level at which the relays output Max 99 becomes high 3 4 1 4 8 4 Threshold 2 OFF Min 40 f s Water level at which the relays output Max 99 becomes low Max 99 valve is opened 3 4 1 4 9 2 Level 1 closed Min 90 s Level in the receiver tank at which the supply Max 99 valve is closed 3 4 1 4 10 1 Level setpoint 1 Min 80 e s Maximum level in the receive
23. n be set at their discretion Always check the correct setting of the frequency converters parameters 1 1 4 Using contactors IS ATTENTION Always place using contactors and or auxiliary relays a suitable RC filter or varistor across the coil e g Siemens 3RT29 16 1CD00 2 Supplement bedienings en bedrijfsvoorschriften bij BE00000351 2 1 Aanvullende info over de busverbinding RS485 J301 en het gebruik van een filter over een spoel van de magneetschakelaars hulprelais 2 1 1 Bus communicatie verplaatst 3 ATTENTION Aansluitingen voor de buscommunicatie RS485 A B naar de frequentieomvormer zijn verplaatst van J302 naar J301 zie Fig 1 Connections for bus communication RS485 A B ATTENTION sss Maak de frequentie IE zez omvormers span co n Start pomp 6 m ningvrij voor het t sun pes 2 3 Aunsiuring vulklep 5 omschakelen van de Loon Stort pomp 3 jumpers van de fre Stom pomp 2 x Start FO6 Sonor CEE quentieomvormer Common Bl ur NN tomon Lamm Se Wijzigingen in de DIP he n n m stort 5 switch instellingen amp Common iE Common van de eindafsluit sion Foe 12 Connon 2 Commu stort F02 LE weerstand worden En LER Common 1S 2
24. nformation 1 1 System Information on the operating status and meas urements of the complete system 1 1 1 System pressure e Actual system pressure discharge side 1 1 2 System load e Actual load in 96 of all pumps in operation 10096 is one pump full speed 1 1 3 RDP switch not present present e n Presence of a run dry protection signal by means of a pressure switch or float switch 1 1 4 Inlet pressure e Actual pressure at the inlet connection suction side 1 1 5 Level content in 96 e n Actual water level the receiver tank in 96 of the content Storage tank at suction side 1 1 6 Level height n Actual water height in the receiver tank stor age tank at suction side 1 1 7 Ambient temp e n Actual ambient temperature when temperature WSD sensor is available WSD functionality 1 1 8 Digital inputs 0 not active 1 active S 5 Displaying the activity status of all the digital inputs 1 1 9 2 Position suppl valve closed open e n Position of the supply valve 1 open 2 closed 1 1 9 1 Position suppl valve e n Position of the supply valve proportional 0 100 1 1 10 Power down speed s n Calculated power down speed if NFD is run ning in energy saving mode 1 1 11 state NFC nfdMax nfdFinished nfdGo f n Shows the current state of the no flow detec ingDown nfdStable tion Time nfdlnactive nfdMin 1 1 12 used setpoint f n used setpoint 1 1 13 NTC Temperature f On board NTC temperature 05 1 2 P
25. of VFD Min 50 e 5 nominal frequency of the VFD Max 60 3 4 3 16 nominal of VFD 4 4 s nominal current of the VFD Max 450 3 4 3 17 RPM nominal of VFD 2880 e 5 nominal speed of the VFD Max 10000 3 4 3 18 BCC Failure 1 f f BCC Failure Delay Count DelayCnt Max 200 3 4 3 19 ARW delay factor Min 5 f f Setting for ARW control sampletime factor Max 100 tarw gt 5 ts 8 zE E BBE S E 55 5 812 3 4 3 20 Motor Speed Unit Hz RPM e s Unit of motor speed 3 4 3 21 Digital I P 33 func Coasting stop inv No e s Selection of digital input Function 3 4 3 22 Digital I P 29 func Jog Function Jog Func e s Selection of digital input tion No Function 3 4 3 23 Jog frequency Min 30 s Motor speed manual mode Max 50 3 4 3 24 Jog ramp time Min 0 05 s Ramp time 5 Max 3600 3 4 3 25 Costing select Digital Or Bus Digital And e s Selection manual mode Bus Bus Digital Input 3 4 3 26 Start select Digital Or Bus Digital And e s Selection start signal Bus Bus Digital Input 3 4 3 27 Slip Compensation Slip Compensation of the VFD 3 4 3 27 Slip Compensation Min 400 e s Slip Compensation of the VFD 0 Max 399 3 4 4 WSD settings WSD functionality settings 3 4 4 1 Nbr of refreshments 30 e 5 Numbers of refreshments of the membrane Max 99 tank water entering the tank 3 4 4 2 Refresh time span 24 e
26. on Lommon 7151971271876 OS LS ES urgent NO Foiture urgent L Failure urgent NC velzen GE 6 07 Start Stop QE LE Pressure GND Pressure in Pressure 24 EE E 5E Suction GNO Suction in DELE ZE Suction 424 Lamman Fire alarm Extern stop Thermol ioilure valve Thermal iniure Run dry protection Thermal failure pump 3 Thermal foilure Pump 2 Tnermat faiture Pump 1 LZ Ez EZ 752 9242 82162 x 047 voor 209 7097 709 7509 9509 Sos EOY 1 Megacontrol Figure 1 Connections for bus communication RS485 A B IS ATTENTION Changes to the DIP switch settings of the bus termination of the frequency converter becomes effective only after switching off and then on again of the frequency converter 02 1 1 2 Recommended RS485 termination for MCIII b The new board for MCIII b is based on a new hardware platform One new feature is that the clamps for the external RS485 bus J301 will now benefit the advantage of galvanic isolated bus and GND lines A RS485 termination with 1 6 DANFOSS Micro Drives 1 MCIII b keep the termination clamps on the MCIII b T T open 2 Microdrives switch the bus termination to position on on each Micro Drive B1 RS485 termination with 1 2
27. r tank at which Max 99 the proportional valve is fully closed 73 4 1 4 10 3 Hysteresis Min 15 e s Differential level in the receiver tank at which Max 99 the proportional valve is fully opened 3 4 1 4 10 4 Sample time Min 10 e Time between the level measurements control Max 99 ling the proportional valve position 3 4 3 2 Proportional const 3 e 5 Proportional amplification factor the system Max 100 pressure is controlled with 3 4 3 3 Integral time 0 9 s Speed with which the deviation of the required Max 60 system pressure is adjusted 3 4 3 4 Differential time Max 99 99 e 5 The level of damping with which the deviation of the required system pressure is controlled 3 4 3 9 VFD Ramp Up Min 0 1 e s Setting of the ramp up of the VFD 3 Max 999 3 4 3 10 VFD Ramp Down Min 0 1 e s Setting of the ramp down of the VFD 3 Max 999 3 5 1 Set point 400 c System pressure set point Max 1000 3 5 8 Bandwidth 5 e dead area in which the power to the VFD Max 999 remains constant independent from pressure fluctuations a Fe 3 BBE 9 5 Ss E 3 5 ES es em So 5842 3 5 4 Accumulation press 30 e Membrane tank water pressure accumulation Max 999 prior to the system switch off 3 5 10 Delta p Min 999 e Quadratic or linear function to correct Max 999 the setpoint when a pump is switching on or off 3 5 11 High pressure alarm Min 400 e
28. reshold relay 1 None 3 8 2 2 Output 2 P5 RDP Alarm O P By pass S 5 Configuration DO valve Input valve Thresh old relay 2 Threshold relay 1 None 3 8 2 3 Output 3 P6 RDP Alarm O P By pass s s Configuration DO valve Input valve Thresh old relay 2 Threshold relay 1 None 3 8 2 4 Output 4 FR4 RDP Alarm O P By pass S s Configuration DO valve Input valve Thresh old relay 2 Threshold relay 1 None 3 8 2 5 Output 5 FR5 RDP Alarm O P By pass S s Configuration DO valve Input valve Thresh old relay 2 Threshold relay 1 None 3 8 2 6 Output 6 FR6 RDP Alarm O P By pass s s Configuration DO valve Input valve Thresh old relay 2 Threshold relay 1 None 3 9 Messages Messages 3 9 1 Message Settings S s List of all alerts 3 9 1 failure id s s 3 9 1 Traffic Light Red Amber Green S s Fault classification warning or alert 3 9 1 Fault on Hold Enabled Disabled S s With without automatic re start 3 10 Root Menu Settings of Root Menu 16 8 zE E BBE s SB ziele 55 9g 3 10 1 Root Menu Settings e List of all root menu elements Root Menu Settings 1 1 1 e e System pressure 1 1 2 e e System load 1 1 3 e e RDP switch 1 1 4 Inlet pressure 1 1 5 e Level content in 1 1 6 e e Level height 1 1 7 Amb temp 1 1 9 e Position suppl valve 1 3 1 e Act
29. tion pressure side of the jockey Fixed speed System 3 3 4 WSD Temperature 3 tanks s Setting of the applicable configuration of the temp 2 tanks temp 1 tank WSD membrane tank refreshments and temp 3 tanks 2 tanks 1 ambient temp tank OFF 3 3 5 Leakage detection OFF Leakage detection on 3 3 6 MPO Functionality ON OFF f f Synchron pump operation 3 3 7 PumpMode int ext External Internal s Pump mode is either Internaly Via HMI or Service or externaly via digital input changed 3 4 System settings System parameter settings 3 4 1 Inlet Parameter setting for the inlet connection suc tion side of the system 3 4 1 1 Sensor press 4 mA 100 s Measured value at 4mA Max 1000 3 4 1 2 Sensor press 20 mA Min 1000 e s Measured value at 20mA Max 9999 3 4 1 4 Level config Parameter setting for the level control in the receiver tank storage tank at suction side 3 4 1 4 1 0 level Max 99 e s Lowest possible level in the receiver tank at which no air is sucked in In relation to the bot tom 3 4 1 4 2 100 level Min 200 e s Highest possible level in the receiver tank Max 999 before overflow is triggered In relation to the bottom 3 4 1 4 3 Sensor level Min 100 e The position where the level sensor is located Max 999 in the receiver tank In relation to the bottom 3 4 1 4 4 Low level shut down Min 10 e s Low water level to protect the pumps for dry Max 99 running system shut down
30. uit gekozen te worden Bij het parametreren van de frequentieomvormers via de megacontrol moet de volgende volgorde van parametreren aangehouden worden megacontrol parameter 3 4 3 13 P nominal of VFD 3 4 3 14 U nominal of VFD 3 4 3 15 F nominal of VFD 3 4 3 16 nominal of VFD 3 4 3 17 RPM nominal of VFD het invoeren van de deze parameters de andere parameters naar eigen inzicht worden ingesteld Er moet altijd een controle plaats te vinden of alle parameters in de frequentieomvormers juist zijn ingevoerd 2 1 4 Het gebruik van magneetschakelaars IS ATTENTION Bij gebruik van een magneetschakelaar en of hulprelais moet er over de spoelaansluiting van deze onderdelen altijd een geschikt RC filter of varistor geplaatst te worden Bijvoorbeeld Siemens 3RT29 16 1CD00 IS ATTENTION Wijzigingen in de DIP switch instellingen worden pas van kracht na het uitschakelen en vervolgens weer inschakelen van de frequentieomvormer 3 Parameter list 3 1 Parameter list ATTENTION Level read e every body s service f factory c user Level wright e every body s service f factory c user n none Operation Quick access button pump 3 1 1 Table 1 Parameter list quick access pump S o cde o2 Sri 3 BBF E 58S 5 55 oee a EX GE zi ge 1 Operation Operating status and i
31. umps Information on the operating status and meas urements of the selected pump 1 2 1 Operating mode Displaying operating mode of the selected pump 1 2 1 Pump number Mint e e Selection of the pump of which the operating Max 3 mode is required 1 2 1 Operating mode Disabled off Manual on e e Operating mode of the selected pump contin 10s Automatic uous active Automatic Manual on Disa bled off 06 5 a gg II ud 5 3 2 so oee a ES e es Es 1 2 2 Pump load n Displaying the load of the selected pump 1 2 8 Thermal fail flags 0 not active 1 active s n Displaying the activity status of all thermal pro tection inputs 1 2 4 Running hours pump e n Displaying the total running hours per pump in HHHHHH MM 1 2 5 Number of pump s n Displaying the total numbers of starts per starts pump 1 3 Time and statistics Operating time and statistics 1 3 1 Act runtime Op hours n Operating hours of the system in HHHHHH 1 3 2 Time to service n Period of time until next service maintenance 1 3 3 Act Minimum Runt e n Actual minimum pump runtime in seconds ime 3 1 2 Diagnosis Quick access button traffic light Table 2 Parameter list traffic light o e 2 a o2 o Suit 3 E 3 5 5 5 55 a gt 5 er e s 2 Diagnosis e c Monitoring and
32. x 65535 3 5 Pressure System pressure settings 3 5 1 Set point 400 e c System pressure set point Max 1000 3 5 3 Bandwidth 5 e c A dead area in which the power to the VFD Max 999 remains constant independent from pressure fluctuations 3 5 4 Accumulation press 30 e c Membrane tank water pressure accumulation Max 999 prior to the system switch off 3 5 5 Max set point Min 400 e s Upper limit for the setpoint value to be set by Max 1000 the customer 3 5 9 Adapt setpoint 400 e c Alternative setpoint alternating by clock set Max 1000 tings 3 5 10 Delta p Min 999 e c Quadratic or linear function to correct Max 999 the setpoint when a pump is switching on or off 3 5 11 High pressure alarm Min 400 e c Upper limit value for the system pressure to Max 1000 shut down or notification only signal 3 5 12 High pressure action e c Selection parameter to define the action at system over pressure shut down or signal only 3 5 12 High pressure action only message shutdown e c Selection parameter to define the action at pumps system over pressure shut down or signal only 3 5 13 Low pressure alarm Max 400 c Under limit value for the system pressure to shut down or notification only signal 3 5 14 Low pressure action e Selection parameter to define the action at System under pressure shut down or signal only 3 5 14 Low pressure action only message shutdown e c Selection parameter to define
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