User Manual
Contents
1. i A i sel Description units scale resp 7 AME Series extended mm n a MFA E crosshead travel rev drawing date weight aL 00 1 1 15 01 08 52 8kg TESIMAC by Volumec 10 R11 2013 TESIMAG n 3 BME DI TARR de TT oO 580 lo lis F iy J 0 5 i DA Description units scale resp J _ mm n a MFA SET BME Series i 7 rev drawing date weight VOLUMEC 00 1 1 15 01 08 68 8kg TESIMAC by Volumec 11 R11 2013 TESIMAG i Technical specification Universal Testing Machine External parts carbon steel with synthetic painting Protection degree IPOO _ 5 to 500 0 5mm min Universal full range 93 to 135Vac or 187 to 250Vac 47 to 63Hz 0 3kVA max Storage temperature 10 to 50 C Operating temperature 0 to 40 C Extensometer mod AEX BEX AEX 1000mm BEX 12 5mm other ranges upon request Power supply Universal full range 93 a 135Vac o 187 a 250Vac 47 a 63Hz 0 1kVA max Storage temperature 10 a 50 C Operating temperature 0a40 C Transmission system precision ball screw with preloaded nut Warranty and Limited Liability Agreement This universal testing machine and accessories is warranted for 1 year from commercial invoice date against any defect excluding defects c2. TESIMAG i User Manual Universal Testing Machines Mod AME Mod BME TESIMAC by Volumec R11 2013 TESIMAG on Index Introduction Setup Parts description Maintenance Scheduled maintenance Maintenance register Safety warnings Machine control Model AEX extensometer Model BEX extensometer External dimensions Technical specifications Warranty and limited liability agreement N Oo COND OD PW WwW IN gt N TESIMAC by Volumec R11 2013 TESIMAG on Introduction Volumec Srl thanks you for the purchase of this product This machine was designed to be a reliable tool for mechanical testings presenting a long maintenance free service life Please feel free to contact us at any moment This universal testing machine is used for tensile compressive flexural and other testings according to the grips and accessories supplied Its motion system is based on precision ball screw and a motor driver set totally controlled by DynaView Standard Pro M Software allowing simple and efficient compliance with many testing standards ISO ASTM DIN etc of many materials plastics metals rubber etc Setup This machine must be installed on a table or workbench away from humidity or direct sunlight It must be installed close to the computer which will control it It must be connected to a power outlet ranging from 93 to 135Vac or 187 to 250Vac 47 to 63Hz univers
3. al full range supply with minimum rated power 0 3kVA The serial cable DB9F connector must be connected to a PC serial port or a serial adapter The machine must be fixed with screws to the table through the appropriate plates in the rear part of the machine in such a way as to ensure that it does not move or fall down When used with a protective guard provided by the manufacturer the minimum height of the table must be 700mm so that the final height of the guard complies with safety standards A WARNING Connection to a power outlet outside the specification may severely damage the machine TESIMAC by Volumec 1 R11 2013 TESIMAG i Parts description Main machine parts are the following 1 On off button must be pressed to turn on the machine When pressed a lamp inside the button will light indicating the machine is ready 2 Safety emergency stop button must be pressed to stop the machine in emergency situations To restore machine functions turn the button clockwise until it is unlocked 3 Crosshead where load cell and or grip accessory is fixed This part can exert forces equal to or TESIMAC by Volumec 2 R11 2013 TESIMAG n greater than machine rated capacity specified in KN in the upward or downward direction 4 Upper head part where load cell and grip may be optionally fixed 5 6 Upper and lower end of travels must be used to limit crosshead movement e g to avoid col
4. aused by misuse or normal wear Any repair during warranty will have no cost to customer excluding machine transportation or technician displacement when required which will run at customer s expenses Repair under warranty does not cover emission of certificates of calibration even in cases in which machine or accessories were purchased with a certificate of calibration Results generated by this machine are calculated based on testing standards and general knowledge on mechanical properties of materials The manufacturer will not supply testings from third parties aiming to validate results The manufacturer will indicate on request a reference laboratory for this purpose which will be contracted exclusively at customer s expense The customer acknowledges the need to contract specific insurance covering any risk associated to the use of testing results generated The manufacturer will under no circumstance be held responsible for losses damages lost profits or revenue bodily injury including permanent disability paralysis and death arising out of the use of the machine TESIMAC by Volumec 12 R11 2013
5. e the speed test and set up alerts to user to remove the extensomenter for more information please check software manual The blades that attach to the specimen can wear out with use The manufacturer of the machine can supply new blades as spare parts i gt Grips Machines are supplied with grips and testing fixtures according to the type of materials and testings to be performed We are also able to provide special grips and fixtures dh TESIMAC by Volumec 8 R11 2013 TESIMAG i External dimensions 1 AME standard crosshead travel i o O D O lt H cul 7 DI i oO 580 4 No x NI Se co x Ke D t 4 OJ N gl ra LI G x Noi t ma 1 i pe n Description TESIMAC by Volumec units scale resp AME Series standard mm n a MFA EYE crosshead travel rev drawing date weight VOLUMEC 00 1 1 15 01 08 34 8kg 9 R11 2013 TESIMAG n 2 AME extended crosshead travel Z o i 580 4
6. iew Reference Manual which is installed in DynaView folder in pdf format and can be reached at Start gt Programs gt DynaView menu TESIMAC by Volumec 6 R11 2013 TESIMAG i Extensometer mod AEX The model AEX extensometer can measure elongation directly on the specimen This product is designed for usage with materials which present large strain under tension It must be installed close to the machine in such a way that the center of the extensometer grips coincides with the center of the machine grips The closing force of the extensometer grips can be adjusted by tightening or loosening the appropriate spring regulators If the steel wire that transmits the displacement of the grip to the sensor breaks its replacement can be performed by the user by loosening the two screws that secure it The manufacturer of the machine provides the wires with terminals as spare parts After maintenance move each of the grips up to the position of maximum opening after which it will be ready for use 1 Grip 2 Gripping force regulator TESIMAC by Volumec 7 R11 2013 TESIMAG i Extensometer mod BEX Model BEX extensometer can measure elongation directly on the specimen This product is designed for usage with materials which present small strain under tension It must be attached directly to the specimen before each test with rubber bands Usually the sample must be removed before break The control software of the machine can reduc
7. iparazione_ D Modifiche person TESIMAC by Volumec 4 R11 2013 TESIMAG i Event description LJ Adjustment LI Maintenance L Riparazione_ L Modifiche person Event description J Adjustment LI Maintenance _ LI Riparazione_ L Modifiche person This page can be found in the pdf manual for new printing TESIMAC by Volumec 5 R11 2013 TESIMAG sn Safety warnings The machine crosshead can exert forces equal to or greater than rated capacity specified in kN in the upward or downward direction According to machine model this force may be considerably higher than rated capacity The crosshead may cause hazards to user who can have his hand or other body part trapped by machine resulting in serious physical hazards or death Every machine has an emergency stop button which will immediately cease any crosshead movement Every user must be trained to properly use the emergency stop button prior to machine usage A DANGER accidents with machine can result in serious physical hazards or death Machine control This universal testing machine is totally controlled by DynaView Standard Pro M software This software features powerful motion control resources which allow not only tensile bending compressive and flexural testings but also cyclic and creep testings complying with a wide range of testing standards Detailed information about software commands are found in DynaV
8. lision between grips 7 Serial cable power supply cable and guard conduit plug 8 Anchor plates Maintenance Maintenance of this product must be performed only by factory trained personnel Changes to driver settings or motor replacement may damage both of them If customer is instructed by factory to make any kind of maintenance power plug must be disconnected from power outlet before that In case of any maintenance need please get in contact with manufacturer The machine ball screw must be periodically lubricated This lubrication is done by removing the ball screw nut lubrication hole cap and applying lithium based grease e g blue grease Reinsert the cap after lubrication This lubrication must be done every 6 months or in smaller intervals Scheduled maintenance A scheduled maintenance must be done every 3 years It consists of a disassembly of machine in which all mechanical parts are cleaned and lubricated Scheduled maintenances increase the service life of mechanical parts motor and driver If machine is exposed to excessive dirt during usage an yearly maintenance is recommended A WARNING maintenance of this product can be performed only by factory trained personnel TESIMAC by Volumec 3 R11 2013 TESIMALG sn Maintenance register Event description L Adjustment L Maintenance LI Riparazione LI Modifiche person Event description LJ Adjustment LJ Maintenance LJ R
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