PW-5000 Intelligent Controller Installation Manual
Contents
1. H THE COMMERCIAL CARRIER RESPONSIBLE Electro static discharge can damage CMOS integrated circuits and modules To prevent damage always follow these procedures Use static shield packaging and containers to transport all electronic components including completed reader assemblies Handle all ESD sensitive components at an approved static controlled workstation These workstations consist of a desk mat floor mat and an ESD wrist strap Workstations are available from various vendors This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio fre quency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense This document and the data in it shall not be duplicated used or disclosed to others for procurement or manufacture except as authorized by and with the written permission of Northern Computers Inc The information contained in this document or in the product itself is considered the exclusive property and tra2. PW 5000 Intelligent C ontroller Installation Manual Part Number PW5KxIC uge Switch Wemun g t J isf FL O etfs be D tit ted r PS Alarms 8 ENGINEERED A division of Northern Computers Inc TD1115 rev0100 Installation Guide PW 5000 Intelligent Controller PW 5000 Intelligent Controller Installation Guide 3 Contents Warnings and ele 4 MI El 6 Unpacking PLO CEC EEN 6 SHIPPING Instructions a a iii 7 Limited Wea e EE TE 7 eelere ET 8 lee EE 9 SEE e EE 9 LED O pera UO ve eege Eer N een KR BAKA ARE 10 Gr TEE 10 elle 11 Alarm Re 12 Memory Backup Battely asked eek 12 Mountingz0 Aire EE 12 Suggested Installation Sequence sauce ee a 12 Specification SUM E 13 VOLETEN 14 Installation Guide PW 5000 Intelligent Controller Warnings and Cautions WARNING WARNING A WARNING A WARNING AN Before installation TURN OFF the external circuit breaker which supplies power to the system Before connecting the device to the power supply verify that the output voltage is within specifications of the power supply Do not apply power to the system until after the installation has been completed Personal injury or death could occur and the equipment could be damaged beyond repair if this precaution is not observed Fire Safety and Liability Notice Never connect card readers to any critical entry exit door barrier elevator or gate without providing an alternative exit in accord
3. RANTIES WHETHER EXPRESS IMPLIED OR STATUTORY INCLUDING IMPLIED WARRANTIES OF MER CHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE NO REPRESENTA TION OR WARRANTY OF THE DISTRIBUTOR SHALL EXTEND THE LIABILITY OR RESPONSIBILITY OF THE MANUFACTURER BEYOND THE TERMS OF THIS PROVI SION INNO EVENT SHALL NORTHERN BE LIABLE FOR ANY RE PROCUREMENT COSTS LOSS OF PROFITS LOSS OF USE INCIDENTAL CONSEQUENTIAL OR SPECIAL DAMAGES TO ANY PERSON RESULTING FROM THE USE OF NORTHERN S PRODUCTS 8 Installation Guide PW 5000 Intelligent Controller Confidentiality All software drawings diagrams specifications Catalogs literature manuals and other materials furnished by Northern relating to the design use and service of the Products shall remain confidential and shall constitute proprietary rights of Northern and Customer agrees to treat such information as confidential Customer shall acquire no rights in the design of the Products or the related materials except to use such information solely for the purpose of and only during the time it sells the Products Customer shall not copy the design of any of the Products or use or cause to be used any Product design or related materials for its own benefit or for the benefit of any other party The covenants contained in this section shall remain effective throughout the term of this Agreement and thereafter unless specifically waived by Northern in writing PW 5000 Intelligent Controller Installation Gu
4. ality of this board does not change with the mounting selection PW 5000 Intelligent Controller Installation Guide 13 Suggested Installation Sequence 1 Set Jumpers and the DIP switch per this installation guide 2 Install the PW5KxEN and or PW5KxM4 option boards per the appropriate installation guide 3 Mount this board in the appropriate enclosure If this board is being mounted in a rack the component side of the board is to your right as you face the rack 4 Connect the communications and power supply to the circuit boards with the Power Supply Harness WARNING DO NOT CONNECT THE POWER SUPPLY TO THE AC SOCKET UNTIL ALL WIRING HAS BEEN INSTALLED AND RECHECKED 5 Connect wiring to alarm input sensors or install jumper wire as appropriate Connect communications wiring to I O boards as appropriate Recheck wiring for correct connections and continuity Run communication wiring to PC central station modem or printer o D N I Recheck communication wiring for correct connections and continuity 10 Connect the Power Supply Cord for proper connections and power 11 Setup the panel controls using the host software Note You may install a map of 32 boards per Intelligent Controller It is recommended for maximum performance that the I O Reader boards be installed in a configuration that doesn t exceed 8 boards per port Specification Summary The controller is for use in low voltage class 2 circuit only Primary
5. ance with all fire and life safety codes pertinent to the installation These fire and safety codes vary from city to city and you must get approval from local fire officials whenever using an electronic product to control a door or other barrier Use of egress buttons for example may be illegal in some cities In most applications single action exit without prior knowledge of what to do is a life safety requirement Always make certain that any required approvals are obtained in writing DO NOT ACCEPT VERBAL APPROVALS AS THEY ARE NOT VALID Northern never recommends using the N 1000 N 800 N 500 PW 2000 PW 5000 EV 2000 or related products for use as a primary warning or monitoring system Primary warning or monitoring systems should always meet local fire and safety code requirements The installer must also test the system on a regular basis by instructing the end user in appropriate daily testing procedures Failure to test a system regularly could make in staller liable for damages to the end user if a problem occurs EARTH ground all enclosures for proper installation Use suppressors on all door strikes Use S 4 suppressors for installation Northern Computers recommends only DC strikes The information in this document is subject to change without notice PW 5000 Intelligent Controller Installation Guide 5 CAUTION CAUTION Za NOTICE NOTICE NOTICE IF ANY DAMAGE TO THE SHIPMENT IS NOTICED A CLAIM MUST BE FILED WIT
6. de secrets of Northern Computers Inc Copyright laws of the United States protect all information in this document or in the software product itself Any use of this product is subject to the terms and acceptance of the Northern Comput ers Inc Software Agreement Please request a copy from Northern Computers Inc and review the agreement carefully Installation Guide PW 5000 Intelligent Controller Disclaimer Product Liability Mutual Indemnification In the event that a Customer receives a claim that a Product or any component thereof has caused personal injury or damage to property of others Customer shall immediately notify Northern in writing of all such claims Northern shall defend or settle such claims and shall indemnify and hold Customer harmless for any costs or damages including reasonable attorneys fees which Customer may be required to pay as a result of the defective Product or the negligence of Northern its agents or its employees Customer shall hold harmless and indemnify Northern from and against all claims demands losses and liability arising out of damage to property or injury to persons occasioned by or in connection with the acts or omissions of Customer and its agents and employees and from and against all claims demands losses and liability for costs of fees including reasonable attorneys fees in connection therewith Unpacking Procedure CAUTION If any damage to the shipment is noticed before
7. efault speed of each these ports is 38 4Kbps but they can be downgraded to 19 2Kbps or 9 6Kbps if the line conditions or receiving equipment require it See jumper and DIP switch settings Up to 32 boards can be connected in any combination to ports 3 4 5 and 6 For Wiring to an RS 232 port 1 TXD indicates Transmit and is the conductor of data from the PW5KxIC to another device 2 RXD indicates Receive and is the conductor of data from another device to the PW5KxIC 3 RTS indicates Request To Send and conducts the signal that the PW5KxIC has data to send 4 CTS indicates Clear To Send and conducts the signal that another device is ready for data 5 GND is the signal ground The wiring for this signal is required and NOT optional This signal must NOT be tied to Chassis Gnd 12 Installation Guide PW 5000 Intelligent Controller 6 Use 24 AWG shielded cable up to 25 feet For Wiring to an RS 485 port 1 TR is the plus side of the transmit and receive differential signal 2 TR is the negative side of the transmit and receive differential signal 3 GND is the signal ground The wiring for this signal is required and NOT optional This signal must NOT be tied to Chassis Gnd 4 Use 24 AWG low capacitance two twisted pair shielded cable Belden 9842 or equiv Orange white stipe White orange stipe Common Note For N 485 Communication Connections twist the blue pair together and use as the common use the ora
8. ide 9 Description The Intelligent Controller is the heart of the PW 5000 and provides the real time process ing for the connected I O interfaces It holds the database for the subsystem configura tion and card holders and the event log buffer in battery backed memory Port 1 provides the standard connection to the host computer Port 2 provides a redundant connection to the host computer via modem or direct connection Up to a total of 32 I O boards can be connected to ports 3 4 5 and 6 This board has an optional memory expansion board PWSKxM4 that allows the card data base to hold as many as 100 000 cards in addition to a buffer capable of storing 50 000 transactions while this board is off line The PW5KxIC is designed to be rack mounted for maximum density or tile mounted to save cost when it is remotely mounted near the devices to be controlled 1 Port 1 may be set up as an RS 232 interface or an RS 485 interface An optional interface board PW5KxEN converts the RS 232 output of port 1 into an Ethernet port capable of supporting TCP IP If this interface board is present this port must be set up as an RS 232 interface See Jumper Settings in the setup section on how to perform this setup 2 Port 2 may be set up as an RS 232 interface or an RS 485 interface 3 Ports 3 4 5 and 6 are RS 485 interfaces An on board real time clock maintains the date and time taking into account leap year and accounting for global time zone
9. ide ONLY Com CTS Com Gnd 485 Com RS 485 Com Bus Cable To Other Panel 485 Com 485 Com Connect to chassis GND Com Gnd at one side ONLY i 485 Com 485 Com Com Gnd 485 Com 485 Com Com Gnd CardRack PWR amp Com Harness PWR y HOd HOd S HOd JOMOd 9 HOd PW 5000 Intelligent Controller CONTROLLER BOARD LAN Card Connector Configuration Dip Switches S1 J21 24 RS485 Termination lot we we J0 JaUU0 UoIsuedxy Aowa Note For N 485 Communication Connections twist the blue pair together and use as the common use the orange pair as your data pair observing polarity Connect the external drain shield to the appropriate earth ground on one end PW 5000 Intelligent Controller Installation Guide 15 ENGINEERED MNNS ARN A division of Northern Computers Inc SHAPING SECURITY THROUGH CREATIVE SOLUTIONS 5007 South Howell Avenue Milwaukee WI 53207 USA Tel 414 769 5980 800 323 4576 Fax 414 769 5989 www nciaccess com
10. nge pair as your data pair observing polarity Connect the external drain shield to the appropriate earth ground on one end 5 When daisy chaining RS 485 ports together connect the TR wires from the up stream and downstream boards to the TR terminal and likewise connect the TR wires from the upstream and downstream boards to the TR terminal The Ethernet adapter board provides an RJ 45 connection for the network See the installation guide for the PW5KxEN for instructions on mounting and connecting the board to the PW5KxIC Alarm Inputs The two alarm inputs on this board are dedicated to the detection of cabinet tamper and power fault monitoring The normal non alarm condition is closed contact If these inputs are not used install a shorting wire between the signal terminal and the GND terminal to simulate the non alarm state As the wiring between the alarm sensor and the input terminals is typically contained within one enclosure these inputs are not supervised Memory Backup Battery A 3V Lithium battery backs up the configuration data and the event buffer This battery should be replaced annually or sooner if the cabinet is subjected to unusually high temperatures Mounting Options This board can be mounted on edge in the rack mount enclosure provided by Northern Computers or it can be mounted flat against any surface using standoffs under the mounting holes provided in each of the four corners of this board The function
11. power DC input 12 VDC 10 400mA 550mA with PW5KxEN 401mA with PW5KxM4 With an operating range of 10 VDC to 16 VDC Memory and Clock Backup 3 volt Lithium type BR2325 Data memory 1Mb standard 4Mb with optional memory module J3 Ports 1 RS 232 or RS 485 9 600 to 38 400 BPS asynchronous optional Ethernet BD 2 RS 232 or RS 485 9 600 to 38 400 BPS asynchronous 3 6 RS 485 9 600 to 38 400 BPS asynchronous Inputs 2 non supervised dedicated function Tamper and Power Fail Detect Wire requirements Power 1 twisted pair 18 AWG RS 485 24 AWG 4 000ft 1 200m max 2 twisted pair s with shield 120Q 23pF Belden 9842 or equiv RS 232 24 AWG 25ft 7 6m max Alarm input 1 twisted pair 30 ohms max Environmental Temperature Oto 70 C operating 55 to 85 C storage Humidity 0 to 95 RHNC 14 Installation Guide Wiring Diagram Tamper Switch In Close Position Ja Tamper when Cabinet Door Switch Common Is Closed Power Fail 12VDC Power Supply No Charging C No Charging N C Low Battery C Any Supervised Low Battery N C Input On Any Adjacent Rack PWR Mounted Board DC Output OPTIONAL Do NOT tie PWR to chassis GND 485 Com or Com TXD 485 Com or Com RXD Com RTS RS 485 or Gomes RS 232 Com Com Gnd Bus Cable 485 Com or Com TXD 485 Com or Com RXD Com RTS Connect to chassis GND at one s
12. r port via direct connection or modem and this device acts as Data Terminal Equipment DTE RS 485 When this port is selected as an RS 485 interface up to 8 controller boards can share one host computer port Ethernet When the Ethernet option board is present the port is set to the RS 232 setting and DIP switch 5 must be setto ON handshaking enabled The default selection for port 1 is RS 485 The default speed of this port is 38 4Kbps but it can be downgraded to 19 2Kbps or 9 6Kbps if the line conditions or receiving equipment require it see jumper and DIP switch settings Port 2 may be set up as RS 232 or RS 485 interface This port can be configured to act as aredundant connection to the host For example ifthe RS 232 interface is selected and a modem is connected this port can use a telephone connection to the host as a backup to a direct connection with port 1 When RS 232 is selected this device acts as Data Terminal Equipment DTE The default selection of port 2 is RS 232 The default speed of this port is 38 4Kbps but it can be downgraded to 19 2Kbps or 9 6Kbps if the line conditions or receiving equipment require it see jumper and DIP switch settings Ports 3 6 are RS 485 interfaces These interfaces allow multi drop communication up to 4 000 feet 1 250 m total per port Use two twisted pairs 120 23pF minimum 24 AWG with shield for the communication Install termination jumper only for end of line unit The d
13. rovide status information during its power up sequence and normal operation DESCRIPTION Start Power up hardware setup Testing RAM and NOT Clearing Database approx 5 sec MB database is O K on on ON Power up complete held for 1 second This LED has a faint flicker and should flash once Cc OFF ON Testing RAM and Clearing Database Power up approx 5 sec MB OFF ON every second when system is active Normal Flash when there is activity on either Operation Host Port 1 or 2 Power Flash when there is activity on I O Port Ports 3 4 5 6 The controller accepts 12 VDC with an operating range of 10 to 16 VDC and consumes 400mA of current Locate power source as close to this board as possible Connect power with minimum of 18AWG wires The addition of the PW5KxEN adds an additional consumption of 150 mA The addition of the PW5KxM4 adds an additional consumption of less than 1 mA PW 5000 Intelligent Controller Installation Guide 11 NOTE POLARITY for 12 VDC power is important Make sure the 12 VDC is connected to the terminal labeled 12V and the return is connected to the terminall labeled GND Communications The controller communicates to the host primarily through port 1 Port 1 may use one of three communications specifications RS 232 When this port is selected as an RS 232 interface the communication is a direct point to point connection to a host computer port only one PW5KxIC per compute
14. s and daylight savings time changes The program is stored in FLASH memory and may be downloaded through a serial port allowing the program to be changed without physically changing board components Set Up The controller hardware is configured with jumpers and a set of 8 switches These jumpers switches setup the memory chip size port interface end of line termination controller address and baud rate Please refer to the tables Jumper Settings Jumper Setting Default Selected mem O 1 2 e OF ON Port 3 RS 485 EOL terminator is active ON Port 4 RS 485 EOL terminator is active ON Port 5 RS 485 EOL terminator is active ON Port 6 RS 485 EOL terminator is active 12 Reserved currently jumper ignored DD J25 Reserved currently jumper ignored 3 2 3 F F RG 10 S8 71 T Installation Guide PW 5000 Intelligent Controller DIP Switch Settings S7 S6 3 S2 S1 SELECTION e ADDRESS 32 OFF OFF OFF JON ADDRESS 1 OFF OFF ON Tor ADDRESS 2 Sa OFF OFF JON Toy ADDRESS 3 ml OFF ADDRESS 4 OFF TON OFF JON ADDRESS 5 ES LOF TON JON Tor ADDRESS 6 esch ON ADDRESS 7 JOE LL No Hardware Handshake PON TU Enable By cTS off Tor Ti Reserved porr Jon acer OFF Lt t9 200brs ON ON Tf ssaopps poff TI oP ees oo Elsen LED Operation Sequence The controller uses 3 on board LEDs to p
15. unpacking a claim must be filed with the commercial carrier All containers should be opened and unpacked carefully in order to prevent damage to the contents The following steps are used to unpack equipment in preparation for installation 1 Open the container and remove the unit s and all packing material Retain the container and all packing materials They may be used again for reshipment of the equipment if needed 2 Inspect the contents for shortage If items are missing items contact the order entry department 3 Visually check contents If damage is discovered perform the following If shipping caused damage to the unit a claim must be filed with the commercial carrier If any other defect is apparent call for a return authorization PW 5000 Intelligent Controller Installation Guide 7 Shipping Instructions To ship equipment back to Northern Computers Inc 1 Contact the customer service department before returning equipment When you call please have available A description of the problem or reason you are returning the equipment e Your original purchase order number invoice number and if the unit is still under warranty e Anew purchase order number if the unit is not under warranty 2 Obtain the Return Authorization Number RMA from the customer service department 3 Show the RMA number on all packages shipped Packages which are not marked with an RMA number will be refused at the factor
16. y and returned to you COD 4 Carefully pack the equipment for shipment Use the original packing material whenever possible Limited Warranty All Products sold or licensed by Northern include a warranty registration card which must be completed and returned to Northern by or on behalf of the end user in order for Northern to provide warranty service repair credit or exchange All warranty work shall be handled through Customer which shall notify Northern and apply for a Return Mer chandise Authorization RMA number prior to returning any Product for service repair credit or exchange Northern warrants that its Products shall be free from defects in materials and workmanship for a period of two years from date of shipment of the Prod uct to Customer The warranty on Terminals Printers Communications Products and Upgrade kits is 90 days from date of shipment Satisfaction of this warranty shall be limited to repair or replacement of Products which are defective or defective under normal use Northern s warranty shall not extend to any Product which upon examina tion is determined to be defective as a result of misuse improper storage incorrect installation operation or maintenance alteration modification accident or unusual deterioration of the Product due to physical environments in excess of the limits set forth in Product manuals THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THIS PROVISION THIS WARRANTY IS IN LIEU OF ALL OTHER WAR
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