S(C) 30xx Installation Manual
Contents
1. S C 30xx Installation Manual VON EE KE SAW TORQ X LEW SS SAA MANUAL DE INSTALACION MANUEL D INSTALLATION INSTALLATION MANUAL INSTALLATIONS HANDBUCH INSTALLATIEHANDLEIDING INSTRUKCJA MONTANU IMPORTANT NOTICE Install this device only when it complies with local national legislation ordinances and standards This pro duct is intended to be used as an air conditioner in residential houses and is only suitable for use in dry locations in normal household conditions indoors in living room kitchen and garage Check the mains vol tage and frequency This unit is only suitable for earthed sockets connection voltage 230 V 50 Hz This service manual is intended for use by individuals possessing adequate backgrounds of electrical elec tronic refrigerant and mechanical experience Any attempt to install or repair the appliance may result in personal injury and property damage The manufacturer or seller cannot be responsible for the interpreta tion of this information nor can it assume any liability in connection with its use The information specifications and parameter are subject to change due to technical modifications or improvement without any prior notice The accurate specifications are presented on the nameplate label e Please read this installation manual completelv before installing the product e When the power cord is damaged replacement work shall be performed bv authorized2. smoothly OUTDOOR UNIT INSTALLATION Outdoor installation precaution e Install the outdoor unit on a rigid base to prevent increasing noise level and vibration e Determine the air outlet direction where the discharged air is not blocked e In the case that the installation place is exposed to strong wind such as a seaside make sure the fan operating properly by putting the unit lengthwise along the wall or using a dust or shield plates e Speciallv in windy area install the unit in such way that the admission of wind is prevented e Be sure there are no obstacles blocking the airflow ATTENTION If need suspending installation the installation bracket should accord with all technical requirements The installation wall should be strong enough or actions to reinforce should be taken The connection between bracket and wall bracket and the air conditioner should be firm stable and reliable In case of any doubts or uncertainty do not attempt to install the unit but have the support calculated and engineered by a skilled engineer For capacities lt 7 0 kW never place the outdoor unit over 5 meters higher or over 5 meters lower than the indoor unit Fig 12 Settlement of outdoor unit Anchor the outdoor unit with bolts lock washers and nuts o 10 mm or 8 mm tightly and horizontally on a concrete or rigid mount Outdoor unit dimen Mounting dimensions sions in mm WxHxD Air inlet see
3. always is bended and not nodded In case of a nodded pipe do not attempt to install this nodded pipe as this is a potential refrigerant leak 4 Indoor unit installation For SC 30xx models 1 Pass the piping through the hole in the wall 2 Put the upper claw at the back of the indoor unit on the upper hook of the installation plate move the indoor unit from side to side to see that it is securely hooked 3 The female half can be easily past through by lifting the indoor unit with a cushioning material bet ween the indoor unit and the wall Get it out after finishing it 4 Push the lower part of the indoor unit up on the wall Then move the indoor unit from side to side up and down to check if it is hooked securely Indoor unit Indoor unit outline Ponding box Connective pipe Pipe room Connective pipe ees Soe Simca Te ong st Bort ee Wrapping belt Drain hose Fig 9 Fig 10 For S 30xx models For the rear right hand and rear left hand piping install the piping as shown Bend the connective pipe to be laid at 43mm height or less from the wall fig 9 and 10 1 Pass the piping through the hole in the wall 2 Put the upper claw at the back of the indoor unit on the upper hook of the installation plate move the indoor unit from side to side to see that it is securelv hooked 3 Piping can easily be made by lifting the indoor unit with a cushioning material between the indoor un
4. installation instruction e Incorrect installation could cause a personnel injury due to fire electric shock the unit falling or leakage of water Perform electrical work according to the installation manual and be sure to use an exclusive circuit e If the capacity of the power circuit is insufficient or there is incomplete electrical work it could result in a fire or an electric shock Check that the refrigerant gas does not leak during installation or after installation is completed e Leaking refrigerant is bad for the environment and could cause global warming Attach the electrical part cover to the indoor unit and the service panel to the outdoor unit securely e If the electrical part covers off the indoor unit and or the service panel of the outdoor unit are not attached securely it could result in a fire or electrical shock due to dust water etc CAUTIONS This equipment must be earthed and installed with an earth leakage breaker It can possiblv cause electrical shock if grounding is not perfect Do not modifv the length of the power supplv cord Do not use an extension cable Otherwise it can cause electric fire or shock Do not install the unit in a place where a flammable gas leaks e If gas leaks and accumulates in the area surrounding the unit it could cause an explosion Perform the drainage piping work according to the installation instruction e If there is a defect in the drainage piping work water could le
5. kW model Connecting pipe B 12 7 2 3 5 kW model assemblv Gas side Not included Remote controller elf tapping screw B ST 2 9x10 Remote controller holder NOTE di Except the above provided parts the other parts needed during installation are to be purchased separatelv bv the buver of the airconditioner Remote Controller 60 cm above Mounting screw B ST2 9x10 C H a Remote controller holder Loop the connective cable RK 60 Com Zi Ge e morg Fig 3 A CAUTION e Ensure that the space around the left and right of the indoor unit is more than 12cm The indoor unit should be installed allowing a minimum clearance of 15cm from the ceiling e Use a stud finder to locate studs to prevent unnecessary damage to the wall e The indoor unit should be installed on the wall at a height of 2 3 metres or more from the floor e At least two of the directions A B and C should be free from obstructions ATTENTION This illustration is for explanation and indication purposes only The illustration may be different from the airconditioner you purchased ATTENTION Copper lines must be insulated independently from each other INDOOR UNIT INSTALLATION Correct orientation of Installation Plate os V X X 1 Fit the installation plate 1 Fit the installation plate horizontally on structural parts of the wall with spaces around the installa tion plate If the wall is made of b
6. ak from the unit and household goods could get wet and be damaged INSTALLATION OF INDOOR AND OUTDOOR UNITS Read completely then follow step by step More than 12 cm lema Fig 1 More than 15 cm More than 12 cm 2 3 m or more Indoor unit Fig 2 Do not expose the indoor unit to heat or steam Select a place where there are no obstacles in front or around the unit Make sure that condensation drainage can be conveniently routed away continuously going down wards Do not install near a doorway Ensure that the space on the left and right of the unit is more than 12cm Use a stud finder to locate studs to prevent unnecessary damage to the wall The top of the indoor unit should be installed on the wall at a height of 2 3 metres or more from the floor The indoor unit should be installed allowing a minimum clearance of 15cm from the ceiling Any variations in pipe length will may require adjustment to refrigerant charge More than 60 cm BACK More than 30 cm LEFT More than 30 cm ki FRONT More than 200 cm a RIGHT More than 60 cm Outdoor unit e If an awning is built over the outdoor unit to prevent direct sunlight or rain exposure make sure that heat radiation from the condenser is not restricted e Ensure that the clearance around the back of the unit is more than 30cm and left side is more than 30cm The front of the unit should have more than 200cm of clearance an
7. d the connection side right side should have more than 60cm of clearance See picture 2 e Do not place animals and plants or other obstacles in the path of the air inlet or outlet e Take the air conditioner weight into account and select a place where noise and vibration will not be an issue e Select a place so that the warm air and noise from the air conditioner do not disturb neighbours e Note that the outdoor unit produces sound when in use this could interfere with local legislation It is the responsibilitv of the user to check and to make sure the equipment is in full compliance with local legislation e Be sure to level the unit GENERAL e Ensure the support structure and anchoring method are adequate for the unit location e Consult and follow local legislation regarding mounting and installation of air conditioner equip ment e If the outdoor unit is installed on roof structures or external walls this mav result in excessive noise and vibration and may also be classed as a non serviceable installation e Always place the airconditioner in an easy accessible position ITEMS PACKED WITH THE UNIT for SC 30xx models Weer Jame or Accessories oom e CidC ma ew E E E SCC TT Femme 7 Fee TT Fremeeerganen 7 Femme li ITEMS PACKED WITH THE UNIT for S 30xx models Name of Accessories nstallation plate 1 Clip Anchor elf tapping screw A ST 3 9x25 1 Liquid side 6 35 9 53 lt 3 5
8. e to the terminal on the control board individually 5 The electrical connection is finished now Outdoor unit Outdoor unit Control cover Screw Fig 23 Secure the cable with cord clamp To indoor unit CAUTION A After the confirmation of the above conditions prepare the wiring as follows e Always have an individual power circuit specifically for the air conditioner As for the method of wiring be guided by the circuit diagram posted on the inside of control cover e The screw which fasten the wiring in the casing of electrical fittings are liable to come loose from vibrations to which the unit is subjected during the course of transportation Check them and make sure that they are all tightly fastened If they are loose it could cause burn out of the wires e Check specification of power source e Confirm that supplied electrical capacity is sufficient e See to that the starting voltage is maintained at more than 90 percent of the rated voltage marked on the name plate e Confirm that the cable thickness is as specified in the power source specification e Always install an earth leakage circuit breaker e The following would be caused by voltage drop Vibration of a magnetic switch which will damage the contact point fuse breaking disturbance of the no
9. g the airconditioner e Be sure to observe the cautions specified here as thev include important items related to safetv e After reading this instructions be sure to keep it together with the owners manual in a handv place for future reference The air conditioner contains a refrigerant and can be classified as pressurized equipment Therefore alwavs contact an authorized air conditioning engineer for installation and maintenance of the air conditioner The air conditioner must be inspected and serviced on an annual base bv an authorized air conditioning engi neer WARNING Do not install it yourself e Incorrect installation could cause injury due to fire electric shock the unit falling or leakage of water Consult your dealer from whom you purchased the unit or an authorised installer Install the unit securely in a place which can bear the weight of the unit e When installed in an insufficiently strong place the unit could fall causing injury Use the specified electrical wires to connect the indoor and outdoor units securely and attach the wires firmly to the terminal board connecting sections so the stress of the wires is not applied to the sections e Incorrect connection and fixing could cause a fire Be sure to use the provided or specified parts for the installation work e The use of defective parts could cause an injury due to a fire electric shock the unit falling etc Perform the installation securely referring to the
10. hole 65 920 i Toe d 65 3 SC 3050 150mm or more to ceiling Indoor unit outline installation plate 120mm or 120mmor more to walll more to wall kg Right rear side dive aly Wall Ke a Outdoor Fig 5 2 Drill a hole in the wall 1 Determine hole positions according to the diagram detailed in Fig 5 drill one 1 hole 85 mm for SC30xx gt 65 mm for S30xx slanting slightly downwards to outdoor side this will prevent water to come indoors 2 Always use wall hole conduit when drilling metal grid metal plate or the like 3 Connective pipe and drainage installation Always run the drain hose sloping downward all the way Do not install the drain hose as illustrated below Fig 6 Do not put the end of drain hose into water Do not block water flow bv a rise 1 When connecting extension drain hose insulate the connecting part of extension drain hose with a shield pipe do not let the drain hose slack Upper Hook Lower Hook Cushion material Fig 7 Connective pipe 2 For the left hand and right hand piping remove the pipe cover from the side panel The pipe cover must be kept as it may be used when relocate the air conditioner to any other place Pipe Cover left Pipe holder Left piping Pipe Cover right Left back piping Right piping Right back piping Fig 8 ATTENTION Always use the highest care when bending the piping Make sure that the piping
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12. it and the wall Get it out after finish piping 4 Push the lower part of the indoor unit up on the wall Then move the indoor unit from side to side up and down to check if it is hooked securely A See picture 11 Bending the refrigerant piping at the back of the unit needs to be done with the highest care The piping con sists out of cupper When bending the highlighted part more than 1 time the Cupper will start cracking due to a physical process Cracking can cause leakage refrigerant leakage and is not covered by the warranty Do not bend Bend Only 1 x LP Bend E Only 1 x Fig 11 5 Piping and wrapping Bundle the tubing connecting cable and drain hose with tape securely evenly as shown in Fig 9 ATTENTION e Because the condensed water from rear of the indoor unit is gathered in ponding box and is piped out of room Do not put anything else in the box e Connect the indoor unit first then the outdoor unit S 30xx CAUTION Loi e Do not allow the piping to let out from the back of the indoor unit e Be careful not to let the drain hose slack e Heat insulate both of the auxiliary piping e Be sure that the drain hose is located at the lowest side of the bundle Locating at the upper side can cause drain pan to overflow inside the unit e Never intercross nor intertwist the power wire with any other wiring e Run the drain hose sloped downward over the whole length to drain out the condensed water
13. ll the male coupling handle up and toward the male coupling to the full back position Step 4 Retract the Release Sleeve on the female coupling to release the male coupling half from the female half Step 5 To seal and protect from dust reinstall the protective cap and plug ATTENTION All refrigerant work and refrigerant piping should comply with the local legislation standards and codes and should only be done by qualified and skilled people REFRIGERANT PIPING CONNECTION for S 30xx models e Align the centre of the pipes e Sufficientiv tighten the flare nut with fingers and then tighten it with a spanner and torque wrench as shown see fig 19 and fig 20 e Select the correct tightening torque shown table 1 in order to prevent the pipes connecting pieces and nuts from being damaged Indoor unit tubing Tarte nut Pipings Fig 19 Ha 20 7 ATTENTION e Excessive torque can break nut depending on installation conditions e All refrigerant work and refrigerant piping should comply with the local legislation standards and codes and should only be done by qualified and skilled engineers Outer Tightening torque Additional tightening diam N cm torque N cm 1570 1960 963 160kgf cm 200kgf cm 2940 3430 SES 300kgf cm 350kgf cm 4900 5390 ate 500kgf cm 550kgf cm Table 1 tightening torque ELECTRICAL WORK Electric safety regulations for the initial Installation 1 In case of an un
14. nnect the cable to the indoor unit for S 30xx models 1 Indoor Outdoor connection cable should be HO7RN F type 2 Remove the panel and screw then remove the window cover fig 21 3 Connect cables according to their marks to terminals fig 22 4 Wrap those cables not connected with terminals with insulation tapes so that they will not touch any electrical components 5 Fit the power cord clamp Hold here by hand and loosen the Front cover screw on chassis Terminal board fy S Cover Front cover E offrame Front cover on chassis Pullit downwards Press here to disengage the hook from the unit pull it downwards to remove the cover Fig 21 Terminal block of indoor unit tte L N S O z n ue 10mm 40mm Y Cord clamp d ei To outdoor unit KX To outdoor unit lt 3 0 kW gt 3 0 kW Fig 22 Connect the cable to the outdoor unit for SC 30xx models 1 The connection cables of indoor and outdoor units have been connected to the terminals on the con trol board except the grounding wire Y G only white plug connectors exposed Remove the control cover from the outdoor unit by loosening the screw Hold the indoor plug connector and insert the mating plug connector located on the outdoor unit until it fixed with a clicking sound Secure the cable onto the control board with the cord clamp Connect the grounding wir
15. personnel only e Installation work must be performed in accordance with all European national and or local directi ves and standards and must be done by authorized personnel only The guarantee is invalid for dama ge caused by neglect or by actions that deviate from those in this instruction booklet e Alwavs make sure to wear the correct personal safetv protections such as protective evewear gloves mouthcaps ear protection etc Internet For your convenience you can download the latest version of the user installation and or service manual on www zibro com CONTENTS SAFETY PRECAUTIONS 64 INSTALLATION OF INDOOR AND OUTDOOR UNITS 65 ELECTRICAL WORK 76 TEST RUNNING 80 WARNING Do not install remove and or reinstall the unit by yourself if you do not have the adequate electrical electronic refrigerant mechanical experience and authorisation e Improper installation can cause water leakage electrical shock refrigerant leakage or fire Please consult authorized dealer or specialized air conditioner engineer for the installation work Please note faults caused by improper installation is not covered by warranty e Unit must be installed in an easily accessible area Any additional cost required to hire special equipment to service the unit will be the responsibility of the customer SAFETV PRECAUTIONS The following should be alwavs observed for safetv e Be sure to read the following WARNING before installin
16. rick concrete or the like drill eight 8 5mm diameter holes in the wall Insert Clip anchor for appropriate mounting screws B Fit the installation plate on the wall with eight 8 type A screws NOTE Fit the Installation Plate and drill holes in the wall according to the wall structure and corresponding mounting points on the installation plate Dimensions are in mm unless otherwise stated S 3025 t 150mm or more to ceiling Installation plate 120mm or more to wall 45 c Lae e rear side Ee refrigerant ehole SC 3025 D 150mm or more to ceiling Indoor unit outline Installation plate 120mm or 120mm or more to wall amp more to wall c LSL m e Left rear side X Right rear side refrigerant i WT gt refrigerant ipe hole 85 pipe hole 85 U 150mmor more toceiling S 3032 Installation plate 120mm or 120mm or more to wall lt gt LA Left rear side refrigerant ipe hole 65 780 2 SC 3032 150mm or more to ceiling Indoor unit outline Installation plate 120mm or more to walll 5 i LEL Left rear side Right rear side refrigerant refrigerant e hole 85 pipe hole t 150mm or more to ceiling S 3050 Installation plate 228 120mm or 120mmor more to walll 9 more to wall oz WI Left rear side Right rear side refrigerant Mm refrigerant ipe
17. rmal function of the overload e The means for disconnection from a power supply shall be incorporated in the fixed wiring and have an air gap contact separation of at least 3mm in each active phase conductors Connect the cable to the outdoor unit for S 30xx models see fig 24 1 Remove the electric parts cover from the outdoor unit 2 Connect the connective cables to the terminals as identified with their respective matched numbers on the terminal block of indoor and outdoor units 3 To prevent the ingress of water form a loop of the connective cable as illustrated in the installation dia gram of indoor and outdoor units A Insulate unused cords conductors with PVC tape Make sure they do not touch any electrical or metal parts Wire connector of outdoor unit Wire holding board AIR PURGING for S 30xx models Air and moisture that remain in the refrigerant svstem e g after installation can cause undesirable effects or damage as indicated below e Pressure in the system rises e Operating current rises e Cooling or heating efficiency drops e Moisture in the refrigerant circuit may freeze and block capillary tubing e Water may lead to corrosion of parts in the refrigeration system e Damage of the compressor Therefore the indoor unit and tubing between the indoor and outdoor unit must always be leak tested and evacuated with aid of a vacuum pump to remove any noncondensables and moisture from the sy
18. s A 81 660x540x250 Drain joint installation see fig 14 Fit the seal into the drain elbow then insert the drain joint into the base pan hole in the bottom of the out door unit rotate 907 to assemble them securelv Connect the drain joint with an extension drain hose not included In this wav condensed water which is produced during heating mode of the airconditioner can be drained awav e Seal Drain joint Base pan hole of outdoor unit EN Seal Fig 14 Drain pipe H For SC30xx models The last 20 cm of the refrigerant pipe close to the connector must be kept straight Bending can cause leakage and is not covered by the warranty Fig 15 REFRIGERANT PIPING CONNECTION ATTENTION All refrigerant work and refrigerant piping should comply with the local legislation standards and codes and should only be done by qualified and skilled people CAUTION For your safety always wear safety eye wear and work gloves when connecting the pipes For SC 30xx models See Quick Installation Guide Quick Installation Guide Zibro Air conditioners with Quick Connector zibr home made climates Fig 16 To disconnect the couplings Step 1 Shut down the A C unit and unplug the electrical power cord from the wall outlet Step 2 Wait five minutes for the line pressure between the indoor compressor unit and outdoor conden sing unit to equalize Step 3 Pu
19. s come out the pipes have leakage 2 Dedicated special leak detector Use the leak detector to check for leakage TEST RUNNING Perform test running after completing electrical safetv check and gas leak check The test running time should last more than 30 minutes 1 Fig 25 Open the panel and lift the panel up to an angle which remains fixed Do not lift the panel anv fur ther when it stops with a click sound Press the manual control button twice until the operating indicator lights up the unit will operate on Forced Cool mode Check if all the functions works well during test running Especiallv check whether the drainage of indoor unit is smooth or not Press the manual switch button again after finishing the test running The operating indicator turns dark and the unit stops operating and is now ready for use Manual control button O www zibro com Ben tigen Sie weitere Informationen oder treten Probleme auf besuchen Sie bitte unsere Website www zibro com oder setzen Sie sich mit unserem Kundendienst in Verbindung Telefonnummer auf www zibro com For alle yderligere oplysninger eller ved eventuelle problemer med apparatet henvises til www zibro com eller det lokale Kundecenter telefon numre findes i www zibro com Si necesita informaci n o si tiene alg n problema visite nuestra pagina Web www zibro com o p ngase en contacto con el servic
20. safe electrical mechanical and or refrigerant etc situation do not install the aircon ditioner 2 Power voltage supplied should be in the range of 95 105 of rated voltage on rating table 3 A creepage protector and a main power switch with a 1 5 times capacity of max current of the unit should be installed in power circuit Ensure the air conditioner is grounded well 5 Connect the wires according the attached electrical connection diagram located on the panel of the outdoor unit 6 All wiring must comply with local and national electrical standards and codes and be installed by qua lified and skilled people 7 An individual branch circuit and single receptacle used only for this air conditioner must be available See the following table for suggested fuse specifications Power suppl Input Rated Current Power cord size SR Switch Fuse NOTE The supply voltage should be consistent with the rated voltage of the air conditioner Connect the cable to the indoor unit for SC 30xx models 1 4 5 Meter cable for electrical connection between indoor and outdoor unit is delivered with the pac kage and is included in the refrigerant piping sleeve The electrical cable is provided with an electrical quick connector 3 The outdoor unit is also provided with electrical quick connector Connect the electrical quick connectors Connect the green yellow earthing wire separately to the connection spot marked with Co
21. stem PIPE LENGTH AND REFRIGERANT AMOUNT for S 30xx models Connective pipe E E Additional amount above rating label lenght purging amount of refrigerant to be charged Liquid side pipe diameter pee 6 35 Pipe length 5 x30g e When relocate the unit to another place perform evacuation using vacuum pump e Make sure the refrigerant added into the air conditioner is in liquid form in any case e Only use the type of refrigerant as stated on the rating label ELECTRICAL SAFETY CHECK AND GAS LEAK CHECK It is advised to do the following safety checks Electrical safety check Perform the electric safe check after completing installation 1 Insulated resistance The insulated resistance must be more than 2M 2 Grounding work After finishing grounding work measure the grounding resistance by visual detection and grounding resistance tester Make sure the grounding resistance is less than 4 3 Electrical leakage check performing during test running During test operation after finishing installation use an electroprobe and multimeter to perform the electrical leakage check Turn off the unit immediately if leakage happens Check and find out the solu tion ways till the unit operate properly Ga 1 Soap water method leak check VA Applv a soap water or a liquid neutral detergent on the indoor unit connection or outdoor unit con nections by a soft brush to check for leakage of the connecting points of the piping If bubble
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