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1. 2D STOP e P13D FWD REV COM Hz ON 4 30 F_21 Multifunction Output Relay RY1 functions Terminals RB RA 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Range Run Fault Setting Frequency Reached refer to Parameter 03 14 Frequency Reached 3 13 3 14 refer to Parameter 03 13 03 14 Output Frequency Detection 1 gt 03 13 refer to Parameter 03 13 Output Frequency Detection 2 lt 03 13 refer to Parameter 03 13 Auto Restart Momentary AC Power Loss refer to Parameter F_23 Rapid Stop Decelerate to Stop Base Block Motor Overload Protection OL1 Drive Overload Protection OL2 Reserved Output Current Reached refer to Parameter 03 15 03 16 Brake Control refer to Parameter 03 17 03 18 Output relay RY1 function descriptions 1 F_21 0 RY1 will be ON with Run signal 2 F_21 1 RY1 will be ON with inverter Faults 3 F_21 2 RY1 will be ON when Output Frequency reached Setting Frequency Prevention of Reverse operation 0 1 Reverse command is enabled Reverse command is disabled gt F _22 1 the reverse command is disabled 4 31 Momentan power loss and restart 0 Momentary Power Loss and Restart disable 1 Momentary power loss and restart enable gt
2. A3 10 1008 end Time 00 1000 100 s 1 ooo Let 1 iii 10 09 PID Offset Adjust 0 109 pte gd 0 10 PID ouput Lag stees 09 25 so Ts 0 Disabled 1 Enabled Drive Continues to d Ee POPE REESEN Operate After Feedback Loss SES 2 Enabled Drive STOPS After Feedback Loss Feedback Loss Detection oL 100 Level Feedback Loss Detection 0 0 25 5 10 KEE Time Integration Limit Value 0 109 100 Integral Value Resets to Zero 0 Disabled when Feedback Signal Equals 1 1 Second the Target Value 30 30 Seconds 0 30 Allowable Integration Error 100 um Margin units 1unit 1 8192 10 17 PID Sleep Frequency Level 0 00 650 00 000 Hz Time PID Wake up frequency Level 0 00 650 00 000 Hz __ Time Max PID Feedback Setting 0 999 100 Min PID Feedback Setting 0 999 0 4 21 0 Reverse command is enabled 1 Reverse command is disabled 0 Mode0 3phase PWM modulation Carrier Frequency mode 1 Model 2phase PWM modulation Selection 2 Mode2 2phase random PWM modulation Carrier Frequency Auto Reduction due to P i temperature rise enable 11 07 Skip Frequency Bandwidth 0 00 30 00 Reverse operation control 00000 77777 Each digit can be set to 0 to 7 0 Default display frequency amp parameters 1 Output Current Extended Display Mode 2 Output Voltage 3 DC voltage 4 Temperature 5 PID feedback 6 Analog S
3. 70 oM 60 50 2 4 6 8 10 12 14 16 Carrier Frequency kHz HERE De rate curve of ambient temperature 40 degree C De rate curve of ambient temperature 50 degree C 3 5 3 3 Wiring Guidelines 3 3 1 Power Cables Supply power cable must be connected to TM1 terminal block terminals L1 L and L3 N for single phase 200 V supply L1 L L2 L3 N for three phase 200V supply and L1 L2 L3 for three phase 400 V supply Motor cable must be connected to TM1 terminals U V W Warning Connection of Supply line cable to terminals U V W will result in serious damage to the drive components Example power connections Inverter with dedicated power line Power gt Install a Supply RFI filter or Isolation transformer when the power source is shared with other high power electrical equipment as shown below gt The maximum rms symmetrical amperes and voltage are listed as follows Power Lom z Device Rating EM en Short circuit Ratin Maximum Voltage Voltage Power kW 9 9 220 V 0 2 2 2 5000 A 240 V gt Electrical ratings of terminals Device Specification Power kW Voltage Volt Current A 220 V 0 2 0 75 300 20 220 V 1522 30 3 6 3 3 2 Control Cable selection and Wiring Control cables should be connected to terminal block TM2 Choose power amp Control cables according to the following criteria gt Use copper wires with correct di
4. 1 4 During Operation gt Do not connect or disconnect the motor during operation Otherwise It may cause the inverter to trip or damage the unit To avoid electric shock do not take the front cover off while power is on The motor will restart automatically after stop when auto restart function is enabled In this case care must be taken while working around the drive and associated equipment The operation of the stop switch is different than that of the emergency stop switch The stop switch has to be activated to be effective Emergency stop has to be de activated to become effective Do not touch heat radiating components such as heat sinks and brake resistors The inverter can drive the motor from low speed to high speed Verify the allowable speed ranges of the motor and the associated machinery Note the settings related to the braking unit Risk of electric shock The DC link capacitors remain charged for five minutes after power has been removed It is not permissible to open the equipment until 5 minutes after the power has been removed A Caution The Inverter should be used in environments with temperature range from 14 to 104 F or 10 to 40 C and relative humidity of 95 Make sure that the power is switched off before disassembling or checking any components 1 5 Inverter Disposal Please dispose of this unit with care as an industrial waste and according to your required local regulations
5. Simplified P F_31 Parameter Set Select 0 Simplified Parameter Set 1 Complete Parameter Set 4 23 4 3 Parameter Function Description F1 Acceleration time 1 0 1 3600 0 s Deceleration time 1 0 1 3600 0 s gt Preset Acceleration and Deceleration times by above parameters are the time taken for the output frequency to ramp up or ramp down between the Upper and the lower frequency limits gt Actual acceleration and deceleration time is calculated as follows F_1 x set frequency the minimum starting frequency Actual acceleration time Maximum output frequency F_2 x set frequency the minimum starting frequenc Actual deceleration RE Maximum output frequency Hz Maximum output Frequency A MN Set frequency The minimum starting frequency gt Hi oee Actual acc time Actual dec time i i T f d i Acc time F1 Dec time F 2 Operation modes for external terminals 0 Forward stop reverse stop 1 Run stop forward reverse 2 3 wire control mode run stop gt F_8is valid when Run command is set to External mode by F 10 1 2 wire operation mode F 3 0 Set function of external terminals E 19 F 20 to 0 for FWD Stop or Set to 1 for REV Stop F 3 1 Set function of external terminals E 19 F 20 to 0 for Run Stop or set to 1 for FWD REV 3 wire operation mode F_3 2 Terminals 11D I2D I3D are used i
6. 4 Temperature 5 PID feedback 6 AVI 7 ACI The highest bit of 12 00 sets the power on the display other bits set the selected display from range 0 7as listed above Example 1 Set parameter 12 00 10000 to obtain display format shown below AY Y Y v G display Power supply Output Current parameter Set frequency Example 2 Set parameter 12 00 12345 to obtain the display format shown below MODE MODE DC voltage PIDfeedback AYYVYU ida 2sec later Output Voltage 2 Output Current Parameter P Ka UA Set Frequency Display Power supply Increment Decrement key functions LA We Tie Short time press Long time press a T2 Quick pressing of these keys will Increment or Decrement the selected digit by one Extended pressing will Increment or Decrement the selected digit continuously 2 lt ENT Key functions lt ENT Tie short press for left shift function lt ENT long press for ENT function T2 gt Quick pressing of this key will display the preset value of the parameter selected Extended pressing of this key will save the altered value of the selected parameter 4 5 4 1 4 Example of keypad operation Example 1 Modifying Parameters Short press MODE
7. AVR function disable for stop and deceleration 4 19 Facto ry Unit Note Setting Assigned 09 00 Communication 1 32 1 2 3 Station Number Emme E Te code select 1 ASCII code 0 4800 Baud Rate Setting 1 9600 2 o g bps 2 19200 3 38400 0 1 Stop Bit sas Ral aep TS oe rt 0 Without Parity 09 04 Parity Selection 1 With Even Parity 2 3 2 With Odd Parity No Description Range ee wmm e Selection 1 7 Bits Data pee e time out detection 0 0 25 5 time 0 Deceleration to stop Communication 00 15 Deceleration time 1 time out operation t Coast io Sop 2 Deceleration to stop selection 00 17 Deceleration time 2 3 continue operating time Drive Transmit 09 09 delay Time ms 4 20 Description Potentiometer on Keypad PID target value selection Analog Signal Input AVI when 00 05 00 06 6 Analog Signal Input ACI l this function is enabled Frequency set by communication Keypad Frequency parameter 10 02 Potentiometer on Keypad l Analog Signal Input AVI PID feedback value selection Analog Signal Input ACI Frequency set by communication 10 02 PID Target keypad input Disabled Deviation D Control FWD Characteristic Feedback D Control PID Mode Selection FWD Characteristic Deviation D Control Reverse Characteristic Feedback D Control Reverse Characteristic 10 04 10 05 PropotionalGan 00 100
8. Installation site Install in an environment that will not have an adverse effect on the operation of the unit and ensure that there is no exposure to areas such as that listed below Direct sunlight Rain or moisture Oil mist and salt Dust lint fibbers small metal filings and corrosive liquid and gas Electromagnetic interference from sources such as welding equipment Radioactive and flammable materials Excessive vibration from machines such as stamping punching machines Add a vibration proof pads if necessary Y Y NY Y NY Y Y Tightening torque for terminals Chart 3 1 TM1 Cable Size Cable Size Model Tightening torque Tightening torque Framet 5 p n FFramez 22710 034 6 554 1062 12 24712 0 25 4 4 08 3 54 04 3 1 3 2 Installation 3 2 1 Installation methods Frame1 Mounting on a flat surface Screw M4 Din rail type installation Din rail kit includes a plastic and a metal adaptor plates Assembly Steps 1 Attach the metal adaptor plate to the inverter base with the screws provided 2 Attach the plastic Din rail adaptor to the metal adaptor plate 3 Push the plastic adaptor forward to lock into position Disassembly Steps 1 Unlock by pushing the snap hooks 2 Retract and remove the plastic Din rail adaptor 3 Unscrew the metal plate amp Remove Assembly 1 Metal plate adaptor de 3 Screws gt i A ri 7 2 Plastic adaptor p C 3 Sa E aa T Sna
9. The capacitors of inverter main circuit and printed circuit board are considered as hazardous waste and must not be burnt gt The Plastic enclosure and parts of the inverter such as the cover board will release harmful gases if burnt Chapter 2 Part Number Definition 2 1 Model part number S2U 230 S03F Series S2U 230 200 240V f Noise Filter F Built in Power 02 0 20 KW 03 0 37 KW 07 0 75 KW 11 15 KW Power supply 13 2 2 KW S Single phase 2 2 Standard Product Specification vac 9 SIS 1ph S2U230S 07 F 200 240V 50 60Hz Suitable for use with a mains circuit capable of supplying not more than 5 000 rms symmetrical amperes 2 2 Chapter 3 Environment amp Installation 3 1 Environment Installation environment has a direct effect on the correct operation and the life expectancy of the inverter Install the inverter in an environment complying with the following conditions Protection IP20 NEMA UL Open Type Suitable environment 10 40 10 50 C with fan Operating If several inverters are installed in the same control panel ensure temperature adequate spacing and provide the necessary cooling and ventilation for successful operation Protection class Storage temperature Relative Max 95 without condensation Humidity Notice prevention of inverter freezing up Shock 1G 9 8 m s for 20 Hz and below 0 6 G 5 88 m s from 20 Hz to 50Hz 20 60 C
10. as required by parameter 04 11 Output format is 0 10V DC The output voltage level can be scaled and modified by parameters 04 12 to 04 15 if necessary gt The modification format will be same as the examples shown previously for Analog Voltage Input AVI parameters 4 02 to 4 05 Note the max output voltage is 10V due to the hardware of the circuit Use external devices that require a maximum of 10V dc signal Preset Speed Control mode Selection 0 Common Acc Dec 1 Individual Acc Dec for each preset speed 0 7 Keypad Freq 0502 jPresetSped i O 0503 j PresetSpeed2 0504 jPresetSpeed3 O 0505 j PrestSped4 o 0506 jPresetSped5 o O 05 18 PresetSpeedQDecelerationtime amp 05 19 PresetSpeed1Accelerationtime 05 20 PresetSpeed1Decelerationtime 0521 PresetSpeed2Accelerationtime i O 05 22 PresetSpeed2Decelerationtime amp 0523 PresetSpeed3Accelerationtime i O 05 24 PresetSpeed3Decelerationtime 0525 Preset Speed 4 Acceleration time i O 05 26 PresetSpeed4Decelerationtime Preset Speed 5 Acceleration time 4 56 05 28 Preset Speed 5 Deceleration time 05 29 Preset Speed 6 Acceleration time Preset Speed 6 Deceleration time Preset Speed 7Acceleration time Preset Speed 7 Deceleration
11. 0 line speed is displayed while the inverter is running or stopped 4 75 12 05 Input and output terminal status display C Read only Panel read only gt When any of HD I5D is turned ON corresponding segments on the digital display digits will be on gt When relay output RY1 is ON the corresponding digit will be on as shown below When no Digital input and no relay output they will show Example 1 The following figure shows 12 05 display status when 11D I3D I5D Inputs are ON and 12D 14D and RY1 are OFF MD 12D DD 14D ISD Le Leg Example 2 The following figure shows 12 05 display status when I2D I3D 14D inputs are ON and 11D I5D are OFF but RY1 is ON Wes L A A af y n f T o f A SALE U ay a N E M 5 RY1 i Drive Horsepower Code Range Inverter Model 13 00 show Inverter Model 13 00 show S2U230S 02F 02 S2U230S 11F 11 S2U230S 03F 03 S2U230S 13F 13 S2U230S 07F 07 13 01 Software Version 13 02 Fault Log Display Last 3 faults gt Last three faults are stored in a stack and whenever there is a new fault the previous faults are pushed down the stack So the fault stored in 2 xxx will be transferred to 3 xxx and the One in 1 xxx to 2 xxx The recent fault will be stored in the empty register 1 xxx gt Use Up A and Down keys to scroll between the fault registers gt Pressing reset key wh
12. 10CT 16CT 10A 16A 690VAC Bussmann 16CT 20CT 16A 20A 690VAC 11 Bussmann 30FE 30A 690VAC Lo Bussmann 50FE 50A 690VAC 6 1 Appendix S2U Parameter Setting Lists Customer Inverter Model Using Site Contact Phone Address Parameter Setting Parameter Setting Parameter Setting Parameter Setting Code Content Code Content Code Content Code Content 00 00 03 04 05 17 07 01 00 01 03 05 05 18 07 02 00 02 03 06 05 19 07 03 00 03 03 07 05 20 07 04 00 04 03 08 05 21 07 05 00 05 03 09 05 22 07 06 00 06 03 10 05 23 07 07 00 07 03 11 05 24 07 08 00 08 03 12 05 25 08 00 00 09 03 13 05 26 08 01 00 10 03 14 05 27 08 02 00 11 03 15 05 28 08 03 00 12 03 16 05 29 08 04 00 13 03 17 05 30 08 05 00 14 03 18 05 31 08 06 00 15 03 19 05 32 08 07 00 16 04 00 06 00 08 08 00 17 04 01 06 01 08 09 00 18 04 02 06 02 09 00 00 19 04 03 06 03 09 01 00 20 04 04 06 04 09 02 01 00 04 05 06 05 09 03 01 01 04 06 06 06 09 04 01 02 04 07 06 07 09 05 01 03 04 08 06 16 09 06 01 04 04 09 06 17 09 07 01 05 04 10 06 18 09 08 01 06 04 11 06 19 09 09 01 07 04 12 06 20 10 00 01 08 04 13 06 21 10 01 01 09 04 14 06 22 10 02 01 10 04 15 06 23 10 03 01 11 05 00 06 32 10 04 02 00 05 01 06 33 10 05 02 01 05 02 06 34 10 06 02 02 05 03 06 35 10 07 02 03 05 04 06 36 10 08 03 00 05 05 06 37 10 09 03 01 05 06 06 38 10 10 03 02 05 07 06 3
13. Feedback Gain coefficient Range 0 00 10 00 gt 10 04 is the calibration gain Deviation set point feedback signal x 10 04 10 05 Proportional Gain Range 0 0 10 0 gt 10 05 Proportion gain for P control Integral Time Range 0 0 100 0 s gt 10 06 Integration time for control Derivative Time 0 00 10 001 s 10 07 Differential time for D control 0 Positive Direction Range 1 Negative Direction ETE PID Offset Adjust 0 109 gt 10 08 ae 09 Calculated PID output is offset by 10 09 the polarity of offset is according to1 0 08 10 10 PID Output Lag Filter Time gt 10 10 Update time for output frequency 4 69 10 11 Feedback Loss Detection Mode 0 Disable 1 Enable Drive Continues to Operate After Feedback Loss 2 Enable Drive STOPS After Feedback Loss gt 10 11 1 On feed back loss detection continue running and display PDER gt 10 11 2 On feed back loss detection stop and display PDER 10 12 Feedback Loss Detection Level gt 10 12 is the level for signal loss Error Set point Feedback value When the error is larger than the loss level setting the feedback signal is considered lost 10 13 Feedback Loss Detection Delay Time 0 0 25 5 s gt 10 13 The minimum time delay before feedback signal loss is determined 10 14 Integration Limit Value Range 0 109 gt 10 14 the Limiter to
14. Upper U guia Frequency BOHZ we C770 eer 30Hz Hl DA We OHz gt OHz 10V V ov DN 10V V 4 Various other examples of analog input scaling and modification are shown in following figures 7 8 9 amp 10 Figure7 Figure 8 em ser e o ol som sm fo a sox 0 s am som fo fr 4 54 04 03 Gei 04 03 Hz A bias j bias ben 100 60Hz 100 60Hz Upper Pana SE 37 5Hz 37 5Hz fe ao not 50 30Hz 50 30Hz 09e Oz gt 0 OHz 10V v iV V Figure Figure 10 peo paos ben ks jel sow 2 jo a som som r 1 jt 200 2 1 o hl zoom ow Jo 1 Upper EE Upper 60HZ uscente ME i Frequency Frequency Dn 18 26Hz 04 03 xi las 4 oH pe 18iHz N 0 z 0 OHz o 5V 10V V 50 2n 50 l 100 L 100 me Analog Output AO function selection Output frequency Frequency Setting Output voltage DC Bus Voltage Output current Example Set 04 11 required according to the following table A Xmax Output frequency Upper frequency limit Frequency Setting upper frequency limit Output voltage Motor Rated Voltage DC Bus Voltage 0 400V Xmay2 Xmax Qnm Xmax Gusit buren 2 times rated current P of inverter 4 55 10V WEE SV esses 04 14 AO Bias Selection 0 Positive 1 Negative 04 15 AOSlope 0 Positive 1 Negative gt Select the Analog output type for the multifunction analog output on terminal TM2
15. high or bad ventilation 2 Detection circuit malfunction The inverter is overheated while running Improve the ventilation Conditions Consult with the supplier Current Sensor Current sensor error or E L C detection error circuit malfunction Consult with the supplier EFT EEPROM Co robin Faulty EEPROM Consult with the supplier LI Cot EM F L Communications disruption Check the wiring LOL Faults which can be recovered manually and automatically Display content Caus Corrective action 1 Acceleration time too short 2 The capacity of the motor exceeds the capacity of the inverter 3 Short circuit between the motor coil and the case 4 Short circuit between motor wiring and ground 5 IGBT module damaged 1 Set a longer acceleration time 2 Replace inverter with one that has the same rating as that of the motor 3 Check the motor 4 Check the wiring 5 Consult with the supplier Over current at acceleration 1 Increase the capacity of Over current at 1 Transient load change the inverter fixed speed 2 Transient power change 2 Install inductor on the power supply input side oC d Led r I The preset deceleration time Set a longer deceleration deceleration is too short time L tc 5 1 oC Over current at start Excessive Voltage during operation deceleration Input phase Loss content Over current during stop 1
16. 19 RUN Command RUN 11D to 15D aut Run enable ON Example 3 Auto Run Mode for Single Cycle 06 00 3 or 6 The speed of final step will be held to run Auto Run Mode 06 00 3 or 6 Frequency 05 01 15 Hz 06 01 30 Hz 06 02 50 Hz 06 07 20 Hz Sequence Run Time 06 16 20 s 06 17 25 s 06 18 30 s 06 23 40 s Direction 06 32 1 FWD 06 33 1 FWD 06 34 1 FWD 06 39 1 FWD Unused Sequence Parameters 06 03 06 06 0 Hz 06 19 06 22 0 s 06 35 06 38 0 HzA 06 02 M 06 16 06 17 06 18 06 23 RUN Command RUN 11D to I5D auto run RUN enable 4 61 Example 4 amp 5 Auto Run Mode 06 00 1 3 After a restart the inverter continues to run from the unfinished step Auto Run Mode 06 00 4 6 After a restart the inverter will begin a new cycle 1 3 4 6 Run Run Command m stop m Command run stop run Output E utput j j Frequency i bea quency i begin a new cycle Output Frequency Continue running from i unfinished step gt ACC DEC time in Auto run mode will be according to the setting of 00 14 00 15 or 00 16 00 17 gt For Auto sequence 0 The run frequency will be according to keypad frequency set by parameter 05 01 Parameters 06 16 and 06 32 are used to set the sequence Run time and Run direction 07 00 Momentary power loss and restart 0 Momentary Power Loss and Restart d
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18. Hz 11 11 11 10 11 09 11 08 4 74 Display Mode 0 0 0 0 0 MSD LSD 00000 77777 Each digit can be set from 0 to 7 as listed below 0 Disable display 1 Output Current 2 Output Voltage 3 DC voltage 4 Temperature 5 PID feedback 6 AVI 7 ACI gt MSD Most significant digit LSD Least significant digit gt Note MSD of parameter 12 00 sets the power on display other digits set user selected displays PID Feedback Display Mode 0 Displayed in Integer xxx 1 Displayed with One Decimal Place xx x 2 Displayed with Two Decimal Places x xx 12 02 PID Feedback Display Unit Setting 0 xxx 1 xxxpb pressure 2 xxxfl flow 12 03 Custom Units Line Speed Display Mode Set motor rated RPM in this parameter if required then the display will show this value when inverter output frequency reaches the motor name plate frequency 50 Hz or 60 Hz as appropriate gt The line speed display is linearly proportional to the output frequency 0 to 50 Hz or 0 60 Hz as appropriate Motor synchronous speed 120 x Rated frequency Number of poles Custom Units Line Speed Display Mode Drive Output Frequency is Displayed Line Speed is Displayed in Integer xxxxx Line Speed is Displayed with One Decimal Place xxxx x Line Speed is Displayed with Two Decimal Places xxx xx Line Speed is Displayed with Three Decimal Places xx xxx gt 12 04
19. If the input power supply due to sudden increase in supply demand by other equipment results in voltage drops below the under voltage level the inverter will stop its output at once When F_23 0 on power loss the inverter will not start gt When E 23 1 after a momentary power loss inverter will restart with the same frequency before power loss and there is no limitation on number of restarts gt On power loss as long as the inverter CPU power is not completely lost the momentary power loss restart will be effective restart will be according to setting of parameters F_10 amp F_28 and status of External run switch Caution After any power loss if the Run mode is set to External by parameter F_10 1 and if Direct start on power up is also selected by parameter F_28 0 please note that the inverter will run on resumption of power To ensure safety of operators and to avoid any damages to the machinery all necessary safety measure must be considered including disconnection of power to the inverter CG E24 Number of Auto Restart Attempts Range o 10 gt F 24 0 The inverter will not auto restart after trips due to fault gt F 24 0 07 01 0 after a trip due to fault the inverter will run with the same frequency before power loss and restarts after an internal delay of 0 5 seconds gt F 24 0 07 01 gt 0 after a fault trip the inverter will run with the same frequency before power loss a
20. Short circuit between the motor coil and the case 2 Short circuit between motor coil and ground 3 IGBT module damaged 1 Deceleration time setting too short or excessive load inertia 2 Power voltage varies Abnormal fluctuations in the main circuit voltage Cause Detection circuit malfunction 1 Inspect the motor 2 Inspect the wiring 3 Consult with the supplier 1 Set a longer deceleration time 2 Consider use of a reactor at the power input side 1 Check the main circuit power supply wiring 2 Check the power supply voltage Corrective action Consult with the supplier Motor overload Voltage too low during operation Jop j Parameter already locked 2 Motor direction locked 3 Parameter password 13 07 enabled Keypad operation error Parameter setting error loading too large 1 Power voltage too low 2 Power voltage widely fluctuates 1 Attempt to modify frequency parameter while 13 06 gt 0 2 Attempt to reverse direction when 11 00 1 3 Parameter 13 07 enabled set the correct password will show LOC 1 Press A or Wwhile 00 05 00 06 gt 0 or running at preset speed 2 Attempt to modify the Parameter Can not be modified during operation refer to the parameter 1 00 13 is within the range of 11 08 11 11 or 11 09 11 11 or 11 10 11 11 2 00 12 S 00 13 5 2 varies Consider increasing the Motor capacity 1 Impr
21. and deceleration function is enabled again 4 45 For an example see the following diagram Accel Decel amp Enable Disable timing diagram using terminal 11D and parameter 03 00 11 Hz A H i 1 H i H 1 H H i H 1 H H H L H i H L H H RUN Command RUN erop 11D ON OFF ON OFF 7 03 00 03 04 12 Main Alternative run source select When an input terminal is set to function 12 and is turned on the run command source is according to parameter 00 03 Alternative Run source H the Input is off it will be according to 00 02 Main run source 8 03 00 03 04 13 Main Alternative Frequency source Select When an input terminal is set to function 13 and is turned on the frequency source is according to parameter 00 06 Alternative Frequency source H the Input is off it will be according to 00 05 Main Frequency source 9 03 00 03 04 14 Rapid Stop controlled deceleration stop When an input terminal is set to function 14 and is turned ON inverter decelerates to stop 10 03 00 03 04 15 Base Block Coast to stop When an input terminal is set to function 15 and is turned ON inverter output is turned OFF 11 03 00 03 04 16 Disable PID Function When an input terminal is set to function 16 and is turned on PID functions is disabled if it is turned Off PID function is enabled again 12 03 00 03 04 17 Reset When a failure that can
22. be manually reset occurs turn on a terminal with function 17 the failure will be reset Same function as the Reset button on keypad 13 03 00 03 04 18 Auto _ Run Mode When an input terminal is set to function 18 the programmable auto sequencer function is enabled Refer to description of parameter group 6 4 46 03 06 Up Down frequency step Range 0 0 5 00 Hz Example 11D 03 00 8 Up frequency command 12D 03 01 9 Down frequency command 03 06 A Hz Mode1 If UP or DOWN input terminals are turned on for less than 2 seconds for every On operation frequency changes by AHz Hz A Actual output frequency HD ion 1 ON jJ ON 12D ion ON L jJ ON Mode 2 If UP or DOWN input terminals are turned on for more than 2 seconds the original UP DOWN mode is restored Output frequency Ramps up or down as long as the input is kept ON as shown in the diagram below Hz A i ia i gt 2Sec gt 2Sec Hi ONT ON OFF 11D d i c OFF ONT 12D CL ON Up Down keep Frequency status after a stop command 0 After a stop command in Up Down mode the preset frequency is held as the inverter stops and the UP Down function is disabled 1 After a stop command in Up Down mode the preset frequency is reset to 0 Hz as the inverter stops 2 After a stop command in Up Down mode the preset frequency is held as the inverter stops and the UP Down function
23. follow the instructions for highest safety Indicates a potential hazard that could cause death or serious H Danger personal injury if misused d Indicates that the inverter or the mechanical system might be damaged A Caution if misused Risk of electric shock The DC link capacitors remain charged for five minutes after power has been removed It is not permissible to open the equipment until 5 minutes after the power has been removed Do not make any connections when the inverter is powered on Do not check parts and signals on circuit boards during the inverter operation Do not disassemble the inverter or modify any internal wires circuits or parts Ensure that the Inveter Ground terminal is connected correctly A Caution Do not perform a voltage test on parts inside the inverter High voltage can destroy the semiconductor components Do not connect U V and W terminals of the inverter to any AC input power supply CMOS ICs on the inverters main board are susceptible to static electricity Do not touch the main circuit board 0 1 Chapter 1 Safety Precautions 1 1 Before Power Up gt Make sure the main circuit connections are correct L1 L and L3 N are power input terminals and must not be mistaken for U V and W Otherwise inverter damage can result A Caution gt The line voltage applied must comply with the inverter s specified input voltage See the nameplate gt To avoid the front cover fr
24. inputs 11D amp I2D Set 00 04 1 I1D 03 00 0 RUN STOP I2D 03 01 1 REV FWD I1D RUN STOP I2D REV FWD COM Hz A CY MD ON OFF j 12D OFF ON 3 wire method Example Two separate push buttons for RUN amp STOP and a two position switch for FWD REV Set 00 04 2 3 wire control mode then terminals I1 D I2D and I3D are dedicated to this function and Preset selections for parameters 03 00 03 01 and 03 02 are not relevant 34913D FWD REV COM Hz A FWD no ON I2D ON OFF 13D OFF ON 4 44 2 Parameters 03 00 03 04 2 3 4 Preset speed selections Combination of any three terminals from 11D I5D can be used to select preset speeds 0 to 7 according to the table below Preset speed 0 7 and the related acceleration decelerating times should be set in parameter group 5 For example timing diagram refer to Group 5 description speed three A B C 9r terminal 11 D D Frequency Acc time Dec time asso or o or Leet orr orr RE 0502 eee oe speed 4 ON OFF OFF 05 05 05 25 05 26 speed4 ON oer orr 0505 0525 0526 3 03 00 03 04 6 7 Forward Reverse JOG When an input terminal is set to function 6 and is turned ON inverter will work in jog forward mode When an input terminal is set to function 7 and is turned ON inverter will work in jog reverse mode Note if jog for
25. momentary power loss is longer than 2 seconds the inverter will not have sufficient stored power for its control circuit Therefore when the power is re applied the run operation of the inverter will be based on the setup of following parameters e Run Parameters 00 02 or 00 03 in Complete Parameter Set F_10 in Simplified Parameter Set e Direct Run On Power Up Parameter 07 04 in Complete Parameter Set F_28 in Simplified Parameter Set Note the start operation will be regardless of the settings for parameters 07 00 07 01 07 02 in Complete Parameter Set F_23 and F_24 in Simplified Parameter Set H Danger Direct Run On Power Up If Direct Run On Power Up is enabled and inverter is set to external run with the run FWD REV switch closed then the inverter will restart H Danger Prior to use ensure that all risks and safety implications are considered When the momentary power loss ride through is selected and the power loss is short the inverter will have sufficient stored power for its control circuits to function therefore if the power is resumed the inverter will automatically restart depending on the setup of Parameters 07 00 amp 07 01 in Complete Parameter Set F_23 in Simplified Parameter Set 1 3 Before Operation gt Make sure the model and inverter capacity are the same as that set in parameter 13 00 Note On power up the supply voltage set in parameter 01 01 will flash on display for 2 seconds
26. over current level is dropped below the setting in 08 01 then the acceleration is resumed Trip Prevention Level During Deceleration Trip prevention adjustment level during deceleration to prevent over Voltage OV C trips gt If trip prevention during deceleration is enabled and an over voltage occurs during stopping due to the load then the deceleration is interrupted until the over voltage level is dropped below the setting in 08 02 then the deceleration is resumed Trip Prevention Level during continuous Run Mode Range 50 200 gt Trip prevention adjustment level during continuous Run to prevent over current OC C trips gt H trip prevention during continuous Run is enabled and an over current occurs due the load such as a sudden transient load then the output frequency is reduced by decelerating to a lower speed until the over current level is dropped below the preset in 08 03 then the output frequency accelerates back to the normal running frequency Over voltage Prevention Level during Run Mode 350 390 VDC gt Over voltage prevention level can be set by parameter 08 04 when necessary When the DC bus voltage is higher than the level set in 08 04 the over voltage fault will occur Electronic Motor Overload Protection Operation Mod OL1 0 Disable Electronic Motor Overload Protection Range 1 Enable Electronic Motor Overload Protection 4 64 08 06 Operation After Overload Protection is Activated
27. ramp up from preset in lower limit to the command frequency St Frequency upper limit Frequency Lower limit 4 37 Acceleration time 1 0 1 3800 0 s Deceleration time 1 0 1 3600 0 s 0046 Acceleration time 2 0 1 36000 s 00 17 Deceleration time 2 0 1 36000 s gt Preset Acceleration and Deceleration times by above parameters are the time taken for the output frequency to ramp up or ramp down between the Upper and the lower frequency limits gt Actual acceleration and deceleration time is calculated as follows 00 14 tf the mini tarting f E EE ge x se requency e minimum starting frequency Maximum output frequency 1 f the mini ing f E EE 00 15 x set frequency the minimum starting frequency Maximum output frequency Hz Maximum output Frequency Set frequency The minimum starting frequency Actual acc time Actual dec time i Acc time 00 14 Dec time 00 15 Jog Frequency 1 00 25 00 Hz Jog Acceleration Time o1 3600 0 Jog Deceleration Time 01 3600 01 s gt The JOG function is operational by using the multi function input terminals 11D to I5D and setting the relevant parameters 03 00 03 04 to 6 JOG FWD or 7 JOG REV Refer to parameter group 3 4 38 Volts Hz Patterns V F gt Set 01 00 to one of the following preset V f selections 1 6 according to the required application gt Parameters 01 02 01
28. run Starts a new cycle if restarted oer Auto Run Mode 0 00 06 02 feto Run Mode 0 00 osos Auto Run Mode 0 0 EM 0 00 06 08 Reserved 06 15 Auto_ Run Mode 0 0 S running time setting 0 Auto Run Mode nnd running time setting 1 id Ced Auto Run Mode 05 18 running time setting 2 Ge el Auto Run Mode i 0 0 running time setting 3 Auto_ Run Mode 0 0 3600 0 0 0 S running time setting 4 Auto Run Mode d 0 0 S running time setting 5 Auto Run Mode i 0 0 S running time setting 6 Auto Run Mode SA f 0 0 running time setting 7 06 24 Reserved 06 31 Auto Run Mode 0 St Auto Run Mode BNR 0 running direction 1 2 Reverse 4 17 EIS running direction 2 Auto Run Mode running direction 3 ee a running direction 4 Auto_ Run Mode running direction 5 Auto_ Run Mode poe running direction 6 Auto_ Run Mode running direction 7 ES Factory R No gtml MEE Setting unit Noe 07 00 Momentary Power 0 Momentan Power Loss and Restart disable Loss and Restart 1 Momentary power loss and restart enable S Auto Restart Delay Number of Auto 0 Enable Reset Only when Run Command is l Off 07 03 Reset Mode Setting Enable Reset when Run Command is On or Off 07 04 Direct Running After 0 Enable Direct run on power up ee Power Up 1 Disable Direct run on sn S up 07 05 Delay ON Timer 1 1 0 900 0 300 0 07 06 Start Frequency 0 10 1
29. ry Unit Note Setting Preset Speed Control 0 Common Accel Decel mode Selection 1 Individual Accel Decel for each preset speed 0 7 ice SE 0 AES ESSE Hz 05 04 Preset Speed3 Hz 0 00 650 00 05 05 Preset Speed4 Hz EEE ite 4000 Hz 00 He __ 05 08 Preset Speed7 n 05 09 Reserved 05 16 05 18 Preset Speed0 Dectime EI 05 19 Preset Speedi Acctime 05 20 Preset Speed1 Dectime 05 21 Preset Speed2 Acctime 05 22 Preset Speed2 Dectime 10 0 i 05 23 Preset Speed3 Acctime 369 s 05 24 Preset Speed3 Dectime 10 0 E i 05 25 Preset Speed4 Acctime Ai 10 0 wd S 1 S S A ioe No Description Range 05 28 Preset Speed5 Dectime 10 0 05 29 Preset Speed6 Acctime 10 0 05 30 Preset Speed6 Dectime 10 0 05 31 Preset Speed7 Acctime L 309 s 05 32 Preset Speed7 Dectime S 4 16 Description Factory Setting 0 Disabled Single cycle Continues to run from the Unfinished step if restarted Periodic cycle Continues to run from the unfinished step if restarted Aute Run Single cycle then holds the speed of 06 00 sequencer final step to run 0 Continues to run from the unfinished mode selection step if restarted Single cycle Starts a new cycle if restarted Periodic cycle Starts a new cycle if restarted Single cycle then hold the speed of final step to
30. shift ENTER function a long Used to display the preset value of parameters and for press for ENTER saving the changed parameter values function 4 1 4 1 2 Digital display Description Alpha numerical display format Digit LED Digital display indication formats Actual output frequenc Digits are lit Continually Set frequenc Preset digits flashing Selected digit flashing aVVV v Al 4 2 LED display examples Display In stop mode shows the set frequency In run mode shows the actual output frequency Selected Parameter Parameter Value Output Voltage Output Current in Amps DC Bus voltage PID feedback value Error display Analogue Current Voltage ACI AVI Range 0 1000 LED Indicator light Status e line em speed Indicator Hz RPM Menu mode indicator On while runnin Flashing while FWD indicator 9 stopped in forward Forward mode Flashing while stopped in Reverse mode On while running REV indicator light reverse 4 3 4 1 3 Digital display set up On power up digital display screens will be as shown below MODE AT TT Vp 4 Y Y Y Y sn DEE UU Power supply frequency parameter User selectable display formats 12 00 Display Mode 0 0 0 0 0 high Low Each of the above 5 digits can be set to any of the selections below from 0 to 7 Hange 0 Disable display 1 Output Current 2 Output Voltage 3 DC voltage
31. 0 Coast to Stop After Overload Protection is Activated 1 Drive Will Not Trip when Overload Protection is Activated OL1 gt 08 06 0 On overload condition the inverter coast to stop as the thermal relay detects the overload and the display will flash OL1 To reset press the Reset key or use an external reset to continue to run gt 08 06 1 On overload condition the inverter continues to run display flash with OL1 until the current falls below the overload level Minute 5 0 1 0 103 113 123 150 Current Precent OH Over Heat Protection Auto Depends on heat sink temp Operate while in RUN mode Always Run Disabled 08 07 0 Cooling fan runs as the inverter detects temperature rise 08 07 1 Cooling fan runs while the inverter is running 08 07 2 Cooling fan runs continuously 08 07 3 Cooling fan is disabled 4 65 08 08 AVR function O AVR function enable 1 AVR function disable 2 AVR function disable for stop 3 AVR function disable for Deceleration 4 AVR function disabled for stop amp Deceleration from one speed to another speed 5 when VDC gt 360V AVR function is disabled for stop and Deceleration Automatic voltage regulator function provides a level of output voltage stability when there is input voltage instability So when 08 08 0 Input voltage fluctuations will not have an effect to the output voltage gt
32. 0 00 Hz In Stop mode Injection Brake 07 07 Level In stop mode DC Injection Brake 07 08 Time Seconds 0 0 25 5 In sop mode 0 Deceleration to stop ateo e AT 4 18 No 08 00 8 02 8 03 Input phase lost 0 Disabled Factory Sett Enable Trip Prevention During Acceleration Disable Trip Prevention During Acceleration Enable Trip Prevention During Deceleration Disable Trip Prevention During Deceleration Trip Prevention Selection Enable Trip Prevention in Run 00000 Mode Disable Trip Prevention in Run Mode Enable over voltage Prevention in Run Mode Disable over voltage Prevention in Run Mode Description ing Trip Prevention Level During Acceleration SE Inverter Trip Prevention Level Rated During Deceleration sc 200 Current Trip Prevention Level In 100 Run Mode 39500 over voltage Prevention 8 Level in Run Mode bal 1 4 0 Disable Electronic Motor Overload Electronic Motor P Overload Protection rotection Operation Mode Enable Electronic Motor Overload Protection Operation After Coast to Stop After Overload S load Protection i Protection is Activated bada dai Drive Will Not Trip when Overload Activated Protection is Activated OL1 Auto Depends on temp Over heat Protection Operate while in RUN mode cooling fan control Always Run Disabled AVR Function Regulation deceleration 5 When VDC gt 360 V 740 V
33. 02 FWD 05 01 pi T__t i tit ir dr i gt i a i b i Ci i dij i e i fi RON RUN stop RUN erop RUN STOP command ILI dl 120 OFF e ON OFF 14D OFF ON When the run command is On Off acceleration and deceleration times for each cycle can be calculated as below time unit is in seconds Se 05 17 x 05 01 bie 05 18 x 05 01 05 19 x 05 02 d 05 20 x 05 02 01 02 01 02 i 01 02 i 01 02 Mode2 Example Continuous run command Set 11D for Continuous Run Set I2D For Forward Revise direction selection Set multifunction terminals I3D 14D amp 15D for setting three different preset speeds WV vvv Hz A 05 03 Preset ispeed2 05 02 05 04 FWD i Preset Speed 1 Preset i ispeed3 i Preset Preset d ispeed5 ispeedO i i i i i i i qty STOP ON OFF OFF When the run command is continuous acceleration and deceleration times for each segment can be calculated as below 4 58 Bi a 05 17 x 05 01 be 05 19 x 05 02 05 01 01 02 01 02 05 21 x 05 03 05 02 05 24 x 05 03 05 04 01 02 01 02 _ 05 26 x 05 05 pq 05 28 x 05 05 g 05 27 x 05 05 01 02 i 01 02 01 02 _ 05 29 x 05 05 _ 05 32 x 05 05 hz 01 02 j 01 02 Unit sec 06 00 Auto Run sequencer mode selection 0 Disabled 1 Single cycle Continues to run from the unf
34. 08 08 1 Input voltage fluctuations will cause fluctuations on output voltage 08 08 2 AVR is disabled during stopping to avoid an increase in stopping time 08 08 3 AVR is disabled only during deceleration from one speed to another speed This will avoid longer than required deceleration time Y Y Y Input phase loss protection 0 Disabled 1 Enabled When 08 09 1 Phase loss warning message PF is displayed 4 66 09 00 Assigned Communication Station Number gt 09 00 sets the communication station number when there is more that one unit on the communication network Up to 32 Slave units can be controlled from one master controller such as a PLC RTU code ASCII code Selection 0 RTU 1 ASCII Baud Rate Setting bps Stop Bit Selection 0 1 stop bit 1 2 stop bit 09 04 Parity Selection 0 no parity Range 1 even parity 2 odd parity Data Format Selection 0 8 bit data 1 7 bit data gt Set 09 01 09 05 to configure communication format before starting communication Range 09 06 Communication time out detection time 0 0 255 Sec 09 07 Communication time out operation selection Stop in deceleration time 1 and show COT after communication timeout Stop in free run mode and show COT after communication timeout uou Stop in deceleration time 2 and show COT after communication timeout Keep running and show COT after Communication timeout
35. 09 are not applicable gt Six fixed V f patterns are shown below 1 3 for 50 Hz systems and 4 6 for 60 Hz TIVE ste Dip V F pattern 01 00 V F pattern Function e e General Use High start torque Decreasing torque gt V 10096 is the maximum output voltage B C point preset 96 settings will be as table below oro Bx cx a 10 ew 38 ww osn 3s mw zm Setting 01 00 7 provides a flexible V F curve which can be selected by experienced users by setting parameters 01 02 01 09 4 39 V f Maximum voltage 198 0 256 0 V mm Maximum Frequency 0 20 650 00 Hz 0 03 Maximum Frequency Voltage Ratio 0 0 100 0 Medium Frequency 2 0 10 650 00 Hz 01 05 Medium Frequency Voltage Ratio 2 Range 0 0 100 0 01 06 Medium Frequency 1 Range 0 10 650 00 Hz 01 07 Medium Frequency Voltage Ratio 1 0 0 100 0 01 08 Minimum Frequency TEE 01 09 Minimum Frequency Voltage Ratio Range 0 0 100 0 gt Max output frequency depends on parameter 01 00 For 01 00 7 It can be set by parameter 01 02 gt Eor 01 00 7 the maximum output frequency will depending on parameter 00 12 frequency upper limit V 01 03 Vmax 01 05 Vmid2 01 07 Vmid1 01 09 Vmin 01 08 01 06 01 04 01 02 650 00 01 010 Volts Hz Curve Modifi
36. 62 gt 07 02 0 07 01 gt 0 after a fault trip the inverter will run with the same frequency before power loss and restart with a delay according the preset in parameter 07 01 gt Note Auto restart after a fault will not work during DC injection braking or decelerating to stop Reset Mode Setting 0 Enable Reset Only when Run Command is Off 1 Enable Reset when Run Command is On or Off gt 07 03 20 once the inverter is detected a fault please turn Run switch Off and then On again to perform reset otherwise restarting will not be possible Direct Running on Power Up 0 Enable Direct running after power up Range 1 Disable Direct running after power up 07 05 Delay ON Timer Sec Range 1 300 0 Sec gt When direct run on power up is selected by 07 04 0 and the inverter is set to external run by 00 02 00 03 1 if the run switch is ON as power is applied the inverter will auto start It is recommend that the power is turned off and the run switch is also off to avoid possibility of injury to operators and damage to machines as the power is reapplied Note If this mode is required all safety measures must be considered including warning labels gt When direct run on power up is disabled by 07 04 1and if the inverter is set to external run by 00 02 00 03 1 if the run switch is ON as power is applied the inverter will not auto start and the display will flash with STP1 It wi
37. 9 10 11 03 03 05 08 07 00 10 12 App1 1 Parameter Setting Parameter Setting Parameter Setting Parameter Setting Code Content Code Content Code Content Code Content 10 13 11 02 12 03 13 09 10 14 11 03 12 04 10 15 11 04 12 05 10 16 11 05 13 00 10 17 11 06 13 01 10 18 11 07 13 02 10 19 11 08 13 03 10 20 11 09 13 04 10 21 11 11 13 05 10 22 12 00 13 06 11 00 12 01 13 07 11 01 12 02 13 08 Simplified Parameter Set List Parameter Setting Parameter Setting Parameter Setting Parameter Setting Code Content Code Content Code Content Code Content F 1 F 10 F 19 F 28 F 2 F 11 F 20 F 29 F 3 F 12 F 21 F 30 FE A F_13 F_22 F 31 F5 F 14 F 23 F 6 F_15 F_24 F7 F 16 F 25 F8 F 17 F 26 F9 F_18 F_27 App1 2 GJ Bonfiglioli Bonfiglioli worldwide network Bonfiglioli Australia 2 Cox Place Glendenning NSW 2761 Locked Bag 1000 Plumpton NSW 2761 Tel 61 2 8811 8000 Fax 61 2 9675 6605 www bonfiglioli com au sales bonfiglioli com au Bonfiglioli Brazil Travessa Claudio Armando 171 Bloco 3 CEP 09861 730 Bairro Assun o S o Bernardo do Campo Sao Paulo Tel 55 11 4344 1900 Fax 55 11 4344 1906 www bonfigliolidobrasil com br bonfigliolidobrasil bonfiglioli com Bonfiglioli Canada 2 7941 Jane Street Concord Ontario L4K 4L6 Tel 1 905 7384466 Fax 1 905 7389833 www bo
38. Bonfiglioli Vectron S2U Operating Instructions RPM PAO REV FUN SS t lt maen sa C e the power an d waa before inspecting componant Ta See manual before Operation 2220409298 RA RB i 110 120 RD up CU oe AA ISD 10V wu AO GND GH Bonfiglioli power control and green solutions S2U Chapter 0 Chapter 1 Chapter 2 Chapter 3 Chapter 4 Table of Contents Preface 0 1 Preface Safety Precautions 1 1 Before Power UP 1 2 During Power UP 1 3 Before Operation 1 4 During Operation 1 5 Inverter Disposal Part Number Definition 2 1 Model part number 2 2 Standard Product Specification Environment amp Installation 3 1 Environment 3 2 Installation 3 2 1 Installation methods 3 2 2 Installation space 3 2 3 Derate curve 3 3 Wiring guidelines 3 3 1 Power cables 3 3 2 Control cable selection and wiring 3 3 3 Wiring and EMC guidelines 3 3 4 Failure liability 3 3 5 Considerations for peripheral equipment 3 3 6 Ground connection 3 3 7 Inverter exterior 3 4 Specifications 3 4 1 Product Specifications 3 4 2 General Specifications 3 5 Standard wiring 3 5 1 Single phase PNP input 3 6 Terminal Description 3 6 1 Description of main circuit terminals 3 6 2 Control circuit terminal description 3 7 Outline Dimensions 3 8 EMC filter Disconnection Software Index 4 1 Keypad Description 4 1 1 Operator Panel Functions 4 1 2 Digital Display Description 4 1 3 Digital Display Setup 4 1 4 Example of K
39. LU LU LU N Set Password successfully Key code password unlock Password failed to lift Lifting Password gt Password successfully lifted Reset Drive to Factory Settings 1150 Reset to the 50Hz factory setting 1160 Reset to the 60Hz factory setting gt When a Parameter lock key number has been entered in parameter 13 07 this key number must be entered first before parameter 13 08 can be used Parameter Set Select 0 Complete Parameter Set 1 Simplified Parameter Set XNote When 13 09 is set to 1 the inverter shows the Simplified Parameter Set To get back to the Complete Parameter Set F_31 has to be set to 1 4 78 Chapter 5 Troubleshooting and maintenance 5 1 Error display and corrective action 5 1 1 Manual Reset and Auto Reset Faults which can not be recovered manually Display content Cause X Corrective action oV e Il ee GH Detection circuit malfunction Consult with the supplier 0u when stoppe LV 1 Power voltage too low 1 Check if the power voltage Voltage too low 2 Blown fuse is correct when stopped 3 Detection circuit Check fuse malfunction Consult with the supplier 1 Ambient temperature too high or bad ventilation 2 Detection circuit malfunction The inverter is overheated when stopped Improve the ventilation Conditions Consult with the supplier 1 Ambient temperature too
40. Time out detection time 00 0 25 5 seconds setting 00 0 seconds disables time out function 09 08 Err6 fault tolerance times When communication error time 09 08 setting keypad display shows ERRG 09 09 Drive Transmit Wait Time 4 67 gt This parameter is used to set the converter to receive data from the sending date to the beginning of the time Master __ Slave Slave Master PLC INV S2U INV S2U PLC PLC Command Inverter response Information information Ea Lg A A 3 5 Characters 09 09 set value PID block diagram 1 2 10 03 0 e Positive gt gt P 10 05 4 gt uw or external terminal Target prohibit or stop 10 00 TT L Negative ki 10 06 Limiter Reset 3 4 Offset 1 3 10 08 Sleep Wake PID Freq kas r ki D 10 07 10 09 PID Limit Function TE Output ll e PID Communication 2 4 Read 2 4 10 03 le dr Feedback pl 10 21 10 01 e gt A wf TEE 1 3 e Feedback Displa 10 03 10 22 PID target value selection Potentiometer on Keypad External AVI Analog Signal Input External ACI Analog Signal Input Target Frequency set by Communication method Set from keypad by parameter 10 02 gt 10 00 selectio
41. U V W Note the screw on L2 terminal is removed for the single phase input supply models 3 16 3 6 2 Control circuit terminal description Terminal symbols TM1 Function Description R a Relay output terminal Specification 250 VAC 1 A 30 VDC 1 A A 2 24V Multi function input terminals refer to group3 6666666666666 RA RB 24V DD RD BD HD ISD 10V AVI ACI AO GND 3 7 Outline Dimensions Unit mm Frame1 ZH Unit mm inch moe w w w a TR T2 T2 Weight S2U230S 02 F 72 63 61 141 131 122 139 2 136 S2U230S 03 F 2 83 2 48 2 40 5 55 5 16 4 80 5 48 5 35 0 9kg S2U230S 07 F F Built in EMC filter 3 18 Frame Reese HIK Inr om a Sams Tre me NENTI NO S2U230S 11 F 118 108 108 144 S2U230S 13F 465 425 4 25 5 67 F Built in EMC filter 3 19 3 8 EMC Filter Disconnection EMC filter may be disconnected Inverter drives with built in EMC filter are not suitable for connection to certain type of supply systems such as listed below In these cases the EMC filter can be disabled In such cases check your local electrical standards requirements IT type supply systems ungrounded amp certain supply systems for medical equipment For ungrounded supply systems If the filter is not disconnected the supply system becomes connected to E
42. a high capacity power source 600 KVA or above then an AC reactor can be connected for power factor improvement and reducing harmonics S2U inverter has a built in filter to Class A first Environment Category C2 To satisfy the required EMC regulations for your specific application you may require an additional EMC filter Connect the single phase power to Terminals L1 L amp L3 N Warning Connecting the output terminals U V and W to AC input power will damage the inverter Output terminals U V and W are connected to U V and W terminals of the motor To reverse the motor rotation direction just interchange any two wires at terminals U V and W Ground the Inverter and motor correctly Ground Resistance for 200 V power lt 100 Ohms Three phase induction motor Voltage drop on motor due to long cable can be calculated Volts drop should be lt 10 Phase to phase voltage drop V A3 xresistance of wire O km x length of line m x current A x10 3 3 6 Ground connection Inverter Ground terminal must be connected to installation ground correctly and according to the required local wiring regulations gt Ground cable size must be according to the required local wiring regulations Ground connection should be as short as possible gt Do not share the ground of the inverter with other high current loads Welding machine high power motors Ground each unit separately Ensure that all ground term
43. ameter and temperature rating of 60 75 C gt Minimum cable voltage rating for 200 V type inverters should be 300 VAC gt Route all cables away from other high voltage or high current power lines to reduce interference effects Use a twisted pair shielded cable and connect the shield screen wire to the ground terminal at the inverter end only Cable length should not exceed 50 meters Shielding sheath Protective covering Do not con hi Connect the shield to inverter neetuS end ground terminal 3 7 3 3 3 Wiring and EMC guidelines For effective interference suppression do not route power and control cables in the same conduit channel To prevent radiated noise motor cable should be put in a metal conduit channel Alternatively an armored or shielded type motor cable should be used For effective suppression of noise emissions the cable armor or shield must be grounded at both ends to the motor and the inverter ground These connections should be as short as possible Motor cable and signal lines of other control equipment should be at the least 30 cm apart S2U has a built in Class A EMC filter to first Environment Restricted Category C2 For some installations such as residential Category C1 an optional external Class B type filter will be necessary Please consult your local supplier Typical Wiring 1 Protective Earth Conductor Conductor size for enclosure amp Back plate must comply with the
44. arth through the Y capacitors on the filter circuit This could result in danger and damage to the Drive Disconnection steps 1 Remove EMC filter protection cover by screwdriver 2 Remove EMC line by pliers Note Disconnecting the EMC filter link will disable the filter function 3 20 Chapter4 Software Index 4 1 Keypad Description 4 1 1 Operator Panel Functions Hz RPM FWD REV FUN UI a move Tu d lt ds Se ENT REO SET RUN v stop RESET 9 Bonfiglioli Vectron Function Main digital Frequency Display Parameter voltage Current displays Temperature Fault messages Hz RPM ON when the frequency or line speed is displayed OFF when the parameters are displayed Digital display FWD ON while the inverter is running forward Flashes amp LEDs while stopped nn REV ON while the inverter is running reverse Flashes while stopped FUN ON when the parameters are displayed OFF when the frequency is displayed Variable Resistor FREQ SET Used to set the frequency Potentiometer RUN Run at the set frequency STOP RESET STOP Decelerate or Coast to Stop E funcion RESET Use to Reset alarms or resettable faults A Increment parameter number and preset values Decrement parameter number and preset values Keys Switch between available displays On Keypad lt ENTER Dual function lt Left Shift keys a short press Used while changing the parameters or parameter values for left
45. at the power Is the input power unstable or is input side if usino Va EE 2 Check wiring if using three phase power 1 Is the power applied 2 Turn the power OFF and then ON again 3 Make sure the power voltage is correct 4 Make sure screws are secured firmly Is there voltage across the output terminals U V and W Turn the power OFF and then ON again Is the power connected to the correct L1 L2 and L3 terminals Is the charging indicator lit eae causing me moter Reduce the load so the motor will run Motor can not run Are there any abnormalities in the d See error descriptions to check wiring and Is there a forward or reverse run correct if necessary command Has the analog frequency signal 1 oo frequency input signal wiring 5 Beet input 2 ls voltage of frequency input correct Is the operation mode setting E correct Operate through the digital keypad 5 4 5 3 Routine and periodic inspection To ensure stable and safe operations check and maintain the inverter at regular intervals Use the checklist below to carry out inspection Disconnect power after approximately 5 minutes to make sure no voltage is present on the output terminals before any inspection or maintenance Checking Items Details period Methods Criteria Remedies Daily 1Year Environment amp Ground connection Temperature Measure with 10 gt 40 C Confirm the temperature thermometer 14 120 F and humidit
46. cation Torque Boost gt Inverter output V F curve settings for points B C can be adjusted by parameter 01 10 to improve the output torque gt Calculation of B C point voltage B point voltage Xb x maximum output voltage C point voltage Xc x maximum output voltage Xb Xc see Page 4 39 When 01 10 0 the torque improvement is disabled 4 40 1 2 5 3 0 50 60 Hz 01 41 VIE start Frequency TERI Range 02 01 Motor Rated Current Range j O Motor rated Slip Compensation TEE 02 03 Motor Rated Speed Range 0204 Motor Rated Voltage S O Range gt When the load causes the actual motor speed to be reduced below the speed set by inverter output frequency Slip parameter 02 02 Slip compensation can be used to correct the speed Output Current 02 00 Slip compensation boost 02 01 02 00 x 02 02 xRate motor slip Motor slip Motor synchronous speed Motor Rated Speed Motor synchronization speed Rated speed 02 02 approximate Value approxi 3 Motor synchronization speed 120 Example 4 poles 60Hz induction motor synchronization speed x 60 1800 RPM Note 02 00 02 01 differs with the inverter capacities 13 00 It should be regulated according to actual conditions 4 41 03 00 Multifunction Input Term 11D 03 01 Multifunction Input Term 12D 03 02 Multifunction Input Term DD 03 03 Multifunction Input Term 140 03 04 Multifunction In
47. d developing innovative and reliable power transmission and control solutions for industry mobile machinery and renewable energy applications since 1956 www bonfiglioli com Bonfiglioli Riduttori S p A tel 39 051 647 3111 Available onthe T mmn VEC 1060 RO Via Giovanni XXIII 7 A fax 39 051 647 3126 AppStore gt Google play 40012 Lippo di Calderara di Reno bonfiglioli bonfiglioli com Bologna Italy www bonfloltolt com
48. e Parameter Set 13 09 l 1 om EE 1 Simplified Parameter Set 5 73 4 11 Complete Parameter Set PERNO Factory No D r n Range Unit Note 0 escriptio g Setting 00 00 Reserved Reverse Keypad External Run Stop Control Communication Keypad External Run Stop Control Communication Forward Stop Reverse Stop Run Stop Reverse Forward 3 Wire Control Mode Run Stop Keypad Potentiometer on Keypad External AVI Analog Signal Input External ACI Analog Signal Input External Up Down Frequency ontrol Communication Setting Frequency PID output frequency Keypad Potentiometer on Keypad External AVI Analog Signal Input External ACI Analog Signal Input External Up Down Frequency Control 5 Communication setting Frequency 6 PID output frequency 0 Main Or Alternative Frequency 1 Main frequency 0 Alternative Frequency Main Run Source Selection Alternative Run Source Selection Operation modes for external terminals Main Frequency Source Selection Alternative Frequency Source Selection ABRIo m ojojouio cojr 2 o m O nmn 2 O O o 00 06 Main and Alternative Frequency Command modes Communication 00 08 0008 Frequency Command Frequency command 00 09 Save mode Communication mode 00 07 0 0 650 00 0 Save the frequency before power down 1 Save the communication frequency 0 by Curren
49. e Parameter Set Group xx V F Pattern selections amp setup eros Preset Frequency Selections Group 08 Drive and motor Protection Group 09 Communication function setup Group 10 PID function setup Performance control functions Group 12 Digital Display amp Monitor functions Inspection amp Maintenance function Parameter notes for Parameter Groups Parameter can be adjusted during running mode Cannot be modified in communication mode Does not change with factory reset Simplified Parameter Set M Factory No Description Range Unit Note ike 9 Setting F_1 Acceleration Time 1 0 1 3600 0 300 s F_2 Deceleration Time 1 0 1 3600 0 i100 s 0 Forward Stop Reverse Stop Operation modes for 1 Run Stop Reverse Forward external terminals 2 3 Wire Control Mode Run Stop Fa Jaen IB EEN Ss a G n Preset Speed 0 0 Keypad Main Run Source Selection 1 External Run Stop Control 2 Communication 0 Keypad Potentiometer on Keypad 2 External AVI Analog Signal Input Main Frequency 3 External ACI Analog Signal Input Source Selection 4 External Up Down Frequency Control 5 Communication setting Frequency 6 PID output frequency Carrier Frequency kHz 1 16 so ka Volts Hz Curve Modification F 0 10 0 o 1 Torque Boost 0 Deceleration to stop DC Injection Brake Time Seconds 0 0 25 5 0 5 S In stop mode DC Injection Brake Start F
50. ebris or dust NE Is the ventilation path Clear the 5 5 5 4 Maintenance To ensure long term reliability follow the instructions below to perform regular inspection Turn the power off and wait for a minimum of 5 minutes before inspection to avoid potential shock hazard from the charge stored in high capacity capacitors 1 Maintenance Check List gt Ensure that temperature and humidity around the inverters is as required in the instruction manual installed away from any sources of heat and the correct ventilation is provided gt Check and ensure that the ground connections are secure and correct gt Terminal screws must be tight especially on the power input and output of the inverter gt Do not perform any insulation test on the control circuit 2 Insulation test Method Single Phase L1 L U amp Power INV V de ees Source I o L3 N W amp e Dielectric Withstand Voltage Test 5 6 Chapter 6 Peripherals Components 6 1 Reactor Specifications l Model S2U230 0 D F Current A Inductance mH 300 70 J J 6 2 Fuse Specification Model S2U230S DOF HP kw Rating y 02 025 02 9 10A 30VAC 03 05 04 10A 30VAC po 1 075 204 30VAC 11 2 15 30A 300VAC B 83 22 30A 30VAC 6 3 Fuse Specification UL Model Recommended Model S2U230S O F Manufacture Type Rating 02 Bussmann 10CT 10A 690VAC 03 Bussmann
51. en output frequency reached 25 Hz to 30 Hz and Run Command is on Allowable tolerance 0 01 4 03 11 3 RY1 will be ON when Setting Frequency and Output Frequency are within a bandwidth of Frequency Detection Level Frequency Detection With 03 13 03 14 When Frequency Detection Range Lower Limit lt Setting Freq lt Frequency Detection Range Upper Limit And Frequency Detection Range Lower Limit lt Output Freq lt Frequency Detection Range Upper Limit A Relay output will be ON Allowable tolerance 0 01 Hz Frequency Detection Range Upper Limit Setting Freq 2 Y 03 13 03 14 ef ER NEN E a e SE E SIA Gli PRIA III AN A Setting Freq 1 i 03 13 03 14 i An A V EE Time 03 13 03 14 Setting Freq 1 03 13 gt 03 13 03 14 Setting Freq 2 RUN ON i RUN RUN Command __ E Relay Output ON Example Frequency Detection Level 03 13 30 and Frequency Detection Width 03 14 5 cause Frequency Detection Range upper limit 2 35 and Frequency Detection Range lower limit 2 25 So RY1 will be on when Setting Freq and Output Freq are both under these limits on the other hand RY1 will be off when Setting Freq and Output Freq are not under these limits either 4 49 5 03 11 4 RY1 will be on while Output Freq gt Frequency Detection Level 03 13 When Output Freq gt 03 13 Relay out
52. en parameter 13 02 is displayed then all three fault registers will be cleared and the display for each register will change to 1 2 3 gt E g fault log content is 1 0C C this indicates the latest fault is OC C etc 4 76 13 03 Accumulated Inverter Operation Time 1 Range 0 23 Hours 13 04 Accumulated Inverter Operation Time 2 0 65535 Days Accumulated Inverter Operation Time Mode 0 Power on time Range 1 Operation time gt When the operation time recorded in accumulator 1 Parameter 13 03 reaches 24 hours gt The recorded value in accumulator 2 parameter 13 04 changes to 1 day and the value in accumulator 1 is reset to 0000 13 06 Parameterlock Enable all Functions Preset speeds 05 01 05 08 cannot be changed All Functions cannot be changed Except for preset speeds set in 05 01 05 08 Disable All Function Except 13 06 gt When the 13 07 00000 not set a password you can adjust the parameters 05 01 05 08 from 13 06 13 07 Parameter Lock Key Code 00000 65535 gt When a parameter lock key number is entered in parameter 13 07 For any parameter modification the key number has to be entered See following Parameter lock key setting example gt Setting Parameter lock key number example Step1 lt ENT 1st entry gt 4 77 Step2 Set Password failed 2nd em VE v m I2 5011 PHHP 1 et LLL GL a
53. ers setting of 12 02 actual feedback value variation range will be scaled to 50 and 100 only for display as Shown below 999 A 10 21 100 10 22 50 i gt Min 0 Max 100 PID fback OV OmA or 2V AmA 10V 20mA 4 72 Prevention of Reverse operation 0 Reverse command is enabled 1 Reverse command is disabled gt 11 00 1 the reverse command is disabled Carrier Frequency 11 02 Carrier mode selection 0 Carrier mode 3 phase PWM modulation Range 1 Carrier mode1 2 phase PWM modulation 2 Carrier mode2 2 phase randomized PWM modulation gt Mode 0 3 phase PWM Modulation Three Output transistors on at the same time Full Duty gt Mode 1 2 phase PWM Modulation Two output transistors on at the same time 2 3 Duty gt Mode 2 Random PWM Modulation This modulation method will use 3 phase PWM and 2 phase PWM modulation in a random mode Heat Torque Waveform Motor Modes Name ees Losses Performance Distortion Noise 0 3 Phase PWM 100 High High Low Low 1 2 Phase PWM 66 6 Low Low High High 2 Randomized PWM Between mode Mid Mid Mid Mid amp model Carrier Frequency Auto Reduction due to temperature rise 0 Disable 1 Enable gt When inverter heat sink temperature rises above 80 C the Carrier Frequency is reduced by 4K gt When the temperature falls below less than 70 C Carrier Frequency is reset to default gt Temperatu
54. eypad Operation 4 1 5 Operation Control 4 2 Programmable Parameter Groups 0 1 0 1 1 1 1 1 1 2 2 1 2 2 3 1 3 1 3 2 3 2 3 4 3 5 3 6 3 6 3 7 3 8 3 10 3 11 3 11 3 12 3 12 3 13 3 15 3 15 3 16 3 16 3 17 3 18 3 20 4 1 4 1 4 1 4 2 4 4 4 6 4 8 4 9 Chapter 5 Chapter 6 Appendix 4 3 Parameter Function Description Troubleshooting and Maintenance 5 1 Error Display and Corrective Action 5 1 1 Manual Reset and Auto Reset 5 1 2 Keypad Operation Error Instruction 5 1 3 Special conditions 5 2 General troubleshooting 5 3 Routine and periodic inspection 5 4 Maintenance Peripheral Components 6 1 Reactor Specifications 6 2 Fuse Specification 6 3 Fuse Specification UL Model Recommended S2U Parameters Setting List II 4 24 5 1 5 1 5 2 5 3 5 4 5 6 6 1 6 1 6 1 6 1 App1 1 Chapter 0 Preface 0 1 Preface To extend the performance of the product and ensure personnel safety please read this manual thoroughly before using the inverter Should there be any problem in using the product that cannot be solved with the information provided in the manual contact our technical or sales representative who will be willing to help you Precautions The inverter is an electrical product For your safety there are symbols such as Danger Caution in this manual as a reminder to pay attention to safety instructions on handling installing operating and checking the inverter Be sure to
55. f A D signal once per 04 01 04 06 x 1 ms Set scan intervals according to the application and with consideration for signal instability or interference effects on the signal by external sources Long scan times will result in slower response time AVI Analogue Voltage input scaling examples by adjusting Gain Bias amp Slope parameters 04 02 04 05 1 Positive Bias type 04 04 0 and effects of modifying Bias amount by parameter 04 03 and Slope type with parameter 04 05 are shown in Fig 1 amp 2 Figure 1 Figure 2 en pem pes pros Tos owen osos oro wem o o Ke sm fo epe fon e bho Joe fo 04 03 Hz eee EA Bias A es Upper o 100 60Hz p Frequency TOO S BOR 50 30Hz 50 30Hz 0 OHz 0 OHz p 10V V V 4 53 2 Negative Bias type and effects of modifying Bias amount by parameter 04 03 and Slope type with parameter 04 05 are shown in Fig 3 amp 4 Figure3 Figure4 E 100 20 1 0 F 100 50 1 1 Hz A Hz A SU E Upper GHz Upper Frequency i Frequency 30Hz lad 30Hz 04 03 04 03 Bias Bias 0 DIS 0 0Hz 2V BV 10V V DN 10V V 50 50 100 100 2x 3 Offset bias set to 096 04 03 and effect of modifying Analogue Gain 04 02 Bias type 04 04 and slope type 04 05 are shown in shown Fig 5 amp 6 Figure 5 Figure 6 Em m ov oe oroz oras oros oras elo on on 1 e sor ox or o Kales or Hz A
56. gt Auto Run frequency Commande to 7 are set with Parameters 06 01 06 07 gt Sequence run times are set with parameters 06 17 06 23 gt FWD REV Direction for each sequence can be set with parameters 06 33 06 39 gt Auto sequence 0 frequency is set from keypad by parameter 05 01 sequence run time and direction are set by parameters 06 16 and 06 32 Auto RUN Auto Sequencer examples are shown in the following pages Example 1 Single Cycle 06 00 1 4 The inverter will run for a single full cycle based on the specified number of sequences then it will stop In this example 4 sequences are set three in forward direction and one in Reverse Auto Run Mode 06 00 1 or 4 Frequency 05 01 15 Hz 06 01 30 Hz 06 02 50 Hz 06 03 20 Hz Sequence Run Time 06 16 20 s 06 17 25 s 06 18 30 s 06 19 40 s Direction 06 32 1 FWD 06 33 1 FWD 06 34 1 FWD 06 35 2 REV Unused Sequence Parameters 06 04 06 07 0 Hz 06 20 06 23 0 s 06 36 06 39 0 Hz A 06 02 05 01 aY E 106 19 RUN command RUN 11D to I5D auto run enable ON 4 60 Example 2 Periodic cycle Run Mode 06 00 2 or 5 The inverter will repeat the same cycle periodically All other Parameters are set same as in example 1 shown above Hz 06 02 06 02 05 01 106 161 06 17 06 18 i 06 03 j0616 10617 06 18 06 03 angl SZ 106
57. he command frequency UZ Frequency upper limit Frequency Lower limit F8 Preset Speed 0 Keypad Frequency 0 00 650 00 Hz Elga Jog Frequency 1 00 25 00 Hz gt The JOG function is operational by using the multi function input terminals 11D to I5D The relevant parameters F_19 for 11D and F_20 for 120 03 00 03 04 for all digital inputs are to be setto 6 JOG FWD or 7 JOG REV Main Run Command Source selection 0 Keypad 1 External Run Stop Control 2 Communication gt With parameter F 10 the source will be selected for Main Run Command 4 26 Main Frequency Command Source Selection UP DOWN of Keypad Potentiometer on Keypad External AVI Analog Signal Input External ACI Analog Signal Input External Up Down Frequency Control Communication setting Frequency PID Output frequency F12 Carrier Frequency E Volts Hz Curve Modification Torque Boost gt Inverter output V F curve settings for points B C can be adjusted by parameter F 13 to improve the output torque Calculation of B C point voltage B point voltage Xb x maximum output voltage C point voltage Xc x maximum output voltage Xb Xc see Page 4 26 When F 13 0 the torque improvement is disabled V 1 2 5 3 0 50 60 Hz Stopping Method 0 Deceleration to stop 1 Coast to stop gt F 14 0 after receiving stop command the motor will decelerate to s
58. ignal Input AVI 7 Analog Signal Input ACI 0 Integer xxx 1 One decimal Place xx x 2 Two Decimal Places x xx 0 xxx 1 xxxpb pressure 2 xxxfl flow 0 65535 RPM 0 Drive Output Frequency is Displayed 1 Line Speed Integer xxxxx 2 Line Speed One Decimal Place XXX XX XX XXX 4 22 PID Feedback Display format PID Feedback Display Unit Setting Custom Units Line Speed Value ve 11 04 11 05 11 06 11 08 11 09 EX Factory Unit Note Setting No Description Range MD 12D13D I4DISD A A A A HO 0 Inputs and output Logic status display 11D to I5D amp RY1 E Factory Description Range No Description pm a EXE 13 00 Drive Power Code 13 01 Software Version LAA des Log xad 13 03 e rata a 23 hour Time 1 Accumulated Operation 0 65535 Time 2 Accumulated Operation 0 Time Under Power 3 Time Mode 1 Run Mode Time Only 0 Enable all Functions 1 Preset speeds 05 01 05 08 cannot be changed Parameter Lock 2 All Functions cannot be changed Except for Preset speeds 05 01 05 08 3 Disable All Function 13 07 Parameter Lock Code 00000 65535 00000 1150 Reset to factory setting 50Hz Reset Drive to Factory system 00000 Settings 1160 Reset to factory setting 60Hz system 0 Complete Parameter Set Parameter Set Select 1 19 09 parameter Set Select 1 Simplified Parameter Set Es
59. inals and connections are secure gt Do not make ground loops when several inverters share a common ground point Note Please leave at least 5cm while installing inverter side by side in order to provide enough cooling space a Incorrect b Correct c Correct 3 3 7 Inverter exterior _ Operator panel RS485 Communication Port TM2 TM1 i Vo Ground terminal 3 4 Specifications 3 4 1 Product Specifications 200 V Class Single phase F Standards for built in filter Rated capacity a 0 68 1 00 1 65 2 90 4 00 Input voltage range V Single Phase 200 240 V 50 60 HZ Allowable voltage fluctuation 10 15 Output voltage range V Three phase 0 240 V Output voltage range V Ee Enclosure IP20 The input current is calculated value at full rated output current 3 4 2 General Specifications Device Lea Control Mode VIE Control Auto torque compensation function Range 0 01 650 00 Hz Digital input 0 01 Hz Analogue input 0 06 Hz 60 Hz Keypad Set directly with A Y keys or the VR Potentiometer on the keypad External Input Terminals Setting AVI 0 2 10 V ACI 0 4 20mA input Multifunction input up down function Group3 Setting frequency by Communication method Lower and upper frequency limits 3 skip frequenc
60. inished step if restarted 2 Periodic cycle Continues to run from the unfinished step if restarted 3 Single cycle then holds the speed of final step to run Range Continues to run from the unfinished step if restarted 4 Single cycle Starts a new cycle if restarted 5 Periodic cycle Starts a new cycle if restarted 6 Single cycle then hold the speed of final step to run Starts a new cycle if restarted 06 04 0 00 650 00 Hz Auto Run Mode Running Time Setting 0 0616 06 19 Auto Run Mode Running Time Setting3 o 06 20 Auto_ Run Mode Running TimeSetting4 06 21 Auto Run Mode Running Time Setting5 06 22 Auto_ Run Mode Running TimeSetting6 06 23 Auto Run Mode Running Time Setting 0 00 3600 0 Sec 06 32 Auto Run Mode Running Direction 0 0633 Auto Run Mode Running Direction 1 4 59 Auto Run Mode Running Direction 3 Auto Run Mode Running Direction A Auto Run Mode Running Direction 5 gt Auto Run sequencer mode has to be enabled by using one of the multifunctional inputs 11D to I5D and setting the relevant parameter 03 00 to 03 04 to selection 18 gt Various Auto Run sequencer modes can be selected by parameter 06 00 as listed above gt 7 Auto Run sequencer modes can be selected by parameters 06 01 06 39
61. isable Range 1 Momentary power loss and restart enable gt If the input power supply due to sudden increase in supply demand by other equipment results in voltage drops below the under voltage level the inverter will stop its output at once When 07 00 0 on power loss the inverter will not start gt When 07 00 1 after a momentary power loss inverter will restart with the same frequency before power loss and there is no limitation on number of restarts gt On power loss as long as the inverter CPU power is not completely lost the momentary power loss restart will be effective restart will be according to setting of parameters 00 02 amp 07 04 and status of External run switch Caution After any power loss if the Run mode is set to External by parameter 00 02 1 and if Direct start on power up is also selected by parameter 07 04 0 please note that the inverter will run on resumption of power To ensure safety of operators and to avoid any damages to the machinery all necessary safety measure must be considered including disconnection of power to the inverter Auto Restart Delay Time 0 0 800 0 Sec 07 02 Number of Auto Restart Attempts gt 07 02 0 The inverter will not auto restart after trips due to fault gt 07 02 gt 0 07 01 0 after a trip due to fault the inverter will run with the same frequency before power loss and restarts after an internal delay of 0 5 seconds 4
62. ive source gt When 00 07 1 the Frequency command will be the result of setting of Main amp Alternative Frequencies Communication Frequency Command o 00 650 00 Hz This parameter can be used to set frequency command This parameter can be used to read the set frequency in communication mode This parameter is only effective in the communication mode 00 09 Frequency Command save on power down Communication mode 0 Disable Range 1 Enable gt 00 09 lt 0 Keypad frequency is saved gt 00 09 lt 1 Frequency set by communication is saved 0040 Initial Frequency Selection 0 By Current Freq Command 1 By Zero Freq Command 2 By 00 11 00 11 Initial Frequency Setpoint 0 00 650 00 Hz This parameter is only effective in keypad mode When 00 10 0 the initial frequency will be current frequency When 00 10 1 the initial frequency will be O Y VV ON When 00 10 2 the initial frequency will be as set by parameter 00 11 4 36 00 12 Frequency Upper limit 0 01 650 00 Hz 00 13 Frequency Lower limit Range 0 00 649 99 Hz gt When 00 13 and the command frequency are both set to 0 00 if RUN is pressed Stop is displayed gt When Frequency command is gt than preset in 00 13 inverter output will ramp up from 0 00 to the command frequency gt When 00 13 gt 0 and the frequency command value lt 00 13 inverter output will
63. ll be necessary to turn OFF the run switch and then ON again to start normally 07 06 DC Injection Brake Start Frequency Hz 0 10 10 00 Hz 07 07 DC Injection Brake Level 07 08 DC Injection Brake Time Sec 0 0 255 Sec gt 07 08 07 06 set the DC injection brake duration and the brake start frequency as shown below Frequency RUN Command Run Stop 4 63 07 09 Stopping Method 0 Deceleration to stop 1 Coast to stop gt 07 09 0 after receiving stop command the motor will decelerate to stop according to setting of 00 15 deceleration time 1 gt 07 09 1 after receiving stop command the motor will free run Coast to stop 08 00 Trip Prevention Selection xxxx0 xxxx1 xxx0x xxx1x xx0xx xx1xx xoxxx xixxx Enable Trip Prevention During Acceleration Disable Trip Prevention During Acceleration Enable Trip Prevention During Deceleration Disable Trip Prevention During Deceleration Enable Trip Prevention in Run Mode Disable Trip Prevention in Run Mode Enable over voltage Prevention in Run Mode Disable over voltage Prevention in Run Mode 08 01 Trip Prevention Level During Acceleration Trip prevention adjustment level during acceleration to prevent over current OC A trips gt H trip prevention during acceleration is enabled and an over current occurs due to the load then the acceleration is interrupted until the
64. local electrical standards Min 10mm Back plate Galvanized steel Uncoated Ferrite core Output reactor ferrite cores can be used to reduce radiated noise due to long motor cables If ferrite core is used loop motor wires 3 times round the core Install core as close to the inverter as possible Output reactors provide additional benefit of reducing dU dt for protection of motor windings Metal Cable clamp not more than 150mm from the inverter Note If no enclosure amp back plate is used then connect the cable shield by a good 360 termination to the Inverter output terminal PE Screened Shielded four core cable Separate Protective Earth wire routed outside motor cable separated at least 100mm Note this is the preferred method especially for large output cables and long length Multi core screened 3 core amp protective earth can be used for small power and short length Connect the cable shield by a good 360 termination and connect to the motor protective earth terminal This link must be as short as possible 8 Motor Earth terminal Protective Earth 3 8 3 3 4 Failure liability BONFIGLIOLI VECTRON bears no responsibility gt For any failures or damaged caused to the inverter if the recommendations in this instruction manual have not been followed specifically points listed below gt If a correctly rated Fuse or Circuit breaker has not been installed between the power s
65. meter F_11 4 2 Acc Dec times Disable Acc Dec Main Run Source Select refer to Parameter F_10 Main Frequency Command Select refer to Parameter F_11 Rapid Stop controlled deceleration stop Base Block Coast to stop Disable PID Function refer to P Group10 Reset Enable Auto Run Mode refer to P Group 6 4 28 2 wire method Mode 1 Example FWD STOP and REV STOP from two inputs nD amp I2D Set F_3 0 HD F_19 0 FWD STOP 12D F 20 1 REV STOP 4 MD FWD STOP e D I2D REV STOP COM Hz A FWD f T HD ON OFF 12D OFF ON Note If both forward and reverse commands are ON it will be treated as a STOP 2 wire method Mode 2 Example RUN STOP and REV FWD from two inputs 11D amp I2D Set F_3 1 HD F 19 0 RUN STOP I2D F 20 1 REV FWD e MD RUN STOP e 4 I2D REV FWD u COM Hz A Ld gt 11D ON OFF 12D OFF ON 4 29 3 wire method Example Two separate push buttons for RUN amp STOP and a two position switch for FWD REV Set F 3 2 8 wire control mode then terminals 11D 12D and I3D are dedicated to this function and Preset selections for parameters F_19 F_20 and 03 02 are not relevant O __ 1I1D RUN L
66. mode inverter E S Ext When external rapid stop input is activated the inverter will CC He decelerate to stop and the display will flash with E S CT SR EE message When external base block input is activated the inverter External base block stops immediately and then the display will flash with b b message PID feedback loss PID feedback loss is detected 5 3 5 2 General troubleshooting Status Checking point Motor runs in Is the wiring for the output Wiring must match U V and W terminals of the terminals correct motor ong Is the wiring for forward and T direction Check for correct wiring reverse signals correct Is the wiring for the analog T The motor frequency inputs correct Check for correct wiring speed can l not be lee ing oropersuon node Check Frequency Source in Par 00 05 00 06 regulated Is the load too excessive Reduce the load Motor Check the motor specifications l m running poles voltage correct Confirm the motor specifications speed too Is the gear ratio correct Confirm the gear ratio high or oo Is the setting of the highest output low frequency correct Confirm the highest output frequency Is the load too excessive Reduce the load 1 Minimize the variation of the load Motor speed Does the load vary excessively 2 Consider increasing the capacities of the varies inverter and the motor unusually i i Consider adding an AC reactor
67. n a combination to enable 3 wire run stop mode Settings for parameter E 19 E 20 will not be effective 4 24 Motor Direction Control 0 Forward 1 Reverse gt EF 4is valid in keypad mode only XNote When Reverse function is disabled by parameter F_22 1 setting F_04 to 1 LOC will be displayed F5 Volts Hz Patterns V F Rage M 71 gt Gett 5toone ofthe following preset V f selections 1 6 according to the required application gt Six fixed V f patterns are shown below 1 3 for 50 Hz systems and 4 6 for 60 Hz mg e HR V F pattern V F pattern V 100 General Use High start torque Decreasing torque 4 25 gt V 100 is the maximum output voltage B C point preset settings will be as table below F5 BXb CX 4 10 e 2 5 15 10 5 IE gt Setting F 5 7 provides a flexible V F curve which can be selected by experienced users by setting parameters 01 02 01 09 F_6 Frequency Upper limit Range 0 01 650 00 Hz Frequency Lower limit 0 00 649 991 Hz gt When F 7 and the command frequency are both set to 0 00 if RUN is pressed StPO is displayed gt When Frequency command is gt than preset in F_7 inverter output will ramp up from 0 00 to the command frequency gt When F_7 gt 0 and the frequency command value lt F 7 inverter output will ramp up from preset in lower limit to t
68. nd restart with a delay according the preset in parameter 07 01 Note Auto restart after a fault will not work during DC injection braking or decelerating to stop Reset Drive to Factory Settings 1150 Reset to the 50Hz factory setting 1160 Reset to the 60Hz factory setting gt When a Parameter lock key number has been entered in parameter 13 07 This key number must be entered first before parameter F 25 can be used 4 32 Frequency of the step 0 is set by parameter F_8 Keypad Frequency Auto Run Mode Frequency Command 1 Auto _ Run Mode Frequency Command 2 Range 0 00 650 00 Hz gt Auto Run sequencer mode has to be enabled by using one of the multifunctional inputs 11D and I2D and setting the relevant parameter F 19 and F_20 to selection 18 Various Auto Run sequencer modes can be selected by parameter 06 00 2 Auto Run sequencer modes can be selected by parameters F_26 and F_27 Auto Run frequency commands 1 and 2 are set with parameters F_26 and F_27 Sequence run times are set with parameters 06 17 and 06 18 FWD REV Direction for each sequence can be set with parameters 06 33 and 06 34 Auto sequence 0 frequency is set from keypad by parameter F_8 sequence run time and direction are set by parameters 06 16 and 06 32 Auto RUN Auto Sequencer examples are shown in the following pages Example Single Cycle 06 00 1 4 The inverter will run for a single full cycle based on the specified number
69. nfigliolicanada com sales bonfigliolicanada com Bonfiglioli China 19D No 360 Pu Dong Nan Road New Shanghai International Tower 200120 Shanghai Tel 86 21 5054 3357 Fax 86 21 5970 2957 www bonfiglioli cn bdssales bonfiglioli com cn Bonfiglioli Deutschland Sperberweg 12 41468 Neuss Tel 49 02131 2988 0 Fax 49 02131 2988 100 www bonfiglioli de info bonfiglioli de Bonfiglioli Espafia TECNOTRANS BONFIGLIOLI S A Pol Ind Zona Franca sector C calle F n 6 08040 Barcelona Tel 34 93 4478400 Fax 34 93 3360402 www tecnotrans com tecnotrans tecnotrans com Bonfiglioli France 14 Rue Eug ne Pottier BP 19 Zone Industrielle de Moimont Il 95670 Marly la Ville Tel 33 1 34474510 Fax 33 1 34688800 www bonfiglioli fr btf bonfiglioli fr Bonfiglioli India PLOT AC7 AC11 Sidco Industrial Estate Thirumudivakkam Chennai 600 044 Tel 91 0 44 24781035 24781036 24781037 Fax 91 0 44 24780091 24781904 www bonfiglioliindia com bonfig vsnl com Bonfiglioli Italia Via Sandro Pertini lotto 7b 20080 Carpiano Milano Tel 39 02 985081 Fax 39 02 985085817 www bonfiglioli it customerservice italia bonfiglioli it Bonfiglioli New Zealand 88 Hastie Avenue Mangere Bridge Auckland 2022 New Zealand PO Box 11795 Ellerslie Tel 64 09 634 6441 Fax 64 09 634 6445 npollington bonfiglioli com au Bonfiglioli Osterreich Molkereistr 4 A 2700 Wiener Neustadt Tel
70. ns Terminals RB RA 0 Run 1 Fault 2 Setting Frequency Reached refer to P 03 14 3 Frequency Reached 3 13 x 3 14 refer to P 03 13 03 14 4 Output Frequency Detection 1 03 13 refer to P 03 13 5 Output Frequency Detection 2 03 13 refer to P 03 13 6 Auto Restart 7 Momentary AC Power Loss refer to P 07 00 8 Rapid Stop Decelerate to Stop 9 Base Block 10 Motor Overload Protection OL1 11 Drive Overload Protection OL2 12 Reserved 13 Output Current Reached refer to P 03 15 03 16 14 Brake Control refer to P 03 17 03 18 Frequency Detection Level 0 00 650 00 Hz 03 14 Frequency Detection Width 0 00 30 00 Hz 4 48 Output relay RY1 function descriptions 1 03 11 0 RY1 will be ON with Run signal 2 03 11 1 RY1 will be ON with inverter Faults 3 03 11 2 RY1 will be ON when Output Frequency reached Setting Frequency When Output Freq Setting Frequency Frequency Detection Width 03 14 Relay Output will be ON HS Setting Freq gt 03 14 Setting Freq 03 14 el Output Freq i 0 gt Time Setting Freq 03 14 b I GR A e Setting Freq i RUN RUN Run Command gt ON ON Relay Output Example Setting Freq 30 and Frequency Detection Width 03 14 5 Relay will be ON wh
71. ns are only effective when frequency source selection is set to PID by parameters 00 05 00 06 6 1001 PID feedback value selection Potentiometer on Keypad External AVI Analog Signal Input External ACI Analog Signal Input Communication setting Frequency gt Note 10 00 and 10 01 can not be set to the same value 10 02 BID keypad input 0 0 1009 4 68 1003 PID operation selection PID Function disabled FWD Characteristic Deviation is D controlled FWD Characteristic Feedback is D controlled REV Characteristic Deviation is D controlled REV Characteristic Feedback is D controlled gt 10 03 1 Deviation target detected value is derivative controlled in unit time set in parameter 10 07 gt 10 03 2 Feedback detected value is derivative controlled in unit time set in parameter 10 07 gt 10 03 3 Deviation target value detected value is derivative controlled in unit time set in parameter 10 07 If the deviation is positive the output frequency decreases vice versa gt 10 03 4 Feed back detected value is derivative controlled in unit time set in parameter 10 07 If the deviation is positive the output frequency decreases vice versa Note For 10 03 1 or 2 If the deviation is positive the output frequency increases and vice versa For 10 03 3 or 4 If the deviation is positive the output frequency decreases vice versa 10 04
72. of sequences then it will stop In this example 3 sequences are set in forward direction VV Vv vvv Auto Run Mode 06 00 1 or 4 Frequency F8 15 Hz F 26 30 Hz F 27 50 Hz Sequence Run Time 06 16 20 s 06 17 25 s 06 18 30 s Direction FWD 06 32 1 06 33 1 06 34 1 Hz A D La mi ae Le 106 181 06 17 06 18 RUN command RUN 11D and I2D auto run enable ON 4 33 Direct Running on Power Up 0 Enable Direct running after power up 1 Disable Direct running after power up gt When direct run on power up is selected by F 28 0 and the inverter is set to external run by F_10 1 if the run switch is ON as power is applied the inverter will auto start It is recommend that the power is turned off and the run switch is also off to avoid possibility of injury to operators and damage to machines as the power is reapplied Note If this mode is required all safety measures must be considered including warning labels gt When direct run on power up is disabled by F_28 1 and if the inverter is set to external run by F_10 1 if the run switch is ON as power is applied the inverter will not auto start and the display will flash with STP1 It will be necessary to turn OFF the run switch and then ON again to start normally F29 Software Version F30 Fault Log Display Latest 3 faults gt Last three faults are stored in a stack and whenever there is a ne
73. om disengaging or other damage do not carry the inverter by its covers Support the drive by the heat sink when transporting Improper handling can damage the inverter or injure personnel and should be avoided To avoid the risk of fire do not install the inverter on a flammable object Install on nonflammable objects such as metal If several inverters are placed in the same control panel provide heat removal means to maintain the temperature below 50 C to avoid overheat or fire When disconnecting the remote keypad turn the power off first to avoid any damage to the keypad or the inverter gt This product is sold subject to EN 61800 3 and EN 61800 5 1 In a domestic environment this product may cause radio interference in which case the user may be required to apply corrective measures gt Work on the device system by unqualified personnel or failure to comply with warnings can result in severe personal injury or serious damage to material Only suitably qualified personnel trained in the setup installation commissioning and operation of the product should carry out work on the device system gt Only permanently wired input power connections are allowed gt The control terminals meet the standards EN61800 5 1 system voltage 300 V overvoltage category 3 To ensure safe operation in accordance with EN61800 5 1 the tangibility of the control terminals must be excluded during operation 1 2 During Power Up gt When the
74. once Short press Alt 4Y Short press ENT twice Short press A once Long press ENT once Long press ENT once Af A DOT Ts Tes Ts ALL LU LU 1 LU 4 6 Example 2 Modifying the frequency from keypad in run and stop modes Modify frequency is stopping 4 Y Y Y Y Power supply 2sec later AT T Y v Set frequency display Short time press lt ENT once v Al Modify bit lt unit gt Short time press lt ENT once ave 2 Modify bit lt ten gt Short time press lt ENT once P a 2 l Modify bit lt hundred gt Short time press Aonce A v 5 sec later or long Modify bit lt hundred 1 gt time press lt ENT once x Y Y Y Modify frequency is stopping AT Y Y Y Power supply 2sec later 4 AT Y Y v Set frequency display Press run Actual frequency Short time press lt ENT once v AT Modify bit lt unit gt Short time press lt ENT once Al A Without pressing the button lt ENT Modify bit lt ten gt After 5 seconds to Short time press rioni lt ENT once Al Modify bit lt hundred gt Short time press Aonce ATE Modify bit lt hundred 1 gt Long time press lt ENT once Actual frequency Note frequency command setting will be limited to the range set by parameters for lower amp upper frequency 4 1 5 Operation Control 4 8 4 2 Programmable Parameter Groups Simplified Parameter Set Group F Complet
75. ource and the inverter gt If a magnetic contactor a phase capacitor burst absorber and LC or RC circuits have been connected between the inverter and the motor gt If an incorrectly rated three phase squirrel cage induction motor has been used Note When one inverter is driving several motors the total current of all motors running simultaneously must be less than the rated current of the inverter and each motor has to be equipped with a correctly rated thermal overload relay 3 9 3 3 5 Considerations for peripheral equipment Circuit Breaker amp RCD Magnetic contactor AC reactor for power quality improvement Input noise filter Inverter Ensure that the supply voltage is correct A molded case circuit breaker or fused disconnect must be installed between the AC source and the inverter Use a molded case circuit breaker that conforms to the rated voltage and current of the inverter Do not use the circuit breaker as the run stop switch for the inverter Residual Current Circuit Breaker RCD Current setting should be 200 mA or above and the operating time at 0 1 second or longer to prevent malfunctions Normally a magnetic contactor is not needed A contactor can be used to perform functions such as external control and auto restart after power failure Do not use the magnetic contactor as the run stop switch for the inverter When a 200 V 400 V inverter with rating below 15 KW is connected to
76. ove power quality 2 Consider adding a reactor at the power input side 1 Adjust 13 06 2 Adjust 11 00 1 The A or is available for modifying the parameter only when 00 05 00 06 0 2 Modify the parameter in STOP mode 1 Modify 11 08 11 10 or 11 11 Set 00 12 00 13 1 Control command sent 1 Issue enable command during communication before communication Modification of O no 2 Attempt to modify the 2 Set parameters EE function 09 02 09 05 09 02 09 05 function communication l G e during communication before communication 1 Wiring error 2 Communication 1 Check hardware and wiring parameter setting error 2 Check Functions 3 Incorrect communication 09 00 09 05 protocol 1 Attempt to modify the function 13 00 13 08 Parameter conflict 2 Voltage and current detection circuit is abnormal Communication failed If reset is not possible please consult with the supplier If the inverter is set for external terminal control mode Fail to start directi 00 02 00 03 1 and direct start is disabled 07 04 1 On dower i y The inverter cannot be started and will flash STP1 H p The run input is active at power up refer to descriptions of 07 04 If the Stop key is pressed while the inverter is set to Ge S external control mode 00 02 00 03 1 then STP2 ES flashes after stop inverter in external Release and re activate the run contact to restart the Control
77. p Range 1 Run stop forward reverse 2 3 wire control mode run stop gt 00 04 is valid when Run command is set to External mode by 00 02 00 03 1 2 wire operation mode Set 00 04 0 1 first before setting 03 00 03 04 to 0 or 1 00 04 0 Set external terminals 03 00 to 03 04 function to O for FWD Stop or Set to 1 for REV Stop 00 04 1 Set external terminals 03 00 to 03 04 function to 0 for Run Stop or Set to 1 for FWD REV 3 wire operation mode 00 04 2 Terminals HD I2D I3D are used in a combination to enable 3 wire run stop mode Settings for 03 00 03 01 03 02 will not be effective refer to Group 03 Main Frequency Command Source Selection 00 06 Alternative Frequency Command Source Selection UP DOWN of Keypad Potentiometer on Keypad External AVI Analog Signal Input External ACI Analog Signal Input External Up Down Frequency Control Communication setting Frequency PID Output frequency When 00 06 6 frequency command source is output of the PID 4 35 Main and Alternative Frequency Command Modes 0 Main Or Alternative Frequency 1 Main frequency Alternative Frequency gt When 00 07 0 the frequency source is set by the Main frequency parameter 00 05 Default or by the Alternative frequency parameter 00 06 Use any of the external terminals 11D to I5D and set the relevant parameter 03 00 to 03 04 13 to switch from Main to Alternat
78. p hooks d 2 Plastic adaptor Snap hooks Note JN5 DIN L01 Frame 1 Din rail kit part number including the following parts 1 Metal plate adaptor 2 Plastic adaptor 3 Chamfer head screw M3x6 3 2 Mounting on a flat surface Frame 2 Screw M4 eg A X K Din rail type installation Din rail kit includes a plastic adaptor plate as an attachment for the inverter base Refer to Figure below Disassembly Assembly Din Rail Mounting amp Dismounting as shown in the diagram below Use a 35mm Din Rail Dismounting Mounting Plastic adaptor plate JN5 DIN L02 Frame 2 Din rail kit part number 3 3 3 2 2 Installation space Provide sufficient air circulation space for cooling as shown in examples below Install the Inverter on surfaces that provide good heat dissipation Single unit Installation Install the inverter verticality to obtain effective cooling Frame1 amp 2 CONTROL PANEL DOOOOOOOOUQO Side view Front view Side by side Installation CONTROL Provide the necessary PANEL physical space and cooling based on the ambient temperature and the heat loss in the panel 3 4 3 2 3 Derate curve Curves below show the applicable output current de rate due to setting of carrier frequency and the ambient operating temperatures of 40 and 50 degree C Rating Current In
79. prevent the PID from saturating Integration Value Resets to Zero when Feedback Signal Equals the target Value 0 Disabled 1 After 1 Sec 30 After 30 Sec Range 1 30 Sec gt 10 15 0 As PID feedback value reaches the set point the integral value will not be reset gt 10 15 1 30 As PID feedback value reaches the set point reset to 0 in 1 30 seconds and inverter stops The inverter will run again when the feedback value differs from the set point value 10 316 Allowable Integration Error Margin Unit 1 Unit 1 8192 0 100 gt 10 16 0 100 unit value Restart the tolerance after the integrator reset to 0 10 17 Range 0 00 650 00 Hz PID Sleep Function Delay Time Range PID Wake up frequency Level Range 0 00 650 00 Hz PID Wake up function Delay Time 0 0 25 5 s gt When PID output frequency is less than the sleep threshold frequency and exceeds the time of sleep delay the inverter will decelerate to 0 and enters PID sleep mode When PID output frequency is larger than the Wake up threshold frequency inverter will enter the PID mode again as shown in the timing diagram below 4 70 Wake up anis frequency Sleep frequency 19 17 gt PID output frequency Actual output frequency 4 71 gt Example If 10 21 100 and 10 22 50 and the unit for the range from 0 to 999 will be defined with the paramet
80. put Term I5D Forward Stop Command P 00 02 00 03 1 refer to P 00 04 Reverse Stop Command P 00 02 00 03 1 refer to P 00 04 Preset Speed 1 refer to P 05 02 Preset Speed 2 refer to P 05 03 Preset Speed 4 refer to P 05 04 JOG Forward Command refer to P 00 18 00 20 JOG Reverse Command refer to P 00 18 00 20 Up Command P 00 05 00 06 4 refer to P 03 06 03 07 Down Command P 00 05 00 06 4 refer to P 03 06 03 07 2 Acc Dec times Disable Acc Dec Main Alternative run source Select refer to P 00 02 00 03 Main Alternative Frequency Command Select refer to P 00 05 00 06 Rapid Stop controlled deceleration stop Base Block Coast to stop Disable PID Function refer to P Group 10 Reset Enable Auto Run Mode refer to P Group 06 Various example settings and descriptions for Parameters 03 00 to 03 04 are noted in the following pages seconds from 1 to 13 1 For setting parameters 03 00 03 04 to 0 1 External Run Stop Control refer to 00 04 2 wire method Mode 1 Example FWD STOP and REV STOP from two inputs 11D amp I2D Set 00 04 0 11D 03 00 0 FWD STOP I2D 03 01 1 REV STOP 4 42 11D FWD STOP I2D REV STOP REV HD ON OFF 12D OFF ON Note If both forward and reverse commands are ON it will be treated as a STOP 4 43 2 wire method Mode 2 Example RUN STOP and REV FWD from two
81. put will be ON Hz Setting Freq p 03 13 gt Output Freq 0 Output Freq Time 03 13 e d Setting Freq RUN RUN Run Command i ON Relay Output ON 6 03 11 5 RY1 will be on while Output Freq lt Frequency Detection Level 03 13 Hz When Output Freq 03 13 Relay output will be ON A Setting Freq p 03 13 Output Freq 0 Output Freq Time 03 13 DN Eus Setting Freq i RUN RUN Run Command Relay Output gt T P ON ON ON Output Current Detection Level ame Jean 0346 Output Current Detection Period 0 1 100 Sec gt 03 11 13 RY1 will be ON as soon as the output current value gt Output current detection level setting 03 15 gt 03 15 Setting range 0 1 15 0 A as required according to the rated motor current gt 03 16 Setting range 0 1 10 0 sec 4 50 100 load 03 15 03 16 i Fixed T ji Value 00msec 03 11 03 17 Brake Release Level 0 00 20 00 Hz 0348 Brake Engage Level 00 2000 Hz gt If03 11 14 gt In accelerating mode RY1 will be ON as soon as the actual output frequency reaches the external Brake release level set in parameter 03 17 gt In decelerating mode RY1 will be OFF as
82. re can be displayed by setting parameter 12 00 04000 Temperature A 80 C 70 C Carrier Frequency 10K E eo a N 4 4 73 S Curve Acc 1 11 05 S CurveAcc2 S Curve Dec 3 11 07 S Curve Dec 4 0 0 4 0 s Use S Curve parameters where a smooth acceleration or deceleration action is required this will prevent possible damage to driven machines by sudden acceleration deceleration Actual A output frequency c GI e S RUN command RUN HV Note gt Regardless of the stall prevention period actual acceleration and deceleration time preset acceleration deceleration time S curve time gt Please set the required individual S curve times in the parameters 11 04 11 07 gt When S curve time 11 04 11 07 is set as 0 the S curve function is disabled gt The calculation of S curve time is based on the Maximum output frequency of motor 01 02 Please refer to the parameters 00 14 00 15 00 16 00 17 Skip frequency 1 11 09 Skip frequency 2 Skip frequency 3 0 00 650 00 Hz mua Skip frequency range frequency band 0 00 30 00 Hz Skip frequency parameters can be used to avoid mechanical resonance in certain applications Example 11 08 10 00 Hz 11 09 20 00 Hz 11 10 30 00 Hz 11 11 2 00 Hz 2Hz 8 12Hz 2Hz 18 22Hz Skip frequency 2Hz 28 32Hz 10 Hz 20 Hz 30 Hz 2
83. remains enabled gt 03 07 o 2 When run signal is removed Stop Command the output frequency is stored in parameter 05 01 Keypad Frequency gt 03 07 0 In stop mode since frequency can not be increased or decreased from Up Down terminals then keypad can be used to change the frequency by modifying parameter 05 01 gt 03 07 1 In Up down frequency mode inverter will ramp up from 0Hz on Run command and Ramp down to 0 Hz on stop command 4 47 03 08 Multifunction terminals S1 S5 scan time Range D 200 ms gt Multifunction input terminal On Off periods will be scanned for the number of cycles according to the set value in parameter 03 08 If the signal status for On or Off period is less than the set period it will be treated as noise gt Scan period unit is ims gt Use this parameter if unstable input signal is expected however setting long scan time periods results in slower response times 11D I5D Input type selection NO amp NC xxxx0 xxxx1 xxx0x xxxix xxOxx xx1xx xOxxx x1xxx Oxxxx 1xxxx gt NO Normally Open NC Normally Closed Select as required gt For selecting Normally Open NO or Normally Closed NC set the relevant digit in parameter 03 09 to 0 or to 1 as required Set Parameter 03 09 first before you use the Parameters 00 02 00 03 1 to set the inverter run mode to External multifunction inputs Multifunction Output Relay RY1 functio
84. rent OL1 No Description Range GEN 02 03 Motor Rated Speed 02 04 Motor Rated Voltage a 4 13 Facto ry Unit Note Setting 03 00 Multifunction Input Term 11D 0 Forward Stop Command or Run Stop 8g EE 03 01 Multifunction Input Term DD GEES Command Or REY LX PEE 03 02 Multifunction Input Term I3D 2 Preset Speed 1 5 02 8 a 03 03 Multifunction Input Term I4D 3 Preset Speed 2 5 03 9 4 Preset Speed 4 5 05 6 Jog Forward Command 7 Jog Reverse Command 8 Up Command 9 Down Command 10 Acc Dec 2 11 Acc Dec Disabled 03 04 Multifunction Input Term I5D 12 Main Alternative Run Command select 13 Main Alternative Frequency Command select 14 Rapid Stop Deceleration to stop 15 Base Block 16 Disable PID Function 17 Reset 18 Auto Run Mode enable 03 05 Reserved 03 06 Up Down frequency band T 0 00 5 00 000 Hz 0 When Up Down is used the preset frequency is held as the inverter stops and the UP Down function is disabled 1 When Up Down is used the preset 03 07 Up Down Frequency modes frequency is reset to 0 Hz as the inverter stops 2 When Up Down is used the preset frequency is held as the inverter stops and the UP Down is available 1 400 Number of Scan cycles 11D I5D switch type select Oxxxx IBD NO ovx IBD NC No Description Range Oxxxx IbD NO 1xxxx IbD NC Reserved O
85. requency Hz In Stop 0 10 10 00 1 5 Hz mode DC Injection Brake Level 96 0 20 In stop mode Motor Rated Current OL1 Multifunction Input Term 11D SESCH Run Stop 1 Reverse Stop Command Or Multifunction Input Term 12D REV FWD cp J 4 10 DR F_21 Output Relay RY1 rs Reverse operation control 1 Momentary Power Loss and Restart Number of Auto Restart GR Attempts Reset Drive to Factory Settings Auto _ Run Mode frequency command 1 Auto _ Run Mode frequency F_27 command 2 Direct Running After Power Up F_29 Software Version Fault Log Last 3 Faults Parameter Set Select Seiting Setting Frequency Reached Frequency Reached 3 13 3 14 Output Frequency Detection gt 3 13 5 Output Frequency Detection lt 3 13 Auto Restart 6 7 Momentary AC Power Loss 8 Rapid Stop 9 Base Block 10 Motor Overload Protection OL1 11 Drive Overload Protection OL2 12 Reserved 13 Output Current Reached 14 Brake Control 0 Reverse command is enabled Reverse command is disabled 0 Momentary Power Loss and Restart disable 1 Momentary power loss and restart enable 0 10 1150 Reset to factory setting 50Hz system 1160 Reset to factory setting 60Hz system 0 00 650 00 0 Enable Direct run on power up 1 Disable Direct run on power up 0 Simplified Parameter Set 1 Complete Parameter Set 0 Complet
86. soon as the actual output frequency reaches the external Brake engage level set in parameter 03 18 Timing diagram for 03 17 03 18 is shown below Hz 03 18 03 17 RUN RUN command ON OFF 03 11 14 4 51 Timing diagram for 03 17 gt 03 18 is shown below Hz A 03 17 03 18 RUN command RUN STOP 03 11 14 ON OFF Relay Output Status type 0 A Normally open 1 B Normally close 04 00 Analogue Voltage amp Current input selections ACI 0 20mA 4 20mA 0 20mA 4 20mA Analog Input Scaling formulas B AVI 0 10V ACI 0 20mA AVKO 10V KHz O x 00 12 10 v I MA ACI 0 20mA HHz x 00 12 KHz 20 j m AVI Q 10V ACI 4 20mA V 2 v H 2 AVI 2 10V HHz 107205 12 V I 4 MA 4 12 I gt 4 ACI 4 20mA H Hz EN 5 00 gt 4 52 04 01 AVI signal verification Scan Time Range 1 200 ms 0402 AVI Gain 0403 AVI Bias 04 04 AVI Bias Selection 0 Positive 1 Negative 0405 Laut Slope Range 0 Positive 1 Negative 04 06 ACI signal verification Scan Time Range ACIGain 0 1000 ACI Bias 0 100 04 09 ACI Bias Selection 0 Positive 1 Negative 04 10 AGI Slope Range 0 Positive 1 Negative gt Set 04 01 and 04 06 for Analog signal verification Inverter reads the average values o
87. t Frequency Command 1 by 0 Frequency Command 2 by 00 11 Initial Frequency 00 12 Frequency Upper Limit Upper Limit 0 01 650 00 00 13 Frequency Lower Limit 0 00 649 99 00 14 Acceleration Time 1 0 1 3600 0 00 15 Deceleration Time 1 Loi 3600 0 00 16 Acceleration me 0 1 3600 0 0 1 3600 0 1 00 25 00 Initial Frequency Selection keypad mode 00 10 50 50 00 60 00 00 Hz 3 o0 H 300 s 1300 s t 00 19 Jog Acceleration Time 0 1 25 5 00 20 Jog Deceleration Time 0 1 gt 25 5 4 12 Facto ry Unit Note Setting 01 00 Volts Hz Patterns 1 7 ou J 01 01 V F Max voltage 1980 2560 22000 VAC 01 02 Max Frequency 020 65000 amp 5000 6000 Hz 01 03 Max Frequency Voltage Ratio 0 0 100 0 1000 01 04 MidFrequency2 0 10 650 00 25 00 3000 Hz 01 05 Mid Frequency Voltage Ratio2 0 0 100 0 500 01 06 Mid Frequency 1 1010 6500 10001200 Hz 01 07 Mid Frequency Voltage Ratio 1 0106 in Frequency 010 600 He Min Frequency Voltage Ratio 0 0 1000 IL 10 Ej DC fas fs a Torque Boost 01 11 V F start Frequency 0 00 10 00 000 Hz No Description Range Factory Unit Note Setting 02 00 Motor No Load Current 4 em Motor Rated Cur
88. time 0 1 3600 0 s gt When 05 00 0 Acc Dec 1 or 2 set by parameters 00 14 00 15 or 00 16 00 17 apply to all speeds gt When 05 00 1 Individual Acc Dec apply to each preset speed 0 7 Parameters 05 17 to 05 32 gt Formula for calculating acceleration and deceleration time Time of Accel1 or 2 x Preset Frequency Max Frequency Time of Accel1 or 2 x Preset Frequency Max Frequency Actual Acc time Actual Dec time gt Maximum output frequency parameter 01 02 when programmable V F is selected by 01 00 7 gt Maximum output frequency 50 00 Hz or 60 00 Hz when preset V F patterns are selected by 01 002 7 Example 01 00 2 7 01 02 50 Hz 05 02 10 Hz preset speed1 05 19 5 s Accel time 05 20 20 s Decel time 05 19 x10 Hz Preset speed 1 Actual Accel time 01 02 1 s 05 20 x10 Hz Preset speed 1 Actual Deccel time 01 02 4 s Multi speed run stop cycles with Individual Acc Dec times 05 00 1 Two modes are shown below Mode On Off run command Mode2 Continuous run command vvv Y Mode Example 00 02 1 External Run Stop Control 00 04 1 Operation Mode Run stop forward reverse 11D 03 00 0 RUN STOP 12D 03 01 1 Forward Reverse I3D 03 02 2 Preset speed 1 I4D 03 03 3 Preset speed 2 I5D 03 04 4 Preset speed 4 4 57 HZ 05
89. top according to setting of F_2 deceleration time 1 gt F 14 1 after receiving stop command the motor will free run Coast to stop DC Injection Brake Time Sec 0 0 25 5 Sec F16 DC Injection Brake Start Frequency Hz 0 10 10 00 Hz DC Injection Brake Level 0 20 gt F 15 F 16setthe DC injection brake duration and the brake start frequency as shown below 4 27 Frequency RUN T Command Run Stop refer to P Group 02 F 19 Multifunction Input Term 11D F 20 Multifunction Input Term 120 0 11 2 3 4 6 7 8 Range 9 10 11 12 13 14 15 16 17 18 Forward Stop Command Parameters F_3 F_10 1 Reverse Stop Command Parameters F_3 F_10 1 Preset Speed 1 refer to Parameter 05 02 Preset Speed 2 refer to Parameter 05 03 Preset Speed 4 refer to Parameter 05 05 JOG Forward Command refer to Parameter F_9 JOG Reverse Command refer to Parameter F_9 Up Command Parameter F_11 4 Down Command Para
90. uit Protection 3 13 Heat sink over temperature protection auto carrier frequency Additional protective reduction with temperature rise fault output reverse output Protective functions reverse prohibit number of auto restart attempts parameter Functions lock International CE UL certification RS485 Modbus built in with one to one or one to many Communication control Operating temperature 10 50 C 20 60 C under 95 RH no condensation bebes Under 20 Hz 1 G 9 8 m s2 20 50 Hz 0 6 G 5 88 m s EN61800 3 first environment EN50178 UL508C IP20 3 14 3 5 Standard wiring 3 5 1 Single phase PNP input AC Power source Multi function input 24V DC o10V Frequency reference or PID 4 AVI 0 10V ACI 0 20mA Model 200V gt GND U Inverter V output wi We Ground 1 RXD CON2 2 TXD i i 3 CS RS485 4 RS485 B wg 5 RS485 A Pin1 to Pin 8 6 SCLK 7 5V 8 GND RA cS Relay output Ee 250VAC 1A RB 1 30VDC 1A AO Q GND o Multi function output 0 10V S2U230S 02 F S2U230S 03 F S2U230S 07 F S2U230S 11 F S2U230S 13 F 3 15 3 6 Terminal Description 3 6 1 Description of main circuit terminals Terminal symbols TM1 Function Description Single phase Li L L2 L3 N
91. utput Relay RY1 13 Output Current Reached 14 Brake Control 03312 Deene 4 14 Output frequency detection 0 00 650 00 Hz 4 level Hz Frequency Detection band 0 00 30 00 Output Current 0 1 15 0 0 1 A Detection Level Output Current Detection 0 1 10 0 0 1 Period aem SAS Brake Release 0 00 20 00 ooo Hz External Brake Engage 8 03 18 Level 0 00 20 00 0 00 Hz 0 A Normally open 03 19 Relay Output function type 1 B Normally close x NO indicates normally open NC indicates normally closed _ Factory Descr n Ran AVI ACI 0 0 10V 0 20mA 04 00 AVI ACI analog Input 1 0 10V 4 20MA signal type select 3 2 10V 4 20mA AVI Signal Verification esame fido m m O 04 02 AVI Gain 0 1000 100 96 1 04 03 AVIBias 0 10 LD 04 04 AVI Bias Selection O Positive t Negatve o0 J a 04 05 AVI Slope Ip Positive t1 Negative 0 ACI Signal Verification 04 08 ACIBias 0 10 lp a 09 ACI Bias Selection 0 Positive t Negative 0 EE EC ae WER SH ESES 0 Output Frequency 1 Frequency Command 2 Output Voltage 3 DC Bus Voltage 4 Motor Current L0 Analog Output AO Gain 0 1000 26 Analog Output mode Analog Output AO Bias 1000 B 0 Positive AO Bias Selection 1 Negative 0 Positive AO Slope 1 Negative 4 15 Facto
92. w fault the previous faults are pushed down the stack So the fault stored in 2 xxx will be transferred to 3 xxx and the one in 1 xxx to 2 xxx The recent fault will be stored in the empty register 1 xxx Use Up A and Down V keys to scroll between the faults registers Pressing reset key when parameter F 30 is displayed then all three fault registers will be cleared and the display for each register will change to 1 2 3 gt E g fault log content is 1 0C C this indicates the latest fault is OC C etc VN Parameter Set Select 0 Simplified Parameter Set 1 Complete Parameter Set Note When F 31 is set to 1 the inverter shows the Complete Parameter Set To get back to the Simplified Parameter Set 13 09 has to be set to 1 4 34 Motor Direction Control 0 Forward 1 Reverse gt 00 01 Is valid in key pad mode only Note When Reverse function is disabled by parameter 11 00 1 and 00 01 is set to 1 LOC will be displayed Main Run Command Source selection 00 03 Alternative Run Command Source selection 0 Keypad 1 External Run Stop Control 2 Communication gt Parameter 00 02 00 03 sets the inverter operation command source For switching between 00 02 and 00 03 use any of the external inputs 11D to I5D and set the relevant parameters 03 00 03 04 to 12 refer to parameter group3 Operation modes for external terminals 0 Forward stop reverse sto
93. ward and jog reverse function is enabled at the same time inverter will enter stop mode 4 03 00 03 04 8 9 UP DOWN When an input terminal is set to function 8 and is turned ON frequency command is increased according to the UP DOWN increment decrement step set in parameter 03 06 If the input is kept on continuously the frequency command increases accordingly until the upper frequency limit is reached When an input terminal is set to function 9 and is turned ON frequency command decreases according to the UP DOWN increment decrement step set in parameter 03 06 If the input is kept on continuously the frequency command decreases accordingly and in relation to settings for parameter 03 06 and 3 07 until Zero speed is reached Refer to group 3 parameter description 5 03 00 03 04 10 2 Acc Dec time When an input terminal is set to function 10 and is turned ON the actual acceleration and deceleration time will be according to the time for 277 Acc Dec set in parameters 00 16 and 00 17 If the input is turned off the acceleration and deceleration times will be according to the default Acc Dec 1 set in parameters 00 14 amp 00 15 6 03 00 03 04 11 Disable Acc Dec function When an input terminal is set to function 11 and is turned on acceleration and deceleration function will be disabled and the frequency at the time is maintained constant speed mode If the input is turned off acceleration
94. y at the machine and Humidity hygrometer Below 95 RH Improve the ambient or relocate the drive toa better area Ambient conditions at the installation Measure the Installation Is the grounding resistance resistance 200 V class Grounding correct with a below 1000 multi tester Improve the grounding if needed Terminals amp Wiring Any loose parts or Connection terminals Visual check Correct Secure termi als Any damage to the base gt e Check with a installation terminals and screwdriver requirement remove rust Any corroded Terminals e Wirin EE l leo Vistial check Correct wiring Rectify as 9 Any damage to the wire requirement _ necessary insulation voltage Dott BOW lette Valta s ofth main Measure the Voltage must Improve input von S ebe EC voltage with a conform with voltage if 9 i multi tester the spec necessary Circuit boards and components Printed circuit Any contamination or Clean or Board damage to printed circuit Correct replace the board Visual check component Circuit board Any dust or debris ESS condition ce Power No short component Check resistance between Measure with Circuit Or Consult with terminals a multi tester prokem circoli the supplier in three phase output Cooling System EN CH EEE Cooling fan noise sound check the supplier Excessive dust or debris Clean the fan Correct Clean u p dee EES el Visual check Cooling d
95. y settings Keypad run stop button External terminals Run Operation set Multi operation mode 2 3 wire selection Jog operation Run signal by communication method V F curve setting 6 fixed curve and one customized curve Setting resolution Frequency Frequency limit 1 16 kHz default 5 kHz Acceleration and 2 Acc Dec time parameters deceleration control 4 S curve parameters Multifunction input 19 functions refer to description on group 3 ee Multifunction output 14 functions refer to description on group 3 EE analogue 5 functions refer to description on group3 Overload Detection 8 preset speeds Auto run Acc Dec Wan nia Switch 2 Stages Main Alt run Command select Main Alt Frequency Command select PID control torque boost V F start Frequency Fault reset Display parameter parameter value frequency line speed LED DC voltage output voltage output current PID feedback input Display and output terminal status heat sink temperature Program Version Fault Log LED Status Indicator For run stop forward and reverse Overload Protection Integrated motor and Inverter overload protection Above 410 VDC Under voltage Below 190 VDC Protective Momentary Power Loss Functions Restart i l l Stall Prevention During Acceleration Deceleration Continuous Run Short circuit output terminal Grounding Fault Electronic Circuit Protection Inverter auto restart after a momentary power loss Electronic Circ

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