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INSTALLATION MANUAL

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1. FS 609 Finisher INSTALLATION MANUAL Applied Machines C353 C253 C203 C353P mc8650 COLOR MFP Color B amp W 35 ppm 35 ppm 25 ppm 25 ppm 20 ppm 20 ppm COLOR PRT Color B amp W 35 ppm 35 ppm Product Code A02E I Accessory parts Name Shape No Name d Screw B 4 x 30 mm 1 Rail guide 4583IXCO04DA AOD6IXC001DA Ground plate 4583IXC005DA AOD6IXCO32DA AOD6IXCO02DA NS AOD6IXCOO8DA 7 7 AOD6IXCO03DA k p Positioning pin al 4698U107AA Installation AOD6IXCO029DA Magnet plate Manual AOD6IXC004DA Horizontal 4980IXC019DA nt KC A WARNING A0D6IXC005DA Exit tray After unpacking be sure to get rid of the packaging materials and keep them out of C the reach of children Putting your head in the wrapper involves Staple cartridge danger of suffocation en ll Before Installing the finisher Cord clamp X 3 The machine must be outfitted with the paper feed A0D6IXC030DA cabinet or the desk before installing the finisher Ferrite core 4583IXC003DA cy A0D6 9560 00 Ill When installing to C353P mc8650 This manual provides the illustration of the machine used as MFP However the same instal lation procedure is used for C353P mc8650 For screen adjustment make sure to use the field service
2. IXC033DA AODAIXC028DA 11 Attach the stabilizing pin and magnet plate to the left side of the machine as shown four screw C s furnished with the finisher J WLLL Ll NUUN NULL A W ASS N P A0D6IXC034DB 12 Place the ground plate in rail guide A0D6IXC009DA 13 Attach the rail guide to the bottom left part of the machine two screw D s furnished with the finisher Note Fit rail guide in the tab on the lower portion of the paper feed cabinet A0D6IXC035DC 14 Remove protective tape of the horizontal trans port unit Tape A0D6IXC036DB 15 Mate the attaching portion of the horizontal transport unit with the mounting bracket at the finisher entrance section A0D6IXC010DA 16 Press the horizontal transport unit up against the rear side Note Make sure that the gear on the finisher and that on the horizontal transport unit are in positive mesh with each other A0D6IXC011DA With the horizontal transport unit kept in a level position fit the lock lever into position Gently swing the horizontal transport unit down to the finisher side 4 A0D6IXC012DA Insert the rail into the rail guide Protrude the leading edge of the rail out about 60 mm to the right from the right end of the machine Note If the rail is pulled out more than necessary
3. Label for machine for machine AOD6IXC045DA 4698U107AA
4. Start key For the subsequent procedures follow from the step 7 Display the Service Mode screen For details of how to display the Service Mode screen see the Service Manual Touch Finisher Service Mode AOOJIXE118DA 9 Touch FN X3Adjustment Finisher AOD6IXEO26DA 10 Touch Half Fold Position Adj Finisher Adjustment AOD6IXE028DA Check for any deviation between the stapled position and the folded crease Call the copy page facing up A and the that fac ing down B Standard 0 2 mm lt Decrease the value toward the end gt lt Increase the value toward the end gt a lt Reference gt 4698U112AA 4698U069AA 4698U113AA 12 Use the C or key to make the adjustment If the staple is on the side of A increase the value toward the end If the staple is on the side of B decrease the value toward the end 13 Touch END 14 Touch Exit on the Service Mode screen 15 Turn OFF and ON the Main Power Switch Note When displayed the Service Mode screen be sure to turn off the main power after exiting the Service Mode screen and wait for 10 seconds or more before turning on 16 Make the copy and check again X Affixing the Labels Affix the labels to the position shown below
5. ched between the upper and lower pieces of the ferrite core A0D6IXC040DB 29 Attach the lower right cover that was removed in step 27 V Adjusting height and correct alignment 3 Remove the adjusting screw covers at four places Gently move the finisher toward the machine and check for following Is the positioning pin aligned with the hole in the finisher Does the horizontal transport unit run excessively slantwise Does the clearance at A equal that at B AOD6IXC018DA 4 Loosen the two caster fixing screws at four places AOD6IXC041DA AOD6IXCO19DA AOD6IXC042DA If the finisher is not at the same height as the machine adjust the machine as follows 2 Keep away the finisher from the machine to remove the caster covers at two places one screw each AOD6IXCO20DA 5 Turn the adjusting screw to make the adjustment To raise the finisher turn the adjusting screw counterclockwise To lower the finisher turn the adjusting screw clockwise AOD6IXC017DA AOD6IXC021DA Tighten the caster fixing screws which has been loosened in step 4 Reinstall the adjusting screw covers which has been removed in step 3 Reinstall the caster covers which has been removed in step 2 one screw each VI Instal
6. ding tray Use a 5 page document to minimize variations Press the Start key For the subsequent procedures follow from the step 7 Machine not equipped with automatic document feeder 1 Load the drawer with A3 Ly or Ledger Ly paper 2 Select the functions as follows Finishing gt Center Staple amp Fold Yes Place an A3 Ly or Ledger D original a blank sheet of paper may be used on the original glass Press the Start key five times to let the machine scan the original five times Use a 5 page set to minimize variations Touch Finish Press the Start key For the subsequent procedures follow from the step 7 Display the Service Mode screen For details of how to display the Service Mode screen see the Service Manual Touch Finisher Service Mode E Imaging Pror Adguaement S Remote Care System 1 i System 2 Counter List Output Test Mode FAX Internet ISW AOOJIXE118DA 9 Touch FN X3Adjustment Finisher AOD6IXEO26DA 10 Touch Center Staple Position Adj Finisher Adjustment AOD6IXE027DA 11 Fold the copy set fed out of the machine in half Call the copy page facing up A and the that fac ing down B 12 Check for any deviation between the stapled position and the new
7. it is caught by the flat spring fitted to the machine as it is brought back into the original position AOD6IXC037DB 21 Insert the spacer into the rail Note Slide out the rail to the left and check that it does not come off the rail guide AOD6IXC046DA 22 Place the horizontal transport unit on the exit section of the machine AOD6IXCO38DA 23 Attach the rail to the finisher one screw B furnished with the finisher AOD6IXC013DA 24 Remove protective tape of the exit tray Tape AM A0D6IXC014DA 25 Hook the mounting hooks of the exit tray onto the catches provided on the finisher exit section AOD6IXCO15DA 26 Secure the exit tray into position four screw A s furnished with the finisher A A0D6IXC016DA Steps 27 through 29 need to be performed when the machine is equipped with the 1 way paper feed cabinet or the 2 way paper feed cabinet 27 Remove the lower right cover from the paper feed cabinet two screws e A0D6IXC039DA 28 Install the ferrite core furnished with the finisher as shown in the illustration Note When installing the ferrite core be careful so that the cable is not pin
8. ling the staple cartridge Open the front door of the finisher and slide out the staple unit Remove the staple cartridge from its protective bag Insert the staple cartridge into position until a click is heard kl CSD WY TH AOD6IXC022DA 4 Close the front door VII Connecting the hookup cord 1 Connect the hookup cord to the horizontal trans port unit and the machine AOD6IXC043DA 2 Attach the cord clamp to secure the hookup cord that comes from the horizontal transport unit Note There should be no slack in the cord between the lattice connector and the cord clamp AOD6IXC044DA VIII Removing the rail 1 Remove the screw on rail at the finisher side one screw Disconnect the two hookup cords Remove the horizontal transport unit from the fin isher and then place it on top of the machine Carefully pull the finisher away from the machine Slide the rail under the machine and then remove it from the right side of the machine IX Adjusting the staple position and fold position lt Adjusting center staple position gt Machine equipped with an automatic document feeder 1 Load the drawer with A3 Ly or Ledger Ly paper 2 Select the functions as follows Finishing gt Center Staple amp Fold Yes Load a 5 page A3 Ly or Ledger Ly document blank sheets of paper may be used in the docu ment fee
9. ly folded crease Note Use the newly folded crease not the machine folded one for the check Standard 0 2 mm lt Decrease the value toward the end gt lt Increase the value toward lt Reference gt the end gt a a 4698U068AA 4698U069AA 4698U070AA Use the C or key to make the adjustment If the staple is on the side of A decrease the value toward the end If the staple is on the side of B increase the value toward the end Touch END Touch Exit on the Service Mode screen Make the copy and check again lt Adjusting fold position gt Machine equipped with an automatic document feeder 1 Display the basic screen 2 Select the functions as follows Finishing Center Staple amp Fold Yes Load a 5 page A3 Ly or Ledger Ly document blank sheets of paper may be used in the docu ment feeding tray Use a 5 page document to minimize variations Press the Start key For the subsequent procedures follow from the step 7 Machine not equipped with automatic document feeder 1 Display the basic screen 2 Select the functions as follows Finishing Center Staple amp Fold Yes Place an A3 L or Ledger LC original a blank sheet of paper may be used on the original glass Press the Start key five times to let the machine scan the original five times Use a 5 page set to minimize variations Touch Finish Press the
10. tools Refer to the machine installation manual regarding how to connect and use the field service tools IV Installation procedure 1 Remove protective tape and packing materials from different parts of the finisher AOD6IXC047DA AOD6IXC048DA AOD6IXC049DA AOD6IXCOSODA AOD6IXC051DA Note 6 Remove the actuator two screws e Make sure that the installation site is flat and level After the Finisher has been set up avoid mov ing it unless it is absolutely necessary See VIII Removing the Rail of P E 8 to move it After moving it follow step 15 to 20 of P E 4 and step 23 of P E 5 2 Turn off the machine and unplug the power cord from the power outlet For installation to mc8650 perform steps 3 through 8 3 Open the right door and open the paper exit AODAIXCO29DA Open the paper exit section and attach the paper exit cover that was removed in step 4 two claws and one screw Close the paper exit cover and close the right door Remove the sub tray of the machine Remove it while pushing the claws of the sub tray in the direction of the allow shown on the illus tration and unhook AODAIXCO26DA 4 Remove the paper exit cover two claws and one screw A083IXCO06DB 10 Peel off the seal covering the area where the stabilizing pin and magnet plate will be attached ML LLL LMA AOD6

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