User manual
Contents
1. Place country of manufacture CE mark Model name Year of manufacture Max engine power Max weight Serial number Qo O ON oho NS Engine silencer to avoid burns or discomfort do not touch hot engine parts when the engine is on or when the machine has recently been used As the sound pressure level at the operator s ears exceeds 85 dB A ear protectors must be used when working with the machine to prevent hearing damage Suleoec INTERNATIONAL AB FB 300 FB 450 FB 700 TECHNICAL DATA FB 300 Net weight 305 kg Base plate W x l 600 x 920 mm Speed cusan epe pn approximately 25 m min Permitted inclination 20 Centrifugal force 37 000 N Vibration frequency 70 Hz Drive engine es Yanmar L 70AE Engine power 4 9 kW Engine RPM 3600 RPM Fuel tank volume 3 5 litres Fuel type Diesel Hydraulic oil volume 28 litres Battery capacity oe eee 20 Ah Generator power ssss 180 W 15 A Oil quantity crankcase 1 1 liter FB 700 Net weight unser 736 kg Base plate w x l 850x 1175 mm Speed a ann approximately 25 m min Permitted inclination 20 Centrifugal force 90 000 N Vibration frequency 61 Hz Drive engine ee Hatz Supra 1 D 81 S2. End of the Day Open the hood Switch off the main power switch O position Close the fuel cock Close and lock the hood FB 300 FB 450 FB 700 Hood lock FB 700 Throttle lever Engine power switch Decompression handle start button BEFORE STARTING See Daily Checks on page 8 STARTING FB 700 Open the hood throttle lever in O position Switch on the main power switch T position Close and lock the hood Note The vibration power switch on the handle must be in the O position Otherwise the engine cannot be started Pull the throttle lever to the MIN position or a slightly increased idle Switch the engine power switch left power switch to the T position The charging lamp and oil pressure lamp light up Press the start button the lamps go out Note Never run the starter motor for longer than 10 seconds at a time If the engine does not start wait 15 seconds before trying to start it again In very cold weather or if the battery capacity is low for a different reason starting can be facilitated using the de compression handle in connection with the valve housing Press the lever down and hold it down until the flywheel has reached its maximum RPM Pull the throttle lever to MAX and run the engine warm for around 5 minutes Switch the vibration power switch to the T position the machine starts to mov
3. The oil must reach the max mark zuo TO FB 300 FB 450 Oil Fuel Leakage Check every day that the engine is not leaking oil or fuel If a leak is discovered the machine may not be operated until the fault has been remedied Hydraulic Oil Level Check Check every day that the hydraulic connections do not leak or wear during operation Check the oil level with the dipstick on the top of the tank The level must be between MIN and MAX Vibration Element Check regularly that there is no oil leak If you suspect a leak check the level at the level screw on the vibration ele ment If necessary add oil up to the lower edge of the level hole when the vibrator is horizontal Seal any leaks Note Machines must never be operated if a leak is suspected Rubber Dampers Check the condition of the rubber dampers regularly Re place damaged dampers FUEL and OIL RECOMMENDATIONS Fuel ae Ed eet Diesel Engine oil ti tee SAE 10W 30 Hydraulic oil Viscosity Grade ISO VG 32 8 SWEPRODC INTERNATIONAL AB Dok 101483B GB 0641 Dok 101483B GB 0641 FB 300 FB 450 FB 700 Hood lock FB 300 Hood lock FB 450 BEFORE STARTING See Daily Checks on page 8 STARTING FB 300 FB 450 Open the hood throttle lever in O position Switch on the main power switch T position Open the fuel cock Close and lock the h
4. outdoors e The machine may not be used if protection and safety devices are not present or not working e The operator may not leave the machine unattended when the engine is on When the vibrator is connected the operator must be able to control the movement of the machine using the control handle and the start stop controls The machine may be operated only by a trained operator e During maintenance work or other interventions in the machine the engine must always be off e Switch the engine off before adding fuel Avoid fuel spillage and immediately wipe off any spilled fuel Add fuel only in well ventilated areas e Avoid touching hot engine parts for example the silencer e Before lifting the machine check that the lifting device and its mounting are not damaged and that the rubber dampers on the base plate are undamaged and tightened e During transportation and storage the fuel tank should be empty and the fuel cock switched off e When the machine is parked ensure that it cannot tip over The machine may not incline more than 20 e The operator must use ear protectors when working with the machine e The operator must ensure that no unauthorised persons are in the immediate vicinity of the machine INTERNATIONAL AB STANDARDS Noise Measurement in accordance with the standard EN 500 4 Rev 1 1998 Annex C In accordance with the conditions in Directive 2000 14 EC Annex VI the following values are
5. reported NEE N ENE NEG Sound pressure level at the oper ator s ears LpA 92 dB A 94 dB A 93 dB A Permitted sound power level L 108 dB A 108dB A 109dB A Guaranteed sound power level L 108 dB A 108dB A 109dB A As the sound pressure level at the operator s ears exceeds 85 dB A ear protectors must be used during operation Hand arm vibrations The vibration acceleration was measured in accordance with the ISO 5349 standard during operation on a surface of macadam The measurement values were translated into the maximum daily exposure time for regular usage For additional information about vibrations please confer the regulation AFS 2005 15 from the Swedish Work Environment Authority effective July 1st 2005 lem ger rex Hand arm vibrations m s 2 6 2 6 2 9 The maximum daily exposure time Exhaust Emissions The FB 300 FB 450 and FB 700 meet the requirements for exhaust emissions in accordance with US EPA stage 2 Suleoec Dok 101483B GB 0641 Dok 101483B GB 0641 FB 300 FB 450 FB 700 SIGNS Warning Signs Machine Signs SLIEAFIE LUNGBY SWEDEN C 8 INTERNATIONAL AB MODEL SERIAL NO MANUFACTURED Before use carefully read the manual and its safety instruc MARE MAR QUTPUT tions so that you can handle the machine safely Ensure that the manual is always accessible Manufacturer
6. Engine power 11 kW Engine RPM 3000 RPM Fuel tank volume 7 25 litres Fueltype i ue Diesel Hydraulic oil volume 50 litres Battery capacity 12 V 45 Ah Generator power nen 200 W 17 A Oil quantity crankcase 1 9 liter FB 450 Net weight 436 kg Base plate W x l 700 x 1080 mm Speed irte approximately 25 m min Permitted inclination 20 Centrifugal force 58 000 N Vibration frequency 68 Hz Drive engine sssss Yanmar L 100AE Engine power eee 7 35 kW Engine RPM 3600 RPM Fuel tank volume 5 5 litres Fuel types oeste tots Diesel Hydraulic oil volume 38 litres Battery capacity 28 Ah Generator power nn 180 W 15 A Oil quantity crankcase 1 65 liter METHOD OF OPERATION The machine consists of a base plate with a vibration element and an upper part cushioned from the base plate The cushioning between the base plate and the upper part consists of four rubber dampers The upper part on which the drive engine is mounted is also designed as a hydraulic oil tank The control handle is placed on the upper part and cushioned with rubber dampers The vibration element is driven and the direction of travel is c
7. FB 300 FB 450 FB 700 SLEE USER MANUAL INTERNATIONAL AB C SR ATAU AUS N N N N M Dok 101483B GB 0641 FB 300 FB 450 FB 700 Suleoec INTERNATIONAL AB Dok 101483B GB 0641 Dok 101483B GB 0641 FB 300 FB 450 FB 700 USE SWEPAC FB 300 FB 450 FB 700 are used to pack ballast under foundations in connection with road building in trenches etc On account of the forward reverse func tion the machines are very suitable for packing in tight spaces and as a complement to larger packing equipment for example vibrating rollers CONTENTS USE sch tae ioco on d rer Ce P OE ERE b d 3 SAFETY INSTRUCTIONS sees esse se ee 4 STANDARDS EE AE eg 4 SIGN Sn a hata adits tered o siad de 5 TECHNICAL DATA 2 circ tact Geass tet 6 METHOD OF OPERATION 6 TECHNICAL DESCRIPTION esse esse se ee ee se 7 DAILY CHECK SS aaa a 8 BEFORE STARTING sesse ss se es se ss sd se ee ss se ge ee 9 START FB 300 PB 450 eer itte 9 STOPPING nle ea 9 BEFORE STARTING 2 ee sees se ed see se se ee 10 STARL EB 700 aaa 10 STOPPING ass 10 OPERATING INSTRUCTION esse sesse se ees 11 TRANSPORTING eet ester la redet 11 SWEPRODC INTERNATIONAL AB FB 300 FB 450 FB 700 SAFETY INSTRUCTIONS e Before using the machine the operator must be informed of the manufacturer s safety instructions and instructions for use e The machine may only be used
8. e every working week When working in dusty conditions check daily FB 300 FB 450 6 Cleaning 1 Remove the polyester element 3 FB 450 only and blow it clean with compressed air or rinse it under running water and blow it dry 2 Remove the foam plastic element 2 and the paper element and check that they are undamaged Replace damaged parts 3 Wash the foam plastic element in liguid with a high flashpoint and let it dry properly Dip in engine oil and squeeze dry 4 Strike the paper element 1 against a hard object a few times to loosen any dirt FB 700 Daily With the engine at full RPM press in the indicator 1 for the air filter If it remains depressed clean the filter as described below This may need to be done several times a day in dusty conditions 1 Loosen the wing screw in the filter cap 2 Check that the dust outlet 3 is not clogged Clean it if necessary 2 Loosen the filter 4 and blow it clean with dry compressed air max 5 bar from the inside until no more dust comes out Replace a damaged filter 3 Check that the filter plate 5 in the filter housing is clean Fuel Check Check that there is fuel in the tank Top up if necessary Engine Oil Level Check The oil level must be checked every day with the engine off and the machine on a level surface FB 300 FB 450 The oil must reach the edge of the filling hole FB 700
9. e forwards STOPPING Switch the vibration power switch to the O position Switch the engine to idle MIN and let it run for a few minutes Switch the throttle lever to the O position the engine stops The charging and battery lamps light up Switch the engine power switch to the O position At the End of the Day Open the hood Switch off the main power switch O position Close and lock the hood 10 Suleoec INTERNATIONAL AB Dok 101483B GB 0641 Dok 101483B GB 0641 FB 300 FB 450 FB 700 OPERATING INSTRUCTIONS TRANSPORTATION The machine s vibration element is started and stopped with The machine has a lifting eye that can be used for a hook or the power switch on the handle The best packing is achieved hawser at full engine RPM throttle lever at MAX Avoid running the engine at other RPM To move forwards do not touch the forward reverse control To reverse pull the hoop towards the control handle Check before lifting that the lifting eye and its mounting on the machine are undamaged Check also that the base plate s rubber dampers are undamaged and firmly attached For transportation by vehicle the handle must be folded Moving forwards Reversing forwards and locked with the transport locking device The machine must then be secured with for example approved straps Note Secure it by the base plate and not the rubber The machine is only designed to be used ou
10. hanged by means of hydraulics The hydraulic pump mounted on the diesel engine supplies a hydraulic motor on the vibration element with an oil flow The vibration element consist of two shafts on roller bearings with bias weights that are connected to gear wheels that rotate in opposite directions One gear wheel can be released from its shaft by means of a hydraulic cylinder and locked in two different positions This changes the phase positions of the eccentric weights and the machine therefore moves forwards or backwards All parts are well protected against damage in connection with use and transportation by a sturdy protective frame with a protective hood 6 SWEPRODC INTERNATIONAL AB Dok 101483B GB 0641 Dok 101483B GB 0641 TEKNISK BESKRIVNING FB 300 FB 450 FB 700 FB 300 FB 450 FB 700 por Yo BP ES Qo AD WE PEER Suleoec INTERNATIONAL AB Protective hood Hydraulic pump Base plate Vibration Element Rubber damper Transport locking device Control handle Forward reverse control Hydraulic tank Throttle lever Diesel engine Lifting eye Protective hood Hydraulic pump front left side of engine Base plate Vibration Element Rubber damper Transport locking device Control handle Forward reverse control Hydraulic tank Throttle lever Diesel engine Lifting eye FB 300 FB 450 FB 700 DAILY CHECKS Air Filter Check The air filter must be checked at least onc
11. ood Note The vibration power switch on the handle must be in the O position Otherwise the engine cannot be started Press and pull the throttle lever to the MIN position or a slightly increased idle Switch the engine power switch left power switch to the T position The charging lamp and oil pressure lamp light up Press the start button the lamps go out Note Never run the starter motor for longer than 10 seconds at a time If the engine does not start wait 15 seconds before trying to start it again In very cold weather or if the battery capacity 1s low fora different reason starting can be facilitated using the SWERODC INTERNATIONAL AB B AT Main power switch E WE Engine power switch start button Decompression handle decompression handle in connection with the valve housing Press the lever down and hold it down until the flywheel has reached its maximum RPM Press and pull the throttle lever to MAX and run the engine warm for around 5 minutes Switch the vibration power switch to the T position the machine starts to move STOPPING Switch the vibration power switch to the O position Switch the engine to idle MIN and let it run for a few minutes Switch the throttle lever to the O position the engine stops The charging and battery lamps light up Switch the engine power switch to the O position At the
12. tdoors Work cushioned upper part with the machine in daylight or other adequate lighting Ballast must be wetted or naturally damp All other use is discouraged Note When moving up a slope the machine should be reversed The machine may not incline more than 20 when in use or parked SWERDC 11 INTERNATIONAL AB SLIEDOE INTERNATIONAL AB SWEPAC INTERNATIONAL AB Address Box 132 341 23 Ljungby Sweden tel 46 0 372 156 00 fax 46 0 372 837 41 E mail mail swepac se Internet www swepac se
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