Diesel fuel transfer station FLW FLT 60-230V/50Hz
Contents
1. mediatly the supply cable with an original one Avoid that cables electrical receptacle plugs and switches have contact with water or flammable fluids and avoid high moisture ambient for the pump All metal parts must be always grounded If necessary use extension cable 5 meters lenght with section 3x2 5mmq minimum unwinding completely the extension cable Never any part with tension shall go in contact with water or inflammables fluids Before of electrical connection of the pump be sure that the main swicht on the pump is in OFF position Se E DANGER To prevent injury observe precautions against electrical shock fire or explosion when dispensing fuel Do not operate switch with wet handsDo not operate the pump in the presence of any source off ignition including running or hot engines lighted cigarettes or gas or electric heater Start the diesel fuel dispensing turning ON the switch on the pump and opening the delivery valve the lever of the nozzle solidly grasping the end of the hose at the end of the diesel fuel dispensing turn OFF the switch on the pump and disconnect the main power supply Ts WARNING Operate the pump in ambient with temperature between 15 C and 40 C and moisture rate less then 90 Serious or fatal shock can result from operating electrical equipment in dump or wet locations AN WARNING Avoid prolonged contact with petroleum fuels Use protective goggles gloves and aprons in case of splashing or2. cations without our written authorization are not covered by the warranty The manufacturer exclude any additional liability in particular for subsequent ware or persons damages arising from the use of the product Timbro Rivenditore Dealers stamp FLUID s r l Fuel Transfer Equipments via G Fuc 119 ZI Torrazzi Sud 41100 Modena MO Italy Tel 39 059 250307 Fax 39 059 250307 e mail info fluiditalia it www fluiditalia it Pictures and descriptions are FLUID srl properties Technical datas and characteriscs indicated are intended not binding and FLUID srl could change them without any advanced notice 09 09 Printed in Italy
3. 3x2 5 mmq x 5mt lenght max Product identification EN FLUID Date of Production Serial Number ___ SIN Product Code Type FLW 60 230 P N 913109 230V 50Hz 500W 2 1A 2860 rpm Product Description 60 It min IP54 S1 C 12 5uF 450V Read instruction sheet 533004 Rev 0 FLUID s r l 41100 Modena ITALY Made in Italy Dimensions Delivery gt J Port 451 SuctionY f LLL d 1 el S 7 FF 202 FLW 60 230 FLT 60 230 INSTALLATION dh DANGER If the application is for gasoline petrol or fluids that require an explo sion proof product DO NOT INSTALL THIS ELECTRIC PUMP 4 Preliminary operations Check that the product has not suffered any damage during transport or storage in case of damages or missing parts please contact immediately the dealer Remove the protection plugs on inlet and outlet of the pump Fix the pump on a firm level and no slithery wall surface by the holes provided on the FLW shell and through the holes on the rear FLT box rib Tubing connection Before connection make sure that the tubing the inlet outlet of the pump and the suction tank are not clogged and free of dirt rust etc that could damage the pump and or clog the retainer The threaded connections must be 1 BSP type do not use conical threaded joints that could damage the threaded pump bores the pipes connections must be
4. leakage proof to avoid air or fuel leakage and pump trouble When the hoses are not supplied it is consiled minimize the lenght of both suction and discharge hoses use hoses with adequate characteristics for diesel fuel antistatic with dia meter equal or greater than and working pressure equal or grater than10 bar in addition the suction hose shall be suitable for functioning under suction pressure Connect the pump observing the right fuel flow like indicated by the arrows on the pump body hs WARNING The use of tubing unsuitable for use with Diesel fuel can damage the pump injury persons and produce pollution because of diesel fuel splashing spilling FN WARNING The discharge hose and the accessories nozzle meter etc must be grounded to dissipate the electrostatic currents alternatively the hoses must be of antistatic type like the original one It is installer responsability to use tubing with adequate characteristics Electrical connections At WARNING Its responsibility of the installer to perform the electrical connections With respect for the applicable local or national regulations Check that the suppling electrical specifications correspond to those shown on the plate Failure in the electrical specifications respect could damage the electrical pump AN WARNING Preserve the supply cable from oil high temperatures and cutting edges Inspect always the supply cable against damages in case of damage replace im
5. spills Change saturated clothing and wash skin promptly with soap and water This pump is designed for the transfer of diesel fuel with flash point at or above 55 C 131 F DO NOT USE this pump for other types of fluid Use of this pump with other types of fluid may damage components and will void the warranty The pump in not suitable with alimentary or food fluids Operation without fluid Ts WARNING DO NOT LEAVE the pump running without fuel Dry running even for nn only can damage the pump Operation in by pass mode Pump is equipped with an automatic by pass valve Pump wil go into by pass mode when the discharge line is close To prolong the life of the pump minimize time spent in by pass Ah DANGER Operation with the discharge line closed by pass mode is allowed for maximum 3 minutes only Longer pump running in by pass mode produce abnormal diesel fuel temperature raising with all the diesel fuel spilling fire or explosion risks connected MAINTENANCE AN WARNING Observe precaution against electrical shock when servicing the pump Always disconnect power before attempting any service Never apply electrical power to the pump when any of the cover plates are removed The mobile dispenser is designed for minimal maintenance it is recommended observe the following indications Daily Keep pump and pipes clean to help identify leaks check the connection joints sealing and repair immediatly any leakage if necessary Check
6. than 55 C 131 F DO NOT use this pump to transfer Diesel fuel when ambient tempera ture exceeds the Diesel flash point temperature 55 C 131 F DO NOT operate the pump in the presence of any source of ignition including running or hot engines lighted cigarettes or gas or electric heaters For safe operations the diesel fuel transfer system must be properly grounded this means a continuous metal to metal contact between components supply tanks pump hose metal nozzle and receiving tank Failure to follow the above mentioned instructions may rsult in death or serious injury from fire or explosion fly WARNING This manual is integrating part of the pump Before starting in the way to get the best results and the maximum performance from the pump please read carefully these operating instructions and store the manual in a safe place Don t leave the running pump unwatched when the pump is not in use store it in a safe place out of reach of children Insulation Class I the unit may only be connected to properly earthed power source into a socket which is protected by a circuit breaker with respect of national and local safety rules When the pump is not in use and before of any maintenance installation or inspection disconnect the pump from the power supply To disconnect the plug do not pull the cable but remove directly the plug don t touch plug or switches with wet hands It s forbidden modify any part of the pump Prevent any injur
7. 7 Aw FLUID Diesel Transfer Equipments USE AND MAINTENANCE MANUAL 533004 GB Rev O Safety Information pag Declaration of Conformity pag Technical Specifications pag Installation pag Use pag Maintenance pag Troubleshooting pag Parts Accessories pag Warranty pag SAFETY INFORMATION The following safety alert symbols are used in this manual Obey all safety messages that follow this symbol to avoid possible injury or death DANGER ee an imminently hazardous situation which will result in eath or serious injury if not avoided T WARNING Pino a potentially hazardous situation which will result in eath or serious injury if not avoided It is responsibility of the person that use the pump to Know and follow applicable national and local safety rules pertaining to installing and ope rating electrical equipment for use with petroleum fluids Know and follow adequate safety precautions when handling petroleum fluids Insure that all operators must be adults only children cannot use the pump have access to N c instructions concerning safe operating and maintenance procedures co 4 00 FP WWHNDH DANGER This pump is designed for automotive Diesel fuel only The pump is not suitable for food substances transferring The motor of the pump is not explosion proof do NOT USE the pump in ambient with flammable vapours Do NOT USE the pump whit gasoline petrol or other flammable liquids with flash points less
8. ed for the transfer of Diesel fuel The motor is provided with an automatic thermal protection switch that switch off the pump in overload running conditions The thermal protection switch on automatically after few minutes and if the main switch of the pump is still turned ON the motor will re start spontaneously for this reason it s recommended always switch off the pump after an unexpected stop of the motor and contact immediatly the service The pump is designed for a continuous use S1 The diesel oil dispenser FLW 60 230 has shell in painted steel and it is equipped with 4 digit flow meter nozzle holder ON OFF switch cable with plug 3 4 delivery rubber hose 4 mt long and nozzle with swivle connector Tuna Tension Power Courrent Thermal Flow rate Port yP V Hz max W nom max A protection Lt min FLW 60 230 230 50 500 1 7 2 1 Yes 54 1 BSP 15 2 FLT 60 230 230 50 500 1 7 2 1 Yes 54 1 BSP 28 5 Noise level Under normal working conditions the noise emission pression do not exceed the value of 70 dB at the distance of 1 meter from pump Diesel fuel flow rate Flow Liters min Delivery hose lenght meters To get the maximun pump flow rate it s necessary Minimize lenght of suction and discharge lines Avoid if possible elbow and throttling along the line Use tubing with diameter equal or grater than 3 4 Keep clean the strainer regularly Use extension cable only if necessary minimum sect
9. et may block or wear out the meausiring cham ber thus affecting the the meter accuracy Should this problem occour disassemble the measuring chamber as indicated below WARNING Before disassembling the meter always make sure that all fluid is drained from the meter and pipes connections The FM4 meter can be disassembled without remove the main body from the pipes To disassemble the meter unit follow this steps 1 Remove the reset knob by firmly pulling it axially see pos 4 page 4 2 Loosen the 4 retaining screws and remove the plastic cover see pos 3 page 4 3 Loosen the 4 retaining screws and remove the counter see pos 2 page 4 4 If is necessary replace the measuring chamber and or the gear box disconnect the pipes line and remove the complete hydraulics group see pos 1 page 4 To reassemble the unit reverse the above described procedure u N FM4 Spare parts WARRANTY The product is guaranteed in accordance with statutory country specific regulations only when it is used for the designed purpose The warranty period shall begin on the date of purchase with an original sales receipt The warranty is limited to demostrable defects that can be attributed to workmanship and or material the buyer will pay for any transport costs and will bear any transporting risks responsibilty Failure defects resulting from normal wear incorrect and or improper use erroneus connections of the device manomissions or modifi
10. fic operating conditions may affect the meter accuracy a recalibration should be carried out after the installation has been completed A new calibration is necessary each time the meter is disassembled for maintenance operations Meter Calibration Procedure see picture 1 page 9 1 Unscrew the plug P and purge the system from air shutting off the nozzle and let the pump running 2 Reset the batch register by means of the knob 3 Dispense at the flow rate which the best accuracy is required at by using a calibration container having a capacity not lower than 20 litres 4 Compare the indication of the calibration container real value with the one of the meter indicated value a if the indicated value is higher than the real value turn counterclockwise the screw H using a screwdriver S b if the indicated value is lower than the real value turn clockwise the screw H using a screwdriver S 5 Repeat the operation 3 and 4 until accuracy is satisfactory 6 At the end of the procedures screw the plug P a Turn the reset knob clockwise until the batch register is completely reset 0000 The totaliser cannot be reset in any way Make sure that during the use the pressure and flow rate do not exceed the values indicated in Technical Data section MAINTENANCE SPARE PARTS No ordinary maintenance is required when the FM4 meter is properly intalled and used Anyway an incorrect filtering on the meter inl
11. s limits fuel flow electric line IUsing extension cable cble sections shall be 2x4 mmq minimum Motor runs but no fuel Tank level low Add fuel to tank delivery Clogged suction line Clean suction line Air leak in system Check all joints PARTS ACCESSORIES FLW 60 230 FLT 60 230 217001 8 1 Electrical box kit 695006 9 1 ON OFF switch 425001 Delivery hose 1 4 mt METER FM4 ATTENTION To ensure a proper and safe use of the meter it s necessary to read and follow the instructions and warnings contained in this manual An improper installation or use of the meter may cause damage to object or people This meter has been designed for diesel only use don t use it for other chemical or inflammable substance or food Be aware that this device is not suitable to measure product for resale GENERAL INFORMATION FM4 is mechanical flow meter with nutating disk designed to allow a precise measurement of Diesel oil The nutating disk of the metering chamber which is set in motion by the fluid itself drives the gear train located in the cover of the meter body which tranfer the motion to the 4 digits meter The meter is equipped with a no resettable litre totaliser and a batch register which can be reset by means of a knob whose unit digit is provided with marks of the readout of the tenths of a litre Technical Data CALIBRATION FM 4 is pre calibrated in factory to be used with Diesel oil As speci
12. the electrical cable conditions if dama ges cuts or other defects are recognized it is necessary replace the cable with an original one this operation must be performed by an expert technician accordingly with local regu lations Check the conditions of suction and discharge hoses if fissures cuts bulges or other dama ges are recognized it is necessary replace the hose with an original one Weekly or every 5 hours of work Inspect and or clean the strainer integrated in the body pump a clogged retainer reduce the fuel flow delivery and the pump lifetime to disassemble the retainer unscrew the plug 2 pag 7 and remove the strainer from its seat clean by air blast spray then reassemble the strainer and the plug and chek about leakage Every 2 years it s recommended replace the discharge rubber hoses Transport Switch off the pump disconnect the electrical wiring disconnect the lines and flush the pump Package properly the dispenser unit and be care to avoid shocks during the tran sportation Disposing of contamined materials Don t disperse contamined parts into the environment Refer to local regulations for proper disposal of the product TROUBLESHOOTING Possible Cause Corrective Action Motor does not run No electrical power to Check electrical connections extension pump cable and fuse Chek for possible locking of rotating shaft Motor runs slowly and low Low voltage in the Bring the voltage in the corrrct
13. y observing the basic safety rules Use the pump for Diesel transferring only a misuse of the pump can results dangerous for people wares and or animals During the transferring operation pay attention to avoid any splash of Diesel avoid prolonged contact with Diesel fuel It s recommendet the use of NO protective glasses gloves and aprons in case of splashing or spiling Before of use chek always that the pump is in order if any problem is found don t use the pump and solve the problem and if necessary contact the service Never point the Diesel jet at electrical equipment cables open flames hot object persons animals wares or other place different from the receiving tank DECLARATION OF CONFORMITY We FLUID s r l via G Fuca 119 41100 Modena ITALIA herewith declare that the construction of the pumps FLW 60 230 FLT 60 230 complies with the following relevant regulations 89 392 91 368 93 44 92 31 89 336C 93 68 73 23 complies with the following relevant standards EN 292 1 EN 50081 1 EN 60335 1 EN 292 2 EN 50081 2 EN 294 EN 55014 complies with the following national standards DPR 547 55 Legal Rappresentative Modena li 15 09 2007 Giovanni Bedoni TECHNICAL SPECIFICATIONS FLW 60 230 Diesel oil dispenser with self priming rotary vane pump equipped with by pass valve and filter integreted on pump body driven by asincronuos motor 230V 50Hz 220V 60Hz in protection class IP 54 design
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