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User Manual M3000® Control System QDIO 16/16

1. M1 L1 24 V module electr 5 IN12 L2 24 V INIOUT L3 24V 1 01 1 04 1 013 1 016 UO Status LEDs Printable area for I O labelling X3 37 39 40 4 42 40 50 51 52 53 54 12 101 w 103 WO4 IN12 1013 1014 WO15 016 13 E Bus E Bus nt CANO Si 5 1 CAN based modules and control systems OUT Nameplate lay 1017 1018 1019 020 wei IN22 N23 nza es 1030 0031 1022 15 X4 T 56 57 58 59 EM 61 62 53 68 69 70 71 1 Printable area 7 B0 8 86__s7___ 8__9 I ae PR dod g for I O labelling 7 KA Ak O O Status LEDs L4 24 V NOUT IN L5 24 V m L6 24V IN21 IN28 M6 106 lor 2VF100025DG01 cdr 86 2D0122003ZD00 doc 2VF100043FE01 doc Berghof Automationstechnik QDIO 16 16 0 5 10 5 Component Operation A Warning Do not insert apply detach or touch connections when in operation Destruction or malfunctioning may otherwise occur Disconnect all incoming supplies before working on CANtrol modules including those of connected peripherals such as externally supplied sensors programming devices etc 10 5 1 Commissioning 2VF100043FE01 doc Re examine all connections for correct wiring and polarity before applying the supply voltage Switch on supply voltage The I O status LEDs
2. Kabel Kategorie 5 KAT 5 Cable Categorie 5 CAT 5 Aderquerschnitt core cross section min 0 22 mm Stecker plug TD 1 contact view TD 2 1TD Stecker plug 2TD contact view crossing pin 1 3 crossing pin 2 6 twisted pair Pin Signal Description 1 TD 2 TD 3 RD 4 NC reserved 5 NC reserved 6 RD reserved 8 NC reserved Ethernet 4 Verbindungskabel 10Base2 Koax Kabel mit BNC Stecker p Interconnecting cable 10Base2 coaxial cable with plug BNC y Thin Ethernet Kabel cable RG 58 Wellenwiderstand 50 Ohm wave impedance 50 Ohm 5229 Jede Ethernet Linie mu an beiden Enden mit einem BNC Abschlu widerstand 50 Ohm abgeschlossen sein BNC Every Ethernet line must be terminated at both ends with a terminating resistor 50 Ohm Um den Anforderungen in industrieller Umgebung gerecht zu werden sollten nur gesicherte Protokolle gefahren werden For correct data transfer in industrial atmosphere only safty protocolls should be used 2VF100006DG00 cdr 30 2D0122003ZD00 DOC 2VF100038FE00 doc Berghof Automationstechnik Design of the System 5 Design of the CANtrol Automation System 5 1 Mechanical Layout 5 1 1 Space Required for Installation Mounting Rails CANtrol modules are mounted on standard NS 35 7 5 mounting rails according to D
3. ontonal CaN guna cann CAN wous ine mnan ho Loss Te m TI optional CAN external positive supply dedicated for supply of transceiver and optocouplers if galvanic isolation of the bus nodes applies 2VF100036DG00 cdr Trouble free operation requires that the GND wire always be present and al located in the cable Use only shielded cables with twisted pairs of wires Note o Pin 3 is connected to Pin 6 in all CAN Bus plugs on the CANtrol modules 2VF100038FE00 doc 2D0122003ZD00 DOC 27 Communication Interfaces Berghof Automationstechnik 4 1 1 28 CiA Recommendations for Connector Pin Assignments Complete specifications for allocating the CAN Bus connector s pins are to be found in the recommendations of the CAN in Automation CiA the international users and manufacturers group Complete allocation is not required for use of an exclusively CANtrol network However this cable allocation is recommended whenever CAN products of other systems are to be integrated into the CANtrol network since such components may use the signals defined here Here too the CAN L CAN leads must be used as a separate twisted pair Note The pins of CANtrol module plugs are allocated according to CiA specifications The metal housings of the plugs have an internal conductive connection with SL PE The modules therefore correspond to the CiA recommendation 2D0122003ZD00 DOC 2VF100
4. 0020000 E QQ EN oo EN oo EN DO EN oo ERE DODO 000000000000 Identifizierungs Nr identification no Modul Typ module type Identifizierungs Nr identification no Modell Bestell Nr model order number Version 5 Versorgungsspannung supply voltage Datum Date 7 CE Kennzeichnung CE mark 108 Ol E LLLA EAE LU E MT XC EDIO 16 16 0 5 1131 et Num 20110300300329 Modell 2011030 aC version 03 SSELV 24V DC 12 max Cy OU UN NOTRE PEDIO 16 16 0 5 1131 SNum 20122302000001 4Model 2012230 A 5yersion 20 SBELV 24V DC 12 A max 3 00836400001073 4 Typ 9407 481 60001 7 8346 5 Version 2 1 6 24V DC 5W intern Made in Germany 2VF100080DG01 cdr 2D0122003ZD00 doc 2VF100055FE01 doc Berghof Automationstechnik Annex Barcode same as identification number Module type plain text name of module Identification no module s identification number Model order no You only need to give this number when ordering a module The module will be supplied in its current hardware and software version Version defines the design level of the module as supplied ex works Supply voltage oe Date internal code CE mark Note o The Version supply version panel specifies the design
5. ECH EECH Kabelkanal wiring duct n Caution 2VF100039FE02 doc ll Wenn erforderlich gt Wenn erforderlich Schutzleiterklemmen Schirmklemmen If requested If requested Protective conductor terminal shield bus Hinweis Legen Sie bitte die der Modul Verpackung beigelegten Informationen Hinweise zur Montage Demontage in einer geeigneten Ablage im Schaltschrank ab Diese Informationen helfen dem Servicepersonal beim Austausch der CANtrol Module Note Please put the Information paper you find enclosed in the packing of the modules Notes of the Installation and Dismantling in the right place of the cabinet This information will help the service personnel to exchanged the CANtrol modules 2VF100038DG02 cdr By maintaining the minimum distances you will ensure that You have enough room to connect the cables You have enough room to mount remove the modules Convection cooling is adequate In most cases the I O level of the modules is designed for a 3 conductor connec tion plan If for urgent reasons an SL PE conductor e g from sensor housings or a cable shield must be connected we recommend that the extended connection level be positioned directly at the control cells Should technical requirements make it necessary to select other arrangements this will lower the performance speci
6. 5 eevee educa ete uu as u saa Dia GraiMe 2c5 ics cncerccsncceczenzuecsctesectescasnecsshrsccensesqcedteee iteced equceeses qcedtevsgenterseguterdesectus rsseres Structure and connection building U UU CONNEC HERE HN CPU Modules nuc ee leede EE 12 14 C 1C TEE EE 12 1 2 2C EE 1271 3 CA2GRUE2S Reaves tO Ert Hof Er 1241 4 CE SCR Weck irte mtb tane ditti uim s 121 5 CEDIO 16 16 0 5 i to et d ttt pe e t d rm e t deu 12 1 6 CDIO 16 16 0 5 5 rt e ee o o D eU u dite 12 3 7 CDIO 16 16 0 5 SC 1 2 a a La nea nat Remote functions modules 12 21 le A lee 12 22 RD1916 16 0 EE 12 2 3 8 24 0 rk 12 24 BTEMPB ee Hn Uni Us 122555 RTII GE E bus expansion modules 5 erit retener inne kiere anne ahnen ENNEN 12 3 1 QAIO 16 4 V ct c title e o et een D ie dun te eire ode 12 3 2 16 16 6 eed ade nn a SEL EE 2D0122003ZD00 doc Berghof Automationstechnik Introduction ANNEX Zee 107 13 1 Environmental Protection erri en aha aqa amik deed dE eds 107 13 TT Gul Ee EE 107 132127 DIE EE 107 13 2 Maintenance U pkee pi ege 3er Eier a rede ann EN
7. eege 60 Gateways Exceptional 2 eene u U u uuu nien 61 DIGITAL INPUTS OUTPUTS HIGH SIDE LOW SIDE 63 Grouping of Inputs Outp ts iere cer cei na nennen 63 8 1 1 Schematic Diagram of Input Output Grouping high side low side switching 64 8 1 2 Without Grouping high side low side 65 Digital Inputs high side switching I U U U U U u uu u uu u 66 8 2 1 Block diagram of input high side switching ene 66 Digital Inputs low side switching I U U u uuu uuu u 67 8 3 1 Block diagram of input low side switching U emen 67 8 3 2 Digital Inputs Data high side low side 68 Digital Outputs high side U nennen nennen nenne nennen 70 8 4 1 Block diagram of output high side switching a 70 Digital Outputs low side nennen U nennen nenne nennen nennen 71 8 5 1 Block diagram of output low side switching a 71 8 5 2 Digital Outputs Data high side low side 72 Overload Reaction of Digital Outputs high
8. 8 16 ger manual for the multi temperature controller RTEMP 8 16 2801621 8 16 engl Developer s Frame 2801011 Introduction CP1131 ger Introduction to development enviroment CP 1131 2801021 Introduction CP1131 engl 2800611 1131 ger manual for the development enviroment CP 1131 2800621 1131 engl 2801811 FB CP1131 Joer manual for the CP1131 function blocks 2801821 FB CP1131 engl Introduction to CANtrol automation system includes description of cell controller CDIO 16 16 0 5 expansion module QDIO 16 16 0 5 and CAN adaptor QCAN 120 2D0122003ZD00 doc 2VF100046FE02 doc Argentina Australia Austria Brazil China Finland France Germany India Ireland B E EIS E gt PROGRAM Controller Controller AR Analog l Os FIX T PID1 M_PID_S 03 EAs TA SSS 1ib 29 10 I INT1 M_INTEGRAL BI Analog MOUSE e Axist T2 fi ST 105 B Range_limiter 2 HE DP 2 FGENT M WAVE GI axis output 0 SE REALE amp Dynamic Function Blocks M_DERIVATIVE Position Erle TMATVel Velocity celeration TMATDec_ Dereleration ont iu L I Loge Function Blocks Em Ee 9 Italy Japan Korea Luxembourg Norway Philippines Russia Singapore Spain Sweden South Afric
9. CANtrol CAN based modules and control systems X5 73 74 15 76 77 78 79 eolle 92 85 86 87 selles ai IN13 IN13 AGND Ab IN14 INT4 AGND A IN15 IN 5 AGND A IN18 1 16 AGND A AGND REF X6 91 92 93 94 95 96 97 98 93 100 101 1021 103 104 105 106 107 108 OUTI 51 AGND OUT2 S2 AGND OUTS S3 AGND 4 OUT4 54 AGND d M L oococccoccoc 104 mae 2 8 2 2 02 9 o 52222224285 2 2 s 5 ZI lt lt 2 212 lt 0 2 2 lt 0 Z Z lt 0 Z Z lt lt 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 5 lo lola 2 15 8 la lal 6 12 5525252562 la lt a elo lt 6 d la lt S 91 92 93 94 95 98 99 101 102 103 104 105 106 10 2D0122003ZD00 DOC Status LEDs L 15V 5 OUT ENA amber amber E Bus OUT 1 OUT our Sense AGND Shield 4 M 2VF100028DG02 cdr 2VF100033FE03 doc Berghof Automationstechnik Connection Building 12 3 2 QDIO 16 16 0 5 24 V s s e v o o o i le len Le 1 L1 24 V 0800900009099 900090 module electr l IN5 IN12 L2 24 V
10. 2D0122003ZD00 doc 2VF100042FE03 doc Berghof Automationstechnik CDIO 16 16 0 5 9 6 Component Operation Do not insert apply detach or touch connections when in operation Destruction A Warning or malfunctioning may otherwise occur Disconnect all incoming supplies before working on CANtrol modules including those of connected peripherals such as externally supplied sensors programming devices etc 9 6 1 Commissioning 2VF100042FE03 doc Re examine all connections for correct wiring and polarity before applying the supply voltage Switch on supply voltage The I O status LEDs of the digital outputs will not light up The outputs are set to 0 low when switching on and off the modular electronics and remain in that state until the next switching command No occurrence of brief switching peaks See associated software documentation for further information Note See section on 16 16 0 5 digital I Os for information on digital I Os and the formation of I O groups 2D0122003ZD00 DOC 81 CDIO 16 16 0 5 Berghof Automationstechnik blank page 82 2D0122003ZD00 doc 2VF100042FE03 doc Berghof Automationstechnik QDIO 16 16 0 5 10 QDIO 16 16 0 5 Expansion Module 10 1 Overview Order number The order item No required for acquiring a replacement is to be found on the nameplate of the module Function The QDIO 16 16 0 5 is used to expand the digital I O level of cell controllers The modules are connected by m
11. 24 VDC EN61131 2 subdivided into 6 groups Power consumption at Ue 24 VDC idling max 300 mA all I Os active approx 10 A Electrical isolation Digital inputs outputs Number of inputs yes between CAN bus and digital I Os and Ethernet 16 Number of inputs outputs 16 individually configurable as inputs or outputs Short circuit or polarity reversal protection yes in both cases all digital outputs Connection method Operation and display LED s Interfaces Type of interfaces vertical three wire front wiring with push on terminal strips for screw spring or crimp connection 1 status LED per input output E bus 84 2D0122003ZD00 doc 2VF100043FE01 doc Berghof Automationstechnik 10 3 Block Circuit Diagram QDIO 16 16 0 5 I i Serial EEPROM E Bus Interface E Bus CAN 1 IN L2 z L4 4x IN OUT 4x IN OUT Sees HO Heap i DA rei L1 L6 I Bx Iy a In5 12 1 BEA rel 1121 28 I N 5 Mi 6 L3 15 I I 5 4x IN OUT __ lel OUT L LI 4x IN OUT E X I I i M1 M6 ol a el i 2l i n E Bus CAN 1 3 oe Ce OU 2 2VF100043FE01 doc 2D0122003ZD00 DOC 2VF100053DG01 cdr 85 QDIO 16 16 0 5 Berghof Automationstechnik 10 4 Module Diagram and Connection Assignment gt M1 1 24 V 22 ss 19 20 21 2 24 as s 27 zo
12. 2900012 1131 engl C cross compiler package with ANSI C compiler and C class library assembler linking loader and librarian for the 68xxx microprocessor family Licence type single user MS DOS medium diskette prepared for integra 2911002 CPC tion in MS Visual C V 5 0 environment not supplied 13802 BDM cable Service adaptor from PC parallel port to CANtrol BDM port Basic software and hardware for the Lauterbach Debugger 13782 LA 7701 Debug module 13783 LA 7710 BDM C source code debugger for 68K Hardware for Lauterbach ISA interface 2900010 1131 Demo engl 2900002 CP1131 ger LA 7800 PODBUS interface CARD for ISA LA 7804 Interface cable for PODBUS 1 5m Hardware for Lauterbach printer port interface PODBUS interface printer port precondition EPP port Hardware and software for Lauterbach Ethernet interface LA 7811 PODBUS Ethernet controller 64 MB Ethernet driver package for LA 7810 2VF100046FE02 doc 2D0122003ZD00 DOC 117 Product Overview Berghof Automationstechnik Configuration 13689 CNWI 13700 CPRDC engl 2902101 CPRDC S ger ee ger engl CANtrol Node Wizard configuration software for individual CANtrol mod ules parameterization software download Runs in WIN 95 98 WIN NT Comprises a company licence Full and or batch licences for resale available on request Engineering tool for CANtrol RDC xx axi
13. MSC m Det Jost Analog lIOs FI Sa IIpOts FIT Analog Outputelr ny eee ee ee EJE BUSTA BE SSH SE R Ger Bram BIAIS c T Nonei i u H ach i pioneiro Nana Sra i i NONE T HILL D I License em CAN slot ei MOOG User Manual M3000 Control System QDIO 16 16 0 5 Digital Extension Module PROGRAM Controller OI I PID1 M_PID_S SS soe M_HW_MSC lib 29 10 02 17 48 04 INT1 M INTEGRAL i nanye vente f Range_limiter M_PLCopen lib 1 3 11 02 17 47 14 axis output 0 FGENT M WAVE GEN 7 Dynamic Function Blocks M INTEGRAL FB M LPF FB maan ute DMATEXG MAI POS MAI Dec 351 EMI ensaponedi b CLEAR Er DOBA Een D FREQ Position velocity Acceleration Deceleratio ent M PT FB M PT2 FB Genetic Function Blocks M_TASK_TIME Fi 1 BL M TIMER FB CH Logic Function Blacks d B COMPARATOR e u en miren emi E rama d 9 d TTET X x m Ken E ARP LUE TTA SELV 24V DC 12 A max xd E an ER Ss H re 7 NOTES ON THIS MANUAL Tx T IT ew JI DIC NX L Z I XZ This M3000 module is commercializ
14. 6 3 4 Terminating Resistors and Equipotential Bonding Every CAN Bus CAN Channels 0 to 2 must be terminated at both ends with a terminating resistor In addition the CAN_GND cable must be grounded on one side in order to create equipotential bonding A practical way to do this is to use each free CAN Bus con nector plug of the first and last CANtrol module on a single line Note You can find the appropriate terminating resistor in our line of accessories under CTR or CTR GND Abschlu stecker terminating resistor connector CANtrol T GANtrol module2 CAN BusLine module n 1 e m P t ee jo 7 EN oe ail 1 t z z lt lt CTR GND 9 9 CTR Stifte male Buchse female N 1 1 6 6 5 5 CANtrol LUI 11 e A i module 1 module 5 8 CS 27 8 ET 7 Ka 1 1 g 3 3 o Ku ee GSE PEISL 55555555555 5 5 0 59 UR i U o I owgouger L CANtrol module 1 CANtrol module n 2VF100051DG00 cdr 56 2D0122003ZD00 DOC 2VF100040FE02 doc Berghof Automationstechnik Configuration T Configuration and Programming Tool 7 1 Programming Tool D Caution 2VF100041FE00 doc The most commonly used programming and diagnostic tool PADT for CANtrol systems is a p
15. 63 64 65 66 67 68 69 70 71 91 gt 94 95 96 97 99 100 101 102 103 104 10s 2VF100004DG01 cdr 96 2D0122003ZD00 DOC 2VF100033FE03 doc Berghof Automationstechnik 12 1 7 CDIO 16 16 0 5 SC z 29 a 32 ole zw est S eI z z z z 9 I 46 47 48 49 50 51 1016 24 V 999999999 IN 54 INOUT 1 L1 24 V module electr INS IN12 99009 L2 24 V IN OUT 101 1 04 Toe Tor Wor NS Ne 708 ore 155 Tom Der CAN1 ist auf X7 verf gbar R Module QCAN d rfen nicht direkt ber E Bus OUT CAN1 OUT EE angereiht werden The CANT is X7 available R Modules QCAN musin t connect directly via E bus OUT CAN1 OUT Links vom Modul d rfen keine C Q oder R Module angereiht werden E Bus IN und CAN1 IN sind nicht verf gbar On the left side of the module 40 om 42 VO3 VOZ INS 019 020 wei INZ2 IN23 IN24 5 59 80 61 62 e 48 Wm 1 CAN STATUS OOOOO 12 3 5 AsO IN25 IN27 IN28 1 029 1 030 031 6 89 70 64 68087 o 82 B4__65 88 87 88 77 T8 73 B0 81 100 102 103 405 08 C Q or R modules mustn t xa is go S end to end xs ba E bus IN and CAN1 IN are not available de L4 24V H 017 1 020 L6 24V IN21 IN2
16. CAN OUT channel 7 channel channel 9 x4 channel channel channel X5 3 75 78 77 78 5 2 OS 607 88 9 54 channel channels 900990 VO Status LEDs channel T eo900Q900000900000 Shield Shield 2VF100033DG00 cdr 2VF100033FE03 doc 2D0122003ZD00 DOC 103 Connection Building Berghof Automationstechnik 12 3 E bus expansion modules 12 3 1 QAIO 16 4 V 23 ae S 3 213 019 0 1 1 D 515 10 9 s 0 s s e 5 2 2 lt 0 2 Z lt Jo Z Z lt 0 2 Z o lt 11213 4 5 6 7 8 9 10 11 12 13 14 45 16 17 18 2 121 1 12121 1238 2 5 9 oO 1 X O ISIS Jo IS S l 5 lt o lt 0 Z Z lt 0 Z Z lt lt 21 22 26 27 28 29 30 35 g AGND AGND 3 E Bus IN CAN1 IN L 15 5V OUT ENA 0600 3 4115 6 7 3118 10 11 121113 14 15 ND A 12 2 AGND 4e IN3 IN3 AGND ae Wi INA 2 19 20 21 221 23 24 25 Sl 28 29 301 3 32 23 34 35 36 IN5 IN5 AGND A 1 6 ING AGND A IN7 7 AGND 1 8 W AGND A AGND REF x3 37 38 39 40 1147 42 43 24 45 45 47 481149 50 51 52 53 54 IN9 1 9 AGND r IN10 INTO AGND e IN11 IN71 AGND Jr 112 12 AGND AGND REF AW 2 Tel 17 181 INS IN A AGND de AGND REF
17. OUZ NS E INT NS INO INIO Wi WS OUTIS OUTI4 OUTIS Gud Status LEDs 5_6__7__8 _9 10 28 12 Printable area x 12 ours our ours dura r4 5 e r3 Vi nn ver A for VO labelling a 4 47 54 11 Lis a Ge Lie ue Sync CAN CAN IN OUT Nameplate X11 L Status sio L4 OUTIT OUT18 QUTZO OUT21 OUT22 OUTZ3 OUT25QUTZS OUT27 OUTZBOUTZO OUT30 OUT OUTS2 154 Printable area X5 73 74 75 76 77 78 79 89 81 82 83 84 85 86 87 88 89 90 for UO labelling 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 0 009 Q9 Q9 VO Status LEDs L5 24 V OUT25 OUT32 14 24 V OUT17 OUT24 M6 LEDs L1 Status green green red Power ON run stop M6 91 92 93 94 95 96 97 98 99 suus sis hs 104 105 D lo 08 2VF100083DG00 cdr 2VF100033FE03 doc 2D0122003ZD00 DOC 101 Connection Building Berghof Automationstechnik 12 2 4 8 OUT 10 N OUT 11 OUT 12 x 1 013 I O 14 E D OUT 10 8 OUT 11 amp OUT 12 8 OUT19 L 24 V module electr Pur ourz ours OUTs oyle OUI OUNO OUI OUTI2 1013 1014 0015 1016 OOOOOOOOOOOO UO Status LEDs
18. 1 User guidelines German EMC Act Emitted interference German EMC Act Noise immunity Draft International Standard Road vehicles Interchange of digital information Controller Area Network CAN for high speed communication Safety of machinery Safety related parts of control systems Part 1 A variety of specialist publications on the CANbus is available from specialist bookshops or can be obtained through the CiA users organisation Note Our Technical Support team will be glad to provide other literature references on request 2D0122003ZD00 doc 2VF100055FE01 doc Berghof Automationstechnik Selection List for Connection Plugs 14 Selection List for Connection Plugs Auswahlliste f r CANtrol Anschlu Stecker Selection List For CANtrof Connection Plugs Polzahl Number of poles 2 5 8 9 10 12 Schraubanschluf oben Artikel Nr mm Screw type terminal top Article No max 1 5 mm Schraubanschlu oben Artikel Nr 2841 13466 13026 13562 13027 ea Screw type terminal top Article No max 2 5 mm Schraubanschlu seitlich Artikel Nr 6054 6496 13440 3579 13360 Screw type terminal side Article No max 2 5 mm2 Crimp Anschlu Abg oben Artikel Nr 12660 13560 13561 13362 wamaqa Crimped connection top side Article No 0 5 1 0 mm 1 5 2 5 mm Federkraftklemme Abg oben Artikel Nr 13799 13800 13801 13363 Spring type terminal top side Article No
19. 2 module 1 I I 9 2 ah H Br SES CANtrol I e CAN GND el CANtrol module 1 f f module n a a 16 a e a E afi E 2 Go 1 0 G 2 2VF100049DG00 cdr 52 2D0122003ZD00 DOC 2VF100040FE02 doc Berghof Automationstechnik CAN Bus Local Control Groups Bildung lokaler Steuerungsgruppen ber den E Bus und Anbindung von R Modulen Formation of local control groupes by the E bus and linking of R Modules Direkte Ankoppelung von R Modulen ber den E Bus Direct R Module connection by E bus only CAN Channel on E Bus plug CAN channel 0 E Bus with CAN CH1 d Abschlu widerstand HH j 1 2 am letzten Modul B roueg Konst 7 erforderlich D A Termination is required at the last module Cell Erweiterungs Module Controller E bus extension Abschlu widerstand am letzten Modul CAN Kabeladapter f r die erforderlich abgesetzte Ankopplung Termination is required von R Modulen ber at the last module CAN E Bus CAN cable adapter for remote module connection by CAN E Bus 2VF100050DG00 cdr The E bus can be used to create local control groups with different functions by mounting different modules end to end on the mounting rail The following rules should be observed in this case Use only one cell controller per control group Do not attempt to connect cell
20. 2 4 Electromagnetic Compatibility 1 U U U U nnne nennen nnn u uuu u 17 2 4 1 Immiunity to la 17 2 4 2 Emitted Interference 000000 17 K GOUGING BE 18 2 6 Insulation Resistance and Electrical Isolation eee 19 3 INFORMATION CONCERNING THE SYSTEM 21 3 1 General Remarks on Power Supply U 1 21 3 1 1 Power Supply of the Module s Electronic System nn nenn 21 3 1 2 Current Carrying Capacity EE 21 3 1 3 Current Supply Output Channels an 21 3 1 4 Power Supply Characteristics 22 3 1 5 Power Supply Problems 23 3 2 Self Test and 2 nn nad anne 24 3 2 1 Initial 6st sua ag Renee 24 SR le DEE 24 Shae EAIESSAEE EE 24 32 4 E e ee 25 3 2 5 Optical Status Dis EE 25 3 2 6 The Communication Monitor 25 CONNECTING CABLES FOR COMMUNICATION INTERFACES 27 4 7 The CAN Interface y Q EEE aaa a utu re 27 4 1 1 CiA Recommendations for Connector Pin Assignments 28 4 2 Serial Inte race sis 29 4 3 Ihe Ethernet Interface u ee nen irren 30 2D0122003
21. 3 T T CEDIO 16 16 0 5 1131 200120200 11 CEDIO 16 16 0 5 1131 20102021 Cp CEDIO 16 16 0 5N 1131 20012083 T T T T Ox CE3CPU l ll Lb Lb bL Lb CE3CPU 2031001 x T j CE3CPU 1131 2030000 x T 2VF100035FE03 doc 2D0122003ZD00 DOC 111 Selection List for Connection Plugs Berghof Automationstechnik Auswahlliste f r CANtrol Anschlu Stecker Selection List For CANtro Connection Plugs Polzahl Number of poles Schraubanschlu oben Artikel Nr 14050 Screw type terminal top Article No max 1 5 mm Schraubanschlu oben Artikel Nr 2841 13466 13026 13562 13027 Screw type terminal top Article No max 2 5 mm Schraubanschlu seitlich Artikel Nr 6054 6496 13440 3579 13360 Screw type terminal side Article No max 2 5 mm Crimp Anschlu Abg oben Artikel Nr 12660 13560 13561 13362 Crimped connection top side Article No 0 5 1 0 mm 1 5 2 5 mm Federkraftklemme Abg oben Artikel Nr Spring type terminal top side Article No max 2 5 mm Polzahl Number of poles Baugruppe Module CANtrol power track C2CPU SC C2CPU 2S 01 8 8 SC 1131 C2CPU 2S 03 8 8 SC 1131 CDIO SC CDIO 16 16 0 5 SC 1131 Distributed 16 4 16 4 V QDIO QDIO 16 16 0 5 QDIO 16 16 0 5N RDIO RDIO 16 16 0 5 2020020 RDI
22. CAN Adaptor QCAN This manual contains general information which applies to CANtrol at the time of this manual s publication The manual is complete only in conjunction with the module related user manuals required for each instance of use The CANtrol automation system and its components fulfill the behavioral specifica tions of European Norm EN 61131 Part 2 Note Departures from statements in this text may be necessary in individual cases due to technical developments These are specifically noted and explained in each user manual CE designations for the CANtrol automation system s components are based on a user oriented control system design with proven EMC electromagnetic compatibil ity These components meet the requirements and protective target values of EC guideline No 89 336 EC Electromagnetic Compatibility an EMC guideline and correspond to the coordinated European Norms EN for programmable logic con trol systems PLC as published in the European Community s official bulletins Please give special attention to the rules for correct wiring of EMCs in cabinets and buildings cf IEC No 61131 4 Supplement 1 to EN 61131 Installation in grounded metal cabinets is recommended EMC compliance cannot be claimed if protection is inadequate The low voltage guideline 73 23 EWG does not apply to the CANtrol system since its permissible voltage levels are below the limit values See the product overview for a list of
23. DO bidirectional 24V 0 5A low side switching all DI DO optodecoupled 6 power supply groups status LED per channel 2020020 RDIO 16 16 0 5 2030000 RDIO 8 24 0 5 3 pin connection with 6 x 18 pin plugs not supplied Remote module parameterizable with CANopen profile 05401 Motion Control 13745 RDC1 EC 1 Min D CAN interface 1 x RS 232 for configuration 16 x dig IN 24V 16 x dig IN OUT bidirectional 24V 0 5A IN OUT high side switching connection with 6 x 18 pin plugs not supplied DI DO optodecoupled 6 power supply groups status LED per I O channel Remote module parameterizable with CANopen profile 05401 1 Min D CAN interface 1 x RS 232 for configuration 8 x dig IN 24V 24 x dig OUT 24V 0 5A 1 potential free input I O s optodecoupled PWM modus for outputs adjustable 3 power supply groups status LED per I O channel connection with 4 x 18 pin and 1 x 8 pin plugs not supplied delivery period available on request Intelligent servo controller CANopen profile 1 Min D CAN interface 1 x RS 232 interface for 1 brushless DC synchronous motor Hall encoder commutation continuous output per module max 300W max 75VDC 6 x DI 24V 2 x DO 24V 0 5A 3x AI 10 V motor connection and I O connection with 4 x 10 pin plugs not supplied speed control and positioning control point to point commands interpolating path time profiles control optimization wit
24. OUT 1 4 Bemessungsspannung f r Group 2 IN 5 12 erh hte Isolation nach Group 3 IN OUT 13 16 Rated vollage for increased isolation Group 4 IN OUT 17 20 defined by Group 6 IN OUT 29 32 0 50 V 2VF100007DG00 cdr 64 2D0122003ZD00 DOC 2VF100004FE03 doc Berghof Automationstechnik Digital 16 16 0 5 8 1 2 Without Grouping high side low side switching Wird auf die Gruppenbildung bei der Spannungsversorgung verzichtet sind vom Anwender die im folgenden Bild dargestellten Verbindungen herzustellen Without grouping of the voltage supply the user has to build the following connection common principle design voltage supply without protection equipment GND 24V l lt 12 E x2 Voltage supply Signal 1 09000000000000 00000 Group 1 Group 2 Group 3 20099000000000006 L2 LiN oUT 4 L sP LiN oUT L3 I L4 IN OUT 7 IN OUT gt L5 9090000000000900006 Signal Group 4 Group 5 Group 6 W CD CD UI EI EE WW du QE V MS L6 M6 m Voltage supply Ea 2VF100008DG01 cdr 2VF100004FE03 doc 2D0122003ZD00 DOC 65 Digital UO 16 16 0 5 Berghof Automationstechnik 8 2 Digital Inputs high side switching Operating status The digital inputs are high side switching type 1 inputs for 3 conductor sensors They are designed for input voltages of 24 V nominal The inputs a
25. P X6 99 100 701 102 103 104 105 106 107 108 NEE SB BEER oj ofr ol roa Motor Ansteuerung drive connection 2VF100030DG02 cdr 2D0122003ZD00 DOC 99 Connection Building Berghof Automationstechnik 12 2 2 RDIO 16 16 0 5 M1 L1 24V module electr INS IN12 L2 24V 1 01 1 04 Links vom Modu keine C Q ode d rfen r R Module angereiht werden E Bus IN und CAN1 IN sind nicht verf gbar On the left side of the module Q or R modules mustn t end to end E bus IN and CAN1 IN are not available 100 L4 24 V 1 017 1 020 16 24 21 IN28 M6 IPSIS aes ease o 9 9g g ge Z iz z z z z z z S 2 2 IS 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 0009000000000009000000 960000000000000000 x Livour 1 Liyour m L3 24 V EES BR 6B65666666665566 VO Status LEDs x1 nn _ X2 un a Da GG eS GZ GG SS SG 1 X33 38 39 42 4 45 46 48 49 5 54 Z 008 10 Ns Ne A No dea A miz wa la wir voie 135 I Status LEDs 11 STATUS green green green red red E Bus Power CAN applikationsspezifisch OUT ON active application specific CAN SET Tas
26. analog IN 0 10 convertible to 0 20mA in 2nd group 12 bit resolution connection with 4 x 18 pin and 2 x 10 pin plugs not sup plied programming to IEC 61131 3 delivery period available on request 2022212 C3CPU 01 1131 as C3CPU 00 1131 but 3 MB flash replaced by for CP1131 5 MB flash delivery period available on request 2022232 02 1131 as C3CPU 00 1131 but 3 MB flash replaced by for CP1131 5 MB flash and 8 analog OUT 10V 11 bit sign 4 of 8 analog OUT can be individually converted to 0 20mA delivery period available on request 2011020 CDIO 16 16 0 5 Cell controller programmable CPU 68332 25 MHz for C application 1 25 MB CMOS RAM 2 MB flash memory 1 Min D CAN interface 1 E bus and 1 E bus CAN interface 1 x RS 232 for programming or application 16 x dig IN 24V 16 x dig IN OUT bidirectional 24V 0 5A IN OUT high side switching connection with 6 x 18 pin plugs not supplied DI DO optodecoupled 6 power supply assemblies status LED per channel CPC runtime real time operating system CAN CANopen software 2011030 CDIO 16 16 0 5 1131 as CDIO 16 16 0 5 with additional for CP1131 CP1131 runtime system 2011021 CDIO 16 16 0 5N Cell controller programmable CPU 68332 25 MHz for C application 1 25 MB CMOS RAM 2 MB flash memory 1 Min D CAN interface 1 E bus and 1 E bus CAN interface 1 x RS 232 for programming or application 16 x dig IN 24V 16 x dig IN OUT bidirectional
27. and the require ments of EN 61131 3 Please consult manufacturer regarding lightning hazard Reverse voltage protection yes Electrical isolation yes optical isolator in groups Status display yes yellow LED for each input Alarms 68 2D0122003ZD00 DOC 2VF100004FE03 doc Berghof Automationstechnik Digital 16 16 0 5 Digital input operating areas high side low side switching Ue 24V DC EIN 20 0 bergangsbereich 222022220 St rabstand lt 1V noise margin lt j St rabstand lt 1 V lt noise margin lt 1V t t t l mA 0 00 1 00 2 00 3 00 4 00 5 00 6 00 7 00 8 00 9 00 10 00 11 00 IL min IL max Eingangsspannung DC der externen Stromversorgung Input voltage DC of extern power supply U 24 V Bemessungsspannung rated voltage Uma 30 V oberer Grenzwert upper limit UL min 19 2 V unterer Grenzwert lower limit Grenzwerte f r 1 Signal f r die EIN Bedingung Limit for 1 signal for the ON condition UH 30 0 V obere Spannungsgrenze upper voltage limit IH ax 10 0 mA obere Stromgrenze upper current limit UH is 13 5 V untere Spannungsgrenze lower voltage limit IH sin 3 5 mA untere Stromgrenze lower current limit Grenzwerte f r 0 Signal f r die AUS Bedingung Limit for 0 signal of the 0UT condition UL 55V obere Spannungsgrenze u
28. by the system Wait for restart depending on the user program of the moment Warning Due to the brief I O response times it cannot be guaranteed that undervoltage recognition will react before erroneous control instructions are issued from the I O level Danger of Uncontrolled movement sequences malfunction destruction Always observe the following recommendations We recommend the following precautions either singly or in combination in order to avoid danger in case of undervoltage Program long filter times for the input channels Use a power supply source with an adequate energy reserve for the control system and the I O level Prepare a signal which announces the imminent loss of power supply Power Fail Signal and also program a corresponding reaction into the application program It is the user s responsibility to implement these steps 2VF100037FE01 doc 2D0122003ZD00 doc 23 Information Concerning the System Berghof Automationstechnik 3 2 Self Test and Diagnosis 3 2 1 Initial Self Test After being turned on the system automatically checks the availability of RAM and the integrity of data in the operating system s FLASH memory The module s configuration and the communication links can then be checked un der the user s supervision 3 2 2 The Watchdog CANtrol has built in safety features which are capable of putting all I O functions into a pre defined condition in case of hardware and or
29. involved outputs may also respond prematurely if feedback or high speed de excitation give rise to thermal loads Operating status The status of each output is indicated by a yellow operating status LED on the front panel of the module The LEDs are spatially assigned to the supply terminals ALED lights when its associated output is activated logical 1 HIGH 8 4 1 Block diagram of output high side switching M Internal M e GND 2VF100011DG01 cdr 70 2D0122003ZD00 DOC 2VF100004FE03 doc Berghof Automationstechnik Digital UO 16 16 0 5 8 5 Digital Outputs low side switching A Warning Outputs Protected output Operating status The module can be destroyed by overvoltages gt 32 V and or feedback Risk of fire Each digital output is also usable as an input See description under Digital Inputs if using as input The outputs are of low side switching 24 volt type two conductor Maximum out put current per output is 500 mA The outputs have a common earth GND when operating in groups Power is supplied separately from the supply for the modular electronic circuit see Connection Assignment The outputs switch automatically to 1 HIGH if there is no available data link to the CPU or if the module s internal supply is insufficient All outputs are protected by an incorporated current limiting cir
30. is independent of hardware and is implemented via the design of the network and the system initiali zation The hierarchical level designated as WideCAN has the task of ensuring spatial networking of the individual control groups In the rule the synchronization and ex change of data between the control groups and the user stations of a machine or facility take place here This subordinate hierarchical level connects the local units of a control group over short distances This real time bus is controlled by the cell controller CAN node of each respective control group 2D0122003ZD00 DOC 51 CAN Bus Berghof Automationstechnik 6 2 3 Bus Structure Linear Structure The structure of the CAN Bus is a line structure Branch lines and branch circuits should be avoided All CANtrol modules which are provided with a CAN Bus C R modules con nection possess two connectors Bu St for each CAN Bus connection T branch adapters are therefore unnecessary but may also be used CANtrol makes it possible to implement the required line structure without difficulty Even when line lengths are short a CAN line must have a terminating resistor on both sides In addition equipotential bonding must be created by grounding the CAN GND cable of the line on one side Note We offer the required terminating resistors in our line of accessories CAN Bus Linienstruktur CAN bus line structure CANtrol CANtrol module
31. level of the module as supplied ex works When replacing a module users with the CNW Cantrol Node Wizard tool can read off the current software version of the newly supplied mod ule and then reload their own software version for a particular project if neces sary With the latter in mind before the download you should always keep a record of the existing software levels in your project documentation software version node IDs baud rate etc 2VF100055FE01 doc 2D0122003ZD00 doc 109 Annex Berghof Automationstechnik 13 5 Addresses and Bibliography 13 5 1 Addresses CiA DIN EN Standards IEC Standards CAN in Automation international manufacturers and users organisation for CAN users in the field of automation CiA CAN in Automation e V Am Weichselgarten 26 D 91058 Erlangen Germany e mail headquarters can cia de http www can cia de Beuth Verlag GmbH VDE Verlag GmbH 10772 Berlin 10625 Berlin VDE Verlag GmbH or Internet search 10625 Berlin http www iec ch 13 5 2 Standards Bibliography IEC61131 1 EN61131 1 IEC61131 2 EN61131 2 IEC61131 3 EN61131 3 IEC61131 4 EN61131B11 EN 50081 Parts 1 2 EN 50082 Parts 1 2 ISO DIS 11898 EN 954 1 Bibliography 110 Programmable controllers Part 1 General information Programmable controllers Part 2 Equipment requirements and tests Programmable controllers Part 3 Programming languages Programmable logic controllers Supplementary Sheet
32. max 2 5 mm2 2 5 8 9 10 12 18 Einzelstecker pro Baugruppe Single plugs per module _ q j j j 24020 SI j 2405 1 1 J E RER BE ER 3 T 2000081 TTT J 24022 STI 210321 j 3 J 24023 Tx J 2403 1 j 2010024 J 2404 1 SI 24025 1 J 2010035 SI j T C1CPU 4S 06 2406 11 C1CPU 48 06 1131 24036 3 T C1CPU 4S 07 2010027 j 3 J C1CPU 4S 07 1131 200087 SI j C2CPU 2S 00 8 8 200020 C2CPU 28 00 8 8 1131 2021030 T J 3 C2CPU 2S 01 8 8 2021021 J 3 C2CPU 2S 01 8 8 1131 2021031 T 3 C2CPU 2S 02 8 8 221022 C2CPU 28 02 8 8 1131 221032 1 3 Polzahl Number of poles Baugruppe Module Application amp Network C1CPU C1CPU 4S 00 C1CPU 4S 00 1131 C1CPU 4S 01 C1CPU 4S 01 1131 C1CPU 4S 02 C1CPU 4S 02 1131 C1CPU 4S 03 C1CPU 4S 03 1131 C1CPU 4S 04 C1CPU 4S 04 1131 C1CPU 4S 05 C1CPU 4S 05 1131 _ j j dr C3CPU 00 1131 22272 C3CPU 01 1131 22272711 1 4 C3CPU 02 1131 222322 1 1 j CDIO 16 16 0 5 24121 T T 6x CDIO 16 16 0 5 1131 CDIO 16 16 0 5N 244024 j CDIO 16 16 0 5N 1131 209111 T J T e CEDIO 16 16 0 5 20012000 1 l CEDIO 16 16 0 5B 20012020
33. optimization multi zone 13354 RTEMP 8 control measuring circuit check and heating current monitoring 2014001 8 16 as RTEMPS with additional 8 further software controllers for controller cascading 116 2D0122003ZD00 doc 2VF100046FE02 doc 13746 RDC1 EC R Intelligent 8x multi temperature controller CANopen profile 1 Min D CAN interface 1 x RS 232 for parameterization with CPRTEMP software not supplied measurement inputs for Pt 100 thermocouple or 0 100mV 4 DI DO 24V 70mA bidirectional 12 DO 24V 70mA 3 interrupt outputs all DI DO optodecoupled signal connection with Berghof Automationstechnik Product Overview 13833 16 Intelligent 16x multi temperature controller and or remote analog module CANopen profile 1 Min D CAN interface 1 x RS 232 for parameterization with CPRTEMP software measuring circuits for Pt 100 thermocouple 10V 0 20mA 4 pin signal connection with 5 x 18 pin and 1 x 8 pin plug not supplied self optimization multi zone control measuring circuit monitoring and heating current monitoring Human Interface LCD graphics terminal supertwist LCD 240x64 dots LED backlit 8x 40 4x 20 2 x 10 character scalable 8 function keys status LEDs 224KB flash for text display and PLC function 96KB system memory interfaces CANbus RS 232 TTY dimensions 187 x 120 x 56 mm degree of protection IP65 on face side interactive mode set
34. protec tion may influence adjoining outputs Short circuit protection yes electronic current limiting response threshold feature min 0 5 A typically 0 9 A 1 Current is limited electronically Responding of the short circuit protection feature produces thermal overload and trips the thermal overload protection circuit Output delay for 0 to 1 max 0 5 ms for 1 to 0 max 0 5 ms Output capacitance Rated voltage Voltage drop at rated current Rated current for 1 signal Leakage current for 0 signal Total current of all outputs max 8 A 16 x 0 5 Total current per group max 2 4 x 0 5 horizontal mounting on vertical mounting plate Lamp load 24 VDC max 6 watts Connection of two outputs in parallel to provide logic operation allowed to increase performance not allowed Insulation resistance Rated voltage V lt Ue lt 50 V Test voltage up to 2 000 m altitude 500 VDC 2D0122003ZD00 DOC 2VF100004FE03 doc Berghof Automationstechnik Digital 16 16 0 5 Overload Reaction of Digital Outputs high side low side switching berlast Verhalten der digitalen Ausg nge Overload reaction of digital output Vollast full lpad Vollast full load Unbelastet unload Ug 18V Ug 24V Ug 30V max 2 A 1A max 0 7 0 Tu 25 C 50 100000 i I typ l _ 8 l 10000 Ausgang AUS Output OFF l Ausgang EIN Abschaltung
35. software malfunction This permits the user to set up control systems which greatly reduce the risk of fatal malfunctions Each I O module is equipped with a timer element Watchdog of its own which must be periodically triggered in order for the output channels to remain active This triggering is carried out automatically by the operating system after successful completion of the initial self test and after an application program has been loaded and is ready for operation The user program can also be incorporated into the watchdog triggering process by means of appropriate programming Warning The watchdog function may be deactivated by the programming and diagnostic unit PADT Danger of Uncontrolled movement sequences malfunction destruction It is also possible to keep the Watchdog awake during the programming initial startup phase in that case however the options of diagnosis and online obser vation are considerably reduced Please contact the manufacturer if your safety requirements are stricter 3 2 3 FAIL SAFE All digital and analog output channels of the modules go into a pre defined state in case of hardware malfunctions and whenever the Watchdog reacts This condition is always de energized 24 2D0122003ZD00 doc 2VF100037FE01 doc Berghof Automationstechnik Information Concerning the System 3 2 4 Error Messages Since all output channels have a FAIL SAFE feature each digital output channel can be de
36. up using PC based programming tool 3697 RDISP8 240x64 CPRDISP not supplied 1 13698 RDISP22 240x64 as RDISP8 240 x 64 with additional numerical block dimensions 187 x 120 x 56 mm 2202000 RDISP22 240x64 RTC as RDISP8 240 x 64 with additional numerical block real time clock dimensions 187 x 120 x 56 mm 2206000 RDISP27 240 128 RTC LCD graphics terminal supertwist LCD 240x128 dots LED backlit 16 x 40 8 x 20 4 x 10 character scalable Developer s Frame 2900000 1131 Demo 8 function keys status LEDs numerical block real time clock 224KB flash for text display and PLC function 96KB system memory interfaces CANbus RS 232 TTY dimensions 252 x 130 x 56 mm degree of protection IP65 on face side interactive mode set up using PC based programming tool CPRDISP not supplied Development environment for programming and de bugging IEC 61131 3 projects Covers the 5 programming languages SFC LD IL ST FBD Contact from CP1131 to the runtime system on the CPU modules can be established via 3 different interfaces CAN Ethernet RS 232 Runs in WIN 95 98 WIN NT 4 0 Demo version Development environment for programming and de bugging IEC 61131 3 projects Covers the 5 programming languages SFC LD IL ST FBD Contact from CP1131 to the runtime system on the CPU modules can be established via 3 different interfaces CAN Ethernet RS 232 Runs in WIN 95 98 WIN NT 4 0
37. used in configuring and programming the cell controller and for communication with remote modules The user can employ these functions in the form of function blocks or libraries The CANopen specification defines so called CANopen Device Profiles These in turn make it possible to create an uniform control system which is independent of types and manufacturers but has the same level of efficiency for various devices Note The CANopen specifications are standardized and maintained by the consumer organization CiA See the corresponding CiA publications for further information www can cia de CAN is based on a linear topology which can be structured hierarchically Messages in the CAN protocol are designated by an Identifier and can be taken over simultaneously by all nodes this is very important for the consistency of data in the network and the synchronization of applications At the same time the Iden tifier assigns bus access priority to each message CAN is a Multi Master system Every user of the bus can send a message when the bus is free Should several bus users try to send messages simultaneously the message with highest priority receives the right of access The technique used in the CAN protocol ensures correct allocation of bus time without the destruction of message contents 2D0122003ZD00 DOC 2VF100040FE02 doc Berghof Automationstechnik CAN Bus 6 1 3 Bus Voltage Level CAN Bus Spannungspegel nach ISO DI
38. 038FE00 doc Berghof Automationstechnik Communication Interfaces 4 2 Serial Interface 2VF100038FE00 doc SIO interface X9 according to RS 232 specifications on the front panel of the C modules Empfohlene Belegung des RS 232 Programmierkabels Recommend aquisitions of the RS 232 programming cable Buchse female Stifte male contact view 9 pol D Sub DIN 41652 contact view Aderquerschnitt core cross section gt 0 22 mm 9 pol D Sub DIN 41652 crossing pin 2 3 RXD GND GND TXD crossing pin3 2 Signal Description 1 shield case not used with CANtrol 2 RXD received data CANtrol Modules 3 TXD transmitted data CANtrol Modules NC reserved signal ground CANtrol Modules reserved request to send not used with CANtrol clear to send not used with CANtrol reserved 2VF100037DG00 cdr 2D0122003ZD00 DOC 29 Communication Interfaces Berghof Automationstechnik 4 3 Ethernet Interface PC HUB CANtrol Verbindungskabel 10BaseT mit Stecker RJ45 a N um gt Interconnecting cable 10BaseT with plug RJ45 HL Kabel Kategorie 5 KAT 5 Cable Categorie 5 CAT 5 Aderquerschnitt core cross section min 0 22 mm iun UP o Tou ee 5 contact view TD 2 F 2 TD contact view CANtrol Ethernet 4 Patch Kabel 10BaseT mit Stecker RJ45 p Interconnecting cable 10BaseT with plug RJ45
39. 1 1 2 3 4 5 5 9 10 11 12 13 14 15 16 17 18 Lit QUT OuT2 OUTS OUT4 OUTS OUT OUTIO OUTT OUTIZ 1013 04 1015 vote 125 X2 49 20 21 22 23 24 2 26 2 28 29 30 31 3 35 34 36 47 48 49 50 51 52 53 54 NC NC OUT om CAN CAN IN OUT hannel channel 6 hannel 7 banne 8 HC k channel 1 channel 2 channel 3 channel 4 GND 92 93 s 97 ss g9 100 101 102 103 104 105 106 107 UO Status LEDs 1 A AUS 2 2 o 2VF100032DG01 cdr 102 2D0122003ZD00 DOC 2VF100033FE03 doc Berghof Automationstechnik Connection Building 12 2 5 16 5T 6T 4 Pt 5Pt 51 6 U Is le lt lt le lz le lt l lt lt z z z z 2 2 Z z 3 1 9 10 13 15 16 17 k 5 e N ole Im z E 5 5 8 5 E 5 z z z IE 21 25 27 28 31 34 35 0 Pt 0 U 0 Shield SIN aln M L 24 V module electr channel 14 channel 15 channel 16 25 7 5 T a S f u 5 6 7 m 0 Channel 7T channel channel z x S 20 21 2 23 1 26 zr 28 28 3 Bi 32 3 54 35 36 channel TO x3 ar 48 50 51 52 533 Si L CAN IN
40. 110201 2011030 2011031 Dimensions wxhxd mm 124 x 170 x 85 5 modular dimension W 113 118 5 Weight approx 700 g Mounting NS 35 7 5 EN 50022 mounting rail Expansion with up to 6 E bus expansion modules e g QDIO QAIO Working temperature range 5 C to 50 C no moisture condensation convection cooling provided CPU MC 68332 25 MHz Flash EPROM SRAM 2 MB 1 25 MB Programmable software IEC 61131 3 or C standard language with real time operating system EMC class of protection insulation testing degree of protection Emitted interference EN 50081 2 industrial sector Noise immunity EN 50082 2 industrial sector Class of protection Insulation resistance EN 61131 2 500 VDC test voltage Degree of protection IP20 Supply voltage power consumption Modular electronics power supply supply voltage SELV 24 VDC max 0 15 A EN 61131 2 Power supply digital I Os 24 VDC EN 61131 2 subdivided into 6 groups Power consumption at Ue 24 VDC idling max 300 all I Os active approx 10 A Electrical isolation yes between CAN bus and digital I Os and Ethernet 76 2D0122003ZD00 doc 2VF100042FE03 doc Berghof Automationstechnik Digital inputs outputs Number of inputs CDIO 16 16 0 5 16 Number of inputs outputs 16 individually configurable as inputs or outputs Short circuit or polarity reve
41. 2 93 91 95 96 97 2 101 102 103 104 105 106 107 108 8209009 22292092997 nuunnnnn 00000000 000 00 0 00 EN ERN wmm EN oo 200 1000000 EN ERN O0 OD 10000 Einlegbarer Beschriftungsstreifen mit transparenter Abdeckung Plug in labelling strip with transparency cover 2VF100040DG00 cdr 36 2D0122003ZD00 DOC 2VF100039FE02 doc Berghof Automationstechnik Design of the System 5 1 5 Project Planning and Installation IEC 61131 Safety EMERGENCY OFF Restart Voltages Power Supply DC 24 V Strand Breakage Connections 2VF100039FE02 doc Be sure to observe the following information in order to ensure reliable integration of the CANtrol automation system into the respective application environment Observe the information in IEC 61131 4 Supplement 1 to EN 61131 Program mable Logic Control Systems Guidelines for the User Abide by safety and accident prevention regulations e g machine instructions for each specific application situation EMERGENCY OFF features IEC 204 VDE 113 must remain activated in all operating modes of the equipment or system Do not deactivate the EMERGENCY OFF feature if this could result in an uncon trolled or undefined restart Make sure that no dangerous operating cond
42. 22 24 27 2 3 gt les 5 a gt lt le a S IS 2 2 5 Z 2 z z z S 2 IP IQ S 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 Mi Li 24v _1 6000000000000000K module electr IN5 IN12 L2 424 V LIN OUT 4 IN OUT 1 01 1 04 3 0 41 42 43 44 45 EECH INS IND Z NS 1 STATUS Links vom Modul d rfen keine C Q oder R Module angereiht werden E Bus IN und CAN1 IN sind nicht verf gbar On the left side ofthe module Q or R modules mustn t end to end E bus IN and CANT IN are not available E Naa IS N26 128 1929 1030 031 6 62 63 64 65066 79 80 84 82 63 34 86 99 100 101 102 103 L4 24 V 1 017 1 020 L6 24 V IN21 IN28 M6 or oo 106 104 105 107 108 os 96 97 98 99 103 2VF100042FE03 doc 2D0122003ZD00 DOC CDIO 16 16 0 5 L3 24 V 1 013 1 016 O Status LEDs Printable area for I O labelling Status LEDs green green green red red Power CAN ON active 9PPlication specific Nameplate SET button Printable area for UO labelling UO Status LEDs L5 24 V 1 029 1 032 IN LL L M 2VF100004DG01 cdr 79 CDI
43. 24V 0 5A IN OUT low side switching connection with 6 x 18 pin plugs not supplied DI DO optodecoupled 6 power supply groups status LED per I O channel CPC runtime real time operating system CAN CANopen software 2011031 CDIO 16 16 0 5N 1131 as CDIO 16 16 0 5N with additional for CP1131 CP1131 runtime system 2012020 CEDIO 16 16 0 5 Cell controller programmable CPU 68360 33 MHz with RJ45 connection 2 MB CMOS RAM 2 MB flash memory for C application 1 RJ45 Ethernet interface 1 Min D CAN interface 1 E bus and 1 E bus CAN interface 1 x RS 232 for programming or application 16 x dig IN 24V 16 x dig IN OUT bidirectional 24V 0 5A IN OUT high side switching connection with 6 x 18 pin plugs not supplied DI DO optodecoupled 6 power supply groups status LED per I O channel CPC runtime real time operating system CAN CANopen software 14 2D0122003ZD00 doc 2VF100046FE02 doc Berghof Automationstechnik Product Overview 2012030 CEDIO 16 16 0 5 1131 as CEDIO 16 16 0 5 with additional with RJ45 connection CP1131 runtime system for CP1131 2012022 16 16 0 5B as CEDIO 16 16 0 5 with with BNC connector BNC connector instead of RJ45 for C application 2012032 CEDIO 16 16 0 5 1131 as CEDIO 16 16 0 5 with additional with BNC connector BNC connector instead of RJ45 and CP1131 runtime system for C application 2012031 CEDIO 16 16 0 5N 1131 as CEDIO 16 16 0 5 with additional with RJ45 conne
44. 2VF100042DG00 cdr 2VF100039FE02 doc No more than 12 A may be used to protect the supply current Take the following steps in case of currents above this maximum supply current use several separately protected circuits or use several separate power supply units with separate circuits L1 SELV DC 24V M1 000000000000000 E 20202000002 GEET oo0000000000000000 0000000000000000 0000000000000 000000000000000000 000000000000000000 lo0000000000000C 66666650660500605 1 ay 4 o 59 CANtrol Liz 1 SELV DC 24V 0000000000000 DO EA 0000000000000 000000000000 1 1 A CANtroT 7 CAN a 2D0122003ZD00 DOC 39 Design of the System 5 1 10 Wiring Berghof Automationstechnik Beispiel Verdrahtung von CANtrol Modulen Example Wiring of CANtrol modules 24 V geschaltet switched 24 V ungeschaltet not switchec 0v Sensor Versorgung nicht ber geschaltete Stromkreise f hren Don t connect sensor supply from switched lines Klemme terminal pin Input Channels Output Channels Power Recovery A Warning 40 2 92 Gr 1 3 Gr 4 6 QDIO 16 16 0 5 DC OV Versorgung DC 24 V Supply DC 24 V Versorgung DC 24 V Supply DC 24 V Versorgun
45. 33FE03 doc Berghof Automationstechnik Connection Building 12 1 5 CEDIO 16 16 0 5 19 zo 21 23 24 25 27 28 29 a 32 M1 L1 24 V module electr IN5 IN12 L2 24 V L3 24 V 1 01 1 04 013 1 016 Status LEDs 9 10 e Printable area 5 for UO labelling 3 40 41 42 43 44 45 46 48 0 ZA de 100 103 004 Ns GG NO INS in Status LEDs STATUS Links vom Modul d rfen keine C Q oder R Module 12345 angereiht werden AsO E Bus IN und CAN1 IN sind nicht verf gbar On the left side of the module green green green red red CAN application specific active C Q or R modules mustn t oder or end to end O 7 7 BNC Nameplate E bus IN and CAN1 IN are not available ETHERNET X10 SET button i mos Mar moe r LE Printable area 83 B4 s5 7 8889 90 for I O labelling Status LEDs L4 24V L5 24V 1 017 1 020 1 029 1 032 IN L Mj M eo L6 24V IN21 28 M6 104 105 102 103 o2 ss oa os ss v so 100 10 2VF100005DG01 cdr 2VF100033FE03 doc 2D0122003ZD00 DOC 95 Connection Building Berghof Automationstechnik 12 1 6 CDIO 16 16 0 5 gt a lo a g
46. 4 7 46 48 49 50 INZ 3 IN4 Status LEDs 1 2 3 4 5 een oreen oreen Power CAN applikationsspezifisch ON application specific 11 STATUS OOOOO T 2 3 4 5 AsO E Bus OUT CAN1 OUT SET Taste button Achtung Pin 18 Pin 36 nicht anschlie en Reserviert f r zuk nftige Anwendungen Attention Don t connect Pin 18 Pin 36 Keep free for future application X13 X14 X15 X16 2VF100031DG02 cdr 2VF100033FE03 doc 2D0122003ZD00 DOC 91 Connection Building 12 1 2 C2CPU 2S M1 L1 24 V module electr 5 12 899 IN OUT 090909099909 IN IN OUT See 2 24 V 1 01 1 04 ToT Tor Ne INTO 2 TOTS Vola TOTS Tore mal IIO Status LEDs X3 4 X2 19 20 21 22 22 24 25 26 2 28 29 30 31 T 9 40 41 4 43 44 5 46 47 48 49 50 51 52 53 54 L2 101 02 103 104 INS ING IW ING IND Wu INT 1 12 1013 1 014 1015 1 016 13 32 33 34 35 36 92 2D0122003ZD00 DOC Berghof Automationstechnik L3 24 V 1 013 1 016 Status LEDs 1 2 3 4 5 green green green red Power CAN applikationsspezifisch ON active application specific Nameplate SET Taste button RS 485 Termination SIO1 2VF100074DG01 cdr 2VF100033FE03 doc Berghof Automationstechnik Connection Building 12 1 3 C2CPU 2S SC M1 L1 24 V module electr IN
47. 5 9 ST 5 08 9 pin plug with screw terminal at top cross sectional area of connecting cable up to 2 5mm grid 5 08 13562 FRONT MSTB 2 5 10 ST 5 08 10 plug with screw terminal at top cross sectional area of connecting cable up to 2 5mm grid 5 08 13027 FRONT MSTB 2 5 18 ST 5 08 18 plug with screw terminal at top cross sectional area of connecting cable up to 2 5mm grid 5 08 6496 MSTB 2 5 8 ST 5 08 8 pin plug with screw terminal at side cross sectional area of connecting cable up to 2 5mm grid 5 08 13440 MSTB 2 5 9 ST 5 08 9 pin plug with screw terminal at side cross sectional area of connecting cable up to 2 5mm grid 5 08 3579 MSTB 2 5 10 ST 5 08 10 pin plug with screw terminal at side cross sectional area of connecting cable up to 2 5mm grid 5 08 13360 MSTB 2 5 18 ST 5 08 18 pin plug with screw terminal at side cross sectional area of connecting cable up to 2 5mm grid 5 08 2VF100046FE02 doc 2D0122003ZD00 DOC 119 Product Overview Berghof Automationstechnik 12660 MSTBC 2 5 8 ST 5 08 13560 2 5 9 ST 5 08 13561 MSTBC 2 5 10 ST 5 08 13362 MSTBC 2 5 18 ST 5 08 13364 MSTBC MT 0 5 1 0 13365 MSTBC MT 0 5 1 0 BA 13366 MSTBC MT 1 5 2 5 8 pin plug for crimp connection grid 5 08 9 pin plug for crimp connection grid 5 08 10 pin plug for crimp connection grid 5 08 18 pin plug for crimp connection grid 5 08 Crimp contacts loose 100 pieces cross sectio
48. 8 M6 N OUT 134 95 96 07 08 99 155 190 IN 990000000000000 gt 2 24 V 92 93 M6 94 95 96 el so 100 e 102 10 i 105 107 2VF100033FE03 doc 2D0122003ZD00 DOC Connection Building L3 24 V 1 013 1 016 Status LEDs Printable area for UO labelling Status LEDs 1 2 3 4 5 oreen oreen rea rec Fower OAN application specific ON active R Module QCAN d rfen nicht ber CAN1 OUT angeschlossen werden R Module mustn t connect via CANT OUT Nameplate SET button Printable area for UO labelling UO Status LEDs L5 24 V 029 1 032 2VF100082DG00 cdr 97 Connection Building Berghof Automationstechnik Leerseite 98 2D0122003ZD00 DOC 2VF100033FE03 doc Berghof Automationstechnik Connection Building 12 2 Remote functions modules 12 2 1 RDC1 RDC2 2VF100033FE03 doc 9 fe Gun E M1 Ge Miz L1 24 V module electr JQ OUT OUT2 NI PE Ng Status LED 1 L 7 tt Printable area 2 nn for VO labelling X3 45 48 e 48 e 5 52 58 54 M om OUT2 2 IND INA INS m wm Nameplate Printable area for O labelling M2 12 13 4 PL P P
49. C to 50 Max 45 C 5 to 95 No condensation 2 IEC 664 No protection Max 2000 m 10 lt f lt 57 Hz 0 0357 mm Amplitude 0 075 mm Amplitude 58 lt f lt 150 Hz 0 5 g const acceleration 1 g const acceleration Peak value 15 g 11 ms Duration IEC 68 Parts 2 6 IEC 68 Parts 2 6 IEC 68 Parts 2 27 DC 24 V Safety Extra Low Volt Tolerance range age SELV correspond 18 V to 32 V ing to EN 61131 2 See also previous Note The table contains approximate values i e a rough estimate of power requirements Module Type Current Con Current Con Stray power sumption from sumption from Ue 28V DC 24V DC 24V No load Full load R modules with digital I O Q modules with digital VO Max 300 mA Max 10 A 0 35 W per active channel 0 35 W per active channel Max 10A Exact values for the current consumption of each module are found in that module s user manual Note CANtrol modules function properly in the range between 18 V and 32 V To ensure compatibility with other components we recommend staying within the power supply tolerance band from 19 2 V to 30 V as specified by EN 61131 2 2D0122003ZD00 doc 15 General Information Berghof Automationstechnik Limitations CANtrol may not be used without additional precautions in e Locations with a corrosive atmosphere Locations with aggravated operating conditions e g due to dust collection aggressive vapors ga
50. DIN EN ISO 9001 certified Berghof Automationstechnik Introduction Update Version Date Suet 12 99 First English Version Translation of german version 1 11 1 20 22 06 01 IEC 1131 x replaced with IEC 61131 x Extensions and updates General instructions arrangement of modules block diagram of input output do UO low side switching block circuit diagram of modules technical data QDIO 16 16 0 5 QCAN termination by E bus Annex Update module type connection building product overview 1 21 01 03 02 Updates figures CAN channels arrangement of modules installation and dismantling digital UO CDIO 16 16 0 5 connection building C2CPU 2S annex connection plugs and product overview New format types 2D0122003ZD00 doc 3 Introduction Berghof Automationstechnik blank page 4 2D0122003ZD00 doc Berghof Automationstechnik Introduction Contents 1 GENERAL INSTRUCTIONS enenegeneeuebhee nahe nnmnnn 11 1 1 Hazard Categories and Indications U u uuu Q 11 1 2 e EE WEE 11 1 3 Use as Prescribed 12 2 GENERAL INFORMATION U uuu nnn nnn 13 2 1 Remarks Concerning This Manual I U U nennen nnne nennen nn nnne nnne nennen 13 2 2 Shipment and Re EE 14 2 3 Operating Condltions nier a E cig sis dE eye Ee pad 15
51. EE ENEE REES 107 13 3 E 107 13 31 Wanay a en 107 13 4 TE EE 108 13 5 Addresses and Bibliography I U U U U u uu u 110 13 521 ell 110 13 5 2 Standards Bibliography TE 110 14 SELECTION LIST FOR CONNECTION PLUGS 111 15 PRODUCT OVERVIEWN 113 2D0122003ZD00 doc 9 Introduction Berghof Automationstechnik blank page 10 2D0122003ZD00 doc Berghof Automationstechnik General Instructions General Instructions 1 1 Hazard Categories and Indications DANGER e Warning Caution gt The indications described below are used in connection with safety instructions you will need to observe for your own personal safety and the avoidance of damage to property These instructions are emphasised by bordering and or shading and a bold printed indication their meaning being as follows means that death severe physical injury or substantial damage to property will occur on failure to take the appropriate precautions means that death severe physical injury or substantial damage to property may occur on failure to take the appropriate precautions means that minor physical injury or damage to property may occur on failure to take the appropriate precautions Note provides important information on the product or refers to a section of the docu mentation which is to be part
52. IN EN 50022 Modules Horizontal space requirements are determined by the coupling pins at the sides which in turn depend on the module s internal arrangement Safety Class IP 20 Abmessungen Dimensions H 124 MM P HH 113 mm H 9mm 5 5 mm Jj2020000020000000000L 000000000000000000 als Endmodul end module LIB oder BO Montage als Einzelmodul single module L1 als Reihenmodul module block mr Breite wide Hinweis tmm H he high mm Tiefe depth mm nm Reihenma block dimension n x 113 mm 11 mm Hinweis Im Einzelfall kann es Module mit abweichender Baubreite geben z B QCAN Pr fen Sie die g ltigen Ma e anhand des modulbezogenen Anwenderhandbuchs In exceptional cases modules will have different wide dimensions e g QCAN Prove the valid dimensions using the matching module manual 2VF100020DG00 cdr 2VF100039FE02 doc 2D0122003ZD00 DOC 31 Design of the System Berghof Automationstechnik 5 1 2 Arrangement of Modules Horizontal Design Distances d Safeguarding against slippage Warning 32 CANtrol modules are usually designed for unassisted convection cooling Any variations from this are described in the user manual for each module The modules must be arranged horizontally The mounting rail must be horizontally positioned on a vertical metal mounting plate When tiers of wiring ducts are
53. L3 24 V 1 01 1 04 1 013 1 016 E ne e UO Status LEDs et 146 198 Printable area pec cem for labelling 39 40 41 2 45 46 47 48 49 50 51 52 53 5 L2 vo voz 103 104 INS INS INS IN10 N11 IN12 1013 1014 1 015 016 13 E Bus E Bus IN OUT CANirol 7 CAN1 CAN1 IN 2 CAN based modules and control systems OUT Nameplate 14 KA 1 018 1 019 020 21 1 22 IN23 n24 25 IN26 11029 030 WO31 1 032 55 57 58 59 60 61 62 63 64 65 68 59 70 71 Printable area 78 80 86 87 86 89 97 98 4 104 105 106 107 for I O labelling UO Status LEDs L4 424 IN OUT 4 IN OUT 4 alte EX 1 029 1 032 m L6 24 V IN21 IN28 M6 M6 91 92 se 103 104 105 108 ho roe 2VF100025DG01 cdr 2VF100033FE03 doc 2D0122003ZD00 DOC 105 Connection Building Berghof Automationstechnik 12 3 3 QCAN Auf dieser Seite e E Bus Stecker CAN1 IN CAN Ch 1 No E Bus connection at this side CAN1 OUT 2VF100087DG01 cdr 106 2D0122003ZD00 DOC 2VF100033FE03 doc Berghof Automationstechnik Annex 13 Annex 13 1 Environmental Protection 13 1 1 Emission 13 1 2 Disposal When used correctly our modules do not produce any harmful emissions At the end of their service life modules may be returned to the manufacturer against payment of an all inclusive charge to cover costs The manufacturer will then arra
54. O 16 16 0 5 Berghof Automationstechnik 9 5 Function Selection Displays Diagnostics A Warning S button UO status Operating status 80 Do not touch S button during normal operation Program sequence could otherwise be put into an undefined state Risk of uncontrolled system and machine states Put system machine into a safe initial state maintenance mode for example be fore actuating the S button Used to switch between modes and to re start the module The function of the S button is software dependent Each input and output has a yellow I O status LED assigned to it to indicate the logical status of the input or output in question 5 operating status LEDs indicate the current state of the power supply module mode and other functions Error messages are also displayed by these status LEDs I O status Status LED Logical status input LED yellow ON 1 HIGH activated input LED yellow OFF 0 LOW output LED yellow ON 1 HIGH activated output LED yellow OFF 0 LOW Operating status Status LED Logical status 1 11 green ON correct supply voltage for modular electronics 2 CAN status 2 green ON CAN 0 send active 3 CAN status green CDIO active see software manual 4 CAN status 4 red alternating flashing indicates configuration mode on see software manual 5 CAN status 5 red alternating flashing indicates configuration mode on see software manual
55. O 8 24 0 5 2030000 RDC1 EC RDC1 EC R RDC1 EC R 150 RTEMP8 RTEMP8 16 Die Crimp Kontakte sind getrennt zu bestellen siehe Preisliste Crimp contacts must be ordered separately list 112 2D0122003ZD00 DOC 2VF100035FD03 doc Berghof Automationstechnik Product Overview 15 Product Overview gt gt 5 go zZ s x 2010020 C1CPU 4S 00 Cell controller programmable CPU 68332 25 MHz for C application 1 25 MB CMOS RAM 2 MB flash memory 2 CAN interfaces Min D wide local CAN 1 E bus and 1 E bus CAN interface 1 x RS 232 for programming or application 4 diff In 7V RS 422 for 2 encoders 500 kHz stepping frequency in 4x counting dig I O optodecoupled against 24V 4 rapid outputs 5 24V max 25mA max 150kHz open collector short circuit proof connection with 3 x 9 pin plugs not supplied CPC runtime real time operating system CAN CANopen software 2010030 C1CPU 4S 00 1131 as C1CPU 4S 00 with additional for CP1131 CP1131 runtime system 2010021 C1CPU 4S 01 as C1CPU 4S 00 with additional for C application 2 x RS 232C and 2 x RS 485 2010031 C1CPU 4S 01 1131 as C1CPU 4S 00 with additional for CP1131 2 x RS 232C and 2 x RS 485 and CP1131 runtime system 2010022 C1CPU 4S 02 as C1CPU 4S 00 with additional for C application 2 x RS 232C and 2 x RS 422 2010032 C1CPU 4S 02 1131 as C1CPU 4S 00 with additional for CP1131 2 x RS 232C an
56. P 48 2D0122003ZD00 DOC 2VF100040FE02 doc Berghof Automationstechnik CAN Bus 6 2 1 CAN Channels CAN Channel 0 CAN Channel 1 CAN Channel 2 2VF100040FE02 doc CANtrol modules which run with CAN Buses are equipped with up to 3 CAN inter faces On the front of C modules In addition to its uses as a communication interface for specific applications channel 0 is also used as a programmable interface On the internal E bus in C modules with an integrated terminating resistor On Type C1CPU 4S cell controllers An individual CAN controller is provided for each CAN channel In addition CAN channel 2 is galvanically decoupled from channel 0 and channel 1 via an optocoupler Channels 1 and 2 are presently limited to 125 kBit s This limit will cease to exist as soon as the Pelican mode of the Philips SJA 1000 has been integrated into the CANtrol modules CAN Channels C Modules CAN Channel 2 lt gt Channel 2 D CAN m N Channel 1 ntern E Bus CAN CAN SIO CAN Channel 1 CAN Contr 2VF100057DG01 cdr CAN Channel R Modules CAN Channel D CAN Contr CPU CAN Channel E Bus X xe CAN CAN SIO CAN OUT 2VF100047DG01 cdr 2D0122003ZD00 DOC 49 CAN Bus Berghof Automationstechnik 6 2 2 CANtrol System Architecture Host System Eth
57. RS 232 cable flexible 0 22mm shielded with Min D connection 9 pin at both ends 13722 CANtrol cable 3m 13723 CANtrol cable 5m 13724 CANtrol cable 10m 13725 CANtrol cable 20m 13726 CANtrol cable 40m 13727 RS 232 cable 0 75m 18 2D0122003ZD00 doc 2VF100046FE02 doc Berghof Automationstechnik Product Overview 13728 RS 232 cable 1 5m RS 232 cable flexible 0 22mm shielded with Min D connection 9 pin at both ends 13729 RS 232 cable 3m RS 232 cable flexible 0 22mm shielded with Min D connection 9 pin at both ends 13730 RS 232 cable 5m RS 232 cable flexible 0 22mm shielded with Min D connection 9 pin at both ends 13731 RS 232 cable 10m RS 232 cable flexible 0 22mm shielded with Min D connection 9 pin at both ends delivery period available on request 13732 RS 232 cable 20m RS 232 cable flexible 0 22mm shielded with Min D connection 9 pin at both ends delivery period available on request 13733 RS 232 cable 40m RS 232 cable flexible 0 22mm shielded with Min D connection 9 pin at both ends delivery period available on request 2016011 Cable for the X9 Min D plug socket of power track standard cell controller RS232 CAN Debug 3m It consists of 3 plugs afiliated with each other One 9 Min D plug pins for the connection to the cell controller one 9 pin Min D plug socket with RS232 assignment for the programming and configuration tools as well as a 9 pin Min D plug pi
58. S IN12 2 24 V 1 01 1 04 0000000000000900 Livvout IN L3 24V 1 013 1 016 UO Status LEDs vos Tm Ne T Na Vora Vora 1078 1 8 32 93 34 35 36 12 vo 08 vos N N A di s ies T Wis 66 e Status LEDs 1 2 3 4 5 green green green Power CAN applikationsspezifisch ON active application specific R Module QCAN d rfen nicht ber CAN1 OUT angeschlossen werden R Module QCAN musin t connect via CANT OUT Nameplate SET Taste button RS 485 Termination SIO1 CAN Module d rfen nicht ber X15 angeschlossen werden modules mustn t connect via X15 Q 2VF100081DG01 cdr 2VF100033FE03 doc 2D0122003ZD00 DOC 93 Connection Building Berghof Automationstechnik 12 1 4 CE3CPU M1 L1 24 V module electr TE EEE t r 19 Printable area 0 li i for I O labelling 8 43 44 45 49 54 L d INS L3 Status LEDs 2 3 green green green application specific Nameplate SET button IN22 23 24 N n IN26 029 1030 1 031 032 15 X 61 62 63 64 65 6 68 69 70 71 72 E Printable area 80 82 83 88 90 rM 93 100 105 106 108 for I O labelling L MS 000000 Do 5 2 2VF100084DG00 cdr 94 2D0122003ZD00 DOC 2VF1000
59. S 11898 schematisch CAN bus voltage level by ISO DIS 11898 schematic DC parameters dominant recessive transition transition only only level ca 1 5 recessive 2VF100046DG00 cdr 6 1 4 CAN Characteristics Message oriented protocol Message priority assignment Multi Master system Bit wise arbitration without loss of contents Simplicity of communication services Shortblock lengths High level of data security Consistency of data in the network Shortlatency intervals International standardization Open communication by means of standard protocols CANopen 2VF100040FE02 doc 2D0122003ZD00 DOC 47 CAN Bus Berghof Automationstechnik 6 2 System Overview of CANtrol CANtrol s hardware and software structure permits modular automation solutions with distributed intelligence The system s layout follows the linear structure of the CAN Bus while also permit ting a hierarchical subdivision of the CAN Bus via WideCAN LocalCAN CANtrol can be programmed using a personal computer PC under Windows for details refer to the software manuals CANtrol modules are mechanically compact units which are installed by snapping them onto DIN mounting rails A CANtrol system consists of components from the following module groups CPU modules C modules Remote modules R modules Expansion modules Q modules Display and user terminals RDIS
60. The regulations of the German professional and trade associations the German technical supervisory board TUV the VDE Association of German electricians or other corresponding national bodies are to be observed Safety oriented fail safe systems Particular measures are required in connection with the use of SPC in safety oriented systems If an SPC is to be used in a safety oriented system the user ought to seek the full advice of the SPC manufacturer in addition to observing any standards or guidelines on safety installations which may be available As with any electronic control system the failure of particular components may Warning result in uncontrolled and or unpredictable operation Alltypes of failure and the associated fuse systems are to be taken into account at system level The advice of the SPC manufacturer should be sought if necessary 2D0122003ZD00 DOC 2VF100054FE01 doc Berghof Automationstechnik General Information 2 General Information 2 1 Remarks Concerning This Manual Contents Scope of Application Norms CE Designations Order Numbers This manual describes the general foundations of the CANtrol automation system and contains the following topics System overview and network structure CAN Bus e Mechanical layout Electrical system Adescription of a basic system consisting of CPU module CDIO 16 16 0 5 module digital QDIO 16 16 0 5 E bus
61. ZD00 doc 5 Introduction Berghof Automationstechnik 6 2 6 3 DESIGN OF THE CANTROL AUTOMATION SYSTEM 31 The Mechanical Layolt ne nen rre rte t e Ernst ear nee nenne 31 5 1 1 Space Required for Installation 31 5 1 2 Arrangement of Modules u 32 5 1 3 Installation and sss 34 5 1 4 Desigriations iioi dor dte ce dee d rd dee een dee 36 5 1 5 Project Planning and Installation LULU 1 I emere 37 5 1 6 Load Current Supply and Grounding Layout 38 5 1 7 Connections of CANtrol 39 5 4 8 Power Supply rie ret eter ea ee ee 39 85 21 92 E se Protectlons EE RE EE ER i P i E 39 Q edet aet HL 40 Remarks on WirlngiEITOIS 5 ete bee HO c e e bai e de m ed ER eres 41 5 1 11 Connection Techniques a a 42 niece eret tia tea t nete apt ved ete eere RET 42 eeu eos 42 Connector Coding u iecit teda etie ai edited aedes 43 CAN BUS AND CANTRQOL ee 45 PIQLISCO S ci oie S P 45 e ee En EE 46 6 1 2 CAN eT 46 6 1 3 CAN Bus Voltage Level u
62. a United Kingdom USA MOOG Moog GmbH Hanns Klemm Stra e 28 71034 B blingen Germany Telephone 49 7031 622 0 Fax 49 7031 622 100 E Mail info moog de For the location nearest to you contact www moog com worldwide 1 GmbH IDO PDF only C43148 001 Version 1 0 09 03
63. a 230 g Mounting Mounting rail NS 35 7 5 EN 50022 EMC class of protection insulation testing degree of protection Emitted interference EN 50081 2 industrial sector Noise immunity EN 50082 2 industrial sector Class of protection II Insulation resistance EN 61131 2 500 VDC test voltage Degree of protection IP20 Supply voltage power consumption Supply voltage None passive module Interfaces Type of interface CAN bus 2VF100044FE01 doc 2D0122003ZD00 DOC 89 QCAN Berghof Automationstechnik 11 3 Block Circuit Diagram l 1 1 1 1 1 1 CAN 1 IN l l l l l 1 1 1 1 1 1 1 1 2VF100054DG01 cdr 11 4 Structure and connection building Auf dieser Seite kein E Bus Stecker IGANTA E Bus connection at this side 9999 g 2200 CAN Channel QCAN CAN Kabeladapter f r die CAN cable adaptor for abgesetzte Ankopplung remote module connection von R Modulen ber by E Bus CAN channel den E Bus CAN Channel 2VF100055DG01 cdr 90 2D0122003ZD00 doc 2VF100044FE01 doc Berghof Automationstechnik Connection Building 12 Connection Building 12 1 CPU Modules 12 1 1 CICPU AS Hilfsenergie power CAN Channel 2 X11 X12 M1 L1 24V module electr Signal 28 29 INZ IN3 IN
64. a Network as a fast fieldbus system is used as internal com munication systems for machines and equipment in the field of industrial automa tion CAN systems meet the requirements of an open system using the specification of the CANopen Communication Profile Layer 7 Protocol CiA Draft Standard 301 as specified by the International Users and Manufacturers Group CAN in Automation CiA The protocol architecture recommended by CiA includes layers 1 2 and 7 of the ISO OSI international layer model Layer 1 in this case corresponds to CiA Norm CiA 102 1 which represents a sup plement to ISO DIS Norm 11898 Layer 2 corresponds to ISO DIS Norm 11898 Layer 7 corresponds to Draft Standard No 301 as recommended by CiA Device Device Device CANopen profile profile profile A B NMT DBT LMT CMS Network Identifier Layer CAN based Management Distributor Management Message Specification ISO OSI layer 7 CANopen communication profile ISO OSI layer 2 data link layer ISO OSI layer 1 physical link layer 2VF100045DG00 cdr 2VF100040FE02 doc 2D0122003ZD00 DOC 45 CAN Bus 6 1 1 CANopen 6 1 2 46 Berghof Automationstechnik CANopen offers a standardized level of abstraction which can be used to manage message identifiers to structure the transmission of data and to perform other useful functions The functions of CANopen are
65. controllers with one another over the E bus Do not exceed the maximum permissible number of E bus expansion modules Q e Place remote modules module at the right of the last expansion module Tip You can reduce the number of cables CAN connecting cables by coupling several remote modules to one another over the E bus even without a cell con troller The CAN Channel on the E bus is already provided by the C modules with an in ternal terminating resistor No second terminating resistor is required on this CAN channel in case of direct E bus coupling within a control cell 2VF100040FE02 doc 2D0122003ZD00 DOC 53 CAN Bus Berghof Automationstechnik 6 3 Project Planning Instructions for CANtrol CAN Networks 6 3 1 Network Area A number of factors in each CAN network e g the line length the baud rate the specific resistance of the line etc play a role in determining the maximum extent of the network This limit is one feature of the arbitration technique which is char acteristic of CAN Recommended Sample Values Baud Rate Longest Line Length Core cross section between CAN Nodes 1 Mbit s lt Po 40m e Am 0 5 Mbit s 95m Cu gt 0 22 mm 0125 Mbit s 50 kbit s lt 1000 m The values in this table presume the use of an appropriate cable i e one specified for use as data transfer cable Note o Please contact our Technical Support department if you have special require ment
66. cording to EN 61131 2 The rated voltage is DC 24 V Power for the module s electronic system is usually input over the supply terminals of the I O connection level The exact current input locations are given in the speci fications for each module The electronic system of the module itself without sensors actuators requires a maximum power supply of 2 A usually lt 1 A Power Supply of the Module s Electronic System Power for the module s electronic system and the I O modules of the input chan nels should be supplied by a non switched power supply no intermediate devices like EMERGENCY OFF manual operation etc Note Due to internal module capacities brief current spikes as high as 50 A lt 0 5 ms may occur when the module s supply voltage is switched on Power can be supplied to the output channels over a switched power supply The module itself requires a maximum of 0 1 A from this power supply The internal capacitive load is 0 1 uF 3 1 2 Current Carrying Capacity All power supply terminals and their respective internal connections are designed for a current carrying capacity of max 12 A Use the following with currents higher than this maximum current several separately protected circuits or several separate power supply units with individual circuits 3 1 3 Current Supply Output Channels Current supplying output channels of modules with digital I O have a built in cur rent limitation and a thermall
67. ction CP1131 runtime system all IN OUT low side switching for CP1131 2031001 CE3CPU Cell Controller programmable CPU 68360 33 MHz for C application 2 MB CMOS RAM 2 MB flash memory 1 Ethernet interface RJ45 1 Min D CAN interface 1 x RS232 for programming or for application connection with 1 x 2 pin plug not supplied CPC runtime real time operating system CAN CANopen software 2031000 CE3CPU 1131 as CE3CPU with additional CP1131 runtime system with RJ45 connection for CP1131 13483 QCAN E bus CAN adaptor converts E bus CAN of a CPU module to Min D CANtrol power track 2029031 C2CPU 2S 01 8 8 SC 1131 Cell Controller programmable in IEC 61131 3 CPU 68332 25 MHz for CP1131 sliding contact 1 25 MB CMOS RAM 2 MB flash memory 1 CAN interface 5 pin connection for sliding contact 1 Min D CAN interface wide CAN 1 E Bus 1 x RS232 1 x RS232 for programming or application 8 x dig IN 24V 8 x dig IN OUT bidirektional 24V 0 5A IN OUT high side switching DI DO optodecoupled 2 power supply groups status LED per I O channel 2 rapid up down counters or 1 incremental encoder 2 PWM outputs or 1 pulse directional output connection with 3 x 18 pin and 1 x 5 pin plugs not supplied CAN CANopen software and CP1131 runtime system 2029033 2 25 03 8 8 5 1131 C2CPU 2S 01 8 8 SC 1131 for CP1131 sliding contact but instead of 1x RS232 and 1x RS485 with 2x RS232C 2027030 CDIO 16 16 0 5 SC 1131 Ce
68. cuit and a thermal overload protection circuit If overloaded the affected output switches off The output can be re activated by program on elimination of the overload and thermal cooling The overload protection of non involved outputs may also respond prematurely if feedback give rise to thermal loads The status of each output is indicated by a yellow operating status LED on the front panel of the module The LEDs are spatially assigned to the supply terminals ALED lights when its associated output is activated logical 0 LOW 8 5 1 Block diagram of output low side switching 2VF100004FE03 doc mun T 7 OUT IN M i GND L L gt bal p E Ps 2VF100086DG00 cdr 2D0122003ZD00 DOC 71 Digital I O 16 16 0 5 Berghof Automationstechnik 8 5 2 Digital Outputs Data high side low side switching 72 Module data Number of outputs 16 semiconductor outputs in 4 groups Type of outputs semiconductor non holding Suppressor circuit for inductive loads high speed de excitation 50 V terminal voltage typical to 24 V Power loss due to de excitation max 0 5 watts per output max 4 watts per module Status display yes yellow LED for each output Diagnostic function yes switching state can be read back at pin Load connection Total loading 100 8A 16x0 5 A Overload protection yes in event of thermal overload Responding of thermal overload
69. d 2 x RS 422 CP1131 runtime system 2010023 C1CPU 4S 03 as C1CPU 4S 00 with additional for C application 4x RS 422 2010033 C1CPU 4S 03 1131 as C1CPU 4S 00 with additional for CP1131 4 x RS 422 and CP1131 runtime system 2010024 C1CPU 4S 04 as C1CPU 4S 00 with additional for C application 1 x RS 485 1 x RS 232C and 2 x RS 422 2010034 C1CPU 4S 04 1131 as C1CPU 4S 00 with additional 1 x RS 485 for CP1131 1 x RS 232C 2 x RS 422 and CP1131 runtime system 2010025 C1CPU 4S 05 as C1CPU 4S 00 with additional for C application 2xRS 485 2 x RS 422 2010035 C1CPU 4S 05 1131 as C1CPU 4S 00 with additional for CP1131 2 x RS 485 2 x RS 422 and CP1131 runtime system 2010026 C1CPU 4S 06 as C1CPU 4S 00 with additional for C application 1 x RS 485 1 x RS 422 2010036 C1CPU 4S 06 1131 as C1CPU 4S 00 with additional for CP1131 1 x RS 485 1 x RS 422 and CP1131 runtime system 2010027 C1CPU 4S 07 as C1CPU 4S 00 with additional for C application 4x RS 232 2010037 C1CPU 4S 07 1131 as CICPU 4S 00 with additional for CP1131 4 x RS 232 and CP1131 runtime system 2021020 C2CPU 2S 00 8 8 Cell controller programmable CPU 68332 25 MHz for C application 1 25 MB CMOS RAM 2 MB flash memory 1 Min D CAN interface wide CAN 1 E bus and 1 E bus CAN interface in addition to Min D 1 x RS 232 for programming or application 8 x dig IN 24V 8 x dig IN OUT bidirectional 24V 0 5A IN OUT high side switching connection with 3
70. deliverable articles and their order numbers 2D0122003ZD00 doc 13 2VF100036FE01 doc General Information 2 2 Berghof Automationstechnik Shipment and Storage Shipment and storage requirements for the CANtrol module correspond to the requirements of EN 61131 Part 2 Note All statements here apply only to modules which are shipped and stored in their original containers Conditions Permissible Range Temperature 25 C to 70 C Relative Humidity 5 to 95 no condensation Air Pressure gt 70 kPa Corresponds to 3000 m above sea level Free Fall 1m 2D0122003ZD00 doc 2VF100036FE01 doc Berghof Automationstechnik 2 3 Operating Conditions Conditions for Use 2VF100036FE01 doc General Information CANtrol is constructed for permanent installation in switchgear cabinets under normal operating conditions corresponding to EN No 61131 Part 2 The modules correspond to Safety Class IP 20 The user has the duty of ensuring that the following operating conditions are ad hered to Condition Climatic Conditions Temperature horizontal installation Mean Temperature for 24 hours Relative humidity Pollution level Corrodibility Height above sea level Mechanical conditions Sinusoidal oscillations Permanent Occasional Sinusoidal oscillations Permanent Occasional Pulse Electric conditions Rated voltage Note Current consumption Permissible Range Remarks 0
71. durch I Output ON thermische Uberlast 1 Switching Off by S 1000 thermal overload l I co gt N I CA 100 i I 1 D Do E 81 210 81 Streubereich der Strombegrenzung 2 Current limit scatter band I o S pU I 1 po o Arbeitsbereich der Strombegrenzung Current limiting range I I 1 0 1 1 1 0 1 2 3 4 5 10 20 30 40 50 100 200 R Ohm Innerhalb des Streubereichs der Strombegrenzung ist das Verhalten der Strombegrenzung undefiniert Within the current limit scatter band the reaction of current limiting is undefined 2VF100021DG00 cdr Note o It is not possible to know for certain within the current limit scatter band whether the response will be to disconnect or to return to the working range As a result this state should be avoided The output is ready for operation by elimination of the overload and thermal cooling 2VF100004FE03 doc 2D0122003ZD00 DOC 73 Digital 16 16 0 5 Berghof Automationstechnik blank page 74 2D0122003ZD00 DOC 2VF100004FE03 doc Berghof Automationstechnik CDIO 16 16 0 5 9 CDIO 16 16 0 5 Cell Controller 91 Overview Order number Function E bus extension Features Material supplied 2VF100042FE03 doc The order item No required for acquiring a replacement is to be found on the nameplate of the module The available modi
72. e suppression Inputs are read cyclically Pulses lt 100 us are hardware suppressed The sampling interval can be parameterised by software The shortest possible sampling interval is 250 us If pulses are to be detected reliably they must be longer than the sampling interval stipulated by software Multiple sampling can be programmed in order to suppress spurious pulses Sampling interval and multiple sampling filtering can be activated in groups of 32 inputs each Note This function is available only for applications at present Using IEC 61131 3 the filter is permanently set to 250 us Operating status The status of each input is indicated by a yellow operating status LED on the front panel ofthe module The LEDs are spatially assigned to the supply terminals An LED lights when its associated input is activated logical 0 LOW 8 3 1 Block diagram of input low side switching M internal GND x M m 2VF100085DG00 cdr 2VF100004FE03 doc 2D0122003ZD00 DOC 67 Digital 16 16 0 5 Berghof Automationstechnik 8 3 2 Digital Inputs Data high side low side switching Module data Number of inputs Line lengths switchgear cabinet Allow for voltage drop when choosing conductor cross section otherwise no restric tions in practice dedicated l v wiring Observe all relevant local regulations
73. eans of direct E bus coupling The module has the following features Features 16 digital inputs and 16 digital individually configurable inputs outputs outputs may be supplied with power in groups Minimal space requirement and mounting depth Material supplied The material supplied with the QDIO 16 16 0 5 comprises e QDIO 16 16 0 5 expansion module Note See section on 16 16 0 5 digital I Os for information on digital I Os and the formation of I O groups 2VF100043FE01 doc 2D0122003ZD00 DOC 83 ODIO 16 16 0 5 Berghof Automationstechnik 10 2 Technical Data Module data Digital expansion module high side switching low side switching Name QDIO 16 16 0 5 QDIO 16 16 0 5N No 213351 13520 Dimensions WxHxD mm 124 x 170 x 85 5 modular dimension W 113 118 5 Weight approx 700 g Mounting NS 35 7 5 EN 50022 mounting rail Working temperature range 5 C to 50 C no moisture condensation convection cooling provided EMC class of protection insulation testing degree of protection Emitted interference EN 50081 2 industrial sector Noise immunity EN 50082 2 industrial sector Class of protection Insulation resistance EN 61131 2 500 VDC test voltage Degree of protection Supply voltage power consumption Modular electronics power supply supply voltage IP20 SELV 24 VDC EN61131 2 Power supply digital I Os
74. ed by Moog and Berghof Automationstechnik together The main part of this manual was created by Berghof Auto mationstechnik GmbH and was inserted unchanged Therefore it is possible that some terms in this manual do not correspond to the terms used in the other M3000 manuals COPYRIGHT 2003 Moog GmbH Hanns Klemm StraBe 28 71034 B blingen Germany Telefon 49 7031 622 0 Telefax 49 7031 622 100 E Mail info moog de M3000 Support Moog de Internet http www moog de http Awww moog com M3000 All Rights Reserved No part of this manual may be reproduced in any form print photocopies microfilm or by any other means or edited duplicated or distributed with electronic systems without prior written consent from Moog Offenders will be held liable for the payment of damages RESERVATION OF CHANGES AND VALIDITY Subject to changes without prior notice The information included in this manual is valid at the release date of this manual See footer for version number and release date of this manual EXCLUSION OF LIABILITY This manual was prepared with great care and the contents reflect the authors best knowledge However the possibility of error remains and improvements are possible Please feel free to submit any comments regarding errors or incomplete information to Moog Moog does not offer any guarantee that the contents con form to applicable legal regulations nor does Moog accept any
75. ements of EN 61131 2 and EN 50082 2 All specifi cations apply for the installation of CANtrol modules on an electrically conductive grounded mounting plate The following table shows the EMC of the CANtrol automation system in the pres ence of sinusoidal interferences HF Waves HF interference Electromagnetic HF field Amplitude modulated Pulse modulated 80 to 1000 MHz 900 MHz 5 MHz 0 15 to 80 MHz 10 Ver unmodulated 80 AM 1 kHz 50 CD 80 AM 1 kHz Continuous Duty 200 Hz 150 Ohm Repetition rate Source impedance 2 4 2 Emitted Interference Emitted interference of electromagnetic fields measured at a distance of 30 m from 20 to 230 MHz lt 30 dB uV m Q from 230 to 1000 MHz lt 37 dB uV m Q 2VF100036FE01 doc 2D0122003ZD00 doc 17 General Information Berghof Automationstechnik 2 5 Grounding CANtrol modules lack a protective ground connection operational ground They are functionally grounded by the mounting rail All supply voltages should be grounded for reasons of operating safety Provide a detachable connection for the ground lead on the load power supply unit or the isolating transformer this makes it easier to locate ground faults in case of mal function 18 2D0122003ZD00 doc 2VF100036FE01 doc Berghof Automationstechnik General Information 2 6 Insulation Resistance and Electrical Isolation 2VF100036FE01 doc Isolationsfestigkeit insulation resistance Die Isolations
76. ernet LAN Ethernet H RS 232 Diagnostic Industrial PC cece Download HMI Programming Unit PADT WideCAN E Bus CAN CAN Ch1 Ch1 Module QCAN Modules R Li lt Ce Ch2 LocalCAN Cell Q Module Controller 50 2D0122003ZD00 DOC Ethernet LAN CEDIO Cho WideCAN SCDE Operator Panel 2VF100048DG00 cdr 2VF100040FE02 doc Berghof Automationstechnik CAN Bus CANtrol Module Categories C Modules Q Modules R Modules RDISP CPU modules function as freely programmable cell controllers and CAN nodes of the system they form autonomous control groups and can be expanded locally via the internal E bus The number of expansion modules for a C module is limited The permissible number is found in the user manual of each cell controller The master E bus cell controller is always located at the left end of the control group C modules cannot be mounted end to end via the E bus CAN channel 1 on the E bus of C modules is already equipped with an internal terminating resistor No second terminating resistor is required on CAN channel 1 if the Remote modules are directly coupled to a cell controller Expansion modules are used for local I O expansion of C modules via the mod ule s internal E bus These modules possess no intelligence of their own but are directly actuated by a C module during I O activities Q m
77. ersonal computer provided by the user The features of this peripheral strongly determine how safe and reliable the opera tion of the CANtrol system with a connected PADT will be Commercially available PCs in general not suitable for use under the operating conditions defined for CANtrol industrial environment The user should specially ensure that the conditions necessary for safe operation as a PADT are fulfilled by the user s chosen PC The PADT can be connected to the CANtrol system via the CANbus the serial module interface the Ethernet interface CEDIO Konfiguration von Node ID und Baudrate mit Peer to Peer Verbindung Configuration of the node ID and baudrate with peer to peer connection R822 Ethernet CAN 2VF100023DG00 cdr 2D0122003ZD00 DOC 57 Configuration Berghof Automationstechnik 7 2 Configuration of Cell Controller with the CNW Tool New or replaced cell controllers have to be configured before they are used in an application This procedure can be compared with setting selector switches in other systems Such switches were deliberately omitted when the CANtrol system was being designed since these do not allow the array of configuration data currently needed to be represented conveniently and neatly In place of this the CANtrol system uses the user friendly CNW tool CANtrol Node Wizard which guides you through the configuration process The familiarisation and docume
78. festigkeit von CANtrol Modulen erf lt die Anforderungen nach EN 6 1131 Teil 2 The insulation resistance of the CANtrol module fulfil the requirement to EN 6 1131 part 2 Bemessungsspannung rated voltage 0 lt 0 lt 50 Pr fspannung f r 2000 m H he test voltage for 2000 m height DC 500 V Vereinfachte Darstellung der Potentialtrennung bei CPU Modulen Simplified diagram of the galvanic isolation by the CPU modules max 12A Erdungssammelleitung Ground bus CAN Bus 0 CAN Bus 1 Modulelektronik Stecker CAN Bus 0 CAN Bus 1 modulelectronic untere E A Ebene lower O plane Modulgeh use module case Hinweis Note Zum Potentialausgleich ist die CAN GND Leitung einseitig zu erden For the equipotential bonding earth the CAN GND line on one side Die obere und untere E A Ebene bei digitalen CANtrol Modulen kann mittels Drahtbr cke auf gemeinsames Potential gelegt werden The upper and lower of digital CANtrol modules can be layed with wire jumpers on a common potential 2VF100035DG00 cdr 2D0122003ZD00 doc 19 General Information Berghof Automationstechnik blank page 20 2D0122003ZD00 doc 2VF100036FE01 doc Berghof Automationstechnik Information Concerning the System 3 3 1 3 1 1 Information Concerning the System General Remarks on Power Supply The control system s power supply requires Safety Extra Low Voltage SELV ac
79. fications of the CDIO modules programming IEC 61131 3 C switching level of the and their order numbers can be found the Technical Data section or in the latest price list The CDIO 16 16 0 5 is a real time control CPU with digital I O Programmable in C or according to IEC 61131 3 The I O level of the CDIO 16 16 0 5 Cell Controller can be extended by adding a maximum of 6 E bus expansion modules Use of 6 QDIO 16 16 0 5 expansion modules for example would correspond to 224 digital I Os MC 68332 CPU 25 MHz 2MByte Flash Memory 1 25 MByte CMOS RAM 16 digital inputs and 16 digital individually configurable inputs outputs outputs may be supplied with power in groups UO level locally extendible over internal E bus with up to 6 Q modules digital analog Minimal space requirement and mounting depth e Maintenance free having no buffer battery The material supplied with the CDIO 16 16 0 5 comprises CDIO 16 16 0 5 I O control module Note See section on 16 16 0 5 digital I Os for information on digital I Os and the forma tion of I O groups 2D0122003ZD00 DOC 75 CDIO 16 16 0 5 92 Technical Data Berghof Automationstechnik Module data CPC CP1131 Development environment high side switching low side switching high side switching low side switching Name CDIO 16 16 0 5 CDIO 16 16 0 5N CDIO 16 16 0 5 1131 CDIO 16 16 0 5 1131N Item No 2011020 20
80. fications of the modules unless corresponding steps are taken to ensure forced ventilation Data based on experience are avail able on request 2D0122003ZD00 DOC 33 Design of the System Berghof Automationstechnik 5 1 3 Installation and Dismantling Warning D Caution Installation Extension n Caution Arresting Safeguarding against slippage Dismantling 34 No tools are required to install or dismantle the CANtrol modules Always disconnect modules from the power supply before installing or dismantling them Read the instructions to ensure contact stability and safeguard against slippage Improper installation can lead to malfunctions There is no guarantee that the modules will work as specified in such cases Install CANtrol modules as follows Open the two sliding catches red at the sides by pulling them out Place the module on the mounting rail and apply pressure to lock into place Extension modules Q R modules are only added on the right hand side Proceed as described in Installation steps Before pushing the modules together make absolute sure that all sliding catches of the modules to be contacted are open as this is the only way to ensure that the modules are reliably connected Shift the module to the left and contact via the bus connector Once the modules are installed steps to they must be arrested with the lat eral sliding catches Press both late
81. fined for error messages if so required The operating system ensures that the output channels remain in FAIL SAFE condition until the initial self test has been carried out successfully Cyclical checks and reactions to communication problems must be programmed by the user 3 2 5 Optical Status Display Primary operating modes and fatal malfunctions are signaled optically by LEDs located on the front cover of C R modules 3 2 6 The Communication Monitor Functions which report available capacity and system malfunctions to the user program have been integrated into the operating system for all communication channels 2VF100037FE01 doc 2D0122003ZD00 doc 25 Information Concerning the System Berghof Automationstechnik blank page 26 2D0122003ZD00 doc 2VF100037FE01 doc Berghof Automationstechnik Communication Interfaces 4 Connecting Cables for Communication Interfaces 4 1 CAN Interface CAN interface s X7 X8 on the front panel Empfohlene Belegung des CANtrol Buskabels Recommended aquisitions of the CANtrol bus cable Buchse female Stifte male contact view contact view 9 pol D Sub DIN 41652 Aderquerschnitt core cross section gt 0 22 mm 9 pol D Sub DIN 41652 m CANH 7 CAN GND 3 GND XX ame 6 optional rc RECHNEN e can around can N mwa
82. g DC 24 V Supply DC 24 V Gr 1 O 1 Gr 1 1 0 2 Gr 2 IN 5 Gr 3 O 13 24V OV Sign 24V OV Sign 24V OV Sign 24V OV Sign 37 20 2 38 21 3 39 1 24 6 42 32 32 14 50 Ar Z I TLI 1 Z kb Z Lob Z gig o Z gt I Vorsicht R ckspeisung Keine getrennte Versorgung der Sensoren bei gemischten AC E A Gruppen Attention Power recovery No separate sensor supply in mixed I O groups 2VF100043DG00 cdr Power must be supplied to the input channels sensors directly from the power supply unit Do not wire the power supply of the sensors over switched circuits Power may be supplied to output groups over circuit breakers which are already present EMERGENCY OFF hand switches etc Always make sure that the sensors are supplied from the same current source as that of the module s corresponding group Otherwise power may return over the output transistors through connected sensors even when the module current supply is turned off This can lead to malfunctions in the control processes and may destroy the mod ules Power recovery when the module power supply is turned off can lead to unwanted control sequences If manual control is used it may be destroyed or rendered useless by this 2D0122003ZD00 DOC 2VF100039FE02 doc Berghof Automationstechnik Design of the System Remarks on Wiring Errors Make sure t
83. h CPRDC software not supplied as RDC1 EC but instead of Hall encoder commutation with resolver commutation 2013001 RDC1 EC R 150 as RDC1 EC but instead of Hall encoder commutation 75V DC with resolver commutation max 150VDC delivery period available on request 13353 RDC2 Intelligent 2x servo controller CANopen profile 1 Min D CAN interface 1 x RS 232 interface for max 2 DC motors with brushgear max 2 x 300W max 75VDC 6 x DI 24V 2 x DO 24V 0 5A x Al 10 V motor connection and I O con nection with 4 x 10 pin plugs not supplied speed control and positioning control point to point commands interpolating path time profile control optimization with CPRDC software not supplied 2016000 RDC Mounting set 2 cooling and mounting plates with fixing accessories and thermo lubricant The RDC modules may be operated with an increased load Not suitable for RDC2 S 2023001 RDC2 S 2x motor controller CANopen profile 1 Min D CAN interface 1 x RS 232 interface for max 2 DC motors with brushgear max 10A motor current rating continuous current rating 14 30mADC 6 x DI 24V 2 x DO 2 xAl 0 10 V signal connection with 1 x 10 pin and 2 x 12 pin plugs not supplied polarityreversal relay controls anti clockwise clockwise rotation and stop ramps currents etc are pro grammed using CPRDC S software delivery period available on request Temperature Control 4 x 18 pin and 1 x 8 pin plug not supplied self
84. hat voltage polarity and terminal assignments are correct when making connections Warning Overvoltage gt 32 V and or power recovery can ruin the module Wiring errors can lead to destruction of the modules and or serious malfunctions Fire hazard Overvoltage Input voltages above the permissible tolerance range gt 32 V can lead to destruc tion of the module Polarity The power supply of the control circuits is protected against polarity reversal The modules cannot function properly if polarity is wrong Signals Crossed signal connections can cause serious malfunctions 2VF100039FE02 doc 2D0122003ZD00 DOC 41 Design of the System Berghof Automationstechnik 5 1 11 Connection Techniques Crimping method You may choose among three types of connections for the dedicated low voltage wiring of CANtrol modules 5 terminal e Crimp connection Spring latch terminal All the above connections are appropriate for wires with cross sections up to 2 5 mm You will find a list of possible connectors in the chapter Product overview Note Activate the multipole connectors only when they are off load The female contacts are available either loose or in the form of strip contacts A 0 4 x 2 5 x 80 mm screwdriver is required to dismantle receptacle contacts Spring latch Terminals Warning 42 Spring latch terminals make it possible for you to connect the power supply and signal line
85. icularly noted 1 2 Qualified users 2VF100054FE01 doc Qualified users within the meaning of the safety instructions in this documentation are trained specialists who are authorised to commission earth and mark equip ment systems and circuits in accordance with safety engineering standards and who as project planners and designers are familiar with the safety concepts of automation engineering 2D0122003ZD00 DOC 11 General Instructions Berghof Automationstechnik 1 3 Use as Prescribed This is amodular automation system based on the CANbus intended for industrial control applications within the medium to high performance range The automation system is designed for use within Overvoltage Category IEC 364 4 443 for the controlling and regulating of machinery and industrial processes in low voltage installations in which the rated supply voltage does not exceed 1 000 VAC 50 60 Hz or 1 500 VDC Qualified project planning and design proper transport storage installation use and careful maintenance are essential to the flawless and safe operation of the automation system The automation system may only be used within the scope of the data and applica tions specified in the present documentation and associated user manuals The automation system is to be used only as follows as prescribed in technically flawless condition without arbitrary or unauthorised changes and exclusively by qualified users
86. ion terminals 1 L1 and 2 M1 The modular electronic circuit must be supplied with power in any cases otherwise the modules will be inoperable Supply must be provided directly unswitched from the supply unit Inputs sensors must be supplied directly from the supply unit Do not conduct the sensor supply through switched circuits Output groups may be supplied through upstream switch elements emergency off manual switches etc Always make sure the sensors are each supplied from the same power source as the module s associated I O group Otherwise when group power supply is disconnected connected sensors could produce a feedback over the output transistors This could destroy the module and or the sensors 2D0122003ZD00 DOC 63 Digital 16 16 0 5 Berghof Automationstechnik 8 1 1 Schematic Diagram of Input Output Grouping high side low side switching principle design without protection equipment 24V GND 24 V GND UL GND 000000009900000 LLLLLLLLLLLL LL Z LI E 000000 3 69 E 500000 Voltage supply lt i supply Group 1 Group 2 Group 3 TITLE II x IN OUT i x FIN OUTS FINIOUTS 1008500000000009009 5 son Group 4 Group 5 Group 6 ER KH 69 lt U 2 Wd wu 42 24 V GND 24 V GND 24 V GND 2 Group 1 IN
87. itions occur after a voltage dip or power failure Do not allow differences or variations in the power supply and load voltages to drop below or exceed specified tolerances Differences which are contrary to specifications can lead to dangerous situations or malfunction of the automation system Supply CANtrol systems only with Safety Extra Low Voltage SELV according to EN 61131 2 Cable or strand breakage on the signal level must be prevented from causing undefined situations in the automation system Implement all necessary hardware and software safety precautions Make sure that all connections and signal lines are installed in such a way that inductive and capacitive interspersions cannot have a negative effect on the auto mation system 2D0122003ZD00 DOC 37 Design of the System Berghof Automationstechnik 5 1 6 Load Current Supply and Grounding Layout bersicht Stromversorgung und Erdungskonzept Overview power supply and earthing concept L1 L2 L3 Niederspannungsverteilung Low voltage distribution board N PE Schrank Cabinet Erweiterungs Modul e CPU module Add on module s Ge EIA I O E A I O EO Eu N 12 Tragschiene D Mounting rail M E A UO E A 1 0 Erdungssammelleitung im Schrank Ground bus in the cabinet max 12 A Lastabh ngige Aufteilung der Steuer Laststromkreise DC 24 V Load dependent distribution of
88. l controllers should not collide with other node IDs in the higher level system In this case the system cannot be programmed via the gateway node serial inter face The application program must already be started on this node for the gateway to be activated only in this way can the function blocks be called Individual configuration means that the user has a considerable degree of flexibility when it comes to arranging the gateway functionality It might be necessary for the user to have more in depth knowledge of the commu nication protocols CAN CANopen in order to implement the required functionality successfully Keywords high system load or number of users time critical appli cations etc 2D0122003ZD00 DOC 61 2VF100041FE00 doc Configuration Berghof Automationstechnik blank page 62 2D0122003ZD00 DOC 2VF100041FE00 doc Berghof Automationstechnik Digital I O 16 16 0 5 8 Digital Inputs Outputs high side low side switching Outputs may also be connected to inputs without additional external load 8 1 Grouping of Inputs Outputs Inputs Outputs Feedback 2VF100004FE03 doc The grouping facility permits formation of groups separate power circuits emergency off circuits etc as and when required Inputs outputs can be supplied in groups as 2 input groups 4 output input groups The modular electronic circuit for C modules is supplied together with input group 2 Group 2 over connect
89. late cf also Rating Plate in the Annex Write the designations of the location and the device in the two empty spaces on the insertable label The I O designation is printed on the cover of the housing and be used by the user as plain text information on the insertable labels Einlegbarer Beschriftungsstreifen mit transparenter Abdeckung Plug in labelling strip with transparency cover OOOBOOOOO 9900 EN D DO DAD EE EE EENI AERE 0 00006 RR JQEEEEEEE 5666665 5888888 4 11213 11516 spes 311 5 O 21 22 23 24 25 26 2 28 29 30 31 32 33 34 7 40 41 42 43 44 45 46 47 48 48 5 51 52 53 54 VO 02 103 04 INS ING INT 1 8 INS INIO IN11 IN12 V013 1 014 015 1016 13 CAN STATUS 14 017 018 1019 020 IN21 IN22 IN23 IN24 IN25 IN26 IN27 IN28 029 1030 031 1032 15 55 56 57 5B 59 60 61 62 63 64 65 66 67 68 69 70 71 72 X4 X5 73 74 75 76 18 19 80 52 82 83 84 85 86 87 88 89 90 Felder f r die Ger te und Ortskennzeichnung c 2 E 9 x OOOO 2 3 4 5 S AsO 5 2 5 5 RJ45 3 BNC 8 ETHERNET X10 2 E 5 X6 91 9
90. liability for incorrect or incomplete information and the consequences thereof TRADEMARKS Moog and Moog Authentic Repair are registered trademarks of Moog Inc and its subsidiaries All product designations mentioned in this manual are trademarks of the respective manufacturers The absence of the trademark symbols or does not indicate that the name is free from trademark protection DIN EN ISO 9001 Our quality standard is according to DIN EN ISO 9001 A User Manual QDIO e Version 1 0 09 03 Introduction to CANtrol Automation System Includes description of the modules CDIO 16 16 0 5 QDIO 16 16 0 5 QCAN adaptor V 1 21 User Handbook Automation System CANtrol Ident No Copyright Berghof Automationstechnik GmbH Reproduction and duplication of this document and utilisation and communication of its content is prohibited unless with our express permission All rights reserved Damages will be payable in case of infringement Disclaimer The content of this publication was checked for compliance with the hardware and software described However discrepancies may arise therefore no liability is assumed regarding complete compliance The information in this document will be checked regularly and all necessary corrections will be included in subsequent editions Suggestions for improvements are always welcome Subject to technical changes Trademark CANtrol is a registe
91. line current sup ply by a safety isolating transformer or an equivalent device National regulations are to be observed in selecting the correct rated and insulation voltage 2D0122003ZD00 doc 2VF100037FE01 doc Berghof Automationstechnik Information Concerning the System 3 1 5 Power Supply Problems As in any other control system the CANtrol system s first reaction to irregularities in the power supply system depends directly on the presumed state of the in put output channels This state is usually unforeseeable When brief drops in supply voltage occur the following points should be taken into account in order to determine whether the system is in proper working order CANtrol is a control system in which response times as brief as 1 ms are possible The dynamic characteristics are adjusted for this The minimum pulse duration which can be generated and or registered in most cases is about 0 5 ms CANtrol modules with their own power supply units C R modules built in undervoltage recognition Its response time in most cases is 1 5 ms the reaction threshold is lt 18 V usually 16 V Undervoltage recognition ensures that the module s internal control processes are always in one of the following states RUN Normal program status corresponding to the user program of the moment FAIL SAFE output channels OFF Backup of internal data in FLASH memory the energy required for this is kept in reserve
92. ll Controller programmable in IEC 61131 3 CPU 68332 25 MHz for CP1131 sliding contact 1 25 MB CMOS RAM 2 MB flash memory 1 CAN interface 5 pin connection for sliding contact 1 Min D CAN interface 1 E Bus 1 x RS232 for programming or for application 16 x dig IN 24V 16 x dig IN OUT bidirectional 24V 0 5A IN OUT high side switching DI DO optodecoupled 6 power supply groups status LED per I O channel connection with 6x18 pin and 1x5 pin plugs not supplied CAN CANopen software and CP1131 runtime system Distributed I O 13352 QAIO 16 4 V Local extension module with E bus interface 16 analog IN 10V differential 12 bit 4 AO 10V floating 12 bit with Floating Sense connection to equalize ground potential reference voltage source 10V 5mA for sensor supply all UO optodecoupled together against E bus 4 pin signal connection with 5 x 18 pin plugs not supplied 13740 QAIO 16 4 A as QAIO 16 4 V but instead of 16 analog IN 10V with 16 analog IN 0 20 213351 QDIO 16 16 0 5 Local extension module with E bus interface 16 x DI 24V 16 x DI DO bidirectional 24V 0 5A high side switching all DI DO optodecoupled 6 power supply groups status LED per channel 3 pin connection with 6 x 18 pin plugs not supplied 2VF100046FE02 doc 2D0122003ZD00 DOC 115 Product Overview Berghof Automationstechnik 13520 QDIO 16 16 0 5N Local extension module with E bus interface 16 x DI 24V 16 x DI
93. load control circuits DC 24 V max 12A Hinweis Note Sehen Sie eine l sbare Verbindung zum Schutzleiter vor dies erleichtert die Lokalisierung von Erdanschl ssen Provide for a removable connection of the protective earth for simple locating of ground connections CANtrol Module sind nach dem Aufrasten auf die Tragschiene leitend mit dieser verbunden After placing CANtrol modules on the mounting rail they are connected conductively Tragschiene elektrisch leitend mit dem Schutzleiter PE verbinden Connect the mounting rail conductively with the protective earth PE Ein Stromkreis darf mit max 12 A abgesichert sein Circuit protection is max 12 A 2VF100041DG00 cdr 38 2D0122003ZD00 DOC 2VF100039FE02 doc Berghof Automationstechnik Design of the System 5 1 7 Connections of CANtrol Modules Warning Always shut down the whole system and switch it offline before working on the CANtrol control system Otherwise danger of uncontrolled movement sequences destruction malfunction 5 1 8 Power Supply Power must be supplied by Safety Extra Low Voltage SELV which is reliably isolated electrically according to EN 61131 2 5 1 9 Fuse Protection Richtiges Anschlie en Correct connection Achtung Einzelne CANtrol Komponenten oder Produkte anderer Hersteller k nnen die genannten Werte unterschreiten Attention Separate CANtrol modules or products of other manufacturers can have lower limits
94. nal area of connecting cable 0 5 to 1 0mm Crimp contacts strip 4000 pieces cross sectional area of connecting cable 0 5 to 1 0mm Crimp contacts loose 100 pieces cross sectional area of connecting cable 1 5 to 2 5mm 2 pin plug with screw terminal at side cross sectional area of connecting cable up to 2 5mm grid 5 08 5 pin plug with screw terminal at top cross sectional area of connecting cable up to 1 5 mm grid 3 5 Crimp contacts strip 4000 pieces 6054 MVSTBR 2 5 2 ST 5 08 14050 MCVR 1 5 5 ST 3 5 13367 MSTBC MT 1 5 BA cross sectional area of connecting cable 1 5 to 2 5mm 13830 Coding tab Coding tabs for terminals 13831 Labelling strips for terminals No 1 108 CANtrol Documentation 2801211 Introduction CANtrol Joer 2801221 Introduction CANtrol engl Application amp Network 2801411 1 45 ger manual for the cell controller C1CPU 4S 2801421 C1CPU 4S engl 2803811 CE3CPU ger manual for the CAN Ethernet Gateway 2800711 CEDIO 16 16 0 5 ger manual for the cell controller CEDIO16 16 0 5 2800721 CEDIO 16 16 0 5 engl Distributed 2801711 QAIO 16 4 V A ger manual for the analog expansion modules 2801721 QAIO 16 4 V A engl 2800811 RDIO 16 16 0 5 ger manual for the remote module RDIO16 16 0 5 2800821 RDIO 16 16 0 5 engl Temperature Control 2802121 8 engl manual for the multi temperature controller RTEMP 8 2801611
95. nce with the maximum line length but should not be unnecessarily high extra safety factor Note Cell controller communication occurs during programming and maintenance in CAN exclusively by means of CAN channel 0 on the front panel of the module Channels 1 and 2 are reserved for the application programs There is always a uniform baud rate for a physical CAN line For this reason baud rate settings have to be identical for all users located in the same line both during configuration with the CNW and the application programs Different lines may have different baud rates 60 2D0122003ZD00 DOC 2VF100041FE00 doc Berghof Automationstechnik Configuration 7 5 Gateways Exceptional Cases A gateway provides the means for a cell controller to receive certain CAN mes sages over a given channel and to transmit these unchanged i e with the same CAN identifier over another channel perhaps with a different baud rate In order to keep the system load to a minimum it is possible and indeed advisable to let only a certain number of CAN messages pass through the gateway The cell controller gateway functionality must explicitly be activated by the application pro gram function block or library function Note If you want to programme and maintain cell controllers behind a gateway then the entire CAN identifier range 1409 to 1663 has to be transmitted in both directions When this is happening the node IDs of these cel
96. nge for the modules to be recycled 13 2 Maintenance Upkeep Warning Do not insert apply detach or touch connections while in operation risk of de struction or malfunction Disconnect all incoming power supplies before working on our modules this also applies to connected peripheral equipment such as externally powered sensors programming devices etc All ventilation openings must always be kept free of any obstruction The modules are maintenance free when used correctly Clean only with a dry non fluffing cloth Do not use detergents 13 3 Repairs Service Warning 13 3 1 Warranty 2VF100055FE01 doc Repair work may only be carried out by the manufacturer or its authorised service engineers Sold under statutory warranty conditions Warranty lapses in the event of unau thorised attempts to repair the equipment and or product or in the event of any other form of intervention 2D0122003ZD00 doc 107 Annex 13 4 Nameplate Berghof Automationstechnik Erkl rungen zu den Typenschildern Beispiel nameplate descriptions example 99 EN oo EN oo L o L o
97. ns for the sliding contact CAN bus providing an op portunity to listen on CAN high speed level 13558 CTR 9 pin Min D plug casing socket with integral matching resistor 120 Ohm for the termination of a CAN cable 13559 CTR GND 9 pin Min D plug casing pins with integral matching resistor 120 Ohm and equipotential connection CAN GND gt SL PE for the termination of a CAN cable 2016012 CTR SC T2 RC circuit with connecting cable for termination of sliding contact based CAN Bus 14158 FKC 2 5 2 ST 5 08 2 pin plug with spring latch terminal at top cross sectional area of connecting cable up to 2 5mm grid 5 08 13799 FKC 2 5 8 ST 5 08 9 pin plug with spring latch terminal cross sectional area of connecting cable up to 2 5mm grid 5 08 13800 FKC 2 5 9 ST 5 08 9 pin plug with spring latch terminal cross sectional area of connecting cable up to 2 5mm grid 5 08 13801 2 5 10 ST 5 08 10 plug with spring latch terminal cross sectional area of connecting cable up to 2 5mm grid 5 08 13363 2 5 18 ST 5 08 18 pin plug with spring latch terminal cross sectional area of connecting cable up to 2 5mm grid 5 08 2841 FRONT MSTB 2 5 2 ST 5 08 2 pin plug with screw terminal at top cross sectional area of connecting cable up to 2 5mm grid 5 08 13466 FRONT MSTB 2 5 8 ST 5 08 8 pin plug with screw terminal at top cross sectional area of connecting cable up to 2 5mm grid 5 08 13026 FRONT MSTB 2
98. ntation requirements usually involved with setting configurations are thus reduced to a minimum A single module is connected to the PADT PC for configuration The module has to be put into configuration mode after the supply voltage has been applied or depending on previous use it may already be ready for configu ration Configuration mode is indicated by the alternate flashing of the status indicators LED 4 and 5 If another status is signalled press the S button The elementary parameters node ID identification number and CAN baud rate are then configured using the menu item peer to peer The data are validated in the module by pressing the S button located on the module and operation is then possible on a correspondingly set up CANbus Example ig Untitled Cow Tr Ts Elle Setup Update PeerTo Peer View Help DG eb Node D Files Filename Daerime Sie Node Configuration Node ID Vi Baudrate Automatic Detection 1 500 kBit sec 250 kBit sec 325kBit sec 100 kBit sec 50kBit sec 20 kBit sec 10 kBit sec Custom BTRO 1 BTRO KZ hex Cancel BTR1 hex Seve Add File Delete File For Help press F1 2VF100052DG01 jpg 58 2D0122003ZD00 DOC 2VF100041FE00 doc Berghof Automationstechnik Configuration 2VF100041FE00 doc Other functions of the CNW tool Query firmware information Enter the node ID of the required cell co
99. ntroller and the CAN baud rate in the main window Then select Firmware Information in the Update menu This allows the firmware information for all cell controllers connected to CAN channel 0 to be queried This function also allows communication via the CANbus to be tested at the same time Update firmware Switch between application and configuration also bootloader mode Select Operation Mode in the Update menu this is the same function as manual switching with the S button on the module Configuration bootloader mode is only required for configuration and reloading of the firmware Note Further programming procedure is determined by the programming environment used IEC 61131 C For more information see the relevant programming manu als 2D0122003ZD00 DOC 59 Configuration Berghof Automationstechnik 7 3 Setting the Node ID The individual CANbus users are identified within the CANtrol system communica tions by an unambiguous node ID The node ID numbers from 1 to 127 are permitted These numbers can be allocated at will however they do affect individual CAN user priorities do not confuse with CAN message identifiers Note Users of the same physical CAN line must always be allocated an unambiguous node ID 7 4 Baud Rate In order to ensure successful CAN communication there should be a uniform baud rate setting for all bus users The values chosen should be selected in accorda
100. odules can be used only with a C module The number of expansion modules for any C module is limited The permissible number is given in the user manual of each cell controller Remote modules are intelligently functioning modules with fixed CANopen based control functions and a CAN connection R modules are stand alone controllers and cannot be expanded by Q modules However they can be directly coupled to one another by means of the CAN Bus which is provided on the E bus connector this reduces the amount of cabelling work required by the CAN Bus In this case however the R modules must always be positioned at the far right of a control group since only the CAN Bus is created at their E bus connection For further information see the particular module manual Display and user terminals are versatile user operated observation and input devices with graphic LCD displays freely assignable function keys and a CAN Bus connection These devices can be integrated into any CAN protocol e g CANopen CANtrol Network Topology WideCAN LocalCAN 2VF100040FE02 doc CANtrol s network topology can be hierarchically distributed over several CAN Buses in order to implement real time uses even in systems which are spatially far apart while improving the structural organization of the application This structural organization is carried out as a WideCAN or LocalCAN whereby the hierarchical allocation and the definition of each bus master
101. of the digital outputs will not light up The outputs are set to 0 low when switching on and off the modular electronics and remain in that state until the next switching command No occurrence of brief switching peaks See associated software documentation for further information Note See section on 16 16 0 5 digital I Os for information on digital I Os and the forma tion of I O groups 2D0122003ZD00 DOC 87 QDIO 16 16 0 5 Berghof Automationstechnik blank page 88 2D0122003ZD00 doc 2VF100043FE01 doc Berghof Automationstechnik QCAN 11 QCAN E Bus CAN Adaptor 11 1 Overview Order number The order item No required for acquiring a replacement is to be found on the nameplate of the module Function The QCAN module is used to couple R modules which are stepped down via the CAN Bus channel on the E bus The QCAN module must always be installed at the right of the last module of a control cell Here is the CAN Bus terminated The E bus is not continued in this module The QCAN module can only used at the beginning and or at the end of a CAN line Material supplied The material supplied with the E bus CAN Adaptors QCAN comprises e module Note be This module has less overall width than the standard modules 11 2 Technical Data Module data Designation QCAN Item No 13483 Dimensions WxHxD mm 65 x 170 x 85 5 mm modular dimension W 59 5 No of modules per row max 1 module Weight c
102. on library for computer link with procedure 3964R for use with CDIO 16 16 0 5 C2CPU 2S xx 8 8 and C1CPU 4S xx company licence C function library for computer link with procedure 3964R for use with CEDIO 16 16 0 5 company licence CANtrol runtime system for C environment includes VRTXsa I O handler CAL CANopen CANtrol runtime system for C environment includes VRTXsa l O handler CAL CANopen CAL DLL for PC connection via CEDIO 16 16 0 5 Ethernet for Win95 WinNT company licence CAN bus cable flexible 0 22mm shielded with Min D connection 9 pin at both ends for CANtrol network cabling CAN bus cable flexible 0 22mm shielded with Min D connection 9 pin at both ends for CANtrol network cabling CAN bus cable flexible 0 22mm shielded with Min D connection 9 pin at both ends for CANtrol network cabling CAN bus cable flexible 0 22mm shielded with Min D connection 9 pin at both ends for CANtrol network cabling CAN bus cable flexible 0 22mm shielded with Min D connection 9 pin at both ends for CANtrol network cabling delivery period available on request CAN bus cable flexible 0 22mm shielded with Min D connection 9 pin at both ends for CANtrol network cabling delivery period available on request CAN bus cable flexible 0 22mm shielded with Min D connection 9 pin at both ends for CANtrol network cabling delivery period available on request
103. pper voltage limit IL max 1 5 mA obere Stromgrenze upper current limit UL in DV untere Spannungsgrenze lower voltage limit IL sin 0 mA untere Stromgrenze lower current limit 2VF100010DG00 cdr 2VF100004FE03 doc 2D0122003ZD00 DOC 69 Digital 1 16 16 0 5 Berghof Automationstechnik 8 4 Digital Outputs high side switching Warning The module can be destroyed by overvoltages gt 32 V and or feedback Risk of fire Each digital output is also usable as an input See description under Digital Inputs if using as input Outputs The outputs are of high side switching 24 volt type two conductor Maximum out put current per output is 500 mA The outputs have a common earth GND when operating in groups Power is supplied separately from the supply for the modular electronic circuit see Connection Assignment The outputs switch automatically to 0 LOW if there is no available data link to the CPU or if the module s internal supply is insufficient Protected output All outputs are protected by an incorporated current limiting circuit and a thermal overload protection circuit If overloaded the affected output switches off The output can be re activated by program on elimination of the overload and thermal cooling A high speed de excitation feature having a terminal voltage of 50 V related to L protects all outputs against induced voltage peaks under in ductive loads The overload protection of non
104. ral sliding catches in the direction of the mounting rail until the modules are locked into place Note When the modules are correctly arrested on the mounting rail they are also auto matically arrested with high contact stability Place a terminal clamp at the start and end of each module block to prevent the modules from slipping To dismantle unscrew the terminal clamps and open the module interlocks by pulling out the lateral sliding catches Remove the modules in reverse order as described in Extension Installation 2D0122003ZD00 DOC 2VF100039FE02 doc Berghof Automationstechnik Design of the System Endklammer End clamp Vor dem Zusammenschieben m ssen die Verriegelungs pooocoocoocoococg schieber der zu kontaktierenden Module ge ffnet sein The locking slides of modules must be open I before pushing together 2VF100039DG01 cdr 2VF100039FE02 doc 2D0122003ZD00 DOC 35 Design of the System Berghof Automationstechnik 5 1 4 Designations The modules are identified by their rating plates The name and Order No of each module is printed on its rating p
105. re transmitted cyclically to the CPU An open input is interpreted as static 0 LOW Pulse recognition and interference suppression Inputs are read cyclically Pulses lt 100 us are hardware suppressed The sampling interval can be parameterised by software The shortest possible sampling interval is 250 us If pulses are to be detected reliably they must be longer than the sampling interval stipulated by software Multiple sampling can be programmed in order to suppress spurious pulses Sampling interval and multiple sampling filtering can be activated in groups of 32 inputs each Note This function is available only for C applications at present Using IEC 61131 3 the filter is permanently set to 250 us The status of each input is indicated by a yellow operating status LED on the front panel ofthe module The LEDs are spatially assigned to the supply terminals An LED lights when its associated input is activated logical 1 HIGH 8 2 1 Block diagram of input high side switching 66 2VF100009DG01 cdr 2D0122003ZD00 DOC 2VF100004FE03 doc Berghof Automationstechnik Digital 16 16 0 5 8 3 Digital Inputs low side switching The digital inputs are low side switching type 1 inputs for 3 conductor sensors They are designed for input voltages of 24 V nominal The inputs are transmitted cyclically to the CPU An open input is interpreted as static 0 LOW Pulse recognition and interferenc
106. red trademark of Berghof Automationstechnik GmbH General Information on this Manual Content This manual describes the CANtrol automation system the modules CDIO 16 16 0 5 QDIO 16 16 0 5 and its modifications and the QCAN adaptor The product related information contained herein was up to date at the time of publication of this manual Completeness This manual is complete only in conjunction with the product related hardware or software user manuals required for the particular application Standards The CANtrol automation system its components and its use are based on International Standard IEC 61131 Parts 1 to 4 EN 61131 Parts 1 to 3 and Supplementary Sheet 1 Supplementary Sheet 1 of EN 61131 IEC 61131 4 entitled User Guidelines is of particular importance for the user Order numbers Please see the relevant product overview in the Introduction to CANtrol Automation System manual for a list of available products and their order numbers 2801220 You can reach us at our headquarters at Germany Austria Berghof Automationstechnik GmbH Berghof Elektronik und Harretstr 1 Umwelttechnik GmbH Nfg KG D 72800 Eningen A 6200 Wiesing 323 Phone 49 0 71 21 8 94 0 Phone 43 0 52 44 6 48 08 0 Telefax 49 0 71 21 89 41 00 Telefax 43 0 52 44 6 48 08 81 http www berghof automation de http www berghof co at e mail info berghof com e mail info berghof co at The Berghof Automationstechnik GmbH is
107. rsal protection yes in both cases all digital outputs Connection method Operation and display vertical three wire front wiring with push on terminal strips for screw spring or crimp connection LED s 5 status LEDs 1 status LED per input output S button yes at the front including module reset Interfaces Type of interfaces CANbus SIO E bus Programming via CANbus or RS 232 2VF100042FE03 doc 2D0122003ZD00 DOC 77 CDIO 16 16 0 5 Berghof Automationstechnik 9 3 Block Circuit Diagram L2 4x IN OUT In Out 1 4 L1 8x IN In 5 12 M1 L3 4x IN OUT In Out 13 16 2VF100027DG02 cdr 78 n 9 o m I I I SIO I I I ransceive CAN 0 CAN I Transceive D OI L 2 CAN E Bus BDM I I CPU i SIO i E I i Serial Controller Transceiver ES L4 gt 4x IN OUT I QUT In Out 17 20 i i Me L6 n 8x IN Ev in 21 28 1 u LS 1 I 1 p 4x IN OUT LIA i 1 i i i 6 wl 9 d 91 E Bus CAN 1 er do STAA Dee 2D0122003ZD00 doc 2VF100042FE03 doc Berghof Automationstechnik 9 4 Module Diagram and Connection Assignment 1 24 V 2 s als s z kel Le ra Le Je v e 24 V e e e 19 20 21
108. s controller not for RDC2 S via CAN or RS 232 for setting or optimization of control and communication parameters Runs in WIN 95 98 WIN NT PC tool for RDC2 S axis controller based on IEC 61131 the motor parameters may be handled via RS 232 Runs in WIN95 98 WIN NT delivery period available on request Engineering tool for CANtrol RDISP operator displays for drawing up texts images and variables with installation dongle Engineering tool for CANtrol RDISP operator displays for drawing up texts images and variables with installation dongle incl ladder diagram programming Engineering tool for CANtrol RTEMP8 RTEMP8 16 RTI16 temperature 290601 1 CPRDISP D ger 2907031 controllers for setting control and communication parameters optimization and setting tool Runs in WIN 95 98 WIN NT P 13694 PC adaptor PC adaptor to connect CPRTEMP and RTEMP8 RTEMP8 16 RTI16 RDISP adaptor Adaptor for serial interfaces link RDISP CPRDISP Sotware O 13803 3964R 1131 13804 3964R CCPU 13805 3964R CECPU 13693 Runtime 13687 Runtime CECPU 13845 Wim CAL Fittings Cables matching resistors 4711 CANtrol cable 0 75m 13721 CANtrol cable 1 5m IEC 61131 function library for computer link with procedure 3964R for use on CDIO 16 16 0 5 1131 CEDIO 16 16 0 5 1131 2 25 8 8 1131 and CICPU 4S xx 1131 company licence C functi
109. s quickly and easily Inserting the screwdriver forcibly into the cable opening will ruin the spring latch terminal Press the screwdriver only into the square opening of the plug in block Proceed as follows when making connections 1 Insert the screwdriver into the square opening and press downwards 2 Insert the lead into the proper round hole 3 Withdraw the screwdriver from the hole The lead remains held firmly by the clamp type contact 2D0122003ZD00 DOC 2VF100039FE02 doc Berghof Automationstechnik Design of the System Connector Coding The multipole connectors of the field level can be coded in order to eliminate errors when connections are made or broken The coding is carried out without loss of polarity by means of coded riders CR or tabs in the socket and coding profiles CP in the plug connector itself 2VF100044DG00 cdr How To Attach the Coding The coding profiles CP are inserted into the groove on the plug connector The coded riders CR or tabs are inserted into the recess of the socket Warning Crossed signal connections may lead to destruction of the modules and or to malfunctions Encode all multipole connectors Never remove the coding 2VF100039FE02 doc 2D0122003ZD00 DOC 43 Design of the System blank page 44 2D0122003ZD00 DOC Berghof Automationstechnik 2VF100039FE02 doc Berghof Automationstechnik 6 CAN Bus CANtrol 6 1 Protocols CAN Bus CAN Controller Are
110. s which require a more detailed allocation 6 3 2 Number of Network Nodes CANtrol networks permit a maximum of 64 bus intersections over and above ISO DIS Specification No 11898 When integrating products from other systems please remember that ISO DIS Norm No 11898 specifies only networks with a max of 30 nodes Such products sometimes have older CAN Bus drivers which may reduce the permissible number of nodes in the CANtrol network 54 2D0122003ZD00 DOC 2VF100040FE02 doc Berghof Automationstechnik CAN Bus 6 3 3 Selecting Lines for the CAN Bus Cable Parameter CANtrol Remarks Recommended Number of wires Min 4 wire At least 6 wires in case of full twisted pairs allocation according to the CiA Standard Core cross section Cu 0 22 0 34 mm In large area networks a higher core cross section improves the signal to noise ratio Wiring 2 twisted wire pairs Connect the shielding conduc with shielding tively to the connector housing and the protective collar of the plug connector assembly Impedance Zo 80 130 Ohm Make sure that impedance re 1 MHz mains the same if different types of cable are used Selection of the correct cable also depends on conditions at the place of use tow ing environmental requirements Note o For normal use we recommend the Unitronic BUS LD CAN Bus data transfer cable of the LAPP KABEL Company 2VF100040FE02 doc 2D0122003ZD00 DOC 55 CAN Bus Berghof Automationstechnik
111. ses Facilities requiring special supervision e g elevator systems electrical facilities in highly dangerous room areas e Inhabited areas residences commercial and industrial areas small production plants Additional precautions can be taken by installation e g in specially designed cabinets 16 2D0122003ZD00 doc 2VF100036FE01 doc Berghof Automationstechnik General Information 2 4 Electromagnetic Compatibility EMC CANtrol modules are designed for use under normal industrial operating conditions and fulfil the following requirements Emitted interference EN 50081 2 Immunity to interference EN 50082 2 CE designations for the CANtrol automation system s components are based on a user oriented control system design with proven EMC electromagnetic compatibil ity CANtrol can also be used in conjunction with appropriate additional precautions in inhabited areas residences commercial and industrial areas small production plants EN 50081 1 CANtrol may not be used in inhabited areas whose respec tive facilities fail to meet these requirements Appropriate additional precautions might be the following for example installation in grounded metal cabinets installation of filters in the supply mains use of shielded cables outside the cabinets ESD CANtrol modules are not ESD sensitive with respect to handling shipment installation and removal 2 4 1 Immunity to Interference CANtrol meets the requir
112. side low side switching 73 CDIO 16 16 0 5 CELL CONTROLLER 75 SRI E LR 75 Technical u 76 Block Circuit BIT Te 11 FORSRPRREREPERAREREARRREFREFEFFERREFPEFAFERESRERRRFEFESTEBEGREFEFEEPEFRFEFEEFEESTEBRSREFERREPEFAFERNEIFTERE EERRFERFELTER 78 Module Diagram and Connection Assignment U U U u uu u Q 79 Function Selection Displays Diagnostics U u u 80 Component Operation u 81 CR a feele Une WEE EN 2D0122003ZD00 doc 7 nik Introduction Berghof Automationstech 10 10 1 10 2 10 3 10 4 10 5 11 11 1 11 2 11 3 11 4 12 12 1 12 2 12 3 QDIO 16 16 0 5 EXPANSION MD Technical Data us D Block Circuit Dia eru isc u uwa En EL Era Module Diagram and Connection uu nnn Component Operation c s ecsessecccctessssesesceeeneteassntocceeeseetanasennedecenensenaeasnatececeedenaeenteducersevenaeesnateaesres 10 5 1 e eil E le DEE QCAN E BUS CAN ADAPTOR U u u nnne OV SMV NOW Su s Skip Su Shs aku asha tu skua kis y NE
113. t s le E Js amp 5 8 8 8 le le s le le 2155 l l l 0 8 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 M1 L1 24 V module electr INS IN12 12 24 L3 24 V 1 01 1 04 1 013 1 016 O Status LEDs Printable area for UO labelling 1 X33 38 39 o 42 5 46 50 51 52 53 2 VOI 02 103 104 me I WS Vots 1014 1015 1016 12 Status LEDs 1 2 3 4 5 green green green red red Links vom Modul d rfen keine C Q oder R Module angereiht werden E Bus IN und CANT IN sind nicht verf gbar On the left side ofthe module C Q or R modules mustn t end to end E bus and CANT IN Power CAN E Bus ON active OUT CAN1 OUT application specific w Nameplate are not available P SET button 14 VOIT w s 0019 VO20 wer IN22 IN23 IN24 IN25 W Ier IN28 11029 1030 0031 55 56 57 58 59 60 61 62 63 P 65 66 67 68 59 70 78 mn 2 83 85 86 87 88 Printable area for I O labelling 9898 100 101 102 103 104 105 108 UO Status LEDs NN NN 5 554 L4 24 V IN OUT 7 IN 017 1 020 IN OUT 5 24 V 029 1 032 CI 16 24 V IN21 IN28 M6 gt gt 121212815 alala isisi ls Ig ig lg ig Is 22 2 22 2 z z z z z Z z IS IS IS 55 56 57 58 59 60 61 62
114. te button 14 O17 V018 von Tom Dat n n i IN27 p 1028 1 030 031 V032 Ka X4 55 56 57 66 68 69 70 1 1 X5 73 74 5 76 77 s s a ss F n o oA XG 591 o2 a ao t 109 101 Yoo 106 107 108 LA A 65000000 QOQOODOOOOQOQOPDOOQO C TF Status LEDs Je 0019 020 EL i22 AE INZ4 m H IN VO29 In 0031 1032 a ER a 600660000000600 X4 Po 1 ouT em o Kos Le Ke Le Koo brout 020 N21 N22 N23 N24 029 O30 O31 032 24 V Hae N26 N27 N28 8 24V 017 018 019 73 gt 80 IE ele oo 24 V 91 93 95 96 98 99 ls 101 soa 104 105 fete 2VF100029DG01 cdr 2D0122003ZD00 DOC 2VF100033FE03 doc Berghof Automationstechnik Connection Building 12 2 3 RDIO 8 24 0 5 gt N 1 Z E P EINES d 22 sa ser ee Ss E 232 22 d 1010 10 2 2 2 2 Z Z Z ZO O O 19 20 s 24 27 5 se as se 24 V 24 V 24 V 24V 24V 24 V sync M1 4 900000009000000000090 LLLLLLLLLLLLLLLLGJSJ 07997799605609660990 12 24 L our OUT 13 24 V OUT1 OUT4 OUT13 OUT16 9909989099 QUT
115. used the tier spacing must correspond to the height of the wiring ducts At least 30 mm must be present between the module and the wiring duct itself No more than 8 modules may be mounted end to end without interruption Note The general conditions described in the section on Grouping Input Output Channels are to be complied with Place a terminal clamp at the start and end of each module block to prevent the modules from slipping All openings in module housings must remain free for ventilation Do not allow them to be covered Otherwise there is danger of overheating and fire 2D0122003ZD00 DOC 2VF100039FE02 doc Berghof Automationstechnik Design of the System Anordnung der Module Arrangement of the modules g 24 s lt LA i I Kabelkanal wiring duct I I I I 1 1 1 l 1 _ _ _ I we max 8 Module modules _ gt 30 mm 3 E dE T bewegt CANT rol igANt LZ amp gt 30 mm Er ee Endklammern als Schutz gegen Verrutschen der Modulbl cke Endclamps as a safeguard against gt 30 I sliping by the module blocks RT AH ale F 5 m H mia H Beispiele a Examples
116. uu u adara ieai idana 47 61 4 e Me Ee e 47 System Overview U uuu uu 48 6 2 le CAN Channels u iren eh 49 6 2 2 CANtrol System Architecture 50 CANtrol Module Categories 22 412 1 1 00 U 51 CANtrol Network 1 2 020002 000 00 10 a i 51 6 2 3 Pus Sin SO Ee eens ha Ee ya Real ee a 52 Local PS i 53 Project Planning Instructions for CANtrol CAN Networks eee 54 6 3 1 Network Area ann nalen 54 6 3 2 Number of Network 54 6 3 3 Selecting Lines for the CAN Bus Cable 55 6 3 4 Terminating Resistors Equipotential 56 2D0122003ZD00 doc Berghof Automationstechnik Introduction 7 1 7 2 7 3 7 4 7 3 8 2 8 3 8 4 8 5 9 1 9 2 9 3 9 4 9 5 9 6 CONFIGURATION AND PROGRAMMING TOOL 57 Programmiing Tool 3 dann aan dee deeg 57 Configuration of Cell Controller with the CNW Tool U u u 58 Setting the Node ID ta u sesh er open tei wees aqu Q ex ERE 60 CAN Baud Rate
117. x 18 pin plugs not supplied DI DO optodecoupled 2 power supply groups status LED per I O channel 2 rapid up down counters or 1 incremental encoder 2 PWM outputs or 1 pulse directional output CPC runtime real time operating system CAN CANopen software 2VF100046FE02 doc 2D0122003ZD00 DOC 113 Product Overview Berghof Automationstechnik 2021030 2 25 00 8 8 1131 C2CPU 2S 00 8 8 with additional for CP1131 CP1131 runtime system 2021021 C2CPU 2S 01 8 8 as C2CPU 2S 00 8 8 with additional for C application 1 x RS 232C and 1 x RS 485 2021031 C2CPU 2S 01 8 8 1131 as C2CPU 2S 00 8 8 with additional for CP1131 1 x RS 232C and 1 x RS 485 and CP1131 runtime system 2021022 C2CPU 2S 02 8 8 as C2CPU 2S 00 8 8 with additional for C application 1 x RS 232C and 1 x RS 422 2021032 C2CPU 2S 02 8 8 1131 as C2CPU 2S 00 8 8 with additional for CP1131 1 x RS 232C and 1 x RS 422 and CP1131 runtime system 2021023 C2CPU 2S 03 8 8 as C2CPU 2S 00 8 8 with additional for C application 2x RS 232C 2021033 2 25 03 8 8 1131 as C2CPU 2S 00 8 8 with additional for CP1131 2 x RS 232C and CP1131 runtime system 2022112 C3CPU 00 1131 CPU 68332 1 MB SRAM 3 MB flash for archive memory for CP1131 real time clock 1 CAN bus on terminal strip 1 RS 232 modem connection 1 RS 232 1 RS 485 8 x dig IN 24V 8 x dig IN OUT bidirectional 24V 0 08A Inputs may also be used as frequency inputs 8
118. y activated overload protection The output channels usually deliver a current of 0 5 A the current limitation is usu ally around 0 9 A Exact values are given in the individual module specifications 2D0122003ZD00 doc 21 2VF100037FE01 doc Information Concerning the System Berghof Automationstechnik 3 1 4 Power Supply Characteristics Requirements 22 The user must supply Safety Extra Low Voltage SELV which is reliably isolated electrically from the supply networks as defined in EN 61131 2 The control current and load current for CANtrol modules can be supplied from a power supply unit with due regard for the power limits Power supply units for the CANtrol automation system must fulfill the following technical requirements Output voltage Rated voltage U DC 24 V SELV Permissible tolerance range min max 15 20 stable at no load Residual ripple Ripple 5 96 Ramp up time 10 90 Max 0 2s Output current Rated value lt 10 A current limiting Energy reserve Under full load gt 10 ms gt 19 2 V Severity PS2 1s interval between drops Power Fail Signal PF Potential free contact fe Note Safety Extra Low Voltage SELV is defined by EN 61131 2 IEC Norm 61131 2 as voltage which does not exceed 42 4 V peak voltage or DC voltage measured between conductors or between a conductor and ground under any operating conditions The circuit in which it flows must be isolated from the

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User Manual M3000® Control System QDIO 16/16