Installation Manual
Contents
1. KROFTMAN STORAGE BUILDINGS Installation Manual T515 Storage Shelter v 2 140318 Congratulations on your purchase of our instant shelter This unit is a combination of excellent manufacturing and design It is comprised of a rigid frame and a durable cover For easy assembly we have marked all the parts with codes With proper installation use and maintenance your unit will provide many years of good and suitable service READ ALL THE INSTRUCTIONS BEFORE ASSEMBLY 1 The proper erection and installation of this building reguires a high level of care and safety We recommend the safety regulations be complied with during the installation It includes but is not limited to Safety hats protective eyewear and protective clothing Safety harnesses for all elevated workers Proper ladder cage and safety operation Site selection Choose a solid level location for your building Do not install the building where the ground could not keep the building steady Do not install the building where the ground could not bear the weight of the building Do not install the building in soft grass ground or wetland Be cautious with the surroundings Keep work area clean Do not set up it near snow drifts in slippery places or in wet location The cover of the building will protect against normal falling leaves and light debris however large fast or sharp falling items etc may cause a puncture or tear in the cover material So ke2. tube of back panel i OO Beam beside door frame gt Beam for the winch of the door M10x30 bolt M10x16 bolt for tie down ratchet Wind Brace Support l 19A 20 20 21 2 SO N Tube clip for wind brace support Roof cover N N Lower roof cover tensioning tube N 3 Tie down ratchet for tensioning roof cover N aN ylon bands for tensioning roof cover N sided cover beside door Top flaps for above door EKS 4 S 6 js 10 IR UL O2 a i 48 HET 19A 20 204 2 22 EE 24 25 1 27 28 29 gt AIR O O lt Q N Tensioning tube in the bottom for back cover 2 16 I l 18 42 Stakepeg 50 45 104 45 40 5 28 14 45B M5x10 Self tapping screws for securing the door cover to the dropping tube 46 Plastic cap of tensioning tube of roof cover j yory poued NOVE p AMBLJ a OV SINBIJ YPAS oy PUB ISTT Veg oY IM JO OWES IY JOU are SOYOIE Yorq PUB JO IPPT JO SUOT OOS AY suono s YOTE AYI JO 9poo 11ed oy Jey onou ISLIA J ALON SIOQUIOU JWL ut s ou poupard ysnory Spy Wed synu pue srousem Tum syyoq uogexoy oy SUISA Aq soyore oy pouuoj 8 94 Wed sajd oseg OM Oh Hb Vh b H Hed 99M EMOPIS OM ET VI Z H Med 99M Surano Jooy OMT 1 H 1284 eqn zoor do oup JO JSISUOD SOYOIE YWA Ajgwuasse Soyore oy e ystu NOA nun wy 19919 LON OC S14 punosd oy wo way A VI pue sajejd
3. Pull the rope tight and tie off to the welded hoop on the Base Flange As you are pulling the edge rope it will be necessary to adjust the excess material that will collect along the rope packet Adjust the material so that it is not bunched up and it does not pull the roof cover to one side or the other Once the Front is completed repeat the process on the Rear flap of the Roof Cover Installation of mechnical door Seeing from inside Figure 14 Installation of the Mechanical Door Step 9 Mechanical Door Installation Steps 1 Install Main Door Pulleys left and right over the Top of the Door on each side of the Door Beam Part 9 2 Next mount the Winch Mechanism to the Front Panel Lower Beam Part 18A 3 Slide Bottom Door Dropping Tube Part 34A into the bottom horizontal fabric pocket on the Door Cover Part 33 Then slide the six remaining Door Dropping Tubes Part 34 into the remaining horizontal fabric pockets in the Door Cover and use the M5x10 Self tapping screws part 45B to secure the door cover to the dropping tube 4 From the bottom of the door tracks 10L 10R 11L 11R gently raise and slide one door dropping tube 34 into the tracks And then feed the other remaining door dropping tubes 34 34A into the door tracks 5 Next install the steel wire that leads from the door winching assembly to the bottom of the door dropping tubes The Winch Assembly has a long and a short steel cable se
4. aseq oY Burpnpour soyore oy TTV ojquossy ATSINASSV HOUV 14 d S Step 2 ERECTING ARCHES The tube clip is m vo movable so as to find a proper position Each base flange has three stake pegs i Wi Figure 5 Erecting the Arch Figure 7 Wind Brace Supports part 20 As figure 5 shows erecting the front arch by using ropes tie Next install the Wind Brace supports that connect and secure the rope on some heavy object to secure the arch the Front Arch to the first Interior Arch The standing temporarily Then secure the base plates to the Wind Braces give the arch assemblies strength as ground by using stake pegs part 42 a unit Use Bolt M10X30 Part 19 at the end of each Wind Brace Support to secure Step 3 Assembling Roof Purlins Continue to install other Arches Assemblies in the same manner Overlap pinched ends of Roof Purlin onto same carriage bolts inside frame assembly Next check entire frame assembly for square and plumb Adjust Wind Braces and Roof Purlin as necessary to being frame into plumb Next tighten frame bolts adequately Figure 6 Immediately after erecting the front arch erect the 2nd arch in the same way Then connect the two erected arches using Roof Purlin Tubes as figure 6 shows Secure the Roof Purlin tubes into place using carriage bolts and nuts part 45A poaou aq JOUUBI AdY os pounoas aq jsnw SISUBLJ oseg SYL ANNOY LAM LAOS dNVAS UO jou TNNOND WAIA UO p l e3sur 9q poy
5. cured to it Feed the end of the shorter of the two cables through the lower roller of the double pulley at the top of the door assembly track closest to the Winch Assembly and then down through the holes in the Bottom Door Dropping Tube 34A on the left hand side of the door facing from the inside When the steel cable goes down though the hole in the Bottom Dropping Tube 34A tie a knot in the steel wire so that it cannot pass back up through the hole 6 From the Winch Assembly route leading end of the Longer Steel Cable through the Upper Roller of the double pulley on near door track and then through the Single Roller on the door track farthest from the Winch Assembly Then down through the Bottom Door Dropping Tube 34A When the steel cable goes down though the hole in the Bottom Door Dropping Tube 34A tie a knot in the steel cable Door can now be opened or closed by operating the Winch Assembly Raise and lower the door several times to be certain door tube ends are not binding on track Lubricate if necessary
6. ep the building away from such harmful things Be careful with power and heat sources Don t keep heat sources near the tarpaulin Don t expose to open flame Chose a windless day to install the building It is very difficult to attach the cover in heavy wind All snow accumulation on the main cover should be removed as soon as possible Otherwise when old snow on the roof becomes hard with new snow falling in it will increase the burden of the roof badly and will damage the roof Try to keep the building especially its base in a dry condition This will help the building to have a longer life than keeping it in a wet conditions The user should be responsible for the parts missing or damage occurred during the installation Don t make alteration of the frame Don t hang anything besides included parts to the frame Damages consequential damages or injuries caused by improper installation alteration improper use or damages caused by snow wind or any acts of nature are owing to the user The building is not intended for occupancy for any length of time ASSEMBLY PROCEDURE 1 SALON EAT PD O Prepare location and place all unit boxes near location sight Perform an inventory check before beginning to be certain all components are available for installation Assemble every group of arch including base plates and lay them on the ground Erect the front arch and secure by stake pegs Erect the 2 arch and connect the two arche
7. lap with rope Starting at the middle top point over the door tighten lacing only enough to take wrinkles out of the cover Repeat for the Rear Arch DO NOT over tighten lacing to pull out the grommets After the roof cover lacing is adjusted evenly across the grommet flap go back and re adjust the Tensioning Ratchets along the side edges of the Roof Cover At this point the main cover can be pulled taut enough to take all excess material and wrinkles out of cover DO NOT over tighten the Ratchets to pull the Bands to the bottom it may tear the roof cover Figure 10 Fastening the two ends of the Roof Figure 11 Installation the Top Flaps above the door Figure 12 Installation of Two sided Cover beside door Figure 13 Installation of Back Cover Step 8 ASSEMBLE FRONT REAR COVER Secure the Front and Back Cover to the arch panel by using the ropes provided Main Cover Edge Tie Off Once both Front and Rear Covers are installed the Roof Cover Edge flap front and rear should be tightened and tied off Begin by pulling the remaining Roof Cover over the Frame arch so the rope pocket is over the edge of the frame Tie off the rope that goes through the rope pocket on one side The rope ties off to the loop that is located on the Base Flange in Corner part 6 Moving to the other side begin to pull the rope down Hold the rope in hand and push down at the bottom of the rope with a foot
8. oth side to side and front to back Align one side of Roof Cover evenly front to back Add Band for Tie Down Ratchet at each point along the cover opening as shown Put Band for Tie Down Ratchets over Cover Tensioning Tubes at each Base Plate along one side Bands do not attach to Tensioning Tubes but loop around and secure at both ends on ratchet Next take up slack in tie bands by ratcheting the mechanisms tightening cover Evenly adjust ratchets on both sides of roof cover to take wrinkles out of roof cover DO NOT fully tighten cover yet Leave adequate slack so that cover can also be adjusted front to back in next step Figure 9 Fastening the Roof Cover Before inserting the cover tensioning tube part 22 into pocket of roof cover you need to make cuts for band of Ratchet on the cover first Firstly please draw the outline ofthe cuts according to the position of Ratchet The position of cuts should be right upon the ratchets draw the outline of cuts Step 7 TIGHTEN ROOF COVER ON FRAME FRONT TO BACK The roof cover is tensioned from front to back by the rope lacing to grommet flaps inside the main cover inside the unit at both front and rear arches Using the rope provided lace the main cover grommet flap around the main frame front and rear arch pieces Start in the top middle of each arch and lace to each side Add rope length by tying pieces together or cutting as necessary Lace all grommets on cover inside f
9. rnally and externally to make certain the building remains properly installed and secured Including check all bolts and hardware connectors to be certain they are in place and tightened the base plates are still fixed firmly check and adjust the ropes if in need clean the cover with suitable washing Allowing dirt and debris to sit on cover over an extended time will damage cover irreparably Thanks again for choosing this quality product The following is the detailed assembly instructions for you starting the assembly Part List of Model Thij 515 Description ja lt Curved roof tube Q 3 A n Q n o a wl PpI IK K BISTRO IMEI t 5 nj s s A 3 Curved side roof tube in front panel O urved side roof tube in back panel idewall Tubes A idewall Tubes at right of front panel idewall Tubes at left of front panel W idewall Tubes at back panel ES Q W orizontal wall and roof purlin Base flange of four corners Base flange of sidewall tube Front panel bean 2pcs One set R 10L 11R 11L 12 1 Door frame and track Door frame and track Door frame and track Door frame and track Base flange of door frame Upper cross tube of back panel 2 pcs one set ower standing tube in the back panel n Upper standing tube in the back panel A Base flanges of standing tubes in the back panel Side lower cross tube of back panel iddle lower cross
10. s 191 9Us ou UOTIISOd UT ATUL s89d UTJI PUB AI92 1 UBI JUU SOVJANS UUNI 8 o PAINIIS aq ISNTI 197 2US SU L N enbo are spfeuoserq 7 N gt l 2 ZI Yen SO A N E 7 000SI SOGUP ISL JO UOTIISOJ Step 4 BOLT RATCHETS TO BASE FLANGES Attach Tie Down Ratchet to each Base Flange along Sidewall Use two Bolts M10x15 for each sidewall ratchet to secure to Base Flange ROOF COVER INSTALLATION Step 5 POSITION ROOF COVER As figure 8 shows when ready to install Roof Cover unpack cover and lay parallel to building frame on one side Cover must be pulled over top of frame assembly without being snagged or stressed on any frame members Use multiple ropes over top of frame as shown in picture below Having another person inside frame on a ladder to assist in getting Roof Cover over frame will insure the cover will go on without any damage Figure 8 Pull the Roof Cover over the frame evenly Then make the cuts using forfex along the outlines First circle the band for tie Then put the bands through the reel of the ratchet and tension the band by ratchet down ratchet part 24 around the tensioning tube through the cuts on the pocket of the roof cover Step 6 TENSION COVER ON FRAME FROM SIDE TO SIDE As Figure 9 shows when Roof Cover is over top of Frame Assembly insert Cover Tensioning Tubes into pockets along both sides of Roof Cover Center Roof Cover over Frame assembly b
11. s by roof purlins Finish the rest of arches in the same way Install main cover over frame Install end covers over end panels Read all the detailed instructions and notices in the following assembly instructions MAINTENANCE AND CARE 1 If some parts or the cover were accidently damaged during the use contact the local supplier for advises on the repairing method or replacements so that to prevent from further damage and keep the building in a good condition When replacing the parts make certain the whole frame and the parts connected to the replaced parts be well fixed or supported Same with when attaching the cover choose a windless day to replace the cover Begin with making certain all the bolts of the frame and the tensioning eguipments be well fixed When taking off the cover make sure the related ropes etc be taken off and the cover will not be blocked during the way Avoid taking off the cover with heavy big power eguipments For the building with mechanical door Keep the door closed if it is not used for long time This helps the mechanical door to have a longer life To enlongate the life of the cover put small duct tape or foam rubber provide it by yourself on the frame that comes to in contact with cover The tape and foam rubber acts as a cushion to avoid rubbing damage to the cover over years Periodically once in half a year or more often the building should be completely inspected and maintained inte
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