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SERVICE MANUAL for VIKING Immersion Suits

1. JYV 1394 ONIMOTIOS SLINSNOISUSWMI DNIMIA WHOA310HINOO Edition no 97 100 SERVICE MANUAL FOR VIKING SOLAS IMMERSION SUITS Edition 1 Date 31 01 2007 Page 12 1 12 MODIFICATIONS Replacement of light at PS4029 to article no 1018938 McMurdo manually light McMurdo L5 M1 light is discontinued therefore the article no 1018938 L6 McMurdo manually is applied Modification at light pocket is needed for following style PS4029 The existing light pocket Cut the pocket flap close by the seam New light pocket article No 1021212 include Patch Heat on a patch reverse the suit in a cross over The patch must cove the stitching from the light pocket The patch is to be knuckled The light article No 1018938 L6 Dismantle the stitching by light pocket and remove the pocket Sew on the pocket so that the stitch at the bottom is covered MCMURDO MANUALLY is to be mounted 98 100 SERVICE MANUAL VIKING SOLAS IMMERSION SUITS Edition no Date 17 04 2007 Page 12 2 1 12 MODIFICATIONS Replacement of light on PS5008 PS5041 and PS5042 to article no 1018938 McMurdo manually light McMurdo L5 M1 light is discontinued therefore the article no 1018938 L6 McMurdo manually is applied New light pocket article 1021494 1021454 Light pocket 1003570 Neoprene tape 22 mm 1004530 Rasant thread 75 blue The existin
2. 49 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition no 5 Date 15 09 2009 Page 10 3 12 2 10 8 REPAIR REGULATIONS 12 Replacement of collar Replacement of Neoprene collar S 4500121xx for immersion suits made of Gore tex 1005112 1013243 Heptane Bostik NE 486 7 996 1001918 hardener ZIPPER IS GLUED ON COLLAR 2V x 5 cm Indian tape is glued on collars right side 212 cm face side Glue zipper on collar Indian tape is glued for fold on back of collar Collar and zipper is stitched together at the assembling Suit is laid with back up The sewed on zipper and collar edge is cleaned and glued Neoprene ribbon 1001312 is cleaned and glued Mount the ribbon as cover ribbon over sewing Hook square 1 piece 1014602 marked up in relations to loop strap down along left side of zipper Clean glue the collar face side Clean glue and mount Hook square Carry out glueing according to VIKING standard 8 1 Glue mixture according to VIKING standard 8 2 C clean glue X times hardener 50 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition no 5 Date 15 09 2009 Page 10 3 18 10 8 REPAIR REGULATIONS 18 Replacement of Dipco collar 1006735 for immersion suits made of Gore tex Heptane Bostik NE 486 1005112 1013243 17 996 hardener 1001918 Turn the reverse out of the suit Heat the internal tape with a heating gun and remove it with the folding stick Heat the collar and remove
3. Turn sleeve and insert balloon Mount ribbon externally Fabric face side Wrist seal face side Neoprene ribbon 1001312 Overlap 3 4 cm Joint at front most sleeve seam Glue mixture according to VIKING norm 8 1 Glueing is carried out according to VIKING norm 8 2 C clean G glue X number H hardener 26 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition no 8 Date 13 07 2009 Page 10 1 9 101 REPAIR REGULATIONS 9 Replacement of sleeve wrist seal Replacement of Neoprene wrist seals for immersion suits made of Pazifik or Neoprene coated nylon Turn the reverse out of the suit Heptane Bostik Heat up the ribbon with a heat gun or in crossover 5 10 sec and remove it 1005112 NE486 using a folding stick 1013243 7 TEX TM 9 Hardener Dismantle the stitching or cut by the stitching 1001918 MOUNTING OF WRIST SEAL BY GLUEING Turn reverse out of the sleeve Cut the edge straight and insert rings in sleeve Edge of sleeve along edge of ring Clean and glue reverse sleeve edge Glue wrist seal face side Mount wrist seal on sleeve such that the wrist seal zipper is placed by the sleeve seam Notice wrist seal right sleeve right wrist seal sleeve left Overlap of 2 cm Press down the edge and knuckle it Fold the wrist seal edge over the ring such that the seam is to be covered Knuckle the Neoprene edge Remove the ring and turn the sleeve at face side Insert ball
4. Jo Jo 27 3001 Jo 2 eueudoe 10 6 1004 Jo 52005 Jo Je Joo Jo jueujeoe desJ ede 10 sjees 1suw Jo BuinjB sjeas 1 Jo 1 Design No PS3764 54027 11 4027 12 4027 13 16 100 ede N e deJ fe j 10 pue Jo IN IN 10 m Jo Jo 2 1001 Jo 1004 Jo 1ueujeoe de 52005 Jo o N Te a Jo ode Jo N a sjees 1suw Jo sees Jo __ pt ett EN poe ee 2 o 2 gt
5. e Dry the suit TEST WITH WATER PRESSURE Suits made from Gore Tex and neoprene coated nylon are to be tested with water pressure in a special test bench All tests are to be done with the reverse out of the suit e Mount the sealing clamps at the neck seal e Mount the connectors at the wrist seals e Close the lattice e Place the lattice in the tilted position and start the pump e Adjust the pressure to 25 mbar 1 e Inspect the suit on both sides and mark any leakage with a special pen No 1018471 Type of fabric Pressure Gore tex 25 30 mbar 1 PU coated nylon 20 mbar 1 Neoprene coated nylon 20 mbar 1 Neoprene 20 mbar 1 11 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Eaton nos 4 Date 01062006 7 LIST OF TOOLS AND EQUIPMENT TEST BENCH type 73 WST 1017956 SEWING MACHINE __ _______ ________ ____ ______ TOOL SET FOR IMMERSION SUIT 1011089 Containing Sealing tool for face opening 1002802 Sealing clamp for wrist 1011092 Inflation unit for immersion suit 1011090 Balloon for wrist seal mounting 1014606 Balloon for boot mounting 1014605 Sponge for soapy water 1011091 Marking pen Edding 950 no 49 white 1018471 Folding stick 20 cm 1000450 Ring fork wrench 9 16 1006535 SEALING TOOL FOR FACE OPENING 1002802 1011090 1011092 1018471 1011091 1006535 12 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition no 8 Date 13 07 2009
6. SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition no 9 Date 15 09 2009 Page 0 1 SERVICE MANUAL for VIKING Immersion Suits Copyright of this SERVICE MANUAL belongs to VIKING LIFE SAVING EQUIPMENT A S The contents shall be considered confidential data and shall not be used for any purpose other than the one in intended No part of the contents may be reproduced in any way or form without the written consent of VIKING LIFE SAVING EQUIPMENT A S LIFE SAVING EQUIPMENT Head Office VIKING LIFE SAVING EQUIPMENT A S Saedding Ringvej DK 6710 Esbjerg V Denmark Tel 45 76 11 81 00 Fax 45 76 11 81 01 www viking life com e mail viking viking life com 1 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition no 5 Date 01 09 2008 Page 0 2 CONTENTS SECTION 1 INTRODUCTION SECTION 2 IDENTIFICATION AND MARKING SECTION 3 INSPECTION OF SUITS SECTION 4 WASHING INSTRUCTIONS SECTION 5 5 1 CONDEMNATION RULES 5 2 RULES FOR EXPIRY DATE ON LIGHT SECTION 6 LEAKING TEST OF SUITS SECTION 7 LIST OF TOOLS AND EQUIPMENT SECTION 8 STANDARDS 8 1 Standard for glue mixing 8 2 Standard for glueing with contact glue SECTION 9 REPAIR INDEX SECTION 10 REPAIR REGULATIONS 10 1 Replacement of wrist seals 10 2 Replacement of tape and reflective tape 10 3 Replacement of collar 10 4 Replacement of socks 10 5 Replacement of boots 10 6 Replacement of Neoprene front zipper 10 7 Replacement of PU front zipper 10 8 Replacem
7. gt x gt LL lt 2 lt LLI gt LLI del j 0 SE NE 9 REPAIR INDEX eee EN E a NE ONECHECZEE ee ees cos grs es Loo La prp 3d T c 2 m c Oo IN IN e c A lt r T e I 4 F t 0400460 W W W 0 00 0 e Q n ja n jo a a a 17 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition no 10 Date 01 05 2009 Page 9 REPAIR INDEX 8 295 Eg sk EN 28 5 5 o 45 99 EL 55 SS 52 909 9 82 2 8B 29 Design No 1 2 3 4 5 6 7 8 9 10 11 12 KAE DEN E 1 f 4 T pg RN NR L3 123 LI p Lx eue espe e EIS tb ss es qe ges _ _ 18 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition no 4 Date 13 07 2009 Page 10 1 1 10 1 REPAIR REGULATIONS 1 Replacement of sleeve wrist seal
8. 1xG Neoprene tape 1001312 C 1xG Mount the tape Glue down an overlap of 3 to 4 cm roll or use a folding stick Turn the right side out of the suit and mount it on the shield Mounting of outside tape Gore Tex zipper face side 1xG Collar face side 1xG Neoprene tape 1001312 C 1xG Mount the tape Glue down an overlap of 2 to 4 cm roll or use a folding stick Carry out glueing according to VIKING standard 8 1 Glue mixture according to VIKING standard 8 2 C clean G glue X times hardener 74 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition 4 Date 15 09 2009 10 6 2 10 6 REPAIR REGULATIONS 2 Replacement of zipper Replacement of zipper for immersion suits made of Gore tex Heptane 1013243 1005112 Bostik NE 486 7 9 1001918 hardener Heat the external tape with a heating gun or in cross over for 5 10 sec and remove it with the folding stick Unpick the sewing and remove the zipper The zipper is cleaned with a lint free cloth cotton C Sew on the zipper with sewing by 2 needles Turn the suit reverse out the zipper must be open Cut the rubber along the sewing all way round GLUEING Gore Tex reverse zipper Neoprene ribbon 1001313 C Mount the Neoprene ribbon roll and knuckle Mount neoprene ribbon at the end of zipper Use the same procedure as above mentioned GLUEING Velcro 1006696 Cut the Velcro along the sewing Glue mixture according to VIKING standard 8 1 Car
9. The assembling is to be on the inside leg boot Glue overlap of 3 to 4 cm Place the suit on the table with the face side out Mark the centre of trouser leg and fold the bottom 2 25 cm of the trouser leg Insert balloon in trouser leg and boot Make sure that the centre markings are opposite each other Inflate the balloon Clean the boot and preglue C 1xG Fabric reverse side 1xG Boot 1xG Force the fold onto zipper ribbon and the boot and knuckle Edge of suit is to be 11 2 2 cm under the top edge of boot GLUEING Fabric face side 2xG Boot 1xG Indian tape 1001309 C 1xG Cover the edge of the suit with Indian tape The assembling overlap of 3 to 4 cm is to be on the outer leg pointing backwards Important The GLUEING is to be knuckled with a folding stick Carry out glueing according to VIKING standard 8 1 Glue mixture according to VIKING standard 8 2 C clean glue X times hardener 68 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition no 2 Date 15 10 2004 Page 10 5 5 10 5 REPAIR REGULATIONS 5 Replacement of boots Replacement of boots 1015209 for immersion suits made of PU coated nylon 1 Dismount the buoyancy foam Disconnect the outer fabric from the inner lining at the ribbons by the boot Remove the inner lining through buoyancy zipper 2 the boot off with a pair of scissors Cut in the middle of the seam between the suit and the boot 3 Heat the remaining seam
10. down over back cloth under zipper 2Ve x 5 cm Indian tape is glued on collars right side 2 cm on 1xG face side Glue zipper on collar 1xG Indian tape and neoprene ribbon is glued for fold on back of 2xG collar and back cloth Cut collar on bias in surface FINISH THE COLLAR Suit is laid with back up The sewed on zipper and collar edge is cleaned and glued on face side Neoprene ribbon 1001312 is cleaned and glued Put on ribbon as cover ribbon over sewing on face side Collar edge is glued 2 cm from top edge face side Folded ca 1 cm to face side Hook square 1014602 marked up in relations to loop straps down along zipper Hook square and collar is cleaned glued and put on Carry out glueing according to VIKING standard 8 1 Glue mixture according to VIKING standard 8 2 C clean glue X times hardener 53 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition no 5 Date 15 09 2009 Page 10 3 23 10 8 REPAIR REGULATIONS 23 Replacement of collar Replacement of rubber collar 1013945 delivered from FMV for immersion suits made of Gore tex Heptane Bostik NE 486 1005112 1013243 REPLACEMENT OF COLLAR 7 9 1001918 Heat the external tape with a heating gun or in Crossover for 5 10 Sec and remove it with the folding stick Heat the collar and Reverse Clean the collar Mark out in the middle of front and bag of the collar GLUEING Collar on front 1xG Gore Tex rever
11. Fabric reverse side Boot C The fold is averted over the boot The edge of the suit is to be 2 2 cm below the top edge of the boot Fabric face side Boot Indian tape 1001309 C Indian tape must cover the edge of the suit The seam overlap 3 4 cm must be on the outside of the legs and mark backwards The balloon must stay a min of 16 hours Carry out glueing according to VIKING norm 8 1 Glue mixture according to VIKING norm 8 2 X number hardener 70 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition 4 Date 15 09 2009 10 5 7 105 REPAIR REGULATIONS 7 Replacement of boots Replacement of Compass rubber boots 1005664 se spare parts list for immersion suits made of Neoprene coated nylon and Gore tex without inside zipper ribbon Heptane 1013243 Bostik NE 1005112 486 47 996 1001918 Hardener Heat the tape with a heating gun and remove it with a folding stick Heat the boot and the suit with a heating gun and separate them carefully Cut the Compass boot it is to be 27 cm reverse heel Grind the top 4 5 cm of the boots Place the suit on the table with the face side out Mark the centre of trouser leg and fold the bottom 412 5 cm of the trouser leg Insert balloon in trouser leg and boot Make sure that the centre markings are opposite each other Inflate the balloon Fabric reverse side notice by tape 2xG C 1xG Boot 2xG Force the fold onto zipper ribbon and the boot and k
12. Gore tex 2 cm wide 1xG Mark the fabric straight in front and back Glue the fabric 2 cm wide 1xG Collar The collar is cleaned reverse Mark the collar straight in front and back C glue 2 cm face side 1xG Mount the collar or use folding Stick Neoprene tape reverse side C 1xG Clean and glue Neoprene tape 1001313 Use the auxiliary equipment 1017952 Glue collar and fabric Mount the neoprene tape reverse Glue down an overlap of 2 to 4 cm use a folding stick Neoprene tape face side 1xG Glue collar and fabric C 1xG Clean and glue Neoprene tape 1001313 Mount the neoprene tape face Glue down an overlap of 2 to 4 cm use a folding stick 1xG 59 100 glue X times hardener SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition no 5 Date 15 05 2009 Page 10 3 26 2 10 8 REPAIR REGULATIONS 26 Replacement of collar Replacement of Neoprene collar for immersion suit made of Goretex REPLACEMENT OF COLLAR BY SEWING Cut of the collar by the stitches Heat the tape with a heating gun and remove it with a folding stick Turn the reverse out of the suit Cut the edge straight Clean and glue reverse Goretex Heptane 1005112 glue Bostik NE 486 101324342596 Heptane 10051 12 Mark Gore tex collar in front and back Put the neoprene collar in the fabric right side vs right side and sew it approximately 3 mm from the edge G
13. Page 8 1 8 STANDARD FOR GLUE MIXING 1 Glue and hardener is acclimatized for 12 hours before use 2 Glue marked with according to list below must be shaken before use Must be applied a maximum 72 hours after the glue has been shaken 3 Expiry date which must appear from the packaging must not be exceeded Any extension of the expiry date Quality Department in Viking DK must be contacted 4 Following solvents do not require expiry date printed on the package 1012436 MEK BB thinner 694 1005112 Heptane solvent 5 Glue must be mixed according to the following 1013243 Bostik NE 486 7 9 96 1001918 hardener 2206 1001642 Fast Bond 30 No hardener 1012545 GXGQ 7 9 1001918 hardener 2206 1032514 Bostik Vinycol 1520 596 1024195 hardener Desmodur The amount of hardener is calculated as a percentage of the weight The weighing must be done on a calibrated scale Mixed glue has a pot life of max 3 hours NOTE MIXED GLUES ARE TO BE STORED COVERED DO NOT USE THE SAME BRUSH OR TOOLS IN DIFFERENT KINDS OF GLUE VESSELS AND TOOLS ARE TO BE CLEANED OF DIRT RESIDUE THE WORKPLACE IS TO BE KEPT CLEAR AND TIDY 13 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition no 5 Date 25 05 2007 Page 82 8 STANDARD FOR GLUEING WITH CONTACT GLUE This standard does NOT apply to the GLUEING of neoprene gloves hood etc 1 Work instructions must be present before the operation 2 Glue has t
14. Replacement of Codan wrist seals 1014953 on Gore tex immersion suits without zip fastener for inner lining External ribbon is heated on Crossover for 5 10 sec and Heptane Bestik NE removed using a folding stick The sleeve is reverse Internal ribbon 1005112 486 is heated on Crossover for 5 10 sec and removed using a folding 1019243 stick The seam between sleeve and wrist seal is heated on pid ef Crossover for 5 10 sec and separated using a folding stick 1001918 The sleeve is reverse the edge is cut and the suit is provided with ring Edge of sleeve in the middle of the ring The wrist seal is cleaned and put on the ring reverse side out 1 is tucked in GLUEING Gore tex reverse wrist seal face side Wrist seal is averted over the sleeve Gore tex reverse Wrist seal reverse Indian tape 1003058 The suit is turned and provided with a balloon NB Do not inflate to the extent that the wrist seal becomes wider than the sleeve Gore tex face side Wrist seal face side Indian tape 1003058 face side rubber glue Overlap 3 4 cm The lap joint must be at front sleeve seam Disassemble balloon Glue mixture according to VIKING norm 8 1 Glueing is carried out according to VIKING norm 8 2 C clean X number H hardener 19 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Ediion no 5 Page 1012 10 1 REPAIR REGULATIONS 2 Replacement of sleeve wrist seal Replacement of Dipco wrist seals article
15. inspected at least every 3rd year Beware of national authorities may have special requirements 3 2 INSPECTION OF SUITS The suits are to be inspected in accordance with the applicable points below Please notice inspection form is available in section 11 Leakage test Check the outer material for holes and tears Check pockets Check boots for defects tears and holes Check socks Check rubber wrist seals for cracks and scratches check glueing ribbons and mounting Check collar hood for cracks and scratches check glueing ribbons and mounting 8 Check gloves for cracks check GLUEING and mounting 9 Check reflective tape for mounting and condition 10 Check front zipper and grease it with the grease stick 11 Check lifting Becket 12 Check bodyline 13 Check buoyancy foam for condition 14 Check miscellaneous like webbing and buckle 15 Check light function and expire date 16 Check whistle 17 Check the knife 18 Check the lining notice the zipper for mounting 19 Check labelling A 6 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition no 3 Date 15 12 2003 4 1 4 WASHING INSTRUCTIONS 4 1 LINING Dismount buoyancy foam from Inner lining Wash the inner lining at 40 An ordinary detergent without bleaching preparation may be used but the following is recommended Main wash 1 part of Tensid Part No 705 0017 new 1013167 1 part of Alkali Part No 705
16. lining 1005112 1013243 Heptane Bostik NE 486 7 996 1001918 hardener ZIPPER IS GLUED ON COLLAR 2V x 5 cm Indian tape is glued on collars right side 212 cm face side Glue zipper on collar Indian tape and neoprene ribbon is glued for fold on back of Collar Cut the top edge of collar on bias Collar and zipper is stitched together at the assembling left side all collar width right side only the top half of collar Suit is laid with back up The sewed on zipper and collar edge is cleaned and glued Neoprene ribbon 1001312 2cm is cleaned and glued Mount the ribbon as cover ribbon over sewing Collar edge is glued 272 cm from top edge on skin side Folded ca 1 cm to face side Hook square 1 piece 1014602 marked up in relations to loop strap down along left side of zipper Clean glue and mount Hook square Carry out glueing according to VIKING standard 8 1 Glue mixture according to VIKING standard 8 2 C clean G glue X times hardener 44 100 VIKING SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition no 5 Date 15 09 2009 Page 10 3 5 10 8 REPAIR REGULATIONS 5 Replacement of collar Replacement of neoprene collar 5 4500096 for immersion suits made of Gore tex Turn the reverse out of the suit e Heat tape with zipper for lining in crossover 5 10 sec and remove it with a folding stick e Dismantle the stitching by under shot and front zipper and heat and remove
17. off the wrist seal 5 cm from edge of outer fabric e Sew 1008151 lengthen the sleeve and tape the sewing 1005112 1012436 g in cross over Tape no 1003570 Hardener 1001918 Be careful not to destroy the inner lining Unstitch wrist seal from inner lining Sew on a new wrist seal to the inner lining with a seam width of 10 mm Fold the edge of the sleeve 272 3 cm Place the edge of the wrist seal so that it follows the fold of the sleeve all the way around The seam of the outer fabric and the inner lining is to be in the same place Insert balloon in the sleeve and inflate it Clean and glue the wrist seal E Clean and glue the reverse of the sleeve Force the fold over the wrist seal so the edge of the sleeve is 1 2 cm over the seam of the wrist seal and roll or knuckle it Clean and glue the Neoprene ribbon 25 mm 2xG 1001313 Mount Neoprene ribbon at assembling at reverse side Overlap 3 4 cm and knuckle it The balloon shall remain in the sleeve for at least 16 hours Carry out glueing according to VIKING standard 8 1 Glue mixture according to VIKING standard 8 2 C clean X time hardener 21 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition no 5 Date 13 07 2009 Page 10 1 4 10 1 REPAIR REGULATIONS 4 Replacement of sleeve wrist seal Replacement of Neoprene wrist seals on Gore tex immersion suits without zipper for inner lining Heat up e
18. standard 8 1 Glue mixture according to VIKING standard 8 2 C clean X times hardener 40 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition no 4 Date 15 09 2009 Page 10 3 3 1 10 3 REPAIR REGULATIONS 3 Replacement of collar Replacement of neoprene collar for immersion suits made of Gore tex with inner lining 1005112 1013243 Heptane Bostik NE 486 7 996 1001918 hardener Heat front zipper in Crossover 5 10 sec and remove it with a folding stick Don t use heating gun the fabric delaminate Internal ribbon between suit and collar is heated in Crossover 5 10 sec Don t use heating gun the fabric delaminate Remove the ribbon with a folding stick External ribbon is heated in Crossover 5 10 sec Remove ribbon and collar with a folding stick MOUNTING OF COLLAR The suit is put on the table with bag up and face side out The shoulders are turning to reverse out The suit is setting on shield Clean collar and zipper Glue the neck edge 2 cm width 1 7 cm from zipper Glue collar on skin side 272 cm width Mount the collar with 2 cm overlap all way round Clean glue Neoprene ribbon 1001313 212 cm Mount the ribbon reverse Zipper for lining S 5900580 is glued reverse the collar Collar reverse zipper ribbon MOUNT RIBBON FACE SIDE Turn suit and put on shield C Clean and glue Neoprene ribbon 1001312 2 cm Glue the suit Mount the Neoprene ribbon Disassemble shield Turn suit with b
19. tape and Neoprene ribbon are glued to the fold down on back of collar and back cloth The sewed on zipper and collar edge are cleaned Neoprene ribbon 1001312 is cleaned Zipper and ribbon are glued Mount the ribbon as cover ribbon over sewing 1 Hook square marked up in relations to loop strap down along left side of zipper Collar strap are cleaned and glued Mount strap Carry out glueing according to VIKING standard 8 1 Glue mixture according to VIKING standard 8 2 C clean glue X times hardener 62 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition no 5 Date 15 09 2009 Page 10 4 1 10 4 REPAIR REGULATIONS 1 Replacement of socks Replacement of socks for immersion suits made of Gore Tex Cut off the socks with scissors by the seam Turn the suit reverse out the rest of tape the Crossover for 5 10 sec and remove it with the folding stick Preglue the Gore tex and sock reverse Bostik NE 486 1013243 25 Heptane 1005112 Sew the new socks onto the suit right against right so that the seam width is 3 mm E Make sure that the socks mark forward Sewing tread according to spare part list 1001544 The sock size depends on the suit size See spare parts list Place the suit with the reverse out over the Crossover apply the tape 1007492 heat it for 25 to 30 sec all the way round Press and smooth the tape with a folding stick Finish all
20. tape finishes with patches Gore tex patch 1014600 to be applied by crossover means of heat press and smooth the tape and patch with a folding stick 63 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition no 2 Date 28 06 2008 Page 10 4 2 10 4 REPAIR REGULATIONS 2 Replacement of socks Replacement of socks for immersion suits made of neoprene coated nylon Cut off the socks with scissors by the seam Turn the suit reverse out Heat rest of tape the Crossover for 5 10 sec and remove it with the folding stick Sew the new socks onto the suit right against right so that the seam width is 3 mm Make sure that the socks mark forward Sewing tread according to spare part list The sock size depends on the suit size See spare parts list Sewing thread according to spare parts list Make sure that the socks mark forward Place the suit reverse out put the trouser leg over the Crossover apply the tape article no 1003570 heat it for 25 to 30 sec all the way round Press and smooth the tape with a folding stick 64 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition 5 Date 15 09 2009 Page 10 5 1 10 5 REPAIR REGULATIONS 1 Replacement of boots Replacement of Bekina Thermolite and Harvik rubber boot se spare parts list for immersion suits made of Gore tex without zipper for inner lining Heat the tape with a heating gun and remove it 1012436 101
21. zipper Right side 2 x5 cm Indian tape is glued reverse of collar 25 cm is glued on collar face side Glue the zipper on collar until teeth Indian tape and Neoprene ribbon are glued to the fold down on back of collar and back cloth The sewed on zipper and collar edge are cleaned Neoprene ribbon 1001312 is cleaned 2 cm Zipper and ribbon are glued Mount the ribbon as cover ribbon over sewing 1 Hook square marked up in relations to loop strap down along left side of zipper Collar strap are cleaned and glued Mount collar and strap Carry out glueing according to VIKING standard 8 1 Glue mixture according to VIKING standard 8 2 C clean X times hardener 58 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition no 6 Date 15 05 2009 Page 10 3 26 1 10 3 REPAIR REGULATIONS 26 Replacement of collar Replacement of Neoprene collar for immersion suit made of Nomex Gore tex Heat the external tape with a heating gun and remove it with a folding stick Bostik NE Heptane 1013243 486 Bostik Turn the reverse out of the suit Heat the internal tape with a heating 10132434 1005112 NE 486 gun and remove it with the folding stick 47 996 Remove the collar with the folding stick Heptane 1001918 1005112 hardener Turn the reverse out of the suit Mount the shield 1018634 in Gore tex m Mark Gore tex collar in front and back Preglue the
22. 0016 new 1013166 Softener 1 part of Skyl Part No 705 0019 new 1013182 The mentioned detergent necessitate a washing machine with automatic dispenser The inner liner must only be spin dried by low speed The inner liner must only be tumble dried by low temperature xx When the inner lining is dry mount the buoyancy 4 2 SUITS WITHOUT INNER LINING OR DETACHABLE LINER Wash the inner lining as 4 1 Dismount all loose parts such as gloves hood light whistle knife etc Wash the suits at 40 An ordinary detergent without bleaching preparation may be used but the following is recommended Prewash 1 part of Tensid Part No 705 0017 new 1013167 1 part of Alkali Part No 705 0016 new 1013166 Main wash 1 part of Tensid Part No 705 0017 new 1013167 1 part of Alkali Part No 705 0016 new 1013166 1 part of Triplex plus Part No 705 0015 new 1013163 The mentioned detergents necessitate a washing machine with automatic dispenser The suits are not to be spin dried The suits are not to be tumble dried wW XX 7 00 SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition no 3 Date 15 12 2003 4 2 4 3 IMMERSION SUITS WITH ATTACHED LINER DESIGN 5002 5003 5004 Dismount all loose parts such as buoyancy foam from Inner lining light whistle etc Wash the suits at 40 An ordinary detergent without bleaching preparation may be used but the following is recommen
23. 03981 and S 450013250xxL S 450013250xxR for immersion suits made of Neoprene coated Nylon Heptane Bostik Heat up the external ribbon with a heat gun and removed usinga 1005112 NE486 folding stick 1013243 Reverse the sleeve Heat up the wrist seal with a heat gun and 7 9 remove it Hardener 1001918 Reverse the sleeve Cut the edge straight and insert rings in the suit Edge of sleeve along edge of ring Sleeve wrist seal S 450013250xxL left side Sleeve wrist seal S 450013250xxR right side Mount sleeve pieces on metal rings with the reverse out Clean and glue the sleeve edge reverse 1xG Wrist seal face side 1xG Mount the wrist seal on the sleeve so that external strap is at the front seam Remember an overlap of 2 cm Press down the neoprene edge Disassemble the ring Wrist seal right sleeve right wrist seal left sleeve left Press down overlap 2 cm Mount Neoprene tape on the reverse Clean and glue fabric and wrist seal reverse 1xG Neoprene tape 1001312 1xG Overlap 3 to 4 cm Roll or use a folding stick Turn sleeve and insert balloon Mount Neoprene tape on the face side Clean and glue fabric and wrist seal face side 1xG Neoprene tape 1001312 1xG Overlap 3 to 4 cm Roll or use a folding stick Disassemble balloon Carry out glueing according to VIKING standard 8 1 Glue mixture according to VIKING standard 8 2 C clean G glue X times hardener 30 100 SERVICE MANUAL FOR VIK
24. 10 8 REPAIR REGULATIONS 7 Replacement of collar Replacement of Dipco collar 1006735 for immersion suits e Turn the reverse out of the suit e Heat the tape between suit and collar in crossover 5 10 sec or with a heating gun and remove it with the folding stick e Dismantle the stitching The collar 1006735 is to be cleaned MEK 1012436 and covered with glue Bostik 486 1013243 7 9 95 hardener 2206 1001918 3 cm wide at the bottom NOTICE If the defect collar was sewn with 3 mm seam the new collar must be sewn on with 3 mm seam If the defect collar was sewn with 6 mm seam and a stitching then the new collar must be sewn on with 6 mm seam and a stitching from right side e Put the collar 1006735 right side vs right side and sew it approximately mm or 6 mm from the edge e Glue Wrist seal and Gore tex reverse Bostik 486 1013243 7 9 96 hardener 2206 1001918 The Neoprene ribbon 25 mm 1001313 is to be cleaned MEK 1012436 and glued Bostik 486 1013243 7 9 hardener 2206 1001918 Mount Neoprene ribbon at assembling at reverse side Overlap 3 4 cm and knuckle with a folding stick Or e Mount 2 x seam sealing tape with overlap over the seam on back side Gore tex 1007492 The seam sealing tape must be applied by means of sealing machine 47 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition no 4 Date 15 09 2009 Page 10 3 11 10 8 REPAIR REGULATIONS 11 Rep
25. 1001329 with glue on the reverse Glue the suit reverse 2xG Clean and glue the patch 2xG Place the patch over the damaged area on reverse and knuckle with a folding stick If tears are bigger clean and glue the neoprene along tears 2xG When the open time has been reached press the neoprene together Mount ribbon on the reverse side of the suit Glue the suit reverse 2xG Clean and glue Neoprene ribbon 2xG When the open time has been reached attaches the neoprene ribbon and then smoothed and pressed with a folding stick After repair the suit must be retested Carry out glueing according to VIKING standard 8 1 Glue mixture according to VIKING standard 8 2 C clean glue X times hardener 90 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition no 2 Date 15 09 2009 Page 10 11 10 11 REPAIR REGULATIONS 1 Intake of collar 1013243 Bostik NE 486 7 9 1001918 Cut darts in the collar as shown in fig Hardener If the collar has to be narrowed by more than 3 cm two darts are required Glue the edges together Mount ribbon 1015778 above the assembling from outside to reverse in one go without dividing the ribbon in two Then smooth and press with a folding stick Carry out glueing according to VIKING standard 6 1 Glue mixture according to VIKING standard 6 2 C clean P primer G glue X number H hardener 91 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition 4 Date 15 0
26. 3 24 2 10 3 25 1 10 3 25 2 10 3 26 1 Date 15 09 2009 15 09 2009 15 09 2009 15 09 2009 15 09 2009 15 09 2009 15 09 2009 15 05 2009 15 05 2009 01 05 2009 15 09 2009 15 09 2009 28 06 2008 15 09 2009 15 09 2009 15 09 2009 15 09 2009 15 10 2004 15 09 2009 15 09 2009 15 09 2009 15 09 2009 15 09 2009 15 09 2009 15 09 2009 15 09 2009 15 09 2009 15 09 2009 15 09 2009 15 09 2009 15 09 2009 15 09 2009 15 09 2009 15 09 2009 05 12 2008 11 09 2009 05 12 2008 15 09 2009 15 09 2009 15 09 2009 15 09 2009 15 09 2009 25 05 2007 24 09 2004 24 09 2004 25 05 2007 31 01 2007 17 04 2007 17 04 2007 Page 0 3 Edition No amp 5 R40 600 gt Prepared Andersen SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition 2 Date 13 02 2003 Page 1 INTRODUCTION Service inspection of VIKING immersion suits is to be carried out only by servicing stations authorised by VIKING LIFE SAVING EQUIPMENT A S The purpose of this service manual is to ensure that the suit is serviced and repaired in such a way that it is in order and functional If any doubts should occur in connection with the servicing of suits please contact the service manager of VIKING LIFE SAVING EQUIPMENT A S Where modifications of existing VIKING immersion suits are to be implemented the modification instructions wi
27. 313 Mount neoprene ribbon at assembling at reverse side of sleeve and wrist Overlap 3 4 cm and knuckle it Carry out glueing according to VIKING standard 8 1 Glue mixture according to VIKING standard 8 2 clean G glue X number hardener 22 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition no 5 Date 15 09 2009 Page 10 1 5 101 REPAIR REGULATIONS 5 Replacement of sleeve wrist seal Replacement of Neoprene wrist seals S 450012450xxL S 450012450xxR and S 450016250xxL S 450016250xxR with zip and elastic for immersion suits made of Neoprene coated Nylon with inner lining Heptane Bostik NE486 1005112 1013243 4 7 996 Hardener 1001918 Heat up external ribbon with a heat gun and removed using a folding stick The sleeve is reverse Heat up the wrist seal with a heat gun and removed using a folding stick Turn reverse out of the sleeve Cut the edge straight and insert rings in the suit Edge of sleeve along edge of ring Wrist seal S 45001245050L S 45001245050R sizes XS S Wrist seal S 45001245058L S 45001245058R sizes M L XL XXL XPL Clean and glue reverse sleeve edge Glue wrist seal face side Mount wrist seal on sleeve such that the wrist seal zipper is placed by the sleeve seam Notice wrist seal right sleeve right wrist seal left sleeve left Overlap of 2 cm Press down the edge Fold the wrist seal edge over the ring such that the seam is to be covered Knuckle t
28. 3243 1032514 Heat the boot and the suit with a heating gun and separate them Bostik Bostik carefully 486 Vinycol 5 If the boots have not been replaced before they may be cut off at 7 9 1024195 the boots edge 1001918 hardener Please note trouser legs will be 2 5 cm shorter Remove the outer layer of ribbon Make the new boots have the same length as the boots to be replaced Grind the top 4 cm of the boots Glue and mount the zipper ribbon 212 cm from edge GLUEING Zipper ribbon 1004602 for reverse of boot Inside the boot Mount the zipper ribbon as the line following the top edge of boot The assembling is to be on the reverse leg boot Overlap of 3 to 4 cm Place the suit on the table with the face side out Mark the centre of trouser leg and fold the bottom 2 25 cm of the trouser leg Insert balloon in trouser leg and boot Make sure that the centre markings are opposite each other Inflate the balloon Clean and preglue the boot PreGLUEING Gore tex reverse 5 cm Gore Tex reverse side Boot Force the fold onto zipper ribbon and the boot and knuckle There is to be an overlap of 2 2 cm on boot Gore tex face side Boot Indian tape 1001309 Cover the edge of the suit with Indian tape The assembling overlap of 3 to 4 cm is to be on the outer leg pointing backwards Important The GLUEING is to be knuckled with a folding stick Leave the balloon
29. 9 2009 Page 10 12 1 10 12 REPAIR REGULATIONS 1 Replacement of reflective tape REFLECTIVE TAPE WITH GLUE 1012511 e IF THE IS SEWED ON Carefully remove the stitches Do not damage the tape on backside e F THE IS GLUED ON Carefully heat the reflective tape with a heat gun and pull it off with a folding stick Glue the suit with Bostik NE 486 1013243 7 9 hardener 1001918 When the open time has been reached remove the reverse of the retro reflective tape attach the tape and roll 92 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition no 2 Date 15 09 2009 Page 10 12 2 10 12 REPAIR REGULATIONS 2 Replacement of reflective tape Replacement of reflective tape on immersion suit made of Neoprene 1013243 Bostik NE 486 7 996 1001918 hardener Pull of the damaged reflective tape Place the suit on a table Apply glue Apply glue on the marking area in a smooth layer 2 mm outside the 1xG marking When the open time is reached attaches the reflective tape and then smoothed and roll hard Carry out glueing according to VIKING standard 8 1 Glue mixture according to VIKING standard 8 2 Glue Times 93 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition no 2 Date 25 05 2007 FORM FOR MARKING OF LEAKING WORKING ORDER NO SUIT NO FRONT DEFECTS REPAIRED Re test The suit must always be re tested if ther
30. AIR REGULATIONS 3 Repair of tears and holes Repair of tears and holes for immersion suits made of Neoprene coated Nylon Heptane 1013243 1005112 Bostik NE 486 7 9 1001918 hardener Spare parts see spare parts list Small tears maximum 0 5 cm and small holes max 3 mm by applying a patch of Neoprene ribbon 1001329 with glue on the reverse Clean and glue the suit Clean and glue the patch Place the patch over the damaged area on reverse and knuckle with a folding stick If tears and holes are bigger sew on a patch of fabric over the tears or holes from the face side Then cut the edge straight internally so that the seam width is 3 4 mm Glue neoprene tape on the reverse of the suit Clean and glue the suit Clean and glue Neoprene ribbon When the open time has been reached attaches the tape and then smoothed and pressed with a folding stick After repair the suit must be retested Carry out glueing according to VIKING standard 8 1 Glue mixture according to VIKING standard 8 2 C clean glue X times hardener 89 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition no 4 Date 15 09 2009 Page 10 10 4 10 10 REPAIR REGULATIONS 4 Repair of tears and holes Repair of tears and holes for immersion suits made of Neoprene Heptane Bostik 1005112 NE486 1013243 7 9 Hardener 1001918 Small tears maximum 0 5 cm and small holes max 3 mm by applying a patch 3 2 cm of Neoprene ribbon
31. E 486 1012436 1013243 7 9 hardener 1001918 hardener 33 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition no 3 Date 15 09 2009 Page 10 1 17 101 REPAIR REGULATIONS 17 Replacement of sleeve wrist seal Replacement of Neoprene wrist seals S 450012450xxL S 450012450xxR with zip and elastic for immersion suits made of Gotland Gore Tex with inner lining Heptane Bostik 1005112 NE486 1013243 7 996 Hardener 1001918 Heat up external ribbon with a heat gun and removed using a folding stick The sleeve is reverse Heat up the wrist seal with a heat gun and removed using a folding stick Turn reverse out of the sleeve Cut the edge straight and insert rings in the suit Edge of sleeve along edge of ring Wrist seal S 45001245050L S 45001245050R sizes XS S Wrist seal S 45001245058L S 45001245058R sizes M L XL XXL XPL Glue wrist seal face side Mount wrist seal on sleeve such that the wrist seal zipper is placed by the sleeve seam Notice wrist seal right sleeve right wrist seal left sleeve left Overlap of 2 cm Press down the edge Fold the wrist seal edge over the ring such that the seam is to be covered Knuckle the Neoprene edge Remove the ring and turn the sleeve at face side Insert balloon in sleeve Neoprene ribbon 1001312 Clean and glue face side wrist seal Mount Neoprene ribbon at assembling at external sleeve and wrist seal Assembling at front sleeve seam Overlap 3 4
32. ING IMMERSION SUITS Edition no Date 15 09 2009 Page 10 1 13 10 1 REPAIR REGULATIONS 13 Replacement of sleeve wrist seal Replacement of Codan rubber wrist seals 1015038 for immersion suits made of PU fabric MEK Bostik NE 486 1012436 1013243 47 996 hardener 1001918 Heat between sleeve and wrist seal in crossover for 5 10 sec and remove it with the folding stick Mount sleeve pieces on metal rings with the reverse out Edge of sleeve in the middle of the ring Sleeve edge reverse Clean the wrist seal 101538 Mount the wrist seal on the ring reverse out and fold the edge 11 2 cm Place the fold of the wrist seal so that it follows the sleeve all the way around GLUEING Sleeve reverse Wrist seal face side Force the fold of wrist seal 12 2 cm over the edge of sleeve and roll or knuckle it Disassemble ring Carry out glueing according to VIKING standard 8 1 Glue mixture according to VIKING standard 8 2 C clean G glue X times hardener 31 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition no 9 Date 15 09 2009 Page 10 1 14 10 1 REPAIR REGULATIONS 14 Replacement of sleeve wrist seal Replacement of rubber wrist seals for immersion suits made of Gore tex REPLACEMENT OF WRIST SEAL BY GLUEING Bostik MEK Bostik NE 486 1012436 NE 486 Heat the external tape in the Crossover for 5 10 sec and remove it 1013243 1013243 with the folding stick Reverse the sleeve H
33. NS 4 Replacement of collar Replacement of neoprene collar for immersion suits made of Neoprene coated Nylon and Gore tex without lining 1005112 1013243 Heptane Bostik NE 486 7 996 1001918 hardener Heat front zipper in Crossover 5 10 sec and remove it with a folding stick Don t use heating gun the fabric delaminate Internal ribbon between suit and collar is heated in Crossover 5 10 sec Remove the ribbon with a folding stick External ribbon is heated in Crossover 5 10 sec Remove ribbon and collar with a folding stick MOUNTING OF COLLAR The suit is put on the table with bag up and face side out The shoulders are turning to reverse out The suit is setting on shield Clean collar and zipper reverse C Glue the neck edge 2 cm width 112 cm from zipper Glue collar on skin side 272 cm width Mount the collar with 2 cm overlap all way round Clean glue Neoprene ribbon 1015192 212 cm C Mount the ribbon reverse MOUNT RIBBON FACE SIDE Turn suit and put on shield Clean and glue Neoprene ribbon 1001312 2 cm C Glue the suit Mount the Neoprene ribbon Disassemble shield Turn suit with bag up Continued glue X times hardener 43 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition no 4 Date 15 09 2009 Page 10 3 4 2 10 8 REPAIR REGULATIONS 4 Replacement of collar Replacement of neoprene collar for immersion suits made of Neoprene coated Nylon and Gore tex without
34. OF SEALING MACHINE Heptane Bostik NE486 1005112 1013243 47 996 Hardener 1001918 Heat the external tape in the Crossover for 5 10 sec and remove it with the folding stick Reverse the sleeve Heat the internal tape in the Crossover for 5 10 sec and remove the tape and the wrist seal Sleeve wrist seal left side Sleeve wrist seal right side Mount sleeve pieces on metal rings with the reverse out GLUEING Gore tex reverse 1xG Wrist seal face side 1xG Mount the wrist seal on the sleeve so that the elastic is sewed on at the front seam Remember an overlap of 1 5 centimetres Press down the Neoprene edge Mount Neoprene tape on the reverse GLUEING Gore tex reverse 1xG Wrist seal reverse 1xG Neoprene tape 1001312 C 1xG Overlap 3 to 4 cm Roll or use a folding stick Turn sleeve and insert balloon Mount Neoprene tape on the face side GLUEING Gore tex face side 2xG Wrist seal right side 1xG Neoprene tape 1001312 C 1xG Overlap 3 to 4 cm roll or use a folding stick The lap joint is to be at the front sleeve seam Carry out glueing according to VIKING standard 8 1 Glue mixture according to VIKING standard 8 2 G glue X times H hardener 29 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition no 4 Date 15 09 2009 Page 10 1 12 10 1 REPAIR REGULATIONS 12 Replacement of sleeve wrist seal Replacement of Neoprene wrist seals with elastic and loop Hook 1003980 10
35. S Edition no 5 Date 15 09 2009 Page 10 3 12 1 10 3 REPAIR REGULATIONS 12 Replacement of collar Replacement of Neoprene collar S 4500121xx for immersion suits made of Gore tex 1005112 1013243 Heptane Bostik NE 486 7 9 1001918 hardener Heat front zipper in Crossover 5 10 sec and remove it with a folding stick Don t use heating gun the fabric delaminate Internal ribbon between suit and collar is heated in Crossover 5 10 sec Remove the ribbon with a folding stick External ribbon is heated in Crossover 5 10 sec Remove ribbon and collar with a folding stick MOUNTING OF COLLAR The suit is put on the table with bag up and face side out The shoulders are turning to reverse out The suit is setting on shield Clean collar and zipper Glue the neck edge 2 cm width 12 cm from the teeth of zipper on booth sides Glue collar on skin side 2 cm width omit the last 4 cm on left side of collar Mount the collar with 2 cm overlap Right side The edge of the collar finish 1 cm from the teeth of the Zipper Left side The collar passes the teeth of the zipper 272 cm finish GLUEING 11 cm at the teeth of the zipper Clean glue Neoprene ribbon 1001313 Mount the ribbon reverse MOUNT RIBBON FACE SIDE Turn suit and put on shield Clean and glue Neoprene ribbon 1001312 Glue the suit Mount the Neoprene ribbon Disassemble shield Turn suit with bag up Continued glue X times H hardener
36. T USE THE CROSSOVER e Mount the new seam sealing tape 1003570 it must be applied by means of seam sealing machine 38 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition no 5 Date 15 09 2009 Page 10 3 1 1 10 8 REPAIR REGULATIONS 1 Replacement of collar Replacement of rubber collar for immersion suits made of Gore tex material with inner lining 1005112 1013243 Heptane Bostik NE Heat front zipper in Crossover 5 10 sec and remove it with a folding o stick Don t use heating gun the fabric delaminate 1001918 hardener Internal ribbon between suit and collar is heated in Crossover 5 10 sec Remove the ribbon with a folding stick External ribbon is heated in Crossover 5 10 sec Remove ribbon and collar with a folding stick The suit is put on the table with bag up and face side out The shoulders are turning to reverse out The suit is setting on shield Clean undershot zipper and collar Mark 2 5 cm in on under collar left side and mark out the point Glue the neck edge 2 cm width 112 cm from zipper Glue collar on skin side from mark out 2 cm Cut undershot on bias 2cm Glue undershot on edge bias Mount the collar with 2cm deliberation all way round Mount undershot Clean glue and mount Neoprene ribbon 1001313 21 2 cm Mark the suit for lining zipper template 400 Zipper for lining 5 5900580 is glued reverse in collar Collar reverse zipper Turn suit and put on shield Clean t
37. ag up Continued C clean glue X times hardener SERVICE MANUAL FOR VIKING IMMERSION SUITS 41 100 Edition no 4 Date 15 09 2009 Page 10 3 3 2 10 8 REPAIR REGULATIONS 3 Replacement of collar Replacement of neoprene collar for immersion suits made of Gore tex with inner lining 1005112 1013243 Heptane Bostik NE 486 7 996 1001918 hardener ZIPPER IS GLUED ON COLLAR 25 x 5 cm Indian tape is glued on collars right side 212 cm face side Glue zipper on collar Indian tape and neoprene ribbon is glued for fold on back of Collar Cut the top edge of collar on bias Collar and zipper is stitched together at the assembling left side all collar width right side only the top half of collar Suit is laid with back up The sewed on zipper and collar edge is cleaned and glued on face side Neoprene ribbon 1001312 2cm is cleaned and glued Mount the ribbon as cover ribbon over sewing Collar edge is glued 212 cm from top edge face of skin side Folded ca 1 cm to face side Hook square 1 piece 1014602 marked up in relations to loop strap down along left side of zipper Clean glue and mount Hook square Carry out glueing according to VIKING standard 8 1 Glue mixture according to VIKING standard 8 2 C clean glue X times hardener 42 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition no 4 Date 15 09 2009 Page 10 3 4 1 10 8 REPAIR REGULATIO
38. and collar edge is cleaned and 1xG glued on face side Neoprene ribbon 1001312 is cleaned and glued 1xG Put on ribbon as cover ribbon over sewing on face side 1 Hook square 1014602 marked up in relations to loop straps down along zipper Hook square and collar is cleaned glued and put on 1xG Carry out glueing according to VIKING standard 8 1 Glue mixture according to VIKING standard 8 2 clean 56 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition no 5 Date 15 09 2009 Page 10 3 25 1 10 8 REPAIR REGULATIONS 25 Replacement of collar Replacement of collar S 4500151xx for immersion suit made of Neoprene coated Nylon Heptane 1013243 1005112 Bostik NE 486 7 996 1001918 hardener Heat the back cloth and the internal zip off collar with a heating gun and remove with the folding stick Heat the tape and remove it with the folding stick The suit is put on the table face out The shoulders are turned reverse out The neck opening is cut clean The loose end of zipper is ground reverse and outside Put the suit on shield Back cloth neck edge and zipper are cleaned reverse Make a mark 2 5 cm in from left side of collar A 2 cm width of the neck edge is glued 17 cm from zipper Collar face side is glued from mark 212 cm width Back cloth is glued on edge Mount the collar with 2 cm overlap all the way round Mount back cloth Clean glue and mount Neopr
39. and cut along teeth for point Note move the zipper stopper down Cut the right side of zipper in same height MOUNT ZIPPER ON COLLAR Collar and zipper are glued and mounted Suit is laid with back up 1xG The sewed on zipper and collar edge Is cleaned and glued on face side C 1xG Neoprene ribbon 1001312 is cleaned amd glued C 1xG Put on ribbon as cover ribbon over sewihg on face side Collar edge is glued 2 cm from top edge face side Folded ca 1 cm to face side 1xG Hook square 1014602 marked up in relations to loop straps down along zipper Hook square and collar is cleaned glued and put on C 1xG Glue mixture according to VIKING standard 8 1 Carry out GLUEING according to VIKING standard 8 2 C clean glue X times hardener 79 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition no 4 Date 15 09 2009 Page 10 7 1 10 7 REPAIR REGULATIONS 1 Replacement of front zipper Replacement of front zipper for immersion suit made of PU coated nylon 1012436 1013243 1032514 A seam sealing machine is required for the servicing station MEK Bostik NE Bostik Vinycol to replace the front zippers 486 5 1024195 47 995 hardener Heat the tape by the hood with a heat gun and dismount carefully 1001918 Desmodur Heat the zipper and the hood and disconnect with a folding stick hardener Heat reverse at the joint between the zipper and the inner lining and disconnect with a fol
40. and the inner lining shall be in the same place Clean and glue the glove Clean and glue the reverse of the sleeve Force the fold over the wrist seal so that the edge of the sleeve is 112 2 cm over the seam of the glove and roll or knuckle it Z The Balloon shall remain in the sleeve for at least 16 hours After repair the suit must be retested Carry out glueing according to VIKING standard 8 1 Glue mixture according to VIKING standard 8 2 C clean C glue times H hardener 1012436 MEK C C 1032514 Bostik Vinycol 5 1024195 hardener Desmodur 2xG 1xG 86 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition no 2 Date 11 09 2009 Page 10 10 1 10 10 REPAIR REGULATIONS 1 Repair of tears and holes Repair of tears and holes on Gore tex immersion suits Spare parts see spare parts list Repair small tears maximum 5 mm and small holes maximum 3 mm by applying a patch using the crossover Place the patch on the reverse so that the hole is at the centre of the patch and heat it for 25 to 30 sec Then smooth and press with a folding stick If the tears and holes are bigger sew on a patch of fabric over the tears or holes Then cut the edge straight on the reverse so that the seam width is to 4 Preglue the Gore tex reverse with Bostik NE 486 1013243 25 Heptane 1005112 Gore tex tape is applied to the seam using the crossover The tape is to be heated for 25 to 30 sec and
41. bric face side 1xG Boot 1xG Indian tape 1001309 C 1xG Cover the edge of the suit with Indian tape The assembling overlap of 3 to 4 cm is to be on the outer leg pointing backwards Leave the balloon for min 16 hours Carry out glueing according to VIKING standard 8 1 Glue mixture according to VIKING standard 8 2 C clean glue X times hardener 66 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition no 5 Date 15 09 2009 Page 10 5 3 10 5 REPAIR REGULATIONS 3 Replacement of boots Replacement of Bekina boot se spare parts list for immersion suits made of Gore tex without inside zipper for innerlining Heat the tape with a heating gun and remove it May also 1032514 1013243 removed using Mek 694 article no 1012436 on a brush Heat the boot and the suit with heating gun and separate 1024 185 7 9 them carefully hardener 1001918 Desmodur hardener If the boots have not been replaced before they may be cut off at the boots edge Please note the trouser legs will be 2 5 cm shorter Remove the outer layer of ribbon Make the new boots have the same length as the boots to be replaced Grind the top 4 cm of the boots Place the suit on the table with the right side out Mark the centre of trouser leg and boot and fold the bottom 2 25 cm of the trouser leg Insert balloon in trouser leg and boot Make sure that the centre markings are opposite ea
42. ch other Inflate the balloon Clean and preglue the boots C 1xG GLUEING Gore tex reverse side 1xG Outside of boot 1xG Force the fold onto the boot and knuckle There is to be an overlap of 2 to 25 cm on the boot GLUEING Gore tex face side 2xG Boot 1xG Indian tape 1001309 C 1xG Cover the edge of the suit with Indian tape The assembling overlap of 3 to 4 cm is to be on the outer leg pointing backwards Important The GLUEING must be knuckled with a folding stick Leave the balloon for min 16 hours Carry out glueing according to VIKING standard 8 1 Glue mixture according to VIKING standard 8 2 C clean glue X times hardener 67 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition no 5 Date 15 09 2009 Page 10 5 4 10 5 REPAIR REGULATIONS 4 Replacement of boots Replacement of Bikina safetyboot article no 1004460 see spare parts list for immersion suits made of Neoprene coated nylon with zipper for lining MEK 1032514 1013243 Heat the tape with a heating gun and remove it with a 1012436 dut iss folding stick ig Ec Heat the boot and the suit with a heating gun and separate 1024195 1001918 them carefully hardener Hardener Desmodur Make the new boots have the same length as the boots to be replaced Grind the top 4 cm of the boots Glue Zipper ribbon 1014601 reverse side 2xG Clean and glue boot inside C 2xG Mount the zipper ribbon as the line following the top edge of boot
43. cm Disassemble balloon Carry out glueing according to VIKING standard 8 1 Glue mixture according to VIKING standard 8 2 C clean X number hardener 34 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition no 2 Date 15 09 2009 Page 10 1 19 10 1 REPAIR REGULATIONS 19 Replacement of sleeve wrist seal Replacement of rubber wrist seals article no 1022242 for immersion suits made of Gore tex REPLACEMENT OF WRIST SEALS BY SEWING Cut off the wrist seal close to stitches e Heat the external tape in the crossover for 5 10 sec and remove it with the folding Stick Prepare Sleeve wrist seal 1022242 for GLUEING reverse e Clean BB thinner 694 1012436 and glue Bostik 1013243 7 9 96 hardener 2206 1001918 212 cm all way round Put the wrist seal 1022242 in the sleeve and sew it approximately 3 mm from the edge e Seam sealing tape over the stitches Gore tex 1007492 The seam sealing tape must be applied by means of sealing machine 35 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition no 2 Date 13 02 2003 Page 10 2 1 10 2 REPAIR REGULATIONS 1 Replacement of tape Replacement of tape for immersion suits made of Neoprene coated Nylon e Place the tape to be replaced in the crossover and heat it for 4 sec at 180 C or use a heating gun and pull it off with a folding stick Remove all tape to be replaced in one operation e also be removed usin
44. ded Main wash 1 part of Tensid Part No 705 0017 new 1013167 1 part of Alkali Part No 705 0016 new 1013166 The mentioned detergent necessitates a washing machine with automatic dispenser gt When the suit is dry mount the buoyancy foam in inner lining 8 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition no 3 Date 24 09 2003 5 1 5 1 CONDEMNATION RULES A suit must be condemned if it is deemed that repair will not make the suit fully functional or that the expenses in connection with the repair will be too high Ordinarily 5096 of purchase price Contact the customer if necessary If the customer wants to have the condemned suit returned clearly mark the suit with label 1003396 Discarded for life saving welded reverse the suit and mount the label 1003591 Discarded on front zipper If the customer does not wish to have the condemned suit returned cut up the suit with scissors 9 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition no 3 Date 16 11 2005 5 2 5 2 RULES FOR EXPIRY DATE ON LIGHT Expire date on light must be checked in connection with servicing of Immersion Suits SOLAS approved Immersion suits At the time of servicing the light must have a lifetime of min 5 months SOLAS approved Immersion suits If the SOLAS suit is vacuum packed the light must have a lifetime of minimum 3 years Next servicing and replacement of light has to foll
45. ding stick Be careful not to damage the inner lining Heat the seam sealing tape in the crossover or with a heat gun and remove the tape Unstitch the seam by the zipper and remove the zipper Thoroughly clean the ribbon and the teeth of the new zipper with a wet and clean cloth C Sew on the new zipper and cut the zipper ribbon by the seam with a pair of scissors so that the seam width is 12 cm Seam seal the zipper on the seam sealing machine with tape 2000311 DO NOT USE THE CROSSOVER Turn the suit reverse out and close the zipper Mount the board with fabric clamps Clean and glue Inner lining Zipper suit C 1xG Mount the inner lining on the zipper and press and smooth it with a folding stick See that the neck seam of the inner lining and the outer fabric are placed in the same position and that the edge of the inner lining must be 11 2 2 cm from the teeth Clean the zipper and glue it to the hood Zipper Suit C 1xG 1xG Hood 1xG 1xG Hook pad 1xG C 1xG After repair the suit must be retested Carry out glueing according to VIKING standard 8 1 Glue mixture according to VIKING standard 8 2 Clean Glue 5 80 100 Edition no 4 Date 15 09 2009 10 8 REPAIR REGULATIONS 1 Replacement of hood Replacement of Neoprene hood No 1015044 for immersion suits made of Neoprene Coated Nylon 1005112 1013243 Heptane Bostik NE 486 7 996 1001918 hardener Heat
46. e is uncertainty about whether the repairing has fixed the leaking Approved without Re test The suit should NOT be re tested if the leaking is visible and the repairing with certainty has repaired the leaking Date Repairer 94 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition no 1 Date 24 09 2004 LEAKAGE TEST FORM IF THE SUIT IS LEAKING BROKEN MARK WITH X OR NUMBER IN PARTICULAR BOX DESSIN ORDER NO pf S l o woe Broken menm mes J j Seamseaingatieos __ ESemsedngatntn ESemsedngatont Semsedngatseees cor J j j j j j j j j Bos j __ byos f J j __ wem j j j j j Wiss j j __ 5 geeemm gue mesure THE SUITS MUST NOT BE RELEASED BEFORE ALL ARE OK OR SENT TO RE TEST PRESSURE TESTING SIGNATURE THE SUIT IS OK SIGNATURE 95 100 Edition no 1 Date 24 09 2004 DISCARDINGREPORT FOR IMMERSION SUIT Rete persons 0 0 0 0 0 0 0 0 0 0 mdvdwalsutno suite ____ is Country 10 0 0 1 Neck
47. eaned Mount the Velcro on the suit Carry out glueing according to VIKING standard 8 1 Glue mixture according to VIKING standard 8 2 C clean C glue X times H hardener 84 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Date 15 09 2009 Page 10833 10 8 REPAIR REGULATIONS 3 Replacement of hood Replacement of Neoprene hood no 1015044 for immersion suits made of Neoprene Coated Nylon 1013243 Neoprene back cloth is to be cutted bevel Bostik NE 486 Mark the back cloth according to template no 578 7 9 1001918 alued hardener H a TOR Mark and glue for mounting of reinforcement The reinforcement is glued Mount the reinforcement and roll C clean C glue X times H hardener 85 100 Edition no 7 Date 05 12 2008 10 9 REPAIR REGULATIONS Replacement of gloves Replacement of gloves no 1012457 for immersion suits made of PU Coated Nylon Cut of the glove 5 cm from edge of outer fabric Sew on part 1008151 lengthen the sleeve and tape the sewing in cross over Tape no 1003570 Be careful not to destroy the inner lining Unstitch the glove from the inner lining Place a new glove in the sleeve of the inner lining and sew it on with a seam width of 10 mm Fold the edge of the sleeve 212 3 cm Insert balloon in the sleeve and inflate it Place the edge of the glove so that it follows the fold of the sleeve all the way around The seam of the outer fabric
48. eat collar in Crossover 5 10 sec and remove it with a folding stick The suit is put on the table with bag up and face side out The shoulders are turning to reverse out The suit is setting on shield Clean back cloth zipper collar and neck edge Mark 2 5 cm in on under collar left side and mark out the point Glue the neck edge 2 cm width 172 cm from zipper Glue collar on skin side from mark out 2 cm width Cut back cloth on bias 2 cm Glue back cloth on edge bias Mount the collar with 2 cm overlap all way round Mount back cloth Clean glue and mount Neoprene ribbon 1001313 Mark the collar for lining zipper template 400 Glue the collar to zipper for lining 272 cm width Zipper for lining S 5900580 is glued reverse in collar Collar reverse zipper MOUNT RIBBON FACE SIDE Turn suit and put on shield Clean and glue Neoprene ribbon 1001312 Glue the suit Mount the Neoprene ribbon Disassemble shield Glue back cloth down Turn suit with bag up continued C clean glue X times H hardener 52 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition no 4 Date 15 09 2009 Page 10 3 21 2 10 8 REPAIR REGULATIONS 21 Replacement of collar Replacement of collar S 4500119xx for immersion suits made of Neoprene coated Nylon Heptane 1013243 1005112 Bostik NE 486 7 996 1001918 hardener ZIPPER IS GLUED ON COLLAR Neoprene ribbon 1001312 is cleaned and glued on left 1xG side
49. eat the internal tape 25 7 9 the Crossover for 5 10 sec and remove tape and wrist seal or cut hardener off the wrist seal close to stitches 1001918 Mount sleeve pieces on metal rings with the reverse out Mount the grinded and cleaned wrist seal on the ring with the reverse out and fold down 11 2 cm The fold must follow the edge of the sleeve all the way round GLUEING Gore tex reverse Wrist seal face side Force the wrist seal over the sleeve and knuckle it GLUEING Gore tex reverse wrist seal reverse Neoprene ribbon 25 mm 1001312 Glue down overlap 3 4 cm Knuckle with a folding stick Turn sleeve and insert balloon NOTE Do not inflate so much that the wrist seal becomes wider than the sleeve GLUEING Gore tex face side Neoprene ribbon 25 mm 1001312 Glue down overlap 3 4 cm knuckle with a folding stick The lap joint is to be at the front sleeve seam REPLACEMENT OF WRIST SEALS BY SEWING GLUEING grind clean and glue wrist seals 2 cm all way round Gore tex reverse Put the wrist seal in the sleeve right side vs right side and sew it approximately 3 mm from the edge GLUEING Glue Wrist seal and Gore tex reverse Clean and glue the Neoprene ribbon 25 mm 1001313 C Heptane 1001645 Insert balloon sleeve Mount Neoprene ribbon at assembling at reverse side Overlap 3 4 cm and knuckle with a folding stick Carry out glueing according to VIKING standard 8 1 Glue mixture according t
50. ene coated nylon REPLACEMENT OF FRONT ZIPPER FOR IMMERSION SUIT PS5041 AND 5042 SHORTING OF THE ZIPPER Mark the collar edge template no 406 Mark zipper from teeth 172 cm Cut off the extra end of zipper to collar edge Count down 3 teeth from collar edge on zipper NOTE move the zipper stopper down Cut to strap round off the rest Right side Count down 3 teeth from collar edge Cut the zipper so that the top edge is bevelled According fig MOUNT ZIPPER ON COLLAR The collar and zipper are glued The sewed on zipper and collar edge are cleaned Neoprene ribbon 1001312 is cleaned 2 cm Zipper and neoprene ribbon are glued Mount the ribbon as cover ribbon over sewing 1 Hook square marked up in relations to loop strap down along left side of zipper Collar strap are cleaned and glued Mount strap Glue mixture according to VIKING standard 8 1 Carry out glueing according to VIKING standard 8 2 Heptane 1013243 Bostik NE 109918 486 7 9 1001918 1xG 1xG 1xG C clean glue X times hardener 77 100 um FE RAVING SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition no 4 Date 15 09 2009 Page 10 6 4 1 10 6 REPAIR REGULATIONS 4 Replacement of zipper PS5008 Replacement of zipper 4000932 new no 1001493 for immersion suits made of Neoprene coated nylon with neoprene ribbon zipper 1013243 Gee B
51. ene ribbon 1001313 2 cm width Make a mark for lining zipper template no 591 1 591 2 Collar is glued from point 2 cm width Zipper ribbon is glued mount the zipper MOUNT RIBBON ON OUTSIDE The suit is put on the table reverse out Put it on shield 2 cm Neoprene ribbon 1001312 is cleaned Suit and collar are glued Neoprene ribbon is glued and mounted Disassemble shield Glue back cloth down Turn suit back up Carry out glueing according to VIKING standard 8 1 Glue mixture according to VIKING standard 8 2 C clean X times hardener 57 100 24 VIKING SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition no 5 Date 15 09 2009 Page 10 3 25 2 10 3 REPAIR REGULATIONS 25 Replacement of collar Replacement of collar S 4500151 for immersion suit made of Neoprene coated Nylon SHORTING OF THE ZIPPER Heptane 1013243 Mark the collar edge use template no 406 1005112 Bostik NE Mark zipper from teeth 15 Cut off the extra end of zipper to 486 7 9 llar 1001918 cojar euge hardener Count down 3 teeth from collar edge on zipper NOTE move the zipper stopper down Cut to strap round off the rest Right side Count down 3 teeth from collar edge Cut the zipper so that the top edge is bevelled According fig MOUNT ZIPPER ON COLLAR Collar and back cloth are glued Left side Neoprene ribbon 1001312 is cleaned and glued Mount neoprene ribbon over back cloth under the
52. ent of hood 10 9 Replacement of gloves 10 10 Repair of tears and holes 10 11 Intake of collar 10 12 Replacement of reflective tape SECTION 11 FORMS 11 1 Form for marking of leaking 11 2 Form for leakage test 11 8 Discarding report for immersion suit 11 4 Control form for immersion suit SECTION 12 MODIFICATIONS 12 1 Replacement of light on PS4029 12 2 Replacement of light on PS5008 SECTION 13 INFORMATION 2 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition no 17 LIST OF EFFECTIVE PAGES IN THIS SERVICE MANUAL Page No 10 3 11 10 3 12 1 10 3 12 2 10 3 18 Date 15 09 2009 01 09 2008 15 09 2009 13 02 2003 20 09 2003 24 09 2004 15 12 2003 15 12 2003 24 09 2004 16 11 2005 04 10 2006 04 10 2006 13 07 2009 25 05 2007 08 02 2002 01 05 2009 01 05 2009 01 05 2009 13 07 2009 13 07 2009 13 07 2009 13 07 2009 13 07 2009 13 07 2009 13 07 2009 13 07 2009 13 07 2009 15 09 2009 15 09 2009 15 09 2009 15 09 2009 15 09 2009 15 09 2009 15 09 2009 15 09 2009 13 02 2003 04 10 2006 15 10 2004 15 09 2009 15 09 2009 15 09 2009 15 09 2009 15 09 2009 15 09 2009 15 09 2009 15 09 2009 15 09 2009 15 09 2009 15 09 2009 15 09 2009 15 09 2009 O1 O1 O1 O1 S I RHR OI IO IO C gt OO O1 O1 OO amp COO IO IIO IO O1 CO Edition No c 10 3 21 1 10 3 21 2 10 3 23 10 3 24 1 10
53. f Gore tex without zipper for lining Bostik Heptane Bostik Heat up external ribbon between suit and collar in crossover 5 NE 486 1005112 NE486 10 sec or with a heating gun and pull it off with a folding stick 1013243 1013243 Turn the reverse of the suit out Heat up internal ribbon between isi Ros suit and collar in crossover 5 10 sec or with a heating gun and 1005112 1001918 pull it off with a folding stick Heat up the joint between sleeve and wrist seal with a heat gun and separate it with a folding stick If sewed then Dismantle the stitching between suit and collar or cut off the collar close to stitches MOUNTING OF WRIST SEAL BY SEWING Turn the reverse out of the suit Clean and glue Gore tex and collar on both sides Sew on the new collar right side vs right side and sew it approximately 3 mm from the edge Clean and glue Neoprene ribbon 25 mm 1001313 Glue Gore tex and collar reverse Mount Neoprene ribbon at assembling at reverse of collar and seam Overlap 3 4 cm and knuckle with a folding stick or Mount seam sealing tape over the seam on back side Gore tex 1007492 THE SEAM SEALING TAPE MUST BE APPLIED BY MEANS OF SEALING MACHINE Carry out glueing according to VIKING standard 8 1 Glue mixture according to VIKING standard 8 2 C clean G glue X number hardener 46 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition 8 Date 15 09 2009 Page 10 3 7
54. f sleeve in the middle of the ring The wrist seal is cleaned and put on the ring reverse side out 11 2 cm is tucked in GLUEING Gore tex reverse wrist seal face side Wrist seal is averted over the sleeve Reverse zip must be at front sleeve seam Wrist seal right sleeve right wrist seal left sleeve left Overlap 2 cm Disassemble balloon The suit is turned and provided with a balloon NB Do not inflate to the extent that the wrist seal becomes wider than the sleeve Gore tex face side Wrist seal face side Indian tape 1003058 Overlap 3 4 cm The lap joint must be at front sleeve seam Disassemble balloon Glue mixture according to VIKING norm 8 1 Glueing is carried out according to VIKING norm 8 2 X number hardener 28 100 VIKING SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition no 5 Date 15 09 2009 Page 10 1 11 10 1 REPAIR REGULATIONS 11 Replacement of sleeve wrist seal Replacement of Neoprene wrist seals for immersion suits made of Gore tex REPLACEMENT OF WRIST SEALS BY SEWING e Turn the reverse out of the suit e Heat up the ribbon with a heat gun or in crossover 5 10 sec and removed using a folding stick Dismantle the stitching e Put the wrist seal in the sleeve right side vs right side and sew it approximately 3 mm from the edge e Seam sealing tape over the stitches Gore Tex tape 22 mm 1007492 THE SEAM SEALING TAPE MUST BE APPLIED BY MEANS
55. for min 16 hours Carry out glueing according to VIKING standard 8 1 Glue mixture according to VIKING standard 8 2 clean 65 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition no 5 Date 15 09 2009 Page 10 5 2 10 5 REPAIR REGULATIONS 2 Replacement of boots Replacement of Harvik rubber boot article no 1005663 size 43 see spare parts list for immersion suits made of Neoprene coated Nylon with zipper for lining MEK Fast Bond 1013243 Heat the tape with a heating gun and remove it with a uM folding stick 7 996 Heat the boot and the suit with a heating gun and separate 1001918 them carefully nargener Cut the Compass boot it is to be 27 cm reverse heel Grind the top 4 cm of the boots Glue the zipper ribbon 1014622 reverse 2xG side Boot reverse side 2xG Mount the ribbon as the line following the top edge of boot The assembling is to be on the reverse leg boot Glue overlap of 3 to 4 cm Place the suit on the table with the face side out Mark the centre of trouser leg and fold the bottom 412 5 cm of the trouser leg Insert balloon in trouser leg and boot Make sure that the centre markings are opposite each other Inflate the balloon Clean and preglue the boots C 1xG Fabric reverse side notice by tape 2xG 1xG Boot 1xG Force the fold onto zipper ribbon and the boot and knuckle Edge of suit is to be 11 2 2 cm under the top edge of boot Fa
56. g MEK article no 1012436 e Place the new tape 1003570 over the seam and heat it for 4 6 sec at 180 C in the crossover Then pressed and smoothed with a folding stick Remember to press and smooth surrounding tape that has been heated 36 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition no 3 Date 04 10 2006 Page 10 2 2 10 2 REPAIR REGULATIONS 2 Replacement of tape Replacement of tape for immersion suits made of Gore Tex e Place the tape to be replaced in the crossover and heat it for 5 to 10 sec at 180 C or use a heating gun and pull it off with a folding stick Remove all tape to be replaced in one operation Place the new tape 1007492 grey 1001307 black 1001303 white 1001305 green in the Crossover and heat it for 25 to 30 sec at 180 C Upon heating press and smooth the tape with a folding stick e Finish all tape finishes with patches Gore tex patch 1014600 is to be applied by means of heat in Crossover heat it for 25 to 30 sec at 180 C Upon heating press and smooth the tape with a folding stick 37 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Eaton ro 2 Pus 055 10 2 REPAIR REGULATIONS 3 Replacement of seam sealing tape Replacement of tape for immersion suits made of PU coated Nylon e Place the seam sealing tape to be replaced in crossover heat it for 4 sec at 180 C and pull it off with a folding stick Remove all tape to be replaced in one operation DO NO
57. g light pocket Dismantle the stitching by light Mark for new pocket approximately pocket and remove the pocket and cm around the stitches Cut off the whistle if mounted pocket flap if mounted Light pocket article 1021494 Fold the edge 1 cm against the back Sew on the pocket make sure that side the old stitches are covered 99 100 SERVICE MANUAL FOR VIKING SOLAS IMMERSION SUITS Edition 1 Date 17 04 2007 Page 12 22 12 MODIFICATIONS Replacement of light on PS5008 PS5041 and PS5042 to article no 1018938 McMurdo manually light P The pocket sewn on suit The stitches must be sealed on Place the tape and heat in the reverse side with tape article cross over 15 sec by 160 C no 1003570 in cross over Beware do not heat on zippers collar or trim pm ona stitches must be covered The whistle and new light article No 1018938 L6 MCMURDO MANUALLY is to be mounted 100 100
58. he Neoprene edge Remove the ring and turn the sleeve at face side Insert balloon in sleeve Neoprene ribbon 1001312 Glue face side sleeve wrist seal Mount Neoprene ribbon at assembling at external sleeve and wrist seal Assembling at front sleeve seam Overlap 3 4 cm Disassemble balloon Carry out glueing according to VIKING standard 8 1 Glue mixture according to VIKING standard 8 2 C clean glue 23 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition no Date 13 07 2009 Page 10 1 6 10 1 REPAIR REGULATIONS 6 Replacement of sleeve wrist seal Replacement of Codan rubber wrist seals 1014953 for immersion suits made of Neoprene coated nylon MEK Bostik NE 486 1012436 1013243 7 996 hardener 1001918 External ribbon is heated on Crossover for 5 10 sec And removed using a folding stick The sleeve is reverse Internal ribbon is heated on Crossover for 5 10 sec and removed using a folding stick The seam between sleeve and wrist seal is heated on Crossover for 5 10 sec and separated using a folding stick The sleeve is reverse the edge is cut and the suit is provided with rings Edge of sleeve in the middle of the ring The wrist seal 4500136 new no 1014953 is cleaned and put on the ring reverse out 1 cm is tucked in GLUEING Fabric reverse wrist seal face side Wrist seal is averted over the sleeve Gore tex reverse Wrist seal face side I
59. he neoprene ribbon 1001312 Glue the suit Glue and mount the Neoprene ribbon Disassemble shield Glue undershot down Turn suit with bag up Continued G Glue X Times H Hardener 39 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition no 4 Date 15 09 2009 Page 10 3 1 2 10 8 REPAIR REGULATIONS 1 Replacement of collar Replacement of rubber collar for immersion suits made of Gore tex material with inner lining 1005112 1013243 Heptane Bostik NE 486 7 996 hardener 1001918 ZIPPER IS GLUED 2 cm neoprene ribbon 1001312 is cleaned and glued on left side down C over undershot under zipper 2 x 5 cm Indian tape is glued on collars right side 212 cm on face side Glue zipper on collar Indian tape and neoprene ribbon is glued for fold on back of collar and undershot Cut collar on bias in surface Collar and zipper is stitched together at the assembling left side all collar width right side only the top half of collar Suit is laid with back up The sewed on zipper and collar edge is cleaned and glued on face C side Neoprene ribbon 1001312 is cleaned and glued C Put on ribbon as cover ribbon over sewing on face side Collar edge is glued 21 2 cm from top edge on face side Folded ca 1 cm to face side Hook squares 2 pieces 1014602 marked up in relations to loop straps down along zipper Hook squares and collar is cleaned glued and put on C Carry out glueing according to VIKING
60. it with the folding stick Grind 2 cm of the collar 1006735 on both sides Mount the suit on the shield with the reverse out Prepare the collar ground 1006735 for GLUEING on both sides GLUEING Gore Tex zip reverse 2 cm Collar face side Mount the collar with 172 cm overlap without tucking and puckered Roll or use a folding stick Mounting of tape Gore Tex zip reverse collar reverse Neoprene tape 1001312 C Mount the tape Glue down an overlap of 3 to 4 cm roll or use a folding stick Turn the face side out of the suit and mount it on the shield Mounting of outside tape Preglue Gore Tex fabric Gore Tex zipper face side Collar face side Neoprene tape 1001312 C Mount the tape Glue down an overlap of 2 to 4 cm roll or use a folding stick Carry out glueing according to VIKING standard 8 1 Glue mixture according to VIKING standard 8 2 C clean glue X times H hardener 51 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition no 5 Date 15 09 2009 Page 10 3 21 1 10 3 REPAIR REGULATIONS 21 Replacement of collar Replacement of collar S 4500119xx for immersion suits made of Neoprene coated Nylon Heptane 1013243 1005112 Bostik NE 486 7 996 1001918 hardener External ribbon and zipper is heated in Crossover 5 10 sec Remove it with a folding stick Turn the suit reverse out Internal ribbon on collar is heated in Crossover 5 10 sec Remove the ribbon with a folding stick H
61. lacement of collar Replacement of Dipco collar 1006735 for immersion suits made of Neoprene coated Nylon without lining MEK Bostik NE 486 1012436 1013243 4 7 996 hardener 1001918 External ribbon is heated in Crossover 5 10 sec Remove ribbon with a folding stick Turn the suit reverse out Internal ribbon on collar is heated in Crossover 5 10 sec Remove the ribbon with a folding stick Heat collar in Crossover 5 10 sec and remove it with a folding stick The suit is put on the table with reverse out The suit is setting on shield PREPERE THE COLLAR Grind surface of the glue Clean surface of the glue on both sides C Mount the collar reverse Fabric reverse 1xG Collar 1006735 face side 1xG Mount the collar with 2 cm overlap all way round Avoid pucker and folds Mount the ribbon reverse Fabric and collar reverse 1xG Neoprene ribbon 1001312 C 1xG Mount the Ribbon with 3 4 cm overlap avoid pucker and folds Turn the suit face side out Put it on shield Mount the ribbon face side Glue the fabric face side 1xG Glue the collar face side 1xG Clean and glue neoprene ribbon 1001312 C 1xG Mount the Ribbon with 3 4 cm overlap avoid pucker and folds Roll and knuckle after each assembling of glue Carry out glueing according to VIKING standard 8 1 Glue mixture according to VIKING standard 8 2 clean X times hardener 48 100 VIKING SERVICE MANUAL FOR VIKING IMMERSION SUIT
62. ll be inserted in Section 12 of the service manual Where information relative to existing VIKING immersion suits is given the information will be introduced in Section 13 of the service manual RESTRICTIONS ON REPAIRS VIKING recommends that the suits be sent to Esbjerg Denmark for replacement of collars and front zippers A SEAM SEALING MACHINE IS REQUIRED FOR THE SERVICING STATION TO REPLACE FRONT ZIPPERS SEWED IN CUFFS AND COLLARS 4 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS donne 2 Date 20092003 2 IDENTIFICATION AND MARKING All suits are reverse the suit provided with an identification mark The identification mark contains information of article No size and suit No and date of production Example LARGE 540031054011 6162000001 06 01 LIFE SAVING EQUIPMENT Size MEDIUM P N 0 N 6401650002 Date 10 03 It is important to know the article number in order to identify the correct spare parts and repair methods Article numbers are created as stated below Article No PS 4003 10 540 11 VIKING Bramming __ Design Size Variant 5 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Edom 2 24032004 3 SERVICE INSPECTION 3 1 SERVICE INTERVAL Immersion suit should be inspected at suitable intervals VIKING LIFE SAVING EQUIPMENT A S recommend following intervals Suits used regularly should be inspected annually Aribbononment suit should be
63. lue the collar and the fabric reverse 1013243 Bostik NE 486 7 996 1001918 hardener Neoprene tape reverse side Clean and glue neoprene ribbon 25 mm 1001313 Heptane 1005112 glue 1013243 Bostik NE 486 7 996 1001918 hardener Use the auxiliary equipment 1017952 Mount neoprene ribbon at assembling at reverse side of collar and fabric Overlap 3 4 cm and knuckle it 60 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition no 5 Date 15 09 2009 Page 10 3 27 1 10 8 REPAIR REGULATIONS 27 Replacement of collar Replacement of collar S 450015140 size 40 for immersion suit made of Gotland 3 layer 1032514 Heptane 1013243 Bostik 1005112 Bostik NE Vinycol 5 486 1024195 7 9 hardener 1001918 Desmodur hardener Heat the back cloth and the internal zip off collar with a heating gun and remove with the folding stick Heat the tape and remove it with the folding stick The suit is put on the table face out The shoulders are turned reverse out The neck opening is cut clean The loose end of zipper is ground reverse and outside Put the suit on shield Back cloth neck edge and zipper are cleaned Zipper is surfaced Make a mark 2 5 cm in from left side of collar 2 cm width of the neck edge is glued 11 2 cm from zipper Collar face side is glued from mark 212 cm width Back cloth is glued on edge Mount the collar with 2 cm overlap all the way round Mount back cloth Clean glue and mount Neop
64. n as the line following the top edge of boot The assembling is to be on the reverse leg boot Overlap of 3 to 4 cm Place the suit on the table with the face side out Mark the centre of trouser leg and fold the bottom 42 5 cm of the trouser leg Insert balloon in trouser leg and boot Make sure that the centre markings are opposite each other Inflate the balloon Gore tex reverse side Boot Force the fold onto zipper ribbon and the boot and knuckle There is to be an overlap of 172 2 cm on the boot Gore tex face side Boot Indian tape 1001309 Cover the edge of the suit with Indian tape The assembling overlap of 3 to 4 cm is to be on the outer leg pointing backwards Important The glueing has to be knuckled with a folding stick Leave the balloon for min 16 hours Carry out glueing according to VIKING standard 8 1 Glue mixture according to VIKING standard 8 2 Heptane 1013243 1005112 ostik NE 486 7 996 1001918 hardener 72 100 MANUAL FOR VIKING IMMERSION SUITS Edition no 4 Date 15 09 2009 Page 10 6 1 1 10 6 REPAIR REGULATIONS 1 Replacement of zipper Replacement of zipper for immersion suits made of Gore tex 1013243 Heptane Bostik NE 1005112 486 7 9 1001918 Heat up the tape the collar with a heating gun and remove it carefully with the folding stick Heat the collar and remove it carefully from the zipper with the folding Stick Unpick the stitches at the zippe
65. n t use a heat Bostik NE a gun then the material delaminate 486 7 9 coe 1001918 1024195 Heat the reverse ribbon between suit and hood in crossover 5 Pardener 10 sec and remove it with a folding stick Heat the exterior ribbon in Crossover 5 10 sec and remove ribbon and hood with a folding stick Put the suit on the shield reverse out with open zipper The Neoprene hood 01 5044 is to be cutted bevel Mark the suit 3 cm from neck and 0 5 cm from zipper The suit and reverse zipper are cleaned and glued The Neoprene hood is glued The suit is to be glued according to marking Mount the hood on the suit Continued C clean C glue times H hardener 83 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition no Date 15 09 2009 Page 10 8 3 2 10 8 REPAIR REGULATIONS 3 Replacement of hood Replacement of Neoprene hood no 1015044 for immersion suits made of Neoprene Coated Nylon 1013243 1032514 1005112 Bostik NE Bostik Heptane 486 7 9 Vinycol 5 1001918 1024195 hardener hardener Desmodur Suit is glued reverse The hood is glued reverse Neoprene ribbon is to be cleaned and glued Mount the neoprene ribbon on the suit reverse ad Turn the suit mark for GLUEING next side Suit and zipper are glued is Mark Velcro 5 5900580 with template 639 Indian tape is cleaned and glued Suit is cl
66. ndian tape 1003058 Overlap 3 4 The suit is turned and provided with a balloon NB Do not inflate to the extent that the wrist seal becomes wider than the sleeve Gore tex face side Wrist seal Indian tape 1003058 Overlap 3 4 cm The lap joint must be at front sleeve seam Disassemble balloon Glue mixture according to VIKING norm 8 1 Glueing is carried out according to VIKING norm 8 2 C clean X number hardener 24 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition no Date 13 07 2009 Page 10 1 7 10 1 REPAIR REGULATIONS 7 Replacement of sleeve wrist seal Replacement of Codan wrist seals with knit fabric no 1014953 for immersion suit made of PU fabric MEK Bostik NE 486 1012436 1013243 4 7 996 Hardener 1001918 Internal ribbon is heated on Crossover for 5 10 sec and removed using a folding stick The seam between sleeve and wrist seal is heated on Crossover for 5 10 sec And separated using a folding stick The sleeve is reverse the suit is provided with rings Edge of sleeve in the middle of the ring Fabric reverse Wrist seal face side Put on the wrist seal ring reverse out 11 2 is tucked in Place the edge of wrist seal so that it follows the fold of the sleeve all the way around 1xG GLUEING Fabric reverse 1xG Wrist seal face side Force the fold over the wrist seal so the edge of the sleeve is 1 2 cm over the seam of the wrist seal and roll or knuckle i
67. no 1003710 on immersion suits made of Neoprene coated Nylon Heptane Bestik NE 1005112 486 1013243 7 9 hardener 1001918 External ribbon is heated on Crossover for 5 10 sec and removed using a folding stick The sleeve is reverse Internal ribbon is heated on Crossover for 5 10 sec and removed using a folding stick The seam between sleeve and wrist seal is heated on Crossover for 5 10 sec and separated using a folding stick The sleeve is reversed and provided with ring The Dipco wrist seal 1003710 is grind and cleaned Put on the wrist seal ring reverse out 1 cm is tucked in GLUEING Neoprene reverse wrist seal face side Wrist seal is averted over the sleeve Neoprene reverse Wrist seal reverse Neoprene tape 1001312 The suit is turned and provided with a balloon NB Do not inflate to the extent that the wrist seal becomes wider Than the sleeve Neoprene face side Wrist seal face side Neoprene tape 1001312 Overlap 3 4 cm The lap joint must be at front sleeve seam Disassemble balloon Glue mixture according to VIKING norm 8 1 Glueing is carried out according to VIKING norm 8 2 clean X number hardener 20 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition no 6 Date 13 07 2009 Page 10 1 3 10 1 REPAIR REGULATIONS 3 Replacement of sleeve wrist seal Replacement of Codan wrist seals no 1014953 for immersion suits made of PU coated nylon Hept MEK Bostik NE486 Cut
68. nuckle Edge of suit is to be 1 2 cm under the top edge of boot Fabric face side 1xG Boot 1xG Indian tape 1001309 C 1xG Cover the edge of the suit with Indian tape The assembling overlap of 3 to 4 cm is to be on the outer leg pointing backwards Carry out glueing according to VIKING standard 8 1 Glue mixture according to VIKING standard 8 2 C clean G glue X times hardener 71 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition 5 Date 15 09 2009 10 5 REPAIR REGULATIONS 8 Replacement of boots Page 10 5 8 Replacement of Harvik rubber boots se spare parts list for Immersion suits made of Gore tex with inside zipper ribbon for inner lining Heat the tape with a heating gun and remove it with a folding stick Heat the boot and the suit with a heating gun and separate them carefully If the boots have not been replaced before they may be cut off at the boots edge Please note the trouser legs will be 2 5 cm shorter Remove the outer layer of zipper ribbon Grind the top 4 5 cm of the boots Mark zipper ribbon 22 cm from edge Place the suit on the table with the face side out Mark the centre of trouser leg and boot and fold the bottom 2 25 cm of the trouser leg Insert balloon in trouser leg and boot Make sure that the centre markings are opposite each other Inflate the balloon GLUEING Zipper ribbon 1014601 for reverse of boot Inside the boot Mount the zipper ribbo
69. o VIKING standard 8 2 C clean glue X times hardener 32 100 10 1 REPAIR REGULATIONS 15 Replacement of sleeve wrist seal SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition no 2 Date 15 09 2009 Page 10 1 15 Replacement of rubber wrist seals 1022242 for immersion suits made of Neoprene coated nylon External ribbon is heated on Crossover for 5 10 sec and removed using a folding stick The sleeve is reversed Internal ribbon is heated on Crossover for 5 10 sec and removed using a folding stick The seam between sleeve and wrist seal is heated on Crossover for 5 10 sec and separated using a folding stick The sleeve is reversed the edge is cut and the suit is provided with rings Edge of sleeve in the middle of the ring The wrist seal 1022242 is cleaned and put on the ring reverse out 172 cm is tucked in GLUEING Fabric reverse wrist seal face side Wrist seal is averted over the sleeve Gore tex reverse Wrist seal face side Neoprene ribbon 1001312 Overlap 3 4 cm The suit is turned and provided with a balloon NB Do not inflate to the extent that the wrist seal becomes wider than the sleeve Gore tex face side Wrist seal Neoprene ribbon 1001312 Overlap 3 4 cm The lap joint must be at front sleeve seam Disassemble balloon Glue mixture according to VIKING norm 8 1 Glueing is carried out according to VIKING norm 8 2 C clean X number MEK Bostik N
70. o be applied in a uniform layer and the given opening and stand until opening time has been reached the glue is a bit sticky If glue has to be applied twice the second layer can be applied in the opening time or at later time 3 The glued surfaces cannot be touched and brush hair or other impurities are not to be found on the surface either Otherwise leakage could occur However opening time must be controlled 4 The materials are assembled and knuckled together with the knuckle stick or rolled with the roller 5 Outside the glued parts there must be a visible edge of approx 1 5mm except where it is glued all the way out to the edge 6 Activating of glue with a moisten cotton rag with toluene not fluid and dripping The glue surface must be moistened by dabbing 14 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition no 1 Date 08 02 2002 9 REPAIR INDEX On the following pages the repair instructions are described for each design number Using the table below the repair instruction used for the specific design numbers is identified 15 100 2 op 2 a oc LLI o x gt LL lt 2 lt LLI gt LLI o N Te e 9 Edition REPAIR INDEX 9 ode Jo 12 Jejjoo Jo exeju 11 pue 10 10
71. oon in sleeve Neoprene ribbon 25 mm 1001313 Clean and glue face side sleeve wrist seal Mount Neoprene ribbon at assembling at reverse side of sleeve and wrist Assembling at front sleeve seam Overlap 3 4 cm and knuckle it Disassemble balloon REPLACEMENT OF WRIST SEAL BY SEWING Turn reverse out of the sleeve Cut the edge straight Clean and glue reverse sleeve edge Put the wrist seal in the sleeve right side vs right side and sew it approximately 3 mm from the edge Glue the sleeve and wrist seal reverse Neoprene ribbon 25 mm 1001313 Mount Neoprene ribbon at assembling at reverse side of sleeve and wrist Overlap 3 4 cm and knuckle it Carry out Glueing according to VIKING standard 8 1 Glue mixture according to VIKING standard 8 2 clean glue X number hardener 27 100 VIKING SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition no 4 Date 15 09 2009 Page 10 1 10 10 1 REPAIR REGULATIONS 10 Replacement of sleeve wrist seal Replacement of Codan wrist seals 1001499 with zip for inner lining for immersion suits made of Gore tex Bostik NE486 1013243 7 9 Hardener 1001918 Heptane 1005112 External ribbon is heated on Crossover for 5 10 sec and removed using a folding stick The sleeve is reverse Internal ribbon is heated on Crossover for 5 10 sec and removed using a folding stick The sleeve is reverse the edge is cut and the suit is provided with rings Edge o
72. ossover 5 10 sec Don t use a heat gun Heptane Bostik NE then the material will delaminate 486 7 996 1001918 Heat the reverse ribbon between suit and hood in crossover 5 10 hardener sec and remove it with a folding stick Heat the external ribbon in Crossover 5 10 sec and remove ribbon and hood with a folding stick Hood 1015044 are cut bevel in edge by the neck Mark the suit 2 cm down and 1 5 cm from zip edge Clean and glue the suit reverse Glue the Neoprene hood Mount the hood 2 cm down the neck edge at the suit and pres the neoprene edge down Glue the hood reverse Glue the suit reverse Clean and glue the Neoprene tape 1001313 Glue the ribbon and knuckle it with a folding stick Remove the suit from shield Glue the front zipper on hood Hood face side Zipper reverse Clean and glue Indian tape 1014602 Suit Put the suit on the shield face side out Neoprene ribbon 1001312 Suit hood reverse Mount Neoprene ribbon and Knuckle it with a folding stick Carry out glueing according to VIKING standard 8 1 Glue mixture according to VIKING standard 8 2 G Glue X Times H Hardener 82 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition no Date 15 09 2009 Page 10 8 3 1 10 8 REPAIR REGULATIONS 3 Replacement of hood Replacement of Neoprene hood no 1015044 for immersion suits made of Neoprene Coated Nylon 1013243 1032514 1005112 Heat the front zip in the Crossover 5 10 sec Do
73. ostik NE Heat the back cloth and collar with a heating gun and remove it with 486 7 9 the folding stick rds Turn the suit with right side out and cut the zipper stitch Turn the suit reverse out cut through the indian tape all along the zipper remove the front zipper Do not remove the zipper for lining The zipper is clean with a non fluffy cloth The front zipper is sewn in the suit template no 804 C Put the suit on a table reverse out close the front zipper Mount Indian tape on front zipper reverse the suit lean and glue Neoprene coated nylon front zipper back side 6 glue Indian tape 1001309 1xG 8 1xG Glue mixture according to VIKING standard 8 1 Carry out glueing according to VIKING standard 8 2 continued C clean glue X times hardener 78 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition no 3 Date 15 09 2009 10 6 REPAIR REGULATIONS 4 Replacement of zipper for PS5008 Replacement of zipper 4000932 new 1001493 for immersion suits made of Neoprene coated nylon with neoprene ribbon zipper Page 10 6 4 2 1013243 Pad Bostik NE SHORTING OF THE ZIPPER 486 7 996 Mark zipper left side from tooth 172 cm 1001918 hardener Find the point where marking on zipper meet the point on collar Cut a hole with a punch pliers and cut off to top edge of zipper Se fig Place the zipper by the collar Count down 3 teeth on zipper Cut point
74. ow the next service date e Not approved SOLAS Immersion suits the light must have a lifetime of minimum 1 year 10 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Eation nos 4 Date 01 062006 LEAKAGE TEST OF SUITS LEAKAGE TEST WITH COMPRESSED AIR Suits are to be tested with compressed air Suits with reinforcement on the outside are to be tested reverse out The detection of leakage can either be with soapy water solution or immersion of the whole suit in a water vessel Soapy water solution e Mount the sealing clamps 1011092 at wrists seals e Mount the sealing tool 1002802 in face opening e Connect the inflation station and inflate the suit to a pressure of 20 mbar 1 e Cover the whole suit with soapy water solution 1 3 detergent for dish wash without perfume and 2 3 water with a sponge 1011091 The suit is to be tested on each side e Mark any leakage with a special pen 1018471 mark leakage ina FORM FOR MARKING OF LEAKING page 11 1 e Rinse the suit with clear water e Dry the suit Water vessel Mount the sealing clamps 1011092 at wrists seals Mount the sealing tool 1002802 in face opening Place the suit in the vessel and close the lattice cover Connect the inflation station and inflate the suit to a pressure of 20 mbar 1 Inspect the suit on front side Turn the suit and inspect the rear side Mark any leakage with a special pen 1018471 mark leakage FORM FOR MARKING OF LEAKING page 11 1
75. r and cut the neoprene tape along the zipper edge Don t heat the Gore tex material as it will then delaminate Sew in the zipper Sew with Nomex 1001550 sewing thread Place the suit on a table with the reverse out Cut the zipper along the seam GLUEING gt Gore tex reverse zipper Neoprene tape 25 mm 1001313 Mount the zipper in the left side to mark A Mount the zipper in the right side to mark B so that the tape adv 12 14 covering the seam at collar will be able to cover it Mount the tape when the GLUEING are dry and use a folding stick thoroughly Carry out glueing according to VIKING standard 8 1 Glue mixture according to VIKING standard 8 2 Continued C clean glue 73 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition 3 Date 15 09 2009 Page 10 6 1 2 10 0 REPAIR REGULATIONS 1 Replacement of zipper Replacement of zipper for immersion suits made of Gore tex 1012436 1013243 MEK Bostik NE 486 7 9 1001918 Grind 2 cm of the collar 1006735 on both sides Mount the suit on the shield with the reverse out Prepare the collar ground 1006735 for glueing on both sides C GLUEING Gore Tex zip reverse 2 cm 1xG Collar face side 1xG Mount the collar with 172 cm overlap without tucking and puckered Roll or use a folding stick Mounting of tape Gore Tex zip reverse collar reverse
76. rene ribbon 1001313 2 cm width MOUNT RIBBON ON OUTSIDE The suit is put on the table reverse out Put it on shield 2 cm Neoprene ribbon 1001312 is cleaned Suit and collar are glued Neoprene ribbon is glued and mounted Disassemble shield Glue back cloth down Turn suit back up Carry out gluing according to VIKING standard 8 1 Glue mixture according to VIKING standard 8 2 C clean X times 61 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition no 5 Date 15 09 2009 Page 10 3 27 2 10 8 REPAIR REGULATIONS 27 Replacement of collar Replacement of collar 5 450015140 size 40 for immersion suit made of Gotland 3 layer 1032514 Heptane 1013243 Bostik 1005112 Bostik NE Vinycol 5 486 7 9 SHORTING OF THE ZIPPER 1024195 1001918 Mark the collar edge use template no 406 hardener hardener Mark zipper from teeth 112 cm Cut off the extra end of Desmodur zipper to collar edge Count down 3 teeth from collar edge on zipper NOTE move the zipper stopper down Cut to strap round off the rest Right side Count down 3 teeth from collar edge MOUNT ZIPPER ON COLLAR Collar and back cloth are glued Left side Neoprene ribbon 1001312 is cleaned and glued Mount it over back cloth under the zipper Right side 2 x5 cm Indian tape is glued reverse of collar 2 2 cm is glued on collar face side Glue the zipper on collar until teeth Indian
77. ry out glueing according to VIKING standard 8 2 C clean X times hardener 75 100 um FE RAVING EQUIPMENT SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition 5 Date 15 09 2009 Page 10 6 3 1 10 6 REPAIR REGULATIONS 3 Replacement of zipper Replacement of zipper for immersion suits made of Neoprene coated nylon 1013243 Bostik Heat the back cloth and collar with a heating gun and remove it with 486 7 9 the folding stick 1001918 hardener Turn the suit with right side out and cut the zipper stitch Turn the suit reverse out cut through the Indian tape all along the zipper and remove the front zipper Do not remove the zipper for lining The zipper is clean with a non fluffy cloth The front zipper is sewn in the suit template no 824 C Put the suit on a table reverse out close the front zipper Mount Indian tape on front zipper reverse the suit lean and glue Neoprene coated nylon front zipper back side ean and glue Indian tape 1001309 C 1xG C 1xG Glue mixture according to VIKING standard 8 1 Carry out glueing according to VIKING standard 8 2 Continued C clean glue X times hardener 76 100 Edition 3 Date 15 09 2009 10 6 REPAIR REGULATIONS 3 Replacement of zipper SERVICE MANUAL FOR VIKING IMMERSION SUITS Page 10 6 3 2 Replacement of zipper for immersion suits made of Neopr
78. se 2 cm all way round 1xG Mount the collar roll and knuckle GLUEING Collar and fabric right side 2xG Clean and glue neoprene ribbon 1001312 1xG Mount the Neoprene ribbon roll and knuckle Glue down overlap 3 4 cm in the same way roll or knuckle 1xG Glue mixture according to VIKING standard 8 1 Carry out glueing according to VIKING standard 8 2 hardener 54 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition no 6 Date 15 09 2009 Page 10 3 24 1 10 8 REPAIR REGULATIONS 24 Replacement of collar Replacement of collar S 4500151xx for immersion suit made of Neoprene coated Nylon 1032514 Heptane 1013243 Heat the back cloth and the internal zip off collar with a Bostik 1005112 Bostik NE Vinycol 5 486 7 9 heating gun and remove with the folding stick 1024195 1001918 Heat the tape and remove it with the folding stick hardener hardener Desmodur The suit is put on the table face out The shoulders are turned reverse out The neck opening is cut clean The loose end of zipper is ground reverse and outside Put the suit on shield Back cloth neck edge and zipper are cleaned Zipper is surfaced Make a mark 2 5 cm in from left side of collar A 2 cm width of the neck edge is glued 172 cm from zipper Collar face side is glued from mark 212 cm width Back cloth is glued on edge Mount the collar with 2 cm overlap all the way round Mount back cloth Clean glue and mo
79. sealing tape in the crossover for 5 10 sec and remove it with a folding stick Also remove remaining sewing thread 4 the leg of the suit out through the buoyancy zipper so that the reverse of the fabric turns out Place new boots reverses the leg and sew it together with the face side to face side and a seam width of 3 mm DO NOT USE THE CROSSOVER 5 Theseamis to be applied with seam sealing tape article no 1003570 The seam sealing tape must be applied by means of sealing machine 6 Mountthe inner lining in the boots and sew it together at the ribbons 7 the trouser leg back in the right position 8 After repair the suit must be retested 69 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition no 4 Date 15 09 2009 Page 10 5 6 10 5 REPAIR REGULATIONS 6 Replacement of boots Replacement of PU boots 1004458 se spare parts list on Neoprene coated immersion suits without inside zipper ribbon MEK BB 694 1013243 1012436 Bostik NE 486 7 996 1001918 hardener Tape on the boots are heated using a heat gun and the ribbon 15 removed May also be removed using BB 694 1012436 on a brush The boot and suit material is heated using a heat gun and care fully separated The boot is grinded 4 5 cm wide at the top The suit is put on a table with the face side out marked in the middle and trouser legs are folded 2 cm Trouser leg boot is attached to balloon inflated Check that it fits in the middle
80. size Phone no Year of manufacture Fax no Ex Name No Reason for discarding of suit e In general worn out Frontzipper defect Zippers defect Reflex defect Seam seam sealing defect Wrist seals defect Boots defect Socks defect Collar hood defect Lining defect Holes in fabric Buoyancy foam defect Light defect Fabric decomposed Damaged by demonstration exercise use Strong effect of heat Demolished of mildew omes E Fill in by sales department Discarding approved by Discarding made by Suitretumedtocustomer 21 24 Suit destroyed a 2 ____ ____ New suit sold for customer 23 e Remarks Code 0 ao do aW i 4 s e z J y CEN RAE ao fJ 4 H5 ae C as H9 96 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS 20 90 914 WHOS 66 i a a a ET e e 5 39 Date 25 05 2007 ttt tt ttl momwoemer morem SUIT FABRIC NO OF SEAM AESLING LIGHT EXPIRY DATE LIGHT BULB BATTERY BUOYANCY LINING LIFTING STRAP OUTSIDE COLLARTAPE INSIDE COLLARTAPE SEAM SEALING BY BOO SEAM SEALING BY SOCKS SEAM SEALING BY CUFFF FRONTZIPPER SEAMS 3 LON
81. t The balloon shall remain in the sleeve for at least 16 hours Glue mixture according to VIKING norm 8 1 Glueing is carried out according to VIKING norm 8 2 C clean X number hardener 25 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition no 4 Date 13 07 2009 Page 10 1 8 10 1 REPAIR REGULATIONS 8 Replacement of sleeve wrist seal Replacement of Neoprene wrist seals S 450013050xxL S 450013050xxR for immersion suits made of Neoprene coated nylon Heptane Bostik 1005112 NE486 1013243 47 996 Hardener 1001918 Heat up external ribbon on Crossover for 5 10 sec and removed using a folding stick Turn the reverse of the sleeve out Heat up the internal ribbon on Crossover for 5 10 sec and removed using a folding stick Heat up the joint between sleeve and wrist seal on Crossover for 5 10 sec and removed using a folding stick Turn the reverse of the sleeve out Cut the edge straight and insert rings in the suit Edge of sleeve along edge of ring Wrist seal S 45001305050L S 45001305050R is pre glued sizes 42K 46K 42 46 42L 46L Wrist seal S 45001305058L S 45001305058R is pre glued all other sizes GLUEING fabric reverse Wrist seal face side Mount wrist seal on sleeve such that the sleeve seam places the sewed on elastic Remember an overlap of 112 cm Press down the Neoprene edge Mount ribbon internally Fabric reverse Wrist seal reverse Neoprene ribbon 1001312 Overlap 3 4 cm
82. tape by front zipper with the folding stick e Heat the tape between suit and collar in crossover 5 10 sec or with a heating gun and remove it with the folding stick Dismantle the stitching between suit and collar e Sew on the new collar right side vs right side and sew it approximately 3 mm from the edge e Clean and glue Neoprene ribbon 25 mm 1001313 Heptane 1005112 and Bostik NE486 1013243 Hardener 1001918 Glue Gore tex and collar reverse e Mount Neoprene ribbon at assembling at reverse of collar and seam Overlap 3 4 cm and knuckle with a folding stick e f lining is mounted mount zipper for lining see spare part list in crossover reverse the suit e Glue underlap Bostik NE486 1013243 Hardener 1001918 mount and knuckle with a folding stick Bostik NE486 1013243 7 9 Hardener Turn face side out 1001918 Preglue the collar 2 cm all way round the edge 2xG Mark up the hook square No 1014602 in relation to loop strap down along left side of zipper Preglue the collar for the hook square piece 2xG 1xG Carry out glueing according to VIKING standard 8 1 Glue mixture according to VIKING standard 8 2 X times 45 100 VIKING SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition no 4 Date 15 09 2009 Page 10 3 6 10 3 REPAIR REGULATIONS 6 Replacement of collar Replacement of neoprene collar for immersion suits made o
83. the front zip in the Crossover 5 10 sec Don t use a heat gun then the material delaminate Heat the reverse ribbon between suit and hood in crossover 5 10 sec and remove it with a folding stick Heat the exterior ribbon in Crossover 5 10 sec and remove ribbon and hood with a folding stick Hood 4500112 are cut bevel in edge by the neck Mark the suit 2 cm down and 172 cm from edge of zipper Clean and glue the suit reverse Glue the Neoprene hood Mount the hood 2 cm down the neck edge at the suit and pres the neoprene edge down Hood reverse Suit reverse Neoprene tape 1001313 Glue the ribbon and knuckle it with a folding stick Glue the zipper 5 5900580 for inner lining reverse the hood template 400 Remove the suit from shield Glue the front zipper on hood Hood face side Zipper reverse Clean and glue Indian tape 1014602 Glue the suit Put the suit on the shield face side out Clean and glue Neoprene ribbon 1001312 Glue the suit and the hood reverse Mount Neoprene ribbon and knuckle it with a folding stick Carry out glueing according to VIKING standard 8 1 Glue mixture according to VIKING standard 8 2 Glue X Times Hardener 81 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Date 15092009 10 8 REPAIR REGULATIONS 2 Replacement of hood Replacement of Neoprene hood article no 1015044 for immersion suits made of PU coated nylon 1005112 1013243 Heat the front zip in the Cr
84. then smoothed and pressed with a folding stick All tape finishes must have a patch applied using the Crossover These too is be heated for 25 to 30 sec and then pressed and smoothed with a folding stick Remember to press and smooth surrounding tape that has been heated 87 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition no 4 Date 05 12 2008 Page 10 10 2 10 10 REPAIR REGULATIONS 2 Repair of tears and holes Repair of tears and holes for immersion suits made of PU coated Nylon 1012436 BB 1032514 Bostik 694 Vinycol 5 1024195 hardener Desmodur Spare parts see spare parts list Small tears maximum 0 5 cm and small holes max 3 mm by applying a patch of fabric 1001253 with glue on the reverse Clean and glue the suit C 2xG Clean and glue the patch C 2xG Place the patch over the damaged area on reverse and knuckle with a folding stick DO NOT USE THE CROSSOVER If the tears and holes are bigger sew on a patch of fabric over the tears or holes from the face side Then cut the edge straight internally so that the seam width is 3 4 mm Seam sealing tape is applied to the seam by means of seam sealing machine After repair the suit must be retested Carry out glueing according to VIKING standard 8 1 Glue mixture according to VIKING standard 8 2 C clean glue X times hardener 88 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition no 3 Date 15 09 2009 Page 10 10 3 10 10 REP
85. unt Neoprene ribbon 1001313 212 cm width Make a mark for lining zipper template 591 1 591 2 Collar is glued from point 27 cm width Zipper ribbon is glued mount the zipper MOUNT RIBBON ON OUTSIDE The suit is put on the table reverse out Put it on shield 2 cm Neoprene ribbon 1001312 is cleaned Suit and collar are glued Neoprene ribbon is glued and mounted Disassemble shield Glue back cloth down Turn suit back up Carry out glueing according to VIKING standard 8 1 Glue mixture according to VIKING standard 8 2 C clean G glue X times hardener 55 100 SERVICE MANUAL FOR VIKING IMMERSION SUITS Edition no 7 Date 15 09 2009 Page 10 3 24 2 10 8 REPAIR REGULATIONS 24 Replacement of collar Replacement of collar S 4500151xx for immersion suit made of Neoprene coated Nylon 1032514 Heptane 1013243 Bostik 1005112 Bostik NE Vinycol 5 486 7 9 1024195 1001918 hardener hardener MOUNT ZIPPER ON COLLAR Desmodur Collar and back cloth are glued Left side Neoprene ribbon 1001312 is cleaned and glued Mount neoprene ribbon over back cloth under the 1xG Zipper Right side 2 x5 cm Indian tape is glued reverse of collar 1xG 21 is glued on collar face side 1xG Glue the zipper on collar until teeth Indian tape and Neoprene ribbon are glued to the fold 2xG down on back of collar and back cloth FINISH THE COLLAR Suit is laid with back up The sewed on zipper
86. xternal ribbon with heat gun and pull it off with a folding stick Bostik Heptane Bostik Turn the reverse of the sleeve out Heat up internal ribbon with a heat NE 486 1005112 NE486 gun and pull it off with a folding stick 1013243 1013243 Heat up the joint between sleeve and wrist seal with a heat gun and nd it with a folding stick Or dismantle the stitching or cut by the 1005112 1001918 REPLACEMENT OF WRIST SEAL BY GLUING Turn the reverse of the sleeve out Cut the edge straight and insert rings in the suit Edge of sleeve along edge of ring Wrist seal is pre glued GLUEING Gore tex reverse 1xG Wrist seal face side 1xG Mount wrist seal on sleeve such that the sleeve seam places the sewed on elastic Remember an overlap of 11 2 cm Press down the neoprene edge Mount ribbon internally Gore tex reverse 1xG Wrist seal reverse 1xG Neoprene ribbon 1001312 C 1xG Overlap 3 4 cm Turn sleeve and insert balloon Mount ribbon reverse Gore tex face side 1xG Wrist seal face side 1xG Neoprene ribbon 1001312 C 1xG Overlap 3 4 cm Assembling at front of sleeve seam and knuckle it REPLACEMENT OF WRIST SEAL BY SEWING Turn reverse out of the sleeve Cut the edge straight 1xG C Clean and glue reverse sleeve edge Put the wrist seal the sleeve right side vs right side and sew it approximately 3 mm from the edge Glue the sleeve and wrist seal reverse C EC Clean and glue neoprene ribbon 25 mm 1001

SERVICE MANUAL for VIKING Immersion Suits

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