IRDA-WELDER 600W User
Contents
1. Gain access to sophisticated SMD technology through IR welding Many advantages compared to a hot air reflow station due to effective and penetrating IR waves This machine is easy to operate Users will notice they can fully operate this machine within 1 day This machine can rework printboards of several lengths from 15 up to 45 cm The ceramic IR heater with the size of 120 x 60 mm and the halogen IR lamp emit more than 550W of IR straight to the surface of a printboard Using IR avoids airflows which might blow away components from printooards and garantees an equal heatingpatern This technology is perfect to use for all kind of SMD components especially for Micro BGA componenis Technical parameters Working voltage AG220 110V 50 60Hz Output power 600W Instrument inventory IR Filter and cover 600W User manual User manual TOE Description of IR reworkstation components 1 Main body Cooling fan Stand topcover IR lampholder IR Filter and cover 936 soldering holder Preheat clamp Front panel 2 Front panel Buttons for temperature settings Display for desired and i i Display for desired and actual set temperature of actual temperature of 936 ceramic IR pre heater i soldering iron SMBABGA Rework Station wwievelectron fools com ON OFF switch ON OFF switch ON OFF switch 936 IR pre heater halogen IR lamp soldering iron 3 Back panel Powerconnector2. Powerconnector 936 Power inlet halogen IR lamp soldering iron AC 220V IAGALIGHT GUN Power source switch User manual VEEL TERT ELL ES 4 IR lampholder e S Focus IR lampholder Nut to fixate IR lampholder to stand Rotation ring nut o O PO LLLA Steps of assembling 1 Slide the stand in the IR lampholder as indicated Adjust the optimal height for the IR lampholder Don t fix the nut of the R lampholder yet Insert stand as Indicated 2 Install the rotation ring as indicated At the required height you can fix the nut Rotation ring Slide the rotation ring onto the stand as indicated 3 Insert the stand into the post of the base unit Rotate the stand clockwise in order to attach it to the base unit After the stand is fixed into the base unit the nut of the R lampholder can be fixed by rotating it clockwise Rotate the stand clockwise into the post of the base unit 4 Connect the wire of the IR lamp to the base unit chassis at the backpanel Tighten it by rotating it clockwise ai E a TOE Method of operation amp x Adjustable IR lens Preheat clamp showing a fixated demo printboard Chassis workingbench 1 Starting e Insert the powercable into the poweroutlet 110 220 VAC e Be sure to turn all switches off at the frontplane After you are sure about this turn on the power source by switching it on at th
3. IRDA WELDER 600W User manual SMD_ King the Netherlands ai E a TOE INDEX Te FOUNO ogc wedadonsentenndeee A E E EG 2 2 Technical Parameters ccc ccccee cece eee eeeeeeeeseeaeeaneeeees 2 3 Instrument Inventory n o 00 cc cee cece cece eee cee eee cee eeeaeeeenees 2 4 Description of IR reworkstation components 3 MAIN DOY eseese oop weaenactesceaenastetnaheestee AEE e e Front PANel ccc ccc ccc cece cece eeee cee e eee ee cee ceeeeeaesaaeeaaeas 4 Back DAN Clea sscocesedecwresincredenetocenteesuconeewteccouconsewteccoucs 4 IR lampholder Gm 5 Steps Of ASSEMDIING cc eee e eee e cece eens eee e ee eee eee eeeeeeees 6 Stand with IR lampholder cc cece cece ee eee eee eee teens 6 POHONIN serrer eren ete oestosemean es aiasteresesonseacececseanecees 6 Stand into DASE UNIt ccc cece eee e cece eee e cnet eeeeeeeaeeeaeees 6 Connecting powerline halogen IR lamp ccceeeee eee 6 6 Method of Operation ccc ccc ccc cee e cece cece ceeeaeeeeeeneenaas 7 PAO sansa eienseaegaatacduavunanptasateren ee cagivesse sea ewniedeuncas 7 IR ROWOMK 0 0 0 ccccce cece eee ee eee eeeeessasaeeeeeeeeeesgaseneeenseeas 8 WA ONG CIN O cacuecncscanmaswncudeatiseeerussiensieenesdieenen totes 8 936 SOIGELING IFON cece ccc cece cece ee ee eee ee cease eee eeneaeees 8 Fs VC CAUMON Sense setae tec sete ew eee ee eee eee 9 Features
4. e rear of the chassis backplane The displays will show the last restored temperatures e Fix the printooard you want to repair solder into the pre heat clamp Use the specific powerswitch for the device you want to heat up i e ceramic IR pre heater halogen IR lamp or the 936 solder iron NOTE Always keep a Save distance between the hologen IR lamp and the ceramic IR preheater to avoid overheating of halogen IR lamp its lens and or body e For using the IR lamp you can select a temperature range of 60 C up to 350 C The following given values are indicators Anarea of approx 15x15 mm 240 300 C An area of approx 25x25mm 300 350 C The light emits straight to the surface of the printooard and can reach a temperature of 350 C Please take personal precaution like protecting your eyes and skin tissue in order to avoid severe damage Always use the IR filter when you are IR soldering e By focussing the lens you can modify the size of IR lightspot The minimum diameter of the beam spotsize is 15mm The max diameter of the beam is 30mm Advice Use a diameter between 20 to 30 mm e Activate the required devices IR preheater IR lamp or solder iron by turning on the respective powerknob s on Wait until the display shows the desired temperature IMPORTANT NOTE When halogen IR lamp is activated always use IR filter or use IR protective goggles _ TUEUTEELU ELLE User manual 2 IR rework e Fi
5. ntpanel NEVER shut down the mains powerswitch at the rearpanel untill the IR elements IR preheater and or halogen IR lamp are at roomtemperature Never inhale the fume smoke gas which comes from solder flux or solder This is toxic Use a blower or a vacuumcleaning blower provided with active carbon Also try to avoid to get the lens body in contact with this fume smoke gas Never operate this machine in humidious areas to avoid the risk of shortcut Do not operate this machine in a too dry area to avoid static electricity which might damage internal electronics or your SMD components Be sure this machine and you are connected to the same ground in order to avoid the risk of static electricity Disconnect the mains powerplug when the reworkstation will not be used for more than 24 hours Never open this machine for repair or other purposes Operate carefully and take care UUEETUUNNE EE
6. x the printboard into the preheat clamp and place it above the ceramic pre heater Make sure the IR beam of the halogen IR lamp is focussed at the desired componeni s e Just wait until the printboard is heated enough and the solder becomes fluid or untill the SMD component can be removed with almost zero force 3 IR soldering e Clean pad with IPA Iso Propane Alcohol and apply a minimum of solder flux If soldering non BGA components SOC SOIC PLCC etc apply solderpaste e BGA without solderballs attached place solderballs and heat the specific area untill the solderballs change surface NOTE this requires some experience e 1 BGA component without solderballs attached Place BGA component carefully 2 BGA component with solderballs Wait until flux melted and position the BGA component carefully NOTE A pair of tweezers might be a welcome support for positioning the BGA 3 Other SMD components Position SMD component e Wait until component is soldered to the print Remove preheat clamp with printboard and wait untill heated surface has reached roomtemperature Check bondings if everything is properly attached soldered NOTE This requires some experience 4 936 soldering e Select required temperature and solder componeni s at desired temperature NV User manual Precautions After finishing IR soldering IR preheater and or halogen IR lamp only shut down the respective switch at the fro
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