Service Manual For Auto Banknote Counter 150 Series
Contents
1. i Ss y qp mm om N Sue BEC mmm om fd O Y Da A z pri dh o F CDD Gerd oo aii ae w ie 4m ER IS Tra onm ln ja nut 7 S 9 10 11 12 Figure 1 Main Circuit Board Code Name Code Name 1 Encoder 11 7805 2 Count Sensor 12 Power Source 3 Flipping Sensor 13 AC Drive Motor 4 Start Sensor 14 Flip Motor 5 Stacker Sensor 15 Fan Motor stack set 6 UV Sensor 16 SRL Sensor Power 7 Count Sensor Power 17 UV Sensor Power Source Source 8 Double Sensor 1 18 Printer 9 Double Sensor 2 19 Display 10 MG Sensor 20 Display 1 Left and right cover Turn out the screw which be indicated by the arrow in figure 2 And then pull out the cover Pull out the left cover in the same way Figure 2 Location of screw Figure 3 Stacker 2 Stacker Pull out the sensor plug from the jack 5 in figure 1 Turn out the screw which be indicated by the arrow in figure 3 Pull out the stacker 3 Front hopper Turn out the screw which be indicated by the arrow in figure 4 And then turn out the other a two in other side Pull out the sensor plug from the jack 3 jack 19 NN jack 20 in figure 1 Pull out the front hopper 4 Main Circuit Board Pull out the rest of the sensor plugs on the Main Circuit Board as see in the figure 1 Please make a tag on each sensor plug To do this can make it easy to find right position of2. ssssssssssssesseeeesee eene nennen nemen ennt ennt nnne n nenne neis 8 IV Assembly of the machine ri timerent de Ec Gees sabe eine tone ea pahaa eee RR Er eder nen 8 15 Lert and righiti COVer a c co eee ete ne e ca Aa Ghee E ead ree ee 9 PACK She temer titt d e atate tue vate 9 RN enit G 9 4 Main Girc it BO ard rics iere retener vedere din te e a heat e aeo de ri euo 9 5 BACK Covers acc cases Mick E 10 0 MOTOR GIICUlb s iod ette e te iae e ors Eia reae Hen 10 7 Back hopper utcteim mene thet aie edict tet tei ithaca Sear 10 8 Handle teenie ecient Sete dinis 10 9 Stack II CH Ea 11 10 Perd E 11 112Enc8d6 eu ud te trei te E RI E 1 1 12 Encadef Sensors eoe eee ceto ne eA i me rax Nea eee nada dan Meee ERE ravens 11 WS MAY TS SWING 5o T ceti erect bcne tnt eere bete ete du Tdi 12 14 PIECE TC 12 15 llego C E P 12 16 aeneum ER 13 regeln te TEES 13 18 Feed RBoller Set iniecit eed e poete Dn eo ets 13 19 Accelerant roll r Set 2 c eri ir delere ru Hi tet Ea edo Lee ver e ue cien 13 20 Sensor bracket Lower bridge board and Upper bridge board sseseeessssse 1
3. one mo e gaqqdgqqdal 3 Adjustment of the MG sensor Turn on the power let the machine be in waiting status Adjust the variable resistance W1 W2 W3 to make the red LED be quenched exactly FN Ee em Vill Trouble shot Trouble Reason Treatment The counting result is wrong The friction between Feed wheel and rubber is weak Turn the knob to to add the friction The Feed wheel is worn out Change the Feed wheel The rubber is worn out Change the rubber The location of the rubber is wrong Refer to page 14 Counting the notes unsmoothly The friction between Feed wheel and rubber is too strong Turn the knob to to diminution the friction The Feed wheel is worn out Change the Feed wheel The rubber is worn out Change the rubber The location of the rubber is wrong Refer to page 14 The notes get out in a deflected manner The friction between Feed wheel and rubber is not balanced Adjust or change the rubber The rubber and the back hopper are assembled in a bad status Reassemble them The back hopper is assembled in imbalance Reassemble the back hopper Jam There are some worn out notes in the counted notes Select out the worn out notes Place the no
4. Display System keyboard indicators and counting number and batch number display Fig 2 5 Stacker The counted notes are stacked in it 6 Repeat sensor Repeat to count sensor 7 Thickness Adjustment Dial Used to make the smooth counting operation The thickness adjustment dial is set at the factory for the default use 8 Power Switch Used to turn main power ON or OFF 9 External Display Interface This Interface is used to connect the machine to an External Displayer 10 Power Inlet The supplied power cord should be connected to the power inlet to reliable of AC power 11 DD Key By this key the machine is set to recognize the banknote which smaller or larger 3mm 4mm or 5mm than the first banknote 12 DD Level Indicator Used to indicating the current DD level you set Ill SPECIFICATIONS Q Ambient Temperature 0 C 40 Q Ambient Humidity 30 80 Feed system Roller Friction System Hopper capacity Up to 200 sheets Stacker capacity Up to 200 sheets Size of countable note 50 X 100 100 x 175 mm 13 Density Level Key DEN This key can change the reference level for the double sheets detection according to the degree of color of the banknotes 14 Density Level Indicator Used to indicating the current density level you set 15 ADD Key By this key the add function is selected on or off 16 ADD Function ON or OFF Indicator Used to indicating the current
5. or OFF through the CF key Whenever the machine stopped in CF1 under this function check the last two banknotes take the suspected one away and press START key will continues the counting The suspected one is included in the counting results gt MG Detection Function The MG detection function can be initialized ON or OFF through CF key Whenever the machine stopped in CF2 under this function check the last two banknotes take the suspected one away and press START key will continues the counting The suspected one is included in the counting result gt MT Detection Function The MT detection function can be initialized ON or OFF through CF key Whenever the machine stopped in CF1 CF2 or CF3 under this function check the last two banknotes take the suspected one away and press START key will continues the counting The suspected one is included in the counting result 2 Setting the Thickness Adjustment Dial The Thickness adjustment Dial is set at the factory for the default use However it can be changed in the following cases gt Ifthe EC chain and or Ed error occur frequently turn the ADJ Dial toward thin gt If the feeding operation does not go smoothly due to old notes folded notes and or thick paper sheets turn the ADJ Dial toward thick Vil REMOVING CAUSE OF ERROR When the machine is stopped under the detection function the error message
6. the magnetism When a counterfeit note is detected the machine will stop at the message CF2 The suspected note are the last two ones 3 UV FUNCTION UV function can be selected after pressing the CF key A counterfeit note that does generate fluorescence under the ultraviolet rays can be detected when this function is set ON The machine will stop at the error message CF1 The suspected note is the last one 4 MTFUNCTION MT function can be selected after pressing the CF key If open this function both UV MG and IR CF3 function be opened 5 DDFUNCTION DD function can be selected after pressing the DD key A size detection function The DD function will detect the passing banknote in the High size direction When a smaller or larger banknote is detected the machine will stop at the message DD Three sensitivity levels are selectable in this function 4mm 5mm and 6mm 6 DOUBLE DETECTION This model machine will stop at Ed message when two or more banknotes pass through the machine at the same time Setting the DENSITY can change the sensitivity of this function the standard level of density is 2 FEATURES Two note s placement modes a patent device Convenient and easy operation Batch count mode and free count mode Addiction count mode Counterfeit detection system option Automatic memorize the setting VI START COUNTING Turn on power setting a proper density level and other functions according to your banknotes First of all
7. the plug during reassembling the machine Turn out the nets which be indicated by the arrow in figure 1 Pull out the Main Circuit Board The IC behind the Main Circuit Board fixed on the right board is a 7805 Figure 4 Front hopper 5 Back Cover Turn out the screw which be indicated by the arrow in figure 5 Pull out the Back Cover slowly And then cut out the plastic tie on the wire Pull out the socket between the Power Source Socket and the machine Socket 1 Socket 2 Figure 6 Motor Circuit Figure 5 Back Cover 6 Motor circuit Pull out the plugs in the sockets on the Motor Circuit which be indicated in figure 6 Turn out the nut which be indicated in the figure 6 And then pull out the circuit from the machine machine Operate as the figure 7 Hike the hopper Step 2 7 Back hopper e Untie the sensor wire which is fixed on the and then draw out the hopper along the Step 1 i Figure 7 Back hopper 8 Handle The structure of the handle sees in figure 8 10 ES direction of step 2 E m Figure 8 Handle 9 Stack set Turn out the screw which be indicated in the figure 9 During the procedure of reassembly please adjust the location of the set to fit the stacker And then fix the screw 10 MAG circuit Pull the plugs out from the socket Press the ears of the plastic post to draw out the MAG circuit See in figure 10 Fig
8. you must know how to place notes in the hopper is right see as following diagram le RIGHT RIGHT E WRONG d p Freely count all the banknotes If the Batch Number is set to 0 the machine will counts all banknotes in the hopper without stop 3 The C button can be used to set the Batch to 0 gt Count the banknotes in batch Use the BATCH key or key pad to set a desired batch number the machine will counts and stops at the preset number Notes The next counting can be started automatically by only removing the counted batch notes from the stacker If the counting stops in case the preset number has not been reached while all the banknotes in hopper have been counted just refill the hopper the machine will automatically continue the counting 1 Count the banknotes with Detection Function When the machine stops by the detection functions check the last two counted notes take the suspected one away Press the START key will continues the counting Be noticed that the suspected one is included in the counting results gt With the DD function To count the banknotes with the DD function enabled MUST arrange the bank notes orderly all the folded or curled notes should be straightened before putting on the Hopper and also be sure use the Auxiliary Hopper Plates to limit the notes in the central of the Hopper gt UV Detection Function The UV Detection Function through initialized ON
9. 4 V Reassembly of the machine sesesssssesssseseeseeeee enne nennen enne nennen rene enne 14 VI Change the worn out parts sasaina ahde aandaa e Tea en entrent entr nennen tenen nnt nn tren nnns 14 VII Electronic systemie teet tra i D o tea a te earn ee entity 15 1 The POWer SOUFrGe etae tetra tet ream soca a eysatdentadee beste suate Feed eie ete bv been eaae 15 2 Sensor SyS TEM ue cere cerei re A ed C Pape e ENE Ee ER uu ede coe gut a kdl cea ra asain os 15 MATER MM 18 Part one Operation Instruction l APPEARANCES De ee S 000005 00000 S Fig 1 The Outlook 1 Hopper 2 Auto start sensor 3 Upturn stick 4 Keyboard amp Display 5 Stacker 6 Repeat Sensor 7 Thickness Adjustment Dial 8 Power Switch 9 External Display Interface 10 Power Inlet 1 18 ve m PEE E co o Np o ST por Fig 2 Keyboard amp Display 11 DD Key 12 DD Level Indicator 13 DEN Key 14 Density Level Indicator 15 ADD Key 16 ADD Indicator 17 BATCH Key 18 Start Key 19 CF Key 20 CF Indicator 21 Counting Number Display 22 Batch Number Display 23 Key Pad 24 Clear Key Il DESCRIPTION 1 Hopper Notes to be counted are placed on it 2 Auto Start sensor When notes be put on hopper the machine will start to work automatically 3 Upturn stick It will upturn the notes on its hopper When system start to work 4 Keyboard amp
10. ADD function is on or off you set 17 Batch Key A short key to setting the batch 18 START Key Used to initiate a counting operation or to clear an error message 19 CF Key option A short key to enable disable the UV MG or MT counterfeit detect function 20 Counterfeit Detector Indicator Used to indicating the current counterfeit detector function be selected 21 Counting Number Display Used to display the countering results Up to 4 digits 22 Batch Number Display Used to display the batch number or the errors massage Up to 3 digits 23 Key Pad This is a set of numerical keys 0 9 Used to preset optional batch size up to 3 digits 24 Clear Key The clear key removes the Batch number on the Batch size display or clear the error s messages Thickness of countable Batch preset number display 3 Digits LED Counting Number Display 4 Digits LED Power Source AC220V 50HZ or AC110V 60HZ 0 06 0 12 mm Q Power consumption lt 70W Dimensions 289mm x 252mm X 190mm Net Weight 8 0Kg High detection sensitivity 4 5 6 c 1mm Counting speed 1000 notes min IV V e e e o e e FUNCTION DEFINITIONS 1 ADD MODE Allow the machine add up all the counted results An ADD key can be used to set the ADD function directly 2 MG FUNCTION MG function can be selected after pressing the CF key Through this function the machine will detect the counterfeit note which is without
11. Service Manual For Auto Banknote Counter FORWARD This manual has been compiled to provide complete instructions for operating and se rvicing the machine Before starting please read the manual thoroughly to familiarize you with all functions and operation of the machine Contents Part one Operation Instruction rne nnne nennen enne enne nnne nennen nennen nnn 1 NES JI bec 1 Ile DESCRIPTION 22i odiis fecere eraot rte Reate de deer taco e eee deen eain deae tees nidos ie eae 1 Il SPECIFICATION S wisest Sect eset Sce Rid c deoa doceo esp bel id assiettes A elt 2 V PUINC TION DEFINITIONS ie Saale er s eode onec ede non odeur donee ardet epe ecu eec 3 Wo SEEATUBES S nm Ud eher eoi sfera eae E E 3 Vi STATO INI cur 3 VIL REMOVING CAUSE OF ERROR nente eo re ee Ae 5 VII CLEANING AND MAINTENANCE 2 ipae ioe cee tiene hi th tee Rute reto eelancdedacaren del ced ete 5 IX ACCESSORIES a eracitatuiis tentiae t qi es eds tua eR M diit atit eL teen te 5 Part two Service Instruction FARRARSARARARARRSARARARRARARRARARRARARARAARRARARARARRRRARARRARARRARARARARARRARRRARARARRRRARARARRRRRRARARRRRRARARARARRARARARARRRRAR 6 I Structure of the machine iseinean iienaa entane seaaaeeeeeeeeeeesedeaaaaeeeeeeeeeesecaaaeeseeeeesseneeneaees 6 I Attention in using the machine 2 0 ee eee eeeeeete eee ee eee ee te eee ee ee teat eter eeaeeeeeeeeaeeeeeaaeeeeeeeeeeeeeeeeees 7 Ill Parameters of the machine
12. direct sunlight The feed system are roller friction system so do keep pins clips necklace chains hair away from the machine to prevent them to be taken into the machine Notes Do clean the machine after turning OFF the power Do not use chemicals for cleaning the machine IX ACCESSORIES Power cord 1pc Operating Instructions 1pc Remote Display option 1pc Part two Service Instruction l Structure of the machine v Vv Vv VV VW VV VW VV Y Part number Part name Part number Part name 1 Handle 23 Driven gear 2 Back cover 24 Flipping set 3 Left cover 25 Upturn stick 4 Right cover 26 Back hopper 5 Drive motor 27 Front hopper 6 Drive belt 28 Stack set 7 Drive wheel 29 Lower bridge board 8 Driven wheel A 30 Upper bridge board 9 Bearing 31 Stacker 10 Bearing ferrule 32 Bottom board 11 Feed roller set 33 Left board 12 Feed wheel 34 Right board 13 Bearing ferrule 35 Rubber stay 14 Bearing 36 Motor cover 15 Driven wheel B 37 Encoder 16 Bearing 38 Transformer 17 Bearing ferrule 39 Start capacitor 18 Accelerant roller set 40 MAG circuit 19 Accelerant wheel 41 Main circuit 20 Bearing ferrule 42 Sensor bracket 21 Bearing 43 Motor circuit 22 Flip motor Attention in using the machine Please read the Operation Instruction before using the machine Usually most of the troubles are caused by the dust To keep the machine clean can make the
13. elter off the Count sensor with a white printed paper And then adjust the variable resistance P1 let the TRS TP4 voltage of the TP1 change to 0 45V l TP1 TP Adjust the variable resistance P2 let the voltage of the TP2 change P3 P4 to 0 45V Adjust the variable resistance P3 let the voltage of the TP3 change to 1 7V Adjust the variable resistance P4 let the voltage of the TP4 change to 1 7V Run the machine if the result is less than the reality Adjust slightly the P3 P4 clockwise If it reports wrong in result adjust slightly the P3 P4 anti clockwise Do this until it work normally qe Start sensor Flip sensor WH Os SET g e qaaadaaadit i Oo C oC LC I Te HS eS SS eS oT Re imm 8 i o Km 0m ALLTT ee 1a Lut bm aL d 4n E J IUE 2 Adjustment of the UV sensor The UV sensor is work during the Motor running So that the adjustment must be in the running status of the motor Turn on the Power press the restart key H i oc oU oL and 9 key in the same time to go into the wl um ems Get debug status IBI EE Let a white paper shelters off the UV sensor Adjust the variable resistance P5 to i i m a GI make the voltage on the TP8 change to 0 1V And the adjust the P5 slightly until it can work H 3 AJ f normally i ma a zr Bn P5 TPS imm Q0 i TEE om
14. ke out the Back hopper see page 10 Press the handle of the hopper see step 1 Take out the rubber Turn over the robber or replace a new rubber and the setup request just like the right figure 2 change the Feed wheel Take out the Feed wheel set refer to the chapter Assembly of the machine Peel the old Feed wheel Replace the new wheel The setup request just like the right figure turn the knob to will make the gap width to smaller Otherwise it will be larger Gap width 0 5 mm Knob 14 Vil Electronic system Power Source 1 The Power Source Transformer Input AC 220 or AC110 Output AC 14V AC 10 5V AC 9V 2 Sensor System Consist of Flip sensor Start sensor Encoder sensor Count sensor Stacker sensor UV sensor Option MG sensor Option Double sensor Option Check sensor There is a program for check the sensor in the machine Turn on the power press the restart key and 9 key in the same it will start this program And the display will display the status of the light eye sensors 1 2 3 4 Code Name 1 SE 0 Start sensor Some thing Nothing Flip sensor before the Right count sensor sensor Left count sensor Encoder sensor NIDAN Stacker sensor UV sensor Count sensor Double sensor jay SD RN xA Encoder sensor e Adjustment of sensor 1 Adjustment of Count sensor Sh
15. machine working normally in a long time Please avoid the machine working in the dust and clean the sensors regular Please run the machine in a stable power source Make sure that the parameters of the power source matches the request of the machine Please shut off the power in case of not using for a long time Please shut off the power immediately when the notes jam in the machine The parameters of the fuse in the machine are 3 15A 220V Please avoid the sundries dropping in the machine Please move the machine softly Make sure that the power source is connected with the ground Please don t use the machine to count the notes which are damaged too thick or too hard Please don t run the machine in the strong electromagnetic field Please do not use the machine in high temperature or humidity or under the sunlight III Parameters of the machine Temperature for use 0 40 C Humidity for use 30 90 Type of transmission system Friction generated by wheels Speed 1000 sheets min Scope of the note s length 115 50 175 85mm Scope of the note s thickness 0 07 0 15mm Volume of the stacker 100 sheets Counting Number Display 4 Batch Number Displa y Power source 3 AC 220V 50Hz or AC 110V 60Hz Power of running lt 50W Power of wait lt 10W IV Assembly of the machine nut 20 Ls Tadam 19 18 pow
16. re Turn out the screw that between the two bearing ferrules to untie the Ground wires that connect the two bearings Bearing ferrule NN 18 Feed Roller set Feed Roller set Accelerant roller set Figure 15 Feed roller set 19 Accelerant roller set See the figure 15 l3 20 Sensor bracket Lower bridge board and Upper bridge board e Untie the wire Turn out the screws of the Sensor bracket Lower bridge board Upper bridge board V Reassembly of the machine Reassembly of the machine is the inverse procedure of the assembly In this procedure something must be attention Some holes on the right or left board are small on the size for the plugs to thrill through So it must to force to make the plugs thrilling through the hole Inthe machine with MG function the standard for reassembly of Accelerant roller set is that the gap between Accelerant Wheel and the magnetic head just can let a paper pass easily If cannot meet this standard please turn out the screw of the Upper bridge board and adjust the gap Please HARES location of the drive wheel driven wheel A and driven wheel B to make the drive belt keep in a Tine Please pay attention at the reassembly of decoder to avoid that the decoder touch the gap of the sensoeed wheel VI Change the worn out parts When the machine work for a long time the rubber and the feed wheel will be worn out 1 Change the rubber Ta
17. s will be shown on the Display Check the last two counted notes take the suspect one away Press the START key to continue the counting or recount all the banknotes Error Code and remedy as following Code Means Cause Remedy Remove the notes in the Hopper San ae and Stacker Press START Note is jammed inside the machine key the machine will run out the E Jam or the counting sensor is sticked J with dustor domoaod jammed note Or you TURN POWER OFF and remove the jammed notes by hand More than two notes are detected Ed Double notes or a note that is too densely printed R ll th t TET compare with a standard note as ae ts Tora io Ec Chained notes wore than wo roles fsd in chan to clear the error message Do Eo Batch over the Ee g y 9 recount all the notes Eh Half note Half banknote passed DD Suspect in High CF1 EM Refer to the section Start CF2 CF notes BUSPOcIBoidte Is MIKEA Counting for details CF3 Vill CLEANING AND MAINTENANCE As the sensors are of the optical sensor it may cause miscounting if paper particles dust dirt stain etc Stick to the counting sensors and also may be hard to start the counting operation if the repeat sensor or the auto start sensor is dusty For best results it is necessary to clean all the sensors with a dry brush periodically or as needed The machine uses optical sensors so keep the instrument out of
18. tes in a bad manner Place the notes in a right way The motor cannot run The wire cuts off Check the circuit between the motor and the power source and switch on the circuit The start capacitor is broken The motor is broken Change a new one The start sensor work abnormally Clean the sensor or change a new one The motor run very slowly The TRIAC BT AO6 or BT 136 in the motor circuit is broken Change the TRIAC The motor run but the machine does not work The drive belt is broken Change the belt The drive rollers make some noise Bearing ferrules do not assemble well Reassemble them The bearing is broken Change a new one The machine run but does not count There is something wrong with the count sensor Repair the cont sensor Encoder sensor is broken Repair the encoder sensor No display after turn on the power There is something wrong with the power source Repair the power source The CPU is broken Change a new one The plug of the display does not connect well Make it connect well UV function works wrongly The signal level is not fit the request Refer to page 17 MG function works wrongly The signal level is not fit the request Refer to page 17 Attention If you cannot settle the problem about the machine please contact with our agent or us 1 8
19. ure 9 Stack set 11 Encoder e See in figure 11 12 Encoder Sensor See in figure 11 Inreassembly make sure the encoder is in the gap of the sensor but do not touch the sensor Sensor The gap of the sensor Figure 11 Encoder Tyl 13 Tidy the wire In order to assemble the rest part of the machine to tidy the wires in the machine is necessary Check the wires fixed on the machine and cut off the plastic tie to untie the wires Before doing this please make tags for them To do this will make it easy to re tie the wire in reassembly 14 Drive System driven wheel A Drive belt driven wheel B Drive wheel Figure 12 Drive system The drive system consists of drive motor drive wheel driven wheel A Drive belt Feed roller set and Accelerant roller set Remove the Drive belt Use a socket head screwdriver to turn out the socket head screw in the driven wheel B and then pull out the driven wheel B Draw out the driven wheel A after turning out the screw in it Draw out the drive wheel 15 Flipping set Remove the snap ring 1 Draw out the Upturn sticks Draw out the flipping axis See in Figure 13 Snap ring 1 x Figure 13 Flipping set 12 16 Flip Motor Untie the ware of the Motor Draw out the screw at the side which connected with the right board on the Flip Motor Draw out the Motor See in Figure 13 17 Ground Wi
Download Pdf Manuals
Related Search