Operating Instructions
Contents
1. Elmasonic S Ultrasonic Cleaning Units CE english Elma Schmidbauer GmbH Gottlieb Daimler Str 17 D 78224 Singen Phone 49 0 7731 882 0 Fax 49 0 7731 882 266 info elma ultrasonic com www elma ultrasonic com document ref 100 9438 Contents Contents A 4 2 Important safety warnings 4 2 1 Instructions for the use of the present manual 4 2 2 Instructions for the use of the unit 5 O 6 3 1 Ultrasonic cleaning 6 4 Product description I tee tee 7 4 1 Elmasonic S product features 7 4 22 DECANO ave s Y 4 3 Delivered equipment 8 4 4 Unit front view side view 8 4 5 Unit back view reb p EQUES 9 4 6 Turning knob for draining the tank from S 30 9 4 7 Description of operating elements S 15 S 900 H 10 4 8 Description of operating elements S 10 S 10 H 11 4 9 Operating and display functions 11 5 Initial Operational tear arte tint 14 5 1 Setup of the liquid drain S 30 S 900 H 14 5 2 Connecting the unit to the mains2. 15 6 Putting unit into operation 16 6 1 Filling Or the Unita oec Cre sete ut 16 6 2 Placement of cleaning items 17 6 3 Degassing of liquid eee 17 7 Ultrasonic cleaning 18 7 1 Heating up of the cleaning liquid units with heating 19 7 2 Temperature controlled cleaning units with heating 20 7 3 Automatic mixing of the liquid during heating up units WING coii tiet e e redeat tie Peer pe ret 20 7 4 Starting the cleaning process manually 21 7 5 Sweep function iere ia ia 21 7 6 After the cleaning sce oorr rp pone het tx en ER torn 22 8 cleaning M dica 22 8 1 Limitations of use of cleaners containing solvents 22 8 2 Limitations on aqueous cleaners 23 8 3 List of recommended cleaning media 23 D 24 BA_Elmasonic S_EN_Vers 01 2014 O Elma Schmidbauer GmbH Contents 8 32 Medical ocur 24 o o 24 8 3 4 1 25 8 3 5 Jewellery AP 25 8 3 6 Walches 25 8 3 7 Industry and 26 9 Maintenance a 26
3. 6 3 Degas key Auto degas How to proceed Placement of cleaning items Caution The ultrasonic bath has been designed for the ultrasonic treatment of items and liquids only Do not clean living beings or plants Do not reach inside the tank during ultrasonic operation Cell walls can be damaged by prolonged exposure to ultrasonic activity For placing and taking out the cleaning items always switch off the unit Do not place the cleaning items directly onto the bottom of the cleaning tank as this might lead to damages to the unit Place the cleaning items into the stainless steel cleaning basket accessory equipment For the use of cleaning chemicals which might destroy or damage the stainless steel tank use a separate container For the special plastic cleaner tank for acid chemicals please contact your supplier Degassing of liquid Freshly mixed cleaning liquids are saturated with air which lessens the cleaning effect of the ultrasonic activity By sonification of the liquid over a period of several minutes before the cleaning process the tiny air bubbles in the liquid are eliminated Degas the fesh cleaning liquid for approx 5 10 minutes For switch on and switch off press the degas key The Elmasonic S units are equipped with an auto degas option When the programmed period has finished the degas function is automatically switched off 10 min See chart 4 9 Degas and sweep functions cannot be o
4. only the set temp LED is on if actual temperature set temperature the temperature LED starts blinking again 12 BA Elmasonic S EN Vers 01 2014 O Elma Schmidbauer GmbH Product description Action switch off heating by hand switch on sweep function sweep and degas cannot be operated at the same time switch off sweep function switch on degas function sweep and degas cannot be operated at the same time switch off degas function switch on auto degas function sweep and degas cannot be operated at the same time Setting turn set temperature to position 0 select set period press key gt B press key sweep press key sweep select set period press key gt B press key degas Press key degas press key keep degas key pressed gt 2 sec Result heating switched off ultrasound operates in sweep mode sweep function is switched off ultrasound continues in standard operating mode ultrasound operates in degas mode degas function is switched off ultrasound continues in standard operating mode ultrasound operates in auto degas mode for 10 minutes and then switches off Display S 10 H temperature LED is off S 15 S 900 H set temperature LED blinks sweep LED is on ultrasound LED is on S 15 S 900 H set period LED is on remaining period LED blinks sweep LED is off ultrasound LED is on S 15
5. 0 ro AL Made in Germany Illustration 4 5 Unit back view as delivered Liquid drain duct for draining the tank up from S 30 Mains supply socket for quick and easy removal of the mains cable e g for transportation purposes Turning knob for draining the tank from S 30 deli ERA ET TE Illustration 4 6 View turning knob for draining the tank Vertical position drain open Horizontal position drain shut O Elma Schmidbauer GmbH BA_Elmasonic S EN Vers 01 2014 9 Product description 4 7 Description of operating elements S 15 S 900 H Illustration 4 7 View operating elements unit with heating Turning knob cleaning period Setting options for short period operation 1 2 3 4 5 10 15 20 25 30 min with automatic switch off Permanent position for continued operation Here the unit must be switched off by hand For safety reasons the unit is automatically switched off after 12h permanent operation LED display cleaning period indication of set period and remaining period Not available on Elmasonic S 10 S 10 H Turning knob temperature applies only for units with heating temperature range variable in 5 steps from 30 up to 80 LED display temperature applies only for units with heating indication of set value and actual value of liquid temperature Not available on Elmasonic S 10 S 10 H Key sweep function f
6. S 900 H set period LED is on remaining period LED blinks degas LED is on ultrasound LED is on S 15 S 900 H set period LED is on remaining period LED blinks degas LED is off ultrasound LED is on S 15 S 900 H set period LED is on remaining period LED blinks degas LED blinks ultrasound LED blinks Elma Schmidbauer GmbH BA Elmasonic S EN Vers 01 2014 13 Initial operation Packing Check for transport damages Placement A DANGER Ambient conditions 5 1 Proceed as follows Initial operation Please keep the original packing or dispose of it according to the relevant waste disposal regulations You can also return the packing to the manufacturer free destination to your account Check the Elmasonic S for possible transport damages before initial operation In case of visible damage do not connect the unit to the mains Contact your supplier and forwarding agent For operation place the unit on a dry and solid surface Ensure that the workplace is sufficiently ventilated Do not use a soft surface e g a carpet as this may impede the ventilation of the unit Risk of electrocution due to humidity inside the unit Protect the unit from entering humidity The unit inside is splash water proof Keep workplace and casing dry in order to prevent electrical accidents and damages on the unit e Allowed ambient temperature during operation 5 C 40 C e Al
7. The transducer tank and particularly the ultrasound transmitting surfaces are wear parts The changes on the surfaces that occur after a certain operating period are visible first as grey areas and later on as material abrasions the so called cavitation erosion To prolong the service life of your ultrasonic unit even more we recommend to observe the following instructions e Regularly remove any cleaning residues in particular metal particles and rust films e Use suitable cleaning chemicals with particular caution concerning the kind of removed contamination see instructions section 8 2 e Abrasive particles from removed contaminations e g polishing pastes must be drained and removed from the cleaning tank as frequently as possible exchange the cleaning bath e Exchange the cleaning medium before it is too heavily contaminated not operate the ultrasound unnecessarily switch off after the cleaning process Repair Repair and maintenance works which require the unit to be connected and opened must be carried out by authorised and specialised personnel only Risk of electrocution due to live parts inside the unit Pull the mains plug before opening the unit The manufacturer cannot be held responsible for any damage caused by unauthorised maintenance or repair works on the unit In case of a break down of the unit please contact the manufacturer or your supplier Elma Schmidbauer GmbH
8. Warning symbols used in the present manual This symbol warns of the risk of injury caused by electricity This symbol warns of the risk of injury caused by explosion and or deflagration This symbol warns of the risk of injury caused by hot surfaces and liquids This symbol warns of the risk of injury This symbol warns of the risk of damage to the equipment This symbol marks additional information Signal words used in the present manual The signal word Danger warns of a potential risk of serious injury and danger to life The signal word Warning warns of the risk of serious injury and heavy damage to the equipment The signal word Caution warns of the risk of light injury or damage to the equipment The signal word Attention warns of the risk of damage to the equipment BA_Elmasonic S_EN_Vers 01 2014 O Elma Schmidbauer GmbH Important safety warnings 2 2 Intended use User Mains connection Prevention of electrical accidents Cleaning liquid Hot surfaces and liquids Noise emission Sound transmission at physical contact Exclusion of liability Instructions for the use of the unit The present Elma ultrasonic cleaning unit has been designed for the treatment of items and liquids only No cleaning of living beings or plants Operation of the unit by authorized and instructed staff only Observe the instructions given in the manual For safety reasons the present unit must be connected t
9. concentrate removes oil grease grinding lapping and polishing media dust sweat finger prints etc Mild acid cleaning concentrate removes rust lime oxide films e g verdigirs grease oil etc Strong acid cleaning concentrate removes mineral contaminations such as lime rust and other oxides films that can be removed with corrosives etc Maintenance Maintenance Care Pull the mains plug before carrying out any maintenance works The present Elmasonic S unit is maintenance free Check the casing and the mains cable for damage regularly in order to prevent electrical accidents Lime deposits on the stainless steel tank can be cleaned gently e g with elma clean 40 or elma clean 115C operate the unit with concentrate water Check regularly the grid of the air fan at the bottom of the unit not existent in all units Remove dirt if necessary to allow sufficient ventilation inside the unit Residues of cleaning media can be wiped away with a household cleaner or decalcifier depending on the kind of contamination Do not put the unit in or under water If the unit is used for medical and sanitary purposes it is necessary to disinfect the transducer tank and the surfaces regularly standard surface disinfectants 26 BA_Elmasonic S_EN_Vers 01 2014 Elma Schmidbauer GmbH Maintenance 9 2 9 3 Opening by authorised specialised personnel only A DANGER Service life of the transducer tank
10. for aluminum and light metal alloys Neutral universal and laboratory cleaning concentrate for sensitive materials such as aluminum and light metals Removes lime soap light oil and grease and finger marks Alkaline cleaning concentrate for glass porcellain metal and plastic Removes grease glass grease gumming remains of lables and calcification Also suitable for the laboratory rinsing machine Special cleaning concentrate for pipettes does not contain any tensides Mildly alkaline suitable for use in an ultrasonic cleaning unit and in the laboratory rinsing machine Also suitable for use in pipette rinsing machines that require active cleaning agents soaking Jewellery Ammoniacal cleaning concentrate with brightening effect for precious and nonferrous heavy metals for the removal of abrasive and polishing pastes Not suitable for soft stones pearls or corals Gentle neutral cleaning concentrate for the jewellery workshop Suitable for soft stones and fancy jewellery Cleaning and brightening of gold silver and platinum jewellery within seconds Not suitable for soft stones pearls or corals Ready to use cleaner Extra gentle mild alkaline cleaning concentrate for precious metal jewellery in particular gold and gold alloys will be given a new shine with stones Clean soft stones without ultrasound Ammoniacal cleaning concentrate for jewellery made of precious metals with brightening effect Clean soft stones w
11. friendly products Limitations on aqueous cleaners Do not use aqueous cleaning media with pH values in the acid range pH lt 7 directly in the ultrasonic tank if fluoride F chloride or bromide Br ions can be taken in by the removed dirt or through the cleaning chemical These can destroy the stainless steel tank by crevice corrosion within a very short period of ultrasonic operation Other media which can destroy the stainless steel tanks when used in high concentrations or with high temperatures during ultrasonic operation are hydrochloric acid nitric acid sulphuric acid formic acid hydrofluoric acid even diluted Completeness of list not guaranteed Risk of damage to the unit do not use cleaning solutions containing more than 0 5 mass alkali KOH and or NaOH in an ultrasonic cleaning tank The above limitations for the use of chemicals in an ultrasonic bath also apply for the aforementioned chemicals when these are brought into an aqueous particularly distilled water bath through entrainment or from the removed dirt For the ultrasonic treatment with the above mentioned media use an acid resistant tank available as accessory equipment The limitations of use also apply to the standard cleaners and disinfectants if these contain the above mentioned compounds Observe the safety warnings indicated by the manufacturer of the chemicals e g goggles gloves R and S phrases For queries please co
12. stainless steel For the hygienical removal of amalgam remains blood tissue etc with anti corrosion effect Acid cleaning concentrate for instruments made of stainless steel glass and plastic Removes corrosion rust films and mineral deposits Medical Universal cleaning concentrate for the cleaning of instruments and laboratory equipment made of plastic ceramic stainless steel rubber and glass Acid cleaning concentrate for instruments made of stainless steel glass and plastic Removes corrosion rust films and mineral deposits Optics Cleaning concentrate for glasses frames optical lenses and components Also suitable for plastics 24 BA_Elmasonic S_EN_Vers 01 2014 O Elma Schmidbauer GmbH Elma Cleaning media 8 3 4 elma lab clean S10 elma lab clean S20 elma lab clean N10 elma lab clean A10 elma lab clean A20sf 8 3 5 elma clean 75 elma clean 85 elma noble clean elma ultra clean elma super clean 8 3 6 elma chrono clean 1 20 elma cleaning concentrate 1 9 Laboratory Acid cleaning concentrate for glass ceramics metal incl light and non ferrous heavy metals plastic Removes mineral deposits lime lime soap and non ferrous heavy metal oxides mineral grease and oil Strong acid cleaning concentrate for stainless steel glass and plastic Removes tenacious contaminations such as rust organic residues inorganic compounds and mineral grease and oil Not suitable
13. the label or the product information leaflets The cleaning period depends on the degree and the kind of contamination and on the correct selection of ultrasonic energy cleaning agent and temperature BA_Elmasonic S_EN_Vers 01 2014 O Elma Schmidbauer GmbH Product description 4 1 4 2 Product description Elmasonic S product features cleaning tank made of cavitation resistant stainless steel casing made of stainless steel hygienic and easy to clean high performance sandwich transducer systems sweep function for an optimised sound field distribution in the cleaning liquid degas function for the efficient degassing of the cleaning liquid and for laboratory purposes auto degas function for automatic degassing cycles e with fresh cleaning liquids quick drain valve on the back of the unit from Elmasonic S 30 dry run protected heating temperature controlled ultrasonic operation the cleaning process starts automatically when the set temperature is reached the cleaning liquid is regularly mixed during the heating up so that the cleaning liquid is evenly heated automatic mixing during heating up period plug in mains supply Elmasonic S 10 S 300 H electronical turning knobs display of both set values and actual values via LED settings from Elmasonic S 15 splash water proof operating panel plastic carrying handles automatic switch off after 12 h operation to prevent unintend
14. 9 1 Maintenance Care 26 92 Service life of the transducer tank 27 lt A eee ee eee ee ee ae 27 10 Technical details ooccoccconcconccocccnccnnncnnncnnnnnnnnn nn 28 11 Trouble shooting pde 30 12 Putting out of action and waste 32 13 Manufacturer s contact address 32 Elma Schmidbauer GmbH BA Elmasonic S EN Vers 01 2014 3 General 2 1 m PP PP Danger Warning Caution Attention General The present Operating Instructions are part of the delivered equipment They must be ready for use at any time and remain with the unit in case of resale We reserve the right to carry out technical modifications on the unit due to advanced development An operating manual cannot take account of every conceivable use An operating manual cannot take account of every possible use Contact your dealer or the manufacturer for further information or in the event of problems which are not covered or not sufficiently covered in this operating manual Important safety warnings Please observe any additional national safety regulations that may apply Instructions for the use of the present manual Carefully read the Operating Instructions before you operate the unit Do not use the present electrical unit for any purpose other than described in the Operating Instructions
15. BA_Elmasonic S_EN_Vers 01 2014 27 Technical details 10 Technical details Tank max Tank Tank Unit Basket Weight volume effective internal external internal approx approx volume dimensions dimensions dimensions kg litre approx WxDxH WxDxH WxDxH litre approx mm approx mm approx mm S 10 0 8 0 7 190x85 x60 206x116x178 177x73x30 2 0 S10H S15 1 75 1 20 151x137x100 175x180x212 112 103 50 2 1 S15H S 30 2 75 1 90 240x137x100 300x179x214 198x106x50 23 S 30H S 40 4 25 3 20 240x137x150 300x179x264 190x105x75 4 0 S 40H S 60 5 75 4 3 300x151x150 365x186x264 255 115 75 5 1 S 60 H S 70 6 90 5 2 505x137x100 568 179 214 465 106 50 5 6 S 70H S 80 9 4 505 137 150 568 179 264 455 106 75 6 4 S 80H S 90H 8 3 7 0 335x140x180 400x180x295 289x124x75 53 S 100 9 50 7 50 300x240x150 365x278x264 255 200 80 5 9 S 100 H S 120 12 75 9 00 300x240x200 365 278 321 250 190 115 TAS S 120H S 130 H 13 6 11 3 335x230x180 400x275x295 296 200 75 8 0 S 150 14 0 10 0 505x300x100 568x340x224 10 0 S 180 18 0 12 90 327x300x200 390x340x321 280x250x115 8 5 S 180 H S 300 28 0 20 60 505x300x200 568x340x321 455x250x115 11 0 S 300 H S 450 H 45 0 35 00 500x300x300 615x370x467 455x270x194 25 0 S 900 H 90 0 75 00 600x500x300 715x570x467 545x450x190 42 0 28 BA Elmasonic S EN Vers 01 2014 O Elma Schmidbauer GmbH Elma Technical details Mains Ultrasound Power Ultrasonic Ultrasonic Heating voltage unit frequency consumpti
16. anufacturer or your supplier Damages caused by non compliance with the instructions given in sections 8 1 and 8 2 will not be covered by the manufacturer s warranty Limitations of use of cleaners containing solvents Never use flammable liquids or solvents directly in an ultrasonic cleaning tank Risk of fire and explosion Ultrasound increases the volume of vaporisation of liquids and creates a very fine mist that can catch fire on any ignition source at any time Do not fill potentially explosive substances and flammable solvents e marked in compliance with the EEC directives by symbols and safety warnings R 1 to R 9 e F F OorR10 R 11 or R 12 for flammable substances into the stainless steel tank for ultrasonic treatment In compliance with the general regulations on the protection of labour certain limited volumes of flammable liquids max 1 litre can be used in an ultrasonic cleaning unit under the following conditions these liquids must be filled into a suitable separate vessel e g beaker with sufficient ventilation this vessel beaker can then be put into the stainless steel tank which is filled with non flammable liquid water with a few drops of surfactant 22 BA_Elmasonic S_EN_Vers 01 2014 Elma Schmidbauer GmbH Cleaning media 8 2 Acids and alkaline solutions Entrainment of chemical substances Acid resistant tank Disinfectants Safety regulations 8 3 Environment
17. ed permanent operation only models equipped with heating CE conformity The present Elma ultrasonic unit is in compliance with the CE marking criteria 2006 95 EWG EEC 2004 108 EWG EEC as well as RoHS 2011 65 EWG The units of sizes S10 H S300 H are additionally listed as medical devices class 93 42 EWG EEC The declaration of conformity is available from the manufacturer Elma Schmidbauer GmbH BA Elmasonic S EN Vers 01 2014 Product description 4 3 Delivered equipment e Ultrasonic cleaning unit e Mains cable e Tube socket with tube clamp from S 30 e Operating Instructions 4 4 Unit front view side view Illustration 4 4 Front view side view Elmasonic S 30 H A Filling line not available on Elmasonic S 10 S 10 H indicates the recommended maximum filling level This level should not be exceeded even with cleaning items inside B Plastic carrying handles from Elmasonic S 30 for the safe transportation of the unit even with hot casing C Turning knob for the draining of the tank from Elmasonic S 30 functional description see section 4 6 D Operating panel for the control of the operating functions Description see section 4 7 and 4 8 8 BA Elmasonic S EN Vers 01 2014 O Elma Schmidbauer GmbH Product description 4 5 4 6 Unit back view Elma D 78224 Singenititw a 9840076 5604 u 220 240 ee He P
18. et and cleaning items can heat up considerably Do not reach inside the bath If necessary wear protective gloves when touching unit and basket Cleaning temperature recommendations in the medical sector Please observe that the temperature of the cleaning media remains below 42 when cleaning parts contaminated with fresh protein or blood Please observe the temperature even when using low or no heating Press the on off key to start the unit Select the required cleaning temperature by turning the temperature knob S 10 H LED display is on and indicates heating operation S 15 H S 900 H The set temperature is indicated by the permanently lighting LED The heating is operated until the set temperature is reached S 15 H S 900 H The LED display also indicates the actual temperature by a blinking light not on S 10 H As soon as the actual temperature is equal to or higher than the set temperature the heating switches off S 10 H LED display off S 15 H S 900 H the corresponding LED lights permanently Elma Schmidbauer GmbH BA Elmasonic S EN Vers 01 2014 19 Ultrasonic cleaning process 7 2 7 3 Functioning How to proceed Functioning How to proceed Temperature controlled cleaning units with heating Elmasonic S units are equipped with an additional temperature controlled cleaning function The cleaning process is automatically started as soon as the required bath
19. g by ultrasound is the most modern fine cleaning method The electric high frequency energy created by an ultrasonic generator is transformed into mechanical energy by piezo electrical transducer systems and is then transmitted into the bath This process creates millions of tiny vacuum bubbles which implode due to the variations of pressure caused by the ultrasonic activity Highly energetic liquid jets are created These jets remove dirt particles from surfaces and even from the smallest grooves and bores Ultrasonic cleaning factors Basically the cleaning result depends on four factors Ultrasonic energy is probably the most important mechanical factor in the cleaning process This energy must be transmitted through a liquid medium to the surfaces which are to be cleaned The present Elmasonic unit is fitted with the innovative sweep function device electronic oscillation of the sound field sweep function prevents the formation of zones of low performance in the ultrasonic bath For saponification and removal of the dirt particles a suitable cleaning agent is required Elma has a large range of cleaning media on offer Cleaning chemicals are also necessary to reduce the surface tension This increases considerably the efficiency of the ultrasonic activity The effect of the cleaning medium is improved by the optimised temperature of the cleaning liquid For Elma cleaning products please observe the instructions given on
20. generally not allowed for use in an agents ultrasonic bath Observe the safety warnings given in section 8 1 A Risk of fire and explosion Never use flammable liquids or solvents directly in an ultrasonic DANGER cleaning bath Use the cleaning chemicals listed in section 8 3 BU Ultrasonic activity increases the vaporisation of liquids and creates a very fine mist which can catch fire on any ignition source Observe the instructions on limitations of use given in section 8 1 Risk of damage to the transducer tank CAUTION Do not use any acid cleaning agents pH value lt 7 directly in the stainless steel tank if the cleaning items or the contamination of the cleaning items contain halogenides fluorides chlorides or bromides The same applies to NaCl solutions Use the cleaning chemicals listed in section 8 3 H The stainless steel tank can be destroyed by crevice corrosion in a very short time Substances that cause crevice corrosion can be contained in household cleaners Observe the instructions on limitations of use given in section 8 2 For queries please contact the manufacturer or your supplier Danger of damage to the transducer system caurion FI no liquid gt 60 C and lt 10 C in the ultrasonic tank 16 BA Elmasonic S EN Vers 01 2014 O Elma Schmidbauer GmbH Putting unit into operation 6 2 A CAUTION No cleaning items on the bottom of the tank Use cleaning basket Acid tank
21. in the tank heat up during ultrasonic operation even with the heating switched off During permanent operation with cover temperatures exceeding 60 can be reached For the cleaning of temperature sensitive items please take into consideration the heating up of the cleaning liquid Please observe that the temperature of the cleaning media remains below 42 when cleaning parts contaminated with fresh protein or blood 18 BA_Elmasonic S_EN_Vers 01 2014 O Elma Schmidbauer GmbH Ultrasonic cleaning process 7 1 A CAUTION How to proceed Heating control by turning temperature knob Heating up of the cleaning liquid units with heating Depending of the degree and kind of contamination and on the cleaning medium used it might be required to heat up the cleaning liquid For a quick heating up process and in order to prevent unnecessary energy losses we recommend to use a cover optional accessory equipment The ultrasonic energy is transformed physically into heat Low set temperatures can be exceeded during ultrasonic operation The cleaning effect through ultrasonic cavitation is reduced when cleaning with high temperatures We recommend not to exceed a temperature of 80 C inside the tank For the recommended cleaning temperature please observe the product information of the used elma clean cleaner High temperatures Risk of burning and scalding Cleaning liquid cleaning tank casing lid bask
22. iod LED is on k m ultra remaining period LED blinks only in timer operation O Elma Schmidbauer GmbH BA_Elmasonic S_EN_Vers 01 2014 11 Product description Action start ultrasound temperature controlled with mixing of cleaning liquid if set temperature gt actual temperature applies only for units with heating stop ultrasound before end of set period switch on heating applies only for units with heating Setting set period set temperature by turning knob for temperature keep key P B pressed for gt 2 sec turn set period to 0 or press key gt B select set temperature Result heating operates ultrasound is started automatically after reaching the set temperature set period ultrasound runs down ultrasound switched off heating operates Display ultrasound LED blinks S 10 H ultrasound LED blinks until the set temperature is reached the LED is on as soon as the ultrasound is activated S 15 H S 900 H set period LED blinks as soon as the set temperature is reached the ultrasound LED is on set period LED is on remaining period LED blinks ultrasound LED is off S 15 S 900 H set period LED is on S 10 H temperature LED is on it moves out when the set temperature is reached S 15 S 900 H set temperature LED is on actual temperature LED blinks and goes towards set temp as soon as actual temp set temp
23. ithout ultrasound Watches Neutral concentrate for the aqueous cleaning of disassembled watches clocks removes resin residues and rust Ammoniacal aqueous cleaning concentrate for disassembled watches clocks with brightening effect onnon ferrous parts Elma Schmidbauer GmbH BA_Elmasonic S_EN_Vers 01 2014 25 Maintenance 8 3 7 elma tec clean A1 elma tec clean A2 elma tec clean A3 elma tec clean A4 elma tec clean A5 elma tec clean N1 elma tec clean S1 elma tec clean S2 9 1 A ATTENTION Electrical security Care of transducer tank Grid of air fan Care of casing Disinfection Industry and workshop Cleaning concentrate alkaline for electronics and fine optics removes light oils grease fluxing agents dust finger prints etc Intensive cleaner ammoniacal with brightening effect for nonferrous and precious metals removes grinding polishing and lapping media grease oil etc Cleaning concentrate alkaline for iron steel stainless steel and precious metals removes punching oil drawing grease soot forge grinding and polishing media high performance cooling lubricants etc Universal cleaning concentrate alkaline removes oil grease soot coking forge dust finger prints etc Powerful cleaner alkaline in powder form for iron and light metals removes forged and gummed oil and grease grinding and polishing media lacquer and paint remnants wax etc Neutral cleaning
24. lowed relative humidity of air during operation max 80 e In door operation only Set up of the liquid drain S 30 S 900 H On the delivered unit the drain duct for the cleaning liquid is closed off with a plastic screw cap For setting up the liquid drain fix the delivered tube socket to the drain duct 1 Unscrew clockwise the plastic screw cap see illustration 5 1 2 Screw the tube socket included in delivery onto the inside thread of the drain duct clockwise 3 Turn the tube socket into the required drain position see illustration 5 2 The plastic thread is self sealing when the socket has been screwed in by hand as far as possible Note Unscrewing the tube socket anti clockwise can cause a leak of the thread 14 BA Elmasonic S EN Vers 01 2014 O Elma Schmidbauer GmbH Initial operation 5 2 Required mains conditions Connect mains cable 4 The drain duct is now ready for connection to a customer provided discharge system Use a standard tube dia 1 2 Push the tube onto the socket and fix it with the clamp included in the delivery lt o T Illustration 5 1 Illustration 5 2 Drain with plastic screw cap Drain fitted with standard tube Connecting the unit to the mains Earth grounded socket 1 phase 220 240 V 1 N 1 PE protective earth The power supply must be protected by an earth leakage circuit breaker Elmasonic S 450 H S 900 H in countries with 120 V main
25. ntact the manufacturer or your supplier List of recommended cleaning media Elma has a large range of suitable cleaning products on offer developed by chemical engineers in the Elma laboratory Please contact your supplier to find the most suitable cleaning chemical for your application The organic detergents contained in the elma clean cleaning concentrates are biodegradable Product informations and safety data sheets are available from the manufacturer O Elma Schmidbauer GmbH BA_Elmasonic S_EN_Vers 01 2014 23 Cleaning media 8 3 1 elma clean 10 elma clean 25 elma clean 35 elma clean 40 elma clean 55d elma clean 60 8 3 2 elma clean 10 elma clean 60 8 3 3 elma opto clean Dental Universal cleaning concentrate for the cleaning of instruments and laboratory equipment made of plastic ceramic stainless steel rubber and glass Ready to use cleaner for impression spoons removes dental plaster and alginates Ready for use cleaning bath Cleaning concentrate for prostheses with activated oxygen for the cleaning of dental prostheses made of metal ceramcis and plastic The released oxygen refreshes the prosthesis hygienically Chemical cleaning concentrate for the removal of cement and carbonate lime For the cleaning of precious metals ceramics plastics glass and rubber Removes metal oxide cement fluxing media etc Aldehyde free drill cleaning concentrate for instruments made of
26. o a correctly grounded socket only The technical details indicated on the nameplate must correspond with the available mains connection details in particular those of the mains voltage and current connected value For purposes of maintenance and care of the unit in case of suspected humidity inside the unit or in case of malfunctions and after operation pull the mains plug The unit must be opened by authorised specialised personnel only Fill the unit with a sufficient quantity of cleaning liquid before switch on Flammable liquids must not be treated by ultrasound directly in the cleaning tank risk of fire and explosion Risk of burning and scalding Depending on the operational period of the unit unit surfaces cleaning liquid basket and cleaning items can heat up considerably Ultrasonic units can produce annoying sounds Wear personal ear protection devices when working close to an ultrasonic unit which is operated without cover Do not reach inside the cleaning liquid or touch sound carrying parts tank basket cleaning items etc during operation The manufacturer cannot be held liable for damages on persons equipment or cleaning items caused by improper use The operator is responsible for the instruction of the operating staff O Elma Schmidbauer GmbH BA_Elmasonic S_EN_Vers 01 2014 5 Functioning 3 1 Mechanical energy Cleaning media Temperature Cleaning period Functioning Today cleanin
27. o operational functions LEDs of LED ultrasound and LED temperature blink Possible cause turning knob temperature in 0 position unit is switched off fault of electronics fault of electronics loss of heating energy no mixing of cleaning liquid no mixing of cleaning liquid temperature sensor does not measure the average temperature no revolution set temperature too low ultrasonic energy heats up the liquid more than required physical process fault of electronics Remedy e switch on turning knob temperature e switch on unit with key on off e return unit to supplier or manufacturer e switch unit off and on if fault is indicated again return unit to supplier or manufacturer e use cover optional accessory equipment e e g switch on ultrasound see section 7 2 e e g switch on ultrasound see section 7 2 e mixliquid manually or by means of ultrasound e for low set temperatures do not switch on heating e switch on ultrasound for short periods only e switch unit off and on if fault is again indicated return unit to supplier or alternately running light manufacturer fault indication programme control O Elma Schmidbauer GmbH BA Elmasonic S EN Vers 01 2014 31 Putting out of action and waste disposal 12 Putting out of action and waste disposal The unit can be taken to metal and electronics recycling stations or returned to the manufacturer 13 Manufac
28. on power RMS maximum power variants kHz total W peak power W Vac W W S10 30 0 ye 37 30 240 S10H 90 60 S 15 35 0 37 35 280 S15H 95 60 S 30 80 0 E 37 80 320 S 30H i 280 200 S 40 140 0 du 37 140 560 S 40H 340 200 HE 120080 37 150 600 220 240 S 60 H 550 400 87 ii 150 600 i 220 240 S 70H 750 600 E ps 37 Hm 150 600 220 240 S 80H 750 600 S90H 220 240 37 550 150 600 400 S 100 150 0 bodies 37 150 600 S 100 H 240 550 400 ie eee 37 ae 200 800 220 240 S120H 1000 800 S130H 220 240 37 1100 300 1200 800 S 150 220 240 37 300 300 1200 0 S 180 200 0 37 200 800 S 180 H 1000 800 S 300 300 0 PORTE 37 300 1200 S 300 H 1500 1200 S450H 200 240 37 2000 400 1600 1600 S900H 200 240 37 2800 800 3200 2000 510 5 15H impulse wave form S 30 S 900 H standard sine wave modulation The choice of the waveform has been matched to the relevant tank size The signal form of the wave results in a factor 4 or 8 for the ultrasonic peak max depending on the modulation of the wave O Elma Schmidbauer GmbH BA Elmasonic S EN Vers 01 2014 29 Trouble shooting 11 Fault Casing damaged Mains cable damaged No operating functions all LEDs dark No ultrasonic function LED ultrasound dark No ultrasonic operation LEDs of LED cleaning period blink alternately running light fault indication ultrasound Unsatisfactory cleaning results Tro
29. operation In case you wish to continue operation start the unit again Sweep function Elmasonic S units are equipped with an optional sweep function A more homogeneous sounding of the cleaning bath is achieved by the continued displacement of the sound pressure maxima in the cleaning liquid Particularly for large cleaning items it may be useful to switch on the sweep function Press the sweep key to switch on or off Sweep and degas functions cannot be operated at the same time Elma Schmidbauer GmbH BA Elmasonic S EN Vers 01 2014 21 Cleaning media 7 6 Follow up treatment of cleaning items Drain the unit A WARNING Exclusion of liability 8 1 A DANGER Exception After the cleaning When the cleaning process is finished rinse the cleaning items e g under the tap Drain the liquid as soon as it is dirty or when the unit is not operated over a prolonged period of time Certain residues and types of contamination may destroy or damage the stainless steel tank Use the quick drain duct to drain the cleaning tank see section 4 9 Cleaning media The cleaning chemical to be used must be suitable for the use in an ultrasonic bath to prevent damage to the tank or injuries to the user Use the recommended cleaners mentioned in section 8 3 Observe the restrictions to cleaners containing solvents and aqueous cleaners mentioned in sections 8 1 and 8 2 For queries please contact the m
30. or an optimised sound field distribution in the cleaning liquid Sweep LED Key degas function manual and auto degas see chart 4 9 for the efficient degassing of fresh cleaning liquid and for special applications in the laboratory Degas LED Key start stop for ultrasonic operation and temperature controlled operation Ultrasonic LED not available on Elmasonic S 10 S 10H Key on off for switching the unit on and off on off LED for setting the value turn knob clockwise for resetting the value turn knob anti clockwise 10 BA_Elmasonic S_EN_Vers 01 2014 O Elma Schmidbauer GmbH Product description 4 8 4 9 Action switch on unit switch off the unit start ultrasound Description of operating elements S 10 S 10 H Illustration 4 8 View operating elements S 10H Functions as on Elmasonic S 30 S 900 H see section 4 7 with the following exceptions Ultrasound LED indicates ultrasonic operation Temperature LED applies only for units with heating indicates heating operation Operating and display functions Please note specific displays of unit types S 10 S 10 H and S 15 900 H are marked separately Setting Result Display press on off key unit is ready for on off LED is on operation press on off key unit is switched off all displays are off select period by ultrasound is ultrasound LED is on NOW turning knob for operating cleaning period 51 5 900 set per
31. perated at the same time O Elma Schmidbauer GmbH BA_Elmasonic S_EN_Vers 01 2014 17 Ultrasonic cleaning process A CAUTION A CAUTION ATTENTION ATTENTION Ultrasonic cleaning process Please observe the following instructions before starting the ultrasonic cleaning process It is the user s responsibility to check the cleaning results Risk of scalding by hot surfaces and cleaning liquid Ultrasonic energy is physically transformed into heat The unit and the cleaning liquid in the tank heat up during ultrasonic operation even with the heating switched off During permanent operation with cover temperatures exceeding 60 can be reached During permanent operation with cover and heating temperatures exceeding 80 can be reached Do not reach inside the bath If necessary touch unit and basket with protecting gloves Ultrasonic units can produce annoying sounds Wear personal ear protection devices when working close to an ultrasonic unit which is operated without cover Sensitive surfaces can be damaged when exposed to ultrasound over prolonged periods particularly at low cleaning frequencies Ensure that sensitive surfaces are exposed to ultrasonic acitivity for a suitable period only If in doubt check the cleaning progress regularly and observe the state of the surface material Ultrasonic energy is physically transformed into heat The unit and the cleaning liquid
32. s 2 phases 120 V 1 N 1 PE protective earth L1 Ger t unit L2 Diagram required mains conditions for S 450 H S 900 H in 120 V mains Use the plug in mains cable delivered with the unit Connect the unit to a grounded shockproof socket only Ensure that the values indicated on the nameplate of the unit correspond with the available connecting conditions The mains plug must be connected to an easily accessible Socket only as it serves as interrupted device Elma Schmidbauer GmbH BA Elmasonic S EN Vers 01 2014 15 Putting unit into operation 6 Putting unit into operation 6 1 Filling of the unit Shut the drain Shut the drain duct before filling the tank Turning knob for draining of the tank into horizontal position see section 4 6 Observe filling level Fill the cleaning tank with a sufficient quantity of a suitable cleaning liquid before switch on H The optimum filling level is approx 2 3 of the tank volume The marked maximum filling level of the tank not available on S 10 5 10 H indicates the recommended filling level with cleaning items in the bath see also section 4 lllustration 4 4 Suitable cleaning Ensure that the chosen cleaning agent is suitable for treatment agents ultrasonic bath and observe the instructions on dosage and the compatibility of the material We recommend the use of the cleaning agents listed in section 8 3 Prohibited cleaning Flammable products are
33. temperature gt actual temperature 20 BA_Elmasonic S_EN_Vers 01 2014 Elma Schmidbauer GmbH Elma Ultrasonic cleaning process 7 4 Select the cleaning period Short period operation Permanent operation 7 5 Functioning How to proceed Starting the cleaning process manually Press the on off key to start the unit Set the required cleaning period with the turning knob S 10 LED display is off S 15 S 900 The LED display indicates the set period For short period operation set the required cleaning period at the turning knob Press the gt lil key to start the ultrasonic operation The unit starts the ultrasonic cleaning process S 10 LED display is on S 15 S 900 H The remaining period is indicated in the blinking LED display The ultrasound is automatically switched off when the set period has run down For permanent operation turn the turning knob clockwise into position In this operating mode there is no automatic switch off The ultrasonic activity must be switched off by hand after the cleaning process has been finished press the gt I key to switch of Alternatively turn the turning knob back into 0 position Caution Turn the turning knob only anti clockwise into 0 position In order to avoid unintended permanent operation the Elmasonic S units are equipped with a safety switch off automatically The unit switches off completely after 12 h permanent
34. temperature is reached 1 press the on off key to start the unit 2 select the required temperature 3 setthe required ultrasonic cleaning period 4 keep the start stop key pressed gt 2 sec The unit starts heating up During the heating up process the ultrasound is regularly activated to mix the liquid When the set temperature is reached the ultrasound is switched on for the duration of the set cleaning period When the set cleaning period has run down the ultrasonic activity switches off automatically The heating continues operating at the set temperature Automatic mixing of the liquid during heating up units with heating Without mixing of the liquid the generated heat will rise to the surface of the bath This will cause a strong gradient of temperature inside the cleaning tank In order to ensure an even heating up of the cleaning liquid it makes sense to mix the liquid from time to time e g by means of ultrasound Elmasonic S units are equipped with an additional mixing device which guarantees the optimum mixing of the cleaning liquid during the heating up process The ultrasound is activated for operating periods of approx 5 seconds each with one minute breaks in between press the on off key to start the unit select the required cleaning period set period set the required temperature m dur ES to start keep the m key pressed for gt 2 sec see chart 4 9 Operation only when set
35. turer s contact address Elma Schmidbauer GmbH Gottlieb Daimler Str 17 D 78224 Singen Phone 49 0 7731 882 0 Fax 49 0 7731 882 266 info elma ultrasonic com www elma ultrasonic com Do you have any queries or suggestions concerning the present unit its operation or the Operating Instructions Please contact us we will be glad to assist Technical Support Phone 49 0 7731 882 280 Fax 49 0 7731 882 253 support elma ultrasonic com 8 5 32 BA Elmasonic S EN Vers 01 2014 O Elma Schmidbauer GmbH Ima Manufacturer s contact address O Elma Schmidbauer GmbH BA Elmasonic S EN Vers 01 2014 33 Manufacturer s contact address 34 BA Elmasonic S EN Vers 01 2014 Elma Schmidbauer GmbH Ima Manufacturer s contact address O Elma Schmidbauer GmbH BA Elmasonic S EN Vers 01 2014 35 Manufacturer s contact address 36 BA Elmasonic S EN Vers 01 2014 O Elma Schmidbauer GmbH
36. uble shooting Possible cause e damage by third party transport damage e damage by third party transport damage mains cable not plugged in e socket dead e mains cable damaged interrupted e fault of electronics turning knob for ultrasonic operation in 0 position e unit is switched off e key gt ultrasound not pressed e fault of electronics e fault of electronics no or unsuitable cleaning medium used e cleaning temperature not sufficient e cleaning period too short Remedy return unit to supplier or manufacturer obtain original spare mains cable from manufacturer or supplier plug in mains cable check socket fuse replace mains cable return unit to supplier or manufacturer switch on the turning knob for ultrasonic operation switch on the unit at key on off press key B return unit to supplier or manufacturer switch unit off and on if fault is indicated again return unit to supplier or manufacturer use suitable cleaning medium heat up cleaning liquid repeat cleaning interval 30 BA_Elmasonic S_EN_Vers 01 2014 O Elma Schmidbauer GmbH Trouble shooting Fault Unit does not heat up LED temperature dark No heating function LEDs of LED temperature blink alternately running light fault indication heating Unsatisfactory heating up period Unit produces boiling noise during heating up Set temperature is exceeded N
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