Operating and Installation Manual Battery pack
Contents
1. functioning of the expansion modules it is essential to read this operating and installation manual before starting any work and to comply with it The manual must be given to the facilities manager when handing over the system The facilities manager must include the manual with the system documentation The manufacturer does not accept any liability for any malfunction or damage resulting from non compliance with these instructions or non com pliance with relevant statutory regulations Other applicable documeniation In addition to this manual the following documents apply e Control Systems catalogue EASYLAB EM TRF and EMTRF USV expansion modules EASYLAB TCU3 controller EASYLAB TAM adapter module e EASYLAB Battery Pack Operating and Installation Manual M375EV1 e Project specific wiring documents Symbols used in this manual A Danger Designates danger to life and limb due to electrical voltage Warning Designates danger to life and limb Important Designates danger that can cause minor personal injury or damage to property Battery Pack Operating and Installation Manual Leaflet no M375EV6 3 2013 2 Safety and correct use General information regarding safety Only skilled qualified personnel are allowed to perform the described work on the expansion modules Only skilled qualified electricians are allowed to work on the electrical system For all work performed on2. EASYLAB components the following regulations and guidelines must be complied with This applies in particular to the following German country specific regulations or as appropriate in the country where the installation is taking place e Equipment and Product Safety Laws GPSG e Industrial Health and Safety Regulations BetrSichV e Accident Prevention Regulations BGV A1 BGV A3 General safety measures e Large temperature differences Condensation can damage the electronics beyond repair If the expansion module has been kept in an unheated area wait at least two hours before switching on the supply voltage for commissioning Electrostatic charge Electrostatic charge can damage the electronics For this reason first touch an equipotentially bonded metal surface e g a water pipe for electrical earthing before you remove the unit from its protective wrapping Avoid skin contact with any components or printed circuits on the expansion module or the main PCB e Weight The expansion module PCB is equipped with a transformer that has a comparatively high weight To avoid injury and damage be sure to grip the PCB properly and to handle it with care Installing the PCB Tighten the mounting screws only hand tight to avoid damage to the PCB or to the fixing points in the casing e Foreign matter and liquids If liquid gets into the expansion module let the expansion module completely dry before commissioning Remove foreign matter
3. Operating and Installation Manual Battery pack for EASYLAB expansion modules EM TRF and EM TRF USV TROZAStecHnik The art of handling air Battery Pack Operating and Installation Manual Leaflet no M375EV6 3 2013 Contents General information 3 Installation 7 Other applicable documentation 3 Installing the EM TRF and EM TRF USV __ 7 Symbols used in this manual 3 Installing the EM TRF USV contd 8 Safety and correct use 4 Attaching the warning stickers 8 General information regarding safety 4 Wiring 9 General safety measures 4 Wiring the EM TRF and EM TRF USV ___ 9 Correct use 4 Wiring the EM TRF USV contd 9 Incorrect use 4 Commissioning 10 Residual risks 4 Maintenance 10 3 Product description 5 9 Decommissioning 10 Product overview and functional description 5 Disposal of the battery pack 10 Technical data 6 4 Transport storage and packaging 7 TROZ tecunik TROX GmbH Heinrich Trox Platz D 47504 Neukirchen Vluyn Phone 49 0 28 45 20 20 Fax 49 0 28 45 20 22 65 E Mail trox trox de www troxtechnik com Subject to change All rights reserved TROX GmbH 2 Battery Pack Operating and Installation Manual Leaflet no M375EV6 3 2013 1 General information This operating and installation manual describes the EM TRF and EM TRF USV expansion modules that are used to connect TCU3 EASYLAB controllers and TAM adapter modules to a 230 V AC supply voltage To ensure complete
4. cket in the casing i The terminals for the supply voltage carry a code that identifies their application e L 230V AC live wire e N 230V AC neutral conductor e PE protective earth Wiring the EM TRF USV contd e Connect the cable of the battery pack to the 2 pole socket e Be careful when connecting any cables so as to not disconnect inadvertently the measuring tubes of the volume flow controller i Battery Pack Operating and Installation Manual Leaflet no M375EV6 3 2013 7 Commissioning 8 Maintenance Commissioning No special commissioning steps are required EM TRF USV The preferred function in case of a power failure can be configured With the standard settings factory set the essential functions for operation will be maintained The EasyConnect configuration software provides a commissioning wizard that guides users in making project specific adjustments e Maintain standard operation i e control function factory setting e Shut off e Open e Hold the last damper blade position Maintenance The EM TRF and EM TRF USV expansion modules do not require any maintenance Disposal of the battery pack Please note that batteries and rechargeable battery packs or devices that contain batteries or rechargeable battery packs have to be disposed of in an environmentally sound manner and in compliance with the local laws an
5. ction of the EM TRF USV The expansion module is connected to the If the supply voltage mains voltage fails the 230 V AC supply voltage mains voltage The battery pack takes over and supplies voltage to transformer reduces this voltage to 24 V AC and the controller and any connected components supplies the controller and other components An The alarm function is always maintained if the indicator light indicates whether voltage is being emergency voltage supply covers also the air supplied conditioning system that function is also maintained Battery Pack Operating and Installation Manual Leaflet no M375EV6 3 2013 Technical data EM TRF EM TRF USV 230 V AC 10 50 60 Hz up to 40 VA for a controller with all expansion modules up to 35 VA for a fume cupboard controller with control panel up to 33 VA for a room controller with room control panel up to 29 VA for a room controller without room control panel up to 9 VA for an EASYLAB adapter module 500 mA slow blow 250 V Cable cross section up to 2 5 mm for storage 10 to 70 C for operation 0 to 50 C IP 20 BxHxT 78x65 x 100 mm Additional data for EM TRF USV Approx 4 5 h for maintaining normal operation Approx 6 h for defined blade position and indication of mains voltage interruption 6 months from delivery to commissioning Up to 4 years Battery Pack Operating and Installation Manual Leaflet no M375EV6 3 2013 4 Transport storage an
6. d packaging 5 Installation Delivery check Check delivered items immediately after arrival for transport damage and completeness In case of any damage or an incomplete shipment inform the shipping company and your TROX contact person immediately A complete shipment includes e Expansion module PCB e PCB connection plug e Fixing material e Operating and installation manual e Battery pack only for EM TRF USV Transport on site e If possible take the expansion module in the transport packaging up to the installation location e Do not remove the protective wrapping until just before installation Storage If you need to store the expansion module temporarily make sure that the following conditions apply e Leave the device in its packaging and do not expose it to the effects of weather e Store the unit in a dry place and away from direct sunlight e Temperature 10 C to 70 C Maximum humidity 90 non condensing Packaging Properly dispose of packaging material For installation wiring and commissioning observe the recognised technical regulations especially safety and accident prevention regulations For any wiring work follow the national and local regulations and guidelines for electrical installation Danger Danger of electric shock Do not touch any live components Electrical equipment carries a dangerous electrical voltage during operation e Only skilled qualified
7. d regulations in Germany BattV and BattG The battery pack of the EASYLAB system is a rechargeable Ni Cd battery pack Batteries as well as rechargeable battery packs must not be disposed of with household waste Consumers are required by law to return them for recycling 9 Decommissioning Diagnosis An indicator light indicates the operating state of the EM TRF USV expansion module EM TRF USV Operating status Indicator light Operating status Mains operation the battery pack gesn remains fully charged Mains operation the battery pack is Green blinking being charged Green red blin USP operation the battery pack is king being used discharged Mains operation the battery pack is defective or not connected Red 10 Battery Pack Operating and Installation Manual Leaflet no M375EV6 3 2013 i a a eS Oe ae Battery Pack Operating and Installation Manual Leaflet no M375EV6 3 2013 11 ee a a ee ee ee 12 Battery Pack Operating and Installation Manual Leaflet no M375EV6 3 2013
8. electricians are allowed to work on the electrical system e Switch off the power supply before working on any electrical equipment Important Q Danger of injury The tubes of the EASYLAB TCU3 controller contain hollow needles Always wear protective gloves Installing the EM TRF and EM TRF USV Step 1 Fitting the PCB connection plug 1 Interrupt the voltage supply to the TCU3 controller 2 Open the lid 3 Fit the 6 pole PCB connection plug T to the expansion module PCB Battery Pack Operating and Installation Manual Leaflet no M375EV6 3 2013 5 Installation Step 2 Installing the expansion module 1 Lower the expansion module with the connection plug into the casing of the TCU3 or TAM and place it in such a way that the connection plug is aligned with the appropriate cut out of the main PCB 2 Push the expansion module towards the main PCB until the connection plug has been firmly placed in the cut out and the fixing points holes of the expansion module PCB and the main PCB are aligned 3 Fix the expansion module using the four fixing screws Tighten the screws only hand tight The EM TRF expansion module is now ready for wiring and the warning sticker can be attached Installing the EM TRF USV contd Step 3 Mounting the battery pack 1 Position the battery pack on the TVLK such that the fixing holes of the bracket are aligned with the fixing holes on the TVLK Tighten the sc
9. if any If the device emits a smell or smoke have it checked by the manufacturer Correct use The EM TRF and EM TRF USV expansion modules are used to connect TCU 3 EASYLAB controllers and TAM adapter modules to a 230 V AC supply voltage e Use the expansion module only for an EASYLAB TCU3 controller or a TAM adapter module e Do not additionally connect EASYLAB controllers with an EM TRF or EM TRF USV expansion module to a 24 V power supply e Only connect the expansion module to the dedicated socket on the main PCB of the TCU3 or TAM e Observe the technical data of the control panel Incorrect use Do not use the expansion module outdoors in wet areas or in potentially explosive atmospheres Residual risks Uninterruptible power supply is provided only with the EM TRF USV being connected to a fully charged battery pack For maximum operating times with uninterrupted power supply refer to the technical data Battery Pack Operating and Installation Manual Leaflet no M375EV6 3 2013 3 Product description Product overview and functional description Product overview EM TRF Micro fuse F 500 mA T 250 V 3 way double stack terminals for supply voltage NIE 3 PCB connection plug LN 3 EM TRF USV 4 Operating state indicator light 5 Socket for battery pack 6 Battery pack 5 f f e Soro Functional description Additional fun
10. rews only hand tight Attaching the warning stickers It is a legal requirement to designate danger to life and limb due to electrical voltage To comply with this requirement apply two warning stickers to the controller casing below the name TROX TECHNIK 8 Battery Pack Operating and Installation Manual Leaflet no M375EV6 3 2013 6 Wiring For installation wiring and commissioning For any wiring work follow the national and observe the recognised technical regulations local regulations and guidelines for electrical especially safety and accident prevention installation regulations Danger Danger of electric shock Do not touch any live components Electrical equipment carries a dangerous electrical voltage during operation e Only skilled qualified electricians are allowed to work on the electrical system e Switch off the power supply before working on any electrical equipment Wiring the EM TRF and EM TRF USV e Never connect two voltages When the expansion module for 230 V AC is used do not connect a 24 V AC DC voltage to the main PCB e Connect the 230 V AC supply voltage to the upper terminals e Use the lower terminals to connect the supply voltage for the next controller or for the fume cupboard lighting control EM LIGHT expansion module e Fix all connection cables to the wire clamping bra
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