GB Installation and Operating Instructions 1 - 27
Contents
1. 10 Operation Reset of Control System Safety Instructions After the drive system has been installed the person responsible for the installation must complete an EU Declaration of Conform ity according to Machine Directive 98 37 EU and attach a CE mark at the type plate of the drive This also applies in cases where the owner of the system is a private person as well as to manually operated gates that have been upgraded with a drive These documents as well as the Installation and Operating Instructions must be handed over to the owner of the gate sys tem The force settings are relevant for the system s safety and must therefore be adjusted with special care and attention In the event of inappropriate force settings there is a risk of damage to persons animals and property Adjust force settings to the low est possible value to ensure that obstacles are immediately detected and the gate movement is stopped Teaching in of Drive The control unit is equipped with an automatic force setting facility When the gate is opened or closed the control unit automatically detects the force required and stores these values when the end position is reached e Turn the key 1 90 in clockwise direction and lift off the cover 2 Lock drive e Pull lever 1 and swivel the motor 2 to the right until it engages with a loud clicking sound Release the lever 1 while the motor is engaging Move the gat2. Deleting all Data in Radio Receiver Memory e Press and hold teach in button 1 After 5 seconds the LED begins to flash After another 10 seconds the LED is continuously on After 25 seconds all LEDs are on t Release the teach in button 1 All channel data has been deleted Teaching in of Hand held Transmitter e Press teach in button 1 1x for channel 1 LED 3 1 is on 2x for channel 2 LED 3 2 is on e Press desired button at the hand held transmitter 5 The respective signal is transmitted to the radio receiver LED is off The teach in process is completed f no other code signal is transmitted within 10 seconds the radio receiv er switches to standard operation Continue with teaching in all other hand held transmitters by repeating the above procedure The system caters for maximum 112 codes 6 o0 o e Mount the cover 2 and push it down Turn key 1 90 in anticlock wise direction and remove it t The device is now ready for operation 12 Operation Safety Instructions Keep children disabled persons and animals away from the gate Keep your hands clear of the moving gate or any other moving parts Only drive through the gate when it is fully opened There is a risk of injury from being trapped or cut on the gate system s moving parts or edges Opening the Gate e Press push button 1 or key at the hand held transmitter 1x
3. Ensure that the gate can be moved with ease Tools Scope of Delivery The scope of delivery might vary depending on the design of the drive system e Prior to installation inspect the supplied parts to ensure that no compo nents are missing A i f O5mm 10mm 10 mm 8 mm 13 mm o W Personal protective equipment e When drilling the boreholes for the screws always wear protective goggles Complete drive package Packaging L x W x H 1035 x 350 x 270 mm Weight 12 kg 1 Sliding gate operator with control unit and radio receiver Installation and operating manual 4 command hand held transmitter Keys for cover Mounting ring OO oe ONS eae 8 UNDE ek ok Assembly kit 24 Screws 24 Washers 7 4 1 m gear rods 8 2 Limit switch magnets Individual drive Packaging L x W x H 400 x 355 x 225 mm Weight 6 kg 1 A Sliding gate operator with control unit and radio receiver 2 1 Installation and operating manual 4 2 Keys for cover Sy A Mounting ring 8 2 Limit switch magnets Preparations of Installation 2x 0 75 mm 3x 1 5 mm 4x 0 75 mm 2x 0 75 mm 2x 0 75 mm Installation Tips Safety devices
4. f no other code signal is transmitted within 10 seconds the radio receiv er switches to standard operation Continue with teaching in all other hand held transmitters by repeating the above procedure The system caters for maximum 112 codes 16 Deleting of Assigned Radio Codes If one of the gate users moves house and wishes to take the hand held transmitter with him her all assigned radio codes must be deleted at the receiver For safety reasons delete all buttons and button combinations of the hand held transmitter e Press and hold teach in button 1 for 5 seconds until at least one LED is flashing e Release teach in button 1 The radio receiver is in delete mode e Press the button at the hand held transmitter whose code you wish to delete The LED is off and the respective code has been deleted from the radio receiver memory LED off delete process is completed Repeat this procedure for all buttons and button combinations at the hand held transmitter Deleting of Channels e Press and hold teach in button 1 1x for channel 1 LED 3 1 is on 2x for channel 2 LED 3 2 is on After 5 seconds the LED begins to flash After another 10 seconds the LED is continuously on Release the teach in button 1 The selected channel has been deleted Release the Learn button 1 delete process is completed Deleting all Data in Radio Receiver Memory If a hand held transmitter has been
5. Close gate press button 1 The first direction of movement after the main switch is set to ON must correspond to OPENING of the gate If this is not the case exchange the cables connected to terminals 12 13 motor with those connected to terminals 18 19 end switch Installation Positioning of Stops Caution In the event of an emergency release the gate might open close automatically Releasing the operator e Pull lever 1 and swivel the motor 2 to the left until it engages with a loud clicking sound Release the lever 1 while the motor is engaging t The operator is now released and the gate can be opened manually Stop for position gate CLOSED e Close gate until it is position CLOSED 1 e Push end switch magnet 2 to magnet end switch 3 until it switches LED is illuminated on the control unit Operator to left LED 18 gt gate CLOSED Operator to right LED 19 gt gate CLOSED Firmly fasten the end switch magnet 2 Stop at position gate OPEN ims E A 2 IS ew ee ees EES SS DSS Open gate until it is position OPEN 1 e Push end switch magnet 2 to magnet end switch 3 until it switches LED is illuminated on the control unit Operator to left LED 19 gt gate OPEN Operator to right LED 18 gt gate OPEN Firmly fasten the end switch magnet 2
6. General Tips Preparations of Installation Installation Commissioning Operation Symbols Safety Instructions Operation Permitted Gate Dimensions Technical Data Dimensions EU Manufacturer s Declaration Safety Instructions Tools Personal protective equipment Scope of Delivery Installation Tips General Preparation Safety Instructions Location of Installation Foundation Installation to Ground Mounting of rack Positioning of Stops Connection to power supply Safety Instructions Safety Instructions Opening the Gate Closing of Gate Pulse Sequence of Door Movement Reset of Control System Emergency Release Intermediate Stop Stop forced by Obstacle Contents Functions and Connections General Tips Overview of Control System DIP Switches 1 8 Radio Receiver Obstacle Detection DIP 1 2 3 Automatic Close Mode Warning Time DIP 5 Fraba System DIP 6 Separate Signals for Closing and Opening DIP Switch 7 Partial Opening DIP 8 Terminal bar with 24 slots Connection to Power Supply Connection of Push Buttons Connection of Light Barrier Connection of Safety contact strip 24 V Connection Connection of Warning Lamps 12 V Connection Connection of External Antenna Accessories Maintenance and Servicing Important Information Regular Inspection Replacement of Fuses Additional Information Disassembly Disposal Warranty and After Sales Service Additiona
7. e Store the hand held transmitter in such a way that there is no risk of it being accidentally operated by for instance children or animals The operator of this radio controlled equipment is not in any way protect ed against interference from other telecommunication systems and facili ties e g other radio controlled equipment that is licensed to operate at the same frequency range Should serious interference be encountered please contact your nearest telecommunications office with interference measuring facilities radio signal localisation e Do not use hand held transmitters near locations or installations that are susceptible to radio interference e g airports hospitals Rating Plate The type plate is attached to the inside of the unit at the base support housing Exact type designation and date of manufacture month year of the drive are to be found on the rating plate Normal Use e The drive is designed for the exclusive purpose of opening and closing sliding gates according to EN 12433 1 hereafter referred to as gates Any other use does not constitute normal use The manufacturer accepts no liability for damage resulting from use other than normal use The user accepts sole responsibility for any risks thereby incurred Improper use shall void all warranty e Gates operated automatically with a drive must comply with the applica ble standards and directives as amended e g EN 12604 EN 12605 e Maintain
8. Biased off mode activated Continuous signal at key connection 1or2 Replace bulb No error upon startup the drive operates at maximum speed Prior to reaching the end position the speed is automatically reduced soft run function Deactivate biased off mode see TorMinal manual Check connected switch and key switch if connected Permanent signal from radio receiver LED 3 1 or 3 2 at the radio receiver are on Radio signal is being received a remote control key might be defective or an external signal is received All memory positions are occupied max 112 positions Radio signal is being received a remote control key might be defective or an external signal is received Radio receiver is in programming mode and expects a code signal from a remote control device 27 Remove battery from the radio control device Wait until the external signal ceases Delete the data of all radio control devices that are not in use Install additional radio receiver Remove battery from the radio control device Wait until the external signal ceases Press desired remote control key
9. If the gate is moving in direction OPEN it is stopped This function is determined by the settings of DIP switch 7 If the button is pressed again the gate closes Closing of Gate e Press push button 1 or key at the hand held transmitter 1x e If the gate is moving in direction CLOSED it is stopped This function is determined by the settings of DIP switch 7 If this button is pressed again the gate opens Pulse Sequence of Door Movement x i 2 Default settings for all drives DIP 7 OFF open stop close stop open etc Adjust pulse sequence with DIP switch 7 a gt amp Z DIP 7 ON button 1 open stop open stop etc button 2 close stop close stop etc Reset of Control System All stored values e g runtime force for opening etc are deleted Subsequently teach in procedure must be repeated Reset of the control system if the maximum speed or the maximum force are to be adjusted see TorMinal man
10. the Machinery Directive CE wu Jochen Lude Responsible for documents Kirchheim 29 12 2009 Preparations of Installation Safety Instructions The rated voltage of the power supply must correspond to that indicated on the type plate of the drive All peripheral devices must be equipped with circuit breakers for supply current according to IEC 364 4 41 The cabling of peripheral devices must comply with IEC 364 4 41 Installation connection and commissioning of the drive mechanism must be carried out by qualified specialists The gate may only be operated if there are no persons animals or objects in the area of movement Keep children disabled persons and animals away from the gate When drilling fixing holes always wear protective goggles Cover the drive during drilling to ensure that no particles can penetrate the mechanism The foundation must be firm and stable The drive system may only be mounted onto properly aligned gates Incorrect align ment of gates may lead to serious injury Gates must be of a robust design as they are exposed to high traction and pressure forces Lightweight gates in plastic or aluminium might have to be reinforced before the drive is mounted If in doubt contact the gate supplier Remove or disable all gate locking devices Use only approved fixtures e g plugs screws The fixtures must be suitable for the ground onto which the drive is to be mounted
11. the safety distances between the gate wing and any nearby object required by EN 12 604 The drive mechanism may only be used if in a technically perfect condi tion and in compliance with these Installation and Operating Instructions particularly regarding correct and responsible use The gate may not be installed at a slope The runner rail must be installed in such a way that water can drain off in order to prevent the formation of ice in winter e Ensure that the gate is sliding smoothly on the rail Otherwise the sensors of the drive system may not detect obstacles and might fail to halt the gate The gate must be equipped with stops at both the open and closed position as it might otherwise be dislocated from the rail in the event of an emergency release e Any defects that may impair the safe operation of the equipment should be eliminated without delay The gate wings must be stable and warp proof i e they should not bend or warp during opening or closing operations The drive mechanism is unable to compensate for any defects in the gate or incorrect installation Do not operate the drive in areas where there is a risk of explosion Do not operate the drive in rooms where the air contains aggressive gases General Tips Permitted Gate Dimensions Max travel max 6000 mm Weight max 400 kg Slope 0 Technical Data Rated voltage 220 240 AC V Rated frequency 50 60 Hz Operat
12. to chapter Foundation e Check dimensions and level alignment of base frame Embed conduits and base frame in concrete wise direction and remove it 22 Accessories 5 Main Switch 6 External Antenna e Ifthe internal antenna is not sufficient for the proper operation of the gate you have the option to connect an external antenna to the system Ensure that the antenna cable is laid in such a way that there is no physi cal impact to the radio transmitter Install tension protection if necessary Consult the operator owner of the system in order to find a suitable loca tion for the external antenna Connect external antenna to the respective adapter 7 Safety contact strip You can either connect the 8 2 kOhm or the Fraba bar but not both together 8 2 kOhm Evaluation 8 2 kOhm Connection without special evaluation equipment as the control unit analyses the data Terminal 6 7 DIP switch 2 ON Tested adapter for 8 2 kOhm resistor Fraba system Asingle strip can be connected without the need for a special evaluation instrument evaluation carried out by control unit If you wish to install strips you must also install a special evaluation unit Terminal 6 Terminal 20 Terminal 21 DIP switch 6 ON Connect green cable of Fraba system Connect br
13. to left stop Behaviour of the drive in the event of a signal at the safety inputs 1 2 While gate is opening Behaviour of the drive depends on the settings of DIP switch 1 While gate is closing The drive opens the gate fully irrespective of the settings of DIP switch 3 Option 1 Automatic close mode Automatic closing is activated as soon as the end position gate OPEN is reached at this moment the GATE OPEN time set at the potentiometer is started If another command is transmitted within the GATE OPEN time the time is reset Settings Set potentiometer to the required time 1 120 seconds DIP switches 4 7 8 OFF Other DIP switches set as required Functions and Connections Option 2 Automatic close mode light barrier DIP switch 4 This option allows for the manual interruption of the closing motion and for automatic closing after a set period of time after triggering of the light barrier The functions of option 1 apply In option 2 the gate is automatically closed 5 seconds after the light barrier has been triggered e g by vehicle passing through it This option requires the connection of safety input 2 terminal 8 9 Settings Set potentiometer to the required time 1 120 seconds DIP switches 7 8 OFF DIP switch 4 ON Other DIP switches set as required Option 3 Automatic close mode safety contact strip light barrier This option allows for the manual interruption of the closin
14. 30 Kirchheim unter Teck Germany hereby declares that the control unit SG1 as of the identification SG1 01 10 complies with the Machinery Directive 2006 42 EC and is specified for installation in a door system The following fundamental safety requirements in accordance with appendix have been applied and observed General principles no 1 1 2 Safety and reliability of control units Safety input terminal 6 7 Cat 2 PL C Optical safety contact strip terminal 6 20 21 Cat 2 PL C Electric 8 2 kQ safety contact strip terminal 6 7 Cat 2 PL C Safety input II terminal 8 9 Cat 2 PL C Internal force limitation Cat 2 PL C Safety categories in accordance with EN 13849 1 2008 Compliant with the regulations of the EC Building Products Guideline 89 106 EC For the operating forces part the respective initial testing has been carried out in consultation with recognized inspecting authorities In doing so the harmonized standards EN 13241 1 EN 12453 and EN 12445 have been ap plied For the tested combinations refer to the table Reference list on the Internet under www sommer eu Compliant with the Low Voltage Directive 2006 95 EC Compliant with the Directive on Electromagnetic Compatibility 2004 1 08 EC The technical documentation was drawn up in accordance with appendix VII B The product may only be put into operation after it has been established that the door system complies with the regu lations of
15. P switches is 16 S E i oie ink el E SE TEE E A EE a no i Cable defective terminal inspect wiring retighten terminal screws screw loose i e DIP switch settings incorrect Readjust DIP switches e Light barrier dirty Clean light barrier ie Light barrier incorrectly je Readjust light barrier components aligned bracket bent or dam aged e Light barrier defective Shut down unit and secure against inadvertent switching on Contact customer service department 24 Maintenance and Servicing Replacement of Fuses e Disconnect system from the power supply e Turn the key 1 90 in clockwise direction and lift off the cover 2 e Dismantle the control unit 3 e Install the control unit 3 e Mount the cover 2 and push it down Turn key 1 90 in anticlock wise direction and remove it Additional Information Disassembly A Observe safety instructions The sequence of procedures for disassembly corresponds to that described in chapter Installation whereby the instructions must be followed in reverse order The setting procedures described are not applicable Disposal Comply with applicable statutory regulations Warranty and After Sales Service The warranty complies with the statutory requirements Claims under warranty must be made to your stockist Warranty entitlements are limited to the country in which the drive has been purchased Batteries fuses and bulbs are n
16. The connection must be established according to EN 12453 single pole circuit break Install main switch with lock single pole switch off in order to prevent inadvertent switching on of the system during maintenance or servicing e Prior to carrying out any work on the drive system disconnect it from the power supply and secure it against inadvertent switching on During work at the control system protect it against the elements rain snow etc e Turn the key 1 90 in clockwise direction and lift off the cover 2 e Dismantle the control unit 3 e Connect power supply cable 1 Earth conductor PE 2 Live conductor L AC 230 Volt 3 Neutral conductor N e Tighten cable screws block unused conduit channels using a piece of cable or similar material e Plug in the control unit 1 Observe correct polarity protection yellow plug between terminals 11 12 Check direction of drive Bring door to middle position Switch on the power supply Engage the operator e Pull lever 1 and swivel the motor 2 to the right until it engages with a loud clicking sound Release the lever 1 while the motor is engaging Move the gate back and forth by hand to ensure that the gear meshes properly with the gear rod and the motor can engage t The operator is now engaged so that the gate can only be opened and closed with the motor
17. cessories such as light barrier key switch box warning lamp etc at the base of the gate Installation Safety Instructions For the connection of the control system to the power supply contract an electrician Ensure that the drive system is firmly secured to the ground and that the racks are properly fixed to the gate as these devices are exposed to considerable forces during the opening and closing of the gate Ifthe opening closing of the gate is controlled by means of a push but ton the button must be mounted at a minimum height of 1 6 m above ground to prevent children from operating the gate During operation of the gate the rack may not be pressed onto the toothed wheel as this could damage the drive mechanism e During installation comply with the relevant standards such as EN 12604 and EN 12605 Location of Installation Gi Condition as delivered is operator left gate opens to the left Left drive calculating gate wing length required gate wing length A existing passage width X overlap for example between gate wing and post 305 pelt A L ZENANO AL KR IX ZON ZON ACIS ZES Wi eS Ko AN j XL E L 305 A X d Terminal 12 white motor Terminal 13 green motor Terminal 18 yellow magnetic end switch gate CLOSED Terminal 19 blue magnetic end switch gate OPEN Right drive Calculatin
18. ch 3 Safety input 1 terminal 6 7 DIP switch 3 OFF Drive is stopped and gate is opened a little drive motion reversed ON Drive is stopped and gate is fully opened Safety input 2 terminal 8 9 DIP switch 3 OFF Drive is stopped and gate is opened a little drive motion reversed ON Drive is stopped and gate is fully opened 17 Automatic Close Mode For operation with automatic close mode comply with EN 12453 e g installation of light barrier An additional light barrier must be connected to safety input 2 This barrier responds only while the gate is being closed The gate closes automatically after the time for GATE OPEN set at the potentiometer has lapsed The gate can be opened by means of a push button or hand held transmitter signal but cannot be closed in this way While the gate is opening it cannot be stopped by pressing a button Ifa button is pressed while the gate is closing automatic closing it is fully opened If a button is pressed during the set GATE OPEN time the time is reset and the GATE OPEN time is restarted Partial opening and automatic closing motion Use both functions together first partial opening DIP 8 ON and adjust the automatic closing motion thereafter The warning light connection 1 flashes during automatic closing motion Example Warning light 1 connected to terminals 16 17 Time adjustable between 1 and 120 seconds To deactivate function gt turn key
19. e back and forth by hand to ensure that the gear meshes properly with the gear rod and the motor can engage The operator is now engaged so that the gate can only be opened and closed with the motor e Activate the main switch LED power is on 11 e WL LED off force values deleted release the buttons Closing of Gate Complete the following procedure 2x e Press button 1 Gate opens until it reaches the end switch magnet end position for gate OPEN e LED warning lamp is flashing e Press button 1 Gate closes until it reaches the end switch magnet end position for gate OPEN e LED warning lamp is flashing e LED warning lamp is on for a while and is then switched off force values are saved e Check end positions for gate OPEN and CLOSED by repeatedly opening and closing the gate If necessary adjust end positions until the gate can be fully opened and closed Gi Soft run length for gate CLOSED min 500 mm Check force settings Each time the gate is operated the control system checks whether the stored force values correspond to the actual values and automatically adjusts the settings when the end positions are reached For details on how to check the force values refer to chapter Maintenance and Servicing Operation Teaching in of Hand Held Transmitter Gi Prior to the initial teaching of the hand held transmitter clear the radio receiver memory
20. ee also chapter Pulse Sequence and Gate Movement Stop forced by Obstacle 1 Force cut off When gate closes gt drive direction is reversed When gate opens gt drive direction is reversed At the next command the drive operates in the opposite direction see also chapter Pulse Sequence and Gate Movement 2 Safety input 1 triggered e g due to activation of safety contact strip If the gate is halted by a signal at the safety input the subsequent drive motion is determined by the DIP switch settings see chapter Obstacle Detection Factory Settings When gate closes gt drive direction is reversed When gate opens gt drive direction is reversed At the next command the drive operates in the opposite direction see also chapter Pulse Sequence and Gate Movement 3 Safety input 2 triggered e g due to triggering of light barrier If the gate is halted by a signal at the safety input the subsequent drive motion is determined by the DIP switch settings _ see chapter Obstacle Detection Factory Settings When gate closes gt drive direction is reversed When gate opens gt drive is not restarted At the next command the drive operates in the opposite direction see also chapter Pulse Sequence and Gate Movement Functions and Connections General Tips At delivery all DIP switches are in OFF position Do not apply any external voltage to the control con
21. further assistance contact your dealer for advice Fault disruption Gate cannot be opened or closed Gate cannot be opened or closed by means of the hand held transmitter or Telecody Gate cannot be opened or closed by pressing the push button activating the key switch Gate stops during closing operation moves approx 10 cm in the opposite direction and stops Possible cause Remedy Unit is not powered Check fuses and power supply lines LED Power is off Activate main switch No control system installed Install control system Fuse of circuit has triggered LED Replace fuse Check power supply by connecting a different device Power is off e g power drill Control system is not correctly installed Ensure that the control unit is properly connected to the terminal strip Automatic close mode is activated Gate closes automatically after the set time has lapsed Deactivate automatic close mode turn potentiometer in anticlock wise direction to the stop Remove obstacle in the light barrier Light barrier has been triggered Remove obstacle in the light barrier LED Safety is on Safety contact strip 8 2 kOhm defec Replace safety contact strip or set DIP switch 2 to ON tive or DIP switch 2 set to OFF LED Safety is on Fraba system activated while Disable Fraba system set DIP switch 6 to OFF light barrier or safety contact strip 8 2 kOhm is connected LED Safety is on Battery empty LED at
22. g motion and for automatic closing after a set period of time after triggering of the light barrier Similar to option 2 whereby the gate is automatically closed 5 seconds after the light barrier has been triggered Safety contact strip to safety connection 1 terminal 6 7 This option requires the connection of safety input 2 terminal 8 9 Settings Set potentiometer to the required time 1 120 seconds DIP switches 7 8 OFF DIP switches 2 4 ON Other DIP switches set as required Warning Time DIP 5 A warning light connected to warning light connection 1 terminal 16 17 flashes for 3 seconds after activation of the button or activation of the hand transmitter before the operator starts The drive is only activated after this period has lapsed If another button is pressed in the meantime the warning time is terminated DIP switch 5 OFF deactivated ON activated warning light 1 flashes for 3 seconds Fraba System DIP 6 You have the option to route the function of safety input 1 terminal 6 7 to the signal interpretation of a Fraba system DIP switch 6 OFF deactivated ON activated Separate Signals for Closing and Opening DIP Switch 7 Button radio channel 1 for opening button radio channel 2 for closing The 2 channel mode is suitable for operation with 2 push buttons or hand held transmitters Settings DIP switch 8 OFF 2 buttons connected and or 2 hand held trans mitter butt
23. g gate wing length L required gate wing length A existing passage width X overlap for example between gate wing and post 2 A m 305 E C ZIS ZOS ZAS ZON o ZES ZS i to z q X Ko E L 305 A X J 3 X Terminal 12 green motor Terminal 13 white motor Terminal 18 blue magnetic end switch gate OPEN Terminal 19 yellow magnetic end switch gate CLOSED Foundation e For cantilevered gates the drive must be mounted between the castor blocks Ensure that the foundation extends to a frost free depth for Germany approx 800 mm The foundation must be hardened and level e For the dimensions of the foundation see figure below min 300 Installation 1 The mounting ring is only required for the installation of the gear Instal lation to Grou nd i rod After completion of the installation it must be removed as Dispose of packaging material according to the applicable statu the operator can otherwise not be engaged tory regulations Remove drive system from packaging e Check delivery to ensure that it is complete o o 0 o 5 o ao o g
24. hand held trans Replace battery mitter is off Teach in of hand held transmitter Tele Teach in hand held transmitter Telecody cody not completed Signal is continuously transmitted as Release button or replace hand held transmitter Telecody the button is jammed LED Start and LED at the receiver are on Push button not connected or defec Check push button connection or replace push button tive LED Start is off while push button is pressed Continuous signal received water in push button housing LED Start ison Remove obstacle open gate fully Force cut off has been triggered by an are ae Delete force values and repeat teach in procedure if the error Incorrect force value or force toler persists increase force tolerance value ance too small Replace push button and protect against the elements Readjust the end switch magnet End switch magnet installed see chapter Positioning of Stops Cy gate moves to jami geeks Contact specialist for readjustment or repair of gate Gate settings incorrect or gate defective 26 Fault disruption Troubleshooting Possible cause Remedy Gate stops during opening operation moves approx 10 cm in the opposite direction and stops Gate stops during opening Drive fails to close the gate Drive opens the gate but no subsequent response to command from push button or hand held transmitter Connected warning lamp is off The gate moves a
25. in any gate position as the gear system could otherwise be damaged 20 20 e Mount the first rack at the opening edge of the gate To mark the holes for the securing bolts position the respective rack over the toothed wheel e Secure rack to the gate using appropriate fixtures e g supplied screws Secure rack at all six fixing points to the gate Alignment of gear rod 20 20 Push the gate several times back and forth Ensure that the gear rod 2 touches the mounting ring 1 along its entire length Adjust the distance of the gear rod 2 to the mounting ring 1 by means of the elongated holes in the gear rod 2 If you prefer installing the gear rod without using a mounting iJ ring ensure that the there is a clearance of approx 2 mm between the gear and the gear rod extending along the entire gate length e Pull the mounting ring 1 from the gear 2 Installation Connection to power supply The drive is supplied with a power supply cable Do not use any other cable for connection to the mains After completion of the installation cut power supply cable to the required length and insert in the conduit The power cable is not suitable for continu ous operation or outdoor installation For the connection of the drive system to the power supply contract an electrician
26. ing sound Release the lever 1 while the motor is engaging Move the gate back and forth by hand to ensure that the gear meshes properly with the gear rod and the motor can engage t The operator is now engaged so that the gate can only be opened and closed with the motor Overload Protection If an overload occurs while the gate is being closed or opened the drive is immediately halted by the control system The overload protection is automatically reset after approx 20 seconds or after a reset of the control system The drive can again be operated normal ly Operation following a Power Failure The force values remain saved even if a power failure occurs The first movement of the unit following a power failure is always in direction OPEN Function of Button 2 For settings see chapter Functions and Connections 2 channel operation separate signals for closing and opening Press button 1 to open the gate press button 2 to close the gate Partial opening Press button 1 to fully open close the gate Press button 2 to open close the gate partially Biased off operation activation only with TorMinal The gate opens as long as button 1 is pressed The gate closes as long as button 2 is pressed Intermediate Stop To halt the gate during travel press the respective key at the hand held transmitter The drive system is halted immediately At the next command the drive operates in the opposite direction s
27. ing temp range 20 50 C Protection class IP 34 Max traction force and pressure 800 N Rated traction 240 N Rated current consumption 0 65 A Rated power consumption 120 W Max speed 200 mm s Rated consumption in standby 2 W Weight 6 kg Operating factor 40 Workplace noise emission lt 75 dBA drive only Dimensions All dimensions in mm Operator is engaged D Funkempf nger EU Konformit tserkl rung Die Firma SOMMER Antriebs und Funktechnik GmbH Hans B ckler Stra e 21 27 D 73230 Kirchheim Teck erkl rt da das nachfolgend bezeichnete Produkt bei bestim mungsgem er Verwendung den grundlegenden Anforderungen gem Artikel 3 der R amp TTE Richtlinie 1999 5 EG entspricht und da die folgenden Normen angewandt wurden Produkt RF Remote Control for Doors amp Gates Typ RM01 868 RM02 868 2 RM02 868 2 TIGA RM03 868 4 RM04 868 2 RM08 868 2 RM01 434 RM02 434 2 RM03 434 4 RM04 434 2 RX04 RM02 868 2 RX04 RM02 868 2 TT RX04 RM02 434 2 RX04 RM02 434 2 TT Angewandte Richtlinien und Normen sind ETSI EN 300220 2 2007 06 ETSI EN 301489 1 2005 09 DIN EN 60950 1 2006 Kirchheim Teck 21 06 2010 Werner Gollmer A ee Gesch ftsf hrer Declaration of Installation for the installation of an incomplete machine in accordance with the Machinery Directive 2006 42 EC appendix Il part 1 B SOMMER Antriebs und Funktechnik GmbH Hans B ckler Stra e 21 27 732
28. l Tips for Troubleshooting Troubleshooting General Tips Symbols Warning symbol Indicates a potential risk Failure to follow instructions may Note symbol Information useful advice Refers to the relevant illustration in the document result in serious injury 1 Safety Instructions General These Installation and Operating Instructions must be read understood and observed by all persons installing operating or maintaining the drive mechanism e Installation connection and commissioning of the drive mechanism may only be carried out by qualified specialists The drive system may only be mounted onto properly aligned gates If installed in incorrectly aligned gates there is a risk of serious injury or damage to the drive system The manufacturer shall not be liable for damages or disruptions due to non compliance with the Installation and Operating Instructions Keep this installation and operating manual near the unit for future refer ence Observe and comply with the locally applicable accident prevention regu lations and EU standards Observe and comply with the directive on Power driven Windows Doors and Gates BGR 232 issued by the Employers Liability Insurance Association mandatory for operator in Germany e Prior to carrying out any work on the drive system disconnect it from the power supply and secure it against inadvertent switching on O
29. lost all channels at the radio receiver must be deleted for safety reasons Subsequently repeat the teach in procedure for the receiver and all hand held transmitters e Press and hold teach in button 1 After 5 seconds the LED begins to flash After another 10 seconds the LED is continuously on After 25 seconds all LEDs are on e Release the teach in button 1 All channel data has been deleted t Release the Learn button 1 delete process is completed Functions and Connections Obstacle Detection DIP 1 2 3 ale A Obstacle detected while gate is opening Force cut off Drive motion reversed Safety input 1 terminal 6 7 If a signal is received at one of the safety inputs e g triggered by a person crossing the light barrier the drive responds according to the settings of DIP switch 1 DIP switch 1 OFF No response from drive ON Drive motion reversed DIP switch 2 Function of safety input 1 terminal 6 7 OFF Normally closed contact e g for light barrier ON 8 2 kOhm safety contact strip Safety input 2 terminal 8 9 Operator fails to respond Obstacle detected while gate is closing i If the gate is in automatic close mode it is fully opened Force cut off Drive motion reversed If a signal is received at one of the safety inputs e g triggered by a person crossing the light barrier the drive responds according to the settings of DIP swit
30. motion by triggering the safety contact strip Light barrier optional Open close gate and interrupt motion by trigger ing the light barrier Drive reverse gate motion LED Safety is on 7 Force cut off works properly yes Do not change settings when stopped by an obsta icle i no Force tolerance value too Reduce force tolerance until test is successful Prior to high readjust with TorMinal test open and close the gate twice watching its opera tion For more details see TorMinal manual je Gate settings incorrect 3 Adjust gate settings consult specialised technician The gate must open close yes 3 Everything OK easily when operated by Dand gate properly bal L__ g eee eee eee eee ee eee anced no is i Emergency release defecive ie Repair emergency release device i Gate jammed ie e Inspect gate and test gate operation see operating manual of gate Gate behaviour according yes 3 f Everything OK ito settings of DIP switches P o Gable ie temind Inspect wiring re tighten terminal screws LED Safety is on no e Cable defective ermina nspect wiring retighten terminal screws screw loose e DIP switch settings incorrect Readjust DIP switches je Contact unit defective p Shut down unit and secure against inadvertent switch ing on Contact customer service department Gate behaviour according yes l Everything OK ito settings of DI
31. must be installed as normally closed contacts This ensures that safety is not compromised in the event of a defect at the drive system Consult the operator on the envisaged locations for accessories The gate might be operated with a number of different control devices Hand held transmitter Telecody interior push button and key switch For the hand held transmitter Telecody and interior push button there is no need for cables as they are radio control devices For more information contact the supplier 1 Warning lamp DC 24 V Oo ON DO Ff Key switch with 1 or 2 contacts Light barrier mandatory for gates with automatic closing mechanism see EN 12543 Base frame Main switch lockable Rod antenna including 10 m cable Safety switch strip 8 2 kOhm Fraba System Telecody Holder for remote control for installation in car or on wall General Preparation Before installing the drive remove or disable all locking devices electri cal locks locking bolts etc of the gate Ensure that the design of the gate is stable and suitable to be equipped with a drive When operated the gate may not sway to the side The castors on the lower rail and or castors on the upper rail must run smoothly without excessive friction To ensure that the gate cannot derail it must be equipped with stops at positions Gate OPEN and Gate CLOSED Install conduits for cables power supply connection of ac
32. n to connect the 8 2 kOhm strip or the Fraba strip it is however not possible to connect the two strips the same time A 8 2 kOhm strip Analysis 8 2 kOhm Connection without special analysis device the signals are interpreted by the control system Terminal 6 7 DIP switch 2 ON Fraba system A single strip can be connected without the need for a special evaluation instrument evaluation carried out by control unit If you wish to install strips you must also install a special evaluation unit Tested adapter for 8 2 kOhm resistor Terminal 6 Connect green cable of Fraba system Terminal 20 Connect brown cable of Fraba system Terminal 21 Connect white cable of Fraba system DIP switch 6 ON 24 V Connection 10 11 Terminal Regulated DC 24 V max 0 1 A Terminal Earth 20 12 13 green Exchange connections for drive mounted on the right hand side Terminal white Terminal Transformer Terminal 14 15 Transformer 24 V AC secondary purple Connection of Warning Lamps Terminal 16 17 unregulated DC 24 V max 34 V 25 Watt max 1A Protected with 1 A fuse fast acting 12 V Connection 18 NI 20 21 Terminal DC 12 V max 0 1 A Terminal Earth Functions and Connections Floating relay output Each time
33. nections as this would completely destroy the system Overview of Control System Go N Oe Ors Nh 10 11 12 13 14 15 16 17 18 19 Q Options Fi a sav lt seoly Terminal bar with 24 slots Fuse of adapter for warning lamp 1 terminal 16 17 Adapter for external antenna Radio receiver Button 2 T2 Button 1 T1 DIP switches 1 8 Start LED 4 is on when a radio code is transmitted or when a button is pressed Safety LED 3 is on when a signal is received through the safety input WL LED 2 is flashing when the gate is opening closing Power LED 1 is on when the system is powered Potentiometer P2 for timer settings of the automatic closing mode free Adapter for TorMinal Protection against incorrect connection of TorMinal Wire bridge if cut soft run is disabled Relay contact terminal 23 24 LED Operator to left Operator to right LED Operator to left Operator to right End position gate CLOSED End position gate open End position gate OPEN End position gate CLOSED This code is printed directly onto the control unit circuit board 15 DIP Switches 1 8 Caution Prior to adjusting the DIP switch settings disconnect control unit from the power supply The new DIP switch settings are read by the system upon restart of the control unit Switch Safety input 1 terminal 6 7 Behaviour of drive during
34. nly use the manufacturer s original spare parts accessories and fixing material Storage The drive mechanism may only be stored indoors in a dry environment at an ambient temperature of between 20 C and 50 C e Store drive system as shown below Operation The drive mechanism may only be operated if a risk free force tolerance has been set The force tolerance must be set as low as is required to ensure that the gate s closing force does not constitute a risk see sec tion Force settings Keep your hands clear of the moving gate or any other moving parts Keep children disabled persons and animals away from the gate Only drive through the gate when it is fully opened There is a risk of injury from being trapped or cut on the gate system s moving parts or edges for Radio Remote Control e The radio remote control may only be used for equipment and systems in which defective remote operation of the transmitter or receiver does not constitute a risk to people animals or property or in cases where this risk is eliminated by means of additional safety facilities The user must be made aware of the fact that the remote control of equipment with accident risk potential may only occur if at all when the equipment concerned is clearly visible e Radio remote control may only be used if movement of the gate can be supervised and there are no persons or objects in the area of movement
35. ons programmed DIP switch 7 OFF deactivated ON activated 18 Partial Opening DIP 8 This function allows for the partial opening of the gate Example You wish to open the gate to give access to pedestrians only To open the gate partially with this function you have the option to adjust the settings for control with 2 push buttons or by radio code hand held transmitter Telecody etc DIP switch 8 OFF deactivated ON activated DIP switch 7 disabled Partial opening by pressing 2 push buttons Install additional push button and connect it as button 2 to terminal 4 5 Push button 1 opens the gate fully If the gate has been opened partially by pressing button 2 it can be fully opened by pressing push button 1 Push button 2 opens the gate partially provided that the gate is first closed If the gate has already been opened fully push button 1 or partially push button 2 it is closed when push button 2 is pressed again Procedure 1 Close gate 2 DIP switch 8 ON partial opening is activated Leave DIP switch 8 in position ON if it is set to OFF the set partial opening is deleted 3 Press push button 2 opening gate from position GATE CLOSED The gate opens until push button 2 is pressed again or until the gate reaches the GATE OPEN position 4 Press push button 2 as soon as the desired position is reached 5 Toclose the gate press push button 2 again t The opening distance for partial opening ha
36. opening of gate 1 OFF No response from drive ON Drive motion reversed Safety input 1 terminal 6 7 Selection of function normally closed contact or 8 2 KOhm 2 OFF Normally closed contact e g light barrier ON 8 2 KOhm Safety input 2 terminal 8 9 Behaviour of drive during closing of gate Position Function response 3 OFF Drive is stopped and gate is opened a little reversed motion ON Drive is stopped and gate is fully opened Automatic close mode The gate is automatically closed 5 seconds after the light barrier has been triggered safety input 1 or 2 4 OFF ON Warning time for warning lamp input terminal 16 17 deactivated activated 5 OFF Warning time 0 seconds ON Warning time 3 seconds warning lamp is flashing Fraba system 6 OFF deactivated ON activated Separate signals for closing and opening 7 OFF Pulse sequence at 1st channel Button radio channel 1 2 open stop close stop open stop close ON Pulse sequence at 2nd channel Button radio channel 1 open stop open Button radio channel 2 close stop close Partial opening 8 OFF ON partial opening deactivated partial opening activated Button radio channel 1 open stop close Button radio channel 2 partial opening DIP switch 7 OFF Functions and Connections Radio Receiver Safety Instructions Ensure that the installation and operation of the system complies with the applicable statutory
37. ot covered by warranty If you require after sales service spare parts or accessories please contact your specialist stockist When compiling these installation and operating instructions we have endeavoured to outline procedures and instructions as clearly and compre hensibly as possible We have tried to make the installation and operating instructions as clear as possible If you have suggestions for a better format or if information is missing in the installation and operating instructions then please send us your suggestions Fax 0049 7021 8001 403 email doku sommer eu Troubleshooting Additional Tips for Troubleshooting Gi Many problems can be solved by a control reset deletion of force values and subsequent reprogramming of the drive Should you be unable to identify and eliminate a fault using this table please take the following steps e Disconnect any accessories e g light barrier connected to your system Reset all DIP switches to the default settings Reset all potentiometers to the default settings Carry out a reset of the control system deletion of set force values If settings have been changed with TorMinal carry out a reset of the control system using TorMinal Check all connections at the direct plug type adapters and the terminal strip and retighten them if necessary The most common defects and errors can be eliminated by following the instructions in the table below If you need
38. own cable of Fraba system Connect white cable of Fraba system Maintenance and Servicing Important Information A Never clean the drive system with a pressure hose e Prior to carrying out any work on the drive system disconnect it from the power supply and secure it against inadvertent switching on e Never clean the drive with alkaline or acidic solutions e Clean drive only with a dry cloth Keep your hands clear of the moving gate or any other moving parts There is a risk of injury from being trapped or cut on the gate system s moving parts or edges All fixing screws on the drive must be regularly checked and retightened if necessary The gate must be regularly inspected in accordance with the manufactur er s instructions Regular Inspection All safety relevant devices must be inspected and tested on a regular basis at least once every year Examples of available accessories BGR 232 formerly ZH 1 494 Safety devices that are sensitive to pressure e g safety contact strip should be checked every four weeks to ensure proper operation see pr EN 60335 2 95 Test inspection _ Behaviour of gate drive yes no Possible cause Remedy Force cut off Stop gate wing during clos ing operation by placing a 50 mm wide object in its path Emergency release For detailed instructions see chapter Emergency Release Safety contact strip optional Open close gate and inter rupt
39. pply e Permitted cable cross section max 2 5 mm Push button 2 Terminal 4 5 Push button 2 is used if separate signals for opening and closing are to be defined for the partial opening function and for biased off operation of the Connection description buttons Connection of antenna 40 MHz Push button 1 Push button 2 Safety input 1 bridge Safety input 2 bridge Regulated DC 24 V max 0 1 A motor motor Transformer AC 24 V secondary Warning light unregulated 24 V DC magnetic end switch door OPEN magnetic end switch door CLOSED regulated 12 V DC max 0 1 A Magnetic end switch gate CLOSED Magnetic end switch gate OPEN Earth to terminal 20 Reverse polarity protection Floating relay output AC 230 V max 5 A Connection of Light Barrier Safety input 1 Terminal 6 7 Tested adapter for floating contacts provided that DIP switch 2 is set to OFF Terminal 1 2a 3a 2b 3b Colour of cable green yellow brown blue brown Safety input 2 Terminal 8 9 Tested adapter for floating contacts responding only while gate is being closed Power supply Terminal 10 Regulated DC 24 V max 0 1 A Terminal 11 Earth Description Protective earth conductor PE Live conductor L 230V AC Neutral conductor N Transformer 230 V AC primary 19 Functions and Connections Connection of Safety contact strip Motor You have the optio
40. s been programmed Next time push button 2 is pressed the gate is opened partially according to these settings To delete the settings for partial opening Set DIP switch 8 to OFF Partial opening by means of hand held transmitter 2 channel operation Teach in 2 buttons at the hand held transmitter e g button 1 assigned to radio channel 1 and button 2 assigned to radio channel 2 Radio channel 1 is assigned the same function as button 1 terminal 2 3 Radio channel 2 is assigned the same function as button 2 terminal 4 5 Proceed with programming as described above Terminal bar with 24 slots Caution Risk of short circuit The reverse polarity protection yellow plug must always be mounted between terminals 11 12 Plug in only a STA1 control unit as other control units will be damaged during operation and or might damage the operator e Permitted cable cross section max 1 5 mm Functions and Connections Connection of Push Buttons Push button 1 Terminal 2 3 10m is the max permissible cable length to terminals 10 11 16 17 20 21 30 m is the max permissible cable length to terminals 2 3 4 5 6 7 8 9 Terminal 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Assignment colour free free free Bridge Bridge free white green purple free yellow blue free blue yellow free Factory assignment Connection to Power Su
41. safety regulations For more information contact the local electricity supplier safety authorities and trade organisations The operator of this radio controlled equipment is not in any way protect ed against interference from other telecommunications systems and facil ities e g other radio controlled equipment that is licensed to operate at the same frequency range Poor reception might be eliminated by replacing the batteries of the respective hand held transmitter Display and Buttons 1 Teach in button Press this button to select the required operating mode teach in mode delete mode standard mode 2 internal antenna Radio channel 2 3 2 is only used for 2 channel operation separate channels for opening closing or partial opening 3 LEDs indicate the channel that is currently selected 3 1 LED of radio channel 1 3 2 LED of radio channel 2 4 Adapter for external antenna 4 If the range of the internal antenna is not sufficient for the proper operation of the gate you have the option to connect an external antenna see chapter Accessories 5 Hand held transmitter button 6 External antenna Teaching in of Hand held Transmitter e Press teach in button 1 1x for channel 1 LED 3 1 is on 2x for channel 2 LED 3 2 is on e Press desired button at the hand held transmitter 5 The respective signal is transmitted to the radio receiver LED off teaching in process is completed
42. t o oo a O20 OOD 2900 o 00 e Turn the key 1 90 in clockwise direction and lift off the cover 2 Dismantle the control unit 3 ae N i ip Releasing the operator oll Pie BI io rl Ot AR 8 10mm i 4 8mm za 10 7 5 265 300 8 10 mm _28 10 mm e Pull lever 1 and swivel the motor 2 to the left until it engages with a loud clicking sound Release the lever 1 while the motor is engag ing min 65 mm t The operator is now released and the gate can be opened manually 8 10 mm e Measure the position of the operator e Mark the required boreholes depends on type of fixture used and drill the holes Insert the plugs Installation Caution Insert a reinforcing sleeve in all fixing holes as the housing might otherwise become damaged when the screws are tightened oo 0 Ooo a w 00 OP o te ty e Mount the operator and insert the screws Check dimensions Tighten the screws Mounting of rack Caution On using the steel racks these should have a minimum width of 12 mm Smaller steel racks could damage the gear The complete drive package comes with 4 racks of 1 m length If you require additional racks please contact your supplier e Ensure that the rack is not pressed onto the toothed wheel
43. t different speeds when opening closing The gate can only be operated as long as the button key switch is pressed The inside light is flashing biased off operation Start LED is continuously on Radio receiver only All LEDs are flashing LED 3 1 or 3 2 is continuously on LED 3 1 or 3 2 is on Force cut off has been triggered by an Remove obstacle Close gate completely using the push button obstacle Incorrect force value or force toler ance too small Delete force values and repeat teach in procedure if the error per sists increase force tolerance value Only possible with TorMinal refer to TorMinal manual End switch magnet installed incorrectly Light barrier triggered and DIP switch 1 set to ON Power supply to light barrier disrupted Readjust the end switch magnet see chapter Positioning of Stops Remove obstacle in light barrier or set DIP switch 1 to OFF Check power line Replace fuse Drive was disconnected from power supply System triggered through safety input e g light barrier defective LED Safety is on Fuse defective At the first command transmitted after the unit has been connected to the power supply the gate always opens fully Remove obstacle from light barrier Control system not properly installed Replace fuse see chapter Maintenance and Servicing Bulb defective Drive starts at normal speed speed is reduced near the end position
44. the drive is started a pulse is present at the relay output with which for instance stairway lighting can be switched on via an automatic switching system Terminal 23 24 AC 230 V max 5A To change settings use TorMinal L1 24 z Example Staircase lighting with automatic switching system Connection of External Antenna Please refer to chapter Accessories TorMinal Interface Please refer to TorMinal operating manual Special Functions Biased off operation Maintenance monitoring These and other functions and modes can only be activated configured with TorMinal 21 Accessories 4 Base frame For installation observe dimensions and correct angles see chapter Location of Installation 1 Warning Lamp 2 Key Switch Position the key switch box in such a way that the user can see the gate while he she is not inside the operating area of the gate e Never lead the key switch cable along the power line as this could lead to interference in the control system Use a separate conduit for the key switch line Install key switch box at a suitable location that can be easily accessed 3 Light Barrier WY e When completing the foundation take into account the dimensions of the base frame and cable conduits for light barrier etc For more details please refer
45. ual if the drive settings are incorrect incorrect teach in or if the gate has been modified e Press and hold buttons 1 2 until the LED warning lamp is off t WL LED off force values deleted Release the buttons 1 2 Burglar protection thanks to automatic locking If a person attempts to open the gate manually and with force while the operator is still on and the emergency release is activated the gate CLOSED end switch is actuated and the operator tries to close the gate Operation Emergency Release Caution In the event of an emergency release the gate might open close automatically The drive can be released anytime irrespective of the position of the gate Caution Before operating the emergency release shut down the power supply Otherwise the gate operator will attempt to close the gate as soon as the end switch for gate CLOSED is released e Shut down the power supply and secure the main switch against inadvertent operation e Turn the key 1 90 in clockwise direction and lift off the cover 2 Unlock drive e Pull lever 1 and swivel the motor 2 to the left until it engages with a loud clicking sound Release the lever 1 while the motor is engag ing t The operator is now released and the gate can be opened manually Lock drive e Pull lever 1 and swivel the motor 2 to the right until it engages with a loud click
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