User manual Quatro Pack - JASA packaging systems
Contents
1. AN WARNING When the film control is applied the machine moves the whole film guide User manual Quatro Pack EN Rev 0 9 2 2006 11 3 General description 3 2 7 Film seal unit The start of a new film strip is sealed to the end of the strip in the machine using the film seal unit 3 2 8 Import buffer belt export belt Import buffer belt The import buffer belt collects the product and introduces it horizontally into the product infeed Export belt Both belts are driven by the packaging machine AN WARNING Beware of moving parts These can cause serious injury 12 Quatro Pack 0013 4 Controls 4 Controls 41 Controls Main switch with locking option Control module with emergency stop button The emergency stop button interrupts an electrical circuit when it is pressed This will also cause an emergency stop relay if there is a break in the circuit During the activation of an emergency stop circuit MATN PEN The compressed air system is decompressed on the brake cylinders and the pressure vessel m All voltages in excess of 24VDC are switched off After pressing the emergency stop button reset it depending on the model either by turning the button in the direction of the arrow or pressing it once more or pulling on it Mark scanner A MARK is determined using the contrast value of the mark B BKGD is determined using the contrast value of the background User manual Q2. 7 2 Changing the knife 1 Dismantle the knife from the horizontal seal bar AN WARNING Even after the machine is switched off the seal bars are still hot AN WARNING One of the seal bars is equipped with a cutting edge 2 Take the springs off the back side of the assembly plate The springs are fixed to a hooked peg A 3 Fitthe knife m First make sure that the sloping side of the knife is in the heart of the reverse groove m Feed the springs through the assembly plate and hook it behind the hooked peg User manual Quatro Pack EN Rev O 9 2 2006 55 7 Maintenance 7 3 Changing film belts The changing of film belts is done by taking off the outermost guiding roll When fitting a new roll make sure the belt s turning direction is correct 7 4 Adjusting film belts The film belts for the Quatro Pack are already adjusted by the manufacturer If further adjustment is necessary 1 2 56 Make sure that the product infeed is vertical Undo the securing bolt at A Press the whole construction with a pressure look on the presure for the film belts of approx 1 5 2 0 bar against product infeed Turn the bolt at A in such a way that the sprung synthetic plate B does not push the rolls off the pipe Turn the bolt back one turn and secure the securing nut Quatro Pack 8 Faults 8 Faults 8 1 Fault alerts A fault detected by the operating control system will be shown as an ale
3. WENTZ BC0103 USER SETTINGS Times and lenghts 1 106 SEAL TIME HORIZONTAL D SEAL TIME VERTICAL PEP a DELAY VERTICAL COO NAGA FILM LENGTH 0123mm HAIT BEFORE FILMTRANE Aa TT HAIT AFTER PACKAGE 0 23 ec A MEIER ADDITIONAL SETTINGS ESL BC0106 USER SETTINGS Times and lenghts 2 107 NR OF DROPS IN A BAG Ol NET TRACKING TIME 2 3zmr DELAY DEBLOCK 0 23 ec EMPTY SPACE FOR MARE 01123 TETZEENN 01 5 CHANGE COLLECT BUFFER SETTINOS CHANGE BLIFFEF BETTINOS CHANGE BUFFER FIFE SETTINGS BI0107 User manual Quatro Pack EN Rev O 9 2 2006 37 5 Preparation procedures 38 Press the value to be changed ADJUST EMPTY SPACE FOR HARE pg The Jasas willl start to scan far an eye mark mm before the eye mark iz due meee is the amount of blank pre printed fiim before the eye mare BC0128 Type the measured value on the numeric screen and press ENT Close the numeric screen by pressing the small square in the top left hand corner of the numeric screen Press ESC 0052 Press CHANGE adjacent to FILM LENGTH USER SETTINGS Times and lenghts 1 108 SEAL TIME HORIZONTAL Iii SEAL TIME VERTICAL D dem DELAY VERTICAL COOL NAGA FILM LENGTH 0123mm HAIT BEFORE FILHTRANS Aa HAIT AFTER PACKAGE z23z c ADVANCE DROP MOMENT AMG ADDITIONAL SETTINGS ESL BC0106 Press the value to be changed ADJUST FILM LENGTH pg Desired length of bag Enter distance between t
4. and from left to right 8 Put the point of film over the shoulder 9 Pick up the point left hand and pull it through a bit further 10 Place your right hand behind the film until it is a bit under the edge 11 Hold the film taut with your right hand and fold the film behind with your right hand 12 Place the folded part of the film between the shoulder and the product infeed And push the film through tightly and and carefully until the point appears 30 Quatro Pack 5 4 Film transport 13 Pick up the point left hand and pull it through carefully until film appears at the top right 14 Pick up the film with your right hand Then pull carefully from left right left right etc 15 Pull the film downwards 16 Film transport press FILM BELTS and then AUTOMATIC FILM BELTS FILM ROLL BRAKE Keep this button pressed until the edge of the film runs true Then press ESC twice to return to the main menu FILH TRANSPORT FICH ROLL BRAKE LOOSE User manual Quatro Pack EN Rev 0 9 2 2006 31 5 Preparation procedures 17 Check that the film edges meet each other If there is a distance greater than 7 mm adjust the roll B1 coarse or B2 fine see paragraph 6 6 on page 51 18 Set the vertical seal bars 4 mm from the product infeed Guide the film between the seal bars The film must run behind the film guide C 19 Close the doors 20 Press TEST on the menu 21 Press SINGLE
5. empty space for mark not or incorrectly set e Close film belts 209 Film transport protection The motor protection for the Contact the maintenance technician film belts or the auxiliary drive is activated 210 Film transport counter fault The counter transmits Close film belts insufficient pulses within a given time during the film transport User manual Quatro Pack EN Rev O 9 2 2006 57 8 Faults 211 Film transport motor fault The motor protection is Contact the maintenance technician activated 212 Buffer belt product infeed protection 213 Export belt protection NO 14 Automatic film control securing 15 Automatic film control fault Detected by an end sensor Check film roll on the spindle 216 Printer fault The printer gives an error Refer to the printer manual report NO 217 Film accumulator of the film is not The film accumulator is notin Roll finished change the roll in rest position the rest position within a certain time 218 No communication with the No response from the PT100 Contact the maintenance technician PT100 module module serial communication 221 product infeed blocked The sensor directed at the e Unblock the product infeed product infeed remains active e If the fault continues contact the maintenance technician 223 TEST COUNTER screen In the test screen press START with the main menu screen ST
6. waste gulley maximum 5 mm m Connect the compressed air supply in such a manner that the supply can be switched off and the packaging machine can be depressurised e g with a quick coupler Connect the machine in accordance with the electrical diagram 5 1 2 Operation 6 Check that the phases of the electrical supply are connected correctly Turn on the film transport and check the direction of rotation 5 Preparation procedures User manual Quatro Pack EN Rev 0 9 2 2006 25 5 Preparation procedures 7 Check that the installed options are operational MACHINE SETTINGS 1 LANGUAGE HEIGHER SYNCHRO TYPE CHANGE HAs TEMP DIFFERENCE C CHANGE HAH HOR CLOSE TIME ie CHANGE 8 Set the Synchro settings not for users mg Weighing machine ready Jasa acknowledges P7 7 in Newtec loose Jasa Synchro setting at 0 DI Y FACT FILH LENGTH ANG LENGTH VERT SEAL JAH 01123 mm When the weighing machine has a deposit ready in its weighing trays it gives a ready signal This signal will continue until Jasa gives an acknowledgment The acknowledgment is a pulse of 200 msec When the weighing machine receives the acknowledgment it releases its deposit and removes the ready signal ADDITIONAL SETTINGS Jasa Ready to receive Weighing machine deposited P7 7 in Newtec fixed Jasa Synchro setting at 1 If the Jasa is ready to receive a deposit it gives a ready to receive signal
7. 111 1 EOFOWOTO siria aa V vam a 1 AMIA a A A ib lo e 1 1 2 Machine documentation and user 1 PAC AA 3 2 1 MOGUCOM sa au maa rd pe 3 2 2 Intended purpose of machine 4 2 3 Safety PIOVISIONS 23 59 AA ARA ao icd 4 2 4 Safety regulations 6 2 5 Emission of hazardous substances 8 20 Disaster use custo edd x ee traded aa 8 2 7 SENO O MITOS Da 23e a he a EO eden Ses 8 3 General description 9 3 1 Machine description lle 9 32 OPUS act teta tede kan KA Sos osse ee 10 4 COMUOIS xix E BUG t RE ERR E EUER RR hi 13 4 1 CONTOS a euo db RS n ERES Ie s tq nts 13 4 2 Control module oro 16 4 3 Main menu screen lere 17 4 4 Sub menu screens llle 17 4 5 User menu screen o 17 4 6 Overview menu screen 21 4 7 Test menu screen 0 a 22 4 8 Film belt Menu aaa 23 4 9 Components menu o 24 4 10 Password Menu 24 5 Preparation procedures 25 5 1 Installation and operation 25 5 2 Select form holder and seal bar 26 5 3 Turning on machine llle 27 5 4 IFIMArANSPON uia b ora tired 29 5 5 Setting the mark scanner 33 5 6 Changing a format Xa A Na td 41 5 7 Replacing a horizontal seal bar 44 6 Operating procedur
8. Changing a format User manual Quatro Pack EN Rev 0 9 2 2006 43 5 Preparation procedures 5 6 4 Setting film position sensors 14 Set the film position sensors so that the overlap stays the same during the operation of the machine 5 7 Replacing a horizontal seal bar Material Heat conducting paste Procedure AN WARNING Even after the machine is switched off the seal bars are still hot AN WARNING One of the seal bars is equipped with a cutting edge 1 Dismantle the knife from the horizontal seal bar m Hook the springs from the knife over the ridge These springs can be found on the back of the seal bar 44 Quatro Pack 5 7 Replacing a horizontal seal bar Dismantle the seal bar m Apply even pressure to the spring or use the tool supplied m Lift the spring carefully over the lip mg Remove the seal bar from its holder Apply a thin even layer of heat conducting paste to the inside of the new seal bar Attach the seal bar m Place the seal bar in the seal unit against the laying surface mg Return the spring symmetrically to its place by hand m If this requires some force repeat the procedure User manual Quatro Pack EN Rev 0 9 2 2006 45 5 Preparation procedures 46 Quatro Pack 6 Operating procedures 6 Operating procedures 6 1 Starting and checking production introduction Conditions The machine is turned on and the user settings have been entered The
9. MATH MENU These are USER SETTINGS see paragraph 4 5 on page 17 m OVERVIEW see paragraph 4 6 on page 21 m TEST see paragraph 4 7 on page 22 m FILM BELTS see paragraph 4 8 on page 23 COMPONENTS see paragraph 4 9 on page 24 m PASSWORD see paragraph 4 10 on page 24 The composition of the sub menus is described below 4 4 Sub menu screens Touch the word CHANGE to change the settings on the user menu If the word CHANGE is not displayed touch the value itself to remove it On the numeric screen that opens type in the new desired value and activate this value with ENT The selected value appears in the display bar Close the menu using the square in the top left hand corner of the numeric screen The previous menu can be selected by pressing ESC 4 5 User menu screen USER SETTINGS Actual program number 01 BO TUST TIMES AAO LEMOTHS TEMPERATURE CONTROL LOBO SETTINGS BAVE CURRENT SETTINOS COHFO HEM TS 4 3 Main menu screen User manual Quatro Pack EN Rev 0 9 2 2006 17 4 Controls 4 5 1 TIMES AND LENGTHS MENU Changing the time of the different processes performed by the packaging machine SEALING TIME HORIZONTAL The time for the horizontal seal jaws to close SEALING TIME VERTICAL The time the vertical seal bars are pressed against the film This time display stops when the horizontal seal jaws are opened The vertical seal bar is opened DELAY COOLING TIME VERTICAL Wh
10. Quatro Pack EN Rev O 9 2 2006 49 6 Operating procedures 4 Take off the brake belt 5 Lift up the catch and remove the spindle from the machine 6 Slacken the case fastening and turn the clamp loose 7 Slide the spindle out of the old tube and place into the tube of the new roll Place the new roll complete with spindle into the machine Make sure that the roll is located in the centre of the machine 8 Tighten the latches 9 Assemble the brake in reverse order see point 4 10 Attach the film lengths to each other tape of film seal unit option Attach 3 lengths of adhesive Put the old belt on the film seal tape lengthways to the inside unit cut off the excess overlap of the new film Take the belt in the film Take the film from the roll and accumulator and lay it in lay it into position overlapping position over the adhesive the old film tapes Stick three strips of adhesive Push the seal arm down and tape on the outside of the film then release it joint and secure firmly 11 Go to the AUTOMATIC FILM ROLL BRAKE screen and loosen the film holder 50 Quatro Pack 6 6 Adjusting the film control 12 Loosen the film holder by turning the handle A 13 Turn back the film roll until the film is taut and the film balance is in the middle 6 6 Adjusting the film control Conditions The automatic film control is on Procedure 6 6 1 Film adjustment 1 Stop the machine when the
11. SEAL TIME HORIZONTAL Iii SEAL TIME VERTICAL Buc pr CHANGE DELAY VERTICAL COOL NGA CHANGE FILM LENGTH 0123 mm HAIT BEFORE FILMTRANE Aa HAIT AFTER PACKAGE 0 23 ec ADVANCE DROP MOMENT MIR ADDITIONAL SETTINGS ESL BC0106 m Pressthe value to be changed ADJUST FILM LENGTH oT Desired length of bag Enter distsmce between two marks on the film if fiim mark detection is on BC0119 m Type in the film length on the numeric screen 10 mm and activate this value by pressing ENT m Close the numeric screen by pressing the small square in the top left hand corner of the numeric screen 0051 m Press ESC until the main menu is displayed ADJUST FILM LENGTH pg Desired length of bag Enter distance between two marks on the film if fiim mark detection is on BC0119 36 Quatro Pack lg JASA 8 Film length with printed film Press USER SETTINGS Press ADJUST TIMES AND LENGTHS Press MORE SETTINGS Measure the distance between the end of the printed field and the start of the mark using a measuring tape This should be at least 35 mm If this distance exceeds 99mm please enter 99 mm Press CHANGE adjacent to the EMPTY SPACE FOR MARK bar 5 5 Setting the mark scanner MAIN MENU USER SETTINGS PASSHOFO BC0102 USER SETTINGS Actual program number 01 BO y TIMES AAO LENOTHS LOBO SETTINGS TEMPERATURE CONTROL BAE CURRENT SETTINOS COHFO
12. This signal is continuous until the weighing machine gives its deposited signal The deposited signal is a pulse of 200 msec When the weighing machine receives the ready to receive signal and it has a deposit in its weighing trays it deposits its load and gives the deposited signal The Jasa removes the ready to receive signal on receipt of the deposited signal Without advancing the time of deposit without advancing the seal jaws and without buffer and collection belts The Jasa starts a bag cycle by closing the seal jaws as soon as the weighing machine deposits a portion The weighing machine may resume its deposits when the bag cycle is complete 9 Goto level 1 MAIN MENU PASSHOFO BC0102 5 2 Select form holder and seal bar 5 2 1 Connection seal bar and vertical seal bars implementations m PE or laminate 6 mm m Laminate or PP 8 mm JASA 26 Quatro Pack 5 3 Turning on machine 5 3 Turning on machine Tools Soft cloth Procedure 1 Check the following before the machine is used for the first time m s there any damage m Are all parts and accessories present m Do all controls operate correctly 2 Check that the seal bars fitted are suitable for the type of film used 3 Check the teflon A for damage and wear The fibres of the protective layers may not be visible and there should be no evidence of loose teflon particles Inspect the rubber background for damage and
13. basic roll is stationary by means of the stop button 2 Mark the film at the inlets and then press the start button 3 Check the film overlap at the transverse seal unit Repeat the procedure when the difference is too great 4 Mark the inlet set and adjust it A1 and A2 Repeat the previous points User manual Quatro Pack EN Rev 0 9 2 2006 51 6 Operating procedures 6 6 2 Setting tracking time 5 During production check that the tracking m Changes direction frequently reduce the tracking time m During production of a number of bags is sent in the same direction while the film almost doesn t pass the inlets increase the tracking time 6 Changing tracking time m Press USER SETTINGS on the main menu then press ADJUST TIMES AND LENGTHS m Press ADDITIONAL SETTINGS m Press CHANGE adjacent to FILM CONTROL TIME 52 Quatro Pack USER SETTINGS Actual program number 01 ADJUST TIMES AAO LENGTHS LOBO SETTINGS TEMPERATURE CONTROL BAYE CURRENT SETTINODO S COHFO HEM TS BC0103 USER SETTINGS Times and lenghts 1 108 SEAL TIME HORIZONTAL AG SEAL TIME VERTICAL Siae DELAY VERTICAL COO Bi FILM LENGTH 0123mm HAIT BEFORE FILHTRANS Aa HAIT AFTER PACKAGE 0 23 ec ADVANCE DROP MOMENT AMG ADDITIONAL SETTINGS ESL BC0106 USER SETTINGS Times and lenghts 2 Lag NR OF DROPS IN A BAG Ol NET TRACKING TIME oo sec DELAY DEBLOCK 2J sec EMPTY SPACE FOR MARE 01123 DAS TI
14. of an accident Other urgent actions should also be carried out forthwith Once the hazard has been removed the emergency stop button can be unblocked Depending on the model this is done either by turning the button in the direction of the arrow or pressing it once more or pulling on it The machine will still not start immediately but can now be started in the normal manner The emergency button can also be used in the event of any hazardous threats e g faulty operation or the jamming of material Recommendations m New operatives should be given the opportunity to practice using the emergency stop button m Do not use the emergency stop button as an alternative to turning the machine off normally m Test the emergency stop button regularly m Do not reset the emergency stop button until it has been established who has pressed it and why 4 Quatro Pack ZEE 2 3 Safety provisions 2 3 2 Door The door 2 is fitted with protective break contacts The seal bars remain active when the door is open AN WARNING The machine s seal bars are hot Mandatory instructions m Never bypass the door contacts This also applies during service and maintenance work m The correct functioning of the door contacts must be tested at frequent 2 3 3 Transverse seal unit The cylinder on the transverse seal unit 3
15. t ego d odas 27 Machine documentation and user 1 MAIN SWIN sererai reaa GA a obese ae oe tC 13 Maintenance before turning on the machine 27 checking production 48 checking production introduction 48 immediately after turning the machine off 54 Manual controls of the connection seal 13 Mark scanner o 13 SOLID kaaa aaah ie bate tie ete ches 33 O Operating procedures 47 55 Operan daa dec loses Seed fetta as e d 25 P Perforator option o o ooooooooo 11 Polypropane 00 cece eee ees 49 PE mag ANA AU eo 49 Preparation procedures 25 Primer OPINION sero dae 11 S A A HA LALA a a 3 Safety provisions 0 0 eee eee 4 Safety regulations 6 maintenance aa 7 Management seas kasama i Mat kee ana 6 operation i 4 c didn aa GN aia 7 Technical condition 6 Screen ial te a esta ui neo Ars tata 17 summary menu rens 21 TEST MGM Cr 22 time length number menu 18 USE MENU Kamahal ee tas d 17 Starting production oooooooooo 47 User manual Quatro Pack EN Rev 0 9 2 2006 63 10 Index T Technical details 61 U Use as intended seen 4 64 Quatro Pack V Vertical seal bar implementations option 26 W Warning stickers
16. temperaures of the various machine components TEMPERATURE OVERVIEH Pro Teme BC0161 COHFO HEM TS User manual Quatro Pack EN Rev 0 9 2 2006 21 4 Controls 4 6 3 PRODUCTION SPEED The production time in bags min is displayed 4 6 4 STATISTICS The production values are displayed Press RESET to reset the day counter on the menu 4 7 Test menu screen 4 74 SINGLE BAG CYCLE TEST One cycle is activated with the single test cycle 4 7 2 CONTINUOUS BAG CYCLE TEST A number of test cycles are performed when continuous test cycle is selected 22 Quatro Pack PRODUCTION SPEED Ql BAG AMIN COHFO MENTS STATISTICS TOTAL NUMEER PARCEAOES MADE 012345670 FACEAGE COUNTER reset pizsese 0123456 0123456 POl1223356 B9 0123395 la DL a mim Lon RESET COUNTER RESET PACKAGE COUNTER SINGLE BAG CYOLE TEST CONTINUOUS BAG CYEOLE TEST COHFO MENTE SPEED 01 8 H JASA FILM CONTROL TEST The film roll is moved left or right by hand with the film control test If its working range is exceeded it will stop and one of two end sensors will be illuminated CONNECTION SEAL TEST The connection seal is operated by hand in the connection seal test BUFFER TEST m FILL BUFFER m EMPTY BUFFER 4 8 Film belt menu FILM BELTS Selecting OPEN from the FILM BELTS sub menu opens the belt and allows manual transport The MANUAL FILM TRANSPORT allows the belt to be operated by hand A
17. uniformity of thickness 4 Inspect the teflon layer at the connection seal bar and at the vertical seal bar Make the necessary adjustments if there are signs of wear 5 Close the doors 6 Clean the reflectors of the photocell and product infeed option with a soft cloth User manual Quatro Pack EN Rev O 9 2 2006 27 5 Preparation procedures 7 Turn on the power 8 Reset the machine release the emergency stop button B then press reset and OK see paragraph 4 1 on page 13 Noodstop ingedrukt Verhelp de storing Druk op de RESET knop Druk op de OK knop 28 Quatro Pack 5 4 Film transport 5 4 Film transport Condition The machine is on The film roll is changed Tools Scissors AN WARNING Foil feeding takes place with foil belts running The running belts can cause serious and permanent injury Procedure 1 Press FILM BELTS in the main menu FILM BELTS 2 Open the doors 3 Remove any remaining film from the machine 4 Open the film belt press FILM BELTS and then FILM ROLL BRAKE LOOSE 5 Transport the film through the machine until it is past the form 6 shoulder See Belt run A BAS Pull the film through about 1 metre User manual Quatro Pack EN Rev O 9 2 2006 0036 29 5 Preparation procedures 7 Cuta point of the film 45
18. while they are still warm using a wooden spatula 6 8 Cleaning Z warninen Turn the machine off using the main switch before carrying out any cleaning m Clean the machine using low pressure compressed air or a dry cloth A WARNING Never clean the machine with water or cleaning agents The only exception being the product contact surface of the product infeed For this purpose the product infeed should be removed from the machine Remove the product infeed from the machine if this needs to be cleaned more thoroughly m Clean the product contact surface of the product infeed with water and the possible addition of a cleaning agent m Dry the product infeed m Attach the product infeed to the machine m Clean the seal bars with a wooden spatula only A WARNING After the machine has been switched off the seal bars remain hot AN WARNING One of the seal bars is equipped with a cutting edge ASA 54 Quatro Pack N4 JASA 7 Maintenance 7 Maintenance 7 1 Checking and cleaning Regularly check the teflon on the product infeed When damaged the teflon on the product infeed must be replaced Clean regularly with a steel brush and transverse seal The steel brush must be suitable for stainless steel Check the working of the brake flap regularly If a brake flap is not working properly it must be replaced Check the bronze layer of the film spindle If the block is worn it must be replaced
19. ART 224 TEST BUFFER screen TEST EXITS MACHINE SETTINGS screen START pressed on the Machine Settings screen CHANGE FILM screen START pressed on the film change screen 226 START with the main menu screen N N N N N N CO 00 27 TEST screen START pressed on the test screen 30 HORIZONTAL FRONT The difference between the Seal bars are not sufficiently actual and set temperature is preheated wait at least 10 min 231 HORIZONTAL REAR dll 232 VERTICAL LEFT FRONT 233 VERTICAL LEFT REAR 234 VERTICAL RIGHT REAR 235 VERTICAL RIGHT FRONT 58 Quatro Pack 8 2 Faults summary HORIZONTAL FRONT PT100 displays incorrect Contact the maintenance technician values 1 HORIZONTAL REAR 241 HORIZONTAL REAR VERTICAL LEFT FRONT 243 VERTICAL LEFT REAR 244 VERTICAL RIGHT REAR 8 2 Faults summary 8 2 1 Cutting edge The cut edge on a packaging bag should be a straight and even cut 1 Cutting not clean The cutting edge the cutting edge groove or the reverse side is dirty Clean carefully with a wooden spatula 2 The cut edge is curved renew the cutting edge 3 The cut edge is clean but incomplete the cylinder is functioning incorrectly 8 2 2 Film transport No or incorrect film transport 4 The bag length in the user settings is set to zero 5 The film belts are tight against the product infeed pressure set to approx 2 bar 6 The film belts are free of the product infeed C
20. ME 01 3 ec CHANGE COLLECT BUFFER SETTINOS CHANGE BUFFER SETTING CHANGE BUFFER FIFE SETTINGS BI0107 DUELI 6 7 Turning the machine off Press the value to be changed ADJUST NET TRACKING TIME 0 23 SEC If the film iz incorrectly posit loned when film transport commences it will be corrected during the met tracking time Met tracking time will be terminated en completian of film transport BC0124 m Type the desired value in the numeric screen and press ENT m Close the numeric screen by pressing the small square in the top left hand corner of the numeric screen 0076 7 Press ESC until the main menu is displayed USER SETTINGS Times and lenghts 1 10s SEAL TIME HORIZONTAL Iii SEAL TIME VERTICAL Lu Pr CHANGE DELAY VERTICAL COO ANA CHANGE FILM LENGTH 0123mm HAIT BEFORE FILM TRANS Aa T HAIT AFTER PACKAGE 0 23 ec ADVANCE DROP MOMENT AMG ADDITIONAL SETTINGS ESL BC0106 6 7 Turning the machine off Material Wooden spatula Procedure AN WARNING Even after the machine is switched off the seal bars are still hot AN WARNING Caution One of the seal bars is equipped with a cutting edge User manual Quatro Pack EN Rev 0 9 2 2006 53 6 Operating procedures 1 Stop the production by pushing the stop button 2 Turn off the power supply 3 Check that the cutting edge and its groove on the horizontal seal bars are clean Carefully clean dirty seal bars
21. TEST CYCLE SINGOLE BAG CTECLE TEST CONTINUOUS BAG CYEOLE TEST COHFO MENTE SPEED 01 8 H 22 Press the start button twice to start the test cycle 23 Check the film length ASA 32 Quatro Pack N4 JASA 5 5 Setting the mark scanner 24 Press ESC or adapt the data as required SINGLE BAG CTELE TEST CONTINUOUS BAG CYCLE TEST COHFO MENTS SPEED 01 8 H 25 If the bag is cut on the mark check this Make any necessary adjustments 5 5 Setting the mark scanner The mark scanner is used to determine the length of the film by using the marks that are printed on the film Because the film printing is optional a choice can be made from 3 different settings 5 5 1 Mark scanner If the mark scanner is selected the length is determined by the marks on the film If a converted transport time which includes a margin for error elapses without detecting a mark the packaging machine will stop and an error message will be displayed 5 5 2 Mark reader setting procedure 1 Check that the light window of the mark scanner is located in the path of the marks Adjust as required User manual Quatro Pack EN Rev O 9 2 2006 33 5 Preparation procedures 2 Position the label film so that the light window illuminates the mark field 0049 3 Without disturbing the label film press the button located below the green indicator ready until the indicator goes out 4 Position the film so that the light window n
22. UTOMATIC FILM ROLL BRAKE is used when changing the film roll see paragraph 6 5 on page 49 4 8 Film belt menu MANUAL OPERATION NET TRACE ING FILH DETECTION SENSOR LEFT OFF FILH DETECTION SENSOR RIGHT OFF FILM POSITION TEST BUFFER FILL BUFFER EMPTY BUFFER FILM BELTS FICH ROLL BRAKE LOOSE MANUAL FILH TRANSPORT User manual Quatro Pack EN Rev O 9 2 2006 23 4 Controls 4 9 Components menu ae ONENTS sub th hi COMPONENTS sing the sub menu the machine yen components can be turned on and off individually EE j NT oo 4 10 Password menu PASSWORD Level 2 of the menu will open on entry of a password in the PASSWORD menu PASSWORD The password menu is intended for qualified maintenance personnel and is not dealt with further in this manual 24 Quatro Pack 5 Preparation procedures 5 1 Installation and operation 5 1 1 Installation Condition The machine packaging is undamaged on delivery Procedure 1 2 Install the machine on a sturdy base e g concrete Install the machine in accordance with the installation diagram Use the lifting eyes or a fork lift truck AN WARNING Take care when using block and tackle equipment Use only suitable and approved lifting gear and attachments It is forbidden to stand under a suspended load Adjust the machine using the adjustable feet m Level mg A machine with liquid waste pipe sloping towards the
23. User manual Quatro Pack CE Mark This machine displays the CE Mark This means that it conforms with all European directives relating to health and safety A summary of these directives is included in the Declaration of Conformity supplied Liability JASA packaging systems is not liable for any hazardous situations accidents or damage resulting from The warnings or regulations shown on the machine or in the documentation being ignored m Use of other applications or under conditions other than those described in this documentation m Modifications to the machine This also includes the use of any replacement parts other than the original and alterations to the control program m Inadequate maintenance JASA packaging systems cannot be held responsible for any damage resulting from faults in the machinery e g damage to products operational delays All rights reserved The duplication or passing of this information to third parties in whatever form without written permission from Pannekeet Machinetechniek bv is forbidden Conditions All descriptions diagrams illustrations and specifications apply to the machinery at the moment of delivery Pannekeet Machinetechniek bv reserves the right to carry out modifications at any time without having to adapt this documentation 2003 Pannekeet Machinetechniek bv Quatro Pack EN Rev 0 lg JASA Il Quatro Pack Table of contents Table of contents
24. al specifications m Maintenance work should only be carried out after the work area has been clearly marked Maintenance should only be carried out on a machine that iS e Switched off with the main switch locked e Disconnected from the compressed air supply and depressurised m Never use defective tools Tools should be used only for their intended purpose m Wear safety glasses and take extra care when working with compressed air m Caution is required for lifting work only use reliable and approved lifting apparatus and fittings On completion of lifting activities check that all tools cloths etc have been removed from the machine and the work area User manual Quatro Pack EN Rev 0 9 2 2006 7 2 Safety 2 5 Emission of hazardous substances The machine itself does not contain any materials that could be hazardous to individuals The products to be processed do not emit hazardous substances either The machine is not designed to limit risks presented by the emission of hazardous substances If products are used that may contain hazardous substances additional measures should be taken 2 6 Disasters There are no special guidelines for disasters The usual extinguishing systems can be used 2 7 End of lifespan If the machine is to be dismantled at the end of its lifespan the regulations that apply to waste disposal at the time of dismantling should be observed Only common materials have bee
25. and responsibilities of the personnel should be clearly defined Regular checks should be made to ensure that work is being carried out in accordance with the regulations 6 Quatro Pack Waterfood Packing 2 4 Safety regulations 2 4 3 Operation and maintenance m Operate and maintain the machine in accordance with the machine documentation supplied This manual should be clearly visible at the packaging machine site m Observe all JASA packaging systems safety regulations when working with the packaging machine All local regulations should also be observed m Safety provisions may not be removed or rendered inactive m Always wear protective clothing and industrial shoes m Always wear protective gloves when replacing the knives of the transverse seal m Do not wear any rings watches or loosely fitting articles of clothing These may become entangled in moving machine parts m Never carry loose objects in clothing pockets m Long hair should be tied back m Use products such as cleaning solution according to the manufacturer s instructions Before turning the machine on e Make sure all unauthorised personnel are well away from the machine e Inform authorised personnel in the vicinity of the machine and ensure that all personnel are well away from any moving parts e Make sure all safety provisions are present and working m Production should remain within the confines described in the technic
26. and shape of the seal bar depends on the bags to be processed The machine is operated and monitored by a digital control system 3 2 Options This machine can be extended with a number of options 3 2 1 Standby To increase the lifetime of seal bars in a cold and or wet environment a program can be run on a machine which keeps the temperature of the seal bars at 15 20 C when the machine is switched off This means the seal bars are not exposed to drastic changes in temperature 10 Quatro Pack 3 2 Options 3 2 2 Printer The printer is used for printing information onto the packaging such as use by dates and barcodes The printer is fitted into a holder that can be adjusted in two directions The holder is symmetrical and is fitted above the film 3 2 3 Perforator Holes in the film are made by the perforator For a bag made of PE material a cold perforator is used For a bag made of PP or Laminate a heated perforator is used to prevent the bag from tearing 3 2 4 Plunger When the bag is being filled a profile moves up and down the tube once to prevent products being left in the product infeed 3 2 5 Fumigation To package products oxygen free a fumigation system can be used on the machine Oxygen can be expelled from the bag by using nitrogen as the products are deposited 3 2 6 Film control Irregularly developed film that is automatically sent to the machine is fed in using the film control
27. be carried out by the appropriate expert personnel 2 1 1 Warning symbol AN WARNING When the above warning symbol is displayed together with an accompanying text it indicates that the information is vital for the health and safety of personnel Ignoring these warnings may result in serious injury or even have fatal consequences User manual Quatro Pack EN Rev O 9 2 2006 2 Safety 2 Safety 2 2 Intended purpose of machine The Quatro Pack has been designed for the packaging of products in a square packaging bag This bag is made by the machine using a roll of film 1 Alongside this application it is also possible with adjustments to package foodstuffs in a pressed film of polypropene or laminate There is also the possibility of allowing fumigation so that the oxygen can be expelled from the bag using nitrogen This machine is not intended for any other use AN WARNING When the machine is in operation the whole film supply regulator can move independently from the machine 2 3 Safety provisions 2 3 1 Emergency stop button An emergency stop button 1 has been fitted so that the machine can be isolated as quickly as possible in the event of an emergency The button is easily identified by its red colour When the button is pressed the machine stops immediately The button remains mechanically blocked and the machine cannot be restarted Assistance can now be given immediately to personnel in the event
28. e to contact the service department of Pannekeet Machinetechniek bv When doing so please mention the machine number 1 and the number shown on this manual Work that must be carried out by JASA packaging systems personnel is not included in this manual Keep this documetation in a safe place Pannekeet Machinetechniek bv will be referred to as JASA packaging systems hereafter Hazenkoog 14 1822 BS Alkmaar Netherlands Telephone 31 0 72 56 12 700 1 7 days a week 24 hours a day 0001 Telefax 31 0 72 56 25 407 E mail info 9 jasa nl 1 2 Machine documentation and user The machine documentation comprises m User manual for the user Information is also given on the procedures to follow in the event of faults m Spare parts catalogue with diagrams for the maintenance technician and the purchasing department Subjects can be located using the table of contents or by referring to the word index which gives the subjects in alphabetical order User manual Quatro Pack EN Rev O 9 2 2006 1 1 Foreword 2 Quatro Pack 2 Safety 2 1 Introduction This machine has been designed and built in such a way as to allow its safe operation and maintenance This applies to the application conditions and regulations as described in this documentation It is therefore essential for any individual working on the machinery to read this documentation Any works not addressed in these instructions should only
29. ect settings must be found experimentally More gas usage does not always produce less surplus oxygen A WARNING Should the gas valve fail to work properly preservative gas may flow into the production area Machines with gas flushing may only be placed in a well ventilated space User manual Quatro Pack EN Rev O 9 2 2006 TN o CHANGE COLLECT BUFFER SETTINMOS 19 4 Controls 4 5 2 TEMPERATURE CONTROL MENU CONTROL Temperature settings for the various seals The temperature can be changed by pressing the temperature value BC0150 ADJUST TEMP HORIZONTAL FRONT BC0151 m Type in the temperature on the numeric screen and activate this value with ENT m Close the numeric screen by pressing the small square in the top left hand corner of the numeric screen 0027 4 5 3 LOAD SETTINGS LOAD SETTINGS Retrieval of saved settings LORD PROGRAM NUMBER 01 Select program number Conf irm with DE BC0104 ASA 20 Quatro Pack 4 6 Overview menu screen 4 5 4 SAVE SETTINGS Save selected settings SAVE CURRENT SETTINGS SAVE AS PROGRAM NUMBER ot EN Select program number Confirm with DE BC0105 4 6 Overview menu screen OVERYIEH HAIN OVERYIEH TEMPERATURE OVERYIEH PRODUCTION SFEED COHFO MENTS BC0159 4 6 1 MAIN OVERVIEW TUNA The various values of the machine are shown TETUER E AA COHFO WENTZ BC0160 4 6 2 TEMPERATURE OVERVIEW A list of the
30. en the vertical seal jaws are opened cool air is blown on FILM LENGTH Length of the film This value is determined by the machine set up WAITING TIME FOR FILM TRANSPORT Waiting time from the opening of the horizontal seal jaws until the start of the film transport WAITING TIME AFTER PACKAGING Waiting time between the end of one packaging operation and the start of the next packaging operation ADVANCE DEPOSIT MOMENT When the time is 0 00 the product is deposited when the sealing bar is closed If a time is set here the product will be deposited earlier 18 Quatro Pack USER SETTINGS Times and lenghts 1 106 SEAL TIME HORIZONTAL Iii BEAL TIME ERTICARL 0 23sec DELAY VERTICAL COOL i 0123mm HAIT BEFORE FILMTRANE Aa 0 23e ADVANCE DROP MOMENT a ADDITIONAL SETTINGS FILH LEMOTH HAIT AFTER PROCKAGE USER SETTINGS Times and lenghts 2 107 0 23 sec 0 23 sec EMPTY SPACE FOR MARK 01123 mm 01 3 CHANGE COLLECT BUFFER BETTINOS NR OF DROPS IN A BAG 01 x NET TRACKING TIME DELAY DEBLOCK OBAS TIHE CHANGE BUFFER SETTINGS CHANGE BUFFER FIFE SETTINGS JASA 4 5 User menu screen ipa ut at sa BAG T USER SETTINGS Times and lenghts 2 107 e desired number of deposits in one packaging NR OF DROPS IN A BAD O x FILM ADJUSTMENT NET TRACKING TIME e me Used for the film control When the film transport is started a DELAY DEBLOCE 0 23 see check is performed to see whether the film positio
31. es 47 6 1 Starting and checking production introduction 47 6 2 Checking production n a naasa aaaeeeaa 48 6 3 Checking the seal connection 48 6 4 Check fumigation time 49 0 5 Changing HIMO aaa hehe aet Pe ea 49 6 6 Adjusting the film control 51 6 7 Turning the machine off 53 6 6 Cleaning xd 3 ce phe a dou cad ete ee dig dli a 54 7T Maintenance 2 229 to a tits eee ees 55 7 1 Checking and cleaning 55 7 2 Changing the knife o o oooooo 55 7 3 Changing film belts zd KA Rr rer 56 7 4 Adjusting film belts 56 Table of contents User manual Quatro Pack EN Rev 0 9 2 2006 Il Table of contents 8 PAUNS scores anio EE EREE EE 57 8 1 Fault alerts suesxsg gura eee 57 8 2 Faults summary 0 000 cee ees 59 9 Appendix 0 secu dais a a RwRRS EN RE ES 61 9 1 Technical details o oooooo 61 9 2 Film requirements net 62 9 3 Liability and guarantee 62 TOMOE acari sile eat e 63 NA JASA IV Quatro Pack 1 Foreword 1 Foreword 1 1 Aim This manual explains important procedures and gives practical tips for enabling safe efficient and reliable use of the packaging machine Should this manual fail to offer a solution for any technical faults please do not hesitat
32. ess depending on the type of film type of product bag length PLC 30 programs with user settings User manual Quatro Pack EN Rev 0 9 2 2006 61 9 Appendix 9 2 Film requirements net Products can be packaged in net and film types with a maximum seal temperature of 250 C However JASA packaging systems cannot guarantee the correct functioning of the packaging machine if film types are used that have not been tested and approved by JASA packaging systems 9 3 Liability and guarantee The Metaalunie Employers Organisation for Small and Medium Sized Companies in the Metal Industry in The Netherlands Conditions of Delivery and Payment as supplied with the order confirmation apply to this packaging machine The Metaalunie conditions also include the guarantee and liability requirements 9 3 1 Liability JASA packaging systems or your dealer will not be liable m If the installation is not carried out by the manufacturer without taking the recommended guidelines into account or if it is carried out by unqualified personnel m f the packaging machine is not maintained or used in accordance with its intended use see paragraph 2 2 on page 4 m f the safety regulations are ignored or the instructions contained in this document are not followed m Forany situations that arise as a consequence of incorrect translation of the text contained in the original instruction manual supplied 9 3 2 Guarantee conditions The g
33. film is transported through The equipment used for transporting products is ready for production Procedure 1 Check that the film roll is properly fixed to the spindle A When fitted the pinion locks as the film is unrolled 2 Starting production push the start button 3 Check the film overlap at the transverse seal unit If the difference is greater than 7 mm re adjust the roll B1 and B2 see paragraph 6 6 on page 51 and check again User manual Quatro Pack EN Rev O 9 2 2006 47 6 Operating procedures 4 Check the seal connection see paragraph 6 3 on page 48 5 Check that USER SETTINGS Times and lenghts 1 106 m The deposits are ready when the seal jaws close Adjust e by changing the WAIT TIME AFTER PACK SEAL TIME VERTICAL O ie m The product is received by the seal jaws This can be adjusted by changing the value behind ADVANCE DELAY VERTICAL COOL REE DEPOSIT MOMENT FILM LENGTH 0123mm CHANGE HAIT BEFORE FILHTRANS Aa TTI CHANGE HAIT AFTER PACKAGE z23z c CHANGE ADVANCE DROP MOMENT ANG CHANGE ADDITIONAL SETTINGS ESL BC0106 6 2 Checking production Procedure Check at least once a day AN WARNING Even after the machine is switched off the seal bars are still hot AN WARNING Caution One of the seal bars is equipped with a cutting edge 1 The horizontal seal bars for damage and soiling m Change any damaged seal bars see paragraph 5 7 on page 44
34. has protective break contacts If the transverse seal unit develops a fault the break contacts will open the transverse seal unit AN WARNING The transverse seal unit is fitted with a knife and closes very positively These form an extreme hazard of serious and permanent injury 2 3 4 Electrical motors The electrical motors are protected against overloading The electrical motor switches off automatically when overloaded 2 3 5 Warning stickers A variety of warning stickers are displayed on the machine These warning stickers may not be removed Any sticker that becomes loose or illegible should be replaced immediately Caution Rotating or moving machine parts A Stay clear of these parts It is strictly prohibited to remove bags manually when the machine is running Caution High voltage The electricity supply should be switched off and locked before any maintenance or repair work is carried out The control box may only be opened after the main switch has been turned off and locked User manual Quatro Pack EN Rev O 9 2 2006 0005 2 Safety Caution Personal injury Never place any parts of the body between moving machine parts Caution Hot parts Never touch the seal bars 2 4 Safety regulations 2 4 1 Technical condition m The machine has been built using the latest technology and it conforms to safety regulations The use of this machine can still however be hazardous for the user thi
35. hoose FILM BELTS in the main menu Press CLOSE 7 The film belts are worn or are not against the product infeed 8 The motor is faulty 8 2 3 Bag length variation 9 The format is wet due to cleaning or condensation causing the film to stick to the format User manual Quatro Pack EN Rev 0 9 2 2006 59 8 Faults 8 2 4 Film end error report check film brake 10 If the Film end error report from the film roll appears regularly m Pull the film until it offers resistance The film accumulator fills and the brake is energised as soon as it is full m Check that the film accumulator is stationary well before the film finished sensor point If not increase the tightness of the brake ASA 60 Quatro Pack 9 Appendix 9 1 Technical details Product identification Name Type number Manufacturer Dimensions Length Width Height including funnel Weight Electrical details Electrical details Capacity Pneumatic details Diameter feed pipe Air pressure Air consumption Additional details Bag width Capacity Operating control system Memory 9 Appendix JASA packaging systems Quatro Pack Pannekeet Machinetechniek bv 2000 mm 1290 mm 2232 mm approx 900 kg 3 phase 400 V 50 60 Hz N PE 16A 4 5 kW model 4 Internal 012 mm 6 bar Depends on cooling time to 400 l min To 185 mm depending on width depth proportion Maximum 45 packages per min This will be l
36. m Close the numeric screen by pressing the small square in the top left hand corner of the numeric screen m Close the SAVE SETTINGS screen by pressing ESC m Press ESC once again 5 6 Changing a format Procedure 1 Press the emergency stop button 2 With a larger product infeed Move the parts back far enough 5 6 Changing a format SAVE CURRENT SETTINGS SAVE AS PROGRAM NUMBER oi EN Select program number Conf irm with DE BC0105 USER SETTINGS Actual program number 01 ADJUST TIMES AAO LENGTHS TEMPERATURE CONTROL LOAD SETTINGS SAVE CURRENT SETTINGS COMPO HEM TS BC0103 0055 User manual Quatro Pack EN Rev 0 9 2 2006 41 5 Preparation procedures 3 Replacing a format AN WARNING Avoid damage from jolts and careless handling A format is very heavy to be lifted by one person m Unscrew the two securing bolts of the product infeed with the form shoulder m Take the product infeed off the machine m Putthe new format in the machine move it until the contacts meet and secure it with the two bolts 4 Visually check to ensure that the product infeed is parallel to the film belts If not contact the maintenance technician 5 Feed the film through the machine 6 Heset the emergency stop see paragraph 4 1 on page 13 5 6 1 Setting vertical seal bars The correct place can be determined when the film is fed through see paragraph 5 4 on page 29 7 Guide the film bet
37. m lf the seal bar is dirty Clean the warm horizontal seal bars and cutting edge groove with a wooden spatula 2 Check the seal connection see paragraph 6 3 on page 48 6 3 Checking the seal connection Procedure 1 The seal connection should be of adequate strength If this is not the case m Increase the seal time m And or increase the cooling time m And or increase the seal temperature m And or check the system air pressure m f the film does not seal well load a new roll PI IAS 48 Quatro Pack 6 4 Check fumigation time 2 The seal surface should not get too hot characteristics of the surface getting too hot are m Polypropane PP or laminate the seal joint is deformed Possible causes m The seal time is too long m And or the seal temperature is too high m And or the teflon coating of the seal bar is worn or the teflon film of the longitudinal connection seal bar is worn 6 4 Check fumigation time Check the oxygen content in the product infeed when the products are deposited Checking the surplus oxygen content can only be done with an oxygen meter 6 5 Changing film roll Material Single sided tape Procedure 1 The machine stops automatically when the roll is empty or you can stop the production by pressing the stop button 0068 2 Secure the film holder by turning the handle A 3 Press FILM BELTS in the main menu and then FILM ROLL BRAKE LOOSE 0069 User manual
38. n is set EMPTY space FOR MAFK PETERIN correctly If not the film position is corrected DELAY PLUNGER The plunger prevents products from remaining in the product CHANGE BUFFER SETTINGS infeed during filling Some time adjustable after the filling of a CHANGE BUFFER PIPE SETTINGS new bag is started the plunger will be used EMPTY SPACE FOR MARK This is used if there is an interfering print between the mark stripes on the film If a value between 35 and 99 mm is set the mark scanner will only be active from the set distance in front of the mark stripe FUMIGATION TIME Depending on the use of the fumigation installation for the addition of gas the following times can be set m Continuous fumigation time m Pre fumigation time m Pulse fumigation time With continuous fumigation gas is added whenever the machine is started restarted During production gas is added continuously If the production stops for longer than the set continuous fumigation time the continuous gasflow will be stopped The pre and pulse fumigation are used for a double fumigation The pre fumigation time is used to build up a column of gas in the product infeed The pulse fumigation time is started whenever the machine starts making a bag and is used to keep the gas column in the product infeed The means the packagings have as little surplus oxygen as possible The amount of surplus oxygen can only be checked with a surplus oxygen meter The corr
39. n used in the machine s manufacture At the time of manufacture there were waste processing options in place and there were no recognised risks to any personnel involved in the dismantling work 8 Quatro Pack JASA 3 General description 3 1 Machine description The machine packages products in bags that are formed from lengths of film The film is supplied from a roll 2 to the film accumulator 1 The film accumulator 1 ensures that the unrolling of the film 2 is controlled and is supplied at a constant tension to the form shoulder 3 The form shoulder 3 surrounds the product infeed 4 which supplies the product to be packaged The form shoulder 3 and product infeed 4 together form one module The shape and size of the module depends on the product to be packaged and the bags to be produced The film is transported by two film drive belts 5 The film is so wide that the during the folding at the product infeed there are four corners in the film This overlap is sealed with four adjoining vertical seal bars so that a square bag is made 3 General description 0008 User manual Quatro Pack EN Rev O 9 2 2006 9 3 General description After the product has been deposited the side folding mechanism folds 7 the sides of the bag inwards The seal bars 8 seal the top and bottom of the bag The lower seal bar is fitted with a cutting edge that cuts the film The size
40. o longer illuminates the mark field 5 Without disturbing the label film press the button located below the red indicator out until the green indicator goes on briefly and then goes out The green indicator will be continuously illuminated when the mark scanner is set correctly 0050 If the indicator flashes slowly the setting procedure has failed A rapid flashing indicator is an indication that the photocell has short circuited or is overloaded An indicator that does not come on means that the photocell is not energised or that the grey value has been achieved 6 Turning the mark scanner on m Press COMPONENTS on the main menu screen MAIN MENU PA SSHORO ASA 34 Quatro Pack IAEA 5 5 Setting the mark scanner m Press OUT adjacent to MARK SCANNER The mark COMPONENTS cone MSN MET O BI0165 m Press ESC to close the components menu COMPONENTE COLLECT BUFFER IMFOLO BUFFER FRINTER BUFFER FIFE MET TRACK IAG BI0165 7 Film length not printed m Press USER SETTINGS MAIN MENU COHFO MENTE PASSHOFO BC0102 Press SET TIMES AND LENGTHS RT Actual program number 01 BO TUST TIMES ANO LENGTHS LOBO SETTINGS TEMPERATURE CONTROL BAVE CURRENT SETTINOS COHFO WENTZ BC0103 User manual Quatro Pack EN Rev 0 9 2 2006 35 5 Preparation procedures Press CHANGE adjacent to FILM LENGTH USER SETTINGS Times and lenghts 1 ace
41. rd parties or to material objects This packaging machine should therefore only be used for its intended purpose when observing all relevant guidelines and when it is in perfect technical condition m Faults identified automatically by the control system should be rectified immediately m tis not permitted to make modifications to the packaging machine without first obtaining written permission from JASA packaging systems Ensure there is adequate light in the work area approx 80 lux Residual hazard Despite all stated safety measures this machine is dangerous to operate Failure to heed the recommendations for safe operation will lead to situations that result in serious and permanent injury This applies to the transverse seal in particular For this reason the placement of a discharge conveyor is mandatory When placing a discharge conveyor it is vital that the customer takes account of the dangers inherent in the transverse seal A proper safety shield should be incorporated in the system see adjacent photo 2 4 2 Management mg The management is obliged to properly train the personnel who will be operating the machine based on this manual m Any work to be carried out on the packaging machine should only be carried out by authorised personnel m Temporary personnel and trainees may only operate the packaging machine while under the supervision and responsibility of authorised personnel m Functions authorisations
42. rt on the display and the reset LED will be on The operating control system will terminate the process production or start 201 Emergency stop in e Machine switched on e Follow the instructions on the e Emergency stop in screen e f the fault continues contact the maintenance technician 202 Door open Door relay is not energised Close doors and see instructions on screen 203 Horizontal seal unit blocked The horizontal seal unit is not The product to be packaged in closed within a certain time horizontal seal unit e Remove any products e The bag length setting on the screen is too small e Deposit time setting on the screen is incorrect 204 Horizontal seal unit does not The horizontal seal unit is not Product to be packaged between open completely opened within a certain time machine and horizontal seal unit e Remove any products e f the fault continues contact the maintenance technician Film end The film accumulator is in a Roll finished change the roll forward position Check the fixing of the film roll to the Film end end film spindle Film end end film If fault continues see paragraph 8 2 4 on page 60 Mark on film missed The mark scanner has failed to Clean eye of mark reader detect a mark during film Change screen setting bag length transport Film belts have slipped due to increased resistance during transport check film transport is the format and film dry With counter
43. uarantee does not cover normal wear and tear The guarantee does not cover labour costs and travelling expenses that arise from carrying out any claim on the guarantee The guarantee will be void if m Unauthorised personnel have operated or maintained the packaging machine The operation service and maintenance are not carried out in accordance with the regulations m Any spare parts are used for maintenance or repair other than the original spare parts ASA 62 Quatro Pack 10 Index A AG o GAAN AA AG oe Appendix B Basic film control option film adjustment setting tracking time Basic film roll changing Basic film seal unit option Basic film transport C Changing a format Checking production Checking production introduction Checking the seal connection Connection seal bar implementations option Control module 0 000 eee eee Controls E Emergency stop button Export belt Option o oooooooo F AUN ICIS ets poa ds DRESD kan Gee ee FAUS tuu Ad woe al Ms Mahe ad Faults summary Film requirements net Foreword G General description Guarantee H Horizontal seal bar replacing Import buffer belt option Installation 10 Index L kapel M CA saa ieri 14 Laminate rara aio bate Gah Aa 49 abili ETT 62 M Machine UMNO s KAN Kahan KAPG ech e ER E we 53 IUCMING ON dou dcos ue
44. uatro Pack EN Rev O 9 2 2006 13 4 Controls Film seal unit option A Sealing time B Cooling time C Starting after preparation push down the seal bar 0019 Label film catch 0020 The readings are used for setting the Loop length of the film strip for cutting on the mark 0021 Printer height 0022 14 Quatro Pack 4 1 Controls Pneumatic A Film strip tension B Film movement speed of film roll unrolling 0023 Button to clean filter 0024 User manual Quatro Pack EN Rev 0 9 2 2006 15 4 Controls 4 2 Control module The control module comprises m An emergency stop button 1 1 m A touch screen display 2 Four control indicators 3 6 m Three buttons 7 9 2 4 2 1 Control indicators Power indicator 3 Main switch activated Start indicator 4 Production When flashing start indicator waiting for weighing machine Stop indicator 5 Machine stops at the end of the cycle 3 4 9 6 Reset indicator 6 Alarm alert 4 2 2 Buttons Reset button 7 Resets the controls Stop button 8 Stops the selected function Start button 9 m Starts the selected function 16 Quatro Pack 43 Main menu screen After starting the machine the main menu is displayed on the screen From the main menu a choice can be made from the following sub menus by touching the appropriate text on the screen The main menu consists of 7 sub menus
45. ween the seal bars 8 Set the vertical seal bar so that there is a gap of about 4 mm between the seal bars and the product infeed Make sure that the film runs behind the guide 42 Quatro Pack 5 6 2 Setting block base 9 Set the block base so that the product infeed is in the middle of the transverse seal when the transverse seal bars are closed Make sure that the vertical seal does not push the product infeed away from the middle If necessary also set the vertical seal Setting the vertical seal is possible in two ways depending on the version m using the star button behind the product infeed m using a cylinder which is behind the product infeed and which is controlled at the same time as the vertical seal 10 Set the reduction of the closing speed for the block base This must be set in such a way that the block base fold reaches the end of its range when the transverse seal is closed 5 6 3 Setting folding mechanism 11 Set the folding blades in such a way that they are 1 2 mm under the product infeed Make sure that the folding blades do not touch the transverse seal bar 12 Set lower blades in such a way that they are directly below the transverse seal bars Make sure the blades do not reach the jaws 13 Check that the folding blade points are set up in such a way that they are all the same distance from the product infeed for an open transverse seal and they do not touch each other when folding 5 6
46. wo marks on the film if fiim mark detection is on BC0119 Quatro Pack PA JASA 5 5 Setting the mark scanner Type the exact film length on the numeric screen and press ENT Close the numeric screen by pressing the small square in the top left hand corner of the numeric screen Press ESC until the main menu is displayed ADJUST FILM LENGTH pg Desired length of bag Enter distance between two marks on the film if film mark detection is on 9 Making bags Press TEST in the main menu MAIN MENU COHFO MENTE PASSHOFO Press SINGLE BAG TEST CYCLE SINGLE BAG CTECELE TEST CONTINUOUS BAG CTYELE TEST COHFO HEM TS SPEED 01 8 H User manual Quatro Pack EN Rev O 9 2 2006 0053 BC0119 BC0102 BC0146 39 5 Preparation procedures Press the start button twice to start the test cycle m Check the film length 0054 m Press ESC or adjust the data as required SINGLE BAG CTECELE TEST CONTINUOUS BAG CYCLE TEST COHFO WENTZ SPEED 01 8 H BC0146 10 Save program m Press USER SETTINGS MAIN MENU USER SETTINGS COHFO MENTS BC0102 Press SAVE SETTINGS USER SETTINGS Actual program number 01 ADJUST TIMES ANO LENGTHS LOBO SETTINGS TEMPERATURE CONTROL BAE CURRENT SETTINODOS COHFO MENTS BC0103 ASA 40 Quatro Pack m Press the program number m Type in the required program number and press ENT
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