INSTALLATION AND OPERATION MANUAL
Contents
1. 100 DN 6 DN 100 m s Pt 10 1 0 1 0 01 0 01 T 1 10 100 1 000 10 000 L min DN 125 DN 1400 t T Sos 8 P 4 77 1 10 100 1000 10 000 100 0 m h z3 MID M2000 BA 02 1004 Program structure 8 Program structure Start Menu Quick Setup Flow Unit Meter Setup Inputs Outputs Measurements gt Totalizer Unit P9jFulScaleFlow lt 508 6 Factor gt On Detector Factor sertum Totalizer Unit Unidirectiona Analog Output p None gt Pulses Units Select Function Digital Output 2 Select Function Digital Output 3 Digital Output 4 low Simulation MID M2000 BA 02 1004 Page 42 44 gt Low Flow Cut off ormally Open Normally Closed gt N ormally Open gt Normally Closed gt Start Menu Program structure gt gt Inputs Outputs Clear Totals Communications Info Help Language Select gt Digital Output 3 gt Full Scale Freq Preset Amount Set Point Min Set Point Max Page 43 44 Output Type Hardware Select Normally Open Normally Closed Select Function Relay Open Collector gt Rellover Counts PowerUp Counter PowerOff Totalizer Version Info Serial Number Restore Default Restore2. gt Badger Meter Europa GmbH ModMAG M2000 INSTALLATION AND OPERATION MANUAL April 2010 MID M2000 BA 02 4 Contents Page 1 Basic safety precautions ivviccceventvereccacscceceevevcncseusstecensesersstersersveceves 1 2 System 005 0 2 Se IristallatiOn 2 Eee oae caa eorr eorr beer ena etsa oa 3 3 1 General 2 0 aree axe 3 3 1 1 Temiperature ranges de EI CN b quu 3 3 1 2 Protection class uir e e tete ipte iE e EA emn erui 3 3 1 3 Transport wii ses sade tees ives seve vacexcniveveivaversenccttas ivi geviee Ta rE E e EX REA ERN 4 4 3 2 4 Meter 3 2 1 3 2 2 Inlet and outlet pipe eiii rient titi rere ese eere etd eas 4 3 2 9 Meter 1 e Dr 5 1 0 6 7 gt 3 2 6 Grounding and potential equalization 7 3 2 7 Plastic or lined pipelines 8 3 2 8 Pipelines with Cathodic 8 3 2 9 Electrically disturbed environment ccccceeccceceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeneees 9 7 7 9 4 XII 20 9 10 4 2 1 Signal cable specification 11
3. 43 Configuring input output I O n e err erbe e aae aba tet ett 12 5 Progamming ania arae FE veda ode EE das a E Gen REN RR ENS 13 5 1 Quick Setup Rh Yee iid n ER RO d Y ER ee OR COR KR ed ia OE Ea 13 5 2 Main Feniu sou ood ex Rm ER En E E b ese ce ida ER e LES 15 5 2 1 Meter 15 16 5 2 2 5 2 3 Inputs and Outputs EI rate dep e IRSE VERRE ERU m 19 524 Clare Totals roe oreet ena exeo te nc de E CR ENTE EN EUN 24 5 2 5 QGommn nicatlons epp eased awed heey Der YR 25 5 2 6 Advanced i rSn 27 52 7 Info Helps thee utei Pedro tee 30 5 2 8 Language Peor tee pa Pd dO kie aid 31 6 Troubleshoot 32 6 1 Replacing the 50 33 6 2 Replace meter s electronics ccccceeceeeeceeeeeeeeeeeeeeeteeeeeeeseeeeeeeeseeeeeeeeeeeeeeeeeeeeeeees 33 T Technical 34 7 1 Detector type ll cie rti dapi ker ea ey eee ccd paces 34 1705 Detector type FOGG sadi ER Mta io ugar Oa aea ttti 36 4 9 Detector 38 7 4 Meter type M2DOD cascos orina dts etta tiit iss elo toss teu b nM be 39 5 Error 40 7 6 Size selectiODd s ome oer erm Ee M bc E ID EE 41 8 Program SIFU CtU Re a a aeneae i edd avin FEX E RC ER EX ERR RS
4. BATCH RESET Normally Open POSITIVE RETURN TO ZERO OPTION 1 Contact INPUT C8 9 e 5 30 Voc Na Nomally Open OPTION 2 Contact 24 Voc 6 12 Lo Requires Output 1 or Output 2 to be configured for 24 Voc Supply INPUT 82 MID M2000 BA 02 4 Programming Page 20 44 Inputs and Outputs Digital Outputs In the sub menu Functional operation you can configure functional operation of the 4 digital outputs You can select e g forward pulse for the digital output and define the pulses per totalizer unit via pulse scale Digital outputs 1 and 2 The two outputs can be operated as open collector passively or actively Setting can be done via the hardware Jumper JP1 or JP2 Jumper placed means active output operation otherwise passive output operation Jumper placement on circuit board see chapter 4 3 Configuring inputs and outputs PROGRAMMABLE FUNCTIONS OUTPUT 1 FORWARD PULSE REVERSE PULSE AMR PULSE FLOW SET POINT EMPTY PIPE ALARM FLOW DIRECTION PRESET OUTPUT ERROR ALARM 24 SUPPLY 1 NOT PLACED PASSIVE OUTPUT OPERATION PLACED ACTIVE OUTPUT OPERATION PROGRAMMABLE FUNCTIONS OUTPUT 2 FORWARD PULSE REVERSE PULSE FLOW SET POINT EMPTY PIPE ALARM 24 Voc FLOW DIRECTION PRESET OUTPUT 4 ERROR ALARM 24V SUPPLY NOT PLACED PASSIVE OUTPUT OPERATION PLACED ACT
5. ago BA2000 10 MID MID M2000 BA 02 4 Installation Page 5 44 3 2 3 Meter location Caution gt Do not install the detector on the suction sides of pumps This could damage the liner in particular PTFE liners e Verify that the pipeline is always filled on the measuring point if not a correct or accurate measurement is not possible e Do not install the detector on the highest point of a pipeline system Gas accumulation may follow e Do not install the detector in downcomer pipes with free outlet e Do not install the detector on pipes with vibrations If pipes are strongly vibrating make sure that detector and amplifier are separated separate version h gt 2xDN ago E T T a BA2000 12 MID BA2000 11 MID i a EI E v T n 1 BA2000 14 MID BA2000 13 MID z3 MID M2000 BA 02 1004 Installation Page 6 44 3 2 4 Pipe reducer requirements With pipe reducers as per DIN 28545 detectors can be mounted in larger pipelines You can determine the occurring pressure drop by using the shown nomogram only applicable to liquids with similar viscosity like water Note e cases where flow velocities are very low
6. you can increment them by reducing the size on the measuring point and hence obtain a better measuring accuracy D pipeline d detector BA2000 15 MID Diameter ratio d D Pressure loss in mbar Diameter relation d D Define pressure loss 1 Calculate diameter ratio d D 2 Read pressure loss depending on d D ratio and flow velocity 3 MID M2000 BA 02 1004 Installation Page 7 44 3 2 5 Separate version Provide a separate version in the following cases Note e Detector protection class IP 68 e Fluid temperature gt 100 e Strong vibrations Caution Do not install the signal cable close to power cables electric machines etc e Fix signal cables Due to capacity changes cable movements may result in incorrect measurements BA2000 16 MID 3 2 6 Grounding and potential equalization In order to obtain an accurate measurement detector and fluid need to be on the same electric potential If flange or intermediate flange versions with additional grounding electrode are used grounding is provided by the connected pipeline Caution In case of a type with flange a connection cable min 4 mm between grounding screw on the meter s flange to the counterflange is to be used in addition to the fixing screws Verify that a perfect electric connection is provided e Color or corrosion on the counterflange may have a negative effect on the electric connection e case
7. 35 1 x 28 895 840 30 x 24 750 30 800 650 710 984 2 914 4 34 9 x 28 800 32 800 683 743 1060 5 977 9 41 3 x 28 1015 950 33 x 24 850 34 800 708 768 1111 2 10287 41 3 32 900 36 800 725 785 1168 4 10858 41 3x 32 1115 1050 33x28 950 38 800 750 810 1238 3 11494 41 3 x32 1000 40 800 790 850 1346 2 1257 3 41 3x 36 1230 1160 36x28 1200 48 1000 900 960 1511 5 14224 41 3x44 1455 1380 39x32 1350 54 1000 975 1035 1682 8 1593 99 47 8 x44 1400 56 1000 1000 1060 1675 1590 42x36 Standard ANSI flanges from DN 6 2000 pressure 150 Ibs DIN flanges from DN 6 0 pressure PN 16 from DN 250 2000 pressure PN 10 Standard SO 13359 MID M2000 BA 02 4 Technical data Page 36 44 7 2 Detector type Food Technical data Size DN 10 100 3 8 4 Process connections Tri Clamp DIN 11851 ISO 2852 etc Nominal pressure PN 10 Protective class IP 65 IP 68 optional Min conductivity 5 uS cm 20 uS cm demineralized water Liners PTFE 40 to 150 C Electrodes Hastelloy C Standard Platinum Gold platinized Tantalum Platinum Rhodium Body Stainless steel Overall length Tri Clamp connection DN 10 50 145 mm DN 65 100 200 mm DIN 11851 connection 10 20 170 mm DN 25 50 225 mm DN 65 100 280 mm Process connection Tri Clamp Process connection DIN 11851 M2000
8. 42 9 Return of goods for repair 44 Basic safety precautions Page 1 44 1 Basic safety precautions The electromagnetic flow meter is only suitable for the measurement of conductive fluids The manufacturer is not liable for damages that result from inproper use or from use that is not in accordance with the requirements The meters are constructed according to state of the art technology and tested operationally reliable They have left the factory in a faultless condition concerning safety regulations The mounting electric installation putting into operation and maintenance of the meter is to be carried out by suitable technicians Furthermore the operating personnel has to be trained by the operating authority and the instructions of this manual have to be followed Basically you have to respect the regulations for the opening and repairing of electrical equipment applicable in your country Repairs Should you send back a flow meter please take notice of the following points Please enclose a description of the error as well as a precise statement of the measured medium if necessary a safety specification sheet The meter has to be in a cleaned condition outside and inside Especially with harmful measuring mediums you have to pay attention that there are no impurities in the pipe or at the connections If itis not possible to clean the meter completely particularly with harmful materials do not send b
9. Calibration MID M2000 BA 02 1004 FulScaleFreq Set Point Max NormalClosed gt Relay Select Function None Security Set Admin Pin Error Counts Return of goods for repair Page 44 44 9 Return of goods for repair Please copy fill in and sign hereafter harmlessness declaration and enclose it for any return of goods you may send back for repair No repair will be performed prior to receiving the harmlessness declaration duly filled and signed Harmlessness declaration To Attn From Dept Please note that no repair will be performed prior to receiving of this declaration duly signed by you Please send all parts clean from medium and inform us about possible medium wastes remaining in the part For this purpose please use this form A security specification sheet of the medium must accompany this declaration in the following cases Toxical dangerous or objectionable media or media belonging to any dangerous materials class We inform you that uncleaned parts lead to additional costs Extra clean costs will be charged to you Furthermore we reserve us the right to send the parts back to you for cleaning Declaration We herewith confirm that the part s sent for repair has have been cleaned and is are free of any liquid and or solid wastes of the medium and or cleaning medium Any eventually remaining wastes are harmless O dangerous toxic etc Security specifications ar
10. Unit Unit L Liters UKG Imperial Gallons HL HectoLiters Lb Pounds M Cubic Meters Oz Fluid Ounces CFt Cubic Feet Aft Acre Feet USG U S Gallons BBL Barrel MG MegaGallons Full Scale Flow This parameter sets the maximum flow the system is expected to measure This parameter has influence on other system parameters These parameters include Frequency output and current output In terms of flow velocity the meter s limit are from 0 1 to 12 m sec Moreover the values for Low Flow Cut off and limits monitoring depend on Full Scale Flow The full scale flow is valid for both flow directions Note If the flow rate exceeds the full scale setting an error message indicates that the configured full scale range has been exceeded Low Flow Cut off Low Flow Cut off defines the threshold at which flow measurement will be forced to zero The cutoff value can be from 0 to 9 9 of the full scale flow Increasing the threshold will help prevent false reading during no flow conditions possible caused by vibrations or liquid fluctuations 3 MID M2000 BA 02 4 Programming 5 2 Main menu Page 15 44 The following menu items are available to you in the main menu Meter setup Measuring Inputs and outputs Reset of the totalizer Setting of communication port Specific counter settings Counter information Language selection 5 2 1 Meter Setup Scale Factor Changing the sca
11. Wall mounting M2000 Wall mounting 180 180 281 XQ 60 M2000 7 M2000 6 z3 MID M2000 BA 02 1004 Technical data Page 37 44 Process connection Tri Clamp Process connection DIN 11851 M2000 mounted version M2000 mounted version 180 180 B2 M2000 8 Type Food Tri Clamp Type Food Milk Pipe DIN 11851 DN A B1 B2 D DN A B1 B2 D 10 3 8 145 228 174 74 10 3 8 170 238 184 74 15 1 2 170 238 184 74 20 3 4 170 238 184 74 15 1 2 145 228 174 74 25 qp 145 228 174 74 32 11 225 243 189 84 40 1 5 248 194 94 50 24 225 253 199 104 40 1 145 238 184 94 50 2 145 243 189 104 65 2 280 266 212 129 65 27 0 202 129 80 3 280 21 27 140 80 3 200 261 207 140 100 4 280 279 225 156 Pressure PN 16 Dimensions mm 100 4 200 269 215 156 Pressure PN 10 Dimensions mm 3 MID M2000 BA 02 4 M2000 9 Technical data 7 3 Detector Type Ill Technical Data Size DN 25 100 1 4 Process connections Sandwich connection intermediate flange mounting Nominal pressure PN 40 Protective class IP 67 IP 68 optional Min conductivity 5 uS cm 20 uS c
12. m s Measuring accuracy Reproducibility lt 0 5 m sec better gt 0 5 m sec 1 25 mm sec 0 196 Flow direction Bidirectional Pulse length Configurable up to 2000 msec Outputs Short circuit proof and galvanically separated Low flow cutoff 0 1096 Display LCD 4 lines 20 digits backlight actual flow rate totalizers status display Body Powder coated alu die casting Protective class IP 67 Cable inlet Supply and signal cables 3 x M20 Signal cable From meter M20 Ambient temperature 20 to 60 C Dimensions M2000 M2000 1 MID M2000 BA 02 1004 Page 39 44 Technical data 7 5 Error limits Measuring range Pulse output Analog output Reproducibility Page 40 44 0 03 m sec to 12 m sec gt 0 5 m sec 0 25 gt 0 5 m sec 1 25 mm sec Similar to pulse output plus 0 01 mA 0 1 5 4 Error curve MAG meter M2000 3 Measurement errors in 96 2 1 0 3 4 5 6 7 8 9 10 Fluid velocity v m sec Reference conditions Ambient and fluid temperature Electr conductivity Warm up period Mounting conditions 3 20 C gt 300 uS cm 60 min gt 10 DN inlet pipe lt 5 DN outlet pipe Detector properly grounded and centered MID M2000 BA 02 1004 Technical data Page 41 44 7 6 Size select
13. of types with intermediate flanges the electric connection to the detector is done via two v4 plugs installed on detector s neck z3 MID M2000 BA 02 1004 Installation Page 8 44 BA2000 17MID 3 2 7 Plastic or lined pipelines If non conductive pipelines or pipelines lined with non conductive material are used install an additional grounding electrode or grounding rings between the flanges Grounding rings are installed like gaskets between the flanges and are connected with a grounding cable to the meter Caution gt When grounding rings are used please make sure that the material is resistant to corrosion If aggressive fluids are measured use grounding electrodes h ooo BA2000 18 MID 6 mm Cu 3 2 8 Pipelines with cathodic protection As for pipelines with cathodic protection install meter potential free No electric connection from the meter to the pipeline system may exist and power supply is to be provided via isolating transformer Caution e Use grounding electrodes grounding rings also need to be installed isolated from the pipeline system e Observe national rules in respect of a potential free installation BA2000 19 MID electrically isolated electrically isolated 6 mm Cu 3 MID M2000 BA 02 10
14. 04 Power connections Page 9 44 3 2 9 Electrically disturbed environment If the pipe material is in an electrically disturbed environment or if metallic pipelines that are not grounded are used we recommend a grounding as shown in the following picture in order to assure that measurement is not influenced BA2000 20 MID 4 Power connections Caution e For the 3 x M20 cable inlets only use flexible electric cables Use separate cable inlets for auxiliary power signal and input output cables BA2000 21 MID 4 1 Auxiliary power Warning e Do not connect meter under impressed mains voltage Take national applicable rules into account Observe type plate mains voltage and frequency 1 Slightly loosen both of the left cover screws and loosen the two right cover screws completely Open cover to the left side Push auxiliary power cable through the upper cable inlet Connection as shown in the picture In the following close connection cover again firmly 85 265 VAC z3 MID M2000 BA 02 1004 BA14MID 4 2 Separate version Caution e Connect or separate signal connection cable only when the unit has been switched off Connection in the measuring amplifier 1 Loosen both fixing screws of the connection cover and remove cover 2 Loosen upper and lower cover screw and open cover to the left side 3 Push signal cable on the upper side of the d
15. IVE OUTPUT OPERATION 2 2 MID M2000 BA 02 4 Programming Page 21 44 Inputs and Outputs Digital Outputs Digital outputs 3 and 4 The two outputs can be operated as open collector and as relay solid state relais SSR You can select operating mode by programming the relative outputs output hardware OUTPUT 3 O RELAY oe i PROGRAMMABLE FUNCTIONS s FREQUENCY OUTPUT FLOW SET POINT zW EMPTY PIPE ALARM FLOW DIRECTION sera rue FN PROGRAMMABLE HARDWARE CIRCUIT HWTYPE 10 SOLID STATE RELAY OPEN COLLECTOR OPEN COLLECTOR 690 OUTPUT 4 1 RELAY fa PROGRAMMABLE FUNCTIONS d FLOW SET POINT EMPTY PIPE ALARM 44V FLOW DIRECTION Q PRESETOUTPUT ERROR ALARM SOLID STATE RELAY OPEN COLLECTOR OPEN COLLECTOR MID M2000 BA 02 4 Programming Page 22 44 Inputs and Outputs Digital Outputs 3 Functional selection S The following functions can be selected for the outputs 1 to 4 Function D Di Inactive Forward pulse Reverse pulse AMR 50 ms Frequency Flow set point Empty pipe alarm Flow direction Preset output Error alarm 24 VDC Supply Inactive means digital output is switched off 2 Dig3 0194 x x l
16. ack the meter We reserve the right to repair only cleaned meters Costs which result from insufficient cleaning will be charged to you RoHs Our products are RoHs compliant 3 MID M2000 BA 02 1004 System description Page 2 44 2 System description The electromagnetic flow meters are intended for the metering of all fluids with electric conductivity of at least 5 uS cm 20 uS cm for demineralized water These series of meters is characterized by a high degree of accuracy Measuring results depend on density temperature and pressure ZTN Mie N SEC Paii Measuring principle In accordance with Faraday s induction principle electric voltage is induced in a conductor moving through a magnetic field In case of the electromagnetic flow measurement the moving conductor is replaced by the flowing fluid Two opposite measuring electrodes conduct the induced voltage which is proportional to flow velocity to the amplifier Flow volume is calculated based on pipe diameter 3 MID M2000 BA 02 1004 Installation 3 Installation Warning e Page 3 44 Installation instructions given in the following are to be observed in order to guarantee a perfect functioning and a safe operation of the meter 3 1 General information 3 1 1 Temperature ranges Caution e Amplifier Detector In order to prevent a damaging of the meter you are requested to strictly observe ampli
17. bration A Restores the meter calibration as set at the factory 5 2 8 Language Select Language select B The unit supports English along with one alternate language The alternate language choice is set at the factory 3 MID M2000 BA 02 4 Troubleshooting 6 Troubleshooting Page 32 44 Error messages can be displayed via the 4 digital outputs By means of the error list type and frequency of the errors can be logged and analyzed also see chapter Programming Info Help The following error messages can be displayed Description Possible Cause Recommended Action Err Coil Meter not connected Check if meter is connected and make Connection to meter interrupted sure that cable connection is not interrupted Detector electronics or coils defective Otherwise contact Service Department Wrn Pulse False synchronization of pulse output Sync Err empty pipe Pipe may not be full Make sure that pipe is always filled at the measuring point Eventually calibrate anew see calibration of fluid monitoring Err full scale Actual flow rate is exceeding the programmed Reduce flow rate or increase the programmed full scale Err ADC range Input signal from detector too high Check the grounding scheme of the meter installation See grounding section in manual Err Tot Number of totalizer digits is exceeded See progra
18. communication port will be used e Modbus RTU e Remote Menu remote control e Disable Port deactivate port The Remote Menu port will check for display updates once a second If a change is detected the display contents will be transmitted in ASCII format over the RS232 communication port If a suitable PC program is used the display cannot only be displayed on the PC but the counter can also be configured The function Modbus RTU allows access via a Modbus address that you can configure from 1 to 247 in the menu Port A Adress Port Adress The range of addresses supported is 1 247 Requests will only be processed if the configured port address of the meter matches with the request address found Address 0 is processed as broadcast packets Default adress is 1 Baud Rate The following baud rates are supported e 0 S e 19200 e 38400 Default setting is 9600 baud Parity The following parities are supported e Even S e Odd e None Default setting is Even 3 MID M2000 BA 02 4 Programming Page 26 44 Communications Data Bits The following data bits are supported e 8bits S e 7 bits e bbits Default settting is 8 bits Stop Bits The following stop bits are supported e 1 Stop Bit S e 2 Stop Bits Default setting is 1 Stop Bit Port B This port cannot be configured Diagnostics This function allows diagnostics in cases where the
19. d the last number the value is stored by pressing the button E or press the button in order to edit the value again You get access to the individual menus through three programmable access levels Administrator service and user level Access rights of the individual menu items is shown in the following with three symbols A S B Administrator Service User For programming the access levels see the chapter passwords No passwords were set at the factory 5 1 Quick setup The M2000 amplifier provides you with a quick setup utility that allows you to quickly set most of the important parameters like flow units totalizer units full scale flow and low flow cutoff settings Quick Setup Flow Units Flow units let you select among the flow units mentioned below Flow units are automatically converted into the selected unit Unit Unit LPS Liter Second GPM Gallons Min LPM Liter Minute GPH Gallons Hour LPH Liter Hour MGD MegaGallon Da M3S Cubic meters Sec IGS UKG Sec M3M Cubic meters Min IGM UKG Min M3H Cubic IGH UKG Hour F3S Cubic Feet Sec LbM Pound Min F3M Cubic Feet Min OPM Ounce Min F3H Cubic Feet Hour BPM Barrel Min GPS Gallons Sec 3 MID M2000 BA 02 4 Programming Page 14 44 Quick Setup Totalizer Unit This parameter establishes the units of measure for the totalizers
20. e the body e Never place rigging chains forklift forks etc inside or through the meter s flow pipe for hoisting the meter This could damage the isolating liner Installation In order to provide a perfect functioning and to prevent the meter from eventual damages please follow the following installation instructions Caution e Carefully observe the forward flow label on the meter body and install the meter accordingly e As for detectors with PTFE liner remove protective cap on the flange or on the threaded pipes of milk pipe screws as per DIN 11851 not until shortly before installation 3 2 1 Meter orientation Meters can operate accurately in any pipeline orientation Meters can be installed in horizontal as well as in vertical pipelines Meters perform best when placed vertically with liquid flowing upward as it prevents solids build up When installing the meter on a horizontal pipe mount the meter to the pipe with the flow measuring electrode axis in a horizontal plane as it prevents that gas bubbles result in a temporary isolation of the flow measuring electrodes Carefully observe the forward flow label on the meter body and install the meter accordingly 3 2 2 Inlet and outlet pipe Always install the detectors in front of fittings producing turbulences If this is simply not possible foresee distances of 3 x DN Distance ought to be 2 x DN gt 3 5 DN gt 2xDN
21. e attached Signature of person in charge Name of the person in charge in capital letters Date Company stamp z3 MID M2000 BA 02 1004 Hotline Phone 49 7025 9208 0 or 30 Fax 49 7025 9208 15 3 Meter Europa GmbH Subsidiary of Badger Meter Inc USA N rtinger Strasse 76 72639 Neuffen Germany E mail badger badgermeter de www badgermeter de
22. ecurity Activate password security in the following order Administrator Service User e Administrartor PIN e Service PIN e User PIN Note You cannot activate the user password before administrator and service passwords have been activated About 5 minutes after configuration password security becomes active As soon as password security has become active a PIN is required for configuration Depending on the individual PINs you are either in the administrator service or user levels with corresponding access rights identified in the operating manual by the lock A S and B 3 MID M2000 BA 02 4 Programming Page 30 44 5 2 7 Info Help Error Counts B The following list gives you an overview about the kind and frequency of various messages and hence provides a diagnostic of the counter or the measuring point Prior to any diagnostic we suggest to reset the individual parameters in order to exclude impacts occurring due to installation maintenance or other anormal operation conditions You can reset the individual parameters by selecting them with the cursor and by pressing E Select number and press E J Select Store and press again E Detector The number of times an invalid detector condition has been observed Empty Pipe The number of times an empty pipe condition has been observed by the meter Full Scale The number of times the flow has exceeded the full sca
23. ed to drive the two digital outputs 3 and 0 4 Either passively as open collector or relay solid state relais SSR Frequency This parameter establishes to define the digital output _ 3 as frequency output Full scale frequency can be configured from 0 to 10 000 Hz Output hardware should be defined as open collector otherwise problems may occur with higher frequencies lt 500 Hz Flow Simulation s Flow Simulation provides analog and digital output simulation based on a percentage of the full scale flow in cases where no real flow is occurring The range of simulation includes 100 to 100 in steps of 10 of the full scale flow 5 2 4 Clear Totals T1 The unidirectional totalizer T1 is reset within the menu manager S T2 The unidirectional totalizer T2 is reset within the menu manager or with digital input B T The bidirectional totalizer T is reset within the menu manager 9 T The bidirectional reverse flow totalizer T is reset within the menu manager Ss TN The bidirectional net TN is reset within the menu manager Ss VW The preset batch is reset within the menu manager or with digital input 8 The totalizer accumulating meter time is reset within the menu Tpwroff manager 3 MID M2000 BA 02 4 Programming Page 25 44 5 2 5 Port A Ss Communications The port configuration lets you configure how the RS232
24. es delivered by Badger Meter or corresponding cable in accordance with the following specification e max signal cable length between detector and amplifier into account keep distance as low as possible Distance With electrode idle Loop resistance 0 75m 3 x 2 x 0 25 mm 160 O km lt 75 150 3 2x 0 50 mm 80 O km gt 150 300 3 x 2 x 0 75 mm lt 40 O km PVC cable with pair and total shield Capacity wire wire 120 nF km wire shield 160 nF km Temperature range 30 to 70 C pink 40 5 to 300 m NL black 44 yellow green 13 men 200 yellow 12 green 11 green 11 yellow green 13 BA17MID Maximum cable length at different fluid temperatures 300 0 75 mm 275 250 225 200 175 15 SS X 125 T5 0 25 mm Ic LIN 2 0 0 25 50 75 100 125 150 175 Temperature C 3 MID M2000 BA 02 1004 0 5 mm Cable length m Power connections Page 12 44 4 3 Configuring input output I O Fuse Auxiliary power Display Coil detector Jumper JP1 Jumper JP2 Electrodes detector Memory token Communication Input Output Description Terminal Analog output 0 20mA 16 4 20mA RL lt 800 Ohm 15 0 10 mA Digital output 1 Open collector max 10 kHz 1 and 2 Passive max 30 VDC 100 mA Active 24 VDC 50 mA Ju
25. evice through cable inlet 4 Connection as shown in the picture Close device and connection cover again firmly Connection on the detector 1 Loosen fixing screws of the connection cover and remove cover Push signal cable through cable inlet Connection as shown in the picture Close device and connection cover again firmly E 13 Shield Power connections Page 10 44 Display Calibrator EI N 44 Shield 46 E2 44 Shield 40 EP 44 Shield 44 SHIELD 40 EMPTY PIPE 44 Shield 0 46 ELECTRODE 44 Shield 45 ELECTRODE To Amplifier S 13 SHIELD 12 COIL 11 COIL JBOX PRIMO REMOTE REV1 Terminal box Terminal M2000 Description Wire color Standard Stainless steel 11 5 C1 Coil 1 Green 12 4 C2 Coil 2 Yellow 13 PE CS Main shield Yellow Green 45 1 E1 Electrode 1 White 44 PE ES Electrode shield Black 46 2 E2 Electrode 2 Brown 40 3 EP Empty pipe Pink 44 PE ES Empty pipe shield Black Anschl sse mit der Nr 44 liegen auf gleichem Potential z3 MID M2000 BA 02 1004 5MID BA16MID Power connections Page 11 44 4 2 1 Signal cable specification Note e Only use signal cabl
26. fiers and detectors maximum temperature ranges In regions with extremely high ambient temperatures foresee a protection from direct sun radiation In cases where fluid temperature exceeds 100 C foresee separate amplifier and detector separate version Ambient temp 20 to 60 C Fluid temp PTFE PFA 40 to 150 C Hard rubber Oto 80 C Soft rubber Oto 80 C 3 1 2 Protection class In order to fulfill requirements in respect of the protection class please follow the following guidelines Caution e e Body seals need to be undamaged and in proper condition All of the body screws need to be firmly screwed Outer diameters of the used wiring cables must correspond to cable inlets for M20 5 10 mm In cases where cable inlet is not used put on a dummy plug Tighten cable inlets If possible lead cable away downwards Thus humidity cannot get into cable inlet We normally deliver the meter in accordance with protection class IP 67 If you however require a higher protection class the amplifier is to be installed separately from the detector If requested we can also deliver the detector in IP 68 3 MID M2000 BA 02 4 Installation Page 4 44 3 2 3 1 3 Transport Caution e Use lifting lugs when lifting meter flow tubes that are 150 in diameter or larger e Do not lift meter on measuring amplifier or on detector s neck e Do not lift meter with a fork lift on the jacket sheet This could damag
27. le factor lets you adjust the meter s accuracy without disturbing parameters set by the factory You can tune the meter to 2 meet changing application requirements Empty Pipe Fluid monitoring shows if measuring pipe has only partly been Detection filled with liquid Monitoring can be switched on or off 5 Note On request fluid monitoring can be adjusted to fluid s conductivity or to cable length Power Line For an optimum operation of the meter set Power Line Frequency in Frequency this menu at operating location 8 Excitation This value shows in which frequency the meter s coils are operated Frequency Supported frequencies are dependent on the configured power line frequency and meter s size sone onz 3 125 Hz 3 75 Hz 6 25 Hz 12 5 He Note When selecting excitation frequency make sure to always observe that the ratio in respect of power frequency is integer 3 MID M2000 BA 02 4 Programming Page 16 44 Meter Setup Pipe Diameter A This figure is used for setting pipe s diameter size Several sizes DN 6 to DN 2000 as well as specific sizes in mm can be set Note Pipe diameter is set at the factory Changes of size have an impact on meter s accuracy Detector Factor A This parameter is set at the factory This factor compensates for accuracy error as a result of the installed detector If accuracy adjustment of the meter is required please refe
28. le setting Totalizer The number of times the totalizers have exceeded limits of the meter Pulse Sync The number of times the pulse outputs have fallen out of synchronization ADC Interrupt The number of times an analog input measurement has been missed ADC Range The number of times the analog input measurement range has been exceeded System Error A diagnostic system message indicating the reason for a system reset System Resets The number of times the meter has been reset System Reset Diagnostic information about a system reset as a ID result of expired internal timers Rollover Counts The number of times the totalizers have rolled over Note The totalizer can show a max of 10 digits in the display In the following it is set to zero again and rollover count is incremented by one 3 MID M2000 BA 02 4 Programming Page 31 44 5 2 7 PowerUp Counter B Info Help The number of times that the unit has been powered on Power Off Time B The length of time that the unit has been without power This parameter Tpwroff can be set with the menu Reset Totalizer Version info The current software version of the unit Serial number B Restore Default A The manufacturing serial number of the installed electronics in the format Restores all non calibrated parameters to the factory defaults Restore Cali
29. m demineralized water Liner PTFE 40 to 150 C Electrodes Hastelloy C Standard Platinum Gold platinized Tantalum Platinum Rhodium Body Steel stainless steel optional Overall length DN 25 50 100 mm DN 65 0 150 mm Sandwich connection M2000 wall mounting 180 3 SS NY M2000 5 DN A 25 1 100 32 174 100 40 177 100 50 2 100 65 25 150 80 35 150 100 4 150 Pressure PN 40 Sandwich connection M2000 mounted version 180 B1 B2 D 238 184 74 243 189 84 248 194 4 253 199 4 266 212 9 271 217 0 279 225 156 MID M2000 BA 02 1004 Page 38 44 M2000 4 Technical data 7 4 Meter type M2000 Technical data Type 2000 Auxiliary power 85 265 VAC 45 65 Hz Optional 24 VDC 10 20 900 mA Analog output 0 4 20 mA gt 800 Ohm Flow direction is displayed via separate status output Digital outputs 4 freely configurable open collector outputs Active 24 V 50 mA or Passiv 30 VDC 100 mA max frequency of 10 kHz Pulse limit preselector statur error messages Digital inputs Totalizers and preselectors reset Positive Zero Return Fluid monitoring Separate electrode Configuration 3 buttons Ports RS 232 Remote display or Modbus RTU Measuring range 0 03 to 12
30. mming Info Help Totalizer rollover Rollover Err INT No measuring signal on analog input Contact service Some frequently occurring errors are listed in the following Other error Possible Cause Recommended Action Meter does not function No auxiliary power Fuse defective Provide auxiliary power Replace fuse Fluid is flowing however display shows zero Signal cable is not connected or connection is interrupted Detector installed opposite to forward flow direction see arrow on type plate Connection cable for coils or electrodes mixed up Check signal cable Turn detector by 180 Check connection cable Inaccurate measurement Wrong parameters Pipe not completely full Check parameters detector amplifier and size as per annexed data sheet Check if measuring pipe completely full 3 MID M2000 BA 02 1004 Troubleshooting Page 33 44 6 1 Replacing the fuse Warning e Disconnect main power to the unit before replacing the fuse Fuse type T2 H 250 V 2A idle BA14MID 6 2 Replace meter s electronics Warning e Disconnect auxiliary power before opening body cover S1 S5 S2 Coil plug Electrode plug COMMUNICATION BA2000 22MID S3 Display plug 1 Pull out electrode coil and display plugs Loosen screws S1 S6 and take out ci
31. mper JP1 placed 2 Open collector max 10 kHz 3 and 4 Passive max 30 VDC 100 mA Active 24 VDC 50 mA Jumper JP2 placed 3 Open collector passive max 30 VDC 100 mA max 10 kHz 10 and 11 or Solid State Relais max 48 VAC 500 mA max 1 kHz 4 Open collector passive max 30 VDC 100 mA max 10 kHz 13 and 14 or Solid State Relais max 48 VAC 500 mA max 1 kHz Digital input 5 30 VDC 8 and 9 RS 232 Remote display information or 7 GND Modbus RTU 6 RxD 5 TxD Communication Optional communication ports like Communication HART Profibus DP Modbus 3 MID_M2000 BA 02 1004 Programming Page 13 44 5 Programming Programming is accomplished by using the three functional buttons A and E You can move from the measuring mode to the programming mode by pressing twice the button E While first pressing this button you activate the backlight and while pressing it for a second time you get into the programming menu The cursor on the left side of the display is moved upward and downward with the buttons A gt The menu manager or selection from a list is marked with the cursor and acknowledged by pressing the button E To enter a parameter the first number is marked with an underline 0 By pressing the buttons you can increment or decrement them As soon as the requested number has been selected you can acknowledge it by pressing the button E After having entere
32. port Modbus RTU Port A is used S Processed Number of broadcast packets Address 0 Pkts processed by meter CRC Errors Number of received packets with CRC error packet is discarded the configured port address Pkts Sent No of packets transmitted in response to a received Parity Number of characters with parity errors Errors packet is discarded Framing Number of characters with framing error Errors e g missing stop bit synchronization problem packet is discarded Number of received characters that were not processed due to degradation of system performance Number of breaks during transmission Detects 3 MID M2000 BA 02 4 Programming Page 27 44 5 2 6 Advanced Unit Multiplier This function lets you define totalizers formatting You can select among the following formats B Format 0 0001 1 0 001 10 0 01 100 0 1 1000 Formatting is normally Aus off With this function the best possible resolution is automatically chosen Backlight Control You can set the meter s backlight to Aways Always Off or Time 1 min When set to Time 1 the backlight will automatically turn off after one minute of inactivity no buttons pressed Pressing one of three buttons will turn the backlight on Note A longer operation with the option always on can have a negative effect on LCD s life Analog Calibrate Analog calib
33. r to the scale factor In the event the amplifier is replaced this parameter must be reprogrammed with the original detector factor Detector Offset A This parameter is set at the factory This factor compensates for accuracy error as a result of the installed detector If accuracy adjustment of the meter is required please refer to the scale factor 5 2 2 Measurement Flow Units B Flow Units let you select among the Flow Units mentioned below Flow units are automatically converted into the selected unit Unit Unit LPS Liter Second GPM Gallons Min LPM Liter Minute GPH Gallons Hour LPH Litre Hour MGD MegaGallon Da M3S Cubic IGS UKG Sec M3M Cubic meters Min IGM UKG Min M3H Cubic IGH UKG Hour F3S Cubic Feet Sec LbM Pound Min F3M Cubic Feet Min OPM Ounce Min F3H Cubic Feet Hour BPM Barrel Min GPS Gallons Sec 3 MID M2000 BA 02 4 Programming Page 17 44 Measurement Totalizer Unit This parameter establishes the units of measure for the totalizers Unit Unit L Liters UKG Imperial Gallons HL HectoLiter Lb Pounds M Cubic Meters Oz Fluid Ounces CFt Cubic Feet Aft Acre Feet USGI U S Gallons BBL Barrel MG MegaGallons Full Scale Flow This parameter sets the maximum flow the system is expected to meas
34. rate lets you configure the current output Note The analog output was already set at the factory Normally an additional calibration is not necessary In the event that you wish to adapt the output to your external system see corrective factor Corrective The analog output was already set at the factory to Factor exactly 4 00 mA zero und 20 00 mA margin In _ the event that your external system shows another parameter you can simply correct the offset via this function First select Set 4 mA Offset and enter another parameter for zero In the event that your system shows 3 70 mA instead of 4 00 mA enter the difference of 00 30 mA as corrective factor The same applies to the item Set 20 mA Offset in order to correct the margin 3 MID M2000 BA 02 4 Programming Page 28 44 Advanced Factory setting 8 The analog output was already set at the factory to exactly 4 00 mA zero and 20 00 mA margin In case that you wish to adapt your external system use the item corrective factor Software Filter 8 This filter is intended to help eliminate unrequested peaks during measurement Activation A Activates or deactivates the software filter Filter Delay A Filter Delay lets you set the amount of time that the flow will be held constant once the filter is activated change of flow per time unit Acceleration Factor 9 This parameter lets you
35. rcuit board 2 Insert new circuit board and fix it by fastening the screws 51 56 Plug again the three plugs 3 f necessary configure new circuit board related to the available meter detector size 3 MID M2000 BA 02 1004 Technical data Page 34 44 7 Technical data 7 1 Detector Type Technical data Size DN 6 2000 1 4 80 Process connections Flange DIN ANSI JIS AWWA etc Nominal pressure Up to PN 100 Protection class IP 67 IP 68 optional Min conductivity 5 uS cm 20 uS cm demineralized water Liners Hard soft rubber from DN 25 0 to 80 C onward PTFE DN 6 600 40 to 150 C Halar ECTFE ab DN 300 40 to 150 C Electrodes Hastelloy C Standard Platinum Gold platinized Tantalum Platinum Rhodium Body Steel stainless steel optional Overall length DN 6 20 170 mm DN 25 0 225 mm DN 65 0 280 mm DN 125 200 400 mm DN 250 350 500 mm DN 400 750 600 mm DN 800 1000 800 mm DN 1200 1400 1000 mm DN 1600 1600 mm DN 1800 1800 mm DN 2000 2000 mm Process connection flange Process connection flange M2000 wall mounting M2000 mounted version 180 180 OOO 2 ae LDN M2000 3 MID M2000 BA 02 4 M2000 2 Technical data Page 35 44 ANSI flanges DIN flanges DN A S
36. sec to 9999 msec If 0 msec is configured pulse width is automatically adapted depending on pulse frequency pulse pause ratio 1 1 During the configuration the program checks if pulses unit and pulse width are in accordance with full scale defined if not an error alarm is displayed In case of an error alarm scale pulse width or full scale need to be adapted Preset Amount 8 Preset amount lets you set the reset value for the associated PS totalizer when the digital input is set to Batch Reset You can configure preset amounts from 0 01 to 99999 99 totalizer units in steps of 0 01 volume units Preset amount is counted down from the configured value to 0 and a digital output shows that the preset amount has been reached Note You can only set one preset amount If you set the preset amount for digital output 1 it will be the same for 2 3 and 4 Flow Set Point S The Flow Set Point min max establishes as a percentage of full scale flow the threshold at which the output alarm will be activated You can freely select thresholds in 1 steps Flow rates below above the threshold will activate the output alarm Output Type The Output Type parameter lets you set the output switch to normally closed or normally open 3 MID M2000 BA 02 4 Programming Page 24 44 Inputs and Outputs Hardware The hardware type parameter lets you select the type selection of hardware us
37. set the maximum acceleration for a given pipe diameter change of flow per time unit If the realized fluid acceleration exceeds the configured maxi mum acceleration fluid flow will be held constant for the time set at the Filter Delay parameter Constant Flow A This parameter lets you set the acceleration limit for a constant flow Peak Detect 2 Peak Defect offers a diagnostic view of acceleration components observed during flow condition and records the high water mark Press button to reset MID M2000 BA 02 4 Programming Page 29 44 Advanced Empty Pipe Cal Note To compensate different fluid conductivity signal cable lengths or sizes during measurements you can calibrate them accordingly This is important in case that fluid monitoring has been activated and empty pipe is signalized although the pipe is filled Proceed as follows Select Empty Pipe Cal Set calibration to CAI on Observe the voltage Volt When stable select Store and press E Fill pipe with fluid Select Cal Pipe Full Set calibration to Cal AN Observe the voltage Volt When stable select Store and press E 5 4 Password Security There are three possible access levels each with its own unique password A S B The password security consists of a five digit PIN and is set at the factory to 00000 Enter a number above zero to activate password s
38. t gt lt gt lt a XX gt lt gt lt gt lt gt lt gt lt XXX Xx E XX Xxx Forward pulse generates pulses during forward flow conditions Reverse pulse generates pulses during reverse flow conditions AMR 50 ms serves for an adaptation to the Automatic Meter Reading system Frequency output generates pulses correlated to the absolute value of the flow rate Flow set point provides indication when flow rate exceeds thresholds defined by flow set points Empty pipe alarm provides indication when pipe is empty Flow direction provides indication on current flow direction Preset output provides indication when preset batch amount has been realized Error alarm provides indication when meter has error condition 24 VDC Suppy provides constant 24 volts on output forces output type to normally open The jumper 1 or JP2 must be placed active output MID M2000 BA 02 4 Programming Page 23 44 Inputs and Outputs Pulses Unit S The Pulses Unit parameter lets you set how many pulses per unit of measure will be transmitted The configurable range is from 0 0001 to 99 999 pulses volume unit however the output frequency of 10 000 pulses sec 10 kHZ must not be exceeded Pulse Width 8 This parameter establishes the On duration of the transmitted pulse The configurable range ist from 0 m
39. td A B1 B2 ISO D K d2xn D K d2xn 6 1 4 170 228 288 88 9 60 3 15 9 x4 90 60 14x4 8 3 10 170 228 288 88 9 60 3 15 99 x4 90 60 14 x4 10 3 8 170 228 288 88 9 60 3 15 9 4 90 60 14x4 15 1 2 170 200 238 298 88 9 60 3 15 99 x4 95 65 14 x4 20 3 4 170 200 238 298 98 4 69 8 15 9 x4 105 75 14x4 25 il 225 200 238 298 107 9 79 4 15 9 x4 115 85 14 x4 32 1 1 4 225 200 253 313 117 5 88 9 15 9 4 140 100 18 4 40 11 2 225 200 253 313 127 98 4 159 x4 150 110 18x4 50 2 205 200 253 313 152 4 120 6 19x4 165 125 18x4 65 2 1 2 200 200 271 331 177 8 139 7 19 x4 185 145 18x4 80 3 280 200 271 331 190 5 152 4 19 4 200 160 18 8 100 4 280 250 278 338 228 6 190 5 19x8 220 180 18x8 125 5 400 250 298 358 254 215 9 22 2x8 250 210 18x8 150 6 400 300 310 370 279 4 241 3 22 2 8 285 240 22x8 200 8 400 350 338 398 342 9 298 4 22 2x8 340 295 22x 12 250 10 500 450 362 422 406 4 361 9 25 4 x 12 395 350 22x12 300 12 500 500 425 485 482 6 431 8 25 4 x 12 445 400 22x 12 350 14 500 550 450 510 533 4 476 2 28 6 x 12 505 460 22 x 16 400 16 600 600 475 535 596 9 539 7 28 6 x 16 565 515 26 x 16 450 18 600 500 560 635 0 577 8 31 7 x 16 615 565 26 x 20 500 20 600 525 585 698 5 635 0 31 7 x 20 670 620 26 x 20 550 22 600 550 610 749 3 692 1 34 9 x 20 600 24 600 588 648 812 8 749 3 34 9 x 20 780 725 30 x 20 650 26 600 613 673 869 9 806 4 34 9 x 24 700 28 600 625 685 927 1 863 6
40. totalizer TN registers total flow and shows the difference between and T A change of the flow direction can be signalized by the digital outputs Damping Factor The damping factor establishes the stability of the measured flow rate Time constant can be set from none up to a max of 30 seconds Note Damping has no influence on the totalizers 3 MID M2000 BA 02 4 Programming Page 19 44 5 2 3 Analog Output S Inputs and Outputs This parameter establishes the range of the analog output signal 0 to 100 full scale The following current ranges are available to you Current output 0 to 20 mA 4 to 20 mA 0 to 10 mA 2 to 10 mA Note In case that an error message is displayed set current to 22 mA In case that you select bidirectional operation you can signal flow direction via digital outputs Also see full scale setting ANALOG OUTPUT PROGRAMMABLE RANGE 4 20 mA 0 20 2 10 mA 0 10 mA mA Analog 46 j 183 4 WN Output 57 C Loop Voltage 24 Voc Sourced 45 H Digital Input Digital input lets you reset totalizers preselections or interrupt flow measurement Input switching is provided by applying an external potential of 5 to 30 VDC or by an internal voltage source of 24 VDC DIGITAL INPUT PROGRAMMABLE FUNCTIONS REMOTE RESET
41. ure This parameter has influence on other system parameters These parametes include Frequency output and current output In terms of flow velocity the meter s limit are from 0 1 to 12 m sec Moreover the values for Low Flow Cutoff and meter s limits monitoring depend on Full Scale Flow The full scale flow is valid for both flow directions Note If the flow rate exceeds the full scale setting an error message indicates that the configured full scale range has been exceeded Low Flow Cut off Low Flow Cut off defines the threshold at which flow measurement will be forced to zero The cutoff value can be from 0 to 9 9 of the full scale flow Increasing the threshold will help prevent false reading during no flow conditions possible caused by vibrations or liquid fluctuations 3 MID M2000 BA 02 4 Programming Page 18 44 Measurement Flow Direction Flow direction lets you set the meter to measure forward flow only uni directional or both forward and reverse flow bidirectional Unidirectional means that the flow is totalized in only one direction The flow direction is indicated by the arrow printed on the detector label In this mode the two totalizers T1 T2 can be used as totalizers and resettable day counters Bidirectional means the flow is totalized in both directions The totalizer registers forward flow and the totalizer T totalizes in reverse flow direction The net
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