USER MANUAL FOR EXPLOSION PROOF
Contents
1. 180 40 5 eg 9 MOUNTI NG Fixing dimensions are shown in article 8 Light fitting is suitable for ceiling wall or pole mounting the accessories are not included see table in article 12 for the correct selection of the mounting accessories and article 6 for self adhesive pictograms Ex d cable glands and plugs are not an part of the delivery for the types FLXE LED 118 0 and FLXE LED 118 1 Light fitting with TEST and RESET function must be equipped with two Ex d cable glands or two Ex de adapter type ADP 24 Light fitting type FLXE 118 LED 2 and FLXE 118 LED 3 is provided with one or two Ex de adapter Warning Over tightening might damage the light fitting In case of use in an extremely aggressive atmosphere please consult to the manufacturer The laight fitting is for functional reasons supplied with partially screwed cover After mounting and before putting the light fitting into operation the cover must be fully screwed with the enclosure and mechanically blocked with screw M5x10 I SO 4027 After opening the laight fitting threded surfaca on cover and enclosure should be protected by protective means for threads 10 I NSTALLI NG AND PUTTI NG I NTO OPERATI ON Network connection have to be performed through screwless terminals located on the LED module FLXE 10 130 according2. d plug Base plate FLXE 10 130 ISO 20 SPCD 20 Tie Protective grid FLXE 7 SPCD Jd FLXE set 20 140 EU pU eal 3 4 NPT fi External FLXE FLXE wall ceiling FLXE i reflector FLXE 20 150 mounting set 20 170 ET Junction box ADP FLXE Sir ADP 23 10 160 pene pipe mountng set nigh TErEx P USER MANUAL FOR 10090 Zagreb Medarska 69 EXPLOSI ON PROOF EMERGENCY LI GHT tel 049 222900 fax 049 426450 FITTING pe FLXE 118 LED e mail tepex tepex hr she nr No TEPEXRS O16 Date 11 2012 13 RESPONSIBILITY AND AUTHORI ZATION This Manual represents the most relevant information about the product Adequate national laws and regulations supplement it Production usage certification and supervision are determined at the national level with a Regulations of Equipment and protective systems intended for use in potentially explosive atmospheres Official Gazette no 34 10 b Regulations of minimum requirements for safety and health protection of workers and technical Inspection of facilities equipment installations and devices in potentially explosive atmospheres Official Gazette no 39 06 106 07 The responsible person shall ensure their implementation at the facility 14 STORAGE AND TRANSPORT Transport and storage is only allowed in the original packaging on the way pointed out on the carton box 15 MARKING Explosion protected fluorescent lighting fitting type FLXE 118 is labeled with a warning label on the cover of
3. the lamp WARNI NG DO NOT OPEN WHEN ENERGIZED AFTER DE ENERGIZING DELAY TEN MINUTES BEFORE OPENING a label with a wiring diagram on the LED module FLXE 10 130 EMERGENCY LIGHTING MODULE t 4 TEP Ex HR 0080 ZAGR a 2 FLXE 118 LED HREx T 08 042 E 1408 2 3 4 V ACDC TOVA 200m PGE 9 2G Ex d NG T6 Gb EOERN I2 Fx th INC T80 C Db 012 RESET s N N KES og ov OURUO E FAULT RED a X11 ABCD 180 curci GREEN a label with technical data on the cover of the lamp x yTErEx Ta FLXE 118 LED VAC DC 10 VA E 1 08 amp H2GExdliC T6 Gb V H 2D Ex tb IC T80 C Db IP66 D data according to model code 2 manufacturer data production number number of a single examination date responsible person
4. to wiring diagram and technical data Maintained Permanent line has to be connected to the L 1 terminal Phase conductor for power supply has to be connected through installation switch to the L 4 terminal One should be careful that phase L and L are the same phase Neutral conductor has to be connected to the N 3 terminal and protective earth conductor to the PE 2 terminal Non maintained Permanent line has to be connected to the L 1 terminal Neutral conductor has to be connected to the N 3 terminal and protective earth conductor to the PE 2 terminal L 4 terminal is not connected TErEx P USER MANUAL FOR 10090 Zagreb Medarska 69 EXPLOSI ON PROOF EMERGENCY LI GHT tel 049 222900 fax 049 426450 FITTING type FLXE 118 LED e mail tepex tepex hr een No TEPE RS 016 Date 11 2012 External grounding equipotential IP is connected to an external terminal provided with a grounding conductor 6 mm2 solid r s r f Label with a wiring diagram is on the LED module FLXE 10 130 If the electrical connection is performed through Ex de adapter internal wiring is done by the manufacturer The electrical connection to the terminals of adapter have to be performed according to wiring diagram below RESET circuit is connected to the 5 and 6 terminals and TEST circuit to the 7 and 8 terminals In the case of parallel connection more than one RESET or TEST circuit one should be careful that the terminals of the s
5. OR 10090 Zagreb Medarska 69 EXPLOSI ON PROOF EMERGENCY LI GHT tel 049 222900 fax 049 426450 FITTING type FLXE 118 LED e mail tepex tepex hr een No TEPE RS 016 Date 11 2012 7 OPERATING MODES The lamp can operate with two types of connection a Maintained Dauerschaltung The light fitting can be used for general and orientation lighting with mains power supply via L installation switch In case of voltage drop or an interruption in the mains power suply L the light fitting will continue to operate in battery powered mode regardless of the status of installation switch L ON OFF b Non maintained Bereitschaftschaltung In case of voltage drop or an interruption in the mains power suply L the light fitting will operate only in battery powered mode In both types of the connection in the presence of continuous phase L it is possible to verify the correctness of the emergency system by turning on the switch in the TEST circuit In both types of the connection in the presence or interruption of continuous phase L regardless of the status of the power supply L it is possible to turn OFF the emergency lighting by turning ON the switch in the RESET circuit In case of an interruption in the mains power supply and then recovery of continuous phase L L if the installation switch is turned ON the light fitting will work in operating mode powered by the mains power supplay Max 20 light fitting in line wiring can be con
6. TErEx P USER MANUAL FOR 10090 Zagreb Medarska 69 EXPLOSI ON PROOF EMERGENCY LI GHT tel 049 222900 fax 049 426450 FITTING type FLXE 118 LED e mail tepex tepex hr een No TEPE RS 016 Date 11 2012 1 GENERAL SAFETY INSTRUCTIONS ZN WARNING The user manual contain basic safety instructions to be observed during installation operation and maintenance of device and for properly and safety run of the device according to its performance data Any damage may render explosion protection null and void This manual represents the most relevant information about the product Adequate national laws and regulations supplement it Non observance will endanger persons plant and the environment The person in charge is required to secure its employment in the industrial unit Every improper or unofficial usage as well as non compliance with the rules of this manual release the manufacturer of all responsibilities Before assembly commissioning Read through the operating instructions Give adequate training to the assembly and operating personnel Ensure that the contents of the operating instructions are fully understood by the personnel in charge The national installation and assembly regulations e g IEC EN 60079 14 apply If you have questions Contact the manufacturer When operating the device Ensure the operating instructions are made available the personnel in charge on location at all times Obser
7. ame polarity are always short circuited L N re il PERMANENT LINE BROWN L scary pete GREEN YELLOW NEUTRAL BLUE N LINE IN FROM SWITCH BLACK L 5 LED modul FLXE 10 130 RESET TEST Before putting into operation it s necessary to check accuracy of installation and functionality of the lamp according to this manual and other applicable regulations Insulation resistance test should be performed between the phase conductor L and protective earth conductor PE and between the neutral conductor N and protective earth conductor PE Test voltage is max 1kV AC and test current is max 10 mA Warning Do not carry out any testing between the phase conductor L and neutral conductor N Otherwise the LED module in the lamp will be destroyed 11 INSTALLING CONTROL MAINTENANCE AND REPAIR Before each opening of the housing must be respected the warnings on the label Do not open when energized After de energizing delay ten minutes before opening It is necessary to carry out inspections and maintenance of all components on which the explosion protection depends in accordance to standards HRN EN 60079 17 2007 EN 60079 17 2007 C1 2008 general and special conditions of manufacturer and users regulations in particular the housing all parts of housing housing of adapter the protective glass and the cover gasket are completely without a rupture or damage the housing is completely closed by its c
8. epex hr www tepex hr Certificate Device protection and explosion protection Operating temperature range Degree of protection Impact resistance Class of protection Rated operational voltage Rated current Power factor Rated autonomy Rated power and type of luminaire Measuring luminous flux power and batery operation Temperatura boje svjetlosti Color rendering index CRI Average rated life of LED Visibility EN 1838 Operation efficiency Change over Battery operation Mains supply operation Battery Battery life Charging time Connection terminals Storage Ex Agency Croatia CESI II 2G Ex d IIC T6 Gb II 2D Ex tb IIIC T80 C Db 200C 500C IP66 IP67 EN 60529 1991 A1 2000 IK 08 EN 62262 2002 I protective earthing 24 240 V AC DC 10 see table of version 10 VA cos 0 gt 0 95 3 hours LED 2x 1 2 W chip on board tehnology 200 Im 6500 K gt 70 gt 50 000 hours 22 m 80 U lt 0 8 Un for more than 0 5 seconds U gt 0 9 Un for more than 1 second Ni Mh Saft VHT 3 6 V 2 Ah IEC 61951 2 2011 built in lighting microprocessor controlled charging discharging and battery monitoring min 2000 charging cycles or min 4 years in nominal operating conditions 15 hours 12 hours gt 90 nominal autonomy continous battery recharge FLXE 118 LED 0 FLXE 118 LED 1 snap in terminals for mains supply L L N PE TEST RESET 2 5 mm2 max per terminal sol
9. essary to replace the LED module type FLXE 10 130 batteries are old and can t reach the required charging voltage and capacity It is necessary to replace the LED module type FLXE 10 130 the fuse in the battery circuit 5 x 20 mm 1 25 AT is faulty Should be replaced Faulty fuse indicates the defective batteries You will probably need to replace the LED module type FLXE 10 130 ambient temperature is outside specification limits Self monitoring does not include a control of the LEDs validity Description of tag on the light fitting X 1 ABCD 180 according to EN 60598 2 22 X emergency light fitting with built in batteries 1 emergency light fitting in a permanent connection A emergency light fitting with self monitoring and status signaling function TErFEx a USER MANUAL FOR 10090 Zagreb Medarska 69 EXPLOSI ON PROOF EMERGENCY LI GHT tel 049 222900 fax 049 426450 FITTING type FLXE 118 LED e mail tepex tepex hr sono No TEPEX RS O16 Date 11 2012 B emergency light fitting with main power supply option and automaticall turn ON after power return option C emergency light fitting with RESET function D emergency light fitting for use in areas with special hazards 180 emergency light fitting with autonomy of 3 hours 8 DIMENSION 330 24041 22041 12 _ 160 40 5 ag a PE _
10. id stranded flexible sol r s r f FLXE 118 LED 2 FLXE 118 LED 3 screw terminals of Ex de Adapter ADP for mains supply L L N PE as well as TEST and RESET conectors 2 5mm2 max per terminal solid stranded flexible sol r s r f nominal fastening torque 1 2Nm Ex e cable gland ISO 25 on Adapter ADP for cable 6 15mm nominal fastening torque 2 5 Nm earthing terminal external equipotential 2 x 6mm2 max per terminal solid stranded flexible sol r s r f nominal fastening torque 2 2 Nm max 4 months on temperature 50C 250C and humidity 65 5 max 1 month on temperature 200C 50C or 250C 700C and humidity 65 5 TErEx P USER MANUAL FOR 10090 Zagreb Medarska 69 EXPLOSI ON PROOF EMERGENCY LI GHT tel 049 222900 fax 049 426450 FITTING type FLXE 118 LED e mail tepex tepex hr een No TEPE RS 016 Date 11 2012 5 I SOCANDELA DI AGRAM I cd 6 MODEL CODE FLXE 118 LED L Emergency description pictogram in acordance with DIN 4844 cf mae ED gt A oe S ee S m Rated voltage 0 24 V AC DC 1 60 V AC DC 3 110 127 V AC DC 4 220 240 V AC DC Cable entry 0 Exd cable entry 2 x M20x1 5 ISO 965 1 ISO 965 3 1 Exd cable entry 2 x 3 4 NPT ANSI ASME B1 20 1 2 Ex de adaptera ADP 24 for cable 6 15mm 3 2x Ex de adaptera ADP 24 for cable 6 15mm through wiring TErEx P USER MANUAL F
11. nected per external switch For larger numbers of line wiring of TEST RESET circuits and longer cabel lenghts please consult the manufacturer The light fitting is equiped with an electronic set for emergency lighting self monitoring function and status signaling function Self monitoring is permanent status signalisation is indicated with red and green indicator LED when the light fitting does not work Constant green LED indicates the optimal functionality of the emergency system and the nominal autonomy with batteries rated capacity within the rated ambient temperature Batteries are permanently charged in trickle charge mode Blinking green LED indicates the functionality of the emergency system in non nominal autonomy Autonomy is between 1 and 3 hours Batteries are under charging phase with rated current Constant Red LED indicates the dysfunction of the emergency system Reasons for this may include some of the following batteries are empty The lamp should be left on the main power supply After a while the signalisation will by itself transferr into green LED blinking lights and emergency lighting will become functional Ex d cover isn t screwed completely Screw until green LED appears blinking lights and emergency lighting becomes functional connection is made incorrectly Connection should be made according to the connection scheme batteries are old permanently charged with rated current and are overheating It is nec
12. over and that the mechanical blockage against selfopening is carried out the Ex d cable glands and plugs are installed by the instructions of the manufacturer and they are tightened with torque regulated by manufacturer the gland gasket and Ex de adapter housing gasket are undamaged and lock nuts are tightened with torque regulated by manufacturer USER MANUAL FOR EXPLOSION PROOF EMERGENCY LIGHT FITTING type FLXE 118 LED No TEPEx RS 016 Rev 0 Date 11 2012 TEPE X ave 10090 Zagreb Medarska 69 tel 049 222900 fax 049 426450 e mail tepex tepex hr www tepex hr Maintenance includes replacing of Ex d plugs and cable glands Ex de adapter housing cover cover gasket and LED module All other interventions on lamp have attribute of a repair The repair of the lamp is carried out by the manufacturer or a person legally authorized by the manufacturer with original parts from the products documentation in accordance to the standards HRN EN 60079 19 2007 If the repair is carried out by a third person the manufacturer is free of all responsibility for the product and the declaration of conformity which is given by the manufacturer becomes insignificant 12 SPARE PARTS AND ACCESSORIES SKICA DESCRI PTI ON CODE SKETCH DESCRI PTI ON CODE aa Housing cover FLXE Ex d cable gland f set 10 110 z ISO 20 pee Cover gasket FLXE Ex d cable gland SPUD FLXE 10 120 3 4 NPT 3 4 NPT FLXE Ex
13. ve these instructions other working instructions and national safety regulations Verify the implementation of safety instructions 2 PURPOSE Explosion proof emergency light fitting type FLXE 118 LED is designed to illuminate areas endangered by flammable and explosive mixtures of gases and air as well by presence of combustible dust fibres or flyings in zones 1 2 21 22 in accordance with standards IEC 60079 10 The product is suitable for design of emergency projects according to luminous and electrical requirements of standards EN 1838 1999 and EN 50172 2004 as well as VDE 0108 100 2010 3 CONFORMITY WITH STANDARDS The product meets all requirements of EN 60598 1 2008 A11 2009 EN 60598 2 22 1998 EN 62034 2012 EN 62031 2008 and EN 62471 2008 and all related standards The product is developed manufactured and tested in accordance with EN ISO 9001 2008 and EN 80079 34 2011 The regulations and standards it complies with include Directive 94 9 EC ATEX EN 60079 0 2009 EN 60079 1 2007 EN 60079 31 2009 Directive 2004 108 EC Elektromagnetic compatibility EN 55015 2006 A1 2007 A2 2009 EN 61547 2009 EN 61000 3 2 2006 A1 2009 A2 2009 Directive 2002 95 EC ROHS USER MANUAL FOR EXPLOSION PROOF EMERGENCY LIGHT FITTING type FLXE 118 LED No TEPEx RS 016 Rev 0 Date 11 2012 4 DEGREE OF PROTECTI ON AND TECHNI CAL DATA TEPEX ace 10090 Zagreb Medarska 69 tel 049 222900 fax 049 426450 e mail tepex t
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