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USER MANUAL FOR EXPLOSION PROOF

1. STUPANJ ZA TITE Protueksplozijska za tita je izvedena sukladno op im zahtjevima u vrstama za tite pove ana sigurnost i oklapanje sukladno normama HRN EN 60079 0 2005 HRN EN 60079 7 2006 i HRN EN 60079 1 2005 i vrsti za tite za tita ku i tem sukladno normama HRN EN 61241 0 2007 i HRN EN 61241 1 2005 Oznaka kategorije i protueksplozijske za tite ure aja Izvedbe FLX 1 12G Ex de IIC T6 ili Ex d IIC T6 II2D tD A21 T80 C IP66 ili IP66 IP67 temperatura okoline 20 C lt Ta lt 40 C Izvedba FLX 0 12G Ex deC T5 ili Ex d IIC TS II2D tD A21 T95 C IP66 ili IP66 IP67 temperatura okoline 20 C lt Ta lt 50 C Mehani ka za tita IP66 IP67 kategorija 1 sukladno EN 60529 1991 A 1 2000 Otpornost na udar IK08 sukladno EN 50102 1995 A1 1998 Klasa za tite I za titno uzemljenje sukladno EN 61140 2002 A1 2006 Elektromagnetska kompatibilnost Direktiva 89 336 EEC sukladno EN 60598 1 2004 A 1 2006 EN 55015 2006 A 1 2007 Certifikat o ispitivanju tipa HREx T 08 TEHNI KI PODACI Nazivni napon FLX 1 100 V 280 V 50Hz 60Hz DC FLX 0 230 V 6 10 50 Hz Nazivna struja 1 A max Faktor snage FLX 1 0 98 FLX 0 cos gt 0 95 ind Energetska efikasnost FLX 1 EEI A2 FLX 0 EEI Bl Snaga i tip izvora 18 W 24 W 36 W 40 W 55 W fluorescentna kompaktna cijev TC L podno je 2G11 sukladno EN 60061 1 Bl 7004 82 Svjetlosni tok iz
2. TC L 36 W 2800 Im DULUX L 36W 840 R 1B TC L 40 W 3500 Im DULUX L 40W 840 R 1B Page 1 of 6 EN TC L 55 W 4700 Im DULUX L 55W 840 Ra 1B Lifetime of sources FLX 1 18000 h FLX 0 10000 h Luminaire efficiency FLX 1 80 FLX 2 60 Cable entries 3 x M20 according to EN 60079 1 ISO 965 1 ISO 965 3 or 3 x 3 4 NPT according to ANSI ASME B1 20 1 or 3 x M20 according to EN 60079 1 ISO 965 1 ISO 965 3 With two Ex d plugs and one adapter type ADP 03 24 II 2GD Ex de IIC T6 IP66 T80 C for cable 6 15 mm Connection terminals into Ex de L N PE 2 5 mm solid stranded adaptera ADP 03 23 tightening torque for clamp screw 1 Nm Connection terminals L N PE max 2 x 2 5 mm solid strandes through wired Ima 16 A External PA PE terminals max 2 x 6 mm solid stranded tightening torque for clamp screw 2 Nm Tightening torque housing of Ex de adapter type ADP 03 24 and Ex d plug 3 5Nm cable gland on adapter ADP03 24 2 5 Nm screw clamp in adapter ADP 03 24 2 0 Nm Cable termal stability FLX 1 without limitation FLX 0 20 C lt T lt 35 C without limitation 20 C lt T lt 40 C cable suitable for a minimum temperature of 85 C 20 C lt T lt 50 C cable suitable for a minimum temperature of 95 C Dimension LxWxH FLX 18 332 x 160 x 180 mm over all FLX 24 432 x 160 x 180 mm FLX 36 520 x
3. be protected by the lubricating grease Baplex protective solution manufacturer s recommendation The closing of the casing should be done by a reverse sequence of action During installation one must also be careful that the maximum number of FLX lamps on one automatic installation fuse IpC 10A is not greater then 8 and on the IpC 16A not greater then 13 A standard assembly of the lamp is done on a vertical suspension over the eye bolt with a 13 mm hole on the casing With the proper equipment assembly is possible on other ways 41 Page 2 of 6 FLX 218 FLX 236 FLX 255 REVIEW MAINTENANCE AND REPAIR It is necessary to conduct review and maintenance on all parts on which the explosion proof protection depends in accordance to standards IEC 60079 17 general and individual demands of the manufacturer and the regulations of the user and especially that all enclosures all parts of the casing the protective glass and the gasket of the cover are completely without a crack or damage thatthe enclosure is completely closed by its cover and that the mechanical blockage against selfopening is done that the EEx d glands and the plugs and the adapters are installed by the instructions of the manufacturer and that they are tightened with ratio Moment The repair of the lamp is done by the manufacturer or a person legally authorized by the manufacturer with o
4. on the carton box Page 3 of 6 TErE X as UPUTE ZA UPORABU Prilaz dr Franje Tudmana bb PROTUEKSPLOZIJSKI ZA TI ENE FLUORESCENTNE SVJETILJKE TIP FLX 118 49210 Zabok FLX 124 FLX 136 FLX 140 FLX 155 FLX 218 FLX 224 FLX 236 FLX 240 FLX 255 tel 049 222900 fax 049 426450 e mail tepex tepex hr Broj TEPEx RS 005 Datum 17 11 2008 NAMJENA Fluorescentna svjetiljka tip FLX je namjenjena za upotrebu u industriji u prostorima ugro enim zapaljivim i eksplozivnim smjesama plinova i zraka para zapaljivih teku ina i zraka kao i njihovim me usobnim kombinacijama u zonama opasnosti 1 2 sukladno normi HRN EN 60079 10 2004 i u prostorima ugro enim eksplozivnim i zapaljivim smjesama pra ina sa zrakom u zonama opasnosti 21 22 sukladno normi HRN EN 61241 10 2007 IZVEDBE FLX a osnovna tipna oznaka broj fluorescentnih cijevi u svjetiljci 1 jedna cijev 2 dvije cijevi snaga fluorescentne cijevi 18 18 W TC L 24 24 W TC L 36 36 W TC L 40 40 W TC L 55 55 W TC L oznaka tipa predspojne naprave 0 magnetska prigu nica sa starterom EEI B2 1 elektroni ka prigu nica s predgrijanjem katoda EEI A2 oznaka tipa uvoda 0 EEx d kabelski uvod 3 x M20 ISO 965 1 ISO 965 3 1 EEx d kabelski uvod 3 x 3 4 NPT ANSI ASME B1 20 1 2 EEx d kabelski uvod 2 x M20 ISO 965 1 ISO 965 3 s jednim montiranim Ex de adapterom tip ADP 03 24 i jednim Ex d epom
5. 160 x 180 mm FLX 40 646 x 160 x 180 mm FLX 55 646 x 160 x 180 mm Weight FLX 118 0 4 40 kg FLX 218 0 4 60 kg FLX 124 0 5 20 kg FLX 224 0 5 50 kg FLX 136 0 5 40 kg FLX 236 0 5 80 kg FLX 118 1 3 30 kg FLX 218 1 3 30 kg FLX 124 1 3 60 kg FLX 224 1 3 60 kg FLX 136 1 5 10 kg FLX 236 1 5 10 kg FLX 140 1 8 00 kg FLX 240 1 8 00 kg FLX 155 1 8 00 kg FLX 255 1 8 00 kg Marking CE ASSEMBLAGE AND REPLACING THE LIGHT SOURCE The opening of the enclosure is exclusively allowed in a non voltage state while respecting the warnings on the label The non voltage state should be secured by shutting the voltage off on the main switch Before opening the casing by screwing the lid it is necessary to unblock it mechanically by twisting the blockade screw M5x10 ISO 4027 on the lid The electric connection is performed by linking power supply cable on the plug on terminals on the motherboard L phase conductor N neutral conductor PE protective grounding The outer grounding the equalization of potentials connect the IP to the outer terminal EEx d glands and plugs or EEx ed adapters for introducing the cables into the casing of the lamp are not a part of the original product and are secured by the user During installation one must follow the instructions of the manufacturers of the glands plugs and the adapters After every opening of the lamp the screw joint should
6. TEPE X USER MANUAL FOR EXPLOSION PROOF FLUORESCENT LIGHTING d o o FITTING TYPE FLX 118 FLX 124 FLX 136 FLX 140 FLX 155 FLX 218 49210 Zabok FLX 224 FLX 236 FLX 240 FLX 255 tel 049 222900 fax 049 426450 soil epeo No TEPEx RS 005 Date 17 11 2008 PURPOSE Explosion protected fluorescent lighting fitting type FLX are intended for use in hazardous areas Prilaz dr Franje Tudmana bb in hazardous areas due to the presence of flammable and explosive gases vapours or mists in Zones 1 and 2 in accordance with EN 60079 10 in hazardous areas due to the presence of flammable and explosive dust in Zones 21 22 in accordance with EN 61241 10 MODEL CODE FLX Basic type code Number of fluorescent tubes in lamp 1 one tube 2 two tubes Nominal wattage of tube 18 18 W TC L 24 24 W TC L 36 36 W TC L 40 40 W TC L 55 55 W TC L Type of ballast 0 magnetic ballast with starter EEI B2 only for types FLX 18 FLX 24 FLX 36 1 electronic ballast with preheat start EEI A2 Type of entries 0 Ex d threaded cable entries 3xM20 ISO 965 1 ISO 965 3 Ex d threaded cable entries 3 x 3 4 NPT ANSI ASME B1 20 1 2 Ex d cable entries 2 x M20 ISO 965 1 ISO 965 3 with one Ex de adapter type ADP 03 24 and one Ex d plug TYPE OF PROTECTION The explosion protection ensure Flameproof enclosures type of protection utilizing General requirement
7. jke adaptera 2 0 Nm Priklju ni kabel FLX 1 bez ograni enja FLX 0 20 C lt Ta lt 35 C bez ograni enja 20 C lt Ta lt 40 C toplinske postojanosti 85 C 20 C lt Ta lt 50 C toplinske postojanosti 95 C Osnovne mjere Dx xV FLX 18 332 x 160 x 180 mm preko svega FLX 24 432 x 160 x 180 mm preko svega FLX 36 520 x 160 x 180 mm preko svega FLX 40 646 x 160 x 180 mm preko svega FLX 55 646 x 160 x 180 mm preko svega Ozna avanje CE MONTA A I ZAMJENA IZVORA SVJETLOSTI Otvaranje ku i ta svjetiljke dozvoljeno je isklju ivo u BEZNAPONSKOM stanju uz po tivanje UPOZORENJA na natpisnoj naljepnici Beznaponsko stanje je potrebno osigurati isklju enjem napona na glavnoj sklopki Prije otvaranja ku i ta odvrtanjem poklopca potrebno je provesti mehani ku deblokadu odvrtanjem blokadnog vijka M5x10 ISO 4027 na poklopcu Elektri ki priklju ak se obavlja spajanjem napojnog kabela na stezaljke ahuraste uti ne stezaljke na temeljnoj plo i L fazni vodi N neutralni vodi PE za titno uzemljenje Vanjsko uzemljenje izjedna enje potencijala IP priklju iti na predvi enu vanjsku stezaljku EEx d uvodnice i epovi ne isporu uju se uz svjetiljku ve ih osigurava korisnik Pri instalaciji treba po tivati upute proizvo a a uvodnica epova ili adaptera Nakon svakog otvaranja svjetiljke vij ani spoj treba za tititi na primjeren na in Zatvaranje ku i ta treba i
8. plo e FLX 0 kompl 4 Sklop temeljne plo e FLX 1 kompl gt Pribor 1 5 Za titna re etka FLX kompl pa 6 Odsija vanjski FLX kompl 4 pa 7 Fluorescentna cijev W TL C LL 8 Starter Does ST 171 9 Nosa za brzu monta u FLX kompl 10 Nosa za 1 1 2 11 4 2 cijev kompl 11 Nosa za ravne povr ine kompl SKLADI TENJE I TRANSPORT Transport i skladi tenje svjetiljke dozvoljeno je samo u originalnoj ambala i na na in istaknut na kartonskoj kutiji ZAKONSKA OSNOVA ODGOVORNOSTI I OVLA TENJA Proizvodnja uporaba certifikacija i nadzor na nacionalnom razini odre ene su a Pravilnikom o opremi i za titnim sustavima namijenjenim za uporabu u prostorima ugro enim eksplozivnom NN br 123 05 i b Pravilnikom o najmanjim zahtjevima sigurnosti i za tite zdravlja radnika te tehni kom nadgledanju postrojenja opreme instalacija i ure aja u prostorima ugro enim eksplozivnom atmosferom NN br 39 06 i NN br 106 07 PRIPREMA ADAPTERA ADP ZA UGRADNJU Na tijelo provodne ahure 1 zavrnuti do pola vijak M4x16 EN ISO 2342 te na njega staviti brtveni prsten 4x1 5 Nakon toga staviti sklop stezaljke Exe 2 na sklop provodne ahure ADP te ga pri vrstiti sa dva vijka M4x10 EN ISO 1207 Na vijke staviti rascjepne podlo ne plo ice B4 DIN 127 i podlo ne plo ice A4 EN ISO 7092 Na sklop stezaljke Exe pri vrstiti vodi e provodne ahure te staviti brtvu navoja M20 na tijelo
9. provodne ahure sa jedne strane odnosno brtveni prsten 40x1 5 sa druge strane Nakon toga klju em adaptera pritegnuti adapter ADP momentom od 2Nm zavrnuti vijak M4x16 koji sprje ava samoodvrtanje do kraja te zavrnuti ku i te ADP 23 3 na tijelo provodne ahure Brtvene prstene 9 6 10 i g 9 15 4 sidreni prsten SPU 25 5 te pritisnu maticu SPU 25 6 montirati redoslijedom prema slici Vodi e spojiti na sklop stezaljke Exe prema shemi spajanja FLX 236 Svjetiljka FLX se standardno isporu uje s dva adaptera ADP Jedan adapter opremljen je crvenim epom uvodnice M20 7 Page 6 of 6
10. riginal pieces from the products documentation and in accordance to the IEC 600079 19 standards If the repair is done by a third person the manufacturer is freed of all responsibility from the product and the declaration of the conformity of the manufacturer becomes null and void 6 Spare parts 1 Cover gasket FLX 2 Cover FLX compl 3 Base plate with component FLX 0 4 Base plate with component FLX 1 Accessories 5 Protective gird FLX compl 6 External reflector FLX compl 7 Fluorescent tube W TL C Dulux L W 840 8 Starter Does ST 171 9 Assembly kit for quick fixing FLX 10 Assembly kit for fixing 1 1 2 or 1 1 4 on tube Assembly kit for fixing 2 on tube 11 Assembly kit for ceiling mounting RESPONSIBILITY AND AUTHORIZATION Responsibility and authorization are defined by the Regulation on technical supervision over the electrical stations installations and equipment intended for usage in potentially explosive atmospheres This Manual represents the most relevant information about the product Adequate national laws and regulations supplement it The person in charge is required to secure its employment in the industrial unit Every improper usage as well as every unofficial restructuring repair or restoration of the product release the manufacturer of all responsibilities STORAGE AND TRANSPORT Transport and storage is only allowed in the original packaging on the way pointed out
11. s according to EN 60079 0 2005 EN 60079 7 2006 The product is in comformity to standard EN 61241 0 2007 i EN 61241 1 2005 General requirements Protection by enclosure tD Apparatus category I12G I2D Marking of explosion protection type FLX 1 2G Exde IC T6 or Ex d IIC T6 I2D tD A21 T80 C IP66 or IP66 IP67 ambient temperature 20 C lt T lt 40 C Marking of explosion protection type FLX 0 II2G_ Ex de IIC T5 or Ex d IIC TS II2D tD A21 T95 C IP66 or IP66 IP67 ambient temperature 20 C lt Ta lt 50 C Degree of protection IP Code IP 66 IP67 in accordance with EN 60529 1991 A1 Degree of protection IK Code IK 08 in accordance with EN 50102 1995 A1 Insulation class I protective earthing in accordance with EN 61140 2002 A1 Electromagnetic compatibility in accordance with the Directive 89 336 EEC TECHNICAL DATA Rated voltage FLX 1 100 V 280 V 50Hz 60Hz DC FLX 0 230 V 6 10 50 Hz 240 V 50 Hz 220 V 60 Hz on special request Nominal current 1 A max Power factor FLX 1 0 98 FLX 0 cos gt 0 95 ind Energy classification FLX 1 EEISA2 FLX 0 EEI Bl Power and type of lamp 18 W 24 W 36 W 40 W 55 W compact fluorescent lamps TC L lampholder 2G11 according to EN 60061 1 B1 7004 82 Luminous flux TC L 18 W 1100 Im DULUX L 18W 840 R 1B TC L 24 W 1800 Im DULUX L 24W 840 R 1B
12. vora TC L 18 W 1100 Im DULUX L 18W 840 R 1B TC L 24 W 1800 Im DULUX L 24W 840 R 1B TC L 36 W 2800 Im DULUX L 36W 840 R 1B TC L 40 W 3500 Im DULUX L 40W 840 R 1B TC L 55 W 4700 Im DULUX L 55W 840 R 1B Zivotna dob izvora srednja FLX 1 18000 sati FLX 0 10000 sati 80 Im uz 3 satni uklopno isklopni ritam 165 min 15 min Page 4 of 6 Svjetlosna iskoristivost FLX 1 80 HR FLX 2 60 Uvodi tri uvoda M20 sukladno EN 60079 1 ISO 965 1 ISO 965 3 ili tri uvoda 3 4 NPT sukladno ANSI ASME B1 20 1 ili tri uvoda M20 sukladno EN 60079 1 ISO 965 1 ISO 965 3 s dva Ex d epa i jednim Ex de adapterom tip ADP 03 23 II 2GD Ex de IIC T6 IP66 T80 C za kabele 6 15 mm Priklju ne stezaljke unutar adaptera stezaljke za priklju ak faznog neutralnog i za titnog vodi a ADP 03 23 L N PE 2 5 mm jedno i ni vi e i ni moment pritezanja vijka stezaljke 1 Nm Priklju ne stezaljke unutar ku i ta stezaljke za priklju ak faznog neutralnog i za titnog vodi a L N PE max 2 x 2 5 mm jedno i ni vi e i ni prolazno o i enje je mogu e Imax 16 A Vanjska PA PE stezaljka max 2 x 6 mm jedno i ni vi e i ni fino i ni moment pritezanja vijka stezaljke 2 Nm Momenti pritezanja tijela Ex de provodne ahure i Ex d epa 3 5 Nm pritisne matice uvodnice adaptera 2 5 Nm vijaka priklju ne stezal
13. zvr iti suprotnim slijedom radnji Pri instalaciji treba paziti da najve i broj svjetiljaka FLX na jednom automatskom instalacijskom osigura u 1pC 10A ne bude ve i od 8 a na IpC 16A ne ve i od 13 Standardna monta a svjetiljke se izvodi vertikalnim ovjesom preko u ica s rupom 13 mm na ku i tu Uz pribor je predvi ena monta a na posebne na ine Page 5 of 6 PREGLED ODRZAVANJE I POPRAVAK Potrebno je obavljati preglede i odr avati sve dijelove ure aja o kojima ovisi protueksplozijska za tita sukladno normi HRN EN 60079 17 2007 op im i posebnim uputama proizvo a a i Pravilnicima korisnika a naro ito 1 da su ku i ta svi dijelovi ku i ta za titno staklo i brtva poklopca kompletni bez puknu a i o te enja 2 daje ku i te potpuno zatvoreno poklopcem ku i ta i da je izvr ena mehani ka blokada od samoodvijanja 3 da su EExd uvodnice i epovi ili adapteri instalirani prema uputama proizvo a a i da su pritegnuti nazivnim momentom Popravak obnavljanje ili pregradnju ku i ta obavlja proizvo a ili od proizvo a a ovla tena pravna osoba originalnim dijelovima prema proizvodnoj dokumentaciji a sve sukladno normi HRN EN 60079 19 2007 Ukoliko popravak i ili obnavljanje i ili pregradnju vr i tre a osoba prestaje svaka odgovornost proizvo a a za proizvod a izjava sukladnosti proizvo a a postaje neva e a Popis rezervnih dijelova 1 Brtva poklopca FLX 2 Poklopac FLX kompl 3 Sklop temeljne

USER MANUAL FOR EXPLOSION PROOF

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