SERVICE MANUAL Level 1&2
Contents
1. Care Service Manual Level 1 amp 2 12 ASSEMBLY HINTS various Torx bits long noSed pliers o side stter bit holder ESD brush W e 4x IL holdin lotted metal sw Screw tweezers dr on Je 3x drer 4 s r Assembly a as hints Scissors e eer ae CUS 2 You will need the Nokia Standard Toolkit version 2 0 and the camera removal tool SS 102 4 ee SF E ras 3 Connect the CARD READER ASSEMBLY to the PWB 4 Mn the CARD READER witht the s In lida and secure it by pressing it carefully into place 5 Fit the CARD SHIELD rT ME 004401012544508 CODE 0554957 U WLAN 001A0C458381 PROTO F 5 0 MADE IN FINLAND Property of Nokia Not for sale 7 Insert new screws and tighten them with a torque of 17Ncm 8 Tighten the screws with a torque of 19Ncm in the order in the order shown shown Page 13 13 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved2. Area EPA Every repair action involving opening the product or handling the product components must be done under ESD protection ESD protected spare part packages MUST NOT be opened closed out of an ESD Protected Area For more information and local requirements about ESD protection and ESD Protected Area contact your local Nokia After Market Services representative Page 4 13 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved NOKIA E51 RM 244 Care Service Manual Level 1 amp 2 5 CARE AND MAINTENANCE This product is of superior design and craftsmanship and should be treated with care The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years e Keep the phone and all its parts and accessories out of the reach of small children e Keep the phone dry Precipitation humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits e Do not use or store the phone in dusty dirty areas Its moving parts can be damaged e Do not store the phone in hot areas High temperatures can shorten the life of electronic devices damage batteries and warp or melt certain plastics e Do not store the phone in cold areas When it warms up to its normal temperature moisture can form inside which may damage electronic circuit boards e Do not drop knock or shake the phone Rough handling can break internal circuit boards e Do not
3. T A1 UI FRAME ASSY 10005 10006 UI FRAME A1 210005 q EARPIECE A1 J gt a sie m A2 LIGHT SWAP PACKAGE 10008 10009 19998 fee gt LEVEL 3 amp 4 ONLY Ke LE WATER INGRESS LABEL A2 res ai LEVEL 384 ONLY 19998 __ TYPE LABEL A2 x LEVEL 3 amp 4 ONLY _ 10014 DISPLAY SN LIGHT SWAP PWB A2 10008 CAMERA MOD CCP2 SMIA85 mx D inl CARD READER ASSEMBLY 1010012 10010 CARD SHIELD 10011 A3 ANTENNA MODULE ASSY 10013 10014 IHF SPEAKER 11x15 RECTANGULAR A3 10013 gt ANTENNA MOD GSM WCDMA A3 _ 27 vf 100147 B COVER ASSY 10015 SCREW 1 6x6 0 REMFORM TORX PLUS 61P CAMERA WINDOW 10016 inl BATTERY COVER STEEL 10018 only available as Ver 1 0 assembl Page 6 13 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved E51 RM 244 NOKIA Ca re Service Manual Level 1 amp 2 8 LEVEL 2 SOLDER COMPONENTS E51 RM 244 Components overview Solder components only for LEVEL 2 niok gt OT es n ek A now ELDION JO Apadoid B a li Page 7 13 CONFIDENTIAL Copyright 2007 NOKIA All rights reserved ISSUE 1 NOKIA E51 RM 244 Care Service Manual Level 1 amp 2 9 SERVICE TOOLS FLS 5 incl ACF 8 Driver and User Travel Charger AC 4 Guide Universal Power Supply is used to Small and lightweight charger for Dongle and f
4. camera removal tool SS 102 scissors See any ae driver 1 Nokia E51 disassembly MADE IN FINLAND Property of Nokia Not for sale PROTO F 5 0 pS Sl ENS 3 Cars fare 3 Unlock and remove the BATTERY COVER 4 Unscrew the four screws in the order shown wW Ars 5 x 3 E mN a 3 amp Len BRAS FAS Cu 5 Remove the A COVER ASSY 6 Remove the KEYMAT SIGJSINS EN CUS 7 Unscrew the two screws in the order shown 8 Carefully slide the UI FRAME ASSY in the shown direction raji Page 10 13 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved NOKIA E51 RM 244 Care Service Manual Level 1 amp 2 fare 9 to unlock the Hook of the UI FRAME 10 Gently open the UI MODULE connector paying attention to the surrounding components e AA osd eal WAS 11 Separate the UI MODULE from the UI FRAME 12 Gently open the DISPLAY connector paying attention to the surrounding components JEKLA fare 14 Remove the PWB from the B COVER SR LAS furs en 15 Unlock and remove the CAMERA with the SS 102 tool 16 Remove the CARD SHIELD Page 11 13 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved NOKIA E51 RM 244 Ca re Service Manual Level 1 amp 2 d 19 Unlock and remove the ANTENNA MODULE ASSY 20 Remove the IHF SPEAKER with the dental pick Page 12 13 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved NOKIA E51 RM 244
5. use harsh chemicals cleaning solvents or strong detergents to clean the phone e Do not paint the phone Paint can clog the moving parts and prevent proper operation e Use only the supplied or an approved replacement antenna Unauthorised antennas modifications or attachments could damage the phone and may violate regulations governing radio devices All of the above suggestions apply equally to the product battery charger or any accessory 6 BATTERY INFORMATION Note A new battery s full performance is achieved only after two or three complete charge and discharge cycles The battery can be charged and discharged hundreds of times but it will eventually wear out When the operating time talk time and standby time is noticeably shorter than normal it is time to buy a new battery Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer Unplug the charger when not in use Do not leave the battery connected to a charger for longer than a week since overcharging may shorten its lifetime If left unused a fully charged battery will discharge itself over time Temperature extremes can affect the ability of your battery to charge For good operation times with Ni Cd NiMh batteries discharge the battery from time to time by leaving the product switched on until it turns itself off or by using the battery discharge facility of any approved accessory available for the p
6. NOKIA E51 RM 244 Ca re Service Manual Level 1 amp 2 SERVICE MANUAL Level 1 amp 2 NOKIA ESI RM 244 Transceiver characteristics Band EGSM Quad band 850 900 1800 1900MHz WCDMA 850 2100MHz Display LCD 5 08cm QVGA 2 0 240x320 pixel 16M colors Camera Camera 2 0 Megapixel Operating System Series 60 Connections Wireless WLAN Bluetooth Connector Mini USB Connector AV Connector Memory MicroSD max 4GB Transceiver with BP 6MT Li Ion battery pack Talk time Standby Note Depends on network up to 7h up to 11days parameters and phone settings Page 1 13 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved NOKIA Care TABLE OF CONTENTS 1 CHANGE HISTORY 2 COPYRIGHT 3 WARNINGS AND CAUTIONS 4 ESD PROTECTION 5 CARE AND MAINTENANCE 6 BATTERY INFORMATION T EXPLODED VIEW 8 LEVEL 2 SOLDER COMPONENTS 9 SERVICE TOOLS 10 SW UPDATE 11 DISASSEMBLY INSTRUCTION 12 ASSEMBLY HINTS Page 2 13 CONFIDENTIAL Copyright 2007 NOKIA All rights reserved E51 RM 244 Service Manual Level 1 amp 2 v 9 O D W M O UT U1 A A WUW foi ISSUE 1 NOKIA E51 RM 244 Care Service Manual Level 1 amp 2 1 CHANGE HISTORY 11 Sep 2007 Initial draft Approved 25 Sept 2007 Approved Approved 28 Sept 2007 Tools chapter corrected The purpose of this document is to help NOKIA service levels 1 and 2 workshop technician
7. O CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS SERVICE STATIONS BLASTING AREAS ETC 3 OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT INCLUDING CELLULAR TELEPHONES MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES CONSULT A PHYSICIAN OR THE MANUFACTUR ER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE Cautions 1 Servicing and alignment must be undertaken by qualified personnel only 2 Ensure all work is carried out at an anti static workstation and that an anti static wrist strap is worn 3 Use only approved components as specified in the parts list 4 Ensure all components modules screws and insulators are correctly re fitted after servicing and alignment 5 Ensure all cables and wires are repositioned correctly 4 ESD PROTECTION Nokia requires that service points have sufficient ESD protection against static electricity when servicing the phone Any product of which the covers are removed must be handled with ESD protection The SIM card can be replaced without ESD protection if the product is otherwise ready for use To replace the covers ESD protection must be applied All electronic parts of the product are susceptible to ESD Resistors too can be damaged by static electricity discharge All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside any ESD Protected
8. a be responsible for any loss of data or income or any special incidental consequential or indirect damages howsoever caused The contents of this document are provided as is Except as required by applicable law no warranties of any kind either express or implied including but not limited to the implied warranties of merchantability and fitness for a particular purpose are made in relation to the accuracy reliability or contents of this document Nokia reserves the right to revise this document or withdraw it at any time without prior notice The availability of particular products may vary by region IMPORTANT This document is intended for use by qualified service personnel only Page 3 13 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved NOKIA E51 RM 244 Care Service Manual Level 1 amp 2 3 WARNINGS AND CAUTIONS Warnings and Cautions Please refer to the phone s user guide for instructions relating to operation care and maintenance including impor tant safety information Note also the following Warnings 1 CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI SKID BRAKING SYSTEMS UNDER CERTAIN FAULT CONDITIONS EMITTED RF ENERGY CAN AFFECT THEIR OPERATION IF NECESSARY CONSULT THE VEHICLE DEALER MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHI CLE ELECTRONIC SYSTEMS TO RF ENERGY 2 THEHANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY T
9. lash device incorporated power FLS 4S fast charging of your phone battery into one package developed specifi cally for POS use SS 102 RJ 175 Service Cable to connect the PC with Camera removal tool Soldering Jig the Mini USB connector Internal Battery BP 6MT Inserted under the back cover this NMP Standard Toolkit V2 Li Ion battery provides power in a For more informations refer to the lightweight package Service Bulletin SB 011 on NOKIA On line Supplier or manufacturer contacts for tool re order can be found in Recom mended service equipment docu ment on NOKIA Online Page 8 13 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved NOKIA E51 RM 244 Ca re Service Manual Level 1 amp 2 10 SW UPDATE Flash Concept Point of Sales To use FLS 5 Flash Dongle you have to follow the user guide inside the sales package Please check always for the latest version of flash software which is available on SERVICE es SOFTWARE PRODUCT SPECIFIC SONA BATTERY Page 9 13 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved NOKIA E51 RM 244 Care Service Manual Level 1 amp 2 11 DISASSEMBLY INSTRUCTION various Torx bits long NoSs d pliers j 9 R side tutter 6 bit holder dental ESD it brush ia lotted La nda k screw tweezers dr K X driver 5 A E ss 93 Disassembly NEI Les fairs 2 You will need the Nokia Standard Toolkit version 2 0 and the
10. roduct Do not attempt to discharge the battery by any other means Use the battery only for its intended purpose Never use any charger or battery which is damaged Do not short circuit the battery Accidental short circuiting can occur when a metallic object coin clip or pen causes direct connection of the and terminals of the battery metal strips on the battery for example when you carry a spare battery in your pocket or purse Short circuiting the terminals may damage the battery or the connecting object Leaving the battery in hot or cold places such as in a closed car in summer or winter conditions will reduce the capacity and lifetime of the battery Always try to keep the battery between 15 C and 25 C 59 F and 77 F A phone with a hot or cold battery may temporarily not work even when the battery is fully charged Batteries performance is particularly limited in temperatures well below freezing Do not dispose batteries in a fire Dispose of batteries according to local regulations e g recycling Do not dispose as household waste Page 5 13 CONFIDENTIAL ISSUE 1 Copyright 2007 NOKIA All rights reserved NOKIA E51 RM 244 Ca re Service Manual Level 1 amp 2 T EXPLODED VIEW See corresponding ITEM CIRCUIT REF in the Spare Parts Service Bulletins on NOL VIEW E51 RM 244 EXPLODED A COVER ASSY 10001 _ KEYMAT 10002 2CL UI MODULE r gt 10004 SCREW 1 6x6 0 REMFORM TORX PLUS 6IP V EN
11. s to carry out service to NOKIA products This Service Manual is to be used only by authorized NOKIA service suppliers and the content of it is confidential Please note that NOKIA provides also other guidance documents e g Service Bulletins for service sup pliers follow these regularly and comply with the given instructions While every endeavor has been made to ensure the accuracy of this document some errors may exist If you find any errors or if you have further suggestions please notify NOKIA using the address below CMO Operation amp Logistics Training and Vendor Development Multimedia Creation amp Support ailto Service Manual nokia com Please keep in mind also that this documentation is continuously being updated and modified so watch always out for the newest version 2 COPYRIGHT Copyright 2007 Nokia All rights reserved Reproduction transfer distribution or storage of part or all of the contents in this document in any form without the prior written permission of Nokia is prohibited Nokia Nokia Connecting People and Nokia X and Y are trademarks or registered trademarks of Nokia Corporation Other product and company names mentioned herein may be trademarks or tradenames of their respective owners Nokia operates a policy of continuous development Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice Under no circumstances shall Noki
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