Operating instructions G1G140AW3142
Contents
1. Item no 50989 5 9970 Revision 72138 Release 2014 01 24 Page 9 10 Operating instructions Overtemperature of Insufficient cooling Improve cooling Let electronics motor the device cool down To reset the error message switch off the mains supply voltage for a min of 25 s and switch it on again Ambient temperature Reduce the ambient too high temperature Reset by reducing control input to 0 Unacceptable Correct the operating operating point point Let the device cool down i If you have any other problems contact ebm papst 6 1 Cleaning NOTE Damage to the device during cleaning Malfunction possible Do not clean the device using a water jet or high pressure washer Do not use any cleaners containing acids bases or solvents Do not use any pointed or sharp edged objects to clean 6 2 Safety test NOTE High voltage test The integrated EMC filter contains Y capacitors Therefore the trigger current is exceeded when AC testing voltage is applied Test the device with DC voltage when you carry out the high voltage test required by law The voltage to be used corresponds to the peak value of the AC voltage required by the standard What has to How to test Frequency Which be tested measure Check the Visual inspection At least every Repair or protective 6 months replacement of casing against the device accidental contact for damage and to en2. G1G140 AW31 42 Stiebel Eltron GmbH amp Co KG LWZ203 303 ebm papst Mulfingen GmbH amp Co KG Bachmihle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com CONTENTS 1 SAFETY REGULATIONS AND NOTES 4 1 Levels of hazard warnings 4 2 Staff qualification 4 3 Basic safety rules 4 4 Electrical voltage 4 5 Safety and protective functions 4 6 Electromagnetic radiation 4 7 Mechanical movement 4 8 Emission 4 9 Hot surface 4 10 Storage 4 11 Disposal 2 PROPER USE 3 TECHNICAL DATA 3 1 Product drawing 3 2 Nominal data 3 3 Technical features 3 4 Mounting data 3 5 Transport and storage conditions 3 6 Electromagnetic compatibility 4 CONNECTION AND START UP 4 1 Connecting the mechanical system 4 2 Connecting the electrical system 4 3 Connection screen 4 4 Checking the connections 4 5 Switch on device 4 6 Switching off the device 5 INTEGRATED PROTECTIVE FUNCTIONS 6 MAINTENANCE MALFUNCTIONS POSSIBLE CAUSES AND REMEDIES 6 1 Cleaning 6 2 Safety test Item no 50989 5 9970 Revision 72138 Release 2014 01 24 Page 1 10 o CO DA AWA ADAN DDH AA aaa fF W NNN NNN YN F a a oOo oOo Operating instructions 1 SAFETY REGULATIONS AND NOTES Please read these operating instructions carefully before starting to work with the device Observe the following warnings to prevent mal
3. Switch on device Ensure that no combustible or flammable materials are located close to the blower gt Inspect the device for visible external damage and the proper function of the protective features before switching it on gt Check the air flow paths of the fan for foreign objects and remove any that are found gt Apply the nominal voltage to the voltage supply gt Start the device by changing the input signal 4 6 Switching off the device Switching off the device during operation gt Switch off the device via the control input gt Do not switch the motor e g in cyclic operation on and off via power supply Switching off the device for maintenance work gt Switch off the device via the control input gt Do not switch the motor e g in cyclic operation on and off via power supply gt Disconnect the device from the supply voltage When disconnecting be sure to disconnect the earth wire connection last Item no 50989 5 9970 Revision 72138 Release 2014 01 24 Page 8 10 ebm papst ebm papst Mulfingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com G1G140 AW31 42 Stiebel Eltron GmbH amp Co KG LWZ203 303 6 MAINTENANCE MALFUNCTIONS POSSIBLE CAUSES AND REMEDIES Do not perform any repairs on your device Return the device to ebm papst for repair or re
4. 0 C ambient motor temp transp storage 3 6 Electromagnetic compatibility Mass 2 3 kg EMC interference Acc to EN 61000 6 2 Size 140 mm immunity Surface of rotor Coated in black EMC harmonics Acc to EN 61000 3 2 3 Material of impeller PP plastic EMC interference Acc to EN 61000 6 3 household Housing material Die cast aluminium emission environment Direction of rotation Clockwise seen on rotor Type of protection IP 20 Insulation class B Mounting position Any Condensate discharge None holes Operation mode S1 Motor bearing Ball bearing Technical features Day Night Party selection Tach output Motor current limit Soft start Control input 0 10 VDC PWM Touch current acc lt 3 5 mA IEC 60990 measuring network Fig 4 TN system Motor protection Locked rotor protection Cable exit Variable Protection class if protective earth is connected by customer Product conforming EN 60335 1 to standard Approval VDE For cyclic speed loads note that the rotating parts of the device are designed for maximum one million load cycles If you have specific questions contact ebm papst for support Item no 50989 5 9970 Revision 72138 Release 2014 01 24 Page 5 10 ebmpapst ebm papst Mulfingen GmbH amp Co KG Bachmihle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 8
5. 1 110 info1 de ebmpapst com www ebmpapst com G1G140 AW31 42 Stiebel Eltron GmbH amp Co KG LWZ203 303 4 CONNECTION AND START UP 4 1 Connecting the mechanical system CAUTION Cutting and crushing hazard when removing the blower from the packaging Carefully remove the blower from its packaging only touching the housing Make sure to avoid any shock Wear safety shoes and cut resistant safety gloves gt Check the device for transport damage Damaged devices must no longer be installed Install the undamaged device according to your application 4 2 Connecting the electrical system A DANGER Electric voltage on the device Electric shock Always install a protective earth first Check the protective earth A DANGER Incorrect insulation Risk of fatal injury from electric shock Use only cables that meet the specified installation requirements for voltage current insulation material load etc Route cables such that they cannot be touched by any rotating parts CAUTION Electrical voltage The device is a built in component and features no electrically isolating switch Connect the device only to circuits that can be switched off using an all pole disconnecting switch When working on the device you must switch off the system machine in which the device is installed and secure it from being switched on again NOTE Interferences and failures are possible Main
6. a A I 0 te lt BK JE gt iS a 3 i LA i lt i a a f 2 d j H 1 14 I x 5 100 a 122 l All measures have the unit mm 1 Shown without cover Item no 50989 5 9970 Revision 72138 Release 2014 01 24 Page 4 10 ebm papst ebm papst Mulfingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com G1G140 AW31 42 Stiebel Eltron GmbH amp Co KG LWZ203 303 3 2 Nominal data Motor M1G055 CF Phase 1 Nominal voltage VAC 230 Frequency Hz 50 60 Speed min 1 1650 Power input W 43 Current draw A 0 48 Min ambient 25 temperature 1 C Max ambient 60 temperature 1 C ml Max load me Max efficiency fa Running at free air cs Customer specs cu Customer unit Subject to alterations 3 3 Technical features Operating instructions 3 4 Mounting data For depth of screw see chapter 3 1 Product drawing gt Secure the mounting screws against accidentally coming loose e g by using self locking screws Strength class for 8 8 mounting screws You can obtain additional mounting data from the product drawing if necessary 3 5 Transport and storage conditions Use the device in accordance with its protection type Max permissible 80 C ambient motor temp transp storage Min permissible 4
7. aluated once it is installed in the end device Observe the following when working on the unit gt Do not make any modifications additions or conversions to the device without the approval of ebm papst 1 4 Electrical voltage Check the electrical equipment of the device at regular intervals refer to chapter 6 2 Safety test gt Replace loose connections and defective cables immediately A DANGER Electrical load on the device Risk of electric shock Stand on a rubber mat if you are working on an electrically charged device WARNING Terminals and connections have voltage even with a unit that is shut off Electric shock Wait five minutes after disconnecting the voltage at all poles before opening the device ebmpapst ebm papst Mulfingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com G1G140 AW31 42 Stiebel Eltron GmbH amp Co KG LWZ203 303 CAUTION In the event of failure there is electric voltage at the rotor and impeller The rotor and impeller are base insulated Do not touch the rotor and impeller once they are installed CAUTION If control voltage is applied or a speed setpoint is stored the motor automatically restarts e g after a power failure Danger of injury Keep out of the danger zone of the device When working on the device switch off the mains supply vol
8. cts and dirt until the final installation gt We recommend storing the device for a maximum up to one year to guarantee proper operation and longest possible service life gt Even devices explicitly suited for outdoor use are to be stored as described prior to being commissioned gt Maintain the storage temperature see chapter 3 5 Transport and storage conditions 1 11 Disposal When disposing of the device please comply with all relevant requirements and regulations applicable in your country ebmpapst ebm papst Mulfingen GmbH amp Co KG Bachmihle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com enact Operating instructions Stiebel Eltron GmbH amp Co KG LWZ203 303 2 PROPER USE The device is exclusively designed as a built in device for moving air according to its technical data Any other or secondary use is deemed improper and constitutes a misuse of the device Installations on the customer s side must meet the mechanical thermal and service life related stresses that can occur Proper use also includes e Moving air with a density of 1 2 kg m e Using the device in accordance with the permitted ambient temperature see chapter 3 5 Transport and storage conditions and chapter 3 2 Nominal data e Operating the device with all protective features in place e Minding the operating instructions Improper use Using t
9. e against accidental contact Before working on the system machine wait until all parts have come to a standstill WARNING Rotating device Long hair loose items of clothing and jewellery could become entangled and pulled into the device You could be injured Item no 50989 5 9970 Revision 72138 Release 2014 01 24 Page 2 10 Operating instructions Do not wear any loose clothing or jewellery while working on rotating parts Protect long hair by wearing a cap WARNING Rotating device Operating the device with increased imbalance can cause hazards from parts coming detached or increased wear Check the device regularly for dirt deposits or icing and remove these 1 8 Emission WARNING Depending on the installation and operating conditions a sound pressure level greater than 70 dB A may arise Danger of noise induced hearing loss Take appropriate technical safety measures Protect operating personnel with appropriate safety equipment e g hearing protection Also observe the requirements of local agencies 1 9 Hot surface A CAUTION High temperature at the electronics enclosure Danger of burn injuries Ensure that sufficient protection against accidental contact is provided 1 10 Storage gt Store the device partially or fully assembled in a dry and weatherproof manner in the original packing in a clean environment Protect the device from environmental impa
10. functions or physical damage to both property and people These operating instructions are to be regarded as part of this device If the device is sold or transferred the operating instructions must accompany it These operating instructions may be duplicated and forwarded for information about potential dangers and their prevention 1 1 Levels of hazard warnings These operating instructions use the following hazard levels to indicate potentially hazardous situations and important safety regulations A DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury Compliance with the measures is mandatory WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury Exercise extreme caution while working CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury or damage of property NOTE A potentially harmful situation can occur and if not avoided can lead to property damage 1 2 Staff qualification The device may only be transported unpacked installed operated maintained and otherwise used by trained and authorised technical staff Only authorised specialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules Any safety hazards stemming from the device must be re ev
11. he device in the following ways is particularly prohibited and may cause hazards e Moving air that contains abrasive particles e Moving highly corrosive air e g salt spray mist Exceptions are devices that are intended for salt spray mist and protected accordingly e Moving air that contains dust pollution e g suctioning off saw dust e Operating the device close to flammable materials or components e Operating the device in an explosive atmosphere e Using the device as a safety component or for taking on safety related functions e Operation with completely or partially disassembled or modified protective features e In addition all application options that are not listed under proper use Item no 50989 5 9970 Revision 72138 Release 2014 01 24 Page 3 10 ebm papst ebm papst Mulfingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com enact Operating instructions Stiebel Eltron GmbH amp Co KG LWZ203 303 3 TECHNICAL DATA 3 1 Product drawing a 227 er _ 130 E lia 103 7 115 I X I e Na I pa aS g ATS lt 5 mM lt P aS B t Hiema SERNER gt l
12. max i ot i typ 10 PWM gt n min l i i H lt 10 PWM gt n 0 Switches and lines BE i b s Safe start at must be designed for mains supply voltage isy U Kom 30 from 40 PWM EEE ebmpapst Item no 50989 5 9970 Revision 72138 Release 2014 01 24 Page 7 10 ebm papst Mulfingen GmbH amp Co KG Bachmihle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com enact Operating instructions Stiebel Eltron GmbH amp Co KG LWZ203 303 4 4 Checking the connections 5 INTEGRATED PROTECTIVE FUNCTIONS gt Make sure that the power is off all phases The integrated protective functions cause the motor to switch off gt Secure it from being switched on again automatically in case of faults described in the table gt Check the correct fit of the connection lines Malfunctions Description Function of safety feature Rotor position detection error An automatic restart occurs The device may only be switched on if it has been installed properly and Locked rotor gt After the blockage is in accordance with its intended use including the required safety removed the motor restarts mechanisms and professional electrical connection This also applies for automatically devices which have already been equipped with plugs and terminals or similar connectors by the customer A WARNING Hot motor housing Fire hazard 4 5
13. placement O WARNING Terminals and connections have voltage even with a unit that is shut off Electric shock Wait five minutes after disconnecting the voltage at all poles before opening the device CAUTION If control voltage is applied or a speed setpoint is stored the motor automatically restarts e g after a power failure Danger of injury Keep out of the danger zone of the device When working on the device switch off the mains supply voltage and secure the latter from being switched on again Wait until the device stops After working on the device remove any used tools or other objects from the device If the device remains out of use for some time e g when in storage we recommend switching the device on for at least two hours to allow any condensate to evaporate and to move the bearings Malfunction error Possible cause Possible remedy Impeller running Imbalance in rotating Clean the device if roughly parts imbalance is still evident after cleaning replace the device If you have attached any weight clips during cleaning make sure to remove them afterwards Motor does not turn Mechanical blockage Switch off de energise and remove mechanical blockage Mains supply Check mains supply voltage faulty voltage restore power supply apply control signal Faulty connection De energise correct connection see connection diagram
14. sure that it is intact Check the Visual inspection At least every Replacement device for 6 months of the device damage to blades and housing Mounting the Visual inspection At least every Fasten connection lines 6 months ebmpapst ebm papst Mulfingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com TEREA Operating instructions Stiebel Eltron GmbH amp Co KG LWZ203 303 Check the Visual inspection At least every Replace wires insulation of 6 months the wires for damage Item no 50989 5 9970 Revision 72138 Release 2014 01 24 Page 10 10 ebm papst ebm papst Mulfingen GmbH amp Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com
15. tage and secure the latter from being switched on again Wait until the device stops After working on the device remove any used tools or other objects from the device 1 5 Safety and protective functions A DANGER Missing safety device and non functioning safety device If there is no safety device you could be seriously injured for example if you reach into the running device or your hands are sucked into it Operate the device only with a fixed and isolating safety protection and a fixed guard grille The guard must withstand the kinetic energy of a fan blade detaching at maximum speed The device is a built in component You the owner operator are responsible for providing adequate protection for the device Shut down the device immediately if you detect a missing or ineffective protective feature 1 6 Electromagnetic radiation Interference from electromagnetic radiation is possible e g in conjunction with open and closed loop control devices If unacceptable emission intensities occur when the fan is installed appropriate shielding measures have to be taken by the user NOTE Electrical or electromagnetic interferences after integrating the device in installations on the customer s side Verify that the entire setup is EMC compliant 1 7 Mechanical movement A DANGER Rotating device Body parts that come into contact with the rotor and impeller can be injured Secure the devic
16. tain a distance to the power supply line when routing the control lines of the device Ensure a sufficiently large clearance Recommendation clearance gt 10 cm separate cable routing NOTE Water penetration into leads or wires Water enters at the cable end on the customers side and can damage the device Make sure that the cable end is connected in a dry environment Connect the device only to circuits that can be switched off using an all pole disconnecting switch Item no 50989 5 9970 Revision 72138 Release 2014 01 24 Page 6 10 Operating instructions 4 2 1 Prerequisites gt Check whether the data on the type plate agree with the connection data gt Before connecting the device ensure that the supply voltage matches the operating voltage of the device gt Only use cables designed for current according to the type plate For determining the cross section follow the basic principles in accordance with EN 61800 5 1 The protective earth must have a cross section equal to or greater than the outer conductor cross section We recommend the use of 105 C cables Ensure that the minimum cable cross section is at least AWG26 0 13 mm Earth wire contact resistance in accordance with EN 60335 Compliance with the impedance specifications in accordance with EN 60335 for the protective earth circuit must be verified in the end application Depending on the installation situation it may be necessary
17. to install an additional protective earthing conductor via the additional protective earth connection point available on the device 4 2 2 Idle current Because of the EMC filter integrated for compliance with EMC limits interference emission and interference immunity idle currents in the mains cable can be measured even when the motor is at a standstill and the mains voltage is switched on 4 2 3 Locked rotor protection Due to the locked rotor protection the start up current LRA is equal to or less than the nominal current FLA ebmpapst ebm papst Mulfingen GmbH amp Co KG Bachmihle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com enact Operating instructions Stiebel Eltron GmbH amp Co KG LWZ203 303 4 3 Connection screen Customer circuit Interface ebm circuit terminal block e __ Powerline nfains T pe Connection suggestion 230VAC j o H me 50 60HZ o iit H Home ventilation b Ha PE i Volume design i i Curve 24vDC o H Tach IE 1K Open Collector 10mA m ac Tt i po 0 10VV 0 100 o PWMilin t oo o Minste l ae H Po oi i H ee PWM aoe i i i monitoring 47K H electrically H H y oi i isolated Io 2 pulses 6a Adjustable 1 tiNight e per revolution speed H be PWM 1 10kH2 man ave yall _ 100 PWM gt n
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