Operating instructions R3G310AO5201
Contents
1. Actual Request Request 2013 2015 Overall efficiency nes 59 8 39 4 43 4 Efficiency grade N 78 4 58 62 Power input Ped kW 0 17 Air flow qv m h 1300 Pressure increase total psf Pa 250 Speed n min 1 1705 Data established at point of optimum efficiency 3 4 Technical features Mass 3 1 kg Size 310 mm Surface of rotor Galvanised Material of electronics Die cast aluminium Technical features Output 10 VDC max 1 1 mA Tach output Motor current limit Soft start Control input 0 10 VDC PWM Over temperature protected electronics motor Touch current acc lt 3 5 mA IEC 60990 measuring network Fig 4 TN system Motor protection Thermal overload protector TOP wired internally Cable exit Variable Protection class if protective earth is connected by customer Product conforming to standard EN 60335 1 CE Approval UL 2111 CSA C22 2 Nr 77 i For cyclic speed loads note that the rotating parts of the device are designed for maximum one million load cycles If you have specific questions contact ebm papst for support 3 5 Mounting data For depth of screw see chapter 3 1 Product drawing gt Secure the mounting screws against accidentally coming loose e g by using self locking screws Strength class for mounting screws 8 8 You can obtain additional mountin2. Before working on the system machine wait until all parts have come to a standstill WARNING Rotating device Long hair loose items of clothing and jewellery could become entangled and pulled into the device You could be injured Item no 50944 5 9970 Revision 72864 Release 2011 02 18 Page 2 10 Operating instructions Do not wear any loose clothing or jewellery while working on rotating parts Protect long hair by wearing a cap 1 8 Emission WARNING Depending on the installation and operating conditions a sound pressure level greater than 70 dB A may arise Danger of noise induced hearing loss Take appropriate technical safety measures Protect operating personnel with appropriate safety equipment e g hearing protection Also observe the requirements of local agencies 1 9 Hot surface A CAUTION High temperature at the electronics enclosure Danger of burn injuries Ensure that sufficient protection against accidental contact is provided 1 10 Storage gt Store the device partially or fully assembled in a dry and weatherproof manner in the original packing in a clean environment Protect the device from environmental impacts and dirt until the final installation We recommend storing the device for a maximum up to one year to guarantee proper operation and longest possible service life Even devices explicitly suited for outdoor use are to be stored as d
3. R3G310 A052 01 ebm papst Mulfingen GmbH amp Co KG Bachmihle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com CONTENTS 1 SAFETY REGULATIONS AND NOTES 4 1 Levels of hazard warnings 4 2 Staff qualification 4 3 Basic safety rules 4 4 Electrical voltage 4 5 Safety and protective functions 4 6 Electromagnetic radiation 4 7 Mechanical movement 4 8 Emission 4 9 Hot surface 4 10 Storage 4 11 Disposal 2 PROPER USE 3 TECHNICAL DATA 3 1 Product drawing 3 2 Nominal data 3 3 Data according to ErP directive 3 4 Technical features 3 5 Mounting data 3 6 Transport and storage conditions 3 7 Electromagnetic compatibility 4 CONNECTION AND START UP 4 1 Connecting the mechanical system 4 2 Connecting the electrical system 4 3 Connection of the cables 4 4 Connection screen 4 5 Checking the connections 4 6 Switch on device 4 7 Switching off the device 5 INTEGRATED PROTECTIVE FUNCTIONS 6 MAINTENANCE MALFUNCTIONS POSSIBLE CAUSES AND REMEDIES 6 1 Cleaning 6 2 Safety test Item no 50944 5 9970 Revision 72864 Release 2011 02 18 Page 1 10 o CO PDB o AND WOOMP aAarAAIeaax unra RA Ww NNN NN YN YN Sa a a oO o Operating instructions 1 SAFETY REGULATIONS AND NOTES Please read these operating instructions carefully before starting to work with the device Observe the f
4. devices Type A or B are permitted Like frequency inverters RCD protective devices cannot provide personal safety while operating the device When switching on the power supply of the device pulsed charge currents from the capacitors in the integrated EMC filter can lead to the RCD protective devices triggering without delay We recommend residual current devices with a trigger threshold of 300 mA and delayed triggering super resistant characteristic K 4 2 4 Locked rotor protection Due to the locked rotor protection the start up current LRA is equal to or less than the nominal current FLA 4 3 Connection of the cables External leads are brought out of device gt First connect the PE protective earth connection gt Connect the lines according to your application When doing so observe chapter 4 4 Connection screen ebmpapst ebm papst Mulfingen GmbH amp Co KG Bachmihle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com R3G310 A052 01 Operating instructions 4 4 Connection screen Customer circuit Connection Fan motor Full j adjustable r spee spee 44 6 AC1 JLP 2AT 11 8 N R 34 AC2 _ _LN 1 10V PE 8 12 i PEI 10V gt n max 1 4V gt n min lt 1V gt n 0 10V 11 C Imax 1 1mA 10 VIPWM O pasate Adlusiabte PWM mr OkHz potentiometer 124 15V 11 9 Imax 10mA 2 8 10K 8 12V 12 12 10
5. 0 PWM gt n max 14 PWM gt n min lt 10 PWM gt gt n 0 Line No Signal Colour Function assignment 4 L black Power supply 230 VAC 50 60 Hz see type plate for voltage range 3 N blue Neutral conductor 1 PE green Protective earth yellow 0 10 V PWM yellow Control input 0 10 V or PWM electrically isolated Tach white Tach output open collector 1 pulse per revolution electrically isolated 11 10V max 1 1 red Voltage output 10 V max 1 1 mA electrically isolated mA 12 GND blue GND Connection for control interface Item no 50944 5 9970 Revision 72864 Release 2011 02 18 Page 7 10 ebm papst ebm papst Mulfingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com R3G310 A052 01 Operating instructions 4 5 Checking the connections 5 INTEGRATED PROTECTIVE FUNCTIONS gt Make sure that the power is off all phases The integrated protective functions cause the motor to switch off gt Secure it from being switched on again automatically in case of faults described in the table gt Check the correct fit of the connection lines Malfunctions Description Function of gt Route the connecting cables in the terminal box so that the terminal safety feature box cover closes without resistance Rotor position detection error An automatic restart occurs gt Use a
6. ave the unit mm 1 Connection line AWG18 3 x crimped core end sleeves 2 Connection line AWG22 4 x crimped core end sleeves 3 Accessory part inlet nozzle 31050 2 4013 not included in the standard scope of delivery other inlet nozzles on request 4 Depth of screw 8 10 mm tightening torque 2 5 0 2 Nm gluing the screws is recommended 5 Pilot hole prepared for self tapping screw M4 depth of screw max 6 mm 6 Pilot hole prepared for self tapping screw M4 depth of screw max 8 mm Item no 50944 5 9970 Revision 72864 Release 2011 02 18 Page 4 10 ebm papst ebm papst Mulfingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com R3G310 A052 01 3 2 Nominal data Operating instructions temperature C Motor M3G074 CF Phase 1 Nominal voltage VAC 230 Nominal voltage 200 277 range VAC Frequency Hz 50 60 Type of data definition fa Speed min 1 1925 Power input W 150 Current draw A 1 1 Min ambient 25 temperature C Max ambient 60 ml max load me max efficiency fa running at free air cs customer specs cu customer unit Subject to alterations 3 3 Data according to ErP directive Installation category A Efficiency category Static Variable speed drive Yes Specific ratio 1 00 Specific ratio 1 pts 100 000 Pa
7. ble end on the customers side and can damage the device Make sure that the cable end is connected in a dry environment Item no 50944 5 9970 Revision 72864 Release 2011 02 18 Page 6 10 Operating instructions Connect the device only to circuits that can be switched off using an all pole disconnecting switch 4 2 1 Prerequisites gt Check whether the data on the type plate agree with the connection data gt Before connecting the device ensure that the supply voltage matches the operating voltage of the device gt Only use cables designed for current according to the type plate For determining the cross section follow the basic principles in accordance with EN 61800 5 1 The protective earth must have a cross section equal to or greater than the outer conductor cross section We recommend the use of 105 C cables Ensure that the minimum cable cross section is at least AWG26 0 13 mm 4 2 2 Idle current Because of the EMC filter integrated for compliance with EMC limits interference emission and interference immunity idle currents in the mains cable can be measured even when the motor is at a standstill and the mains voltage is switched on e The values lie in a range of typical lt 50 mA e The effective power in this operating state readiness for operation is simultaneously at typical lt 2 W 4 2 3 Residual current operated device Only pulse current sensitive and or universal RCD protective
8. cure the latter from being switched on again Wait until the device stops After working on the device remove any used tools or other objects from the device 1 5 Safety and protective functions A DANGER Missing safety device and non functioning safety device If there is no safety device you could be seriously injured for example by reaching into the running device with your hands Operate the device only with a fixed and isolating safety protection and a fixed guard grille The guard must withstand the kinetic energy of a fan blade detaching at maximum speed The device is a built in component You the owner operator are responsible for providing adequate protection for the device Shut down the device immediately if you detect a missing or ineffective protective feature 1 6 Electromagnetic radiation Interference from electromagnetic radiation is possible e g in conjunction with open and closed loop control devices If unacceptable emission intensities occur when the fan is installed appropriate shielding measures have to be taken by the user NOTE Electrical or electromagnetic interferences after integrating the device in installations on the customer s side Verify that the entire setup is EMC compliant 1 7 Mechanical movement A DANGER Rotating device Body parts that come into contact with the rotor and impeller can be injured Secure the device against accidental contact
9. ebmpapst com R3G310 A052 01 6 MAINTENANCE MALFUNCTIONS POSSIBLE CAUSES AND REMEDIES Do not perform any repairs on your device Return the device to ebm papst for repair or replacement O WARNING Terminals and connections have voltage even with a unit that is shut off Electric shock Wait five minutes after disconnecting the voltage at all poles before opening the device CAUTION If control voltage is applied or a speed setpoint is stored the motor automatically restarts e g after a power failure Danger of injury Keep out of the danger zone of the device When working on the device switch off the mains supply voltage and secure the latter from being switched on again Wait until the device stops After working on the device remove any used tools or other objects from the device If the device remains out of use for some time e g when in storage we recommend switching the device on for at least two hours to allow any condensate to evaporate and to move the bearings Malfunction error Possible cause Possible remedy Impeller running Imbalance in rotating Clean the device if roughly parts imbalance is still evident after cleaning replace the device If you have attached any weight clips during cleaning make sure to remove them afterwards Motor does not turn Mechanical blockage Switch off de energise and remove mechanical blockage Mains su
10. escribed prior to being commissioned gt Maintain the storage temperature see chapter 3 6 Transport and storage conditions 1 11 Disposal When disposing of the device please comply with all relevant requirements and regulations applicable in your country ebmpapst ebm papst Mulfingen GmbH amp Co KG Bachmihle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com R3G310 A052 01 Operating instructions 2 PROPER USE The device is exclusively designed as a built in device for moving air according to its technical data Any other or secondary use is deemed improper and constitutes a misuse of the device Installations on the customer s side must meet the mechanical thermal and service life related stresses that can occur Proper use also includes e Moving air with a density of 1 2 kg m e Using the device in accordance with the permitted ambient temperature see chapter 3 6 Transport and storage conditions and chapter 3 2 Nominal data e Operating the device with all protective features in place e Minding the operating instructions Improper use Using the device in the following ways is particularly prohibited and may cause hazards e Operating the device with an imbalance e g caused by dirt deposits or icing e Moving air that contains abrasive particles e Moving highly corrosive air e g salt spray mist Exceptions are devices
11. g data from the product drawing if necessary 3 6 Transport and storage conditions Use the device in accordance with its protection type ambient motor temp transp storage Max permissible 80 C ambient motor temp transp storage Min permissible 40 C 3 7 Electromagnetic compatibility Mounting position Shaft horizontal or rotor on top rotor on bottom on request Condensate discharge None holes Operation mode S1 Motor bearing Ball bearing Item no 50944 5 9970 Revision 72864 Release 2011 02 18 Page 5 10 housing Material of impeller Aluminum sheet laser welded EMC interference Acc to EN 61000 6 1 Number of blades 6 immunity Direction of rotation Clockwise seen on rotor EMC harmonics Acc to EN 61000 3 2 3 Type of protection IP 44 EMC interference Acc to EN 61000 6 3 household Insulation class B emission environment Humidity class F3 1 ebmpapst ebm papst Mulfingen GmbH amp Co KG Bachmihle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com R3G310 A052 01 4 CONNECTION AND START UP 4 1 Connecting the mechanical system CAUTION Cutting and crushing hazard when removing the fan from the packaging Carefully hold the impeller to remove the device from its packaging Make sure to avoid any shock Wear safe
12. he voltage to be used corresponds to the peak value of the AC voltage required by the standard What has to How to test Frequency Which be tested measure Check the Visual inspection At least every Repair or protective 6 months replacement of casing against the device accidental contact for damage and to ensure that it is intact Check the Visual inspection At least every Replacement device for 6 months of the device damage to blades and housing Mounting the Visual inspection At least every Fasten connection lines 6 months ebmpapst ebm papst Mulfingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com R3G310 A052 01 Operating instructions Mounting of Visual inspection Atleast every Fasten protective 6 months earth connection Check the Visual inspection Atleast every Replace wires insulation of 6 months the wires for damage Impeller for Visual inspection At least every Clean or wear deposits 6 months replace impeller corrosion and damage Check the ball Manual check Atleastevery Replace bearings to by turning the 6 months device in case ensure they rotor in shut off of noise are quiet can state difficulty of move easily movement or and are free of Clearance of play the bearings Item no 50944 5 9970 Revisi
13. ll plug screws the entire number In doing so insert the Locked rotor gt After the blockage is screws manually to avoid damage to the thread removed the motor restarts automatically 4 6 Switch on device A WARNING Hot motor housing Fire hazard Ensure that no combustible or flammable materials are located close to the fan gt Inspect the device for visible external damage and the proper function of the protective features before switching it on gt Check the air flow paths of the fan for foreign objects and remove any that are found gt Apply the nominal voltage to the voltage supply gt Start the device by changing the input signal 4 7 Switching off the device Switching off the device during operation gt Switch on the device via the control input gt Do not switch the motor e g in cyclic operation on and off via power supply Switching off the device for maintenance work gt Switch on the device via the control input gt Do not switch the motor e g in cyclic operation on and off via power supply gt Disconnect the device from the supply voltage gt When disconnecting be sure to disconnect the earth wire connection last Item no 50944 5 9970 Revision 72864 Release 2011 02 18 Page 8 10 ebm papst ebm papst Mulfingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www
14. ng from the device must be re evaluated once it is installed in the end device Observe the following when working on the unit gt Do not make any modifications additions or conversions to the device without the approval of ebm papst 1 4 Electrical voltage gt Check the electrical equipment of the device at regular intervals refer to chapter 6 2 Safety test gt Replace loose connections and defective cables immediately A DANGER Electrical load on the device Risk of electric shock Stand on a rubber mat if you are working on an electrically charged device WARNING Terminals and connections have voltage even with a unit that is shut off Electric shock Wait five minutes after disconnecting the voltage at all poles before opening the device ebmpapst ebm papst Mulfingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com R3G310 A052 01 CAUTION In the event of failure there is electric voltage at the rotor and impeller The rotor and impeller are base insulated Do not touch the rotor and impeller once they are installed CAUTION If control voltage is applied or a speed setpoint is stored the motor automatically restarts e g after a power failure Danger of injury Keep out of the danger zone of the device When working on the device switch off the mains supply voltage and se
15. ollowing warnings to prevent malfunctions or physical damage to both property and people These operating instructions are to be regarded as part of this device If the device is sold or transferred the operating instructions must accompany it These operating instructions may be duplicated and forwarded for information about potential dangers and their prevention 1 1 Levels of hazard warnings These operating instructions use the following hazard levels to indicate potentially hazardous situations and important safety regulations A DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury Compliance with the measures is mandatory WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury Exercise extreme caution while working CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury or damage of property NOTE A potentially harmful situation can occur and if not avoided can lead to property damage 1 2 Staff qualification Only specialised electrical personnel may install the device perform the test run and work on the electrical system Only trained and authorised specialist personnel are permitted to transport unpack assemble operate or maintain the device or to use it in any other manner 1 3 Basic safety rules Any safety hazards stemmi
16. on 72864 Release 2011 02 18 Page 10 10 ebmpapst ebm papst Mulfingen GmbH amp Co KG Bachmihle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com
17. pply Check mains supply voltage faulty voltage restore power supply apply control signal Faulty connection De energise correct connection see connection diagram Thermal overload Allow motor to cool protector responded off locate and rectify cause of error if necessary cancel restart lock out Item no 50944 5 9970 Revision 72864 Release 2011 02 18 Page 9 10 Operating instructions Overtemperature of Insufficient cooling Improve cooling Let electronics motor the device cool down To reset the error message switch off the mains supply voltage for a min of 25 s and switch it on again Ambient temperature Reduce the ambient too high temperature Reset by reducing control input to 0 Unacceptable Correct the operating operating point point Let the device cool down i If you have any other problems contact ebm papst 6 1 Cleaning NOTE Damage to the device during cleaning Malfunction possible Do not clean the device using a water jet or high pressure washer Do not use any cleaners containing acids bases or solvents Do not use any pointed or sharp edged objects to clean 6 2 Safety test NOTE High voltage test The integrated EMC filter contains Y capacitors Therefore the trigger current is exceeded when AC testing voltage is applied Test the device with DC voltage when you carry out the high voltage test required by law T
18. that are intended for salt spray mist and protected accordingly e Moving air that contains dust pollution e g suctioning off saw dust e Operating the device close to flammable materials or components e Operating the device in an explosive atmosphere e Using the device as a safety component or for taking on safety related functions e Operation with completely or partially disassembled or modified protective features e In addition all application options that are not listed under proper use Item no 50944 5 9970 Revision 72864 Release 2011 02 18 Page 3 10 ebm papst ebm papst Mulfingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com R3G310 A052 01 Operating instructions 3 TECHNICAL DATA 3 1 Product drawing 152 5415 149 5 1 5 48 So r 5 4x90 360 z 120 1 _ 3 425 360 i i T ryt wt Rial RS5 5 i 5 R35 I a 2 is S Nol olo 85 788 a amp S8 A i Zo IP y Peo S g 3 H min 69 5 S N LN Lleol max 110 5 ae Tit vii a el ls 1 2 ea re All measures h
19. ty shoes and cut resistant safety gloves gt Check the device for transport damage Damaged devices must no longer be installed Install the undamaged device according to your application 4 2 Connecting the electrical system A DANGER Electric voltage on the device Electric shock Always install a protective earth first Check the protective earth A DANGER Incorrect insulation Risk of fatal injury from electric shock Use only cables that meet the specified installation requirements for voltage current insulation material load etc Route cables such that they cannot be touched by any rotating parts A DANGER i Electrical load gt 50 uC between mains wire and protective earth connection after switching of the supply when switching multiple devices in parallel Electric shock risk of injury Make sure that sufficient protection against accidental contact is provided Before working on the electrical connection the connections to the mains supply and PE must be shorted CAUTION Electrical voltage The fan is a built in component and features no electrically isolating switch Only connect the fan to circuits that can be switched off with an all pole separating switch When working on the fan you must switch off the installation machine in which the fan is installed and secure it from being switched on again NOTE Water penetration into leads or wires Water enters at the ca
Download Pdf Manuals
Related Search