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NX-series System Units User's Manual

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1. d n 8 B EE 88 a 2 2 2 2 C A2 B2 A2 B2 A3 E B3 A3 x x B3 A4 LODO B4 A4 OQ B4 n 5 5 5 5 ep A5 B5 A5 B5 S 6 6 6 6 Hd D A6 OO B6 A6 OQ B6 m ae O A7 ICAO 87 A7 o O B7 z ga y E A8 OO B8 as Ol Be e n B n B a r Al 5 8 terminal type 16 terminal type z Q e NX TBODO1 E A A B A B B m OO B a1 l6 OL B1 C A2 OO B2 A2 oo B2 O 3 3 3 3 A3 B3 A3 B3 A4 O O B4 A4 Ol B4 5 5 5 5 A5 B5 A5 B5 A6 CC B6 A6 oo B6 7 7 Ej 7 A7 B7 A7 O O_ B7 A8 OO B8 as OO Ba A BY A B 111 8 terminal type 16 terminal type NX series System Unit User s Manual W523 3 3 3 Part Names and Functions Leer Name Function A Terminal number indi Terminal numbers for which A and B indicate the column and 1 to 8 indi cations cate the line are displayed The terminal number is a combination of column and line i e A1 to A8 and B1 to B8 The terminal number indications are the same regardless of the number of terminals on the terminal block B Release holes Insert a flat blade screwdriver into these holes to connect and remove the wires C Terminal holes The wires are inserted into these holes D Ground terminal mark This mark indicates ground terminals It is only on the NX TBCLILI2 The NX TBLILILI2 and NX TBLILILI1 Terminal Blocks have different terminal current capacities The NX TBLILILI2 has 10 A and NX TBLILILI1 has 4 A To differentiate between
2. 5 2 Checking for Errors with the Indicators ooncnncccccccccnnncccnnncccncccononccnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnanas 5 3 Checking for Errors and Troubleshooting on the Sysmac Studio 5 5 5 3 1 Checking for Errors from the Sysmac Studio ooconncncccnnnnccccconnononnncnnnnnnnnononononnnnnnnnnnnnnnnnnnnos 5 5 5 3 2 Event Codes and Corrections for EFrOFS cccccconnccnncccccononcnnnnccononnnnnnnonononnncnnnononnnnnnnnonononnnonnnnnss 5 8 5 9 Meaning OLEO EE 5 9 NX series System Unit User s Manual W523 3 CONTENTS 5 4 A ocuees aa a a aa aaa 5 11 5 5 Troubles Specific To Each Type of NX Units Lecce eere 5 12 5 5 1 Additional NX Unit Power Supply Unit ecce seen aocne cian caeese 5 12 5 5 2 Additional l O Power Supply Unit esses nnne nnne nnns 5 13 5 6 Troubleshooting Flowchart icis a oc 5 14 Section 6 Inspection and Maintenance 6 1 Cleaning and InSDecllOH iuscc use cenae xe a eect ood ue uo coes able Eas eco eie osos Dua ec eee rin cue bus 6 2 SE CIS uae OOOO CC OM PES RO Pee 6 2 G2 dolo a eue Ras Le etupo iae des past cnius d edu DIE ORDRE Maa e 6 2 6 2 Maintenance PrOCGUUE6S iioii E oret iare ieu eo ouis baeo E eode eei cisco Es ceo uU ERE eu resa det 6 5 62 Backng Up Dala id E 6 5 6 2 2 Replacement Procedure for NX Units oooccccccccoconccncnccnononcc
3. Three wire sensor with NPN output photoelectric sensor or proximity sensor Black White Brown Red Blue Black NX series System Unit User s Manual W523 4 27 4 Installation and Wiring PNP type NX ID5442 UAR ey Digital Input Unit NX PC0030 Ai 8 each of IOV IOG NX 1D5442 A1 terminals p4 i06 106 Bal _ Two wire sensor e g limit switch Brown White Blue Black Three wire sensor with PNP output photoelectric sensor or proximity sensor Black White Brown Red Blue Black Note Connecting three wire sensors to all 16 inputs requires two NX PC0030 Units EN Additional Information Wire colors have been changed according to revisions in the JIS standards for photoelectric and proximity sensors The colors in parentheses are the wire colors prior to the revisions NX series System Unit User s Manual W523 4 Installation and Wiring e Wiring Example 2 When the I O Power Supply Connection Unit NX PC0020 or NX PC0010 is connected to a Digital Output Unit 16 outputs NPN type NX OD5121 I O Power SUD Digital Output Unit Connection Uni NPN type NX PC0020 16 IOV terminals NX OD5121 A1 B1 Solenoid valve etc Solenoid valve etc D ol zi gt Q mp gt D O U O Z D o c Ke 3 lt O O gt O O pr O 3 c c PNP type NX OD5256 I O Power aia i Digital Output Unit Connection U
4. Rules on building systems Slave Terminal appli meom D po Lo Slave Terminal instal ewm e o olo Support Software connection proce dures Procedure to esti mate Slave Terminal performance Procedures for using safety control sys tems with Slave Ter minals Procedures for esti mating performance of safety control sys tems with Slave Ter minals 6 NX series System Unit User s Manual W523 Relevant Manuals NX Series Commu nications All Coupler edens Units Unit Jenuejy sasn HUN Nd Seues PN HUN fido Seues pN ienuen sasn suun suyun ulajs S Sa119S XN ienuen sasn wun 101 Uu09 j9JeS SILIDS XN O I JeuBiq seues XN jenuey s asn SHUN O I Bojeuy seues xN jenuew sasn suun 1VO4eui3 S H S XN 9298JJ9 U UOIISOd S9IJ9S XN jenuey S 19SN 9J 6MpJeH jenueyy S 19SN 9SIEMYOS Jenue N S 19Sp 033025 UOHOW HUN NAO SIAMIS PN enuen S 49Sf HOd 1V2J9Uu13 ui ying HUN fidO SIAMIS PN Dunoousoe qno4 SI11I9S PN Jenue N sasn nun 4ajdno4y 92u9J9JoH 8180 S9119S XN Using NX series Units with NJ series Controllers Using a Slave Termi nal connected to the built in EtherCAT port on an NJ series CPU Unit Procedures for per forming motion con trol with Position Interface Units Troubleshooting Managing errors for the overall NJ series Controller Troubleshooting Slave Terminals and Communications Coupler Units Troubleshooting NX Units Per
5. 5 8 Event Name c 5 8 F midi wt eee cs Tc ncn 4 34 Functional ground terminal 4 16 4 31 G Ground terminal oie eio teer c pou m cp Ost 4 34 4 35 VOSalocaton eslora A 17 DOWOCSHIDDIY e de O 4 8 I O Power Supply Connection Unit 4 13 I O power supply terminals 4 9 4 19 incorrect attachment prevention hole 4 44 dale quee IT A 17 Indie atop id con soto OA 3 2 3 9 L LOQO ENON seris 5 6 l 2 M Marker de 4 4 Marker attachment location 3 2 3 9 maximum current of I O power supply 4 12 Model number indication eese 3 6 3 12 N NX DUS CONNECCION cis iii 3 2 3 9 INO DIC Clr A 17 NX Unit power supply ias 4 8 NX Unit power supply capacity sssse 4 11 O DIC CE Na Mei A 17 P Periodic Inspection ltem sssseeeeeesssssssse 6 3 Power Supply Used oooooncccccccccccccccoconcononncnnnononnnoninnnos 4 17 preventing incorrect attachment 4 32 4 44 Protective Devices oocccccocccococonccnonncononoconanononanononanenoss 4 22 Protrusions for removing the Unit 3 2 3 9 H Relata leui iul eidem utc Reece 3 4 3 11 Required Power Suppl
6. Machine Automation Controller NX series System Units User s Manual NX PD1LJLIL J NX PFOLILIL NX PCOI IL 1L NX TBX01 SYS TTletl always in control Additional NX Unit Power Supply Units Additional O Power Supply Units l O Power Supply Connection Units Shield Connection Units OMRON 2013 All rights reserved No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means mechanical electronic photocopying recording or otherwise without the prior written permission of OMRON No patent liability is assumed with respect to the use of the information contained herein Moreover because OMRON is constantly striving to improve its high quality products the information contained in this manual is subject to change without notice Every precaution has been taken in the preparation of this manual Neverthe less OMRON assumes no responsibility for errors or omissions Neither is any liability assumed for damages resulting from the use of the information contained in this publication Trademarks e Sysmac and SYSMAC are trademarks or registered trademarks of OMRON Corporation in Japan and other countries for OMRON factory automation products e Windows Windows 98 Windows XP Windows Vista and Windows 7 are registered trademarks of Microsoft Corporation in the USA and other countries e EtherCATe is registered trademark and patented technology licens
7. I O refreshing index Address of an object within an application process network configuration information The EtherCAT network configuration information held by the EtherCAT INE master NX bus The NX series internal bus object An abstract representation of a particular component within a device which consists of data parameters and methods Data structure that contains description of data type objects communi cation objects and application objects object dictionary Operational A state in EtherCAT communications where SDO communications and I O are possible PDO communications An acronym for process data communications Pre Operational A state in EtherCAT communications where only SDO communications mE are possible with the slaves i e no I O can be performed primary periodic task The task with the highest priority process data Collection of application objects designated to be downloaded cyclically uU or acyclically for the purpose of measurement and control process data communications One type of EtherCAT communications in which process data objects PDOs are used to exchange information cyclically and in realtime This is also called PDO communications NX series System Unit User s Manual W523 29 Terminology Term process data object receive PDO Safe Operational SDO communications service data object Slave Information Interface Slave Terminal subindex SyncO Sync M
8. NX TBBI21 NX TBB161 NX TBA082 HB j 10A NXTBA122 NXCTBA162 NX TBB122 NX TBB162 NX TBC082 8 Provided Note When you purchase a Terminal Block purchase an NX TBLILILI2 NX series System Unit User s Manual W523 A 19 T I E o O ty 3 2 QD O O o Q D o UOIEIJON I POIN L T V Appendices A 5 Version Information A 5 1 This section describes the relationship between the unit versions of each Unit and the EtherCAT Cou pler Units CPU Units and Sysmac Studio versions and the specification changes for each unit version of each Unit Relationship between the Unit Versions of Each Unit and the EtherCAT Coupler Units CPU Units and Sysmac Studio Ver sions The relationship between the unit versions of each Unit and the EtherCAT Coupler Unit CPU Units and Sysmac Studio version are shown below With the combinations of the unit versions versions shown below you can use all the functions that are supported by each unit version of each Unit model Use the unit versions versions that correspond to the NX Unit models and the unit versions or the later higher versions You cannot use the specifications that were added or changed for the relevant NX Unit models and the unit versions unless you use the corresponding unit versions versions Refer to the user s manuals for the specific Units for the functions that were added or changed for each unit version update of the Communications
9. 3 lt c gt me Y Recommended power supply OMRON S8JX series Power Supply e Required Power Supply Capacity The power supply capacity required by the I O power supply to be connected is equal to the NX Unit power supply total power consumption that uses the same l O power supply However if the inrush current occurs when a connected external device turns ON or OFF do not allow the effective value of the I O power supply current including the inrush current to exceed the following rated values e Maximum current of I O power supply e Current capacity of I O power supply terminals Do not allow the inrush current to exceed the values in the table below Unit name Modei Peakvalue Pulse width Additional I O Power Supply Unit NX PF0730 50A 1s NX PF0630 20A 1s un Ajddns semod O I jeuonippy eui BULIM 2 7 7 Refer to the NX series EtherCAT Coupler Unit User s Manual Cat No W519 for information on the EtherCAT Coupler Units Calculating the effective value of the I O power supply current The following gives the equation to calculate the effective value of the I O power supply current Irms Irms Ip xD la x 1 D D 2 T Ip Peak inrush current A Irms Effective value of the I O power supply current A la Total current consumption from I O power supply A D Inrush current duty t Inrush current pulse width s T Inrush current period s NX series System Unit User s Manual W523 4 21
10. Additional NX Unit Additional I O Power Unit power supply Power Supply Unit Supply Unit supply terminals rema l power supply circuit I O power supply Unit power supply terminals terminals unit2 iti io2 I O power supply terminals device device Unit power supply 4 26 NX series System Unit User s Manual W523 4 Installation and Wiring 4 5 Wiring the I O Power Supply Connec tion Unit The I O Power Supply Connection Unit is used as additional I O power supply terminals when there are not enough I O power supply terminals in which it is connected to the connected external devices This section describes how to wire the l O Power Supply Connection Unit I Wiring Terminals IOV or IOG terminal Wiring Examples A wiring example is shown below D ol zi gt Q mp gt D O U O Z D o c Ke 3 lt O O gt gt D O pr O 3 c c I O power supply terminals can be used for power supply for connected external devices It is not possible to supply I O power from the external power supply to this Unit e Wiring Example 1 When the I O Power Supply Connection Unit NX PC0030 is connected to a Digital Input Unit 16 inputs NPN type NX ID5342 I O Power Supply Digital Input Unit Connection Unit NPN type NX PC0030 8 each of IOV IOG NX ID5342 A1 terminals p4 ioc Get Bal _ Two wire sensor e g limit switch Brown White Blue Black
11. If radio interference occurs the user may be required to take appropriate mea sures NX series System Unit User s Manual W523 21 Regulations and Standards Conformance to UL and CSA Standards Some NX series products comply with UL and CSA standards If you use an NX series product that complies with UL or CSA standards and the machinery or system in which you use the NX series prod uct must also comply with the standards refer to the nstruction Sheet that is provided with the product The nstruction Sheet provides the application conditions for complying with the standards Conformance to Shipbuilding Standards Some NX series products comply with shipbuilding standards If you use an NX series product that complies with shipbuilding standards and the machinery or system in which you use the NX series product must also comply with the standards consult with your OMRON representative Application conditions are defined according to the installation location Application may not be possible for some installation locations Usage Conditions for NK and LR Shipbuilding Standards e Usage Conditions for Locations Other Than the Bridge or Decks e The EtherCAT Coupler Unit must be installed within a control panel e Gaps in the door to the control panel must be completely filled or covered with gaskets or other material Usage Conditions for the Bridge Certified only by Nippon Kaiji Kyokai Class NK e The EtherCAT Coupler
12. NX series System Unit User s Manual W523 11 Safety Precautions Safety Precautions Definition of Precautionary Information The following notation is used in this manual to provide precautions required to ensure safe usage of an NX series System Unit The safety precautions that are provided are extremely important to safety Always read and heed the information provided in all safety precautions The following notation is used Indicates a potentially hazardous situation which if not avoided N WARNING could result in death or serious injury Additionally there may be severe property damage Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury or property damage Symbols S gt boa 12 The circle and slash symbol indicates operations that you must not do The specific operation is shown in the circle and explained in text This example indicates prohibiting disassembly The triangle symbol indicates precautions including warnings The specific operation is shown in the triangle and explained in text This example indicates a precaution for electric shock The triangle symbol indicates precautions including warnings The specific operation is shown in the triangle and explained in text This example indicates a general precaution The filled circle symbol indicates operations that you must do The specific operation is shown in the circle and explai
13. ioo fae cep VI Se eat esa A a ee Deb cepe didus 21 Conformance to UL and CSA Standards c ccccccccccccceeeeeeccaeeeeseeeceeeeeeeessseeeeeesecseeeeeeeeesesssaeaesseeeeesseeeees 22 Conformance to Shipbuilding Standards as 22 Conformance TOC Standards Torani aana coast 22 Software Licenses and Copyrights oocooncnncncccncnccccoconoononnnnnnnnnnnnononononnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnneneninnnss 22 BER TESL Fe RESET TEE Im 23 Init Vereiole citus esi hdi A A i E IM rd eee 23 Unit Versions and Sysmac Studio Versions a o ta e ILI CUI a 25 Unit Version NOTAN s oeste sua tee oca rate Orton ed ecd 25 Related Manuals eec ia 26 TE MINOIOOV sirrien a a 29 REVISION PISTOTY re E aE aaa A aE aaan 31 Sections in this Manual ccccccceesecenseecenseecenseecenseseaseeeeaseseansesenseesensessonees 33 Section 1 Features and System Configuration 1 1 Features and Types of System Units oncccccnnnccccnncccccnccancccnnnncononannncconanncornnannnrrnnannnrrnnanrrnnnnns 1 2 Ele System UA Fe ales TT 1 2 AA o A i 1 2 1 2 System Configuration of Slave Terminalls cccccssssseeeeeceesseeeeeseeeseseeeeseeeenseeeeseeeeeseeees 1 3 12H COVE A LET 1 3 2 2 System Son Igual ii tia 1 3 2 NX series System Unit User s Manual W523 1 3 1 4 Section 2 2 1 2 2 Section 3 3 1 3 2 Section 4 4 1 4 2 4 3 4 4 4 5 4 6 4 7 Section 5 5 1 5 2 5 3 CONTENTS Mode Bw 1 5 S
14. ply standards steps to bring the power supply within the power supply voltage range 2 I O power Is the power supply voltage mea Voltages must be within Use a voltage tester to check the power supply sured at the I O terminal block I O specifications of each voltage at the terminals Take necessary within standards NX Unit steps to bring the I O power supply within NX Unit standards 3 Ambient Is the ambient operating temper 0 to 55 C Use a thermometer to check the temper environ ature within standards ature and ensure that the ambient oper ment ating temperature remains within the allowed range of 0 to 55 C Relative humidity must be Use a hygrometer to check the humidity 10 to 95 with no con and ensure that the ambient operating densation humidity remains between 1096 and 95 Make sure that condensation does not occur due to rapid changes in tempera ture Protect the Controller if necessary Clean and protect the Controller if neces dust salt metal powder etc sary Clean and protect the Controller if neces sprays hitting the Controller sary Are there corrosive or flammable No spray Check by smell or use a sensor gases in the area of the Control ler Is the Unit subject to shock or vibration Is the ambient operating humid ity within standards o L mb D D 3 5 Q D 5 2 3 D 3 D O O 5 Vibration resistance and Install cushioning or othe
15. 000 VAC and 75 to 1 500 VDC meet the required safety standards The applicable directive is EN 61131 2 e Conformance to EC Directives The NX series Units comply with EC Directives To ensure that the machine or device in which the NX series Units are used complies with EC Directives the following precautions must be observed The NX series Units must be installed within a control panel You must use reinforced insulation or double insulation for the DC power supplies that are con nected as the Unit power supplies and l O power supplies for the NX series Units We recommend that you use the OMRON S8JX series Power Supplies EMC standard compli ance was confirmed for the recommended Power Supplies NX series Units that comply with EC Directives also conform to the Common Emission Standard EN 61131 2 Radiated emission characteristics 10 m regulations may vary depending on the configuration of the control panel used other devices connected to the control panel wiring and other conditions You must therefore confirm that the overall machine or equipment in which the NX series Units are used complies with EC Directives You must use power supplies with an output hold time of 10 ms or longer for the DC power sup plies that are connected as the Unit power supplies and l O power supplies for the NX series Units This is a Class A product for industrial environments In a residential environment it may cause radio interference
16. 4 Installation and Wiring For details on the current consumption from I O power supply of the NX Units to be used refer to the user s manual for individual NX Units Refer to the user s manual of the Communications Coupler Unit for details on calculating current consumption from I O power supply LA Precautions for Correct Use Select an I O power supply with sufficient capacity by considering the inrush current when the power is turned ON Sometimes the I O power supply may not be turned ON caused by inrush current when the power is turned ON 4 4 3 Protective Devices This section describes the protective devices to protect against short circuits and overcurrents of exter nal circuits Overcurrent means the current that flows when an excessive load is connected and one of the following ratings is exceeded ForaUnit power supply the rating of the NX Unit power supply capacity or of the current capacity of the power supply terminals e For an I O power supply the rating of the maximum current of I O power supply or of the current capacity of the power supply terminals Refer to the user s manual of the Communications Coupler Unit for details on the ratings for the Com munications Coupler Unit Refer to the A 7 Data Sheet on page A 2 for details on the ratings for NX series power supply related Units 4 22 NX series System Unit User s Manual W523 4 Installation and Wiring O Selecting Protective Devices Consider t
17. 4 Installation and Wiring 4 2 Wiring the Power Supply to the Slave Terminal This section describes how to supply power to the Slave Terminal and wiring 4 2 1 Power Supply Types There are the following two types of power supplies that supply power to the Slave Terminal Power supply name Unit power sup This is the power supply for generating the NX Unit power supply required for the Slave Termi ply nal to operate Description This is connected to the Unit power supply terminal on the Communications Coupler Unit or on the Additional NX Unit Power Supply Unit The internal power supply circuit in the Communications Coupler Unit or the Additional NX Unit Power Supply Unit generates the NX Unit power supply from the Unit power supply The internal circuits of the Communications Coupler Unit and NX Units operate by the NX Unit power supply The NX Unit power supply is supplied to the NX Units in the Slave Terminal through the NX bus connectors I O power sup This power supply is used for driving the I O circuits of the NX Units and for the connected ply external devices This is connected to the I O power supply terminal on the Communications Coupler Unit or the Additional I O Power Supply Unit The I O power supply is used for the following applications e O circuits operations in the Digital I O Units Input current in a Digital Input Unit Load current of the external load of a Digital Output Unit Power supply for the
18. Coupler Units or NX Units Refer to the NX series Data Reference Manual Cat No W525 E1 03 or later for information on the relationship between the support functions of the Communications Coupler Units and restrictions on the NX Units NX Jum Corresponding unit versions versions NJ series CPU Units Model EMErCAT COUP Er nits NJ501 0000 Sysmac Studio NX ECC201 ECC202 NJ301 O0000 NX PD1000 Cut 0 Ver 1 0 Ver 1 05 Ver 1 06 NX PF0630 NX PF0730 Ver 1 08 NX PC0020 Ver 1 06 NX PC0010 NX PC0030 NX TBX01 NX series System Unit User s Manual W523 Index NX series System Unit User s Manual W523 1 Index Index A A A 17 Additional I O Power Supply Unit 4 12 Additional NX Unit Power Supply Unit 4 11 Applicable Wire eeeeeeeeessseeeeeeeeeee 4 33 ASSufTed CAUSE aeia ais del 5 8 C OA mH 1 29 COUINO PIU n iau daa 4 45 Communications Coupler Unit sssssessses 1 3 CAMPING TOO cari 4 34 A oits 5 6 D Data quee A 17 DALIAN OS NT a A 17 Data VOE sis lcd A 17 BIETET ice A 17 DIN Track contact plate ssssuuss 3 2 3 9 DIN Track mounting NOOK eus 3 2 3 9 E effective value of current eeeseeeeeessseeesse 4 21 mme qe
19. Input Units Learning how to use NX series Position Interface Units Learning how to use NX series Safety Control Units Learning about the specifications of instructions for the Safety CPU Unit Learning about the operating proce dures and func tions of the Sysmac Studio Learning about the errors that may be detected in an NJ series Control ler Description The hardware and functions of the NX series System Units are described Lists of the power consumptions weights and other NX Unit data that is required to configure systems with NX series Units are provided The hardware setup methods and functions of the NX series Digital I O Units are described The hardware setup methods and functions of the NX series Analog l O Units and Temperature Input Units are described The hardware setup methods and functions of the NX series Incremental Encoder Input Units SSI Input Units and Pulse Output Unit are described The hardware setup methods and functions of the NX series Safety Con trol Units are described The instructions for the Safety CPU Unit are described When programming use this manual together with the NX series Safety Control Unit User s Manual Cat No Z930 Describes the operating procedures of the Sysmac Studio Concepts on managing errors that may be detected in an NJ series Controller and information on individual errors are described Use this manual together
20. Lax wA m Ee Ye T LESS RS 3 LEE A Ie 3 AS o be Fp SE LA D ras f el na AN YO D hess A gt M T j 1 C ue lo lt 7 is s 3 D w O 2 Rotate the runner to break off the Coding Pin 9 Terminal Block TAL NT Sur E A YN NX series System Unit User s Manual W523 4 47 Installation and Wiring 4 Unit Ey SN NEAN NEN NEN NER N NEN SS Vus VOS V8 E 8 NX series System Unit User s Manual W523 4 48 Troubleshooting This section describes the error information and corrections for errors that can occur when the System Units are used 5 1 5 2 5 3 How to Check for Errors ees 5 2 Checking for Errors with the Indicators 00 ooooooooo 5 3 Checking for Errors and Troubleshooting on the Sysmac Studio 5 5 5 3 1 Checking for Errors from the Sysmac Studio oooooooooo 5 5 5 3 2 Event Codes and Corrections for Errors oooooooooooooooo 5 8 0 949 Meshing OE EMO estad ata 23e acuit ut See aud bee A uelis Sup e ties oy 5 9 Resetting EITOIS 23 ERR act fn due E ER REX ERE us dui 5 11 Troubles Specific To Each Type of NX Units 5 12 5 5 1 Additional NX Unit Power Supply Unit o o ooooooooooo 5 12 5 5 2 Additional I O Power Supply Unit ooooooroooooooooo 5 13 Troubleshooting Flowchart 000 cee eee ees 5 14 NX ser
21. Power Supply Con This NX Unit is used when there are not enough I O power supply terminals for the nection Unit connected external devices that are connected to NX Units such as Digital I O Units and Analog I O Units I O power supply is not separated at the I O Power Supply Connection Units Communications NX Unit Additional I O Coupler Unit Power Supply Unit I O Power Supply Connection Units Internal power supply circuit T N 2 e e gt O U O o c o lt mp o p gt O Y D lt O D 3 5 D Not enough I O power supply terminals Unit power supply Example of NPN type I O Power Supply I O Power Supply DC Input Units Connection Unit Connection Unit NPN type 16 IOV terminals 16 IOG terminals A1 B1 A 1 Two wire sensor e g limit switch 1 B S lov lOV OV 10G lOG Three wire sensor with NPN output e g photoelectric sensor 8 B or proximity sensor A Black White Brown Red Blue Black SpouUle BuuiM pue spun perejoj A ddng Jamog 2 p Wire colors have been changed according to revisions in the JIS standards for photoelectric and proximity sensors The colors in parentheses are the wire colors prior to the revisions NX series System Unit User s Manual W523 4 13 4 Installation and Wiring 4 3 Grounding the Slave Terminal This section describes how to ground the Slave Terminal NX Units with Functio
22. This is mounted only on the Additional I O Power Supply Unit This indicator shows the I O power supply status of an Additional I O Power Supply Unit 1 0 PWR m Color Description Green N H The I O power is supplied P ops num The I O power is not supplied NX series System Unit User s Manual W523 3 Part Names and Functions 3 2 Names of Shield Connection Unit Parts This section describes the names and functions of the Shield Connection Unit parts 3 2 1 Screwless Clamping Terminal Block Type NX Units 12 mm Width AN AN AN 0 aN Af 3 ne o e BOTICA HM A S C A Ji t H C Function Marker attachment loca The locations where markers are attached The markers made by tions OMRON are installed for the factory setting Commercially available markers can also be installed Refer to 4 1 2 Attaching Markers on page 4 4 NX bus connector This connector is used to connect each Unit B C Unit hookup guides These guides are used to connect two Units D E DIN Track mounting hooks These hooks are used to mount the NX Unit to a DIN Track Protrusions for removing The protrusions to hold when removing the Unit the Unit F Indicators The indicators show the current operating status of the Unit Refer to 3 2 2 Indicators on page 3 12 G Terminal block The terminal block is used to connect external devices The num
23. Tools Use a flat blade screwdriver to connect and remove wires Use the following flat blade screwdriver Side view Front view 9 fo 12 2 5 mm dia A 0 4 mm 2 5 mm Hecommended screwdriver Model Manufacturer SZF 0 0 4x2 5 Phoenix Contact NX series System Unit User s Manual W523 4 Installation and Wiring e Connecting Ferrules Insert the ferrule straight into the terminal hole It is not necessary to press a flat blade screwdriver into the release hole Ferrule T 2 2 e e gt O o 3 2 D 0 After you make a connection make sure that the ferrule is securely connected to the terminal block e Connecting Twisted Wires Solid Wires Use the following procedure to connect the twisted wires or solid wires to the terminal block 1 Press the a flat blade screwdriver diagonally into the release hole Press at an angle of 10 to 15 If you press in the screwdriver correctly you will feel the spring in the release hole Release hole Flat blade screwdriver 10 to 15 yoojg puiu Buidure o sse waJog au 01 amp uutM L Z p NX series System Unit User s Manual W523 4 37 4 Installation and Wiring 2 Leave the flat blade screwdriver pressed into the release hole and insert the twisted wire or the solid wire into the terminal hole Insert the twisted wire or the solid wire until the stripped portion is no longer visible to prevent shorting Twisted wire Solid wire 3 Hemove the flat blade sc
24. Unit must be installed within a control panel e Gaps in the door to the control panel must be completely filled or covered with gaskets or other material e The following noise filter must be connected to the power supply line Name Manufacturer Modei Noise filter Cosel Co Ltd TAH 06 683 Conformance to KC Standards Observe the following precaution if you use NX series Units in Korea AF 7171 GF 8 SAI 7 apa 917171 FAA BH BAS SE7 7 A Vet EE ALBA o BS FAA Be 71 3 9 9 AAAA ARSE AL 8 o e YU Class A Device Broadcasting Communications Device for Office Use This device obtained EMC registration for office use Class A and it is intended to be used in places other than homes Sellers and or users need to take note of this Software Licenses and Copyrights This product incorporates certain third party software The license and copyright information associated with this software is available at http www fa omron co jp nj info e 22 NX series System Unit User s Manual W523 Unit Versions Unit Versions This section describes the notation that is used for unit versions the confirmation method for unit ver sions and the relationship between unit versions and Sysmac Studio versions Unit Versions A unit version has been introduced to manage the Units in the NX Series according to differences in functionality accompanying Unit upgrades Notation of Unit Versions on Products The unit vers
25. Unit name Model External connection ter minals Power supply voltage Maximum current of I O power supply Current capacity of I O power supply terminal Dimensions Isolation method Insulation resistance Dielectric strength NX Unit power con sumption Current consumption from I O power supply Weight Circuit layout Installation orientation and restrictions Terminal connection dia gram Overload low voltage detection Protective function Additional I O Power Supply Unit NX PF0730 Screwless clamping terminal block 8 terminals 5 to 24 VDC 4 5 to 28 8 VDC 10A e A1 and A3 10 A max A5 A7 B1 B3 B5 and B7 4 A max 12 W x 100 H x 71 D No isolation 20 MO min between isolated circuits at 100 VDC 510 VAC between isolated circuits for 1 minute at a leakage current of 10 mA max 0 45 W max 10 mA max 65 g max NX Unit power supply NX bus connector left NX Unit power supply Terminal block Q I O power supply I O power supply o E NX Unit power supply E I O power supply Q NX Unit power supply Internal circuits i NX bus connector O right t d I O power supply I O PWR Indicator Installation orientation Possible in 6 orientations Hestrictions No restrictions 24 VDC Not supported Not supported Additional I O Power Supply Unit NX PF0730 DC Input Unit B1 Two wire type 1 wel Des
26. allocation is allowed Data attribute This is the timing when changes to writable NX objects are enabled Y Enabled by restarting N Enabled at all times Write prohibited zi Co a TI o a 3 o et o mt O 2 D O Ca J D Ce Q m Lo zr o 2 n NX series System Unit User s Manual W523 A 17 Appendices A 3 2 System Units Unit Information Objects This object gives the product information Index Subindex Default Data ollie Re Object name Data range attri hex hex value type cation bita 1000 NX Bus Identify wo Number of Entries Eum eher possible n 2 e v Ks 6 wi 8 moe of Entries USINT Not AA t TI Model ARRAY Not 0 11 OF possible uu ee Device Type A areal Not o o ON TE posite Product Code um UDINT Not EE possible 05 Vendor Code 00000001 UDINT Not DER TIE Unit Version E UDINT Not m possible Serial Number to UDINT Not T CAN SEN Production Info Lot Number 00000000 to UDINT Not NEN Nd Hardware Version Not possible OF BYTE The product models are assigned in ascending order from the lowest number of array elements Any remainder ele ments are filled with spaces The device types are assigned for each product Unit type Bits O to 31 Device type The product codes are assigned for each product model Bits O to 31 Product code OMRON vendor code Bits 24 to 31 Integer part
27. be completely locked until they click into place after connecting Icons indicate the adjacent Unit connectors precautions additional information or reference information opecial information enge M al n u al n am e NJ series CPU Unit Hardware User s Manual W500 Note This illustration is provided only as a sample It may not literally appear in this manual 8 NX series System Unit User s Manual W523 Manual Structure Special Information Special information in this manual is classified as follows Precautions for Safe Use Precautions on what to do and what not to do to ensure safe usage of the product la Precautions for Correct Use Precautions on what to do and what not to do to ensure proper operation and performance EN Additional Information Additional information to read as required This information is provided to increase understanding or make operation easier L Version Information Information on differences in specifications and functionality for CPU Units and EtherCAT Cou pler Units with different unit versions and for different versions of the Sysmac Studio is given Note References are provided to more detailed or related information Precaution on Terminology e n this manual download refers to transferring data from the Sysmac Studio to the physical Control ler and upload refers to transferring data from the physical Controller to the Sysmac Studio For the Sysmac Studio s
28. block DIN Track contact plate This plate is used to contact the ground terminal with a DIN Track lt is only on the Units that have ground terminals Unit specifications The specifications of the Unit are given Refer to 3 1 2 Indicators on page 3 6 The terminal block is used to connect external devices The number of terminals depends on the type of Unit NX series System Unit User s Manual W523 3 Part Names and Functions Terminal Blocks There are two models of Screwless Clamping Terminal Blocks NX TBLILILI2 and NX TBLILILI1 Each model has three types of terminal blocks 8 terminal type 12 terminal type and 16 terminal type Use the 8 terminal type and the 16 terminal type for the power supply related Units e NX TBLJLIL T2 O L 9 3 D o o UU O z D o c Lo lt D 9 O Q c gt U 9 m o
29. examples for each power supply Example DC Input Unit 24 VDC I O 24 VDC Unit power supply power supply Additional I O Additional DC Input Unit Power Supply Unit NX Unit Power Two wire Supply Unit ee A1 B A1 B1 B1 KECI Three wire sensor Er NX Unit Communications Coupler Unit NX Unit NX Unit Additional NX Unit power supply power supply Power Supply Unit V LA LANA TAA Mrurara supply circuit EU DARIA E MN The I O power supply is n I O power separated OO DO Sora is not mmm LN ON e Q Q N To external I O power supply terminals a devices Additional V End Cover To external External External I O a To external devices output Apt PPY devices device Unit I O power supply Supply from external source Unit power supply terminals power Precautions for Correct Use Always use separate power supplies for the Unit power supply and the I O power supply If you supply power from the same power supply noise may cause malfunctions ES Additional Information Refer to the user s manual for the Communications Coupler Unit on design for power supply to the Slave Terminal 4 10 NX series System Unit User s Manual W523 4 Installation and Wiring 4 2 3 Power Supply related Units and Wiring Methods A Communications Coupler Unit supplies the NX Unit power supply and l O power supply to the NX Units in the Slave Terminal There are the followi
30. for the built in EtherCAT port on the NJ series CPU Unit it is OK to disconnect the communications cable from an EtherCAT Slave Terminal that has been disconnected from com munications in the software NX series System Unit User s Manual W523 Regulations and Standards Regulations and Standards Conformance to EC Directives i Applicable Directives EMC Directives Low Voltage Directive i Concepts e EMC Directives OMRON devices that comply with EC Directives also conform to the related EMC standards so that they can be more easily built into other devices or the overall machine The actual products have been checked for conformity to EMC standards 1 Whether the products conform to the standards in the system used by the customer however must be checked by the customer EMC related performance of the OMRON devices that comply with EC Directives will vary depending on the configuration wiring and other conditions of the equipment or control panel on which the OMRON devices are installed The customer must therefore perform the final check to confirm that devices and the overall machine conform to EMC standards Applicable EMC Electromagnetic Compatibility standards are as follows EMS Electromagnetic Susceptibility EN 61131 2 EMI Electromagnetic Interference EN 61131 2 Radiated emission 10 m regulations Low Voltage Directive Always ensure that devices operating at voltages of 50 to 1
31. l EtherCAT Coupler Unit l l an NX ECC201 ECC202 t Connection to peripheral USB l port on EtherCAT Coupler Unit xml SEE D End Cover F ESI files NX series System Unit User s Manual W523 1 3 1 Features and System Configuration Der Description ter A EtherCAT master The EtherCAT master manages the network monitors the status of slaves and exchanges l O data with slaves B EtherCAT Coupler Unit The EtherCAT Coupler Unit serves as an interface for process data communi cations on the EtherCAT network between the NX Units and the EtherCAT master The I O data for the NX Units is accumulated in the EtherCAT Coupler Unit and then all of the data is exchanged with the EtherCAT master at the same time The EtherCAT Coupler Unit can also perform message communications SDO communications with the EtherCAT master C NX Units The NX Units perform I O processing with connected external devices The NX Units perform process data communications with the EtherCAT mas ter through the EtherCAT Coupler Unit D End Cover The End Cover is attached to the end of the Slave Terminal E Sysmac Studio Support The Sysmac Studio runs on
32. mm Width 14 1 104 5 T N Q 3 o o O 5 D Unit mm yun uonoeuuo pays pue yun uonoeuuo Ajddns Jamog O I HUN lddns Jamog O I peuonippy nun ddns Jamog HUN XN EUOllppy L z v NX series System Unit User s Manual W523 A 15 Appendices Installation Height MEE M EMI D BHHBBRRRRBRRE llt ARAR li JE I ijijiji iin Unit mm NX series System Unit User s Manual W523 Appendices A 3 List of NX Objects A 3 1 Format of Object Descriptions In this manual NX objects are described with the following format Index Subindex Object Default Data Data i Data attri I O allocation hex hex name value range type bute Index Hex This is the index of the NX object that is expressed as a four digit hexadecimal number Subindex Hex This is the subindex of the NX object that is expressed as a two digit hexadeci mal number Object name This is the name of the object For a subindex this is the name of the subindex Default value This is the value that is set by default Data range Foraread only RO NX object this is the range of the data you can read For a read write RW NX object this is the setting range of the data T Unit The unit is the physical units E Data type This is the data type of the object P Access This data tells if the object is read only or read write z RO Read only o RW Read write 8 I O allocation This tells whether l O
33. of the Unit version Bits 16 to 23 Fractional part of the Unit version Bits O to 15 Reserved Example For Ver 1 0 O100L ILILILI hex A unique serial number is assigned for each product unit Bits O to 31 Serial number The year month and day of production are assigned to the lot number Bits 24 to 31 Date of production Bits 16 to 23 Month of production Bits 8 to 15 Year of production Bits O to 7 Reserved The hardware version is assigned in ascending order from the earliest number of array elements Any remainder ele ments are filled with spaces A 18 NX series System Unit User s Manual W523 Appendices A 4 List of Terminal Block Models A 4 1 Model Notation The Terminal Block models are assigned based on the following rules NX TBLILILILI Product type BENI TB Terminal block Terminal specifications A Column letter indication A B without functional ground terminal B Column letter indication C D without functional ground terminal C Column letter indication A B with functional ground terminal Number of terminals 08 8 terminals 12 12 terminals 16 16 terminals Other specifications 1 Terminal current capacity of 4 A 2 Terminal current capacity of 10 A A 4 2 List of Terminal Block Models The following table shows a list of Terminal Blocks Terminal Block model Number of terminals Ground terminal Terminal current capacity NX TBA081 8 Notprovided 4 A NX TBAT21 NX TBAT67
34. the two models of Terminal Blocks use the terminal number column indica tions The Terminal Block with white letters on a dark background is the NX TBLILILI2 You can mount either NX TBLILILI 1 or NX TBLILILI2 Terminal Blocks to the Units that the current capacity specification of the terminals is 4 A or less You can only mount the NX TBLILILI2 Terminal Block to the Units that the current capacity specifi cation of the terminals is greater than 4 A EN Additional Information Each power supply related Unit is compatible with only one of three types of terminal blocks You cannot use a terminal block with a number of terminals that differs from the specifications for a particular Unit The 8 terminal type does not have terminal holes and release holes for following terminal numbers A2 A4 A6 A8 B2 B4 B6 and B8 NX series System Unit User s Manual W523 3 Part Names and Functions Applicable Terminal Blocks for Each Unit Model The following indicates the Terminal Blocks that are applicable to each Unit Terminal Block of termi Unit model number Model NX PD1000 UL INX TBAOB1 NX PF0630 NX INX TBAOBS1 PARI NX TBAO82 NX PF0730 Nea NX TBA082 NX PCLILILI e TBA161 16 NXTBA162 TBA162 LA Precautions for Correct Use Ground terminal terminal Current capacity Earn provided 4A Provided 10A Not provided 4A 10A 4A 10A You can mount either NX TBLILILI1 or NX TB
35. toc ze Three wire type 1 Use a voltage that is appropriate for the l O circuits of the NX Units and the connected external devices NX series System Unit User s Manual W523 Appendices A 1 4 I O Power Supply Connection Unit Description of Items on the Data Sheet of the I O Power Supply Con nection Unit The meanings of the items on the data sheet of the I O Power Supply Connection Unit are explained in the table below Item Description Unit name The name of the Unit Model The model of the Unit External connection ter The type of terminal block and connector that is used for connecting the Unit The minals number of terminals on the terminal block is also described when a screwless clamping terminal block is used Number of I O power The type IOV IOG and number of I O power supply terminals of the Unit supply terminals Current capacity of I O The current capacity of I O power supply terminals of the Unit power supply terminal Dimensions The dimensions of the Unit They are described as W x H x D The unit is mm Isolation method The isolation method between the I O power supply terminal and internal I O power s supply of the Unit i Insulation resistance The insulation resistance between the external connection terminals and internal cir g cuit of the Unit za Dielectric strength The dielectric strength between the external connection terminals and internal circuit D of the Unit uS NX Unit p
36. vibration or shock during transportation Do not drop any Unit or subject it to abnormal vibration or shock Doing so may result in Unit malfunction or burning I Mounting Mount terminal blocks and connectors only after checking the mounting location carefully e Be sure that the terminal blocks expansion cables and other items with locking devices are properly locked into place Installation Do not apply labels or tape to the Unit When the Unit is installed or removed adhesive or scraps may adhere to the pins in the NX bus connector which may result in malfunctions Do not write on the Communications Coupler Unit or an NX Unit with ink within the restricted region that is shown in the following figure Also do not get this area dirty When the Unit is installed or removed ink or dirt may adhere to the pins in the NX bus connector which may result in malfunctions in the Slave Terminal NNN NNNNNY ION NINN NO INN NS Restricted region shaded portion S NN TZ NAN RUNNY S N A A NN ANO UN ANNWEN NINA N ENNIO NON SS SN N ll l In f f I Communications Coupler NX Unit Unit or NX Unit For the installation orientations in the following figure support the cables e g with a duct so that the End Plate on the bottom is not subjected to the weight of the cables The weight of the cables may cause the bottom End Plate to sl
37. 0 or later Ver 1 L1 or later Unless unit versions are specified the infor mation in this manual applies to all unit ver sions NX series System Unit User s Manual W523 25 Helated Manuals Related Manuals The following manuals are related to the NJ series Controllers Use these manuals for reference Manual name NX series System Units User s Manual W523 W525 W521 W522 W524 Z930 NX SILILILIL NX SOLILILIE Z931 NX SLLILIEILI W504 SYSMAC SE2LIEIEI W503 NX PD1LILIEI NX PFOLILEIL NX PCOLILIE NX TBX01 NX series Data Refer NX LILILILILIL ence Manual NX IDLIELIEIE NX IALILILTE NX OCLILIEIEI NX ODLILILILI NX ADLILILEIE NX DALILILIE NX TSLILILIE NX series Digital I O Units User s Manual NX series Analog I O Units User s Manual NX ECOLILIE NX ECSLILIL NX PGOLILILI NX series Position Inter face Units User s Man ual NX series Safety Con NX SLLILILILI trol Unit User s Manual NX series Safety Con trol Unit Instructions Heference Manual Sysmac Studio Version 1 Operation Manual NJ501 LILIETE NJ301 LILIETE NJ series Troubleshoot ing Manual 26 Model numbers Application Learning how to use NX series System Units Referencing lists of the data that is required to config ure systems with NX series Units Learning how to use NX series Dig ital 1 O Units Learning how to use NX series Analog l O Units and Temperature
38. 5 Troubleshooting e Additional NX Unit Power Supply Unit UNIT PWR indica tor Cause Correction Green Lit The Unit power supply is sup This is the normal status Not Lit The Unit power supply is not sup Check the following items and supply the Unit plied power supply correctly Check items for power supply Make sure that the power supply cable is wired correctly Make sure that the power supply cable is not disconnected Make sure that power supply voltage is within the specified range e Make sure that the power supply has enough capacity Make sure that power supply has not failed e Additional I O Power Supply Unit I O PWR indicator Cause Correction Green Lit The I O power supply is supplied This is the normal status Not Lit The I O power supply is not sup Check the following items and supply the Unit plied power supply correctly Check items for power supply Make sure that the power supply cable is wired correctly Make sure that the power supply cable is not disconnected e Make sure that power supply voltage is within the specified range e Make sure that the power supply has enough capacity e Make sure that power supply has not failed NX series System Unit User s Manual W523 5 Troubleshooting 5 3 Checking for Errors and Trouble shooting on the Sysmac Studio Error management on the NX Series is based on the methods used for the NJ series Contro
39. 523 E 1 03 b Revision code Revision code Date Revised content 01 April 2013 Original production 02 June 2013 Corrected mistakes 03 September 2013 Added information on the NX PF0730 and corrected mistakes NX series System Unit User s Manual W523 31 32 Revision History NX series System Unit User s Manual W523 Sections in this Manual Sections in this Manual Features and System Configuration opecifications Part Names and Functions Installation and Wiring Troubleshooting Inspection and Maintenance Appendices NX series System Unit User s Manual W523 33 34 Sections in this Manual NX series System Unit User s Manual W523 Features and System Configura tion A This section describes NX system configuration and System Unit types 1 1 Features and Types of System Units 1 2 1 1 1 System Unit Features cocinar A a 1 2 elsa System nm TVDeS reee a aa atr o ideo 1 2 1 2 System Configuration of Slave Terminals 1 3 1 2 OVGIVIGW 12 5262 e qd V edt ae Seo Pe Dub ew bi Vd E se bbe pt es 1 3 1 2 2 System Configuration lt 2 s coi DEREN er SIDES ee we ens 1 3 1 3 Model EISE 1e x ee IX DR E IM e ace Rp dns eae a eo het bes ane 1 5 1 9 1 Model Notation esas ricas Yes ede UT aue ode ear oes Nor ebd ce costs 1 5 1 3 2 A Additional NX Unit Power Supply Unit 0 0 0 0 0c cee o 1 6 1 3 3 A Additional I O Power Supply Uni
40. 6 Inspection and Maintenance 6 2 Maintenance Procedures This section describes the procedures for backing up the data in the EtherCAT Coupler Unit and how to replace the EtherCAT Coupler Unit 6 2 1 Backing Up Data Perform backups so that you can restore the EtherCAT Coupler Unit to its original state in the event of a failure or other problem The target data to back up on the EtherCAT Coupler Unit are listed below Unit configuration information O allocation information Unit operation settings e Hardware switch information Production information p N 2 5 F D 5 D 5 O D U O O D o c D 0 LA Precautions for Correct Use The backup data for the EtherCAT Coupler Unit includes data for NX Units that store their set tings in the EtherCAT Coupler Unit If you replace the EtherCAT Coupler Unit you must restore this data to restore the settings for these NX Units Refer to the user s manual of the Communications Coupler Unit for backup methods and to the Sys mac Studio Version 1 Operation Manual Cat No W504 for the backup procedures ejeq dN Buryoeg 1 2 9 NX series System Unit User s Manual W523 6 5 6 Inspection and Maintenance 6 2 2 Replacement Procedure for NX Units This section describes the basic replacement procedures for the NX Units that are mounted after the EtherCAT Coupler Unit Turn OFF the system power or disconnect the EtherCAT Coupler Unit from the EtherCAT n
41. C 10 W max Refer to Installation orientation and restrictions for details 70 4 A max including the current of through wiring 12 W x 100 H x 71 D No isolation 20 MO min between isolated circuits at 100 VDC 510 VAC between isolated circuits for 1 minute at a leakage current of 5 mA max 0 45 W max No consumption 65 g max UV o od a UG Q Terminal MEE O block Functional ground ps LL terminal MN No isolation Functional ground 43 o pow terminal supply UNIT PWR circuit Indicator NX Unit power supply QNX Unit power supply Internal L NX bus circuits NX bus connector NX Unit power supply P en ES I O power supply Mi I O power supply I O power supply o O DIN Track contact plate Unit back surface ONX Unit power supply connector BEEN ng gt NX series System Unit User s Manual W523 Appendices Installation orientation Possible in 6 orientations Hestrictions For upright installation Output power W For 10 W output 40 C LI a ov 0 10 20 30 40 45 50 55 60 Ambient operating temperature C e For any installation other than upright Output power W For 10 W output 40 C TIL NT TRE HT TTE For 6 0 W output 55 C P a a re i gt O 2 Additional NX Unit Power Supply Unit NX PD1000 Through wiring for unwired terminals 24 VDC Unit power supply fun lddns Jemod HUN XN Jeuonippy Z L V
42. CT S IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM fi Programmable Products Omron Companies shall not be responsible for the user s programming of a programmable Product or any consequence thereof Disclaimers i Performance Data Data presented in Omron Company websites catalogs and other materials is provided as a guide for the user in determining suitability and does not constitute a warranty It may represent the result of Omron s test conditions and the user must correlate it to actual application requirements Actual perfor mance is subject to the Omron s Warranty and Limitations of Liability fi Change in Specifications Product specifications and accessories may be changed at any time based on improvements and other reasons It is our practice to change part numbers when published ratings or features are changed or when significant construction changes are made However some specifications of the Product may be changed without any notice When in doubt special part numbers may be assigned to fix or establish key specifications for your application Please consult with your Omron s representative at any time to confirm actual specifications of purchased Product fl Errors and Omissions Information presented by Omron Companies has been checked and is believed to be accurate how ever no responsibility is assumed for clerical typographical or proofreading errors or omissions
43. Circuit layout IOG Terminal block IOG IOG A o m NX Unit power supply NX Unit power supply S D NX bus NX b NX Unit power supply NX Unit power supply us connector a VENAE d connector left I O power supply I O power supply right I O power supply I O power supply Installation orientation Installation orientation Possible in 6 orientations and restrictions Restrictions No restrictions Terminal connection dia gram I O Power Supply DC Input Unit Connection Unit Or NX PC0010 Transistor Output Unit ATOE WIEG pe A1 yun uonoeuuo Ajddns 1ewog O I t L V NX series System Unit User s Manual W523 A 11 Appendices e IOV IOG Terminal Type Unit name I O Power Supply Connection Unit Model NX PC0030 External connection ter Screwless clamping terminal block 16 terminals minals Number of I O power IOV 8 terminals supply terminals IOG 8 terminals Current capacity of O 4 A terminal max power supply terminal Dimensions 12 W x 100 H x 71 D Isolation method No isolation Insulation resistance 20 MO min between isolated circuits at 100 VDC Dielectric strength 510 VAC between isolated circuits for 1 minute at a leakage current of 5 mA max NX Unit power con 0 45 W max sumption Current consumption No consumption from I O power supply Weight 65 g max Circuit layout Terminal block NX Unit power supply 9 NX Unit power supply O Internal circu
44. D terminal of the Unit The dimensions of the Unit They are described as W x H x D The unit is mm The isolation method between the SHLD terminal functional ground terminal and internal circuit of the Unit The insulation resistance between the external connection terminals and internal cir cuit of the Unit The dielectric strength between the external connection terminals and internal cir cuit of the Unit The power consumption of the NX Unit power supply of the Unit The current consumption from l O power supply of the Unit The weight of the Unit The circuit layout of the Unit The installation orientation of the Slave Terminal including the Unit and the details of restrictions on the specifications due to the installation orientation A diagram of the connection between the Unit and connected external devices When an I O Power Supply Connection Unit or a Shield Connection Unit is required to be connected to the connected external devices the description for such is included gt h o a 0 gt D D Hun uonoeuuo Palys G L v Appendices Shield Connection Unit Screwless Clamping Terminal Block 12 mm Width Unit name Shield Connection Unit Model NX TBX01 External connection ter Screwless clamping terminal block 16 terminals minals Number of shield termi 14 terminals The following two terminals are functional ground terminals nals Dimensions 12 W x 100 H x 71 D Isolation m
45. Ground of 100 O or less 1 You can use the unwired terminals of the Unit power supply terminals UV UG for through wiring of the Additional NX Unit Power Supply Unit or the Unit power supply terminals on the EtherCAT Coupler Unit 2 The NC terminals are not connected to the internal circuits NX series System Unit User s Manual W523 A 5 Appendices A 1 3 X Additional I O Power Supply Unit Description of Items on the Data Sheet of the Additional I O Power Supply Unit The meanings of the items on the data sheet of the Additional I O Power Supply Unit are explained in the table below Item Unit name Model External connection ter minals Power supply voltage Maximum current of I O power supply Current capacity of I O power supply terminal Dimensions Isolation method Insulation resistance Dielectric strength NX Unit power con sumption Current consumption from I O power supply Weight Circuit layout Installation orientation and restrictions Terminal connection dia gram Overload low voltage detection Protective function Description The name of the Unit The model of the Unit The type of terminal block and connector that is used for connecting the Unit The number of terminals on the terminal block is also described when a screwless clamping terminal block is used The rated voltage and voltage range of the I O power supply that is supplied to the Unit The maximum value of the current that
46. LILILI2 Terminal Blocks to the Units that the cur rent capacity specification of the terminals is 4 A or less However even if you mount the NX TBLILILJ2 Terminal Block the current specification does not change because the current capacity specification of the terminals on the Units is 4 A or less Refer to A 4 List of Terminal Block Models on page A 19 for information on the models of Termi nal Blocks NX series System Unit User s Manual W523 O L 3 D o o U O z D o c Lo lt D O Q c gt U m o ed xoo g jJeuiuue B amp uiduie o ssejwaJoS L 3 Part Names and Functions 3 1 2 Indicators There are the indicators to show the current operating status of the NX Unit on the Additional NX Unit Power Supply Unit Additional I O Power Supply Unit and I O Power Supply Connection Unit The following indicator patterns are available depending on the Unit types UNIT PWR m 1 0 PWR E Additional NX Unit Additional I O I O Power Supply Power Supply Unit Power Supply Unit Connection Unit Leer Name Function A Model number indications The model numbers of the NX Unit are displayed Example PD1000 in the case of NX PD1000 B The indicator shows the current operating status of the NX Unit The following section describes the specifications of each indicator 3 6 NX series System Unit User s Manual W523 3 Part Names and Fun
47. Of NX ODIGCIS 352 be Dont oe o 2v a o ed o See ee ed A 17 A 3 1 Format of Object Descriptions o oo ooooooooooon eee A 17 ARA Sy Stemi cats dt a ac sarai ice aet A 18 A 4 List of Terminal Block Models A 19 Aedo Model Noon 445 ems med oe E ER O ees eue d ees A 19 A 4 2 List of Terminal Block Models lille A 19 A 5 Version Information cocida A 20 A 5 1 Relationship between the Unit Versions of Each Unit and the EtherCAT Coupler Units CPU Units and Sysmac Studio Versions A 20 NX series System Unit User s Manual W523 A 1 Appendices A 1 Data Sheet The specifications of individual System Units are shown below A 1 1 Model List i Additional NX Unit Power Supply Unit Rated power supply NX PD1000 24 VDC 10 W max P A 4 l Additional I O Power Supply Unit voltage NX PF0630 5 to 24 VDC P A 7 NX PF0730 5 to 24 VDC 10A P A 8 I O Power Supply Connection Unit supply terminals terminal NX PC0020 IOV 16 terminals 4 A terminal max P A 10 NX PCO0010 IOG 16 terminals P A 11 NX PC0030 IOV 8 terminals P A 12 IOG 8 terminals Shield Connection Unit Model Number ja Bees termi E NX TBX01 14 terminals P A 14 A 2 NX series System Unit User s Manual W523 Appendices A 1 2 Additional NX Unit Power Supply Unit Description of Items on the Data Sheet of the Additional NX Unit Power Supply Unit Th
48. PANIES SHALL NOT BE LIABLE FOR SPECIAL INDIRECT INCIDENTAL OR CON SEQUENTIAL DAMAGES LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED IN CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY Further in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted NX series System Unit User s Manual W523 Terms and Conditions Agreement Application Considerations i Suitability of Use Omron Companies shall not be responsible for conformity with any standards codes or regulations which apply to the combination of the Product in the Buyer s application or use of the Product At Buyer s request Omron will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product This information by itself is not sufficient for a com plete determination of the suitability of the Product in combination with the end product machine sys tem or other application or use Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer s application product or system Buyer shall take applica tion responsibility in all cases NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON PRODU
49. TIE ISTE 3 12 NX series System Unit User s Manual W523 3 1 3 Part Names and Functions 3 1 Names of Power Supply related Unit Parts 3 1 1 This section describes the names and functions of power supply related Unit parts Additional NX Unit Power Supply Unit Additional I O Power Supply Unit and I O Power Supply Connection Unit Screwless Clamping Terminal Block Type NX Units 12 mm Width NN AAA ARE PARE DARRO RD N N N Y N WANA L il I I I J N Qr 2 NIN N O O Y NN ANA NN ES NI NN M W VS V y N N D 5 i O ONO edod PA Q O P APE PEPE PE OE OE PEE AN MEAE PA ig fa m 9 Function Marker attachment loca tions The locations where markers are attached The markers made by OMRON are installed for the factory setting Commercially available markers can also be installed Refer to 4 1 2 Attaching Markers on page 4 4 This connector is used to connect each Unit NX bus connector B C Unit hookup guides These guides are used to connect two Units D E DIN Track mounting hooks These hooks are used to mount the NX Unit to a DIN Track Protrusions for removing The protrusions to hold when removing the Unit the Unit The indicators show the current operating status of the Unit Terminal
50. This section shows a list of Additional I O Power Supply Units Refer to A 1 3 Additional I O Power Supply Unit on page A 6 for details Screwless Clamping Terminal Block 12 mm Width Model Rated power supply Maximum current of I O power Terence voltage supply NX PFO630 5 to 24 VDC PAT NX PF0730 5 to 24 VDC 10A P A 8 1 6 NX series System Unit User s Manual W523 1 Features and System Configuration 1 3 4 1 0 Power Supply Connection Unit This section shows a list of I O Power Supply Connection Units Refer to A 1 4 I O Power Supply Connection Unit on page A 9 for details i Screwless Clamping Terminal Block 12 mm Width terminals power supply terminal NX PCO0020 IOV 16 terminals 4 A terminal max P A 10 NX PCO0010 IOG 16 terminals P A 11 NX PCO0030 IOV 8 terminals P A 12 IOG 8 terminals 1 oo o a D FE o 1 3 5 Shield Connection Unit yun uonoeuuo Ajddns 13M0d O I v 4 This section shows a list of Shield Connection Units Refer to A 1 5 Shield Connection Unit on page A 13 for details i Screwless Clamping Terminal Block 12 mm Width Model Number of shield terminals Reference NX TBX01 14 terminals P A 14 The following two terminals are functional ground terminals NX series System Unit User s Manual W523 1 7 1 Features and System Configuration 1 4 Support Software The following table shows the Support Software that can perform the settings of the Slave Termin
51. Unit power supply NX Unit power supply 4445541414 TTA ill MUI Unit power supply terminals Unit power supply Internal power Additional NX Unit Power Supply Unit End cover supply circuit The total Unit power supply capacity for these two blocks is the power supply capacity that the Slave Terminal requires Precautions for Correct Use oelect a Unit power supply with sufficient capacity by considering the inrush current when the power is turned ON Sometimes the Unit power supply may not be turned ON caused by inrush current when the power is turned ON NX series System Unit User s Manual W523 4 Installation and Wiring 4 4 2 Wiring the Additional I O Power Supply Unit This section describes how to wire Additional I O Power Supply Unit Wiring Terminals I O power supply terminals Wiring Examples The external power supply is connected to the A1 and A3 terminals of the l O power supply terminals The other I O power supply terminals can be used for power supply for connected external devices A I zi gt Q mmp gt D gt a Q O gt D U O D o c Le 3 lt c gt me Y e NPN Type NX ID5342 Two wire sensor Additional O Digital Input Unit e g limit switch Power Supply Unit NPN type NX PF0730 NX ID5342 Brown White Blue Black 24 VDC I O power supply lioc 106 Three wire sensor with yun lddns jamod O I j
52. Units that record their own event logs the error log cannot be checked after a fatal error occurs in that NX Unit Refer to the NJ series Troubleshooting Manual Cat No W503 for information on NJ series error man agement methods Refer to the NJ Series Sysmac Studio Version 1 Operation Manual Cat No W504 for details on trou bleshooting with the Sysmac Studio If you cannot check the error on the Sysmac Studio check the error by following the flow outlined in 5 6 Troubleshooting Flowchart on page 5 14 EN Additional Information Checking Errors in an EtherCAT Slave Terminal with an NS series PT You can use an NS series PT to view current errors on the EtherCAT Coupler Unit errors and some of the NX Units as well as information on the NX Units in which current errors occurred You cannot use it to check event logs and details on current errors in the NX Units NX series System Unit User s Manual W523 5 5 kA C O gt D O A mln O m o i 2 o O c D o 2 o o 3 O 3 e gt O o lt o 3 O o e c o O oIpnis oeuJs S ay WO SIOZ JO Bulyd9uy L G 5 Troubleshooting Current Errors Open the Sysmac Studio s Controller Error Tab Page to check the current error s level source source details event name event codes details attached information 1 to 4 and correction Errors in the observation level are not displayed EN Additional Information N
53. a personal computer and it is used to configure Software the EtherCAT network and EtherCAT Slave Terminal and to program monitor and troubleshoot the Controllers You can connect the computer in which the Sysmac Studio is installed to the peripheral USB port or built in EtherNet IP port on an NJ series CPU Unit to set up the EtherCAT Slave Terminal Or you can connect it to the peripheral USB port on the EtherCAT Coupler Unit to set up the EtherCAT Slave Termi nal F ESI EtherCAT Slave The ESI file contains information that is unique to the EtherCAT Slave Termi Information file nal in XML format You can load the ESI file into the Sysmac Studio to easily allocate Slave Terminal process data and configure other settings The ESI files for OMRON EtherCAT slaves are already installed in the Sysmac Studio You can update the Sysmac Studio to get the ESI files for the most recent models G Communications cable Use a double shielded cable with aluminum tape and braiding of Ethernet cat egory 5 100Base TX or higher and use straight wiring 1 An EtherCAT Slave Terminal cannot be connected to any of the OMRON CJ1W NCLI81 L182 Position Control Units even though they can operate as EtherCAT masters 1 4 NX series System Unit User s Manual W523 1 Features and System Configuration 1 3 Model List mb I oo o o 2 E o e 1 3 1 Model Notation The System Unit models are assigned based on the following
54. al 1 4 1 Applicable Support Software Support Software Version Sysmac Studio Ver 1 06 or higher Note Refer to A 5 Version Information on page A 20 for information on the versions that are supported for each NX Unit model Refer to the user s manual of the Communications Coupler Unit for details on connections 1 8 NX series System Unit User s Manual W523 Specifications This section describes the general specifications and individual specifications of Sys tem Units 2 1 General Specifications 0 cee ees 2 2 2 2 Individual Specifications 0 0c eee es 2 3 NX series System Unit User s Manual W523 2 1 2 Specifications 2 1 General Specifications This table shows the general specifications of all System Units Item Specification Enclosure Mounted in a panel Grounding methods Ground of 100 or less Operating Ambient operating temperature O to 55 C environ Ambient operating humidity 10 to 95 RH with no icing or condensation ment i Must be free from corrosive gases Ambient storage temperature 25 to 70 C with no icing or condensation 2 000 m max Pollution degree 2 or less Conforms to JIS B3502 and IEC 61131 2 Conforms to IEC61000 4 4 2 kV power supply line Category Il Conforms to JIS B3502 and IEC 61131 2 EMC immunity level Zone B Vibration resistance Conforms to IEC60068 2 6 5 to 8 4 Hz with amplitude of 3 5 mm 8 4 to 150 Hz acceleration of 9 8 m s 100 mi
55. all NX Units Refer to the user s manual of the Communications Coupler Unit for information on preparations of installation and installation in a control panel 4 1 1 Installing NX Units This section describes how to mount two NX Units to each other Always turn OFF the power supply before you mount NX Units Always mount NX Units one at a time If you attempt to mount multiple NX Units that are already con nected together the connections between the NX Units may separate from each other and fall Precautions for Safe Use Do not apply labels or tape on the NX Units When the Unit is installed or removed adhesive or scrap may adhere to the pins of the NX bus connector which may cause malfunctions Do not write with ink or soil within the prohibited region that is shown in the following figure When the Unit is installed or removed ink or dirt may adhere to the pins of the NX bus con nector which may cause malfunctions in the Slave Terminal 9 Y LLL Y Ni NN NI N N NNI AX SN EAS S ROMO l i SSSNNSAY gt N N t N N Prohibited region shaded portion N N N N N N OOOO SAAS AAAS 777774 LM N N d N AN NN SS N Nt NI N N ANS N INS NNI NN NNN REA NNNNNNNNNNN M Y MS N SRN LLL m N St LA Precaution
56. allation and Wiring e Insertion Locations and Patterns of Coding Pins Insert three Coding Pins of each on the terminal block and on the Unit at the positions designated by the numbers 1 through 6 in the figure below As shown in the following table there are 20 unique pin patterns that can be used Terminal Block Holes used by OMRON Holes used by OMRON Holes for incorrect attachment prevention pin locations Holes for incorrect attachment prevention pin locations Fin locations B Jl Pin locations for Unit Pattern B Jl Block Heee epiese gs E E e le 4 46 NX series System Unit User s Manual W523 4 Installation and Wiring To make the maximum of 20 patterns purchase two sets of NX AUX02 Pins One set for 10 Units h Precautions for Correct Use OMRON uses the holes other than No 1 to 6 in the figure on the previous page If you insert a Coding Pin into one of the holes used by OMRON on the terminal block side this makes it impossible to mount the terminal block on a Unit Do not use Coding Pins that have been attached and removed e Inserting the Coding Pins 1 Hold the pins by the runner and insert a pin into one of the incorrect attachment prevention holes on the terminal block or on the Unit D N 3 e gt o Ly 3 5 D 0 Terminal Block Unit TE x KN Als RS ur AL
57. anager task period transmit PDO 30 Abbre E A Description viation A structure that describes the mappings of parameters that have one or more process data entities A process data object received by an EtherCAT slave A state in EtherCAT communications where only SDO communications and reading input data from slaves are possible Outputs from slaves are not performed One type of EtherCAT communications in which service data objects SDOs are used to transmit information whenever required SDO CoE asynchronous mailbox communications where all objects in the object dictionary can be read and written Slave information that is stored in non volatile memory in the slave A building block remote l O terminal to which a Communications Cou EE pler Unit and NX Units are mounted Sub address of an object within the object dictionary A signal that gives the interrupt timing based on the distributed clock DC in EtherCAT communications The slaves execute controls accord ing to this interrupt timing Collection of control elements to coordinate access to concurrently used m objects The interval at which the primary periodic task or a periodic task is exe md cuted A process data object sent from an EtherCAT slave NX series System Unit User s Manual W523 Revision History Revision History A manual revision code appears as a suffix to the catalog number on the front and back covers of the manual W
58. are tion Unit insufficient for connections to external I O devices Shield Connection Unit This Unit is used to ground more than one shield from external l O connections to the same ground Refer to 1 3 Model List on page 1 5 for details on System Unit models 1 2 NX series System Unit User s Manual W523 1 Features and System Configuration 1 2 System Configuration of Slave Termi nals Jo uoneun6ijuo uieijs S 2 1 0 lt D D 3 gt o0 1 2 1 Overview The Slave Terminal is a building block remote I O slave that is created by mounting a group of NX Units to a Communications Coupler Unit The NX Units can be flexibly combined with a Communications Coupler Unit to achieve the optimum remote l O slave for the application with less wiring less work and less space MOSIAJOAQ L Z2 L 1 2 2 System Configuration The following figure shows an example of the system configuration when an EtherCAT Coupler Unit is used as a Communications Coupler Unit E Sysmac Studio Support Software A EtherCAT master NJ series CPU Unit or master from another manufacturer Connection to peripheral USB port or built in EtherNet IP port on NJ series CPU Unit t dj h xill la F ESI files Built in EtherCAT port E Sysmac Studio Support Software G Communications cable e EtherCAT Slave Terminal Ethernet cables Peripheral USB port B NX Series
59. as the Sysmac Studio The devices or machines may operate unexpectedly regardless of the operating mode of o the Controller Cautions 14 Wiring When you connect a computer or other peripheral device to a Communications Coupler Unit that has a non isolated DC power supply either ground the 0 V side of the external power supply i e Unit power supply or do not ground it at all If the peripheral devices are grounded incorrectly the external power supply i e Unit power supply may be short circuited Never ground the 24 V side of the power supply as shown in the following figure NX Unit power Communications Coupler Unit supply Non isolated DC power supply internal power supply circuit Peripheral device e g computer Peripheral device Unit power supply NX series System Unit User s Manual W523 Safety Precautions Online Editing Execute online editing only after confirming that no adverse effects will be caused by devia tions in the timing of I O If you perform online editing the task execution time may exceed A the task period I O may not be refreshed with external devices input signals may not be read and output timing may change NX series System Unit User s Manual W523 15 Precautions for Safe Use Precautions for Safe Use Transporting e When transporting any Unit use the special packing box for it Also do not subject the Unit to excessive
60. ations Coupler Unit that is connected to a non isolated type Additional NX Unit Power Supply Unit Depending on how the peripheral device is grounded the external power supply Unit power sup ply may be shorted Never ground the 24 V side of the power supply as shown in the figure below lt Grounding that causes a 24 V power supply to short gt Communications Coupler Unit NX bus power supply No isolation DC power supply Peripheral internal power device supply circuit e g computer Peripheral EN cable EN EN e oL LH 6 t1 1l us qn NEM qe c 6 NX series System Unit User s Manual W523 4 15 Unit power supply 4 Installation and Wiring 4 4 1 Wiring the Additional NX Unit Power Supply Unit This section describes how to wire Additional NX Unit Power Supply Unit Wiring Terminals Unit power supply terminals e Functional ground terminals Wiring Examples The Unit power supply is connected to the Unit power supply terminal UV UG You can use the unwired terminals of the Unit power supply terminals for through wiring to an Additional NX Unit Power Supply Unit or to the Unit power supply terminals on another EtherCAT Coupler Unit Make the current supplied from the unwired terminals meet the following conditions Current supplied from unwired terminals lt Current capacity of power supply terminal Current con sumption of Additional NX Unit Power Supply Unit block Refer t
61. autions restrictions and supplemental information If the user can set the event level Remarks the event levels that can be set the recovery method operational information and other information lle 2 e 4 are also provided One of the following Major fault Major fault level Partial fault Partial fault level Minor fault Minor fault level Observation Information One of the following Automatic recovery Normal status is restored automatically when the cause of the error is removed Error reset Normal status is restored when the error is reset after the cause of the error is removed Cycle the power supply Normal status is restored when the power supply to the Controller is turned OFF and then back ON after the cause of the error is removed Controller reset Normal status is restored when the Controller is reset after the cause of the error is removed Depends on cause The recovery method depends on the cause of the error One of the following System System event log Access Access event log One of the following Continues Execution of the user program will continue Stops Execution of the user program stops Starts Execution of the user program starts NX series System Unit User s Manual W523 5 9 kA C O gt D A 3 Q A O m O o 3 a O c z D o gt O O zt 3 Q O 3 e gt O o lt o 3 O o e c o O 10413 jo Buiuea N
62. ber of terminals depends on the type of Unit H DIN Track contact plate This plate is used to contact the ground terminal with a DIN Track It is only on the Units that have ground terminals 1 Unit specifications The specifications of the Unit are given NX series System Unit User s Manual W523 3 9 e N fo 3 D o o e Q O o gt O O c O 3 c U Q o ed xoo g seule Buidure o ssejweJoS 2 3 Part Names and Functions Terminal Blocks There are two models of Screwless Clamping Terminal Blocks NX TBLILILJ2 and NX TBLILILI1 Each model has three types of terminal blocks 8 terminal type 12 terminal type and 16 terminal type Use the 16 terminal type for the Shield Connection Unit o NX TBC162 nl 1 OO B a2 OO e2 i A3 B3 A4 B4 A5 B5 A6 B6 A7 B7 A8 OO Be 3 10 NX series System Unit User s Manual W523 3 Part Names and Functions Leer Name Description A Terminal number indi Terminal numbers for which A and B indicate the column and 1 to 8 indi cations cate the line are displayed The terminal number is a combination of c
63. can be supplied to the Units from the I O power supply to be connected to the Unit through the NX bus connectors The current capacity of I O power supply terminals of the Unit The dimensions of the Unit They are described as W x H x D The unit is mm The isolation method between the I O power supply terminal and internal I O power supply of the Unit The insulation resistance between the external connection terminals and internal cir cuit of the Unit The dielectric strength between the external connection terminals and internal circuit of the Unit The power consumption of the NX Unit power supply of the Unit The current consumption from l O power supply of the Unit The weight of the Unit The circuit layout of the Unit The installation orientation of the Slave Terminal including the Unit and the details of restrictions on the specifications due to the installation orientation A diagram of the connection between the Unit and connected external devices When an l O Power Supply Connection Unit or a Shield Connection Unit is required to be connected to the connected external devices the description for such is included The function of the Unit to detect an overload and low voltage in the I O power sup ply The protective function that the Unit has NX series System Unit User s Manual W523 Appendices Additional I O Power Supply Units Screwless Clamping Terminal Block 12 mm Width Unit name Additional I O Pow
64. ce tive Even though the I O PWR Either this NX Unit or the NX Check the NX Units are installed correctly indicator is lit the indica Unit on the right is not tors of NX Units on the installed correctly right are not lit yun iddns 16wog O I jeuonippy z S S NX series System Unit User s Manual W523 5 13 5 Troubleshooting 9 6 Troubleshooting Flowchart Refer to the NX series EtherCAT Coupler Unit User s Manual Cat No W519 for information on the standard troubleshooting flowcharts 5 14 NX series System Unit User s Manual W523 Inspection and Maintenance IA This section describes how to clean inspect and maintain the system 6 1 Cleaning and Inspection 0 00 cee es 6 2 6 I Cleaning sonoras Arte ais trae Kea he RAS Ed eai aes 6 2 6 1 2 Periodic Inspection ros be eee eie RE 6 2 6 2 Maintenance Procedures 0000 cece eee rere 6 5 6 2 1 Backing UbiData 2 324 cinta asad ario Vade Sd 6 5 6 2 2 Replacement Procedure for NX Units llle 6 6 NX series System Unit User s Manual W523 6 1 6 Inspection and Maintenance 6 1 Cleaning and Inspection This section describes daily device maintenance such as cleaning and inspection Make sure to perform daily or periodic inspections in order to maintain the System Unit s functions in the best operating condition 6 1 1 Cleaning Perform the following cleaning procedures periodically to ensure the Syste
65. connected external devices The I O power supply is supplied to the NX Units from the I O power supply terminals and through the NX bus connectors 4 8 NX series System Unit User s Manual W523 4 Installation and Wiring 4 2 2 Supplying Each Power Supply and Wiring The supply method for each power supply to the NX Units is as follows Power supply Description name NX Unit power This power is supplied to the NX Units through the NX bus connectors by connecting a Unit supply power supply to the Unit power supply terminals on the Communications Coupler Unit or Addi tional NX Unit Power Supply Units I O power sup This power is supplied by one of the following two methods ply Refer to A 1 Data Sheet on page A 2 for the supply method of each NX Unit Supply from the NX bus This power is supplied through the NX bus connectors by connecting an I O power supply to the I O power supply terminals on the Communications Coupler Unit or Additional I O Power Supply Units Supply from external source This power is supplied to the Units from an external source I O power is supplied by connecting an I O power supply to the I O power supply terminals on the Units N zi e mal gt D U O O o c Le 3 lt O gt D Y 9 lt D o 3 v Bunm pue Ajddns Jamog uoe3 Buiddng Z Z y NX series System Unit User s Manual W523 4 9 4 Installation and Wiring The following are wiring diagrams
66. covers the following product e NX series System Unit NX PDLIEILIE PFEIEJEIE PCUOLLI NX TBXLILIL NX series System Unit User s Manual W523 1 CONTENTS CONTENTS SSS Igo Aeon 1 Intended AUdIeree A A redet so Vd lusus iM Lon tup quM Ub cR Dad Sus 1 ADPICADIE PROA Sa ed ec 1 Relevant Manuals nscocn ots opinio sao canon OR Dna una i aa SOR RC sept Aisne can cao pe ger USUS 6 Manual SITUCIUFG cuca 8 Page Structure and ICONS en D a 8 Special MOM GUO a ica 9 Precattiomon Terminology eee Rs 9 Terms and Conditions Agreement onncnccccnnnccononoccnnnncncnnnnnncnnnnnnennnanrnnnannrnnnanerenannnns 10 Read and understand this Manual ccccccseeseecceeeceeeeeeeeeeeeseeseeeeeesseeseeeeeeeseaeeeeeeeeseseaseeeesessaaseeseeseeeeseas 10 Warranty Limitatlons or Liabllbate i5 mounts cara casi eut ade eodd o ei 10 Application Considerations sseeeeeesesseiiissssseseeene nennen enne nnn nnne nenne sensn nena Takaa aeina n nnn nnn nnns 11 MISC T T Tm eesm 11 Safety PLCC AUTON ce 12 Ioefinitr n or Precautionary INTO MMA ONG ni test a cet eae eae o xe qc A 12 A ite cessit omn eee a eer o c eee ere eee 12 WY AN INS PH IRA 13 SUBE ETE UN TRE 14 Precaullorns for Safe USO ainda 16 Precautions for Correct USB unan iio 20 Regulations and Standards e clceeeecLeeee eie eeee e eieee nenne nnnm nnns 21 Conformance to EC Directives v
67. crea teri aes e etta lesse iter dis 4 4 Artes Removing NX UNS cia Veto tussi ue E c load 4 5 41 4 dnstallauon Oreritallolks cis 4 7 Wiring the Power Supply to the Slave Terminal sess 4 8 4 22 POwWeroupDy TDS me 4 8 4 2 2 Supplying Each Power Supply and Wiring oocccccccnnccccccccocononncnncnnnnnnononononnanncnnnnnnnnnnnnnononos 4 9 4 2 3 Power Supply related Units and Wiring Methods sese 4 11 Grounding the Slave Terminal didas 4 14 Wiring the Additional Power Supply Units ceres cesses 4 15 4 4 1 Wiring the Additional NX Unit Power Supply UnNlt cccccccoocccccnnccccccncnnnncononancnncnonnnnnncnnnnnnos 4 16 4 4 2 Wiring the Additional I O Power Supply Unit ooccccccnccccccccocconccnnncnnnnoncnononononnnnnnnnonononnnnnnnnnos 4 19 4 3 3 AS ee i ie Des Ras hate ca has e tal o cse esed aida ra aped 4 22 Wiring the I O Power Supply Connection Unit eee eeeeeeeeese 4 27 Wiring the Shield Connection Unit 1 Leeee ee Leeee eee eL eeeeeeern nene nennen nena nnn 4 31 dghekun MI dsrseec E 4 32 4 7 1 Wiring to the Screwless Clamping Terminal BloOCk occccccccnnnonononnonccononncccononnnnanncncnnnnnononnnnnos 4 32 Troubleshooting FIOW to Gheck for Enron fee
68. ctions e TS Indicator This indicator shows the current status of the Additional NX Unit Power Supply Unit HEB Additional I O Power Supply Unit or I O Power Supply Connection Unit and its UNIT PWRm communications status with the Communications Coupler Unit The meanings of light statuses are described as follows Color Description Green Sates _ The Unit is operating normally The Unit is ready for I O refreshing P Flashing at 2 s e Initializing I intervals Restarting is in progress for the Unit e Downloading Red B Lit A hardware failure WDT error or other fatal error that is common to all I O Units occurred Pu m EAS at 1 s A communications error or other NX bus related error that is common DW new S to all I O Units occurred Not lit e No Unit power supply Restarting is in progress for the Slave Terminal Waiting for initialization to start O UNIT PWR Indicator This is mounted only on an Additional NX Unit Power Supply Unit This indicator shows the NX Unit power status of an Additional NX Unit Power Supply Unit UNIT PWR m Color Description Green See Ses __ The Unit power is supplied AM D Not lit The Unit power is not supplied NX series System Unit User s Manual W523 3 7 O L 3 D o o UU O z D o c Lo lt D 9 O Q c gt U 9 m o SJO eo9IpU Z L 3 Part Names and Functions e O PWR Indicator
69. e following cases a When the I O power supply capacity is insufficient When the total current consumption for the I O power supply exceeds the max imum current of I O power supply of the Communications Coupler Unit e When a voltage drop in the I O power supply causes the voltage of the I O power supply to go below the voltage specifications of the I O circuits or con nected external devices b Separating the I O power supply e When connected external devices have different I O power supply voltages When separating the power supply systems Case a Separated by Additional I O Power Supply Unit Additional I O Power Supply Unit Communications Coupler Unit NX Unit Internal power supply circuit supply When the I O power supply becomes the following states for the subsequent NX Units When it exceeds the maximum current of I O power supply When it goes below the voltage specifications of the connected external devices Case b Separated by Additional I O Power Supply Unit Additional I O Power Supply Unit Communications Coupler Unit NX Unit Unit power supply When different I O power supply voltage are used When separating the power supply systems The NX Unit power supply of the Additional I O Power Supply Unit is connected to the NX Unit on the left through the NX bus connector NX series System Unit User s Manual W523 4 Installation and Wiring Unit name Function I O
70. e g 5 Troubleshooting Event name Non volatile Memory Hardware Error Event code 00200000 hex Meaning An error occurred in non volatile memory Source Depends on where the Sysmac Source details NX Unit Detection When power is Studio is connected and the sys timing turned ON to tem configuration the NX Unit Error Level Minor fault Recovery Restart the Log category System attributes Slave Terminal and then reset all errors in Controller Effects User program Continues Operation I O refreshing for the NX Unit stops Messages can not be sent to the NX Unit Sys Data type Name tem defined None Cause and Correction Prevention correction Replace the NX Unit None Attached None information Precautions None Remarks Event name Event Log Cleared Event code 90400000 hex Meaning The event log was cleared Source Depends on where the Sysmac Source details NX Unit Detection When com Studio is connected and the sys timing manded from tem configuration user Error Level Information Recovery Log category Access attributes Effects Operation Not affected Sys Data type Name tem defined None variables Cause and Assumed cause Correction Prevention user Attached Attached information Events that were cleared information 1 The system event log was cleared 2 he access event log was cleared Precautions None Remarks NX series System Unit User s Manual W523 5 Troubles
71. e meanings of the items on the data sheet of the Additional NX Unit Power Supply Unit are explained in the table below Item Unit name Model External connection ter minals Power supply voltage NX Unit power supply capacity NX Unit power supply efficiency Current capacity of power supply terminal Dimensions Isolation method Insulation resistance Dielectric strength NX Unit power con sumption Current consumption from I O power supply Weight Circuit layout Installation orientation and restrictions Terminal connection dia gram Description The name of the Unit The model of the Unit The type of terminal block and connector that is used for connecting the Unit The number of terminals on the terminal block is also described when a screwless clamping terminal block is used The rated voltage and voltage range that are supplied to the Unit The amount of power that the Unit can supply to the NX Units The efficiency of the power supply circuit The current capacity of the Unit power supply terminal UV UG When you supply the Unit power to the connected external devices do not allow the total of the cur rent consumed by its own block and the current supplied to external to exceed this value The dimensions of the Unit They are described as W x H x D The unit is mm The isolation method between the NX Unit power supply and Unit power supply ter minals of the Unit The insulation resistance between the exte
72. ed by Beckhoff Automation GmbH Germany e Safety over EtherCATe is registered trademark and patented technology licensed by Beckhoff Automation GmbH Germany ODVA CIP CompoNet DeviceNet and EtherNet IP are trademarks of ODVA The SD and SDHC logos are trademarks of SD 3C LLC Ey Other company names and product names in this document are the trademarks or registered trademarks of their respective companies Introduction Introduction Thank you for purchasing a NX series System Unit This manual contains information that is necessary to use the NX series System Unit Please read this manual and make sure you understand the functionality and performance of the NX series System Unit before you attempt to use it in a control system Keep this manual in a safe place where it will be available for reference during operation Intended Audience This manual is intended for the following personnel who must also have knowledge of electrical sys tems an electrical engineer or the equivalent Personnel in charge of introducing FA systems Personnel in charge of designing FA systems Personnel in charge of installing and maintaining FA systems Personnel in charge of managing FA systems and facilities For programming this manual is intended for personnel who understand the programming language specifications in international standard IEC 61131 3 or Japanese standard JIS B3503 Applicable Products This manual
73. er Supply Unit Model NX PF0630 External connection ter Screwless clamping terminal block 8 terminals minals Power supply voltage 51524 VDC 4 5 to 28 8 VDC Maximum current of O 4A power supply Current capacity of O 4 A max power supply terminal Dimensions 12 W x 100 H x 71 D Isolation method No isolation Insulation resistance 20 MO min between isolated circuits at 100 VDC Dielectric strength 510 VAC between isolated circuits for 1 minute at a leakage current of 5 mA max NX Unit power con 0 45 W max sumption Current consumption 10 mA max from I O power supply Weight 65 g max gt Circuit layout IOV g IOV S 0 IOV Terminal block D IOG IOG NX Unit power supply NX Unit power supply NX bus NX Unit power supply NX Unit power supply NX bus gt connector connector T left I O power supply 9 I O power supply right a I O power supply o o I O power supply 2 S m Installation orientation Installation orientation Possible in 6 orientations O and restrictions Restrictions No restrictions 9 E D Terminal connection dia Additional YO p gram Power Supply Unit 5 NX PD0630 A1 C gt 24 VDC Overload low voltage Not supported detection Protective function Not supported 1 Use a voltage that is appropriate for the l O circuits of the NX Units and the connected external devices NX series System Unit User s Manual W523 A 7 Appendices
74. er to the NJ series Troubleshooting Manual Cat No W503 and the Sysmac Studio Version 1 Operation Manual Cat No W504 for the items that you can check and the procedures to check for errors Refer to 5 3 2 Event Codes and Corrections for Errors on page 5 8 for details on event codes 7 C Q gt O Oo A 3 Q A O m o o 3 a O c z D o gt o O 3 Q O 3 e gt O o lt o 3 O o e c o O oipnig oeus s y WO SIOZ 101 Bulyoeuy L S NX series System Unit User s Manual W523 5 7 5 Troubleshooting 5 3 2 Event Codes and Corrections for Errors The errors i e events that occur in the System Units are shown below The following abbreviations are used in the event level column Abbreviation Name Maj Major fault level Prt Partial fault level Min Minor fault level Obs Observation Info Information Refer to the NJ series Troubleshooting Manual Cat No W503 for all NJ series event codes Ltee 00200000 hex Non volatile An error occurredin Non volatile memory failure P 5 10 Memory non volatile mem Hardware ory Error 90400000 hex Event Log The event log was The event log was cleared by Yes P 5 10 Cleared cleared the user NX series System Unit User s Manual W523 5 Troubleshooting 5 3 3 Meaning of Error This section describes the information that is given for individual errors Error Descriptions The items t
75. ethod Isolation between the SHLD functional ground terminal and internal circuit No isolation Insulation resistance 20 MO min between isolated circuits at 100 VDC Dielectric strength 510 VAC between isolated circuits for 1 minute at a leakage current of 5 mA max NX Unit power con 0 45 W max sumption Current consumption No consumption from I O power supply Weight 65 g max Circuit layout SHLD terminal SHLD terminal Terminal block SHLD terminal Functional ground terminal Z Functional ground terminal Z NX Unit power supply ONX Unit power supply NX bus MG ternal circuits n bas conhecia NX Unit power supply Po NX Unit power supply ecr left I O power supply 2 1 0 power supply right I O power supply I O power supply QDIN Track contact plate Unit back surface Installation orientation Installation orientation Possible in 6 orientations and restrictions Restrictions No restrictions Terminal connection dia gram Shield Incremental Connection Unit Encoder NX TBX01 Input Unit Open collector Shield Rotary Encoder SHLD SHLD SHLD SHLD SHLD SHLD SHLD SHLD SHLD SHLD SHLD SHLD ladda DE EEEE Ground of 100 Q _1_ or less E A 14 NX series System Unit User s Manual W523 Appendices A 2 Dimensions A 2 1 Additional NX Unit Power Supply Unit Additional I O Power Sup ply Unit I O Power Supply Connection Unit and Shield Connec tion Unit 12
76. etwork Y Turn ON the equipment power or connect to the EtherCAT network 1 Turn OFF the power supply to all of the equipment or disconnect the EtherCAT Slave Terminal that includes the NX Unit to replace from the EtherCAT network 2 Turn OFF the Unit power supplies and I O power supplies for the EtherCAT Slave Terminal 3 Replace the NX Unit If the NX Unit has hardware switches set the hardware switches to the same settings as on the original NX Unit 4 Turn ON the Unit power supplies and I O power supplies to the EtherCAT Slave Terminal 5 Restore and verify data for the new NX Unit 6 Turn ON the power supply to all of the equipment or connect the EtherCAT Slave Terminal to the EtherCAT network NX series System Unit User s Manual W523 6 Inspection and Maintenance LA Precautions for Correct Use Checking the Serial Numbers of NX Units If the Serial Number Check Method setting on the EtherCAT Coupler Unit is set to Setting Actual device temporarily change this setting to None and then replace the NX Unit Get the serial number of the new NX Unit and then set the Serial Number Check Method setting on the EtherCAT Coupler Unit to Setting Actual device again If you replace the NX Unit with the Serial Number Check Method setting set to Setting Actual device a Unit Configuration Verification Error will occur Refer to the user s manual of the Communications Coupler Unit for details on the Serial Num be
77. euonippy eu Bum 2 p p NPN output ABC NT ha a photoelectric sensor or ais proximity sensor Black White DOS Blue Black NX series System Unit User s Manual W523 4 19 4 Installation and Wiring e PNP Type NX ID5442 Two wire sensor e g limit switch Brown White Blue Black Additional I O Digital Input Unit Power Supply Unit PNP type NX PF0730 NX ID5442 24 VDC I O power supply I I I I L 66 Three wire sensor with PNP output photoelectric sensor or proximity sensor Black White DUUM Blue Black EN Additional Information Wire colors have been changed according to revisions in the JIS standards for photoelectric and proximity sensors The colors in parentheses are the wire colors prior to the revisions NX series System Unit User s Manual W523 4 Installation and Wiring Power Supply Used and Required Power Supply Capacity o Power Supply Used 5 to 24 VDC power is supplied to A1 and A3 terminals of the I O power supply terminals IOV or lOG For the I O power supply use a SELV power supply with overcurrent protection A SELV power supply refers to a power supply with double or reinforced insulation between input and output and with an output voltage of 30 V rms with a 42 4 V peak or an output voltage of 60 VDC max We recommend the following power supply gt I zi gt Q mmp gt D gt a Q O gt m U O D o c Ke
78. forming Unit mainte nance Referencing data lists for NX Unit power consump tions weights etc NX series System Unit User s Manual W523 7 Manual Structure Manual Structure Page Structure and Icons The following page structure and icons are used in this manual 4 Installation and Wiring Level 1 heading Level 2 heading Level 2 heading 4 3 Mounting Units Level 3 heading Gives the current Level 3 heading 4 3 1 Connecting Controller Components headings The Units that make up an NJ series Controller can be connected simply by pressing the Units together and locking the sliders by moving them toward the back of the Units The End Cover is connected in the same way to the Unit on the far right side of the Controller A step in a procedure 1 Join the Units so that the connectors fit exactly Indicates a procedure 1 copus T holes sun Bununow p Page tab Gives the number of the main section 2 The yellow sliders at the top and bottom of each Unit lock the Units together Move the sliders toward the back of the Units as shown below until they click into place Move the sliders toward the back until they lock into place sjueuoduio Ja O4JUOD Buljoauu0D 8 p Precautions for Correct Use EC UGG c DOUG UNUM M CMM AAA s T sv HJ JY c n n trl The sliders on the tops and bottoms of the Power Supply Unit CPU Unit I O Units Special I O H Units and CPU Bus Units must
79. g example in which the shield wire is used to connect an Incremental Encoder Input Unit NX ECO122 and a rotary encoder to the Shield Connection Unit Additional NX Unit m Incremental Encoder Power Supply Unit Connection Unit Input Unit Shield NX PD1000 NX TBX01 Open collector input is NX EC0122 E ez NC Esto n Lun Shield RETE m Sensor ge REUS Rotary Encoder DIN Track WV Ground of 100 O orless Connect the shield of cable to the SHLD terminal And ground the functional ground terminal to 100 or less Refer to the user s manual of the Communications Coupler Unit for details on grounding the Slave Ter minal NX series System Unit User s Manual W523 4 31 4 Installation and Wiring 4 7 Wiring the Terminals This section describes how to wire the terminals on the System Units N WARNING Make sure that the voltages and currents that are input to the Units and slaves are within the speci fied ranges Inputting voltages or currents that are outside of the specified ranges may cause accidents or fire 4 7 1 Wiring to the Screwless Clamping Terminal Block This section describes how to connect wires to the screwless clamping terminal block the installation and removing methods and functions for preventing incorrect attachment You can connect ferrules that are attached to the twisted wires to the screwless clamping terminal block You can also connect the twisted w
80. h programming the user program cannot distinguish between Units for which I O refreshing is continued and Units for which I O refreshing is stopped Turning OFF the Power Supply Do not disconnect the cable or turn OFF the power supply to the Controller or a Slave Terminal when downloading data or the user program from Sysmac Studio Always turn OFF the external power supply to the Units before attempting any of the following Mounting or removing an NX Unit Communications Coupler Unit or CPU Unit Assembling Units oetting DIP switches or rotary switches Connecting or wiring cables Attaching or removing terminal blocks or connectors Units that supply power continue to supply power to the Units for up to several seconds after the power supply is turned OFF The PWR indicator remains lit as long as power is supplied Confirm that the PWR indicator is not lit before you perform any of the above I Operation e Confirm that the controlled system will not be adversely affected before you perform any of the fol lowing operations Changing the operating mode of the CPU Unit including changing the setting of the Operating Mode at Startup Changing the user program or settings Changing set values or present values Forced refreshing e Always sufficiently check the safety at the connected devices before you change the settings of an EtherCAT slave or Special Unit i General Communications Do not exceed the ranges that are gi
81. hat are used to describe individual errors events are described in the following copy of an error table Event name Gives the name of the error Gives the code of the error Meaning Gives a short description of the error Source Gives the source of the error Source Gives details Detection Tells when the Error Tells the level of Recovery Gives the Log category details onthe source timing error is of the error detected Tells which log attributes influence on recovery the error is control 1 method saved in Effects User program Tells what will Operation Provides special information on the operation that happen to exe results from the error cution of the user program 4 Indicators Gives the status of the built in EtherNet IP port and built in EtherCAT port indicators Indicator status is given only for errors in the EtherCAT Master Function Module and the EtherNet IP Function Module System defined Data type Name variables Lists the variable names data types and meanings for system defined variables that provide direct error notification that are directly affected by the error or that contain settings that cause the error Cause and Assumed cause Correction Prevention correction Lists the possible causes corrections and preventive measures for the error Attached This is the attached information that is displayed by the Sysmac Studio or an NS series PT information Precautions Provides prec
82. he following items you select protective devices Protective device specifications shut off and fused circuit breaker detection characteristic steady current value etc e nrush current when the power is turned ON e Inrush current when connected external devices are turned ON and OFF For the shut off and fusing time select protective devices that fulfill all the conditions in the table below Unit power supply gt I zi D e gt D gt a Q O v U O D o c Ke 3 lt C gt 0 Current value Shut off and fusing time 6A 1 min max 12A 15 s max 21A 5 s max 30 A 2 5 s max e I O power supply a Unit model which has 10 A of current capacity of the power supply terminals D Current value Shut off and fusing time do 14A 1 min max 3 28 A 9 s max D 56 A 1 5 s max lt 70A 0 8 s max F 3 o b Unit model which has 4 A of current capacity of the power supply terminals Current value Shut off and fusing time 6A 1 min max 12A 15 s max 21A 5 s max 30 A 2 5 s max NX series System Unit User s Manual W523 4 23 4 Installation and Wiring e Installation Locations for Protective Devices Install protective devices for the Unit power supply and I O power supply in the locations that are shown in the figure below Block that is supplied I O power from an Block that is supplied I O power from Additional I O Power the EtherCAT Coupler Unit Supply Unit Block that is sup
83. he twisted wires to them Observe the application instructions for your ferrules for the wire stripping length when attaching fer rules Always use one pin ferrules Do not use two pin ferrules The applicable ferrules wires and crimping tools are listed in the following table Applica Terminal Manufac Ferrule ble wire types turer model mm AWQ Terminals Phoenix Al0 34 8 0 34 22 Phoenix Contact The figure in parentheses is the other than Contact Al0 5 8 0 5 20 applicable wire size ground ter Al0 5 10 CRIMPFOX 6 0 25 to 6 mm AWG24 to 10 minals ee 75 8 0 75 18 JD 5 8 AI2 5 10 20 Crimping tool Ground ter minals Terminals Weidmuller H0 14 12 0 14 26 Weidmuller The figure in parentheses is the appli other than H0 25 12 0 25 424 cable wire size ground ter HO 34 12 0 34 22 pz6 Roto 0 14 to 6 mm AWG26 to 10 minals H0 5 14 0 5 20 H0 5 16 H0 75 14 0 75 18 H0 75 16 75 16 ee 0 14 1 0 18 H1 0 16 H1 5 14 1 5 16 H1 H1 546 1 Some AWG14 wires exceed 2 0 mm and cannot be used in the screwless clamping terminal block When you use any ferrules other than those in the above table crimp them to the twisted wires so that the following processed dimensions are achieved OY 10mm 1 6 mm max Terminals other than ground terminals a 2 4 mm max 2 0 mm max Ground terminals Terminals other than ground terminals 2 mm
84. hooting 5 4 Resetting Errors Current errors in a Slave Terminal are retained unless you reset them until you cycle the power supply or restart the Slave Terminal To reset errors you must remove the cause of the current error If you reset an error without removing the cause the same error will occur again LA Precautions for Correct Use Resetting the errors does not remove the cause of the error Always remove the cause of the error and then reset the error You can use the following methods to reset errors in a Slave Terminal f error e reset Commands from Resetting Controller All errors in the Con Reset the Controller error from the Trouble Sysmac Studio errors troller shooting Dialog Box on the Sysmac Studio All errors in the Refer to the user s manual of the Communi Slave Terminal cations Coupler Unit for details on resetting Errors for individu errors in the EtherCAT Slave Terminal ally specified NX Units All errors in the If the causes for the Controller errors are a I J D 0 5 a m o o Clearing all memory for the Slave Termi Slave Terminal removed all Controller errors in the Slave nal Terminals are reset Restarting Slave Commands from the Resetting Controller All errors in the Execute the Reset EtherCAT Error user program errors in the Ether EtherCAT Master ResetECError instruction in the user pro CAT Master Func Function Module gram of the NJ series C
85. ide downward so that the Slave Terminal is no longer secured to the DIN Track which may result in malfunctions Up Down 16 NX series System Unit User s Manual W523 Precautions for Safe Use Wiring Double check all switches and other settings and double check all wiring to make sure that they are correct before turning ON the power supply Use the correct wiring parts and tools when you wire the system Do not pull on the cables or bend the cables beyond their natural limit Also do not place heavy objects on top of the cables or other wiring lines Doing so may break the cable e When wiring or installing the Units do not allow metal fragments to enter the Units Do not press the flat blade screwdriver straight into the release holes on a screwless clamping termi nal block Doing so may damage the terminal block NG OK o te When you insert a flat blade screwdriver into a release hole on a screwless clamping terminal block press it down with a force of 30N or less Applying excessive force may damage the terminal block Do not incline or twist the flat blade screwdriver while it is in a release hole on a screwless clamping terminal block Doing so may damage the terminal block NG NG Power Supply Design Use all Units within the I O power supply ranges that are given in the specifications e Supply sufficient power according to the conte
86. ies System Unit User s Manual W523 5 1 5 Troubleshooting 5 1 How to Check for Errors You can check the status of errors on the Slave Terminal with the following methods NJ series Controller Troubleshooting Current errors Error logs 4 Indicators Slave Terminal Checking method What you can check Checking the indicators Status of Units and degree of error Troubleshooting with Sysmac Studio You can check for current Controller errors a log of past Controller errors error sources error causes and corrections Note With an NS series PT you can check on an error occurring in an EtherCAT Coupler Unit and some of the NX Units and check which NX Unit the error occurred on If you use an NJ series Controller refer to the NJ series Troubleshooting Manual Cat No W503 for information on how to check for errors in the entire Controller 5 2 NX series System Unit User s Manual W523 5 Troubleshooting 5 2 Checking for Errors with the Indicators You can use the TS indicators on the NX Units to check the NX Unit status and level of errors This section describes the meanings of errors that the TS indicator shows and the troubleshooting pro cedures for them In this section the status of the indicator is indicated with the following abbreviations Abbreviation Indicator status Lit Lit Not Lit Not lit FS Flashing The numeric value in parentheses is the flashi
87. ing detailed The instructions in the instruction set Reference Manual NJ301 0000 specifications on IEC 61131 3 specifications are the basic instruc described tions of an When programming use this manual NJ series CPU together with the NJ series CPU Unit Unit Hardware User s Manual Cat No W500 and NJ series CPU Unit Soft ware User s Manual Cat No W501 NJ series Motion Con W508 NJ501 LJILILIL Learning about the The motion control instructions are trol Instructions Refer NJ301 0000 specifications of described When programming use ence Manual the motion control this manual together with the NJ series instructions CPU Unit Hardware User s Manual Cat No W500 NJ series CPU Unit Software User s Manual Cat No W501 and NJ series CPU Unit Motion Control User s Manual Cat No W507 28 NX series System Unit User s Manual W523 Terminology Terminology Term Description viation application layer status AL status Status for indicating information on errors that occur in an application on um a slave CAN application protocol over Ether CoE A CAN application protocol service implemented on EtherCAT CAT CAN in Automation CiA CiA is the international users and manufacturers group that develops and supports higher layer protocols The generic name of an interface unit for remote I O communications on a network between NX Units and a host network master EtherCAT slaves that support distrib
88. ion is given with the Unit specifications on the side of the Unit or in the notched area Notched area a specifications A 2 SN Er Z S S S SN SR an 2n Wik Lot number and unit version Unit model number FERAN E oec D a p OMRON INX LILIDIEIEICI i nn mm 4 Fr am am cum ED Ge D GD GD 4 r A duum bs LOT No DDMYYO y 4Ver 1 Lg Lot number Unit version The following information is provided in the Unit specifications on the Unit Name Function Unit model number Gives the model of the Unit Unit version Gives the unit version of the Unit Lot number Gives the lot number of the Unit DDMYYLI Lot number L1 Used by OMRON M gives the month 1 to 9 January to September X October Y November Z December NX series System Unit User s Manual W523 23 Unit Versions The following information is provided in the notched area on the Unit Name Function Lot number and Gives the lot number and unit version of the Unit unit version DDMYYO Lot number O Used by OMRON M gives the month 1 to 9 January to September X October Y November Z December 10 Unit version The decimal portion of the unit version is omitted It is provided in the Unit specifications Confirming Unit Versions with the Sysmac Studio You can use the Unit Production Information on
89. ions 3 2 2 Indicators There are the indicators to show the current operating status of the NX Unit on the Shield Connection Unit Leer Name Description A Model number indications The model numbers of the NX Unit are displayed Example TBX01 in the case of NX TBX01 B TS indicator The indicator shows the current operating status of the NX Unit The following section describes the specifications of the TS indicator e TS Indicator This indicator shows the current status of the Shield Connection Unit and its communications status with the Communications Coupler Unit The meanings of light statuses are described as follows Color Seus Description Green SE H Lit The Unit is operating normally The Unit is ready for I O refreshing Flashing at 2 s Initializing intervals Restarting is in progress for the Unit e Downloading Hed SN go Lit A hardware failure WDT error or other fatal error that is common to E all I O Units occurred s EN Flashing at 1 s A communications error or other NX bus related error that is common P intervals to all I O Units occurred Not lit No Unit power supply Restarting is in progress for the Slave Terminal Waiting for initialization to start 3 12 NX series System Unit User s Manual W523 N Installation and Wiring gt This section describes how to install the NX Units the types of power supplies used in the Slave Te
90. ires or the solid wires to the screwless clamping terminal block If you connect the ferrules all you need to do to connect the wires is to insert the ferrules into the terminal holes Wiring Terminals The terminals to be wired are as follows Unit power supply terminals e 1 0 power supply terminals e SHLD terminal e Functional ground terminals NX series System Unit User s Manual W523 4 Installation and Wiring Applicable Wires The wires that you can connect to the screwless clamping terminal block are twisted wires solid wires and ferrules that are attached to the twisted wires The following section describes the dimensions and processed methods for applicable wires e Dimensions of Wires Connected to the Terminal Block The dimensions of wires that you can connect into the terminal holes of the screwless clamping ter minal block are as in the figure below Process the applicable wires that are specified in the following description to apply the dimensions T 2 e e gt O o 3 2 D 0 1 6 mm max Terminals other than ground terminals 2 2 0 mm max Ground terminals 2 4 mm max Terminals other than ground terminals 2 7 mm max Ground terminals yoo g jeuiuue Buidure o sse waJog au 01 amp uulM 1 2 7 NX series System Unit User s Manual W523 4 33 4 Installation and Wiring e Using Ferrules If you use ferrules attach t
91. its ANG SY SINAC OlUCIO VERSIONS a esee uw entes c Demo tatesutene tease st ettintas Eos iie sue uut ases drain A 20 Index 4 NX series System Unit User s Manual W523 CONTENTS NX series System Unit User s Manual W523 5 Relevant Manuals Relevant Manuals To use the System Unit you must refer to the manuals for all related products Read all of the manuals that are relevant to your system configuration and application before you use the NX series System Unit Most operations are performed from the Sysmac Studio Automation Software Refer to the Sysmac Stu dio Version 1 Operation Manual Cat No W504 for information on the Sysmac Studio NX Series Commu nications All Coupler ADS Units Unit jenuey sasn syun USIS S SI119S XN ienuen sasn wun ilenuen sasn SHUN 011JU0 Ajajes souoes xN O I jeuBiq seues XN jenuey sasn sun O I Bojeuy seues xN jenuey sasn suun 1V919413 Seues XN 998J19 U UONISOG seues xN enue N S 19Sf SIEMPIBH HUN Ndd S9eues fN enue A sasn 946oS HUN Nd Seues fN jenuen sasn 0 11U0 UI ING HUN Nd S NM S FPN Dunoouso qno4 seues fPN nue S 19sn nun 1ajdnoy 92u919JoH eleg seues xN z T o D D o O U c c 3 eh O et O 3 Jenue y S 19SN HOJ 1V249ui3 Learning about the NX series Units Functionality Application proce dures Learning about Slave Ter T pep po po Slave Terminal speci E System configuration configuration
92. its i NX b ONX Unit power supply us left I O power supply p power supply right I O power supply o ol O power supply NX bus n O rior NX Unit power supply Installation orientation Installation orientation Possible in 6 orientations and restrictions Restrictions No restrictions Terminal connection dia gram DC Input Unit me Three wire type Transistor Output Unit yp A1 B1 B I O Power Supply Connection Unit NX PC0030 A1 B1 oc 106 tov 1over A 12 NX series System Unit User s Manual W523 Appendices A 1 5 Shield Connection Unit i Description of Items on the Data Sheet of the Shield Connection Unit The meanings of the items on the data sheet of the Shield Connection Unit are explained in the table below Item Description Unit name The name of the Unit Model The model of the Unit External connection ter minals Number of shield termi nals Dimensions Isolation method Insulation resistance Dielectric strength NX Unit power con sumption Current consumption from I O power supply Weight Circuit layout Installation orientation and restrictions Terminal connection dia gram NX series System Unit User s Manual W523 The type of terminal block and connector that is used for connecting the Unit The number of terminals on the terminal block is also described when a screwless clamping terminal block is used The number of terminals of the SHL
93. llers This allows you to use the Sysmac Studio to check the meanings of errors and troubleshooting proce dures 5 3 1 Checking for Errors from the Sysmac Studio When an error occurs you can place the Sysmac Studio online to the Controller or the Communications Coupler Unit to check current Controller errors and the log of past Controller errors The methods that are used to check errors depend on the Controller you use Controller Sysmac Studio Scope of check Remarks used connection NJ series NJ series CPU Unit You can check the errors that are You cannot check errors if there is Controller managed by the Controller This a fatal error in the CPU Unit includes errors for the connected EtherCAT Slave Terminals EtherCAT Coupler You can check the errors that are e You can check errors in the Slave Unit managed by the EtherCAT Coupler Terminals even if there is a fatal Unit You can check errors in the error in the CPU Unit EtherCAT Coupler Unit to which the You cannot check errors if there Sysmac Studio is connected and is a fatal error in the EtherCAT errors in the NX Units that are con Coupler Unit nected after the EtherCAT Coupler Unit e Some errors in the NX Units can not be checked if a fatal error occurs in that NX Unit Other control EtherCAT Coupler Same as above lers Unit 1 On NX Units that manage their own errors current errors cannot be checked after a fatal error occurs in that NX Unit On NX
94. m Units are maintained in the best operating condition Wipe the equipment over with a soft dry cloth when performing daily cleaning e f dirt remains even after wiping with a soft dry cloth wipe with a cloth that has been wet with a suffi ciently diluted detergent 296 and wrung dry Units will become stained if items such as rubber vinyl products or adhesive tape are left on the NX Unit for a long period Remove such items during regular cleaning LA Precautions for Correct Use e Never use benzene thinners other volatile solvents or chemical cloths Do not touch the NX bus connectors 6 1 2 Periodic Inspection NX Units do not have parts with a specific life However its elements can deteriorate under improper environmental conditions Periodic inspections are thus required to ensure that the required conditions are being maintained Inspection is recommended at least once every six months to a year but more frequent inspections may be necessary depending on the severe environments Take immediate steps to correct the situation if any of the conditions in the following table are not met NX series System Unit User s Manual W523 6 Inspection and Maintenance fi Periodic Inspection ltems tion item 1 External Is the power supply voltage mea Within the power supply Use a voltage tester to check the power power sup sured at the terminal block within voltage range supply at the terminals Take necessary
95. max Ground terminals NX series System Unit User s Manual W523 4 Installation and Wiring Using Twisted Wires Solid Wires If you use the twisted wires or the solid wires the applicable wire range and conductor length strip ping length are as follows Terminal types Applicable wire range Conductor length stripping length Ground terminals 2 0 mm 9 to 10 mm Terminals other than 0 08 to 1 5 mm 8 to 10 mm ground terminals AWG28 to 16 1 When you use the NX TBLILILI1 Terminal Block use twisted wires to connect the ground terminal Do not use solid wires SSS esie Conductor length stripping length D 3 5 e D 3 5 D 0 LA Precautions for Correct Use Use cables with suitable wire sizes for the carrying current There are also restrictions on the current due to the ambient temperature Refer to the manuals for the cables and use the cables correctly for the operating environment For twisted wires strip the sheath and twist the conductor portion Do not unravel or bend the conductor portion of twisted wires or solid wires NG NG es eg Unravel wires Bend wires yoolg jeuiuue Buiduie o sse waJog au 01 amp uutM L Z p NX series System Unit User s Manual W523 4 35 4 Installation and Wiring Connecting Removing Wires This section describes how to connect and remove wires e Terminal Block Parts and Names Release hole Terminal hole e Required
96. may not lock correctly If that happens first unlock the DIN track mounting hook mount the NX Unit to the DIN Track then lock the DIN track mount ing hook Refer to the user s manual of the Communications Coupler Unit for information on how to mount the Communications Coupler Unit and how to mount the NX Unit to the Communica tions Coupler Unit NX series System Unit User s Manual W523 4 Installation and Wiring 4 1 2 Attaching Markers Markers can be attached to the NX Units and terminal blocks on NX Units to identify them The plastic markers made by OMRON are installed for the factory setting The ID information can be written on them Commercially available markers can also be installed Replace the markers made by OMRON if you use commercially available markers now Markers L amp Ann CZ F MH YA 4 E N AX LA Ws 4 LK e Installation Method Insert the protrusions on the markers into the marker attachment locations on the NX Units and ter minal blocks on NX Units Marker attachment location Marker attachment location Marker lt NX Unit gt lt Terminal Block gt 4 4 NX series System Unit User s Manual W523 4 Installation and Wiring e Commercially Available Markers Commercially available markers are made of plastic and can be printed on with a special printer To use commercially available markers purchase the following products Model
97. meout detection count setting in the EtherCAT master to at least 2 Refer to the NJ series CPU Unit Built in EtherCAT Port User s Manual Cat No W505 for details d Unit Replacement e When you replace a Unit start operation only after you transfer the settings and variables that are required for operation to the new Unit fi Disposal e Dispose of the product according to local ordinances as they apply NX series System Unit User s Manual W523 19 Precautions for Correct Use Precautions for Correct Use 20 i Storage Mounting and Wiring Follow the instructions in this manual to correctly perform installation Do not operate or store the Units in the following locations Doing so may result in malfunction in operation stopping or in burning Locations subject to direct sunlight Locations subject to temperatures or humidity outside the range specified in the specifications Locations subject to condensation as the result of severe changes in temperature Locations subject to corrosive or flammable gases Locations subject to dust especially iron dust or salts Locations subject to exposure to water oil or chemicals Locations subject to shock or vibration Take appropriate and sufficient countermeasures during installation in the following locations Locations subject to strong high frequency noise Locations subject to static electricity or other forms of noise Locations subject to strong electromagnetic field
98. n each in X Y and Z directions 10 sweeps of 10 min each 100 min total Shock resistance Conforms to IEC60068 2 27 147 m s 3 times each in X Y and Z directions Insulation resistance 1 Dielectric strength cULus Listed UL508 ANSI ISA 12 12 01 EC EN61131 2 C Tick Applicable standards KC KC Registration NK LR 1 Varies with NX Unit Models Refer to A 7 Data Sheet on page A 2 for the specifications of NX Units 2 Refer to the OMRON website www ia omron com or ask your OMRON representative for the most recent applicable standards for each model 2 2 NX series System Unit User s Manual W523 2 Specifications 2 2 Individual Specifications Refer to A 1 Data Sheet on page A 2 for the specifications of individual System Units LB suoneoyioeds jenpiaipu Z Z NX series System Unit User s Manual W523 2 3 2 Specifications NX series System Unit User s Manual W523 Part Names and Functions Dum Sl This section describes the names and functions of the System Unit parts 3 1 Names of Power Supply related Unit Parts 3 2 3 1 1 Screwless Clamping Terminal Block Type o o o oooooooooooo 3 2 S 1 2 WMGICAIONS uarios tee nc ora d delectare acie bed eee pue Dea e ge AM age 3 6 3 2 Names of Shield Connection Unit Parts 3 9 3 2 1 Screwless Clamping Terminal Block Type o oooooooooooo 3 9 O MACOS MR IER RR o
99. nal Ground Terminals oome of the NX Units in a Slave Terminal have the following functional ground terminals e Communications Coupler Unit Additional NX Unit Power Supply Unit e Shield Connection Unit EN Additional Information A Shield Connection Unit is used to connect the shield when connecting to external input devices You can ground more than one shield to the same ground pole to reduce the amount of wiring work for grounding Refer to the user s manual of the Communications Coupler Unit for details on grounding the Slave Ter minal NX series System Unit User s Manual W523 4 Installation and Wiring 4 4 Wiring the Additional Power Supply Units This section describes how to wire the terminals on the Additional Power Supply Units N WARNING Make sure that the voltages and currents that are input to the Units and slaves are within the speci fied ranges Inputting voltages or currents that are outside of the specified ranges may cause accidents or fire gt I zi gt Q mmp gt D gt Q Q O m U O D o c Le 3 lt c gt me Y N Caution Precautions for using non isolated power supply When you connect a computer or other peripheral device to any of the following NX Units ground the 0 V side of an external power supply Unit power supply or do not ground it at all e Communications Coupler Unit with non isolated type internal power supply circuits e Communic
100. nd hard to pull out e Do not unlock the DIN track mounting hooks on all of the NX Units at the same time If you unlock the DIN Track mounting hooks on all of the NX Units at the same time all of the Units may come off NX series System Unit User s Manual W523 4 Installation and Wiring 4 1 4 Installation Orientation Orientation is possible in the following six directions A is the upright orientation and B to F are other orientations A L 3 m euh m 5 e gt lt c 5 gt 0 Lower However there are restrictions on the installation orientation and restrictions to specifications that can result from the Communications Coupler Units and NX Units that are used Refer to the user s manuals for the Communications Coupler Units NX Units and System Units that you will use for details on restrictions Precautions for Safe Use For installation orientations C and D in the above figure support the cables e g with a duct so that the End Plate on the bottom is not subjected to the weight of the cables The weight of the cables may cause the bottom End Plate to slide downward so that the Slave Terminal is no longer secured to the DIN Track which may cause malfunctions uonejueuo uone esu y L p NX series System Unit User s Manual W523 4 7
101. ned in text This example shows a general precaution for something that you must do NX series System Unit User s Manual W523 Safety Precautions Warnings AN WARNING During Power Supply Do not touch the terminal section while power is ON Electric shock may occur Do not attempt to take any Unit apart In particular high voltage parts are present in Units that supply power while power is sup plied or immediately after power is turned OFF Touching any of these parts may result in electric shock There are sharp parts inside the Unit that may cause injury Fail safe Measures Provide safety measures in external circuits to ensure safety in the system if an abnormality occurs due to malfunction of the CPU Unit other Units or slaves or due to other external factors affecting operation 9 gt Not doing so may result in serious accidents due to incorrect operation Emergency stop circuits interlock circuits limit circuits and similar safety measures must be provided in external control circuits The CPU Unit will turn OFF all outputs from Basic Output Units in the following cases The remote I O slaves will operate according to the settings in the slaves e f a power supply error occurs e If the power supply connection becomes faulty e f a CPU watchdog timer error or CPU reset occurs If a Controller error in the major fault level occurs While the CPU Unit is on standby until RUN mode is entered afte
102. ng interval Undefined i Troubleshooting the Primary Errors O All Units TS x Green Lit Not Li aaua This is the normal status FS 2 s Not Lit e Initializing Normal Wait until the processing is com e Downloading pleted Lit This status is not present s Lit AE Lit The Unit power supply is not sup Check the following items and supply the Unit plied power supply correctly Cause Correction Check items for power supply e Make sure that the power supply cable is wired correctly Make sure that the power supply cable is not disconnected Make sure that power supply voltage is within the specified range e Make sure that the power supply has enough capacity e Make sure that power supply has not failed Waiting for initialization to start Normal Wait until the processing is com e Restarting pleted If you cannot resolve the problem after you check the above items and cycle the Slave Terminal power supply the Unit may have a hardware failure If this happens replace the Unit Not Lit Lit Hardware failure If this error occurs after you cycle the Slave Ter ulli aac NE minal power supply replace the Unit Not Lit Non volatile Memory Hardware Refer to Event Non volatile Memory Hardware Not Lit This status is not present NX series System Unit User s Manual W523 5 3 kA N O gt D a 3 Q min O m o o gt gt D 5 e O o o
103. ng types of NX series power supply related Units other than Communications Cou pler Unit Refer to NX series catalogs or OMRON websites or ask your OMRON representative for information on the most recent lineup of NX Units Unit name Function Additional NX Unit Power This NX Unit provides NX Unit power supply supply Unit This NX Unit is used when the total power consumption of the NX Units in the Slave Terminal exceeds the NX Unit power supply capacity of the Communications Cou pler Unit The total power consumption The total power consumption from the NX Unit power supply from the NX Unit power supply is within the NX Unit power is within the NX Unit power supply capacity supply capacity ME gt l ME gt NX Unit Separated by Additional NX Unit Power Supply Unit Communications Coupler Unit Unit power supply terminals Internal power supply circuit Unit power supply The I O power supply for the Additional NX Unit Power Supply Unit is connected to the NX Unit on the left through the NX bus connector NX series System Unit User s Manual W523 4 11 gt N zt j e gt o U O o c 3 lt O gt o HL D lt Ly 3 5 D spoy BuuiM pue spun perejoj A ddng Jamog 2 p 4 Installation and Wiring Unit name Function Additional I O Power Sup This NX Unit provides additional I O power supply ply Unit Use this NX Unit in th
104. ni PNP type NX PC0010 16 IOG terminals NX OD5256 NX series System Unit User s Manual W523 4 29 4 Installation and Wiring e Wiring Example 3 When the I O Power Supply Connection Unit NX PC0020 or NX PC0010 is connected to an Ana log Input Unit 8 inputs single ended inputs For voltage 8 inputs NX AD4603 I O Power UU i Analog Input Unit Connection Uni NX PC0020 Single ended 16 IOV terminals NX AD4603 M B4 OV IOV IOG IOG IOG IOG IOG IOG IOG IOG 8 B For current 8 inputs NX AD4203 I O Power Suppl B Analog Input Unit OU Uit t E Single ended 16 IOG als NX AD4203 A1 B1 lt Voltage input TE 24 VDC sensor power supply U 0 V sensor power supply Three wire sensor 4 Current input 24 VDC sensor power supply U O V sensor power supply 24 VDC sensor power supply sian ine c Current input li V Two wire sensor NX series System Unit User s Manual W523 4 Installation and Wiring 4 6 Wiring the Shield Connection Unit The Shield Connection Unit is used when there are not enough terminals to connect the shield for the connection of external devices This section describes how to wire the Shield Connection Unit Wiring Terminals e SHLD terminal e Functional ground terminals gt O 5 e gt o U D a O O 5 5 D O o 5 c 5 Wiring Examples The following shows a wirin
105. nnnonononanconnnoononannnnnnnonnnancnnnnnnonananens 6 6 Appendices MBPS A 2 Aski JModel EISE cda in lle ainda genet ues A 2 A 1 2 Additional NX Unit Power Supply Unit cccccccccccccoccnnnccnccnnnnncoccconononnncnnnnonononononononnnnnennnononnnnnnnons A 3 A 1 3 Additional I O Power Supply Unit nnne nennen nnnm A 6 A 1 4 1 0 Power Supply Connection UNlit oooocnnnnnnccccnnnnccccccnnononnnnnnnnnononononononnnnnnnnnnnononononnnnnanennnnnons A 9 A 1 5 Shield Connection UII sese eaacuntua beth als A 13 A2 Ripe A 15 A 2 1 Additional NX Unit Power Supply Unit Additional I O Power Supply Unit I O Power Supply Con nection Unit and Shield Connection Unit eeesseeeeenm mmm A 15 A 3 EiSt ol NX ODIGCGIS ed con eto id il A 17 A 3 1 Format Of Object Descrip sae oed va tatem orden Aan ae A 17 5 90 2 A anges a dicia Ga reas Eonscse micustlas saeeantacnads ot aie Re Ue e cei lc dna A 18 A 4 List of Terminal Block Models 111 celles LLeee e eieeecliieene inen nnmnnn nnnm nnnm A 19 LS NM Model Nota DTE OS A 19 A 4 2 List of Terminal Block ModelSs cccoooccccccconccoccconcnonoconnnnncnconcnncnnonnnnnnnonnnonononnnnnonnnnnnnnnnnnnnnons A 19 A 5 Version INtO Mall Mancia ease Oeo cov Eco Ede te Ue aa eo asv co Gua Du gun cueva Depas voe a vea po ene Ie La becu See Uca Ue A 20 A 5 1 Relationship between the Unit Versions of Each Unit and the EtherCAT Coupler Units CPU Un
106. nts of this manual Use the power supply voltage that is specified in this manual Do not apply voltages that exceed the rated value to any Input Unit Do not apply voltages or connect loads to the Output Units or slaves in excess of the maximum rat ings e nrush current occurs when the power supply is turned ON When selecting fuses or breakers for external circuits consider their fusing and detection characteristics as well as the above precautions and allow sufficient margin in shut off performance e Install external breakers and take other safety measures against short circuiting and overcurrents in external wiring Turning ON the Power Supply e When you set the Operating Mode at Startup confirm that no adverse effect will occur in the system Actual Operation Before you start operation always register the NX Units that are connected to the Communications Coupler Unit in the host communications master as the Unit Configuration Information NX series System Unit User s Manual W523 17 18 Precautions for Safe Use e Check the user program data and parameter settings for proper execution before you use them for actual operation e f you change the fail soft operation setting the output status when the error occurs may also change Confirm safety before you change the fail soft operation setting f you use fail soft operation write programming to determine whether Unit I O data is valid Without suc
107. nual W523 4 Installation and Wiring Precautions for Safe Use Do not press the flat blade screwdriver straight into the release hole Doing so may break the terminal block me e When you insert a flat blade screwdriver into a release hole press it down with a force of 30 N max Applying excessive force may damage the terminal block Do not tilt or twist the flat blade screwdriver while it is pressed into the release hole Doing so may break the terminal block NG P 2 e e gt O o 3 2 m 0 NG NG Make sure that all wiring is correct Do not bend the cable forcibly Doing so may sever the cable yoo g jeuiuue Buidure o sse waJog au 01 amp uutM L Z p NX series System Unit User s Manual W523 4 41 4 Installation and Wiring l Removing a Terminal Block 1 Press the lock lever on the terminal block and pull out the top of the terminal block to remove it 4 42 NX series System Unit User s Manual W523 4 Installation and Wiring Attaching a Terminal Block 1 Place the terminal block hook on the guide at the bottom of the NX Unit and press in on the top of the terminal block to attach it D 3 5 e gt 3 5 D 0 Hook Guide Mount a Terminal Block that is applicable to each Unit model Refer to Applicable Terminal Blocks for Each Unit Model on page 3 5 for the applicable Terminal Blocks yoo g
108. number Product name Manufactured by Phoenix Contact Manufactured by Weidmuller Markers UC1 TMF8 DEK 5 8 Special marker printer UM EN BLUEMARK X1 PrintJet PRO The markers made by OMRON cannot be printed on with commercially available special printers A L 3 m esta m 5 e gt lt c 5 gt 0 4 1 3 Removing NX Units Precautions for Safe Use Always turn OFF the Unit power supply and l O power supply before you remove the NX Unit 1 Use a flat blade screwdriver to pull up the DIN Track mounting hook on the Unit to remove SIUM XN Buinouay 7 Flat blade screwdriver DIN track mounting hook NX series System Unit User s Manual W523 4 5 4 Installation and Wiring 2 Put your fingers on the protrusions for removing multiple NX Units including the Unit to be removed then pull out straight forward to remove Protrusion for removing the Unit Protrusion for removing the Unit Precautions for Correct Use e When removing an NX Unit remove multiple Units together which include the one you want to remove If you attempt to remove only one Unit it is stuck a
109. o Power Supply Used and Required Power Supply Capacity on page 4 17 for information on the block Additional NX Unit Power Supply Unit NX PD1000 d for unwired terminals B1 Ground of 100 O or less E Ground the functional ground terminal to 100 Q or less 4 16 NX series System Unit User s Manual W523 4 Installation and Wiring Power Supply Used and Required Power Supply Capacity o Power Supply Used 24 VDC power is supplied to the Unit power supply terminals The power supply voltage range for the Unit power supplies is as follows Model Power supply voltage range NX PD1000 20 4 to 28 8 VDC For the Unit power supply use a SELV power supply with overcurrent protection A SELV power supply refers to a power supply with double or reinforced insulation between input and output and with an output voltage of 30 V rms with a 42 4 V peak or an output voltage of 60 VDC max We recommend the following power supply Hecommended power supply OMRON S8JX series Power Supply la Precautions for Correct Use Use the same Unit power supply to supply power to the entire Slave Terminal If you supply power from different power supplies because O V is common inside the Slave Terminal differ ences in electrical potential may cause unexpected currents in the NX Unit power supply which may cause breakdowns and malfunctions e Calculating the Unit Power Supply Capacity Equation The equation for the Unit power
110. olumn and line i e A1 to A8 and B1 to B8 B Release holes Insert a flat blade screwdriver into these holes to connect and remove the wires C Terminal holes The wires are inserted into these holes D Ground terminal mark This mark indicates ground terminals It is only on the NX TBCLIL22 The NX TBLILILI2 and NX TBLILILI1 Terminal Blocks have different terminal current capacities The NX TBLILILI2 has 10 A and NX TBLIJLILI1 has 4 A To differentiate between the two models of Terminal Blocks use the terminal number column indica tions The Terminal Block with white letters on a dark background is the NX TBLILILI2 You can mount either NX TBLILILI1 or NX TBLILILI2 Terminal Blocks to the Shield Connection Unit g N fo 3 D o o e Q O o gt O O O 3 c U 9 7 EN Additional Information The Shield Connection Unit is only compatible with the 16 terminal type You cannot use a ter minal block with a different number of terminals Applicable Terminal Blocks for Each Unit Model The following indicates the Terminal Blocks that are applicable to each Unit ed xoo g seule Buidwe D SS9MaJoS 2 ermina Block i NX TBX01 NX TBA161 16 Not provided NX NXTBC162 62 Provided 10 T Refer to A 4 List of Terminal Block Models on page A 19 for information on the models of Terminal Blocks NX series System Unit User s Manual W523 3 11 3 Part Names and Funct
111. onal NX Unit Power Supply Unit Even though the UNIT Either this NX Unit or the NX Check the NX Units are installed correctly PWR indicator is lit the Unit on the right is not indicators of NX Units on installed correctly the right are not lit 5 12 NX series System Unit User s Manual W523 5 Troubleshooting 5 5 2 Additional l O Power Supply Unit Problem Correction The I O PWR indicator is The I O power is not supplied Check that the I O power is supplied not lit The I O power supply voltage Set the I O power supply voltage within the speci Wiring with the connected Check the wiring with the connected device Check the wiring with the connected device nected Check the installation of the terminal block A connected device is defec Replace the connected device Even though the external The I O power supply voltage Set the I O power supply voltage within the speci power supply is turned fied range ON the I O PWR indicator Wiring with the connected Check the wiring with the connected device Wiring to the terminal block is Check the wiring to the terminal block al Ol O c iz O o o O O o zh O e m c O 3 a O O O sj z gt lt E 23 r o loose A connected device is discon Check the wiring with the connected device nected The terminal block is loose Check the installation of the terminal block A connected device is defec Replace the connected devi
112. ontroller tion Module Cycling the Unit All errors in the If the causes for the Controller errors are power supply to the Slave Terminal removed all Controller errors in the Slave Slave Terminal Terminals are reset Note On the NS Series PT you can only reset all errors for the entire Controller Refer to the Sysmac Studio Version 1 Operation Manual Cat No W504 E1 07 or later for Sysmac Studio operating procedures For details on the Reset EtherCAT Error ResetECError instruction refer to the NJ series Instructions Reference Manual Cat No W502 NX series System Unit User s Manual W523 5 11 5 Troubleshooting 5 5 Troubles Specific To Each Type of NX Units 5 5 1 Additional NX Unit Power Supply Unit Problem Correction The UNIT PWR indicator The Unit power is not sup Check that the Unit power is supplied is not lit plied The Unit power supply volt Set the Unit power supply voltage within the speci age is outside the specified fied range range Wiring with the Unit power Check the wiring with the Unit power supply supply is incorrect Wiring with the Unit power Check the wiring with the Unit power supply supply is disconnected The terminal block is loose Check the installation of the terminal block The Unit power supply is Replace the Unit power supply defective The NX Unit power consump Add an Additional NX Unit Power Supply Unit tion exceeds the power sup ply capacity of the Additi
113. ower con The power consumption of the NX Unit power supply of the Unit sumption Current consumption The current consumption from I O power supply of the Unit from I O power supply Weight The weight of the Unit A Circuit layout The circuit layout of the Unit i Installation orientation The installation orientation of the Slave Terminal including the Unit and the details of O and restrictions restrictions on the specifications due to the installation orientation o Terminal connection dia A diagram of the connection between the Unit and connected external devices 2 gram When an I O Power Supply Connection Unit or a Shield Connection Unit is required i to be connected to the connected external devices the description for such is g included 2 2 D e 2 E gt NX series System Unit User s Manual W523 A 9 Appendices I O Power Supply Connection Unit Screwless Clamping Terminal Block 12 mm Width e IOV Terminal Type Unit name I O Power Supply Connection Unit Model NX PC0020 External connection ter Screwless clamping terminal block 16 terminals minals Number of I O power IOV 16 terminals supply terminals Current capacity of O 4 A terminal max power supply terminal Dimensions 12 W x 100 H x 71 D Isolation method No isolation Insulation resistance 20 MO min between isolated circuits at 100 VDC Dielectric strength 510 VAC between isolated circuits for 1 minute at a leakage current of 5 mA ma
114. plied Block that is supplied Unit power from the Unit power from an EtherCAT Coupler Additional NX Unit i Power Supply Unit EtherCAT NX Unit NX Unit power supply Coupler Unit NX Unit power Additional NX Unit Additional I O Power Unit power Power Supply Unit Supply Unit supply power supply circuit terminals Internal unit power P supply circuit DO lo O MI Protective T Lui CE S I O power supply Unit power supply io2 device terminals terminals I O power supply I O power supply terminals Protective device unit2 iti Protective device Unit power supply 4 24 NX series System Unit User s Manual W523 4 Installation and Wiring However fewer protective devices may be required when the current consumption of each block does not exceed the rated current value An example of this is shown below Using unwired Unit power supply terminals In this example the current consumption from each power supply is as follows Current consumption from Unit power supply _unit1 unit2 x Lowest rated current Current consumption from I O power supply io1 io2 gt Lowest rated current Block that is supplied I O power from an Block that is supplied I O power from Additional I O Power the EtherCAT Coupler Unit Supply Unit T e O gt o a 2 U o 2 o c o lt c Block that is supplied Block that is supplied 3 7 Unit power f
115. puiu Buidure o sse waJog au 01 amp uutM L Z p NX series System Unit User s Manual W523 4 43 4 Installation and Wiring Preventing Incorrect Attachment of Terminal Blocks In order to prevent unintentionally installing the wrong terminal block you can limit the combination of a Unit and a terminal block Insert three Coding Pins NX AUXO2 into three of the six incorrect attachment prevention holes on the Unit and on the terminal block Insert these pins into positions so that they do not interfere with each other when the Unit and terminal block are connected to each other You can use these pins to create a combination in which the wrong terminal block cannot be attached because the pin patterns do not match Unit Terminal Block NX series System Unit User s Manual W523 4 Installation and Wiring O Types of Coding Pins There are two types of Coding Pins both with their own unique shape one for terminal blocks and one for Units Three pins come with each runner For Terminal Block For Unit O ere DM 0 Coding Pins Use this part D 3 3 e eut D 3 5 D 0 Use the following Coding Pins Name Modli Specification Coding Pin NX AUXO2 For 10 Units Terminal Block 30 pins Unit 30 pins yoo g jeuiuue Buidure o sse waJog au 01 amp uulM 1 2 7 NX series System Unit User s Manual W523 4 45 4 Inst
116. r Check Method setting for the EtherCAT Coupler Unit EN Additional Information Refer to the 4 1 Installing NX Units on page 4 2 for the procedures to mount and remove the NX Unit Refer to the NJ series CPU Unit Built in EtherCAT Port User s Manual Cat No W505 for the procedures to disconnect and connect the EtherCAT Coupler Unit from and to the Ether CAT network Refer to NJ series CPU Unit Software User s Manual Cat No W501 E1 06 or later for the procedures for restoring and comparing data p N 2 5 pg D 5 D 5 O D U O O D o c D 0 SHUN XN JO eunpeooJjg juauwaoe day 2 2 9 NX series System Unit User s Manual W523 6 7 6 Inspection and Maintenance NX series System Unit User s Manual W523 Appendices This section describes the data sheets of the System Units and their dimensions Aci Data Sheet cured ERE Gu aa id ee A 2 A ModelbiSta c cate ERES a he And pa dera Ee iata A 2 A 1 2 Additional NX Unit Power Supply Unit 0 2 0 0 cee A 3 A 1 3 Additional I O Power Supply Unit 0 0 0 0 ccc ee eee A 6 A 1 4 I O Power Supply Connection Unit 0 000002 ee A 9 A 1 5 Shield Connection Unit 0 0 aaae eaa A 13 A 2 DIMENSIONS caos ERE IEEE Ianue ce ee ae ee A 15 A 2 1 Additional NX Unit Power Supply Unit Additional I O Power Supply Unit I O Power Supply Connection Unit and Shield Connection Unit A 15 A 3 List
117. r the power is turned ON External safety measures must be provided to ensure safe operation of the system in such cases The outputs may remain ON or OFF due to deposition or burning of the output relays or destruction of the output transistors As a countermeasure for such problems external safety measures must be provided to ensure safe operation of the system If external power supplies for slaves or other devices are overloaded or short circuited the voltage will drop outputs will turn OFF and the system may be unable to read inputs Pro vide external safety measures in control with monitoring of external power supply voltage as required so that the system operates safely in such a case You must take fail safe measures to ensure safety in the event of incorrect missing or abnormal signals caused by broken signal lines momentary power interruptions or other causes ecco o cc Not doing so may result in serious accidents due to incorrect operation NX series System Unit User s Manual W523 13 Safety Precautions I Voltage and Current Inputs Make sure that the voltages and currents that are input to the Units and slaves are within the specified ranges Inputting voltages or currents that are outside of the specified ranges may cause accidents or fire Transferring Always confirm safety at the destination node before you transfer Unit configuration infor mation parameters settings or other data from tools such
118. r vibration and shock resistance must be shock absorbing equipment if necessary within specifications Are there noise sources near the No significant noise Either separate the Controller and noise Controller Sources source or protect the Controller Are the DIN track mounting No looseness Securely lock the DIN track mounting hooks for each NX Unit securely hooks locked Are the cable connectors fully No looseness Correct any improperly installed connec inserted and locked tors Are there any loose screws on No looseness Tighten loose screws with a Phillips head the track End Plates PFP M screwdriver Are the NX Units connected to You must connect and fix Connect the NX Units to each other each other along the hookup the NX Units to the DIN along the hookup guides and until they guides and until they touch the track touch the DIN track DIN track Are there any damaged external No visible damage Check visually and replace cables if nec wiring cables essary 4 Installation and wiring uonoedsu oipouag z L 9 NX series System Unit User s Manual W523 6 3 6 Inspection and Maintenance i Tools Required for Inspections e Required Tools e Phillips screwdriver e Flat blade screwdriver Voltage tester or digital voltmeter e Industrial alcohol and pure cotton cloth e Tools Required Occasionally Oscilloscope e Thermometer and hygrometer 6 4 NX series System Unit User s Manual W523
119. ranties and responsibility of any type for claims or expenses based on infringement by the Products or otherwise of any intellectual property right Buyer Remedy Omron s sole obligation hereunder shall be at Omron s election to i replace in the form originally shipped with Buyer responsible for labor charges for removal or replacement thereof the non com plying Product ii repair the non complying Product or iii repay or credit Buyer an amount equal to the purchase price of the non complying Product provided that in no event shall Omron be responsible for warranty repair indemnity or any other claims or expenses regarding the Products unless Omron s analysis confirms that the Products were properly handled stored installed and maintained and not subject to contamination abuse misuse or inappropriate modification Return of any Products by Buyer must be approved in writing by Omron before shipment Omron Companies shall not be liable for the suitability or unsuitability or the results from the use of Products in combi nation with any electrical or electronic components circuits system assemblies or any other materi als or substances or environments Any advice recommendations or information given orally or in writing are not to be construed as an amendment or addition to the above warranty See hitp www omron com global or contact your Omron representative for published information Limitation on Liability Etc OMRON COM
120. rewdriver from the release hole d After you make a connection make sure that the twisted wire or the solid wire is securely connected to the terminal block 4 38 NX series System Unit User s Manual W523 4 Installation and Wiring Precautions for Safe Use Do not press the flat blade screwdriver straight into the release hole Doing so may break the terminal block o fe e When you insert a flat blade screwdriver into a release hole press it down with a force of 30 N max Applying excessive force may damage the terminal block Do not tilt or twist the flat blade screwdriver while it is pressed into the release hole Doing so may break the terminal block NG P 2 e e gt O o 3 2 D 0 NG NG Make sure that all wiring is correct Do not bend the cable forcibly Doing so may sever the cable yoo g jeuiuue Buidure o sse waJog au 01 amp uutM L Z p NX series System Unit User s Manual W523 4 39 4 Installation and Wiring e Removing Wires Use the following procedure to remove the wires from the terminal block The removal method is the same for ferrules twisted wires and solid wires 1 Press the flat blade screwdriver diagonally into the release hole Press at an angle of 10 to 15 If you press in the screwdriver correctly you will feel the spring in the release hole Flat blade screwdriver 10 to 15 Wire NX series System Unit User s Ma
121. rminal their wiring methods and how to wire the NX Units 4 1 Installing NX UNITS cco se ccd a RR IRR IE RA we a beet as 4 2 Adel dnstalling NS UNIS ios o esci oe tr ts ts 2 ee ee Oe a a A a 4 2 4 1 2 Attaching Markets ici ia A bea ee A a i 4 4 4 1 39 REMOVING NAX UNITS x x o3 2 3 awd wear is chee ias pea 4 5 4 1 4 Installation Orientation 0 ccc BI 4 7 4 2 Wiring the Power Supply to the Slave Terminal 4 8 4 2 1 Power Supply Types 0 0 eee eee eee 4 8 4 2 2 Supplying Each Power Supply and Wiring oooooooo 4 9 4 2 3 Power Supply related Units and Wiring Methods 4 11 4 3 Grounding the Slave Terminal 4 14 4 4 Wiring the Additional Power Supply Units 4 15 4 4 1 Wiring the Additional NX Unit Power Supply Unit 4 16 4 4 2 Wiring the Additional l O Power Supply Unit 4 19 4 4 3 Protective Devices 0 ce n 4 22 4 5 Wiring the I O Power Supply Connection Unit 4 27 4 6 Wiring the Shield Connection Unit 4 31 4 7 Wiring the Terminals exu Di A A RE prre 4 32 4 7 1 Wiring to the Screwless Clamping Terminal Block 4 32 NX series System Unit User s Manual W523 4 1 4 Installation and Wiring 4 1 Installing NX Units This section describes how to inst
122. rnal connection terminals and internal cir cuit of the Unit The dielectric strength between the external connection terminals and internal circuit of the Unit The power consumption of the NX Unit power supply of the Unit The current consumption from l O power supply of the Unit The weight of the Unit The circuit layout of the Unit The installation orientation of the Slave Terminal including the Unit and the details of restrictions on the specifications due to the installation orientation A diagram of the connection between the Unit and connected external devices When an I O Power Supply Connection Unit or a Shield Connection Unit is required to be connected to the connected external devices the description for such is included NX series System Unit User s Manual W523 A 3 P h o a 0 gt D D un Ajddng Jamog HUN XN JBuoppy Z L Y Appendices Additional NX Unit Power Supply Unit Screwless Clamping Terminal Block 12 mm Width Unit name Model External connection ter minals Power supply voltage NX Unit power supply capacity NX Unit power supply efficiency Current capacity of power supply terminal Dimensions Isolation method Insulation resistance Dielectric strength NX Unit power con sumption Current consumption from I O power supply Weight Circuit layout Additional NX Unit Power Supply Unit NX PD1000 Screwless clamping terminal block 8 terminals 24 VDC 20 4 to 28 8 VD
123. rom the Unit power from an EtherCAT Coupler Additional NX Unit Power Supply Unit EtherCAT NX Unit NX Unit power supply Coupler Unit NX Unit power Additional NX Unit Additional I O Power Unit power Power Supply Unit Supply Unit x supply A terminals Lud unit1 unit2 U O gt g 2i D device lt O D o io1 I O power Unit power supply io2 I O power supply terminals terminals mia device device supply unit2 Unit power supply NX series System Unit User s Manual W523 4 25 4 Installation and Wiring When total current consumption for all blocks does not exceed the rated current In this example the current consumption from each power supply is as follows Current consumption from Unit power supply uniti unit2 lt Lowest rated current Current consumption from I O power supply io14 io2 lt Lowest rated current 1 This is the lowest rated current of all of the Units that supply I O power and are connected to protective devices For example if terminals with both a 10 A and 4 A capacities are connected the value is 4 A Block that is supplied I O power from an Block that is supplied I O power from Additional I O Power the EtherCAT Coupler Unit Supply Unit Block that is supplied Block that is supplied Unit power from the Unit power from an EtherCAT Coupler Additional NX Unit i Power Supply Unit EtherCAT NX Unit power supply Coupler Unit NX Unit power
124. rules Model notation for the power supply related Units Additional NX Unit Power Supply Unit Additional I O Power Supply Unit and I O Power Supply Connection Unit differs from that of System Units other than power supply related Units Power Supply related Units NX LILILILILILI Unit type O Y PD Additional NX Unit Power Supply Unit PF Additional I O Power Supply Unit PC I O Power Supply Connection Unit UOHEJON SPON L E 1 NX Unit power supply voltage 0 No NX Unit power supply function 1 24 VDC no isolation I O power supply voltage and maximum current of I O power supply 0 No I O power supply function 6 5to 24 VDC 4A T 5to 24 VDC 10A I O power supply connection terminal 0 No I O power supply connection terminal 1 IOG 2 IOV 3 IOG IOV Additional function 0 Not supported NX series System Unit User s Manual W523 1 5 1 Features and System Configuration System Units Other Than Power Supply related Units NX LILILILILI END End Cover TBX Shield Connection Unit Additional number 01 Additional number 1 3 2 Additional NX Unit Power Supply Unit This section shows a list of Additional NX Unit Power Supply Units Refer to A 1 2 Additional NX Unit Power Supply Unit on page A 3 for details I Screwless Clamping Terminal Block 12 mm Width Model idee EE eae NX Unit power supply capacity Reference NXPD1000 24 VDC PAA 1 3 3 Additional I O Power Supply Unit
125. s Locations subject to possible exposure to radioactivity Locations close to power lines Before touching a Unit be sure to first touch a grounded metallic object in order to discharge any static build up Use the rated power supply voltage for the Units that supply power Take appropriate measures to ensure that the specified power with the rated voltage and frequency is supplied in places where the power supply is unstable Install the Units away from sources of heat and ensure proper ventilation Not doing so may result in malfunction in operation stopping or in burning Do not allow foreign matter to enter the openings in the Unit Doing so may result in Unit burning electric shock or failure Use the EtherCAT connection methods and applicable cables that are specified in this manual and in the NJ series CPU Unit Built in EtherCAT Port User s Manual Cat No W505 Otherwise communi cations may be faulty Actual Operation If you change the event level of an error the output status when the error occurs may also change Confirm safety before you change an event level y Turning OFF the Power Supply Do not turn OFF the power supply while data is being transferred Do not turn OFF the power supply while parameters are being written to the Communications Cou pler Unit or NX Units EtherCAT Communications Do not disconnect the EtherCAT communications cables during operation The outputs will become unstable However
126. s Model Nota lO asii td at 1 5 1 3 2 Additional NX Unit Power Supply Unit nnnm nnns 1 6 1 3 3 A Additional I O Power Supply Uhnit esses nnnm nnne nnne nares 1 6 1 3 4 1 0 Power Supply Connection Unit liess nnne nnns 1 7 1 3 5 ShielgGobne clloDJOIE s oai tu n RE e FRU DRE Ee BOE quii eau cau Lis atado ee tua cm ub pA tI A RA EUN EE Iosue EREE 1 7 SUPPO SOM WANG ic cete eot res aos ASE is 1 8 1 4 1 Applicable Support Software ooooncccccconocccccononoconononononnnnnononononanennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnonnnnnnos 1 8 Specifications General Specific C Lim 2 2 lere aO IE es er Teid erli o r rem E 2 3 Part Names and Functions Names of Power Supply related Unit Parts eeeeeeee e ceeeee ere eeeeeene 3 2 3 1 1 Screwless Clamping Terminal Block Type cccccccccccconcnncccnnnnnoncnononnononnnoncnnnnnnonononnnnnnnnencnnnnnnnnss 3 2 gle O LIE Ue DM cU eee MILI 3 6 Names of Shield Connection Unit Parts e e eeeeeeee eec reeeeee rere eene nnne nnns 3 9 3 2 1 Screwless Clamping Terminal Block Type cccccccccccoccnnccononnconcnonononnonnnnnnnnnnnnonononnnnnnnennnonenononss 3 9 S2 AdE tct D I 3 12 Installation and Wiring stalling NX UNIS p a 4 2 zd en EE oi cl llo NA MB pe EE 4 2 4 1 2 JAltachibig Markel utes uci uoce parit oe ok eo Eo eta ira ets ue
127. s for Correct Use e When you install an NX Unit do not touch or bump the pins in the NX bus connector e When you handle an NX Unit be careful not to apply any stress to the pins in the NX bus connector If you install an NX Unit and turns ON the power supply when the pins in the NX bus connector are deformed a contact defect may cause malfunctions NX series System Unit User s Manual W523 4 Installation and Wiring 1 From the front of the previously mounted NX Unit engage the Unit hookup guides on a new Unit with the Unit hookup guides on the previously mounted NX Unit Unit hookup guides S LL Sa E f B DA A SS i eee we EN TQS Unit hookup guides I L 3 m esta y 5 e gt lt c 3 0 in SYOYOYOYOYOYOYGL sun XN Bure1su L L p SIDO u t Y Y QU Y Y QoQ D A uo 3 Press the NX Unit with a certain amount of force against the DIN Track until you hear the DIN Track mounting hook lock into place When you mount the NX Unit it is not necessary to release the DIN track mounting hook on the NX Unit After you mount the NX Unit make sure that it is locked to the DIN Track ES Additional Information Normally it is not necessary to release the DIN track mounting hook when you mount the NX Unit However if you mount the NX Unit on a DIN Track that is not a recommended DIN Track the DIN track mounting hook
128. supply capacity in the Slave Terminal is as follows Unit power supply capacity in the Slave Terminal The total power capacity from Unit power supply on each block The equation for the Unit power supply capacity on each block in the Slave Terminal is as follows Unit power supply capacity requirement for each block A B C A The NX Unit power consumption of the Unit that supplies NX Unit power B The total power consumption from the NX Unit power supply that is required by the NX Units that are connected to the Unit that supplies NX Unit power C The NX Unit power supply efficiency of the Unit that supplies NX Unit power NX series System Unit User s Manual W523 4 17 gt I zi gt Q mmp gt D gt a Q O m U O D o c Le 3 lt c gt me Y nun lddns 1ewog HUN XN euomppy eui Buin L p p 4 Installation and Wiring Block The following shows the Unit that supplies NX Unit power and its supplying range For example the Slave Terminal in the following diagram is configured with two blocks the Communications Coupler Unit block and the Additional NX Unit Power Supply Unit block Communications Coupler Additional NX Unit Power Unit block Supply Unit block e C NX Unit connected to Commu the Communications NX Unit connected to the Additional nications Coupler Unit NX Unit Power Supply Unit Unit power supply Coupler PN o M E terminals n NX
129. t ooooooocconoooooo mo 1 6 1 3 4 I O Power Supply Connection Unit llli 1 7 1 3 5 Shield Connectior Unit urraca Pa rubei Fas 1 7 1 4 SSUDDOFUSOITWAIB oi damian dida nisse xus 1 8 1 4 1 Applicable Support Software 0 0 0 ee eee 1 8 NX series System Unit User s Manual W523 1 1 1 Features and System Configuration 1 1 Features and Types of System Units This section describes features and types of System Units 1 1 1 System Unit Features System Units are Units used to build the system for separating power supply systems or supplying power in the midstream in a Slave Terminal The NX series System Units provide the following features Simple I O Wiring with a Screwless Clamping Terminal Block The terminal block is a screwless clamping terminal block You can connect the wires simply by pushing the ferrules into the terminals The amount of wiring work is reduced without requiring the use of screws 1 1 2 System Unit Types The types of System Units are as follows Type Purpose System Units These Units are used as required to build a Slave Termi nal Additional NX Unit Power This Unit is used when the NX Unit power supply is insuffi Supply Unit cient Additional I O Power Sup This Unit is used when the I O power supply is insufficient or to separate the l O power supply in the Slave Terminal I O Power Supply Connec This Unit is used when the I O power supply terminals
130. the Sysmac Studio to check the unit versions EtherCAT Coupler Unit and NX Units 1 Double click EtherCAT under Configurations and Setup in the Multiview Explorer and then double click the EtherCAT Coupler Unit Or right click the EtherCAT Coupler Unit and select Edit from the menu The Edit Slave Terminal Configuration Tab Page is displayed You can also display the Edit Slave Terminal Configuration Tab Page with any of the following operations Double click EtherCAT under Configurations and Setup in the Multiview Explorer right click the EtherCAT Coupler Unit in the EtherCAT Configuration Edit Tab Page and select Edit Slave Terminal Configuration Or select the EtherCAT Coupler Unit on the EtherCAT Configuration Edit Tab Page click the Edit Slave Terminal Configuration Button 2 Go online 3 Right click the EtherCAT Coupler Unit and select Display Production Information from the menu The Production Information Dialog Box is displayed Model Information Serial No Model Information Serial Mo Slot 000 NX ECC201 Ver 1 2 00000001 LOT No 00000 Hardware Version V1 00 Slot 001 NX ID3417 Ver 1 0 00000000 Mo e e E Slot 002 NX ID3417 Ver1 0 00000000 Total power ON time 4 hours Slot 003 NX 0D3153 Ver 1 0 00000000 a a id Slot 004 NX OD3 153 Ver 1 0 00000000 Hardware Version V1 00 I n Total power ON time 4 hours Output file Show Detail Slot 002 NX 0D3256 Ver 1 0 00000000 LOT No 38053 Close Hardware Version V1 00 Total po
131. tup and functions to set up control and monitor NX Units through EtherCAT An introduction to the entire NJ series system is provided along with the fol lowing information on the CPU Unit Features and system configuration Overview Part names and functions General specifications Installation and wiring Maintenance and Inspection Use this manual together with the NJ series CPU Unit Software User s Manual Cat No W501 The following information is provided on an NJ series CPU Unit CPU Unit operation CPU Unit features nitial settings Programming based on IEC 61131 3 language specifications Use this manual together with the NJ series CPU Unit Hardware User s Manual Cat No W500 Information on the built in EtherCAT port is provided This manual provides an introduction and provides information on the config uration features and setup Use this manual together with the NJ series CPU Unit Hardware User s Manual Cat No W500 and NJ series CPU Unit Software User s Manual Cat No W501 The settings and operation of the CPU Unit and programming concepts for motion control are described When programming use this manual together with the NJ series CPU Unit Hardware User s Manual Cat No W500 and NJ series CPU Unit Software User s Manual Cat No W501 27 Helated Manuals Manual name Model numbers Application Description NJ series Instructions W502 NJ501 LILILIL Learn
132. turned ON Use the system defined variables in the user program to confirm that communications are estab lished before attempting control operations e f frames sent to EtherCAT slaves are lost due to noise or other causes slave I O data is not commu nicated and the intended operation is sometimes not achieved Perform the following processing if noise countermeasures are necessary Program the EC nDatalnvalid Input Data Disable system defined variable as an interlock condi tion in the user program oet the PDO communications consecutive timeout detection count setting in the EtherCAT master to at least 2 Refer to the NJ series CPU Unit Built in EtherCAT Port User s Manual Cat No W505 for details When an EtherCAT slave is disconnected communications will stop and control of the outputs will be lost not only for the disconnected slave but for all slaves connected after it Confirm that the system will not be adversely affected before you disconnect a slave e f you disconnect the cable from an EtherCAT slave to disconnect it from the network any current communications frames may be lost If frames are lost slave I O data is not communicated and the intended operation is sometimes not achieved Perform the following processing for a slave that needs to be replaced Program the EC nDatalnvalid Input Data Disable system defined variable as an interlock condi tion in the user program oet the PDO communications consecutive ti
133. umber of Current Errors The following table gives the number of errors that are reported simultaneously as current errors in each Unit Unit Number of simultaneous error notifications EtherCAT Coupler Unit 128 errors System Units Since current errors are managed in the Communications Coupler Unit the number of current errors is limited by the number of errors for the Communications Coupler Unit If the number of errors exceeds the maximum number of reportable current errors errors are reported with a priority given to the oldest and highest level errors Errors that exceed the limit on simultaneous error notifications are not reported Errors that are not reported are still reflected in the error status Log of Past Errors Open the Sysmac Studio s Controller Event Log Tab Page to check the times levels sources source details event names event codes details attached information 1 to 4 and corrections for previous errors EN Additional Information Number of Logs of Past Errors Each event log can contain the following number of records If the number of events exceeds the following number of records the oldest events are overwritten Event logs in the Digital I O Units are stored in the EtherCAT Coupler Unit Event log category IBES ORE RIE EtherCAT Coupler Unit System Units System event log Total 128 events Access event log Total 32 events NX series System Unit User s Manual W523 5 Troubleshooting Ref
134. uted clock synchronization have a clock that is shared by all slaves in the network The time that is based on this distributed clock is called the DC time A collection of device dependent information and functionality providing consistency between similar devices of the same device type A variable in the NJ series CPU Unit to which process data on an Ether CAT slave is allocated Slave process data is accessed by directly read ing and writing device variables from user applications on the NJ series Communications Coupler Units DC time device profile device variable CPU Unit distributed clock DC Clock distribution mechanism used to synchronize EtherCAT slaves and the EtherCAT master EtherCAT slave controller A controller for EtherCAT slave communications EtherCAT slave information An XML file that contains setting information for an EtherCAT slave EtherCAT state machine An EtherCAT communications state machine EtherCAT Technology Group ETG The ETG is a global organization in which OEM end users and technol ogy providers join forces to support and promote the further technology development Settings that assign variables to I O ports Assignment information between l O ports and variables A logical interface that is used by the CPU Unit to exchange data with an external device slave or Unit Cyclic data exchange with external devices that is performed with prede termined memory addresses I O map settings I O port
135. ven in the specifications for the communications distance and number of connected Units EtherCAT Communications Make sure that the communications distance number of nodes connected and method of connec tion for EtherCAT are within specifications Do not connect EtherCAT Coupler Units to EtherNet IP a standard in house LAN or other networks An overload may cause the network to fail or malfunction e Malfunctions or unexpected operation may occur for some combinations of EtherCAT revisions of the master and slaves If you disable the revision check in the network settings check the slave revision settings in the master and the actual slave revisions and then make sure that functionality is compat ible in the manuals or other references You can check the slave versions in the settings from the oysmac Studio and you can check the actual slave revisions from the Sysmac Studio or on slave nameplates e After you transfer the user program the CPU Unit is restarted and communications with the Ether CAT slaves are cut off During that period the slave outputs behave according to the slave settings NX series System Unit User s Manual W523 Precautions for Safe Use The time that communications are cut off depends on the EtherCAT network configuration Before you transfer the user program confirm that the system will not be adversely affected EtherCAT communications are not always established immediately after the power supply is
136. wer ON time 4 hours Slot 003 NX ID3443 Ver 1 0 i P LOT No 38053 simple Display Hardware Version V1 00 Total power ON time 4 hours Output file Show Outline Close Detailed Display In this example Ver 1 0 is displayed next to the Unit model The following items are displayed e Slot number Unit model number Unit version e Serial number e Lot number NX series System Unit User s Manual W523 Unit Versions Hardware version e Software version Total power ON time The software version is displayed only for Units that contain software L Version Information The total power ON time is provided by function to monitor the total power ON time The func tion to monitor the total power ON time was added for a version upgrade Refer to the Ether CAT Coupler Unit User s Manual Cat No W519 E1 03 or later for the versions that support monitoring the total power ON time Unit Versions and Sysmac Studio Versions The functions that are supported depend on the unit version of the Unit The version of Sysmac Studio that supports the functions that were added for an upgrade is also required to use those functions Refer to A 5 Version Information on page A 20 for the functions that are supported by each unit version Unit Version Notation In this User s Manual unit versions are specified as shown in the following table Unit version in Unit specifications letzten hai eto Remarks on the product Unit version 1
137. with the NJ series CPU Unit Hardware User s Manual Cat No W500 and NJ series CPU Unit Software User s Manual Cat No W501 NX series System Unit User s Manual W523 Manual name NX series EtherCAT Coupler Unit User s Manual NJ series CPU Unit W500 NJ501 LILILIE Hardware User s Man NJ301 0000 ual NJ series CPU Unit W501 NJ501 LILILIE software User s Manual NJ301 0000 NJ series CPU Unit W505 NJ501 LILILIE Built in EtherCAT Port NJ301 0000 User s Manual NJ series CPU Unit W507 NJ501 LILILIE NJ301 LILILIE Motion Control User s NX series System Unit User s Manual W523 W519 NX ECC201 NX ECC202 Manual Model numbers Application Leaning how to use an NX series EtherCAT Coupler Unit and Ether CAT Slave Termi nals Learning the basic specifications of the NJ series CPU Units including introductory infor mation designing installation and maintenance Mainly hardware information is pro vided Learning how to program and set up an NJ series CPU Unit Mainly software information is pro vided Using the built in EtherCAT port on an NJ series CPU Unit Learning about motion control set tings and program ming concepts Related Manuals Description The following items are described the overall system and configuration meth ods of an EtherCAT Slave Terminal which consists of an NX series Ether CAT Coupler Unit and NX Units and information on hardware se
138. x NX Unit power con 0 45 W max sumption Current consumption No consumption from I O power supply Weight 65 g max Circuit layout IOV 9 Terminal block IOV 9 IOV NX Unit power supply E NX bus connector NX Unit power supply E Internal circuits NX NX Unit power supply bus left I O power supply Po I O power supply right I O power supply PA I O power supply NX Unit power supply 9 Installation orientation Installation orientation Possible in 6 orientations and restrictions Restrictions No restrictions Terminal connection dia gram I O Power Supply DC Input Unit Connection Unit Or Th ed NX PC0020 Transistor Output Unit o ee A1 B1 Per A 10 NX series System Unit User s Manual W523 Appendices e IOG Terminal Type Unit name I O Power Supply Connection Unit Model NX PC0010 External connection ter Screwless clamping terminal block 16 terminals minals Number of I O power sup IOG 16 terminals ply terminals Current capacity of I O 4 A terminal max power supply terminal Dimensions 12 W x 100 H x 71 D Isolation method No isolation Insulation resistance 20 MO min between isolated circuits at 100 VDC Dielectric strength 510 VAC between isolated circuits for 1 minute at a leakage current of 5 mA max NX Unit power consump 0 45 W max tion Current consumption No consumption from I O power supply Weight 65 g max
139. y Capacity 4 17 S Shed tata ocioteca riendas 1 2 4 14 4 31 Shield Connection Unitaria 4 14 SHLD TEMNA sisas dia 4 31 Slave Teil did 1 3 4 8 SOIC VV IEG ae e a tire ite Dur Bed ded eleitofixe tentem s 4 35 SUDINGE xx d cC cR A 17 T derminaliblogek seal 3 2 3 9 TERMI al ad E TM 3 4 3 11 Terminal number indication 3 4 3 11 DUOBUS T T TM 4 35 U B decer TUNER UP E A 17 Unit hookup guide eeeeeeeeeeeeee 3 2 9 9 Unit Information Object esee A 18 Unit DOWeFSUDDI suce adco altea 4 8 Unit power supply terminal 4 9 4 16 NX series System Unit User s Manual W523 Unit specifications o cccccconccoccccnnnnccconnnnncnnnnnnnnnos 3 2 3 9 UTE Vero Sindica 1 23 nwired terminal 323 ia id 4 16 W Wiring Terminals 4 16 4 19 4 27 4 31 4 32 NX series System Unit User s Manual W523 Index Index NX series System Unit User s Manual W523 Authorized Distributor
140. ynchronization is used to both upload and download data Here synchro nize means to automatically compare the data for the Sysmac Studio on the computer with the data in the physical Controller and transfer the data in the direction that is specified by the user e n this manual the directions in relation to the Units are given in the following figure which shows upright installation Lp 1 A A dl m NX series System Unit User s Manual W523 9 Terms and Conditions Agreement Terms and Conditions Agreement Read and understand this Manual Please read and understand this catalog before purchasing the products Please consult your OMRON representative if you have any questions or comments Warranty Limitations of Liability 10 Warranties o Exclusive Warranty Omron s exclusive warranty is that the Products will be free from defects in materials and workman ship for a period of twelve months from the date of sale by Omron or such other period expressed in writing by Omron Omron disclaims all other warranties express or implied Limitations OMRON MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED ABOUT NON INFRINGEMENT MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE Omron further disclaims all war

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