Installation Manual - Doco International
Contents
1. DOCO door solutions Installation Manual 20490 29494 25450 25454 Installation Manual DOGCO door solutions 1 Symbols and warning icons N parce y Attention gi 2 General warnings This manual has been prepared for use by qualified personnel and therefore it is not suitable for trainees or DlYers If you are in doubt about the installation and or maintenance of this product please contact DOCO International To avoid severe personal injury please carefully read and observe all indications and warnings in this manual This manual describes the installation use and maintenance of the cable break safety device 25450 25454 This cable break safety device has been designed in accordance with the latest European standards however you should check whether this standard corresponds with your local national standard All measurements are stated in millimetres unless otherwise specified This manual should be kept in a safe place It may be subject to technical changes without any written notice If the cable break safety device has been activated it should be replaced every time this occurs A 2 1 Safety requirements for installation and first use This cable break safety device may only be installed by qualified personnel Make sure that the power is switched off and remains switched off while electrical work is carried out Adding or leaving out parts can negatively impact the operation and safety of the d2. cut the power to the motor preventing the operator to cause damages 6 Installation This installation manual describes the installation of a right side cable break safety device Every door will be installed with one right side and one left side cable break safety device A A Block the rotating module by placing a pin B Insert a roller into the tube The black into the hole on its side rubber cap has a transportation purpose only It may be removed when assembling the roller on the device 9 6 2014 EN 25450 25454 25450 25454 Installation Manual DOGCO door solutions D D Mount the device using 8 x 14017 self tapping screws Use 6 Nm torque to fix x N While the door is supported and there is no F Attach the lifting cables on both safety bottom tension in the lifting cables check if the roller brackets by using the threaded stud and nut moves freely into the track and also verify by supplied Be sure that the lifting cables follow removing the bolt or nail in the rotating module the groove of the rotating module Torque to if it rotates freely until the blade reaches the tighten the nut must not be greater than 25Nm track After checking replace the nail or bolt G Complete the installation of the door and be H Remove the temporary bolt or nail sure there is tension in the lifting cables track Rem
3. d before the vertical angle Depending on dimension Y s nm 1 The fastener required to install this cable break safety device onto the door panel is not included It is the responsibility of the installer to make sure that the installation location is strong enough from an structural point of view to support the cable W break safety device The installer is also responsible for using the correct fasteners The self tapping screw ST 6 3 x 35 DOCO 14017 is used in the manual Make sure that the vertical angle track set is stable fixed to the construction 4 Fasteners 2 6 2014 EN 25450 25454 25450 25454 Installation Manual DOGCGCO door solutions 5 Principle of operation The weight of the door gives tension to the lifting cables that makes the rotating module rotate downwards The rotating module is then held in fixed position by the two bent sections of the base plate The door can now operate normally When the tension on the cable goes off because of a cable break the rotating module then moves upward due to tension of the spring in the device The knife on the rotating module will then bite into the track thereby stopping the falling of the door In normal working the tension on the cable may never be lower then de tension in the spring of the device When using an electric operated door a microswitch article number 25446A needs to be installed on the cable break device The rotation of the rotating module will
4. oor and is therefore strongly dis couraged With regard to the installation all references in this manual to left right are always taken to mean as viewed from the installation location i e from the inside looking out Never use the sectional door in the event of visible damage to the cable break safety device Secure the installation maintenance location with safety ribbon to keep others especially children at a distance Maintenance must only be performed by a qualified company and or qualified personnel 3 Uses These cable break safety devices can be used on manually operated chain operated and electrically operated industrial doors The cable break safety device is suitable for sectional overhead doors with a minimum weight of 30 kg and a maxi mum weight of 750 kg The cable diameter should be a minimum of 4mm and a maximum of g6mm The door must be fitted with 2 lifting cables A cable break safety device should be installed on each lifting cable Tracks must be in accordance with Doco specifications Device is designed to be used with 46 mm roller with a 11mm shaft The radius of the track curve should be at least 380 mm 3 1 Track specifications 1 5 2mm Material Wnr 1 0226 DX51 Tr Maximum hardness permitted 90 Rockwell B p W Material thickness 1 5 to 2 mm Stainless steel is not permitted _ Track type Doco I i Min 16mm Make sure thatthe track is always X locate
5. ove knife protection strip After checking remove the pin The device is now ready to operate Repeat the installation on the other side 6 2014 EN 25450 25454 25450 25454 Installation Manual DOGCO door solutions 6 1 Installation instructions 25454 For installation of 25454 follow steps A till E For cable assembly continue here Maximum cable a6mm Use a cable with a end stud art nb 25115 25116 2511 7 Adjust cable tension by untighten the nuts kw 24mm NOTE Only release tension Continue with point G and H page4 7 Installation of Microswitch 25446A Required by E operator except Hold to run operation The cable break safety device must be fitted with an E switch This will turn off the motor in the event of a cable break Install the switch as shown This article needs to be ordered separately 4 14042 M2 Nut i 14023 25446 L R 25445 14042 25455 ae 14041 amp 14042 14023 Use bolt and nut 14022 and 14023 to mount 25446 to the rotating bracket Repeat the installation on the other side Fixed cable according instruction of the electrical control unit 5 6 2014 EN 25450 25454 25450 25454 Installation Manual DOGCO door solutions 7 Maintenance In principle the cable break safety device should be maintenance free However we do advise you to check for debris and to remove any debris on a regular basis every 6 months 8 Testing the cable break
6. protection In accordance with CE regulations sectional doors should be checked yearly The maintenance engineer should check the following 1 Check whether the knives has been damaged This could mean the knives rubs against the guide track 2 If the knife is damaged the entire cable break protection unit should be replaced 3 For electrically operated gates except Hold to run operation check whether the micro switch activates and check the rotation of the module 9 Replacement after a cable break safety device has been activated The replacement of cable break safety devices may only be carried out by qualified installation personnel If during replacement the overhead door is not in a normal condition you must ensure that the door blade is secured at all times in such a way that the door blade cannot move downwards 1 Secure the door blade for example by using struts 2 Now push the door blade further up so that the knife separates from the track Temporarily secure the module with the split pin in such a way as to jam the module 3 Lock the door Release the springs to take any tension off the cable 4 Check all parts of the door for damage and replace any parts if necessary Remove the burr in the rails if this is not to be replaced 5 Replace both of the cable break safety devices and cables in accordance with the installation instructions 10 Certificate number I This spring break protection carries Pr foescheinig
7. ungs Number TorFV 6 102 tested by TUV s d This means that the cable break protection complies with the EU standard EN 12604 12605 EN 13241 1 TUV SUD TorFV 6 102 Article 25450 25454 Maximum door weight 7500N pair 6 6 2014 EN 25450 25454 25450 25454 Installation Manual DOGCO door solutions 11 Hole patterns 7 6 2014 EN 25450 25454 DOGCO door solutions Doco International Nusterweg 96 6136 KV Sittard The Netherlands Phone 31 0 46 4200666 Fax 31 0 46 4526894 info doco international com Doco International Southern Europe S L U Avenida Generalitat 55 P I Can Met Sidru 08530 La Garrriga Barcelona Spain Phone 34 9 3861 2825 Fax 34 9 38716592 Doco International Central Europe s r o Haj 352 798 12 Kralice na Han Czech Republic Phone 420 582 360 100 Fax 420 582 360 300 A company of the SOMMER Group DOCO International Limited SOMMER Door amp Gate Automation U K Ltd Unit B3 Elvington Industrial Estate Elvington York YO41 4AR United Kingdom Phone 44 1904 607869 Fax 44 1904 607299 For your Residential and Industrial door solutions www doco international com SOMMER
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