USER MANUAL FOR EXPLOSION PROOF FLOODLIGHT
Contents
1. clamps in Ex d e adapter for connection L N PE 2 5 mm solid stranded RLF HIT HST HME IQT IQL L N PE max 2 x 2 5 mm solid stranded itis possible through wiring Imax 16 A entries closed with two Ex d e adapter or two Ex d cable glands and one Ex d plug RLF QL terminal L1 L2 L3 N PE max 2 x 4 mm solid stranded additional PE terminal max 4 x 4 mm it is possible through wiring Imax 16 A entries on junction box closed with two Ex e cable glands 2 x 6mm max solid stranded RLF HIT HST HME IQT IQL housing of Ex d e adapter and Ex d plug 3 5 Nm 2 8 Connection cable for direct entry Wiring Lamp holder Ballast Capacitor Starter Additional electrical data for RLF QL Estimate service life Mounting cable gland on adapter 2 5 Nm screw clamp in adapter 2 0 Nm RLF QL screw combi M5x25 Z4 4 8 A2 Ex e junction box cover 1 5 Nm cable glands Exe 2 5 Nm plug Ex e 4 0 Nm screw clamp on terminals 0 6 Nm RLF HIT HST HME IQT IQL 3 x 2 5 mm max cable suitable for a minimum temperature of 90 C Radox 155 1 5 mm 1 kV AC 55 C do 155 C in accordance with EN 60228 2005 class 5 mark of quality VDE RLF HIT HST HME IQT E40 750 V 16A 5 kV in accordance EN 60238 2004 mark of quality ENEC RLF IQL R7s 8 250V in accordance IEC EN 60061 1 1993 page 7004 92 RLF HIT HST HME 232. de IIC T3 Gb II 2D Ex tb IIIC T190 C DY 11 2G Ex d e IIC T3 Gb II 2D Ex tb IIIC T190 C DY EXA 14 ATEX 0020 P 2 KK 20 EXA 14 ATEX 0020 KK 20 x TEr Ex CC x TEr Ex Ce HR 10090 Zagreb HR 10090 Zagreb RLF 500 IQL R7s_ IP 66 RLF 500 IQL __R7s _IP 66 230V 50Hz 500W IQL 110V 50 60Hz 500W IQL 11 2G Ex d e IIC T3 Gb II 2D Ex tb IIIC T190 C Dh EXA 14 ATEX 0020 P 2 KK 20 x TEr Ex CE x TEr Ex cz HR 10090 Zagreb HR 10090 Zagreb RLF 165QL __IP66 _ RF85QL IP66 50Hz 85W QL ll 2G Ex de IIC 14 Gb II 2D Ex tb IIIC T130 C DH EXA 14 ATEX 0020 P 4 KK 20 EXA 14ATEX 0020 P 2 KK 20 230V 50Hz 165W QL 230V l 2G Ex de IIC T4 Gb II 2D Ex tb IIIC T130 C DY EXA 14 ATEX 0020 P 2 KK 20 1 entered type of sources 2 entered the serial No warning plates on both covers RLF for types RLF HIT HST HME IQT IQL WARNING DO NOT OPEN WHEN ENERGIZED warning plates on cover of junction box for type RLF QL WARNING DO NOT OPEN WHEN ENERGIZED Warning plates on smaller cover RLF for types RLF HIT HST HME IQT IQL WARNING ONLY FOR MOUNTING ANGLED UP TO 30 FROM HORIZONTAL AFTER DE ENERGIZING DELEY TWENTY MINUTES BEFORE OPENING b Explosion proof floodlight type RLF HIT HST HME IQT QL with mounting Ex d cable gland are labeled with marking plates on bigger cover RLF and marking label inside flood
3. 0 V 50 60 Hz tw 130 C AT 50 K reversible temperature fuse tow 140 C in accordance EN 60923 2005 EN 61347 2 9 2013 mark of quality ENEC RLF 400 HIE HSE 50 wF 5 RLF 250 HIE HSE 32 wF 5 RLF 250 HME 18 wF 5 280 V 50 60 Hz 40 C do 100 C in accordance EN 60252 1 2011 EN 61048 2006 mark of quality VDE RLF HIE HSE 220 240 V 50 60 Hz t 105 C in accordance EN 60927 2007 EN 61347 2 1 2001 mark of quality VDE RLF QL the earth leakage current of the HF generator is normally less than 0 5 mA testing the insulation of the wiring connect 500V DC between ground and respectively the phase and the neutral supply cable testing the electrical strength of the HF generator connect all QL lamp systems inputs together and connect 1000V 2Uout AC for 1 minute between this point and ground HF generator housing starting current for a typical impedance circuit RLF 85 QL Imax t 45 A 350 us RLF 165 QL Imax t 45 A 500 us maximum number of QL lamp systems to be used on one MCB on account of inrush currents RLF 85 QL B10 A 20 pcs C10 A 20 pcs B16 A 30 pcs C16 A 35 pcs RLF 165 QL B10 A 10 pcs C10 A 10 pcs B16 A 16 pcs C16 A 16 pcs RLF QL 60 000 100 000 working hours pendant on pipe wall ceiling mounting wall or ceiling mounting is possible with RLF carrier and M12 screw Also it possible to fixture luminaire to 2 pipe or oth
4. 1241 14 2005 and the specific manufacturer s instructions 8 SPARE PART AND ACCESSORIES Accessories 1 light source according to table Osram s or Philips 2 screws for mounting M12 x 40 ISO 4017 A4 80 set 3 Bolts in U shape M12 A64 NW50 DIN 3570 A4 set 2 3 Floodlight type RLF HIT HST HME IQT IQL If it is i j aa not ordered differently presume floodlight with RLF carrier one Ex d e adapter ADP 23 1 and two Ex d plugs without light source and mounting accessories Manufacturer will deliver spare parts and accessories on buyer request Spare parts 4 set bed plate with ballast RLF HIT HST 5 set bed plate with ballast RLF HME 6 baskets RLF HIT HST HME QT set 7 adapter Ex de tip ADP 23 1 8 plug Ex d M20 5 8 Floodlight type RLF QL if is not ordered differently presume floodlight with RLF QL carrier one Ex e junction box MMK 13 with Ex e connecting terminals Ex e M25 cable gland Ex e M25 plug and Philips QL Induction Lighting System without mounting accessories Manufacturer will deliver spare part and accessories on buyer request WI Ji ji O alll I ees E Spare parts 1 gasket of junction box Ex e type MMK 13 2 cable gland Ex e type SPU 25 M25 with gasket and nut 3 plug Ex e type SPC 25 M25 with gasket and nut 9 INSPECTION MAINTENANCE REPAIR AND OVERHAUL Inspections are carried out in accordance with I
5. 65W 830 165 W QL 12 000 Im QL company 4 8 7 MOUNTING AND INSTALLATION Limitation of mounting Floodlight RLF HIT HST HME IQT IQL Picture 1 Picture 2 Picture 1 Allowed and possible rotation of the floodlight from the vertical to 45 Picture 2 Allowed the rotation of the floodlight from horizontal to 30 Floodlight RLEF QL There are no limits in the mounting to preserve the temperature class of the device To reach a maximum system lifetime it is recommended to install floodlight according to Picture 3 with base down position of the QL lamp system In outdoor luminaires which may be used at temperatures below 0 C the luminous flux can be to low Therefore it is recommended to position lamp base up instead of base down or horizontal if possible to reach a maximum luminous flux y _ mounting on pipe max 2 180 _ P i d r A i re lin 1S 7 ee ES A Se ll py aia SSS H d C aie H WARNING MOUNTING INSTRUCTIONS LAMP BASE DOWN Picture 3 Picture 4 Wall or ceiling mounting is possible with RLF QL carrier and M12 screws Also it is possible to fixate luminaire to 2 pipe or other round surface with U Bolts like shown on Picture 4 Installing floodlight RLF should be performed by trained and licensed persons in accordance with EN 60079 14 2008 EN
6. EC 60079 17 2007 C1 2008 general and special conditions of manufacturer and users Regulations and includes supervision of parts on which the explosion protection depends especially that the housing all part of housing covers housing adapter junction box type of QL protective glass and seal are without rupture and damage that all the threads of the housing and covers in a compound and that mechanical blockage against self opening is done that the Ex d cable glands and plugs are installed by the instructions of the manufacturer and that are fastened with nominal torque that gasket of cable glands and housing of adapter are not damage and pressure screw are fastened with nominal torque All the repairs are performed by the manufacturer or the manufacturer s authorized personal and the original parts must be provided according to the product documentation all in accordance with EN 60079 19 2011 If repair or any other procedure are performed on the product by unauthorized person all producer responsibility for the product and the warranty and the manufacturer s declaration of conformity becomes invalid 10 RESPONSIBILITY AND AUTHORIZATION This instruction is the basic information about the product It is completed by the corresponding national laws and regulations Production use certification and supervision are determined at the national level a Regulations concerning equipment and protective systems intended for use in po
7. O 30 FROM HORIZONTAL AFTER DE ENERGIZING DELEY TWENTY MINUTES BEFORE OPENING 8 8
8. ead all instructions Execute proper training of responsible personnel Check that the contents of these instructions is fully understandable by the responsible personnel Make sure that all the requirements and national Regulations as well as all special security measures are applied In lack of understanding Contact the manufacturer During operation Ensure that this user manual and other work instructions are available to the responsible staff at all times Check the implementation of these instructions and all other safety user s instructions 3 PURPOSE Explosion proof floodlight type RLF is intended for general lighting in industrial with potentially explosive atmosphere in Zones 1 2 and in areas endangered by explosive and flammable mixtures of dust and air in Zones 21 22 accordance with EN 60079 10 1 2 2009 4 PRODUCT COMPLIANCE The product is in compliance with Regulations concerning equipment and protective systems for use in potentially explosive atmosphere The product complies with the ATEX Directive 94 9 EC and standards EN 60079 0 2012 EN 60079 1 2007 EN 60079 7 2007 EN 60079 31 2009 The product has been developed manufactured and tested according to the existing state of technique accordance with the standards EN 9001 2008 and EN ISO IEC 80079 34 2011 The product is in compliance with the LV Directive 2006 95 EC The product is in compliance with the RoHS Directi
9. er round surface with U Bolts 3 8 6 TYPE MODEL TYPE OF CODE EXPLOSION PROTECTION SOURCES Seana 7 i II 2G Ex d e IIC T4 Gb or II 2G Ex d IIC T4 Gb PE Il 2D Ex tb IIIC T130 C Db E II 2G Ex d e IIC T3 Gb or 2G Ex d IIC T3 Gb _ II 2G Ex d e IIC T3 Gb or Il2G Ex d IIC T3 Gb _ C a a II 2G Ex d e IIC T3 Gb _or_II 2G Ex d IIC T3 Gb _ II 2G Ex d e IIC T4 Gb or II 2G Ex d IIC T4 Gb _ II 2G Ex d e IIC T3 Gb or II 2G Ex d IIC T3 Gb _ po NG ExdellCT4Gb _ Il 2D Ex tb IIIC T130 C Db Type of sources HIT metal halide tubular lamp HST high pressure sodium tubular lamp HME high pressure mercury elliptical lamp IQT halogen tubular lamp IQL halogen linear lamp QL induction lamp Table of reference sources Osram s type of sources Philips type of sources Model code Lam Luminous Lam Luminous RLF 250 HIT She ene S E40 20500 Im RLF 250 HST n a aN E40 23 000 Im HL Standard 565 w ee 250 HPL Comfort RLF 250 HME 250 W E40 14200Im HQL 250 DE 250W 534 FE 250 W E40 14000Im POWERSTAR MASTER HPI T RLF 400 HIT HQI T 400 N 400 W 42 000 Im Plus 400W 645 400 W 35 000 Im VIALOX NAV T VIALOX NAV T SON T Comfort RLF 400 HST eae 400 W 48 000 Im ee 400 W E40 38000Im es a 400 W 48 000 Im HALOLINE ECO Halogen Linear HALOLINE ECO Halogen Linear RLF 500 IL 400 W g 000im Halogen Linear Soo w 9 900 Im MASTER QL RLF 85 QL 85W 830 85 W QL 6 200 Im QL company MASTER QL RLF 165 QL 1
10. light enclosure x TEr Ex lt x TEr Ex CE x TEr Ex CE HR 10090 Zagreb HR 10090 Zagreb HR 10090 Zagreb RLF 250 E40 IP66 __ RLF 400 27 E40 IP66 _ 230V _ 50Hz 250W cosp 0 9 230V 50Hz 400W cos 0 9 230V 50Hz 500W IQT II 2G Ex d IIC T4 Gb I 2D Ex tb IIIC T130 C Db II 2G Ex d IIC T3 Gb II 2D Ex tb IIIC T190 C Db II 2G Ex d IIC T3 Gb II 2D Ex tb IIIC T190 C Db EXA 14 ATEX 0020 P 2 KK 20 EXA 14 ATEX 0020 P 2 KK 20 EXA 14 ATEX 0020 P 2 KK 20 x TEr Ex CE x TEr Ex x TEr Ex lt HR 10090 Zagreb HR 10090 Zagreb RLF 300IQL__R7s IP66 RLFSOOIQL R7s IP66 ___ 30V 50Hz 300W QL 230V 50Hz EXA 14ATEX 0020 P 2 KK 20 HR 10090 Zagreb RLF 500 IQL __R7s _IP 66 500W IQL 110V 50 60Hz 500W IQL 11 2G Ex d IIC T3 Gb Il 2D Ex tb IIIC T190 C Db ll 2G Ex d IIC T3 Gb II 2D Ex tb IIIC T190 C Db EXA 14 ATEX 0020 P 2 KK 20 EXA 14 ATEX 0020 P 2 KK 20 entered type of sources entered the number of individual tests 7 8 warning plates on bigger cover RLF for types RLF HIT HST HME IQT IQL WARNING DO NOT OPEN WHEN ENERGIZED warning plates on small cover RLF for types RLF HIT HST HME IQT IQL WARNING DO NOT OPEN WHEN ENERGIZED USE CABLE SUITABLE FORA MINIMUM TEMPERATURE OF 90 C warning plates on small cover RLF of floodlight enclosure RLF HIT HST HME IQT IQL WARNING ONLY FOR MOUNTING ANGLED UP T
11. tel 049 222 900 fax 049 426 450 X d o o USER MANUAL FOR EXPLOSION PROOF FLOODLIGHT tip RLF e mail tepex tepex hr No TEPEx RS 027 www tepex hr Date 09 2014 SADR AJ Sy a ce ee ee el e e NP re oS 13 Manufacturer General safety informations Purpose Product compliance Degree of protection and technical data Type Mounting and installation Spare part and accessories Inspection maintenance repair and overhaul Responsibility and authorization Storage and transport Manufacturer s warranty Marking NIAI DIE DIT WD NAY AT AINI NI N 1 MANUFACTURER TEP Ex d o o Prilaz dr Franje Tu mana 6 HR 49210 ZABOK Tel Web 385 49 222 900 www tepex hr 2 GENERAL SAFETY INFORMATIONS warnine The user manual contains basic information about the product Mounting installation usage and maintenance should be carried out under this user manual to provide and ensure safe operation within the nominal characteristics This user manual complement national Regulation and Standards The responsible person shall ensure their implementation Failure off implement this user manual can reduce explosion protection and endanger people property and the environment Any improper and illegal actions as well as non compliance with the provisions of this user manual excludes all responsibility by manufacturer side Before installation commissioning Carefully r
12. tentially explosive atmospheres EU directive 94 9 EC ATEX 95 b Regulations on minimum requirements for safety and health protection of workers and technical inspection of facilities equipment installations and equipment in hazardous areas EU directive 1999 92 EC ATEX 137 The responsible person shall ensure their implementation at the working facility 11 STORAGE AND TRANSPORT Transportation and warehousing of the lamps is only allowed in the original packaging as outlined in a cardboard box 12 MANUFACTURER S WARRANTY The manufacturer provides a warranty on the product for a period of one year under the provisions of this user manual and the law on obligations This statement has the force of Warranty sheet 6 8 13 MARKING a Explosion proof floodlight type RLF HIT HST HME IQT IQL with mounting Ex d e adapter and type RLF QL with mounting junction box are labeled with marking plates on bigger cover RLF or part of housing RLF 2 QL and marking label inside floodlight enclosure Ex TEr Ex C Ex TEr Ex Cka x TEr Ex E HR 10090 Zagreb RLF 400 E40 IP66 HR 10090 Zagreb RLF 250 7 E40 IP66 230V 50Hz 250W cos 0 9 230V 50Hz II 2G Ex d e IIC T4Gb II 2D Ex tb IIIC T130 C DH x TEr Ex Cra HR 10090 Zagreb RLF3001QL R7s IP66 230V 50Hz 300WIQL EXA 14 ATEX0020 P 23 KK 2 HR 10090 Zagreb RLF 500 IQT__E40 _IP 66 400W 2 _cosg 0 9 30V 50Hz 500W IQT 11 2G Ex
13. ve 2011 65 EU The product is in compliance with EMC Directive 2004 108 EC 5 DEGREE OF PROTECTION AND DATA Certificate Marking Category and explosion protection Ambient temperature Mechanical protection Resistance to shock Class of protection Rated voltage Rated power Power factor Entries Connecting terminals Ex d e adapter type ADP 23 1 Connection terminals inside floodlight Connection terminals inside Ex e junction box Clamp for external earthing PA PE Tightening torque EXA 14 ATEX 0020 C Eom II 2G Ex d e IIC T4 T3 Gb ili H 2G Ex d IIC T4 T3 Gb Ex II 2D Ex tb IIC T130 C T190 C Db 20 C lt Ta lt 40 C IP 66 IK 08 I PE protective earthing RLF HIT HST HME IQT IQL 230 V 10 6 50 60 Hz reconnected at the ballast RLF QL 230 V 200 277 V 50 60 Hz RLF 500 IQL 110 V 10 6 50 60 Hz up to 500 W see selection table RLF HIT HST HME cos gt 0 9 ind RLF QL A gt 0 92 THD lt 10 RLF HIT HST HME IQT IQL three entries M20 in accordance EN 60079 1 2007 ISO 965 1 ISO 965 3 with two Ex d plug and one Ex d e adapter type ADP 23 1 II 2G Ex de IIC Gb II 2D Ex tb IIIC Db for cable 7 15 mm or one ATEX certified cable gland RLF QL two entries M25 into Ex e junction box with one Ex e cable gland type SPU 25 for cable 7 15 mm and one Ex e plug type SPC 25 RLF HIT HST HME IQT IQL
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