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USER'S MANUAL

1. 24 3 Adjusting the Lower Shaft Gear and the Rocking Shaft Gear 25 4 Adjusting the Position of Shuttle Upper Spring 25 5 Adjusting the Height of the Feed Plate 26 6 Adjusting the Height of the Presser Foot Devices 26 7 Adjusting the Presser Foot Devices 26 8 Adjusting the Parts for Thread Release 28 9 Adjusting the Wiper Parts 30 10 Adjusting the Parts for Trimming 31 11 Adjusting the Devices for Main Thread Adjustment 33 12 Adjusting the Winder Devices 33 13 Adjusting the Hand Pulley Device 34 14 Mounting the Direct Motor and Adjusting Method 34 15 Setting Up the X Y Origin 35 7 Cause of Breakdown and Troubleshooting 36 1 Machine Parts isase aan oc soos E R A e 36 8 Pattern List c stapes eae a aan ae eer 37 9 Drawing of Table se seer seen smears 39 10 Gauge ae eus eee haere 40 11 Pneumatic Diagram _ 43 1 Drawing of t
2. 07007 7 11 4 The Assembly of Peripheral Parts 14 5 Installation Method of Air Pressure Specifications 15 5 Preparations Before Operating the Machine 18 1 How to Supply Oll esses foes Sener 18 2 How to Install the Needle 19 3 How to Thread the Upper Thread 20 4 Threading the Lower Thread 20 5 How to Take the Bobbin Case On and 20 6 How to Adjust the Tension of the Upper Thread and the Lower Thread 21 7 How to Wind the Lower Thread 21 8 How to Operate a Pedal A 20 Type 22 9 How to Operate a Pedal JA 22 Type 22 10 Disposing the Waste ee eeeRueRneHeRRCeee eee ees 22 11 Compressed Air Input and Air Pressure Adjusting Method 23 12 Adjusting Method of Upper Thread Holding Device Option 23 SunStar 6 How to Repair the Machine 24 1 Adjusting the Height of the Needle Bar 24 2 Adjusting the Needle and the Shuttle
3. If you start operating the machine when bobbin case is not perfectly installed thread can be tangled of the bobbin case would be protruded Bobbin Case Q Fig 23 20 A Adjusting the tension of the upper Thread When the tension adjusting nuts and of thread tension adjusting unit and sub tension adjusting unit Q are turned clockwise the upper thread is tightened And loosens when turned the other way around Adjusting the tension of the lower Thread the lower thread becomes tight when tension adjusting screw D is turned clockwise as shown in the picture When the screw is turned the other way the lower thread is loosened T How to Wind the Lower Thread SunStar 6 How to Adjust the Tension of the Upper Thread and the Lower Thread Fig 24 Fig 25 A Press SELECT and select __ in the operation box B Insert the thread winder basis attached on the upper cap of the bobbin into the thread winder drive shaft 2 Adhere the thread winder lever 3 closely to the bobbin and operate the machine by pressing the pedal D After separating the thread winder lever from the bobbin cut off thread of the bobbin using the thread winder mes Ol qo gt cami S 4 Fig 26 21 8 How to Operate a Pedal _ A 20 Type A B C After
4. SunStar 1 4 Machine Operation SPS D B1254 B1263 Series is made to sew patterns on fabrics and other similar material for manufacturing Follow the following indications when operating the machine Read through this manual carefully and completely before operating the machine Wear the proper clothes for work Keep hands or other parts of the body away from the machine operation parts needle shuttle Warning thread take up lever and pulley etc when the machine is being operated Keep the covers and safety plates on the machine during operation Be sure to connect the earthing conductor amp Close down the electric motive power and check if the switch is turned off before opening electric boxes such as the control box Stop the machine before threading the needle or checking after work b Do not step on the pedal when turning the power on Do not operate the machine with any cooling fan blocked The air filter on control box must be cleaned once a week If possible install the machine away from source of strong electrical noise such as high frequency welding machines Warning Belt will crush or amputate finger or hand keep cover in place before operating turn off power before inspecting or adjusting 1 5 Devices for safety Safety label It describes cautions during operating the machine Thread take up cover It prevents from any co
5. yser s MANUAL SPY D 81263 Series Direct Drive Electronically Controlled Decorative Pattern Tacking Machine Mechanical Part SunStar 1 AT MOST USE WITH EASINESS PLEASE CERTAINLY READ THIS MANUAL BEFORE STARTING USE 2 KEEP THIS MANUAL IN SAFE PLACE FOR REFERENCE WHEN THE MACHINE BREAKS DOWN MME 051130 SPY D 81254 Series 1 Thank you for purchasing our product Based on the rich expertise experience accumulated in industrial sewing machine production SUNSTAR will manufacture industrial sewing machines which deliver more diverse functions high performance powerful operation enhanced durability and more sophisticated design to meet a number of user s needs Please read this user s manual thoroughly before using the machine Make sure to properly use the machine to enjoy its full performance The specifications of the machine are subject to change aimed to enhance product performance without prior notice This product is designed manufactured and sold as an industrial sewing machine It should not be used for other than industrial purpose SUNSTAR MACHINERY CO LTD SunStar Organization of the Pattern Tacking S M MODEL SPS D 12 UU SunStar Pattern System Hook Type BL Large Shuttle Hook Q Series D Direct Drive Type 8 Pattern Tacking Model Name 54 50x 40mm 63 60x
6. 0 7 Depth of knurling 0 7 Label Size A XB Sewing Area 5 B 5 Order Made Parts Lower Feed Plate From the screw holes with knurling Order Made Parts 42 PNEUMATIC DIAGRAM 1 Drawing of the Pneumatic Hose of SPS D B1254 _ A 20 SPS D B1263 A 20 Machine for Monolithic Feed Frame Presser Foot Cylinder Right Presser Foot Cylinder Left 43 2 Drawing of the Pneumatic Hose of SPS D B1254 A 22 SPS D B1263 _ A 22 Machine for Separately Driven Feed Frame Presser Foot Cylinder Right Presser Foot Cylinder Left 5 E c 4 S34F A B A T EA eee eal i aes MC ee ee ee 1 AIRIN UE 2 A 44
7. 2m en 4 622 C Bore D P10 10 _ upport Rubber Safety Switch I erg AAR 8 amp elHole gl 8 3 E E e 8 i S a Bed Hinge amp led ZES H 954 C Bore DP 5 a 933095 For Oil Drain OE 95 5 20 or Cushion Rubber Insert Te 249 5 sas 270 5 8 a 8 3 8 4 Section eo 280 60 400 400 39 GAUGE LIST SPS D B1254 B1263 0 No Name MA Medium HA Heavy Large Hook Option MA Large Hook Option HA Thread Take Up 1 Lever Ass 08S001P 306H 2 Link Carn m 02 102A 120H 04S001S 306H Th ide of i 4 a eedle i 04S008S 306G 04S007S 306H 04S008S 306G 04S007S 306H gt Needle DPx5 16 DPx17 19 DPx5 16 17 19 Re amp i 07 022A 120M 07 021A 120H 6 Shuttle Race Ring 07 027 306 Z Carving Point M Carving Point EX 7 Shuttle IQ 07 029A 120M 07 028A 120H 07S029S 306G 07S028S 306H 8 Shuttle Upper Spring lt 07S040S 306G 9 Thread Tension d amp Adjusting Ass 40S001S 306G 40S001S 306H 40S001S 306G 40S001S 306H j amp amp e 10 043A 120M 10 Needle Plate Cover i s Fixed Q r o 11 Fixed Knife lt lt
8. E Supply sillicon oil into the sillicon oil tank which is installed on the right side of the arm 2 How to Install the Needle Bar Unfasten the needle fixing screw on the needle bar Then with the needle groove facing forward push the needle until the upper end touches the needle hole of the needle bar Fix the needle in with the needle fixing screw Fig 18 Sillicon Tank Screw Needle Fig 20 19 3 How to Thread the Upper Thread After placing the thread take up lever on the top position hang the upper thread as shown in the Figure Concerning the thread guide of the needle bar hang thread to use for heavy weight material as shown in Fig and hang thread to use for general and thin knit material as shown in Fig 2 HA MA Heavy Weight Material Medium Material e Fig Fig Fig 21 4 Threading the Lower Thread A Insert bobbin D into bobbin case as shown in the picture UN Insert the bobbin to turn clockwise when Seen from behind the bobbin case Caution B After setting the lower thread through the crack of the bobbin case insert the thread through thread hole C Adjust the lower thread to hang 25mm out of thread hole 5 How to Take the Bobbin Case On and Off Opening the hook cover hold the knob of bobbin case and push into the shuttle until sounding
9. FHA ASAE EMAL Fu 2 WARNING Hazardous voltage will cause injury Be sure to wait at least 360 seconds before opening this cover after turn off main switch and unplug a power cord Cero BAS ess AH a HE MHS Hen AH al m 360252 OISAIS Ns P SunStar MACHINE SPECIFICATIONS SPS D B1254 SPS D B1263 MODEL HA HA BL MA MA BL HA HA BL MA MA BL Application For E For For For a Sewing Area X Y 50mm x 40mm 60mm x 30mm Sewing Speed Max 2 500spm Stitch Length is 3mm or Less Stitch Length 0 1 10mm Feeding System Feeding by Pulse Motor Stroke 41 2mm Hook Standard Large shuttle Standard Large shuttle Standard Large shuttle Standard Large shuttle Shuttle Hook hook Shuttle Hook hook Shuttle Hook hook Shuttle Hook hook Needle MS DPx5 16 9 323 DPx5 16 Lifting Amount of Feeding Frame Max 20mm Lifting Amount of Presser Foot Max 20mm Thread Trimmer Standard Emergency Stop Switch Standard Wiper Standard Electronically Solenoid Type No of Stitches Max 10 000 Stitches Standard No of Patterns 56 Patterns Pattern 24 Bartack 32 Number of Patterns Max 99 Pattems Standard 56 Patterns Memory EP ROM Enlarging Reducing 20 200 1 Step Motor Direct Drive AC Sero Motor Power Consumption 600VA Recommended Tem
10. between the thread release plate and narrow the angle to reduce the opening capacity Tighten the screw after the adjustment Caution If the disk is not opened appropriately the amount of remaining thread may be not enough or not regular and the disk may not be closed completely Floating Amount To Tension Release Link To Thread Tension Adjusting Ass y Fig 46 29 9 Adjusting the Wiper Parts A Unfasten the crank fixing screw when a needle is stopped upward Adjust the wiper crank for wiper and needle to be apart from about 40mm C Fasten the wiper crank fixing screw D Unfasten the wiper fixing screw and adjust it for wiper tail and needle tip to be apart from about 1mm then fasten the wiper fixing screw 30 Caution If a position of wiper is not proper the wiper can be interfered with needle or inverting clamp devices during operating therefore precise operation can not be a chieved E For using the wiper press the wiper operation switch D and for not using it press the wiper operation Switch D Fig 47 ao ee Wiper On Off Switch D Wiper Off Wiper On Fig 48 SunStar 10 Adjusting the Parts for Trimming A Setting the position of the trimming C
11. providing with the pedal switch of 2 pressing plates install it a proper position to work conveniently When you are pressing the right pedal the feed plate is lowering down and when you press it again the feed plate starts rising In the status that the feed plate is lowered you press the left pedal It starts sewing and when the sewing is finished the feed plate starts rising 9 How to Operate a Pedal 22 Type A B It provides with the pedal switch of 2 pressing plates Install it a proper position to work conveniently When you are pressing the right pedal the right feed plate is lowering down and when you press it again it starts rising When you press a step on the left pedal the left feed plate starts lowering and when you take off your foot it starts rising again In the status that the right feed plate is lowered you press a step on the left pedal the left feed plate starts lowering and when you press a second step it starts sewing When the sewing is finished the left and right feed plates start rising automatically Please refer to Page 18 in the electrical and electronic manual concerning how to change the parameters of the separate pedal 10 Disposing the Waste Oil When the oil receiving oiler at the bottom of the table is full take it off to empty 22 Fig 27 Spread out some fa
12. 10 101 120 10S045S 306H P o O 12 Moving Knife LO 10 106A 120H 10S047S 306H 13 Moving Knife Shoulder Screw 10 048A 120H 10S048S 306H NOTE Common Use with SPS C D B1201H Model Heavy Weight Material 40 Common Use with SPS C Common Use with SPS A B Common Use with SPS A B D B1201M Model General Material 1306HS Model Heavy Weight Material 1306GS Model General Material SunStar Feed Plate List Standard Type SPS D B12l 101 HA 20 MA 20 SPS D B12l HA 22 MA 22 D Upper Feed Plate 0 7 0 7 Depth of knurling 0 7 Depth of knurling 0 7 B1254 22 008A 1254 155 1254 22 010A 1254 22 011A 1254 i a B1263 22 008A 1263 B1263 22 009A 1263 22 010A 1263 6 52 Lower Feed Plate Knurling depth B1254 22 034A 1254 Jea B1263 22 032A 1263 Option Type for Bartacking Job Option E Option F Option G E Upper Feed Plate 0 7 Depth of knurling 0 5 Depth of knurling 0 7 Depth of knurling 0 7 22 044 1254 22 047 1254 22 050 1254 22 045 1254 1ea 22 048 1254 22 051A 1254 lea Lower Feed Plate 22 046A 1254 1ea 22 049A 1254 1ea 22 052A 1254 1ea 41 Special Option type for Label Attaching HA 22 MA 22 Label option for Separately Driven Feed Frame Upper Feed Plate
13. 26 Fig 38 Fig 39 Carving Upper Point Shaft Presser Foot Drving Cam Fig 40 SunStar B Height Adjustment of Presser Bar Adjust the presser bar that end of presser bar should come out about 17mm from presser bar handle and check if the needle passes through center of presser bar If checking ends fasten joint screw D Fasten joint screw D of presser bar with the pressure about 40 45kof cm If connection pressure is excessive Presser Caution it becomes cause of deformation of Bar Holder presser bar and cause trouble to Presser Foot machine operation Fig 41 C Adjustment of Presser Foot Adjusting Arm Unscrew location link stopper screw to make space between location link stopper and fixing stud screw of presser foot motion link 3 b After unscrewing fork link joint screw D and placing stud screw of presser foot link to the right side of presser foot adjusting arm fasten stud screw 2 of presser foot link tightly Place the needle bar to the lowest point by turning the hand pulley d Raise the presser bar so that the distance between presser bar handle and presser bar bush is to be 4mm and fasten the joint screw D of fork link tightly there is space between presser bar handle and presser bar bush interference and no
14. 30mm Option TH Upper Thread Holding Device Feed Frame Driven Type 20 Mono Lithic Feed Frame 22 Separately Driven Feed Frame Material Type H Heavy Weight Material M Medium Weight Material 8 Pneumatic Type Standard 1 Machine Safety Regulations 6 1 Machine Transportation 5 6 5 545 66 6 2 Machine Installation 6 3 Machine Repair 6 4 Machine Operation 7 5 Devices for Safety 5 55 5 5 9 5 55 7 6 Caution Mark Position 8 7 Contents of Marks 8 2 Machine Specifications 9 3 Machine Structure 10 1 Names of Each Part of the Machine 10 4 Machine Installation 11 1 Machine Installation Conditions 11 2 Electric Installation Conditions 11 3 How to Install the Table
15. Error in trimming Laxity of exchanging tension between movable mes and fixed mes Readjust the tension of fixed mes Abrasion and crack on blade of movable mes and fixed mes Exchange the movable mes and fixed mes Wrong position of trimmimg cam Readjust the position of trimming cam 36 SunStar PATTERN LIST itch Range of Sewin 4 Range of Sewin o Pattern ages Wen 2 X Y mm X mm Y mm Stitch Range of Sewing Number mm Y mm No Pattern Model Pattern Model Bl24 75 50 40 B1254 59 45 29 B1254 59 30 40 37 Stitch Range of Sewing Stitch Range of Sewing Application No Pattern Number X mm Y mm Application No Pattern Rarer x nm 1 10 2 18 ee 10 0 28 28 2 16 25 9 E 5 0 igh 3 10 2 Spee 7 See 36 25 0 Line 36 4 16 25 21 diu 25 0 For Heavy 5 2 22 dnm 44 35 0 and _____ _ S 0o SC General 6 16 2 MEE Xen 42 11 7 Materials 42 Semi Circle 7 16 2 5 32 42 11 7 8 24 3 Vertical No 23 24 9 56 24 3 10 64 24 3 Pattern 11 21 6 2 5 3 Stitch Number 28 36 For Thin 42 l e 25
16. Range of X mm 4 4 Materials Sewing Y mm 20 20 13 36 6 2 5 Linear Vertical No 27 28 29 30 14 14 8 2 For 15 8 2 Pattern Knit e 16 28 8 2 Stitch Number 18 21 28 Straight 17 21 10 0 Range X mm 0 0 0 0 Line Sewing Y mm 20 10 20 20 Note 1 Pattern No 33 to No 56 are for label waving etc works 2 Pattern No 1 to No 32 are for Bartack works Please work after the option gauge has been mounted When operating Bartack works be sure to use the standard shuttle hook or the standard bobbin case In case of Pattern No 1 to No 32 and No 47 to No 56 Please use it by lowering the maximum sewing speed 3 The status of sewing shall be not uniform according to the kinde of sewing materials and other conditions in case of patterns fo Bartack works In this case Please make use of our company s SPS C D B1201 series 4 Besides the above 56 Patterns it is available to provided with 43 patterns additionally Maximum 99 patterns 38 a SiunStat DRAWING OF TABLE 1200 439 5 190 5 40 175 805 220 A T 917 Threads Stand 94148 59 Hole 380 40 85 5 40 250 65 15 40 E 10
17. ails on the wooden boxes Dust and moisture stains and rusts the machine Install an airconditioner and clean the machine regularly Keep the machine out of the sun Leave sufficient space of more than 50cm behind and the rigth and left side of the machine for repairing EXPLOSION HAZARDS Do not operate in explosive atmospheres To avoid explosion do not operate this machine in an explosive atomsphere including a place where large quantities of aerosol spray product are being used or where oxygen is being administered unless it has been specifically certified for such operation The machine were not provided with alocal lighting due to the feature of machine Therefore the illumination of the working area must be fulfilled by end user Refer Details for machine installment are described in 4 Machine Installment 1 3 Machine Repair Danger When the machine needs to be repaired only the assigned troubleshooting engineer educated at the company should take charge Before cleaning or repairing the machine close down the motive power and wait 4 minutes till the machine is completely out of power Not any of the machine specifications or parts should be changed without consulting the company Such changes may make the operation dangerous Spare parts producted by the company should only be used for replacements Put all the safety covers back on after the machine has been repaired
18. am Set the upper shaft collar and the trimming cam 1 7mm apart from each other and place the trimming cam where the trimming cam carving line accords with the upper shaft carving point Then tighten screw D made correctly or the machine may be lock UN If the trimming cam is not placed in the right position the trimming operation may not be Caution Thread Carving Line Carving Point Trimmer Cam Upper Shaft Upper Shaft Upper Shaft Collar Fig 49 How to adjust link stopper With the needle bar in its lowest position check of there is enough clearance between the trimming cam roller and both ends of the trimming cam when the trimming drive link is pushed in the direction of the arrow lt within the trimming cam moving part Caution If there is not enough clearance between the trimming cam roller and both ends of the trimming cam trimming may not be operated correctly or the machine may be lock when beginning to sew or trimming Make the end of the link stopper screw touch part of the trimming link stick when the trimming cam roller is inserted into the trimming cam moving part Then tighten the nut If the position is not set appropriately the return to the previous point after trimming may be delayed and the first stitch may not be tight enough Caution gt Thread Trimmer Thraed Trimming Driving Link Ca
19. brics of papers on the floor when you attach or remove A Caution the oil receiving container Fig 28 Oiler 8 Fig 29 SunStar 11 Compressed Air Input Air Pressure Adjusting Method Note N Please Operate under power off status for prevention of safety assiden A Please connect quick joint socket 1 that pressed air was connected to the quick joint plug attached to the table B Open the finger valve and input the pressed air Reference If you close the finger valve after you use it automatically dischange the remained air and the remained pressure is indicated as 0 MPa 0 kgf cm Fig 30 C After pulling the adjusting handle located on th upper part of filter regulator as shown in the right figure if you turn it to clockwise direction the pressure rise and if you turn it to counter clockwise direction the pressure drops Therefore after adjusting to the proper pressure 0 49 0 54MPa 5 5 5kgf cm indicated on the pressure gauge press the adjusting handle to the original location and fix it If the air pressure drops while using is less than 4kgf cm it shall be indicated as 1 1 error and operation of the machine shall stop Er07 Note Fig 31 12 Adjusting Method of Upper Thread Holding Device Option A Please confirm if upper thread hol
20. d on the left and right cylinders on the feed bracket And when you raise the cylinder knuckle to direction A by rotating the cylinder shaft the height T of the feed plate is set up highly and when you lower the cylinder knuckle to direction B by rotating the cylinder shaft D the height T of the feed plate 6 is set up lowly Be sure to fix the cylinder knuckle joint nut tightly after adjusting the height of the feed plate 6 Adjusting the Height of the Presser Foot Devices A Unfasten the presser foot joint screw at the lowest position of the needle bar B Adjust the height of the presser foot to correct the distance between the presser foot bottom surface and the sewing material to be 0 5mm the thickness of using thread and then fasten the joint screw Make sure to check the position of the wiper 1 after adjusting the height of the presser foot A flipping away shall be caused by a wide interval A malfunction of the thread adjusting shall be caused by a narrow interval 7 Adjusting the Presser Foot Devices A Have the end of the presser foot drive cam accord with the carving point center of the upper shaft and the line of the cam accord with the carving point Tighten screw the presser foot drive cam is not in N the rigth position the presser foot may move vertically in time and run Caution into needle bar
21. der pin cylinder knuckle and cap are located in the center of upper thread passage B If they are not located in the center unfasten two pieces of joint screw of upper thread holder pin cylinder bracket and adjust to be located in the center Then unfasten two joint screw and adjust to be located in the center and fasten joint screw tightly C Standard distance between end of knuckle cap and ARM should be 4mm D In order to adjust this unfasten two pin cylinder nut and adjust distance of front and back Then if adjustment is finished fasten two nut tightly Fig 32 23 HOW TO REPAIR THE MACHINE The machine is set to be the best condition at the factory Do not make any discrete adjustments on the machine and replace genuine parts approved by the company only Caution 1 Adjusting the Height of the Needle Bar When the needle bar os at its lowest position unfasten the needle bar holder screw Adjust the desired height by making the specified upper carving line fit in with the needle bar bushing Then tigh tenthe needle bar holder screw back in firmly Fig 33 2 Adjusting the Needle and the Shuttle as Needle Bar A Have the lower carving line for the needle that is applied Lower Bushing when the needle bar goes up fit in with the lower side of E the needle bar bushing as shown in the picture DP x5 DP x 17 AX F
22. edle with shuttle Adjust the distance properly between a needle and shuttle Thread is cut Stitich skipping Errorin thread tightening Wrong insertion of therad Wrong installation of needle Height of needle or direction of needle tip Insert the thread properly Reinstall the needle Damage on needle Bending of needle cracks on needle hole of groove and abrasion or transformation of needle tip Exchange the needle Excessive tension of upper thread and under thread Adjust the tension Excessive tension and stroke of take up lever spring Adjust the tension and stroke of take up lever spring Crack on the controlling hole of shuttle surface spring Use of bending needle Exchange the shuttle surface spring Exchange the needle Use of improper sized needle compared with using thread Exchange the needle Wrong installation of needle Reinstall the needle Improper timing for needle and shuttle Readjust the timing for needle and shuttle Improper gap between groove and shuttle point Readjust the timing for needle and shuttle Excessive tension of take up lever spring and stroke Weak tension of upper thread Adjust the tension of take up lever spring and stroke Readjust the tension of upper thread Weak tension of lower thread Readjust the tenson of lower thread Improper timing for needle and shuttle Readjust the timing for needle and shuttle
23. en the roller is on the end of the pulley bushing 14 Mounting the Direct Motor and Adjusting Method A When you mount the coupling on the servo motor fit the screw No 1 of coupling to the flat surface of the servo motor shaft and make the clearance between the coupling and servo motor 0 7mm B When you mount the coupling on the upper shaft fit the screw No 1 of coupling to the flat surface of the upper shaft and make the clearance between the coupling and upper shaft bushing R 2mm C After mounting both couplings check the positions of each screws to the aligned x If the positions of each screws are not aligned the needle does not stop normal position 34 Thread Winder Drive Wheel Upper Shaft front Boothing Fig 57 Upper Shaft Hand Pulley 2 Bushing leer ea s pe 4 A Hand Pulley Shaft Roller Fig 58 Screw No 1 Servo Motor O Ring Upper Shaft Bushing ARM Fig 59 SunStar 15 Setting Up the X Y Origin A How to set up X axis origin Separate a bed cover left Move the center of work clamp foot to be placed on the center of X axis As seen in the figure unfasten the bolts of X sensor plate and let the end of X sensor plate locate on the center of sensor then fasten the bolts with screw driver Screw X Sensor Plate Fig 60 B How t
24. h screw and then fix with a screw Caution The remaining amount of thread may not be enough or not be regular and the thread may be unfasten from the Thread needle if the notch is not set in the right position Trimming Cam Fig 44 B How to Set the Thread Release Stopper Remove the thread release return spring After unfastening the thread release stopper screw adjust the trimming drive link and the thread release lever pin 0 3mm apart from each other Then attach the arm to the thread delay stopper completely When the thread release stopper is pushed to the right the space between the trimming drive link and the thread release lever pin is reduced And it is enlarged when the stopper is pushed to the left Hang on the thread releasd return spring Caution Use a tool when removing or attaching the thread delay spring to prevent accidents Return Spring Thread Release Lever Pin Thread Triming Driving Link Screw Thread Rlelease Stopper Widen Narrow Fig 45 28 SunStar C How to adjust the opering capacity of the thread guide disk Unfasten the thread release adjusting plate screw Open the thread guide disk by operating the trimming devices Adjust the opening capacity to 0 6 0 8mm for normal material and 0 8 1mm for heavy material To increase the opening capacity widen the angle
25. he Pneumatic Hose of SPS D B1254 A 20 SPS D B1263 A 20 Machine for Monolithic Feed Frame due M 43 2 Drawing of the Pneumatic Hose of SPS D B1254 A 22 SPS D B1263 A 22 Machine for Separately Driven Feed Frame 44 MACHINE SAFETY REGULATIONS Safety instruction on this manual are defined as Danger Warning and Notice If you do not keep the instructoins physical injury on the human body and machine damage might be occurred Danger This indication should be observed definitely If not danger could be happen during the installation conveyance and maintenance of machines Warning When you keep this indication injury from the machine can be prevented Notice When you keep this indication error on the machine can be prevented 1 1 Machine Transportation Those in charge of transporting the machine should know the safety regulations very well The following indications should be followed when the machine is being transported than 2 people must transport the machine To prevent accidents from occurring during transportion wipe off the oil on the machine well 1 2 Machine Installation Notice The machine may not work well or breakdown if installed in certain places install the machine where the following qualifications agree Remove the package and wrappings starting from the top Take special notice on the m
26. he oscillator shaft collar right stick to the bed surface and then tighten the collar screw D Turn the oscillator shaft collar right still sticking to the bed surface in the direction of the arrow and make adjustments so the end of the shuttle drive will rotate smoothly with the backlash of under 0 1mm operation And if there is not enough backlash the machine may not operate UN If there is too much backlash the machine may make more noise than usual during Caution E Tighten screw D and back on firmly Oscillator Shaft Collar R Backlash 0 1mm and Below Fig 36 4 Adjusting the Position of Shuttle Upper Spring After removing the lower feed plate and the needle plate from the machine unfasten the screw of the shuttle upper spring Then adjust the shuttle upper spring so that the backside of the needle and comes to point in the vertical direction and the center of the needle will come to the middle of interval horizontally After the adjustment is done tighten the screw back on firmly The thread may be disconnected or the thread strand may be unfastened if there are scratched or if the surface is rough around the shuttle upper spring Always check the surface of the spring before operating the machine Caution Fig 37 25 5 Adjusting the Height of the Feed Plate Unfasten the cylinder knuckle joint nut attache
27. ig 34 B After unfastening the shuttle drive screw D open the inner hook pressure bar left to right and remove the shuttle race ring 3 from the large shuttle C Make the shuttle hook point accord with the center of the needle And make the needle and the front face of the shuttle drive connect each other to prevent the needle from curving Then tighten the drive screw firmly D After unfastening the large shuttle scerw turn the large hook adjustment shaft to the left to right and adjust the large shuttle so that the needle and the shuttle hook point is 0 05 0 1mm apart from each other E After adjusting the large shuttle in place adjust the rotary direction of the large shuttle so the needle and the large shuttle is 7 5mm apart from each other Then tighten the large shuttle screw D Caution For safety make sure all the screws are tightened firmly after adjusting the large shuttle A4 CUN Fig 35 24 SunStar 3 Adjusting the Lower Shaft Gear and the Rocking Shaft Gear A Unfasten screws D B While having the upper shaft turning move the rocking shaft gear in the direction of the arrow to the position where it will move easily without load N The machine may not operate when the rocking shaft gear in not in the right position Caution C Have t
28. ig 54 11 Adjusting the Devices for MainThread Adjustment A When the tension control nut D of the thread control device is turned clockwise the upper thread is tightened and becomes loose as the nut is turned counter clockwise Adjust the tension according to the sewing conditions such as material thread number of stitches etc B To tighten the take up lever spring use a driver to turn the groove on the edge face of the thread tension control device shaft clockwise And to make the spring relax turn it counerclockwise Standard operating quantity 6 8mm and tension is about 30 50g Fig 55 12 Adjusting the Winder Devices A To adjust the winding capacity of the bobbin use the beginning position of the winding control plate an after unfastening the screw turn the plate in direction A for large winding capacity and turn in direction B for small winding capacity Bobbin A Bobbin Winder Adjusting Plate Fig 56 33 After adjusting to correct the distance from the presser foot drive cam to the thread winder drive wheel to be 1mm fasten the joint screw 13 Adjusting the Hand Pulley Device A Tighten the screw after putting the hand pulley gear and the hand pulley shaft tip in accord Adjust the clearance of hand pulley gears and and tighten the screws C Move the bushing in the direction of the arrow to reduce the backlash between gears and B wh
29. ise is occurring during machine operation screws not fastened tightly after adjustment it can cause 1 breakage during operation e Adjust so that location link stopper and fixing stud screw of presser foot motion link 3 get close by turning stopper screw of location link Caution f After fastening fork link joint screw D tightly check if there is play to vertical direction in presser foot adjusting arm Checking fastening status of screws adjust presser foot stroke If fixing stud screw of presser foot motion link and end of the location link stopper did not get perfectly close trembling phenomenon occurs during operation and noise can increase Presser Foot Adjusting Arm n lt d Presser Bar Holder Presser Bar Bush Fig 42 27 D Adjustment of Presser Foot Stoke Adjustment of Presser Foot UP DOWN Motion After unfastening stud screw of presser foot adjusting arm placing it to A direction presser foot stroke increases Placing to direction B stroke decreases It is set to 4mm at the moment of factory shipping Fig 43 8 Adjusting the Parts for Thread Release A How to Set the Thread Release Notch Place the notch so that the right side of the slot of the qa thread release notch D touches circumference of the notc
30. l support the control box and the power switch on the table Fig 1 B Attach the bed cushion rubber D and safety switch supporting rubber to the table 11 Add the hinge metal and hinge rubber to the bed Then insert the fixing bolt into the hinge metal hole of point and fix the table as shown in the picture The machine should be carried by more 2 people for safety Danger D Stand the machine as shown in the picture and then fix the machine on the table after inserting the fixing bolts into the hinge metal holes of point Since the machine is not perfectly installed on the table extreme care is needed when you make the machine stand up not to have any accident occurred Danger Assemble the safety switch bracket 1 on the bed as in the figure Move the safety switch bracket up and down to make sure that the safety switch supporting rubber 2 is tightly pressed by the safety switch and then fasten the screw 4 Fig 5 SunStar F After the cable connections beween the machine and the control box is finished fix the cable wiring under the table as shown in the picture Adjust the length of the wire considering the situation of standing the machine 13 4 The Assembly
31. m Roller Clearance Clearance Thread Trimmer Cam Link Stopper Screw Thread Trimmer Connecting Bar Thead Trimmer Connecting Bar Fig 50 31 32 C Setting the trimming shaft in place Unfasten the trimming drive link screw and the trimming shaft collar screw Make the trimming shaft tip accord with part of the arm Tighten the screws If the position is not adjusted appropriately trimming may not be operated correctly or the machine may be lock Caution Settion up the link stopper position Unfasten the joint screw of the thread trimmer drive link stopper in a status the thread trimmer is not operated And then adjust to correct the notch intervals between the thread driving link and the thread driving link stopper to be 0 3mm each And fasten the joint screw Thread Trimmer Cam Thread Trimming Collar for Thread Driving Link Trimmer Shaft Fig 51 An improper setting up of the position could cause a malfunction of the thread trimmer of a machine sticking Caution 0 3mm Thread Trimmer Driving Link Thread Trimmer Driving Link Stopper Setting the thread trimming solenoid in place Fig 52 After unfastening the thread trimming solenoid bracket screw have the trimming shaft and the thread trimming solenoid rotary link 0 5mm apart from each othe
32. nect the pneumatic hoses of the separately driven feed frame machine for SPS D B1254 22 B1263 _ A 22 machine Air Hose E C Hose Nipple dde CapNet is 1 Connect filter regulator and solenoid valve by using the hose D 2 Assemble the hose with the label of S3L S4L S3R S4R to the attaching part of solenoid as shown in the figure 3 Finally connect the solenoid and the connector of pressure switch Please match the label of solenoid and connector and connect them Fig 13 17 PREPARATIONS BEFORE OPERATING THE MACHINE 1 How to Supply Oil A Check the amount of oil left in the oil tank which is installed on the arm and supply oil stufficiently Be sure to supply oil when operating the machine for the first time and when the machine has not been used for a long time AN Caution B Check the remained amount of oil from the right window Oil gauge window of oil tank installed on the bed as seen in the figure then supply oil enough through the lubrication hole on the bed cover C Supply oil into the hole in the upper part of the arm Fig 15 Fig 16 D Open the hook cover and supply oil till the shuttle race ring is surrounded by oil Put the hook cover back on after finishing SunStar N For safety keep the hook cover covere during operating Caution
33. ntact between body and take up lever Motor cover It prevents from insertion of hands feet or clothes by motor Label for specification of power It describes caution for safety to protect against electric shock during rotation the motors Warning Finger guard It prevent from contacts between a finger and needle Safety plate It protect eyes against needle breaks 1 6 Caution Mark Position Caution mark is attached on the machine for safety When you operate the machine obesrve the directions on the mark Position of Warning Mark View from the right front CAUTION 0 Do not operate without finger guard and safety devices Before threading changing lt bobbin and needle cleaning etc switch off main Switch AE 0954 90 Sofa Al HETA HAMOE BREA 2 88 SHAE 7 FAAS A Hazardous voltage will cause injury 4 Be sure to wait at least 360 seconds before opening this cover after turn off main switch and unplug power cord 2 BRO Ad UE gona ag g NE aae S Bu 907 JERI NAS Caution 1 CAUTION N A Do not operate without finger guard and safety devices Before threading changing bobbin and needle cleaning 7 Contents of Marks Warning etc switch off main switch BSNL HAX 8401 Ot MAIL S SB 501 BIEAI
34. o set up the O point of the Y axis Separate the bed cover on the right Adjust the distance between the Y transfer arm and the bed surface to 24mm Move the feed bracket to position the center of the upper feed plate at the center of the Y axis You shall keep the distance 3 to 24mm After adjusting the end of Y sensor plate to correct with the sensor center by unfastening the joint screw in the Y sensor sensing plate as shown in the Figure fasten the joint screw using a spanner 4 35 7 1 Machine Part CAUSE OF BREAKDOWN AND TROUBLESHOOTING No Condition of Breakdown Cause of Breakdown Troubleshooting Error on operation or drive of machine Loosing of belt tension and damage on belt Adjust the belt tension or exchange it Fuse shortage for main power or circuit Check the fuse shortage of main shaft drive motor in controller box or exchange it Deviation from Y and Y limit of feed bracket Move the feed bracket to normal place inside limit switch Bad position of stopping position Needle bent Slackness of main drive belt Adjsut the belt tension Due to improper synchro position Damage on needle Bending of needle cracks on needle hole or groove and abrasion or transformation of needle tip Adjsut setting position of synchro Exchange the needle Wrong installation of needle Install the needle properly Contact of ne
35. of Peripheral Parts A Attach the motor cover on the back side of the machine 4 positions by using the 4 joint screws B Attach the safety plate to the left side of machine by using fixing bolt Fixing Screw Motor Cover Face Plate Safety Plate Ass y Fig 8 Caution Install the thread stand on the table For safety motor cover and safety plate should be attached to the machine Fig 9 SunStar 5 Installation Method of Air Pressure Specifications A Assembly method of filter regulator attach to right side of the table leg by using a bolt as shown in the figure Fig 10 B Assembly method of solenoid valve Fix it tightly at the proper location of the table bottom by using the fixing screw Fig 11 15 C How to connect the pneumatic hoses of monolithic feed frame machine for SPS D B1254 A 20 B1263 JA 20 machine Connect filter regulator and solenoid valve by using the hose D Insert the hoses labelled S4F to the A and B part as shown in figure Confirm the noses are inserted filly Using quick couplings connect S3L amp to S3F and S4L amp S4R to S4F Finally connect the solenoid and the connector of pressure swith Fig 12 SunStar D How to con
36. perature 5 C 40 C Recommended Humidity 20 80 Power 1 Phase 100V 240V 3 Phases 200V 440V 50 60 Hz Ariborne Noise Humidity 0 49MPa 5kgf cm MACHINE STRUCTURE 1 Names of Each Part of the Machine Motor Cover Emergency Stop Switch a Safety Plate Aeg gi Thread Stand Operation Box Power Switch Pedal Switch SunStar MACHINE INSTALLATION 1 Machine Installation Conditions Do not use the machine where the voltage is over regular voltage 10 to prevent accidents B For safe operation of the machine use the machine under the following conditions Surrounding Temperatuer During Operation 5 40 C 41 F 104 F gt Surrounding Temperature During Maintenance 10 60 C 14 F 140 F C Humidity Between 20 80 Relative humidity 2 Electric Installation Conditions A Power Voltage The power voltage must be between regular voltage 10 The frequency of the power should be regular frequency 50 60 Hz 196 B Electromagnetic Wave Noise Use separate power with strong magnetics of high frequency products and do not leave the machine near them C Ues low voltage when supplements or accessories are being adhered D Be careful not to have water of coffee be spilled into the Controller and Motor E Do not drop the Controller or Motor 3 How to Install the Table A Please fix the oil tub support D the oi
37. r and tighten the screw back on Unfasten the thread trimming solenoid rotary link screw and drive the thread trimming solenoid rotary link manually to move the trimming shaft collar 6 8mm the direction of the arrow Then tighten the screw back on Check if the trimming shaft collar retums to its place when the thread trimming solenoid rotary link returns Caution to bring poor sewing quality If the position is not set right the trimming return or the thread delay may be delayed UTUUUUUUUU UU Rotation Link Thread Trimming Thread Trimmer Shaft Thread Trimmer Solenoid Bracket Thread Trimming Rotation Link Fig 53 SunStar F Adjusting the Moving Mes and the Fixed Mes amp When the meedle bar stops at the upper position use the trimming lever adjustment screw to adjust space A between the thread separation point of the moving mes and the throat plate hole as indicated in the table Use the fixed mes screw to adjust space B between the fixed plate and the throat plate cover as indicated in the table after the adjustment check the position of the mes by manual trimming operation AN Caution Trimming may not be operated or there may not be enough remaining thread if the mes is not set appropriately Needlg Plate Cover 4 5mm 0 5mm E ds x 09 oving Mes AQ F

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