Installation and User Manual HELO CAVA / HELO ROXX
Contents
1. Installation and User Manual HELO CAVA HELO ROXX DET 16 5 ROHS Ymp rist n suojeluun liittyvi ohjeita T m n tuotteen k ytt i n p tytty sit ei saa h vitt normaalin talousj tteen mukana vaan se on toimitettava s hk ja elektroniikkalaitteiden kierr tykseen tarkoitettuun ker yspisteeseen Symboli tuotteessa k ytt ohjeessa tai pakkauksessa tarkoittaa sit Valmistusaineet ovat kierr tett viss merkint ns mukaan K ytettyjen laitteiden uudelleenk yt ll materiaalien hyd ynt misell tai muulla uudelleenk yt ll teet arvokkaan teon ymp rist mme hyv ksi Tuote palautetaan ilman kiuaskivi ja verhouskivi kierratyskeskukseen Tietoa kierratyspaikoista saat kuntasi palvelupisteesta Instructions for environmental protection This product must not be disposed with normal household waste at the end of its life cycle Instead it should be delivered to a collecting place for the recycling of electrical and electronic devices The symbol on the product the instruction manual or the package refers to this The materials can be recycled according to the markings on them By reusing utilising the materials or by otherwise reusing old equipment you make an important contribution for the protection of our environment Please note that the product is returned to the recycling centre without any sauna rocks and soapstone cover Please contact the municipal admin2. 2 Table 2 Connection cable and fuses 3 8 Locating the connecting box for the connection cable in the sauna room Image 5 Location for the connection box A Specified minimum safety clearance 1 Recommended location for the connecting box 2 Silumin box recommended in this area 3 This area should be avoided Always use a silumin box In other areas use a heat resisting box T 125 C and heat resisting cables T 170 C The connection box must be clear of obstacles When installing the connection box to zones 2 or 3 refer to the instructions and regulations of the local energy supplier Installation and User Manual HELO CAVA HELO ROXX DET 13 Principle image when T1 is used as control panel Connector strip Limiter 3 Red 3 Red J 4 Yellow 4 Yellow ai 11 Valk Vit White Weiss Heater 12 Musta Svart Black Schwarz m I 13 Vihre Gr n Green Gr n 14 Kelt Gul Yellow Gelb 15 Harm Gr Grey Grau qc FEIT 16 Rosa Ljusr d Pink Rose Senosr 17 Sin Bl Blue Blau OLET 28 18 Pun R d Red Rot L DEELEN E D E EN W I DN E DEEN eleeeeeesece Ser 1 Wi 1111213 141516 17 18 19 20 21 1 ee e Control panel T1 Sensor OLET 28 NOTE See the sauna heater instruction for correct installation location g Silicone 4 x 0 25 LiYCY 10 x 0 25 Sauna heater Input 230 240V 1N 2 230V 3 400 415V 3N Image 6 Principle image Installation and User
3. as the incoming air zone if the sauna room isn t fitted with forced ventilation In this case the exhaust valve is installed min 1m higher than the inlet valve DO NOT ISTALL INLET VALVE WITHIN ZONE C IF THE SAUNA HEATER S CONTROL THERMOSTAT IS LOCATED IN THE SAME ZONE 3 5 Connection of the sauna heater to the mains The sauna heater must be connected to the mains by a qualified electrician and in compliance with current regulations The sauna heater is connected with a semi permanent connection Use HO7RN F 60245 IEC 66 cables or a corresponding type Other output cables signal lamp electric heating toggle must also adhere to these recommendations Do not use PVC insulated cable as a connection cable for the sauna heater A multipolar e g 7 pole cable is allowed if the voltage is the same In the absence of a separate control current fuse the diameter of all cables must be the same i e in accordance with the front fuse The connecting box on the sauna wall should be located within the minimum safety clearance specified for the sauna heater The maximum height for the connection box is 500 mm from the floor See page 12 Image 5 Location for the connecting box If the connection box is located at over 500mm distance from the heater the maximum height is 1000mm from the floor Installation and User Manual HELO CAVA HELO ROXX DET 11 Sauna heater insulation resistance The sauna heater heating elements may absorb moisture from
4. have even edges and therefore it does not matter in which order they are placed Install the intermediate pieces 8 of the soapstones so that the projection will always stay on the stone i e there will always be an air gap between the stones The metal pieces are placed on each side between each stone except the uppermost Once the front soapstones have been installed place the stones meant to be inside the heater approx 30kg Some stones also have to be placed on the heating elements NOTE No heater stones should be placed between the first heating element and the front soapstones The heater must not be used without the front soapstones or when the stones have cracks on them Image 2 installation of the soapstones Installation and User Manual HELO CAVA HELO ROXX DET 8 After installing the sauna rocks install the metallic supports above them The illustration shows the order The heater body has both vertical and end limiters which prevent the movement of the soapstone both vertically and horizontally once they are installed Install the metallic supports between the vertical limiters The soapstones also remain between the vertical limiters End limiter The illustration shows the installed supports The soapstones are installed as follows Install the upper stone first Place as shown in the illustration first one of the ends under the edge push the stone then under the other edge until it stops
5. in the end limiter NOTE The stone has to remain behind the vertical limiter Image 2 1 installation of the soapstones Installation and User Manual HELO CAVA HELO ROXX DET 9 Install the round edged stone next Push the other end under the edge and then push the stone along the support plate against the end limiter In the illustration the round edge stone and the soapstone furthest at the back remain where they are The illustration shows both the vertical and horizontal limiters of the soapstones Install the middle stones The length of the middle stones is 405mm Push the stone first under the right edge and then along the support plate under the left edge against the end plate Finally check that the soapstones are between the end limiters and that the gaps between the stones are equal Image 2 2 installation of the soapstones Installation and User Manual HELO CAVA HELO ROXX DET 10 3 4 Recommended sauna room ventilation EN S Z Nf RK lt Image 3 Recommended sauna room ventilation 1 Sauna room 3 Electric sauna heater 5 Exhaust flue or channel 2 Washroom 4 Exhaust valve 6 Door to the sauna room 7 A ventilation valve can be installed here to be kept closed while the sauna is heated and during bathing Inlet vent can be positioned in the A zone Make sure the incoming fresh air will not interfere with i e cool down the sauna heater s thermostat near the ceiling The B zone serves
6. Manual HELO CAVA HELO ROXX DET 3 9 Switch diagram Teho Effekt Lampovastukset Varmeelement Tennid Input Potencia Heating elements Heizeelement Resistores T rmicos Leistung 230 V Voimsus SEPC 64 SEPC 65B 230V 240V 1N 2 Max 6 0 kW 1 4 4 Qua L2 111213 14 1516 17 18 19 20 21 111213 141516 400V 415V 3N ttt L1 L2 L3 in 2 4 N 1 Sy tt Natet Stromnetz Power input 2 S hk l mmityksen vuorottelu El f rregling av annan el f rbrukare Signal kontakt Signal contact 3 Saunavalo Bastu belysning Saunabeleuchtung Sauna light max 100W 4 Ohjauskeskus Styrpanel Steuerger t Control panel 5 Tuntoelin Sensor F hler Sensor 354 SKLT 11A Image 7 Switch diagram for the sauna heater 14 Installation and User Manual HELO CAVA HELO ROXX DET 4 Helo CAVA Helo ROXX DET spare part list Cava Roxx Cava Roxx Part Part number Part name 6 kw 9 kw 1 4071002 Rock grate 1 1 2 6215793 Circuit board OLEA 98 1 1 3 7712000 Strain relief 1 1 4 7812550 Mains connector NLWD 1 1 1 1 5 6214036 Thermostat OLET 28 1 1 6 4316221 Heating element SEPC 64 3 6 5207518 Heating element SEPC 65B 3 7 5320517 Contactor OKTA 5 1 2 2 8 6119649 Rocker switch 1 1 9 7306611 Rubber cover for rocker switch 1 1 10 7802016 Soapstones Helo Cava heater 1 1
7. air e g during storage This may cause leakage currents The moisture will be gone after a few heating sessions Do not connect the heater power supply through a ground fault interrupter However adhere to the effective electrical safety regulation when installing the sauna heater 3 6 Electric heating toggle The electric heating toggle applies to homes with an electric heating system Sauna heater has connections marked 55 for controlling the electric heating toggle Connector 55 and the heating elements are simultaneously live 230V 3 7 Sauna heater safety clearances NOTE The thermostat is installed at a distance of 40mm from the ceiling in the middle of the sauna heater MIN mm Absolute measurement max 450mm Image 4 Safety clearances 1070 mm o o E lt m max 450m Power Saunaroom Safety clearances Suitable amount Suitable amount min of stones of stones e 2 52 28 5 2 E S 25665 H A D F Helo Cava Helo Roxx kW m m mm mm mm mm app kg app kg 60 5 10 190 100 300 1070 30 38 90 9 13 190 100 350 1070 30 38 Table 1 Safety clearances Installation and User Manual HELO CAVA HELO ROXX DET 12 Power Heater connection Heater connection Fuse Heater connection cable HO7RN F cable HO7RN F cable HO7RN F 60245 IEC 66 60245 IEC 66 60245 IEC 66 mm mm mm 400 415V 3N 230 V 3 230 240V 1N
8. helo GENUINE SAUNA amp STEAM Installation and User Manual HELO CAVA HELO ROXX DET ELECTRIC SAUNA HEATER 1118 60 040518 Helo Cava DET 1118 90 040518 Helo Cava DET 1118 600 040518 Helo Roxx DET 1118 900 040518 Helo Roxx DET CONTROL PANELS 1601 27 T 1 Helo Roxx Helo Cava 314 SKLT 53 3A Installation and User Manual HELO CAVA HELO ROXX DET Contents 1 Quick instructions for use of the sauna heater 3 1 1 Check before taking a sauna bath 3 1 2 Operation of the sauna heater controls 3 2 Information for users 3 2 1 Sauna room 3 2 2 Recommended sauna room ventilation 3 2 3 Heating the sauna 3 2 4 Sauna heater stones 4 2 5 Ifthe sauna heater will not heat up 5 3 Instructions for the installer 5 3 1 Preparing for sauna heater installation 5 3 2 Installation 5 3 3 Various stages of the installation 6 3 3 1 Mounting the sauna heater to the wall 6 3 3 2 HELO CAVA Assembly instructions for the heater soapstones 7 3 4 Recommended sauna room ventilation 10 3 5 Connection of the sauna heater to the mains 10 3 6 Electric heating toggle 11 3 7 Sauna heater safety clearances 11 3 8 Locating the connecting box for the connection cable in the sauna room 12 3 9 Switch diagram 14 4 Helo CAVA Helo ROXX DET spare part list 15 5 ROHS 16 Images and tables Image 1 Mounting the sauna heater to the wall 6 Image 2 installation of the soapstones 7 Image 2 1 installatio
9. holes for the mount in the wall is 240mm 240 mm Parts for wall mounting sauna heater locking wedges A 2 pcs wall fastening B 1pc sheet metal screw 4 2 x 13mm 2 pcs build screw 6 x 40mm 2 pcs Pass the locking wedges A through the holes in the heater so that the ingoing part is turned upwards The wall mount B is attached to the wall so that the holes where the locking wedges are secured to are upwards The mount may also be attached directly to the sauna heater Mark the locations of the screws on the wall and if necessary drill small holes and mount the sauna heater then to the wall with the screws provided The picture shows how the wall mount should be attached to the sauna heater The locking wedges are attached to the wall mount with the sheet metal screws Image 1 Mounting the sauna heater to the wall An additional foot stand 0043105 is available as an accessory It will rise the heater 150 mm from the floor The installation instructions are enclosed in the packaging Installation and User Manual HELO CAVA HELO ROXX DET 7 3 3 2 HELO CAVA Assembly instructions for the heater soapstones Before the installation of the soapstones the heater has to be fixed to the wall See the instructions on page 6 Take the front soapstones out from the package The stone to be placed as the lowest has rounded lower corners Pass the stones carefully along the guide The other 4 pcs soapstones
10. istration with enquiries concerning the recycling place Anvisningar f r milj skydd Denna produkt f r inte kastas med vanliga hush llssopor n r den inte l ngre anv nds Ist llet ska den levereras till en tervinningsplats f r elektriska och elektroniska apparater Symbolen p produkten handboken eller f rpackningen refererar till detta De olika materialen kan tervinnas enligt m rkningen pa dem Genom att teranv nda nyttja materialen eller pa annat s tt teranv nda utsliten utrustning bidrar du till att skydda v r milj Produkten returneras till tervinningscentralen utan bastusten och eventuell taljstensmantel V nligen kontakta de kommunala myndighetema f r att ta reda p var du hittar n rmaste atervinningsplats Hinweise zum Umweltschutz Dieses Produkt darfam Ende seiner Lebens Dauer nicht ber den normalen Haushalts abfall Entsorgt werden sondern muss an einem Sammelpunkt fiir das Recycling von elektrischen und elektronischen Ger ten abgegeben werden Das Symbol auf dem produkt der Gebrauchsanlei tung oder der Verpackung weist darauf hin Die Werkstoffe sind gem ihrer Kennzeichnung wiederverwertbar Mit der Wiederverwendung der stofflichen Verwertung oder anderen Formen der Verwertung von Altger ten leisten Sie einen wichtigen Beitrag zum Schutze unserer Umwelt Dieses Produkt soll ohne Steine und S pecksteinmantel an dem Sammelpunkt f r Recycling zur ckgebracht werde
11. mage to the sauna heater that will not be covered by the warranty Installation and User Manual HELO CAVA HELO ROXX DET 5 2 5 If the sauna heater will not heat up If the sauna heater will not heat up please check that the power is on the main fuses of the sauna heater are intact is there any error messages on the control panel In case of an error message on the control panel please refer to the control panel instructions 3 Instructions for the installer THE PERSON INSTALLING THE SAUNA HEATER SHOULD LEAVE THESE INSTRUCTIONS AT THE PREMISES FOR THE FUTURE USER 3 1 Preparing for sauna heater installation Check the following before installing the sauna heater 1 The ratio of the heater s input KW and the sauna room s volume m Volume recommendations are presented in the table 1 on page 11 The minimum and maximum volumes must not be exceeded 2 The sauna room height must be a min of 1900 mm 3 Uninsulated and masonry stone walls extend the preheating time Each square metre of plastered ceiling or wall surface adds 1 2 m to the sauna room s volume 4 Check page 12 Table 2 for a suitable fuse size A and the correct diameter of the power supply cable mm for the sauna heater in question 5 Conform to the specified safe clearance around the sauna heater Please refer to table 1 on page 11 6 There should be enough room around the sauna heater for maintenance purposes Also a doorway can be con
12. n Bitte erfragen Sie bei der Gemeindeverwaltung die zust ndige Entsorgungsstelle
13. n of the soapstones 8 Image 2 2 installation of the soapstones 9 Image 3 Recommended sauna room ventilation 10 Image 4 Safety clearances 11 Image 5 Location for the connection box 12 Image 6 Principle image 13 Image 7 Switch diagram for the sauna heater 14 Table 1 Safety clearances 11 Table 2 Connection cable and fuses 12 Installation and User Manual HELO CAVA HELO ROXX DET 3 1 Quick instructions for use of the sauna heater 1 1 Check before taking a sauna bath The sauna room is suitable for taking a sauna bath 2 The door and the window are closed 3 The sauna heater is topped with stones that comply with the manufacturer s recommendations the heating elements are covered with stones and the stones are piled sparsely NOTE Ceramic rocks are not allowed A pleasant smooth sauna bath temperature is about 70 C degrees Rearrange the sauna stones at least once a year and replace any weathered stones This enhances air circulation between the stones which extends the useful life of the heating elements If you encounter any problems please contact the manufacturer s warranty service shop For additional information about enjoying a sauna bath please visit our website at www helo fi 1 2 Operation of the sauna heater controls The main switch is located on the side of the sign at the bottom of the sauna heater The sign shows the position of the switch 0 1 Refer to the specific control panel operating instructio
14. ns 2 Information for users Persons with reduced physical and mental capacity sensory handicap or little experience and knowledge about how the device is operated e g children should only operate the device while supervised or according to instructions given by the persons in charge of their safety Make sure that children aren t playing with the sauna heater 2 1 Sauna room The walls and ceiling of a sauna room should be thermally well insulated All surfaces that store heat such as tiled and plastered surfaces must be insulated It is recommended to use wooden panel cladding inside the sauna room If there are heat storage elements in the sauna room such as decorative stone glass etc note that these elements may extend the pre heating period even though the sauna room is otherwise well insulated see page 5 section 3 1 Preparing for sauna heater installation 2 2 Recommended sauna room ventilation Please refer to the ventilation instructions on page10 2 3 Heating the sauna Before turning the sauna heater on make sure the sauna room is suitable for taking a sauna bath When heated for the first time the sauna heater may emit some odour If you detect any odour while the sauna heater warms up disconnect the sauna heater briefly and air the room Then you can turn the sauna heater on again The heating of a sauna should be started roughly an hour before you plan to take a sauna bath so that the stones have time to hea
15. sidered as a maintenance area 3 2 Installation Follow the safety clearance specifications on page 11 when installing the sauna heater A thin panel is not a suitable mounting base the mounting base must be reinforced with timber behind the panel The minimum clearances specified on page 11 must be followed even if the sauna room wall materials are incombustible Walls or ceilings must not be clad with fibre reinforced plaster board or other light weight cladding because they may cause a fire hazard Install the sauna heater so that the sign and the warnings can be read even after the installation The control panels are installed outside the sauna room with the exception of the Midi controller which is installed on the wall beside the sauna heater Refer to more detailed installation instructions in the installation and operation guide of the control panel Only a single sauna heater is allowed per sauna room Installation and User Manual HELO CAVA HELO ROXX DET 6 Drill diam d 3 5 mm Min 240 240mm 3 3 Various stages of the installation g E 3 3 1 Mounting the sauna heater to the wall S S z With the adjustment legs driven in the mounting height of the sauna E heater wall mount is 750mm from the floor E e The adjustment legs can be adjusted 15mm in case the floor is inclined E After the mounting check that both adjustment legs are evenly against the floor The distance between the
16. t up properly and the air warms up evenly in the sauna room Do not put any objects on the sauna heater Do not dry clothes on the sauna heater or anywhere in its vicinity Installation and User Manual HELO CAVA HELO ROXX DET 4 2 4 Sauna heater stones Quality stones meet the following requirements 1 Sauna stones should withstand heat and heat variation caused by vaporisation of the water thrown on the stones 2 Stones should be rinsed before use in order to avoid odour and dust 3 Sauna stones should have an uneven surface to supply a larger surface for the water to evaporate from 4 Sauna stones should be large enough measuring about 50 80 mm to allow good ventilation between the stones This extends the useful life of the heating elements 5 Sauna stones should be piled sparsely in order to enhance ventilation between the stones Do not bend the heating elements together or against the frame Rearrange the stones regularly at least once a year and replace small and broken stones with new larger stones Stones are piled so that they cover the heating elements Do not however pile a large heap of stones on the heating elements For a sufficient amount of stones refer to Table 1 on page 11 Any small stones in the package of stones must not be piled on the sauna heater The warranty does not cover defects resulting from poor ventilation caused by small and tightly packed stones Ceramic rocks are not allowed They may cause da
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