12-channels radio control installation and user manual 101-050-7
Contents
1. No you must use additional controlled relays at the supply voltage and take the desired clean contact from these ONE OF THE LATEX SAFETY HOODS IS TORN Send the receiver to OMFB SpA Hydraulic Components to replace and repair it since the absence of these protections reduces the IP protection rating of the apparatus DOES THE QUASAR RADIO REMOTE CONTROL REQUIRE ANY MAINTENANCE The QUASAR radio remote control requires no maintenance aside However it is recommended to keep the receiver clean especially removing any deposits of mud or other material that could degrade its performance in the long run Do not use hydraulic cleaners IS IT POSSIBLE TO INSERT THE RECEIVER INTO AN ADDITIONAL PLASTIC HOUSING Yes this is not subject to any particular limitations as long as you are certain that the plastic of the housing into which the receiver is inserted has a minimal or no lead content If the problem persists contact OMFB SpA Hydraulic Components pag 15 O M F B S p A Hydraulic Components COMPANY WITH QUALITY MANAGEMENT We reserve the right to make any changes without notice SYSTEM CERTIFIED BY DNV Edition 2005 06 No reproduction however partial is permitted oe sete 7 9 25050 Provaglio d Iseo Brescia Italy Tel 39 030 9830611 ISO 9001 2008 Hyprautic Components x 39 030 9839207 208 Internet www omtb it e mail info ombtb it2. 2 6 Level of protection of receiver and important Notes for wiring assembly The product as supplied by OMFB is not to be considered IP65 as the product is equipped with a metre of sheath and wires without tin ending The casing of the receiver and the buttons guarantee the IP65 level of protection if the wiring is connected according to the rules of the trade It is the installer s responsibility to connect the wiring taking all the necessary precautions according to the rules of the trade using suitable derivation boxes and or sufficiently suitable isolation systems in order to guarantee the IP65 level of the complete product An incorrect wiring assembly leads to the loss of the level of protection of the receiver OMFB categorically passes all responsibility for the wiring of the system onto the final installer pag 10 COMPANY WITH QUALITY MANAGEMENT O M F B S p A Hydraulic Components SYSTEM CERTIFIED BY DNV We reserve the right to make any changes without notice Edition 2005 06 No reproduction however partial is permitted ISO 9001 2008 Via Cave 7 9 25050 Provaglio d Iseo Brescia Italy Tel 39 030 9830611 Fax 39 030 9839207 208 Internet www ombb it e mail info ombb it Hyprautic Components Codice fascicolo 997 101 50330 Rev AD Data Venerd 10 giugno 2011 Codice foglio 997 101 50326 Rev AD Codice fascicolo 997 101 50330 Rev AD Data Venerd 10 giugno 2011 Codice foglio 997 101 50326 Rev
3. AD Quasar USER MANUAL 3 TECHNICAL SPECIFICATIONS 3 1 Transmitter apparatus QUASAR e Modulation FSK 20 KHZ e Working frequency 433 92 MHz 75KHz e Power RF E R P a 433 92 MHz 1 3 mW e Battery 2x1 2V NiMh 1 2Ah Battery recharger 12 24V DC 3 2 Receiver apparatus SUPPLY VOLTAGE min 9 V max 28 V 370 mAa 10 V MAXIMUM CURRENT CONSUMPTION 563 mA a 28 V The box and buttons assure IP65 protection level of the wrapping The wiring is excluded its protection level is assured by the installer OUTPUTS N 12 MOSFET CURRENT CARRYING CAPACITY TEMPERATURA DI FUNZIONAMENTO 30 80 C 4 ELECTRICAL SPECIFICATIONS IP PROTECTION EN 60529 4 1 Electrical specifications of the admissible loads The output stage of radio remote controls uses unstable MOSFET The systems are sized for a maximum load of 8 A inductive simultaneously The MOSFET are sized to 16 A in any case the mushroom head emergency control or from the transmitter cuts off power to the outputs and thus ensures the absolute safety of the system pag 1 O M F B S p A Hydraulic Components COMPANY WITH QUALITY MANAGEMENT We reserve the right to make any changes without notice SYSTEM CERTIFIED BY DNV Edition 2005 06 No reproduction however partial is permitted Via Cave 7 9 25050 Provaglio d Iseo Brescia Italy Tel 39 030 9830611 ISO 9001 2008 il info omfb it se F Hyprautic COMPONENTS Fax 39 030 9839207 208 Internet www omfb
4. remote controls with Dir 95 54 EC requirements is certified by the Notified Body NSAI by releasing the approval number for the product marking e24 72 245 95 54 1107 00 Compliance is shown by product marking Compliance of QUASAR radio remote controls with the ECE ONU Reg No 10 Add 9 requirements is certified by the Notified Body NSAI by releasing the approval number for the product marking E24 10R 020185 Compliance is shown by product marking pag 6 COMPANY WITH QUALITY MANAGEMENT O M F B S p A Hydraulic Components SYSTEM CERTIFIED BY DNV We reserve the right to make any changes without notice Edition 2005 06 No reproduction however partial is permitted ISO 9001 2008 Via Cave 7 9 25050 Provaglio d Iseo Brescia Italy Tel 39 030 9830611 Fax 39 030 9839207 208 Internet www ombb it e mail info ombb it Hyprautic Components Codice fascicolo 997 101 50330 Rev AD Data Venerd 10 giugno 2011 Codice foglio 997 101 50326 Rev AD Codice fascicolo 997 101 50330 Rev AD Data Venerd 10 giugno 2011 Codice foglio 997 101 50326 Rev AD FM REMOTE CONTROL 1 2 New safety feature 20 minutes after the last actuation the receiver automatically switch off For restarting operations you may EITHER press the recevier green button OR press and maintaining pressed one of the transmitter button for at least 2 second and release it 1 3 OMFB QUASAR Radio remote control systems The r
5. you must take advantage of the prigionieri already present on the receiver box Do not drill any holes in the box under penalty of voiding the product warranty mS pag gD O M F B S p A Hydraulic Components COMPANY WITH QUALITY MANAGEMENT We reserve the right to make any changes without notice SYSTEM CERTIFIED BY DNV Edition 2005 06 No reproduction however partial is permitted Via Cave 7 9 25050 Provaglio d Iseo Brescia Italy Tel 39 030 9830611 ISO 9001 2008 Hyprautic Components Fax 39 030 9839207 208 Internet www ombptb it e mail info ombtb it USER MANUAL 101 050 7 2 4 Insertion in additional housings The receiver may be inserted in an additional housing as long as it is made of plastic and not metal Insertion in a metal housing must absolutely be agreed upon and assessed with OMFB staff to avoid unpleasant malfunctions 2 5 Electric connection The power supply line 12 24V batt and ground should lead to the receiver directly from the main source battery or stabilized power source with cables adequately sized for the load to be carried cross section of at least 1 mm 2 also using a safety fuse The power supply line to the receiver must be kept locked or under a switch dedicated specifically to the radio remote control system or under an appropriately sized battery disconnector It is essential that the radio remote control system never be powered while the of this fact
6. 9207 208 Internet www ombb it e mail info ombb it Hyprautic Components Codice fascicolo 997 101 50330 Rev AD Data Venerd 10 giugno 2011 Codice foglio 997 101 50326 Rev AD Quasar USER MANUAL FM REMOTE CONTROL 2 INSTALLATION AND MECHANICAL FASTENING OF THE RECEIVER 2 1 General comments The receiver must be installed using the 2 screws already present on the receiver and must not be opened or drilled for any reason For applications involving strong vibrations it is recommended to insert the appropriate anti vibration material between the external housing of the receiver and the support to which it is fastened Any opening drilling or similar operations on the receiver not previously agreed upon with OMEB will void the product warranty The following factors must be taken into consideration when choosing the receiver position on the vehicle e The red mushroom head Emergency Stop button must be easily accessible e The best reception capacity is obtained by placing the receiver as high as possible off the ground e Whenever possible the receiver should be clearly visible from the transmitter work area e The field radiates concentrically from the antenna in the case of receivers without external antenna the latter is aligned with the receiver box 2 2 Positioning the receiver Install the receiver with the cable input facing down never upwards Itt 2 3 Fastening the receiver To fasten the receiver
7. A via Quintiliano 43 20138 Milano grants the presumption of conformity to QUASAR radio remote controls with the essential requirements and other provisions set forth in European Directives e RTTE n 99 05 CE D Lgs n 269 del 09 05 01 e EMC n 89 336 CE articles 4 10 1 and 10 2 annexes and II Bassa Tensione n 73 23 CE article 2 annexes Ill part 8 and IV and subsequent modifications Compliance with pertinent directives is certified by the presence of the CE Marking on the product e N The compliance of QUASAR radio remote controls with essential requirements of Directive 99 05 EC allows them to be placed on the market put into service and have the right to be connected in every European country as well as all countries belonging to CEPT without the need for homologation by the relevant Postal and Telecommunications Administration According to an indicative and non exhaustive list of equipment that falls within the classification established by European Commission Decision 2000 299 EC QUASAR radio remote controls are not subject to any restrictions for installation and connection since they belong to a class of S R D Short Range Devices without specific uses and operating within a radio frequency band 433 050 434 790 MHz harmonized within the European Community The QUASAR radio remote control receiver also complies with the essential requirements and other provisions set forth in European Dire
8. Codice fascicolo 997 101 50330 Rev AD Data Venerd 10 giugno 2011 Codice foglio 997 101 50326 Rev AD AND USER MANUAL FM T amp _ 2 O 10 D D D D pag 3 O M F B S p A Hydraulic Components COMPANY WITH QUALITY MANAGEMENT We reserve the right to make any changes without notice SYSTEM CERTIFIED BY DNV Edition 2005 06 No reproduction however partial is permitted Via Cave 7 9 25050 Provaglio d Iseo Brescia Italy Tel 39 030 9830611 ISO 9001 2008 Hyprautic Components Fax 39 030 9839207 208 Internet www omptb it e mail info ombtb it l 7 COMPANY WITH QUALITY MANAGEMENT ae B S p A P yorauiie pampenear SYSTEM CERTIFIED BY DNV a gan pale right to ogee ie nges with oe ae r reproducti wever partial is ae a Sona Via Cave 7 9 25050 Provaglio d Iseo Brescia li aly Te l 39 030 9830611 f ail info omtb it USER MANUAL 101 050 7 GENERAL COMMENTS cccescccsccccsccscccccccsscccsccsscccsccssssccsccsossees pag 5 1 1 Product Markings and Certification ccccccccecccceeccecseeseeeeeeeeueeeeesuesesaneeens pag 5 1 2 New safety feature aa tecnaces ict nconransscentens da genracustsdsnoneieeeaceasd adatatageseuntessice pag 7 1 3 OMFB QUASAR Radio remote control systems pag 7 1 4 QUASAR 12 channel reCe Veir ccccccccceccccceeccceeeecceneeceeneceeneseeneeeeeneeseas pag 7 1 5 QUASAR tranSMitter ccccceccccssccceesccceusccscusccscusecscusecseussceeueseseee
9. D Quasar USER MANUAL Fit REMOTE CONTROL 5 EMERGENCY STOP 5 1 Emergency Stop engaged by the Transmitter The emergency stop command predominates over all other conditions and thus may be activated even if the key for another transmitter function is inserted due to a breakdown or carelessness To deactivate the Emergency Stop function signaled when the receiver status light goes on steady and restore system operation press the green Reset button 5 2 Emergency Stop engaged by the Receiver To activate the Emergency Stop function from the receiver press the mushroom head STOP button The receiver status light remains on steady indicating receiver emergency status To restore system operation release the push button by turning it clockwise and press the green Start button 6 USING THE SYSTEM 6 1 Using the transmitter When supplied the transmitter has a minimum battery charge Therefore the battery must first be recharged for approximately 6 hours This is done by connecting it to the universal 12V 24V battery charger supplied The Bat light on the transmitter goes on and remains on while the transmitter is being charged It goes off when the unit is fully charged To activate the transmitter press the Start button and check that the Bat light blinks approximately once every 2 seconds indicating that the transmitter is in Stand by mode If no function is activated the transmitter turns off automatically after 30
10. adio remote control system consists of the following components e 1 receiver 1 12 channel receiver 12 CH e 1 transmitter 1 QUASAR transmitter to control 2 to 12 channel systems 1 4 QUASAR 12 channel receveir Emergency Button Acc dec control button OMFB Hyprautic Components Start Button Receiver status light Buzzer 95 dB pag 7 O M F B S p A Hydraulic Components COMPANY WITH QUALITY MANAGEMENT We reserve the right to make any changes without notice SYSTEM CERTIFIED BY DNV Edition 2005 06 No reproduction however partial is permitted Via Cave 7 9 25050 Provaglio d Iseo Brescia Italy Tel 39 030 9830611 ISO 9001 2008 Fax 39 030 9839207 208 Internet www ombptb it e mail info omfb it USER MANUAL 101 050 7 Codice fascicolo 997 101 50330 Rev AD Battery charger connection Function buttons Hrosavuc Components Transmission active OOOCE Data Venerd 10 giugno 2011 x Start and backlight Battery charger activation button status Status signal 24 36 2 Emergency button Codice foglio 997 101 50326 Rev AD G pag 8 COMPANY WITH QUALITY MANAGEMENT O M F B S p A Hydraulic Components SYSTEM CERTIFIED BY DNV We reserve the right to make any changes without notice Edition 2005 06 No reproduction however partial is permitted ISO 9001 2008 Via Cave 7 9 25050 Provaglio d Iseo Brescia Italy Tel 39 030 9830611 a Fax 39 030 983
11. ctive 95 54 EC and in ECE ONU Regulation No 10 Addendum 2 relating to Suppression of radio interference Electromagnetic Compatibility produced by spark ignition engines fitted to motor vehicles Concerning to Electromagnetic Compatibility 95 54 EC is the reference directive for every electrical electronic system included in road vehicles because it constitutes a specific directive for the purposes of Article 2 par 2 of Council Directive 89 336 EC effective beginning 1 January 1996 pag 5 O M F B S p A Hydraulic Components COMPANY WITH QUALITY MANAGEMENT We reserve the right to make any changes without notice SYSTEM CERTIFIED BY DNV Edition 2005 06 No reproduction however partial is permitted e Vi e 7 9 25050 Provaglio d Iseo Brescia Italy Tel a 030 o ISO 9001 2008 Hyprautic Components x 39 030 9839207 208 Internet www omtb it e mail info ombb i USER MANUAL 101 050 7 The provisions of 95 54 EC must be satisfied concerning Electromagnetic Compatibility by all vehicles as defined in Directive 70 156 EC relating to the type approval of motor vehicles and their trailers as emended by 92 53 EC as well as their components or separate technical units that are exempt from the compliance with the rules of 89 336 EG Conformity tests prescribed by Directive 95 54 CE and ECE ONU Reg No 10 Add 9 were carried out at the laboratory IMQ S p A via Quintiliano 43 I 20138 Milano Compliance of QUASAR radio
12. de press the green button on the receiver and keep it pressed for at least 10 seconds The status light starts blinking indicating that you have entered the receiver programming mode Once the status light starts blinking press the green button once more and keep it pressed for 5 seconds to reset any previously saved codes Once the receiver has been set in programming mode the red light blinking press the transmitter Start button and then press any of the function buttons The light remains on steady for a few instants and then it goes off indicating that the transmitter code has been acquired Once the receiver has been set in programming mode if it does not detect any valid code for more than 10 seconds the system reverts to stand by mode keeping the current code Start Button Receiver status light 6 3 Reset after emergency After a transmitter emergency the reset can only be performed by pressing the green reset button on the receiver The emergency mode is indicated with the receiver status light on steady 6 4 Motor Auxiliary The Motor Auxiliary output is activated in parallel with each output signal if its Dip Switch is set to ON pag 14 COMPANY WITH QUALITY MANAGEMENT O M F B S p A Hydraulic Components SYSTEM CERTIFIED BY DNV We reserve the right to make any changes without notice Edition 2005 06 No reproduction however partial is permitted ISO 9001 2008 Via Cave 7 9 25050 Provaglio d Iseo Brescia I
13. g 13 5 2 Emergency Stop engaged by the RECEIVED 66 cccccceeecceeseeceeeeseeneeseennees pag 13 USING THE SYSTEM ccccccscssccscssscssssccsscsccsssseccssssccsscsecsccceesees pag 13 Bel ISAS FS TIS ON cts ayaa peace qaatetcts E A EEE E peanenesaanasecanes pag 13 6 2 Programming procedure 9s vasdenianvewndieiveanerclnpienevpedn s bundoucdnasa enadionmabesabanen pag 14 6 3 Reset after emergency ccccescccesscccsscccusscecusscecescseusceceecscuecseueeseanees pag 14 64 Motor GUXUAN aasan aia a AAN EAEE TATE OCRE pag 14 FREQUENTLY ASKED QUESTIONG sscsssssssssssssscsecsssscsasscsecsasees pag 15 pag 4 x 439 030 9839207 208 Internel www omfbs it Hyprautic COMPONENTS Codice fascicolo 997 101 50330 Rev AD Data Venerd 10 giugno 2011 Codice foglio 997 101 50326 Rev AD Codice fascicolo 997 101 50330 Rev AD Data Venerd 10 giugno 2011 Codice foglio 997 101 50326 Rev AD Quasar USER MANUAL FM REMOTE CONTROL 1 GENERAL COMMENTS 1 1 Product Markings and certification QUASAR radio remote controls meets the rules set forth in the following harmonised technical standards e EN 300 220 3 2000 for Effective Use of Spectrum e EN 301 489 3 2000 for Electromagnetic Compatibility e EN 60950 2000 3 EDITION for the Protection of the health and the safety of the user Compliance with the above technical standards certified by test reports issued by the competent European body IMQ S p
14. it e mail USER MANUAL 4 2 Connecting devices to the receiver A terminal board is used to connect devices solenoid valves remote switches to the electronic board of the receiver 101 050 7 In standard versions the radio remote controls are supplied with 1 50 m of cable mounting one connector that is described the cables used in the standard versions have a cross section of 1 mm 2 and the function color pairing is as fol lows FUNCTION CABLE FUNCTION CABLE CE Motor Valve Blue gt 9 BlueQ as ee ee 01 9 12 24V Green Red Yellow Green Yellow gt Button DX Violet Green o Button SX Warning alarm Output stage MOSFET Yellow Black Acoustic signal Battery 12 24V Relay emergency Emergency button release release Blue j pag 12 COMPANY WITH QUALITY MANAGEMENT O M F B S p A Hydraulic Components SYSTEM CERTIFIED BY DNV We reserve the right to make any changes without notice 150 9001 2008 Edition 2005 06 No reproduction however partial is permitted Via Cave 7 9 25050 Provaglio d Iseo Brescia Italy Tel 39 030 9830611 Fax 39 030 9839207 208 Internet www ombb it e mail info ombtb it OMFB HyprauLic COMPONENTS Codice fascicolo 997 101 50330 Rev AD Data Venerd 10 giugno 2011 Codice foglio 997 101 50326 Rev AD Codice fascicolo 997 101 50330 Rev AD Data Venerd 10 giugno 2011 Codice foglio 997 101 50326 Rev A
15. seconds from the last use Once the transmitter is ON to activate the backlight press the Start button and keep it pressed for 2 seconds The backlight turns off temporarily when any function button is pressed thus concentrating all available power on the radio emission and optimizing its use To disable backlighting press the Start button once more and keep it pressed for 2 seconds Backlighting is also disabled when the transmitter turns off after being idle for 30 seconds An increase in the Bat light blink rate e g if the frequency is 1 blink or more a second means that the batteries are low and need to be recharged This is done by connecting the transmitter to the battery charger plugged into the vehicle 12V 24V outlet pag 13 O M F B S p A Hydraulic Components COMPANY WITH QUALITY MANAGEMENT We reserve the right to make any changes without notice SYSTEM CERTIFIED BY DNV Edition 2005 06 No reproduction however partial is permitted Via Cave 7 9 25050 Provaglio d Iseo Brescia Italy Tel 39 030 9830611 ISO 9001 2008 Hyprautic Components Fax 39 030 9839207 208 Internet www omptb it e mail info ombtb it USER MANUAL 101 050 7 6 2 Programming procedure Normally the system is supplied pre programmed Therefore the following operations are only necessary when the transmitter needs to be replaced The programming procedure enables the receiver to recognize the transmitter code To enter the system programming mo
16. seseanseees pag 8 INSTALLATION AND MECHANICAL FASTENING OF THE RECEVEIR pag 9 2h General COMMEN S ccascicinssseensnceaatrogaesinsyarsdactensaintddinns waneidiomedelecneirodenntieetes pag 2 2 Positioning the receveif 0 6 ccecccceeccceeceeceeceeeeeeueceesesesueeeeseeeeueeeeneeeeneeees pag 9 2 Fastening Me recevei ee tas thas cocaseestiactsaicdadsecsaditagitnee iatoaasetadenenaceenciscaixs pag 9 2 4 Insertion in additional housings cccesecccceseeecce eee eseceeeeeeeeeseeeeeeaaeeeeeeae ees pag 10 29 FICCI IC TCONI OCH OM crecaccne ys ciara nocacieussnacasmrtsditeaestentgaceseaedainiasewestnansacuelanaaser pag 10 2 6 Level of protection of receiver and important Notes for wiring assembly pag 10 TECHNICAL SPECIFICATIONS cececcscscsssscsscecsseccececcacecsaceccaceees pag 11 3 1 QUASAR transmitter QPPCrtus ccccccceccccceeccceeeeeceaeeceeeeeeeeuaeeeeuneeeeanees pag 11 3 2 QUASAR Receveir apparatus cccccccccecccceeeccceeeeeeeeeeceeaeeseeeeeeeeaaeeeeanees pag 11 ELECTRICAL SPECIFICATIONG sc csscscsscecsssecsececsececcasecsaceceacece pag 11 4 1 Electrical specification of the admissible loads cccccccceseeceeeeneeeeeeneees pag 11 4 2 Connecting devices to the receiver cccccccccceccccseeecceeeececneeeesueeeeenaeseeanees pag 12 EMERGENCY STOP ccccccccssscssscscccsscscccsscccccsscccccsscccccssscccccscees pag 13 5 1 Emergency Stop engaged by the Transmitter pa
17. taly Tel 39 030 9830611 5 Fax 39 030 9839207 208 Internet www ombb it e mail info ombb it Hyprautic Components Codice fascicolo 997 101 50330 Rev AD Data Venerd 10 giugno 2011 Codice foglio 997 101 50326 Rev AD Codice fascicolo 997 101 50330 Rev AD Data Venerd 10 giugno 2011 Codice foglio 997 101 50326 Rev AD Quasar USER MANUAL 7 FREQUENTLY ASKED QUESTIONS THE TRANSMITTER IS NOT WORKING OR WORKS ONLY AT A SHORT DISTANCE FROM THE RECEIVER Make sure that e The receiver power supply is correct both in terms of voltage 9 28 V and polarity eThe red emergency button of the receiver is not pressed and that you have pressed the green reset button e The receiver is not installed in a metal housing e The LED on the transmitter lights when any of the commands is pressed If not make sure that the battery is present and charged and replace it if necessary e The receiver has been programmed correctly To be certain repeat the steps described in the section PROGRAMMING PROCEDURES e The controlled devices function correctly if powered directly cutting out the radio remote control and if they have no short circuits THE TRANSMITTER WAS DROPPED AND NOW IT DOESN T WORK Make sure that e The transmitter battery is still in its compartment e The battery connection is intact and ensures electrical contact IS IT POSSIBLE TO OBTAIN CLEAN CONTACTS IN PLACE OF THOSE THAT REFLECT THE SUPPLY VOLTAGE
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