Hardware Installation Manual
Contents
1. SMC6000 External Max 40V 60mA Power Suppy 24 VDC Figure 3 11 Connect Digital Output to Lamp 2 Connections to a Relay The mechanical relay is inductance type load If a mechanical relay is used a diode must be paralleled to it to by pass the inductance voltage generated when it is switched off See figure 3 12 for the connections The series resistor is used to limit current to 60mA in order to protect the output circuit of SMC6000 SMC6000 Max 40V 60mA OUT Relay External Power Suppy 24 VDC ULN2803 Figure 3 12 Connect Digital Output to Relay Note 1 A diode must be paralleled to the relay to by pass inductive voltage Connect a series resistor 8 f Caution between the digital output and the relay if the drive current is great than 60mA Otherwise the digital output will be risk of damage 17 e Leadshine SMC6000 Series Motion Controller Hardware Installation Manual 3 6 2 Non isolated General Purpose Digital Outputs Non isolated general purpose digital outputs are assigned in the expansion I O connector Additional isolated circuit should be used when connect them to peripheral equipment You can also use Leadshine terminal board ACC37 7480 which offers isolation and anti interference capacity Typical connection of non isolated digital output is shown in figure 3 13 See the pin assignment of non isolated digital outputs in table 2 4 VCC3 3V sMc6000 Si i r2. CALBE37 DP 20 Cable for expansion I O terminal board ACC37 7480 37pin 2000mm ACC37 7480 Terminal board ACC37 7480 for expansion I O isolated amplifier TK6070iH Touch screen 7 inch screen A Leadshine SMC6000 Series Motion Controller Hardware Installation Manual Chapter 2 Controller Interface and Pin Assignment 2 1 Controller Interface 2 1 1 SMC6480 Interface Leadshine SMC6480 has one control signal connector J21 one isolated I O connector J11 one D A output connector two serial port connector COM1 amp COM2 one non isolated expansion I O connector one power up level setting switch for digital output 1 24 one RJ45 connector for Ethernet communication one USB port for USB disk and one power supply connector as shown in figure 2 1 ee BF 2 o i lt o A o Mm O O POWER So D o O run a O m O u A a g O Ze Gi Q o Mo Dm FJANTtNnCDroSCSCuNMntinccantner dIAnAdDAR ZZ 2227 eee OOOO SHH Ree EE ZAZ ZZZ AttftffoosasaBErE SGS00 Figure 2 1 SMC 6480 Interface 2 1 2 SMC6490 and PMC 6496 Interface Leadshine SMC6490 PMC6496 has one control signal connector J21 one isolated I O connector J11 two serial port connector COMI amp COM2 one manual pulse connector one non isolated expansion I O connector one encoder connector one power up level setting switch for digital output 1 24 one RJ45 connector for Ethernet communication one USB port for USB disk a
3. 15 IN31 ie 16 IN32 le 17 VCC3 3 O 18 VCC3 3 O 19 GND GND 20 GND GND 21 OUT9 GND 22 OUT 10 O 23 OUTI1 O 24 OUT12 O 25 OUTI3 O 26 OUT14 O 27 OUT15 O 28 OUT 16 O 29 OUT17 O 30 OUT18 O 31 OUT19 O 32 OUT20 O 33 OUT21 O 34 OUT22 O 35 OUT23 O 36 OUT24 O 37 GND GND SMC6000 Series Motion Controller Hardware Installation Manual Non isolated General purpose Digital input 21 Axis 1 Alarm Signal Input Non isolated General purpose Digital input 22 Axis 2 Alarm Signal Input Non isolated General purpose Digital input 23 Axis 3 Alarm Signal Input Non isolated General purpose Digital input 24 Axis 4 Alarm Signal Input Non isolated General purpose Digital input 25 Active Level configured by bitO of S1 Non isolated General purpose Digital input 26 Active Level configured by bitO of S1 Non isolated General purpose Digital input 27 Active Level configured by bitO of S1 Non isolated General purpose Digital input 28 Active Level configured by bitO of S1 Non isolated General purpose Digital input 29 Active Level configured by bitl of S1 Non isolated General purpose Digital input 30 Active Level configured by bitl of S1 Non isolated General purpose Digital input 31 Active Level configured by bitl of S1 Non isolated General purpose Digital input 32 Active Level configured by bitl of S1 3 3V Power Output 3 3V Power Output 5V 3 3V Power Ground 5V 3 3V Power Ground Non isolated General purpose Output 9 Non isolated General purpose
4. 5V Power Output 29 GND GND 5V Power Ground 5V Power Ground Axis 3 Encoder Phase A Axis 3 Encoder Phase A 32 EM Io Axis 4 Encoder Phase B Axis 3 Encoder Phase B 3 EB To Axis 4 Encoder Phase B Axis 3 Encoder Phase B py mee Axis Latch Signal Input Axis 3 Encoder Index Z 3 BZA Io Axis 4 Encoder Index Z Axis 3 Encoder Index Z 36 NC NA Not Connected Axis 4 Encoder Index Z 37 NC NIA Not Connected 5V Power Output Clos 2 1 11 Manual Pulse Connector SM C6490 and PMC6496 Manual pulse from the MPG can be used to joy the axes during processing Leadshine SMC6400B accepts AB phase input signals That is A phase is lead or lag B phase by 90 degree and it represents the move direction The pulse frequency can be multiplied by 10 times or 100 times You need to select which axis to be operated by pulling the SEL pin to ground before sending the pulse See table 2 11 for the pin assignments Do not connect the GND to EXGND See chapter 2 3 for more information Table 2 11 Manual Pulse Connector Pin Assignment SMC6490 and PMC6496 Manual Pulse Input Connector Pin Assignment SMC6490 and PMC6496 ao PA Manual pulse input phase A 9 GND Internal 5V Power Ground a i Manual pulse input phase B O10 GND GND Internal 5V Power Ground HWMN SMC6 R20120417 Hu A Leadshine SMC6000 Series Motion Controller Hardware Installation Manual 3 X10 I 10x Pulse Frequency active Low 11 SELy I Select Axis Y active l
5. ACC37 7480 Connector J2 Pin Assignment Pin Name VO Description 1 IN1 I Expansion General purpose Digital Input 17 2 IN2 I Expansion General purpose Digital input 18 3 IN3 I Expansion General purpose Digital Input 19 4 IN4 I Expansion General purpose Digital Input 20 5 INS I Expansion General purpose Digital Input 21 6 IN6 I Expansion General purpose Digital Input 22 7 IN7 I Expansion General purpose Digital Input 23 8 IN8 I Expansion General purpose Digital Input 24 9 IN9 I Expansion General purpose Digital Input 25 10 IN10 I Expansion General purpose Digital Input 26 11 INI I Expansion General purpose Digital Input 27 12 IN12 I Expansion General purpose Digital Input 28 13 IN13 I Expansion General purpose Digital Input 29 14 IN14 I Expansion General purpose Digital Input 30 15 IN15 I Expansion General purpose Digital Input 31 16 IN16 I Expansion General purpose Digital Input 32 17 EGND GND External Power Ground 18 EGND GND External Power Ground Expansion I O Terminal Board ACC37 7480 24V Switch i fd O a E IN1 IN2 16 EGND Figure 3 15 Interface circuit of INI IN16 in terminal board ACC37 7480 19 Leadshine SMC6000 Series Motion Controller Hardware Installation Manual Expansion I O Terminal Board ACC37 7480 OUT1 OUT2 16 60mA 40V Filter EGND ULN2803 Figure 3 16 Interface circuit of OUT9 OUT7 24 in terminal board ACC37 7480 T
6. Interface Figure 1 1 Controller Architecture The serial port COM1 COM2 and the RJ45 Ethernet port can be used for motion control or uploading downloading configuration data Programming or configuration to SMC6000 requires only one PC with Ethernet interface or serial port Leadshine SMC6000 provides optional touch screen for easy operation in the field Its built in ferroelectric memory can be used to store the dynamic motion parameter during execution of motion program You can restore these parameters in case of unexpected power off A Leadshine 1 2 Product Covered SMC6000 Series Motion Controller Hardware Installation Manual This manual tries to specify the functionality structure connector pin assignment and connections of Leadshine SMC6480 SMC6490 and PMC6496 Table 1 1 illustrates the key features of Leadhine SMC600 Table 1 1 SMC6000 Motion Controller Specifications Number of Controllable Axes Pulse Output Frequency MAX Position Range Interpolation Cycle General Purpose Digital Inputs General Purpose Digital Outputs D A Outputs Encoder Counter Manual Pulse Input PWM Output Flash Memory Ferroelectric Memory Network Interface Serial Port USB Disk Interface External Power Supply Operating Temperature Storage Temperature Size Programming 1 3 Applications SMC6480 SMC6490 PMC6496 4 4 4 5 0MHz 5 0MHz 5 0MHz 2 147 483 647 to 2 147 483 648 32 BIT 300 us 300 us 300 us 24 in
7. OUTPUT OUT9 OUT 10 24 Figure 3 13 Connect Digital Output to Relay 3 7 Expansion I O Terminal Board ACC37 7480 For your convenience Leadshine provides terminal board ACC37 7480 for expansion I O connections This terminal board offers isolation and current amplification to the expansion I O Figure 3 14 gives the pin out and mechanical specification of ACC37 7480 Note The ACC37 7480 requires power supply to make it work Please connect 24VDC to connector J1 of ACC37 7480 119 OU ZE QO 110 8080 AD eet E oP EEEEEEEEEEEEE 732550 be SOUL Oo Line Leadtech 5 7 ACC37_7480 V1 0 alts 20100302 p 4 aa E16 DE15 E14 EIS je Ell te E9 E8 E7 E6 ES E4 E3 E2 El o aa 20 1 INO pa pa w w O O e e b b e e a FA OM qa qua o y Figure 3 14 Terminal Board ACC37 7480 18 e Leadshine SMC6000 Series Motion Controller Hardware Installation Manual The expansion I O of Leadshine SMC6000 is connected to connector X1 of terminal board ACC37 7480 through a cable with DB37 connector The connector J2 pin assignment of ACC37 7480 is shown in table 3 1 The connector J3 pin assignment of ACC37 7480 is shown in table 3 2 The interface circuit of those inputs and outputs in ACC37 7480 are shown in figure 3 15 and figure 3 16 respectively Table 3 1 Terminal Board ACC37 7480 General Purpose Input Connector J2 Pin Assignment Terminal Board
8. Output 10 Non isolated General purpose Output 11 Non isolated General purpose Output 12 Non isolated General purpose Output 13 Non isolated General purpose Output 14 Non isolated General purpose Output 15 Non isolated General purpose Output 16 Non isolated General purpose Output 17 Non isolated General purpose Output 18 Non isolated General purpose Output 19 Non isolated General purpose Output 20 Non isolated General purpose Output 21 Non isolated General purpose Output 22 Non isolated General purpose Output 23 Non isolated General purpose Output 24 5V 3 3V Power Ground Note These inputs with asterisk I can be configured as special purpose inputs 2 1 5 Serial Port COM1 COMI is a D shell 9 pin male connector which has the transmitting and the receive pin for RS232 communication This port is used for configuration and uploading downloading motion program See table 2 5 for the detail e Leadshine SMC6000 Series Motion Controller Hardware Installation Manual Table 2 5 Serial port COMI pin assignment SMC6480 SMC6490 and PMC6496 Serial Port COMI Pin Assignment SMC6480 SMC6490 and PMC6496 o Pin Name WO eseriptiom CI NC NAA Not connected CM RXDO 1 RS232 receive 3 TXDO o RS232 transmit 4 NC NA Not connected O5 EXGND GND O External power ground 6 NC NA Not connected O7 NC NM Not connected O8 ON NM Not connected 9 N NM Not connected 2 1 6 Serial Port COM2 COM2 is a D shell 9 pin femal
9. been grounded End limit sensor not work End limit signal may be interfered Check whether the DA output is reference to AGND Check the Ethernet cable Exchange the transmitting and receive wire when connected to a PC directly Power off before connecting the Ethernet cable to the controller HWMN SMC6 R2012041 7 26 e Leadshine SMC6000 Series Motion Controller Hardware Installation Manual Chapter 5 Mechanical Specifications 5 1 Mechanical Specification of SM C6480 118 78 203 5 Figure 5 1 Mechanical Specification of SMC6480 5 1 Mechanical Specification of SMC6490 and SMC64596 Figure 5 2 Mechanical Specification of SMC6490 and PMC6496 27 A Leadshine SMC6000 Series Motion Controller Hardware Installation Manual Contact Us China Headquarters Address 3 F Block 2 Nanyou Tianan Industrial Park Nanshan District Shenzhen China Web http www leadshine com Sales Hot Line Tel 86 755 2641 7674 for Asia Australia Africa areas 86 755 2640 9254 for Europe areas 86 755 2641 7617 for America areas Fax 86 755 2640 2718 Email sales leadshine com Technical Support Tel 86 755 2641 8447 86 755 2641 8774 86 755 2641 0546 Fax 86 755 2640 2718 Email tech leadshine com for All Leadshine U S A Address 25 Mauchly Suite 318 Irvine California 92618 Tel 1 949 608 7270 Fax 1 949 608 7298 Web http www leadshineUSA com Email sales O leadshineUSA com and support leadsh
10. bit D A output with a voltage follower Because the operational amplifier is powered by a single 5VDC the D A output is between 0 07V and 4 45V Figure 3 18 is the interface circuit of D A output If OV output is required contact Leadshine to modify the SMC6480 for 0 2 5V D A output DAI DA ASIC m m m ee ee ee ee ee ee ewe ew ee ee ee ee ee ee ee ewe ee ew ee ee ee eee Figure 3 18 Interface circuit of D A output 3 10 Encoder Input EA EB and EZ Leadshine SMC6490 PMC6496 accepts differential encoder input which includes channel A signal EA channel B signal EB and Z index signal EZ EA and EB are used for pulses counting EZ can be taken as index signal See figure 3 17 21 SMC6000 Series Motion Controller Hardware Installation Manual Encoder EA EB EZ 26L532 mw we ie Ce Figure 3 18 Interface circuit of encoder input If the encoder output is single ended like PNP NPN or OC open collector connect the signals to the EA EB EZ and leave the EA EB EZ unconnected Caution Note 1 High level input of EA EA EB EZ and EZ should be greater than 3 5V and less than 5V Low level input should be less than 0 5V The encoder should offer 6mA current at the least for each channel 2 Don t forget to connect the encoder ground to the controller s ground 22 e Leadshine SMC6000 Series Motion Controller Hardware Installat
11. may occur Ensure that the power supply voltage dose not exceed the controller s t Warning input range Double check the connections and make sure the power lead polarity is correct Iv Table of Contents 1 Danni O CIVIC sips piano cur rE E a perco GE RNA NA a PR a Aa 1 al MEE OCLC HOn a a ECT 1 RA aE E CLC EEEE EEEE A A A AE EEEE a E ad 2 De PAD MC AUIO IS anan Ea ee eh a as a a ne oo aa ea ane eee See 2 kk Order nformat on assa a o aa uae ote et reer Tai 3 2 Controller Interiacs andiPin Assam scans iso eras da a OUR ORAS LR Da 4 PN Controler Merni O sobra sir dec dec de Sei aan RR o ED 4 Deda COAG OCA Ce aig ac acta Ss os UA oba qnd Dad dO ne Ra ec a A di 4 22125 MCO and PMC 649 O Interiace ileana tada aca E a iai 4 DAN Mano NOS ene E aa isa da na RR 5 2 Pim NS LS RA nME ORNE RS SR PR PR TD RAR OR SAR RR ER CR RR R 5 Zi POMCCONNCCLO sucrasaroarscadaciaano Feast TE on emb aa id rca Urna A S 5 2 1 2 Control SionalConnecior 2 lonse ee Ea a ida aa rs E ca cr R T E BAGA e 6 DSO COMMCCLOL LL sats at at Si crie dad dada a Dama AR Ala a a a suet enmaaieceads 6 21 4 Expansion DO Connect ieee tacsaresien T cant ealenss E E ieee hence ake 7 ZWD Setial Port COMA asas ae E UA RU Rn a S 8 21 60 Senai PORE COM sa se E ESA e a sd 9 2 17 POwerup level DIP Switch Functio senesne a e apa So pa aa UA URLS 9 2 SE Stop Connector SME O acters soreness nas aaa da SO ra ac a 10 XDA Output Connector S MCG480 sansensgadsras
12. Hardware Installation Manual SMC6480 SMC6490 and PMC6496 www leadshine com il Leadshine reserves the right to make changes without further notice to any products herein to improve reliability function or design Leadshine does not assume any liability arising out of the application or use of any product or circuit described herein neither does it convey any license under its patent rights of others Leadshine s general policy does not recommend the use of its products in life support or aircraft applications wherein a failure or malfunction of the product may directly threaten life or injury According to Leadshine s terms and conditions of sales the user of Leadshine s products in life support or aircraft applications assumes all risks of such use and indemnifies Leadshine against all damages 2012 by Leadshine Technology All Rights Reserved Change Log 2011 4 17 HWMN SMC6 R20120417 ill Safety Items Read this manual carefully before trying to install the motion controller into your system The person who setups the controller should have a better understanding on electronics and mechanics Contact Leadshine technical guys when you have questions on this document Before running execute motion program make sure the axes will not impact anything It is recommended to uncouple the motor from the load before you are familiar with Leashine motion controller Otherwise unexpected damage to the machine
13. PMC6496 Control Signal Connector Pin Assignment SMC6480 SMC6490 and PMC6496 Pim Signal NO Description Pin Signal JO Description Cio EE Gime Axis 1 Pulse Axis 1 End Limit reference to EXGND Axis 1 End Limit reference to EXGND Axis 2 End Limit reference to EXGND Axis 2 End Limit reference to EXGND Axis Direction Axis Direction Axis 2 Pulse Axis 2 Pulse Axis 3 End Limit reference to EXGND Axis 3 End Limit reference to EXGND Axis 4 End Limit reference to EXGND Axis 2 Direction Axis 2 Direction Axis 3 Pulse Axis 3 Pulse Axis 4 End Limit reference to EXGND Axis 1 Origin Input Axis 2 Origin Input Axis 3 Origin Input Axis 3 Direction Axis 3 Direction Axis 4 Pulse Axis 4 Origin Input Axis 4 Pulse Power Ground Axis 3 Direction Power Ground Axis 3 Direction Power Ground 2 1 3 I O Connector J11 I O connector J11 provides 16 isolated general purpose digital inputs and 8 isolated general purpose digital outputs All digital inputs in this connector can be configured as dedicated or special purpose inputs See table 2 3 for more detail Table 2 3 I O Connector J11 pin assignment SMC6480 SMC6490 and PMC6496 I O Connector J11 Pin Assignment SMC6480 SMC6490 and PMC6496 Isolated General purpose Digital input 1 Run Isolated General purpose Digital input 2 Pause Isolated General purpose Digital input 3 Stop Isolated General purpose Dig
14. able 3 2 Terminal Board ACC37 7480 General Purpose Outputs Connector J2 Pin Assignment Pin Assignment of Connector J3 in Terminal Board ACC37 7480 Expansion General purpose Digital Output 9 Expansion General purpose Digital Output 10 Expansion General purpose Digital Output 11 Expansion General purpose Digital Output 12 Expansion General purpose Digital Output 13 Expansion General purpose Digital Output 14 Expansion General purpose Digital Output 15 Expansion General purpose Digital Output 16 Expansion General purpose Digital Output 17 Expansion General purpose Digital Output 18 Expansion General purpose Digital Output 19 Expansion General purpose Digital Output 20 Expansion General purpose Digital Output 21 Expansion General purpose Digital Output 22 Expansion General purpose Digital Output 23 Expansion General purpose Digital Output 24 External Power Ground External Power Ground HWMN SMC6 R20120417 20 e Leadshine SMC6000 Series Motion Controller Hardware Installation Manual 3 8 PWM Output Leadshine SMC6000 provides two channels 32bit PWM outputs with isolation Its interface circuit is shown in figure 3 17 SMC6000 l I I i VDD5V High Speed i Opto coupler i i l l i i i J l i i PWMI PWM2 ASIC Na EXGND e oe oe ee ee oe oe O TT a i i ie o q Figure 3 17 Interface circuit of PWM output 3 9 D A Output Leadshine SMC6480 provides 2 channel 8
15. al inputs which can be connected to switch sensor or output signals form other controller 3 5 1 Isolated General Purpose Digital Inputs The input circuit is shown in figure 3 6 See table 2 3 for pin assignment of isolated general purpose inputs SMC6000 24V pees General Purpose Eee IN1 IN2 IN16 Figure 3 6 Isolated General Purpose Digital Input Circuit 3 5 2 Non isolated General Purpose Digital Inputs The non isolated general purpose digital inputs are assigned in the expansion I O connector and it is required to add isolated device for those inputs when connected to peripheral equipment Leadshine also provides optional terminal board ACC37 7480 to user Electronic noise will couple into the internal circuit and the controller will not function ok when there is no isolation applied to these inputs Figure 3 7 illustrates the non isolated input circuit 24V VCC3 3V IN17 SMC6000 anig 32 100 Figure 3 7 Non isolated General Purpose Digital Input Circuit 15 e Leadshine SMC6000 Series Motion Controller Hardware Installation Manual 3 6 General Purpose Digital Output Leadshine SMC6000 provides 8 isolated and 16 non isolated general purpose digital outputs 3 6 1 Isolated General Purpose Digital Outputs The isolated general purpose outputs adopt OC open collector output circuit Digital output OUT1 and OUT2 use MOSFET and they can withstand up to 1A current for relay See figu
16. dard for the USB disk and can support any 2G or 4G USB disk in the market MAX transmission speed is 12Mb s 12 A Leadshine SMC6000 Series Motion Controller Hardware Installation Manual Chapter 3 Interface Circuit 3 1 Control Signal Output Leadshine SMC6000 can control 4 axes stepper servo motor at the same time By default the control signal PUL and DIR of each axis represents pulse and direction signal They can be configured as CW CCW signal in the demo software See more information in SMC6000 s software manual The control signal output circuit and its connection to a differential input stepper drive is shown in figure 3 1 If the stepper drive is single ended input connect it as figure 3 2 Negative output and 5V are used in the single ended connections Please note that the PUL and DIR can only sink source maximal 20mA which should be enough for the opto coupler Figure 3 2 Single ended Output of Control Signal PUL and DIR 3 2 Origin Input ORG ORG signal is used to detect the mechanical home origin position in a machine SMC6000 s ORG input circuit is shown in figure 3 3 The built in opto coupler and low pass filter prevent electronic interference from coupling into the motion controller thus increase system reliability See table 2 2 for pin assignment of ORG signal in the 13 A Leadshine SMC6000 Series Motion Controller Hardware Installation Manual connector Original Sw
17. e connector which has the transmitting and the receive pin for RS232 communication This port is used for controller configuration or downloading downloading motion program See table 2 6 for the detail Table 2 6 Serial port COM2 Pin assignment SMC6480 SMC6490 and PMC6496 Serial Port COM2 Pin Assignment SMC6480 SMC6490 and PMC6496 Not connected RS232 receive RS232 transmit Not connected External power ground Ss ma 2 1 7 Power up level DIP Switch Function There is a 4 bit DIP switch for setting of power up level for digital outputs 1 24 See table 2 7 for the detail HWMN SMC6 R20120417 9 e Leadshine SMC6000 Series Motion Controller Hardware Installation Manual Table 2 7 DIP Switch Function SMC6480 SMC 6490 and PMC6496 Power up Level DIP Switch Function SMC6480 SMC6490 and PMC6496 SWITCH ON OFF Description ON Power up level of digital outputs 17 24 is 0 OFF Power up level of digital outputs 17 24 is 1 ON Power up level of digital outputs 9 16 is 0 i OFF Power up level of digital outputs 9 16 is 1 ON Power up level of digital outputs 5 8 is 0 i OFF Power up level of digital outputs 5 8 is 1 ON Power up level of digital outputs 1 4 is O OFF Power up level of digital outputs 1 4 is 1 2 1 8 E Stop Connector SMC6480 When the E Stop input is activated all the axes will stop and no pulse output See table 2 8 for the pin assignment Figure 3 5 illustrates how to connect an E step switch
18. eneral purpose Digital output 2 Isolated General purpose Digital output 3 Isolated General purpose Digital output 4 Isolated General purpose Digital output 5 Isolated General purpose Digital output 6 Isolated General purpose Digital output 7 Isolated General purpose Digital output 8 Isolated PWM output 1 Isolated PWM output 2 5V Power Output External Power Ground External Power Ground External Power Ground External Power Ground External Power Ground SMC6480 Emergency Stop SMC6490 PMC6496 Note These inputs with asterisk I can be configured as special purpose input 2 1 4 Expansion I O Connector Expansion I O provides you with additional 16 non isolated general purse digital inputs and 16 non isolated general purpose digital outputs Some digital inputs in this connector can be configured as dedicated or special purpose inputs See table 2 4 for more detail Table 2 4 Expansion I O Connector Pin Assignment SMC6480 SMC6490 and PMC6496 Pin A WwW N me Expansion I O Connector Pin Assignment SMC6480 SMC6490 and PMC6496 Description Name IN17 IN18 IN19 IN20 Non isolated General purpose Digital input 17 Non isolated General purpose Digital input 18 Non isolated General purpose Digital mput 19 Non isolated General purpose Digital input 20 Leadshine 5 IN21 ALM1 Ie 6 IN22 ALM2 I 7 IN23 ALM3 T 8 IN24 ALM4 JE 9 IN25 le 10 IN26 ly 11 IN27 I 12 IN28 lig 13 IN29 I 14 IN30 Ibi
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20. ion Manual Chapter 4 Typical Connection 4 1 Stepper Drive Connection 4 1 1 Single ended Stepper Drive Connection The singled ended input requires a common anode input for the PUL and DIR signal In such configuration connect the 5 V to the common terminal of PUL and DIR The connection is shown in figure 4 1 Figure 4 1 Connections to single ended stepper motor drive 4 1 2 Differential Input Stepper Drive Connection The connection is accordingly See figure 4 2 Figure 4 2 Differential input stepper motor drive connections 23 e Leadshine 4 2 Servo Drive Connection The connections to Panasonic servo motor drive is shown in figure 4 3 Opto isolator EXGND COM SRV ON COM 24V Ground Panasonic Servo Drive e ee eee ee ee ee ee em d 24V Power Supply Figure 4 3 Connections to Panasonic AC servo motor drive Note Contact Leadshine at tech leadshine com if you have any questions or problems on the connection 4 3 Proximity Sensor Connection SMC6000 Series Motion Controller Hardware Installation Manual Figure 4 4 illustrates the connection between Leadshine SMC6000 and proximity sensor Here we take the OMRON TL Q5MC2 as example 24 SMC6000 Series Motion Controller Hardware Installation Manual 24 V Brown V OMRON TL Q5MC2 RR EEE aes Black OUT SMC6000 Figure 4 4 Connections to proximity sensor 4 4 Pho
21. ital input 4 Home Isolated General purpose Digital input 5 X JOG Axis 1 in positive direction Isolated General purpose Digital input 6 X JOG Axis 1 in negative direction Isolated General purpose Digital input 7 Y JOG Axis 2 in positive direction Isolated General purpose Digital input 8 Y JOG Axis 2 in negative direction HWMN SMC6 R20120417 6 A Leadshine 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 32 IN9 IN10 IN11 IN12 IN 13 ANP1 IN14 INP2 IN 15 INP3 IN 16 INP4 OUTI1 OUT2 OUT3 OUT4 OUTS OUT6 OUT7 OUTS PWMI PWM2 VDD EXGND EXGND EXGND EXGND EXGND EMG eefe e eN eT tee Ve Ss ec Q Z J GND GND GND GND SMC6000 Series Motion Controller Hardware Installation Manual Isolated General purpose Digital input 9 Z JOG Axis3 in positive direction Isolated General purpose Digital input 10 Z JOG Axis 3 in negative direction Isolated General purpose Digital input 11 U JOG Axis 4 in positive direction Isolated General purpose Digital input 12 U JOG Axis 4 in negative direction Isolated General purpose Digital input 13 Axis In position Signal Input Isolated General purpose Digital input 14 Axis 2 In position Signal Input Isolated General purpose Digital input 15 Axis 3 In position Signal Input Isolated General purpose Digital input 16 Axis 4 In position Signal Input Isolated General purpose Digital output 1 Isolated G
22. itch i fd O a Figure 3 3 Origin Signal ORG Input Circuit 3 3 End Limit input EL EL 1s used to limit axis move range and protect the machine When 1t 1s activated the pulse output will be output immediately EL can be used in CW direction and EL can be used in CCW direction The input circuit of EL is shown in figure 3 4 End Limit Figure 3 4 End Limit Signal EL Input Circuit The active level of EL can be configured in the Demo software Set EL be active low if the end limit switch is normal open and when it turns on EL will be activated and the moving axis stops immediately Otherwise set EL be active high if the end limit switch is normal close and when it turns off EL is activated and the moving axis stops immediately 3 4 E Stop Input EMG In order to protect operator and equipment in case of emergency Leadshine SMC6000 provides emergency stop input EMG to stop the all axes immediately when EMG 1s activated The EMG input circuit is shown in figure 3 5 See table 2 8 for the pin assignment of EMG for SMC6480 or table 2 3 for SMC6490 PMC6496 14 SMC6000 Series Motion Controller Hardware Installation Manual E stop Switch i j o lt O ke ol Wr dd edad EMG EXGND Figure 3 5 Emergency Stop Signal EMG Input Circuit 3 5 General Purpose Digital Input Leadhine SMC6000 motion controller has 16 isolated and 16 non isolated general purpose digit
23. nd one power supply connector as shown in figure 2 2 SMC6000 Series Motion Controller Hardware Installation Manual Expansion I O Power up Level Switch Figure 2 2 SMC6490 PMC6496 Interface 2 1 3 Wiring Notes 1 Make sure supply voltage is 24VDC and connecting polarity is correct 2 Use normal RJ45 cable for network connections via Router or HUB If it is direct connection to PC exchanges transmit and receive wire for one of the RJ45 connectors in the cable 3 Please study the pin assignment and interface circuit of each connector in this manual carefully Make sure you understand them before trying to connect them 2 2 Pin Assignment 2 1 1 Power Connector The SMC6000 needs only one 24VDC regulated power supply for normal operation Recommended power supply current rating is 1100Amp Table 2 1 Power Connector Pin Assignment SMC6480 SMC6490 and PMC6496 Power Connector Pin Assignment SMC6480 SMC6490 and PMC6496 Pin Name IO Description 1 24V I Power Supply Input Positive 24VDC 2 24V I Power Ground Negative A Leadshine SMC6000 Series Motion Controller Hardware Installation Manual 2 1 2 Control Signal Connector J21 Control signal connector provides pulse and direction outputs for position and velocity control End limit and origin input are assigned in this connector See table 2 2 for the detail Table 2 2 Control signal connector J21 pin assignment SMC6480 SMC6490 and
24. ow 4 X100 I 100 x Pulse Frequency active low 12 SELz I Select Axis Z active low 5 SELx I Select Axis X active low 13 SELu I Select Axis U active low 6 GND GND Internal 5V Power Ground 14 5V O Intemal 5V power output f 7 GND GND Internal 5V Power Ground 15 5V O Intemal 5V power output 8 GND GND Internal 5V Power Ground Note The Manual Pulse Input of SMC6490 PMC6496 is non isolated but the inside circuit is powered by internal isolated power supply 2 3 Isolated and Non isolated Power Output There are many power supply voltages output from SMC6000 controller Figure 2 3 illustrate the relationship between them EXGND Filter Converter EXGND 5V Isolated 24V to 5V to 3V 3 3V 5V Converter Converter GND AGND Figure 2 3 SMC6000 isolated and non isolated power output In figure 2 3 the 24V external power is converted into VDD 5V directly The 5V and 3 3V are completely isolated from the external power to ensure the internal circuit work independently The AGND is reference of the D A output and the 3 3V is used in the expansion I O outputs The VDD 5V can be used for peripheral equipment and its return ground is common with EXGND Note 1 Never connect AGND or GND to EXGND Otherwise the electronic interference will coupled into the internal circuit 2 Instead of 24V the VDD output is 5V which is different from the other Leadshine controllers 2 4 USB Disk Interface Leadshine SMC6000 uses USB1 1 stan
25. pas Lao E SOR sic ga aaa ata 10 2 1 10 Encoder Connector SMC 6490 and PMC6496 cccssecccccscsesscccccesesecsccenensecceseeeusesescsseuenscseses 10 2 1 11 Manual Pulse Connector SMC6490 and PMC6496 e ereeerereeeeerereeaarerenea 11 2 3 Isolated and Non isolated Power Outputs sec irescencesananad tesdsedeiaaveaveavevedivdinaivadvascasedtssets ode saecsnearengaai bad ebestionss 12 ZA USB Disk HACC LACE assess sews Gala asa Sassi cana Cad di Mrabncaticns sachet UA O e Cu CU Ed ic o eso 12 Chapter o nteriace O CUM chad oi oock sida et sli E a AA Coan dade ndenaeea ca a ns 13 5 1 ContolSimal OPO casca GIO a aca 13 FAOS PU OR uns errar eia ae qe Re eae 13 So nds Limit impute BY sai is E ep Ria quand us ES tes a De Eee ae 14 ee od OP MPU EMG Siiri Pent eae DR UR DOR ee ee RR SS em O RO SR O NS 14 3D General Purpose Dieta MIO Ul e DPS a asd da ROLAR a Sintra aaa 15 35 Isolated General Purpose Digital pulsa Ai A tustoie minnie ateateanes 15 3 5 2 Non isolated General Purpose Digital Inputs ceca echnsee aaa en le anna tantas as cera 15 5 6 General Purpose Distal OUI eaa AREAL ARO a mates meee VC 16 3 6 1 Isolated General Purpose Digital Outputs 20 0 0 ec cccccecceecceeceseeeeeeeeeeeeeeeseeseuasunaauasaecaeceseaeeceeeeeeeees 16 3 6 2 Non isolated General Purpose Digital Outputs 2 0 0 0 ec cecceeecesceesceeeeeeseeeseesecesseaaeasaeaaecaueceeceaeeeeeees 18 d Expansion VO Terminal Board ACOSTA SO x evcatcacestss es
26. puts include 8 isolated inputs and 16 non isolated inputs 32 inputs include 16 isolated inputs and 16 non isolated inputs 2 Channels 0 07 4 45V 8 bit 4 Channels Max 4 MHz bandwidth 32 bit counter 1 Channel Max 1MHz bandwidth 2 Channels Max 1MHz bandwidth duty cycle 0 100 32 bit resolution 32M Bytes 32M Bytes 8M Bytes 32K Byte Optional 32K Bytes 10M 100M Ethernet RS 232 2 D Shell 9 pin connector USB 1 1 12Mbytes s 24VDC 1100mA 0 50 C 0 50 C 0 50 C 20 80 C 20 80 C 20 80 C 208mm 116mm 42mm 186mm 147mm 42mm G Code BASIC VB VC library e Electronic assembly and measurement equipments e Semiconductor and LCD manufacturing amp measurement equipments e Laser cutting engraving marking equipments e Vision amp measurement automation equipments e Biotech sampling and handing devices e Robotics e Special CNC machines e Other automation system using stepper and servo A Leadshine SMC6000 Series Motion Controller Hardware Installation Manual 1 4 Order Information Table 1 2 Order Information SMC 6480 Motion Controller SMC6480 BASIC SMC 64806 Motion Controller SMC6480 G Code SMC 6490 FM Motion Controller SMC6490 BASIC Ferroelectric Memory SMC 6490 Motion Controller SMC6490 BASIC SMC 6490 FM Motion Controller SMC6490 G Code Ferroelectric Memory SMC6490G Motion Controller SMC6490 G Code PMC6496 Motion Controller PMC6496 Table 1 3 Accessories Information Part Number
27. r Hardware Installation Manual Chapter 1 Family Overview 1 1 Introduction Leadshine SMC6000 is 10 100M Ethernet based general purpose motion controller It provides 1 to 4 axes motion control to stepper servo motors for various operations It can work in standalone mode without PC or work as a slaver in an Ethernet network The controller number in the network has no limitation Leadshine SMC6000 uses embedded microprocessor and FPGA to implement algorithm for multi axes interpolation pulse generation acceleration deceleration control and processing of digital input output in the hardware level offering high speed high precision and stable features to motion control It can output maximum 5MHz pulse and supports up to 4 axes linear interpolation any 2 axes circulation interpolation continuous interpolation and S curve velocity profile Programming of motion program is simple and it supports many language including Leadshine BASIC G Code Visual Basic and Visual C What s more Leadshine SMC6000 integrates isolated I O D A output PWM output encoder counter and manual input in one single package Control Signal Output and Isolated Digital Inputs Ouputs FPGA Encoder Interface D A Output lt PWM Output Expansion I O gt CPU MPG Interface Ferroelectric Isolated Power Memory USB Disk Interface Serial Port Ethernet
28. re 3 8 for interface circuit of OUT and OUT2 Digital output OUT3 OUTS8 adopts ULN2803 and the output current is limit to 60mA See figure 3 9 for interface circuit of digital output OUT3 OUTS8 The pin assignments of isolated digital outputs are shown in table 2 3 SMC6000 OUT1 OUT2 Opto Coupler EXGND Figure 3 8 1 Amp isolated General Purpose Digital Output OUT1 and OUT2 SMC6000 OUT3 OUT4 8 Opto Coupler EXGND ULN2803 Figure 3 9 60mA isolated General Purpose Digital Output OUT3 OUTS8 Typical connections of general purpose digital outputs to different components are shown as follows 1 Connections to LED When connected the digital output to a LED series a resistor between the power input and the LED to limit the current to approx 10mA The resistance is depending on the external power voltage For example 2K series resistor is suitable for 24VDC power input See figure 3 10 for how to connect the LED and series resistor 16 SMC6000 Series Motion Controller Hardware Installation Manual SMC6000 Max 40V60mA our Z R External Power Supply 24VDC ULN2803 Figure 3 10 Connect Digital Output to LED 2 Connections to a Lamp Use a warm up resistor R for the connected lamp in order to increase lamp s life time Determine the resistor by the following rule when the digital output is high level this resistor should not turn on the lamp
29. to the controller Table 2 8 E Stop Connector Pin Assignment SMC6480 E Stop Connector Pin Assignment SMC6480 Pin Name T O Description 1 EMG I E stop Input 2 EXGND GND External power ground 2 1 9 D A Output Connector SMC6480 The D A output is reference to AGND Its swing rang is from 0 07 4 45V The output circuit is shown in figure 3 18 See the pin assignment in table 2 9 Table2 9 D A Output Connector Pin Assignment SMC6480 D A Output Connector Pin Assignment Pin Name VO Description 1 Analog A O D A output channel A 2 Analog B O D A output channel B 3 AGND GND D A output ground 4 AGND GND D A output ground 2 1 10 Encoder Connector SMC6490 and PMC6496 The encoder input can be used for pulse counting of position feedback There are up to 4 channel AB phase and Z index inputs with latched signal for capture of position All of the inputs are TTL compatible 10 e Leadshine SMC6000 Series Motion Controller Hardware Installation Manual Table2 10 Encoder Connector Pin Assignment SMC6490 and PMC6496 Pim Name VO Description Pin Name O Descripion as 5V Power Output 20 GND O 5V Power Ground 2 GND GN 5V Power Ground 3 BAK oT Axis Encoder Phase A Wea Axis 1 Encoder Phase A 5 EB I Axis 1 Encoder Phase B Axis 1 Encoder Phase B Axis 1 Encoder Index Z Axis Encoder Index Z EE Axis 2 Latch Signal Input Axis 1 Latch Signal Input O28 me Axis 2 Latch Signal Input
30. toelectric Sensor Connection Figure 4 4 illustrates the connection between Leadshine SMC6000 and proximity sensor Here we take the RG150 8 as example 24 V 24 V SMC6000 RG150 8 Figure 4 5 Connections to photoelectric sensor 4 5 Relay Connections Figure 4 6 shows how to connect the SMC6000 to a mechanical relay A diode must be parallel between the input coil of the relay to by pass the inductive voltage which may damage the output circuit of SMC6000 Diode 1N4001 SMC6000 ULN2803 40V 60mA Max 24 VDC Figure 4 6 Connections to relay 25 e Leadshine SMC6000 Series Motion Controller Hardware Installation Manual 4 6 Connection Troubleshooting Please check whether the drive s command type is match to the controller s You can use the demo software to test and observe the pulse count Check the connections between the drive and the motion controller Make sure the drive has not alarm Check whether there is other interference source from large current power equipment Eliminate it by twisted pair and ground wiring Sometimes the limit resistor between the motion controller and the drive is too big thus the signal current 1s too small Check the drive settings or whether the acceleration deceleration time is too small Check whether there is interference coupled into the encoder or origin signal Make sure the shielding of the cable had
31. tvs indie iai Ea da E dida 18 O aah MODULO acto ees a ere arene fener nee weet Py a mre ree Coe reece re Tce ete rabo AR re 21 SS DA QUO rsss cada ict ONE aaa non sta ie ea rn radar O ecra a ZA 310 Encoder Input EA LB an EZ seco sscceeccrtcnectaite anol uatetauicsngulveicDiatetonrte RUE e e etre ane a Sadia 21 Chapter 4 Typical Connect Oisein S a T ide ngb aid ads 25 AU SEM Der DAVE OM Me CMO aaa oes eens A CR G 23 Alt Sineie ended Stepper Dive C OMe CON sas2viavsceaserstcavsietcaessncancaveacicescessecaacs sens seaneananwsaveqveavausauyeuenaee 23 4 1 2 Differential Input Stepper Drive Connection cccccccccsccscccecccecceccceccecceeceecesscesseessceseeesseeeseeseeeseenans 23 Be STVO DIVE OMNI ClO renons enr e dado na os Ennio de pn geet 24 A DP FOXY Sensor CONMCCUON assis si o doido A E 24 Ase Photoelectie Sensor COMME CH OM sas aaa DE dE 25 AS Relay ONMCCHONS ea RE DS aaa RSS ea aU 25 4 6 CONMECHON Troubles NO OUTS cansanssaisasa n Tas creci assa es iea beaded te Poe A e 26 Chapter 5 Mechanical SS PeCiiCatlOmMs sss tet st dec od SEA aaa asia d re iro bax sae ia dd ho cho ab Cia ao GU DS a ad 5 1 Mechanical Spec Manon or oC 64 8 Oarso asia plata ia E carat tated 21 5 1 Mechanical Specification of SMC6490 and SMC64596 cceeccecceesceseseseeeeseeeeeessenseenseaaeesueaaecsaeceeceeeeeeeees 21 Er E A B ADE a A EEI DR Oe Pe NE ON RR ORNE O ER PURSES OSC PRE INC O BU ETRY EAC a 28 A Leadshine SMC6000 Series Motion Controlle
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