pilot wash
Contents
1. Ensure that none of the Stand Alone options are set or they will interfere with correct DMX operation DMX CONTROL CHANNEL FUNCTIONS The PILOT WASH uses 10 DMX channels They are listed in the following table CHANNEL DMX VALUE DESCRIPTION 1 0 255 From light magenta to dark magenta Magenta 5 7 for 5 secs Soft reset See Note 2 Yellow 0 255 From light yellow to dark yellow 3 fo25 From light cyan to dark cyan 0 10 Black out 4 11 127 Open gradually from shut to full open dimming Shutter Strobe 128 252 Strobe movement from slow to fast 253 255 Open 3 0 255 Pan movement from 0 to 352 Pan En 0 255 Tilt movement from 0 to 250 White 28 54 Red 55 81 Yellow 7 82 109 Orange Colour Wheel 110 136 Green 137 163 Blue 164 191 Ultraviolet 192 255 Colours change from slow to fast till rainbow effect 8 Open Clear Effects Wheel 32 223 Ribbed glass stepping rotative movement 224 255 Frost glass 9 Pan 16bit 0 255 16 Bit Pan resolution 10 Tilt 16bit 0 255 16 Bit Tilt resolution NOTE Soft Reset If the DMX value sent on this channel 1 stays in the range from 5 to 7 for more than 5 seconds the projector will start a reset sequence Remote Requested Reset The electronics are re started and all motors moved to their home positions exactly as they do when the power is first switched on but the lamp is not switched off in this sequence although the2. RELIABILITY PILOT WASH PR 2302 This product manual contains important information about the safe installation and use of this projector Please read and follow these instructions carefully and keep this manual in a safe place for future reference PEARL RIVER LIGHT amp ACOUSTICS INDUSTRIAL LTD Yingbin Road Dashi Panyu Guangzhou 511430 China http www pr lighting com info r lighting com INDEX SECTION PAGE SAFE USAGE OF THE PROJECTOR INSTALLING THE PROJECTOR FITTING THE LAMP POWER SUPPLY MAINS CONTROL CONNECTIONS SETUP OPTIONS PROJECTOR CONFIGURATION PROJECTOR DMX START ADDRESS DMX CONTROL CHANNEL FUNCTIONS STAND ALONE MODE MAINTENANCE KEEPING THE PROJECTOR CLEAN TROUBLESHOOTING TECHNICAL DATA ELECTRICAL DIAGRAM COMPONENT ORDER CODES O DOA HK B Oo 0 1 Please note that as part of our ongoing commitment to continuous product development specifications subject to change without notice Whilst every care is taken in the preparation of this manual we reserve the right to change specifications in the course of product improvement The publishers cannot be held responsible for the accuracy of the information herein or any consequence arising from them Every apparatus is tested completely and packed properly by the manufacturer Please make sure the packing and or the apparatus is in good condition before your installation and use Should there be any dama
3. 5 MAIN PCB I F4A 250V E DMX512 D ln Im 123 1 IGNITOR BALLAST THERMOSTAT 2 THERMOSTAT 1 DMX IN DMX OUT FUSE MSD 250W 58 10 12 PILOT WASHen doc DISPLAY PCB COMPONENT ORDER CODES NO NAME PART NO REMARK 1 TRANSFORMER 040030035 230V AC 50Hz 2 THERMOSTAT 190010065 75 C 10A 250V 3 CAPACITOR 140010018 60g F 370V 4 BALLAST 040070024 230V 50Hz 5 THERMOSTAT 190010054 95 C 10A 6 IGNITOR 040090016 230V 50Hz 7 LAMP 100050023 MSD250W 8 TOUCH SWITCH 191010028 9 FAN 030069006 DC24V MOTOR 1 SHUTTER1 MOTOR 030040023 MOTOR 2 SHUTTER2 MOTOR 17HS0002 38L 5 20 MOTOR 3 EFFECT MOTOR MOTOR 4 COLOUR MOTOR 030040024 17HS0002 03L 5x28 MOTOR 5 MAGENTA MOTOR MOTOR 6 YELLOW MOTOR 030040080 17HS0002 48L 5 12 5 MOTOR 7 CYAN MOTOR MOTOR 8 PAN MOTOR 030040053 23HS2029L 6 35 21 MOTOR 9 TILT MOTOR 030040052 23HS0015L 6 35x21 1 7 IC 170050010 DRIVER CHIPS A8 IC 170110004 DRIVER CHIP AQ IC 170050001 ARITHMETIC AMPLIFIER CHIP A10 IC 170110004 DRIVER CHIP B1 IC 170040014 TTL LOGICAL CHIP B2 B7 IC 170170037 D A REVERSION CHIP B8 IC 170040014 TTL LOGICAL CHIP B9 B11 IC 170170037 D A REVERSION CHIP B12 B13 IC 170040014 TTL LOGICAL CHIP C1 IC 170170039 STABLE VOLTAGE CHIP BUS CHIP FOR ee i RO RECEIVING TRANSMITTING C3 IC 170040033 EEPROM
4. The XLR s are connected as shown in the table above Note care should be taken to ensure that none of the connections touch the body of the plug or each other The body of the plug is not connected in any way The PILOT WASH accepts digital control signals in standard DMX512 1990 format Connect the controller s output to the first fixture s input and connect the first fixture s output to the second fixture s input The rest may be deduced by analogy Eventually connect the last fixture s output to a DMX terminator as shown in the figure below DMX IN DMX OUT DMX IN FROM CONTROLLER 5 PIN AND 3 PIN CONVERSION PILOT WASH uses 3 pin XLR plug socket If your controller uses 5 pin XLR plug socket you should convert 5 pin plug socket into 3 pin socket plug as shown below TERMINATOR i Ww I 080 0 5 PIN SOCKET 3 PIN PLUG 5 PIN PLUG 3 PIN SOCKET Pin 1 GND Screen Pin 1 GND Screen Pin 1 GND Screen Pin 1 GND Screen Pin 2 Signal data Pin 2 Signal data Pin 2 Signal data Pin 2 Signal data Pin 3 Signal data Pin 3 Signal data Pin 3 Signal data Pin 3 Signal data Pin 4 N C Pin 4 N C Pin 5 N C Pin 5 N C When a DMX 512 signal is received the LED will illuminate green When not receiving a DMX signal the green and red LEDs will be off 5 12 PILOT WASHen doc DMX TERMINATOR At the last fixture in the chain the DMX output has to be connected with a DMX
5. attach to the underside of the projector with 4 M8x25 bolts provided Always ensure that the projector is firmly anchored to avoid vibration and slipping whilst functioning Always ensure that the structure to which you are attaching the projector is secure and is able to support a weight of 20 1Kg for each PILOT WASH For safety the projector should have a secondary fixing with a safety chain through the holes on the underside of the unit You can adjust the screw illustrated to let the Fresenel lens in or out for magnifying lessening the images or soft focusing the beams WARNING The projector should NEVER be lifted or carried by the yoke FITTING THE LAMP Loosen the 3 access screws at the rear of the projector and pull the lamp access hatch straight out from the rear of the projector When changing a lamp you must let the old lamp cool sufficiently before opening the lamp access hatch Insert an MSD 250W lamp in the lamp holder Close the access hatch carefully and re tighten the 3 access screws LAMP ADJUSTMENT LAMP ACCESS HATCH ACCESS SCREW Adjust lamp osition b turning screws LAMP ADJUSTMENT LAMP ACCESS HATCH NOTE To optimize light output it will be necessary to adjust the lamp alignment to obtain an even distribution of light within the beam The three screws marked A B and C may be gently turned to center the lamp within the reflector The projector should be switched on with the shutter open and
6. beam will be blacked out The channels 9 and 10 are only available when the Setup Option 6 is For the exact setting refer to Setup Options section STAND ALONE MODE The projectors can operate without a controller They can do this in one of 3 different ways Stand Alone Mode means automatic operation independent of other projectors and can either be automatic or triggered by music depending on the combination of Setup Options 4 and 5 that are selected The projectors can also operate synchronously with each other in Master Slave mode To do this they must be connected together as described above in the Control Connections section with the terminator inserted in the output of the last slave projector in the chain but of course without the controller The same type of DMX cables must be used to connect the Master with the Slaves The appropriate Setup Options must also be set See the section on Setup Options Projector Configuration for full details of the available combinations Select one projector as the Master setting the DMX start address at random Regard the other projectors as the slaves setting all DMX start addresses to 001 Never have more than ONE 1 projector configured as Master or the system will not work 7 12 PILOT WASHen doc MAINTENANCE If the projector s lens becomes damaged or broken it should be replaced If the lamp becomes damaged or deformed in any way it must be replaced If the light
7. before disposing of the carton check there is no transportation damage before using the projector Retain the carton for possible future transportation Should there be any damage caused by transportation consult your dealer and do not use the apparatus The projector is for Indoor use only IP20 Use only in dry locations Keep this device away from rain and moisture excessive heat humidity and dust Do not allow contact with water or any other fluids or metallic objects The projector is not designed or intended to be mounted directly on to inflammable surfaces X The projector is only intended for installation operation and maintenance by qualified personnel The projector must be installed in a location with adequate ventilation at least 50cm from adjacent surfaces Be sure that no ventilation slots are blocked Do not project the beam onto inflammable surfaces minimum distance is 3m 3m Avoid direct exposure to the light from the lamp The light is harmful to the eye Do not attempt to dismantle and or modify the projector in any way Electrical connection must only be carried out by qualified personnel Before installation ensure that the voltage and frequency of power supply match the power requirements of the projector It is essential that each projector is correctly earthed and that electrical installation conforms to all relevant standards Do not connect this device to any dimmer pack Make sure that the power cable
8. from the lamp appears dim this would normally indicate that it is reaching the end of its life and it should be changed at once old lamps run to the extremity of their life can explode If the projector does not function check the fuses on the power socket of the projector they should only be replaced by fuses of the same specified value 6 3A 250V fast blow 5mmx20mm On the main PCB inside the projector there is also a fuse rated 4A 250V fast blow 5mmx20mm Should these be damaged call a qualified technician before replacement The projector has 2 thermal protection devices that will switch off the projector in case of overheating should either of these operate check that the fans are not blocked and if they are dirty clean them before switching on the projector again Check that the fans are operational if not call a qualified technician Any maintenance work should only be carried out by qualified technicians KEEPING THE PROJECTOR CLEAN To ensure the reliability of the projector it should be kept clean It is recommended that the fans should be cleaned every 15 days The lens and dichroic colour filters should also be regularly cleaned to maintain an optimum light output Do NOT use any type of solvent on dichroic colour filters Cleaning frequency depends on the environment in which the fixture operates damp smoke or particularly dirty surroundings can cause greater accumulation of dirt on the unit s optics A soft cloth an
9. is never crimped or damaged by sharp edges Never let the power cable come into contact with other cables Only handle the power cable by the plug Never pull out the plug by tugging the power cable Keep the lamp clean Do not touch the lamp glass with bare hands The projector should always be installed with a secondary safety fixing A safety cord is supplied for this it should be attached as shown in the installing the projector section The lamp used in this projector is an MSD 250W discharge lamp After being switched off don t attempt to restart the projector until lamp has cooled this will require approx 15 minutes Switching the lamp on and off at short intervals will reduce the life of both the lamp and the projector Never run the projector without a lamp There are no user serviceable parts inside the projector do not open the housing and never operate the projector with the covers removed Always disconnect from the mains when the device is not in use or before cleaning it or before attempting any maintenance work If you have any questions don t hesitate to consult your dealer or manufacturer 3 12 PILOT WASHen doc INSTALLING THE PROJECTOR 280mm Pass safety fixing through these holes BRACKET BRACKET BRACKET ADJUSTMENT SCREW FOR FRESNEL LENS FRESNELLENS BRACKETS FIXED WITH 4 x M8x25 BOLTS The projector should be mounted via its brackets each using 2 M12 bolts The brackets
10. MAIN IC IC 230040123 MICROPROCESSOR NOT SHOWN PAN DRIVE BELT 290151217 309 3M 103Z 103 TEETH NOT SHOWN TILT DRIVE BELT 290151218 HTD420 3M 140Z 140 TEETH NOTE You may order all parts of the PILOT WASH besides the table listed above When ordering please state the exact name and part no Repairs must only be carried out by a qualified technician 11 12 PILOT WASHen doc PEARL RIVER LIGHT amp ACOUSTICS INDUSTRIAL LTD Yingbin Road Dashi Panyu Guangzhou China Post Code 511430 TEL 020 8478 1888 FAX 020 8478 6023 www pr lighting com P N 321010045 Last Revision 12 11 2002 12 12 PILOT WASHen doc
11. d typical glass cleaning products should be used in cleaning It is recommended to clean the external optics at least once every 20 days and clean the internal optics at least once every 30 60 days Do not use any organic solvent e g alcohol to clean the housing of the apparatus TROUBLESHOOTING PROBLEM ACTION The projector doesn t switch on Check the fuses on the power socket Replace the lamp The lamp comes on but the projector doesn t respond to the controller Make sure that the projector is correctly DMX configurated Replace or repair the DMX cable The projector intermittently only functions Make sure the fans are working and not dirty and the ventilation slots are not dirty The beam appears dim Replace a new lamp with the specified type and rating Check the optics are clean The projected image appears to have a halo Carefully clean the optical group lenses and the projector components Defecting projection Check the lens are not broken Remove dust or grease stored on lenses 8 12 PILOT WASHen doc TECHNICAL DATA POWER SUPPLY 230V AC 50Hz Other Voltages Available To Order 240V 220V 200V 120V 100V AC 50 60Hz POWER CONSUMPTION 480W at 220V LAMP Type MSD 250W discharge lamp Colour Temperature Socket GY9 5 Manufacturers Rated Lamp Life 2000hours COLOURS Virtually infinite range of colours obtained by colour mixing c
12. ge caused by transportation consult your dealer and do not use the apparatus But any damage caused by improper use will not be assumed by the manufacturer and or dealer ACCESSORIES THESE ITEMS ARE PACKED TOGETHER WITH THE PROJECTOR Mounting Bracket 2 Pieces M8x25 bolt for mounting brackets 4 Pieces Power cord 1 Piece XLR plug 1 Piece XLR socket 1 Piece Safety cord 1 Piece This manual 1 Piece INTRODUCTION Thank you for purchasing the product PILOT WASH PR 2302 This product manual contains important information about the safe installation and use of this projector Please read and follow these instructions carefully and keep this manual in a safe place for future reference The PILOT WASH is an innovative projector with an elegant housing which is made from high intensity and heat resistant complex plastic The productor complies to CE norms and standards and uses international protocol DMX 512 It can be used as a stand alone unit or linked to a controller so it is suitable for many different applications PILOT WASH features full CYM colour mixing with high resolution stepper motors and 6 dichroic filters producing the rainbow effect when continuously rotated It features an independent adjustable strobe shutter effects wheel and manualy adjustable beam sizing It can be setup easily with the touch switches and a digital display screen 2 12 PILOT WASHen doc SAFE USAGE OF THE PROJECTOR When unpacking and
13. s the key or DOWN to select y means ON or no means OFF NO Y YES Press the key ENTERI to save the selected function and configuration If the display is showing y then the setting has been enabled In the same way if it was showing n when you pressed ENTER the option has been disabled The Red LED will flash during this operation PROJECTOR DMX START ADDRESS 8 o Each PILOT WASH must be given a DMX start address so that the correct projector responds to the correct control signals This DMX start address is the channel number from which the projector starts to listen to the digital control information being sent out from the controller The PILOT WASH has 10 channels so set the No 1 projector s address 001 No 2 projector s address 011 No 3 projector s address 021 No 4 projector s address 031 and so on The display shows the DMX start address after the projector is switched on if you have already set the DMX start address and saved it the screen will display the last setting 6 12 PILOT WASHen doc TO SET THE DMX START ADDRESS Press the or DOWN buttons and the display will show the DMX start address Confirm your choice by pressing the ENTER button this will save and set the DMX start address The display will show the latest setting each time the projector is powered up To control the projector with a DMX controller the DMX start address must be set
14. terminator This prevents electrical noise from disturbing and corrupting the DMX control signals The DMX terminator is simply an connector with a 1200 ohm resistor connected across pins 2 and 3 which is then plugged into the output socket on the last projector in the chain The connections are illustrated below 2 1 DMX TERMINATOR CONNECTION B Connect a 1200 OHM resistor across 1200 pins 2 and 3 in an XLR plug and insert into the DMX OUT socket on the last 3 unit in the chain PIN 3 SETUP OPTIONS PROJECTOR CONFIGURATION b 2 To browse through the various Setup Options press the FUNC button consecutively There are 6 Option codes 1 6 and each code has a specific function The functions provided are listed in the following table SETUP OPTIONS CODE CHOICE FUNCTION 1 Reverse Tilt enable Tilt is reversed Reverse Tilt disable Tilt is normal Reverse Pan enable Pan is reversed Reverse Pan disable Pan is normal Microphone activation of Auto Programmes 1 amp 2 Automatic programme 1 enable Automatic programme 2 enable Automatic programmes 1 or 2 Master Slave operation of programmes 1 2 6 16bit Pan Tilt movement resolution enable 16bit Pan Tilt movement resolution disable 7 Reserved 8 Reserved 2 lt 2 2 5 lt lt lt Once you have selected the desired operation code pres
15. the beam focused to do this it is also advisable to allow the lamp 5 minutes to come up to full brightness before starting to align it Note the three screws will only need a small adjustment to centre the lamp do not try to unscrew them completely Read the rest of this manual and then come back to this section to align the lamp The MSD series are high pressure lamps with external igniters 4 Care should always be taken when handling these lamps Always read the manufacturers Instructions for use enclosed with the lamp 4 12 PILOT WASHen doc POWER SUPPLY MAINS BROWN GREEN YELLOW FUSE HOLDER N BLUE FUSE F6 3A 250V Use the plug provided to connect the mains power to the projector paying attention to the voltage and frequency marked on the panel of the projector It is recommended that each projector is supplied separately so that they may be individually switched on and off IMPORTANT It is essential that each projector is correctly earthed and that electrical installation conforms to all relevant standards CONTROL CONNECTIONS XLR CONNECTORS DMX IN DMX OUT DMX 512 1 2 2 1 PIN FUNCTION 1 GND 2 DATA 3 3 3 Connection between controller and projector and between one projector and another must be made with 2 core screened cable with each core having at least a 0 5mm diameter Connection to and from the projector is via cannon 3 pin XLR plugs and sockets which are included with the projector
16. yan yellow and magenta Separate wheel with 6 dichroic colours plus white and rainbow effect CONTROL DMX 512 8 channels plus 2 for High Resolution Pan and Tilt Stand Alone Automatic mode and Master Slave operation FOCUS Manual adjustment of Fresnel lens SHUTTER STROBE 2 Blade shutter for linear dimming from to 10096 Also provides a strobe effect with speed variable from 1 7 F P S and blackout EFFECTS Softened or more defined beam HEAD MOVEMENT Pan 370 Tilt 265 BEAM ANGLE 16 MOTORS 9 Stepper motors HOUSING Metal and composite plastic IP20 DIMENSIONS See drawings below WEIGHT 20 1kg PACKED DIMENSIONS 435mm LONG x 435mm WIDE x 590mm HIGH PACKED WEIGHT 22Kg PILOT WASHen doc LIGHT OUTPUT 2610 lux 652 lux 290 lux 163 lux 104 lux 72 lux 16 t DISTANCE Om 5m 10m 15m 20m 25m 30m BEAM DIAMETER 20m 21 4m 22 8n 42m 2 5 6m Z2 7m 8 4m ELECTRICAL DIAGRAM 9 DC 24V LOWER FAN R SHUTTER 1 SHUTTER2 EFFECTS COLOUR MAGENTA YELLOW CYAN PAN TILT Ava U ani zi AD UPPER FAN 2 MOTOR 1 MOTOR 2 MOTOR 3 MOTOR 4 MOTOR 5 MOTOR 6 MOTOR 7 MOTOR 8 MOTOR 9 RI ff A HH AD UPPER FAN 1 ILS CODES COLOURS 14 2 3 1 2 3 4 1 2 3 4 142 4 112 3 4 14213 5 4 7 1 4 2 1 11 11 CODES i 5 71 T BLUE B1 B2 B3 B4 B5 B7 B8 B B 10 11
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