Operating Instructions - Tecnica Industriale S.r.l.
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1. 27 8 2 Dimension AAWO iraner arr AAEE E AEAEE AT 29 Operating Instructions 10 kW Supply Module with Integrated Braking Resistor General Information Applicable documentation 1 General Information 1 1 Applicable documentation These operating instructions describe the specific properties of the 10 KW power supply module with integrated braking resistor For all other information and functionalities of MOVIAXISS refer to the following documents MOVIAXIS Multi Axis Servo Inverter operating instructions MOVIAXIS Multi Axis Servo Inverter project planning manual 1 2 Important notes on the supply module with integrated braking resistor Using an external braking resistor When using an external braking resistor it has to be projected and dimensioned in such a way that it can convert the maximum energy which occurs in the application into heat Non permitted combinations Do not combine a supply module with integrated braking resistor with the following units e Capacitor module Damping module DC link discharge module Operating Instructions 10 kW Supply Module with Integrated Braking Resistor General Information Structure of the safety notes 1 3 Structure of the safety notes The safety notes in these operating instructions are structured as follows A SIGNAL WORD Nature and source of hazard Possible consequence s if disregarded Mea2. DE link module has exceeded the maxi Check application regarding utilization X j mum limit of 250 lrated mina 2 TE Utilization of the supply module eT I Error I xt monitoring has reached the limit value Check application regarding utilization X Temperature monitoring Temperature of the supply medals Check application regarding utilization Z error check ambient temperature X Switch off due to internal The unit is not ready for operation PENES braking resistor overload any longer y Check unit utilization project planning x mie A supply voltage inside the unit is Check connected loads for overcurrent or Lug supply module inside unit defective unit for defects T Additional capacity at full capacity CTI Braking resistor converters regenerative HI Thermal overload of the Error response only depending on energy into heat Check unit utilization x additional capacity the settings made for the axis modules project planning Error voltage supply switched mode power supply module inside unit A supply voltage inside the unit is defective Check connected loads for overcurrent or unit for defects Operating Instructions 10 kW Supply Module with Integrated Braking Resistor Project Planning Various operating conditions 7 Project Planning NOTE Please contact SEW EURODRI
3. Ow rj TNT LU UST UE 2 DE SU LE MOVIAXIS MX Multi Axis Servo Inverter 10 kW Supply Module MXP81 with Integrated Braking Resistor Edition 04 2008 Operating Instructions 11682213 EN SEW EURODRIVE Driving the world Content 1 General INfOrimation iUo rou ie aiaia bue ra ener enr 4 1 1 Applicable documentation eesseeeeneeennmenn nn 4 1 2 Important notes on the supply module with integrated braking resistor 4 1 8 Structure of the safety notes 5 1 4 Rights to claim under warranty sseeeeeeeeenmem 6 1 5 Exclusion ot liability 32r dette 6 2 Safety NOtes 7 2 1 General information ssesssssseseseeeeeeneeeen nennen nennen 7 2 2 Target group et eda tees 7 2 3 Designated use dice eee tee dide ce eos 7 2 4 Transportation storage sssssseeenenemmeenn nennen 8 2 5 nstallationi 2 8 2 6 Electrical 9 2 7 Safedisconnection ssssssssssssssseseeeeeeee nennen nennen nnne nnns 9 2 8 OperatiOM denia ent a a a aea iaa nennen nennen rennen nnns enne 9 3 eorn erasa eea EAEE Ea ae eC Enna eden a Eres 10 3 IMportantnote
4. Description Status Comment action the axis module Displays during standard operation r Ready for operation ready No error warning U gt 100 V Status display only Displays of diverse unit states m m Ue missing or less No error warning gt 100 V Check mains X Displays in case of warnings cio prewarning Utilization of the supply module has Check application regarding P LI reached the prewarning level utilization Check application regarding Temperature prewarning The temperature of the supply module utilization check ambient P is approaching the cut off threshold temperature Cii Prewarning Utilization of inter ms Check unit utilization project DI nal braking resistor 2 8096 VIDES RR DE for operation planning Operating Instructions 10 kW Supply Module with Integrated Braking Resistor 23 6 24 SN uu s Operation Operating displays and errors of the MXP supply module Table of errors Display on Description Status Comment action the axis module Displays in case of an error 5 Brake chopper error oa isnotready Tor See error list of axis modules Error message by supply module ET ia 059 DC link via signaling bus when DC link design and braking X ge z voltage is too high The DC link current in the supply M
5. MOVIAXIS Multi Axis Servo Inverter operating instructions The axis address is set using the two address switches S3 and S4 on the supply module see section Assigning the axis address for CAN in the MOVIAXIS Multi Axis Servo Inverter operating instructions The next axis address will be set auto matically based on the first address 1 2 3 4 A Figure 6 DIP switches and axis address switch on the supply module 62502axx 1 DIP switches system bus 2 S1 SZ DIP switch for CAN baud rate 3 53 Axis address switch 109 4 S4 Axis address switch 101 Operating Instructions 10 kW Supply Module with Integrated Braking Resistor 21 Settings for EtherCAT based system bus 5 g Startup 5 3 Settings for EtherCAT based system bus Please note the following when using an EtherCAT based system bus Set the 4 DIP switches on the supply module to position E In this variant switches S1 S2 S3 and S4 on the supply module do not have any function Setthe DIP switch LAM to setting 1 at the last axis module in the system In all other axis modules the LAM DIP switch is set to 0 position see MOVIAXIS Multi Axis Servo Inverter operating instructions in chapter Settings with EtherCAT based system bus 8598 62503axx Figure 7 DIP switch settings on the supply module 1 Settings for EtherCAT operation All 4 switches set to E 2 DIP switches S1 S2 S3
6. power and electronic connections according to EN 61800 5 1 The connected signal circuits have to meet the requirements according to SELV Safe Extremly Low Voltage or PELV Protective Extra Low Voltage to ensure reliable isolation The installation must meet the require ments for reliable isolation Operating Instructions 10 kW Supply Module with Integrated Braking Resistor Installation Electrical installation Permitted voltage MOVIAXIS is intended for operation on voltage supply systems with a directly systems grounded star point TN and TT power systems Operation on voltage supply systems with a non grounded star point for example IT power systems is permitted In such a case SEW EURODRIVE recommends using earth leakage monitors employing pulse code measurement Use of such devices prevents the earth leakage monitor mis tripping due to the earth capacitance of the servo inverter No ENC limits are specified for interference emission in voltage supply systems without a grounded star point IT systems The efficiency of line filters is severely limited Operating Instructions 10 kW Supply Module with Integrated Braking Resistor 15 4 Installation Wiring diagrams 44 Wiring diagrams General information on wiring diagrams For technical data of the connections of power electronics and control electronics refer to the Technical Data chapter All units within the axis system have to be c
7. with Integrated Braking Resistor 19 5 20 ago 9 5 Startup Startup General information 5 1 General information Uncovered power connections Severe or fatal injuries from electric shock Install the touch guard according to the regulations Never start the unit if the touch guard is not installed Prerequisite The drive must be configured correctly to ensure that startup is successful Refer to the MOVIAXIS9 MX project planning manual for detailed project planning notes and an explanation of the parameters For starting up the entire axis system observe chapter Startup in the MOVIAXIS MX Multi Axis Servo Inverter operating instructions Mains connection of axis system STOP Observe a minimum switch off time of 10 s for the relay K11 Do notturn the mains supply on or off more than once per minute Irreparable damage to the unit or unforeseeable malfunctions The specified times and intervals must be observed Operating Instructions 10 kW Supply Module with Integrated Braking Resistor Supply module settings for a CAN based system bus Startup g 5 5 2 Supply module settings for a CAN based system bus The following settings are necessary The 4 DIP switches for setting the system bus are set to C The CAN baud rate is set using the two DIP switches S1 and S2 on the supply module see section Assigning the CAN baud rate in the
8. Drive Automation System Integration Services How we re driving the world With people who With comprehensive With uncompromising think fast and With a worldwide With drives and controls knowledge in virtually quality that reduces the develop the service network thatis that automatically every branch of cost and complexity of future with you always close at hand improve your productivity industry today daily operations SEW EURODRIVE 1 Driving the world With a global presence With innovative With online information that offers responsive technology that solves and software updates and reliable solutions tomorrow s problems via the Internet available Anywhere today around the clock SEW EURODRIVE GmbH amp Co KG Box 3023 D 76642 Bruchsal Germany Phone 49 7251 75 0 Fax 49 7251 75 1970 sew sew eurodrive com WWW sew eurodrive com
9. OVIAXIS MXP supply module control electronics Connection via supplied pre fabricated cables X9a Signal bus input X9b Signal bus output 18 Operating Instructions 10 kW Supply Module with Integrated Braking Resistor Installation Terminal assignment 4 5 Terminal assignment Terminal Assignment Brief description X1 1 PE X1 2 L1 X1 3 L2 Power supply connection BG1 10 kW X1 4 L3 X3 1 R X3 2 R X3 3 Ri Braking resistor connection BG1 10 kW X3 4 PE X4 PE PE X4 1 Uz DC link bus connection X4 2 Uz X5a 1 24 X5a 2 DGND Voltage supply for electronics X5a 3 24 Vp X5a 4 BGND Voltage supply for brake supply X5b 1 24 4 1 X5b 2 DGND Voltage supply for electronics X5b 3 24 Vg ee X5b 4 BGND Voltage supply for brake supply o X9a 1 3 X9a a 7 Input Signal bus with green plug EE X9b b Output Signal bus with red plug i X9b t j X12 1 n c 4 1 12 2 CAN L CAN bus low X12 3 DGND Reference potential CAN bus X12 4 CAN L CAN bus low X12 5 Rtermination Unit internal SBus terminating resistor X12 6 DGND Reference potential CAN bus ps X12 7 CAN_H CAN bus high X12 8 CAN_H CAN bus high X12 9 Rtermination Unit internal SBus terminating resistor 1 Only for CAN based system bus No function for EtherCAT based system bus Operating Instructions 10 kW Supply Module
10. P Power supply module MOVIAXIS Operating Instructions 10 kW Supply Module with Integrated Braking Resistor Unit Design Unit design of a 10 kW supply module with integrated braking resistor 3 3 Unit design of a 10 kW supply module with integrated braking resistor The following illustration shows the unit without protective cover 10 kW supply module with integrated braking resistor A B Uus 3 J lEN 2 a oe _ ws ee 1 8000 E DE a mi a a LE en oS ei a Smm ta a io cme s 5 SSC Tn ee emr fd sas a 13 s a xm t s 14 oom R X e aaa 114 Imm gt a GENERE gt _ _ a gt c amm quM eum SEES 4 uu u X9a i X9b G 112 111 t 63228AXX Figure 2 Unit design of a 10 kW supply module with integrated braking resistor A View from top B View from front View from bottom 1 Signaling bus 2 Electronics shield clamps 13 X3 Socket for emergency X9a Input green plug on cable braking resistor optional X9b Output red plug on cable 3 C E DIP switches 14 X1 Power supply C CAN based system bus connection E EtherCAT based system bus 4 X12 CAN system bus 5 1 S2 DIP switch for CAN baud rate 6 53 S4 Axis address swit
11. VE for project planning of a 10 kW supply module with integrated braking resistor 7 1 Various operating conditions The MXP81A supply module is capable of converting an effective regenerative power of 220 W The regenerative peak energies that can be processed permanently depend on two operating conditions Observe the following operating conditions for project planning Operating condition 1 Operation under constant load The internal braking resistor can absorb peak energy pulses of 11 kWs There are no restrictions in terms of delay or wait times after power on or off Operating condition 2 Operation under maximum load After switching on the DC 24 V also after switching on following an operation phase there is a wait time of 2 minutes Afterwards peak energy pulses of 26 kWs can be absorbed If the DC 24 V supply is interrupted during the two minutes there will be another wait time of 2 minutes after switching on The regulations of the mains connection frequency see MOVIAXIS Multi Axis Servo Inverter operating instructions apply for the reconnection frequency of the DC 24 V supply Operating Instructions 10 kW Supply Module with Integrated Braking Resistor 25 Project Planning Various operating conditions The following diagram explains the two operating conditions 30 2 25 20 1 t min 63375axx 1 Operating condition 1 W
12. and S4 and X12 have no functions 22 Operating Instructions 10 kW Supply Module with Integrated Braking Resistor Li Operation E General information lt 6 Operation 6 1 General information Dangerous voltages at cables and motor terminals Severe or fatal injuries from electric shock When the unit switch is in the ON position dangerous voltages are present at the output terminals as well as any connected cables This also applies even when the unit is inhibited and the motor is at standstill fthe operation LED on a module is no longer illuminated this does not indicate that the module has been disconnected from the power supply and no longer carries any voltage Before you touch the power terminals check to see that the MXP81A supply module is disconnected from the power supply Observe the general safety notes in chapter 2 as well as the saafety notes in the MOVIAXIS Multi Axis Servo Inverter operating instructions NOTE Noise may occur due to charging and discharging of unit internal capacities The noise does not influence the functionality of the MXP81A supply module NOTE Observe the various operating conditions in the Project Planning chapter when switching on the supply module 6 2 Operating displays and errors of the MXP supply module Table of displays Display on
13. ating Instructions 10 kW Supply Module with Integrated Braking Resistor 27 28 Technical Data Technical data of the supply module MOVIAXIS supply module DRE Size MXP80A 503 00 1 BRAKING RESISTOR external Minimum permitted braking Q 26 resistor value R 4 Q operation Cross section and contacts on mm COMBICON PC4 pluggable connections max 4 Cross section and contacts on 2 mm max 4 x 4 shield clamp GENERAL Power loss at nominal capacity WwW 30 Weight kg 4 2 mm 120 Dimensions H mm 300 D mm 254 1 Nameplate information 2 Unit 3 The system and output currents must be reduced by 20 from the nominal values for Vinains 3 x AC 500 V 4 Decisive value for planning the assignment of supply and axis modules 5 Material thickness mm x width mm Operating Instructions 10 kW Supply Module with Integrated Braking Resistor Technical Data Dimension drawing 8 2 Dimension drawing 254 300 Figure 8 Dimensions of supply module BG1 Operating Instructions 10 kW Supply Module with Integrated Braking Resistor 58535axx 29 Technical Data Dimension drawing Housing rear view MXP81 1 Figure 9 Drilling template 06696AXX 30 Operating Instructions 10 kW Supply Module with Integrated Braking Resistor SEW EURODRIVE Driving the world Drive Technology
14. ch 7 Standby display Power 8 2x 7 segment display 9 X5a X5b 24 V voltage supply 10 X4 DC link connection 11 Power shield clamp 12 Housing grounding point Operating Instructions 10 kW Supply Module with Integrated Braking Resistor Installation Mechanical Installation 4 Installation 4 1 Mechanical Installation A CAUTION Do not install defective or damaged modules they can possibly result in injuries or damage parts of the production system e Check the MOVIAXIS MX multi axis servo inverter modules prior to installing them for external damage and replace any damaged modules Check to make sure that the delivery is complete STOP The mounting plate in the control cabinet must be conductive over a large area for the mounting surface of the servo inverter pure metal easily conductive An EMC compliant installation of the MOVIAXIS MX multi axis servo drive can only be accomplished with a mounting plate that is conductive over a large area 42 Installing removing the supply module Refer to the MOVIAXIS MX Multi Axis Servo Inverter operation instructions for a description how to install a module in an axis system and how to remove it Adhere to the instructions for installing removing a supply module Operating Instructions 10 kW Supply Module with Integrated Braking Resistor 13 N 14 Installation Electrical installation 4 3 Ele
15. ctrical installation A HAZARD Dangerous voltage levels may still be present inside the unit and at the terminal strips up to 10 minutes after the complete axis system has been disconnected from the mains Severe or fatal injuries from electric shock To prevent electric shocks Disconnect the axis system from the mains and wait ten minutes before removing the protective covers After maintenance work do not operate the axis system unless you have replaced the protective cover because the unit only has degree of protection IPOO without protective cover gt gt A HAZARD A leakage current gt 3 5 mA can occur during operation of the MOVIAXIS MX multi axis servo inverter Severe or fatal injuries from electric shock To prevent electric shock e With supply system lead lt 10 mm route a second PE conductor with the same cross section as the supply system lead via separate terminals Alternatively you can use a PE conductor with a copper cross section 10 mm or aluminum 216 mm With incoming supply line 2 10 mm it is sufficient to install a PE conductor with a cross section copper gt 10 mm or aluminum gt 16 mm f an earth leakage circuit breaker can be used for protection against direct and indirect contact it must be universal current sensitive RCD type B NOTE Installation with reliable isolation The unit meets all requirements for reliable isolation between
16. erning technical equipment accident prevention regulations etc Changes to the multi axis servo inverter using the software are permitted Do not touch live components or power connections immediately after disconnecting the multi axis servo inverters from the supply voltage because there may still be some charged capacitors Note the respective labels on the multi axis servo inverter Keep all covers and doors closed during operation The fact that the status LED and other display elements are no longer illuminated does not indicate that the unit has been disconnected from the mains and no longer carries any voltage Mechanical blocking or internal safety functions of the unit can cause a motor standstill Eliminating the cause of the problem or performing a reset may result in the drive re starting automatically If for safety reasons this is not permitted for the driven machine disconnect the unit from the mains before correcting the fault Operating Instructions 10 kW Supply Module with Integrated Braking Resistor 3 Unit Design Important notes 3 Unit Design 3 1 Important notes Protective measures and protective equipment have to meet the respective national regulations in effect NOTE i Follow the specific operating instructions during installation and startup of the motor and the brake A WARNING The following Unit design illustrations show the units without the provided protection cover
17. ip contact on overload relay housingigrouriding point trips K11 must be opened and 7 5 DIO Output stage enable receive a 0 signal SQ Power shield terminal F16 is a signal contact which means the resistor circuit must not be interrupted 62474aen Figure 4 Example wiring diagram of MOVIAXIS supply module with external braking resistor optional For shielding and cable length refer to the MOVIAXIS MX Multi Axis Servo Inverter operating instructions in the chapter Notes on electromagnetic compatibility STOP When using an external braking resistor Re the jumper between terminals X3 2 and X3 3 must be removed Operating Instructions 10 kW Supply Module with Integrated Braking Resistor 17 4 Installation Wiring diagrams Wiring the control electronics cle DIP switch X9a X9b CAN EtherCAT X12 1 A DGND a Not assigned CAN_H f gal DGND CAN_H 4 9e CAN L Internal LI 5 bus terminating resistor 2x T segment displays For operating states i see the Supply modules operating states size 1 3 L1 EL 1 for the supply module X5a X5b 1 1 24 2 2 DGND 30 03 24Vs 40 o 4 BGND DGND 24 V for 24 V supply brake supply D D for control electronics 53664AEN Figure 5 Wiring diagram of the M
18. ith braking resistor load directly after switching on E kWs 2 Operating condition 2 With braking resistor load after a wait time of 2 minutes E KWs Operating Instructions 10 kW Supply Module with Integrated Braking Resistor Technical Data Technical data of the supply module 8 Technical Data 8 1 Technical data of the supply module Power component supply module MOVIAXIS supply module Y Ja Size MXP80A 503 00 1 Type 010 INPUT Supply voltage AC V mains U V 3 x 380 V 3 x 500 V Rated mains current AC Imains A 15 Rated power Py P kW 10 Mains frequency fmains Hz 50 60 5 Cross section and contacts on mm COMBICON PC4 pluggable connections max 4 Cross section and contacts on mm max 4 xd shield clamp OUTPUT DC LINK Rated DC link voltage Uyzy U V DC 560 Rated DC link current DC Iz l A 18 Max DC link current DC Izk max Imax A 45 Overload capacity for max 1s 250 Brake chopper power Effective regenerative power kW 0 5x PN with external capacity braking resistor Cross section and contacts mm CU ida n M6 ADDITIONAL CAPACITY DC LINK Rated DC link voltage U V DC 560 Storable energy Ww Ws 250 Peak power capacity P kW 20 Rated capacity pF 1000 INTERNAL BRAKING RESISTOR Effective braking power Per Ww 220 Maximum braking power Pmax kW 26 Table continued on next page Footnotes on next page Oper
19. ject to mechanical vibration and impact loads in excess of the requirements in EN 61800 5 1 2 6 Electrical connection Observe the applicable national accident prevention guidelines when working on live multi axis servo inverters for example BGV A3 Perform electrical installation according to the pertinent regulations e g cable cross sections fusing protective conductor connection Additional information is contained in the documentation You will find notes on EMC compliant installation such as shielding grounding arrangement of filters and routing of lines in the documentation of the multi axis servo inverters Always observe these notes even with multi axis servo inverters bearing the CE marking The manufacturer of the system or machine is responsible for maintaining the limits established by EMC legislation Protective measures and protection devices must comply with the regulations in force e g EN 60204 or EN 61800 5 1 Required preventive measure grounding the unit 2 7 Safe disconnection MOVIAXIS meets all requirements for safe disconnection of power and electronic connections in accordance with EN 61800 5 1 All connected circuits must also satisfy the requirements for safe disconnection 2 8 Operation Systems with multi axis servo inverters must be equipped with additional monitoring and protection devices as applicable according to the relevant safety guidelines and regulations such as legislation gov
20. oads to the units only after you have consulted the manufacturer Operating Instructions 10 kW Supply Module with Integrated Braking Resistor Safety Notes 1 Transportation storage Safety functions The MOVIAXIS MX multi axis servo drives are intended for use in metal control cabinets These metal control cabinets represent the necessary enclosure for the application as well as the grounding over a large area required for EMC purposes For installation in machines startup of the multi axis servo inverter meaning the start of designated use is prohibited until it is determined that the machine meets the require ments stipulated in the EC Directive 98 37 EC machine directive observe EN 60204 Startup i e the start of designated use is only permitted under observance of the EMC directive 89 336 EEC The multi axis servo inverters meet the requirements stipulated in the low voltage guideline 2006 95 EC The harmonized standards of the EN 61800 5 1 DIN VDE T105 series in connection with EN 60439 1 VDE 0660 part 500 and EN 60146 VDE 0558 are applied to these multi axis servo inverters Technical data and information on the connection requirements are provided on the nameplate and in the documentation these must be observed under all circumstances MOVIAXIS multi axis servo inverters may not take on safety functions without a higher level safety system Use higher level safety systems to ensure protection of equipmen
21. onnected to each other via the DC link bus connection PE U U the 24 V voltage supply X5a X5b and the signaling bus X9a X9b Example connection of a supply module with integrated braking resistor Wiring of power terminals L1 L2 L3 PE s L1 L2 L3 Line filter Line length lt 600 mm PE L1 L2 L3 Supply module i X4 x4 X4 ES PET PET i it Brake control housing grounding point Q Power shield terminal 62472aen Figure 3 Example wiring diagram of MOVIAXIS supply module with integrated braking resistor For shielding and cable length refer to the MOVIAXIS MX Multi Axis Servo Inverter operating instructions in the chapter Notes on electromagnetic compatibility 16 Operating Instructions 10 kW Supply Module with Integrated Braking Resistor Installation Wiring diagrams Example connection of a supply module with external braking resistor optional Wiring of power terminals L1 L2 PE 1 Line filter Line length 600 mm PE L1 L2 L3 Supply module i i x4 X4 ox i Po E PED PED FE m 1 it it Axis module i Axis module i Axis module x ya Ws 0000 o E E n Brake oF control F16 Affects K11 mM x G housi di int It F16 tr
22. s neia et et nete Ce ite reni eee nd 10 3 2 Nameplates unit designations 10 3 3 Unit design of a 10 kW supply module with integrated braking resistor 12 4 Installation 19 4 1 Mechanical 6 8 8 13 4 2 Installing removing the supply 13 4 3 Electrical installation seeeseeeennennm n 14 4 4 Wiring diagrams ssssssesseeeeeennneneenm eene nennen 16 4 5 Terminal 5 19 5 Startup uua uuu Luxus 20 5 1 General information ssesssssssssseeeeeeeeeen nennen nennen 20 5 2 Supply module settings for a CAN based system bus 21 5 3 Settings for EtherCAT based system bus ssssseee 22 6 jeje 23 6 1 General information Kersete eiiean aa reta iaa iida nh 23 6 2 Operating displays and errors of the MXP supply module 23 7 Project Planning siressa Aa a i a 25 7 1 Various operating conditions essennnm n 25 8 Technical Dat ertet tenere ce eH e he teet etiarn rez 27 8 1 Technical data of the supply
23. sure s to avoid the hazard o o lt lt gt 5 o o 5 5 Signal word Meaning Consequences if disregarded Example HAZARD Imminent hazard Severe or fatal injuries Possible hazardous situation Severe or fatal injuries General hazard AN A CAUTION Possible hazardous situation Minor injuries Specific hazard e g electric shock STOP Possible damage to property Damage to the drive system or its D environment NOTE Useful information or tip Simplifies handling of the drive system Operating Instructions 10 kW Supply Module with Integrated Braking Resistor 1 4 1 5 General Information Rights to claim under warranty Rights to claim under warranty A requirement of fault free operation and fulfillment of any rights to claim under limited warranty is that you adhere to the information in this manual and the MOVIAXIS Multi Axis Servo Inverter operating instructions Read the operating instructions before you start operating the unit Make sure that the operating instructions are available to persons responsible for the system and its operation as well as to persons who work independently on the unit You must also ensure that the documentation is legible Exclusion of liability You must comply with the information contained in the operating instructions at hand and in the MOVIAXIS Multi Axis Servo Inverter operating instructions to ensure safe operation of
24. t and personnel For safety applications refer to the information in the following publications Safe Disconnection for MOVIAXIS Conditions Safe Disconnection for MOVIAXIS9 Applications 24 Transportation storage 25 Installation You must observe the notes on transportation storage and proper handling Observe the climatic conditions as stated in the MOVIAXIS Multi Axis Servo Inverter operating instructions in the General technical data chapter The units must be installed and cooled according to the regulations and specifications in the corresponding documentation Protect the multi axis servo inverters from excessive strain Ensure that components are not deformed and or insulation spaces are maintained particularly during transporta tion Avoid contact with electronic components and contacts Multi axis servo inverters contain components that can be damaged by electrostatic energy and could be destroyed in case of improper handling Prevent mechanical damage or destruction of electric components may pose health risk Operating Instructions 10 kW Supply Module with Integrated Braking Resistor Safety Notes o Electrical connection 1 The following applications are prohibited unless the unit is explicitly designed for such use Usein potentially explosive areas Usein areas exposed to harmful oils acids gases vapors dust radiation etc Use in non stationary applications which are sub
25. the shipping company immediately in the event of damage During operation multi axis servo inverters can have live bare and movable or rotating parts as well as hot surfaces depending on their enclosure Removing covers without authorization improper use as well as incorrect installation or operation may result in severe injuries to persons or damage to property Refer to the documentation for more information Target group Only qualified personnel is authorized to install startup or service the units or correct unit faults observing IEC 60364 or CENELEC HD 384 or DIN VDE 0100 and IEC 60664 or DIN VDE 0110 as well as national accident prevention guidelines Qualified electricians in the context of these basic safety notes are persons familiar with installation assembly startup and operation of the product who possess the required qualifications Any activities regarding transportation storage operation and disposal must be carried out by persons who have been instructed appropriately Designated use The 10 kW supply module with integrated braking resistor is intended for installation into the unit system of MOVIAXIS MX multi axis servo inverters The MOVIAXIS MX multi axis servo drives are units for use in industrial and commercial systems to operate permanent field synchronous AC motors and asynchro nous AC motors with encoder feedback These motors must be suitable for operation with servo inverters Connect other l
26. the 10 kW supply module with integrated braking resistor in conjunction with the MOVIAXIS multi axis servo inverter and to achieve the specified product characteristics and performance requirements SEW EURODRIVE assumes no liability for injury to persons or damage to equipment or property resulting from non observance of these operating instructions In such cases any liability for defects is excluded Operating Instructions 10 kW Supply Module with Integrated Braking Resistor Safety Notes o General information 1 2 Safety Notes The following basic safety notes are intended to prevent injury to persons and damage to property The operator must ensure that the basic safety notes are read and observed Make sure that persons responsible for the system and its operation as well as persons who work independently on the unit have read through the operating instructions carefully and understood them If you are unclear about any of the information in this documentation or if you require further information please contact SEW EURODRIVE NOTE Observe the information about the other modules of a MOVIAXIS axis system in the MOVIAXIS MX Multi Axis Servo Inverter operating instructions when installing starting up and operating the 10 kW supply module with integrated braking resistor 2 1 2 2 2 3 General information Never install damaged products and put them into operation Submit a complaint to
27. touch guard The protection cover protects the area of the mains and braking resistor connections Uncovered power connections Severe or fatal injuries from electric shock Install the touch guard according to the regulations Never start the unit if the touch guard is not installed 3 2 Nameplates unit designations Nameplate of a 10 kW supply module with integrated braking resistor Typ MXP81A 810 503 00 SO 01 0017353001 0001 05 Status 55 51 52 HAT PPP AA P PALM MXP818 010 503 00 MOVIRXIS S014 01 0017353001 0001 05 Eingang Input Ausgang Output U 3x380 500V AC 10 U 560V DC EURODRIVE 158 Ac I 18 A 400V c D 76646 Bruchsal P 10kW Tur 45 A 420V LISTED IND Versorgungsmodul f 30 60H P 220W CONT EQ 2Da6 Supply module T 0 45 C IP20 5 52 Made in Germany Status 5 51 TULLIA IB AM AU WALL D AAPA 63363axx Figure 1 Example nameplate of a 10 kW supply module with integrated braking resistor 10 Operating Instructions 10 kW Supply Module with Integrated Braking Resistor Unit Design Nameplates unit designations Unit designation MX P 81 A 010 5 0 3 00 00 Standard design XX Special design 3 3 phase connection type 50 V AC 380 500 V connection voltage Versions 010 Power 010 10 kW Version 80 Standard design 81 Design with integrated braking resistor Unit type
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