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EPack Controller User Guide

1. AZ NEXOIOVET OOS ias TAS GONE MER uc o tai 7 oO FIELD BUS GATEWAY iaa io a 707 NATCH RECIPE EDITOR Ga tod 0 1 Creating Water ist 22 rra dada dvd ADDING PARAMETERS TO THE WATCH LIST DATA SET CERESATIONN surcar da ir 7 6 2 Watch Recipe toolbar iCOonS cc ncsacavderene Dc 7 6 3 Watch Recipe Context Menu cerros 8 PARAMETER ADDRESSES MODBUS Bc MINT RO DUCTION se ga eotreale he mates raincoat ARONA O ZiPARAMETERS VEE sans di 9 PARAWETER SCALING iras dadas os 64 PARAMETER LISI tn conta Turikan eere TAEAE GET 7 ALARMS cerere credani aa a ree ainda JA o TEMALARMS qe ld ane ee ere ae ll IMS SION AIINS sets oleae raras isos 2 TOYRIStOM short ereu aeure ierra ace a 3 Tivistor Open CIRCUIT prea pina cas 4 Over temperature sede ease as 5 6 9 9 7 9 A A 9 NetWork AIDS serorei raana eA a a Steed one s Mains fre uency fault airada os Z Cp Oralar er e eee eee a TE E 22 PROCESSALARMS si4eo itie tcs did IZA Total Load Failure TEF arrasaten eee eae eek 9 2 2 Closed BOO Digan Me eratan BAe ates See E en ete DZ ARO UE Biers Sty Ap ie 92 4 Overcurrent GSteCHon occ cstia cats HIT ONE VO ta ge Alarm arar ben 9 2 6 Under Voltage Alarm sii da 9 2 7 Partial Losa Falure PLE ui riaren enhan Page iv HA031414 Issue 1 Apr 13 EPACK CONTROLLER USER GUIDE List of Contents Cont Section Page LS INDICATION ALARIVIS a aa tit 89 9 31 Process Value TransSler aCliVers ecrv
2. E e M Global Ack Calib Error Use Enter button to acknowledge alarms Miss Mains Miss Mains P1Latched Use up down arrows to scroll through alarm list g ACK E Use Page Menu button to 4 return to the Alarms top level P1Latched ACK a c E Figure 5 1 4 Alarms menu HA031414 Issue 1 Apr 13 Page 23 EPACK CONTROLLER USER GUIDE 6 CONFIGURATION USING ITOOLS 6 1 INTRODUCTION Note Section 6 contains descriptions of all the menus which can appear If an option or a feature is not fitted and or enabled then it does not appear in the top level menu Section 7 details how to connect using iTools and gives details of the features available from this instrument 6 2 OVERVIEW The configuration of the unit is divided into a number of separate areas as follows CCESS 645 6ugaedins Section 6 3 kel EEEIEE ere ree Section 6 13 AA Section 6 4 Lcd ere tee Section 6 14 COMMS eos beds Section 6 5 Math2 4 i 5a a nae aids Section 6 15 CONO idos dee Section 6 6 Modulator Section 6 16 Energy a an Section 6 7 Network Section 6 17 Fault Detection Section 6 8 OCOGG caduankuads Section 6 18 EIN OO Doa pa Section 6 9 Setpoint provider Section 6 19 Instrument Section 6 10 User values Section 6 20 i Ong ss cercados Section 6 11 Diagnostics Section 6 21 IP Monitor Section 6 12
3. EPack 192 168 111 10 507 ID255 EPack Parameter Exp Seles Meas Setup AlmDis AlmDet AlmSig imLat Aim ck AlmStop per ee Frequency Frequency of the line Vine Line voltage measurement Ime of the load leqBurst Average square value of loar leq Square value of the load cur y me of the load VeqBurst Average square value of the sq Square value of load voltage PBurst True Power measurement in P True power measurement 5 Apparent power measuremer PF Power Factor Z Load impedance Hetwork Heas 14 parameters Figure 6 17 1 Network Meas configuration page This submenu presents power network measurements according to the network type All available measurements are listed below but which values actually appear depends on the network configuration Issue 1 Apr 13 Frequency Displays the calculated frequency of the supply voltage ofthe power channel associat ed with this network Vline Supply voltage measurement Load Irms measurement on primary power module The time base measurement is the main period in Phase Angle and the modulation period in Burst Mode IsqBurst Average square value of load current in burst firing The average Isq in burst firing the average is taken over the duration of the burst period This is typically used for moni toring and alarming over the burst period Isq Square value of load current in Burst Firing and over the main period in phase angle V Load Vrms measurem
4. HA031414 Issue 1 Apr 13 Page 67 EPACK CONTROLLER USER GUIDE 7 2 SCANNING FOR INSTRUMENTS Clicking on the Scan toolbar icon causes a dialogue box shown below to appear This allows the user to define a search range of addresses Notes 1 Scanning is necessary only when the Plug amp Play is not available for the instrument type being searched for 2 Therelevant instrument address is that entered in the Communications menu Address item and it can take any value between 1 and 254 inclusive as long as it is unique to the comms link 3 The default selection Scan all device addresses will detect any instrument on the serial link which has a valid address As the search progresses any instruments detected by the scan appear as thumbnails faceplates in the Panel Views area normally located at the bottom of the iTools screen options Panel Views position allows this area to be moved to the top of the window or the Close icon x can be used to close it Once closed it can be re opened by clicking on Panel Views in the View menu Enable Background Scan Scan all device addresses 255 first then 1 to 254 O Scan from device address to permitted range 1 to 54 Connect via Series 2000 Interface Adapter not CPI Connect via CPI clip or IA cable Scan for Eurotherm devices only Figure 7 2a Scan range enable Tools File Device View Options Window H
5. Invensys Eurotherm EPack Controller User Guide EPack Power management and control units Versions 2 00 and later HA031414 issue 1 April 2013 Eurotherm D Restriction of Hazardous Substances RoHS Product group Table listing restricted substances Chinese E AA EL E ARA DIE JU KEARSE SD ARA RADA AAA SYES I T1 1363 2006 MEMEN RSE RLA Fo ANZA SRSYVRAEYE REEK Restricted Materials Table Oo Epack b Hg St PBB PBDE Power Module 16 324 Xx x o o O O Power Module 40 63A Xx x o Oo o O Indicates that this toxic or hazardous substance contained in all of the homogeneous materials for this part is below the limit requirement in SJ T11363 2006 X Indicates that this toxic or hazardous substance contained in at least one of the homogeneous materials used for this part is above the limit requirement in SJ T11363 2006 Approval i A qe As c or Martin Greenhalgh Quality Manager AAA Lp ION EA IA029470U745 Issue 1 Feb 13 CN29672 EPACK CONTROLLER USER GUIDE EPack Power Controller User Guide List of sections Section CON OO ah WUN NO Associated documents HA028838 Printable version of Tools Help HA025464 EMC installation guidelines Software effectivity This manual refers to instruments fitted with software version 2 0 INTO QUENION soso poes iros sas o deuce sue ade noes Sic A tee ddan dackeeenen cn Sed E Gro He BoA Oe ee
6. Ethernet adapter Local Area Connection Connection specific DNS Suffix IP Address 2 2 ew ew 123 123 123 1 Subnet Mask 255 255 255 0 Default Gateway C Documents and Settings richardne gt Figure 7 1 3 IP Config command 3 In Comms configuration section 6 5 enter the selected IP address and the subnet mask as it appears in the command prompt window in the relevant parts of the configuration menu 4 Check communications by pinging as described in section 7 1 2 above Once the link to the instrument has been verified Tools can be started or shut down and re started oh and the Add button used to add the instrument Alternatively the Scan toolbar icon can be used to Add find the instrument The scan can be stopped at any time by clicking on the Scan icon a second time See section 7 2 below for more details of the scan procedure Subnet Masks and IP addresses Subnet Masks are most readily understood when looked at in binary format For example a mask of 255 255 240 10 can be re written as 11111111 11111111 11110000 00001010 In such a case IP addresses 11111111 11111111 1111xxxx xxxx1x1x would be recognised where x can be either a Dora 1 a O 1100 a a Oe Ole Cro O farcan US UIA Aaa an aa O ES ee sg ee PSA ES o 255 255 240 to 255 TA DS US 42 43 46 4 etc
7. PrefMaster Prefered Master IP address F_address IP address Subnet_Mask IP address of the subnet mas Default Gatewe IP address of the default gate MACT2 MAL address 1 MACS MAC address 2 MACE MAC address 3 415 epk 0A 00 33D FFOD 2400 US_Epack QS00SCe0F FOO Fixed 0 132162 111 10 255 255 255 0 192 168 0 1 192 168 0 1 192 168 111 10 255 255 255 0 192 168 0 1 2560 Fixed 0 Timout Fallback1 Fallback EnTimeout Tcounter LinkSpeed Comms Host name SRV name IP Mode IP Status IP cSubnetMask cDefault Gateway Pref Master Address IP address Subnet Mask Default Gateway 23 parameters 15501 65280 J ott 0 he Comms Timeout in mes 5000 a Fallback 1 Fallback 0 Timeout Enable Off 0 i test counter 2855 Speed of the ethernet link Auto Hego 0 Auto Nego 0 Suto Nego 0 K 100 Mb 1 2 100 Mb Hd 2 710 Mb 3 10 Mb Hd 4 Figure 6 56 Tools comms page The name of the device on the link local network For convenience the device can declare itself on the pseudo domain local If the host name of the device is changed it must be ensured that the name is unique on the net work In this is not the case the instrument will transparently try to find another unique name automatically The default value is related to the MAC address of the device and thus should already be unique MBUS name The name of the device as shown by iTools The IP c
8. box then click on OK Click on OK in the Registry settings box to confirm the new port ON AMA Registry Settings iTools Configuration Product Key Serial Ports TCP IP Authorization OPC server Startup Configure TCP IP ports for MODBUS over Ethernet Settings may be overridden by an Address Space File See OPC Server Startup tab Enabled Co EPack New TCP IP Port Name W Enabled Connection Type MODBUS TER Timeout 1 500 ms Host List Host Name IP Address Edit Host Host Name Address Port 502 Block Read 125 Registers default 125 applies to MODELS TCP only We Ping Host Before Connecting ox Cancel Figure 7 1 2a Adding a new Ethernet port HA031414 Issue 1 Apr 13 Page 65 EPACK CONTROLLER USER GUIDE 7 1 2 ETHERNET TCP IP COMMUNICATIONS Cont To check that the pc can now communicate with the instrument Click Start All Programs Accessories Command Prompt when the Command Prompt box appears type in Ping lt Space gt IP1 IP2 IP3 IP4 lt Enter gt where IP1 to IP4 are the IP address of the instrument If the Ethernet link to the instrument is operating correctly the successful reply arrives Otherwise the failed reply arrives in which case the Ethernet link IP address and pc port details should be verified es Command Prompt Microsoft
9. 1V 1 to 5V 2V 2 to 10V 5V 0 to 5V OA 0 to 20mA or 4A 4 to 20 mA as analogue input type DI2 Fct AK Alarm acknowledge RS Remote setpoint FB Fuse Blown or XX none XFRMR XX Resistive load type TR Transformer primary Nominal A value normally between the maximum current the unit can safely sustain and a quar ter of this value Lower values are not recommended as in such cases the resulting ac curacy and linearity are not guaranteed to be within specification Default value appears Use up down arrow buttons to edit V Nominal A value between the maximum permanent supply voltage 10 to the modules and a quarter of this value Default value appears Use up down arrow buttons to edit Link Speed Select from AutoNego 100Mb 100 Mb Half duplex 10 Mb 10Mb Half duplex IP Mode Choose Fixed or DHCP IP Address For fixed mode allows the IP address to be edited one section at a time Use the up down arrow pushbuttons to edit the first section XXX xxx xxx xxx then Enter to move to the next section xxx XXX xxx xxx and repeat until all four sections are as required SubNetMask As for IP address above but for the subnet mask Finish If confirmed Finish quits quick start and the instrument restarts HA031414 Page 14 Issue 1 Apr 13 EPACK CONTROLLER USER GUIDE 4 2 SOME DEFINITIONS 4 2 1 Firing modes LOGIC Power switches on two or three zero crossings of the supply voltage aft
10. 85 Mec tai sa ria 28 DE OTE ES cece E 84 Enable EOS ah Sei A ii eas cel ore ee ree oe 28 Download the selected data set to the device TERS 85 WGA eS e AN 43 beer TPT GGL ot SSIS Se a 85 TIP add e 12 87 A NI 85 Total Load Failure TLE anios 87 Open an existing watch recipe file 85 Transfer QpemOPC COPE ido epee oe es 85 EOS ena in eet vaa tales 30 Remove recipe parameter 0ecceceeeee 85 a MES A A PS A PEE Save the current watch recipe list 85 True GOOdsT TUS BAG eart cutouts td 49 mo FE Ea ee ee A dd Type MAIS naaa poo es aa 6 Analogue input n 2 6 esse eee neers 20 A A E TRE 73 Digital Or ts 47 A MA EROS EA 74 U Como Meer oe eae dos ee A OIR 73 Undelete Thick WU Ss Saad aso Gch Se cs gee eV ee Baas 74 CAVA Ce e do etd Reece wach tow Bee 73 WorkingSP ge siete rsd A A NS 62 Function block context menu 008 72 X MONIO osre ptanii kolear re a a EEE 7S XERME wd aew est a e 14 WISE 74 AOR sets ect O for 49 51 Wiring CCiOmICMS gt c 242445 cute e EIEEE TaN 76 Z UnderVoltage Alarm 2 seein eee 88 EE AA oa Fas aaa 57 UnderVoltThreshold vcs ius iris rra dec 58 ed teat 70 Undo eee rr rn rr r rr rre 70 TA ae EAE ee ee ee ee ee eee ee ee 59 Units A eee ae ao cles os at eee 54 Weer vale tii ty ca doe beat baie nd 63 Unlink COMME nude pits pole ver nets hae de he an 74 MONIO site nod theo aa 75 A ri Eae a E EE NAAA 11 iS A EAN EE Se rer nts 25 Upscale Bad orr
11. Copies items from the Clipboard to the current wiring diagram lt Ctrl gt lt V gt If items are pasted to the same diagram from which they were copied the items will be replicated with different block instances Should this result in more instances of a block than are available a Paste error display appears showing details of which items couldn t be copied Message Log Status Description Information Paste Information Paste Block Counter Error There aren t enough Counter blocks Information Paste Block Counter Error There aren t enough Counter blocks Information Paste Block Usrval Error There aren t enough Usrval blocks Information Paste Block Usryval Error There aren t enough Usrval blocks Information Finished CT Auto close on successful completion Marks all selected items for deletion Such items are shown dashed until next download after which they are removed from the diagram Short cut lt Del gt Reverses Delete and Cut operations carried out on selected item s since the last download Brings selected items to the front of the diagram Sends the selected items to the back of the diagram Edit Parameter Value This menu item is active if the cursor is hovering over an editable parameter Selecting this menu item causes a pop up window to appear which allows the user to edit the parameter value Parameter Properties This menu item is active if the cursor is hovering over an edi
12. Explorer ical EN Parameter Help Explorer Menu Copy Parameter Parameter Properties Columns Address Display view Options Window Copy Parameter Ctrl C Parameter Properties ShiFt F 1 EN Parameter Help Shift F1 7 Description w Address w Description w Address Columns w Limits Oper Context Menu v Limits Comment Figure 7 4b Column enable disable Figure 7 4 1 Parameter explorer detail Figure 7 4 1a shows a typical parameter table This particular parameter has a number of subfolders associated with it and each of these is represented by a tab across the top of the table EPack 1927 168 111 10 502 ID255 EPack Parameter Explorer Network Frequency Frequency of the line Viline Line voltage measurement Irme of the load leqBurst Average square value of loai leq Square value of the load cur y Yims of the load VeqBurst Average square value of the Yag Square value of load voltage PBurst True Power measurement in F True power measurement 5 Apparent power measuremer PF Power Factor Z Load impedance HtSink Temp Heatsink 1 temperature 10000000000 x 10000000000 00 10000000000 001 10000000000 0101 10000000000 00 10000000000 001 10000000000 00 10000000000 001 10000000000 00 10000000000 00 10000000000 00 10000000000 00 10000000000 001 10000000000 00 TOO00000000 a 10000000000 00 10000000000 0
13. Issue 1 Apr 13 Page 93 EPACK CONTROLLER USER GUIDE A2 SPECIFICATION Cont INPUTS OUTPUTS All figures are with respect to OV unless otherwise stated Number of inputs outputs 1 Analogue input 2 Digital inputs 1 Relay output Update rate Twice the mains frequency Defaults to 55 Hz 18 ms if the supply frequency lies outside the range 47 to 6 3Hz Termination Removable 5 way connector 5 08 mm pitch located as shown in figure 2 2 3 ANALOGUE INPUT Performance See tables A2a and A2b Input type Configurable as one of 0 to 10V 1 to 5V 2 to 10V 0 to 5V 0 to 20mA 4 to 20mA Absolute input maxima gt 16V or 40mA Analogue input Voltage input performance Parameter Total voltage working input span OV to 10V Resolution noise free note 1 11 bits Calibration error notes 2 3 lt 0 1 lt 0 1 Linearity error note 2 0 1 Ambient temperature error note 3 lt 0 01 C Input resistance terminal to OV 142kQ 0 2 Note 1 w r t total working span Note 3 After warm up Ambient 25 C Note 2 of effective range 0 to 5V 0 to 10V Table A2a Analogue input specification voltage inputs Analogue input Current input performance Parameter Typical Max Min Total current working input span Oto 25mA Resolution noise free note 1 11 bits Calibration error notes 2 3 lt 0 2 Linearity error note 2 0 1 Ambient temperature error note 2 0 01 C Input resistance terminal to Ov 1
14. Note 1 w r t total working span Note 3 After warm up Ambient 25 C Note 2 of effective range 0 to 20mA Table A2c Analogue input specification current inputs Appendix A HA031414 Page 94 Issue 1 Apr 13 EPACK CONTROLLER USER GUIDE A2 SPECIFICATION Cont DIGITAL Inputs Voltage inputs Active level high Non active level low Input impedance Contact closure inputs Source current Open contact non active resistance Closed contact active resistance Absolute Maxima 4 4V lt Vin lt 30V 30V lt Vin lt 2 3V 27kQ typ for voltage input mode 10mA min 15mA max gt 5000 lt 1500 30V or 25mA Note Absolute maximum ratings refer to externally applied signals RELAY SPECIFICATION The relay has gold plated contacts suitable for dry circuit low current use Pinout given in figure 2 2 3 Contact life Resistive loads Inductive loads High power use Current Voltage Low power use Current Voltage Contact configuration Termination Installation Category Absolute max switching capability 100 000 operations Derate as per accompanying graph figure A2 2A resistive loads lt 264V RMS UL voltage 250Vac gt 1mA gt 1V Single pole change over one set of Common Normally Open and Normally Closed contacts Removable 3 way connector 5 08 mm pitch located as shown in figure 2 2 3 Installation category Ill assuming that nominal phase to earth vol
15. Parameter Exp AE 2 Ja Ja NOTEQUAL E GREATERTHAN 7 Input Value 1 LESSTHAN 5 GREATEREGUAL 3 Input Value 2 TENT LESSEQUAaL NO FalbackType Fallback Condition QUALOO M 3 FALSEBAD 0 A P Invern Sense of Input Value None 0 ay FALSEBAD 0 Out The Result Off 0 5 TRUEBAD 1 gI FALSEGOOD 2 Status Output Status Good 0 TRUEGOOD 3 Logic Operation Loc 1 8 parameters Figure 6 13 Lgc2 page Lgc2 1 6 13 1 Lgc2 Parameters Oper Allows the user to select a logic operation for the block The descriptions below assume neither input is inverted High 1 or on Low 0 or off Off No logic operation selected AND Out is high if both inputs high otherwise Out is low OR Out is high if either or both inputs high otherwise Out is low XOR Output high if either but not both inputs high Low if neither or both in puts are high Latch If In2 low Out latches next transition of In1 Value remains latched until In2 goes low when Out In1 see figure 6 13 1 Equal Out high if both inputs are equal otherwise output is low Not Equal Out is high if inputs are unequal Out is low if inputs are equal Greater than Out is high if In1 value greater than In2 value otherwise Out is low Less than Out is high if In1 value less than In2 value otherwise Out is low GreaterEqual Out is high ifIn1 value is equal to or greater than In2 value otherwise Out is low LessEqual Out is high if
16. in order to find the total time Shows how many hours minutes and tenths of minutes that the parameter value has spent above the threshold value continuously or intermittently since last reset or since the last complete day once the value exceeds 23 59 9 the Days Above value is incre mented and Time Aboveis reset to 00 00 0 The Time Above value should be added to Days Above in order to find the total time Together with Alarm Time this defines a total time above threshold value which when exceeded sets the Alarm out parameter On See Alarm Days above Reset Resetting causes the Max and Min values to be set to the current value sets the Days Above value to zero and the Time Above value to 00 00 0 Status Shows the status of the input parameter as either Good or Bad HA031414 Page 48 Issue 1 Apr 13 EPACK CONTROLLER USER GUIDE 6 13 LGC2 TWO INPUT LOGIC OPERATOR MENU This logic operator block provides a number of two input logic operations The output is always a Boolean logic 0 or 1 no matter whether the inputs are analogue or digital For analogue inputs any value below 0 5 is deemed to be logic 0 off A value equal to or greater than 0 5 is treated as a logic 1 on Either input can be inverted as a part of the configuration that is a high input is treated as alow input and vice versa EPack 19 168 111 10 502 ID255 EPack
17. 63A Further values 80A 100A 125A 160A are reserved for future development INominal Nominal current supplied to the load limited by IMaximum VLoadType Defines the computation method for load voltage Vload 0 Vload Vline as long as gt Ithreshold internal definition 1 Compute Vload using the formula V load P 1 VdipsThreshold Voltage dips threshold This is a percentage difference relative to Vline Nominal be tween 2 consecutive half cycles Each half cycle voltage measurement is integrated and at the end of each half cycle the last two voltage integrals are compared FreqDriftThold The supply frequency is checked every half cycle and if the percentage change be tween 1 2 cycles exceeds this threshold value a Mains Frequency System Alarm is gen erated The threshold may be set to a maximum of 5 to cater for the effects of heavily inductive networks ChopOffThreshold The Chop off alarm becomes active if load current exceeds this threshold for more than a pre defined number of mains periods Number Chop Off parameter Threshold values lie between 100 and 400 of the unit s nominal current INominal NumberChopOff Definition of the number of mains periods in which Chop Off events can occur before a Chop Off alarm is enabled Only used with Chop Off Threshold OverVoltThreshold The threshold for detecting an over voltage condition as a percentage of VLineNomi nal If Vline rises above the threshold an OverVolt
18. Address Value ClozedLoop Process alarm stop Closed Ic 1094 PyTranster Indication alarm stop PY trar 1095 NoStop 0 Limitation Indication alarm stop Limitati 1096 NoStop 0 Control AlmStop 3 parameters Figure 6 6 10b Tools Control Alarm Stop page PARAMETERS Closed Loop Shows whether the closed loop alarm has been configured to disable firing or not PV Transfer As for Closed Loop but for the Transfer Active alarm Limitation As for Closed Loop but for the Control limit active alarm HA031414 Issue 1 Apr 13 Page 35 EPACK CONTROLLER USER GUIDE 6 7 ENERGY CONFIGURATION Provides anumber of energy counters to totalise consumed energy The power consumed can be displayed in one of number of units ranging from W to GW 3254 Wh 0 Input to totalize 3252 0 00 Set the usr counter back to z 3253 No 0 dol 5 Hold the output of the counte 3251 Mo OD 10 Miwh 7 Us Energy User resetable energy 3250 0 00 AutoScaleUnits Autoscale the unit of the ene 3255 Yes 1 Energy 7 parameters Figure 6 7 Energy configuration page PARAMETERS UsrUnit Allows a scaling units value to be entered for the energy display Selectable as 1Wh 10Wh 100Wh 1kWh 10kWh 100kWh 1 MWh 10MWHh 100MWh or 1GWh Input Shows the instantaneous power input from the measuring source Normally wired to the Meas P output of the Network block Reset 1 Ener
19. Configuration Options Scaling Factor Section 6 10 1 Section 6 10 2 Section 6 10 3 Section 6 10 4 EPack 192 168 111 10 502 ID255 EPack Parameter Explorer i BF do Enables Display Misibility Chains Configuration Options Scalingr actor Mame Description Address alle Language Selected Language Serialo Serial Number DevName Device name show on the of Label Label ParamQMB modbus address Fa Faram MB Param MB modbus address instrument Display Figure 6 10 Top level instrument configuration page T parameters niza 5023 5030 5034 5036 5038 503 English 1 7 1 Page 42 HA031414 Issue 1 Apr 13 EPACK CONTROLLER USER GUIDE 6 10 1 Instrument display configuration EPack 192 168 111 10 502 ID255 EPack Parameter Explorer 2 BK sal 114 Language Selected Language Serialo DevName Device name show on the of Param MB Farani ME modbus address n039 Seral Number 7 Italian 8 Spanish 16 Label l Label ParamUMB modbus address Instrument Display 7 parameters PARAMETERS Language Serial No Dev Name Label 0 1 Param0 1 MB Figure 6 10 1 Instrument display configuration page Select required language for subsequent displays Read only Displays the factory set Serial number of the unit The device name as it appears at the user display The text that appears on the home page for the two par
20. Delete Marks the comment for deletion at next download Figure 3 2e Undelete Undoes the Delete command if download has not taken place a since HA031414 Page 4 Issue 1 Apr 13 EPACK CONTROLLER USER GUIDE 7 3 2 WIRING EDITOR OPERATING DETAILS Cont MONITORS Monitor points are added to a wiring diagram by click dragging them from the Function Block tree onto the diagram A monitor shows the current value updated at the iTools parameter list update rate of the parameter to which it is linked By default the name of the parameter is shown To hide the parameter name either double click on the monitor box or Show Names in the context right click menu can be used to toggle the parameter name on and off Monitors are linked to function blocks and wires by clicking on the chain icon at the bottom right hand corner of the box and then clicking again on the required parameter A dashed line is drawn to the top of the block or the selected wire segment Note once the monitor has been linked the Chain icon disappears It re appears when the mouse cursor is hovered over the bottom right hand corner of the monitor box Comment sample comment A UsrVal 1 10 00 M Val Val E 2 Monitor Figure 7 3 2f Comment and Monitor appearance Monitor Context Menu Show names Toggles parameter names on and off in the monitor box mes Unlink Deletes the current link from the monitor eb Cut Moves the monitor to the Cli
21. FF OverCurrent Process alarm Over Current 1981 Disable 0 ID _AnaloglP AlmDis 1 parameter ALMDET Indicates whether each individual alarm has been detected and is currently active ALMSIG Signals that an alarm has occurred and whether or not it is a latched If the user wishes to assign an alarm to for example a relay then the appropriate signalling parameter should be wired ALMLAT Allows each individual alarm to be configured as latching the latched state is shown in the alarm signalling parameter HA031414 Page 46 Issue 1 Apr 13 EPACK CONTROLLER USER GUIDE 6 11 1 ANALOGUE INPUT CONFIGURATION Cont ALMACK Allows each individual alarm to be acknowledged On an alarm being acknowledged the related signalling parameter ALMSIG is cleared If the alarm is still active as shown by the detection parameter ALMDET the alarm may not be acknowledged The acknowledge parameters automatically clear after being written ALMSTOP Allows each individual alarm type to be configured to stop the power channel firing ALMSTOP is activated by the signalling parameter ALMSIG and may be latching or not according to the ALM LAT setting for the alarm 6 11 2 Digital input configuration This allows the user to configure each of the digital inputs EPack 192 168 111 10 502 ID255 EPack Parameter Ex 2 BX a T Value IpContact 1 K Name Description Address alue F Type specify t
22. The heat sink becomes hot whilst the unit is running and it can take up to 15 minutes to cool after the unit is shut down Touching the heat sink even briefly must be avoided whilst the unit is operating 10 2 PREVENTIVE MAINTENANCE Please read the warnings above before attempting to carry out any work on the unit s 1 Every six months check that all power and protective earth cable connections are correctly tightened Section 2 2 1 This check should include the safety earth connections to the cabinet 2 To maintain maximum cooling efficiency the Power Module heat sink must be cleaned regularly Peri odicity depends on the local environment but should not exceed six months HA031414 Page 90 Issue 1 Apr 13 EPACK CONTROLLER USER GUIDE 10 3 FUSING It is recommended that in line thyristor protection fuses are fitted according to table 10 3a below These should beused in conjunction with suitable fuse holders and contact kits if required as shown in table 10 3b The coloured areas indicate which fuses use which fuse holders EPack nominal current Without blown fuse indicator With blown fuse indicator Without blown fuse indicator H1014583 G1014582 Without blown fuse indicator With blown fuse indicator 01017189 FWP32A14F1 43031505 With blown fuse indicator CS031506 J1017206 FWP40A14F S1017191J FWP40A14F1 43031507 CS031508 B093910 FWP50A14F V100137 F
23. for this purpose must be fitted with the Ethernet communications option WIRING Connection is made from the Ethernet connector on the front of the Driver Module to an Ethernet RJ45 connector usually located at the rear of the pc 1 PC Ethernet connector Once wired correctly and powered up it is necessary to enter a suitable IP address and subnet mask into the Comms configuration This information can be found as follows 1 Atthe pc click Start All Programs Accessories Command Prompt 2 When the Command Prompt box appears type in IPConfig lt Enter gt The response is a display such as that shown below giving the IP address and Subnet mask of the pc Choose an address in the range covered by these two values A subnet mask element of 255 means that the equivalent element of the IP address must be used unchanged A subnet mask element of 0 means that the equivalent element of the IP address may take any value between 1 and 255 0 is not allowed In the example below the range of IP addresses which may be chosen for the Driver Module is 123 123 123 2 to 123 123 123 255 123 123 123 0 is not allowed and 123 123 123 1 is the same as the pc s address and may therefore not be used cx Command Prom pt Microsoft Windows AP Version 5 1 2600 CC Copyright 1985 2001 Microsoft Corp C Documents and Settings prichardne gt I PConf ig Mindows IP Configuration
24. oa Scaling co i Loac Show Device Names e Show Labels on Toolbars Parameter Availability Settings Panel Views Position 133 Hide Parameters and Lists when Not Relevant evn Note it may be necessary to manually refresh Tools to Update Rates reflect current settings This can be done by pressing 7 4 2 Explorer tools Shift F 5 Decimal Places Parameter Availability Settings Parameter Value Selections Restricted by Current Limits Parameter List Cursor Options Then Parameters in RramgelFind Figure 7 4 1b Show Hide parameters A number of tool icons appear above the parameter list Bor Back to and Forward to The parameter explorer contains a history buffer of up to 10 lists that have ch been browsed in the current instance of the window The Back to list name and Forward to list name icons allow easy retracing or repeating of the parameter list view sequence If the mouse cursor is hovered over the tool icon the name of the parameter list which will appear if the icon is clicked on appears Clicking on the arrow head displays a pick list of up to 10 previously visited lists which the user can select Short cut lt ctrl gt lt B gt for Back to or lt ctrl gt lt F gt for Forward to Go Up aLevel Go De we 7 4 3 Context Menu Copy Parameter Ctrl C Parameter Properties E Parameter Help Shift F1 Columns F Copy Parameter Parameter properties Parameter
25. 10 0 fife Alarm ck 1 Resistive 0 7 16 30 Finished Quick start configu No 0 Refresh the quick start paran 63 No 0 Figure 4b Tools Ocode page HA031414 Issue 1 Apr 13 Page 13 EPACK CONTROLLER USER GUIDE 4 QUICKCODE MENU Cont Notes 1 Ifthe unit has been fully configured at the factory the Quickcode menu will be skipped and the unit will go into operation mode at first switch on 2 Once quit the Quickcode menu can be returned to at any time from the Access menu described later in this document section 6 Returning to the Quickcode menu cold starts the unit 4 1 QUICKCODE MENU PARAMETERS Language Initially English French German and Italian may be selected Other languages may be added during the lifetime of this issue of the manual Once confirmed all further dis plays appear in the selected language Firing Mode Select from LG Logic BF Burst Variable FX Burst Fixed HC Hal fCycle or PA Phase Angle Heater Select from R Resistive IR Infra red CS Silicon carbide or MO Molybdenum disili cide En_Limit Used to enable disable threshold limit En_ Transfer Select Transfer Enable Proportional limit as Yes enabled or No not enabled Control Select VSq or Power Al Fct Select SP setpoint HR setpoint limit CL current limit TS transfer limit or XX no function as Analogue Input function Al Type Select OV 0 to 10V
26. 5Nm 1 1 lb ft HA031414 Issue 1 Apr 13 Page 3 EPACK CONTROLLER USER GUIDE 2 1 1 MECHANICAL INSTALLATION Cont EPack auxiliary supplypower low voltage option shown 51mm 2 01 in lt a Pe 46 7mm 1 84 in gt k ee OOO OQO 163 5mm 6 44 in Phase reference neutral Load power input A View on right hand side 129 2mm 5 09 in 121mm 4 76 in 117mm 4 61 in 174mm 6 85 in 147mm 4 79 in View on lower fa j ce i Relay output Load power output Figure 2 1 1a mechanical installation details 16A to 32A units Safety earth connec tion M5 nut The earth connec tion must be made using a Listed ring type crimp Page 4 HA031414 Issue 1 Apr 13 EPACK CONTROLLER USER GUIDE 2 1 1 MECHANICAL INSTALLATION Cont EPack auxiliary supply power low voltage option shown 72mm 2 83 in 46 7mm 1 84 in k gt Phase reference neutral Load power input A as 163 5mm 6 44 in 129 2mm 5 09 in 121mm 4 76 in 117mm 4 61 in 147mm 4 79 in 174mm 6 85 in Safety earth connection M5 nut The earth connection ie connector must be made using a Listed ring type crimp Relay output Load power output Figure 2 1 16 mechanical installation det
27. 741 824 to 2 147 483 647 2 147 483 648 to 4 294 967 295 4 294 967 296 to 8 589 934 591 8 589 934 592 to 17 179 869 183 17 179 869 184 to 34 359 38 367 34 359 38 368 to 68 19 476 736 68 19 476 736 to 137 438 953 471 137 438 953 472 to 274 877 906 943 274 877 906 944 to 549 55 813 887 549 55 813 888 to 1 099 511 627 776 10973911027 77616 2 199 023 255 95 1 2 199 023 255 552 to 4 398 046 511 103 4 398 046 511 104 to 8 796 093 022 207 8 96 093 022 208 to 17 592 186 044 415 Table 6 7 1 Energy counter resolution 4096 8192 16384 32768 65536 131072 262144 524288 1048576 HA031414 Issue 1 Apr 13 Page 3 EPACK CONTROLLER USER GUIDE 6 8 FAULT DETECTION MENU This manages Alarm logging and provides an interface for the General Alarm Acknowledgement PARAMETERS Global Ack Any Alarm Network Alarm Global Disable StratStatus Alarm Status 1 2 32 EPack 192 168 111 10 502 ID255 EPack Parameter Explorer 2 EX a Name Description Address Vawe F Generaldck Global Acknowledge Anm larm Indicates one or more alarm Active 1 Ampl et Any Network Process Alarm Active 1 GlobalDis Global Disable all alarms Mo 0 StratS tatus Strategy Status Word Alms tatus Global Alarm Status Word AlarmStatus Alarm Status Word 1 AlarmStatuse Alarm Status Word 2 GlobalStatus0 Global Status Word O GlobalStatus Global Status Word 1 GlobalStatus Global Status Word 2 GlobalSt
28. AAA AAA AAA AA AA AA AA AA AA AA AA AA AA AA AA AA AAA co W W W 0 CO 00 CO GH C GH CH W W 00 HO 00 00 00 O O O 00 O O 00 0O CO O O O CO CO 0O O O CO CO CO O O O CO CO CO O CO O CO O O O O WD O O O 00 O OANNSTIOWVRIAOANAN SONO ION SILO O WML FBDHNHOCANNTNOTDHAOCAANTONOPONDOANNTONORODOODCOCOCOCON AAA AA AA AANANANNANAN A ONO O O KO KO PS Po Po Pa Po PS rr rr O DDDDDDDDDNADNNDDNADADNDNDNAAAA A AAA AAA AAA AAA AAG RLOAAMNTMORAONGNOABHOAAMNTNORAODGNOANHOAANTONORANDGNOABHOHAMTNOFANPEMOANE SSS SS SSS SST TTT TOM LO LO LO LO LO LO LO LO LO LO LO LO LO O O MO O O O MO O O MO O O MO LO MO MO PO EEE PS Po PP Pe e PP Pe Pe Po y AN ZAZA 4A 4A 4247 47 4A 427 ZAZA 427 4A 4A 427 Zd ZAZA ZAZA ZA 4A 424A 42n 4A AA A2A AAA AAA AAA AAA a ZZNNZZNNZZNNZZNNZZNNZZNNZZNNZZNNZZNNZZNNZZNNZZNNZZNNZZNNZZNNZZNN pon 2222000023222 0000 2232200002322 20000 2222000072222 0000232232320000223223MMm0m 3 S i i i ee PPP PPP ES ee ee ae eS O IS i Z ZZZ ee i ee ee ee A E Y Y Y y C op 2442442424 2ZAZ4ZAZAZAZZNMNNNMNNNNNNNNNMNMNNAZZAZAZAZAZLZAZAZAZAZAZAZAZZAZMOMNNNMNNONMNNONMNMNM WW o 244444444444 42444 AZLZAZAZAZAZAZAZALZAZAZAZAZZAZALZIOIVDIVDIV9D VD9DDDD9DDDDDDDDDGDGDDGDGDDGDGD9DGD9D999 O Ki FPRPRPPePeereeeeererererererererererererererererererereeeeeeeeeeeerereerererererereerereereeeeeeeeeee o AAA 444 AZZAZAZAZAZAZAZZAZZAZAAZAZALZAZAZZAZZAZAZAZAZAZAZAZZAZAZAZAZAAZAZZAAZALZAAZAAZAZAZAZAAZAAAZAZAZAS o Oud PO hr A oy srg A SANO OOHH AAA ANANNA
29. Apr 13 EPACK CONTROLLER USER GUIDE E Hold Fail Energy COUME cessans des carkirkeee aba ete Poe es 36 Bad Good 0 ccc cece cc aaa 54 ROSES a beeen le Se ae Ci bees 27 o A O a tein eke 49 E ene ee eee ee eae a eee ee eae eee oe 53 Fae E E sts eee ad 54 HSink Temp 0 sees eee eee renee eee eee 9 TO cath thio E EN E 28 o ES 50 Value MatisZa nora il da da o il 54 A E 57 FalseGood FalseBad 0 0 eee 49 Nomina unan casas 14 a aba bee bora amdeda teed cee 38 MANU osuna sorte nu coe Beas be Sood Ok 58 Feedback mode cee ce ee ec cee eee eee 17 In FF Type Gam ONE lps atar 30 FIRING ODU e E E E wanes 40 FFON nnter acre dare oilers A ad e 30 IOUT ONION anea a a E a Weta 48 Find A aa a e a 51 o AI A EE 73 Modulator uti arts dl dd a dede dedo ele 55 A A A RN 73 In1 Fe VMS cerca aa hee Ae E E E E tate Pach eh E 14 GCS A O 51 Firing A II EAEE EE 54 Angle IMM ci 18 In1 2 Mode asin ete Seater nee hee teat 14 15 40 ELGG a tint A eee eie eae 49 OUI need enon pene tie aso pours 40 PMG A erases lei tate Pease A ee ka eee 54 Flatten compounds avis aio 70 77 Indication lamer iaa odie oars rai peewee ne 89 Force Exec Breakers orereta eia ea aT aves 73 Nominale stat srt eee a D 58 Forward to blue arrow sesionar ma eres 81 Input Freq E ER cence ea een iii Goh 12 Bd ie Vale e evacuate rere tea rae ee ner Ce eee ne eee ew ee 58 DOM rr Saree tele o e as dese e 82 A gy sek chal lea book ce te hak tates 87 Energy CO
30. E N E E S T ct Rest 38 A Seca ee ad See ee eek toe 90 Configuration 00 ce ccc ececeeeeeeeueeeeees 26 Cleartne selected dato setas id ae 85 a A A 48 Cicki select OU Ear pia 71 73 moto A TE 89 Clip Bad Good 6 6 6 94 DS A rans 87 Closed Loop POESIAS 87 Alarm Acknowledge 06 006 eee eee eens 34 A A Ba ve mien Walle telnet ee Arana 38 Alarm detection 0 05 60 sss eee e eee e eee 33 o ile tasa 87 Alarm disabl dla de 32 Alans MEU ate eee meee eee at ae ee ee ae 23 Alarm Latch 0 6 0 e cece eee eee reece 34 Align Tops Lets daa abad 76 Alarm SignallinG ooooooooococccccccoconor o 33 Alrmipatameters Al onrera cok AoT nE TE 46 Alarm Stop 6 cece cece eee eee ees 35 AlmAck Network 60 Al AA A A 12 Amber Colours a dardo ica 60 Function blocks etC a5 5 price rta eon eral 76 Meapic SOMWAre WING dia 74 NN 60 Column enable disable 80 81 AlmLat COMME en a a E E OE 74 PSEC ae oh Sse ada arsine tres sek eal data 60 Context Menu 6 6 eee eee eee eee eee LA AlmSig Comms Controlar rta ies 33 AQUIESS reirui jant teneri n eha 27 O 60 Configuration aiii canal 27 AlmStop Gateway tool dera li ung teak 82 CONTO sin 35 MeN 6 eee eee eee eee 20 O td ok cet Bie iecnth 60 PINOUT Scoene a an diarias ante ate ted 7 Analog IP Component seleciona ri 70 Specification ccc cee ececceeeeueeueeeneeees 94 COMPOUNGS 2 xt aa ie aca 77 Analogue input configuration o ooo oooomooo 46 Conf Anc
31. Help Columns Down a Level For nested parameters these buttons allow the user to navigate ver tically between levels Short cut lt ctrl gt lt U gt for Go Up a Level or lt ctrl gt lt D gt for Go Down a Level Push pin to give the window global scope Clicking on this icon causes the current parameter list to be permanently displayed even if another instrument becomes the current device Copies the clicked on parameter to the clipboard Displays parameter properties for the clicked on parameter Displays help information for the clicked on parameter Allows the user to enable disable a number of parameter table columns figure 7 4b HA031414 Issue 1 Apr 13 Page 81 EPACK CONTROLLER USER GUIDE 7 9 FIELDBUS GATEWAY E Fieldbus 1 0 Gateway EPack controller units contain a greatnumber of parameters so it is necessary for the user to define which Input and Output parameters are to be available for block read and write The Input Output definitions are configured using the Fieldbus I O Gateway Input Definition Dutput Definition Control Main Py Control Main SF Network Meas line Network Meas Network Meas line Network Meas Network Meas PBurst Network Meas Frequency not wired not wired not wired not wired Figure 7 5a Typical Fieldbus Gateway Parameter list As shown in figure 7 5a above there are two tabs wi
32. I i I I I I I Parameter C address I I I I I I Figure 7 5c Block read and block write note 3 HA031414 Issue 1 Apr 13 Page 83 EPACK CONTROLLER USER GUIDE 7 6 WATCH RECIPE EDITOR it Watch Recipe The watch recipe editor is opened by clicking on the Watch Recipe tool icon by selecting Watch Recipe in the Views menu or by using the short cut lt ctrl gt lt A gt The window is in two parts the left part containing the watch list the right hand part containing one or more data sets initially empty and unnamed The Watch Recipe window is used 1 To monitor a list of parameters This list can contain parameters from many different and otherwise unrelated parameter lists within the same device It cannot contain parameters from different devices 2 To create data sets of parameter values which can be selected and downloaded to the device in the sequence defined in the recipe The same parameter may be used more than once in a recipe EPack 192 168 111 10 502 ID255 EPack Watch Recipe Editor SES Dny 1x2 tes Y 1 Rename Data Set Ctrl F OF mew Data Set chr OT Delete Data Set Ctrl Del 68 snapshot Values Ctrl A Clear Data Set Shift Del Ry Download Values Cerl Do Firing F Firing Mode indicatic Wode_Burst 1 Firing F ln Input of the firing cul 0 00 Firing F LoadT ype Load type configural Resistive 0 Energy Input Input to tobalize 0 00 Control 4imbiet PY Tr
33. ID255 EPack Parameter Ex E B gt MetT ype The type of network Set in li Maximum Masinurn Voltage of the stac lineNominal Line nominal value Maximum Maximum Curent of the stac Nominal Nominal current of the stack VLoadType Load Voltage type for Compe Heatsink Tmax Maximum temperature of the dipsThreshold Voltage Dips Threshold E FregDriftThreshe Frequency Drift Threshold ChopOffThreshe Chop Off Threshold ChopOlfb Chop Off Humber OvervoltThresh Over voltage threshold UnderVoltT hres Under voltage threshold Heatsink Prel en Heatsink pre alarm ternperate a PLFAdiustReg Partial load failure adjustment PLFAdiusted Partial load failure adjusted a aP Pl PSencitivitn Partial inad failure cercitivitis a x EM Frint Scan Add Remove GA OPC Scope 3 iTools Secure Meas Setup AlmDie AlmDet AlmSig AlmLat Sim ck AlmStop Name Description Address Values 281 291 SOY 0 Arg 230 00 283 Stack164 0 202 16 00 292 WLoad_Tupeb 0 zpi 125 ai 10 290 2 00 293 294 aie Ara Zid 80 Mo 0 275 Not djusted 0 SR Figure 7 4a Parameter table example A S E views Help The figure above shows the default table layout Columns can be added deleted from the view using the Columns item of the Explorer or context menus figure 7 4b HA031414 Issue 1 Apr 13 Page 79 EPACK CONTROLLER USER GUIDE 7 4 PARAMETER EXPLORER Cont
34. Latch section 6 6 8 If it is required that an alarm is to be assigned to a relay for example then the appropriate alarm signalling parameter should be used EPack 19 168 111 10 502 ID255 EPack Parameter Explorer O Mame Description Address Vale ClosedLoop Process alarm signalling stat 1085 NotLatched 0 NotLatched 0 Limitation Indication alarm signalling ste 1087 NotLatched 0 PT ranster Indication alarm signalling ste 1086 ControLAlmSig 3 parameters Figure 6 6 7 Control Alarm Signalling page PARAMETERS Closed Loop Indicates whether the closed loop break alarm is currently active PV Transfer As for Closed Loop but for the Transfer Active alarm Limitation As for Closed Loop but for the Control limit active alarm HA031414 Issue 1 Apr 13 Page 33 EPACK CONTROLLER USER GUIDE 6 6 8 Control Alarm Latch parameters Allows each alarm to be configured as latching or not latching 32 EPack 192 168 111 10 502 ID255 EPack Parameter Explorer 2 5 X ClosedLoop Process alarm latch Closed 1088 14 PyTranster Indication alarm latch PY tra 1089 MoLatch 0 Limitation Indication alarm latch Limitat 1090 MoLatch 0 Control lmLat 3 parameters Fig 6 6 8 Control Alarm latching page PARAMETERS Closed Loop Set the latching status of the alarm PV Transfer As for Closed Loop but for the Transfer Active alarm Li
35. MATHZ MEN oasis cirio arta Rara 53 Sao Matiz Rata meters raaa is tas 53 6 6 MODULATOR CONFIGURATION 0070 Ea 55 6 16 1 M du lator parameters ieres co ttimptidanw he natd padianetownenahe da 55 HA031414 Issue 1 Apr 13 Page iii EPACK CONTROLLER USER GUIDE List of Contents Cont Section 6 17 NETWORK CONFIGURATION 0 00000 bee 6 17 1 Network Meas Menu o ooooooooomo o PARAMETERS uvas arras oh south ee bes 6 17 2 Network Setup configuration 000 eee PARAMETERS Laa did ante tias ar Guede tale 6 1723 NowWworcalaras uso aran sr rasa ACME rr ta rada ie OT OCODE iaa dana Meis 618 1 Parameters dada 6 19 SETPROV CONFIGURATION MENU 0 6 19 1 Setpoint provider Parameters austria 6 20 USER VALUE CONFIGURATION MENU 6 20 1 User Value parameters idad 7 USING ITOOLS iia daa Fel Tooke CONNECHON a aos E AENA tenets 7 1 1 Automatic GetSClION c vdvuwlsnd ev ici aoe 7 1 2 Ethernet Modbus TCP communications 7 1 3 Direct Connection sc aaa daa 7 2 SCANNING FOR INSTRUMENTS o o cccccccccoo o 7 3 GRAPHICAL WIRING EDITOR 2 sc a 20 crveovuts tiara PB TOA da ata 7 3 2 Wiring editor operating details PUINC MON BOG KG stas oa is WIRE o ean a ve ain men ee ed Cena keen bate WIEC OOS uta ii ds aid is COMPOUNDS as aaa eden 7 4 PARAMETER EXPLORER iii dades pacto do od Figure 7 4 1 Parameter explorer detail
36. PAGES Operating the return key opens the first page of the menu the content of which depends on the current ac cess level and on the number of options enabled The description below assumes Configuration level access Comms Config Access Alarms 0000 Section 5 1 1 Section 5 1 2 Section 5 1 3 Section 5 1 4 HA031414 Issue 1 Apr 13 Page 19 EPACK CONTROLLER USER GUIDE 5 1 1 Comms menu This allows the following communications parameters to be viewed or configured IP Fixed NAL he Mask 255 255 255 0 Select Fixed or DHCP fue e S Enter IP address Enter SubNet mask Comms IP Mode IP Address SubNetMask Link Speed Select from AutoNego 100Mb 100 Mb Half duplex 10 Mb 10Mb Half duplex Figure 5 1 1 Comms menu Displays read only the current IP and Subnet mask addresses Allows the user to select Fixed or DHCP as the IP address source If Fixed is selected then the Address and Subnet Mask can be edited in the following fields It must be en sured that the address is unique to the network If DHCP is selected the IP Address and SubNetMask parameters described below do not appear DHCP will be successful only if there is a suitable DHCP server on the network to which the unit is connected Appears only if Fixe
37. STANDARDS STANDARDS INSTALLATION CATEGORIES The product is designed and produced to comply with EN60947 4 3 Low voltage switch gear and control gear and with UL60947 4 1A and CAN CSA C22 2 Other applicable standards are cited where appropriate General installation category details for the driver and power modules are summarized in the table below Rated impulse Rated Installation withstand insulation Category voltage Uimp voltage Communications lI 0 5 kV 50 V Standard IO lI 0 5 kV 50 V Relays 2 5 kV 230 V Unit Power M 6 kV 500 V A2 SPECIFICATION Table A1 Installation categories POWER at 45 C Voltage range Load Auxiliary Frequency range Power requirement 24V dc 24V ac 500V ac Installation category Nominal load current Rated short circuit conditional current Pollution degree Utilization categories Load types Duty cycle Short circuit protection Load Types PHYSICAL Dimensions and fixing centres Weight 16to 32A units 40 to 63A units 100 to 500V 10 15 24V ac dc 20 20 or 100 to 500V 10 15 47 to 63 Hz for line and ac auxiliary supplies 12W 18VA 20VA See table A1 above 16 to 63 Amps 100kA Pollution degree 2 AC51 Non inductive or slightly inductive loads resistance furnaces AC5 a Transformer Primary or MOSI Molybdenum Silicide Time temperature dependant loads Silicon Carbide Carbon Uninterrupted duty continuous operation None
38. an entry of 2 for example means that one half of the elements or more must be open circuit in order to trigger the alarm an entry of 3 means that one third of the elements or more must be open circuit in order to trigger the alarm and so on down to one sixth All elements must have identical characteristics and identical impedance values and must be connected in parallel The relevant parameters PLFAdjustReq and PLFSensitivity are both to be found in Network Setup as described in section 6 17 2 HA031414 Page 88 Issue 1 Apr 13 EPACK CONTROLLER USER GUIDE 9 3 INDICATION ALARMS Indication Alarms signal events for operator action if required Indication alarms cannot be configured to stop power module firing but they may be latched if required and if latched they must be acknowledged for the Signaling Status to return to the normal non alarm state 9 3 1 Process Value Transfer active Indicates when a transfer control mode e g V lt gt I P lt gt or V lt gt 13 is active 9 3 2 Limitation active Indicates when the internal firing control loop limits the firing output 1 or V in order not to exceed the adjusted maximum value 9 3 3 Load Over Current Indicates when a configurable RMS load current threshold Overlthreshold is reached or exceeded The parameter is found in the Network Setup area of configuration section 6 17 2 and is configurable as 10 to 400 of Nominal Current HA031414 I
39. an open Compound selecting Rename and typing in the required text string 16 characters max Compounds cannot contain other compounds i e they can be created only in the top level diagram Compound creation 1 Empty compounds are created within the top level diagram by clicking on the Create Compound toolbar icon 2 Compounds can also be created by highlighting one or more function blocks RA in the top level diagram and then clicking on the Create Compound toolbar C dl i l i reate Flatten icon The highlighted items are moved from the top level diagram into a new compound compound compound 3 Compounds are uncreated flattened by highlighting the relevant item in the top level menu and then clicking on the Flatten Compound toolbar icon All the items previously contained within the compound appear on the top level diagram 4 Wiring between top level and compound parameters is carried out by clicking on the source parameter then clicking on the compound or the compound tab and then clicking on the destination parameter Wiring from a compound parameter to a top level parameter or from compound to compound is carried out in similar manner 5 Unused function blocks can be moved into compounds by dragging from the tree view Existing blocks can be dragged from the top level diagram or from another compound onto the tab associated with the destination compound Blocks are moved out of compounds to th
40. apmarketing iom invensys com Taipei City Office T 886 2 8797 1001 F 886 2 2799 7071 E apmarketing iom invensys com UNITED KINGDOM Worthing Eurotherm Limited T 44 1903 268500 F 44 1903 265982 E info eurotherm uk invensys com U S A Ashburn VA Invensys Eurotherm T 1 703 724 7300 F 1 703 724 7301 E info eurotherm us invensys com ED7O Contact details correct at time of print Invensys Eurotherm the Eurotherm logo Chessell EurothermSuite Mini8 EPower nanodac piccolo Eycon Eyris Foxboro and Wonderware are trade marks of Invensys plc its subsidiaries and affiliates All other brands may be trademarks of their respective owners All rights are strictly reserved No part ofthis document may be reproduced modified or transmitted in any form by any means neither may it be stored in a retrieval system other than for the purpose to act as an aid in operating the equipment to which the document relates without the prior written permis sion of Eurotherm Limited Eurotherm Limited pursues a policy of continuous development and product improvement The specifications in this document may therefore be changed without notice The information in this document is given in good faith but is intended for guidance only Eurotherm Limited will accept no responsibility for any losses arising from errors in this document Invensys Eurotherm HA031414 1 CN29921
41. create a rubber band round the relevant area anything within this area being selected when the mouse is released lt Ctrl gt lt A gt selects all items on the active diagram BLOCK EXECUTION ORDER The order in which the blocks are executed by the instrument depends on the way in which they are wired The order is automatically worked out so that the blocks use the most recent data Each block displays its place in its sequence in a coloured square in the bottom left hand corner figure 7 3 2a Page 70 HA031414 Issue 1 Apr 13 EPACK CONTROLLER USER GUIDE 7 3 2 WIRING EDITOR OPERATING DETAILS Cont FUNCTION BLOCKS A Function Block is an algorithm which may be wired to and from other function blocks to make a control strategy Each function block has inputs and outputs Any parameter may be wired from but only parameters that are alterable in Operator Mode may we wired to A function block includes any parameters that are needed to configure or operate the algorithm The inputs and outputs which are considered to be of most use are always shown In most cases all of these need to be wired before the block can perform a useful task If a function block is not faded in the tree left hand pane it can be dragged onto the diagram The block can be dragged around the diagram using the mouse A Maths block is shown below as an example When block type information is alterable as in this case click on the box with the down ar
42. eae eee 62 R Wirina Editor di 76 A Qype Pete erie at gt th edited 38 A a a ANO UO POPE E ih eee bees fata te cron be eames 53 SubNet Masksrasasio ostias 14 27 HA031414 Issue 1 Apr 13 EPACK CONTROLLER USER GUIDE Supply trequeneytault tt ached thee waste 8 V Supply power wiring VG aA cee cere eel ea A ae ane ae een ee suet 57 Driver unit 6 eee eee eee eee eee 6 A NN 14 Ss gat cd A II me NCE A a a et 55 Value A M sedre pey iar kmr heres ee ha tena 87 A 63 T VAIS usura a osas 87 Storia se Fic 73 MA hte Bust etree tastes n 8 58 87 Targetsetpoint SCAN G xcrnae b endo ueeck a 62 Aa Reece sacar outta A ert Ay ete eterna Ee 57 WICK WITSS 4 3 isa taa 74 Yine NOTA nal ite ieee cn Gee ear bd eel tet a estes Sekt 58 ir ice tice teeter E a 48 AE To TAE Rayna tele DARE een Rn eo EA ROT De 58 A nh thence ters E O R a ana AEA 87 A O alee 58 Thyristor o A eet Banat a Os Beane aoa oe 57 Enable 4 Meee teat E 6 SA ee EEE E E E E eee EET E TE E 57 Heatsink temperature au canto t hike on Ea 87 W Open circuit 6 eee eee ett 87 Watch Recipe Editor eer ivsu sieto toid al 84 AN A IN EN 87 Adding parameters cece riaria 34 Nor OPEN Creus 8 Capture current values into a data set 85 Thyristor protection uses succes da dis ares 91 Clear the selected data set 22 eee ek 85 Tightening A N het bee ea Baga aaers 3 6 Create a new empty dataset 0 see g5 Time A A A 48 Create a new watch recipe list 00ooo 0 0
43. except for Ramp Rate which is not scaled i e the scaling factor 1 As can also be seen the scaling factors available are x1 x10 x100 x1000 10 100 1000 Ifthe LocalSP for example has a scaling factor of x100 as above then a value of say 5000 means in fact that the real value is 50 00 Notes 1 The above example shows the default scaling formats set they are User configurable 2 Values are rounded up down HA031414 Page 44 Issue 1 Apr 13 EPACK CONTROLLER USER GUIDE 6 11 INPUT OUTPUT IO CONFIGURATION This area of configuration allows the user to configure the analogue and digital inputs and to view the status ofthe Relay output The configuration is separated into the following areas Al analogue inputs Section 6 11 1 Digital inputs 1 and 2 Section 6 11 2 Relay output Section 6 11 3 EPack 192 168 111 10 502 ID255 EPack Parameter Ex 2 B AnaloglP Digital Relay Mame Description ddess Value collie 10 AnaloglP 7 sublists 0 parameters Figure 6 11 Top level IO menu HA031414 Issue 1 Apr 13 Page 45 EPACK CONTROLLER USER GUIDE 6 11 1 Analogue input configuration The configuration for the analogue input is divided into a number of areas Main AlmDis AlmDet AlmSig AlmLat AlmAck AlmStop Al MAIN EPack 192 168 111 10 502 ID255 EPack Parameter Ex 2 BX E 4a Main A
44. existing watch recipe file 85 ciel Meee ce eee eee te ee ee eee 99 A ee ee ee ee ee eee ee 49 LOW LT corro is ee Oboes 54 Operation M E e AAA 51 MACIZA O aenea ee eee ee 28 Operator Magenta wiring editor items 2i o i dcbirdiadedawrad 76 ACCS COUE hira taer LER E a satan 22 Mains WATS eE A E A EE Bid Ave ge Sebleedeaoss 10 Frequency fault alatisaxccabateedenswtedond seks 87 MEM sas data EAE 19 Network measurements Loo cece cece eee 96 OR bg yet A ea oe E Pio alin Ou ees 49 51 A O 12 Out Maintenance ossee A d A 90 eN e rea EE tee EE EE EEE E 51 Mai Fauka sa ria bene id o by ee ance 12 E ee tae REP Mat Sie Each Ah ue teh als 51 Math2 Configuration Mente 53 Me ra a dd dias 54 Mak areen ah ct e ord eed a ies tae 48 Module cortes rear danes 55 MeasVal OPU erae we ta hou eee oe he oun eee aa 49 Analogue IApPUt Es te eens elas 46 Over Temperatlleros css arial 87 Digtal VO tia ida liada 47 Over Mresno lisa crac 59 89 RE stas adas 47 Overvoltage Alari eis ada 88 O IN 48 OverVoltThreshold escritas ass 58 88 Win OMminGsct esc cree ternas iaa lod Cte 55 P Minimum off time 6 6 6 cece cece cece eens e AP E A EEA EEE AA EAA aoe 57 MISSING MAINS 6 eee eee eee eee 9 A o A aa Cant eater 40 Alarm oo occ rr 87 cs A hiss Bad toad E a e ee te 70 Miss MaS ect DERE 1287 ParamO 1 MB ooa a 43 Mode Parameter Firing OP cece eee eee rr 40 POOKESSCS rid eer tred iii 86 MOGUER gy tapene D NANET 55 A A E S 8
45. is reduced to achieve the limit setpoint in burst firing the unit continues to fire in bursts but these bursts are of phase angle in order to achieve the limit setpoint The modulation continues to attempt to reach the main setpoint Also known as phase angle reduction burst firing HA031414 Issue 1 Apr 13 Page 31 EPACK CONTROLLER USER GUIDE 6 6 4 Control diagnostic menu EPack 192 168 111 10 502 ID255 EPack Parameter Explorer 2 B Name Description Address Yale Status Status of the controller 1076 Output Output of the controller PAP Phase angle output for PA re 1078 Control Diag J parameters Figure 6 6 4b Tools diagnostic menu PARAMETERS Status Indicates the current operating state of the controller Main PV The control strategy is using Main PV as the control input Transfr The transfer input us being used as the input to the control strategy Limit1 2 3 Control limiting is currently active using limit PV1 2 3 and limit SP 1 2 3 Output The current output demand in percent Normally wired to Modulator In or FiringOP In PAOP Applies only to Burst Firing control modes If this parameter is wired to Firing limitln the power module will deliver bursts of phase angle firing depending both on the Main Set point and on the Limit Setpoint 6 6 5 Control Alarm disable menu Allows each alarm of the control block to be disabled individually EPack 192 168 111 10 502 ID255 EPack
46. load i e the cables terminated at the 1 L1 and 2 T1 terminals Cable cross section and tightening torque Supply voltage 1 L1 and 16 to 32 A units 2 5 to 6 mm 12 to 10 AWG Torque 1 7 Nm Load supply 2 T1 40 to 63 A units 10 to 16 mm 8 to 6 AWG Torque 1 7 Nm Safety earth Cross section same as above Torque 2 5 Nm Phase reference N L2 2 way 0 25 to 2 5 mm 24 to 12 AWG Torque 0 6 Nm EPack supply 24V ac dc 2 way 0 25 to 2 5 mm 24 to 12 AWG Torque 0 6 Nm EPack supply 88 to 550V ac 3 way 0 25 to 2 5 mm 24 to 12 AWG Torque 0 6 Nm I O connector 5 way 0 25 to 2 5 mm 24 to 12 AWG Torque 0 6 Nm Relay connector 3 way 0 25 to 2 5 mm 24 to 12 AWG Torque 0 6 Nm 2 5Nm 22 13 pound inches 1 7Nm 15 05 pound inches 0 6Nm 5 31 pound inches Table 2 2 1 Cable details Notes 1 Temperature rating of field installed power conductors Supply Load and Safety earth 90 C Temperature rating of other wires 75 C 2 An0 6 x 3 5 mm flat blade screwdriver should be used for pluggable connectors HA031414 Page 6 Issue 1 Apr 13 EPACK CONTROLLER USER GUIDE 2 2 2 Load wiring The supply voltage for the load is connected at the terminal located in the centre of the upper side of the unit The load is connected at the terminal located in the centre of the lower side of the unit From Supply power for load Lift up flap View on upper face Access to supply ter mination
47. of a setpoint Eng forkingSP Working Setpoint when in er Workings F RampRate Cishamp RateDone Percent 0 4 SPTrack Ij Percent 0 R SetProv 14 parameters Figure 6 19 SetProv configuration page 6 19 1 Setpoint provider parameters SPSelect Allows the user to select between Remote or Local as the setpoint source RemSelect Select Remote1 or Remote2 as the remote setpoint LocalSP Allows entry of a setpoint value to be used when SPSelect above is set to Local Remote The Remote setpoint value normally wired from an analogue input for use when SPSe lect Remote and RemSelect Remote Remote21 The Remote setpoint value normally wired from an analogue input for use when SPSe lect Remote and RemSelect Remote2 Limit Allows the target setpoint to be scaled such that scaled target SP target SP x limit 100 Thus when limit 100 the setpoint is unscaled WorkingSP The active value being provided as a setpoint output This might be the current target setpoint or the rate limited target setpoint RampRate This applies a rate limit to the working setpoint until the target setpoint has been achieved The RateDone parameter below is set to No for the duration of the rate limiting then set to Yes when rate limiting is complete DisRamp This is an external control used to enable disable ramp rate limiting and to write the tar get setpoint directly to the working setp
48. page PARAMETERS Passcode1 2X3 Pass Code for Features Secure Word 1 2 3 6 10 4 Scaling Factor Allows scaling factors to be entered for a number of parameters In iTools the scaling factors are arranged in tabs of which for the sake of clarity this document depicts only one SetProv These scaling factors are applied in modbus transactions when access to relevant parameters is made using low range address i e not the IEEE region EPack 192 168 111 10 502 ID255 EPack Parameter Explorer 2 BX rigs yr z Math2 Network Control SetProv Faultdet Energy Modultr FiringQP Instrum 4 m Mame Description Address Vae EAS Instrument 5calingFactor 10 1 sublist 0 parameters Figure 6 10 4 Scaling factor top level menu SETPROV EXAMPLE Scaling Factor Local setpor 26845 Scaling Factor Remote setp 8851 100 2 7 a Limit Scaling Factor Setpoint limit 0052 100 2 WorkingSP Scaling Factor Working ora 25846 100 2 FampRate Scaling Factor Ramp rate fo 25848 1 0 HiRange Scaling Factor High range co 25854 100 2 EngworkingSP Scaling Factor Working Setp 28856 100 2 Instrument ScalingFactor SetProw 7 parameters In the above example it can be seen that all the Set point provider parameters are scaled x100
49. required DI1 can be configured as a voltage input and in this case it requires a high signal to be applied to D1 with the relevant zero voltage connected to OV ALARM ACKNOWLEDGE In the default configuration shorting pins OV and DI2 of the I O connector located on the underside of the unit Digital input 2 acknowledges alarms As an alternative a logic input can be wired to the relevant pa rameter using iTools If the graphical wiring editor option is enabled DI2 can be configured as a voltage input if required and in this case it requires a high signal to be applied to D2 with the relevant zero voltage connected to OV MAIN SETPOINT In the default configuration the analogue input sets the main setpoint RELAY OUTPUT In the default configuration the relay output is operated by any alarm becoming active The relay is normally energised common and normally open shorted and is de energised common and normally closed short ed when active In addition to the normal channel etc alarms if any of the following errors are detected the watchdog alarm becomes active and de energises the relay 1 Missing mains Supply voltage line is missing 2 Thyristor short circuit 3 Thyristor open circuit 4 Network dips A reduction in supply voltage exceeding a configurable value VdipsThreshold causes firing to be inhibited until the supply voltage returns to a suitable value VdipsThreshold represents a percentage change in supply
50. screw head Supply voltage alternatives Neutral reference as specified at 24V either pin i AC DC time of order Access to load termina tion screw head Safety earth M5 nut a be made with a paT Sm Centre pin not Listed ring type crimp connected o Pull down flap _ o load Flat bladed screw head 0 6x 4 5 mm or 0 8 x 4 5mm Insulated handle 60mm minimum recommended Screwdriver Torque wrench screwdriver bit details for line and load termination AA i gt High speed thyristor protection fuse section 10 3 l Isolating device 71 11 EPack auxiliary supply Po low voltage option shown Phase neutral _ gt y reference connector use either terminal 2 71 Return O Isolating device Figure 2 2 2 Supply power connection details HA031414 Issue 1 Apr 13 Page EPACK CONTROLLER USER GUIDE 2 2 3 Signal wiring Figure 2 2 3 shows the connector location on the underside of the unit for the digital and analogue inputs and for the internal relay output ENABLE INPUT In order for the power module thyristors to operate the Enable input must be valid In the default configu ration this is achieved by shorting pins OV and DI1 of the I O connector located on the underside of the unit Digital input 1 or by using a User Value block to apply a logic high to the enable input to the relevant firing block in iTools If
51. status is set to Bad Clip Good The output is set to the high or low limit as appropriate output status is set to Good Fall Bad The output is set to the fallback value below output status is set to Bad Fall Good The output is set to the fallback value below output status is set to Good Upscale Bad The output is set to the high limit and Status is set to Bad Downscale Bad The output is set to the low limit and Status is set to Bad Allows the user to enter the value to which the output is set for Fallback Fall Good or Fall Bad Select Editable only if Oper Select Allows input one or input two to be selected for output In1 Input one value In2 Input two value Out The output value resulting from the configured mathematical operation If either input is Bad or if the result is out of range the fallback strategy is adopted Status Indicates the status of the operation as Good or Bad Used to flag error conditions and can be used as an interlock for other operations HA031414 Page o4 Issue 1 Apr 13 EPACK CONTROLLER USER GUIDE 6 16 MODULATOR CONFIGURATION This function implements the modulation type firing modes such as fixed and variable period modulation Note For the sake of completeness all Modulator parameters are shown in the figure below Nor mally for the sake of clarity non relevant shaded parameters should be hidden using the Options gt P
52. still active NETWORK ALMSTOP SUBMENU Allows each individual alarm type to be configured to stop the related power module from firing Activated by the related Signalling parameter The alarm list is as given above HA031414 Page 60 Issue 1 Apr 13 EPACK CONTROLLER USER GUIDE 6 18 QCODE Quick code parameters settable when in Quickcode configuration mode as well as here E EPack 192 168 111 10 502 ID255 EPack Parameter Exp E E X Name Description Address Malu HZ F Firing Quick Set A Burst ar 1 7 En_Limit Quick Set 2766 LimitDizable 0 En Transfer Quick Setl 76 TransterDisable 0 Control Quick Setl 2760 Contralsq 0 A Heater Quick Set 2769 Resistive 0 gt setpoint U Al_Fet Quick Set2 2770 Setpoint 0 LeetpointLimit 1 amp Al Type Quick Sete Arr 0 107 0 D2 Fet Quick Set Ara AlammAck 1 fon Quick Sete ered Resistive 0 _Nominal Quick Sets erro 16 f Nominal Quick Set 4 erro 230 Finish Finished Quick start configu be No 0 Refresh Refresh the quick start paran 763 Mo 0 Code 18 parameters 6 18 1 Parameters Firing En_Limit En_Transfer Figuire 6 18 Quick code parameters larn ck 1 RemoteSelect 2 FuseBlown 3 Select firing mode from IHC Intelligent half cycle Burst firing fixed or variable Logic or Phase angle Enable or disable threshold limit Enable or disable transfer enabl
53. the Modultr menu described below Load Type Allows the load type to be selected as Resistive or Transformer For Load type Re sistive the load must be connected directly to the power module and only resistive loads may be so connected For Load Type Transformer the load is connected to the power module via a transtormer and may be resistive or reactive Safety Ramp Displays the safety ramp duration in supply voltage cycles 0 to 255 to be applied at startup The ramp is either a phase angle ramp from zero to the requested target phase angle or for Burst Firing from 0 to 100 See figure 6 9 1a Safety Ramp is not applica ble to Half cycle Mode Soft Start For Burst Firing only this is the soft start duration in supply voltage cycles applying a phase angle ramp at the beginning of each on period figure 6 9 1b Soft Stop In Burst Firing the soft stop duration in supply voltage cycles applying a phase angle ramp atthe end of each on period Delayed Trigger Appears only if Mode Burst Soft Start Off and Load Type TxFormer Delayed Trig ger specifies the triggering delay in phase angle when delivering power into a trans former load Used to minimise inrush current the value is configurable between 0 and 90 degrees inclusive figure 6 9 1c Enable Enables disables firing Must be wired to a non zero value to enable firing typically a digital input In Displays the input power demand value that th
54. to between two and eight inclusive This number defines how many invert keys appear in Invert and how many Input value pages appear Allows the user to invert individual inputs as described below No normal output Yes means that the output is inverted allowing NAND and NOR functions to be implemented The state on or off of the first input The state of the remaining inputs The Output value of the function i e On or Off 6 14 2 Inversion schematic Input 1 Invert 1 x01 Input 2 Invert 2 x02 Input 3 Invert 4 x04 Input 4 Invert 8 x08 9 Input 5 Invert 16 x10 Input 6 Invert 32 x20 Input 7 Invert 64 x40 Input 8 Invert 128 x80 Outinvert Figure 6 14 2 LGC8 inversion Schematic me Output HA031414 Issue 1 Apr 13 Page 51 HA031414 EPACK CONTROLLER USER GUIDE 6 14 3 Invert input decoding table The inversion status can be encoded decoded using the following table U DAADADDANDS OOO OOOO OO GAN AAA AN AAA ANA AAO OOM OM OOOO GHG SH Gt a FD D WNL IO LO a AA AA TAA TAANNANNANNANNNANNN NN N NN NN NNN NNN NNN NN NNN NNN NN NN NNN NN NNN NN NN NNNAN Vee Oe Oe als ata ee eee T A a A a a Aa PPP HUMA Pee eee E E E E E Ey E E E E E
55. voltage between successive half cycles and can be defined by the user in the Network Setup menu as described in section 6 17 2 5 Supply frequency fault The supply frequency is checked every half cycle and if the percentage change between successive 1 2 cycles exceeds a threshold value max 5 a Mains Frequency System Alarm is generated The threshold value FreqDriftThold is defined in the Network Setup menu described in section 6 17 2 Supply failure to Epack unit Line under voltage configurable between 2 and 15 of nominal voltage section 6 17 2 Line over voltage configurable between 2 and 15 of nominal voltage section 6 17 2 o 2 NO Over current configurable between 10 and 400 of nominal current section 6 17 2 Note It is not possible to detect a thyristor short circuit when the unit is delivering 100 output power Similarly it is not possible to detect thyristor open circuit when the unit is delivering 0 out put Itis possible using iTools to wire the relay to become active under the control of any suitable parameter If the watchdog resets the unit the relay is de energised temporarily then re energised at start up HA031414 Page 8 Issue 1 Apr 13 EPACK CONTROLLER USER GUIDE 2 2 3 SIGNAL WIRING Cont Digital inputs Contact inputs 5002 to o open OQ to 1500 closed 1502 to 500 undefined 4 4 to 30V high 30V to 2 3V low 2 3V to 4 4V undefined Vol
56. 0 he nw 15 P In2 Input 2 Value 2785 0 00 wri Ohms 16 Out Dutput Value 279 0 00 SELENA Status Status 2790 Good 0 ea Clipe ad 0 PPM 15 Math2 1 14 parameters T K PercentCO 20 FercentCarb 21 PercentPersec 22 RelTemperature 23 Vacuum 24 ClipGood 1 FallB ad 2 FallGood 3 UpS caleb ad 4 Downs caleB ad E Secs 25 Mins 26 Hours 27 Wi 28 Figure 6 15 Maths2 configuration page 6 15 1 Math 2 Parameters Note For the sake of this description High 1 and True are synonymous as are Low 0 and False Oper Defines the mathematical function to be applied to the inputs None No operation Add Adds input one to input two Sub Subtracts input two from input one Mul Multiplies inputs one and two together Div Divides input one by input two AbsDif The difference in value between inputs one and two ignoring sign SelMax Output the higher of inputs one and two SelMin Output the lower of inputs one and two HotSwap Input one appears as the output for as long as input one is good If input one status is bad input two appears as the output instead SmpHld Sample and Hold The output follows input one for as long as input two is high sample When input two goes low hold the output is held at the val ue current when the output went low until input two goes high again Input two is normally a digital value low 0 or high 1
57. 0 Modulator ERO A A E tak teas T 79 e o PA a eee ee E 55 ra dere nae ekt 72 75 81 Paranta S in lod 5 ne ts abria GS ade 59 Prope oer o aon ets N 72 81 INGO WOME sorie ted A E EEA 75 Partial Load Failure PLF Mouse A enrete aes Be eet eea 88 COURTE 70 Paseo aitoa ra thet toch ee tata ae deceit Gea eats 25 Select 6 eee eee 70 lo 2 A A A AA 44 Move selected item Watch Recipe o 85 Paste A EEN A 53 E A A E AS 74 N Diagrami ragmen 62 act eaae ee i 70 A ti iee tal met oie pN E 43 O rada a N 72 NGtW DID pa al 12 Fragmentos scsnserracinattaaci das de 76 Network Function block context Menu sasi75 4 scedhe ds dee 72 A E ETA A 38 Graphical Wiring Editor lt 0 28 s4ae 2 noe eu Ge detos 70 Acknowledge Menu 0 0 cee eee eee 60 MONTO Nos eth y een eins ido 75 Detect Menu 1 eee ee eee eee ee eae 60 Wire context Mendel ria de 73 Disable Menu 6 eee eee eet tee eee 60 Winimg editor items dra mertemeale wmnmnnee ara 76 E A A cto eal 60 HA031414 Page iv Issue 1 Apr 13 EPACK CONTROLLER USER GUIDE US ar ie tn ote estatal ha ed 57 7 Re Route a EE E EE EE E E E EE ETEN 57 Wire geere A o mentee eye nts oe 71 73 Phase angle A Le a ce TA 76 CONTO id is a ge ee 16 Reset Reduction BUSTING sero kaer weds ganas 31 ENGCIGy COUME urar pi ea ras 36 PINOUETORTOIAY cereiiemoskesde eei a E AAA 8 IP MOMIOr vacas t aaea EE oe 48 Fees peste aot A st ee Sol eee 12 Resolution PUSS str oe eek ted Gee eae 59 Malie eemnes a de 5
58. 0 10000000000 00 10000000000 00 10000000000 00 10000000000 00 10000000000 00 10000000000 00 10000000000 00 10000000000 00 10000000000 00 10000000000 00 10000000000 00 Network Meas 14 parameters Figure 7 4 1a Typical parameter table Notes ile Parameters in blue are non editable Read only In the example above all the parameters are read only Read write parameters are in black and have a pencil symbol in the read Write access column at the left edge of the table A number of such items are shown in figure 7 4a above Columns The default explorer window figure 7 4a contains the columns Name Description Address and Value As can be seen from figure 7 4b above the columns to be displayed can be selected to acertain extent using either the Explorer menu or the context menu Limits have been enabled for the example above Hidden Parameters By default iTools hides parameters which are considered irrelevant in the current context Such hidden parameters can be shown in the table using the Parameter availa bility settings item of the options menu figure 7 4 1b Such items are displayed with a shaded background The full pathname for the displayed parameter list is shown at the bottom left hand corner of the window Page 80 HA031414 Issue 1 Apr 13 EPACK CONTROLLER USER GUIDE 7 4 1 PARAMETER EXPLORER DETAIL Cont HW me window Help
59. 0 Ol EIN SS tt a ranas 41 6 10 INSTRUMENT CONFIGURATION MENU etosiac ados baii 42 6 1051 Instrument display conti aura OM paar o ira da 43 PARAMETERS 2409 ELENTIIDAIA SUI RAN 43 6 10 2 Instrument Config configuration vtr stations ta 43 FARAMETERS Pai oi 43 6 10 3 Instrument options configuration e uri cdt 44 PARAMETERS scada att as O Ae ete ead eta 44 DAGA Scaling F e A nee ny aoe A nen ee One NN 44 SETPROV EXAMPLE oirlo dd aaa 44 6 11 INPUTZ OUTPUT IO CONFIGURATION corsa eee alas eae naam 45 6 11 1 Analogue input configuration cti sn nto end ets 46 ALMAIN ected cla A dt hate aclu halt aes 46 ALMO Saree ee eee OS ee ee eee 46 ALMIDIED ri id aceasta saat asic estan tars ee leva sea 46 EA ES Ci ence a A Sn meee ET See ere NT A ae eye eee 46 ALEMA T NN 46 A O a E A ee ee eee ee eee 47 PW Ol Sureste il diia ob ae a eh laa 47 6 11 2 Digital inp t c ntig rati ON esee nos iarasi ras 47 PARAMETERS Aira a E A E a E E RA 47 O a rE tne ane E E E EE E AN 47 PARAMETERS zotrvania an RAEES awed wae ene hee Cems EEEREN 47 6 12 IP MONITOR CONFIGURATIONS derrito wate anes 48 PARAMETERS saadeti ao de e ee ne 48 6 13 LGC2 TWO INPUT LOGIC OPERATOR MENU lt 28403 04 65Fi0iet0en ill 49 le MS A Ree ment ee e ae e e E AEA 49 6 14 LGC8 EIGHT INPUT LOGIC OPERATOR CONFIGURATION 51 N Aeee e E E E a E EEEE TE S eons 51 14 2 Inversions ehen E us ba taa 51 143 ver inputdecoding table s 55 420 posi tara dr kh cyan ance nes 52 6 13
60. 2 67579999 E info eurotherm in invensys com IRELAND Dublin Eurotherm Ireland Limited T 353 1 4691800 F 353 1 4691300 E info eurotherm ie invensys com ITALY Como Eurotherm S r l T 39 031 9751141 F 39 031 977512 E info eurotherm it invensys com JAPAN Tokyo Invensys Process Systems Japan Inc T 81 3 6450 1092 F 81 3 5408 9220 E info eurotherm jp invensys com KOREA Seoul Invensys Operations Management Korea T 82 2 2090 0900 F 82 2 2090 0800 E info eurotherm kr invensys com NETHERLANDS Alphen a d Rijn Eurotherm B V T 31 172 411752 F 31 172 417260 E info eurotherm nlQinvensys com MIDDLE EAST AND NORTH AFRICA UAE Dubai Invensys Middle East FZE T 971 4 8074700 F 971 4 8074777 E marketing menaQinvensys com POLAND Katowice Invensys Eurotherm Sp z 0 0 T 48 32 7839500 F 48 32 7843608 7843609 E info eurotherm plOinvensys com Warsaw Invensys Systems Sp z 0 0 T 48 22 8556010 F 48 22 8556011 E biuroGinvensys systems pl SPAIN Madrid Eurotherm Espa a SA T 34 91 6616001 F 34 91 6619093 E info eurotherm es invensys com SWEDEN Malmo Eurotherm AB T 46 40 384500 F 46 40 384545 E info eurotherm se invensys com SWITZERLAND Wollerau Eurotherm Produkte Schweiz AG T 41 44 7871040 F 41 44 7871044 E info eurotherm ch invensys com TAIWAN Kaohsiung Invensys Taiwan T 886 7 811 2269 F 886 7 811 9249 E
61. 4 AJURE Paved ii 59 U erva ea nee EOT 63 DOM SIMI cars e ecole a E tae me A 59 PRS Oe edn baer cn ara E ret CA eee 11 Power S Math2 operation ooocooocccocococoocorco o 93 A 57 DOR 43 Sale eat nati EA Ree eee meee Ube caia 6 Pro eee ech eke tg aint dai al eal atte Stine et 12 Safety notes 0 cece cece ceeecceceeueeeeueeeees 1 Pi er Master pa fo codecs eth dicate ene aida aes eet wed 27 Safety Ramp 0 cece aaa AO Preventive Maintenance 0 cece eee 90 AAN 40 Process Alarms EE 87 Save Graphic 0 0 ouaaa aaao TE Process Value Transfer active ooooooooooooo 89 Save the current watch recipe list 0oooo 85 js AA II eA aah BI eal eee sett 28 Scaling Factor o oo ouaou aaao aaaea 44 Push pin s sssssssssssnrrrrnrrnrerrrrrrrrrrt 81 SCAR LAEE IE EEE E IE E EE E E E 68 Push tO a ie raae a aa Saat ee 75 AE E E AAEN T E cco haco c clcacuntyha acetic Sones beaches 68 Function block context menu 50 72 NS fe Bead auc he Mace aetede a Bh ed wag oh loi anaes 11 Wire context MENU 1 2 i eee ete eee 74 De rg ages pata a ee eee ego oe eee 54 Pushbuttons 2 6 6 eee cece eee cece eee 11 e A E EE EAE AA A 54 PV A 76 Analogue A O EE 46 A nas oaaao aaan A3 Digital O 2 1 6 ieee eee eee teers 47 Selecting components a n aaen cee eens 70 Relay SOUrCE 6 eee eee 47 E A O E tos 53 PV Transfer A UE aan Gate bats ake peated Reed Od co te at 43 Alarm Acknowledge 0 6
62. 5 66 Third two Bytes of the MAC Address 11 22 33 44 55 66 Comms timeout value in ms If no usercomms request arrives twithin the time specified in this parameter the Fallback values will change Set to 1 when a communication timeout has not occured set to zero if a timeout occurs Inverse value of the Fallback1 parameter If set to ON 1 the timeout of the comms requests will be monitored The outputs Fallback1 and Fallback2 will be adjusted accordingly 0 Off 1 On Protocol Main communication protocol to access the instrument over ethernet comms 0 Modbus TCP lO gateway IP address of IO gateway Link Speed Select a link speed from Auto negotiate 100MB 100MB half duplex 10 MB or 10MB 1 2 duplex HA031414 Page 28 Issue 1 Apr 13 EPACK CONTROLLER USER GUIDE 6 6 CONTROL CONFIGURATION The control menu provides the control algorithm to perform power control and transfer threshold limiting and phase angle reduction in the case of burst firing Figure 6 6 below gives an overview of the menu which is described in the following sections 6 6 1 Setup 6 6 6 AlmDet Alarm detection 6 6 2 Main 6 6 7 AlmSig Alarm Signalling 6 6 3 Limit 6 6 8 AlmLat larm latching 6 6 4 Diag Diagnostics 6 6 9 AlmAck Alarm Acknowledgement 6 6 5 AlmDis Alarm disable 6 6 10 AlmStop Stop firing on alarm EPack 192 168 111 10 502 ID255 EPack Parameter Explorer e BK Setup Main Limit Diag AmDis AlmDet Al
63. 5 see e eee 34 Sel provconilGUlatOl Suen dans 62 Alarm Dereon 42 aa le Seg 33 Setup Alarm Disable aig aod Athy gn ei drid 32 NAO he ured nade ad bs Ace lt 58 Aaa e 34 Show a A edie Spon we ae tale Boa 33 A A oh he tea alee ote 75 AAE O Maree nis Eer E a at 35 Show Wires Using Lag Sii bei 71 O SOW TICS GIT ine ta s acing vag ea wees E a 70 Oe eer ek O aoe 12 SIGNO WINN a oras pi 8 Quickcode SmpHld A iat oe Se he eo ee ee ee ee ee 53 Access code ih el a Bocce a dd a 22 Snapshot pap aeee AA das 84 S O D rn dt E E ico 13 A A Aunties a A se bare ee 40 QuickCodePasscode cece L cee eee 25 Software oid Aa AA OS GO REE CEOS BREE REE SAREE GEA 43 R Softw r compatibility cms a co eeu ee aie oa eee i R Spaco EVEN eorr ated Bei ener oy eee woe 76 amp apie SP eee aaa pene tye 93 A sate eee eee ate e he oH 62 aoe COMMMIUMICANONS 220 te oo heh tea nao ae 96 Ee E RN 40 l Input output modules RangeHigh l Dond di oid os pana e aaan A a sio 94 AAC GUS NU a4 idas as 46 p ower requirements ges ea ae 93 RangeLow Anal nod 46 OP SL e RA A 62 A E N A A E E EE EEE eens 62 FRACS OI seun sea ladilla aia 62 Be Bi fn A E IA 62 Red WINING ditor tems bs t4 bu detec 76 Suri 53 Redo 70 A Maar acts Senate s Lote s alae ae aye CCC A eae 2 E teo 47 atl oh Pe ee eRe Cee ee Re oe ee ee ee eee AEA 30 Remote oy 48 desd 62 po ee A E ta A Gig ORAS OR net alu E a ae O E EE T N 54 Recipe parameter ios e es 85 Ser VAIN G45 iure 63 REMI ClCC an aa O A Se
64. DATA SET CREATION Once all the required parameters have been added to the list select the empty data set by clicking on the column header Fill the data set with current values using one of the following methods 1 Clicking on the Capture current values into a data set tool icon 84 also known as the Snapshot Values tool 2 Selecting Snapshot Values from the Recipe or Context right click menu 3 Using the short cut lt ctrl gt lt A gt HA031414 Page 84 Issue 1 Apr 13 EPACK CONTROLLER USER GUIDE 7 6 1 CREATING A WATCH LIST Cont DATA SET CREATION Cont Individual data values can now be edited by typing directly into the grid cells Data values can be left blank or cleared in which case no values will be written for those parameters at download Data values are cleared by deleting all the characters in the cell then either moving to a different cell or typing lt Enter gt The set is called Set 1 by default but it can be renamed by either by using the Rename data set item in the Recipe or context menus or by using the short cut lt ctrl gt lt R gt New empty data sets can be added using one of the following 1 Clicking on the Create a new empty data set toolbar icon f 2 Selecting New Data Set in the Recipe or context menus 3 Using the short cut lt ctrl gt lt W gt Once created the data sets are edited as described above Finally once all the requir
65. E E y Zoa ZAZA 424A ZA 2A 424A ZA 2A 4A ZAZA 4A ZAZA 242A ZA 2A 4A ZAZA Zd ZAZA ZA Zd ZAZA ZAZA ZAZA N 2 ZNNZZNNZZNNZZNNZZNNZZNNZZNNZZNNZZNNZZNNZZNNZZNNZZNNZZNNZZNNZZNN 1 ZZZZMMMMZZZZMMMMZZZZMMMMZZZZMMMMZZZZMMMMZZZZMMMMZZZZMMMMZZZZMMMM q ANAND ANA SO ES AAA AAA IS OS O E AAA AA AAA IS E YPY ZZZZZZZZ Y SS E ZALLA 222222222222 2300100100 010 0 00 0 0 1000000232222 2222222222200 1010 10 10 0 10 LN 10 0 10 10 10 LO LO Ps ZALALAZAZAA2AZA2Z22ZA2Z2222Z22Z22222222222322322 2Z000 000 0 0101011 WI WI WI 1010 10 010 00 0010101010 PPREREEEREREEERERERRERRERERERERERERERRERERERERRERRERERERERRRERRERRERRRRERERRERRERRERRRERRRERRERRRRRAREE co W W W 0 CO CH CO HD CO GH CH GH 00 CO 00 Q 00 00 00 CH 00 CH CO 00 00 0 C GH 00 00 00 00 WD OC GH C GH W W WD C MW C GH 00 CH WD C MW C WD C GH W 00 WD C WD C WM 00 W A ER E ARROCES RR RN Te ee cee cee cee tee ice ee A ee ee een HA ee Oe ee o o oia T AAAAAAAAAAAAADAA ZAZA ZAZA ZA ZAZA ZH Z ZAZA ZAZA ZAZA ZAZA ZAZA ZAZA ZAZA ZAZA ZAZA ZAZA ZAZ A a Z ZANNZZNNZZNNZZANNZJZN Z ZNNZZNNZZNNZZNNZZNNZZNNZZNNZZNNZZNNZZNNZZNAN EAN ELAN a ZAMM MMZZZZMMMMZZZZMMMMZZZZMMMMZZZZMMMMZZZZMMMM J AAA PYY Z ZAZA ZAV PP PPYP ZZZZZAZAA A A O OS JS JS AAA AAA AA TTY Y Y Y f Y Cc ZZZZZZZZZZZ ZZZ Z ZIN LO 1 LO LO LO NNNNA NNNNANZZZZZZZZZZAZZZZAZAZN NN NN NNNNA LO LO LO LO LO LO LO o ZAA2ZA2A22ZZ2Z2Z2Z2Z2ZZZ2ZZBEZ4A2ZZZZZ2Z2Z2Z2232 2Z0W000 O O O O ww O Www wW W 0 wW wW wW 0WwW O wW wW 0 wW wW 0 wW 0 wW wW YO 0 AAA ES AA AA AA AA AA AA AA AA
66. ENT INDICATION 25343 Gado o des 12 33 Instrument events renes is rr tt od AN ay 12 EA lle ile A A E E E E TEE EEE 12 EE e E I a E E E E E N E E E EEEE 12 SSA Process alar MS darer IN 12 A OUICKGODE 3238 iria ae eb A O T ww OS OU A ES 13 AT OQUICKCODE MENU PARAMETERS susana arde Bet ease tee oe 14 AZ SOME DEFINITIONS seta tas ile a Serer ede ke a Sak wen ee sical eta 15 Alt NS o A A wets aes O trek REM uoe 15 BURST VARIABLE FIRING eresas e e ld Set nae eh do 16 PHRASE ANGEE GONTPRO bei a a da ieee pale aces 16 ey OG cars Oy OH A Sager eee reer ds ad dd id ee 16 422 Feedback Ipen oot ON 17 42 Troner Mode A II EET OUA 18 4 2 4 Limitation features A 18 FIRING ANGLE LIMITING 4000240 airada bl id dhe ehh es 18 DUTY GY CLE CIMININ G o casera AE Od aed ads 18 COP OR A A IN cals amp een oti hh 2 a ol ee ace Che gs AP 18 5 CONFIGURATION FROM THE FRONT PANEL 2cccceeecces 19 e MENU PAGES ae ee 19 Sal ll ESMAS Meal eras a e a ita dad 20 ARE A ih ye deal ee ated A A eet 21 Sh NO CESS MENU A A E A Gay oe 22 ACCGESSTO MENUS o ra cda eee at ote Oe ces ld Geet ecient 23 Be Re ASAS mne estad tos pides hw he ha 23 6 CONFIGURATION USING ITOOLS 0 cee ee etc cc cc cee eee 24 61 SINT RODUCTION ta dice cite td dike eed SRR rete baa 24 0520 OVER VIE VE tt a a oe ae wal aha ata eee es 24 Go ACCESS MENO due tetas ee boa ob oe ent bese Beene ye Beek 25 6 4 ALARM CONEIGURATION te wi Siete th ee id te holt et the a oY 26 6 5 COMMU
67. In1 value is less than or equal to In2 value otherwise Out is low In1 If wired shows the value of In1 if not allows the user to enter a value In2 If wired shows the value of In2 if not allows the user to enter a value Fallback type Allows a fallback type to be selected This defines the output value and status displays if the status of one or both inputs is bad FalseBad Output value displays False Status displays Bad TrueBad Output value displays True Status displays Bad FalseGood Output value displays False Status displays Good TrueGood Output value displays True Status displays Good Invert Allows none either or both inputs to be inverted Out Shows the current output value HA031414 Issue 1 Apr 13 Page 49 EPACK CONTROLLER USER GUIDE 6 13 1 LGC2 PARAMETERS Cont Status Shows the status of the output Good or Bad Hysteresis For comparison operators only e g Greater than this allows a hysteresis value to be entered For example if the operator is Greater than and hysteresis is H then the out put goes high when In1 exceeds In2 and remains high until In1 falls to a value less than In2 H Not applicable to the Equal function I P1 gt 1 P2 H I P1 gt 1 P2 H I P1 O P Hysteresis Figure 6 13 1 Hysteresis y y mJ LIL LL Lk o p latches first o p follows o p latches first o ptollows o p latches f
68. LATION 2 1 MECHANICAL INSTALLATION 2 1 1 Fixing details The units are designed to operate at an operating temperature not exceeding 45 C at an altitude not ex ceeding 1000 metres Units must be installed in a fan cooled cabinet with fan failure detection or thermal safety cutout Condensation and conductive pollution should be excluded to IEC 664 class 2 The cabinet must be closed and connected to the protective earth according to IEC 60634 or applicable national stan dard Units must be mounted with the heat sink vertical with no obstructions above or below which impede the airflow Where more than one set of modules is enclosed in the same cabinet they must be mounted such that air from one unit is not drawn in by another mounted above it A minimum gap of 10mm is required between units Figure 2 1 1a shows dimensions for the 16A to 32A unit figure 2 1 1b giving similar details for the 40 to 63A unit The units are designed for Din Rail or bulkhead mounting using the fixings supplied For Bulkhead mounting fit the upper bracket A to the rear of the unit by removing screw B and associated shakeproof washer offering the brack et up to the unit and then securing it using screw B ensuring that the bracket is correctly oriented as shown and that the shakeproof washer is fitted between the screw head and the bracket The relevant screwdriver should have a 3mm AF hexagonal bit The recommended tightening torque is 1
69. NA Od mo st ocon O H mM s N O CO O T 920000 OOO 2 Se ee ee ee ee ee ee ee 4 2n4edae NA 23 2023042923092 4 Z2AZAZA Ze N Z 4NN 2Z2NQN ZNN ZAZANN aa 2 4NXNN2Z24NQN nn 4242324MM ZAZ ZZA AZ ZZAZaMmMMM p 2444424 Y Y Y A eS Y q AA PY ZZZZZZZZ Y YH Y Y in 244444 ZAZ LN N N N ln N Z ZZZZZZZAZZAZNNNNNNNNA LO LN LN LO LO wo Boa a a A Zao 222A ZZ O O O O OUOU W O UO O O O O O O 0 O O 0 0 0 O WWW ww S 4244444 ZAZ ZZA AZA ZZA AAA eee eae ea ee eee Aaa Ae ae ae ana o ee ZAZ ZZA AZ Peg AAA ma ga ge aa ge a a gaa ea RC gaa AAA a Example Decimal 146 means that inputs 8 5 and 2 are inverted Issue 1 Apr 13 Page 52 EPACK CONTROLLER USER GUIDE 6 15 MATH2 MENU This feature allows a range of two input mathematical functions to be performed The available functions are listed below Off 0 Orr O K Add 1 Sub 2 Mul 3 Div 4 AbsDit 5 SelM ax E SelMin nio 33 EPack 192 168 111 10 502 ID255 EPack Parameter Exp a E x 1 2 d 4 Mame Description Addiess Value FF Oper Operation fob Off 0 mul Input Scale eros 1 00 Inzhul Input 2 Scale 704 1 00 Units Output Units 2793 None 0 Resolution Output Resolution Aroz A 0 7 2 LowLimit Output Low Limit 2789 000000 00 B PercentAH 11 2 HighLimit Output High Limit 2788 1000000 00 hs Percent 12 Fallback Fallback strategy arog ClipBad 0 7 rom 13 FalbackVal Fallback Value 2787 0 0 mat 14 P Im Input 1 Value 2783 0 0
70. NICATIONS CONFIGURATION 00 0 27 HA031414 Page I Issue 1 Apr 13 EPACK CONTROLLER USER GUIDE List of Contents Cont Section Page 50 CONTROE CONFIGURATION lt 2 daaecctud ease vies dnote Woda aie eee es Sao 29 G6 l Control Setup MENU Ia acicecsasavsoe cu e a Ea RAA 30 PARAMETERS asustes dra ir a a 30 6102 SON TOMAN IMSS ete ten ere i hth ed nee ta aan 31 PARAMETERS parien ere E allas 31 0 6 3 Control limit COmmgurall ON renere e a ond E aA RE A 31 PARAMETER era a ae ND SR AE A AEE A ER 31 OGA Controldiagnos temenu reders aE EAA E A 32 FARAMETERS Sic 32 6 0 5 Control Alarm disable menu susurra nata dopisi ete aci 32 PARAMETERS sorito rT A weer IA En EE AET EAA 32 6 6 6 Control Alarm detection parameters eines nase ari da 33 PARAMETERS 20 ti dad A 33 6 6 7 Control Alarm signalling parameters 0 0c cece eens 33 PARAMETERO nesesario bei ermana da eaa ea 33 6 6 8 Control Alarm Latch parameters i405 iver da td ele ae 34 SUC aN alts seez eee ee an ee ae eT aN aT cee eee eee oe ee 34 6 6 9 Control Alarm Acknowledgement parameters 0 0 ce ee eee 34 6 610 Control Alarm stOp parameters ibi yuri taker hae etiam 35 PARAMETERS eibar aa us ads 35 6 7 ENERGY CONFIGURATION 43 car si data R E 36 FARAMETER S sureste dane eaea rader aa sie di odos ie uted 36 Oi RESINA ee ne E AE 37 55 FAULT DETECTION MENU sitiada siii A 38 PARAMETERS arias EEE TOE EE ota da dio A 38 67 FIRING OUTFUTMENU corno ad EEREN 4
71. Parameter Explorer SEES Name Description Address Value ClozedLoop Process alarm Closed loop b 1079 Enable 0 PY Transfer Indication alarm PY transter 1080 Enable 0 a Limitation Indication alarm Limitation 1081 Enable 0 ControlLAlmDis 3 parameters Figure 6 6 5 Alarm disable page PARAMETERS Closed Loop Select Enable 0 or Disable 1 for loop break alarm PV Transfer As for Closed Loop but for the Transfer active alarm Limitation As for Closed Loop but for the Control limit active alarm HA031414 Page 32 Issue 1 Apr 13 EPACK CONTROLLER USER GUIDE 6 6 6 Control Alarm detection parameters Indicates whether each alarm has been detected and whether or not it is currently active EPack 197 168 111 10 502 ID255 EPack Parameter Explorer Sle ClosedLoop Process alarm detection stat 1082 PY T ranster Indication alarm detection st 1083 Inactive 0 Limitation Indication alarm detection ste 1084 Inactive 0 Control AlmDet 3 parameters Figure 6 6 6 Control Alarm detection page PARAMETERS Closed Loop Displays whether or not the closed loop alarm is currently active PV Transfer As for Closed Loop but for the Transfer Active alarm Limitation As for Closed Loop but for the Control limit active alarm 6 6 7 Control Alarm signalling parameters Signals that an alarm has occurred and has been latched if so configured in Alarm
72. UNTER ea Shes ec ogee one es 36 PReOOU CIC ETA eee eae ees 57 Insert item ahead of selected item aa AAA nucteetiusaeatetedsnt aan 71 Waten Recipes sand data 85 Context VS linda tn art ies 71 Instrument VEW weds Batik BGs tice nour a dn th total en oes ee asa a eed 71 Config Para melo avis oat uE ra rise se ee 43 Fuse CONIU A e a E A 42 SP pnn ee ey a ae ea naan 12 Display configuration ai hs 43 Driver Modulare as o elas le ora eo 0 6 Options configuration e eae ar ee So 44 Te SS cette cay orate siete etna CA 91 Invert EA 47 49 G lO Ghosted wiring editor items oo oooooooooo 78 E A ianaleec aude 45 Global Fale WAY cease AS seep E is Ea 28 Pe NAAA 12 38 Uae cist he acini Atte Ghd er senate ne een ee th 27 BE AA EE AEE EE EE E E 38 POTES piso 14 27 Go Up Downa Leve lisa aa eds uate eats 81 Mod Scam ee 14 27 A O 25 US A E ARA A Goals 27 Graphical Wiring Editor o ue seuer reuera ra raun 69 IP Monitor Configuration aa 48 Greater Isq E AR SAR A RA ADA 57 Equal UR A NA 49 A A E a TOIAN ENEE 57 TA EA A aa 49 OO E AEE EEE EE EEE E EE EA Sol EA 64 Greyed out wiring editor iteMS o ooooooo o 78 CONMECHOM turer goaceded Ako eters reo ue 64 Ep A NR eee 70 K H So A O ee re ee eee 25 Hare yc o AA dat Casement Gana 16 L FIC LOK iy cerns tes eae are heared haere et he fell eae aad oe ote 14 Label O I essa ee meets cos A 43 PELS E ERA NE A cea 29 Language too 14 43 O ad ny ateneach EA 59 Eo A AO aid te 49 Hidden parameters cruci
73. WP50A14F1 43031509 CS031510 1094823 K093803 CS031511 CS031512 Fuse part Fuse holder number Invensys Invensys holder part no part no Invensys W076310 N081294 catalogue number CS031513 CS031505 CP018525 B305050 CS031506 CP171480 Z331153F CP177220 USMSW1 Y227928A CS031507 CP171480 Z331153F CS031508 CP171480 CS031509 CP171480 Z331153F CS031510 CP171480 CS031512 CP17 Z331153F CP177220 USMSW1 Y227928A E331158 E331158 CP177221 USMSWA G227959A CS031513 CP173245 J226420C CS031513 CP173245 US2711 Table 10 3b Fuse holders and contact kits J226420C CP177222 US27W1 E227612A HA031414 Issue 1 Apr 13 EPACK CONTROLLER USER GUIDE EPACK LICENCE NOTICE FreeRTOS Epack is powered by an original FreeRTOS from version v7 1 0 FreeRTOS is available at http www freertos org microutf8 microutf8 c Copyright C 2011 by Tomasz Konojacki Permission is hereby granted free of charge to any person obtaining a copy of this software and associated documentation files the Software to deal in the Software without restriction including without limitation the rights to use copy modify merge publish distribute sublicense and or sell copies of the Software and to permit persons to whom the Software is fur nished to do so subject to the following conditio
74. Windows HP Version 5 1 2668 LC Copyright 1985 2001 Microsoft Corp CisDocuments and Settings richardne gt Ping 123 123 123 1 Pinging 123 456 7869 with 32 bytes of data Reply from 123 123 123 1 hytes 32 time ims TIL 64 Reply from 123 123 123 1 hytes 32 time 1ms TIL 64 Reply from 123 123 123 1 bytes 32 time lms TIL 64 Reply from 123 123 123 1 hytes 32 time 1ms TIL 64 Ping statistics for 123 123 123 1 Packets Sent 4 Received 4 Lost CH loss gt Approximate round trip times in milli seconds Minimum Ams Maximum ims Average Ams GisDocuments and Settings richardne gt w Command Prompt Microsoft Windows AP Wersion 5 1 2608 LC Copyright 1985 2001 Microsoft Corp CirsDocuments and Settings richardne gt Ping 123 123 123 1 Ping request could not find host 123 123 123 1 Please check the name and try ag ain GisDocuments and Settings richardne gt _ Figure 7 1 2b Command prompt Ping screens typical Once the Ethernet link to the instrument has been verified Tools can be started or shut down and A restarted and the Scan toolbar icon used to find the instrument The scan can be stopped at any time by clicking on the Scan icon a second time See section 7 2 for more details of the scan procedure Scan HA031414 Page 66 Issue 1 Apr 13 EPACK CONTROLLER USER GUIDE 7 1 3 Direct Connection This section describes how to connect a pc directly to a Driver Module which
75. ails 40A to 63A units HA031414 Issue 1 Apr 13 Page 3 EPACK CONTROLLER USER GUIDE 2 2 ELECTRICAL INSTALLATION CAUTION It must be ensured that an effective strain relief mechanism e g trunking is in place for all EPack ca bles Failure to ensure this may result in the unintentional disconnection of one of more connectors resulting in unexpected and possibly dangerous lack of control 2 2 1 EPack supply voltage The supply voltage connections to operate the Epack unit are terminated using a 2 way 24V ac dc version or 3 way 85 to 550Vac version connector located on the upper side of the unit as shown in figure 2 2 be low The supply voltage 85Vac to 550Vac shall be protected by ATM2 rated 600Vac dc 2A by MERSEN Ferraz Shawmut E33925 In order to protect the wiring it is recommended that a branch circuit fuse be incorporated 1Amp for 24Vac dc supplies and 2 Amp for 85 to 550Vac supplies A safety earth connection must be made to the unit with a Listed ring type crimp terminal using the M5 nut and shakeproof washer supplied CONNECTION DETAILS Table 2 2 1 below gives details of wire sizes and tightening torques for the various supply power and signal wiring connections Where a range of wire sizes is given it is up to the user to select the correct cross sectional area required for the application The safety earth cable should be as a minimum of the same cross sectional area as the ca bles used for the
76. alarm is set UnderVoltThreshold This is the threshold for detecting an under voltage condition as a percentage of VLineNominal If Vline falls below the threshold an UnderVolt alarm is set HA031414 Page 98 Issue 1 Apr 13 EPACK CONTROLLER USER GUIDE 6 17 2 NETWORK SETUP CONFIGURATION Cont PARAMETERS Cont Heatsink PreTemp Reserved for future development PLFAdjustReq PLFAdjusted PLFSensitivity Zret OverlThreshold Heaterlype Partial load failure adjustment request To make the Partial Load Failure PLF alarm op erate correctly the normal steady state condition must be known to the instrument This is done by activating the PLF Adjust Req once the controlled process has achieved a steady state condition This causes a load impedance measurement to be made which is used as a reference for detecting a partial load failure If the load impedance meas urement is successful PLFAdjusted below is set The measurement fails if the load volt age V is below 30 of VNominal or the current I is below 30 of INominal The PLF alarm becomes active as setup in PLF Sensitivity below Partial load failure adjusted acknowledge Indicates that the user requested a PLF ad justment and that the adjustment was successful Partial load failure sensitivity This defines how sensitive the partial load failure detection isto be as the ratio between the load impedance for a PLFadjusted load and the current impedanc
77. ameters defined by the address es listed in Param0 and Param1 User definable 3 characters maximum This is the modbus address of the first second parameter to be displayed in the home screen of the instrument 6 10 2 Instrument Config configuration The current hardware configuration 32 EPack 192 168 111 10 502 ID255 EPack Parameter Explorer 2 B Hu Name Description Address Vae PCP T NetT ype The type of network to be us BOE PowerT yoe Power Module type 5075 Type_326 0 TimerRez Sets resolution of time param n07 1 thSecs 0 Software Software version of the prodi 5076 E201 Instrument Configuration 13 parameters Figure 6 10 2 Instrument configuration PARAMETERS Net Type Network type This is set at the factory and cannot be changed by the user 1 Single phase Power Type O 32A 1 63A This is set at the factory and cannot be changed by the user Timer Res Resolution of time parameters O 10ths of seconds 100ms 1 10ths of minutes 6 seconds Software Software version of the product HA031414 Issue 1 Apr 13 Page 43 EPACK CONTROLLER USER GUIDE 6 10 3 Instrument options configuration EPack 192 168 111 10 502 ID255 EPack Parameter Explorer 2 O F Passcodel Pass Code for Features Sec 5093 Passcode Pass Code for Features Sec 5094 Instrument Options 3 parameters Figure 6 10 3 Instrument options configuration
78. anster Indication alarm det Inactive 0 ES Copy Data Set Ctrlec Figure 7 6 Watch Recipe Editor window with context menu 7 6 1 Creating a Watch List After opening the window parameters can be added to it as described below The values of the parameters update in real time allowing the user to monitor a number of values simultaneously ADDING PARAMETERS TO THE WATCH LIST 1 Parameters can be click dragged into the watch list from another area of the iTools window for example the parameter explorer window the graphical wiring editor the browse tree The parameter is placed either in an empty row at the bottom of the list or if it is dragged on top of an already existing parameter it is inserted above this parameter with the remaining parameters being moved down one place 2 Parameters can be dragged from one position in the list to another In such a case a copy of the parameter is produced the source parameter remaining in its original position 3 Parameters can be copied lt ctrl gt lt C gt and pasted lt ctrl gt lt V gt either within the list or from a source external to it for example the parameter browse window or the graphical wiring editor 4 The Insert item tool button JL the Insert Parameter item in the Recipe or context menu or the short cut lt Insert gt can be used to open a browse window from which a parameter is selected for insertion above the currently selected parameter
79. aphic Save Graphic relevant tab Copies the selected items or the whole diagram if no items are selected to the clipboard as a Windows metafile suitable for pasting into a documentation application Wiring entering leaving the selection if any are drawn in tag mode As for Copy Graphic above but saves to a user specified file location instead of the clipboard Copy Fragment To File Copies selected items to a user named file in folder My iTools Wiring Fragments located in My Documents Paste Fragment From File Allows the user to select a stored fragment for inclusion in the wiring diagram Centre Places the display window at the centre of the selected items If Select All has previously been clicked on then the display widow is placed over the centre of the diagram HA031414 Page 6 Issue 1 Apr 13 EPACK CONTROLLER USER GUIDE 7 3 2 WIRING EDITOR OPERATING DETAILS Cont COMPOUNDS Compounds are used to simplify the top level wiring diagram by allowing the placing of any number of function blocks within one box the inputs and outputs of which operate in the same way as those of a normal function block Each time a compound is created a new tab appears at the top of the wiring diagram Initially compounds and their tabs are named Compound 1 Compound 2 etc but they can be renamed by right clicking either on the compound in the top level diagram or anywhere within
80. ara aaa ends cae bed Sado 89 VOZ OA EEE e tia e ds Ei E da Da 89 SN AND ss 3s on tenes eg hed a dete ee weg Bee ta es 89 10 MAINTENANCE sata a A ee Aa 90 ASA a to o ear i ee ee o elias Sofa 90 10 2 PREVENTIVE MAINTENANCE ais ii a as 90 NO S FUSIN nd ao aid da da td cia es 91 Appendix A TECHNICAL SPECIFICATION o oooooococoocoocnononononoro 93 PASADAS o acta ca hte ence ris ned ee ates wel lees Dow td eae he ee a 93 AZ SFECIFICATON ets a eek be A ei ee eure ee Aw a a ae 93 INDEX ee fig cas aah See ear ee ee a ee eee i HA031414 Issue 1 Apr 13 Page v EPACK CONTROLLER USER GUIDE This page is deliberately left blank HA031414 Page vi Issue 1 Apr 13 EPACK CONTROLLER USER GUIDE SAFETY NOTES WARNING BRANCH CIRCUIT PROTECTION AND SAFETY OVERLOAD PROTECTION This product does not contain any branch circuit protection or internal safety overload protection It is the responsibility of the user to add branch circuit protection upstream of the unit It is also the responsibility of the user to provide external or remote safety overload protection to the end instal lation Such branch circuit and safety oveload protection must comply with applicable local regula tions UL The abovementioned branch circuit protection is necessary for compliance with National Electric Code NEC requirements WARNINGS 1 Any interruption of the protective conductor inside or outside the apparatus or disconnection of the pro
81. arameter Availablity Settings gt Hide Parameters and Lists when Not Relevant menu item Modulator mode In Input of the modulator block 1377 0 00 Out Modulator logical output 1376 0 00 MinOnT ime Minimum on time for variable 1378 14 Cycle ime Cycle time for fised modulator 1379 100 LocMode Logic mode cycle selection 1380 FullCiucle 1 SwitchPA Switch Burst FA 1385 Burst 0 PLMin Load management interface 1381 0 Mink ode Fis limit to modulator mode 1383 0 MaxkMode Fis limit to modulator mode 1384 4 LogicMinklode Fie limit to logic mode 0 ture 0 Modultr 11 parameters Burst 0 Figure 6 16 Modulator menu page 6 16 1 Modulator parameters Mode Select the required firing mode from Logic PA Phase angle Half cycle BurstVar Burst firing minimum on time or BurstFix Burst firing cycle time In This is the value that the modulator is required to deliver Out The output logic signal controlling the power module on and off times normally wired to the input of the firing block For Mode Phase angle this is a phase angle demand Min On Time For Variable Period Modulation this sets the minimum on time in supply voltage peri ods At 50 demand from the modulator Ton Toff Minimum on time and Cycle time is 2 x Minimum on time Modulation period The minimum off time is equal to Min on time Cycle Time For Fixed Period Modulation this is t
82. atus3 Global Status Word 3 GlobalStatust Global Status Word 4 Faultdet 13 parameters Figure 6 8 Fault detection menu page Performs a global acknowledgement of alarms Latched alarms are cleared if their trig ger sources are no longer in an alarm state Active indicates that there is one or more System Process or Chop Off alarm active If the relevant alarms are enabled System alarms and Chop Off alarms always cause the power module to stop firing Process alarms can also be configured to prevent firing in Alarm stop Indicates that a process alarm has occurred in the power network Allows the user to disable enable all alarms A coded status word giving strategy information as shown in table 6 8a Two 16 bit words containing alarm status information as shown in tables 6 8b and 6 8c UU Description Network not firing Network not synchronising Reserved Reserved Reserved Reserved Reserved Reserved Strategy in standby mode Strategy in Telemetry mode Reserved Reserved Reserved Reserved Reserved Reserved SO CON OW UBWDN O Table 6 8a Strategy status Page 38 HA031414 Issue 1 Apr 13 EPACK CONTROLLER USER GUIDE 6 8 FAULT DETECTION MENU Cont Note These alarms not applicable at this release but are reserved for future development Description UU Description Bit 0 1 2 3 4 5 6 7 8 9 Missing mains Thyristor shor
83. ay Access E Alarm a Energy 4 1 Faultdet H Firingor Lac J Math2 E Modultr H E Network H E OCode a SetProy H E Usrval aia Diag iTools tree Notes 1 Current rating limitation transfer control power control energy counter and the graphical wiring editor GWE are chargeable options iTools secure can be used to upgrade units 2 32A unit are set on 16A and 63A unit are on 40A by default HA031414 Page 24 Issue 1 Apr 13 EPACK CONTROLLER USER GUIDE 6 3 ACCESS MENU Goto Passcode ConfigurationPa Configuration Code q None 0 Configuration 2 gt Operator U Engineer 1 Configuration 2 QuickStart 3 EPack 192 168 111 10 502 ID255 EPack Parameter Ex 2 B Goto Passcode Passcode Request EngineerPassec Engineer Code QuickStartPass Quick Start Code UpgPass Passcode to switch do upgra T None LI Kevlock Lock Instrument Access 10 parameters Figure 6 3 iTools Access menu Select access level Select relevant pass code for the access level required EngineerPasscode Passcode for Engineer level access ConfigurationPasscode Passcode for Configuration level access QuickCodePasscode Access code for Quickcode menu UPGPass PassCode for upgrading device Keylock None Norestriction All parameters at the current access level may be viewed and ed ited All All editing and navigation is prevented All keys are locked so i
84. cess alarm Partial Load F Enable 0 OverCurrent Indication alarm Over Currer Enable 0 Network AlmDiz 10 parameters 2 hidden Figure 6 17 3 Network alarms page ALMDIS This menu allows individual network block alarms listed below to be enabled disabled Section 9 gives more details of these alarms Missing Mains Mains frequency fault Total load failure Thyristor short circuit Chop Off Partial load failure Over temperature Under voltage Pre Temperature Mains voltage Network dips Over voltage Over current NETWORK ALMDET SUBMENU As for Alarm Disable above but this Alarm detect submenu indicates whether any of the network alarms has been detected and is currently active NETWORK ALMSIG SUBMENU These displays show whether an alarm has occurred and also contains latching information The relevant AlarmSig parameter is used when wiring to a relay for example The alarm list is as given above NETWORK ALMLAT SUBMENU As for Alarm Disable above but this Alarm Latch submenu allows each individual network block alarm to be defined as latching or non latching NETWORK ALMACK SUBMENU As for Alarm Disable above but this Alarm Acknowledge submenu allows each individual network block alarm to be acknowledged Once acknowledged the associated signalling parameter is cleared Acknowledge parameters automatically clear after being written Note Alarms may not be acknowledged whilst the trigger source is
85. complete the Shu TI wire click on the required destination parameter Xe 4 Wires remain dashed until they are downloaded Figure 7 3 2c Output selection dialogue box Routing wires When a wire is placed it is auto routed The auto routing algorithm searches for a clear path between the two blocks A wire can be auto routed again using the context menus or by double clicking the wire A wire segment can be edited manually by click dragging If the block to which it is connected is moved the end of the wire moves with it retaining as much of the path as possible If a wire is selected by clicking on it it is drawn with small boxes on its corners Wire Context Menu Right click on a wire to display the wire block context menu Force Exec Break When wires form a loop a break point must be introduced where the value written to the block comes from a source which was last executed during the previous cycle A break is automatically placed by iTools and appears in red 4H Force Exec Break allows the user to define where a break must be placed Surplus breaks appear in black JH Re Route wire Replaces the current wire route with a new route generated from scratch Use Tags Toggles between wire and tag mode between parameters Tag mode is useful for sources and destinations which are widely separated Find Start Goes to the source of the wire Find End Goes to the destination of the wire Cut Copy Paste Not used in this contex
86. d is selected as IP Mode above Allows the user to edit the cur rent IP address Example To set an IP address of 111 112 113 1 use the up and down arrow pushbut tons to set the first section of the address to 111 Use the enter key and then the up and down pushbuttons to set the second section to 112 Use the enter key and then the up and down pushbuttons to set the third section to 113 Use the enter key and then the up and down pushbuttons to set the fourth section to 1 not 01 or 001 Use the Enter key to quit Edit mode If any section is already as required it can be skipped by using the Enter key Set the subNet mask as described above for the IP address Select the required link type and speed Note For details about subnet masks see section 7 1 3 iTools wiring Page 20 HA031414 Issue 1 Apr 13 EPACK CONTROLLER USER GUIDE 5 1 2 Config menu This menu allows a number of network and firing output parameters to be set up as well as Analogue input and IP mode types ven Oo VLine Nomin I Nominal Mode Soft Start y E VLine Nominal Enter nominal values FT Mode Select firing mode BurstVar Select number of 1 2 cycles Select number of 1 2 cycles Select analogue input type Select IP Mode Figure 5 1 2 Config menu Line voltage no
87. d data set Removes values from the selected data set Short cut lt Shift gt lt Delete gt Open OPC Scope Opens a separate utility that allows trending data logging and Dynamic Data Exchange DDE OPC Scope is an OPC explorer program that can connect to any OPC server that is in the windows registry OPC is an acronym for OLE for Process Control where OLE stands for Object Linking and Embedding 7 6 3 Watch Recipe Context Menu The Watch Recipe Context menu items have the same functions as described above for toolbar items HA031414 Issue 1 Apr 13 Page 85 EPACK CONTROLLER USER GUIDE 8 PARAMETER ADDRESSES MODBUS 8 1 INTRODUCTION The iTools address fields display each parameter s Modbus address to be used when addressing integer values over the serial communications link In order to access these values as IEEE floating point values the calculation IEEE address Modbus address x 2 hex 8000 should be used Notes 1 Certain parameters may have values which exceed the maximum value that can be read from or written to using a 16 bit integer communications Such parameters have a scaling factor applied to them as described in section 8 3 2 When using 16 bit scaled integer modbus addressing time parameters can be read from or writ ten to in 10ths of minutes or in 10ths of seconds as defined in the parameter Instrument config TimerRes 8 2 PARAMETER TYPES The following parameter types are
88. ditor The graphical wiring editor allows 1 Function blocks notes comments etc to be drag and dropped into the wiring diagram from the tree list left pane 2 Parameters to be wired to one another by clicking on the output the clicking on the required input 3 Viewing and or editing of parameter values by right clicking on a function block and selecting Function Block View 4 The user to select parameter lists and to switch between parameter and wiring editors 5 Completed wiring to be downloaded to the instrument function blocks and wiring items with dashed outlines are new or have been edited since the last download HA031414 Issue 1 Apr 13 Page 69 EPACK CONTROLLER USER GUIDE 7 3 1 Toolbar LOU wt E we ES Ea A H Fr Ba H E SO ios e E Pas wy g ti E Wy Fr A 14 wires used 66 Free AA Download wiring to Instrument Mouse Select Select nor mal mouse operation Mutually exclusive with Pan below Mouse Pan When active this causes the mouse cursor to become a hand shaped icon Allows the graphical wiring diagram to be click dragged within the GWE window aperture Zoom Allows the magnification of the wiring diagram to be edited Pan tool Whilst left clicked the cursor appears as a rectangle representing the position of GWE window aperture over the whole wiring diagram Click dragging allows this aperture to be moved freely about the diagram Rectangle size depends o
89. e 0 User Value Display Resolutia E 0 User Value High Limit 3999 00 User Value Low Lirit 7999 00 The User Value 0 00 User Value Statue Good 0 parameters Figure 6 20 Top level UseVal page Units Allows the selection of User value units Resolution High Low Limit Setthe number of decimal places for the User Value value Allows the user to set limits to prevent the user value from being set out of bounds mB ar 10 PercentAH 11 Percent 12 maw 113 ir 14 Link 15 Ohms 16 PSIG 17 PercentOl2 18 PPM 19 PercentCO 20 i PercentCarb 21 PercentPerSec 22 Rell emperature 23 Vacuum 24 Secs 25 Az 20 Mins 26 Hours 27 Wi 28 Z 29 Value Allows the user to enter a value or the value if wired to a suitable parameter Status If this parameter is wired it can be used to force a Good or Bad status onto the User Value for test purposes e g fallback strategy If not wired it reflects the status of the Value input if this input is wired HA031414 Issue 1 Apr 13 Page 63 EPACK CONTROLLER USER GUIDE 7 USING ITOOLS Tools software running on a pc allows quick and easy access to the configuration of the unit The parameters used are the same as those described in section 6 above with the addition of various diagnostic parameters iTools also gives the user the ability to create software wiring between function blocks
90. e PV and a setpoint SP where the PV is the value to be limited e g I and the SP is the value that the PV must not exceed Limiting Target phase angle FIRING ANGLE LIMITING gradually reducing For phase angle control limiting is achieved by reducing the firing angle on each half mains cycle such that the limit value of the relevant parameter is not exceeded As limiting is reduced so the phase angle tends to its target value DUTY CYCLE LIMITING For Burst Firing only limiting reduces the On state of the burst firing driving the load Load current voltage and active power are calculated over the period of each Ton Toff period CAUTION When applied to load current duty cycle limiting does not limit the peak current value and under some circumstances this may allow an overheating hazard in the load and or Power Module to develop CHOP OFF This is a limiting technique which detects an over current alarm state and stops further thyristor firing for the duration of that alarm state All the relevant parameters are to be found in the Network Setup menu section 6 17 2 There are two alarms which may trigger Chop Off as follows 1 The chop off alarm becomes active when a current threshold is exceeded for more than a pre defined number of mains period This current threshold is user adjustable from 100 to 400 of unit s nomi nal current INominal 2 The alarm is active if ChopOff2Threshold is exceed
91. e Proportional limit Control Select Power or Vsq V2 as the control mode Heater Select Resistive Short wave infra red SWIR Silicon carbide CSi or Molybdenum dis ilicide MoSi2 as the heating element type Al_Fct Select the Analogue Input function as Setpoint or Setpoint limit Al_Type Select the required Volt or mA range as shown above for the analogue input DI2_Fct Select the funtion of Digital Input 2 as None Alarm acknowledge AlarmAck Select remote setpoint RemoteSelect or Fuse Blown FuseBlown XFmr Select output as suitable for resistive loads or for transformer primary loads _ Nominal The nominal output currect expected to be drawn V_Nominal The nominal output voltage to be supplied Finish Quit quick code Refresh Refresh quick code parameters HA031414 Issue 1 Apr 13 Page 61 EPACK CONTROLLER USER GUIDE 6 19 SETPROV CONFIGURATION MENU The Setpoint provider supplies one local and one remote setpoint EPack 192 168 111 10 502 ID255 EPack Parameter Ex AE Name Description Address Vale P SP5elect Setpoint select Remote 1 7 RemSelect Remote setpoint selection 128 Local setpoint Remote setpoint 1 Remote setpoint 2 Setpoint limit scalar Working or active setpoint Ramp rate for the setpoint External input for enabling or Indicates Whether the ramp i Enable Setpoint tracking SPUnits units of the setpoint HiR ange High range
92. e E N E E EA 48 0 i e ay O aua cen O A Led Ao a o a Se eee ae Default L a Peat Sree ives eye gor oem AS 49 ACCESS COES uta En ic e ar 22 ae De Pee ee en Be tee Stee ES 5 ORW vas seca ces sacs agenda ee ast te 8 Fela teak age ee ase ets 27 TA E A ee A mee yee E 53 Delayed Those eee 40 e o o o o o o ooo ooo ooo oo o o o o o o o o coc o o o o o D t ModulatoPsssaristosia wd aed be OR LESS E wae 55 ee i 73 Tey 56 OMNES sow iS a oa od A A RA a 5 Function block context menu ooooos 72 ES E E EE o A A eee dD SA Meer oa oes 47 ee me 73 Setpomtporov deta dada idad da 62 Wiri me dit p A a a 74 AA 43 Is o a A aber cee aes a a eer eel ales aa DS A Oca AA 43 Context Menu DI2 Ect 14 Al DOCK A NI deer awed a Digital I O A A E IES SS CCA HOM idad bd di 95 e Digital input configuration s sssaaa ssaa ea 47 A S 35 Direct Connection iTools 6 0 0 bec cea eae eee ae 67 OD see ee rte iin See a etc es be A hee ae be ae oc be Ma P Display asar EAA TO 10 l Language scada ienn Taa Sow a OA 43 Deleon ts Soke de e Soe aea a n td 33 E A E AA ae tata 32 DisRamp cin eaa oe a antes ne a pet ae orate Bal phate cant 62 a ee cee ge ences cd ad ban io ta ok 34 TU ok E E T Seer ce tas wed vie ie ese des a eae een a eld tk ek we 53 SSG A FEE tha 39 Downarrow KEY a cados diodos 11 Diagnostic Men aa codeine ae 32 Download E The selected data set to the device 85 Contigua on vacila ends da daros 31 Wiring to instr
93. e firing 9 1 4 Over temperature Reserved for future development 9 1 5 Network dips This detects a reduction in supply voltage and if this reduction exceeds a configurable measured value VdipsThreshold firing will be inhibited until the supply voltage returns to a suitable value VdipsThreshold represents a percentage change in supply voltage between successive half cycles and can be defined by the user in the Network Setup menu as described in section 6 17 2 9 1 6 Mains frequency fault Triggered if the supply voltage frequency strays out of the range 47 to 63 Hz or if the mains frequency changes for one cycle to the next by more than the threshold defined in the Network Setup menu described in section 6 17 2 The value can be adjusted between 0 9 and 5 the default value is 2 9 1 7 Chop Off alarm Chop off alarm will be active when a current threshold is exceeded for more than a pre defined number of mains periods This current threshold is user adjustable from 100 to 400 of unit s nominal current to be found in the Network setup area of configuration section 6 17 2 9 2 PROCESS ALARMS Process Alarms are related to the application and can be configured either to stop the unit firing Standby Mode or to allow operation to continue Process alarms can also be configured to be latched and if so they have to be acknowledged before the alarm is considered to be non active Alarms cannot be acknowledged until the trig
94. e measurement For example for aload of N parallel identical elements ifthe PLF Sensitivity s is set to 2 then a PLF alarm will occur if N 2 or more elements are bro ken i e open circuit If PLF Sensitivity is set to 3 then a PLF alarm occurs if N 3 or more elements are broken If N s is non integer then the sensitivity is rounded up E G if N 6 and s 4 then the alarm is triggered if 2 or more elements are broken Reference load impedance as measured when PLF adjust is requested The threshold for detecting an over current condition as a percentage of INominal If is above the threshold a Mains Current Alarm occurs DetoverCurrent Shows the type of heater used in the load as Resistive SWIR Short wave infra red CSI Silicon Carbide MoSi2 Molybdenum Disilicide HA031414 Issue 1 Apr 13 Page 59 EPACK CONTROLLER USER GUIDE 6 17 3 Network alarms EPack 192 168 111 10 502 ID255 EPack Parameter Exp 2 B x Meas Setup AlmDis AlmDet Alm5tg AlmLat AlmAck AlmStop Mame Description Address ale Misshains System alarm Missing Mains Enable 0 ThyrSC System alarm Thyristor Short Enable 0 NetwokDips System alarm Mains oltage Enable 0 System alarm Frequency Fat Enable 0 Process alarm Chop Uff Enable 0 Process alarm Under Mains Enable 0 Process alarm Over Mains W Enable 0 Process alarm Total Load F Enable 0 Pro
95. e power module is to deliver PA Limit Phase angle limit This is a phase angle reduction factor used in Burst Firing If lower than 100 the power module will deliver a burst of phase angle firing Used typically to perform threshold current limiting in Burst Firing Ramp Status Displays the safety ramp status as Ramping or Finished HA031414 Page 40 Issue 1 Apr 13 EPACK CONTROLLER USER GUIDE 6 9 1 Examples f UE 1 l HE li n gt Poy 1 bo 1 l i 1 Loa l voi i Output vai t t i 1 voltage 1 a vo ay supply UN 1 PA 1 I I 1 i 1 i V I I Vl Safety Ramp 10 cycles ES 1 Resistive load Safety Magnetisation Ramp 4 cycles e S gt Output 2 voltage 1 t 1 Delayed trigger angle Inductive load Figure 6 9 1a Safety ramp burst firing examples Soft start 2 lt C gt 1 f i p ti I Pa Ln Pa i 1 poo I J 1 i 1 1 i I 1 1 1 Output f voltage 5 ll Li v y Line Y supply Figure 6 9 1b Soft start example 4 High current transient 4 Load voltage dl Load current wt Switch at zero volts Figure 6 9 1c Delayed trigger definition Note Waveforms have been idealised for clarity HA031414 Issue 1 Apr 13 Page 41 EPACK CONTROLLER USER GUIDE 6 10 INSTRUMENT CONFIGURATION MENU Instrument configuration is divided into the following sections Display
96. e top level diagram or to another compound in a similar way Function blocks can also be cut and pasted 6 Default compound names e g Compound 2 are used only once so that if for example Compounds 1 and 2 have been created and Compound 2 is subsequently deleted then the next compound to be created will be named Compound 3 7 Top level elements can be click dragged into compounds HA031414 Issue 1 Apr 13 Page EPACK CONTROLLER USER GUIDE 7 3 2 WIRING EDITOR OPERATING DETAILS Cont TOOL TIPS Hovering the cursor over the block displays tooltips describing that part of the block beneath the cursor For function block parameters the tooltip shows the parameter description its OPC name and if downloaded its value Similar tooltips are shown when hovering over inputs outputs and over many other items on the Tools screen A Function Block is enabled by dragging the block onto the diagram wiring it and finally downloading it to the instrument Initially blocks and associated wires are drawn with dashed lines and when in this state the parameter list for the block is enabled but the block is not executed by the instrument The block is added to the instrument function block execution list when the Download icon is operated and the items are redrawn using solid lines If a block which has been downloaded is deleted it is shown on the diagram in a ghosted form until the download button is press
97. ed This is because it and any wires to from it are still being executed in the instrument On download it will be removed from the instrument execution list and the diagram A ghosted block can be undeleted as described in Context menu above When a dashed block is deleted it is removed immediately HA031414 Page 78 Issue 1 Apr 13 EPACK CONTROLLER USER GUIDE 7 4 PARAMETER EXPLORER This view is displayed a i by selecting parameter Explorer from the View menu by using the short cut lt Alt gt lt Enter gt by clicking on the Parameter Explorer toolbar icon A Parameter Explorer by double clicking on the relevant block in the tree pane or in the graphical wiring editor by selecting Function Block View from the Function block context menu in the Graphical wiring Editor In each case the function block parameters appear in the Tools window in tabular form such as the example in figure 7 4a below 4 Tools File Device Explorer El B Mew Fie Open File Graphical Wiring 8 Parameter Explorer Ra Fieldbus 1 0 Gateway Es Watch Recipe P EPack 192 168 111 10 502 1D255 EPack View Options ra da El Load Save 0 24 Instrument i 6 29 IPMonitor a Loce H Loca H E Mathz H E Modultr 6 3 Network i E Meas H E Setup H E AlmDis H AlmDet H E almsig E AlmLat Level 2 Engineer EPack v E2 01 window Help EPack 192 168 111 10 502
98. ed data sets have been created edited and saved they can be downloaded wy the instrument one at a time using the Download tool the Download Values item in the Recipe or context menus or the short cut lt ctrl gt lt D gt 7 6 2 Watch Recipe toolbar icons L oxe D m 205686 Create a new watch recipe list Creates a new list by clearing out all parameters and data sets from an open window If the current list has not been saved confirmation is requested Short cut lt ctrl gt lt N gt Open an existing watch recipe file If the current list or data set has not been saved confirmation is requested A file dialogue box then opens allowing the user to select a file to be opened Short cut lt ctrl gt lt O gt Save the current watch recipe list Allows the current set to be saved to a user specified location Short cut lt ctrl gt lt S gt Download the selected data set to the device Short cut lt ctrl gt lt D gt Insert item ahead of selected item Short cut lt Insert gt Remove recipe parameter Short cut lt ctrl gt lt Delete gt Move selected item Up arrow moves selected parameter up the list down arrow move the selected parameter down the list Create a new empty data set Short cut lt ctrl gt lt w gt Delete an empty data set Short cut lt ctrl gt lt Delete gt Capture current values into a data set Fills the selected data set with values Short cut lt ctrl gt lt A gt Clear the selecte
99. ed more than a specified number of times Number Chop Off within a specified time period Window Chop Off ChopOff2Threshold is adjustable between 100 and 350 inclusive of Inominal Number Chop Off can be selected to any value between 1 and 16 inclusive Window Chop Off can be set to any value between 1 and 65535 seconds approximately 18 hours 12 mins Each time the threshold is exceeded the unit stops firing raises a chop off condition alarm then after 100ms restarts using an up going safety ramp The condition alarm is cleared if the unit successfully restarts If the alarm is raised more than the specified number of times within the specified window then the Chop Off alarm is set and the unit stops firing Firing is not resumed until the operator acknowledges the Chop Off alarm HA031414 Page 18 Issue 1 Apr 13 EPACK CONTROLLER USER GUIDE 5 CONFIGURATION FROM THE FRONT PANEL At power up or after quitting the Quickcode menu the unit initialises and then enters the summary page figure 5 1 showing the real time values of the two parameters selected in Instrument Display configuration section 6 10 2 f T Return key gt 2 Figure 5 Initialisation screens EN NN software revision level ED Enter key If any faults are detected during initialisation e g supply voltage missing then error messages appear on the display screen 5 1 MENU
100. election is copied leaving the Re Route wires original on the diagram Short cut lt ctrl gt lt C gt Align Tops Paste Copies the contents of the Clipboard to the diagram Align Lefts Re Route wires Short cut lt ctrl gt lt V gt Reroutes all selected wires If no wires are selected all Space Evenly wires are re routed X Delete Align Tops Aligns the tops of all blocks in the selected area Undelete Align Lefts Aligns the left edges of all blocks in the selected area ee Space Evenly Spaces selected items such that their top left corners are spaced evenly across the width of the diagram Click on the item which is to be the left most item then lt ctrl gt lt left click gt the remaining items in the order in which they are to appear Create Compound Rename Copy Graphic Delete Marks the item for deletion at next download time A EU Can be Undeleted up until download occurs Copy Fragment To File Undelete Reverses the action of Delete on the selected item Paste Fragment From File Select All Selects all items on the current diagram Centre Create Active only when the right click occurs in the top level Figure ooh Compound diagram within the bounding rectangle which appears Diagram context menu when more than one item is selected Creates a new wiring diagram as described in Compound below Rename Allows a new name to entered for the current wiring diagram This name appears in the Copy Gr
101. elp E E de j P x K oe SE ees New File Open File Load i Add Remove ACCESS Views H E Access a Alarm ai Comms H E Control H E Energy H E Faultdet 6 FiringoP Level 2 Engineer o EPackw EZ 01 Figure 7 2b Tools initial window with one instrument detected HA031414 Page 68 Issue 1 Apr 13 EPACK CONTROLLER USER GUIDE 7 3 GRAPHICAL WIRING EDITOR Ef Graphical Wiring Note The Graphical wiring editor is a chargeable option and the toolbar icon appears only if the option has been purchased and is enabled Clicking on the Graphical Wiring Editor GWE toolbar icon causes the Graphical wiring window for the current instrument configuration to open Initially this reflects the preset factory default block wiring File Device Wiring View Options Window Help 4 a FH amp dao oF X ao QQ Eo New File Open File Load Save Print Scan Add Remove Access views Help EE Graphical wiring ES Parameter Explorer BS Fieldbus I O Gateway E watch Recipe OPC Scope 8 iTools Secure RPePack 192 168 111 10 502 ID255 EPack RIA IA Graphical Wiring 11 wires used 69 free El lt 3 Browse A Find LE Blocks p P Comment A 0 00 12 Monitor pr TF 10 SPSelect WorkingsP H LF Instrument Remote RateDone TE Alarm DisRarnp Cone a CP Faultdet ai 22 FimmgDP TF IPMonitor E Lgc2 TE Lack T Math Level 2 Engineer EPack w E2 01 Figure 7 3 Graphical wiring E
102. ely Parameter Properties separated Parameter Help Figure 7 3 2b Function block context menu HA031414 Issue 1 Apr 13 Page 71 EPACK CONTROLLER USER GUIDE 7 3 2 WIRING EDITOR OPERATING DETAILS Cont FUNCTION BLOCK CONTEXT MENU Cont Hide Unwired Connections Cut Copy Paste Delete Undelete Bring To Front Push To back Displays only those parameters which are wired Allows one or more selected items to be moved to the Clipboard ready for pasting into another diagram or compound or for use in a Watch window or OPC scope The original items are greyed out and function blocks and wires are shown dashed until next download after which they are removed from the diagram Short cut lt ctrl gt lt X gt Cut operations carried out since the last download can be undone by using the Undo toolbar icon by selecting Undelete or by using the short cut lt ctrl gt lt Z gt Allows one or more selected items to be copied to the Clipboard ready for pasting into another diagram or compound or for use in a Watch window or OPC scope The original items remain in the current wiring diagram Short cut lt ctrl gt lt C gt If items are pasted to the same diagram from which they were copied the items will be replicated with different block instances Should this result in more instances of a block than are available an error display appears showing details of which items couldn t be copied
103. ent The time base measurement is the main period in phase an gle and the modulation period in burst mode VsqBurst Average square value of load voltage in burst firing taken over the duration of the burst period Typically used for monitoring and alarm strategies over the burst period Vsq Square value of load voltage in Burst Firing and on main period in Phase Angle Firing Typically used for V control P Burst Measurement of true power on the network This is calculated over the modulation pe riod in Burst Firing mode Typically used for monitoring and alarm strategy Y True power measurement in Burst Firing and over the modulation period in Phase An gle firing Typically used for true power control 5 Apparent power measurement For phase angle firing S Vline x lgms for burst firing S Vems X lems PF Calculation of power factor Defined as Power Factor True Power Apparent Power In phase angle this is PF P S in burst firing PF PBurst S Cosp Load Z Load impedance measurement on first power module defined as Z Vrms Irms Measurement uses line current and load voltage HSink Temp Reserved for future development HA031414 Page 57 EPACK CONTROLLER USER GUIDE 6 17 2 Network Setup configuration This displays the setup of the network and associated functions 32 EPack 192 168 111 10 502 ID255 EPack Parameter Exp 2 O X H a Meas Setup AlmDis AlmDet AlmSig AlmLat AlmAck _AlmStop Name Descriptio
104. er the logic input switches on Power switches off two zero crossings of current after the logic input switches off For resistive loads voltage and current cross zero simultaneously With inductive loads a phase difference exists between the voltage and current meaning that they cross zero at different times The size of the phase difference increases with increasing inductance Power on off delay two or three mains periods depending on where in the mains gt J cycle the logic output changes state Power applied gt Logic output from controller Xx Figue 4 2 1a Logic firing mode BURST FIXED FIRING This means that there is a fixed cycle time equal to an integer number of supply voltage cycles as set up in the Modulator menu Power is controlled by varying the ratio between the on period and the off period within this cycle time figure 4 2 1b Tcyc Te Power applied Power applied E gt gt a To Toft Ton Tcyc Ton Toff Figure 4 2 1b Burst Fixed mode HA031414 Issue 1 Apr 13 Page 15 EPACK CONTROLLER USER GUIDE 4 2 1 FIRING MODES Cont BURST VARIABLE FIRING Burst Firing Variable is the preferred mode for temperature control Between 0 and 50 of setpoint the on time is the Min on time set in the modulator menu and the off time is varied to achieve control Between 50 and 100 the off time is the value set for Min
105. es rer A EEEIEI 54 WSCNAGS Saacedecneeetd teh IA 75 User Value AA ed onesies AR 63 WISHEMCVG besan oA a teh dao oe oA e sv 36 A RR O 36 HA031414 Page vi Issue 1 Apr 13 E U roth CMY International sales and service ASEAN Indonesia Malaysia Philip pines Singapore Thailand Vietnam Invensys Process Systems S Pte Ltd T 65 6829 8888 F 65 6829 8401 E info eurotherm asean invensys com AUSTRALIA Melbourne Invensys Process Systems Australia Pty Ltd T 61 0 8562 9800 F 61 0 8562 9801 E info eurotherm au invensys com AUSTRIA Vienna Eurotherm GmbH T 43 1 7987601 F 43 1 7987605 E info eurotherm at invensys com BELGIUM amp LUXEMBOURG Moha Eurotherm S A N V T 32 85 274080 F 32 85 274081 E info eurotherm be invensys com BRAZIL Campinas SP Eurotherm Ltda T 5519 3112 5333 F 5519 3112 5345 E info eurotherm br invensys com CHINA Eurotherm China T 86 21 61451188 F 86 21 61452602 E info eurotherm cn invensys com Beijing Office T 86 10 5909 5700 F 86 10 5909 5709 10 E info eurotherm cn invensys com FRANCE Lyon Eurotherm Automation SA T 33 478 664500 F 33 478 352490 E info eurotherm fr invensys com GERMANY Limburg Invensys Systems GmbH gt EUROTHERM lt T 49 6431 2980 F 49 6431 298119 E info eurotherm de invensys com Copyright Eurotherm Limited 2013 INDIA Mumbai Invensys India Pvt Ltd T 91 22 67579800 F 91 2
106. ey is used both to enter the Menu and to return from it to the initial display Gp D gt Y Return Scroll Scroll Enter Down Up 3 2 1 Pushbutton functions Return Returns to previous menu while menus are displayed cancels editing during parameter editing and performs screen cycling during operator mode Scroll down up Allows the user to scroll through the available menu items or values Enter Goes to next menu item In parameter edit mode this button confirms the changes 3 2 2 Menu item value selection Menu items are scrolled through using the up down pushbuttons Once the required item is displayed the Enter pushbutton is used to select it for editing Editing of the item s value is carried out by scrolling through the available choices using the up and down scroll keys Once the desired value is displayed the Enter pushbutton is used to confirm the choice Where multiple changes have to be made as in editing an IP address for example the Enter pushbutton acts as a right cursor key moving from the field just edited to the next field The Return key moves the cursor left Once all fields have been edited the enter key is used a final time to confirm the choice HA031414 Issue 1 Apr 13 Page 11 EPACK CONTROLLER USER GUIDE 3 3 FRONT PANEL EVENT INDICATION A number of instrument alarms and events can occur and these are indicated by icons appearing on the display screen The events and alarms are listed belo
107. f the RMS current through the load For two or three phase systems feedback is proportional to the average of the squares of the individual RMS load currents Open loop No measurement feedback The thyristor firing angle in Phase angle mode or the duty cycle in burst firing mode are proportional to the setpoint HA031414 Issue 1 Apr 13 Page 1 EPACK CONTROLLER USER GUIDE 4 2 3 Transfer Mode The control system can use automatic transfer of certain feedback parameters For example with loads with very low cold resistance feedback should be used to limit inrush current but once the load has started to warm up Power feedback should be used the control program can be configured to change feedback mode automatically The Transfer mode can be selected as to P or lms to P as appropriate to the type of load being controlled None No feedback parameter transfer to the control program 2 Selects transfer mode to the selected Feedback Mode above 4 2 4 Limitation features In order for example to prevent potentially damaging inrush currents it is possible to set a value for power or Current squared which is not to be exceeded For loads exhibiting a low impedance at low temperatures but a higher impedance at working temperature the current drawn reduces as the load warms and limiting gradually becomes unnecessary Section 6 6 3 describes the configuration parameters which allow the user to enter a Process Variabl
108. ger source has returned to a non active state 9 2 1 Total Load Failure TLF No load is connected 9 2 2 Closed Loop alarm Closed loop break alarm is currently active 9 2 3 Alarm input The alarm input associated with the alarm block is active HA031414 Issue 1 Apr 13 Page 87 EPACK CONTROLLER USER GUIDE 9 2 4 Over current detection The analogue input over current detection alarm is active 9 2 5 OverVoltage Alarm An OverVoltThreshold can be configured in the Network Setup area of configuration section 6 17 2 as a percentage of VLineNominal If the VLine voltage rises above this threshold the OverVoltage alarm is set Note This Alarm is returned FALSE if the MissingMains Alarm is set 9 2 6 UnderVoltage Alarm An UnderVoltThreshold can be configured in the Network Setup area of configuration section 6 17 2 as a percentage of VLineNominal Ifthe VLine voltage falls below this threshold the UnderVoltage alarm is set Note This Alarm is returned FALSE if the MissingMains Alarm is set 9 2 7 Partial Load Failure PLF This alarm detects a static increase in load impedance by comparing the reference load impedance as configured by the user with the actual measured load impedance over a mains cycle for phase angle firing and over the burst period for burst and logic firing The sensitivity of the partial load failure measurement can be set to any value between 2 to 6 inclusive where
109. ging them from the Function Block tree onto the diagram As soon as the mouse is released a dialogue box opens to allow the comment text to be entered Carriage returns are used to control the width of the comment Once text entry is complete OK causes the comment to appear on the diagram There are no restrictions on the size of a comment Comments are saved to the instrument along with the diagram layout information Comments can be linked to function blocks and wires by clicking on the chain icon at the bottom right hand corner of the comment box and then clicking again on the required block or wire A dashed line is drawn to the top of the block or to the selected wire segment Figure 7 3 2f Note Once the comment has been linked the Chain icon disappears It re appears when the mouse cursor is hovered over the bottom right hand corner of the comment box as shown in figure 7 3 2f below Comment Context Menu Edit Opens the Comment dialogue box to allow the comment text to be edited 4 Edit Unlink Deletes the current link from the comment Unilink Cut Moves the comment to the Clipboard ready to be pasted de Cut Chrl x elsewhere Short cut lt ctrl gt lt X gt Copy Ctrl C Copy Copies the comment from the wiring diagram to the Clipboard ready to be pasted elsewhere Short cut lt ctrl gt lt C gt Y Delete Del Paste Copies a comment from the Clipboard to the wiring diagram Short cut lt ctrl gt lt V gt
110. gy counter output goes to zero and immediately starts accumulating O Energy counter not reset Hold 1 Hold output value This freezes the output value for the block at the current value The input continues to be totalised so when the Hold input returns to 0 the output val ue is instantaneously updated to the new current value O output value is not held and represents the current accumulated Energy value UsrEnergy Shows the current value for the selected Energy Counter block Autoscale No Use UsrUnit setting Yes Autoscale power value display table 6 7 below Power range Watt hours Oto 65535 65 535 to 65 535 000 65 535 000 to 655 350 000 655 350 000 to 6 553 500 000 6 553 500 000 to 65 535 000 000 65 535 000 000to 655 350 000 000 655 350 000 000 to 6 553 500 000 000 6 553 500 000 000 upwards Table 6 7 Scaler values HA031414 Page 36 Issue 1 Apr 13 EPACK CONTROLLER USER GUIDE 6 7 1 Resolution The resolution of the stored energy value varies according to the totalised value as shown in table 6 7 1 below For example for stored values between 33 554 432 watt hours and 67 108 863 watt hours the value increases in 4 watt hour increments Power range Watt hours Reece Power range Watt hours Resolution wr h W h 2048 Oto 16 777 215 16 777 216 to 33 554 431 33 554 432 to 67 108 863 67 108 864 to 134 217 727 134 217 728 to 268 435 455 268 435 456 to 536 870 911 536 870 912 to 1 073 741 823 1 073
111. he Master Notes 1 Amaximum of 32 input and 16 output parameters may be set using the Gateway Editor 2 No checks are made that output variables are writeable and if a read only variable is included in the output list any values sent to it will be ignored with no error indication 3 For Modbus only As shown in figure 7 5c Block Read and Block Write requests both access the same memory location Dec 4744 hex 1288 which points to the relevant input definition table or output def inition table according to whether the instruction is a read or a write The value for a parameter in the input table may differ from the value of the same parameter in the output table Once the changes have been made to the Input and Output definition lists they must be downloaded to the controller unit This is done for both tables simultaneously by clicking on the Update device Flash Memory button on the top left of the Fieldbus Gateway Editor window The controller performs a restart after this operation Input Definition table Output Definition table Parana E adare Fararerer F address Parameter C address Parameter G adaress Further addresses BLK READ hex 1288 Parameter E address BLK WRITE hex 1288 I I Parameter F address I Parameter C address i I I I Parameter B address Parameter G address Further addresses Parameter D address I Further addresses
112. he Alarm Latch settings If the user wishes to assign an alarm to for example a relay then it is the appropriate AlmSig parameter that should be wired 0 Not Latched 1 Latched The alarm can be configured as latching or non latching the latched state being shown in the Alarm Signal AlmSig register 0 Non Latching 1 Latching Allows the alarm to be acknowledged When an alarm is acknowledged its related sig nalling AlmSig parameter is cleared If the alarm is still active as shown by the detec tion AlmDet parameter then the alarm cannot be acknowledged The acknowledge parameters automatically clear after being written 0 Do not acknowledge 1 Acknowledge Allows the alarm to be configured such that it stops the related power channel firing AlmStop is activated by the signalling parameters and thus may be latching 0 Do not stop 1 Stop Page 26 HA031414 Issue 1 Apr 13 EPACK CONTROLLER USER GUIDE 6 5 COMMUNICATIONS CONFIGURATION The communications menu allows the user to view and in some cases to edit communications parameters associated with the communications option EPack 19 168 111 10 502 ID755 EPack Parameter Explorer Seles a Mame Description Address Hostname name of the device on the lir SAVname MBUS name PMode IP configuration mode static IP Current IP of the instrument cSubNetMask Current SubNet mask IP cDefault Gatew Current Default Gateway IP e
113. he cycle time in supply voltage periods Logic Mode For Logic Firing Modulation Half cycle sets firing stop to the next zero crossing Full cy cle sets firing stop at the zero crossing of the next full cycle Switch PA Allows the user to impose Phase Angle firing overriding the configured Burst Mode as displayed in Mode above HA031414 Issue 1 Apr 13 Page 99 EPACK CONTROLLER USER GUIDE 6 17 NETWORK CONFIGURATION This identifies the type of electrical network to be controlled and this in turn defines how the network s electrical measurements are presented The configuration is divided into a number of areas Meas Setup AlmDis AlmDet AlmSig AlmLat AlmAck AlmStop EPack 192 168 111 10 502 ID255 EPack Parameter Exp Siz IX Setup lmDis AlmDet AlmSig AlmLat Alm ck AlmStop EE Nese Desesption I Aditess Valle Frequency Frequency of the line Vine Line voltage measurement Ims of the load lsqBurzt Average square value of loar leq Square value of the load curi w Yms of the load WeqBurst Average square value of the Waq Square value of load voltage PBurst True Power measurement in P True power measurement 5 Apparent power measuremer PF Power Factor Z Load impedance Network Heas 14 parameters Figure 6 17 Network configuration top level HA031414 Page 36 Issue 1 Apr 13 EPACK CONTROLLER USER GUIDE PARAMETERS 6 17 1 Network Meas Menu
114. he digital 10 type 19124 IpContact 1 gt Invert Invert the sense of the digital 1913 No OQ Pr Process variable 1915 0 1314 j Measval Measured value l0 Digitall 4 parameters Figure 6 11 2b iTools Digital input configuration page PARAMETERS Type Select Logic Input IP Volts or IPContact For pinout details see figure 2 2 3 Invert Sets the inversion status to No or Yes When set to No there is no inversion e g if MeasVal O then PV 0 When set to Yes an inversion takes place e g if MeasVal 0 then PV 1 PV The current state of the input after any inversion has been applied MeasVal For inputs this shows the value measured at the instrument terminals in electrical units 6 11 3 Relay status EPack 197 168 111 10 502 ID255 EPack Parameter Ex AE Mame Description Address Value pu Value Process Variable Meas al Measured value l0 Relay 2 parameters Figure 6 11 3b iTools relay status page PARAMETERS PV This shows the status of the input to the relay as either On True or Off False Meas Val Shows the current state of the relay coil 1 energised 0 de energised where ener gised is off and de energised is on For pinout details see figure 2 2 3 HA031414 Issue 1 Apr 13 Page 4 EPACK CONTROLLER USER GUIDE 6 12 IP MONITOR CONFIGURATION This monitors a wired parameter and records it
115. he purposes of this manual are called the status area at thetop the data display in the centre and the softkeys at the bottom This display together with the four pushbuttons allows full operation and configuration of the unit Status area pao CTI IS Param Alarms gt P Global Ack Calib Error Any Alarm Miss Mains Display area Softkeys Figure 3 Operator interface The figure above shows a typical operator mode screen set scrolled through using the return page push button Notes 1 The Energy display appears only if the Energy option is fitted 2 The Alarms display appears only if there are any active alarms The up down arrow pushbuttons can be used to scroll through the alarm list if there are more alarms active than can be displayed on one screen height The Goto item allows the user to enter Engineer or Configuration mode providing the password s are known Section 5 1 3 describes the procedure although the screen displays are different because the unit is shown in configuration mode HA031414 Page 10 Issue 1 Apr 13 EPACK CONTROLLER USER GUIDE 3 2 PUSHBUTTONS The functions of the four pushbuttons below the display depend on what is displayed in the softkey area The leftmost pushbutton Return is associated with the leftmost softkey the down arrow pushbutton is associated with the next softkey and so on In the example above the Return k
116. irst transition of In1 In1 transition of In1 In transition of In1 When In2 goes low Out follows the next positive or negative transition of In1 points X and latches at this value until In2 goes high When In2 is high Out follows In1 Figure 6 13 2 Latch operation HA031414 Page 5U Issue 1 Apr 13 EPACK CONTROLLER USER GUIDE 6 14 LGC8 EIGHT INPUT LOGIC OPERATOR CONFIGURATION This allows between 2 and 8 inputs to be combined using an AND OR or Exclusive OR EXOR logic function The inputs may be individually inverted and the output can also be inverted thus allowing the full range of logic functions to be implemented 6 14 1 Parameters Oper Numin InInvert Out Invert In1 In2 onwards Out EPack 192 168 111 10 502 ID255 EPack Parameter Exp Operation Number of Input Invert Selected Inputs Invert the Output Input 1 Value Input 2 Value Output Value Loc 1 13 parameters Figure 6 14 Lgc8 configuration page Ho 0 Off 0 Off 0 Beie Allows selection of AND OR or Exclusive OR functions or OFF AND output is high only if all inputs are high OR output is high if any or all inputs are high XOR output is high if an odd number of inputs are high and low if an even number of inputs are high Logically a cascaded XOR function In1 In 2 0 In 3 In 4 In 8 Status Bit to bit OR of the inputs concatenated into a word Set the number of inputs
117. it breaker which complies with the requirements of IEC947 1 and IEC947 3 b A separable coupler which can be disconnected without the use of a tool 1 Before any other connection is made the protective earth terminal shall be connected to a protective conductor 2 Whenever it is likely that protection has been impaired the unit shall be made inoperative and secured against accidental operation The manufacturer s nearest service centre should be contacted for advice 3 Any adjustment maintenance and repair of the opened apparatus under voltage is forbidden for safety reasons 4 Units are designed to be installed in a cabinet connected to the protective earth according to IEC364 or applicable national standards The cabinet must be closed under normal operating conditions Ade quate air conditioning filtering cooling equipment must be fitted to the cabinet in order to prevent the ingress of conductive pollution the formation of condensation etc 5 Units are designed to be mounted vertically There must be no obstructions above or below which could reduce or hamper airflow If more than one set of units is located in the same cabinet they must be mounted in such a way that air from one unit is not drawn into another HA031414 Issue 1 Apr 13 Page 1 EPACK CONTROLLER USER GUIDE SAFETY NOTES Cont 6 Signal and power voltage wiring must be kept separate from one another Where this is impractical shielded cables sho
118. la supply talles teo sd 8 Entry Exit E RONEN eee 12 ts e ere ae 49 51 Config A A e A Seale Saved 38 ACCESS CODE nau ee eee eee eee 22 AUS CA Oleole la oe bardas 36 Menu ccc corro 21 B A AA a eee i eee ee eee ee 24 O eee ee ee ae eee eer a ee 81 cou eee was p eee eee E Black wiring COON emision idad iia 76 De E penn patente Sener peed caleta Aout san 30 OA ss o a Block execution order ooooooooooomom o ro os 70 Conte oe hess me Se A S a Blue Diagnostics A 32 LS tices way tes cad Bt aa diene aad a a oo ale eto ae 31 Arrow Malena Genes Dias ods dna di Bub dome at 31 DOWN ieee eee eee 35 Se ll ee ain ai oar ed Poe oe alk 30 Parameters GRP Sea Ne ASAE RSENS Pie ACA 80 Di Gita OURS iba 47 Wiring editor itemMS isso bc 76 e E A 36 Bring To Front Faultdete cionado ridad iii 38 Function block context menu oooooocoocoooo gt 12 ENE a ESEE E E a E E sare ars 40 Monitor context MENU 2 ee eee ES Wire context menuda si it 74 HA031414 Issue 1 Apr 13 Page EPACK CONTROLLER USER GUIDE Configuration Cont A a eee ee eT 75 StH EN Es tse said a a tetera knead 42 Wire context Menu 6 6 cece 73 Config ccc cece cece cence ee aroraa 43 WING FS CMLOMILGINS erein torien diia 76 A aan AAE ie Sued behead a bor 43 Sve A AEE A atest 55 A O e e E GTI 44 D oot E Pa Aiea e A 45 Dashed Mesra het aan 78 Analogue input 1 1 ese eee eee eee eee 46 Data Ser Cre Allon an ca beth ee aos 84 n o e aN en e ee K DAY SAO OV ernea
119. level to be selected Pass Code Allows the user to enter the code for the access level required Contig Code Allows the user to edit the Configuration access level code Engineer Code Allows the user to edit the Engineer access level code Quick Code Allows the user to edit the Quik code access code Alarms Any active alarms appear and details can be found by selecting the relevant alarm and using the Enter push button Section 5 1 4 Note The default access codes are Operator 0 Engineer 1 Config 2 Quickcode 3 HA031414 Page 22 Issue 1 Apr 13 EPACK CONTROLLER USER GUIDE 5 1 3 ACCESS MENU Cont ACCESS TO MENUS 1 Openthe Access menu item 2 Open the Goto menu item and select the access level required 3 Enter the access code for the level required If this access code is correct the relevant menu appears Note The above applies only when the user attempts to access a higher level than that current If accessing a lower level the user needs only to open the Goto item and select the required level After doing this the instrument will probably restart 5 1 4 Alarms menu Allows the user to view Global acknowledgement enable status and calibration error if any Any active alarms appear and details can be found by selecting the relevant alarm and using the Enter push button Active alarms can be acknowledged if applicable by a further operation of the Enter button Global
120. lmDis AlmDet AlmSig AlmLat AlmAck AlmStop ValtsOto10 0 Mame Description Address Value Volts t010 0 Type Specify the input type 1976 VoltsOto10 0 Volts1to5 1 RangeHigh High input range for scaling t 1977 Wolte2to10 2 RangeLow Low input range for scaling te 1978 0 00 VoltsOto5 3 ce Process variable 1380 0 10 m Dtoz0 4 heasy al Measured value m dto20 5 10_AnaloglP _Main 5 parameters Figure 6 11 1b Tools analogue input page PARAMETERS Type Allows the type of input to be set as one of Oto 10V 1 to 5V 2 to 10V Oto 5V Oto 20mA 4 to 20mA For pinout details see figure 2 2 3 RangeHigh High range of input for scaling from measurement units to process units PV is clipped to range high if input goes over range RangeLow Low range of input for scaling from measurement units to process units PV is clipped to range low if input goes under range PV The scaled value in process units Clipped to the Range High or Range Low value if the signal goes over range or under range respectively MeasVal The value at the instrument terminals in electrical units ALMDIS Allows the user to enable or disable alarms individually EXAMPLE The figure below shows an iTools page for ALMDIS Pages for the other ALM parameters are similar EPack 192 168 111 10 502 ID255 EPack Parameter Ex 2 Xx da yy Main AlmDis AlmDet AlmSig Almlat Alm ck Almstop Mame Description Address Vale
121. m layout including comments and monitors is then written into instrument flash memory along with the current editor settings When the editor is reopened the diagram is shown positioned as it was when it was last downloaded HA031414 Issue 1 Apr 13 Page 5 EPACK CONTROLLER USER GUIDE 7 3 2 WIRING EDITOR OPERATING DETAILS Cont COLOURS Items on the diagram are coloured as follows Red Items which totally or partially obscure other items and items which are totally or partially obscured by other items Wires that are connected to unalterable or non available parameters Execution breaks Block execution orders for Task 1 Blue Non available parameters in function blocks Block execution orders for Task 4 Task breaks Green Items added to the diagram since last download are shown as green dashed lines Block execution orders for Task 2 Magenta All selected items or any item over which the cursor is hovering Purple Red wires when being hovered over by the mouse cursor Black All items added to the diagram before the last download Block execution orders for Cut Task 3 Redundant execution breaks Monitor and comment text DIAGRAM CONTEXT MENU Active only when the right click occurs within the bounding rectangle which appears when more than one ut Ctra item is selected Moves the selection off the diagram to Copy Che the Clipboard Short cut lt ctrl gt lt X gt GA Paste Ctrl V Copy As for Cut but the s
122. mSig AlmLat Alm ck AlmStop Name Description Addess Value Standby Put controller into standby 1056 Nominal PY of this phase of p 1057 52900 00 Enable Threshold Limit 1058 No 0 Enable Transfer Proportiona 1059 No 0 Defines the type of Feed For 1060 Off 0 BleedScale Bleed Back Scalar 1063 10 00 Control Setup 8 parameters Figure 6 6 Control menu overview HA031414 Issue 1 Apr 13 Page 29 EPACK CONTROLLER USER GUIDE 6 6 1 Control setup menu This contains parameters for setting the type of control to be performed PARAMETERS Standby Nominal PV En Limit Transfer En FF Type FF Gain FF Offset Bleed Scale Mame Description Address vae Standby Put controller into standby 1056 NominalPy Mominal PY of this phase of p 1057 52900 00 EnLimit Enable Threshold Limit 1058 Mo 0 TransferEn Enable Transfer Proportiona 1059 Mo 0 FFT ype Detines the type of Feed For 1060 Off 0 BleedScale Bleed Back Scalar 1063 10 00 Control Setup 8 parameters Figure 6 6 1 Control setup page If Yes 1 the controller enters Standby mode and zero power is demanded When removed from Standby 0 the unit returns to operating mode in a controlled manner Normally the nominal value for each control type For example for feedback mode V2 Vsq should be wired to the Main PV and Nominal PV set to the nominal value ex pected for V usually VLoadNominal Used to enable di
123. minal value Line to neutral Nominal Nominal current supplied to the load Mode Firing Mode Allows the firing mode to be selected as Burts Var Burst Fix Logic Phase Angle PA or Intelligent half cycle IHC See section 6 9 for more details Soft Start For Burst Firing only this is the soft start duration in supply voltage 1 2 cycles applying a phase angle ramp atthe beginning of each on period See section 6 9 for more de tails Soft Stop In Burst Firing the soft stop duration in supply voltage 1 2 cycles applying a phase an gle ramp atthe end of each on period See section 6 9 for more details Type Select the Analogue Input type as O to 10V 1 to 5 V 2 to 10V 0 to 5V 0 to 20mA 4 to 20mA IP Mode Fixed or DHCP HA031414 Issue 1 Apr 13 Page 21 EPACK CONTROLLER USER GUIDE 5 1 3 Access menu Allows access to the Operator Engineer Configuration and Quick Code menus and allows passwords to be set up Alarms can also be viewed in this menu fect Sy Select correct pass code for Select access level required selected ac cess level 4 Edit Config level code Eoo lt NLE O Ca ES TARA lt D Quick Code lt D r Edit Engineer n level code itQuick code Alarms gt accessl code Global Ack Calib Err See section 5 1 4 Miss Mains Figure 5 1 3 Access menu Goto Allows access
124. mitation As for Closed Loop but for the Control limit active alarm 6 6 9 Control Alarm Acknowledgement parameters This menu allows individual alarms to be acknowledged On acknowledgement the related Signalling parameter is cleared The Acknowledge parameters automatically clear after being written If the alarm is still active as shown by the Alarm Detection display it cannot be acknowledged EPack 197 168 111 10 502 ID255 EPack Parameter Explorer Ea Name Description Address Yale ClosedLoop Process alarm ack Closed lo 1091 PeTranster Indication alarm ack PY tran 1092 Nock 0 Limitation Indication alarm ack Limitatic 10393 Nock 0 Control Alm ck 3 parameters Figure 6 6 9 Control Alarm Acknowledge page Closed Loop Displays whether the closed loop alarm has been acknowledged or not PV Transfer As for Closed Loop but for the Transfer Active alarm Limitation As for Closed Loop but for the Control limit active alarm HA031414 Page 34 Issue 1 Apr 13 EPACK CONTROLLER USER GUIDE 6 6 10 Control Alarm Stop parameters Allows individual channels to be configured such that it will stop the associated power channel from firing whilst the alarm is active This feature is activated by the signalling parameters so the alarm stop may be latching EPack 192 168 111 10 502 ID255 EPack Parameter Explorer El Mame Description
125. mple if Vsq 193600 and SP is set to 20 the controller attempts to regulate at 193600 x 20 100 38720 Transfer PV This is the PV measurement for transfer For example if a V2 to 12 transfer is required the Vsq should be wired to MainPV and lsq to TransferPV Appears only if Trans Enable section 6 6 1 is set to Yes The span of operation for transfer Appears only if Trans Enable section 6 6 1 is set to Yes Allows the user to define an integral time for the main Pl control loop 6 6 3 Control limit configuration This area configures parameters relating to the limit control loop PARAMETERS PV1 to PV3 SP1 to SP3 TI Example d r Setup Main Limit big Almis AlmDet AlmSig AlmLat lm ck AlmStop Threshold Lirit PY Threshold Limit Pye Threshold Limit P s Threshold limit setpoint 1 Threshold limit setpoint 2 Threshold limit setpoint 3 Integral time of the limit loop 1075 Control Limit 7 parameters Figure 6 6 3 Control limit menu Threshold value for limit loops 1 to 3 respectively This is the value to perform threshold limit control Limit Enable must be set to Yes in the Setup menu section 6 6 1 The setpoint for limit loops 1 to 3 respectively The integration time for the limit Pl control loop If 12 threshold limiting is required Isq is wired to PV1 and the required threshold value is entered at SP1 In phase angle configuration the phase angle
126. n Address Male MetType The type of network Set in l Masinum Maximurn Voltage of the stac SOK 0 ViineNominal Line nominal value 230 00 Masinum Masimum Current of the stacl Stack164 0 Nominal Nominal current of the stack 16 00 VLoadType Load Voltage type for Compe YLoad_Type 0 VdipsThreshold Voltage Dips Threshold 1 FregDriftThreshe Frequency Drift Threshold ChopOffThreshe Chop Off Threshold ChopOffNb Chop Off Number 1 LA U OverntolT hreshi Over voltage threshold rra UndervoltT hres Under voltage threshold Request 7 PLRAdiustheg Partial load failure adjustment PLFAdusted Partial load failure adjusted a PLFSensitivity Partial load failure sensitivity ref PLF reference load impedar Owen Threshold Over Curent Threshold HeaterT ype Heater type of the load Resishve 0 Stack164 0 A Stack1 64 0 Stack254 1 Stack 328 2 Shack404 3 Stack 504 4 Stack634 5 stackels E Stack100A 7 Stack1 25 8 stack 1604 3 pare a N di LA ii Network Setup 18 parameters 7 hidden Figure 6 17 2 Network setup menu page PARAMETERS NetType The type of network to which the unit can be connected This is set at the factory and cannot be changed VMaximum Indicates the maximum voltage physical rating of the stack 500V Vline Nominal Line voltage nominal value Line to neutral IMaximum Indicates the maximum current of the stack 16A 25A 40A
127. n Zoom magnification factor Show Hide grid This icon toggles a background alignment grid on and off Undo Redo Allows the user to undo the last action or once an undo action has taken place to undo the undo Short cuts are lt Ctrl gt lt Z gt for undo lt Ctrl gt lt R gt for re do Cut Copy Paste Normal Cut copy and delete Copy copy without delete and Paste insert into functions Short cuts are lt Ctrl gt lt X gt for cut lt Ctrl gt lt C gt for copy and lt Ctrl gt lt V gt for Paste Copy diagram fragment Paste diagram fragment Allows a part of the wiring diagram to be selected named and saved to file The fragment may then be pasted into any wiring diagram including the source diagram Create compound Flatten compound These two icons allow compounds to be created and uncreated respectively 7 3 2 Wiring editor operating details COMPONENT SELECTION Single wires are shown with boxes at corners when selected When more than one wire is selected as part of a group the wire colour changes to magenta All other items have a dashed line drawn round them when selected Clicking on a single item selects it An Item can be added to the selection by holding down the control key ctrl whilst clicking on the item A selected item can be deselected in the same way If a block is selected then all its associated wires are also selected Alternatively the mouse can be click dragged on the background to
128. ng you all EPack instruments on the network 3 Double click on one or more units to add them to Tools Note Eurotherm discovery mechanism is based on Zero Configuration Networking which is generic name used to group protocosl together in order to create communication networks auto matically Plug amp Play Alternatively if there is a mix of EPack and other instruments on the network the following procedure can be used 7 1 2 Ethernet Modbus TCP communications Note the following description is based on windows XP Windows Vista is similar It is first necessary to determine the IP address of the unit as described under Comms menu in section 6 5 This can be done from either the Config or Quickcode menu Once the Ethernet link has been correctly installed carry out the following actions at the pc 1 Click on Start 2 Click on Control Panel If Control Panel opens in Category View select Classic View instead 3 Double click on iTools Continued HA031414 Page 64 Issue 1 Apr 13 EPACK CONTROLLER USER GUIDE 7 1 2 ETHERNET MODBUS TCP COMMUNICATIONS Cont Click on the TCP IP tab in the Registry settings configuration Click on Add The New TCP IP Port dialogue box opens Type in a name for the port then click Add Type the IP address of the unit in the Edit Host box which appears Click OK Check the details in the New TCP IP Port
129. ns The above copyright notice and this permission notice shall be included in all copies or substantial portions of the Software THE SOFTWARE IS PROVIDED AS IS WITHOUT WARRANTY OF ANY KIND EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO THE WARRANTIES OF MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE AND NONINFRINGEMENT INNO EVENT SHALL THE AUTHORS OR COPYRIGHT HOLDERS BE LIABLE FOR ANY CLAIM DAMAGES OR OTHER LIABILITY WHETHER IN AN ACTION OF CONTRACT TORT OR OTHERWISE ARISING FROM OUT OF OR IN CONNECTION WITH THE SOFTWARE OR THE USE OR OTHER DEALINGS IN THE SOFTWARE ay lwip pe Copyright c 2001 2002 Swedish Institute of Computer Science All rights reserved Redistribution and use in source and binary forms with or without modification are permitted provided that the following conditions are met 1 Redistributions of source code must retain the above copyright notice this list of conditions and the following disclaimer 2 Redistributions in binary form must reproduce the above copyright notice this list of conditions and the following disclaimer in the documentation and or other materials provided with the distribution 3 The name of the author may not be used to endorse or promote products derived from this software without specific prior written permission HA031414 Page 92 Issue 1 Apr 13 EPACK CONTROLLER USER GUIDE Appendix A TECHNICAL SPECIFICATION A1
130. oe yee Configuration from the front panel n nannaa naana ansaan ee eee Configuration USING INOOlS 4ccesadecicunesedecenuveeteseteaan ct A Parameter addresses a in ote eb Gea be rasos ae ads idas A eae abe dene ve sae ee ee bee yens Page 10 ie 19 24 64 86 8 90 73 HA031414 Issue 1 Apr 13 Page EPACK CONTROLLER USER GUIDE Epack Controller User Guide Contents List Section Page SS REA A AA AI Rade Mote ween ae a 1 SEW eee dera a at a rd OS 2 SYMBOLS USED IN THE INSTRUMENT LABELLING 200000 08 2 INTRODUCTION ata is a al axa estore area thn di ER 3 TUNFACKINCGTHEWUNTS a dar rol lade eo et dc eat ads oak ae 3 2 INSTALLATION o redada clo atacand hte ate dida 3 2T MECHANICALINSTACLA TON 2253 a ada cs a al o ic es a 3 EL A acim bate ea eae R AS 3 22 ELECTRICALINSTALLATION occ te ies dec Waals dd LR 6 LA VERaCkSUpPIy voltaj sida pncae ye teins a ons Mace tom T kets 6 CONNECTION DETATES 00 02 sa io e add OE 6 222Z E A A AO RR 7 ENABEEINRUT 1 it dsd bamos 8 ALARM ACKNOWLEDGE casa ie pita nas alt dee 8 MAIN SELPLO INT ts dd ol be 8 RENA OUTPUT 0 dd dida a E E 8 COMMUNICATIONS PINOUT SS sensu ata its de ios 9 3 OPERATOR INTERFACE oooooooooooornnnncocnrnnnnrnnnmmr ro 10 Mi PA A AAA A Re ee A 10 IA PUSHIN ONS 200 od a a e ee ket ado eis oth ee 11 3 2 1 Pushbutton functions is a ida S 11 3 2 2 Menu item value s lection rs rss tiu erone tr eV rae aee do 11 3 3 FRONT PANELEV
131. oint The RateDone parameter below is set to Yes when DisRamp is Yes RateDone Set to No if ramp rate limiting above is in operation Otherwise set to Yes SPTrack If enabled Yes the local setpoint tracks the remote setpoints so that if the setpoint is subsequently set to Local the local setpoint will be the same as the last known value of the remote setpoint thus ensuring a bumpless transfer SPUnits Allows the user to select or Eng Engineering units as Setpoint units If Eng is se lected HiRange and Eng workingSP appear at the user interface HiRange Appears only if SP units set to Eng This value is the high range of the setpoint used to scale the setpoint into of High Range EngWorkingSP Appears only if SP units set to Eng This value is an indication of the working setpoint in Engineering units The parameter must not be used for control because control loops accept setpoints only as values HA031414 Page 62 Issue 1 Apr 13 EPACK CONTROLLER USER GUIDE 6 20 USER VALUE CONFIGURATION MENU This provides storage for up to four user defined constants Typical uses are as a sources for maths functions or as storage for values written over the communications link EEK a EPack 192 168 111 10 502 ID255 EPack Parameter Exp 1 a Mame Description Addess Waal Usal 6 20 1 User Value parameters 4 Units of the value Non
132. on and power is controlled by varying the number of on cycles Power Power Power applied Power applied applies applied Min off Min on Min off Min on a A gt lt lt gt gt gt Ton Toff Ton Ton Toff Ton Toff 1 2 Min on 66 7 duty cycle Toff Min on 50 duty cycle Power applied Power applied Min On Min Off 2 Min on for these examples as gt Toft To Toff 2 x Min on 33 3 duty cycle Figure 4 2 1c Burst variable firing PHASE ANGLE CONTROL This mode of firing controls power by varying the amount of each cycle which is applied to the load by switching the controlling thyristor on part way through the cycle Figure 4 2 1d shows an example for 50 power N 50 shown Power is proportional to the area J J Y under the curve On On On On On On On On Figure 4 2 1d Phase angle mode HALF CYCLE MODE Burst mode firing with a single firing or non firing cycle is known as Single cycle mode In order to reduce power fluctuations during firing time Intelligent half cycle mode uses half cycles as firing non firing periods Positive and negative going cycles are evened out to ensure that no dc component arises The following examples describe half cycle mode for 50 33 and 66 duty cycles 50 DUTY CYCLE The firing and non firing time corresponds to a single supply cycle figure 4 2 1e Ton Toff RINA F
133. onfiguration mode of the instrument 0 Static The IP parameters are taken from the parameter IPaddr SubNetMark and NetGateway 1 DHCP The IP address of the instrument is automatically assigned by an external DHCP server If the instrument fails to acquire an IP address the auto IP mech anism assigns an IP to the instrument in the range 169 254 xxx xxx with subnet mask 255 255 0 0 This hidden parameter describes the current status of the IP address of the instrument This is the current IP address of the device which may be different from the configured IP address The current subnet mask associated with IP above The current default gateway associated with IP above The IP address of the preferred host On a network of instruments this address is used to specify a particular instrument Each instrument on a network must be set to a unique address the available address range depending upon the network protocol For Modbus TCP this is the modbus address of the device 255 by default The configured IP address of the device The subnet mask associated with IP address above The default gateway associated with IP address above HA031414 Issue 1 Apr 13 Page 27 EPACK CONTROLLER USER GUIDE 6 5 COMMUNICATIONS MENU Cont MAC12 MAC34 MAC56 Timeout Fallback1 Fallback2 En Timeout First two Bytes of the MAC Address 11 22 33 44 55 66 Second two Bytes of the MAC Address 11 22 33 44 5
134. or 50 duty cycle Tn Toff 2 half cycles Figure 4 2 1e Half cycle mode 50 duty cycle HA031414 Page 16 Issue 1 Apr 13 EPACK CONTROLLER USER GUIDE 4 2 1 FIRING MODES Cont 33 DUTY CYCLE For duty cycles less than 50 the firing time is one half cycle For a 33 duty cycle firing time is one half cycle the non firing time is two half cycles figure 4 2 1f Ton Toff Ton Toff For 33 duty cycle Ton 1 half cycle Toff 2 half cycles Figure 4 2 1f Half cycle mode 33 duty cycle 66 DUTY CYCLE For duty cycles of greater than 50 the non firing time is one half cycle For 66 duty cycle the firing time is two half cycles the non firing time is one half cycle figure 4 2 19 Ton IToff Ton Toft For 66 duty cycle Ton 2 half cycles Toff 1 half cycle Figure 4 2 1g Half cycle mode 66 duty cycle 4 2 2 Feedback type All feedback types except Open Loop are based on real time measurement of electrical parameters that are normalised to their equivalent Nominal values ye Feedback is directly proportional to the square of the RMS voltage measured across the load For two or three phase systems feedback is proportional to the average of the squares of the individual phase to phase or phase to Neutral RMS voltage across each load Power Feedback is directly proportional to the total true power delivered to the load network 2 Feedback is directly proportional to the square o
135. owing analogue and digital inputs and outputs fitted as standard Two digital inputs contact closure or voltage level One analogue input One change over relay under software control configurable by the user Also fitted are a pair of RJ45 Ethernet connectors for communications with a controlling pc or with other units Section two of this manual gives connector locations and pinouts The operator interface consists of a 1 5 inch square TFT display and four push buttons for navigation and data selection The unit comes in two output versions 16A to 32A and 40A to 63A The units are identical except that the higher power unit is fitted with a more substantial heatsink The supply voltage for the units can be specified as either low voltage 24V ac dc or line voltage 85 to 550V ac The choice is made at time of order and cannot be changed in the field UNPACKING THE UNITS The units are despatched in a special pack designed to give adequate protection during transit If any of the outer boxes show signs of damage they should be opened immediately and the instrument examined If there is evidence of damage the instrument should not be operated and the local representative contacted for instructions After the instrument has been removed from its packing the packing should be examined to ensure that all accessories and documentation have been removed The packing should then be stored against future transport requirements 2 INSTAL
136. pboard ready to be pasted Unlink elsewhere Short cut lt ctrl gt lt X gt cut ae Copy Copies the monitor from the wiring diagram to the Copy Cbrl 0 Clipboard ready to be pasted elsewhere Short cut Se sees EB Paste Ctrl Paste Copies a monitor from the Clipboard to the wiring X Delete Del diagram Short cut lt ctrl gt lt V gt Delete Marks the monitor for deletion at next download Undelete Undoes the Delete command if download has not taken Eng Torreon place since Push To Back Bring to Front Moves the item to the top layer of the diagram Parameter Help Push to Back Moves the item to the bottom layer of the diagram _ Parameter Helo Shows parameter help for the item Figure 7 3 29 Monitor context menu DOWNLOADING Ki When the wiring editor is opened the current wiring and diagram layout is read from the instrument No changes are made to the instrument function block execution or wiring until the download button is pressed Any changes made using the operator interface after the editor is opened are lost on download When a block is dropped onto the diagram instrument parameters are changed to make the parameters for that block available If changes are made and the editor is closed without saving them there is a delay while the editor clears these parameters During download the wiring is written to the instrument which then calculates the block execution order and starts executing the blocks The diagra
137. rm has been detected HA031414 Page 12 Issue 1 Apr 13 EPACK CONTROLLER USER GUIDE 4 QUICKCODE At first switch on the Driver Module enters the QuickCode menu which allows the user to configure the ma jor parameters without having to enter the full configuration menu structure of the unit Figure 4 shows an overview of a typical QuickCode menu The actual displayed menu items will vary according to the number of software features purchased When Finish is selected the instrument cold starts Select Lang Firing Heater Al Fct ESES 4 DI2 Fct XFrmr V_ Nominal Link Speed IPMode Firing En Limit 4 En Transfer Nominal Finish Refresh QCode 13 parameters 5 hidden Quick Set Quick Set Quick Set Quick Set Quick Set Quick Set Quick Set Quick Set Quick Set Quick Sets Quick Set 4 Select display language Select firing mode Select load type Select analogue input function Select Analogue input type Select Digital input 2 function Enter nominal load current value Enter nominal voltage value Select speed and type of communications link Select IP mode Fixed or DHCP For fixed IP mode enter IP address For fixed IP mode enter Subnet mask Select yes or no If Yes confirm using Enter key LimitDizable 0 6 TransterDisable 0 7 bb Controfsq 0 169 Resistive 0 7 eff Setpoint 0 eer 0
138. row in it to display a dialogue box allowing the value to be edited If it is required to wire from a parameter which is not shown as a recommended output click on the Click to Select Output icon in the bottom right hand corner to display a full list of parameters in the block figure 7 3 2c below Click on one of these to start a wire ices Down arrow Current Value Off 0 New Value Position in execution order Figure 7 3 2a Function block example Function Block context menu HE Function Block iew Right click in the function block to display the context menu A Function blockView Displays a list of parameters associated with the function Re Route Input Wires block Hidden parameters can be displayed by de Re Route Output Wires selecting Hide Parameters and Lists when not Relevant Show Wires Using Tags in the Options menu Parameter availability Settings Hide Unwired Comedie item Re Route wires Redraws all wiring associated with the function block Cut Ctrl Re Route Input Redraws all Input wiring associated with the function Copy Ctrl wires block A Paste Chrl y Re Route Output wires 2 Delete Del Redraws all Output wiring associated with the function Undelete block Show Wires Using Tags id Wires are not drawn but their Start and End destinations Puen TOBAR are indicated by tags instead Reduces wire clutter in Edit Parameter Value diagrams where source and destination are wid
139. s 80 Leftarrow A 11 Hide Less Unwired Connect 72 A cheap bak EN TEE EN 49 High Low Limit TW dim biota arco PO s aw edocs de ira 49 Cl ee ree ee ee ee eee eer EOT 94 EGC COn Ur ON cae a es 49 A eroriren coe Enp r en pene E 63 LOCE Cemiquravioniviad Quiescent cet a de 51 PIRANO E raei a ee eee dd 62 ti ne rra te adeeees ees adds 62 AA A A RN sande ee te 10 O ee A A oe eee 12 Enable visas ciar orar di dad 30 HA031414 Issue 1 Apr 13 Page iii EPACK CONTROLLER USER GUIDE Limitation Network Alarm Cont PCUV Gls o daran 89 Signal Menu wish secu nen drusaveanareiagncanne 60 A Dart aed eda sed 34 Sonalin A tata ease e Aa wee arte 60 Alarm Detecta str ete hee eons 33 Stop firing Meni ds 60 O DE arree e aA TE 32 CONNGURAUION airis EP 56 Maniac apre oie 34 DIOS screen das oa aa 87 Alavi AA hee te eee Tae Ss 33 Menu PAVIA SEO Or sets bare O A A 35 E ete 58 IMIG o A eae E ae iene 14 28 Ty eh eee Sauce inp ate ih a ta ne ate E E 58 LFA as cece Dechert a Sec aetna Soha Ris cea Cok entrada Gat ls auld Sale Rnd 54 Ni stent deter cece ett NR ENS ined 8 Load Ni PI eee rae tetse sere yet e eee ker tenants EAA 30 Over CUTE Besora bande bene ad pedis 89 Noto talones eS odas 49 o A II E ame een atte 12 N mberoftinNpuls oot cn2 cronan rhandir ds 51 PO ae A E T E EA 40 ICH SSC OI erstes tai 58 Local tise acto deo ty es o ee ee eee ees 62 O Kore rrcrrn nor Der E S E A E N eau yen ae 49 Logic O A OEE TEE 85 FING MOO E hae AEN E ea 15 Open an
140. s maximum value minimum value and the cumulative time that its value soends above a configurable threshold An alarm can be set up to become active when the time over threshold exceeds a further threshold TimeAbove read only EPack 197 168 111 10 507 ID255 EPack Parameter Ex AE Current Value i Man Mini Threshold Diays bowe TimeAbove AlanmDays AlannTime Out Reset Instatuz Input Maxinnurn value Minimum value Timer Threshold Value Days Above Threshold Time in Hours Above Thresh Alarm time in days above th Alarm time above threshold Timer Alarm Output Reset All Monitor Functions Input Status 0 00 0 00 0 00 Off 0 Mo 0 Good 0 New Value E h O m o s o me Alarm lime Current Value Th 13m 12s 100me PARAMETERS In Max Min Threshold Days above Time Above Alarm Days Alarm Time 12 parameters Figure 6 12b iTools input monitor page IPMon1 The parameter to be monitored Normally wired using iTools to a parameter but a nu meric entry can be made for testing purposes The maximum value reached by the parameter since last reset The minimum value reached by the parameter since last reset This value acts as a trigger for the Time Above measurement Shows how many complete days the parameter value has spent above the Threshold value continuously or intermittently since last reset The Time Above value should be added to Days Above
141. sable threshold limit Select Transfer Enable Proportional limit as Yes enabled or No not enabled Feedforward Type Off 0 Feedforward is disabled Trim 1 Feedforward value is the dominant element of the output Trimmed by the control loop based on the Main PV and setpoint FFOnly 2 The feedforward value is the output from the controller Open loop control may be configured by this means The entered gain value is applied to the Feedforward input The entered value is applied to the Feedforward input after the Gain value has been ap plied to it Internal parameter for use by service personnel Page 30 HA031414 Issue 1 Apr 13 EPACK CONTROLLER USER GUIDE 6 6 2 Control Main menu This menu contains all the parameters associated with the Main control loop PARAMETERS PV oF Trans PV Trans SP TI EPack 192 168 111 10 502 ID255 EPack Parameter Explorer 2 B a a The main PY of the controller 1064 o Main SP to control at 1065 Integral time of the main loop 1068 Control Main 5 parameters Figure 6 6 2 Control Main menu Displays the main Controller Process Variable PV Wired to the measurement which it is to be controlled For example to perform V control Vsq should be wired to this PV parameter and Nominal PV configured appropriately The Setpoint to control at as a percentage of Nominal PV the upper range of the loop in engineering units For exa
142. something that is not possible from the operator interface Such wiring is carried out using the Graphical wiring Editor feature In addition to the guidance given here there are two on line Help systems available within iTools Parameter help and iTools help Parameter help is accessed by clicking on Help in the toolbar opens the complete parameter help system by right clicking on a parameter and selecting Parameter Help from the resulting context menu or by clicking on the Help menu and selecting Device Help iTools help is accessed by clicking on the Help menu and selecting Contents iTools help is also available in manual format under part number HA028838 either as a physical manual or as a pdf file da Contents Release Notes Tools on the Web Device Help E 7 Device Information Help System Information Tool bar icon for Tools Installation Diagnostics parameter help About Help menu Figure 7 Help access 7 1 iTools CONNECTION 7 1 1 Automatic detection The following descriptions assume that the latest version iTools software as been correctly installed on the pc For EPack units only at time of publication ifthe desktop laptop and EPack are IP compatible same subnet mask then Plug amp Play allows easy connection as follows 1 Set correct IP mode and or IP address to the instrument and Personal Computer 2 Launch iTools click on the button Add a popup window appears showi
143. ssue 1 Apr 13 Page 89 EPACK CONTROLLER USER GUIDE 10 MAINTENANCE 10 1 SAFETY WARNING BRANCH CIRCUIT PROTECTION AND SAFETY OVERLOAD PROTECTION This product does not contain any branch circuit protection or internal safety overload protection It is the responsibility of the user to add branch circuit protection upstream of the unit It is also the responsibility of the user to provide external or remote safety overload protection to the end instal lation Such branch circuit and safety oveload protection must comply with applicable local regula tions UL The abovementioned branch circuit protection is necessary for compliance with National Elec tric Code NEC requirements WARNINGS The manufacturer shall not be held responsible for any damage injury losses or expenses caused by inappropriate use of the product or by failure to comply with the instructions in this manual It is the responsibility of the user to check before commissioning the unit that all nominal characteristics correspond to the conditions under which it is to be installed and used The product must be commissioned and maintained by suitably qualified personnel authorized to work in an industrial low voltage environment Voltage of over 500V RMS may exist in and around the units even when they are not running Ensure that all sources of hazardous voltages are isolated from the units before carrying out any work on the units
144. t Delete Marks the wire for deletion The wire is redrawn as a dashed line or dashed tags until next download Operation can be reversed until after next download Bs Force Exec Break Re Route Wire Use Tags Find Stark Find End X Delete Ciel Undelete Bring To Front Push To Back Figure 7 3 2d Wire context menu Undelete Reverses the effect of the Delete operation up until the next download after which Undelete is disabled Bring to Front Brings the wire to the front of the diagram Push to Back Sends the wire to the back of the diagram HA031414 Issue 1 Apr 13 Page 73 EPACK CONTROLLER USER GUIDE 7 3 2 WIRING EDITOR OPERATING DETAILS Cont WIRE COLOURS Black Red Magenta Purple Green THICK WIRES Normal functioning wire The wire is connected to a non changeable parameter Values are rejected by the destination block A normal functioning wire is being hovered over by the mouse cursor A red wire is being hovered over by the mouse cursor New Wire dashed green wire changes to solid black after being downloaded When attempting to wire between blocks which are located in different tasks if no task break is inserted then all the affected wires are highlighted by being drawn with a much thicker line than usual Thick wires still execute but the results are unpredictable as the unit cannot resolve the strategy COMMENTS Comments are added to a wiring diagram by click drag
145. t circuit Over temp Network dips Frequency fault Total Load Failure Chop off Partial load failure Partial load unbalance Over voltage Under voltage Pre temp Over current Reserved Analogue input over C External input Table 6 8b Alarm status word 1 CON AO HO BWN gt CO Closed loop Transfer active Limit active Reserved Reserved Reserved Reserved Reserved Any bit in Global Status 0 Any bit in Global Status 1 Any bit in Global Status 2 Any bit in Global Status 3 Reserved Reserved Reserved Reserved Table 6 8c Alarm status word 2 HA031414 Issue 1 Apr 13 Page 39 EPACK CONTROLLER USER GUIDE 6 9 FIRING OUTPUT MENU This forms the link between the control strategy and the physical load This block also supplies Phase Angle Ramp Soft start and Safety Ramp EPack 192 1668 111 10 502 ID255 EPack Parameter Explorer Sele Name Description Address ale Mode Firing Mode indication LoadType Load type configuration Resistive 0 SafetyRamp Safety ramp duration 16 00 SoltStart Soft start duration Off 0 Soft stop duration Off 0 Enable of the firing output ble 0 Input of the firing output bloc 0 00 Phase angle input for FA red 100 00 Safety ampotal Status of the safety ramp Ramping 0 FringO0P 10 parameters Mode Displays the current firing mode as Intelligent half cycle IHC Burst firing Phase angle firing or no mode Configured in
146. t is not possible to undo this action from the Operator interface Once All is selected the key board can be released only via iTools Edit Parameter editing is possible only in Configuration level parameters are Read Only in other levels In the Operator or Engineer level menus the Back key is still active allowing access to the Goto menu so that the access level may be changed if the relevant Pass code is known Clear memory When available and set to yes the device clears all configuration data performs a cold start and enters the Quickcode mode HA031414 Issue 1 Apr 13 Page 25 EPACK CONTROLLER USER GUIDE 6 4 ALARM CONFIGURATION Main AlarmDis AlmDet AlmSig AlmLat AlmAck AlmStop EPack 192 168 111 10 502 ID255 EPack Parameter Ex 2 BX Main AlmDis AlmDet AlmSig AlmLat AlmAck AlmStop Name Description Address ale Value Extemln External Alarm Input o Alarm Ham 1 parameter Figure 6 4 Alarm configuration ExternIn is the input of this block When connected to digital input 2 DI2 and DI2 connected to a fuse blown detection contact this alarm is considerd as a fuse blown alarm This allows the listed alarm to be enabled or disabled 0 Enable 1 Disable This parameter indicates whether the alarms has been detected and is currently active O Inactive 1 Active Signals that the alarm has occurred and is possibly latched by t
147. table parameter Selecting this menu item causes a pop up window to appear which allows the user to view the parameter properties and also to view the parameter Help by clicking on the Help tab Parameter Produces Parameter Properties and Help information for the selected function block or Help parameter depending on the hover position of the cursor when the right click occurs HA031414 Page 2 Issue 1 Apr 13 EPACK CONTROLLER USER GUIDE 7 3 2 WIRING EDITOR OPERATING DETAILS Cont WIRES To make a wire 1 Drag two or more blocks onto the diagram from the Contro function block tree Main P Diag Status 2 Start a wire by either clicking on a recommended output Maim ap hla le pis E Diag PAOQP or clicking on the Click to Select output icon at the bottom right corner of the block to bring up the E E P Control A connection dialogue and clicking on the required EP Setup y I Standby parameter Recommended connections are shown with a eee green plug symbol other parameters which are available T Enlimi A being shown in yellow Clicking on the red button causes de TiarisEn all parameters to be shown To dismiss the connection H FFType dialogue either press the escape key on the keyboard or 1 BleedScale click the cross at the bottom left of the dialogue box E P Main i N P F 3 Once the wire has started a dashed wire is drawn from the T SP output to the current mouse position To
148. tage is lt 300V RMS lt 2A at 240V RMS resistive loads Note Normally Closed and Normally Open refer to the relay when the coil is not energised pu O O H O O 3 O Oo oO 0 4 0 2 Power factor cos q Inductive life resistive life x reduction factor Figure A2 Relay derating curves HA031414 Issue 1 Apr 13 Appendix A Page 95 EPACK CONTROLLER USER GUIDE A2 SPECIFICATION Cont MAINS NETWORK MEASUREMENTS All network measurements are calculated over a full mains cycle but internally updated every half cycle For this reason power control current limits and alarms all run at the mains half cycle rate The calculations are based on waveform samples taken at a rate of 20kHz The phase voltage referred to is the line voltage referenced to N L2 input potential The parameters below are directly derived from measurements for each phase Accuracy 20 to 25 C Line frequency F 0 02Hz Line RMS voltage Vline 1 of Nominal Vline Load RMS voltage V 1 of Nominal V for voltage readings gt 1 of Nominal V Unspecified for readings lower than 1 Vnom Load current lems 1 of Nominal lpys for current readings gt 3 3 of Nominal Irus Unspecified for readings lt 3 3 of Nominal lps Load RMS voltage squared Vsq 2 of Nominal V Thyristor RMS current squared Isq 2 of Nominal 1 True load power P 2 of Nominal V x Nominal Frequency resolu
149. tage level inputs Relay output 02 Analogue input Switching characteristics resistive loads Vmax 264V RMS V mA input note 3 Oto 10V O to ss mA Vmin 1V dc 1 to 5V 4to20 mA Imax 2A RMS 2 to 10V Imin 1mA O to 5V Figure 2 2 3 I O details Notes 1 DI1 shown DI2 similar 2 DI and DI2 can both be contact inputs or both be voltage inputs or be one of each 3 Analogue input type Volts or mA is selected in I O Analogue IP configuration section 6 11 1 When a mA range is selected a suitable shunt resistor is automatically connected into circuit It is thus unnecessary for the user to fit external components COMMUNICATIONS PINOUTS A pair of RJ45 connectors wired in parallel is located on the front of the unit Each connector has a pair of LED indicators to indicate network connection amber LED and network Tx activity flashing green P 5 Signal Not used Not used Rx Not used Not used Rx Tx 1 Tx LEDs Green Tx activity Yellow Connected Yellow The connection is 10 100 base T autosensing 8 7 6 5 4 3 2 HA031414 Issue 1 Apr 13 Page EPACK CONTROLLER USER GUIDE 3 OPERATOR INTERFACE Located at the front of the Driver Module the operator interface consists of a 26mm square display and four push button switches 3 1 DISPLAY The display is divided vertically into three areas which for t
150. tective earth terminal is likely to make the apparatus dangerous under some fault condi tions Intentional interruption is prohibited 2 Before carrying out any wiring to the unit it must be ensured that all relevant power and control cables leads or harnesses are isolated from voltage sources Wire conductor cross sections must comply with table 1 of EN60947 1 or with table 2 2 1 of this manual This equipment is not suitable for isolation applications within the meaning of EN60947 1 4 Under some circumstances the power module heatsink temperature may rise above 50 degrees Celsius If operators are likely to come into contact with such heatsinks adequate warnings and barriers must be put in place in order to prevent injury 5 EPack alarms protect thyristors and loads against abnormal operation and provide the user with valuable information regarding the type of fault Under no circumstances should these alarms be regarded as areplacement for proper personnel protection It is strongly recommended that the installing authority include independent system safety mechanisms to protect both personnel and equipment against injury or damage and that such safety mechanisms be regularly inspect ed and maintained Consult the EPack supplier for advice Ma Note The instrument shall have one of the following as a disconnecting device fitted within easy reach of the operator and labelled as the disconnecting device a A switch or circu
151. thin the editor called Input definition and Output definition Inputs are values sent from the controller to the Profibus master Outputs are values received from the master and used by the controller e g set points written from the master The procedure for selecting variables is the same for both input and output definition tabs 1 Double click the next available position in the input or output data table and select the variable to assign to it A pop up figure 7 56 provides a browser from which a list of parameters can be opened 2 Double click the parameter to assign it to the input definition 1 Type 0 RangeHigh 3 RangeLow PY a Measval AlmDis J AlmDet C Delete Wire Figure 7 56 Browser window Notes 1 By setting the same parameter contiguously e g main sp for inputs 2 and 3 the data will be sent in IEE format See chapter 4 of the Comms manual for more details 2 The Master must request the same number of parameters as there are in the table 3 The tables are saved to Flash memory when the user quits configuration mode and returns to Op erator mode Page 82 HA031414 Issue 1 Apr 13 EPACK CONTROLLER USER GUIDE 7 5 FIELDBUS GATEWAY Cont When all the required parameters have been added to the lists notes of how many wired entries are included in the input and output areas should be made as this information is needed when setting up t
152. tion 0 1 Hz Measurement resolution 11 bits of Nominal value noise free Measurement drift with ambient temp lt 0 02 of reading C Further parameters S PF Z IsqBurst Vsq Burst and PBurst are derived from the above for the network if relevant See section 6 17 1 Network Meas submenu for further details COMMUNICATIONS Connection Dual port Ethernet RJ45 Cable type Shielded RJ45 CAT5 Protocol Modbus TCP Baud rate 10 100 full or half duplex Indicators Tx activity green and communications activity yellow Appendix A HA031414 Page 96 Issue 1 Apr 13 EPACK CONTROLLER USER GUIDE INDEX Numerics B lkhead MOUNTING cesantes sisters sl 3 AN GA RuN z IMO deraa A e Sauce tee 15 A l Vat OS da rr cri di wed a de el 16 O IN ona Ga mada s ame 53 C Access ET E tabernas 25 C ble cross section etario pte S 6 NOTES NE EE E EEEE T 22 Cabletemperature ating ccc cance oak at enone eee 6 TO menus LL LLL 23 Capture current values into a data Set 85 Acknowledge alarms ccccccceceeeeseeeeee 34 CDU Gateway aida de EEA 27 Ad esaea E ag elet Sabeeph a Gi eer eee ene ke Adding parameters to the Watch list 000 84 Charice anaa eaa oN EEEE Ea N A 75 DOU O T E ja CROP OR striate runt emaon p e e 18 ch eee cere eee ee ER 46 Chop OM alarmi ons ies teersaaheneeviee mnene sess oe Aisne CHO A A E eats 12 Acknowledgement u o uuaa aiana raaa 34 Chopo nITNreSnol d dosere to e nena EA 58 e
153. uld be used for the signal wiring 7 Ifthe equipment is used in a manner not specified by the manufacturer the protection provided by the equipment might be impaired 8 This product has been designed for environment A Industrial Use of this product in environment B domestic commercial and light industrial may cause unwanted electromagnetic disturbances in which cases the user may be required to take adequate mitigation measures SELV Safety Extra Low Voltage This is defined in EN60947 1 as an electrical circuit in which the voltage cannot exceed ELV under normal conditions or under single fault conditions including earth faults in other circuits The definition of ELV is complex as it depends on environment signal frequency etc See IEC 61140 for fur ther details SYMBOLS USED IN THE INSTRUMENT LABELLING One or more of the symbols below may appear as a part of the instrument labelling Protective conductor terminal Risk of electric shock Precautions against static electrical discharge must be taken when handling this unit AC supply only Underwriters Laboratories listed Refer to the manual for instructions mark for Canada and the US Do not touch Heatsink Hot Surface HA031414 Page 2 Issue 1 Apr 13 EPACK CONTROLLER USER GUIDE USER GUIDE 1 INTRODUCTION 1 1 This document describes the installation operation and configuration of an EPack unit The Unit includes the foll
154. ument 0 6 eee eee 70 75 Main D wnscale Bad siscuataas yi oreu asados 54 CONIOQUO cir siestas 31 Duty cycle Menu A O A IN 18 AI A ee a ee ee a eee J 34 E AlmDet A AAA ARA eee en meee 33 Edit ae AR NN A ae Teas a COMMENT al ii titi 74 ie fed ie age ee dp ete ee 33 Parameter Valles asmsatas Mir air eae da 72 onen I9 Electrical installation DSTO OMS dead strei eei a Ten ta tangs 30 Supply voltage nss nssssssnrrnrrnrrrrrrrrrrnn Copy A E11 0 1 EEE ri E E EE E EEE is 30 o ae ee ee 74 ENSIMA td ada ed 28 ME A A 70 Enable Fragment to file RE Oe ae ee ere 76 Firing PE O A te od So E 40 Function block Context menu 2222 2 76 Input A E a ian sale OR AO 8 Nets T Trans IO A II dates Gb a been e 30 Graphical Wiring Editor vistas 70 energy l l TSE Sco a O Se a 75 Conlara On krony enaa eea nra naei 36 ade 81 Counter Resol ts 37 Wire context Mee adi 73 eae 4 29 Winnog editor Items y dto thnk baer ed Ros 76 A E ae eae eras Casta Passcode SR O ER EA 25 E EE aatiieen 70 76 77 EVO WOKING ots atrio 62 EWC ash ado nid ieee eas 11 Newempy data seb cias oa 85 EPack New watch recipe list bose nite les 85 OUP AS ics oc oe cles Macnee ete een ns 27 Panelinstallaton ecards ESR 3 Cut o A terrane wom aap ae 3 EQUAL dada 49 Comment 3e3 net Gobo koe proa Oh bok 74 E 54 Function block context menu A te dane de rae aa tene 7 Xp e o o o o o ooo oo oo ooo ry Graphical Wiring Editor evi ra 70 HA031414 Page ii Issue 1
155. used bool Boolean uint8 Unsigned 8 bit integer int16 Signed 16 bit integer uintl Unsigned 16 bit integer int32 Signed 32 bit integer uint32 Unsigned 32 bit integer time32 Unsigned 32 bit integer time in milliseconds float32 IEEE 32 bit floating point string String an array of unsigned 8 bit integers 8 3 PARAMETER SCALING Some parameters might have values which exceed the maximum value 32767 that can be read written via 16 bit scaled integer comms Such parameters are assigned a scaling factor as described in section 6 10 4 8 4 PARAMETER LIST The full list of parameters available via the communications link is to be found the the SCADA table supplied as a part of the Tools help system Individual parameter addresses also appear in each Tools configuration page along with enumerations showing all the possible values that the parameter can take HA031414 Page 86 Issue 1 Apr 13 EPACK CONTROLLER USER GUIDE 9 ALARMS 9 1 SYSTEM ALARMS System alarms are considered to be Major Events which prevent proper operation of the system and the unit is placed in standby mode The following subsections describe each of the possible system alarms 9 1 1 Missing mains Supply power is missing 9 1 2 Thyristor short circuit A thyristor short circuit leads to current flow even when not firing 9 1 3 Thyristor open circuit This fault means that no current flow occurs even when the thyristor s should b
156. w See section 9 for a more details 3 3 1 Instrument events Conf Entry Conf Exit GlobalAck The instrument has been placed in configuration mode cogwheel symbol The instrument has been taken out of configuration mode no icon A global acknowledgement of all safe latched alarms has been performed Quick Code Entry The Quick Code menu is active cogwheel icon QCode in display area The following alarms all cause a red bell icon to appear in the top right hand corner of the screen 3 3 2 Indication alarms LimitAct LoadOverl PrcValTtr 3 3 3 System alarms FuseBlown MainsFreq Missmains NetwDip 3 3 4 Process alarms One or more limits are active in the control block An over current alarm has become active in one or more Network blocks Process value transfer is active inthe control block There is no internal fuse but it is possible to use Dl2as a fuse blown input wired to the alarm block in Tools Mains Frequency is outside the acceptable range One or more supply phases is missing One or more network dip alarms has been detected ChopOft One or more Chop off alarm has been detected ClosedLp One or more Control block Closed Loop alarm has been detected InputBrk Over current in shunt MainVFault One or more Mains Voltage Fault over or under has been detected PLF One or more Partial Load Failure alarm has been detected TLF One or more Total Load failure ala
157. when it is an analogue value then any positive non zero value is interpreted as a high Power Output Input one raised to the power of input two In1 For example if input one has the value 4 2 and the value of input two is 3 then output 4 2 74 09 approx Sart The output is the square root of input one Input two is not used Log Log base 10 Output Logj In 1 Input two is not used HA031414 Issue 1 Apr 13 Page 53 EPACK CONTROLLER USER GUIDE Oper Cont In1 2 Mul Units Resolution Low Limit High Limit Fallback Fallback value 6 15 MATH2 PARAMETERS Cont Ln Log base e Output Log In1 Input two is not used Exp Output elinputone Input two is not used 10_x Output 10 nputone Input two is not used Sel1 If the Select input is high input two appears at the output if the Select input is low input one appears at the output The scaling factor to be applied to input one two Allows the user to choose units for the output figure 6 15b above Use the up and down arrows to position the decimal point as required The low limit for all inputs to the function and for the fallback value The high limit for all inputs to the function and for the fallback value The fallback strategy comes into play if the status of the input value is Bad or if its value lies outside the range High limit Low limit Clip Bad The output is set to the high or low limit as appropriate output
158. within the unit Single phase control of resistive loads low high temperature coefficient and non aging aging types and transformer pri maries See figures 2 2 1a and 2 2 1b for details 800g user connectors 950g user connectors ENVIRONMENT Temperature limits Operating Storage Humidity limits Altitude Protection Atmosphere External wiring General UL Shock Vibration EN60068 2 6 0 C to 45 C 25 C to 70 C 5 to 95 RH non condensing 1000 metres maximum at 45 degrees IP10 EN60529 Non explosive non corrosive non conductive Must comply with IEC 364 Wiring must comply with NEC and all applicable local regulations To EN60068 2 27 and IEC60947 1 Annex Q To EN60068 2 6 and IEC60947 1 Annex O EMC Standard OPERATOR INTERFACE EN60947 4 3 2000 2000 01 12 EN60947 4 3 2000 A1 2006 2006 12 08 EN60947 4 3 2000 A2 2011 2011 09 02 This product has been designed for environment A Industrial Use of this product in environment B domestic commer cial and light industrial may cause unwanted electromagnetic disturbances in which cases the user may be required to take adequate mitigation measures Display 1 5 square TFT colour display allowing viewing of selected parameter values in real time plus configuration of instru ment parameters for users with adequate access permission Pushbuttons Four push buttons provide page and item entry and scroll facilities HA031414 Appendix A

EPack Controller User Guide

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