High Power BLDC Controller User Guide HPC
Contents
1. Typical value range Initial value mv 800 650Y1200 i Final value mv 4500 2000 4500 mu Threshold mv 4900 4600 5000 Connect with 3 wire Resistor Sensor Accelerator R Typical value range i Initial value mv 100 50Y1200 IS Final value mv 4100 2000 4100 i mn Threshold mv 4500 4500 4900 Note External resistor 1K ohms to prevent GND H disconnect automatically run of the vehicle Connect with 2 wire Resistor Sensor Accelerator We Typical value range Initial value mv 100 50 1200 Final value mv 4100 2000 4100 b s Threshold mv 4500 4500Y4900 Note External resistor 1K ohms to prevent GND disconnect automatically run of the vehicle Page 11 9 http www goldenmotor com oorgetoy High Power BLDC Controller User Guide Connect with motor temperature sensor Motor temperature sensor e ae Type KTY84 130 pane Range 40 300 C Connect with motor hall position sensors Controller Motor Motor Color ae il Pin 18 Hall a sin Blue ue Motor Pin 19 Hall b cos Green reen Pin 20 Hall c AGND Yellow Pin 21 5V Red ellow ON Motor Sensor Pin 22 GND Black Rei Motor Controller Hclagnd 18 H 19 20 21 5V 22 GND Connect with contractor contactor coil voltage contactor coil voltage setup 36Vdc 24V or 36V 48Vdc 362. Golden Motor Technology Co Ltd Page 11 2 http www goldenmotor com effect Slope holding control Optional High Power BLDC Controller User Guide When parking or start on slope the vehicle does not slip e Alarm status output by USB or CAN High Voltage Shutdown Low Voltage Shutdown Check and reset parameter lt Voltage High Shutdown gt value setting then restart controller Check and reset sVoltage Low Shutdown gt value setting or charge battery pack Voltage low limited speed to 50 Check and reset sVoltage Low1 gt value setting or charge battery pack Voltage low limited speed to 15 Check and reset sVoltage Low2 gt value setting or charge battery pack Controller shutdown at high temperature Cooling controller or check heat sink then restart controller Controller limits current output at high temperature of controller Cooling controller or check heat sink Controller limits current output at high temperature of motor Check and adjust lt motor off C gt value or cool the motor Current Shutdown of DC Contactor1 PIN3 Check Line contractor coil PIN2 PIN3 Current Shutdown of DC Contactor2 PIN4 Check fan contractor coil PIN2 PIN4 Current Shutdown of DC Contactor3 PIN5 Check reverse contractor coil PIN2 PINS Motor Hall Error Check hall sensor wire of motor and connector or motor hall sensor Phase Current Over Shutdown Chec
3. or 48V 72Vdc 48V e When the Power On Self Test is normal about 600ms after the controller start line contractor e When the controller temperature gt 30 C after the controller start Fan contractor 11 1 P age 0 http www goldenmotor com Golsator High Power BLDC Controller User Guide e When the FVVD REV is REV after the controller start Reverse contractor e Connect with Brake or Brake Brake mac When the brake switch is closed the motor id feedback energy to the battery accordance with setup voltage and current Te _ L __ we bia al Brake pat When the brake switch is closed the motor sl feedback energy to the battery accordance with Brake switch setup voltage and current ih 13 Motor Conk lier or 12v GND rg ib mm Brake Eas When the brake signal changes the motor feedback iy i energy to the battery accordance with setup current 8 scaled changes Brake signal lt 13 Motor Controller 5KQ GND 8 Mai mid Page i http www goldenmotor com
4. 00H72700 HPC700H96560 e Product functions Controller temperature protection Motor temperature protection Regenerative Braking Energy feedback Brake control FWD REV control Cruise control 180A 360A 150A 300A 72V 120A 240A 96V 300A 600A 48V External 250A 500A 72V cooling 200A 400A 96V 420A 840A 48V 350A 700A 72V 280A 560A 96V 70790 C limit current output to prevent the controller from over heat and damage gt 90 C controller will self shutdown Programmable temperature limit If the motor temperature hit the limit controller will lower the output current to motor to prevent motor from over heat or damage motor parts It works only when motor temperature sensor is presented Transforming kinetic energy of vehicle into electricity to charge the battery when Brake is shorted to GND or Brake is 12V charging current and voltage are programmable via USB programmable interface Stop motor drive regenerative braking starts Control the motor rotation direction between forward and reverse Button switch Depress the switch to start cruise speed mode Release the button to cancel cruise mode or cruise control function is cancelled whenever brake is ON or FWD REV switch changes Note If accelerator control speed is higher than cruise control speed accelerator control is in effect If accelerator control speed is lower than cruise control speed accelerator control is not in
5. Gols tor High Power BLDC Controller User Guide HPC Series Brushless DC Motor Controller User Guide Golden Motor HPC series motor controllers are specially designed for high povver high reliability brushless DC motor drive for electric vehicles boats and industrial applications The controller is using the cutting edge technologies to deliver smooth and robust control experiences The controllers are manufactured vvith high quality components and materials for high end users The casing is completely sealed to meet IP66 protection The optional programming kit using PC USB port is available for expert users to setup control parameters for their special applications Key Features Suitable for brushless DC motors Low noise little torque fluctuation Maximum efficient gt 98 high reliability IP66 Protection 23 pin waterproof Connector Regenerative Braking Slope holding control Cruise speed control Over heat protection for both motor and controller Programmable via USB of PC Laptops Programmable motor temperature limit DSP control Support CAN port optional Dual controller synchronous drive HF F F F F F F HF HF HF Golden Motor Technology Co Ltd Page 11 1 http www goldenmotor com e Product Specifications High Power BLDC Controller User Guide HPC300H Series HPC500H Series HPC700H Series HPC300H48360 HPC300H72300 HPC300H96240 HPC500H48600 HPC500H72500 HPC500H96400 HPC700H48840 HPC7
6. WR GND Motor TEMP 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Page Batteries Voltage Pre charge CON Batteries Voltage CON1 24 48V winding of line Ipeak lt 10A contactor CON2 24 48V winding of contactor Ipeak lt 10A CON3 24 48V winding of contactor Ipeak lt 10A 5V PWR 5V Ipeak lt 1A Acc Accelerator signal GND GND FWD REV GND FWD BAK GND True Cruise control GND True Button switch Hybrid control GND True BAK 12V True 0 15V Input RXD RXD TXD TXD CAN H CAN H CAN L CANL Ha SIN Hall a SIN Hb COS Hall b COS Hc AGND Hall c AGND 5V PWR 5V Ipeak lt 1A GND GND Motor Motor TEMP Silicon temperature temperature sensors KTY84 130 Golden Motor Technology Co Ltd http www goldenmotor com oorgerey High Power BLDC Controller User Guide HPC300H series Motor Controller Dimensions weight 2 2kg Page 11 6 http www goldenmotor com Godo High Power BLDC Controller User Guide HPC500H series Motor Controller Dimensions weight 2 9kg NE Wang 178 50 j Gols Sor High Povver BLDC Controller User Guide HPC700H series Motor Controller Dimensions weight 5 7kg B M oorgetey High Power BLDC Controller User Guide Connect with accelerator Accelerator output value can be with linear output or index output use USB programmer software setup Connect with Hall Sensor Accelerator mas
7. k phase wire of motor Check coil wire of motor Check controller output current Stall of Motor Shutdown Reset phase current value Check position sensor of motor Motor shaft is braked Accelerator Output Voltage High Shutdown PIN7 Check accelerator GND PIN8 wire connector or accelerator Golden Motor Technology Co Ltd Page 11 3 http www goldenmotor com Gols tor High Povver BLDC Controller User Guide e Wiring diagram HPC H Series Motor Controller Wiring Diagram Fuse ON OFF 4A Switch Line contractor Contactor Line Contactor Coil Fan Contactor Coil Blue d Motor Reverse Contactor Coil Master Switch wm Green 5V Accelerator signal Yellow aa GND FWD R EV Switch Motor C ontroller Brake Switch ip I i Cruise Switch Hybrid Switch Brake USB Programmer wires IXD Fa Motor Temp SEA KTY84 130 CAN AN Iden Motor Technology Co Ltd Page 11 4 I http www goldenmotor com High Power BLDC Controller User Guide e 23 PIN Connector Pin Numbering 25 uo ie ga aa m 4 65 65 G amp G a a Gh og e PIN Connector Pin Definition and Description Power input Contractor Line contactor control Fan contactor control 2 N Reserve contactor 5 control 3 PWR Accelerator Sensor GND FWD REV Brake Cruise control Hybrid control Brake RXD TXD CAN H CAN L Motor sensor Motor sensor Motor sensor P
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