MS LaRio USER'S MANUAL
Contents
1. gt MD x MD e3 x MD cr gt x MD MD O C et et O gt et O N cr e3 om et et gt x MD MD o h D x D gt et 2h MD gt gt oa selection LA 0 0 0 00 000000 I oO Wm Aa w N a VARIADA Cleaning None Soft cleaning ST IA Y Automaticeleanttig so a None J 9 eee Automatic leaning i a r 7 ay A A None Test draw m N r f 2 maintenance gt gt 22 27 ca a automatic cieaning ly ly ay A A y e Sadap TEN Ht A maintenance cycles They come active after the color Soft cleaning Execute a fill up of the heads using a limited amount of ink and then removes the liquid in excess Cleaning Performs the normal cleaning using pressurized ink and then removes the liquid in excess Recycle Fills the internal head chamber moving the ink from the in to the out pipes and through the nozzles then removes the liquid in excess The button Test draw creates a job to print a verification nozzles test The buttons Move to maintenance moves the selected bars to a maintenance position bar in the highest position and capping out 5 General settings This section contains setup parameters and main working parameters 5 1 Parameters i l z English laRio a am oe an Fi 7 AS x ee E ya 192 168 4 101 255 255 255 0 m2. Invalid parameter data 201 The machine parameter file has not been found During first start Parameter file not found this is normal Parameters are set on default values 202 The machine parameters file is corrupt The system tries to recover a previous parameters saving which anyway could have not all the correct values This situation must be pointed out as soon as possible because it could indicate a firmware CF card failure 203 Cannot write parameter file It s not possible to save the parameter file It s to be considered a very heavy error because it means that the CF card containing the firmware is ruined Errors on the heads control sub system Head init failure 222 The PrintEngine could not connect to one or more heads boards Head board Diagnostics leds on net boards allow to verify the communication connection failed 223 During the initialization the Print Engine could not recognize one or more heads The heads not recognized are highlighted in red in the leds right down in the monitor Verify the connections between head and control card and this latter and the controller Check also the correct configuration of control card DIP switch 224 Head communication failure The controller could not communicate with one or more heads The head has been correctly recognized but the transfer of some information has not been possible 225 Head communication timeout The controller
3. CTRL Bar range distance 6003mm CTRL Termination distance 2507 mm CTRL Initialization done AUTO StartLogFile System Started level 4 PRNT initializing PRNT print processor initialized INKS Storing parms APP Error 243 CTRL Executing CMD_BELT on unit 0 CTRL Skip barrier limit 0 CTRL SetError code 181 AUTO Error CAN NETWORK NOT STARTED 118 CTRL Resetting axis CTRL Executing PROC_ZX_RESET on unit 1 CTRL Executing PROC_ZX_RESET on unit 2 CTRL Executing PROC_ZX_RESET on unit 3 CTRL Executing PROC_ZX_ RESET on unit 4 CTRL Executing PROC_ZX_RESET on unit 5 CTRL Executing PROC _ RESET on unit 6 CTRL Wait pending PROC RESET CTRL Wait pending PROC RESET DONE CTRL Wait pending PROC RESET CTRL Wait pending PROC RESET DONE CTRL Wait pending PROC CTRL Wait pending PROC CTRL Wait pending PROC CTRL Wait pending PROC CTRL Wait pending PROC CTRL Wait pending PROC_ZX RESET DONE CTRL Wait pending PROC_ZX_ RESET CTRL Wait pending PROC_ZX RESET DONE CTRL Executing PROC_MOVETO_CAPPING on unit 1 CTRL Executing PROC_WIPER_DOWN on unit 1 CTRL Executing CMD Z POSITION on unit 1 r e Y da W N tW ho t N ok ok ok ok ok ok ob wow oN N Wm 0 gi oe O e e N a O DN oO w O to to om ja oa ONN Ah 0 had 00 GIN o Nm nN O A o ss as as N O w wo w Ts 20 020060 mnuw0N ADOD Nan JNnnao This is a debug page where the user can access to supply quickly to MS information
4. 251 X motion Z axis reset required connection failed To perform an X axis motion must be done the Z axis reset before 252 X motion Z axis engaged The X motion request cannot be performed due Z axis engagement It means the the print bar unit could collide with the Capping station 251 To perform a Z axis motion must be done the X axis reset before Z motion X axis reset required 251 The Z motion request cannot be performed due X axis Z motion X axis engaged engagement It means the the print bar unit could collide with the Capping station Automation errors Master 7 The positioning control unit did not answer in time during the Y positioning timeout begin starting phase of the belt positioning 8 The positioning control unit did not answer in time during the Y positioning timeout end final phase of the belt positioning The next error codes represent also the unit print bar that has the problem 30 is the first bar 31 is the second one 32 is the thirst one 48 is the first one 50 is the thirst 30 37 The print bar unit did not answer in time during the beginning of the X reset procedure 40 47 The print bar unit did not answer in time during the end of the X reset procedure 48 55 The print bar unit did not answer in time during the beginning of the Z reset procedure 56 62 The print bar unit did not answer in time during the end of th
5. 41 103 Plotter unit It is not possible to move the belt with the rear covers opened 189 42 103 A PrintBar unit has requested to stop the belt movement for Plotter unit different reasons 189 44 103 The machine has stopped because the introduction is not ready Plotter unit Set the introduction in run mode Stop for introduction protection 189 46 103 Plotter unit Wrong ola threshold value skip Parameter error The ola threshold set point is out of range 189 47 103 Plotter unit Wrong ola threshold value pause Parameter error The ola threshold set point is out of range 189 48 103 Plotter unit Introduction barrier active Something is present or somebody is working in the introduction area Remove anything from the security sensors PrintBar unit errors 189 1 bar number PrintBar unit Timeout MM switch Timeout error on MisoMosi board Check the MisoMosi connections 189 30 bar number PrintBar unit Emergency engaged It is necessary to recover the emergency wire 189 38 bar number PrintBar unit Z axis reset not executed Movement request before to execute the axis reset 189 39 bar number PrintBar unit Timeout wiper home Timeout error during wiper movement to the home position Check if the wiper belt is turning or the wiper motor is running 189 40 bar number PrintBar unit Timeout wiper end Timeout e
6. At this moment it has complete 3 7 meters of the first design The machine is changing the print from the first to the second job this is the reason why they are colored by orange job changing and green job starting to print a a n CT f ym pia ma DN F j m d E y F 3 L MA et A E Y Y d E J 7 A Printing Example 5 This as a particular condition where the second job has been sent too late to make the connection The print out of the first job has exceed the job connection limit of 3 meters before the first bar complete the printing Due to this reason the first job will be close without change to the second one 3 3 Parameters In the main panel are present some important parameters these are the speed selection buttons that allow to modify the movement speed of the belt both while the machine is printing and while it is only moving the belt It is possible to change the speed by step of 5 meter per minute as indicated in the button label The highest speed reachable in not printing mode is 75 meters per minute while the machine is printing the highest soeed depends by the printing mode as shown following Mode A Highest speed 75 meters per minutes Mode B Highest speed 50 meters per minutes Mode C Highest speed 35 meters per minutes Mode D Highest speed 25 meters per minutes Mode F Highest speed 15 meters per minutes The speed does not affect the print out It is always
7. 1 Info C Logs GGG Gi 1 J ai EJ 03 07 12 17 01 03 07 12 14 22 01 06 12 11 12 01 06 12 11 00 01 06 12 10 29 01 06 12 10 27 01 06 12 09 04 28 03 12 16 16 12 03 12 13 38 05 03 12 15 25 05 03 12 15 25 29 02 12 17 18 29 02 12 17 18 29 02 12 17 17 28 02 12 17 25 28 02 12 17 05 28 02 12 16 26 28 02 12 16 23 28 02 12 16 21 28 02 12 16 09 28 02 12 16 00 28 02 12 15 21 28 02 12 15 20 Number of printings 154 total r eters cr Test draw 1 Test draw 1 2 3 Test draw 1 2 Grid test 1 2 3 4 5 6 2 Test draw 1 2 3 4 5 6 3 5 se Grid test 1 2 3 4 5 6 gt Test draw 1 2 3 4 5 6 1 Test draw 1 2 3 4 5 6 Test draw 1 2 3 Dublin dark jpg Bars slant check Test draw 1 2 Full density test Bars slant check Test draw 1 Test draw 1 2 Test draw 1 2 Test draw 1 2 Test draw 1 2 Test draw 1 2 Test draw 1 2 Test draw 1 Full density test Full density test LA PS a 2 pa oe Day This button apply a filter to the list indicating the daily production Month This button apply a filter to the list indicating the monthly production 6 2 Info This panel contains information about the software versions the serial number of the machine and the installation date Motion control PrintBar _ Motion control Dryer BA a ESA 7 Aa m ag 5 k e pr Er SY Ll aa a Ct f T
8. about the working flow of the printer These information could be useful to receive the best and fast support by MS It is possible to scroll the list just moving the finger over it 7 Machine settings and diagnostics This section describes the diagnostic functionality and the changeable machine parameters Most of these options are available only to authorized users Some of them are available only to administrators 7 1 Head alignment This page contain the electronic alignment data and test print for mechanical alignment Only the administrators users can change these values Mm uE e ele elole Print mode l gt A 600x600 alevels alo tes nn YAKAA RA y ARE x od S Alignment mode RV AN gt IN f WY f ips s r ra NS AY N f A N NOS YN VY TG sen 3594 40 4796 50 5992 70 70 th a SE N T x misyyy Y Y 7 2 Cleaning cycles This page is used to change the timing of the various cleaning cycles The three columns are used for Soft cleaning Cleaning and Recycle These values can be changed only by the administrators ime 35 2 me 20 7 3 Mechanical parameters Show fabric reading button a oe Rear Right 424 NTT ty f ii ll N f ji 19 ii 17 Iii AA Calibrate belt s Mechanical TT ss m parameters ai AA y Yi X i a a LA rl y A 7 i ed gt Xx peed K
9. modify his own password with this command A user can add another user of the same or lower level Add administrator Press this button and enter User name and Password to add another administrator Add advanced user Press this button and enter User name and Password to add another advanced user Add authorized user Press this button and enter User name and Password to add another authorized user The list in the lower part of the panel indicates the authenticated RIP software that can send data to the machine If the supplier name is not present in this list the RIP software will not be able to send the designs to the printer Login required to print If this parameter is active must be necessary to execute the login before to print with the machine 6 Additional information In this section the user can read different information about all the print out done the software version load in the machine and other debug notes useful to receive a quick support from MS 6 1 Job log The printer automatically registers on the internal memorysome information of each print out In this panel the user can look through the print out database where on every item it is possible to read date and time job name print mode printed meters ink used ml fro the print out average ink used milliliters per meter The information line on the top indicates the total number of jobs and the total meters printed by the machine Cad
10. press play for free movement process it remains up The press roll is down It is touching the fabric and pressing it on the belt It enters in this state for two reasons every time the printing process has been started press play with an active job or manually pressing the button on the rear control panel The press roll is up without touching the fabric but it is active It means that when the operator press the play button the press roll will move down in any case for free movement or for printing process The press roll has been disable It never will move down It is possible to disable it only from the Debug panel with the highest right access 3 5 2 Washer The washer is always automatically command Every time the belt start to move it will move to start to wash Of course the belt will not run until the washer is inside There is the possibility to disable it only for maintenance reasons from the Debug panel with the highest right access The icon on the main panel can assume three different status Washer out It is not touching the belt so it is not washing it Washer in It is touching the belt and it is washing it The washer is disable It never move inside also if the belt will start to move 3 5 3 Belt movement When the belt is moving on the interface will appear an animated icon to indicate the belt rotation 3 5 4 Bar status Each bar has an icon between the number and the color dr
11. value indicates the address of the card at the origin of the error 103 Plotter Unit 104 Dryer unit 1 bar 1 2 bar 2 334 An operation has been performed as inserting a new CAN unit CANbus which requires the restart of communications on CAN restart required 338 The field bus is off for a previous hardware error CANbus off 181 CANbus communication could not be initialized Check the IXXAT CANbus board driver installation and status on the Firmware computer initialization failed Check if the IXXAT board is correctly inserted in the motherboard 182 CANbus error adding configured nodes Check the CANbus wire connection or replace the Fuj32 board on the unit Exclude the node from the mechanical parameters panel to be able to move the heads station in the parking position 183 CANbus error writing to a can node Check the CANbus wire connection or replace the Fuj32 board on the unit Exclude the node from the mechanical parameters panel to be able to move the heads station in the parking position 184 CANbus diagnostic error Check the CANbus wire connection or replace the Fuj32 board on the unit Exclude the node from the mechanical parameters panel to be able to move the heads Station in the parking position 185 CANbus error during the SDO status request Check the CANbus wire connection or replace the Fuj32 board on the unit Exclude the node from the mechanical paramete
12. Date Time Ze 8 Y 5 04 07 2012 16 07 39 E A T7 A Dryer cycle mode 3 passages e _ AA Default job lenght 0 00 E Ola sensor sensibility Normal Queue shield distance 3 7 25 0 3 70 Meters 7 LE Z The page General settings displays information about the configuration of the machine and some parameters about the usage Language It is possible to select the language of the software interface Printer name The name of the printer IP address This is a configuration parameter for the connection of the machine to the RIP computer The modification of this value can prevent the communication with the printing software Network mask As the IP address parameter Date Current date indicated in the machine logs Time Current time indicated in the machine logs Dryer cycle mode Represents the current mode of work of the drying unit Default job length If it is different from O the value will be assigned at each received job as default length or default number of repeats Ola sensor sensibility Indicates the current sensibility of the sensor that recognize the folds on the fabric Queue shield distance lt determines how many meters before the end of the print out of the first bar to make a pause minimum value 3 7 meters maximum 25 meters 5 2 Ink settings In this page there are the parameters related to the current inks These value should be modified only at the start up or w
13. E E E EE E E PRINTING SOLUTIONS USER S MAN 1 Introduction LaRio is the most innovative MS machine for the fabric continuous printing LaRio is equipped with the latest generation of KJ4 Kyocera printing heads and is available up to 7 different colors The use of the machine is easy intuitive thanks to its easy to use touch screen panel LaRio offers all the advanced functionality of industrial production machines together with the easy Management and an impressive printing soeed comparable to the faster traditional textile printer as rotative The printer communicates with the outside and with the printing RIP by a 10 GbE CX4 port 1 1 Responsibility and user license MS srl reserves the right to modify without prior notice the machine and its software with the object to improve its performance Its software is supplied under User license and cannot absolutely be copied or reproduced without written specific MS srl authorization This manual cannot be reproduced completely or partially without specific MS srl authorization MS srl although having used the utmost care in the development of the machine of its software and this manual declines any responsibility for their inadequate or improper use MS srl cannot be held responsible in any way for any business loss or profits loss or damages related to improper use of the machine In no case MS srl can be held responsible for any damage related to outpu
14. INN AA AAAA i RA YX A ASS V4 VW Wan WS Y K N A o COINS activatic freq y NSN N N N 10 yor NON N 4 e f N NS N S i gt S h ON f OS N cm hn Belt unit Dryer unit Colorbar 1 pie CNN Roll timeout s This parameter set the time to wait before to get up the press roll after a belt pause command Nozzles activation freq This parameter set the frequency of the nozzle activation command Lower values mean more frequency range 1 255 Ola on barrier Pause This is threshold value of the laser barrier sensor that detect the fold on the fabric When the reading exceed this value the software will stop the belt movement Ola on barrier Skip This is threshold value of the laser barrier sensor that detect the fold on the fabric When the reading exceed this value the software will activate the ola procdure 7 4 Dryer This page is used to control and modify the parameters of the dryer unit These values can be changed only by the administrators WT IEEE MTT ETE f li Hell i EN 5 Y 7 5 Debug This page is used to perform some debug operations 7 6 Test This page is used to print some tests pattern 8 L SNE gt a San ok eee HITE 4 y YE Y le Lis ey f aTa A A b A BHH i A S Ya av y A Q I vs 1 El A o 8 Remote access The RIP software computer is directly connected to the mach
15. S printed meters S meters to print if set S job link option if set Further there are buttons that permit to perform some operation on the related job gt Delete the job from the list If it is the printing job the print out will be aborted r Activate the job After this command the machine is ready to print Available when the first job of the list is ready Move the job to the top of the list Available only the machine is not printing Shield The printer will pause automatically 3 5 meters before the first bar will B complete the last job in the queue gi Open the extend job list page More The job queue management is a powerful feature of the LaRio machine that allow to the user to arrange a print out of different design without stop the machine Thanks to this capability the printer is really flexible and permits to the user to make big production thousand meters followed by sampling of short runs of hundred designs In continuous printing without losing time or fabric because is possible to load new jobs in the machine while it is running and because the job change let only 10 cm of white space between each images The are few rules to respect to use in the best way the job queue 1 The maximum number of jobs is related to their repeat length their resolution and the machine memory When the printer is not able to accept new jobs there will be a commu
16. T i t A y a A 4 A i Yi Ta a A gt f gt Serial number 2207 11 Installed 02 07 2012 04 07 28 421 APP Cannot load Skins Default ListOutsideGround tif 04 07 12 28 486 APP Booting 04 07 12 28 488 APP entering CTRL simulation mode 04 07 1 28 491 APP entering HEAD simulation mode Info 04 07 12 28 493 APP Embedded version false 04 07 12 28 497 APP Loading parms p 04 07 28 519 APP Speed value 25 mxm 5 max 100 04 07 12 28 571 CTRL Skip barrier limit 0 04 07 12 583 APP Starting log Logs 04 07 12 086 NETW netsh interface ip seta 04 07 12 5 NETW Active IP addre 2 2 9 9 5 5 iT 04 07 12 04 07 12 04 07 12 04 07 12 04 07 12 04 07 12 04 07 12 04 07 12 04 07 12 04 07 12 04 07 04 07 12 04 07 12 04 07 04 07 04 07 12 04 07 12 04 07 12 04 07 12 04 07 12 04 07 12 lt 04 07 12 04 0 04 07 12 04 07 12 04 07 12 04 07 12 04 07 04 07 12 04 07 04 07 12 04 07 12 04 07 12 04 07 12 04 07 12 04 07 12 lt 04 07 12 04 07 12 04 07 12 04 07 12 04 07 12 04 07 12 04 07 12 04 07 12 o 192 NETW Active IP addre 192 NETW ControlPort thread started NETW StatusPort thread started Y J 5 5 d wo hhh w m O 0 Go N NETW bind failed on socket DataP ort NETI ControlPort waiting connection NETW StatusPort waiting connection CTRL SetError code 243 NETW RemotePanelPort waiting connection APP File ErrorMessages non trovato CTRL startup
17. activate the second way of work of the machine the printing process This can be done simply activating the first job in the list with this button Pushing this button the PLAY button will start to blink in green color as in the the previous icon From this moment the printing process will start immediately just pushing play This is the sequence of the automatic operation that the machine executes to start the printing process 1 movement of the print bar to the printing position down close to the fabric at the desired distance according to the Smart Start parameter section 2 activation of the washer 3 activation of the rear press roll that it is possible to disable only manually from the rear panel command 4 movement of the belt of the introduction and of the dryer Pause This command in any case stop the belt movement If the printing process is active the machine enter in the pause state where is possible to make some maintenance operation like cleaning or job deleting From this state if the job is still active it is possible to resume the printing process It assumes different color according to the current play procedure Enable It is possible After the pression Disable for different reasons to stop the belt movement during the printing process Pause mode 3 4 1 Exceptions The printing process is a complex procedure that required different conditions to work correctly and may depends by all the p
18. andatory to print Fan off Fan off green when the dryer fans are running only indication not Temperature mandatory Temperature green if the dryer has reached the set temperature only indication not mandatory Fabric present green if there is a fabric that connects the printing unit with the drying unit only indication not mandatory 5 Manual 5 Folder manual Fabric present Ready green if the introduction is ready to run mandatory Fabric present green 1f there is a fabric that connects the printing unit with the introduction unit only indication not mandatory 3 2 Jobs queue The machine is able to archive in the internal memory a variable number of jobs design The maximum number depends by the jobs repeat length printing mode and machine available memory In any case it is not possible to load more then 24 jobs In the main page are shown only at maximum 5 jobs but pressing the More button you will enter in the job queue extended page where you can see 12 designs Tent draw A Ready Printed meters 0 0 Full density test ses C Ready Printed meters0 0 A a S For each jobs are available these information E job name the color of this information change according to the job status black means ready green means printing orange means paused or changing red means closing printing mode the letter between square bracket job status S
19. arts of the machine The PLAY button could be disable or the process cannot start so the next table describes the possible scenarios could happen During a cleaning the PLAY button will be disable and it will come available only at the end of the process The PLAY button is active and green blinking but the print process does not start Two possible conditions 1 The introduction is not ready To print that unit must be ready to start always 2 The dryer is not ready there is the fabric between the printing unit and the dryer unit is in manual mode The PLAY button become disable after automatic pause due to the job list shield To be able to restart play button enable it necessary to deactivate the shield parameter or send a new job in the list to be connected to the current one 3 5 Status animations In the main page there are some icon animations on the picture of the printing unit that describe the status and the behavior of the washer the rear press roll and the belt movement 3 5 1 Press roll For security reasons It is not possible to command the press roll from the main touch panel because it is far away from it The only way to move it is to use the relative button on the rear control panel on the side of the printing unit near to the press roll The icon on the main panel has four different color according to the press roll status The press roll is up It is not touching the fabric and if you
20. e Z reset procedure 63 70 The print bar unit did not answer in time during the beginning of the positioning on the X axis 71 78 The print bar unit did not answer in time during the end of the positioning on the X axis 79 86 The print bar unit did not answer in time during the end of the positioning on the Z axis 87 94 The print bar unit did not answer in time during the beginning of the positioning on the Z axis 95 102 The print bar unit did not answer in time during the beginning of the jog movement on the Z axis 103 110 The print bar unit did not answer in time during the end of the jog movement on the Z axis 111 118 The print bar unit did not answer in time during the beginning of the jog movement on the X axis 119 126 The print bar unit did not answer in time during the end of the jog movement on the X axis 127 134 The print bar unit did not answer in time to the encoder read request 135 142 Wrong wiper position command 143 150 The print bar unit did not answer in time during the beginning of the wiping positioning 151 158 The print bar unit did not answer in time during the end of the wiping positioning 159 166 The print bar unit did not answer in time during the beginning of the Y encoder reset 167 174 The print bar unit did not answer in time during the end of the Y encoder reset Field bus errors CAN When not clearly reported in the table the second
21. g Pressing the Maintenance icon you will enter the reserved area of the machine parameters Access to this area is protected by a password for the authorized technical personnel In case of error in the initialization procedure the screen will display the error code and a short description of the problem beside a series of buttons The buttons shown change according to the error The possible options are the following Continue It means that the error does not compromise the safety and that you can proceed with the normal initialization procedure The component at the origin of the error could respond not properly Therefore the printing could not be possible and a diagnostics of the problem is necessary Restart The error compromises the proper functionality of the machine and must be diagnosed by qualified personnel with the help of external appliances Maintenance It s displayed in case of an important error and it allows the access to the diagnostics phase reserved to authorized personnel Try again It shows a temporary error that can be solved by restarting the initialization In case of successful initialization the screen of the control panel will display like below 3 The main panel This page is the main interface of the machine where you can check and control most of the parts to perform the print out or the operator maintenance Since the machine is not a real time printer all the RIP software send the data t
22. has not been able to communicate with one or more heads during the print The problem can depend ona reduced data transfer speed due to the wear and tear of the USB cable in chain Errors on communication network 241 The Print Engine has not been able to initialize the network sub Network init failed system The software in the CF card is corrupt 242 The Print Engine could not find a correct network configuration Invalid network configuration The software in the CF card is corrupt 243 It s not possible to open the communication port Can t open data port The software of the CF card is corrupt 244 It s not possible to open the communication port Can t open status port The software of the CF card is corrupt 245 It s not possible to open the communication port Can t open control port The software of the CF card is corrupt 246 It s not possible to open the communication port Can t open log port The software of the CF card is corrupt 247 A print job has been launched from a RIP that did not authentify RIP authentication failure correctly or has not been activated The enabled RIP can be checked in the Settings page The RIP enabling is contained in the hardware key connected to Print Engine 248 RIP sent a not recognized command RIP command error 249 RIP sent a not valid parameter inside a recognized command RIP parameter error Additional motion errors
23. hen an ink will be replaced Stork Nebula R Nebula R Soa Ink oC CON o 0 00 Disable Disable Cc l AAA Yellow Disable Le S Disab JAY Y IAN HIVA LAA AS Sonum 1 a IARAA LANA AAA N A ns oe AN tta GY a ee a j Y A MARA Sen e wa Sa Colo 4 ODA AAA A HAA ie bl OA AR Single 0 00 pene MA YAA K i 7 a J Lynne 9 PH HE AA IFA HA i ZA y q o a Worn LP IFA A DN WS Ba l F e l S A MAAK xX N NS y y K XA ALLS NINA __ o KONON NN WN IN N N Py VASS MOV aX colour i No Ink type This information must be related to the ink type indicated by the supplier Colour Name of the color load in the bars Head array Number of rows of heads present on the bar Temp Target working temperature for the heads 5 3 Authentication All the commands and the parameters of the interface are restricted to the current user access level This means that according to the user rights some buttons or parameters can be hide or disable There are four different access levels standard no log in authorized advanced administrator Login Press this button and enter the password to perform the user login Logout Press this button and enter the password to perform the user logout The current access level will be Standard Change password Every user can
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25. imary belt 189 32 104 Dryer unit Secondary belt failure Error on the driver of the motor of the secondary belt 189 33 104 Dryer unit Folder error Error on the driver of the motor of the folder 189 34 104 Dryer unit Folder recall error Error on the driver of the motor of the folder recall 189 35 104 Dryer unit Small folder error Error on the driver of the motor of the small folder 189 36 104 Dryer unit Left fans failure Error on the driver of the motor of the left fans 189 37 104 Dryer unit Right fans failure Error on the driver of the motor of the right fans 189 38 104 Dryer unit Exhaust pipe motor failure Error on the driver of the motor of the exhaust pipe system 189 39 104 Error on the driver of the motor of the burner number 1 Dryer unit Burner 1 failure 189 40 104 Error on the driver of the motor of the burner number 2 Dryer unit Burner 2 failure 189 41 104 The thermal switch of the motor of the fans has been activated Dryer unit Fans over current 189 42 104 It is not possible to move the primary belt while the nose is in the Dryer unit high position Jog with nose high 189 42 104 The folder dancer has reached the highest position Put it in the Dryer unit correct position before to restart Folder fault Table of contents Ms Ter sar te a Eto rer ome eee ee ae ee 2 LA RESPONDA and A o 2 L2 Operas AVION aii
26. ine with a 10Gbit network Trough this connection is possible to access to the integrated web server of the LaRio as the machine is a web site using the standard browser i e Internet Explorer Mozilla Firefox The address to enter is the IP address of the machine usually 192 168 4 101 You can check it in the general parameters configuration page The connection is protected with the same user access control used on the machine so the user name and the password will be required It is possible to check the current user name in the Login page on the main panel The first letter of the user name insert in the login window of the browser must be uppercase On the machine website it is possible to read several information of the state of the LaRio in real time An important issue is the possibility to save and restore the machine parameters from the Backup amp Restore menu It is strongly suggested to make a periodical backup of the parameters EN gt Fa ji ISS V E a PRINTING SOLUTIONS Machine status E Print engine 1 30 2 E Printed job list Motion control Belt 0 00 sink used Motion control PrintBar 0 00 Motion control Dryer 0 00 E Counters CANbus interface 4 1 2 28 E Heads E Activity log Ready a View E Backup amp Restore 9 Trouble shooting In case of error a window is displayed with the error codes and a short descripton Initialization errors
27. ing color is exhausting It is suggested to refill the main tank as soon as possible provided with an inside warmer to adjust the temperature If the indication lasts more than i This icon indicates that the color has not achieved the working temperature Heads are one minute call for the technical assistance This icon indicates that the color has exceeded the maximum temperature allowed by the heads If the indication persists for more than one minute call for the technical assistance This icon indicates that the negative pressure on the heads is over the allowed level In this J situation heads are unable to print If the indication remains call for the technical assistance This icon indicates that there is a positive pressure on the heads In this situation heads tend to drip and it s not possible to print If the indication persists call for the technical assistance 3 8 Pages navigation A The Cleaning icon allows to enter the Test draw page head cleaning and carriage HED maintenance En The Settings icon recalls the presets configurations and user access management 1 The Info icon shows the page of additional info i X The Maintenance icon gives access to the restricted maintenance and machine parameters menus 4 In the Cleaning panel it s possible the selection of the colours on which cleaning procedures can Cleaning be performed
28. nication error or indication on the RIP software 2 By default the machine will connect all the coming jobs only if they have a specified requested meters length In fact a job without this information will be print forever While if a job is set to print a defined length after that if there is another job the machine will automatically start to print the next one 3 The limit to connect the jobs is 3 meters before the first bar will complete the print out After this measure the machine will not change the job but will close the current one The risk in this case is that if the operator send the next job too late will remain 7 meters of white space on the fabric To help the operator in this management has been implemented the Queue Shield function Some examples will explain better the possible condition in the queue Example 1 There is one job in the queue without length parameter It will be printed in continuous and must be stop manually Example 2 There is one job in the queue set to 49 9 meters It will be printed for 49 9 meters then will be close Example 3 There are two jobs in the queue The first one is set to 49 9 so the machine will automatically start to print the second one after this measure The will be 10 cm of white space between the two printings The second one has not the length parameter so will be print in continuous Example 4 There are two jobs in the queue and the machine is printing
29. o the machine that archives them in on board memory Each print out received by the RIP is called job and they will be displayed in the job list available in this panel or in the advanced job list panel When at least one job is available the machine is ready to print and it does not need any connection with other external software Dryer Manual Folder manual O Fan off Temperature Fabric present Fabric thickness mm pra aa Distance from fabric 1 50 mm 2 00 From this interface you can enter in the specific panels to manage maintenance or setting operation with the appropriate buttons But now we start to describe all the components visible in this panel that represent the major part of the operation the machine is able to do 3 1 Machine information The main feedback information is readable in the upper part where is always indicated the machine status related to the current operation in execution There are also information about the Dryer unit and the Introduction unit listed with a green red yellow led associated to describe the current status of each component The behind concept is that you need all green led to print perfectly but some of them are mandatory to perform the print out some others are only indications Dryer Manual or Automatic mandatory green if also the Fabric present is green Folder manual or automatic green if the folder is in automatic mode only indication not m
30. on the Venturi system Check air pressure connection or if the air pressure is present 189 51 bar number PrintBar unit Wiper inhibited It is not possible to execute the wiping operation The print bar has been positioned too much close to the wiping station 189 55 bar number PrintBar unit Head safety switch Something on the belt activate the safety bar protection Remove anything present on the belt or get up the heads bar to an higher position 189 56 bar number PrintBar unit Color tank 1 max level reached Error during the ink loading operation Check if the level sensor is working correctly 189 58 bar number PrintBar unit Wiper water max level reached The higher level in the wiper water tank has been reached Check the other sensors level or the water valve 189 62 Hbar number PrintBar unit Error during the Z axis reset Check if the bar is able to move up or the home sensor is working or is in the right position 189 110 bar number PrintBar unit The bar is not moving or the Z encoder is not reading the position while moving Dryer unit errors 189 1 104 Dryer unit Timeout MM switch Timeout error on MisoMosi board Check the MisoMosi connections 189 30 104 Dryer unit Emergency engaged It is necessary to recover the emergency buttons 189 31 104 Dryer unit Belt failure Error on the driver of the motor of the pr
31. op to indicate the current status This icon can assume the following shapes The bar is out of the capping position since 4 minutes or more The bar is moving to capping position The bar is moving the capping station horizontally The bar is moving vertically The bar is moving on both the axis The bar is moving up due to a fold detection 3 6 Fold detection The machine has an integrated security system to recognize possible defects on the fabric surface Due to the small distance between the media and the printing heads it is recommendable to avoid any roughness after the fabric lay down Very close to the press roll there is a laser barrier sensor dedicated to the detection of anythings higher then the printing distance If something exceed the threshold the Ola procedure will start automatically every bar will move up to 15 mm when the detected defect will pass under it When the procedure has started the fold icon will appear on the main panel 3 7 Color bar icons In the middle of the main page is shown the printing unit picture It has up to 7 bars with all the colors present in the machine For each one there is the sequence number and the drop of the selected color Pushing on this icon it is possible to enter in the restricted bar maintenance page The inks icons alternate with the icons below to indicate possible problems or intervention requests from the operator wat This icon means that the flash
32. possible to modify the belt speed while printing without any problem on the design f he hh hh SS This parameter represents the distance from the head plate to the fabric This is a reasonable value only if the Fabric thickness has been set correctly Distance from fabric 1 50 hen This parameter represents the thickness of the fabric The sum of the two values Distance from fabric and Fabric thickness represents the distance between the heads plate and the belt surface The Smart Start button has two different states Active Not active This parameter describes the way the machine will start to print a design It is enable only at the beginning of the printing During a pause it will be disable Activating the Smart Start the print bars will move at the safe position default value at 20 mm over the belt and only when the reference point on the belt will pass under each bar it will move down to the printing position usually few mm up from the belt The reference point is the position where is the folder sensor close to the press roll at the beginning of the printing unit If the Smart Start is not active starting a printing all the bars will move down directly to the printing position We strongly suggest to use the Smart Start any time it s loading a new fabric because the beginning of the bolt is not always completely flat With this procedure the print bars will jump o
33. rror during wiper movement to the end position Check if the wiper belt is turning or the wiper motor is running 189 41 bar number PrintBar unit Degasser failure The vacuum pump is not working properly 189 42 Hbar number PrintBar unit Degasser failure The vacuum system has not reached the requested set point Control if there are some leakages in the vacuum equipment 189 43 bar number PrintBar unit Wiper failure Check the wiper motor 189 44 bar number PrintBar unit Z axis failure Check the Z axis motor 189 45 bar number PrintBar unit Error on the motor of the capping electrical box side Check if the motor is well connected or it is running or if the capping PP_X_ 1 station is perpendicular to the belt 189 46 bar number Error on the motor of the capping operator side Check if the PrintBar unit motor is well connected or it is running or if the capping station PP_X_ 1 is perpendicular to the belt 189 48 bar number PrintBar unit Timeout loading ink 1 Timeout error loading the ink to primary tank over the heads Check if the color pump is running properly or if the ink is present in the secondary tank 189 49 Hbar number PrintBar unit Timeout loading water Timeout error loading the water in the wiper tank Check if the water equipment valve is working properly 189 50 bar number PrintBar unit Wacum failure Error
34. rs panel to be able to move the heads station in the parking position 186 CANbus communication error Check the CANbus wire connection or replace the Fuj32 board on the unit Exclude the node from the mechanical parameters panel to be able to move the heads Station in the parking position 187 CANbus communication error Check the CANbus wire connection or replace the Fuj32 board on the unit Exclude the node from the mechanical parameters panel to be able to move the heads station in the parking position 188 CANbus error due to a communication timeout with a printing bar unit Check the CANbus wire connection or replace the Fuj32 board on the unit Exclude the node from the mechanical parameters panel to be able to move the heads station in the parking position 190 CANbus error reading the encoder values Check the CANbus wire connection or replace the Fuj32 board on the unit 191 CANbus error during the SDO sending Check the CANbus wire connection or replace the Fuj32 board on the unit 192 CANbus error during the SDO receiving Check the CANbus wire connection or replace the Fuj32 board on the unit 193 CANbus error due to a communication timeout with the dryer unit Check the CANbus wire connection or replace the Fuj32 board on the unit Belt unit errors 189 1 103 Plotter unit Timeout MM switch Timeout error on MisoMosi board Check the MisoMosi connection
35. s 189 22 103 Plotter unit Timeout Y axis start forward Internal error 189 23 103 Plotter unit Timeout Y axis start reverse Internal error 189 30 103 Plotter unit Emergency engaged It is necessary to recover the emergency buttons 189 31 103 Fault on the motor driver Check eventual error code on the Plotter unit display of the driver Belt failure 189 32 103 The belt is not in the right position while moving Check the Plotter unit position sensor on the belt Belt protection 189 33 103 Plotter unit Fold detected The laser barrier sensor has detected a big fold on the fabric Remove it before restart the print procedure 189 34 103 Plotter unit Washer failure The washer has not reached the correct position Check it the washer is moving or if the position sensor is working properly 189 35 103 Plotter unit Washer thermal switch The thermal switch has been activated Check the brushes motor or the brushes are free to turn 189 36 103 Plotter unit Timeout start Y positioning Internal error 189 37 103 Plotter unit Y axis reset not executed Internal error 189 38 103 Plotter unit Belt movement with the covers opened It is not possible to move the belt with the rear covers opened 189 39 103 Plotter unit Timeout start Y positioning Internal error 189 40 103 Plotter unit Internal error 189
36. t loss caused by possible failures The user is not authorized to modify in any way the machine and its mechanical electrical parts and software MS srl declines any responsibility for possible bad workings due to modifications on the machine It s absolutely forbidden to use the machines without the safety devices provided at the installation MS srl declines any responsibility related to incidents happened in absence of safety devices 1 2 Operating environment The printer is designed to work with an environment temperature within 20 and 30 degrees with a relative humidity within 45 and 65 Outside these parameters it is not possible to ensure the right performance of the inks It is also absolutely necessary to check the belt adhesive status before starting to print warming it up if necessary The fabric detachment during the printing process can cause damages on the heads carriage not covered by the warranty 2 Commands switch on off The switch on off are activated by the general switch positioned on the main electrical board door Note before switching off the printer check that all the printing bars are in parking position and that the capping are properly closed Tia the proper printer working requires compressed air feeding If the correct air feeding is missing the ink pressure on the heads cannot be kept with possible color leakages and the press cylinder will not apply the correct pression At
37. the switch on the inside computers perform the diagnostic procedure and the software loading in this phase the control panel will look black for some seconds After the loading the system the software will perform the external components diagnostics procedure and in absence of errors the screen will display as in the following page Most of the functions are managed by the touch screen P tention the software control is replicated on a iPad wireless connected to the printer The reliability of this control system is related to the wireless connection If the pad looses the connection the operator will not be able to control the machine Beside the touch screen some service buttons are positioned on rear part to make easier the machine management Emergency push buttons are located in every part of the machine as well as the buttons to put the printing in pause In case of pressing an emergency button the machine will stop immediately To restart the running all the engaged emergency buttons must be released and the reset blue button aside the control panel must be pressed Attention the printer is equipped with safety sensors on each lateral doors Blocking or deactivating the closing doors sensors is strictly forbidden Working on the machine with open doors is absolutely forbidden E El El PRINTING SOLUTIONS 13 Pressing the Play icon the machine will perform the initialization cycle of the mechanical runnin
38. ver the initial bad folds It is useful to disable it only when the fabric is already load in the printing unit until the dryer 3 4 Commands how to print PARK This command move all the bars to the capping position that is the safe position to avoid the heads drying Always make this operation before to switch off the machine PLAY This is the main command of the machine It can assume two different meanings 1 move the belt without printing 2 start the print process This is an important difference that explain the two ways of work of the machine free move process and printing process The current mode is represented by the color of the PLAY button Free move process Printing process active blinking Itis not possible to run flat white means ready to print the belt for different flat means printing reasons The first mode is used in the fabric loading time during this procedure the operator needs to move the belt manually at the desired speed he needs to activate manually the rear press roll and the machine must not print to avoid heads crashes with the fabric or other things present on the belt A fabric is considered completely and correctly load when there are any folders or protrusion before the reference line that is represented by the folder sensor at the beginning of the print bars So all the coming fabric must be completely flat and well attached to the belt After this operation is possible to
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