User manual
Contents
1. PlantWatchPRO XE rebooted OR Cancel name site System pages Reload Alarro Guardian name_site Update software larrm Reload Guardian Insert the USB pendrive and press confirm Warning Make sure the USB Ja Wy pendrive has been inserted a and press OK n k a patch_1 0 Warming Once the software has 21 040000021 rel 3 0 07 06 2010 Gy CAREL 8 NAVIGATION VIA WEB FROM A REMOTE PC PlantWatchPRO installed in any location can be PlantWatchPRO touchscreen display and access monitored via an internet or telephone connection almost all the PlantWatchPRO functions This function can be used to display on the PC s screen the exact same data that appears on the PlantWatchPRO from a remote PC via a telephone connection Once the PC is running in Microsoft Windows any version from the Control panel create a new Internet connection as follows Access CONTROL PANEL NETWORK AND INTERNET CONNECTIONS 2 gt 2 Then choose CREATE A NEW CONNECTION gt CONNECT TO THE INTERNET SET UP MY CONNECTION MANUALLY CONNECT USING DIAL UP MODEM Enter the name of the connection O Enter the telephone number of the telephone line that PlantWatchPRO is connected to e Choose from the options that allow the connection to be available to all users or only this specific user O Enter PVRemote as the USER NAME and PD35010 as the PASSWORD D2. Details Write T Favourites List Details gt parameters Lan gt List_ fpetals GR1 list Details GR2 J gt List Details GR3 J List List gt Details Other grps gt GR4 J List J Ro List J Active alarms gt List gt Bis Concluded Listo gt alarms Graph Search gt Read only variables 040000021 rel 3 0 07 06 2010 12 CAREL 5 REPORTS Configure report Create report Used to create a report defining the name and description the type HACCP and the list of the variables included nome_ sito Create report Alan Reload Guardian rep HACCP If the report is defined as HACCP it may only include the HACCP variables for the devices in the installation The definition of the device HACCP variables can be customised under Model configuration Edit report Edit description To modify the description of the report Edit configuration To modify the list of the variables in the report Copy report To generate a new report starting from an existing report Delete report To delete the report Export report Export HACCP report Used to enter the values of the parameters starting date report name period and frequency corresponding to the HACCP report to be downloaded Export log report Used to enter the values of the parameters starting date report name and period corresponding to the l
3. INTERFACE Main menu The PlantWatchPRO main menu features the clock the navigation buttons the information on the name of the site and five icons Installation Configuration Reports Alarms Events and Scheduler pressing each of these accesses other secondary menus with the lists of corresponding functions Device Variable Value laldardlar 040000021 rel 3 0 07 06 2010 10 CAREL 4 INSTALLATION When entering this menu a list is displayed showing all the devices available in the installation and their status the graphic LEDs next to the names of the devices have the following meanings e green everything is working correctly e red the device has an alarm e blue device disabled grey device off line In addition the main variables previously selected to be displayed from the CONFIGURATION MODEL MANAGEMENT gt CONFIGURATION MODELS gt LOG GRAPH HACCP MAIN VIEW gt DEVICE DETAIL menu are shown or alternatively the default variables and the corresponding values Accessing the detail of each device the alarms can be acknowledged both concluded and active and the graph of the trend of the variables displayed name site ontiguration Alacra Reload Guardian Device Yar able Yalue Read only variables Favourites Displays the variables set as favourites All variables Displays all the variables Write parameters Favourites Displays the parameters set a
4. The connection has been created now open a web browser Windows Internet Explorer Q Ba O E LA A version 7 or higher with the zoom x rtp 192 L 1 1 window function available and enter following IP address http 192 1 1 1 if PlantWatchPRO is connected to the PSTN telephone system or Er http 192 1 1 3 if PlantWatchPRO is connected 16 4004 1 ya e to the GSM telephone system oe Or Ore rs ome fi nera ere add E The window of the browser will automatically show the PlantWatchPRO screen allowing access in the same way as for the touchscreen version 040000021 rel 3 0 07 06 2010 22 CAREL 23 040000021 rel 3 0 07 06 2010 LL OZ lt U LLJ LLI cc lt gt U lt gt LL O pi EEE UID S191 uue 1eq SRP HERO SOR SIONS EP De sajgqelien JO 1517 sa geuen JO 1517 4 suneje Jo IS e wHelap qeucA lt sjleJ gt Pp 49SN PUUON lt sapoWw 2142P Jo 1517 lt sppow 3IA p JO 1517 4 sppoW S21Aep JO 11 s qeueA JO 1517 4 e3 p 201099 eno Tewapoy srawe id nu Ala uorpajes abenbue he F LHPPP 60 3314435 peojumog JUIOd 3104594 uoneinBuuo2 as 3104534 UOHeINDYUOD aus ampeg LONEWIOJUL aunseaw Jo yun uondussag Mala UPW dJDDYH yde16 607 UONIBUUO gt uonesiuuo1sn2 IAS
5. are some of the features that make PlantWatchPRO the cutting edge product in its category A colour LCD touchscreen and the use of practical menus guide the user simply and intuitively without the use of a PC however a PC can be connected if necessary thus providing a practical solution for all those environments that do not have room for a computer Other innovative features of PlantWatchPRO include possibility to connect and control up to 100 devices e possibility to connect and control CAREL or Modbus devices on RS485 bus record up to a maximum of 100 variables e log data for up to one year with 15 min sampling e connection to CAREL remotePRO and remoteValue remote supervision systems e a Guardian program that boosts and improves system reliability e 3 output relays for alarm signals or activating lights and defrosts possibility to export data alarms events system and model configurations and variable reports using a USB memory key the data are downloaded in a format that is compatible with Microsoft Excel and Microsoft Word import new standard or custom devices display graphs proximity sensor that activates the display without the user needing to open the cover external buzzer Management complete alarm configuration phone book for SMS contacts fax numbers e mail addresses active defrost Management possibility for multiple users to access the system with di
6. operation can therefore be selected with precision Alar bulo ia E TTN ALALT LADLAD Usb 1 Storage Media Sor 19 040000021 rel 3 0 07 06 2010 Ep CAREL 7 USE OF THE USB MEMORY KEY How to download an HACCP report from PlantWatchPRO Below is a description of the operations to be performed by the user to download a HACCP report from PlantWatchPRO using the USB memory key and then transfer the data to a PC For example download the daily report with the data shown every 30 minutes relating to 19 July 2007 From the home page enter the REPORT EXPORT REPORT EXPORT HACCP REPORT name_site Report menu amp larm Reload Guardian 2 As the START DATE enter the day the report should start therefore 2007 07 19 Select 1 day as the PERIOD ownload HACCP rep g O Choose 30 minutes as the FREQUENCY the other option for displaying the values of the HACCP variables is 12 hours Guardian e Insert the USB pendrive in the port Finally press the button and the OK button on the Warning message that appears to start the data transfer from PlantWatchPRO to the memory key Warninq Make sure the USB pendrive has been inserted and press OK After a short while a message box is shown confirming the operation or alternatively an error message if the memory key does not have enough space or has not been inserted correctly Error USB pendrive not tound Ins
7. 6 2010 PlantWatchPRO can transfer data to from a USB memory key specifically some functions are not accessible via web but only using PlantWatchPRO In fact the user can download the logged values of the selected variables the HACCP report the configuration of the complete site the changes made to various models to be then exported to others sites for reuse and the list of alarms activated in the installation The USB memory key can also be used to load new data to the PlantWatchPRO memory this is useful for example for importing the configuration of a previously configured site models created based on the default models or those available in the standard libraries or those created using the special Device Creator IDE package A USB memory key can also be used to install new updated versions of the PlantWatchPRO software The following functions are only accessible directly on PlantWatchPRO and only using the USB memory key highlighted in the manual by g e IMPORT MODEL RESTORE SITE CONFIGURATION e UPDATE SOFTWARE Other functions that require the USB memory key if using PlantWatchPRO yet are also accessible via web are EXPORT LOG REPORT EXPORT HACCP REPORT BACKUP SITE CONFIGURATION e EXPORT MODEL DOWNLOAD ALARMS The table below shows a list of the functions that use the USB memory key to save data the names of the directories created automatically by the software
8. PlantWatchPRO CARE L supervisor for small medium installations Enc User manual EES Integrated Control Solutions amp Energy Savings CAREL Content 1 PRESENTATION 5 2 KEY 7 3 GRAPHIC INTERFACE 8 O PARETO 8 Touchscreen keypadi aaa 8 Navigation Buttons 9 MIN rca 10 4 INSTALLATION 1 5 REPORTS 13 Configure report A E PID eine 13 PEE TOI nenne 13 Display data log 13 6 ALARMS EVENTS 15 PINS AA een 15 Concluded Ariani 15 Cla 15 6 OO RR REN ICE ROTTO 15 Download alarms aaa 15 ve How to respond to alarm signals from Plan WW risas 16 7 USE OF THE USB MEMORY KEY 18 I How to download an HACCP report from PIN WISTCABRO aa ant 20 I How to update the PlantWatchPRO software USING a USB memory key anne 21 8 NAVIGATION VIA WEB FROM A REMOTE PC 22 PlantWatchPRO from a remote PC via a telephone connecClIOn 1 9 FUNCTION TREE 040000021 rel 3 0 07 06 2010 Before performing any operations check that the PlantWatchPRO box contains the two plastic faceplates top and bottom technical documentation the device itself four screws already inserted in position the terminals six already connected to the board two resistors inside the case CAREL 1 PRESENTATION PlantWatchPRO is the new solution from CAREL for the supervision of small medium installations Complete network and alarm configuration simple navigation and an attractive design
9. SI 314 q die SEN WU SAT 49SN 9JOUIOY C L Our TETTEY uon gt ns Buneoj4 yuo 3UI IS N 24 040000021 rel 3 0 07 06 2010 TE lt O Burnes sieq ezea seep Today lt oda sllej p Anne S3IMANDO palnpays pa npay gt s sep slle1 p quae jeDads quana el5 ds SII213P ApIS AA Apaam gez Byuo gt alli 3DIAJSS sjielap Aeg Krea 553338 3 0U3y Mn IE sjleyap Aejay Byuo gt AJOMISN Byuo gt jew 3 DYUI SWS eg __ ia MA MM Y _smmaje wnje seunoses sunieje plumog 040000021 rel 3 0 07 06 2010 25 Note CAREL CAREL INDUSTRIES Hqs Via dell Industria 11 35020 Brugine Padova Italy Tel 39 049 9716611 Fax 39 049 9716600 e mail CAREL CAREL com www CAREL com Agenzia Agency 040000021 rel 3 0 07 06 2010
10. Shows the list of concluded alarms Events List of the events saved by the system The icons have the following meanings information event m error event p warning event name site Events Alarno Reload Guardian Event Date time If the message in the EVENT column is too long to be displayed in full to read it select the corresponding row and open the details Relays Used to disable the relays activated by PlantWatchPRO Pressing the corresponding fields and confirming E disables the relays Download alarms This saves the list of active alarms from a certain date onwards the data is saved to a file in csv format compatible with Microsoft Excel Tree of the Alarms events menu functions Bis Alarm details SE Conc Conc alarms Relays Down alarms 040000021 rel 3 0 07 06 2010 Gy CAREL 6 ALARMS EVENTS er I How to respond to alarm signals from PlantWatchPRO Below is a description of how alarms are shown on the PlantWatchPRO display and how to respond f the ALARM button turns red waw wr eee an alarm is active on one of the Alarm field devices Enter ALARMS EVENTS ACTIVE ALARMS El YA to display the list of active alarms in the entire installation highlighted in four different Installation Configuration colours depending on the level of priority e red highest orange high yellow medium e white low O In
11. e alarm was cancelled and who performed the operation this may be a different user from the one who previously acknowledged the alarm Pressing Qs a third time records the identity of the user who removed the alarm on PlantWatchPRO Once the alarm has been removed it no longer appears in the list of ACTIVE ALARMS but rather can be seen in another screen with the list of CONCLUDED ALARMS Once the alarm has been cancelled the TT button turns blue again Pressing the row with the desired alarm again opens the detail screen showing the date time and name of the user who acknowledged cancelled and removed the alarm IR33 1 Al timeout defrost evap2 From 2007 07 26 11 12 22 name_site Alarm IR33 1 Al timeout defrost evap2 From 2007 07 26 11 12 22 Do Ack Admin 2007 07 26 11 26 24 Canc Admin 2007 07 26 11 27 08 4 Priority low E name_site Alarm details IR33 1 Al timeout defrost evap2 From 2007 07 26 11 12 22 To Ack Admin 2007 07 26 11 26 24 Canc Admin 2007 07 26 11 27 08 Rem Admin 2007 07 26 11 28 01 Priority low q lame_site Active alarms Concluded alarms E Events Devices Alarms IR33 1 Al timeout defrost evap2 IR33 1 Al timeout defrost evap2 From 2007 07 26 11 12 22 To Ack Admin 2007 07 26 11 26 24 Canc Admin 2007 07 26 11 27 08 Rem Admin 2007 07 26 11 28 01 Priority low lt O EE 040000021 rel 3 0 07 0
12. ert it and repeat the operation HACCP report download terminated 040000021 rel 3 0 07 06 2010 20 CAREL 7 USE OF THE USB MEMORY KEY I How to update the PlantWatchPRO software using a USB memory key How to update the PlantWatchPRO software with new versions released by CAREL Check the software version currently installed D Download the software update from the http ksa carel com website to the PC The file downloaded will be a compressed file such as Uxxxyyy zip Unzip the file to the USB memory key oo From the PlantWatchPRO home page access CONFIGURATION SYSTEM PAGES gt UPDATE SOFTWARE Insert the memory key and press the and the OK button on the Warning message that appears From the list that will be displayed on the new screen select the patch directory as the source for updating the software version Press the button and the OK button on the Warning message that appears to start the software update operation After this operation as highlighted by the Warning message PlantWatchPRO will be rebooted to make the software update effective This operation may take a few minutes Warning never remove the USB memory key until the software update has been completed and the system has been rebooted as both PlantWatchPRO and the key may be seriously damaged power must be available throughout the entire software update operation been updated
13. fferent privileges administrator normal user user with privileges instrument suitable for technical environments no moving parts Key 1 touch screen 2 proximity sensor 3 alarm light i 4 device on light 5 USB port 6 transparent cover 040000021 rel 3 0 07 06 2010 1 PRESENTATION General diagram of PlantWatchPRO connections PlantVisor Remote Internet Explorer 7 0 Key and product codes PlantWatchPRO PostScript enabled USB printer WW PSTN analogue modem version PWPROM0000 only USB memory key PC via LAN 3 relay outputs Installation Modbus RTU line Installation CAREL line KO cio ada GSM GPRS modem connection kit code PWOPMDO000 optional GSM GPRS modem code PLWOPGSMOO O required to be able to use all the SMS functions using modems other than the one supplied by CAREL will not guarantee correct operation of the appliance and technical service 040000021 rel 3 0 07 06 2010 CAREL CAREL 2 KEY settings for the supervision of an installation note highlights an important point in particular as regards the practical use of the various product functions warning warns the user of critical areas for the use and safety of PlantWatchPRO USB key indicates that the function can only be accessed directly from PlantWatchPRO not via web and using a USB memory key G tutor
14. ial offers the user some simple configuration examples of the most common 7 040000021 rel 3 0 07 06 2010 Gy CAREL 3 GRAPHIC INTERFACE Display Touchscreen keypad The following keypad will be made available on the touchscreen display whenever data needs to be entered letters numbers or symbols One of the main features of PlantWatchPRO is the t user interface Web navigation also uses the same 123 y graphic interface identical to the touchscreen except for some functions that can only be accessed directly from PlantWatchPRO using a USB memory key these are highlighted in the text by 4 Pipu 6 OS 6 B 123 spe sa we e J ses come Cee np Downe re pre ee To switch from the main keypad upper case to the other keypads use the following buttons d to shift to lower case IEEJ forthe numeric keypad HS for symbols and punctuation 040000021 rel 3 0 07 06 2010 8 CAREL 3 GRAPHIC INTERFACE Navigation buttons BACK button used to return to the previous screen If pressed on the home page automatically returns to the login screen HOME button returns to the home page SILENCE button used to mute the alarm generated by the buzzer or the additional siren if installed HELP button pressing the Help button displays a brief explanation of the functions available in the current screen O To exit the Help screen pres
15. og report to be downloaded Print report Print HACCP report Used to enter the values of the parameters starting date report name period and frequency corresponding to the HACCP report to be printed Print log report Used to enter the values of the parameters starting date report name and period corresponding to the log report to be printed PlantWatchPRO is compatible with any USB printer that supports PostScript language O Via web PlantWatchPRO opens a dialogue box prompting for the directory used to save the HACCP report rtf format compatible with Microsoft Word or log report csv format compatible with Microsoft Excel Display data log Directly displays the values of the logged variables 040000021 rel 3 0 07 06 2010 5 REPORTS Tree of the Reports menu functions a gt Configure r Createrepot lt d report de gt Edit report gt Copy report Deieterepon _ istofiepons gt Export report H Export HACCP report gt Print log report _ Display data gt lloc 040000021 rel 3 0 07 06 2010 14 CAREL CAREL 6 ALARMS EVENTS Active alarms Displays the active alarms on the system key to alarm colours e red highest priority orange high priority yellow medium priority e white low priority Active alarms name_site Alarm Reload Guardian Devices Alarms Alarm probe Concluded alarms
16. s E displays the list of the devices in the installation and the corresponding alarms When a device generates an alarm this button turns red INF until the alarm is acknowledged PV cancelled Canc or removed Rem by the user see chapter dedicated HHI restarts the system software loading the changes made to the configuration if the changes require the new configuration to be loaded the button is red ETTTTWB untilitis pressed to make the changes active The reload operation may take a few seconds To make the changes to the system configuration effective the software needs to be reloaded using after having confirmed the changes opens the window for setting the Guardian program the notification channels specified will be used by the Guardian to send any PlantWatchPRO malfunction warnings to the specific technical personnel This button like the previous two turns red En when the program is activated CONFIRM button confirms the changes made to the screen scrolls the list upwards scrolls the list downwards scrolls the list to the previous device scrolls the list to the next device used to access the key to the graph of the variables on the corresponding screen add 0 0000000 remove To remove an object device time band action first press ey and then select the object to remove 9 040000021 rel 3 0 07 06 2010 CAREL 3 GRAPHIC
17. s favourites All parameters Displays all the parameters Group 1 Alarm configuration Displays the list of alarm configuration parameters Group 2 Control Displays the list of control parameters Group 3 Control Displays the list of system clock parameters Other groups Group 4 Device configuration Displays the list of parameters relating to the configuration of the device in question Group 5 Functions Displays the list of parameters relating to the functions Active alarms Goes to the list of active alarms see Chapter 11 ALARMS EVENTS Concluded alarms Goes to the list of concluded alarms see Chapter 11 ALARMS EVENTS Graph Graph of the variables The horizontal axis shows the time scale while the vertical axis shows the values of the variable The colours have been set previously by the user in the CONFIGURATION menu use the amp E buttons to scroll the time axis and the ez amp EB buttons to move from one device to another PlantWatchPRO can plot up to five values at the same time name _ site i Alaca Reload Guardian 040000021 rel 3 0 07 06 2010 CAREL 4 INSTALLATION name site 2007 7724 Search To search for variables or parameters based on parts of the description or code Tree of the Installation menu functions Device list Read only zp Favourites list List Details Details 7 gt variables an gt List_ J
18. the example a low priority alarm called Al timeout defrost evap2 is activated on Active alarms the device called R33 1 Concluded arms 12 From the list of active alarms pressing the row showing the alarm in question accesses Alarm Reloao ard an Devices Alarms the page with the details of the alarm This Clir33 1 Al timeout defrost evap2 highlights the date and the time when the alarm was activated plus three fields PV Nama ue CANC and REM that are empty if the page is SEIEN being accessed for the first time IR33 1 Al timeout defrost evap2 O Abbreviations From 2007 07 26 11 12 22 PV PV acknowledge alarm To Canc cancel alarm that is all the actions find a relating to the alarm are cancelled e g Cane 22 22 send SMS fax before being undertaken u ara by PlantWatchPRO Priority low Rem remove alarm from the list of active alarms name_site Alarm details Alarm Pressing the button PlantWatchPRO 9 records the user who performed the operation IR33 1 Al timeout defrost evap2 as the person acknowledging the alarm in RIE II TECHN addition the date and the time when the To operation was performed are also recorded Ack Admin 2007 07 26 11 26 24 Canc Rem Priority low E 040000021 rel 3 0 07 06 2010 16 CAREL 6 ALLARMI EVENTI Pressing the button again records the time and date th
19. where the data are saved are listed with the corresponding addresses as well as the format the file is downloaded in 040000021 rel 3 0 07 06 2010 CAREL 7 USE OF THE USB MEMORY KEY Function File path File format DOWNLOAD G export site_name rtf HACCP REPORT report BACKUP SITE G export site_name CONFIGURATION config DOWNLOAD G export site_name csv ALARMS alarms EXPORT MODEL G export site_name xml models The USB key must be formatted with the FAT32 file system O GN is the name that usually denotes the removable memory drive on the PC in this case the USB memory key site name is the name that assigned to the directory where the files will be saved and is the name that the user has assigned to the site under CONFIGURATION gt SITE INFORMATION Site information Reload name site Guardian Alarm name_site 0035 Hb ance techn assistance 1 Le 2 L O Multi key The USB ports are logically identified by a number 1 external top 2 external bottom 3 internal Once having confirmed the insert USB key request screen a list is shown to select the desired USB key from the options available The description is shown as follows USB port Key model Manufacturer Example USB 1 DataTraveler G2 Kingston USB 2 Transcend 2GB JetFlash CAREL Ep 7 USE OF THE USB MEMORY KEY The USB key used to perform the required
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