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SERVICE MANUAL/INTEGRATION SPLIT TYPE

1. CX o GI o 404 405 Location No Description 43060750 Terminal Block 3P 43050382 Sensor TC F6 43150299 Sensor TA 43160445 Terminal Block 2P 1A AC30V 4316V189 PC Board Ass y MCC 1403 220 240V 43158180 Transformer TT 09 AC220 240V 218 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup RAV SM560 800BT E RBC U21PG W E 309 Description Description 43409164 Panel PS HI100 43407116 Grille Catch ABS 43480010 Air Filter ABS 43409168 Grille Air Inlet 43407120 Outlet Air Form PS F 43409182 Cover Panel Ass y 43020029 Motor Louver MP24GA PS HI100 43409173 Louver ABS 43407123 Fix Motor ABS 43422001 Joint Kit 43460108 Lead Motor 43422002 Joint Kit 43482025 Washer SPCC E www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup RAV SM561BT E 15 1 3 Concealed Duct Type RAV SM561BT E A03 007 35 36 37 38 J J 9 10 11 EN PE quem AN DO JYV UN io D D G AT eg
2. H03 error 17 error a NO ne ee a Check and correct circuit cables Geer nE For RAV SM560AT E replace control P C board 184 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup All Models F06 error 18 error Are connections of TE TS sensor connectors of CN604 CN605 normal YES Are characteristics of TE TS sensor resistance values normal YES Correct connection of connector For RAV SM560AT E CN600 TE sensor and CN603 TS sensor NO gt Replace TE and TS sensors Refer to Characteristics 3 Check CDB Defect Replace F04 error 19 error Is connection of TD sensor connector i of CDB CN600 normal gt Correct connection of connector YES For RAV SM560AT E CN601 TD sensor m NO Are characteristics of TD sensor gt Replace TD sensor resistance value normal YES Check control P C board Defect Replace Refer to Characteristics 4 F08 error 1b error NO Is connection of TO sensor connector of CDB CN601 normal Correct connection of connector YES For RAV SM560AT E CN602 TO sensor Are characteristics of TO sensor NO gt Replace TO sensor resistance val
3. O ONO NO lt I 405 403 X Location No Description 43060750 Terminal Block 3P 43050382 Sensor TC F6 43150297 Sensor TA 43160445 Terminal Block 2P 1A AC30V 4316V220 P C Board Ass y MMC 1402 220 240V EE www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup RAV SM1100UT E RAV SM1400UT E A03 003 Location No 43121703 43120214 43120215 4314J123 4314J124 43181313 43172160 43151279 43121691 43121692 43170232 Description Pump Drain ADP 1409 220 240V Fan Ass y Turb TY461 SM1400UT E Fan Ass y Turb TJ461 SM1100UT E Refrigeration Cycle Ass y SM1100UT E Refrigeration Cycle Ass y SM1400UT E Owner s Manual Pan Ass y Drain PS F ABS Sheet Switch Float FS 0218 106 Motor Fan SWF 200 90 1 SM1400UT E Motor Fan SWF 230 60 1 SM1100UT E Hose Drain 25A www ilmal mp pumput com Location No 215 207 43079249 43047546 43194026 43194078 43194079 43047609 43194029 43019904 43170231 43139137 43097204 43147657 4316V194 4316V195 4316V196 4316V197 RAV SM1100 1400UT E k di Hn Ar UNIT No 88 88 BB TE RC No FC amp vlossms GHC
4. Connect one remote controller with one indoor unit 1 1 tentatively with communication cable Turn on power of outdoor unit Turn on power of outdoor unit After completion of address Set to all indoor units one by one setup change is to arbitral END Turn on power of outdoor unit address group manually address finishes within 4 to 5 minutes Setup of automatic When the following addresses are not stored in the neutral memory IC10 on the indoor P C board a test run operation cannot be performed Unfixed data at shipment from factory Item code Data at shipment Setup data range Line address 12 0099 0001 No 1 unit to 0030 No 30 unit Indoor unit address 13 0099 0001 No 1 unit to 0030 No 30 unit Max value of indoor units in the identical refrigerant line Double twin 4 Group address 14 0099 0000 Individual Indoor units which are not controlled in a group 0001 Master unit 1 indoor unit in group control 0002 Sub unit Indoor units other than master unit in group control 164 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup All Models 13 2 Address Setup amp Group Control lt Terminology gt Indoor unit No Outdoor unit line address N Ma
5. 136 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunki error 1E error Is protective control such as discharge temprelease control normal YES NO YES Are connections of cable connector normal seudulla on J hdytinpalvelu RefGroup Oy All Models Correct the cabling and connection of connector NO Check parts Defect gt Replace Check and correct the charged Is charged refrigerant amount normal YES YES refrigerant amount Is not abnormal overload NO NO Improve and delete the cause Are characteristics of TD sensor resistance value normal YES Refer to Characteristics 4 Replace TD sensor H01 error 1F error NO Check CDB Defect gt Replace For RAV SM560AT E replace control P C board Is power voltage normal YES Improve power line Is not abnormal overload NO Improve and delete the cause Check and correct circuit cables Is the circuit detected by current sensor normal YES lit Check IPDU E e Defect Replace For RAV SM560AT E replace control P C board www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup
6. 4316V189 MCC 1403 43116V226 MCC 1402 2 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy 5 Service parts for Under Ceiling Type 2 HP 3 HP 4 HP 5 HP SM561CT E SM801CT E SM1101CT E SM1401CT E Multi blade fan O ty 2 3 4 Fan motor 43121715 43121716 43121714 Air filter 43180314 43180315 43180314 1 Q ty 2 Drain pan ass y 43171173 2 43180315 1 43172174 43172175 Drain pump Accessory TCB DP22CE Side cover R 43102647 Side cover L 43102648 Under panel 43191663 43191664 43191665 Eva 43140198 43140187 43144188 board 4316V230 1402 07 Reactor 43158184 Capacitor 43155192 3 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup 6 Service PCB Replacement MCC 1402 04 4316V188 RAV SM560 800UT E RAV SM560 800UT 4C MCC 1402 04 Use service P C board as it is MCC 1402 04 4316V188 RAV SM560 800UT E RAV SM560 800UT 4C Board as it is Connector CN110 111 112 don t exist MCC 1402 04 MCC 1402 07 4316V230 RAV SM560 800UT E RAV SM560
7. U U U u uuu uuu uuu uu 55 7 2 Refrigerant Piping Installation 55 K GN TEE 59 7 4 Recharging of Refrigerant 60 7 5 Brazing Of nannaa 61 8 CONTROL BLOCK DIAGRAM uuauvuaa aakei amiuan n N N NANNURAUDUNAANNNMUMAMANKANKNNMSAN NUKA 63 8 1 Indoor Control CIFCUIE uu uuu u NOVA EN cr v KaKa KANNAN xu nO ara ccu 63 8 2 Control Specifications c 65 8 3 Indoor Print Circuit Board iiscesicciscsesiccesnasenssodsadtncesscvensicucecacusntdnnctsusnsdvuchdnnnscacuseccacteceusdacesssivuusausnnvsiberdutavacedesses 65 9 CIRCUIT CONFIGURATION AND CONTROL SPECIFICATIONS 87 9 1 Microcomputer System Block Diagram U U 87 9 2 Indoor Control Circuit 95 9 3 Outdoor Controls 98 10 THOUBLESHOOTINQ Bee eessen deg ee S Nu u KS re sad rada ir Er Censsend A nu souci deeg 117 10 1 Summary of Troubleshooting ssususnesn nnam a nan a naa nnne a aa nnns stessi anna
8. Main unit Zinc hot dipping steel plate Appearance Model RBC U21PG W E Ceiling Panel Sold separately panel color Moon white Muncel 2 5GY 9 0 0 5 Height 319 Main unit Width 840 Bos Depth 840 dimension Height 35 Ceiling panel Width Sold separately Depth Main unit 26 Total weight Ceiling panel 4 5 Heat exchanger Finned tubu Fan Turbo fan Fan unit Standard air flow High Mid Low Motor 90 Air filter Attached ceiling panel Controller Sold separately RBC AMT21E Gas side mm 015 9 5 8 Connecting Ges Liguid side mm 09 5 3 8 Drain port Nominal dia 25 Polyvinyl chloride tube Sound level High Mid Low Note 2 dB A Note 1 The cooling capacities and electrical characteristics are measured under the conditions speciied by JIS B 8616 based on the reference piping 7 5m Note 2 The sound level is measured in an anechoic chamber in accordance with JIS B8616 Normally the values measured in the actual operating environment become larger than the indicated values due to the effects of external sound Note Rated conditions Cooling Indoor air temperature 27 C DB 19 C WB Outdoor air temperature 35 DB Heating Indoor air temperature 20 DB Outdoor air temperature 7 C DB 6 C WB 5 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j llee
9. NE 3 Current release control The output frequency and the output voltage are controlled by AC current value detected by T02 on the outdoor P C board so that input current of the inverter does not exceed the specified value Objective SM1100 SM1400 model I1 value A 18 90 19 65 19 65 19 65 109 TD C Error stop display with 4 times of error counts Frequency down Frequency holding Frequency slow up Up to command As command is A Frequency down www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy RAV SM1100 1400AT E 4 Outdoor fan control Allocations of fan tap revolutions rpm Upper fan SM1100 Lower fan Upper fan SM1400 Lower fan 1 Cooling fan control D The outdoor fan is controlled by TE sensor Cooling Temperature conditions after medium term TE C The cooling fan is controlled by every 1 tap of DC fan control 14 taps MAX O At the activation time although the maximum fan tap in the following table are fixed for 60 seconds after then the fan may not rotate with high speed for several minutes because the fan is controlled by TE sensor value It is not an abnormal status When the discharge temperature sensor is abnormal or the sensor comes off the holder the
10. 1 213 Outdoor unit Rear side of remote controller P C board Remote controller address connector Master remote controller C Sub remote controller Bit 1 OFF to ON o una N Sensor cover Sensor board Adjust corner cap 1 The operation contents can be changed by Last push priority 2 Useatimer on either Master remote controller or Sub remote controller 154 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy RAV SM561 801 1101 1401BT E RAV SM561BT E RAV SM801BT E RAV SM1101BT E RAV SM1401BT E A03 007 2 remote controller control Controlled by two remote controllers One or multiple indoor units are controlled by two remote controllers Max 2 remote controllers are connectable 1indoor unit is controlled by 2 remote controllers Remote controller Remote controller switch Master switch Sub Remote controller d cables Procured locally Terminal block for i d remote controller cables Indoor unit 11213 112 3 Outdoor unit Setup method One or multiple indoor units are controlled by two remote controllers Max 2 remote controllers are connectable lt Wired remote controller gt How to set wired remote controller to sub remote
11. 205 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy RAV SM1100 1400AT E RAV SP1100 1400AT E Part name Procedure Remarks IPDU P C board 1 Perform the works in O and Screw Screw 2 Take off screws of the inverter assembly to separate the inverter assembly M4 x 8 4 pcs 3 Remove the connectors and the lead wires which are connected from IPDU PC board to the other parts 1 Connector CN04 Connection with cycle P C board 3P White CN05 Connection with cycle P C board 2P White Note 1 CN06 Connection with cycle P C board 5P White CN13 Connection with cycle P C board 5P Red Note 1 CN600 Heat sink sensor 2P Black 2 Lead wire CN01 Connection with power terminal block Red CN02 Connection with power terminal block White CN03 Connection with inverter box IPDU board Heat sink cover Black CN09 Connection with compressor Red CN10 Connection with compressor White CN11 Connection with compressor Black Rectifier diode Red lead wire Note 2 White lead wire Note 2 Orange lead wire Top Bottom Brown lead wire Note 1 Remove the connectors by releasing lock of the housing 4 Remove the heat sink cover M4 x 8 2pcs 5 Take off two screws which fix the heat sink and IGBT and also take off support hooks
12. Control P C board board Defective fan motor NOTE However GND circuit error inside of the motor is rarely detected even if the above check is carried out When the circuit does not become normal even if P C board has been replaced replace outdoor fan motor Single phase Single phase Single phase RAV SM1100AT E SM1400AT E RAV SP1100AT E SP1400AT E RAV SM800AT E RAV SM560AT E RAV SP560AT E SP800AT E Objective P C board Control board CDB PC board PC board Fan motor winding CN300 CN301 CN301 CN301 CN300 CN300 Motor position detection Fan motor winding CN303 Motor position detection CN302 SC www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy All Models P19 error 08 error Is voltage applied to 4 way valve coil terminal in heating operation Is operation of NO NO 4 way valve normal YES NO Is flow of refrigerant by electron expansion valve normal Check 4 way valve Defect Replace Check and replace electron expansion valve Is circuit cable normal Check and correct circuit NO Are characteristics of TC sensor resistance value normal YES Refer to Characteristics 2 NO Replace TC sensor Check CDB P
13. P04 error 21 error All Models NO Is high voltage protective operation by TE sensor normal Does cooling outdoor fan normally operate Does PMV normally operate Check TE TC TS sensors Replace electron expansion valve Check charged refrigerant amount Check liguid gas valves Check abnormal overload Correct connection of cabling connector Check TE sensor Defect Replace Is connection of NO Correct connection of connector normal connector YES NO Is fan motor normal YES Is connection of cabling connector normal YES YES Replace fan motor Correct coming off Replace TD TO and TC sensors Refer to Characteristics 3 and 4 Check CDB Defect gt Replace For RAV SM560AT E replace control P C board Do not TD and TO sensors NO come off the detection part YES Are characteristics of TD TO TC sensor resistance values normal YES 138 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy All Models 97 error Central controller Correct communication line NO Is X Y communication line normal YES Are connections between connectors CN02 CNO03 of network adapter P
14. 12 2 6 Cable Connection Network cable connection Install a network adapter per 1 group of the group control including single unit control Also install a network adapter to one of the indoor units in the group control Central control p ST remote i controller Indoor unit Indoor Indoor Indoor Indoor unit Indoor unit unit unit control control control Va i control adapter board P C board P C board board adapter board PC board Remote controller Connectable indoor units per group Up to 8 units 1 remote controller system In case of 2 remote controllers system the connectable indoor units are up to 7 units 160 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup All Models 12 3 How to Set an Address Number When connecting indoor units to the central control remote controller by using a network adapter it is reguired to set up a network address No The network address No should be agreed with the line No of the central control remote controller When the unit was shipped from the factory the network address has been set to 1 The following two methods to set the network address are provided 1 How to set from the remote controller at indoor unit side This method is effec
15. Center Operation prohib ited CENTER goes on www ilmal mp pumput com CENTER goes on The setup contents on the central control remote controller are fixed and only ON OFF operation and timer setup operation are available on the main remote controller CENTER flashes 163 The setup contents on the central control remote controller are fixed and the air conditioner stops Operation from the main remote controller is unavailable Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup All Models 13 ADDRESS SETUP 13 1 Address Setup lt Address setup procedure gt When an outdoor unit and an indoor unit are connected or when an outdoor unit is connected to each indoor unit respectively in the group operation even if multiple refrigerant lines are provided the automatic address setup completes with power ON of the outdoor unit The operation of the remote controller is not accepted while automatic address works Approx 4 to 5 minutes Setup of line address of outdoor unit indoor unit address and group address Completion of cabling work Do you arbitrarily set the indoor unit address YES MANUAL NO Is refrigerant line 1 line NO YES Is group control performed YES To AUTO address mode Do you change setting after automatic setting at the first time YES NO
16. board MCC 819 Main PC board MCC 1370A _ TA shift setup Model selection Serial send receive circuit Function setup Remote controller No setupTwin x Sub PC board TCJ sensor MCC 1370B i Same as Same as the left the left Indoor fan motor Serial send signal input receive circuit circuit Outdoor Outdoor unit unit Outdoor unit _ 87 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu DG eftregB SUOAT E RAV SM560 800UT E RAV SM560 800BT E 9 1 2 Connection of Wireless Remote Controller Indoor unit 1 Infrared radiation Main PC board MCC 1370A SZ _ EEPROW A TA shift setup Model selection Sensor display PC board Function setup Remote controller No setup Twin TC sensor Triple setup i T nsor Sub PC board MCC 1370B Louver a motor Indoor fan control circuit DC AC Serial synchronous send dT juus signal input receive circuit circuit Transformer DC310 340V Outdoor unit 88 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu Z29888 WoAT E RAV SM560 800UT E RAV SM560 800BT E 9
17. ormal control Max freguency is restricted to approximately the rated cooling freguency is controlled according to the right figure if To gt 15 Max freguency is restricted to approximately the rated heating freguency ES 3 HEAT operation mode the frequency 4 PR N ormal control 94 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup RAV SM560 800UT E RAV SM560 800BT E 9 2 Indoor Control Circuit RAV SM560UT E RAV SM560BT E RAV SM800UT E RAV SM800BT E A02 014 9 2 1 Print Circuit Board lt Main P C board MCC 1370A gt o 2 i z D 422 R210 JIS J6 JIT J09 TA CNOS 1 1 CNO4 2 TC C215 L TCI CN20 1 d 1 6 9 OPTIO CN231 W 2 022 F20t T3 154 250V TI ami 3 ous 1 R22 GE C53 cs2 TRANS P NY wee 370A 02 COMPONENT SIDE 15 10331 EAN lt Sub P C board MCC 1370B gt MCC 13708 02 TWIN TRIPLE INDOOR UNIT No cuc 95 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup 9 2 2 Outline of Main Controls 1 Pulse Modulating Valve PMV control RAV SM560 800UT E RAV SM560 800BT E 1 For PMV SM560 is controlled with 45 to 500 pulses and SM800 with 50 to 5
18. Heat exchanger sensor TC sensor 06 mm 1200 mm 10 at 25 Float switch FS 0218 106 Drain pump motor ADP 1406 Reactor 6 1 3 Under Ceiling Type RAV SM561CT E SM801CT E SM1101CT E SM1401CT E A03 016 Parts name Fan motor SM501CT E CH 43 2Z K SWF 280 60 1 Specifications Output Rated 60 W 220 240 V Fan motor SM801CT E SWF 280 60 2 Output Rated 120 W 220 240 V Fan motor SM1101CT E SM1401CT E SWF 280 120 2 Output Rated 120 W 220 240 V Thermo sensor TA sensor 258 mm 10 at 25 Heat exchanger sensor TCJ sensor 06 mm 1200 mm 10 at 25 Heat exchanger sensor TC sensor 26 mm 1200 mm 10 at 25 Louver motor MP24GA1 DC 15V Reactor CH 43 2Z K _ 51 www ilmal mp pumput com 10 mH 1 Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy 6 2 Outdoor Unit RAV SM560AT E A03 007 Parts name _ Fan motor ICF 140 43 1 RAV SM560 800 1100AT E Specifications Output Rated 40 W Compressor DA130A1F 23F 3 phase 4 1100 W Reactor CH 57 10 mH 16 Outdoor temp sensor To sensor 10 at 25 Heat exchanger sensor Te sensor 10 at 25 Suction temp sensor Ts sensor 10 at 25 Discharge temp sensor Td
19. How to set wired remote controller to sub remote controller Insert the remote controller address connector provided on the rear side of the remote controller switch P C board into Sub in exchange for Master Remote controller address connector Master remote controller AA Sub remote controller lt Wireless remote controller gt For RAV SM561 801 1101 1401CT E only How to set wireless remote controller to sub remote controller Change OFF of Bit 3 Remote controller Sub Master of switch S003 to ON Operation 1 The operation contents can be changed by Last push priority 2 Usea timer on either Master remote controller or Sub remote controller 156 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy All Models 12 1 4 Monitor Function of Remote Controller Switch m Call of sensor temperature display lt Contents gt Each sensor temperature of the remote controller indoor unit and outdoor unit can become known by calling the service monitor mode from the remote controller lt Procedure gt 1 3 4 Push O 2 buttons simultaneously for 4 seconds or more to call the service monitor mode The service monitor goes on the master indoor unit No is displayed and then tempe
20. NOTE Tc Temperature of indoor When air volume is set to L the maximum frequency is heat exchanger restricted sensor Air volume 1 Operation with HIGH H MED M LOW L or control AUTO mode is performed by the command from the remote controller 2 When the air volume mode AUTO is selected the air UH gt H gt M gt M gt L gt volume varies by the difference between Ta and Ts L gt UL ling of lt COOL gt MK Normal i cooling Ta cooling heating E M MED Tsc 0 5 Heatiing of lt HEAT gt al Normal cooling heating heating C UL Ultra Low only in Comp OFF 90 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu WoAT E RAV SM560 800UT E RAV SM560 800BT E Outline of specifications Remarks Air volume control Continued Air volume setup SM560 SM800 COOL DRY FAN Hear Revolutions per minute rpm UH 1290 1480 H 1230 1480 1180 1340 1150 1320 1120 1310 1060 1200 1060 1200 990 1100 940 1040 900 900 3 In heating operation the mode changes to Ultra Stop is a cool air Low UL or STOP if thermostat is turned off discharge preventive 4 If Ta gt 25 C when heating operation has started and control operation by Tc when defrost operation has been cleared it oper Tc In
21. 2 SH RED DEE aasia EE a Location No 43050382 43050384 43050398 43060750 43150259 Description Sensor TO TE TS F6 Sensor TD Sensor TH F4 Terminal Block 3P Rectifier 30A 800V Location No 236 www ilmal mp pumput com 43160552 4316V231 4316V219 Description Terminal Block 30A PC Board Ass y CDB MCC 1398 P C Board Ass y IPDU MCC 1438 Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy 15 3 Replacement of Main Parts Sold Separately 15 3 1 Drain up Kit TCB DP22CE A03 016 Part name Drain pan Procedure Remove the Drain up kit from the main unit Remove the set screws 2 positions and drain pan TCB DP22CE Remarks Screws Fixing drain pan and main unit A Drain pan Float switch Remove the drain pan Remove the plastics nut of fixing float switch Remove the float switch Plastics nut Float switch Drain pump Remove the drain pan Remove the set screws 4 positions of fixing drain pump plate and main unit Remove the screws 3 positions of fixing drain pump plate and drain pump 237 www ilmal mp pumput com Screws Fixing drain pump and main unit 8 3 Screws Fixing drain pump and drain plate Toshiban l mmitys ja j hdyt
22. Check indoor heat exchanger temperature sensor TC Check indoor P C board Coming off disconnection or short of indoor heat exchanger sensor TA Stop Automatic reset Displayed when error is detected Check indoor heat exchanger temperature sensor TA Check indoor P C board Indoor EEPROM error EEPROM access error Stop Automatic reset Displayed when error is detected Check indoor EEPROM including socket insertion Check indoor P C board Communication error between indoor MCU Communication error between fan driving MCU and main MCU Stop Automatic reset Displayed when error is detected Check cables of remote controller Check power cables of indoor unit Check indoor P C board Regular communication error between master and sub indoor units or between main and sub indoor units Stop Automatic reset Displayed when error is detected www ilmal mp pumput com Check cables of remote controller Check indoor power cable Check indoor P C board SI9POIN IIV Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy Error mode detected by outdoor unit Flash Go on 6 Go off Wireless sensor Wired remote Diagnostic function lamp display controller Status of air Judgment and measures conditioner Condition Operation Timer Ready
23. Middle tap 800 900 1000 1100 Air volume m3 hr 24 www ilmal mp pumput com 1200 1255 1300 Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy RAV SM561 801 1101 1401BT E RAV SM561BT E RAV SM801BT E RAV SM1101BT E RAV SM1401BT E A03 007 Static pressure Pa Static pressure Pa Fig 1 RAV SM561BT E Round duct Standard air volume 780m3 h 140 120 S 100 e 90 T 80 a o 2 m 5 S 60 s E E E E E 40 3 3 i 20 0 500 700 780 900 Air volume m3 h Fig 2 RAV SM561BT E Sguare duct Standard air volume 780m3 h 140 120 108 100 T 80 a 9 12 s 60 JE s n 40 2 ae 20 0 500 700 780 900 Air volume m3 h 25 Fig 3 RAV SM801BT E Round duct Standard air volume 1140m3 h Air volume limit Min Air volume limit Max 800 1000 1140 1200 1300 Air volume m3 h Fig 4 RAV SM801BT E Sguare duct Standard air volume 1140m3 h Air volume limit Max 2 gt E o i 2i 800 1000 1140 1200 1300 Air volume m h www ilmal mp pumput com Static pressure Pa Static pressure
24. Minus screwdriver Hooking claw Front cabinet Front cabinet Fan guard Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup RAV SM800AT E RAV SP560 800AT E RAV SM800AT E 02 014 RAV SP560AT E RAV SP800AT E A03 014 Part name Procedure Remarks Common procedure CAUTION Never forget to put on the gloves at working time otherwise an injury will be caused by the parts etc 1 Detachment 1 Stop operation of the air conditioner and also turn off switch of the breaker 2 Remove the front panel ST1T O4 10L 3 pcs After taking off screws remove the front panel by pulling it downward 3 Disconnect the connecting cables and power cord from the terminals and cord clamp z i xi Upper plate 4 Remove the upper cabinet of cabinet ST1T 24 x 10L 6 pcs 2 Attachment 1 Attach the waterproof cover CAUTION i aa ID Water proof Be sure to attach a waterproof cover z DE If it is not attached there is a possibility that water enters inside of the outdoor unit 2 Attach the upper cabinet ST1T 24 x 10L 6 pcs 3 Connect the connecting cable and power cord at the terminal and fix them with cord clamp CAUTION Using bundling band sold at a market be sure to fix the power cables and indoor outdoor connecting cables along the inter unit cable so that they do not come to contact with the compressor valve
25. n 868 cD Description Band Hose Nut Flare 3 8 IN 29 62 Socket 09 62 Nut Flare 5 8 IN 215 88 Socket 5 8 IN 015 88 Bonnet 29 62 Bonnet 215 88 Holder Sensor SUS Hose Drain Rubber Cushion Nut Distributor Ass y SM1100UT E Remote Controller SX A3JE Remote Controller SX A11JE Remote Controller EX W2JE Remote Controller WH H1JE Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Location No 402 43060750 43050382 43150297 43160445 4316V220 Description Terminal Block 3P Sensor TC F6 Sensor TC Terminal Block 2P 1 AC30V PC Board Ass y MMC 1402 220 240V 216 www ilmal mp pumput com o x a d y 405 0 403 RAV SM1100 1400UT E Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy 15 1 2 Built in Type RAV SM560BT E RAV SM800BT E A02 014 210 211 214 215 218 219 212 213 216 217 220 221 222 Location No 43120149 4314J100 4314J101 43147654 43147655 43121643 43121645 43191304 43191305 43047545 43047546 43194081 43194078 43194051 43194026 43194080 43194079 gt 208 209 Description Fan Multi Bl
26. 4 poles are provided to this compressor The compressor freguency Hz measured with a clamp meter is 2 times of revolutions rps of the compressor 41 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup RAV SM1401CT E RAV SP1400AT E RAV SM1401CT E RAV SP1400AT E A03 014 Indoor unit TCJ sensor Distributor Strainer incorporated Strainer Outer diameter of refrigerant pipe Gas side OA Liquid side B 15 9mm 9 5mm i Refrigerant pipe Refrigerant pipe i i atgas side at liquid side i Outer dia A Outer dia B Min 5m 70m sz Ball valve Packed valve 7 Ja gt OA Outdoor unit Outer dia OB lt rainer PMV TS Sensor Check joint UKV 25D22 e Sensor TD sensor ES Ss Strainer 4 L valve STF 0401G AN i d i Muffler IST CH Distributor Outside 025 x L210 8FP1 3 flat fin Inside 025 1180 0952 FP1 5 flat fin Accumulator Rotary 2500cc compressor DA420A3F 21M R410A 2 95kg gt Cooling mimi p Heating Pipe surface temperature C Pressure Compressor MPa 2 Indoor heat Outdoor heat revolutions per Indoor exchanger exchanger second rps fan Indoor Outdoor temp conditions DB WB C Discharge Suction Pd Ps
27. Operation continues Displayed when error is detected Compressor case thermo operation Coming off of detection part of indoor heat exchanger sensor Check indoor heat exchanger sensor TC Check indoor P C board Main P C board MODE lamp 5Hz flash Coming off disconnection or short of indoor temp sensor TA Operation continues Displayed when error is detected Check indoor temp sensor TA Check indoor P C board Main P C board Coming off disconnection or short of indoor temp sensor TC Operation continues Displayed when error is detected Check indoor temp sensor TC Check indoor board Main board Coming off disconnection or short of indoor temp sensor TCJ No display in the setting at shipment Operation continues xdg Displayed when error is detected www ilmal mp pumput com 1 Check indoor temp sensor TCJ 2 Check indoor board Main board Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup RAV SM1100 1400UT E RAV SM1100 1400AT E Error mode detected by indoor unit 1 Operation of diagnostic function Block Status of air Judgment and measures display Cause of operation conditioner Condition MODE lamp Error in indoor fan system All stop Displayed when Check indoor fan motor connector 5Hz fla
28. Reactor 1 Perform works of items D to Partition board Reactor NOTE The same two reactors are installed to this outdoor unit though each installation place is different One is attached to a partition board and the other is attached to an electric parts box 2 Remove the connector of the reactor lead wire connected to the inverter assembly 3 Remove fixing screws of the reactor Cautions for assembling The temperature of the reactor becomes high during operation of the outdoor unit Using a cord holder fix various sensor lead wires or fan motor lead wires in the sur roundings of the reactor to be fixed to the electric parts box as shown below so that Electric parts box Reactor they do not come to contact with the reactor Cord holder Fan motor lead wire s E m Various sensor Reactor lead wires 210 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup RAV SM560 800UT E 15 EXPLODED VIEWS AND PARTS LIST 15 1 Indoor Unit 15 1 1 4 Way Air Discharge Cassette Type RAV SM560UT E RAV SM800UT E A02 014 209 S 229 Z C g c 215 216 217 _ 218 221 222 Gw 211 212 213 S 214 219 220 223 INA d Location Location SEN No Description No Description 43121703
29. ST1T 24 x 10 1 pc 5 Take off screw for the side cabinet and the base plate ST1T 24 x 10 1 pc 6 Take off screws for the side cabinet and the fin guard ST1T O4 10 4 pcs Valve fixed plate Side cabinet 203 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy Part name Inverter assembly Procedure 1 Perform the works in 1 of O and 2 Remove connectors which are connected from the cycle P C board to other parts CN600 TD sensor White CN601 TO sensor 2P White CN604 TE sensor 2P White Note 1 CN605 TS sensor 3P White Note 1 CN301 Upper outdoor fan White Note 1 CN300 Detection of upper position BP White CN303 Lower outdoor fan White Note 1 CN302 Detection of lower position 5P White CN500 Case thermo 2P White Note 1 CN700 4 way valve 3P Yellow Note 1 CN702 PMV Pulse Motor Valve coil 6P White Relay connector Reactor 2 pcs 3P White Note 1 Compressor lead Remove terminal cover of the compressor and remove the lead wire from terminal of the compressor Note 1 Remove the connectors by releasing lock of the housing 3 Remove various lead wires from the holder at upper part of the inverter 4 Cut off tie lap which fixes various lead wires to the inverter assembly 5 Lift
30. www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup RAV SM1100 1400UT E RAV SM1100 1400AT E Error mode detected by outdoor unit Operation of diagnostic function Cause of operation Inverter over current protective circuit operates For a short time Status of air conditioner All stop Condition Displayed when error is detected Judgment and measures Inverter immediately stops even if restarted Compressor rare short Check IPDU Cabling error Error on current detection circuit Current value is high at AC side even while compressor stops Phase of power supply is missed Displayed when error is detected Compressor immediately stops even if restarted Check IPDU Phase missing operation of power supply Check power voltage of R S T Coming off disconnection or short of outdoor temp sensor All stop Displayed when error is detected 1 Check outdoor temp sensor TE TS Check CDB Coming off disconnection or short of outdoor temp sensor All stop Displayed when error is detected 1 Check outdoor temp sensor TD Check CDB Compressor drive output error Tin thermistor temp Tin error IPDU heat sink temp is high Communication error between IPDU Connector coming off between CDB and IPDU All stop Displayed when error
31. Ceiling panel 1 Detachment 1 Perform works of items 1 of 1 of O and 1 of O 2 Remove the flap connector CN33 White 5P connected to the control P C board and then remove the lead wire Remove the flap connector from the clamp NOTE Remove the connector by releasing locking of the housing 3 Remove screws fixing the ceiling panel M5 4 pcs 4 Push the tentative hook outward to remove the ceiling panel 2 Attachment 1 Hang the tentative hook of the main body drain pan to the tentative hook of the ceiling panel NOTE A panel has directional property so mount Push ih i a panel with attention to the marks hock outward 2 Tighten fixing screws M5 4 pcs 3 Connect flap connector of the ceiling panel to connector CN33 White 5P on the control board MID www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Part name Control board Procedure 1 Detachment 1 Perform works of items 1 of O and 1 of 2 Remove connectors which are con nected from the control board to other parts CN33 Flap motor 5P White CN34 Float switch Red CN41 Terminal block of remote controller 3P Blue CN68 Drain pump 3P Blue CN67 Terminal block of power supply 5P Black CN101 TC sensor 2P Black CN102
32. Does voltage between 2 and of inter terminal blocks 1 2 3 of indoor unit vary YES Black White For RAV SM560AT E main circuit on control P C board Is DC280V applied between terminals of electrolytic capacitor of IPDU main circuit For RAV SM560AT E YES check case thermo Check indoor P C board MCC 1402 or MCC 1403 Defect gt Replace Check CDB Defect Replace Is DC7V power supplied to CDB Are cablings between Pin 2 and Pin 5 of CN800 and between IPDU and CDB normal YES Is case thermo CN500 connected YES Does case thermo operate YES Check Correct charged refrigerant amount 126 www ilmal mp pumput com All Models Check item code 14 Correct inter unit cable Correct connection of connector Check indoor board MCC 1402 Defect gt Replace As shown in the following figure perform measurement within 20 seconds after power ON S5277G o o 10 4 O Inter terminal block Replace IPDU Replace IPDU Correct connection of connector Correct connection of connector Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup All Mode
33. So oO E 5 s og 5 0 Outdoor DB35 C Air flow High Pipe length 7 5m 80 100 120 60 60 80 100 120 40 Compressor speed rps Compressor speed rps RAV SM1400UT E lt Cooling gt lt Heating gt OUT SM140 DB7 C WB6 C DB20 C Air flow High ions Condi Indoor Outdoor T F I N 1 DB27 C WB19 C DB35 C ions Air flow High Condi Indoor Outdoor Compressor speed rps Compressor speed rps 19 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy Operation characteristic curve A03 014 RAV SP560AT E RAV SP800AT E Cooling RAV SP800AT E 0 1520 40 ls Wsi Conditions Indoor DB27 C WB19 C N Outdoor DB35 C Air flow High 60 70 80 Compressor speed rps RAV SP1100AT E RAV SP1400AT E lt Cooling gt 22 il f Conditions Indoor DB27 C WB19 C Outdoor DB35 C Air flow High Pipe length 7 5m 230V 40 60 Compressor speed rps 100 20 lt Heating gt 0 1520 40 RAV SP560 800AT E RAV SP1100 1400AT E La d Conditions Indoor DB20 C Outdoor DB7 C WB6 C Air flow High Pipe l
34. controller Rear side of remote Insert the remote controller address connector controller board provided on the rear side of the remote controller switch P C board into Sub in exchange for Master Remote controller address connector Master remote controller AA ub remote controller Operation 1 The operation contents can be changed by Last push priority 2 Useatimer on either Master remote controller or Sub remote controller 155 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup All Models RAV SM561CT E RAV SM801CT E RAV SM1101CT E RAV SM1401CT E A03 016 2 remote controller control Controlled by two remote controllers One or multiple indoor units are controlled by two remote controllers Max 2 remote controllers are connectable 1 indoor unit is controlled by 2 Remote controller Remote controller remote controllers S switch Master i ndoor unit 11213 11213 Outdoor unit Setup method One or multiple indoor units are controlled by two remote controllers Max 2 remote controllers are connectable Rear side of remote lt Wired remote controller gt controller P C board switch Sub j Remote controller cables Procured locally Terminal block for remote controller cables
35. or HH gt H gt L gt ll AUTO mode is performed by the command from the remote controller Ta 2 When the air speed mode AUTO is 43 0 selected the air speed varies by the 25 difference between Ta and Ts 5 2 COOL 41 5 1 0 0 5 Tsc 0 5 G Controlling operation in case when thermo of remote controller works is same as a case when thermo of the body works If the air speed has been changed once it is not changed for 3 minutes However when the air volume is exchanged the air speed changes When cooling operation has started the air speed selects a downward slope that is the high position If the temperature is just on the difference boundary the air speed does not change Mode in the parentheses indicates one in automatic cooling operation Type 1 Type 2 Type 3 Type 7 COOL HEAT SM561 SM801 SM1101 SM1401 COOL HEAT COOL HEAT COOL HEAT COOL HEAT 80 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy RAV SM561 801 1101 1401CT E Outline of specifications Remarks Air speed lt HEAT gt selection Continued 0 5 1 0 0 Tsh 0 5 1 0 1 0 2 0 1 5 3 0 2 0 4 0 Value in the parentheses indicates one when thermo stat of the remote controller works Value without
36. the drain pump is usually operated 2 If the float switch operates while drain pump operates the compressor stops the drain pump continues the operation and a check code is output 3 If the float switch operates while drain pump stops the compressor stops and the drain pump operates If the float switch keeps operating for approx 4 minutes a check code is output 76 www ilmal mp pumput com Check code P10 Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup DAfter heat elimi nation RAV SM561 801 1101 1401BT E Outline of specifications When heating operation stops the indoor fan operates with LOW mode for approx 30 seconds Remarks Freguency fixed operation Test run In case of wired remote controller gt 1 When pushing CHECK button for 4 seconds or more TEST is displayed on the display screen and the mode enters in Test run mode Push ON OFF button Using MODE button change the mode from COOL to HEAT Do not use other mode than COOL HEAT mode During test run operation the temperature cannot be adjusted An error is detected as usual A frequency fixed operation is performed After the test run push ON OFF button to stop the operation Display in the display part is same as the procedure in item 1 Push CHECK button to clear the test run mode TES
37. 9 60 to 260 ef Suction port flange Separate sold Panel C L 026 Power supply remote controller cable take out port C Ceiling open size D 410 Suction port Ceiling open size panel We Separate sold Suction port canvas Separate sold Panel external dimension E Panel external gt dimension 500 e Dimension RAV SM561BT RAV SM800BT RAV SM801BT RAV SM1101BT RAV SM1401BT Check port A amp xt 0450 Plane view of main unit NOTE 1 For maintenance of the equipment be sure to install a check port A at the position as shown below NOTE 2 Using the drain up kit sold separately drain up by 300 mm from drain pipe draw out port of the main unit is necessary The drain up over 300mm or more is impossible Pipe side Discharge side 30 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy RAV SM561 801 1101 1401CT E 3 1 3 Under Ceiling Type RAV SM561CT E RAV SM801CT E RAV SM1101CT E RAV SM1401CT E A03 016 Upper pipe draw out port Knockout hole Pipe draw out port Knockout hole Drain port VP20 Inner dia 926 hose attached Power supply cable take in port Knockout Remote controller cable take in port K
38. As same as a test run it is recommended to turn on power of the compressor beforehand when starting operation after power of the compressor has been interrupted for a long time D A judgment for electricity is performed by TD and TO sensors If TO sensor is defective a backup control is automatically performed by TE sensor For a case of defective TO sensor judge it with the outdoor LED display 4 Coil heating is controlled by TD and TE sensor 5 For every model the power is turned off when TD is 30 or more In trouble of sensor 18 No power ON 20 Power ON 15 18 condition i TD lt 30 C E Continuous ON L is Continuous ON M TD sensor is read in once per 15 minutes SM800 No power ON Continuous ON L Continuous ON M SM1100 SM1400 20W and equivalent 20W and equivalent 25W and equivalent Object SM560 40W and equivalent No power ON Continuous ON L Continuous ON M Continuous ON H 106 www ilmal mp pumput com 40W and equivalent 50W and equivalent SM560 10W and equivalent 20W and equivalent 30W and equivalent Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy RAV SM560 800 1100 1400AT E NOTIFICATION It is not an abnormal phenomenon that electro noise may be heard while heating the coil 7 Short inter
39. Attach the P C board so that the heat sink comes securely contact with the metal sheet 190 www ilmal mp pumput com RAV SM560AT E Remarks Take off earth screws Power line vin Inverter box CT Metal sheet Control P C board assembly P C board base Hooking claws 4 positions P C board base Heat sink Inverter box Metal sheet Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy Part name Rear cabinet Procedure 1 Perform works of items 1 of O and 2 Take off fixed screws for the bottom plate ST1T O4 10L 3 pcs 3 Take off fixed screws for the heat ex changer ST1T O4 x 10L 2 pcs 4 Take off fixed screw for the valve mounting plate ST1T O4 x 10L 1 pc RAV SM560AT E Remarks Rear cabinet Fan motor 1 Perform works of items 1 of and O 2 Take off the flange nut fixing the fan motor and the propeller Turning it clockwise the flange nut can be loosened To tighten the flange nut turn counterclockwise 3 Remove the propeller fan 4 Disconnect the connector for fan motor from the inverter 5 Take off the fixing screws 3 pcs holding by hands so that the fan motor does not fall NOTE Tighten the flange nut with torque 4 9Nm 50kgf cm S101 www ilmal mp pumput com Flange nut Loosen the nut by turning clockwise d
40. B and central system AI NET X Y and E01 E02 E03 E09 or E18 is displayed or no check code is displayed on the remote controller according to the error contents www ilmal mp pumput com SI9POIN IIV Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy All Models 10 3 Error Mode Detected by LED on Outdoor Board lt SW800 LED display in bit 1 bit 2 bit 3 OFF gt When multiple errors are detected the latest error is displayed When LED display is O Go on there is the main cause of trouble on the objective part of control at CDB side and the unit stops When LED display is Flash there is the main cause of trouble on the objective part of control at IPDU side and the unit stops When case thermostat operates the communication is interrupted on the serial circuit If continuing the case thermostat operation a serial communication error occurs because serial sending to the indoor unit is inter rupted Check code LED display D801 D802 D803 Yellow Yellow Yellow Type A Type B TE sensor error TD sensor error TS sensor error TO sensor error Discharge temp error DC outdoor fan error Communication error GDB Side between IPDU Abnormal stop High pressure release operation EEPROM error Communication error between IPDU No abnormal stop G Tr short circui
41. BP White CN334 Position detection of fan motor BP White NOTE Remove the connector by releasing locking of the housing 3 Remove screws fixing earth lead wire in the electric parts box O4 x 6 2 pcs 4 Remove indoor outdoor inter unit cable and remote controller cable of the termi nal block 5 Remove screws fixing the electric parts box 04 x 10 5 pcs 6 Remove screws fixing the bell mouth O4 x 10 6 pcs 7 Remove the drain cap and drain water accumulated in the drain pan NOTE 1 When removing the drain cap be sure to prepare a bucket to catch the drained water NOTE 2 Thermal insulator is adhered to the drain cap Be careful not to peel off the insulator If the insulator has been peeled adhere it with double face tape etc as before 8 Remove screws fixing the drain pan O4 x 8 4 pcs 2 Attachment 1 Fix the parts drain cap drain pan bell mouth and electric parts box succes sively to their original positions 2 Connect connectors earth lead wire indoor outdoor inter unit cable and remote controller cable which have been disconnected in the above item 1 as before zd e www ilmal mp pumput com RAV SM560 800 1100 1400UT E RAV SP1100UT E Remarks lt fixing drain pan Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy RAV SM560 800 1100 1400UT E RAV SP11
42. Check outdoor P C board Discharge temperature error Stop Displayed when 1 Check refrigerating cycle Gas leak Discharge temperature over specified value was detected error is detected 2 Trouble of PMV Check Td sensor 0cL High pressure protection error by TE sensor Stop Displayed when 1 Overload operation of refrigerating cycle Temperature over specified value was detected error is detected 2 Check outdoor temperature sensor TE Check outdoor board Outdoor DC fan error Stop Displayed when 1 Defective detection of position error is detected 2 Over current protective circuit of outdoor fan driving unit operates Lock of outdoor fan Check outdoor board Inverter over current protective circuit operates For a short time Stop Displayed when 1 Inverter immediately stops even if restarted Compressor motor rare short Short voltage of main circuit operates error is detected 2 Check IPDU Cabling error IPDU position detection circuit error Stop Displayed when 1 Position detection circuit operates even if operating compressor by removing error is detected 3P connector Replace IPDU Coming off disconnection or short of outdoor temperature Stop Displayed when 1 Check outdoor temperature sensor TD sensor TD error is detected 2 Check outdoor CDB P C board Coming off disconnection or short of outdoor temperature Stop Display
43. Freguency fixed operation Test run In case of wired remote controller 1 When pushing ON OFF button on the remote controller continuously for 5 seconds the mode enters TEST The indoor fan rotates with HIGH and a freguency fixed operation starts During this operation the buttons other than ON OFF UP A and DOWN V cannot be accepted However items 7 and 8 are effective 3 To stop the frequency fixed operation use ON OFF button only In case of wireless remote controller Without wired remote controller 1 When pushing Temporary button continuously for 10 seconds or more Pi sound is heard and the mode enters TEST The indoor fan rotates with HIGH and a frequency fixed operation of COOL starts NOTES Temporary button is provided to near the display part of the main unit when opening the front panel If Temporary button is not continuously pushed for 10 seconds Automatic heating cooling operation is per formed 2 To stop the operation push Temporary button again NOTE Operation on the wireless remote controller is not ac cepted 93 www ilmal mp pumput com COOL HEAT flash Air volume AUTO Temperature COOL L HEAT H Commanded freguency Approximately S7 Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu Reifisst S00 AT E RAV SM560 800UT E RAV SM560 800BT E Outline of speci
44. H ECH JI 500 Fan center dividing Charge port 31 Protective net mounting hole 2 04 embossing 43 707 30 Protective net mounting hole 4 04 embossing Refrigerant pipe connecting port N 012 7 flare at gas side Refrigerant pipe connecting port 26 4 flare at liquid side Space required for service shape holes 2 06 hole 2 11 x 14 U shape holes 600 N For 208 910 anchor bolt 9 d d o fy Suction port o TU external _ 150 ine k gt 2 O li Product ro e o more beam Minimum lt Luc Port lt distance up to wall 211 x 14 U shape hole E Details of A legs Details of B legs a S aka 2 011 x 14 long hole For 988 210 anchor bolt 32 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup RAV SM800AT E RAV SP560 800AT E RAV SM800AT E A02 014 RAV SP560AT E RAV SP800AT E A03 014 Knockout For draining Drain hole 020 x 88 Burring hole Drain hole 225 Burring hole Installation bolt hole i p 29 90 191 20 w 12 x 17 U shape holes N m uction E Part B K port i I PI Y 4 0
45. Normally the values measured in the actual operating environment become larger than the indicated values due to the effects of external sound Note Rated conditions Cooling Indoor air temperature 27 C DB 19 C WB Outdoor air temperature 35 DB Heating Indoor air temperature 20 C DB Outdoor air temperature 7 DB 6 C WB 9 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy RAV SM561 801CT E 1 1 3 Under Ceiling Type RAV SM561CT E RAV SM801CT E A03 016 Model name RAV SM561CT E RAV SM801CT E Cooling Heating Average Cooling Heating Standard capacity Note 1 50 56 70 8 0 1 5 5 6 1 5 6 3 2 2 8 0 2 2 9 0 Energy consumption effect ratio Cooling 2 75 D 3 41 B 3 08 2 77 D 3 24 C Power supply 1 phase 230V 220 240V 50Hz Running current 8 71 7 98 7 85 7 19 12 23 11 21 11 94 10 95 Electrical characteristics Power consumption 1 82 1 64 2 53 2 47 Power factor 95 95 94 94 Appearance Main unit Shine Outer Main unit dimension Total weight Main unit Heat exchanger Finned tubu Soundproof Heat insulating material Inflammable polyethylene foam Fan Multi blade fan Fan unit Standard air flow High Mid Low m3 h Motor W Air filter Attached main unit Contro
46. TCJ sensor 2P Red CN104 Room temperature sensor 2P Yellow CN333 Power supply of fan motor 5P White CN334 Position detection of fan motor 5P White NOTE Remove the connector by releasing locking of the housing 3 Unlock locking of the card edge spacer at 6 positions to remove the control P C board 2 Attachment 1 Fix the control P C board to the card edge spacer at 6 positions 2 Connect the connectors removed in item 1 to the original positions ende www ilmal mp pumput com RAV SM560 800 1100 1400UT E RAV SP1100UT E Remarks Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup RAV SM560 800 1100 1400UT E RAV SP1100UT E Part name Procedure Remarks Fan motor 1 Detachment 1 Perform works of items 1 of O and 1 of Q 2 Remove clamps of the lead wires con nected to the following connectors of the control P C board CN33 Flap motor BP White CN34 Float switch Red CN68 Drain pump 3P Blue CN101 TC sensor 2P Black CN102 TCJ sensor 2P Red CN333 Power supply of fan motor BP White CN334 Position detection of fan motor BP White NOTE Remove the connector by releasing locking of the housing 3 Remove screws fixing earth lead wire in the electric parts box 24 x 6 2 pcs 4 Remove indoor outdoor inter unit cable and remote con
47. TD TS TC TE Indoor Outdoor Standard 74 11 9 39 53 HIGH 27 19 35 Overload 5 N 82 17 16 51 HIGH 32 24 43 Low load 48 6 24 LOW 18 15 5 5 Standard E 75 43 55 HIGH 20 7 6 Overload 74 55 24 LOW 30 24 18 Low load 98 43 73 HIGH 15 15 70 4 poles are provided to this compressor The compressor freguency Hz measured with a clamp meter is 2 times of revolutions rps of the compressor 42 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy RAV SM560 800 1100 1400UT E RAV SP1100UT E 5 WIRING DIAGRAM 5 1 Indoor Unit 5 1 1 4 Way Air Discharge Cassette Type RAV SM560UT E RAV SM800UT E A02 014 RAV SM1100UT E RAV SM1400UT E A03 003 RAV SP1100UT E A03 014 CN104 N CN102 GNION YEL RED BLK CN80 1402 N73 RED WHI Control P C Board for Indoor Unit d DC20V lt DDC15V DDC12V FAN DRIVE lt DDC7V Power supply circuit 2 wan SINKON N HII N d ME EN Adapter for Wireless Remote Controller _ BLK sed TA Y WHI d T ET INN Wired Renote Controller Closed end connector Color Identification BLK BLACK BLU BLUE RED RED GRY GRAY PNK PINK GRN GREEN WHI WHITE BRW BROWN ORN ORANG
48. Take off screws fixing the fan guard ST1T 24 x 10 2 pcs 6 Remove hanging hook of the fan guard by pushing with a minus screwdriver 2 Attachment 1 Insert the extrusion at the upper side of the fan guard into the square hole of the air outlet cabinet and then insert the hanging hook Fix the hanging hooks 5 positions by pushing with hands REQUIREMENT Check that all the hanging hooks are fixed to the specified positions 2 After attachment fix it with screws ST1T 4 x 10 2 pcs 3 Mount the bell mouth by hanging hooks 3 positions at upper side of the bell mouth to the square holes of the air outlet cabinet 4 After attachment fix it with screws ST1T 4 x 10 2 pcs Caution in assembling bell mouth The size color of the bell mouth at upper side differs from that at lower side Only for RAV SM1100AT E In case of RAV SM1100AT E gt Upper side Black Lower side Gray lt case of RAV SM1400AT E gt Upper side Black Lower side Black 209 www ilmal mp pumput com RAV SM1100 1400AT E RAV SP1100 1400AT E Remarks Screws 2 pcs Remove Air outlet cabinet Minus screwdriver Fan guard Square holes 3 positions Bell mouth Hooks 3 positions Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy RAV SP1100 1400AT E RAV SP1100AT E RAV SP1400AT E A03 014 Part name Procedure Remarks
49. Take off screws of the front cabinet and the motor support ST1T O4 10L 2 pcs The left side of the front side if made to Ffont cabinet For single phase type models insert to the rear cabinet so remove it also take off this screw pulling upward Motor support Front cabinet Left side Attachment Insert hook at the left side of the front side into the rear cabinet Hook the lower part at the right side of the front to concavity of the bottom plate Insert the hook of the rear cabinet into the slit of the front cabinet Attach the removed screws to the original positions Cord clamp Front cabinet Concavity at bottom plate 188 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Part name Inverter assembly Procedure 1 Detachment 1 Perform work of item 1 of O 2 Take off screws of the upper part of the front cabinet If removing the inverter cover under this condition P C board can be checked f there is no space in the upper part of the upper cabinet perform work of O CAUTION Be careful to check the inverter because high voltage circuit is incorporated in it 3 Perform discharging by connecting 2 polarities by discharging resistance approx 1000 40W or plug of soldering iron to 4 terminals of the C14 printed as CAUTION HIGH VOLTA
50. The cause is considered as excessively little amount of refrigerant defective PMV or clogging of cycle Error stop P03 display with 4 times of error counts Freguency down Freguency holding Freguency slow up Up to command SM560 SM800 1100 1400 Frequency down 3 Current release control The output frequency and the output voltage are controlled by AC current value detected by TO2 on the outdoor P C board so that input current of the inverter does not exceed the specified value model COOL HEAT COOL HEAT I1 value A 18 90 19 65 19 65 19 65 For the cooling only models only COOL is objective 104 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup 4 Outdoor fan control Object SM800 SM1100 SM1400 RAV SM560 800 1100 1400AT E Allocations of fan tap revolutions rpm SM800 SM1100 Upper fan Lower fan SM1400 Upper fan Lower fan 1 Cooling fan control O The outdoor fan is controlled by TE sensor Cooling Temperature conditions after medium term The cooling fan is controlled by every 1 tap of DC fan control 14 taps Q At the activation time although the maximum fan tap in the following table are fixed for 60 seconds after then the fan may not ro
51. To change the selected indoor unit proceed to 2 To change the item to be set proceed to 2 6 Pushing 7 button returns the status to usual stop status t 3 mp lt Operation procedure gt 1 2 3 4 5 gt 6 END 151 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup RAV SM561 801 1101 1401BT E RAV SM561BT E RAV SM801BT E RAV SM1101BT E RAV SM1401BT E A03 007 lt Procedure gt Use this function while the indoor unit stops 1 Push and A buttons concurrently for 4 seconds or more The unit No displayed at the first time indicates the indoor unit address of the master unit in the group control In this time fan and flap of the selected indoor unit operate Every pushing car button the indoor unit numbers in the group control are displayed successively In this time fan and flap of the selected indoor unit only operate Using the set temperature C C buttons set the item code DN Using the timer time buttons select the setup data D P ta N Push button OK if display goes on To change the selected indoor unit proceed to 2 To change the item to be set proceed to 2 6 Pushing button returns the stat
52. but a protec tive device works amp When the outdoor fan does not rotate with high speed judge a fan error by comparing the control MIN data in the following table with TO and TE values MAX 30 rpm 20 sec Hold zone 30 rpm 20 sec While the outdoor temperature is low TO 5 C the outdoor fan may not operate Control for fan tap by outdoor temperature in normal operation 5 lt TO lt 0 Ox TO 5 C 5 lt TO lt 15T 15x TO 29 C 29 C TO TO error W1 W1 W2 W3 W5 W1 W5 W7 W9 WB WF WE 2 Heating fan control D This control function lowers fan tap according to TE sensor value when outdoor temperature is high When a status TE gt 20 is detected continu ously for 5 minutes the operation may stop This status does not output an error code and is assumed as usual status of thermo OFF The fan restarts after approx 2 minutes 30 seconds and this intermittent operation is not a trouble 60 rpm 20 sec STOP timer count 60 rpm 20 sec Q If the status in item Q is frequently found it is 21 considered that the filter of suction part of the 30 rpm 20 sec indoor unit is dirty Clean the filter and restart the 17 operation Halt sane This control function does not work for 30 min 15 utes after activation 1 minute after defrosting 30 rpm 20 sec and during defrost operation dde www ilmal mp pumput com Toshiban l
53. fan does not rotate with high speed but a protec tive device works When the outdoor fan does not rotate with high speed judge a fan error by comparing the control data in the following table with TO and TE values 30 rpm 20 sec Hold zone 30 rpm 20 sec MIN Control for fan tap by outdoor temperature in normal operation 5 lt lt 10 10 lt TO lt 15 C 15 lt TO lt 20720 lt TO lt 25 C 25 C x TO TO error W2 W3 W4 W5 WA Wi W8 WA WC WE WE WE 2 Heating fan control O This control function lowers fan tap according to TE sensor value when outdoor temperature is high When a status TE gt 20 is detected continu 60 rpm 20 sec STOP timer count ously for 5 minutes the operation may stop This 60 120 status does not output an error code and is rpm Se assumed as usual status of thermo OFF The fan 2 restarts after approx 2 minutes 30 seconds and 17 30 rpm 20 sec this intermittent operation is not a trouble Q If the status in item Q is frequently found it is 15 considered that the filter of suction part of the indoor unit is dirty Clean the filter and restart the operation This control function does not work for 30 min utes after activation 1 minute after defrosting and during defrost operation Hold zone 30 rpm 20 sec www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j llee
54. including socket insertion Phenomenon of automatic address repetition occurred E01 2 No communication with indoor master unit Disconnection of inter unit cable between remote controller and master indoor unit Detected at remote controller side Stop Automatic restart When there is center operation continues Displayed when error is detected Signal receiving of remote controller is defective 1 Check remote controller inter unit cables 2 Check remote controller 3 Check indoor power cables 4 Check indoor P C board Signal sending error to indoor unit Detected at remote controller side Stop Automatic restart When there is center operation continues Displayed when error is detected Signal sending of remote controller is defective 1 Check sending circuit inside of remote controller Replace remote controller Multiple master remote controllers are recognized Detected at remote controller side Stop Sub unit continues operation Displayed when error is detected Check there are multiple master units for 2 remote controllers including wireless Master unit is one and others are sub units L20 Central remote controller 98 Duplicated indoor central addresses on communication of central control system AI NET Detected by central controller side Stop Automatic restart Displayed when error is detected Check address setup of
55. is also finished when defrost operation has continued for 10 minutes even if TE sensor temperature has become 7 C or lower O After defrost operation has finished the compressor and the outdoor fan start heating operation after stopped for approx 50 seconds Start of heating operation 15 c b a d min DUMMIES Dfzone The minimum TE value between 10 and 15 minutes after heating operation has started is stored in memory as TEO Defrost operation is performed in this zone when TEO TE gt 3 continued for T seconds Defrost operation is performed in this zone when TEO TE gt 3 continued for T seconds Defrost operation is performed when this zone continued for T seconds Defrost operation is performed when this zone continued for T seconds SM800 SM1100 SM1400 34 40 55 90 20 108 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup RAV SM1100AT E RAV SM1400AT E A03 003 1 Pulse Modulating Valve PMV control RAV SM1100 1400AT E 1 For PMV SM1100 is controlled with 45 to 500 pulses and SM1400 with 50 to 500 pulses during opera tion respectively 2 In cooling operation PMV is controlled with the temperature difference between TS sensor and TC sensor 3 In heating operation PMV is controlled with the temperature difference between TS sensor and T
56. mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup RAV SM560 800UT E RAV SM560 800BT E 12 SETUP AT LOCAL SITE AND OTHERS 12 1 Indoor Unit 12 1 1 Test Run Setup on Remote Controller RAV SM560UT E RAV SM560BT E RAV SM800UT E RAV SM800BT E A02 014 lt Wired remote controller gt 1 When pushing button on the remote controller for 4 seconds or more TEST is displayed on LC display Then push button TEST is displayed on LC display during operation of Test Run During Test Run temperature cannot be adjusted but air volume can be selected In heating and cooling operation a command to fix the Test Run frequency is output Detection of error is performed as usual However do not use this function except case of Test Run be cause it applies load on the unit Use either heating or cooling operation mode for TEST NOTE The outdoor unit does not operate after power has been turned on or for approx 3 minutes after operation has stopped After a Test Run has finished push button again and check that TEST on LC display has gone off To prevent a continuous test run operation 60 minutes timer release function is provided to this remote controller Wireless remote controller gt Option for 4 way air discharge cassette type 1 Turn off power of the unit Remove the adjuster attached with sensors from the ceiling panel For
57. mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup RAV SP560 800 1100 1400AT E 5 Coil heating control 1 This control function heats the compressor by turning on the stopped compressor instead of a case heater It purposes to prevent slackness of the refrigerant inside of the compressor As usual turn on power of the compressor for the specified time before a test run after installation otherwise a trouble of the compressor may be caused As same as a test run it is recommended to turn on power of the compressor beforehand when starting operation after power of the compressor has been interrupted for a long time A judgment for electricity is performed by TD and TO sensors If TO sensor is defective a backup control is automatically performed by TE sensor For a case of defective TO sensor judge it with the outdoor LED display 4 Coil heating is controlled by TD and TE sensor 5 For every model the power is turned off when TD is 30 C or more 2 Es In trouble of sensor TO C TOC 20 18 Continuous ON L 12 EE RE o EE sens Continuous ON No power ON No power ON Power ON 15 condition 10 TD lt 30 C Continuous ON L Continuous ON M TD sensor is read in once per 15 minutes SP560 SP800 SP1100 SP1400 20W and equivalent 30W and equivalent 40W and equivalent 50W and equivalent NOTIFICATION It is not an
58. pe LAC Ioco vc SEL ee Ki 1 El Si i E Am 2 5 N Knockout Details of B part 2 SEN For draining IS Sy a Details of A part ENS EC p PEN i A9 j alu jS Discharge Le ol 26 60 port P Le wf N my nex 45 Part A 150 V ak _95 Installation bolt hole 900 012 x 17 U shape holes 314 pe l 101 NNN SE 565 ABS Hi Ht M H Discharge guide mounting hole 4 04 Embossing 28 320 SIN Handles Both sides Refrigerant pipe connecting port E 06 4 Flare at liguid side SP800AT E 9 5 Flare at liquid side Refrigerant pipe connecting port SAT 012 7 Flare at gas side SP800AT E 15 9 Flare at gas side s 9 SM800 43 39 47 264 264 SP800 Z views Space reguired for service 2 012 x 17 U shape holes For 8 10 Anchor bolt 600 o 2 f Suction port o 150 1l it S more 150 MEC ERES E or more E bet distance up to wall 2 012 x 17 long hole 500 Discharge r For 8 10 Anchor bolt or more po t 33 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup RAV SM1100 1400AT E RAV SP1100 1400AT E RAV SM1100AT E RAV SM1400AT E A03 003 RAV SP1100AT E RAV SP1400AT E A03 014
59. 1 ue eTo aU a E 211 15 2 Outdoor URBit u 227 15 3 Replacement of Main Parts Sold Separately I U U U u 237 16 CORD HEATER INSTALLATION WOR K nnne nnn 239 APPENDIX 1 1 SDI combination Indoor Outdoor U u uuu u uuu 1 2 Service parts for Away Cassette Type nananana u uuu 1 3 Specification for Concealed Duct Type u u u uuu uuu u uu 2 4 Service parts for Concealed Duct Type matan nananana nannaa u annan nanna Kaanaan naan nananana nananana annan 2 5 Service parts for Under Ceiling Type 3 6 Service Replacement mannaa mania onen kaa ren ae N a eni naa aa unu KASAAN NONE OUNA KAN nb aae a PE asaina aaan 4 7 Indoor unit amp Remote controller iD 8 Connecting cable for Remote controllers U u u u uuu u uu u u 5 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy RAV SM560 800UT E 1 SPECIFICATIONS 1 1 Ind
60. 2 6 Flare and flare nut dimensions for R22 Dimension mm Nominal Outer diameter Thickness Flare nut width diameter mm mm B C mm 43x _ tog Fig 7 2 2 Relations between flare nut and flare seal surface 2 Flare Connecting Procedures and Precautions When it is strong the flare nut may crack and a Make sure that the flare and union portions LIN K a do not have any scar or dust etc e tightening torgue comply with values designated by manufacturers Table 7 2 7 b Correctly align the processed flare surface shows reference values with the union axis c Tighten the flare with designated torgue by NOTE means of a torgue wrench The tightening When applying oil to the flare surface be sure to use torgue for R410A is the same as that for oil designated by the manufacturer If any other oil is conventional R22 Incidentally when the used the lubricating oils may deteriorate and cause torque is weak the gas leakage may occur the compressor to burn out Table 7 2 7 Tightening torque of flare for R410A Reference values Tightening torque of torque wrenches available on the market N m kgf cm Nominal Outer diameter Tightening torque diameter mm N m kgf cm 14 to 18 140 to 180 16 160 18 180 33 to 42 330 to 420 42 420 50 to 62 500 to 620 55 550 63 to 77 630 to 770 65 650 58 www ilmal mp pumput com T
61. 2 pcs 7 Remove the valve support plate M6 x 4 pcs 8 Take off screws of the partition plate and the bottom plate ST1T 4 x 10L 2 pcs 9 Take off screws of the partition plate and the heat exchanger ST1T 04 x 10L 2 pcs 10 Remove the noise insulator 11 Remove the terminal covers of the com pressor and disconnect lead wires of the compressor and the compressor thermo assembly from the terminal 12 Remove pipes connected to the compres sor with a burner Pay attention to that flame does not involve 4 way valve or PMV If doing so a malfunc tion may be caused 13 Pull the refrigerating cycle upward 14 Take off nut fixing the compressor on the bottom plate 3 pcs 15 Pull the compressor toward you CAUTION When reconnecting the lead wires to the compressor terminals after replacement of the compressor be sure to caulk the Faston terminal without loosening 199 www ilmal mp pumput com RAV SM800AT E RAV SP560 800AT E Remarks Valve support Compressor lead wire Case thermo E Compressor nut 3 pcs Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup RAV SM800AT E RAV SP560 800AT E Part name Procedure Remarks Reactor 1 Perform works of items 1 of and 2 Take off screws fixing the reactor 4 x 10L 2 pcs per one reactor An outdoor unit has two reactors on the partition
62. 3 0 13 2 3 0 16 0 Heating low temp capacity Note 1 kW 8 7 Energy consumption effect ratio Cooling 2 81 C 3 57 B 3 19 2 83 C Power supply 1 phase 230V 220 240V 50 Running current 16 5 15 1 14 6 13 4 20 7 19 0 18 9 17 3 Electrical Ge Power consumption 3 56 3 14 4 42 4 03 characteristics Low temp Power factor 97 Main unit Zinc hot dipping steel plate Appearance Model Ceiling Panel Sold separately Panel color Height Main unit Width Outer Depth dimension Height Ceiling panel Width Sold separately ii Depth Main unit Total weight Ceiling panel e Heat exchanger Finned tubu Soundproof Heat insulating material Inflammable polyethylene foam Fan Multi blade fan Fan unit Standard air flow High Mid Low m3 h Motor W Air filter Attached main unit Controller Sold separately RBC AMT21E Gas side mm 015 9 5 8 Connecting pipe Liquid side mm 09 5 3 8 Drain port Nominal dia 25 Polyvinyl chloride tube Sound level High Mid Low Note 2 dB A Note 1 The cooling capacities and electrical characteristics are measured under the conditions specified by JIS B 8616 based on the reference piping 7 5m Note 2 The sound level is measured in an anechoic chamber in accordance with JIS B8616
63. 3 pcs Red White Black Connectors CN301 Outdoor fan White Note 1 CN300 Position detection BP White CN700 4 way valve Yellow Note 1 CN702 PMV coil 6P White CN600 TD sensor White CN605 TS sensor 3P White Note 1 CN604 TE sensor 2P White Note 1 CN601 TO sensor 2P White CN02 Indoor Outdoor connecting terminal block 2P Black CN500 Case thermo 2P White Note 1 CN14 CN15 Reactor Relay connector Blue Note 1 Note 1 Remove the connector while releasing locking of the housing 3 Remove the control P C board assembly from P C board base Remove the heat sink and the inverter control P C board assembly as they are screwed Note 2 Remove the heat sink upward by taking off two claws of P C base and holding the heat sink 4 Take off three screws fixing the heat sink to the control board assembly 5 Mount a new control P C board assembly Note 3 When mounting a new board check that it is correctly set in the groove of the base holder of P C board base S107 www ilmal mp pumput com RAV SM800AT E RAV SP560 800AT E Remarks Inverter box Metal sheet Sa control P C board assembly N Inverter assembly Cycle control C board assembly Inverter assembly x Inverter ab control xP P C board assembly Groove for P C boaed Inverter box Heat sink Metal sheet Tosh
64. 4 6 8 10 Outsoor temp Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy RAV SM561 801 1101BT E Operation characteristic curve A03 007 RAV SM561BT E RAV SM801BT E lt Cooling gt 14 lt Heating gt 12 i i RAV SM801BT E 10 8 6 4 Conditions Conditions Indoor DB27 C WB19 C Indoor DB20 C 2 Outdoor DB35 C Outdoor DB7 C WB6 C Air flow High TI Air flow High Pipe length 7 5m Pipe length 7 5m 1 L220v Ba 1 220V 0 15 0 15 0 20 40 60 70 80 100 0 20 40 60 80 90 100 Compressor speed rps Compressor speed rps RAV SM1101BT E lt Cooling gt lt Heating gt Current A 20 Conditions Conditions Indoor DB27 C WB19 C 1 1 1 Indoor DB20 C Outdoor DB35 C Airflow High Pipe length 7 5m 230V Outdoor DB7 C WB6 C Air flow High Pipe length 7 5m 230V 40 60 80 100 120 0 20 40 60 80 100 120 Compressor speed rps Compressor speed rps 18 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy RAV SM1100 1400UT E Operation characteristic curve A03 003 RAV SM1100UT E Cooling Heating v uano Air flow High Pipe length 7 5m 230V o to m
65. 43121692 60W1680 m3 h SWF 230 60 1 43121691 90W1980 m3 h SWF 200 90 1 PC board 4316V188 MCC 1402 04 4316V220 MCC 1402 04 Eva 4314J122 4314J123 4314J124 Drain pump 43121703 Float SW 43151279 www ilmalampdopumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup 3 Specification for Concealed Duct Type 2HP 3 HP 4 HP 5 HP SM561BT E SM801BT E SM1101BT E SM1401BT E H mm W mm D mm Weight kg Motor DC motor Air flow m3 h 2HP 3 HP SM560BT E SM800BT E H mm W mm D mm Weight kg Motor AC motor Air flow m3 h AC Duct 4 Service parts for Concealed Duct Type DUCT AC New Duct DC 2 HP 3 HP 2 HP 3 HP 4 HP 5 HP SM560BT E SM800BT E SM561BT E SM801BT E SM1101BT E SM1401BT E Fan 42120149 4312 O ty 1 2 1 2 Fan motor 43121643 43121645 43121708 43121707 43121708 43155088 43155096 Capacitor 2 5 uF 5 pF Air filter 43119462 43119463 43180311 43180312 43180311 O ty 1 2 1 2 2 Transformer 43158180 P C board 4316V189 4316V226 Eva 4314J100 4314J101 4314J182 43144183 43147184 43191304 43191305 43172168 43172167 43172166 Float SW 43151281 Drain pump 43121688 43121713 Pump Ass y Wiring
66. 96 4 1 4 09 5 3 8 Drain port Nominal dia 25 Polyvinyl chloride tube Sound level High Mid Low Note 2 dB A Note 1 The cooling capacities and electrical characteristics are measured under the conditions speciied by JIS B 8616 based on the reference piping 7 5m Note 2 The sound level is measured in an anechoic chamber in accordance with JIS B8616 Normally the values measured in the actual operating environment become larger than the indicated values due to the effects of external sound Rated conditions Cooling Indoor air temperature 27 C DB 19 C WB Outdoor air temperature 35 DB Heating Indoor air temperature 20 DB Outdoor air temperature 7 6 WB Note A www ilmalampopumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy RAV SM1100 1400UT E RAV SM1100UT E RAV SM1400UT E A03 003 Model name RAV SM1100UT E RAV SM1400UT E Cooling Heating Average Cooling Heating Standard capacity Note 1 10 0 112 12 3 14 0 2 2 11 2 2 2 13 0 3 0 13 2 3 0 16 0 Energy consumption effect ratio Cooling 2 84 3 22 3 03 3 01 3 50 Power supply 1 phase 230V 220 240V 50Hz Running current 16 3 15 0 16 1 14 8 19 2 17 6 18 7 17 2 Electrical characteristics Power consumption 3 52 3 48 4 09 4 00 Power factor 98 98 97 97
67. B 4 lt Modulating PMV SKV 18D26 T j Strainer 025 x L160 2 row 30 stages FP1 3 flat fin l Rotary compressor DA220A2F 20L R410A 2 1 kg SPD A US E SPS ee a AT ns E EA Cooling Heating Indoor Outdoor Pressure MPa Pd Ps Outdoor heat exchanger TE Indoor heat exchanger TS TC Discharge Suction TD Compressor revolutions per second rps Indoor fan temp conditions DB WB C Indoor Outdoor Standard 74 12 11 40 55 HIGH 27 19 35 Overload 80 21 17 47 HIGH 32 24 43 Low load 34 2 24 LOW 18 15 5 5 Standard 72 41 62 HIGH 20 7 6 Overload 79 55 28 LOW 30 24 18 Low load 91 37 4 poles are provided to this compressor The compressor freguency Hz measured with a clamp meter is 2 times of revolutions rps of the compressor 40 www ilmal mp pumput com 90 HIGH 15 15 70 Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy RAV SM1100UT E RAV SM1101BT E RAV SM1101CT E RAV SP1100AT E RAV SM1100UT E RAV SM1101BT E RAV SM1101CT E RAV SP1100AT E A03 014 TCJ sensor Distributor Strainer incorporated Outer diameter of refrigerant pipe Gas side OA Liquid side 9B the models to be combined For the refri
68. C board Check indoor P C board Check board Defect gt Replace Defect gt Replace For RAV SM560AT E check control P C board In cooling operation if high pressure is abnormally raised P19 error 08 error may be displayed In this case remove cause of pressure up and then check again referring to the item P04 error 21 error F02 error 0d error Is connection of TC sensor connector NO Indoor P C board CN101 normal mm NO Are characteristics of TC sensor resistance value normal Replace TG sensor Refer to Characteristics 2 Correct connection of connector Check indoor P C board MCC 1402 Defect Replace 132 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy All Models F01 error OF error NO Is connection of TCJ sensor connector Indoor P C board CN102 normal Correct connection of connector IN NO Are characteristics of Replace TCJ sensor TCJ sensor resistance value normal Refer to Characteristics 2 Check indoor P C board MCC 1403 Defect gt Replace P26 error 14 error Is power voltage normal YES Are connections of cabling connector normal YES For RAV SM560AT E check RYO01 on the control P C board Does RYO 1 relay
69. C board and connectors CN309 CN41 of indoor P C board MCC 1402 or MCC 1403 normal YES NO e i Check connections of A terminal blocks Is A communication line normal Correct communication line of remote controller YES YES Is there no connection error of power line Correct power cable NO YES Is not power of source power supply turned on Turn on the source power supply NO YES Did a power failure occur Is the network address changed form remote controller NO YES Is there no noise source etc Eliminate noise etc NO NO Same as others Correct connection of connector Clear the check code Can central remote controller control normally other indoor units Is handling of central remote controller reflected on the operation status of indoor unit Check central controller Defect gt Replace Does network adapter board LED D01 go on Can handy remote controller control normally other indoor units YES Check network adapter board and power transformer Defect Replace NO Check indoor P C board MCC 1402 or MCC 1403 Defect gt Replace 139 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup All Models E03 error Ma
70. CDB Refer to Judgment of outdoor fan Error on IPDU position detection circuit All stop Displayed when error is detected Position detection circuit operates even if driving by removing 3P connector of compressor Replace IPDU Coming off disconnection or short of outdoor temp sensor Operation continues Displayed when error is detected 145 1 Check outdoor temp sensor TO Check PC board www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy All Models 11 REPLACEMENT OF SERVICE INDOOR PC BOARD Reguirement when replacing the service indoor P C board assembly In the non volatile memory Hereinafter said EEPROM IC10 installed on the indoor board before replace ment the type and capacity code exclusive to the corresponding model have been stored at shipment from the factory and the important setup data such as system indoor group address set in AUTO MANUAL mode or setting of high ceiling selection have been stored at installation time Replace the service indoor board assembly according to the following procedure After replacement check the indoor unit address and also the cycle by a test run lt REPLACEMENT PROCEDURE gt CASE 1 Before replacement power of the indoor unit can be turned on and the setup data can be readout from the wired remote controller R
71. Check code Cause of operation H01 Breakdown of compressor Stop Displayed when 1 Check power voltage AC200V 20V e e Displayed when error is detected error is detected 2 Overload operation of refrigerating cycle Check current detection circuit at AC side Compressor does not rotate Stop Displayed when 1 Trouble of compressor Compressor lock etc Replace compressor Over current protective circuit operates after specified time error is detected 2 Defective cabling of compressor Phase missing passed when compressor had been activated Phase missing operation of power supply 3 phase model Current detection circuit error Stop Displayed when 1 Compressor immediately stops even if restarted Check IPDU Current value at AC side is high even during compressor OFF error is detected 2 Phase missing operation of power supply Phase of power supply is missed Check 3 phase power voltage and cables Outdoor unit and other errors Stop Displayed when 1 Check cables of CDB and IPDU Communication error between CDB and IPDU error is detected 2 Abnormal overload operation of refrigerating cycle Coming off of connector Heat sink temperature error Detection of temperature over specified value Phase detection protective circuit operates Operation continues Displayed when 1 Check power phase order Reversed phase phase missing Normal models Compressor stops error is detected 2
72. Compressor Motor 3 75 Pole 4 poles Refrigerant charged R410A 2 95 Refrigerant control Pulse motor valve Standard length 30 without additional charge Max total length 70 Over 30m Add 40g m 1600g Outdoor lower 15 Height difference Outdoor higher 30 Height Outer dimension Width Depth Total weight 95 Heat exchanger Finned tube Fan 2 Propeller fans Fan unit Standard air flow High 7500 Motor 63 63 Gas side 15 9 5 8 Connecting pipe Liquid side 9 5 3 8 Protection device Discharge temp sensor Over current sensor Compressor thermo Sound level Note 2 Cooling Heating Note 1 The cooling capacities and electrical characteristics are measured under the conditions specified by JIS B 8616 based on the reference piping 7 5m Note 2 The sound level is measured in an anechoic chamber in accordance with JIS B8616 Normally the values measured in the actual operating environment become larger than the indicated values due to the effects of external sound Note Rated conditions Cooling Indoor air temperature 27 C DB 19 C WB Outdoor air temperature 35 DB Heating Indoor air temperature 20 DB Outdoor air temperature 7 C DB 6 C WB www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunki
73. DB Heating Indoor air temperature 20 DB Outdoor air temperature 7 6 WB 16 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy 1 4 Operation Characteristic Curve Operation characteristic curve A02 014 RAV SM560UT E RAV SM560BT E RAV SM800UT E RAV SM800BT E lt Cooling gt SM800UT E BT E 5 800 Current Conditions Indoor DB27 C WB19 C Outdoor DB35 C Air flow High Pipe length 7 5m 230V 0 1920 40 60 70 80 Compressor speed rps RAV SM560 800UT E RAV SM560 800BT E lt Heating gt Current A SM560UT E SM800UT E SM800BT E SM560BT E ee lesse EMG e Condition Indoor DB20 C Outdoor DB7 C WB6 C Air flow High Pipe length 7 5m 230V 1520 40 60 Compressor speed rps 80 90 100 Capacity variation ratio according to temperature A02 014 RAV SM560UT E RAV SM560BT E RAV SM800UT E RAV SM800BT E Cooling 105 100 95 Capacity ratio 96 Conditions Indoor DB27 C WB19 C 55f 1 7 r Indoor air flow High Pipe length 7 5m 32 33 34 35 36 37 38 39 40 41 Outsoor temp lt Heating gt Capacity ratio 17 www ilmal mp pumput com Conditions Indoor DB20 C Indoor air flow High Pipe length 7 5m 0 14 12 10 8 6 4 2 0 2
74. F6 4316V231 P C Board Ass y CDB 43160469 Terminal Block 6P MCC 1398 AC250V 20A 4316V184 PC Board Ass y IPDU MCC 1359 232 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup RAV SM1100 1400AT E RAV SM1100AT E RAV SM1400AT E A03 003 35 0 41 Inverter 40 X 42 10 3 26 4 23 26 27 lt e 0 a 15 Z 12 22 Location No 1 Z sss f H yy Hy N A EE G 43005482 43100248 43041772 43041774 43049739 43097204 43050407 43063317 4314G152 4314G154 43146619 43146611 43146634 43146614 43146613 43147194 43146584 43047401 43147611 Description Base Ass y SM1100AT E Base Ass y SM1400AT E Compressor Ass y DA220A2F 20L SM1100AT E Compressor Ass y DA420A3F 21M SM1400AT E Cushion Rubber Nut Thermostat Bimetal Holder Thermostat Condenser Ass y Down Condenser Ass y Up Valve 4 WAY STF 0213Z Coil Solenoid VHV 01AJ502E1 AC 220 240V Valve Pulse Modulating UKV 25D22 Coil PMV Valve Ball 5 8 IN Bonnet 5 8 IN Valve Packed 3 8 IN Bonnet 3 8 IN Strainer 233 e _ 43148170 43148176 43121704 4302C040 43047667 43120213 43020329 43122065 43122074 43191606
75. Flare tool Pipe flaring Note 1 Copper pipe gauge for adjusting projection margin Flaring by conventional flare tool Note 1 Torgue wrench Connection of flare nut X Gauge manifold Charge hose Evacuating refrigerant charge run check etc Vacuum pump adapter Vacuum evacuating Electronic balance for refrigerant charging Refrigerant charge Refrigerant cylinder Refrigerant charge Leakage detector Gas leakage check Charging cylinder Refrigerant charge Note 1 When flaring is carried out for R410A using the conventional flare tools adjustment of projection margin is necessary For this adjustment a copper pipe gauge etc are necessary Note 2 Charging cylinder for R410A is being currently developed General tools Conventional tools can be used In addition to the above exclusive tools the following equipments which serve also for R22 are necessary as the general tools 1 Vacuum pump 4 Reamer 9 Hole core drill 265 vacuum pump 5 Pipe bender 10 Hexagon wrench Level vial Opposite side 4mm 2 Torque wrench 3 Pipe cutter 11 Tape measure 12 Metal saw 4 5 attaching vacuum pump adapter 6 7 Screwdriver 8 Spanner or Monkey wrench Also prepare the following eguipments for other installation method and run check 1 Clamp mete
76. No DN table Selection of function in page 71 PRE HEAT display Tc 47 Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy Cool air discharge preventive control Outline of specifications 1 In heating operation the indoor fan is controlled based on the detected temperature of Tc sensor or Tcj sensor As shown below the Tc gt upper limit of the Tet O revolution freguency is determined RAV SM560 800UT E RAV SM560 800BT E Remarks In D or E zone the priority is given to setup of air volume exchange In A and B zones PRE HEAT is displayed Freeze preven tive control Low tempera ture release The cooling operation including Dry operation is performed as follows based on the detected tempera ture of Tc sensor or Tcj sensor When J zone is detected for 6 minutes Following figure the commanded freguency is decreased from the real operation freguency After then the commanded freguency changes every 30 seconds while operation is performed in J zone In K zone time counting is interrupted and the opera tion is held When I zone is detected the timer is cleared and the operation returns to the normal operation If the commanded freguency becomes GO because the operation continues in J zone the return temperature A is raised from 5 C to 12 C until I zone is detected and the indoor fan operat
77. No 13 themostat fixing plate and then fix the holder Procured locally ES3 5000 250V by NAGASAWA Electric Co Please go to the following URL http www nagasawa el co jp On self responsibility you can use a product manufactured by other company if its characteristics are eguivalent to those of NAGASAWA Electric Co Procured locally Fuse holder GM1H 02 by NAGASAWA Electric Co Please go to the following URL http www nagasawa el co jp On self responsibility you can use a product manufactured by other company if its characteristics are eguivalent to those of NAGASAWA Electric Co Procured locally P shape clamp Use heat resistance weatherproof and non hydrolytic type Material 4 fluorinated ethylene copolymer Harness diameter 07 5 Use equivalence with the above specifications 12 pieces are used to fix the cord heater to the outdoor unit base One piece is used to fix the power cords to the thermostat fixing plate Procured locally Self tapping screw type B 4 x 6mm truss head stainless These screws are used to fix the cord heater to the outdoor unit base with P shape clamp Procured locally Self tapping screw type B 4 x 8mm truss head stainless Two screws are used to fix the thermostat fixing plate to the back cabinet One screw is used to fix the power cord to the thermostat fixing plate Procured locally Self tapping screw type B 3 5 x 8mm pan head These
78. O If the specified amount of refrigerant cannot be charged charge refrigerant bit by bit in COOL mode Do not carry out additional charging When additional charging is carried out if refrigerant leaks the refrigerant composition changes in the refrigeration cycle that is characteristics of the air conditioner changes refrigerant exceeding the specified amount is charged and working pressure in the refrigeration cycle becomes abnormally high pressure and may cause a rupture or personal injury INDOOR unit Liquid side OUTDOOR unit J Refrigerant cylinder With siphon pipe Service port Electronic balance for refrigerant charging Fig 7 4 1 Configuration of refrigerant charging 60 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy All Models O Be sure to make setting so that liguid can be charged Q When using a cylinder equipped with a siphon liquid can be charged without turning it upside down It is necessary for charging refrigerant under condition of liquid because R410A is mixed type of refrigerant Accordingly when charging refrigerant from the refrigerant cylinder to the equipment charge it turning the cylinder upside down if cylinder is not equipped with siphon Cylinder with siphon Gauge manifold Refrigerant oylinder Electronic ba
79. O4 x 8 3 pcs Attachment 1 Fix the parts heat exchanger fixing band pipe cover drain cap drain pan bell mouth and electric parts box successively to their original positions 2 Connect connectors earth lead wire indoor outdoor inter unit cable and remote controller cable which have been disconnected in the above item 1 as before 3 Connect the refrigerant pipe as before and then perform vacuuming Ki 175 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup RAV SM560UT E lt Replacement of Distributor Assembly gt RAV SM560UT E A02 014 1 Cutting of Capillary Tube A capillary tube 023 Inner diameter 2mm Length 1000mm is brazed to a distributor assembly Cut and divide the tube to each length as shown below No of No of capillary tubes tubes Cutting 200 mm 2 pcs 400 mm 2 pcs Cutting Plane circumference of the capillary tube with El triangle file etc and then break off it NOTE Break off the capillary tube so that inner diameter is not deformed 2 Attachment of joint pipe 1545 Insert the attached joint pipe into the end of the capillary tube up to 15mm and braze it Form the capillary tube as same as that in the distributor assembly before replacement 3 Brazing to indoor heat exchanger Attach the capillary tube processed in items 1 and 2 t
80. Pa Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy Fig 5 RAV SM1101BT E Round duct Standard air volume 1620m3 h Static pressure Pa Air volume limit Min Air volume limit Max 0 1200 1620 2000 Air volume m3 h Fig 6 RAV SM1101BT E Sguare duct Standard air volume 1620m3 h T E e ro o E d E o s 5 5 x s 9 lt lt 0 1200 2000 Air volume m3 h 26 RAV SM1101 1401BT E Fig 7 RAV SM1401BT E Round duct Standard air volume 1980m3 h it Min Air volume limi Air volume m3 h Fig 8 RAV SM1401BT E Sguare duct Standard air volume 1980m3 h 140 120 High lt Press NT O 2H tap N 100 High Se ic Pressure W fap 80 60 ES LE E a 40 3 3 E i Q lt z 20 0 1200 1800 2200 2400 Air volume hm3 h www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup RAV SM560 800UT E 3 CONSTRUCTION VIEWS EXTERNAL VIEWS 3 1 Indoor Unit 3 1 1 4 Way Air Discharge Cassette Type RAV SM560UT E RAV SM800UT E A02 014 200 860 to 910 Recommended external size _ Check port 0450
81. Propeller fan Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Part name Compressor Procedure 1 Perform works of items 1 of O and 2 Discharge refrigerant gas 3 Remove the partition plate ST1T 4 x 10L 2 pcs 4 Remove the noise insulator 5 Remove the terminal covers of the compressor and disconnect lead wires of the compressor and the compressor thermo assembly from the terminal 6 Remove pipes connected to the compressor with a burner CAUTION Pay attention to that flame does not involve 4 way valve or PMV If doing so a malfunction may be caused 7 Take off the fixing screws of the bottom plate and heat exchanger ST1T 24 x 10L 2 pcs 8 Take off the fixing screws of the valve clamping plate to the bottom plate 9 Pull upward he refrigerating cycle 10 Take off nut fixing the compressor to the bottom place When reconnecting the lead wires to the compressor terminals after replacement of the compressor be sure to caulk the Faston terminal without loosening RAV SM560AT E Remarks Partition plate Heat exchanger Remove Discharge pipe 4 Remove Suction pipe Screws 2 pcs Compressor bolt 3 pcs Reactor 1 Perform works of item 1 of O and O 2 First take off two screws ST1T 4 x 10L of the reactor fixed to the reactor support 3 Remove the reactor support from the partit
82. Q If the error counts 4 are recognized it is determined as an error and restart is not performed Error code H01 HO or P26 is displayed Sills www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup RAV SM1100 1400AT E 9 Current release value shift control O This control function prevents troubles of the electron parts such as G Tr of inverter of compressor drive system and troubles of the compressor during cooling operation O This control function corrects the current release control value 11 in item 3 of 7 1 by Current release control The value to be corrected is based upon the following control diagram and correction value table TO Corrected value I1 x a SM1100 I1 x b SM1400 I1 x d96 10 Defrost control O In heating operation defrost operation is performed when TE sensor temperature satisfies any condition in A zone to D zone The defrost operation is immediately finished if TE sensor temperature has become 12 C or more or it also is finished when condition of 7 C lt TE 12 has continued for 1 minute The defrost operation is also finished when defrost operation has continued for 10 minutes even if TE sensor temperature has become 7 C or lower Q After defrost operation has finished the compressor and the outdoor fan start heating operation after sto
83. Sold separatrly Power Secondary circuit battery Sold separatrly Sold separatrly Indoor unit 1 Network adapter Sold separatrly CC Network adapter board Indoor control P C board MCC 1402 MCC 1401 DC20V Remote controller Remote controller communication EN circuit communication circuit DC12V CPU H8 3039 TC sensor DC5V Wem Switch Heater relay TCJ sensor Float input DC5V AI NET CPU 2 EEPROM communication H8 3687 Same as circuit Humidifier TA sensor the lert relay output Driver Outside output Run Warning Ready Thermo ON Cool Heat Fan AC CPU synchronous TMP88CH47FG signal input Serialsend TMP88PH47FG circuit receive circuit Outdoor Outdoor unit unit Outdoor unit 64 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy RAV SM560 800UT E RAV SM560 800BT E 8 2 Control Specifications RAV SM560UT E RAV SM560BT E RAV SM800UT E RAV SM800BT E A02 014 Outline of specifications Remarks When power 1 Distinction of outdoor units supply is reset When the power supply is reset the outdoors are distinguished and control is exchanged according to the distinguished result Setting of speed of the indoor fan setting whether to adjust air direction or not Only 4 way mo
84. Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy Room temperature control RAV SM561 801 1101 1401BT E Outline of specifications 1 Adjustment range Remote controller setup tem perature COOL Heating Auto DRY operation operation Wired type 18 to 29 18 to 29 18 to 29 2 Using the item code 06 the setup temperature in heating operation can be compensated Setup data Setup temp compensation Setting at shipment Setup data 2 Remarks Shift of suction tempera ture in heating operation Automatic capacity control GA control 1 Based on the difference between Ta and Ts the operation frequency is instructed to the outdoor unit Air speed selection 1 Operation with HH H L or AUTO mode is performed by the command from the remote controller 2 When the air speed mode AUTO is selected the air speed varies by the difference between Ta and Ts COOL Ta 43 0 42 5 42 0 41 5 41 0 40 5 Tsc 0 5 Controlling operation in case when thermo of remote controller works is same as a case when thermo of the body works If the air speed has been changed once it is not changed for 3 minutes However when the air volume is exchanged the air speed changes When cooling operation has started the air speed selects a downward slope that is the high position If the temperature is just
85. abnormal phenomenon that electro noise may be heard while heating the coil 6 Short intermittent operation preventive control D The compressor may not stop for preventing the compressor for 3 to 10 minutes after start of the operation even if Thermo OFF signal has been received from the indoor This phenomenon is not abnormal Continuous operation time of the compressor differs according to the operating status O If the equipment is stopped from the remote controller the operation does not continue 7 High pressure suppression TE control O This control suppresses that pressure becomes abnormally higher during cooling operation Stop the compressor under condition of TE gt 67 and count 1 on the error count O After 2 minutes 30 seconds passed if TE lt 67 C the compressor restarts and the error count is cleared when the operation continues for 10 minutes When TE gt 67 is detected again within 10 minutes 1 is added to the error count and restart is repeated If the error counts 10 are recognized it is determined as an error and restart is not performed Error code P04 is displayed O After restarting the compressor continue controlling by using 70 to 90 of the control value of the current release control for minimum 30 minutes 8 Over current preventive control D This control function stops the compressor when over current preventive circuit has detected an abnormal current The compressor
86. and fan flap and drain pump of the corresponding indoor unit are turned on Follow to the procedure during operation 1 Push and 2 buttons simultaneously for 4 seconds or more e Unit No ALL is displayed Fans and flaps of all the indoor units in the group control operate 2 Every pushing button the unit numbers in the group control are successively displayed The unit No displayed at the first time indicates the master unit address Fan and flap of the selected indoor unit only operate 3 Push button to finish the procedure All the indoor units in the group control stop 167 www ilmal mp pumput com SETDATA FVAA KIKI LEE LO Operation procedure 1 gt 2 3 END Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy RAV SM560UT E RAV SM560BT E RAV SM560AT E RAV SM800UT E RAV SM800BT E RAV SM800AT E RAV SM800AT E LED display when SW800 Bit 1 2 3 4 OFF RAV SM560UT E RAV SM560BT E RAV SM560AT E RAV SM800UT E RAV SM800BT E RAV SM800AT E A02 014 When multiple errors are detected the latest error is displayed While LED displays O go on there is the main cause of error in control at side and it stops abnormally While LED displays O flash there is the main c
87. and pull toward you Then claws come off In this time remove connectors of TA sensor TC sensor and TCJ sensor if necessary Remarks Screws Fixing electrical parts cover and box Electrical parts cover Screws Fixing electrical parts box and main unit Electrical parts box Claw Reverse side O 5 Multi blade fan Remove the air filter Remove the connector of the fan motor board Remove the hexagon head screw 561 2 801 1101 1401 3 positions of fixing fan assembly and main unit Remove the fan assembly from main unit The fan assembly is fixed to the main unit with claws 3 positions at the upper side Lift up it once and pull toward rear side Then claws come off Remove the set screws 4 positions of fixing fan case and fan cover Remove the fan cover Loosen the sets crew of the Multi blade fan using hexagon wrench Pull the Multi blade fan towered fan case side Then fans come off 180 www ilmal mp pumput com Hexagon head screws Fixing fan assembly and main unit Fixing claw Main unit Fixing hole Fan assembly Multi blade fan Set screw Fan case Screws Fixing fan case cover Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy Part name Fan motor Procedure Remove the Multi blade fan Remove the hexagon head screw of fixing fan mot
88. changes When cooling operation has started the air speed selects a downward slope that is the high position If the temperature is just on the difference boundary the air speed does not change Mode in the parentheses indicates one in automatic cooling operation 66 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy RAV SM560 800UT E RAV SM560 800BT E Outline of specifications Remarks Air speed lt HEAT gt selection Continued 0 5 1 0 0 Tsh 0 5 1 0 1 0 2 0 1 5 3 0 2 0 4 0 Value in the parentheses indicates one when thermostat of the remote controller works Value without parentheses indicates one when thermostat of the body works If the air speed has been changed once it is not changed for 1 minute However when the air speed is exchanged the air speed changes When heating operation has started the air speed selects a upward slope that is the high position If the temperature is just on the difference boundary the air speed does not change Mode in the parentheses indicates one in automatic heating operation In Tc gt 60 the air speed increases by 1 step Operation of duct only Standard High SM560 Air volume setup SM1100 SM1400 ceiling Revolutions per COOL HEAT coorTHEAT minute rpm COOL DRY FAN HEAT Revolutions per
89. exchanger 8 3331530 i 025 x L160 1 row 30 stages FP1 3 flat fin i Rotary compressor DA220A2F 20L K Puma gt Cooling p Heating Pressure Pipe surface temperature Indoor Outdoor temp conditions DB WB C Indoor heat Outdoor heat EII si Indoor exchanger exchanger second rps fan Pd Ps Pd Ps TD TS TC TE S Indoor Outdoor Standard 3 3 0 9 8 8 86 11 9 44 64 HIGH 27 19 35 Overload 3 7 1 1 90 21 18 52 HIGH 32 24 43 Low load 1 0 0 8 19 4 27 LOW 18 15 5 Dt Standard 2 5 0 6 67 42 65 HIGH 20 7 6 Overload 3 4 1 1 a 85 55 31 LOW 30 24 18 Low load 2 0 0 2 89 34 90 HIGH 15 20 70 MPa kg cm G Discharge Suction 4 poles are provided to this compressor The compressor freguency Hz measured with a clamp meter is 2 times of revolutions rps of the compressor 36 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy RAV SM1100UT E RAV SM1100AT E RAV SM1100UT E RAV SM1100AT E A03 003 Indoor unit TCJ sensor S Strainer incorporated Outer diameter of refrigerant pipe Gas side OA Liquid side OB Strainer 15 9mm 9 5mm i Refrigerant pipe Refrigerant pipe i i atgas side at liquid side Outer dia Ou
90. flow of brazing filler In the brazing process it prevents the metal surface from being oxidized By reducing the brazing filler s surface tension the brazing filler adheres better to the treated metal 61 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy 2 Characteristics reguired for flux Activated temperature of flux coincides with the brazing temperature Due to a wide effective temperature range flux is hard to carbonize It is easy to remove slag after brazing The corrosive action to the treated metal and brazing filler is minimum It excels in coating performance and is harm less to the human body As the flux works in a complicated manner as described above it is necessary to select an adeguate type of flux according to the type and shape of treated metal type of brazing filler and brazing method etc 3 Types of flux e Noncorrosive flux Generally it is a compound of borax and boric acid It is effective in case where the brazing tem perature is higher than 800 C Activated flux Most of fluxes generally used for silver brazing are this type It features an increased oxide film removing capability due to the addition of compounds such as potassium fluoride potassium chloride and sodium fluoride to the borax boric acid compound 4 Piping materials for brazing and used braz in
91. is detected Abnormal overload operation of refrigerating cycle Loosening of screws and contact error of IPDU and heat sink Cooling error of heat sink Check cabling of CDB and IPDU Compressor does not rotate Over current protective circuit works when constant time passed after activation of compressor All stop Displayed when error is detected Compressor error Compressor lock etc Replace compressor Cabling trouble of compressor Phase missing Discharge temp error Discharge temp over specified value was detected All stop Displayed when error is detected Check refrigerating cycle Gas leak Error of electron control valve Check pipe sensor TD Compressor breakdown Operation frequency lowered and stops though operation had started All stop Displayed when error is detected 1 Check power voltage AC200V 20V Overload operation of refrigerating cycle Check current detection circuit at AC side High voltage protection error by TE sensor TE temp over specified value was detected Displayed when error is detected Overload operation of refrigerating cycle Check outdoor temp sensor TE DC outdoor fan motor error IDC operation or lock was detected by DC outdoor fan driving Displayed when error is detected 1 Position detection error Over current protection circuit operation of outdoor fan drive unit Check
92. is one with a large capacity it is very dangerous because a large electric spark will occur 4 Remove various lead wires from the holder at upper part of the inverter box 5 Remove the hook for the partition plate lower left side 6 Remove the hook for the side cabinet lower left side and the screw and lift up the inverter assembly upward ST1T 24 x 10L 1 pc In this time cut off the band bundling each lead wire 7 Disconnect connectors of various lead wires REQUIREMENT As each connector has a lock mechanism avoid to remove the connector by holding the lead wire but by holding the connector 196 www ilmal mp pumput com RAV SM800AT E RAV SP560 800AT E Remarks Screw Inverter assembly Inverter cover Inverter assembly Plug of soldering iron Left time 10 sec or more Inverter assembly Hook for the side cabinet lower left side Remove the connectors with locking function by pushing the part indicated by the arrow mark Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy Part name Control P C board assembly Procedure 1 Remove the inverter box from board base 2 Disconnect lead wires and connectors con nected from the control P C board assembly to other parts 1 Lead wires With the power terminal block 2 pcs Single phase Red White With the compressor
93. naan tensa annan 117 10 2 Check Code Listu u una iru cen Tua v NEN civ Iri ee Ee nr a EUR EE a EY eege EE nuUMUMANONUnMNUNNUUNUNNKNNKSN 119 10 3 Error Mode Detected by LED on Outdoor P C Board u u uu uuu uuu 122 10 4 Troubleshooting Procedure for Each Check 125 11 REPLACEMENT OF SERVICE INDOOR P C BOARD 146 12 SETUP AT LOCAL SITE AND OTHERS UU u 150 12 12 afe ore cL CERE it 150 12 2 Network Adapter 159 12 3 How to Set an Address Numbetr II I I U am ana a aa aa aa a aa aa aan aa u 161 12 4 Display and Operation of Main Remote Controller and Central Control Remote Controller 163 13 ADDRESS SE TUP sy da ashaka diode oe 13 1 Address Setup 13 2 Address Setup amp Group Control 13 3 Address Setup 14 DETACHMENT S u u a A Aaaa aA a a adaa a Eaa aaa Aaeeea aAa aiaiai AAE RENEE 14 1 Indoor Unit E E TAT A E A A E T 14 2 Grtdeoerg U UT A E E A A T 15 EXPLODED VIEWS AND PARTS LIST I U nee taaten uneen a a a aa eaa aa a naa ananas 211 15
94. parentheses indicates one when thermo stat of the body works If the air speed has been changed once it is not changed for 1 minute However when the air speed is exchanged the air speed changes When heating operation has started the air speed selects a upward slope that is the high position If the temperature is just on the difference boundary the air speed does not change Mode in the parentheses indicates one in automatic heating operation In Tc gt 60 the air speed increases by 1 step 3 In heating operation the mode changes to UL if PRE HEAT display thermostat is turned off 4 If Ta 2 25 C when heating operation has started and when defrost operation has been cleared it oper F5 gt F4 ates with HIGH H mode or HH for 1 minute from when Tc has entered in E zone of cool air discharge preventive control Item 6 In automatic cooling heating operation the revolu tion frequency of HH is set larger than that in the standard cooling heating operation However the revolution frequency is restricted in the automatic heating operation as shown in the following figure Cool air In heating operation the indoor fan is controlled In D or E zone the priority is discharge based on the detected temperature of Tc sensor or given to setup of air volume preventive Tcj sensor As shown below the upper limit of the exchange control revolution freguency is determined In A and B zones PRE HEAT is d
95. performed for maximum approx 5 minutes after power ON When a trouble occurred check the parts along with the following procedure Confirmation of lamp display Check defective Trouble When 4 way air discharge cassette type wireless remote controller is connected position and parts 1 Outline of judgment The primary judgment to check where a trouble occurred in indoor unit or outdoor unit is performed with the following method Method to judge the erroneous position by flashing indication on the display part of indoor unit sensors of the receiving unit The indoor unit monitors operating status of the air conditioner and the blocked contents of self diagnosis are displayed restricted to the following cases if a protective circuit works 118 www ilmal mp pumput com 10 2 Check Code List Wireless sensor lamp display Wired remote controller Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy Error mode detected by indoor unit Diagnostic function Operation Timer Ready Check code Cause of operation Status of air conditioner Condition Flash O Go on 6 Go off Judgment and measures E03 No communication from remote controller including wireless and communication adapters Stop Automatic reset Displayed when error is detected Check cables of remote con
96. plate Partition plate Screws H Pulse Modulating 1 Detachment Valve PMV coil 4 Perform works of items 1 of O and O 2 Remove the coil from PMV body while pulling it upward PMV body Positioning extrusion 2 Attachment 1 Match the positioning extrusion of the coil surely to the concavity of PMV body to fix it PMV coil Concavity 200 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy Part name Fan guard Procedure 1 Detachment 1 Perform works of items 1 of and 2 Remove the air flow cabinet and put it down so that the fan guard side directs downward Perform work on a corrugated card board cloth etc to prevent flaw to the product Take off screws fixing the bell mouth ST1Tf4 x 10L 2 pcs Remove the bell mouth Remove the hooking claws by pushing with minus screwdriver along with the arrow mark as shown in right figure Attachment Insert claw of the fan guard in hole of the discharge panel Push the hooking claws 5 positions with hands and fix the claws After all the attachment works are completed check that all the hooking claws are fixed to the specified posi tions 2 Mount the bell mouth by hooking three claws at upper side of the bell mouth in the slits on the discharge cabinet 3 After attachment fix the bell mouth with screws
97. removing refer to the Installation manual attached to the ceiling panel Be careful to handle the adjuster because cables are connected to the sensor Remove the sensor cover from the adjuster 1 screw Change ON of Bit 1 TEST of the sensor P C board switch S003 to OFF Mount the sensor cover and mount the adjuster with sensor to the ceiling panel Turn on power of the unit Push button on the wireless remote controller and select COOL or HEAT operation mode using button All the display lamps of sensors on the wireless remote controller flash during Test Run Do not perform Test Run operation in other modes than HEAT COOL mode Detection of error is performed as usual 4 After Test Run operation push button to stop the operation 5 Turn off power of the unit Return Bit 1 of the sensor P C board switch S003 to the original position ON OFF Mount the adjuster with sensors to the ceiling panel Bit 1 OFF to ON an Sensor cover Sensor board Adjust corner cap 150 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj paakaupunkisg ype a AABE RAV SM560 800UT E RAV SM560 800BT E RAV SP1100UT E lt Wired remote controller gt 1 When pushing gt button on the remote controller for 4 seconds or more TEST is displayed on LC display Then push button TEST is display
98. section describes the precautions for air conditioner using the new refrigerant Conforming to contents of the next section together with the general cautions included in this manual perform the correct and safe work 7 1 Safety During Installation Servicing As R410A s pressure is about 1 6 times higher than that of R22 improper installation servicing may cause a serious trouble By using tools and materi als exclusive for R410A it is necessary to carry out installation servicing safely while taking the following precautions into consideration 1 Never use refrigerant other than R410A in an air conditioner which is designed to operate with R410A If other refrigerant than R410A is mixed pres sure in the refrigeration cycle becomes abnor mally high and it may cause personal injury etc by a rupture 2 Confirm the used refrigerant name and use tools and materials exclusive for the refrigerant R410A The refrigerant name R410A is indicated on the visible place of the outdoor unit of the air condi tioner using R410A as refrigerant To prevent mischarging the diameter of the service port differs from that of R22 If a refrigeration gas leakage occurs during installation servicing be sure to ventilate fully If the refrigerant gas comes into contact with fire a poisonous gas may occur When installing or removing an air conditioner do not allow air or moisture to remain in the refrigeration cycle Otherwise
99. sensor or Tcj sensor When J zone is detected for T1 minutes Following figure the commanded freguency is decreased from the real operation freguency After then the commanded freguency changes every 30 seconds while operation is performed in J zone T1 Normal 6 minutes Twin 6 minutes In K zone time counting is interrupted and the operation is held When I zone is detected the timer is cleared and the operation returns to the normal operation If the commanded freguency becomes GO because the operation continues in J zone the return temperature A is raised from 5 C to 12 C until I zone is detected and the indoor fan operates with L mode In heating operation the freeze preventive control works if 4 way valve is not exchanged and the condition is satisfied RAV SM560 800UT E RAV SM560 800BT E Remarks Tcj Indoor heat exchanger sensor temperature High temp release control 1 The heating operation is performed as follows based on the detected temperature of Tc sensor When M zone is detected the commanded frequency is decreased from the real operation frequency After then the commanded frequency changes every 30 seconds while operation is performed in M zone In N zone the commanded frequency is held When L zone is detected the commanded frequency is returned to the original value by approx 6Hz every 60 seconds Setup at shipment Tc C
100. than 0 05 m3 Hr or 0 02 MPa 0 2kgf cm by means of the reducing valve After performing the steps above keep the Nitrogen gas flowing until the pipe cools down to a certain extent temperature at which pipes are touchable with hands Remove the flux completely after brazing Flow meter Stop valve Nitrogen gas cylinder From Nitrogen cylinder gas Rubber plug Fig 7 5 1 Prevention of oxidation during brazing _ 62 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy RAV SM560 800UT E RAV SM560 800BT E RAV SP1100UT E 8 CONTROL BLOCK DIAGRAM 8 1 Indoor Control Circuit RAV SM560UT E RAV SM560BT E RAV SM800UT E RAV SM800BT E A02 014 RAV SP1100UT E A03 014 Main Sub master remote controller Weekly timer Max 8 units are connectable 1 Function setup Key switch 1 Max 7 units when network adapters gs Function setup Key switch are attached 2 Network adapters are attached to only one unit CN2 CN L 3 8 Weekly timer is not connectable to the sub remote controller Remote DC5V controller communication circuit Central control remote controller Option e Indoor unit 6 1 Network adapter Option Network adapter Indoor control P C board MCC 1402 P C board Remote MCC 1401 controller En communic
101. the thermostat to LIVE side of the cord heater Outdoor unit Power supply for air conditioner Power supply for cord heater Earth leakage circuit breaker Earth leakage circuit breaker NOTE Separate the cord heater power from the air conditioner power and connect it to its exclusive breaker By doing so the power consumption can be decreased because the breaker can be turned off if there is no possibility of freezing of the base in cooling operation etc When the cord heater power is connected to the inverter P C board assembly or others without connected to the exclusive breaker the control P C board of the inverter assembly may cause a failure z Od jue www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy RAV SM1100 1400AT E 4 Cord heater installation work procedure Photo Explanatory diagram Procedure Remove each cabinet inverter assembly motor base assembly and partition board assembly Do not damage the electric parts such as cables connectors etc while this work Example for RAS 13JAVP E gt As shown in the left figure remove the set of refrigeration cycle assembly from the outdoor unit base n this time work attentively so that the cycle pipes are not damaged by dent or deformation Apply protective measures to pipes if necessary Cord heater installation work Drill a h
102. tubu Soundproof Heat insulating material Inflammable polyethylene foam Fan Multi blade fan Fan unit Standard air flow High Mid Low m3 h Motor W Air filter Attached main unit Controller Sold separately RBC AMT21E Gas side mm 912 7 1 2 15 9 5 8 Connecting E Liquid side mm 96 4 1 47 09 5 3 87 Drain port Nominal dia 25 Polyvinyl chloride tube Sound level High Mid Low Note 2 dB A 43 Note 1 The cooling capacities and electrical characteristics are measured under the conditions specified by JIS B 8616 based on the reference piping 7 5m Note 2 The sound level is measured in an anechoic chamber in accordance with JIS B8616 Normally the values measured in the actual operating environment become larger than the indicated values due to the effects of external sound Note Rated conditions Cooling Indoor air temperature 27 C DB 19 C WB Outdoor air temperature 35 DB Heating Indoor air temperature 20 DB Outdoor air temperature 7 6 WB 8 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup RAV SM1101 1401BT E RAV SM1101BT E RAV SM1401BT E A03 007 Model name RAV SM1101BT E RAV SM1401BT E Cooling Heating Average Cooling Heating Standard capacity Note 1 10 0 112 12 5 14 0 2 2 11 2 2 2 12 5
103. turning on the stopped compressor instead of a case heater It purposes to prevent slackness of the refrigerant inside of the compressor As usual turn on power of the compressor for the specified time before a test run after installation otherwise a trouble of the compressor may be caused As same as a test run it is recommended to turn on power of the compressor beforehand when starting operation after power of the compressor has been interrupted for a long time A judgment for electricity is performed by TD and TO sensors If TO sensor is defective a backup control is automatically performed by TE sensor For a case of defective TO sensor judge it with the outdoor LED display 4 Coil heating is controlled by TD and TE sensor 5 For every model the power is turned off when TD is 30 or more 2 D In trouble of sensor TO C TO C 18 Power ON condition 15 TD lt 30 C No power ON No power ON Continuous ON L 12 Continuous ON L Continuous ON M Continuous ON M TD sensor is read in once per 15 minutes SM800 20W and equivalent Object SM560 40W and equivalent TO No power ON Continuous ON L SM560 10W and equivalent Continuous ON M Continuous ON H 20W and equivalent 30W and equivalent to www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu Ref
104. 0 561BT E RAV SM560KRT E RAV SP560AT E RAV SM561 801 1101 1401CT E RAV SM560AT E 4 SYSTEMATIC REFRIGERATING CYCLE DIAGRAM 4 1 Indoor Unit Outdoor Unit RAV SM560UT E RAV SM560BT E RAV SM561BT E RAV SM560KRT E RAV SP560AT E RAV SM561CT E RAV SM801CT E RAV SM1101CT E RAV SM1401CT E RAV SM560AT E A02 014 A03 014 A03 016 Outer diameter of refrigerant pipe Gas side JA Liguid side Model SMSG0BT E SM560AT E 127mm SP560AT E 6 4mm i Refrigerant pipe Refrigerant pipe SM561BT E i atliguid side at gas side I I SM561CT E SM801CT E SM1101CT E SM1401CT E Outer dia Outer dia A Packed valve Outer dia Outdoor unit Outer dia PMV TS sensor SKV 18D26 TO sensor TD sensor 4 way valve VT7101D Muffler Heat exchanger 019 x L160 8 multiple thread ripple 1 row 22 stages id FP1 3 flat fin Rotary compressor DA130A1F 23F ee Cooling Se p Heating Pressure Pipe surface temperature Indoor Outdoor temp conditions DB WB Compressor Indoor heat Outdoor heat revolutions per Indoor exchanger exchanger second rps fan Pd Ps Pd Ps TD TS TC TE d Indoor Outdoor Standard 3 1 0 9 8 9 85 15 10 50 74 HIGH 27 19 35 MPa kg cm G Discharge Suction Cooling Overload 3 6 1 0 93 20 15 72 HIGH 32 24 43 Low loa
105. 0 error Ob error Is connection of float switch connector Indoor control P C board CH34 normal Does float switch operate YES YES Is circuit cabling normal All Models Correct connection of connector Check and correct cabling wiring Check indoor board Y Does drain pump operate YES Check drain pipe etc Replace drain pump Check cabling F10 error 0 error NO Is connection of TA sensor connector Is power of drain pump turned on MCC 1402 or MCC 1403 Defect gt Replace Check indoor P C board MCC 1402 or MCC 1403 Defect gt Replace Correct connection of connector indoor P C board CN104 normal NO Are characteristics of TA sensor resistance value normal YES Refer to Characteristics 1 Check indoor P C board MCC 1402 or MCC 1403 Defect gt Replace 129 www ilmal mp pumput com Replace TA sensor Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup All Models P12 error 11 error lt Only for 4 way air discharge cassette type models gt Turn off the power YES Are not there connections errors or disconnection on connectors CN333 and CN334 of indoor unit board MCC 1402 NO Correc
106. 00 pulses during operation respectively 2 In cooling operation PMV is controlled with the temperature difference between TS sensor and TC sensor 3 In heating operation PMV is controlled with the temperature difference between TS sensor and TE sensor 4 For the temperature difference in items 2 and 3 1 to 5K is aimed as the target in both cooling and heating operations 5 When the cycle excessively rose in both cooling and heating operations PMV is controlled by TD sensor The aimed value is usually 105 C for SM560 and 100 C for SM800 in both cooling and heating opera tions REQUIREMENT A sensor trouble may cause a liquid back flow or abnormal overheat resulting in excessive shortening of the compressor life In a case of trouble on the compressor be sure to check there is no error in the resistance value an the refrigerating cycle of each sensor after repair and then start the operation 2 Discharge temperature release control 1 This function controls the operation frequency that is lowers the operation frequency when the discharge temperature has not lower or the discharge temperature has rapidly risen during PMV control It subdivides the fre quency control up to a unit of 0 6Hz to stabi lize the cycle When the discharge temperature is detected in an abnormal stop zone the unit stops the compressor and restarts after 2 minutes 30 seconds The error counter is cleared when it has continued t
107. 00UT E Part name Procedure Remarks Drain pump Detachment assembly 1 Perform works of items 1 of 1 of O 1 of G 1 of and 1 of O 2 Picking the hose band slide it from pump connecting part to remove the drain hose 3 Remove screw fixing the drain pump assembly slide hooking claws of the drain pump assembly and the main body 1 position and then remove the assembly O4 x 8 3 pcs Attachment 1 Fix the drain pump assembly as before Pump connecting part NOTE The drain pump is fixed with a hook and 3 screws In screwing be sure that screws do not to run on hooking claw at the main body side 2 Attach the drain hose and hose band as before NOTE Hooking claw Insert the drain hose up to the end of pump connecting part and bind the white mark position of the hose with band Fixing screw ze www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy RAV SM560 800 1100 1400UT E RAV SP1100UT E Part name Procedure Remarks Heat exchanger 1 Detachment 1 Recover refrigerant gas 2 Remove refrigerant pipe at the indoor unit side 3 Perform works of items 1 of 1 of 1 of 1 of and 1 of O 4 Remove screws fixing the pipe cover O4 x 8 2 pcs 5 Remove the heat exchanger by removing fixing band and fixing screws while holding the heat exchanger
108. 0AT E RAV SP1400AT E Standard capacity Note 1 kW Cooling Heating Cooling Heating Cooling Heating Cooling Heating 5 00 2 20 5 60 5 60 2 20 7 00 7 10 2 20 8 00 8 00 2 20 10 00 10 00 3 00 12 00 11 20 3 00 13 00 12 50 3 00 14 00 14 00 3 00 16 50 Energy consumption effect ratio 3 55 3 73 3 38 3 64 4 17 4 48 3 21 3 73 Electrical characteristics Power supply 1 phase 230V 220 240V 50 Hz Running current 6 61 6 06 7 03 6 44 9 74 8 93 10 20 9 35 11 24 10 31 11 72 10 74 18 09 16 58 17 39 15 94 Power consumption kW 1 41 1 50 2 10 2 20 2 40 2 50 3 90 3 75 Power factor 97 97 98 98 97 97 98 98 Sound level Indoor unit High Mid Low Note 2 dB A 36 33 30 38 36 33 41 38 35 43 40 37 The cooling capacities and electrical characteristics are measured under the conditions specified by JIS B 8616 based The sound level is measured in an anechoic chamber in accordance with JIS B8616 Normally the values measured in the actual operating environment become larger than the indicated values due to the effects of external sound Note 1 on the reference piping 7 5m Note 2 Note Rated conditions Cooling Indoor air temperature 27 19 WB Outdoor air temperature 35
109. 1 3 Control Specifications Outline of specifications Remarks When power 1 Distinction of outdoor units supply is reset When the power supply is reset the outdoors are distinguished and control is exchanged according to the distinguished result Setting of the indoor fan speed Based on EEPROM data rspeed of the indoor fan is Air speed selected Operation mode Based on the operation mode selecting command selection from the remote controller the operation mode is selected Remote controller line of control command Outline of contro STOP Air conditioner stops FAN Fan operation COOL Cooling operation DRY Dry operation HEAT Heating operation AUTO a Room temperature o COOL Setup temperature Setup temperature oat or in cooling operation Setup temperature Heating in heating operation 1 Judge the selection of COOL HEAT mode as shown in the figure below When the heating operation Thermo OFF is exchanged to cooling operation if Tsh exceeds 3 or more COOL OFF and COOL ON in the figure indicate an example When the cooling operation Thermo OFF is exchanged to heating operation if Tsc exceeds 3 or less For the automatic capacity control after judgment of COOL HEAT refer to item 4 For the temperature correction of room temperature control in automatic heating operation refer to item 3 COOL ON Room tempera Adjustment range Remote controller setup tempera ture c
110. 1 5 oS g d o 709 704 707 708 WO EO a GRY ve BLUO 9 E P21 O Gi 8 BAW 101 a N tn 1 705 Ae aO Y iis OVEA VERLA E PA Location EE Location Esi No Description No Description 43050382 Sensor TC F6 4316V218 PC Board Ass y IPDU 43050384 Sensor TD MCC 1438 SM1100AT 43050398 Sensor TH F4 4316V219 P C Board Ass y IPDU 43060750 Terminal Block 3P CAA 43150295 Rectifier 43160552 Terminal Block 3P Power Supply 4316V217 PC Board Ass y CDB MCC 1398 2 Fan 234 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy RAV SP1100 1400AT E RAV SP1100AT E RAV SP1400AT E A03 014 Location Es Location No Description No Description 43100248 Base Ass y 43147648 Strainer 43041774 Compressor Ass y 43121704 Motor Fan ICF 140 63 2 DA420A3F 21M 43047667 Nut Flange 43049739 Cushion Rubber 43120213 Fan Propeller PJ491 43097204 Nut 43122065 Bell Mouth 43050407 Thermostat Bimetal 43191606 Panel Air Outlet 43063317 Holder Thermostat 43191630 Guard Fan PP K 4314G144 Condenser Ass y Down 43191607 Panel Front 4314G147 Condenser Ass y Up 43191608 Panel Side 43146618 Valve 4 Way STF 0401G 43191602 Guard Fin 43146611 Coil Solenoid 4319
111. 1401CT E only Remove the set screw 1 position to fixing and reinforcing bar Slide the reinforcing bar toward arrow side on the right figure Remove the set screws 9 positions of fixing lower plate Remove the heat insulation on the drain pan SM561 SM801 1 position SM1101 SM1401 2 positions Remove the set screws SM561 SM801 1 position SM1101 SM1401 2 positions of fixing drain pan and main unit Remove the drain pan Pull it lower side RAV SM561 801 1101 1401CT E Remarks Screws Fixing lower plate and main unit Heat insulation The screw that fixed drain pan and main unit is under this insulation Vertical grille Remove the drain pan Remove the set screws 2 positions of fixing vertical grille Remove the vertical grille Vertical grille Screws Fixing drain pan and vertical grille 6 2 Louver motor Lover drive member Remove the side cover right side only Remove the set screws 2 positions and louver motor Remove the set screws 2 positions and louver drive member 185 www ilmal mp pumput com Screws l T Fixing louver drive member and main unit om Screws Fixing louver motor and louver drive member Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Part name Horizontal louver Procedure Push the l
112. 1609 Plate Roof VHV 01AJ502E1 43191515 Panel Front Piping 43146634 Valve Pulse Modulating 43191605 Panel Back Piping kataja 43119390 Hanger EN z Geer TOIS 43155188 Reactor CH 56 2Z T 3146619 Nake Ba 43019904 Holder Sensor K I SS IN See 43063188 Holder TC Sensor 3126984 Pacae S 43063332 Holder Sensor 43047401 Bonnet 3 8 IN 43032441 Nipple Drain 43147611 Strainer 4314 43148170 Accumulator Ass y 3146588 Joint Chec 235 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup RAV SP1100 1400AT E 702 TD SENSOR 701 TO SENSOR 701 TE SENSOR 701 TS SENSOR 707 R501 R500 ZONO o 10800 lt o Gol E o f Gr f N Le 3 gt KC ora L mi AE JA TI I T 9 o E oll d o 706 704 709 5 WO GO o GRY VEL BLUO Q 118 P28 OR om m 705 BLK O S
113. 1BT E RAV SM801BT E RAV SM1101BT E RAV SM1401BT E A03 007 CN104 CN102 CNT0 CN73 CN7O N DEI BLK GRN RED WHI Ka MCC 1402 Control Board for Indoor Unit J CN60 CN33 WHI WHI DDC20V d 7 qDDC15V lt DDC12V lt DDCT7V Y CN32 Power o WHI supply FAN DRIVE circuit iman SN NONE SS 1T 13 09 n CN67 Wired Remote Controller O Closed end connector O Reactor Color Identification i i i Indoor unit earth screw NOTE r ett BLK BLACK N BLU BLUE Fan motor RED RED Outdoor unit Indoor temp sensor Temp sensor PNK PINK Temp sensor GRN GREEN WHI WHITE BRW BROWN ORN ORANGE YEL YELLOW earth screw GRY GRAY Drain pump motor Float switch Drain control relay 45 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup RAV SM561 801 1101 1401CT E 5 1 3 Under Ceiling Type RAV SM561CT E RAV SM801CT E RAV SM1101CT E RAV SM1401CT E A03 016 MCC 1402 Control P C Board for Indoor Unit D DC20V CN61 YEL circuit K CN50 L E a TET 9 Aus J CN309 Adapter for e Wireless Remote Sa Controller EEN GEN O UU WH SE ssi gt ne ENT M H 4 L Wired Remote O Controller O Closed end connector O Reactor Color N Indoor unit Identific
114. 1CT Distributor Ass y SM801CT Distributor Ass y SM1101CT SM1401CT Case Fan Lower Case Fan Upper Air Filter SM561CT SM1101CT SM1401CT Air Filter SM801CT SM1101CT SM1401CT Base Receiver Band Hose Bearing Shaft SM1101CT SM1401CT Coupling SM801CT SM1101CT SM1401CT Location No 225 www ilmal mp pumput com RAV SM561 801 1101 1401CT E 43047545 43194026 43194051 43194081 43194078 43194080 43194079 43149326 43125157 43125158 43125159 43109409 43109410 43109411 43107253 43122086 43179129 43107254 43107255 43170234 43047609 43047303 43194029 43194055 43049697 43019904 4318T491 43121719 43160556 43108016 43162049 43162050 43197163 43107252 43139151 Description Nut Flare 1 4 IN SM561CT Socket SM801 CT SM1101CT SM1401CT Socket SM561CT Nut Flare 1 2 IN SM561CT Nut Flare 5 8 IN SM801CT SM1101CT SM1401CT Socket 1 2 IN SM561CT Socket 5 8 IN SM801CT SM1101CT SM1401CT Cover Back Base Shaft SS400B D2 12 SM801CT Shaft SS400B 12 DIA SM1101CT SM1401CT Bearing SM801CT Grille Ass y Horizontal SM561CT Grille Ass y Horizontal SM801CT Grille Ass y Horizontal SM1101CT SM1401CT Support Grille Horizontal Grille Ass y Vertical Cap Drain Hinge Grille Inlet Hook Grille Inlet Hose Drain Bonnet SM801CT SM1101CT SM1401CT Bonnet SM561CT Bonnet SM
115. 25 Heat exchanger sensor TCJ sensor 06 mm 1200 mm 10 at 25 Heat exchanger sensor TC sensor 26 mm 1200 mm 10 at 25 Float switch FS 0218 102 Drain pump motor ADP 1409 50 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on JA SIRK S JOB T EUP Oy RAV SM561 801 1101 1401BT E RAV SM561 801 1101 1401CT E 6 1 2 Concealed Duct Type RAV SM560BT E RAV SM800BT E A02 014 Parts name Specifications Fan motor RAV SM800BT E STF 230 80 4C STF 220 80 4C EAG40M805UF1 CMPS400 4 0 818 mm Output Rated 80 W 220 240 V 4P Fan motor RAV SM560BT E Output Rated 80 W 220 240 V 4P Capacitor RAV SM800BT E 400WV But Capacitor RAV SM560BT E 400WV 4 0uF Thermo sensor TA sensor 10 at 25 C 10 at 25 Heat exchanger sensor TC sensor 26 mm 1200 mm Heat exchanger sensor TCJ sensor 26 mm 1200 mm 10 at 25 RAV SM561BT E SM801BT E SM1101BT E SM1401BT E A03 007 Parts name Fan motor SM801BT E ICF 280 120 1 Specifications Output Rated 120 W 220 240 V Fan motor SM561BT E SM1101BT E SM1401BT E ICF 280 120 2 Output Rated 120 W 220 240 V Thermo sensor TA sensor 258 mm 10 at 25 Heat exchanger sensor TCJ sensor 26 mm 1200 mm 10 at 25
116. 3 61 21 18 19 40 19 40 17 78 Electrical characteristics Power consumption 3 51 3 20 4 52 4 14 Power factor 98 98 97 97 Appearance Main unit Shine white 210 Outer I Main unit 680 dimension 1595 Total weight Main unit 42 Heat exchanger Finned tubu Soundproof Heat insulating material Inflammable polyethylene foam Fan Multi blade fan Fan unit Standard air flow High Mid Low m3 h Motor W Air filter Attached main unit Controller Sold separately RBC AMT21E Gas side mm 15 9 5 8 Connecting pipe Liguid side mm 09 5 3 8 Drain port Nominal dia 25 Polyvinyl chloride tube Sound level High Mid Low Note 2 dB A Note 1 The cooling and heating capacities and electrical characteristics are measured under the conditions specified by JIS B 8616 based on the reference piping 7 5m Note 2 The sound level is measured in an anechoic chamber in accordance with JIS B8616 Normally the values measured in the actual operating environment become larger than the indicated values due to the effects of external sound Note Rated conditions Cooling Indoor air temperature 27 C DB 19 C WB Outdoor air temperature 35 DB Heating Indoor air temperature 20 DB Outdoor air temperature 7 6 WB 44 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaittei
117. 43191630 43191607 43191608 43191602 43191609 43191515 43191605 43119390 43155188 43019904 43063188 43063332 43032441 www ilmal mp pumput com Description Accumulator Ass y 2 5L Strainer Motor Fan ICF 140 63 2 Motor Fan ICF 140 43 2 SM1100AT E Nut Flange Fan Propeller PJ491 AS G Fan Propeller PJ421 AS G SM1100AT E Bell Mouth Plastic Bell Mouth PP SM1100AT E Panel Air Outlet Guard Fan PP K Panel Front Panel Side Guard Fin Plate Roof Panel Front Piping Panel Back Piping Hanger Peacter CH 56 2Z T Holder Sensor SUS Holder TC Sensor Holder Sensor Nipple Drain Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup RAV SM1100 1400AT E 706 702 TD SENSOR 701 TO SENSOR 701 TE SENSOR 701 TS SENSOR R501 CN600 500 10800 O J ZONO o o lt o Gol lt a a o Gr f E N 9 Sic icio EE fe d OF 2 I
118. 60 610 700 780 1 Cooling fan control O The outdoor fan is controlled by TE sensor Cooling Temperature conditions after medium term The cooling fan is controlled by every 1 tap of DC fan control 14 taps O At the activation time although the maximum fan tap in the following table are fixed for 60 seconds after then the fan may not rotate with high speed for several minutes because the fan is controlled by TE sensor value It is not an abnormal status When the discharge temperature sensor is abnormal or the sensor comes off the holder the fan does not rotate with high speed but a protec tive device works When the outdoor fan does not rotate with high speed judge a fan error by comparing the control data in the following table with TO and TE values TE C MAX 30 rpm 20 sec Hold zone 30 rpm 20 sec MIN Control for fan tap by outdoor temperature in normal operation 5 lt 10 C W2 W8 10 lt TO lt 15 C 15 lt TO lt 20 C 20 lt TO lt 25 C W3 W4 W5 WA WC WE 25 TO WA WE TO error W1 WE 2 Heating fan control D This control function lowers fan tap according to TE sensor value when outdoor temperature is high When a status TE gt 20 is detected continu ously for 5 minutes the operation may stop This status does not output an error code and is assumed as usual status of thermo OFF The fan 21 restarts af
119. 800UT 4C MCC 1402 07 Connector CN110 111 112 don t exist EEE Don t remove i E _ short circuit plug on CN112 MCC 1402 07 MCC 1402 07 RAV SM1100 1400UT 4C RAV SP1100UT E 4316V230 RAV SM561 801CT E RAV SM1101 1401CT E 4316V226 RAV SM561 801BT E MCC 1402 07 RAV SM1101 1401BT E 4316V220 4316V226 4316V220 RAV SM1100 1400UT E EE Set short circuit plug on the same position as the P C board to replace re use it in service P C board oun e N a E30N110 MCC 1402 07 1cNo34 KJ uam If short circuit plug is inserted in CN34 of the P C board to replace re use it in service P C board Don t remove MCC 1403 4316V189 RAV SM560 800BT E MCC 1403 HII O OO g CN030 MCC 1403 4316V189 RAV SM560 800BT E MCC 1403 4 www ilmal mp pumput com short circuit plug on CN076 If short circuit plug is inserted in CN30 of the P C board to replace re use it in service P C board Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup 7 Indoor unit amp Remote controller Cassette UT E Duct BT E Ceiling CT E High Wa
120. 801CT SM1101CT SM1401CT Nut Flare 3 8 IN SM801CT SM1101CT SM1401CT Bonnet SM561CT Holder Sensor Owner s Manual Driver Ass y Horizontal L Louver Lead Louver Horizontal Mark TOSHIBA Bushing 50DIA Bushing 56DIA Screw Fix Drain Pan Shaft Horizontal Louver Spacer Bearing SM1101CT SM1401CT Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy RAV SM561 801 1101 1401CT E 404 401 403 406 402 405 Location EN Location ON No Description No Description 43050382 Sensor TC F6 43158184 Reactor 43060750 Terminal Block 3P 43160445 Terminal Block 2P 43150297 Sensor TA 4316V230 P C Board Ass y MMC 1402 226 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy RAV SM560AT E 15 2 Outdoor Unit RAV SM560AT E A02 014 31 30 y 29 JIN N J a 7 x Ree 28 fa d M SA L NIIN SIN Co e RY d REA Ji sN hs gt PSU HS tt Ek MATES 42 sss G AU SSS WQ 05 2 2 Z f Location NET Location No Description No Description 43105037 Cabinet Front PCM 43146617 Solenoid Coil LB64045 43100239 Cabinet Back PCM 43046385 Valve Pulse Modulating 43042468 Base Ass y SKV 18D26 43005508 Cabinet UP PC
121. 9 Unfixed Group address 0099 Unfixed Flap type Adjustment of air direction According to type Temp difference of automatic cooling heating selecting control points 0003 3 deg Ts 1 5 Automatic reset of power failure 0000 None Option 0002 Thermo output selection T10 B 0000 Thermo ON Option 0000 Sensor selection 0000 Body sensor High ceiling selection 0000 Standard Timer set Wired remote controller 0000 Available Correction of high heat feeling Item code 10 Setup data 0000 None Type Abbreviated name 0001 0038 4 way air discharge cassette RAV SM560 800UT E RAV SP1100UT E RAV SM1100 1400UT E 0004 Concealed duct RAV SM560 800BT E RAV SM561 801 1101 1401BT E 0007 Under ceiling RAV SM561 801 1101 1401CT E Initial setup value of EEPROM installed on the service P C board Indoor unit capacity Item code 11 Setup data RAV 560BT E RAV 560UT E RAV 561BT E RAV 561CT E RAV 800BT E RAV 800UT E RAV 801BT E RAV 801CT E 0000 Invalid 0009 560 0012 800 Setup data RAV 1100UT E RAV 1101BT E RAV 1101CT E ja RAV 1400UT E RAV 1401BT E RAV 1401CT E RAV SP1100UT E 0000 Invalid 0015 1100 0017 1400 Initial setup value of EEPROM installed on the service P C board 149 www ilmal mp pumput com Toshiban l
122. AT E Indoor Unit 32 29 27 34 31 28 39 36 33 42 38 34 RAV SM561BT E RAV SM801BT E RAV SM1101BT E RAV SM1401BT E Outdoor Unit RAV SP560AT E RAV SP800AT E RAV SP1100AT E RAV SP1400AT E Standard capacity Note 1 kW Cooling Heating Cooling Heating Cooling Heating Cooling Heating 5 00 2 20 5 60 5 60 2 20 7 00 7 10 2 20 8 00 8 00 2 20 10 00 10 00 83 00 12 00 11 20 38 00 13 00 12 50 83 00 14 00 14 00 83 00 16 50 Energy consumption effect ratio 3 60 4 67 3 38 3 94 4 00 4 27 3 21 3 91 Electrical characteristics Power supply 1 phase 230V 220 240V 50 Hz Running current A 6 51 5 97 7 26 6 66 9 74 8 93 9 74 8 93 11 72 10 74 11 72 10 74 18 09 16 58 16 70 15 31 Power consumption kW 1 39 1 55 2 10 2 10 2 50 2 50 3 90 3 60 Power factor 76 97 97 98 98 97 97 98 98 Sound level Indoor unit High Mid Low Note 2 Under Ceiling type RAV SM561CT E RAV SM801CT E RAV SM1101CT E RAV SM1401CT E RAV SP560AT E RAV SP800AT E RAV SP1100AT E RAV SP1400AT E RAV SM561CT E Indoor Unit dB A 40 37 33 40 37 34 RAV SM801CT E 42 39 36 RAV SM1101CT E 44 41 38 RAV SM1401CT E Outdoor Unit RAV SP560AT E RAV SP800AT E RAV SP110
123. AT E RAV SM800AT E A02 014 37 NN Z SS LLLA IT s Z Z 22 f 14 43191634 43191636 43191635 43191637 43005489 43191630 43122065 43047667 43120213 43121693 4314G117 43191515 43191605 43119390 43041772 43050407 43063317 43005482 43049739 43097204 43046344 JO Oo ON N A 2 lt X ZZ SY Z SYY Z 7 Description Cabinet Air Outled Cabinet Front Ass y Cabinet Side Ass y Panel Upper Guard Fin Guard Fan PP K Bell Mouth Plastic Nut Flange Fan Propeller PJ491 AS G Motor Fan ICF 140 63 1 Condenser Ass y Panel Front Piping Panel Back Piping Hanger Compressor Ass y Thermostat Bimetal Holder Thermostat Base Ass y Cushion Rubber Nut Valve 4 WAY CHV 0213 Location No 229 www ilmal mp pumput com 43046348 43046385 43046386 43048066 43146584 43047401 43146613 43194029 43148169 43148176 43058266 43063321 43063322 43063325 43063332 43032441 Description Coil Solenoid VHV 01A150A1 Valve Pulse Modulating SKV 18D26 Coil PMV DKV MO25743BO Accumulator Ass y Valve Packed 9 52DIA HKT9 52 Bonnet 3 8 IN 9 52 CU Valve Ball B5 8F Bonnet Strainer Strainer Reactor CH 47 Z K Holder Sensor 4 8 9 52 Holder Sensor 6 11 4 12 7 Holder Sensor 6 6 35 8 Holder Sensor Nipple Drain Toshiban l mmitys ja j hdytyslaitt
124. C1P Line 64 TCB SC641 If both power supplies are simultaneously turned on or if they are turned on reversely the check code 97 may be temporarily displayed on the central remote controller When settings of connecting cables and central control address are correct the connected air conditioner is displayed on the central control remote controller As shown in the following table there is difference of LCD between main remote controller RBC AMT21 and the central control remote controller and also there are restriction and others of operation Item Contents Main remote controller Central control remote controller Cautions Air volume selection SPEED AUTO HH H L VOL AUTO H M L SPEED HH VOL FIX Display of air speed selection differs In duct type Air speed becomes H and FIX Air speed selection in FAN mode SPEED HH H L VOL AUTO H M L When handling main remote controller AUTO is not displayed If AUTO is selected at center side AUTO is displayed on the main remote controller In this time the air speed becomes HH Air speed selection in DRY mode SPEED AUTO VOL AUTO On the central remote controller only AUTO is displayed The display on the main remote controller changes to AUTO by changing the setup temperature louver and the air speed is automatically selected Air direction a
125. CT E RAV SM1101CT E RAV SM1401CT E A03 016 Be sure to turn off the power supply or circuit breaker before disassembling work Part name Procedure Remarks Suction grille 1 Slide the suction grille fixing Pull out suction grille knobs 2 positions toward the while pushing hook arrow direction of left figure and open the suction grille Under the condition of the suction grille opened push the hook section of hinges 2 positions at the rear side and then pull out the suction grille Suction grille Suction grille fixing knob g Side panel Open the suction grille After removing the side panel screws 2 positions slide the side panel forward and then remove it Level flap Slide forward Electrical Remove the suction grille parts box Loosen the set screws 2 posi tions of the electrical parts cover Remove the electrical parts cover Remove the set screws 2 positions of the electrical parts box 5 Remove the electrical parts box Electrical parts cover Screws Fixing electrical parts cover and box In this time remove connectors of TA sensor TC sensor and TCJ sensor if necessary Electrical parts box Screws Fixing electrical parts box and main unit 183 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy Part name Multi blade fan m
126. Check port 0450 200 860 to 910 Recommended external size d Y Standing 850 or less Surface i Standin Cable draw in port m under ceiling 640 or ne Y ei e d Surface under ceiling Refrigerant pipe connecting port A Refrigerant pipe Indoor unit connecting port B Drain up standing size Hanging bolt M10 or W3 8 130 950 Panel external dimension Procited locelly lt Lg gt 256 m 790 Hanging bolt pitch B 88 Electric Surface d parts under ceiling i II Knockout for humidifier 950 Panel external dimension 723 Hanging bolt pitch Ceiling panel Sold Separately 840 Unit external dimension Surface under ceiling un oss mor 5 Surface under ceiling 27 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy RAV SM1100 1400UT E RAV SP1100UT E RAV SM1100UT E RAV SM1400UT E A03 003 RAV SP1100UT E A03 014 860 to 910 Recommended external size 200 a 1 Check po
127. E sensor 4 For the temperature difference in items 2 and 3 1 to 5K is aimed as the target in both cooling and heating operations 5 When the cycle excessively rose in both cooling and heating operations PMV is controlled by TD sensor The aimed value is usually 105 C for SM1100 and 100 C for SM1400 in both cooling and heating opera tions REQUIREMENT A sensor trouble may cause a liquid back flow or abnormal overheat resulting in excessive shortening of the compressor life In a case of trouble on the compressor be sure to check there is no error in the resistance value an the refrigerating cycle of each sensor after repair and then start the operation 2 Discharge temperature release control 1 This function controls the operation frequency that is lowers the operation frequency when the discharge temperature has not lower or the discharge temperature has rapidly risen during PMV control It subdi vides the frequency control up to a unit of 0 6Hz to stabilize the cycle When the discharge temperature is detected in an abnormal stop zone the unit stops the compressor and restarts after 2 minutes 30 seconds The error counter is cleared when it has continued the operation for 10 minutes If the abnormal stop zone has been detected by 4 times without clearing of counter an error P03 is displayed The cause is considered as excessively little amount of refrigerant defective PMV or clogging of cycle
128. E YEL YELLOW H H Indoor unit earth screw NOTE Fan motor Indoor temp sensor Temp sensor Temp sensor Outdoor unit earth screw Louver motor Sine phase Drain pump motor 220 to 240V 50H Float switch Drain control relay 43 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy RAV SM560 800BT E 5 1 2 Concealed Duct Type RAV SM560BT E RAV SM800BT E A02 014 PNL EXCT pr CN080 CN073 CN070 GRN RED WHI CN060 CN104 CN102 CN YEL RED BLK When selecting high static pressure Remote Controller CN309 GRY YEL BLK WHI RED Closed end connector Indoor unit earth screw NOTE r Color Fan motor identification BLK BLACK Runing capacitor Transformer BLU BLUE Louver motor Indoor temp sensor GRY GRAY Indoor heat exchanger sensor Outdoor unit PNK PINK RY001 Louver control relay earth screw i e E RY002 Drain control relay BRW BROWN RY005 007 Air volume control relay ORN ORANGE DP Drain pump motor YEL YELLOW 44 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy RAV SM561 801 1101 1401BT E RAV SM56
129. FF 125 4 C Coil Pulse Modulating Valve UKV UO11E 53 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy All Models 6 3 Accessory Separate Soldparts TCB DP22CE Drain up kit A03 016 RAV SM561CT E RAV SM801CT E RAV SM1101CT E RAV SM1401CT E Float switch FS 0218 106 Drain pump motor ADP 1406 or ADP 1415 RBC U21PG W E Ceiling panel A02 014 A03 003 A03 014 RAV SM560AT E RAV SM1100AT E RAV SM560UT E RAV SM1100UT E RAV SM560BT E RAV SP1100UT E MP24GA TCB DP11E Drain up pump A02 014 RAV SM560AT E RAV SM560UT E RAV SM560BT E Specifications PJD 05230TF 1 AC 220 240 V 54 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy All Models 7 REFRIGERANT R410A This air conditioner adopts the new refrigerant HFC R410A which does not damage the ozone layer The working pressure of the new refrigerant R410A is 1 6 times higher than conventional refrigerant R22 The refrigerating oil is also changed in accordance with change of refrigerant so be careful that water dust and existing refrigerant or refrigerat ing oil are not entered in the refrigerant cycle of the air conditioner using the new refrigerant during installation work or servicing time The next
130. GE electrolytic capacitor 500uF of P C board WARNING The electrolytic capacitor may not nor mally discharge according to error con tents and the voltage may remain There fore be sure to discharge the capacitor WARNING For discharging never use a screwdriver and others for short circuiting between and 2 electrodes As the electrolytic capacitor is one with a large capacity it is very dangerous because a large electric spark will occur 4 Take off screws ST1T 94 x 10L 2 pcs fixing the main body and the inverter box 5 Remove various lead wires from the holder at upper part of the inverter box and wiring holder at right side of the terminal block 6 Remove the lead wire from the bundled part at left side of the terminal block 7 Pull the inverter box upward 8 Disconnect connectors of various lead wires REOUIREMENT As each connector has a lock mechanism avoid to remove the connector by holding the lead wire but by holding the connector 189 www ilmal mp pumput com RAV SM560AT E Remarks Screws Front cabinet Inverter cover Screws Plug of soldering iron Discharging n Discharging eriod 10 seconds or more Inverter assembly Remove the connectors with locking function by pushing the part indicated by the arrow mark Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy Par
131. Group RAVSM560 800AT E NOTIFICATION It is not an abnormal phenomenon that electro noise may be heard while heating the coil 4 Short intermittent operation preventive control O The compressor may not stop for preventing the compressor for 3 to 10 minutes after start of the operation even if Thermo OFF signal has been received from the indoor This phenomenon is not abnormal Continuous operation time of the compressor differs according to the operating status If the equipment is stopped from the remote controller the operation does not continue 5 High voltage suppression TE control Only for SM800 O This control suppresses that voltage becomes abnormally higher during cooling operation Stop the compressor under condition of TE gt 67 and count 1 on the error count O After 2 minutes 30 seconds passed if TE lt 67 C the compressor restarts and the error count is cleared when the operation continues for 10 minutes When TE gt 67 is detected again within 10 minutes 1 is added to the error count and restart is repeated If the error counts 10 are recognized it is determined as an error and restart is not performed Error code P04 is displayed O After restarting the compressor continue controlling by using 70 to 90 of the control value of the current release control for minimum 30 minutes 6 Over current preventive control O This control function stops the compressor when over current p
132. Knockout Drain Drain hole 220 x 88 29 90 191 an si Suction Drain hole 02 Port rain hole 25 Y N 2 B legs A gi A legs 19 N Suction N Q o Knockout Drain Sy Vi wl 26 60 Discharge port 43 SX N ja N 150 600 108 900 T ANN a aita 7 ZZ G 10 g S YY Refrigerant pipe connecting port 2 222 gt S connecting port S SS SS SSS SSE RS SSS WS NS SS N LSD 365 34 www ilmal mp pumput com 29 5 flare at liquid side Refrigerant pipe 015 9 flare at gas side 320 1340 Mountig bolt hole 012 17 long hole M Details of A legs Mountig bolt hole 012 x 17 U shape hole 12 b Details of B legs Space required for service 2 012 x 17 U shape holes For 8 010 anchor bolt 600 all Suction port 150 v K more muwu L Dada Minimum a por distance up to wall SES 2 012 x 17 long hole por For 98 210 anchor bolt Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy RAV SM560UT E RAV SM56
133. L Ne 3 6 9 END 11 D LUE 1 4 7 10 Operation procedure 1 2 3 4 5 6 7 8 9 10 11 END 166 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup m Confirmation of indoor unit No position 1 To know the indoor unit addresses though position of the indoor unit body is recognized In case of individual operation Wired remote controller indoor unit 1 1 Follow to the procedure during operation Procedure 1 Push button if the unit stops 2 Push button Unit No is displayed on LCD It disappears after several seconds The displayed unit No indicate line address and indoor unit address When other indoor units are connected to the identical remote controller Group control unit other unit numbers are also displayed every pushing button 2 To know the position of indoor unit body by address To confirm the unit No in the group control Operation procedure 1 2 END All Models 1 Operation Follow to the procedure during operation in this procedure the indoor units in group control stop lt Procedure gt The indoor unit numbers in the group control are succes sively displayed
134. M 43046394 Coil PMV DKV 43119460 Guard Fan PP Mono e E 43046392 Valve Packed 6 35 AO 43062230 Cover Wiring Ass y Ko 197 HKU alve Packed 12 7 S 43047667 Nut Flange R410A H4 i Fan Propeler ed 43147196 Bonnet 1 4 IN 6 4 CU 4302C033 Motor Fan ICF 140 43 1 43055521 Reactor CH 57 4314G128 Condenser Ass y 43063321 Holder Sensor 4 8 9 52 43041609 Compressor DATS0A1F 23F 43063322 Holder Sensor 6 11 4 12 7 43050407 Thermostat Bimetal 43063325 Holder Sensor 6 6 35 8 43063317 Holder Thermostat 43063332 Holder Sensor 43097206 Bolt Compressor M6 43089160 Cap Waterproof 43049749 Rubber Cushion 43032441 Nipple Drain 43046363 Valve 4 WAY VT7101D O o N O 0 O N 227 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy RAV SM560AT E TE Sensor CO TS Sensor TO Sensor lt TD Sensor Location No Description 43050334 Sensor TD F4 TD Sensor 43050382 Sensor TC F6 TC Sensor 43062228 Base P C Board ABS 43160469 Terminal Block 6P AC250V 20A 4316V182 P C Board Ass y MCC 813 228 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy RAV SM800
135. NA SAT secre sar IMEN dT MASTA anc Deseos ep ca ipea 17 2 AIR DUCTING WOR K L u 24 2 1 Static Pressure Characteristics of Each Model u u u 24 3 CONSTRUCTION VIEWS EXTERNAL VIEWS maana aa aa aa 27 DNR Le UNIT EEN 27 3 2 Outdoor DT EE 32 4 SYSTEMATIC REFRIGERATING CYCLE DIAGRANM 35 4 1 Indoor Unit Outdoor Unit a nananana a aan naa aa ana nuunuu un uu uu uu unu aaa uuu 35 5 WIRING DIAGRAM E 43 5 1 ndoOr nlt rni iine uy E aaa DSA au usata a a asha Z E 43 2 U 1 EEN 47 6 SPECIFICATIONS OF ELECTRICAL u u 50 6 1 Indoor UN LEE 50 6 2 Outdoor Unit iecit eere eege MAUN NOD cu ccu unu a e Pork E E asa kaqla 52 6 3 Accessory Separate Soldparts I U n an a a 54 Tis REFRIGERANT ee 55 7 1 Safety During Installation Servicing
136. No 222 www ilmal mp pumput com 43172166 43179110 43180311 4316V194 4316V195 4316V196 4316V197 4318T458 43196012 43194026 43194029 43194055 43194078 43194079 Description Pan Ass y Drain Plug Air Filter Remote Controller Remote Controller Remote Controller Remote Controller Owner s Manual Bushing Soket Bonnet Nut Flare 3 8 IN Nut Flare 5 8 IN Soket Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup RAV SM561 801 1101 1401BT E RAV SM561BT E RAV SM801BT E RAV SM1101BT E RAV SM1401BT E A03 007 402 eu cns 405 401 Location Location Description No Description 43060750 Terminal Block 3P 43160445 Terminal Block 2P 4316V226 P C Board Ass y MMC 1402 43158184 Reactor 43050382 Sensor TC F6 43155192 Capacitor 43150297 Sensor TC 223 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup RAV SM561 801 1101 1401CT E 15 1 4 Under Ceiling Type RAV SM561CT E RAV SM801CT E RAV SM1101CT E RAV SM1401CT E A03 016 11 15 17 J 58 22 23 24 36 37 38 39 54 55 27 28 7 25 RAV SM561CT E 18 19 20 21 Fan assembly RAV SM801CT E Fan assembly N 82 55 9 2 N UNIT No na Bb OKLIKIK
137. Normally the values measured in the actual operating environment become larger than the indicated values due to the effects of external sound Note Rated conditions Cooling Indoor air temperature 27 C DB 19 C WB Outdoor air temperature 35 C DB Heating Indoor air temperature 20 DB Outdoor air temperature 7 6 WB 12 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy RAV SM1100 1400AT E RAV SM1100AT E RAV SM1400AT E A03 003 Model name RAV SM1100AT E RAV SM1400AT E Appearance Silky shade Muncel 1Y8 5 0 5 Power supply 1 phase 230V 220 240V 50Hz Power exclusive to outdoor is required Type Hermetic compressor Compressor Motor Pole Refrigerant charged R410A 2 1 R410A 2 3 Refrigerant control Pulse motor valve Standard length 20 without additional charge Max total length 50 Over 20m Add 40g m Max 12009 Outdoor lower 15 Height difference Outdoor higher 30 Height Outer Width dimension Depth Total weight Heat exchanger Finned tube Fan 2 propeller fans Fan unit Standard air flow High Motor Connecting Gas side 015 9 5 8 pipe Liguid side 09 5 3 8 Protection device Discharge temp sensor Over current sensor Compre
138. OCHTIM TO GE UE 0088 J joo ao N e O Ceo Cs ce E CW 6 COW r J 224 www ilmal mp pumput com ORO EN CA 4 v E aw Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy Location No 4314J198 4314J187 4314J188 43172173 43172174 43172175 43191663 43191664 43191665 43102647 43102648 43109407 43109408 43121714 43121715 43121716 43120222 4316V194 4316V195 4316V196 4316V197 43147700 43147701 43147702 43122084 43122085 43180314 43180315 43108014 43179130 43125131 43125155 Description Refrigeration cycle Ass y SM561CT Refrigeration cycle Ass y SM801CT Refrigeration cycle Ass y SM1101CT SM1401CT Pan Drain Ass y SM561CT Pan Drain Ass y SM801CT Pan Drain Ass y SM1101CT SM1401CT Panel Under SM561CT Panel Under SM801CT Panel Under SM1101CT SM1401CT Cover Ass y Right Side Cover Ass y Left Side Grille Inlet SM561CT SM1101CT SM1401CT Grille Inlet SM801CT SM1101CT SM1401CT Motor Fan SWF 280 120 2 120W SM1101CT SM1401CT Motor Fan SWF 280 60 1 60W SM561CT Motor Fan SWF 280 60 2 60W SM801CT Fan Multi Blade Remote Controller SX A3JE Remote Controller SX A11JE Remote Controller EX W2JE Remote Controller WH H1JE Distributor Ass y SM56
139. OW 18 15 5 5 Standard 3 0 0 6 79 44 60 HIGH 20 7 6 Heating Overload 3 4 1 1 78 54 24 LOW 30 24 18 Low load 2 0 0 2 82 36 73 HIGH 15 20 70 4 poles are provided to this compressor The compressor freguency Hz measured with a clamp meter is 2 times of revolutions rps of the compressor 38 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup RAV SP560AT E RAV SP560AT E A03 014 Air heat exchanger TC sensor 1 U 1 Outer diameter of refrigerant pipe LL Gas side OA Liquid side OB 12 7mm 6 4mm SE i Refrigerant pipe Refrigerant pipe i Word atgas side at liguid side Outer dia OA Outer dia B 1 Min Max 5m 50m Pd lt Packed valve Packed valve 7 Ps gt lt Outer dia Outer dia B 484 Outdoor unit Modulating PMV TS sensor Strainer SKV 18D26 TO sensor L1 Strainer Capillary 393 92x 025 x L210 Heat exchanger 08 51530 Si 025 x L160 1 row 30 stages FP1 3 flat fin l Rotary compressor DA220A2F 20L TD sensor a NZ sien L Ze ns SE i Muffler y D oe i R410A 1 5 Kg s mimi p Heating Pipe surface temperature C Pressure ss Compressor d Indoor Outdoor ndoor hea utdoor heat revolutions per Ind
140. OWER SUPPLY 220 240V RED 50Hz www ilmal mp pumput com TO INDOOR UNIT Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy RAV SM560 800 1100 1400UT E RAV SP1100UT E 6 SPECIFICATIONS OF ELECTRICAL PARTS 6 1 Indoor Unit 6 1 1 4 Way Air Discharge Cassette Type RAV SM560UT E RAV SM800UT E A02 014 Parts name Fan motor for indoor SWF 230 60 1 Specifications Output Rated 60 W 220 240 V Thermo sensor TA sensor 155 mm 10 at 25 C Heat exchanger sensor TCJ sensor 26 mm 1200 mm 10 at 25 Heat exchanger sensor TC sensor 26 mm 1200 mm 10 at 25 Float switch FS 0218 106 Drain pump motor ADP 1406 RAV SM1100UT E RAV SM1400UT E A03 003 Parts name Fan motor SWF 230 60 1 RAV SM1100UT E Specifications Output Rated 60 W SWF 230 90 1 RAV SM1400UT E Output Rated 90 W Thermo sensor TA sensor 155 mm 10 at 25 Heat exchanger sensor TCJ sensor 06 mm 1200 mm 10 at 25 Heat exchanger sensor TC sensor 26 mm 1200 mm 10 at 25 Float switch FS 0218 102 Drain pump motor RAV SP1100UT E A03 014 Parts name Fan motor ADP 1409 SWF 200 90 1 Specifications Output Rated 90 W Thermo sensor TA sensor 155 mm 10 at
141. Outline of specifications 1 Selecting AUTO mode enables an energy saving to be operated The setup temperature is shifted corrected in the range not to lose the comfort ability according to input values of various sensors Data Input value room temp Ta Outside temp To Air volume Indoor heat exchanger sensor temp Tc for 20 minutes are taken the average to calculate correction value of the setup temperature The setup temperature is shifted every 20 minutes and the shifted range is as follows In cooling time 1 5 to 1 0k In heating time 1 5 to 1 0k RAV SM561 801 1101 1401CT E Remarks Max freguency cut control This control is operated by selecting AUTO operation mode COOL operation mode the freguency is controlled according to the following figure if To lt 28 Normal control E Max frequency is restricted to approximately the rated cooling frequency HEAT operation mode the frequency is controlled according to the right figure if To gt 15 heating frequency E f5ff S Max frequency is restricted to approximately the rated N ormal control DC motor When the fan operation has started positioning of the stator and the rotor are performed Moves slightly with tap sound 2 The motor operates according to the command from the indoor controller NOTES e When the fan rotates while the air conditioner stops due to entering of outside air etc the a
142. P C board MCC 1402 Defect Replace A xd www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy All Models L20 error 98 error Are cable connections to i communication line X Y normal gt Correct cable connection NO Check indoor P C board MCC 1402 or 1403 Is central controller 98 displayed Is indoor remote controller L20 displayed Defect Replace Are not multiple YES same central control network gt Correct central control network address addresses connected Check central controller including network adapter Defect Replace L30 error B6 error 3 Check indoor board Are outside devices of MCC 1402 or MCC 1403 connector CN80 connected Defect gt Replace YES Do outside devices normally operate Sh YES Check operation cause b7 error Central controller NO Is group operation performed YES Is check code displayed on sub unit NO MEC 1402 or MOG 1403 9 E of main or sub remote controller Defect gt Replace YES Check corresponding indoor outdoor units 128 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy P1
143. Pump Drain ADP 1409 43194078 Nut Flare 5 8 IN 215 88 220 240V 43194080 Socket 1 2 IN 212 7 43120215 Fan Ass y Turbo TJ461 43194079 Socket 5 8 IN 015 88 4314J122 Refrigeration Cycle Ass y 43049697 Bonnet 26 35 4314J123 Refrigeration Cycle Ass y 43047609 Bonnet 29 52 4318T313 Owner s Manual 43147195 Bonnet 1 2 IN 212 7 43172160 Pan Ass y Drain 43194029 Bonnet 915 88 ie 43019904 Holder Sensor SUS 43151279 Switch Float FS 0218 106 Feo 43121692 Motor Fan SWF 230 60 1 las e Cae 43170232 Hose Drain 25A 43097204 Nut 1077 i Bana Fose 43147656 Distributor Ass y 43047545 Nut Flare 1 4 IN 6 35 is 43047546 Nut Flare 3 8 IN 09 52 4316V194 Remote Controller SX A3JE Kee 4316V195 Remote Controller SX A11JE 43194026 Socket 09 52 4316V196 Remote Controller WX W2JE eon tales 4316V197 Remote Controller WH H1JE 43194081 Nut Flare 1 2 IN 12 7 211 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup RAV SM560 800UT E 402 O ONO NO GG 405 403 Q Location No Description 43060750 Terminal Block 3P 43050382 Sensor TC F6 43150297 Sensor TC 43160445 T
144. ST1Tf4 x 10L 2 pcs 201 www ilmal mp pumput com RAV SM800AT E RAV SP560 800AT E Remarks Bell mouth Remove 0 Discharge port cabinet Fan guard Hooking claw Discharge port cabinet EN Slit 3 positions Bell mouth Claw 3 positions Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy RAV SM1100AT E RAV SM1400AT E A03 003 RAV SP1100AT E RAV SP1400AT E A03 014 Part name Common procedure Procedure REQUIREMENT Before works put on gloves otherwise an injury may be caused by parts etc 1 Detachment 1 Stop operation of the air conditioner and turn off switch of the breaker 2 Remove the front panel ST1T O4 x 10 3 pcs After removing the screws remove the front panel while drawing it downward 3 Remove the power cable and the indoor outdoor connecting cable from cord clamp and terminal 4 Remove the roof plate ST1T O4 x 10 6 pcs 2 Attachment 1 Mount the roof plate ST1T 4 x 10 6 pcs 2 Connect the power cable and the indoor outdoor connecting cable to terminal and then fix them with cord clamp REQUIREMENT Be sure to fix the power cable and the indoor outdoor connecting cable with bundling band on the market along the inter unit cable so that they do not come to contact with the compressor the valve and the cable at gas side and the dis
145. T display in the display part disappears and the status returns to the normal stop status Central control mode selection Setting at the central controller side enables to select the contents which can be operated on the remote controller at indoor unit side RBC AMT21 Last push priority The operation contents can be selected from both remote controller and central controller of the indoor unit side and the operation is performed with the contents selected at the last Center Start Stop operation only can be handled on the remote controller at indoor unit side Operation Prohibited It cannot be operated on the remote controller at indoor unit side Stop status is held 77 www ilmal mp pumput com No display CENTER goes on CENTER goes on In a case of wireless type the display lamp does not change However contents which can be operated are same The status set in CEN TER Operation Prohib ited mode is notified with the receiving sound Pi Pi Pi Pi Pi 5 times Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Energy save control By connected outdoor unit Outline of specifications 1 Selecting AUTO mode enables an energy saving to be operated 2 The setup temperature is shifted corrected in the range not to lose the comfort ability according to input values of var
146. TAT EN IGBT FOR BLK CN11 EW module VISSA Converter module PC BOARD 95 MCC 1359 SUB PC BOARD Theron lt O MCC 1398 ABSORBER CN02 CN03 s II TI RED WHI BLK 77 PR RED L D 1 2 X3 KLINE x TERMINAL OF COMPRESSOR TO POWER BLACK C INDOOR SUPPLY WRITE S The sign in UNIT 220 240 is displayed 50Hz in the terminal RED R cover SIMPLE CHECK POINTS FOR DIAGNOSING FAULTS Diagnosis result TERMINAL BLOCK There is no supply voltage AC220 to 240V between O gt Connecting cable check There is no voltage DC15 to 25V FUSE 25A fuse F01 blown 15A fuse F02 blown Converter module DB01 and electrolytic 3 15A fuse F04 blown capacitor C10 to C13 check IGBT T5A fuse F300 blown SUB PC board module Q200 check Fan motor check T3 15A fuse F01 blown SUB PC board SUB PC board check ELECTROLYTIC CAPACITOR VOLTAGE C10 C11 C12 C13 DC320V not available between 25A fuse F01 check OOterminal of electrolytic capacitor PC board and coverter module DB01 check Color Identification BLK BLACK WHI WHITE BLU BLUE BRN BROWN RED RED ORN ORANGE GRY GRAY YEL YELLOW PNK PINK PUR PURPLE GREEN INVERTER OUTPUT CN09 CN10 CN11 Plea
147. Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy TOSHIBA FILE NO A03 003F SERVICE MANUAL INTEGRATION AIR CONDITIONER SPLIT TYPE OUTDOOR UNIT SUPER DIGITAL INVERTER gt RAV SP560AT E RAV SP800AT E RAV SP1100AT E RAV SP1400AT E DIGITAL INVERTER RAV SM560AT E RAV SM800AT E RAV SM1100AT E RAV SM1400AT E INDOOR UNIT SUPER DIGITAL INVERTER RAV SP1100UT E DIGITAL INVERTER RAV SM560UT E RAV SM560BT E RAV SM561BT E RAV SM561CT E RAV SM800UT E RAV SM800BT E RAV SM801BT E RAV SM801CT E RAV SM1100UT E RAV SM1101CT E RAV SM1101BT E RAV SM1400UT E RAV SM1401CT E RAV SM1401BT E PRINTED IN JAPAN Jun 2004 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy ADOPTION OF NEW REFRIGERANT This Air Conditioner is a new type which adopts a new refrigerant HFC R410A instead of the conventional refrigerant R22 in order to prevent destruction of the ozone layer Cleaning of the air filter and other parts of the air filter involves dangerous work in high places so be sure to have a service person do it Do not attempt it yourself The cleaning diagram for the air filter is there for the service person and not for the customer Service Manual Table FILE NO for Owner s Manual Service Manual Ind
148. V Power supply and connecting cable check JO Color Identification BLK BLACK WHI WHITE BLU BLUE BRW BROWN RED RED ORN ORANGE GRY GRAY YEL YELLOW PNK PINK PUR PURPLE GREEN FUSE T25A 250V to fuse F01 blown Converter module DBO1 and electrolytic capacitor C12 to C14 check IGBT module Q200 check Fan motor check T3 15A 250V to fuse F04 blown gt NOTE Compressor Pulse modulating valve Fan motor Heat exchanger Temp Sensor ELECTROLYTIC CAPACITOR VOLTAGE C12 C13 C14 DC320V not available between T25A fuse F01 check OO terminal of electrolytic capacitor P C board and converter module DB01 check Discharge Temp Sensor Outdoor Temp Sensor Suction Temp Sensor Insulated Gate Bipolar Transistor INVERTER OUTPUT Inverter and compressor connector out of position Please confirm within six minutes after instructing in the drive Voltage between each line of inverter side _ X IGBT module and conector pins are not equal P C board check 47 www ilmal mp pumput com Converter module Curreut Transformer Fan motor driver module Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy RAV SM800AT E RAV SP560 800AT E RAV SM800AT E A02 014 RAV SP560AT E RAV SP800AT E A03 014 RED SS WHI BV THERMOS
149. V is controlled with the temperature difference between TS sensor and TE sensor 4 For the temperature difference in items 2 and 3 1 to 5K is aimed as the target in both cooling and heating operations 5 When the cycle excessively rose in both cooling and heating operations PMV is controlled by TD sensor The aimed value is usually 105 C for SM560 and 100 C for SM800 SM1100 SM1400 in both cooling and heating operations REQUIREMENT A sensor trouble may cause a liquid back flow or abnormal overheat resulting in excessive shortening of the compressor life In a case of trouble on the compressor be sure to check there is no error in the resistance value an the refrigerating cycle of each sensor after repair and then start the operation 2 Discharge temperature release control TRC 1 This function controls the operation frequency that is lowers the operation frequency when the dis charge temperature has not lower or the discharge temperature has rapidly risen during PMV control It subdivides the freguency control up to a unit of 0 6Hz to stabilize the cycle 2 When the discharge temperature is detected in an abnormal stop zone the unit stops the compressor and restarts after 2 minutes 30 seconds The error dae counter is cleared when it has continued the opera tion for 10 minutes If the abnormal stop zone has been detected by 4 A times without clearing of counter an error P03 is As command is displayed
150. a speed of the indoor fan or Air speed setting whether to adjust air direction or not is se Air direction adjustment lected Operation mode 1 Based on the operation mode selecting command selection from the remote controller the operation mode is selected Remote controller command Outline of control STOP Air conditioner stops FAN Fan operation COOL Cooling operation DRY Dry operation HEAT Heating operation AUTO COOL HEAT operation mode is automatically selected by Ta and Ts for operation Room temperature COOL Setup temperature Setup temperature in cooling operation EP Setup temperature Goat OFF Room temperature control temperature HEAT compensation COOL ON 1 Judge the selection of COOL HEAT mode as shown in the figure above When 10 minutes passed after thermostat had been turned off the heating operation Thermo OFF is exchanged to cooling operation if Tsh exceeds 1 5 or more COOL OFF and COOL ON in the figure indicate an example When 10 minutes passed after thermostat had been turned off the cooling operation Thermo OFF is exchanged to heating operation if Tsc exceeds 1 5 or less 2 For the automatic capacity control after judgment of COOL HEAT refer to item 4 3 For the temperature correction of room temperature control in automatic heating operation refer to item 3 73 www ilmal mp pumput com
151. ade Refrigeration Cycle Ass y Refrigeration Cycle Ass y Distributor Ass y Distributor Ass y Motor Fan Motor Fan Drain Ass y Pan Drain Nut Flare 1 4 IN 26 35 Nut Flare 3 8 IN 29 52 Nut Flare 1 2 IN 212 7 Nut Flare 5 8 IN 215 88 Socket 26 35 Socket 29 52 Socket 1 2 IN 212 7 Socket 5 8 IN 215 88 www ilmal mp pumput com Location 217 206 207 43049697 43047609 43147195 43194029 43019822 43160394 43155088 43155096 43121688 4316 194 4316V195 4316V196 43119462 43119463 RAV SM560 800BT E Description Bonnet 26 35 Bonnet 29 52 Bonnet 1 2 IN 212 7 Bonnet 215 88 Holder Sensor SUS Connector 9P Capacitor Electrolytic 2 5MFD 500V Capacitor Electrolytic 5MFD 400V Pump Drain PJD 05230TF 220 240V 50 60Hz Remote Controller SX A3JE Remote Controller SX A11JE Remote Controller WX W2JE Filter SM560BT E Filter SM800BT E Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy 403 402 t 406 RAV SM560 800BT E a 401 OJ 100 0 2 KS IG lol lr O S Dn ii a gt 7 Si
152. air conditioner 5 Drawing of thermostat fixing plate 2 03 4 burring hole Upward 2 03 burring hole Downward 56 46 36 23 4 burring hole Downward 42 gt Material SGCC Z08 Thickness 0 8t DAB www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup APPENDIX 1 1 SDI combination Indoor Outdoor 4 way Cassette Type Concealed Duct Type gt Under Ceiling Type High Wall Type Indoor SM560UT E SM800UT E SM1100UT E SM1400UT E Outdoor Indoor SP560AT E SM560BT E SM561BT E SP800AT E SM800BT E SM801BT E SP1100AT E SM1101BT E SP1400AT E SM1401BT E Outdoor Indoor SP560AT E SM561CT E SP800AT E SM801CT E SP1100AT E SM1101CT E SP1400AT E SM1401CT E Outdoor Indoor SP560AT E SM560KT E SP800AT E SM800KT E SP1100AT E SP1400AT E Outdoor SP560AT E SP800AT E Do not connect at 4 HP 4 way Cassette RAV SM1100UT E No Error code show Q down amp may happen Reliability problem XXX RAV SP1100AT E 2 Service parts for 4 way Cassette Type 2HP HP 4 HP 5HP SM560UT E SM800UT E 256 SM1100UT E SP1100UT E 319 SM1400UT E 840 840 840 840 43120215 43021214 Fan motor
153. alues measured in the actual operating environment become larger than the indicated values due to the effects of external sound Rated conditions Cooling Indoor air temperature 27 C DB 19 C WB Outdoor air temperature 35 DB Heating Indoor air temperature 20 C DB Outdoor air temperature 7 DB 6 C WB Note www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy RAV SM561 801BT E RAV SM561BT E RAV SM801BT E A03 007 Model name RAV SM561BT E RAV SM801BT E Cooling Heating Average Cooling Heating Standard capacity Note 1 5 0 5 6 7 1 8 0 1 5 5 6 1 5 6 3 2 2 8 0 2 2 9 0 Heating low temp capacity Note 1 kW 4 6 6 2 Energy consumption effect ratio Cooling 2 81 C 3 27 C 3 04 2 81 C 3 32 C Power supply 1 phase 230V 220 240V 50Hz Running current 8 99 8 24 8 18 7 50 12 23 11 21 11 65 10 68 Electrical G Power consumption 1 78 1 71 2 53 2 41 characteristics Low temp Power factor 94 Main unit Zinc hot dipping steel plate Appearance Model Ceiling Panel Sold separately Panel color Height Main unit Width Outer Depth dimension Height Ceiling panel Width Sold separately ii Depth Main unit Total weight Ceiling panel e Heat exchanger Finned
154. ant to change setting of the network address No from the remote controller use the setup switch SW01 on the network adapter P C board Network address setup switch to set the address No P Invalid address No setup from Procedure remote controller 1 Turn off the power No setup switch 2 Turn O of the address No setup switch SW01 to ON ON side Accordingly the address No set on the remote ON side controller is invalidated See Fig 2 O O E 2 7 3 Set the network address No with combination of ON EE 00 and OFF of to O of the address No setup switch X 7 Swot SW01 The relation between combination of ON OFF Address No setup and address No is described in Table 2 The right Fig 2 figure Fig 3 shows an example of case that the address No is set to 16 Setup example of address No 16 ON When the network address No has been changed 7 be sure to turn of power of the central control remote B OFF side controller again or to reset the remote controller using 1234567 Numeral side the reset hole on the operation panel of the central control remote controller 161 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hd
155. ation NOTE earth screw pra as s BLK BLACK Fan motor N BLU BLUE Indoor temp sensor i RED RED Outdoor unit PNK PINK Temp sensor 1 21 Single phase 220V 50Hz Louver motor GRN GREEN WHI WHITE BRW BROWN ORN ORANGE YEL YELLOW Temp sensor earth screw GRY GRAY Drain pump motor Float switch Drain control relay 46 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy RAV SM560AT E 5 2 Outdoor Unit RAV SM560AT E A02 014 hair 7 EE N IGBT MODULE MODULE COMPRESSOR BLU L DET y BRW PPP i Lee er leo WII SNA _ POWER GEI dl RELAY I mz P C BOARD 813 U COMPRESSOR COIL FOR Poot BLK 4 WAY VALVE NE SURE ABSORBER VASBLK AL N ORN PMV FUSE mi T25A PULSE 250V MODULATING VALVE Pi4 pig PO2 _ P12 TPii x UN o a BUR 1 TERMINAL COMPRESSOR eA 4 ai I 7 BLACK C WHITE S X RED R SLS kel SO FAN MOTOR DGOR EHT The sign in is displayed in the terminalcover UNIT 220 to 240 50Hz SIMPLE CHECK POINTS FOR DIAGNOSING FAULTS Diagnosis result TERMINAL BLOCK There is no supply voltage AC220 to 240V between D Q There is no voltage DC15 to 25
156. ation ded mE DC20V ommunication circuit circuit DC12V DC5V relay output y outp CPU Same as Same as ii H8 3039 the left the left Heater relay Driver TOJ serso 2 Wi output Transformer Drain pump Serial synchronous send Signal input receive circuit circuit Fan motor Power control circuit circuit DC280V Outdoor Outdoor unit unit Wireless remote controller kit Sensor P C board MCC 1418 12 Remote controller Temporary communication operation SW Power circuit circuit Function setup SW Optional only for 4 way air Display LED discharge cassette type models Outdoor unit 63 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy RAV SM561 801 1101 1401BT E RAV SM561BT E RAV SM801BT E RAV SM1101BT E RAV SM1401BT E A03 007 Main Sub master remote controller Weekly timer Function setup Display LCD LCD driver Max 8 units are connectable 1 1 Max 7 units when network adapters are attached Display Key switch 2 Network adapters are attached to only one unit Function setup Key switch CN2 CN1 3 Weekly timer is not connectable 3 to the sub remote controller Remote controller Power communication circuit circuit Central control remote controller
157. ation prohibited Available Correction of high heat feeling 0001 Correction 153 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy RAV SM560 800UT E RAV SM560 800BT E 12 1 3 Cabling and Setting of Remote Controller Control RAV SM560UT E RAV SM560BT E RAV SM800UT E RAV SM800BT E A02 014 2 remote controller control Controlled by two remote controllers One or multiple indoor units are controlled by two remote controllers Max 2 remote controllers are connectable 1 indoor unit is controlled by 2 remote controllers Setup method One or multiple indoor units are controlled by two remote controllers Max 2 remote controllers are connectable lt Wired remote controller gt How to set wired remote controller to sub remote controller Insert the remote controller address connector provided on the rear side of the remote controller switch board into Sub in exchange for Master lt Wireless remote controller gt How to set wireless remote controller to sub remote controller Change OFF of Bit 3 Remote controller Sub Master of switch S003 to ON Operation Remote controller Remote controller switch Master switch Sub psp d i gt cables Procured locally i Terminal block for Uy 77 remote controller cables Indoor unit 1 2 3
158. atus Remote controller During communication No communication including communication error Communication status Center During communication No communication including communication error Operation status of air conditioner Running Stop Air conditioner error Error Normal For positions of LED refer to P C board external view 159 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy All Models 12 2 5 Communication Cable Specifications Communication circuit Communication cable specifications Remote controller Cable Neutral 2 cable type communication side Cable type JIS C3401 Controlling vinyl insulation vinyl seal cable VCTF JIS C3306 Vinyl cab tire round type cord VCT JIS C3401 600V vinyl cab tire cable VVR JIS C3401 Vinyl insulation seal cable round type MVVS Cable with net shielding for instrumentation CPEVS Shielded polyethylene insulation vinyl seal cable Cable dia 0 5 to 2 0 mm Cable length Total cable length Max 500m Up to 400m when there is wireless remote controller in group NET side Cable Neutral 2 cable type Cable type MVVS Cable with net shielding for instrumentation Cable dia 1 25 mm lt 500 m 2 0 mm lt 1 km Cable length Total cable length Up to 500m when using 1 25mm cable Up to 1000m when using 2 0mm cable
159. ause of error in control at IPDU side and it stops abnormally For an error in case thermo operation the communication is interrupted on the serial circuit If continuing the case thermo operation serial sending to the indoor unit is interrupted and a serial communication error is output Table A Check code LED display D801 D802 cipe Yellow Yellow TE sensor error TD sensor error TS sensor error TO sensor error Discharge temp error Out DC fan error CDB side Communication error between IPDU Abnormal stop High pressure release operation EEPROM error Communication error between IPDU No abnormal stop G Tr short circuit protection Detection circuit error Current sensor error IPDU side Phase missing detection Comp lock error Comp breakdown Go on Go off Flash 5 Hz 168 www ilmalampdopumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup RAV SM560 800 1100 1400UT E RAV SP1100UT E 14 DETACHMENTS 14 1 Indoor Unit 14 1 1 4 Way Air Discharge Cassette Type RAV SM560UT E RAV SM800UT E RAV SM1100UT E RAV SM1400UT E A02 014 A03 003 RAV SP1100UT E A03 014 Part name Procedure Remarks Suction grille REQUIREMENT Never forget to put on the gloves at disassembling work otherwise an injury wil
160. ayed in the set up temp display sec tion CHECK switch TR 292 7 uum D I ON ti Teno EI SER Push for 0 5 seconds to display CHECK code EE EN E AUTO Tet Push for 3 seconds to reset indoor microprocessor DRY 2 AH While indoor microprocessor is locked by ALL STOP alarm HEAT e Push for 10 seconds to clear check data MONTORISET ALLZONE ZONE UNIT ON CENTERLOCKE MODE RTEMP AUTERRESET CHECK e e e o o evo TONESETENTER SELECT OFF SN eum RESET switch o o e e o o o 9 o Push the switch in the hole with pin The remote controller resets initialized All data is cleared 2 Reading of CHECK monitor display 7 segment display d LIT IL F4 ng rm vi _ Hexadecimal J notation 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Decimal notation Display on CHECK monitor gt Unit line No Network address No MONTOR ZONE CC ON CENTER AUX TYPE CT STANDBY SET AL OU UNIT D OFF LOCKED TIMER No I FILTER FAN TEMP CHECK 1234567 8 910111213141516 MODB A FAN ONLY COOL CC Example There is no check data UNIT Check code detected at first Check code detected at last TEMP CHECK CHECK data gt Example In No 1 unit first the interconnecti
161. board Main P C board check When the receiving serial LED Orange does not flash Outdoor P C board check BUS communication circuit error BUS communication was interrupted over the specified time Operation continues According to remote controller of indoor unit Displayed when error is detected Communication line check miscabling check Power supply check for central controller Central control remote controller etc and indoor unit Communication check XY terminal Indoor P C board check Central controller check Communication P C board Network address miss setting Addresses of central controllers Central control remote controller etc are duplicated Operation continues Displayed when error is detected Check central control system network address setting SW02 Indoor P C board check Central controller check Communication P C board Error in 4 way valve system Indoor heat exchanger temperature rise after start of cooling operation Indoor heat exchanger temperature fall after start of heating operation Operation continues Displayed when error is detected Check 4 way valve Check 2 way valve and non return valve Check indoor heat exchanger sensor TC Check indoor P C board Main P C board Error in other cycles Indoor heat exchanger temp TC does not vary after start of cooling heating operation
162. bove check the contents of the setup data and then change them to data contents in the previous memorandum Then repeat the procedure 7 and 8 lt REMOTE CONTROLLER 10 After completion of setup push Ce button to return the status to the usual stop status Approx 1 minute is reguired to start handling of the remote controller Ex Gi to SF are provided in the item code DN 86 8 On the way of operation DN No may come out When data has been changed by mistake and REMOTE CONTROLLER button has been pushed the data can be returned to the data before change by pushing button if the item code DN was not yet changed 6 1 O 3 c 148 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy All Models Memorandum for setup contents Item code table Example Item At shipment Filter sign lighting time According to type Dirty state of filter 0000 Standard Central control address 0099 Unfixed Heating suction temp shift 0002 2 Floor type 0 Cooling only 0000 Shared for cooling heating Type According to model type Indoor unit capacity According to capacity type Line address 0099 Unfixed Indoor unit address 009
163. central control system network Network adapter SW01 Check network adapter board 3 Central remote controller 99 Multiple network adapters on remote controller communication line Detected by central controller side Operation continues Displayed when error is detected Check multiple network adapters Check inter unit cable miscabling of remote controller Only one network adapter on remote controller communication line 3 Central remote controller 97 Interruption of central control system AI NET communication circuit Detected by central controller side Operation continues According to handy remote controller Displayed when error is detected Check communication line miscabling Check power of indoor unit Check communication XY terminals Check network adapter P C board Check central controller such as central control remote controller etc Central remote controller b7 Indoor Gr sub unit error Detected by central controller side Continuation stop Based on a case Displayed when error is detected Check the check code of corresponding unit by handy remote controller 2 Check code is not displayed by wired remote controller Usual operation of air conditioner is disabled For wireless type models E01 is notified by the display lamp 3 These errors are related to communication of remote controllers A
164. charge pipe 3 Attach the front panel ST1T 4 x 10 3 pcs 202 www ilmal mp pumput com RAV SM1100 1400AT E RAV SP1100 1400AT E Remarks Front panel Roof plate Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup RAV SM1100 1400AT E RAV SP1100 1400AT E Part name Procedure Remarks Air outlet cabinet 1 Detachment Heat exchanger Air outlet cabinet 1 Perform the work in 1 of O v 2 Take off screws for the air outlet cabinet and the partition plate ST1T O4 x 10 3 pcs 3 Take off screws for the air outlet cabinet and the base plate ST1T 24 x 10 2 pcs 4 Take off screw for the air outlet cabinet and the heat exchanger ST1T 24 x 10 1 pc 5 Take off screws for the air outlet cabinet and the fin guard ST1T 24 x 10 2 pcs 2 Attachment 1 Put the upper left side of the air outlet Upper side of the end cabinet on the end plate of heat ex platerofiheatrexchanger changer and fix it with screw ST1T 24 10 1 pc 2 Attach the taken off screws to the original positions Air outlet cabinet Side cabinet 1 Perform the work in 1 of O Inverter Side cabinet 2 Take off screws fixing the inverter and the side cabinet ST1T 24 x 10 2 pcs 3 Take off screws for the side cabinet and the valve fixed plate ST1T 24 x 10 2 pcs 4 Take off screw for the side cabinet and the piping panel Rear
165. controller and set the operation mode to COOL or HEAT using MODE button During test run operation all the display lamps of wireless remote controller sensors flash Do not use other mode than COOL HEAT mode An error is detected as usual A frequency fixed operation is performed After the test run push ON OFF button to stop the operation Turn off the power of the set Turn Bit 1 TEST of sensor P C board switch S003 from ON to OFF Mount the adjuster with sensors to the ceiling panel RAV SM560 800UT E RAV SM560 800BT E Remarks Filter sign display Except wireless type The operation time of the indoor fan is calculated the filter reset signal is sent to the remote controller when the specified time 2500H has passed and it is displayed on LCD When the filter reset signal has been received from the remote controller time of the calculation timer is cleared In this case the measurement time is reset if the specified time has passed and display on LCD disappears aras www ilmal mp pumput com FILTER goes on Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy RAV SM560 800UT E RAV SM560 800BT E Outline of specifications Remarks Central control 1 Setting at the central controller side enables to select mode selection the contents which can be operated on the remote controller at indoor uni
166. d 0 9 07 20 3 28 LOW 18 15 5 5 Standard 2 3 0 6 71 39 84 HIGH 20 7 6 Overload 3 3 1 2 78 54 47 LOW 30 24 18 Low load 1 7 0 2 E 26 HIGH 15 20 70 4 poles are provided to this compressor The compressor freguency Hz measured with a clamp meter is 2 times of revolutions rps of the compressor 35 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup RAV SM800UT E RAV SM800 801BT E RAV SM800AT E RAV SM800KRT E RAV SP800AT E RAV SM800UT E RAV SM800BT E RAV SM801BT E RAV SM800AT E RAV SM800KRT E RAV SP800AT E A02 014 A03 007 A03 014 Indoor unit TEI i sensor 7 Air heat exchanger i TC sensor i Outer diameter of refrigerant pipe Gas side A Liquid side OB 15 9mm 9 5mm d HA a u ree SR i Refrigerant pipe Refrigerant pipe 1 I E I atliquid side at gas side Outer dia OB Outer dia JA Min Max 5m 50m Pd xz Packed valve Packed valve 7 Ps n cc EA ST EE PA PEN lt lt Outer dia OB Outdoor unit Outer dia OA S TS sensor Strainer Ge B MV TO sensor gt n TD sensor T Strainer p E valve JN STF 0213Z J N S i regen Wie KEE E d 1500cc 025 x L210 Heat
167. d in heating operation b Indoor fan does not rotate Does not cool air discharge preventive control work in heating operation C Outdoor fan does not rotate or air volume changes Does not high temperature release operation control work in heating operation Does not outside low temperature operation control work in cooling operation s not defrost operation performed d ON OFF operation cannot be performed from remote controller s not the control operation performed from outside remote side s not automatic address being set up When the power is turned on at the first time or when indoor unit address setting is changed the operation cannot be performed for maximum approx 5 minutes after power ON Q Did you return the cabling to the initial positions O Are connecting cables of indoor unit and remote controller correct 2 Troubleshooting procedure When a trouble occurred check the parts along with the following procedure Trouble Confirmation of check code display Check defective position and parts NOTE For cause of a trouble power conditions or malfunction erroneous diagnosis of microcomputer due to outer noise is considered except the items to be checked If there is any noise source change the cables of the remote controller to shield cables ite www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdyti
168. d on the detected temperature of Tc sensor or Tcj sensor When M zone is detected the commanded fre guency is decreased from the real operation fre guency After then the commanded freguency changes every 30 seconds while operation is per formed in M zone In N zone the commanded frequency is held When L zone is detected the commanded fre quency is returned to the original value by approx 6Hz every 60 seconds Tc C A Setup at shipment Control temp B 56 54 52 52 NOTE When the operation has started or when Tc or Tcj became lower than 30 after start of the operation temperature is controlled between values in parentheses of A and B Same when thermostat is turned off Drain pump control When the drain up kit sold sepa rately is mounted 1 In cooling operation including Dry operation the drain pump is usually operated 2 If the float switch operates while drain pump operates the compressor stops the drain pump continues the operation and a check code is output 3 If the float switch operates while drain pump stops the compressor stops and the drain pump operates If the float switch keeps operating for approx 4 minutes a check code is output 82 www ilmal mp pumput com Check code P10 Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGrou
169. d should be reflected on the service P C board See Appendix 1 page 4 2 According to the system configuration turn on power of the indoor unit with any method in the following items a In case of single individual operation Turn on the power supply 1 Wait for completion of automatic address setup mode Required time Approx 5 minutes and then proceed to 13 Line address 1 Indoor address 1 Group address 0 Individual are automatically set 2 Push and A buttons of the remote controller at the same time for 4 seconds or more operation interrupt the automatic address setup mode and then proceed to 03 Unit No Bis displayed In case of group operation Turn on power of the indoor unit of which P C board has been replaced with the service P C board with any method in the following items 1 Turn on power of the replaced indoor unit only However the remote controller is also connected Otherwise 03 operation cannot be performed Same as 1 and 2 in item a 2 Turn on power of the multiple indoor units including replaced indoor unit Only 1 system for twin triple double twin For all units in the group Wait for completion of automatic address setup mode Required time Approx 5 minutes and then proceed to 03 The master unit of a group may change by setup of automatic address The line address indoor address of the replaced indoor unit are automatically set to the vacant addresses except addre
170. dels Based on EEPROM data speed of the indoor fan or Air speed setting whether to adjust air direction or not is se Air direction adjustment lected Operation mode Based on the operation mode selecting command selection from the remote controller the operation mode is selected Remote controller command Outline of control STOP Air conditioner stops FAN Fan operation COOL Cooling operation DRY Dry operation HEAT Heating operation AUTO COOL HEAT operation mode is automatically selected by Ta and Ts for operation Room temperature Setup temperature Setup temperature in cooling operation Setup temperature J Room temperature COOL OFF control temperature compensation HEAT COOL COOL ON 1 Judge the selection of COOL HEAT mode as shown in the figure above When 10 minutes passed after thermostat had been turned off the heating operation Thermo OFF is exchanged to cooling operation if Tsh exceeds 1 5 or more COOL OFF and COOL ON in the figure indicate an example When 10 minutes passed after thermostat had been turned off the cooling operation Thermo OFF is exchanged to heating operation if Tsc exceeds 1 5 or less 2 For the automatic capacity control after judgment of COOL HEAT refer to item 4 3 For the temperature correction of room temperature control in automatic heating operation refer to item 3 _ 65 www i
171. den j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy 1 2 Outdoor Unit RAV SM560AT E RAV SM800AT E A02 14 Model name RAV SM560 800AT E RAV SM560AT E RAV SM800AT E Appearance Silky shade Muncel 1Y8 5 0 5 Power supply 1 phase 230V 220 240V 50Hz Power exclusive to outdoor is reguired Type Hermetic compressor Compressor Motor Pole 4 poles Refrigerant charged R410A 0 9 R410A 1 5 Refrigerant control Pulse motor valve Standard length 20 without additional charge Max total length 30 50 Over 20m Add 20g m Max 200g Add 40g m Max 1200g Outdoor lower Height difference Outdoor higher Height Outer I Width dimension Depth Total weight Heat exchanger Finned tube Fan Propeller fan Fan unit Standard air flow High Motor 43 63 Connecting Gas side 12 7 1 2 15 9 5 8 pipe Liquid side 6 4 1 4 9 5 3 8 Protection device Discharge temp sensor Over current sensor Compressor thermo Sound level High Mid Low Note 2 Cooling Heating Note 1 The cooling capacities and electrical characteristics are measured under the conditions speciied by JIS B 8616 based on the reference piping 7 5m Note 2 The sound level is measured in an anechoic chamber in accordance with JIS B8616
172. ding to temperature A03 016 RAV SM1401CT E lt Cooling gt lt Heating gt 105 120 d ss ts ss 110 N e S epe cepe eut Capacity ratio ki Capacity ratio Conditions i rd i Conditions I i Indoor DB27 C WB19 C oo i P6 11 1 Indoor DB20 55 iM Indoor air flow High hot tr ip Indoor air flow High Pipe length 7 5m Pipe length 7 5m 1 1 1 1 1 1 0 1 1 1 D 1 1 1 1 1 1 1 32 33 34 35 36 37 38 39 40 41 42 43 14 12 10 8 6 4 2 0 2 4 6 8 10 Outsoor temp C Outsoor temp 23 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy External static pressure mmAg RAV SM560 800BT E 2 AIR DUCTING WORK 2 1 Static Pressure Characteristics of Each Model RAV SM560BT E RAV SM800BT E A02 014 Fig 1 RAV SM560BT E n 70 570m3 h Standard air volume 840m3 h 11096 925m3 h 11 Extra High tap 10 9 8 High tap 7 6 5 Middle tap 4 3 Low tap 2 1 0 500 570 600 700 800 900 925 1000 Air volume m3 hr Fig 2 RAV SM800BT E 12 70 800m h Standard air volume 1140m3 h 110 1255m3 h External static pressure mmAq Extra High tap
173. djustment SWING and air direction adjustment LOUVER On the central remote controller only LOUVER is displayed It is displayed while flap is swinging and the setup operation of LOUVER becomes selection of swing ON OFF To set up the air direction use the main remote controller No display Manual operation for LOUVER In a model type without air direction adjustment Check button Test run 4 seconds Check code display and check reset 3 seconds The function of long pushing operation for the check button differs If the check reset operation on the central remote controller is performed during operation of air conditioner the operation stops once and then the operation restarts Error of air conditioner is cleared Check code 3 digits display alpha bet 2 digits numeral 2 digits display alpha bet or numeral Display of check code differs Ex Float switch operation Main side P10 Center side 0b 3 When using the remote controller together with the former one RBC AM1 AT1 the display on the main remote controller differs if Last push priority Center Operation Prohibited is selected from the central control remote controller Item Contents New remote controller RBC AMT21 Former remote controller RBC AM1 AT1 Remarks Last push priority No display No display All the settings and ON OFF operations are available
174. door heat exchanger ates with MED mode or higher mode for 1 minute sensor temp from when Tc has entered in A zone of cool air discharge preventive control Item 6 In automatic cooling heating operation the revolu tion frequency of HIGH H is set larger than that in the standard cooling heating operation However the revolution frequency is restricted in the automatic heating operation as shown in the following figure F5 F4 6 For wireless type only The mode enters AUTO in Display AUTO automatic cooling heating operation 7 The mode enters LOW L during Dry operation Cool air discharge 1 In heating operation the indoor fan is controlled preventive control based on the detected temperature of Tc sensor As shown below the upper limit of the revolution frequency is determined Display in C zone A zone Setup air volume Display of main unit from remote Defrost LED goes on controller 30 B zong Low When wired remote C zone OFF controller is installed 26 PRE HEAT DEFROST goes on remote controller 20 16 91 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu Reifisst S00 AT E Freeze preventive control Low temperature release Outline of specifications 1 The cooling operation including Dry operation is performed as follows based on the detected tem perature of Tc
175. drain pump plate and main unit Remove the set screws 3 positions of fixing drain pump plate and drain pump RAV SM561 801 1101 1401BT E Remarks Drain pump Drain pump holder n sm GK Screws Fixing drain pump holder Screws Fixing plate and drain pump 6 3 Drain pump holder 6 3 View from reverse side of drain pump TC TCJ sensor Remove the set screws 5 positions and check port cover right side Pull out the sensor is inserted into pipe of the heat exchanger Checking port cover Right side Screws Fixing check port cover Right side Heat exchanger Take down the main unit and then treat the heat exchanger on the floor Remove the drain pan Remove the check port cover right side Remove the set screws 6 positions and check port cover left side Remove the set screws 2 positions of fixing heat exchanger and main unit left side Remove the set screws 7 positions of fixing heat exchanger and main unit front right side 182 www ilmal mp pumput com Check port cover Left side Screws Fixing check port cover Left side Screws Fixing heat exchanger 8 5 Main unit Left side Main unit Front side Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup RAV SM561 801 1101 1401CT E 14 1 4 Under Ceiling Type RAV SM561CT E RAV SM801
176. e O00 Ceo 0 L c Cor ew Location No Location Description No Description 43019904 Holder Sensor 43172168 Pan Ass y Drain 43047303 Bonnet 43179110 Plug 43047545 Nut Flare 1 4 IN 43180311 Air Filter 43049697 Band Hose 4316V194 Remote Controller 43079249 Band Hose 4316V195 Remote Controller 43120220 Fan Multi Blade 4316V196 Remote Controller 43121713 Pump Ass y Drain 4316V197 Remote Controller 43121708 Motor Fan 4318T458 Owner s Manual 43147710 Distributor Ass y 43196012 Bushing 4314J182 Refrigeration cycle Ass y 43194051 Soket 43151281 Switch Float 43194081 Nut Flare 1 2 IN 43160553 Lead Motor Fan 43194080 Soket 43170233 Hose Drain 220 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy RAV SM801BT E A03 007 N 3s Sis EA A ser ATA co Deo gam S UE A PEMOTE CONTROLLER di 7 CODE No H PI UNT No Gem TES R C No 5983003936 OLIS et O cOn ED G v Ham Z ss CAG Location No 43019904 43047609 43079249 43120220 43121713 43121707 4314J176 4314J183 43151281 43160553 43170233 43172167 43179110 Description Holder Sensor B
177. e by one 3 4 First change the item code DN from to Z Setting of filter sign lighting time Make a note of the set data displayed in this time 5 Next change the item code DN using the set temperature 2 C 2 buttons Also make a note of the set data 6 Repeat item 5 and make a note of the important set data as shown in the later table Ex UI to GF are provided in the item code DN On the way of operation DN No may come out 7 After finishing making a note push button to return the status to usual stop status 6 Approx 1 minute is required to start handling of the remote controller Minimum requirements for item code 1 Type and capacity of the indoor unit is necessary to set the revolutions frequency Contents of the fan Type 2 If Line Indoor Group addresses differ from those before replacement the mode Indoor unit capacity enters in automatic address setup mode and a manual resetting may be required Notes MCC 1402 07 Set Short circuit plug on the same When position as the P C board to replace Line address Indoor address replacement If short circuit plug is inserted in CN34 of the P C board to replace re use it in service P C board Group address 02 Replacement of service P C board 1 Replace the P C board with a service P C board In this time setting of jumper line cut or setting of short circuit connecting connectors on the former P C boar
178. ead EEPROM data 1 J Replace service board amp power ON 2 Write the read data to EEPROM 3 Power reset All indoor units the group when group operation CASE 2 Before replacement the setup data can not be readout from the wired remote controller Replace service board amp power ON 2 d Write the data such as high ceiling setup to EEPROM According to the customers information 3 Power reset All indoor units the group when group operation 146 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy All Models 1 Readout of the setup data from EEPROM Data in EEPROM contents which have been changed at the local site are read out together with data in EEPROM set at shipment from the factory 1 Push en and buttons of the remote controller at the same time for 4 seconds or more 1 Corresponded with No in Remote controller When group operation the master indoor unit address is displayed at the first time In this time the item code DN Z is displayed The fan of the selected indoor unit operates and the flap starts swinging if any 2 Every pushing button the indoor unit address in the group are displayed successively 2 Specify the indoor unit No to be replaced 3 Using the set temperature C 2 C gt buttons the item code DN can be moved up and down on
179. eating the coil 6 Short intermittent operation preventive control The compressor may not stop for preventing the compressor for 3 to 10 minutes after start of the operation even if Thermo OFF signal has been received from the indoor This phenomenon is not abnormal Continuous operation time of the compressor differs according to the operating status If the equipment is stopped from the remote controller the operation does not continue 7 High pressure suppression TE control O This control suppresses that pressure becomes abnormally higher during cooling operation O Stop the compressor under condition of TE gt 67 C and count 1 on the error count After 2 minutes 30 seconds passed if TE lt 67 C the compressor restarts and the error count is cleared when the operation continues for 10 minutes amp When TE gt 67 is detected again within 10 minutes 1 is added to the error count and restart is repeated If the error counts 10 are recognized it is determined as an error and restart is not performed Error code P04 is displayed After restarting the compressor continue controlling by using 70 to 90 of the control value of the current release control for minimum 30 minutes 8 Over current preventive control O This control function stops the compressor when over current preventive circuit has detected an abnormal current The compressor restarts with error count 1 after 2 minutes 30 seconds
180. ecifications Output Rated 63 W Compressor DA220A2F 20L 3 phase 4P 2000 W Reactor CH 47 8 mH 16A Outdoor temp sensor To sensor 10 at 25 Heat exchanger sensor Te sensor 10 at 25 Suction temp sensor Ts sensor 10 at 25 Discharge temp sensor Td sensor 50 at 25 C O OI oO rm Fuse Switching power Protect T3 15 A AC 250 V Fuse Inverter input Current protect 25 A AC 250 V 4 way valve solenoid coil VHV 01AJ503C1 Compressor thermo Protection US 622 ON 90 5 C OFF 125 4 C Coil Pulse Modulating Valve DKV M0ZS743B0 Reactor CH 43 RAV SP1100AT E RAV SP1400AT E A03 014 Parts name Fan motor ICF 140 63 2 10 mH 1 Specifications Output Rated 63 W Compressor DA420A3F 21M 3 phase 4P 3500 W Reactor CH 56 6 mH 18 5A Outdoor temp sensor To sensor 10 at 25 Heat exchanger sensor Te sensor 10 at 25 Suction temp sensor Ts sensor 10 at 25 Discharge temp sensor Td sensor 50 at 25 O O AJOJN Fuse Switching power Protect T3 15 A AC 250 V Fuse Inverter input Current protect 25 A AC 250 V 4 way valve solenoid coil VHV 01AJ502E1 AC 220 V Compressor thermo Protection US 622 ON 90 5 C O
181. ect ratio Cooling 2 60 D 3 27 0 2 94 2 73 D 3 21 C Electrical characteristics Power supply 1 phase 230V 220 240V 50Hz Running current 9 19 8 42 8 18 7 50 12 57 11 52 12 04 11 04 Power consumption Low temp 1 92 1 71 2 6 2 49 Power factor 94 Appearance Main unit Zinc hot dipping steel plate Ceiling Panel Model Sold separately Panel color Outer dimension Height 320 Main unit Width 700 Depth 800 47 5 Height Ceiling panel Width Sold separately Depth Main unit Total weight Ceiling panel Heat exchanger Finned tubu Soundproof Heat insulating material Inflammable polyethylene foam Foamed polyethylen Fan Turbo fan Fan unit Standard air flow High Mid Low m3 h Motor W Air filter Attached main unit Controller Sold separately RBC AMT21E Gas side mm 912 7 1 2 15 9 5 8 Connecting Liquid side pipe mm 96 4 1 4 9 5 3 8 Drain port Nominal dia 25 Polyvinyl chloride tube Sound level High Mid Low Note 2 dB A 43 Note 1 The cooling capacities and electrical characteristics are measured under the conditions speciied by JIS B 8616 based on the reference piping 7 5m Note 2 The sound level is measured in an anechoic chamber in accordance with JIS B8616 Normally the v
182. ed on LC display during operation of Test Run During Test Run temperature cannot be adjusted but air volume can be selected n heating and cooling operation a command to fix the Test Run frequency is output Detection of error is performed as usual However do not use this function except case of Test Run be cause it applies load on the unit 2 Use either heating or cooling operation mode for TEST NOTE The outdoor unit does not operate after power has been turned on or for approx 3 minutes after operation has stopped 3 After a Test Run has finished push button again and check that TEST on LC display has gone off To prevent a continuous test run operation 60 minutes timer release function is provided to this remote controller 12 1 2 Setup to Select Function Procedure Use this function while the indoor unit stops 1 Push and A buttons concurrently for 4 seconds or more The unit No displayed at the first time indicates the indoor unit address of the master unit in the group control In this time fan and flap of the selected indoor unit operate Every pushing car button the indoor unit numbers in the group control are displayed successively In this time fan and flap of the selected indoor unit only operate Using the set temperature C 2 2 C buttons set the item code DN Using the timer time buttons select the setup data OC N Push amp button OK if display goes on
183. ed when 1 Check outdoor temperature sensor TE TS sensor TE TS error is detected 2 Check outdoor PC board Coming off disconnection or short of outdoor temperature Operation continues Displayed when 1 Check outdoor temperature sensor TO sensor TO error is detected 2 Check outdoor P C board For an error mode detected in outdoor unit the fan operates because sub unit of a group operation does not communicate with the outdoor unit www ilmal mp pumput com SI9POIN IIV kel Wireless sensor lamp display Wired remote controller Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy Error mode detected by remote controller or network adapter Diagnostic function Operation Timer Ready Check code Cause of operation Status of air conditioner Condition Flash O Go on 6 Go off Judgment and measures No check code is displayed Remote controller does not operate No communication with master indoor unit Remote controller cable is not correctly connected Power of indoor unit is not turned on Automatic address cannot be completed Stop Remote controller power error Defective indoor EEPROM 1 Check remote controller inter unit cables 2 Check remote controller 3 Check indoor power cables 4 Check indoor P C board 5 Check indoor EEPROM
184. eiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup RAV SM800AT E INVERTER COVER lt U 708 709 TO Sensor TE Sensor TS Sensor TD Sensor 703 705 Location No Description 43050334 Sensor TD F4 TD Sensor 43050382 Sensor TC F6 TC Sensor 43160469 Terminal Block 6P AC250V 20A 43162042 Base P C Board ABS 4316V183 P C Board Ass y MCC 1398 4316V184 Board Ass y IPDU MCC 1359 230 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup RAV SP560 800AT E RAV SP560AT E RAV SP800AT E A03 014 37 CSN JNN EN ARN YR SSS NNN KE TN EL KES N 2225 ZE 25 Z PR SE gt 222 LK S we 25 ZZ 222 E 22 22 fil dis HI UK aN SSS SSS CS N C1 Location re ZE Description No Description 43191634 Cabinet Air Outlet 43046385 Valve Pulse Modulating 43191636 Cabinet Front Ass y SKV 18D26 43191635 Cabinet Side Ass y 43046386 Coil PMV DKV M025743B0 43191637 Panel Upper 43048066 Accumulator Ass y 43005489 Guard Fin 43046392 Valve Packed 6 35 43191630 Guard Fan PP K SP560AT E 43122065 Bell Mouth 43146584 Valve Packed 9 52DIA 43047667 Nut Flange SP800AT E 43120213 Fan Pr
185. em 6 In automatic cooling heating operation the revolution frequency of HH is set larger than that in the standard cooling heating operation However the revolution frequency is restricted in the automatic heating opera tion as shown in the following figure PRE HEAT display F5 gt F4 Cool air In heating operation the indoor fan is controlled based In D or E zone the priority discharge on the detected temperature of Tc sensor or Tcj sensor is given to setup of air preventive As shown below the upper limit of the revolution volume exchange control frequency is determined In A and B zones PRE HEAT is displayed 75 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy Freeze preven tive control Low tempera ture release RAV SM561 801 1101 1401BT E Outline of specifications 1 The cooling operation including Dry operation is performed as follows based on the detected tempera ture of Tc sensor or Tcj sensor When J zone is detected for 6 minutes Following figure the commanded freguency is decreased from the real operation freguency After then the commanded freguency changes every 30 seconds while operation is performed in J zone In K zone time counting is interrupted and the opera tion is held When I zone is detected the timer is cleared and the operation returns
186. ength 7 5m 230V 60 80 90 100 Compressor speed rps Heating 22 Conditions Indoor DB20 C Outdoor DB7 C WB6 C Air flow High Pipe length 7 5m 230V 40 60 80 Compressor speed rps www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup RAV SP560 800AT E RAV SP1100 1400AT E Capacity variation ratio according to temperature A03 014 RAV SP560AT E RAV SP800AT E RAV SP1100AT E RAV SP1400AT E Cooling Heating 105 100 95 90 85 S S Bee Eege S gt gt 75pe e M eieee Mie 5 bai bai S S dU MD 0 50090 MEE E EN REM 65 EE E EE SW NEE SC V oe A ee Conditi el Conditions MEE Indoor DB27 C WB19 C di f 5 Indoor DB20 C 55 iden i Indoor air flow High Laatat Indoor air flow High M Pipe length 7 5m por o0 Pipelength 7 5m 50 hehe 32 33 34 35 36 37 38 39 40 41 42 43 14 12 10 8 6 4 2 0 2 4 6 8 10 Outsoor temp Outsoor temp 21 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy Operation characteristic curve A03 016 RAV SM561CT E RAV SM801CT E lt Cooling gt Current A RAV SM1101CT E 14 12 lt Cooling gt Current A RAV SM561CT E Conditi
187. enmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup RAV SM1100 1400AT E Photo Explanatory diagram Procedure Perform end process and bundling of each cable Thermostat Thermostat Fuse fixing plate Fuse holder Using fixing screws Self tapping screw type B 03 5 x 8mm fix the thermostat to the thermostat fixing plate Perform end process for various lead cables and connect Sn them according to the wiring diagram E Attach 250 Faston UL approved sleeves each to L side the end of lead cables which are connected to the thermostat Using insulation tape apply protective measures to the connected parts by the close end connectors Using P shape clamp and the screws Self tapping screw type B 24 x 8mm fix the power cord to the thermostat fixing plate When the power cord size does not match with P shape clamp procure the most appropriate one at the local site Assembly Return a set of the refrigeration cycle assembly into the outdoor unit base and reassemble sound insulation board partition plate assembly fan motor assembly and back cabinet as original Fix the thermostat fixing plate to the back cabinet built in the inverter assembly and then connect various cables After then incorporate front cabinet upper cabinet wiring cover and valve cover as before In installation work connect power cord for the cord heater to another breaker separated from one for power cord of the
188. erminal Block 2P 1A AC30V 4316V188 P C Board Ass y MMC 1402 212 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup RAV SP1100UT E RAV SP1100UT E A03 014 L ES O asoga C IT Cs E Cr 223 Location No Location No Description Description 43121703 Pump Drain ADP 1409 43194078 Nut Flare 5 8 IN 215 9 220 240V 43194079 Socket 5 8 IN 015 9 43120214 Fan Ass y Turb TY461 43047609 Bonnet 29 6 4314J124 Refrigeration Cycle Ass y 43194029 Bonnet 215 9 43181313 Owner s Manual 43019904 Holder Sensor SUS 43172160 Pan Ass y Drain 43170231 Hose Drain PO es 43139137 Rubber Cushion 43151279 Switch Float FS 0218 106 43121691 Motor Fan SWF 200 90 1 43147653 Distributor Ass y 43170232 Hose Drain 25A 4316V194 Remote Controller SX A3JE 0000 P nd Hose 4316V195 Remote Controller SX A11JE 43047546 Nut Flare 3 8 IN 29 6 4316V196 Remote Controller EX W2JE 43194026 Socket 9 6 4316V197 Remote Controller WH H1JE zig www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup RAV SP1100UT E 402
189. es with M mode 5 In heating operation the freeze preventive control works if 4 way valve is not exchanged and the condition is satisfied However the temperature for J zone dashing control is changed from 2 C to 5 C Tcj Indoor heat ex changer sensor temperature High temp release control 1 The heating operation is performed as follows based on the detected temperature of Tc sensor or Tcj sensor When M zone is detected the commanded fre guency is decreased from the real operation fre guency After then the commanded freguency changes every 30 seconds while operation is per formed in M zone In N zone the commanded frequency is held When L zone is detected the commanded fre quency is returned to the original value by approx 6Hz every 60 seconds Te C M Control temp A B 56 54 52 52 Setup at shipment NOTE When the operation has started or when Tc or Tcj became lower than 30 after start of the operation temperature is controlled between values in parentheses of A and B 69 www ilmal mp pumput com Same when thermostat is turned off Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup RAV SM560 800UT E RAV SM560 800BT E Outline of specifications Remarks Drain pump control 1 In cooling operation including Dry operation the drain pump is usually opera
190. ess setting will be judged again 1 Connect 3 In Out cables surely 2 Check line address indoor address group address of the unit one by one 3 The unit No line indoor gout address which have been set once keep the present status as a rule if the unit No is not duplicated with one of another unit 158 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup All Models 12 2 Network Adapter Model name TCB PCNT20E 12 2 1 Function A network adapter is an optional P C board to connect the indoor unit to Al net Central control remote controller 12 2 2 Microcomputer Block Diagram Central control remote controller Remote controller Indoor unit Optional communication P C board CN41 CNO2 Remote Indoor control W g controller P C board communication Terminal CN309 Terminal circuit block block X Y A B SC Network Network address setup switch Communication units Total 64 units Communication distance 1km Setup contents 12345 X X X X X No 1 unit x Switch OFF A OAT E AEN AR Ox x x x No 2 unit O Switch OFF OOOOO x No 63 unit MSB O O O O O O No 64 unit Setup availability from Switch OFF Setup available from remote controller remote controller Switch ON Setup unavailable from remote controller Function Go on Go off Communication st
191. fer according d Flare Processing to the type of flare tool When using a con ventional flare tool be sure to secure dimen Make A a Clamp pe and coppe sion A by using a gauge for size adjustment pipe have been cleaned By means of the clamp bar perform the flare processing correctly Use either a flare tool for R410A or conven tional flare tool Fig 7 2 1 Flare processing dimensions Table 7 2 3 Dimensions related to flare processing for R410A A mm Nominal Fass Thickness diameter mm Flare tool for mm R410A clutch type Conventional flare tool Clutch type Wing nut type 1 0 to 1 5 1 5 to 2 0 1 0 to 1 5 1 5 to 2 0 1 0 to 1 5 2 0 to 2 5 1 0 to 1 5 2 0 to 2 5 Table 7 2 4 Dimensions related to flare processing for R22 A mm Nominal e Thickness diameter Flare tool for mm R22 clutch type Conventional flare tool Clutch type Wing nut type 0 5 to 1 0 1 0 to 1 5 0 5 to 1 0 1 0 to 1 5 0 5 to 1 0 1 5 to 2 0 0 5 to 1 0 1 5 to 2 0 Table 7 2 5 Flare and flare nut dimensions for R410A Nominal Outer diameter Thickness Dimension mm Flare nut diameter mm mm B C width mm 57 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup All Models Table 7
192. fications Remarks Filter sign display 1 The operation time of the indoor fan is calculated the filter FILTER goes lamp Orange on the display part of the main unit goes on on when the specified time 240H has passed When a wired remote controller is connected the filter reset signal is sent to the remote controller and also it is displayed on LCD of the wired remote controller When the filter reset signal has been received from the wired remote controller after FILTER lamp has gone on or when the filter check button Temporary button is pushed time of the calculation timer is cleared In this case the measurement time is reset if the specified time has passed and display on LCD and the display on the main unit disappear Central control Setting at the central remote controller side enables to select the contents which mode selection can be operated on the remote controller at indoor unit side Operation contents on the remote controller at indoor unit side Last push priority The operation contents can be selected from both remote controller and the central controller of the indoor unit side and the operation is performed with the contents selected at the last Center Start Stop operation only can be handled on the remote controller at indoor unit side Operation Prohibited It cannot be operated on the remote controller at indoor unit side Stop status is held 3 Display on the display part of t
193. fore disassembling work Procedure Electric parts box 1 Remove the electric parts box Supplement Refer to How to remove Electric parts fixing screw g the electric parts box In this time remove connectors of TA sensor TC sensor and TCJ sensor if necessary 1 Remove connector of the fan motor 2 Remove screws fixing the fan Screws at 4 positions 3 Take off jointed portion of fan and N p cabinet and then put down the fan N Fan fixing 4 Loosen set screw of the Silocco fan 5 Remove set screw of the fan case Electric parts 6 Remove the fan motor mounting metal box and then replace the fan motor Drain pan 1 Take down the indoor unit and then treat the drain pan on the floor 2 Remove screws fixing the drain pan 12 positions and then replace the drain pan Heat exchanger 1 Take down the indoor unit and then treat the heat exchanger on the floor 2 Remove screws fixing the drain pan 12 positions and then remove the drain pan 3 Remove the shielding plate Screws at 4 positions 4 Remove screws at 4 positions fixing the heat exchanger and then replace the heat exchanger TC sensor 1 Remove the check port cover Sensor side 2 Remove the shielding plate At 4 positions 3 Pull out the sensors inserted into pipe of the heat exchanger Check port cover d76 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleen
194. fter defrost operation has finished the compressor and the outdoor fan start heating operation after stopped for approx 50 seconds Start of heating operation 0 10 15 C b a d min TE i E Dzone The minimum TE value between 10 and 15 minutes after heating operation has started is stored in memory as Defrost operation is performed in this zone when TEO TE gt 3 continued for T seconds Defrost operation is performed in this zone when TEO TE 2 3 continued for T seconds Defrost operation is performed when this zone continued for T seconds Defrost operation is performed when this zone continued for T seconds 116 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy All Models 10 TROUBLESHOOTING 10 1 Summary of Troubleshooting lt Wired remote controller type gt 1 Before troubleshooting 1 Required tools instruments and screwdrivers spanners radio cutting pliers nippers push pins for reset switch Tester thermometer pressure gauge etc 2 Confirmation points before check D The following operations are normal a Compressor does not operate s not 3 minutes delay 3 minutes after compressor OFF Does not thermostat turn off Does not timer operate during fan operation s not outside high temperature operation controlle
195. g filler flux Piping Used brazing material filler Do not use Copper Copper Phosphor copper Copper Iron Silver Paste flux Iron Iron Silver Vapor flux D Do not enter flux into the refrigeration cycle When chlorine contained in the flux remains within the pipe the lubricating oil deteriorates Therefore use a flux which does not contain chlorine When adding water to the flux use water which does not contain chlorine e g distilled water or ion exchange water amp Remove the flux after brazing Models 7 5 3 Brazing As brazing work requires sophisticated techniques experiences based upon a theoretical knowledge it must be performed by a person qualified In order to prevent the oxide film from occurring in the pipe interior during brazing it is effective to proceed with brazing while letting dry Nitrogen gas N2 flow Never use gas other than Nitrogen gas 1 Brazing method to prevent oxidation D Attach a reducing valve and a flow meter to the Nitrogen gas cylinder Use a copper pipe to direct the piping mate rial and attach a flow meter to the cylinder Apply a seal onto the clearance between the piping material and inserted copper pipe for Nitrogen in order to prevent backflow of the Nitrogen gas O When the Nitrogen gas is flowing be sure to keep the piping end open Adjust the flow rate of Nitrogen gas so that it is lower
196. gerating cycles of the other indoor units refer to the corresponding Service Manuals described in the list on the cover 15 9mm 9 5mm e al 1 The refrigerating cycle of the indoor units differs according to i Refrigerant pipe Refrigerant pipe i i at gas side at liguid side i Outer dia A Outer dia B Min Max 5m 70m A I valve Packed valve ES Outer dia A Outdoor unit Outer dia B lt Strainer PMV TS sensor Check joint 5 Ee UKV 25D22 Ll TO sensor m TD sensor E j Strainer ES 4 way valve STF 0401G C T Wie SE Distributor Outside 025 x L210 O8 FP1 3 flat fin Inside 025 1180 Go 52 FP1 5 flat fin Accumulator Rotary 2500cc compressor B DA420A3F 21M R410A 2 T Cooling Heating Pipe surface temperature C Pressure Compressor MPa 7 Indoor heat Outdoor heat revolutions per Indoor exchanger exchanger second rps fan Indoor Outdoor temp conditions DB WB Discharge Suction Pd Ps TD TS TC TE Indoor Outdoor Standard 69 12 10 40 40 HIGH 27 19 35 Overload 3 i 82 17 16 48 50 HIGH 32 24 43 Low load i 47 5 24 LOW 18 15 5 5 Standard i 68 40 44 HIGH 20 7 6 Overload 75 56 24 LOW 30 24 18 Low load 88 34 63 HIGH 15 15 70
197. has become 12 or more or it also is finished when condition of 7 C lt TE lt 12 has continued for 1 minute The defrost operation is also finished when defrost operation has continued for 10 minutes even if TE sensor temperature has become 7 C or lower O After defrost operation has finished the compressor and the outdoor fan start heating operation after stopped for approx 50 seconds Start of heating operation 0 10 15 C b a d min TE The minimum TE value between 10 and 15 minutes after heating operation has started is stored in memory as TEO Defrost operation is performed in this zone when TEO TE gt 3 continued for T seconds Defrost operation is performed in this zone when TEO TE 2 3 continued for T seconds Defrost operation is performed when this zone continued for T seconds Defrost operation is performed when this zone continued for T seconds 103 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup RAV SM560 800 1100 1400AT E RAV SM560AT E RAV SM800AT E RAV SM1100AT E RAV SM1400AT E A03 007 1 Pulse Modulating Valve PMV control 1 PMV is controlled with 50 to 500 pulses during operation respectively 2 In cooling operation PMV is controlled with the temperature difference between TS sensor and TC sensor 3 In heating operation PM
198. he main unit or wired remote controller Setup on central Display on wired remote Display on wired Display on main unit control remote controller remote controller Only in case of no wired remote controller In case of RBC AM1 In case of RBC AM1 controller Last push priority Central control goes off Center goes off No display Center Central control goes on Center goes on DEFROST lamp Orange 1Hz flashes Operation prohibited Central control flashes Center flashes DEFROST lamp Orange 5Hz flashes NOTE When wired remote controller is connected there is no display on the main unit Energy save 1 Selecting AUTO mode enables an energy saving to be operated control 2 The setup temperature is shifted corrected in the range not to lose the comfort By connected ability according to input values of various sensors EECHER 3 Data Input value room temp Ta Outside temp To Air volume Indoor heat exchanger sensor temp Tc for 20 minutes are taken the average to calculate correction value of the setup temperature 4 The setup temperature is shifted every 20 minutes and the shifted range is as follows In cooling time 1 5 to 1 0K In heating time 1 5 to 1 0K Max frequency 1 This control is operated by selecting Tat cut control AUTO operation mode a 2 COOL operation mode the fre guency is controlled according to the following figure if To lt 28
199. he operation for 10 minutes If the abnormal stop zone has been detected by 4 times without clearing of counter an error P03 is displayed The cause is considered as excessively little amount of refrigerant defective PMV or clogging of cycle d 3 Current release control The output freguency and the output voltage are controlled by AC current value detected by T02 on the outdoor board so that input current of the inverter does not exceed the specified value Objective model I1 value A For the cooling only models only COOL is objective 96 TD C Error stop P03 display with 4 times of error counts Frequency down Frequency holding Frequency slow up Up to command As command is Frequency down www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup RAV SM560 800UT E RAV SM560 800BT E 9 2 3 Indoor P C Board Optional Connector Specifications Function Connector No Specifications Remarks Option output CN60 DC12V COM Defrost output ON during defrost operation of outdoor unit Thermo ON output ON during Real thermo ON Comp ON Cooling output ON when operation mode is in cooling system COOL DRY COOL in AUTO cooling heating Heating output ON when operation mode is i
200. heating operation Thermo OFF is exchanged to cooling operation if Tsh exceeds 1 5 or more COOL OFF and COOL ON in the figure indicate an example When 10 minutes passed after thermostat had been turned off the cooling operation Thermo OFF is exchanged to heating operation if Tsc exceeds 1 5 or less 2 For the automatic capacity control after judgment of COOL HEAT refer to item 4 3 For the temperature correction of room temperature control in automatic heating operation refer to item 3 79 www ilmal mp pumput com Toshiban l mmitys ja Item Room temperature control j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy RAV SM561 801 1101 1401CT E Outline of specifications Remarks 1 Adjustment range Remote controller setup tem perature COOL DDRY Heating operation Auto operation Wired type 18 to 29 18 to 29 18 to 29 Wireless type 18 to 30 16 to 30 17 to 27 2 Using the item code 06 the setup temperature in Shift of suction tempera heating operation can be compensated ture in heating operation Setup data 0 4 6 Setup temp compensation 0 4 6 Setting at shipment Setup data Automatic capacity control 1 Based on the difference between Ta and Ts the operation freguency is instructed to the outdoor unit Air speed selection Standard 1 Operation with HH H L
201. iban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy RAV SM800AT E RAV SP560 800AT E Part name Procedure Remarks Fan motor Perform works of items 1 to 5 7 of O Remove the flange nut fixing the fan motor and the propeller fan Loosen the flange nut by turning clock wise To tighten the flange nut turn it counterclockwise Remove the propeller fan Remove the lead wire from the hook fixing the fan motor lead wires on the motor base Three positions 5 Disconnect the connector for fan motor Foosen III from the inverter 6 Take off the fixing screws 4 pcs while holding by hands so that the fan motor does not fall NOTE Tighten the flange nut with torgue 9 8Nm 100kgf cm Motor base Fixing claws for fan motor lead wires 3 positions 198 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy Part name Compressor Procedure 1 Perform works of items O G O and 2 Evacuate refrigerant gas 3 Disconnect the connector for fan motor from the inverter 4 Take off screws fixing the motor base to the bottom plate ST1T 4 10L 2 pcs 5 Remove the motor base together with the fan motor and the propeller fan 6 Take off screws fixing the partition plate to the valve support plate ST1T Q4 x 10L
202. ion plate STAT 24 10L 4 pcs 4 Take off two screws ST1T O4 x 10L directly attached to the partition plate Partition Heater ate Reactor P support board www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Part name Pulse Modulating Valve PMV coil Procedure 1 Detachment 1 Perform works of items O and O 2 Release the coil from the concavity by turning it and remove coil from the PMV 2 Attachment 1 Put the coil deep into the bottom position 2 Fix the coil firmly by turning it to the concavity RAV SM560AT E Remarks PMV body Positioning extrusion Concavity PMV coil Fan guard 1 Detachment 1 Perform works of items 1 of O and O 2 Remove the front cabinet and put it down so that fan guard side directs downward CAUTION Perform works on a corrugated card board cloth etc to prevent flaw on the product 3 Remove the hooking claws by pushing with minus screwdriver along with the arrow mark in the right figure and remove the fan guard 2 Attachment 1 Insert claws of the fan guard in the hole of the front cabinet Push the hooking claws 10 positions with hands and then fix the claws CAUTION All the attaching works have completed Check that all the hooking claws are fixed to the specified positions 493 www ilmal mp pumput com
203. ious sensors Data Input value room temp Ta Outside temp To Air volume Indoor heat exchanger sensor temp Tc for 20 minutes are taken the average to calculate correction value of the setup temperature The setup temperature is shifted every 20 minutes and the shifted range is as follows In cooling time 1 5 to 1 0k In heating time 1 5 to 1 0k RAV SM561 801 1101 1401BT E Remarks Max freguency cut control This control is operated by selecting AUTO operation mode COOL operation mode the freguency is controlled according to the following figure if To lt 28 Ta C N ormal control 4 Max frequency is restricted to approximately the rated cooling frequency HEAT operation mode the frequency is controlled according to the right figure if To gt 15 C Tsh Max frequency is restricted to approximately the rated 3 heating freguency 4 gt H Normal control DC motor When the fan operation has started positioning of the stator and the rotor are performed Moves slightly with tap sound 2 The motor operates according to the command from the indoor controller NOTES When the fan rotates while the air conditioner stops due to entering of outside air etc the air conditioner may operated while the fan motor stops When a fan locking is found the air conditioner stops and an error is displayed 78 www ilmal mp pumput co
204. ir conditioner may operated while the fan motor stops When a fan locking is found the air conditioner stops and an error is displayed 84 www ilmal mp pumput com Check code P12 Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Mi t tion LED IEA SET Network adapter Indoor Outdoor DC fan output EEPROM power supply inter unit cable 1402 04 ee s DE N 50 2 rapa m EN Sg Ll LJ T3 15A eS 9 X _ s N 10311 wal Dee DC fan return Float SW Louver TA sensor TC sensor Remote controller power LED Optional output CHK Outside error input TCJ sensor Remote controller inter unit cable www ilmal mp pumput com 20t L OOIN gt P L0 E0V 3 Ln00L LdS AVH t L0 COV 3 LNOOBSWIS AVH J LNOISWIS AVH dA enesse Aem b L 9 8 peog 1N2119 100PU J Drain pump output 3J4NOOLLASAVU 3 1NO08 09SWS AVH Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy Indoor Outdoor inter unit cable Power transformer input AC11V 14V 20V Power transformer output Microcomputer operation LED Louver B 8 8 Dr Drain pump output WIOFS on RL TCHE2 Network adapter Fan output EXCT Float SW TCsensor Remote controller power supply inter unit cable TA se
205. isplayed ro 32 30 81 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy Freeze preven tive control Low tempera ture release RAV SM561 801 1101 1401CT E Outline of specifications 1 The cooling operation including Dry operation is performed as follows based on the detected tempera ture of Tc sensor or Tcj sensor When J zone is detected for 6 minutes Following figure the commanded freguency is decreased from the real operation freguency After then the commanded freguency changes every 30 seconds while operation is performed in J zone In K zone time counting is interrupted and the opera tion is held When I zone is detected the timer is cleared and the operation returns to the normal operation If the commanded freguency becomes GO because the operation continues in J zone the return temperature A is raised from 5 C to 12 C until I zone is detected and the indoor fan operates with M mode In heating operation the freeze preventive control works if 4 way valve is not exchanged and the condition is satisfied However the temperature for J zone dashing control is changed from 2 C to 5 Remarks Tcj Indoor heat ex changer sensor temperature M mode Air speed selection High temp release control 1 The heating operation is performed as follows base
206. it downward 3 Remove wiring cover ST1T 4 x 10L 2 pcs and then remove connecting cable 4 Remove the upper cabinet ST1T 24 10L 2 pcs After taking off screws remove the upper cabinet pulling it upward 2 Attachment 1 Attach the waterproof cover CAUTION Be sure to attach a waterproof cover If itis not attached there is a possibility that water enters inside of the outdoor unit 2 Attach the upper cabinet ST1T 24 10L 2 pcs Hook the rear side of the upper cabinet to claw of the rear cabinet and then put it on the front cabinet 3 Perform cabling of connecting cables and fix with cord clamp ST1T 4 x 10L 3 pcs 4 Attach the wiring cover ST1T 4 x 10L 2 pcs 5 Attach the valve cover ST1T 4 x 10L 1 pc Insert the upper part of the upper cabinet set hooking claw of the valve cover to the slit at three positions of the main body and then attach it pushing upward 187 www ilmal mp pumput com RAV SM560AT E Remarks Wiring cover Upper cabinet Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup RAV SM560AT E Part name Procedure Remarks Front cabinet 1 Detachment 1 Perform work of item 1 of O 2 Remove screws ST1T 4 x 10L 2 pcs of the front cabinet and the inverter cover 3 Take off screws of the front cabinet and the bottom plate ST1T O4 x 10L 3 pcs 4
207. l be caused Detachment 1 Stop operation of the air conditioner and then turn off switch of the breaker 2 Hang down the suction grille while sliding two knobs of the suction grille inward 3 Remove a strap connecting the panel and the suction grille to remove the suction grille Attachment 1 Hang the suction grille to the panel 2 Attach the strap of the suction grille to the panel as before 3 Close the suction grille slide the knobs outward and then fix it Electric parts Detachment cover 1 Perform work of item 1 of O 2 Remove screws fixing the electric parts cover 04 x 10 3 pcs 3 Remove the electric parts cover from the tentative hook and then open the cover Attachment 1 Close the electric parts cover and hang the cover hole to the tentative hook 2 Tighten the fixing screws Q4 x 10 3 pcs 169 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup RAV SM560 800 1100 1400UT E RAV SP1100UT E Part name Procedure Remarks Adjust corner Detachment cap 1 Perform work of item 1 of O 2 Remove screws at 4 corners of the suction port 4 x 10 4 pcs 3 Push the knob outward and remove the adjust corner cap by sliding it Attachment 1 Mount the adjust corner cap by sliding it inward 2 Tighten screws at 4 corners of the suction port 4 x 10 4 pcs
208. lance OUTDOOR unit Cylinder without siphon Gauge manifold OUTDOOR unit JOPUIJA9 jue1eBujeH Electronic balance Siphon R410A refrigerant is HFC mixed refrigerant Therefore if it is charged with gas the composi tion of the charged refrigerant changes and the characteristics of the equipment varies Fig 7 5 Brazing of Pipes 7 5 1 Materials for Brazing 1 Silver brazing filler Silver brazing filler is an alloy mainly composed of silver and copper It is used to join iron copper or copper alloy and is relatively expen sive though it excels in solderability 2 Phosphor bronze brazing filler Phosphor bronze brazing filler is generally used to join copper or copper alloy 3 Low temperature brazing filler Low temperature brazing filler is generally called solder and is an alloy of tin and lead Since it is weak in adhesive strength do not use it for refrigerant pipes Phosphor bronze brazing filler tends to react with sulfur and produce a fragile compound water solution which may cause a gas leakage Therefore use any other type of brazing filler at a hot spring resort etc and coat the surface with a paint Q When performing brazing again at time of servicing use the same type of brazing filler 7 5 2 Flux 1 Reason why flux is necessary By removing the oxide film and any foreign matter on the metal surface it assists the
209. ll KRT E E Flex by TCTC THAI RAV SM560 800 RAV SM560 800 1400 RAV SM561 801 RAV SM561 801 RAV SP1100 RAV SM1101 1400 RAV SM1101 1401 T a E Wireless TCB AX21U W E Wired RBC AX22CE Cassette only RBC AMT21E RBC AS21E Ceiling only RBC SR1 PE Weekly timer eg 3 Remote RBC EXW21E sensor TCB TC21LE Ss Wireless Wireless RBC IR1 PE Accessories Central Remote controller without Adapter Central Remote controller amp Adapter RBC CR64 PE 8 Connecting cable for Remote controllers RBC AMT21E Neutral 2 cores type RBC AS21E TCB AX21U W E Wireless RBC SR1 PE RBC CR64 PE Polarized 3 cores type 5 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGr TOSHIBA CARRIER CORPORATION e CHOME 12 32 KONAN MINATOKU TOKYO 108 0075 JAPAN www ilmal mp pumput com
210. ller Sold separately RBC AMT21E Gas side mm 912 7 1 2 15 9 5 8 Connecting Bine Liquid side mm 96 4 1 4 9 5 3 8 Drain port Nominal dia 25 Polyvinyl chloride tube Sound level High Mid Low Note 2 dBeA 38 Note 1 The cooling and heating capacities and electrical characteristics are measured under the conditions specified by JIS B 8616 based on the reference piping 7 5m Note 2 The sound level is measured in an anechoic chamber in accordance with JIS B8616 Normally the values measured in the actual operating environment become larger than the indicated values due to the effects of external sound Note Rated conditions Cooling Indoor air temperature 27 C DB 19 C WB Outdoor air temperature 35 C DB Heating Indoor air temperature 20 C DB Outdoor air temperature 7 C DB 6 C WB _ 10 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy RAV SM1101 1401CT E RAV SM1101CT E RAV SM1401CT E A03 016 Model name RAV SM1101CT E RAV SM1401CT E Cooling Heating Average Cooling Heating Standard capacity Note 1 10 0 112 12 3 14 0 2 2 11 2 2 2 12 5 3 0 13 2 8 0 16 0 Energy consumption effect ratio Cooling 2 85 C 3 50 B 3 18 2 72 D 3 38 C Power supply 1 phase 230V 220 240V 50Hz Running current 16 2 14 9 14 84 1
211. lmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup RAV SM560 800UT E RAV SM560 800BT E Outline of specifications Remarks Room 1 Adjustment range Remote controller setup tem temperature perature contro COOL Heating Auto DRY operation operation Wired type 18 to 29 18 to 29 18 to 29 Wireless type 18 to 30 16 to 30 17 to 27 Only for 4 way air discharge cassette type 2 Using the item code 06 the setup temperature in Shift of suction tempera heating operation can be compensated ture in heating operation Setup data Setup temp compensation Setting at shipment Setup data 2 Automatic 1 Based on the difference between Ta and Ts the capacity control operation frequency is instructed to the outdoor unit GA control Air speed 1 Operation with HH H L or AUTO mode is HH gt H gt L gt Ill selection performed by the command from the remote controller 2 When the air speed mode AUTO is selected the air speed varies by the difference between Ta and Ts COOL Ta 3 0 2 5 2 0 1 5 1 0 0 5 0 5 G Controlling operation in case when thermo of remote controller works is same as a case when thermo of the body works If the air speed has been changed once it is not changed for 3 minutes However when the air volume is exchanged the air speed
212. ls E10 error CF error Check indoor control board MCC 1402 Defect gt Replace E18 error 97 error 99 error When central controller 99 is displayed there are other causes of trouble NO Is inter unit cable of A and B normal Correct inter unit cable of remote controller YES Is there no disconnection YES or contact error of connector on harness crean ann N connector from terminal block of indoor unit NO Is group control operation NO YES Is power of all indoor units turned on Defect Replace Turn on power again Check indoor P C board MCC 1402 Check power connection of indoor unit E08 L03 L07 L08 error 96 error 99 error When central controller 99 is displayed there are other causes of trouble E08 Duplicated indoor unit numbers L03 Two or more master units in a group control L07 One or more group addresses of Individual in a group control L08 Unset indoor group address 99 Ifthe above is detected when power has been turned on the mode automatically enters in automatic ad dress setup mode Check code is not displayed However if the above is detected during automatic address setup mode the check code may be displayed L09 error 46 error i YES Set capacity data of indoor unit Is capacity of indoor unit unset Setup tert code DN 11 Check indoor
213. m Check code P12 Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy RAV SM561 801 1101 1401CT E RAV SM561CT E RAV SM801CT E RAV SM1101CT E RAV SM1401CT E A03 016 Outline of specifications Remarks When power 1 Distinction of outdoor units supply is reset When the power supply is reset the outdoors are distinguished and control is exchanged according to the distinguished result 2 Setting of speed of the indoor fan setting weather to adjust air direction or unit 3 Based on EEPROM data speed of the indoor fan or Air speed setting whether to adjust air direction or not is se Air direction adjustment lected Operation mode 1 Based on the operation mode selecting command selection from the remote controller the operation mode is selected Remote controller command Outline of control STOP Air conditioner stops FAN Fan operation COOL Cooling operation DRY Dry operation HEAT Heating operation AUTO COOL HEAT operation mode is automatically selected by Ta and Ts for operation Room temperature COOL Setup temperature Setup temperature in COOL ON cooling operation Setup temperature orn Room temperature control temperature HEAT compensation 1 Judge the selection of COOL HEAT mode as shown in the figure above When 10 minutes passed after thermostat had been turned off the
214. mal protection Displayed when error is detected Check thermal relay of fan motor Check indoor P C board bLbEb Float switch operation Disconnection coming off defective float switch contactor of float circuit Displayed when error is detected Defect of drain pump Clogging of drain pump Check float switch Check indoor P C board Indoor DC fan error Displayed when error is detected Defective detection of position Over current protective circuit of indoor fan driving unit operates Lock of indoor fan Check indoor P C board Error in 4 way valve system Indoor heat exchanger temperature lowered after start of heating operation Stop Automatic reset Displayed when error is detected Check 4 way valve Check indoor heat exchanger TC TCJ sensor Check indoor P C board Own unit stops while warning is output to other indoor units Stop Sub unit Automatic reset Displayed when error is detected Judge sub unit while master unit is in E03 L03 L07 L08 Check indoor P C board Coming off disconnection or short of indoor heat exchanger sensor TCJ Stop Automatic reset Displayed when error is detected Check indoor heat exchanger temperature sensor TCJ Check indoor P C board Coming off disconnection or short of indoor heat exchanger sensor TC Stop Automatic reset Displayed when error is detected
215. med value is usually 100 in both cooling and heating operations REQUIREMENT A sensor trouble may cause a liquid back flow or abnormal overheat resulting in excessive shortening of the compressor life In a case of trouble on the compressor be sure to check there is no error in the resistance value an the refrigerating cycle of each sensor after repair and then start the operation 2 Discharge temperature release control 1 This function controls the operation frequency that TD C is lowers the operation frequency when the dis charge temperature has not lower or the discharge temperature has rapidly risen during PMV control It subdivides the frequency control up to a unit of a 0 6Hz to stabilize the cycle When the discharge temperature is detected in an abnormal stop zone the unit stops the compressor and restarts after 2 minutes 30 seconds The error counter is cleared when it has continued the opera tion for 10 minutes d s If the abnormal stop zone has been detected by 4 times without clearing of counter an error P03 is displayed eter Ee tr The cause is considered as excessively little amount As command is of refrigerant defective PMV or clogging of cycle Error stop P03 display with 4 times of error counts Freguency down Freguency holding Freguency slow up Up to command 111 106 100 95 90 Frequency down 3 Current release control The output freq
216. minute rpm UL UL 320 320 L 320 330 UH 530 660 L 330 340 H 510 660 350 360 500 620 M 360 370 470 570 370 380 450 520 400 440 440 510 420 450 440 480 390 480 500 530 540 380 580 580 320 Tc Indoor heat exchanger sensor temperature 3 In heating operation the mode changes to UL if thermo PRE HEAT display stat is turned off 4 If Ta 2 25 C when heating operation has started and when defrost operation has been cleared it operates with HIGH FS gt F4 H mode or HH for 1 minute from when Tc has entered in E zone of cool air discharge preventive control Item 6 5 In automatic cooling heating operation the revolution frequency of HH is set larger than that in the standard cooling heating operation However the revolution fre guency is restricted in the automatic heating operation as shown in the following figure 67 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Air speed selection Continued Outline of specifications lt HEAT gt 0 5 1 0 0 Tsh 0 5 1 0 1 0 2 0 1 5 3 0 2 0 4 0 Value in the parentheses indicates one when thermostat of the remote controller works Value without parentheses indicates one when thermostat of the body work
217. mittent operation preventive control O The compressor may not stop for preventing the compressor for 3 to 10 minutes after start of the operation even if Thermo OFF signal has been received from the indoor This phenomenon is not abnormal Continuous operation time of the compressor differs according to the operating status O If the eguipment is stopped from the remote controller the operation does not continue 8 High pressure suppression TE control For SM800 O This control suppresses that pressure becomes abnormally higher during cooling operation O Stop the compressor under condition of TE gt 67 and count 1 on the error count O After 2 minutes 30 seconds passed if TE lt 67 C the compressor restarts and the error count is cleared when the operation continues for 10 minutes When TE gt 67 is detected again within 10 minutes 1 is added to the error count and restart is repeated O If the error counts 10 are recognized it is determined as an error and restart is not performed Error code P04 is displayed O After restarting the compressor continue controlling by using 70 to 90 of the control value of the current release control for minimum 30 minutes 9 Over current preventive control O This control function stops the compressor when over current preventive circuit has detected an abnormal current The compressor restarts with error count 1 after 2 minutes 30 seconds O If the error counts 4 are rec
218. myyj p kaupunkiseudulla on J hdytinpalvelu RefGroup RAV SM560 800BT E SUPPLEMENT How to remove the electric parts box Electric parts box The electric parts box is fixed to the indoor unit with claws at the rear side Lift up it once and pull toward you Then claws come off Procedure 2 Remove these two screws to remove the electric parts box Electric cable Remote controller cable Electric parts box cover A hole at the ceiling surface side is fixed to upper part of the electric parts box with claws Lift up it once and pull toward you Then claws come off Procedure 1 Remove these two screws to remove the electric parts box cover 179 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy RAV SM561 801 1101 1401BT E 14 1 3 Concealed Duct Type RAV SM561BT E RAV SM801BT E RAV SM1101BT E RAV SM1401BT E A03 007 Be sure to turn off the power supply or circuit breaker before disassembling work Part name Electrical parts box Procedure Remove the air filter Remove the set screws 2 positions of the electrical parts cover Remove the electrical parts cover Remove the set screws 2 positions of the electrical parts box Remove the electrical parts box The electrical parts box is fixed to the main unit with claws at the right side Lift up it once
219. n heating system HEAT HEAT in AUTO cooling heating Fan output ON during indoor fan ON Air purifier is used Interlock cable Outside error input DC12V COM DC12V COM Outside error input When continued for 1 minute Check code L30 is output and forced operation stops Filter option error Filter Option Humidifier setup input Option error input is controlled Protective operation for device attached to outside is displayed OV Setting of option error input is performed from remote controller DN 2A CHK Operation check Check mode input OV Used for operation check of indoor unit Communica tion with outdoor unit or remote controller is not performed but the specified operation such as indoor fan H or drain pump ON is output DISP display mode Display mode input OV Display mode enables indoor unit and remote control ler to communicate When power is turned on EXCT demand Demand input OV 97 Forced thermo OFF operation in indoor unit www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup 5V power supply MCU GND 12V power supply PMV output O aarne bore d OH TA CH Cab TD sensor Wi s cc Y TO sensor gen SE i Case thermo a O O O Outdoor fan rpm input IGB module Outdoor fan outpu
220. nd during defrost operation 105 WC WE WE WE TE C 60 rpm 20 sec STOP timer count 24 60 rpm 20 sec 21 30 rpm 20 sec 17 Hold zone 15 30 rpm 20 sec www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy Outdoor fan control Object SM560 RAV SM560 800 1100 1400AT E The outdoor fan is controlled by TO sensor and the revolutions frequency of the compressor rps The outdoor fan is controlled by every 1 tap of DC fan control 8 taps According to each operation mode the fan is operated by selecting an outdoor fan operation tap in the following table based upon the conditions of TO sensor and the compressor operation rps Allocations of fan tap revolutions Tap Revolutions per minute rpm In cooling operation Frequency of the compressor rps Frequency of the compressor rps In heating operation TO gt 38 TO gt 5 5 C TO 38 TO 5 5 C 6 Coil heating control 1 This control function heats the compressor by turning on the stopped compressor instead of a case heater It purposes to prevent slackness of the refrigerant inside of the compressor 2 As usual turn on power of the compressor for the specified time before a test run after installation otherwise a trouble of the compressor may be caused
221. nmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup RAV SM1100 1400AT E 5 Coil heating control 1 This control function heats the compressor by turning on the stopped compressor instead of a case heater It purposes to prevent slackness of the refrigerant inside of the compressor As usual turn on power of the compressor for the specified time before a test run after installation otherwise a trouble of the compressor may be caused As same as a test run it is recommended to turn on power of the compressor beforehand when starting operation after power of the compressor has been interrupted for a long time A judgment for electricity is performed by TD and TO sensors If TO sensor is defective a backup control is automatically performed by TE sensor For a case of defective TO sensor judge it with the outdoor LED display 4 Coil heating is controlled by TD and TE sensor 5 For every model the power is turned off when TD is 30 or more 2 Es In trouble of sensor TO C TO C 18 20 Power ON condition 15 18 TD lt 30 10 Continuous ON L 12 E Ke OET Continuous ON M No power ON No power ON Continuous ON L Continuous ON M TD sensor is read in once per 15 minutes SM1100 SM1400 20W and equivalent 25W and equivalent 40W and equivalent 50W and equivalent NOTIFICATION It is not an abnormal phenomenon that electro noise may be heard while h
222. nmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup RAV SP1100UT E A03 014 Model name RAV SP1100UT E Appearance Main unit RAV SP1100UT E Zinc hot dipping steel plate Ceiling Panel RBC U21PG W E Sold separately Panel color Moon white Muncel 2 5GY 9 0 0 5 Outer dimension Height 319 Main unit Width 840 Depth 840 Height 35 Ceiling panel Sold separately Width Depth Total weight Main unit 26 Ceiling panel 4 5 Heat exchanger Finned tube Fan unit Fan Turbo fan Standard air flow High Mid Low 1680 Motor 90 Air filter Attached ceiling panel Controller Sold separately RBC AMT21E Connecting pipe Gas side mm 15 9 5 8 Liquid side mm 9 5 3 8 Drain port Nominal dia 26 www ilmal mp pumput com 25 Polyvinyl chloride tube Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup 1 1 2 Conc RAV SM560BT E RAV SM800BT E A02 014 Model name ealed Duct Type RAV SM560 800BT E RAV SM560BT E RAV SM800BT E Standard capacity Note 1 Cooling Heating Average Cooling Heating 5 5 6 1 5 6 3 7 1 8 1 5 5 6 2 2 8 0 2 2 9 0 Heating low temp capacity Note 1 kW 4 6 6 2 Energy consum ption eff
223. nockout hole 128 170 je 41 320 Hanging position 680 P Refrigerant pipe Left drain size Liquid side 2C 200 Liquid pipe 216 Gas pipe B Hanging position Drain pipe connecting port 97 Refrigerant pipe Gas side OD 75 CM Ceiling surface 8 Unit ECL Remote controller cable take in port Power supply cable take in port Knockout hole Remote controller cable take in port Knockout hole Outside air take in port Duct sold separately Knockout hole 92 Pipe hole on wall 2100 hole Drain left pipe draw out port Knockout hole Model name Wireless sensor mounting section 561CT 801CT 1101CT to 1401CT 250 or more 250 or more 500 or more N E www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup RAV SM560AT E 3 2 Outdoor Unit RAV SM560AT E A02 014 Drain hole 225 Drain hole 2 220 x 88 long hole eo Ny se 33 589 25 42 525 92 S Pa 5 S m B legs 115 3 Discharge guide mounting hole 216 Discharge guard 4 04 embossing a Fa ue 31 23 Earth terminal N i OO
224. npalvelu RefGroup All Models lt Wireless remote controller type gt Only for 4 way air discharge cassette type models 1 Before troubleshooting 1 Required tools instruments and screwdrivers spanners radio cutting pliers nippers etc Tester thermometer pressure gauge etc 2 Confirmation points before check D The following operations are normal a Compressor does not operate s not 3 minutes delay 3 minutes after compressor OFF Does not thermostat turn off Does not timer operate during fan operation s not outside high temperature operation controlled in heating operation b Indoor fan does not rotate Does not cool air discharge preventive control work in heating operation 3 Outdoor fan does not rotate or air volume changes Does not high temperature release operation control work in heating operation Does not outside low temperature operation control work in cooling operation s not defrost operation performed 4 ON OFF operation cannot be performed from remote controller s not forced operation performed s not the control operation performed from outside remote side s not automatic address being set up O Did you return the cabling to the initial positions Are connecting cables between indoor unit and receiving unit correct 2 Troubleshooting procedure When the power is turned on at the first time or when indoor unit address setting is changed the operation cannot be
225. nsor TCJ sensor CHK Outside error input DISP www ilmal mp pumput com lt 00 L DOIN gt t L0 ZOV 3 190081015 3 Lg09SINS AVH Remote controller power LED HA Optional output dA nq p l Suoo z e 8 3 L8008 09SINS AVH Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on amp 60 800 AT E RAV SM560 800UT E RAV SM560 800BT E 9 CIRCUIT CONFIGURATION AND CONTROL SPECIFICATIONS 9 1 Microcomputer System Block Diagram RAV SM560AT E RAV SM560UT E RAV SM560BT E RAV SM800AT E RAV SM800UT E RAV SM800BT E A02 014 9 1 1 Connection of Main Remote Controller Main Sub master remote controller Display EEPROM The PC boards of the indoor unit are LCD classified into 4 boards according to the Function setup function Display 1 Main PC board 1370 LED Key switch Controller for power circuit fan motor driver and whole unit Sub PC board MCC 1370B Setup of unit No and concurrent twin The sub PC board is located near the remote controller terminal block Sensor display board 819 Wireless remote controller receive part Signal input Serial send LED display part circuit receive circuit Communication board MCC 1337 Communication part with the central control remote controller Option N Di gt Max 16 units are connectable Indoor unit 1 Sensor display
226. o the end of the pipe with brazing as shown below www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy RAV SM800UT E RAV SM800UT E A02 014 1 Cutting of Capillary Tube A capillary tube 025 Inner diameter 2mm Length 1000mm is brazed to a distributor assembly Cut and divide the tube to each length as shown below No of capillary tubes Cutting 100 mm 600 2 pcs 300 700 mm 1 pc 400 mm i 800 mm 1 pc 100 mm 600 mm 2 pcs 150 mm 1 900 mm 1 pc 500 mm Cutting Plane circumference of the capillary tube with triangle file etc and then break off it 11 PET NOTE Break off the capillary tube so 2 Attachment of joint pipe that inner diameter is not deformed Insert the attached joint pipe into the end of the 15 5 capillary tube up to 15mm and braze it Form the capillary tube as same as that in the distributor assembly before replacement 3 Brazing to indoor heat exchanger Attach the capillary tube processed in items 1 and 2 to the end of the pipe with brazing as shown below 500mm zoe www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup RAV SM560 800BT E 14 1 2 Built in Type RAV SM560BT E SM800BT E A02 014 Be sure to turn off the power supply be
227. ode or alarm history of the main remote controller In this model the mode enters in automatic address set mode when the master unit has detected E03 L03 L07 or L08 error 0 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy All Models 10 4 2 Relational Graph of Temperature Sensor Resistance Value and Temperature 20 40 NONA 30 Caracteristics 2 Resi Caracteristics 1 esistance Resistance 10 20 10 Temperature 20 TE TO TS sensor 200 Caracteristics 3 Resistance 10 or lower 10 C or higher 100 10 10 0 10 20 30 40 50 60 70 Temperature TD sensor 200 Caracteristics 4 20 Resistance Resistance 50 C or higher 50 or lower 100 10 50 100 Temperature de www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup RAV SM1100 1400UT E RAV SM1100 1400AT E 10 4 3 Troubleshooting with CHECK Display of Central Remote Controller RAV SM1100UT E RAV SM1400UT E RAV SM1100AT E RAV SM1400AT E A03 003 1 Operation for CHECK display When pushing the CHECK switch the indoor unit No Network address No including the check data is displayed in the UNIT No display section and the check code is displ
228. of IPDU operate NO Single phase type is not provided to RAV SM560AT E YES Is not AC fuse fused NO NO Improve the power supply line NO Check and correct circuit cables Correct connection of connector Check and correct reactor connection Are not P26 and 14 errors output when an operation is performed by removing 3P connector of compressor Replace IPDU Replace control P C board of RAV SM560AT E Replace IPDU NO Is compressor normal Replace control P C board of RAV SM560AT E Check rare short of compressor trouble Defect Replace Check IPDU Defect Replace 133 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy All Models P29 error 16 error Are connections of cable connector normal YES Is compressor normal YES NO Check and correct circuit cabling such as cabling to compressor Compressor error Replace Compressor error Replace Compressor error gt Replace For RAV SM560AT E replace control P C board Is not earthed NO Is not winding shorted Is resistance between windings 0 6 to 1 20 NO YES Is not winding opened NO Check IPDU board Defect gt Replace
229. of the P C board 5 positions to remove IPDU PC board 6 Mount a new IPDU P C board Note 2 The rectifier diode has polarity so be careful to and If and gt are mistaken a trouble is caused 206 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Part name Fan motor Procedure Perform the works in 1 of O and 1 of O Take off flange nut fixing the fan motor with the propeller fan Loosen the flange nut by turning clock wise When tightening turn it counter clockwise Remove the propeller fan Remove connector for the fan motor from the inverter 5 Take off fixing screws 4 pcs with support ing the fan motor so that it does not fall down When replacing the fan motor at lower side remove the motor lead fixed plate which is fixed to the partition plate with screw ST1Tf4 10 1 pc pull the fan motor lead out of the partition plate and then remove the fan motor Cautions in assembling fan motor In case of RAV SM1100AT E gt Be sure to mount the propeller fan and the fan motor at upper and lower sides because they are different Tighten the flange nut with the following torque Upper side 9 8N m 100kgf cm Lower side 4 9N m 50kgf cm In case of RAV SM1400AT E gt The same propeller fan and the fan motor are used at upper and l
230. ognized it is determined as an error and restart is not performed Error code H01 2 or P26 is displayed 10 Current release value shift control 1 For SM800 SM1100 SM1400 O This control function prevents troubles of the electron parts such as G Tr of inverter of compressor drive system and troubles of the compressor during cooling operation O This control function corrects the current release control value 11 in item 3 of 9 1 by Current release control The value to be corrected is based upon the following control diagram and correction value table C Corrected value I1 x a SM800 SM1100 SM1400 I1 x b I1 x d 2 For SM560 Current release value shift control The current release value of a single phase model is se TO lected from the right table according to TO sensor value 45 TO 40 TO 45 TO 40 107 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy RAV SM560 800 1100 1400AT E 11 Defrost control O In heating operation defrost operation is performed when TE sensor temperature satisfies any condition in A zone to D zone The defrost operation is immediately finished if TE sensor temperature has become 12 C or more or it also is finished when condition of 7 C lt TE 12 has continued for 1 minute The defrost operation
231. ole on the outdoor unit base and fix the cord heater to the outdoor unit base using P shape clamp Connect the cord heater cables Using a motor drill etc drill 3 2 holes to the existing emboss on the outdoor unit base 12 positions As shown in the left figure install the cord heater to the outdoor unit base by using P shape clamp and screws Self tapping screw type B 4 x 6mm stainless Pay attention to the direction of P shape clamp so that it is set to the same direction in the left figure If the drain port is frozen due to installation status etc draw around the cord heater so that the end part of the heater is inserted into the drain port In this case add some fixing positions to fix the cord heater surely The end part from the marked part of the cord heater heats up When there is the heating part near the electric parts box a fire may generate Be sure to set the heating part on the outdoor unit base at the fan room side or near it within 20cm from the outdoor unit base Enlarged Be careful that the cord heater does not hit the fan marked part Fix the cord heater without any loosening or sag As shown in the left figure drill a hole on the back cabinet for fixing the thermostat fixing plate 5 hole at two positions When drilling a hole on the back cabinet be sure not to damage the cabinet _241 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lle
232. on Rotate the fan slowly with hands and check the pin voltage swings between 0 to 5V voltage Between 4 and 5 5V NO Replace indoor fan motor Check indoor P C board MCC 1402 Defect gt Replace 130 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy P22 error 1A error Are connections of CN301 and CN300 of board correct YES Does the fan rotate without trouble when handling the fan with hands under condition of removing CN301 and CN300 from P C board The status that the resistance values between leads below are 50 to 800 for 400 motor ICF 140 40 and 25 to 552 for 600 motor ICF 140 60 1 is normal Between 1 Red lead 2 White lead Between 2 White lead and 3 Black lead Between 3 Black lead and 1 Red lead of motor winding of connector CN301 The status that there is 5k to 20kW resistance values between 7 Yellow lead and 4 Pink lead of motor position detection of connector CN300 is normal All Models CN300 Motor coil winding CN301 Motor position detection CN301 CN303 Motor coil winding CN300 CN302 Motor position detection SP560 SP800 SP1100 SP1400AT E Normal fan motor Control or CDB P C board
233. on the difference boundary the air speed does not change Mode in the parentheses indicates one in automatic cooling operation 74 www ilmal mp pumput com HH gt H gt L gt Lll Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy RAV SM561 801 1101 1401BT E Outline of specifications Remarks Air speed lt HEAT gt selection Continued 0 5 1 0 0 Tsh 0 5 1 0 1 0 2 0 1 5 3 0 2 0 4 0 Value in the parentheses indicates one when thermostat of the remote controller works Value without parentheses indicates one when thermostat of the body works If the air speed has been changed once it is not changed for 1 minute However when the air speed is exchanged the air speed changes When heating operation has started the air speed selects a upward slope that is the high position If the temperature is just on the difference boundary the air speed does not change Mode in the parentheses indicates one in automatic heating operation In Tc gt 60 the air speed increases by 1 step 3 In heating operation the mode changes to UL if thermostat is turned off 4 If Ta gt 25 when heating operation has started and when defrost operation has been cleared it operates Tc with HIGH H mode or HH for 1 minute from when has entered in E zone of cool air discharge preventive 47 control It
234. on wire bus communication line of indoor outdoor has failed Next the room temp sensor is defective 18 UNIT 18 16 unit the pressure switch at the inverter unit side 1 1 LI i LI i eier e PAL T E IL 1495 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup 10 4 4 Check Code Table RAV SM1100UT E RAV SM1400UT E RAV SM1100AT E RAV SM1400AT E A03 003 Error mode detected by indoor unit 1 Operation of diagnostic function Block display MODE TIMER lamp 5Hz flash Cause of operation The serial signal is not output from outdoor unit to indoor unit Miscabling of inter unit cables Defective serial sending circuit on outdoor board Defective serial receiving circuit on outdoor board Compressor case thermo operation Status of air conditioner Operation continues Condition Displayed when error is detected RAV SM1100 1400UT E RAV SM1100 1400AT E Judgment and measures 1 Outdoor unit does not completely operate Inter unit cable check correction of miscabling Outdoor P C board check P C board cables check Compressor case thermo check In normal operation When outdoor sending serial LED Green flashes the receiving serial LED Orange also flashes Indoor P C
235. onnet Band Hose Fan Multi Blade Pump Ass y Drain Motor Fan Distributor Ass y Refrigeration cycle Ass y Switch Float Lead Motor Fan Hose Drain Pan Ass y Drain Plug www ilmal mp pumput com Location No 221 43180312 4318T458 43196012 4316V194 4316V195 4316V196 4316V197 43194026 43194029 43194055 43194078 43194079 RAV SM801BT E Description Air Filter Owner s Manual Bushing Remote Controller Remote Controller Remote Controller Remote Controller Soket Bonnet Nut Flare 3 8 IN Nut Flare 5 8 IN Soket Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup RAV SM1101 1401BT E RAV SM1101BT E RAV SM1401BT E A03 007 2 EE Nj UNIT No za 9395 SC DH CD o0 A N SETDATA e De est 82728 DJ OQROB K EN REMOTE LLER 1 v com 88 OC JC v D Location No 43019904 43047609 43079249 43120220 43121713 43121708 43125135 43125155 43125156 4314J177 4314J184 43151281 43160553 43170233 Description Holder Sensor Bonnet Band Hose Fan Multi Blade Pump Ass y Drain Motor Fan Bearing Shaft Coupling Shaft Distributor Ass y Refrigeration cycle Ass y Switch Float Lead Motor Fan Hose Drain Location
236. ons Indoor DB27 C WB19 C Outdoor DB35 C Air flow High Pipe length 7 5m 220V 60 70 80 100 Compressor speed rps Conditions Indoor DB27 C WB19 C __ Outdoor DB35 C Air flow High Pipe length 7 5m 230V 60 80 100 120 Compressor speed rps lt Heating gt Current A lt Heating gt Current A 22 www ilmal mp pumput com 1590 RAV SM561 801 1101CT E 40 RAV SM561 CT Conditions Indoor DB20 C Outdoor DB7 C WB6 C Air flow High Pipe length 7 5m 220V 60 80 90 100 Compressor speed rps 40 Conditions Indoor DB20 C __ Outdoor DB7 C WB6 C Airflow High 1 4 Pipe length 7 5m 230V 60 80 100 120 Compressor speed rps Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy RAV SM1401CT E Operation characteristic curve A03 016 RAV SM1401CT E Cooling lt Heating gt 22 22 20 20 18 18 16 16 14 14 lt lt 12 12 c 10 10 O O 8 8 oe EE E Conditions i Conditions 4 Indoor DB27 C WB19 C 4 i Indoor DB20 C Outdoor DB35 C Outdoor DB7 C WB6 C Air flow High Air flow High 2 i I Pipe length 7 5m 2 I Pipe length 7 5m 230V N 230V 0 0 0 20 40 60 80 0 20 40 60 80 Compressor speed rps Compressor speed rps e Capacity variation ratio accor
237. ontrol temp A B 56 54 52 52 NOTE When the operation has started or when Tc became lower than 30 after start of the operation tempera ture is controlled between values in parentheses of A and B 92 www ilmal mp pumput com Same when thermostat is turned off Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu Reifisst SY0AT E Louver control 1 Louver position Outline of specifications The louver angle is displayed setting 0 as Full close Full close Ke 1 In the initial operation after 0 power ON the position is automatically controlled according to the operating status COOL HEAT Cooling Heating bor After then a louver position is stored in the microcom puter every time when position is operated on the remote controller and the louver operates at the position stored in memory in the next operation and after f the operation mode has been changed from COOL to HEAT from HEAT to COOL or the power has turned off the stored louver position is cleared and the status returns to one in item 1 2 Air direction adjustment Swing operation When pushing LOUVER button during operation the louver starts swinging When the louver has arrived at the desired position push LOUVER again The louver stops at that position RAV SM560 800UT E RAV SM560 800BT E Remarks
238. ontrol ture COOL Heating Auto DRY operation operation Standard type 18 to 29 18 to 29 18 to 29 Max setup temperature Wireless type 17 to 30 17 to 30 19 to 29 Ts Max 35 Remote controller setup temp Setup temp Differential 1K 2deg In heating operation the setup temperature can be corrected by using Dip switch SW03 on the indoor P C board Setup at shipment 1 SW03 2 Setup temp correction SW03 89 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu Reifisst S00 AT E RAV SM560 800UT E RAV SM560 800BT E Outline of specifications Remarks Automatic 1 Based on the difference between Ta and Ts the capacity control operation freguency is instructed to the outdoor unit GA control NOTE In cooling operation When calculating the following conditions for 29 minutes the commanded freguency is assumed as the rated cooling freguency Ta 28 Indoor fan High 32 To lt 38 C or no To Operation exceeding the rated cooling frequency In heating operation When calculating the following conditions for 29 minutes the commanded frequency is assumed as the rated heating frequency Ta 2 19 C Indoor fan High 5 C lt To lt 10 C or no To Operation exceeding the rated heating frequency Tc gt 38 C
239. oor MPa Discharge Suction exchanger exchanger E temp conditions DB WB second rps fan Pd Ps TD TS TC TE Indoor Outdoor Standard i 75 15 10 38 43 HIGH 27 19 35 Overload i N 81 20 16 44 HIGH 32 24 43 Low load E 34 2 24 LOW 18 15 5 5 Standard 62 38 41 HIGH 20 7 6 Overload 81 55 41 LOW 30 24 18 Low load 4 71 30 70 HIGH 15 15 70 4 poles are provided to this compressor The compressor freguency Hz measured with a clamp meter is 2 times of revolutions rps of the compressor 39 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy RAV SP800AT E A03 014 Indoor unit Air heat exchanger TC sensor Outer diameter of refrigerant pipe Gas side OA Liquid side OB 15 9mm 9 5mm Refrigerant pipe 1 at gas side Outer dia JA Pd lt gt Packed valve gt Z Outer dia A Outdoor unit TS sensor 0 Strainer TO sensor TD sensor IN JJ 4 way valve STF 02132 Muffler sensor Accumulator 1500cc 025 x L210 Heat exchanger 08 Pipe surface temperature C Capillary j33 03x02x d p L530 RAV SP800AT E sensor Refrigerant pipe i at liquid side 1 I Outer dia Min Max 5m 50m Packed valve 7 Ps Outer dia
240. oor Unit 1 1 1 4 Way Air Discharge Cassette Type RAV SM560UT E RAV SM800UT E A02 014 Model name RAV SM560UT E RAV SM800UT E Cooling Heating Average Cooling Heating Average Standard capacity Note 1 53 56 74 8 0 1 5 5 6 1 5 6 3 2 2 8 0 2 2 9 0 Heating low temp capacity Note 1 kW 4 9 7 Energy consumption effect ratio Cooling 3 01 B 3 90 A 3 46 3 03 B 3 45 B Power supply 1 phase 230V 220 240V 50Hz Running current 8 42 7 72 6 78 6 29 11 32 10 37 11 22 10 28 Electrical characteristics 1 76 Power consumption 1 435 2 34 2 32 Low temp Power factor 94 Main unit Zinc hot dipping steel plate Appearance Ceiling Panel Sold separately Model RBC U21PG W E Panel color Moon white Muncel 2 5GY 9 0 0 5 Outer Main unit Height 256 Width 840 Depth 840 dimension Ceiling panel Height 53 Width Sold separately Depth Main unit Total weight Ceiling panel 4 5 Heat exchanger Finned tubu Soundproof Heat insulating material Inflammable polyethylene foam Foamed polyethylen Fan Turbo fan Fan unit Standard air flow High Mid Low m3 h Motor W 60 Air filter Attached ceiling panel Controller Sold separately RBC AMT21E Gas side mm 912 7 1 2 15 9 5 8 Connecting pipe Liquid side mm
241. oor unit Outdoor unit BT E CT E AT E SP AC motor DC motor SM OBT E SM 1BT E SM 1CT E SP AT E SM 0BT E SM 1BT E SM 1CT E SP AT E SM560 A02 013 A02 013 A03 006 A03 015 A02 013 A03 013 A02 014 A02 014 A03 007 A03 016 A02 014 A03 014 SM800 A02 013 A02 013 A03 006 A03 015 A02 013 A03 013 A02 014 A02 014 A03 007 A03 016 A02 014 A03 014 SM1100 A03 002 A03 006 A03 015 A03 002 A03 013 A03 003 A03 007 A03 016 A03 003 A03 014 SM1400 A03 002 A03 006 A03 015 A03 002 A03 013 A03 003 A03 007 A03 016 A03 003 A03 014 SP1100 A03 013 A03 013 A03 014 A03 014 O M OWNER S MANUAL INSTALLATION MANUAL S M SERVICE MANUAL NOTICE Concerning models for RAV SM KRT E and RAV SM XT E series please contact the following company Toshiba Carrier Thailand Co Ltd 144 9 Moo 5 BangKaqi Indastrial park Tivanon Road Tambol BangKadi Amphur Muang Pathumthani 12000 Thailand Tel 66 2 501 1390 Fax 66 2 501 1130 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy CONTENTS 4 SPEGIFIGATIONS RE 4 1 1 Indoor D TEE 4 1 2 Outdoor Unit lee deeg ER ME Sch 10 1 3 Combination Specifications of Indoor Units with Outdoor Units 14 1 4 Operation Characteristic e eii III Ta antaa a Na nent
242. opeller PJ491 AS G 43047401 Bonnet 3 8 IN SP800AT E 43121704 Motor Fan ICF 140 63 2 43147196 Bonnet 1 4 IN SP560AT E 43046393 Valve Packed 12 7 SPSOOAEE N d HKU R410A H4 SP560AT E 4314G117 Condenser Ass y 43146613 Valve Ball SP800AT E SP560AT E 43147194 Bonnet 5 8 IN SP800AT E 43191515 Panel Front Piping 43147195 Bonnet 1 2 IN SP560AT E 43191605 Panel Back Piping 43148169 Strainer 43119390 Hanger 43148168 Strainer SP560AT E 43041772 Compressor Ass y 43148176 Strainer SP800AT E DA220A2F 20L 43058266 Reactor CH47 Z K 43050407 Thermostat Bimetal 43063321 Holder Sensor 43063317 Holder Thermostat 43063322 Holder Sensor 43005482 Base Ass y 43063325 Holder Sensor 43049739 Cushion Rubber 43063332 Holder Sensor 43097204 Nut 43032441 Nipple Drain 43146619 Valve 4 Way STF 0213Z 43058268 Reactor CH 43 Z K 43046348 Coil Solenoid VHV 01A1501A1 O1 ON O 231 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy RAV SP560 800AT E INVERTER COVER 765 TE Sensor 6 gt TS Sensor 26 TO Sensor 6 TD Sensor 24 So 701 lt 707 Location ee Location E No Description No Description 43050334 Sensor TD F4 43162042 Base P C Board 43050382 Sensor TE TS TO
243. or holder Remove the fan motor holder 2 positions RAV SM561 801 1101 1401BT E Remarks Fan motor holder Fan motor Screws Fixing fan motor holder Drain pan Take down the main unit and then treat the drain pan on the floor Remove the set screws 561 7 801 1101 1401 9 positions of fixing lower plate Remove the lower plate from main unit Remove the set screws 561 Nothing 801 2 positions 1101 1401 4 positions of fixing drain pan holder and main unit Remove the drain pan holder 561 Nothing 801 1 position 1101 1401 2 positions from main unit Remove the drain pan Pull it lower side Screws Fixing lower plate Lower plate Screws Fixing drain pan holder Screws Fixing drain pan holder Drain pan holder Drain pan Float switch Remove the drain pan Remove the set screw 1 position of fixing float switch holder Remove the plastics nut of foxing float switch Remove the float switch 181 www ilmal mp pumput com Float switch Float switch holder Screw Fixing float switch holder Float switch View from reverse side Float switch holder Plastic nut Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Part name Drain pump Procedure Remove the drain pan and float switch Remove the set screws 3 positions of fixing
244. oshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy All Models 7 3 Tools 7 3 1 Reguired Tools The service port diameter of packed valve of the outdoor unit in the air conditioner using R410A is changed to prevent mixing of other refrigerant To reinforce the pressure resisting strength flare processing dimensions and opposite side dimension of flare nut For 12 7 copper pipe of the refrigerant piping are lengthened The used refrigerating oil is changed and mixing of oil may cause a trouble such as generation of sludge clogging of capillary etc Accordingly the tools to be used are classified into the following three types 1 Tools exclusive for R410A Those which cannot be used for conventional refrigerant R22 2 Tools exclusive for R410A but can be also used for conventional refrigerant R22 3 Tools commonly used for R410A and for conventional refrigerant R22 The table below shows the tools exclusive for R410A and their interchangeability Tools exclusive for R410A The following tools for R410A are required Tools whose specifications are changed for R410A and their interchangeability R410A air conditioner installation Conventional air conditioner installation Used tool Whether conven tional equipment can be used Existence of new equipment for RA10A Whether new equipment can be used with conventional refrigerant
245. otor Procedure Remove the suction grille Remove the connector of the fan motor from P C board SM801 SM1101 SM1401CT E only Remove the set screw 1 position to fixing and reinforcing bar Slide the reinforcing bar toward arrow side on the left figure Push the fan cover fixing hooks 2 positions forward fan cover side and remove the fan cover SM1101 SM1401CT E only Remove the hexagon head screws 2 positions to fix bearing and the bearing Remove the hexagon head screw of fixing fan motor and fan motor holder then the assembly removed from the main unit Loosen the sets crew of the multi blade fan using hexagon wrench Pull the multi blade fan towered fan case side Then fans come off 184 www ilmal mp pumput com Set screw of multi blade fan RAV SM561 801 1101 1401CT E Remarks Screws Fixing reinforcing bar and main unit Fan cover fixing hook Fan cover Lower side Bearing mem Hexagon head screws Fixing bearing and main unit Fan motor holder Hexagon screws Fixing fan motor and main unit 2 7 Multi blade fan Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy Part name Drain pan Procedure Take down the main unit and then treat the drain pan on the floor Remove the both side panels and suction grilles SM801 SM1101 SM
246. ouver holder toward arrow direction of right figure and pull out the center shaft SM561 SM801 1 position SM1101 SM1401 2 positions from louver holder Pull off the left and right chaft of horizontal louver RAV SM561 801 1101 1401CT E Remarks Shaft of horizontal louver Louver holder TC TCJ sensor Remove the drain pan Remove the set screws 4 positions and heat exchanger support Pull out the sensor is inserted into pipe of the heat exchanger Screws Fixing heat exchanger support 9 Heat exchanger Heat exchanger support Heat exchanger Take down the main unit and then treat the heat exchanger on the floor Remove the drain pan Remove the set screws 6 positions of fixing heat exchanger and main unit 186 Screws Fixing heat exchanger and main unit www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup 14 2 Outdoor Unit RAV SM560AT E A02 014 Part name Common procedure Procedure CAUTION Never forget to put on the gloves at working time otherwise an injury will be caused by the parts etc 1 Detachment 1 Stop operation of the air conditioner and turn off the main switch of the breaker for air conditioner 2 Remove the valve cover ST1T O4 x 10L 1 pc After removing screw remove the valve cover pulling
247. ower sides Tighten the flange nut with the following torque Upper side 9 8N m 100kgf cm Lower side 9 8N m 100kgf cm Be sure to mount the motor lead fixed plate so that the fan motor lead is not caught in Be sure that the propeller fan does not come to contact with the fan motor lead 207 www ilmal mp pumput com RAV SM1100 1400AT E RAV SP1100 1400AT E Remarks ia Aessen SS clockwise E P Cycle P C board Fan motor connector at lower side Fan motor lead Partition plate Motor lead fixed plate Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup RAV SM1100 1400AT E RAV SP1100 1400AT E Part name Procedure Remarks Compressor 1 Recover refrigerant gas 2 Perform the works in 1 of O and in O 3 Remove the piping panel Front Take off screws of the piping panel Front and the base plate ST1T 24 x 10 2 pcs Take off screws of the piping panel Front and the piping panel Rear ST1T 04 x 10 2 pcs Remove the piping panel Rear Take off screws of the piping panel Rear Piping panel Front and the base plate ST1T 24 x 10 2 pcs Remove the sound insulation plate Remove terminal cover of the compressor and then remove compressor lead and case thermo of the compressor ST1T O4 x 10 2 pcs 7 Remove TD sensor fixed to the discharge pipe 8 Using a burner remove pi
248. p Oy DAfter heat elimination RAV SM561 801 1101 1401CT E Outline of specifications When heating operation stops the indoor fan operates with LOW mode for approx 30 seconds Freguency fixed operation Test run In case of wired remote controller gt 1 2 3 When pushing CHECK button for 4 seconds or more TEST is displayed on the display screen and the mode enters in Test run mode Push ON OFF button Using MODE button change the mode from COOL to HEAT Do not use other mode than COOL HEAT mode During test run operation the temperature cannot be adjusted An error is detected as usual A frequency fixed operation is performed After the test run push ON OFF button to stop the operation Display in the display part is same as the procedure in item 1 Push CHECK button to clear the test run mode TEST display in the display part disappears and the status returns to the normal stop status In case of wireless remote controller 1 Turn off the power of the set Remove the adjuster with sensors from the ceiling panel Turn Bit 1 TEST of sensor P C board switch 8003 from OFF to ON Turn on the power of the set Push ON OFF button of the wireless remote controller and set the operation mode to COOL or HEAT using MODE button During test run operation all the display lamps of wireless remote controller sensors flash Do not u
249. pe connected to the compressor Hear NOTE Remove Suction pipe Pay attention that 4 way valve or PMV is not exposed to a flame TD sensor Case thermo Otherwise a malfunction may be caused Remove Discharge pipe 9 Pull out discharge pipe and suction pipe of the refrigerating cycle upward 10 Take off the compressor nuts 3 pcs fixing the compressor to the base plate 11 Draw out the compressor toward you Compressor lead Compressor nuts 3 pcs PMV coil Detachment Perform the works in 1 of and in G Hold outside of the coil by hands and turn it while lifting upward The fixing hooks come off the fixing concavities and then the coil can be removed from PMV bogy Positioning extrusion PMV body Attachment Match the positioning extrusion of the coil surely to the concave part of PMV body and then fix it PMV coil Concave part 208 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy Part name Fan guard Procedure 1 Detachment 1 Perform the works in 1 of O and in 1 of O REQUIREMENT To prevent damage on the products treat component on a corrugated paper cloth etc 2 Remove the air outlet cabinet and then put down it directing the fan guard side downward 3 Take off screws fixing the bell mouth ST1T O4 10 2 pcs 4 Remove the bell mouth 5
250. per pipes Tabla Teese cannot be used for pipings whose outer diameter exceeds 20 mm In such a case socket joints can be used Sizes of flare pipe ends flare joint ends and flare nuts are as shown in Tables 7 2 3 to 7 2 6 below Table 7 2 2 Minimum thicknesses of socket joints Reference outer diameter of Minimum joint thickness Nominal diameter copper pipe jointed mm mm 7 2 2 Processing of Piping Materials 1 Flare Processing Procedures and Precautions When performing the refrigerant piping installation a Cutting the Pipe care should be taken to ensure that water or dust By means of a pipe cutter slowly cut the pipe does not enter the pipe interior that no other oil so that it is not deformed other than lubricating oils used in the installed air b Removing Burrs and Chips conditioner is used and that refrigerant does not leak When using lubricating oils in the piping processing use such lubricating oils whose water content has been removed When stored be sure to seal the container with an airtight cap or any other cover If the flared section has chips or burrs refrigerant leakage may occur Carefully remove all burrs and clean the cut surface before installation 56 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup All Models c Insertion of Flare Nut Flare processing dimensions dif
251. pped for approx 50 seconds Start of heating operation 0 10 15 C b a d min TE C i i i i Bess The minimum TE value between 10 and 15 minutes after heating operation has started is stored in memory as Defrost operation is performed in this zone when TEO TE 2 3 continued for T seconds Defrost operation is performed in this zone when TEO TE 2 3 continued for T seconds Defrost operation is performed when this zone continued for T seconds Defrost operation is performed when this zone continued for T seconds SM1100 SM1400 34 40 55 90 20 112 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy RAV SP1100UT E RAV SP560 800 1100 1400AT E RAV SP1100UT E RAV SP560AT E RAV SP800AT E RAV SP1100AT E RAV SP1400AT E 1 Pulse Modulating Valve PMV control 1 PMV is controlled with 50 to 500 pulses during operation respectively 2 In cooling operation PMV is controlled with the temperature difference between TS sensor and TC sensor 3 In heating operation PMV is controlled with the temperature difference between TS sensor and TE sensor 4 For the temperature difference in items 2 and 3 1 to 5K is aimed as the target in both cooling and heating operations 5 When the cycle excessively rose in both cooling and heating operations PMV is controlled by TD sensor The ai
252. pressure in the refrigeration cycle may become abnormally high so that a rupture or personal injury may be caused After completion of installation work check to make sure that there is no refrigeration gas leakage If the refrigerant gas leaks into the room coming into contact with fire in the fan driven heater space heater etc a poisonous gas may occur 4 C1 6 When an air conditioning system charged with a large volume of refrigerant is installed in a small room it is necessary to exercise care so that even when refrigerant leaks its concentration does not exceed the marginal level If the refrigerant gas leakage occurs and its concentration exceeds the marginal level an oxygen starvation accident may result Be sure to carry out installation or removal according to the installation manual Improper installation may cause refrigeration trouble water leakage electric shock fire etc Unauthorized modifications to the air conditioner may be dangerous If a breakdown occurs please call a qualified air conditioner technician or electrician Improper repair s may result in water leakage electric shock and fire etc a 7 2 Refrigerant Piping Installation 7 2 1 Piping Materials and Joints Used For the refrigerant piping installation copper pipes and joints are mainly used Copper pipes and joints suitable for the refrigerant must be chosen and installed Furthe
253. quency is controlled according to the following E 9 figure if To lt 28 3 Max frequency is restricted to approximately the rated cooling frequency ormal control Tsc HEAT operation mode the frequency is controlled according to E i Ta C the right Tsh fig ure if Max frequency is restricted to approximately the rated gt 15 3 heating freguency 4 ormal control DC motor When the fan operation has started positioning of the For 4 way air stator and the rotor are performed discharge Moves slightly with tap sound cassette type 2 The motor operates according to the command from only the indoor controller NOTES When the fan rotates while the air conditioner stops due to entering of outside air etc the air conditioner may operated while the fan motor stops e When a fan locking is found the air conditioner stops Check code P12 and an error is displayed 72 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup RAV SM561 801 1101 1401BT E RAV SM561BT E RAV SM801BT E RAV SM1101BT E RAV SM1401BT E A03 007 Outline of specifications Remarks When power 1 Distinction of outdoor units supply is reset When the power supply is reset the outdoors are distinguished and control is exchanged according to the distinguished result 2 Based on EEPROM dat
254. r 2 Thermometer 3 Insulation resistance tester 4 Electroscope 59 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup All Models 7 4 Recharging of Refrigerant When it is necessary to recharge refrigerant charge the specified amount of new refrigerant according to the following steps Recover the refrigerant and check no refrigerant remains in the eguipment When the compound gauge s pointer has indicated 0 1 Mpa 76 cmHg place the handle Low in the fully closed position and turn off the vacuum pump s power switch Connect the charge hose to packed valve service port at the outdoor unit s gas side tthe ch h fth Keep the status as it is for 1 to 2 minutes and ensure adapier ME vacuum pump that the compound gauge s pointer does not return Set the refrigerant cylinder to the electronic balance connect the connecting hose to the cylinder and the Open fully both packed valves at liguid and gas sides connecting port of the electronic balance and charge liguid refrigerant Place the handle of the gauge manifold Low in the For refrigerant charging see the figure below fully opened position and turn on the vacuum pump s power switch Then evacuating the refrigerant in the cycle O Never charge refrigerant exceeding the specified amount
255. r Ts sensor SS 10 at 25 Discharge temp sensor Td sensor 50 25 Fuse Switching power Protect T3 15 A AC 250 V oco nm Fuse Inverter input Current protect 25 A AC 250 V 4 way valve solenoid coil VHV 01AJ502E1 AC 220 240 V O Compressor thermo Protection US 622 52 www ilmal mp pumput com ON 90 5 C OFF 125 4 C RAV SM1400AT E A03 003 Parts name Fan motor ICF 140 63 2 Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy RAV SM1400AT E RAV SP560 800 1100 1400AT E Specifications Output Rated 63 W Compressor DA420A3F 21M 3 phase 4P 3500 W Reactor CH 56 6 mH 18 5A Outdoor temp sensor To sensor 10 kQ at 25 C Heat exchanger sensor Te sensor 10 kQ at 25 C Suction temp sensor Ts sensor 10 kQ at 25 C Discharge temp sensor Td sensor 50 at 25 C Fuse Switching power Protect T3 15 A AC 250 V 1 2 3 4 5 6 7 8 9 Fuse Inverter input Current protect 25 A AC 250V 4 way valve solenoid coil VHV 01AJ502E1 AC 220 240 V k lt lt O RAV SP560AT E RAV SP800AT E A03 014 Compressor thermo Protection Parts name Fan motor US 622 ICF 140 63 2 ON 90 5 C OFF 125 4 C Sp
256. r contents of the indoor unit in which an error occurred are displayed In order to monitor another error history push the set temperature C C buttons to change the error history No Item code Item code Latest Item code Z Old NOTE Four error histories are stored in memory Pushing button returns the display to usual display lt Reguirement gt Do not push button otherwise all the error histories of the indoor unit are deleted Group control operation All Models lt Operation procedure gt 1 2 3 Returned to usual display In a group control operation of maximum 8 indoor units can be controlled by a remote controller The indoor unit connected with outdoor unit Individual Master of twin controls room temperature according to setting on the remote controller System example gt Remote controller 1 Display range on remote controller The setup range Operation mode Air volume select Setup temp of the indoor unit which was set to the master unit is reflected on the remote controller 2 Address setup Turn on power of the indoor unit to be controlled in a group within 3 minutes after setting of automatic address OUT Max 8 units If power of the indoor unit is not turned on within 3 minutes completion of automatic address setting the system is rebooted and the automatic addr
257. r dia 32 Nominal dia 25 155 to 335 470 Ceiling opening size 2 026 power supply remote controller cord draw out port O Suction port canvas Suction panel Check port A 0450 Plane view of main unit NOTE 1 For maintenance of the eguipment be sure to install a check port A at the position as shown below NOTE 2 Using the drain up kit sold separately drain up by 300 mm from drain pipe draw out port of the main unit is necessary The drain up over 300mm or more is impossible 29 www ilmal mp pumput com 150 Pipe side Discharge side Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup RAV SM561 800 801 1101 1401BT E RAV SM561BT E RAV SM800BT E RAV SM801BT E RAV SM1101BT E RAV SM1401BT E A03 007 Refrigerant pipe connecting port Drain pipe connecting port Gas side OF for vinyl chloride pipe Hanging bolt Inner dia 32 VP 25 9229098 adc Arranged local 75 Main unit dimension 800 Hanging bolt pitch B _ 1 X Hanging bolt pitch 700 59 Main unit dimension A 50 638 A 129 J MxK 498 Knock out hole 2125 Air take in port i 393 6 4 Tapping screw undersized hole 2160 44 _ bp 49 Refrigerant pipe connecting port Liquid side OG
258. r higher Height Outer dimension Width Depth Total weight Heat exchanger Finned tube Fan Propeller fan Fan unit Standard air flow High 3400 Motor 63 Gas side 912 7 1 2 15 9 5 8 Connecting pipe Liguid side 96 4 1 4 09 5 3 8 Discharge temp sensor Protection device Over current sensor Compressor thermo Sound level Note 2 Cooling Heating Note 1 The cooling capacities and electrical characteristics are measured under the conditions specified by JIS B 8616 based on the reference piping 7 5m Note 2 The sound level is measured in an anechoic chamber in accordance with JIS B8616 Normally the values measured in the actual operating environment become larger than the indicated values due to the effects of external sound Note Rated conditions Cooling Indoor air temperature 27 C DB 19 C WB Outdoor air temperature 35 DB Heating Indoor air temperature 20 DB Outdoor air temperature 7 C DB 6 C WB 14 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup RAV SP1100 1400AT E RAV SP1100AT E RAV SP1400AT E A03 14 Model name RAV SP1100AT E RAV SP1400AT E Appearance Silky shade Muncel 1Y8 5 0 5 1 phase 230V 220 240V 50Hz Power supply Power exclusive to outdoor is required Type Hermetic compressor
259. rature of the item 1 3 code 7 is displayed Push the temperature setup C42 C buttons lt Operati n procedures to select the sensor No Item code of the sensor 1 2 3 4 to be monitored The sensor numbers are described below Returned to usual display Item code Data name Item code Data name 00 Room temp under control 1 60 Heat exchanger temp TE 01 Room temp remote controller 1 PASSE Indoor 55 Ge SEN Outdoor 62 Discharge temp unit data ndoor suction tem unit data 63 Suction temp TS 03 Indoor coil temp TCJ 64 04 Indoor coil temp TC 65 Heat sink temp THS 1 Only master unit in group control The temperature of indoor units and outdoor unit in a group control can be monitored by pushing button to select the indoor unit to be monitored Pushing gt button returns the display to usual display bru www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup W Calling of error history lt Contents gt The error contents in the past can be called lt Procedure gt 1 3 Push 2 buttons simultaneously for 4 seconds or more to call the service check mode Service Check goes on the item code 7 is displayed and then the content of the latest alarm is displayed The number and erro
260. restarts with error count 1 after 2 minutes 30 seconds Q If the error counts 4 are recognized it is determined as an error and restart is not performed Error code H01 2 or P26 is displayed 115 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup RAV SP560 800 1100 1400AT E 9 Current release value shift control O This control function prevents troubles of the electron parts such as G Tr of inverter of compressor drive system and troubles of the compressor during cooling operation O This control function corrects the current release control value 11 in item 3 of 9 1 by Current release control The value to be corrected is based upon the following control diagram and correction value table TO C T 8 D xa Corrected value T 7 T 5 H x b T 4 SP560 I1 x c SP800 SP1100 SP1400 I1 x d 10 Defrost control O In heating operation defrost operation is performed when TE sensor temperature satisfies any condition in A zone to D zone The defrost operation is immediately finished if TE sensor temperature has become 12 or more or it also is finished when condition of 7 C lt TE lt 12 C has continued for 1 minute The defrost operation is also finished when defrost operation has continued for 10 minutes even if TE sensor temperature has become 7 C or lower O A
261. reventive circuit has detected an abnormal current The compressor restarts with error count 1 after 2 minutes 30 seconds O If the error counts 4 are recognized it is determined as an error and restart is not performed Error code H01 HO or P26 is displayed 7 Current release value shift control 1 Object SM800 O This control function prevents troubles of the electron parts such as G Tr of inverter of compressor drive system and troubles of the compressor during cooling operation O This control function corrects the current release control value 11 in item 3 of 9 2 2 by TO sensor value The value to be corrected is based upon the following control diagram and correction value table Corrected value TO C a b C d 39 C 40 C 60 C 80 C 85 C SM800 I1 x a I1 x b I1 x d 2 Object SM560 Current release value shift control The current release value of a single phase model is se TO lected from the right table according to TO sensor value 45 TO 40 TO 45 TO 45 102 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy RAVSM560 800AT E 8 Defrost control O In heating operation defrost operation is performed when TE sensor temperature satisfies any condition in A zone to D zone Q The defrost operation is immediately finished if TE sensor temperature
262. rface 7 t 28 www ilmal mp pumput com A E 2 o EJ 2 g n S 5 5 aj E o 5 E 5 5 5 T 2 E S3 218 S bai T Kg I Zo eo P Nje o Ceiling panel e sold separately o 2 oi Y ch le oo La Ceiling bottom surface Surface under ceiling Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy 3 1 2 Concealed Duct Type RAV SM560BT E A02 014 750 7 5 Hanging bolt pitch 170 2 200 700 Dimension of main unit Discharge port flange 20 120 4 M10 Hanging bolt RAV SM560BT E Drain up kit Sold separately Procured locally 160 640 For hanging bolt M10 4 12 x 25 long hole 780 Ceiling opening size 75 800 Dimension of main unit a 565 Hanging bolt pitch 210 Drain pipe connecting port at drain up kit side For polyvinyl chloride pipe 720 Inner dia 32 Nominal dia 25 314 5 N 509 Refrigerant pipe 630 connecting port Gas side 212 7 305 457 to 637 125 knockout hole Only rear side For air suction 6 04 tapping screw lower hole 9160 210 320 70 Refrigerant pipe connecting port Liquid side 6 4 170 Drain pipe connecting port at main unit side For polyvinyl chloride pipe Inne
263. rial communication error is output Check code LED display D801 D802 B type Yellow Yellow TE sensor error TD sensor error TS sensor error TO sensor error Discharge temp error Out DC fan error CDB side Communication error between IPDU Abnormal stop High pressure release operation EEPROM error Communication error between IPDU No abnormal stop G Tr short circuit protection Detection circuit error Current sensor error IPDU side Phase missing detection Comp lock error Comp breakdown Gooff O Flash 5Hz XE www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy RAV SP1100 1400AT E RAV SP1100AT E RAV SP1400AT E lt SW800 LED display in bit 1 bit 2 bit 3 OFF gt When multiple errors are detected the latest error is displayed When LED display is O Go on there is the main cause of trouble on the objective part of control at CDB side and the unit stops When LED display is Flash there is the main cause of trouble on the objective part of control at IPDU side and the unit stops When case thermostat operates the communication is interrupted on the serial circuit If continuing the case thermostat operation a serial communication error occurs because serial sending to the indoor unit is in
264. rmore it is necessary to use clean copper pipes and joints whose interior surfaces are less affected by contaminants 1 Copper Pipes It is necessary to use seamless copper pipes which are made of either copper or copper alloy and it is desirable that the amount of residual oil is less than 40 mg 10 m Do not use copper pipes having a collapsed deformed or discol ored portion especially on the interior surface Otherwise the expansion valve or capillary tube may become blocked with contaminants As an air conditioner using R410A incurs pressure higher than when using R22 it is necessary to choose adequate materials Thicknesses of copper pipes used with R410A are as shown in Table 7 2 1 Never use copper pipes thinner than 0 8 mm even when it is available on the market _ 55 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy All Models Table 7 2 1 Thicknesses of annealed copper pipes Thickness mm Nominal diameter Outer diameter mm 2 Joints b Socket Joints For copper pipes flare joints or socket joints are Socket joints are such that they are brazed used Prior to use be sure to remove all con for connections and used mainly for thick taminants pipings whose diameter is larger than 20 mm a Flare Joints Thicknesses of socket joints are as shown in Flare joints used to connect the cop
265. rt 0450 Check port 0450 113 E N Refrigerant pipe connecting port Oe A Refrigerant pipe connecting port 70 For 9150 gt Drain pipe con Knockout sguare hole for divide duct 860 to 910 Recommended external size jalle e 319 Standing 850 or less lt Surface under ceiling necting port k Indoor unit Drain up standing size Hanging bolt M10 or 23 8 To be procured locally 381 6 p 130 TM 860 to 910 Ceiling opening dimension Ceiling p bottom 950 Panel external dimension s 790 Hanging bolt pitch N Electric parts box 345 5 9162 i f TP Ss rn 7 N 105 Ser UM TRT RAGA n T e N Y Wx r rS 5 SS 8 4 26 J 5 N 2 D pd J y O 3 H 105 0162 Knockout square hole for divide duct 254 5 for 9150 2 positions 840 Unit external dimension Ceiling bottom su
266. s f the air speed has been changed once it is not changed for 1 minute However when the air speed is exchanged the air speed changes When heating operation has started the air speed selects a upward slope that is the high position If the temperature is just on the difference boundary the air speed does not change Mode in the parentheses indicates one in automatic heating operation In Tc gt 60 the air speed increases by 1 step Operation of 4 way Air Discharge Cassette type only gt Standard COOL HEAT SP1100UT rpm In heating operation the mode changes to LL if thermostat is turned off If Ta gt 25 when heating operation has started and when defrost operation has been cleared it operates with HIGH H mode or HH for 1 minute from when Tc has entered in E zone of cool air discharge preventive control Item 6 In automatic cooling heating operation the revolution frequency of HH is set larger than that in the standard cooling heating operation However the revolution frequency is restricted in the automatic heating opera tion as shown in the following figure 68 www ilmal mp pumput com RAV SP1100UT E Remarks Tc Indoor heat exchanger sensor temperature Type 1 0001 High ceiling selection I Type 3 0003 High ceiling selection IT For setup method of Type 1 Type 3 refer to 5 Item
267. s and cables at gas side and the discharge pipe 4 Attach the front cabinet ST1T 4 x 10L 3 pcs 194 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Part name Discharge port cabinet Procedure 1 Detachment 1 Perform work of item 1 of O 2 Take off screws ST1T O4 x 10L 3 pcs of discharge port cabinet for the partition plate 3 Take off screws ST1T O4 x 10L 2 pcs of discharge port cabinet for the bottom plate 4 Take off screw ST1T 24 x 10L 1 pc of discharge port cabinet for the heat ex changer 5 Take off screws ST1T O4 x 10L 2 pcs of discharge port cabinet for the fin guard 2 Attachment 1 Put the upper left side of the discharge port cabinet on the end plate of the heat exchanger and then fix it with screw ST1T 4 x 10L 1 pc 2 Attach the removed screws to the original positions RAV SM800AT E RAV SP560 800AT E Remarks Discharge port End plate of the heat exchanger Side cabinet 1 Perform work of item 1 of O 2 Remove screw fixing the inverter and the side cabinet ST1T 94 x 10 1 pc 3 Remove screws of the side cabinet and the valve support plate ST1T 04 x 10 2 pcs 4 Remove screw of the side cabinet and the cabling panel Rear ST1T 4 x 10 1 pc 5 Remove screw of the side cabinet and the bottom plate ST1T 4
268. screws are used to fix the thermostat to the thermostat fixing plate with the thermostat holder Procured locally Faston 250 They are used for the connecting part to the thermostat Procured locally Sleeve for Faston UL sleeve for 4250 Procured locally Close end connector Use the most appropriate connector with the power cord diameter Procured locally Power cord 2 cores x 0 75bmm or more HO5RN F Procured locally Thermostat fixing plate Material SGCC Z08 Board thickness 0 8t NOTE The parts on the above table are recommended parts 239 www ilmal mp pumput com Procured locally Drawing attached Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy RAV SM1100 1400AT E 2 Reguired tools for installation work Part name Specifications Plus screwdriver It is used for disassembling and assembling of each cabinet Wrench It is used for disassembling and assembling of compressor fixing nuts Motor drill Drill diameter It is used to make the additional holes on the base or the back cabinet 23 2 and 05 0 Faston crimping tool Fixing jig for 250 Close end connector crimping tool Cutting plier Stripper Cutter knife Insulation tape 3 Cord heater installation wiring diagram Fuse Thermostat Cord heater Be sure to connect the fuse and
269. se confirm within six minutes after instructing in the drive Voltage between each line of inverterside IGBT module and conector pins are not equal PC board check 48 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy RAV SM1100 1400AT E RAV SP1100 1400AT E RAV SM1100AT E RAV SM1400AT E A03 003 RAV SP1100AT E RAV SP1400AT E A03 014 CN09 COMPRESSOR RED BT MODULE TE N 00 MER SWITCHING N 17 REGURATORN TS E j dE eg Zr dosov 00 FUSEGT3 15A P19 TD 3 6 00 6 9 BLU eth o d TA oon 00 rr CN04 S VO E TE RED BLK 29 da PB NON P C BOARD oi P24 1438 ORN P P21 REACTOR P143 SUB P C BOARD MCC 1398 FUN CIRCUIT Color Identification BLK BLACK BLU BLUE RED RED GRY GRAY PNK PINK GREEN WHI WHITE BRN BROWN ORN ORANGE YEL YELLOW PUR PURPLE GRN YEL GREEN amp YELLOW FAN MOTOR FAN MOTOR En GRY Tt FAT GRY fi COMMUNICATION P12 CIRCUIT REACTOR 3 P09 ER lt WHI F m WHI Auta 06 Post ro2 co pekt Se ICN13 cnoth eH 25 250V F01 2 FUSE N L CNO1T CN02I cwosr BLK P
270. se other mode than COOL HEAT mode An error is detected as usual A frequency fixed operation is performed After the test run push ON OFF button to stop the operation Turn off the power of the set Turn Bit 1 TEST of sensor P C board switch S003 from ON to OFF Mount the adjuster with sensors to the ceiling panel Central control mode selection Setting at the central controller side enables to select the contents which can be operated on the remote controller at indoor unit side RBC AMT21 Last push priority No display The operation contents can be selected from both remote controller and central controller of the indoor unit side and the operation is performed with the contents selected at the last Center CENTER goes on Start Stop operation only can be handled on the remote control ler at indoor unit side Operation Prohibited CENTER goes It cannot be operated on the remote controller at indoor unit In a case of wireless side Stop status is held Pd E di lamp However contents which can be operated are same The status set in CEN TER Operation Prohib ited mode is notified with the receiving sound Pi Pi Pi Pi Pi 5 times 83 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Energy save control By connected outdoor unit
271. sensor 50 at 25 Fuse Switching power Protect T3 15 A AC 250 V O O O S Fuse Inverter input Current protect 25 A AC 250 V 4 way valve solenoid coil STF 0108G Compressor thermo Protection RAV SM800AT E A03 007 Parts name Fan motor US 622 ICF 140 63 1 or ICF 140 63 2 ON 90 5 C OFF 125 4 C Specifications Output Rated 63 W Compressor DA220A2F 20L 3 phase 4P 1600 W Reactor CH 47 8 mH 16A Outdoor temp sensor To sensor 10 at 25 Heat exchanger sensor Te sensor 10 at 25 Suction temp sensor Ts sensor 10 at 25 Discharge temp sensor Td sensor 50 kQ at 25 C Fuse Switching power Protect T3 15 A AC 250 V O AJOJN Fuse Inverter input Current protect 25 A AC 250 V 4 way valve solenoid coil DKV M0ZS743B0 Compressor thermo Protection RAV SM1100AT E A03 003 Parts name Fan motor US 622 ICF 140 63 2 ON 90 5 C OFF 125 4 C Specifications Output Rated 63 W ICF 140 43 2 Output Rated 43 W Compressor DA220A2F 20L 3 phase 4P 2000 W Reactor CH 56 6 mH 18 5 A Outdoor temp sensor To sensor 10 at 25 Heat exchanger sensor Te sensor 10 kQ at 25 C Suction temp senso
272. ses of the indoor units will be determined prior to piping work after cabling work Manual setting from remote controller lt Address setup procedure gt Set an indoor unit per a remote controller Turn on power supply Example of 2 lines cabling Push 8 A buttons simultaneously Real line Cabling Broken line Refrigerant pipe for 4 seconds or more lt Line address Using the temperature setup 2 Cv buttons set 2 to the item code Using timer time CJ buttons set the line address Push amp button OK when display goes on lt Indoor unit address Using the temperature setup 4 C buttons set 7 to the item code Using timer time buttons set 1 to the line address Push amp button OK when display goes on Line address 1 lt Group address Using the temperature setup M DID C42 Cx buttons set 4 to the item code N AND D 50 N Using timer time buttons set 2277 to Individual fant firn titiri to Master unit and 0002 to sub unit For the above example perform setting by connecting singly the wired remote controller without remote 10 Push amp button OK when display goes on controller inter unit cable Group address 1 1 Push button Individual 0000 aster unit Setup completes Sub unit 0002 In case of group control The status returns to the usual stop status SETDATA VA4 I m 00 08 H
273. seudulla on J hdytinpalvelu RefGroup Oy 1 3 Combination Specifications of Indoor Units with Outdoor Units 4 way Air Discharge Cassette type RAV SM560UT E RAV SM800UT E RAV SP1100UT E RAV SM1400UT E RAV SP560AT E RAV SP800AT E RAV SP1100AT E RAV SP1400AT E Indoor Unit RAV SM560UT E RAV SM800UT E RAV SP1100UT E All Models RAV SM1400UT E Outdoor Unit RAV SP560AT E RAV SP800AT E RAV SP1100AT E RAV SP1400AT E Standard capacity Note 1 kW Cooling Heating Cooling Heating Cooling Heating Cooling Heating 5 30 2 20 5 60 5 60 2 20 7 10 7 10 2 20 8 00 8 00 2 20 10 00 10 00 3 00 12 00 11 20 3 00 13 00 12 50 3 00 14 00 14 00 3 00 16 50 Energy consumption effect ratio 3 46 4 67 3 68 3 94 4 17 4 27 3 51 3 91 Electrical characteristics Power supply 1 phase 230V 220 240V 50 Hz Running current A 7 17 6 57 5 62 5 15 8 95 8 21 9 42 8 63 11 24 10 31 12 28 11 25 16 51 15 14 16 60 15 22 Power consumption kW 1 53 1 20 1 93 2 03 2 40 2 62 3 56 3 58 Power factor 97 97 98 98 97 97 98 98 Sound level Indoor unit High Mid Low Note 2 dB A Concealed Duct type RAV SM561BT E RAV SM801BT E RAV SM1101BT E RAV SM1401BT E RAV SP560AT E RAV SP800AT E RAV SP1100AT E RAV SP1400
274. sh Revolutions frequency error of error is detected circuit CN210 fan Check indoor fan Check indoor P C board Main P C board Error in indoor unit or other Operation Displayed when 1 Check indoor P C board positions continues error is detected EEPROM and peripheral circuits 1 EEPROM access error Main P C board Outside error input Operation Displayed when 1 Check outside devices Detected by input voltage level COntinues error is detected 2 Check indoor P C board Main from outside devices board Outside interlock input All stop Displayed when 1 Check outside devices Detected by input voltage level error is detected 5 Check indoor PC board Main PC from outside devices board Error mode detected by indoor unit 2 Operation of diagnostic function Status of air Judgment and measures conditioner Condition Cause of operation Serial return signal is not sent ON OFF Displayed when 1 Indoor unit does not completely operate from No 1 indoor unit to error is detected Check inter unit cable remote controller K N Check indoor PC board Main Sub P C boards Miscabling of inter unit cable between remote controller Check remote controller and indoor unit 2 In normal operation Miss setting of indoor unit No Check setting of indoor unit No Group address SW01 Sub board Check remote controller 44 5
275. ss 0001 No 1 unit 0030 No 30 unit 0099 Unfixed Indoor unit address 0001 No 1 unit 0064 No 64 unit 0099 Unfixed Group address 0000 0002 Individual 0001 Sub of group Master of group 0099 Unfixed Flap type Adjustment of air direction 0000 0004 No flap 0001 4 way Swing only According to type Temp difference of automatic cooling heating mode selection COOL HEAT HEAT COOL 0000 0 deg to 0010 10 deg For setup temperature reversal of COOL HEAT by Data value 2 0003 3 deg Ts 1 5 Automatic restart of power failure Restart 0000 None Option 0002 Default Thermo output selection T10 Indoor thermo ON Output of outdoor comp ON receiving 0000 Thermo ON Option 0000 Default Option 0000 Default Option 0000 Default Sensor selection Body TA sensor Remote controller sensor 0000 Body sensor Temperature indication celsius F Fahrenheit 0000 C Option 0003 Default High ceiling selection Air volume selection Standard filter Oil guard Super long life Optical regenerative deodorization High performance 65 High performance 90 High antibacterial performance 65 0000 Standard Timer set Wired remote controller Available Operable 0001 Unavailable Oper
276. sses belonging to other indoor units which have not been replaced It is recommended to make a note that the refrigerant line which includes the corresponding indoor unit and that the corresponding indoor unit is master or sub in the group control S qd www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup All Models 03 Writing of the setup contents to EEPROM The contents of EEPROM installed on the service board have been set up at shipment from the factory 1 9 Push 69 and buttons of the remote controller at the same time for 4 seconds or more Corresponded with No in Remote controller In group operation control the master indoor unit No is displayed at the first time If the automatic address setup mode is interrupted in item 2 a 2 in the previous page the unit No Addis displayed In this time the item code DN Z is displayed The fan of the selected indoor unit operates and the flap starts swinging if any Every pushing button the indoor unit numbers in the group control are displayed successively 2 Specify the indoor unit No of which P C board has been replaced with a service P C board When the unit No Addris displayed this operation cannot be performed Using the set temperature C 4 buttons the item code DN can be moved up and down one by one 3 First set a type and capaci
277. ssor thermo Sound level Note 2 High Mid Low Cooling Heating Note 1 The cooling capacities and electrical characteristics are measured under the conditions speciied by JIS B 8616 based on the reference piping 7 5m Note 2 The sound level is measured in an anechoic chamber in accordance with JIS B8616 Normally the values measured in the actual operating environment become larger than the indicated values due to the effects of external sound Cooling Indoor air temperature 27 C DB 19 C WB Outdoor air temperature 35 DB Note Rated conditions Heating Indoor air temperature 20 C DB Outdoor air temperature 7 DB 6 C WB pae www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy RAV SP560 800AT E RAV SP560AT E RAV SP800AT E A03 14 Model name RAV SP560AT E RAV SP800AT E Appearance Silky shade Muncel 1Y8 5 0 5 1 phase 230V 220 240V 50Hz Power supply Power exclusive to outdoor is required Type Hermetic compressor Compressor Motor 2 0 Pole Refrigerant charged R410A 1 5 R410A 2 1 Refrigerant control Pulse motor valve 20 30 Standard length without additional charge without additional charge Max total length 50 Over 20m Add 20g m Over 30m Add 40g m Over Max 600g Max 800g Outdoor lower Height difference Outdoo
278. ster indoor unit E03 error is detected when the indoor unit cannot receive a signal sent from the main remote controller and central controller In this case check the communication cables of the remote controllers A and B the central control system X and Y As communication is disabled E03 is not displayed on the main remote controller and the central controller E01 is displayed on the main remote controller and 97 error on the central controller respectively If E03 occurs during an operation the air conditioner stops F29 error 12 error F29 error or 12 error indicates detection of trouble which occurred on IC10 non volatile memory EEPROM on the indoor unit P C board during operation of the air conditioner Replace the service P C board If EEPROM has not been inserted when the power was turned on or if EEPROM data never be read written the automatic address mode is repeated In this time the central controller displays 97 error Power ON Approx 3 minutes SET is displayed on main remote controller Approx 1 minute SET goes off Repetition LED D02 on indoor unit board flashes with 1Hz for approx 10 seconds Reboot Reset P31 error Sub indoor unit When the master unit of a group operation has detected E03 L03 L07 or L08 error the sub unit of the group operation detects P31 error and then it stops There is no display of the check c
279. t 4 way valve output Except cooling only models Converter module www ilmal mp pumput com lt 86 L DOIN gt 100 0V 00 0V t LO ZOY 3 1V00t LINS AVH 3 LVOOLLINS AVU 3 1V008INS AVH 3 1V09SINS AVH lt JO s11ed gt p1eog L 6 510 100PINO 6 6 3 1V00t L 0011 008 09S8INS AVH 4 way valve output Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy Pump down switch 12V power supply PMV output Case thermo Contactor against night low noise 5V power supply TD sensor TO sensor TE sensor TS sensor Communication between CDB and IPDU Existing pipe corresponding switch SW 801 O Outdoor fan output 2 wq omo MRAM 2 GND MCU Status display LED www ilmal mp pumput com lt 618 gt 1 L0 ZOV 3 LVOO8WIS AVH 3 1V008INS AVH Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy 9 3 2 Outline of Main Controls RAV SM560AT E RAV SM800AT E RAV SM560UT E RAV SM800UT E RAV SM560BT E RAV SM800BT E A02 014 RAV SM560 800AT E 1 Outdoor fan control Object SM80 Allocations of fan tap revolutions rpm WI W2 W3 W4 WS We W W8 W WA WB WC WD WE SM800 250 270 290 310 340 370 400 440 480 520 5
280. t protection Detection circuit error IPDU side Current sensor error Phase missing detection Comp lock error Comp breakdown Gooff Flash 5Hz lt lt Check code gt gt The check codes are classified into Type A and Type B according to the used remote controller Be sure to check the remote controller which you use Neutral 2 cores type wired remote controller such as RBC AMT21E RBC AS21E and wireless remote control ler kit such as TCB AX21U W E Type Polarized 3 cores type wired remote controller such as RBC SR1 PE RBC SR2 PE and central control remote controller such as RBC CR64 PE 122 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy RAV SP560 800AT E RAV SP560AT E RAV SP800AT E A03 014 lt SW800 LED display in bit 1 bit 2 bit 3 bit 4 OFF gt When multiple errors are detected the latest error is displayed While LED displays O go on there is the main cause of error in control at CDB side and it stops abnormally While LED displays flash there is the main cause of error in control at IPDU side and it stops abnormally For an error in case thermo operation the communication is interrupted on the serial circuit If continuing the case thermo operation serial sending to the indoor unit is interrupted and a se
281. t connection of connector Remove connectors CN333 and CN334 of indoor unit P C board MCC 1402 z NO Does the fan rotate without trouble when handling the fan with hands EE YES Are resistance values between phases NO at fan motor connector CN333 motor side of indoor board MCC 1402 correct 1 YES 1 Are not coil windings between 1 Red lead and 3 White lead between 3 White lead and 5 Black lead between 5 Black lead and 1 Red lead opened or shorted For resistance see the following values RAV SM560 SM800 SM1100 SM561 SM801 SM1101 SP560 SP800 SP1100 gt Approx 70 to 1000 RAV SM1400 SM1401 SP1400 Approx 35 to 500 15 not earthed between cabinet and 1 3 5 gt 10 or more Replace indoor fan motor HI Is resistance value of fan motor connector CN333 at motor side of indoor P C board MCC 1402 correct 2 YES 2 Check resistance of fan motor position detection circuit Is not coil winding between 1 Yellow lead and 4 Pink lead opened or shorted Resistance Approx 5 to 20kQ Is signal output of indoor fan motor NO Replace indoor fan motor position detection correct 3 YES 3 Check fan motor position detection signal Using a tester measure the voltage between CN334 O and 5 of indoor board MCC 1402 under condition that CN333 and CN334 are mounted and the power is turned
282. t name Control P C board assembly Procedure 1 Disconnect lead wires and connectors connected from the control P C board assembly to other parts 1 Lead wires Connection with the power terminal block 3 wires Black White Orange Earth wire 1 wire Black 2 Connectors Connection with compressor Remove 3P connector Connection with reactor Remove the relay connectors from P07 08 2P White and P12 13 2P Yellow CN300 Outdoor fan 3P White CN301 Position detection BP White CN701 4 way valve 3P Yellow CN600 TE sensor 2P White CN601 TD sensor 3P White CN603 TS sensor White CN602 TO sensor White CN500 Case thermo 2P White CN703 PMV 6P White 2 Remove the inverter box Metal plate 3 Remove the control board assembly from P C board base Remove the heat sink and the control board assembly as they are screwed NOTES 1 CN300 CN301 and CN701 etc at the control board assembly side are connec tors with locking function Therefore remove the connector while pushing the part indicated by an arrow mark Remove 4 hooking claws of P C board base and remove upward the heat sink with hands Take off 3 screws fixing the heat sink and main control board assembly side and replace the board with a new one NOTE When mounting a new board check that the board is correctly set in the groove of the base holder of P C board base
283. t side RBC AMT21 Last push priority No display The operation contents can be selected from both remote controller and central controller of the indoor unit side and the operation is performed with the contents selected at the last Center CENTER goes on Start Stop operation only can be handled on the remote controller at indoor unit side Operation Prohibited CENTER goes on It cannot be operated on the remote controller at In a case of wireless type the indoor unit side Stop status is held display lamp does not change However contents which can be operated are same The status set in CENTER Operation Prohibited mode is notified with the receiving sound Pi Pi Pi Pi Pi 5 times Energy save Selecting AUTO mode enables an energy saving to control be operated By connected The setup temperature is shifted corrected in the outdoor unit range not to lose the comfort ability according to input values of various sensors Data Input value room temp Ta Outside temp To Air volume Indoor heat exchanger sensor temp Tc for 20 minutes are taken the average to calculate correction value of the setup temperature The setup temperature is shifted every 20 minutes and the shifted range is as follows In cooling time 1 5 to 1 0K In heating time 1 5 to 1 0K Max frequency This control is operated by selecting AUTO opera cut control tion mode COOL operation mode the fre
284. tate with high speed for several minutes because the fan is controlled by TE sensor value It is not an abnormal status When the discharge temperature sensor is abnormal or the sensor comes off the holder the fan does not rotate with high speed but a protec tive device works When the outdoor fan does not rotate with high speed judge a fan error by comparing the control data in the following table with TO and TE values TE C MAX 30 rpm 20 sec Hold zone 30 rpm 20 sec MIN Control for fan tap by outdoor temperature in normal operation 5 lt lt 10 10x TO lt 15 15 lt TO lt 20 20 lt TO lt 25 25 lt TO error W2 W3 W4 W5 WA W1 W8 WA 2 Heating fan control O This control function lowers fan tap according to TE sensor value when outdoor temperature is high When a status TE gt 20 C is detected continu ously for 5 minutes the operation may stop This status does not output an error code and is assumed as usual status of thermo OFF The fan restarts after approx 2 minutes 30 seconds and this intermittent operation is not a trouble O If the status in item O is frequently found it is considered that the filter of suction part of the indoor unit is dirty Clean the filter and restart the operation This control function does not work for 30 min utes after activation 1 minute after defrosting a
285. ted For the duct when gt it the float switch operates while drain pump the drain up kit operates the compressor stops the drain pump sold separately is continues the operation and a check code is mounted output If the float switch operates while drain pump stops the compressor stops and the drain pump oper ates If the float switch keeps operating for approx 4 minutes a check code is output Check code P10 After heat elimina When heating operation stops the indoor fan operates tion with LOW mode for approx 30 seconds Flap control 1 Flap position setup When the flap position is changed the position moves necessarily to downward discharge Ischarge cassette position once to return to the set position type only The flap position can be set up in the following operation range In cooling dry operation In heating fan operation SOR In group twin triple operation the flap positions can be set up collectively or individually 2 Swing setup The swinging position can be moved in the following operation range All modes NY M In group twin triple operation the swinging positions can be set up collectively or individu ally Warning When the unit stops or when a warning is output A check code is displayed the flap automatically moves downward on the remote controller 4 While the heating operation is ready the flap and the indoor unit stops automa
286. ter rupted Check code LED display D801 D802 D803 Yellow Yellow Yellow Type A Type B TE sensor error TD sensor error TS sensor error TO sensor error Discharge temp error DC outdoor fan error Communication error SDB side between IPDU Abnormal stop High pressure release operation EEPROM error Communication error between IPDU No abnormal stop G Tr short circuit protection Detection circuit error IPDU side Current sensor error Phase missing detection Comp lock error Comp breakdown Gooff Flash 5Hz lt lt Check code gt gt The check codes are classified into Type A according to the used remote controller Be sure to check the remote controller which you use A Neutral 2 cores type wired remote controller such as RBC AMT21E and RBC AS21E 124 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy All Models 10 4 Troubleshooting Procedure for Each Check Code A02 014 10 4 1 New Check Code Present Check Code Central Control Side E01 error 99 error When central controller 99 is displayed there are other causes of error NO Is inter unit cable of A and B normal YES Is there no disconnection YES Correct inter unit cable of remote con
287. ter approx 2 minutes 30 seconds and this intermittent operation is not a trouble Q If the status in item Q is frequently found it is considered that the filter of suction part of the indoor unit is dirty Clean the filter and restart the operation This control function does not work for 30 min utes after activation 1 minute after defrosting and during defrost operation TE 60 rpm 20 sec STOP timer count 24 60 rpm 20 sec 30 rpm 20 sec 17 Hold zone 15 30 rpm 20 sec 100 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy RAV SM560 800AT E 2 Outdoor fan control Object SM560 The outdoor fan is controlled by TO sensor and the revolutions frequency of the compressor rps The outdoor fan is controlled by every 1 tap of DC fan control 8 taps According to each operation mode the fan is operated by selecting an outdoor fan operation tap in the following table based upon the conditions of TO sensor and the compressor operation rps Allocations of fan tap revolutions Tap Revolutions per minute rpm In cooling operation In heating operation Frequency of the Frequency of the compressor rps compressor rps TO gt 38 C TO 2 5 5 C TO 38 TO 5 5 C 3 Coil heating control 1 This control function heats the compressor by
288. ter dia I Min Max 5m 50m _ _s Balvave _ gt lt Outer dia JA Outdoor unit Outer dia 453 Strainer s PMV Tesensor Cheek joint UKV 25D22 d sensor EL EP W H Strainer Ca 4 way valve STF 0213Z Muffler Heat exchanger 28 E Zeie 1 row 52 stages Distributor FP1 3 flat fin 925 x L210 25 x L180 Accumulator Rotary 2500cc compressor i DA220A2F 20L R410A 2 1kg Cooling em Heating TD sensor H Pipe surface temperature C Pressure Compressor Ind MPa Discharge Suction Indoor heat Outdoor heat revolutions per Indoor Indoor Outdoor temp conditions exchanger exchanger second rps fan DB WB Pd Ps TD TS TC TE Indoor Outdoor Standard 3 3 0 9 88 10 8 38 92 HIGH 27 19 35 Cooling Overload 3 0 1 0 88 14 14 74 HIGH 32 24 43 Low load 1 0 0 8 30 8 27 LOW 18 15 5 5 Standard 2 5 0 6 90 50 86 HIGH 20 7 6 Heating Overload 3 3 1 1 83 54 52 LOW 30 24 18 Low load 1 8 0 2 80 29 100 HIGH 15 20 70 4 poles are provided to this compressor The compressor freguency Hz measured with a clamp meter is 2 times of revolutions rps of the compressor _ 37 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p ka
289. tically moves upward Excluding F08 and L31 70 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Freguency fixed operation Test run Outline of specifications lt In case of wired remote controller gt 1 When pushing CHECK button for 4 seconds or more TEST is displayed on the display screen and the mode enters in Test run mode Push ON OFF button Using MODE button change the mode from COOL to HEAT Do not use other mode than COOL HEAT mode During test run operation the temperature cannot be adjusted An error is detected as usual A frequency fixed operation is performed After the test run push ON OFF button to stop the operation Display in the display part is same as the procedure in item 1 Push CHECK button to clear the test run mode TEST display in the display part disappears and the status returns to the normal stop status In case of wireless remote controller Option for 4 way air discharge cassette type only 1 Turn off the power of the set Remove the adjuster with sensors from the ceiling panel Turn Bit 1 TEST of sensor PC board switch S003 from OFF to ON Attach the sensor P C board cover and mount the adjuster with sensors to the ceiling panel Turn on the power of the set Push ON OFF button of the wireless remote
290. tive only when O of set switch SW01 on the network adapter P C board is turned off Procedure Set the network address while the unit stops 1 Push gt amp buttons for 4 seconds or more Fig T In the group control the unit No Aids displayed MNH EN and then all the indoor units in the group control are N selected In this time fans of all the selected indoor o sts units are turned on Fig 1 eech AT gt d Keep status of ALL display without pushing button EE For the individual remote controller which is not 3 lt included in a group control the line address and the 1 30 CS indoor unit address are displayed 5 A ETCC ei 2 2 Specify the item code ZJusing the temperature OPEROI setup v buttons 3 Using the timer time buttons select the 4 setup data Table 1 The setup data are shown in the right table Table 1 Setup data Network address No 4 Push button OK if display goes on 0001 1 0002 2 To change the item to be set return to 2 0003 3 5 Push button The status returns to the usual stop status 0064 64 0099 Unset Setup at shipment from factory 2 How to set by the switch on the network adapter P C board When the remote controller cannot be found or when you don t w
291. to the normal operation If the commanded freguency becomes GO because the operation continues in J zone the return temperature A is raised from 5 C to 12 C until I zone is detected and the indoor fan operates with M mode In heating operation the freeze preventive control works if 4 way valve is not exchanged and the condition is satisfied However the temperature for J zone dashing control is changed from 2 C to 5 Remarks Tcj Indoor heat ex changer sensor temperature M mode Air speed selection High temp release control 1 The heating operation is performed as follows based on the detected temperature of Tc sensor or Tcj sensor When M zone is detected the commanded fre guency is decreased from the real operation fre guency After then the commanded freguency changes every 30 seconds while operation is per formed in M zone In N zone the commanded frequency is held When L zone is detected the commanded fre quency is returned to the original value by approx 6Hz every 60 seconds Setup at shipment Control temp B 56 54 52 52 NOTE When the operation has started or when Tc or Tcj became lower than 30 after start of the operation temperature is controlled between values in parentheses of A and B Same when thermostat is turned off Drain pump control 1 In cooling operation including Dry operation
292. troller or contact error of connector on harness from terminal block of indoor unit Is group control operation YES Correct connection of connector Check circuit cables NO Is power of all indoor units turned on YES Check power connection of indoor unit Turn on power again Check indoor board MCC 1402 Is power supplied to remote controller NO AB terminal Approx DC18V YES YES Defect gt Replace Are two remote controllers set without master unit NO Correct as a master unit a sub unit Remote controller address connector E09 error 99 error Check remote controller board Defect Replace When central controller 99 is displayed there are other causes of error Are two remote controllers YES set without master unit Correct as a master unit a sub unit Remote controller address connector Check remote controller P C board Defect Replace www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy E04 error 04 error NO Does outdoor unit operate YES Is setup of group address correct Are 1 2 3 inter unit cables normal Are connections from connectors of inter terminal blocks 1 2 3 of indoor outdoor units normal
293. troller and communication adapters Handy remote controller LCD display OFF Disconnection Central remote controller 97 check code The serial signal is not output from outdoor unit to indoor unit Miscabling of inter unit cables Defective serial sensing circuit on outdoor P C board Defective serial receiving circuit on indoor P C board S top Automatic reset Displayed when error is detected Outdoor unit does not completely operate Inter unit cable check correction of miscabling case thermo operation Outdoor P C board check P C board cables check In normal operation P C board Indoor receiving Outdoor sending check Duplicated indoor unit addresses Duplicated indoor master units There is group line in individual indoor units Unsetting of indoor group address Displayed when error is detected Check whether there is modification of remote controller connection Group Individual or not after power has been turned on finish of group configuration address check If group configuration and address are not normal when the power has been turned on the mode automatically shifts to address setup mode Resetting of address Unset indoor capacity Displayed when error is detected Set the indoor capacity DN 11 Abnormal outside interlock input Displayed when error is detected Check outside devices Check indoor P C board Fan motor ther
294. troller cable of the termi nal block 5 Remove screws fixing the electric parts box 04 x 10 5 pcs 6 Remove screws fixing the bell mouth O4 x 10 6 pcs 7 Remove nuts fixing the turbo fan M6 1 pc 8 Remove screws fixing holder of the motor lead wires to remove the motor lead wires from the clamp 24 x 8 3 pcs 9 Remove nuts fixing the fan motor to remove it Turbo fan 2 Attachment 1 Fix the parts fan motor holder of the motor lead turbo fan bell mouth and electric parts box successively to their original positions NOTE 1 When fixing the turbo fan be sure to match the fan boss with D cut of the motor shaft NOTE2 Fix the turbo fan with torque wrench 5 9 0 6Nm 2 Connect connectors earth lead wire indoor outdoor inter unit cable and remote controller cable which have been disconnected in the above item 1 as before 172 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy Part name Drain pan Procedure 1 Detachment 1 Perform works of items 1 of 1 of O 1 of and 1 of O 2 Remove clamps of the lead wires con nected to the following connectors of the control P C board CN34 Float switch Red CN68 Drain pump Blue CN101 TC sensor 2P Black CN102 TCJ sensor 2P Red CN333 Power supply of fan motor
295. ty of the indoor unit Setting the type and capacity writes the data at shipment from the factory in EEPROM 1 Set the item code DN to Z As it is 2 Using the timer time buttons set up a type 4 For example 4 way air discharge cassette type is 0001 Refer to the attached table 3 Push amp button OK when the display goes on 5 4 Using the set temperature C42 C buttons set to the item code DN 5 Using the timer time buttons set the capacity For example 0012 for class 80 Refer to the attached table 6 Push amp button OK when the display goes on 7 Push button to return the status to usual stop status 6 Approx 1 minute is required to start handling of the remote controller Next write the contents which have been set up at the local site such as the address setup in EEPROM Repeat the above procedure 1 and 2 Using the set temperature C42 C2 buttons set Z to the item code DN Setup of lighting time of filter sign The contents of the displayed setup data in this time should be agreed with the contents in the previous memorandum in 01 1 If data disagree change the displayed setup data to that in the previous memorandum by the timer time amp buttons and then push button OK when the display goes on 2 There is nothing to do when data agrees Using the set temperature 2 C buttons change the item code DN As same as the a
296. ue normal YES GE hina Refer to Characteristics 5 135 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy All Models L29 error 1C error Are connections of NO CDB CN800 and CDB IPDU CN06 connectors normal Correct connection of connector Check cabling between IPDU and CDB and connector Was the error just after power ON determined Are cabling connector normal IPDU P C board error Defect gt Replace YES Is there no abnormal overload Improve and eliminate the cause NO Correct mounting Is IPDU board come to closely contact with heat sink YES IPDU board error Defect gt Replace H02 error 1d error NO Is power voltage normal Improve power line YES Are connections of cable connector normal YES NO NO Is there no YES YES Does electron expansion valve normally operate YES Check IPDU and CDB Defect gt Replace NO Check and correct circuit cabling such as cabling to compressor phase missing and connector Compressor lock Replace Check TE and TS sensors Replace Check electron expansion valve gt Replace For RAV SM560AT E replace control P C board
297. uency and the output voltage are controlled by AC current value detected by TO2 on the outdoor P C board so that input current of the inverter does not exceed the specified value model COOL HEAT COOL HEAT 11 value A 19 65 19 65 19 65 19 65 For the cooling only models only COOL is objective Ses www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy RAV SP560 800 1100 1400AT E 4 Outdoor fan control Object RAV SP560AT E RAV SP800AT E RAV SP1100AT E RAV SP1400AT E Allocations of fan tap revolutions rpm Upper fan SP560 Lower fan Upper fan SP800 Lower fan Upper fan SP1100 Lower fan Upper fan SP1400 Lower fan 1 Cooling fan control O The outdoor fan is controlled by TE sensor Cooling Temperature conditions after medium term The cooling fan is controlled by every 1 tap of DC fan control 14 taps Q At the activation time although the maximum fan tap in the following table are fixed for 60 seconds TE C after then the fan may not rotate with high speed for several minutes because the fan is controlled by TE sensor value It is not an abnormal status When the discharge temperature sensor is abnormal or the sensor comes off the holder the fan does not rotate with high speed
298. up the hook upper left with the partition plate upward just removing Caution to mount the inverter assembly Mount the inverter assembly to the partition plate so that hooks of the heat sink cover do not come near the partition plate but also near the fan side 204 www ilmal mp pumput com RAV SM1100 1400AT E RAV SP1100 1400AT E Remarks Hooks of heat sink cover 2 positions Inverter assembly Heat sink cover Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy RAV SM1100 1400AT E RAV SP1100 1400AT E Part name Procedure Remarks Cycle P C board 1 Perform the works in 1 of O and O 2 Remove connectors and lead wires Cycle control P C board assembly which are connected from the cycle P C board to other parts 1 Connector CN800 Connection with IPDU P C board 5P Red CN01 Connection with IPDU P C board 5P Red Note 1 CN02 Indoor Outdoor connection terminal block 3P Black Note 1 CN03 Connection with IPDU P C board White Note 1 CN04 Connection with IPDU P C board 2P White Note 1 Note 1 P C board fixing hooks Remove the connectors by releasing lock of 4 positions the housing 3 Remove the supporting hooks at 4 corners to remove the cycle P C board 4 Mount a new cycle PC board 5 Lift up the hook upper left with the partition plate upward just removing
299. upunkiseudulla on J hdytinpalvelu RefGroup Oy RAV SM1400UT E RAV SM1400AT E RAV SM1401BT E RAV SM1401CT E RAV SP1400AT E RAV SM1400UT E RAV SM1400AT E RAV SM1401BT E RAV SM1401CT E RAV SP1400AT E Indoor unit Distributor TCJ sensor S Strainer incorporated Outer diameter of refrigerant pipe Strai Gas side DA Liguid side OB taner gn Air heat exchanger F 15 9mm 9 5mm i Refrigerant pipe Refrigerant pipe i i atgas side at liguid side Outer dia OA Outer dia I Min 5m 50 x7 Ball valve Packed valve lt m EE QI I ECCE CRECEN a N OST Woes C Sed dia JA Outdoor unit Outer dia OB rainer PMV TS SerSor check joint UKV 25D22 19 sensor CG a TD sensor Ir m E Strainer Jx 4 l valve STF 02132Z Muffler Heat exchanger E m 1 row 52 stages Distributor FP1 3 flat fin 025 x L210 025 x L180 Ser Rotary compressor 21M R410A 2 3kg Cooling p Heating Pipe surface temperature C Pressure Compressor MPa E e Indoor heat Outdoor heat revolutions per Indoor exchanger exchanger second rps fan Indoor Outdoor temp conditions DB WB C Discharge Suction Pd Ps TD TS TC TE Indoor Outdoor Standard 3 3 0 9 84 11 10 40 56 HIGH 27 19 35 Cooling Overload 3 5 1 0 87 7 15 54 HIGH 32 24 43 Low load 1 7 0 8 44 4 27 L
300. us to usual stop status ic Pun p LTL UUT 6 SS 5 2 lt Operation procedure gt 1 2 gt 3 4 5 gt 6 END il52 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy Item Item No DN table Selection of function Description All Models At shipment Filter sign lighting time 0000 0002 None 2500H 4 Way Duct Ceiling Type 0002 for D I and S D I models Dirty state of filter 0000 Standard 0001 High degree of dirt Half of standard time 0000 Standard Central control address 0001 No 1 unit 0099 0064 No 64 unit Unfixed 0099 Unfixed Heating suction temp shift 0000 0002 No shift 2 0001 1 0010 10 C Up to recommendation 6 0002 2 C Floor type 0000 0 C Cooling only 0000 Heat pump 0001 Cooling only No display of AUTO 0000 Shared for cooling heating Type 0001 560 800UT type 0006 0007 560 800BT type 561 801 1101 1401BT type 561 801 1101 1401CT type 0038 1100 1400UT type According to model type Indoor unit capacity 0000 0012 0017 Unfixed 800 801 type 1400 type 0009 0015 560 561 type 1100 1101 type According to capacity type Line addre
301. x 30 Indoor unit address n Max 64 Group address 0 Individual Not group control 1 Master unit in group control 2 Sub unit in group control Master unit 2 1 The representative of multiple indoor units in group operation sends receives signals to from the remote controllers and sub indoor units It has no relation with an indoor unit which communicates serially with the outdoor units The operation mode and setup temperature range are displayed on the remote controller LCD Except sir direction adjustment of flap Subunit 22 Indoor units other than master unit in group operation Basically sub units do not send receive signals to from the remote controllers Except errors and response to demand of service data 13 2 1 System configuration 1 Single 2 Single group operation Outdoor Indoor 1 1 Individual Remote controller Master Sub 13 2 2 Automatic address example from unset address No miscabling 1 Standard One outdoor unit 1 Single 2 Gr operation Multiple outdoor units Miltiple indoor units only with serial communication 8 1 Sub Max 8 units 1 1 Master Sub Individual Only turning on source power supply Automatic completion 165 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup All Models 13 3 Address Setup In case that addres
302. x 10 1 pc 6 Remove screw of the side cabinet and the fin guard Heat exchanger ST1T 04 x 10 2 pcs 195 www ilmal mp pumput com Valve support plate Side cabinet Inverter Valve support Cabling panel plate Rear Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Part name Inverter assembly Procedure 1 Perform works of items of 1 to 5 of O 2 Take off screw ST1T O4 x 10L 1 pc of the upper left part of the inverter cover If removing the inverter cover under this condition P C board can be checked f there is no space in the upper part of the upper cabinet perform works of items 6 to 7 of 1 and remove the partition fixing plate ST1T 24 x 10L 1 pc CAUTION Be careful to check the inverter because high voltage circuit is incorporated in it 3 Perform discharging by connecting the discharging resistance approx 1000 40W or plug of soldering iron to terminals of the C10 too 13 printed as CAUTION HIGH VOLTAGE electrolytic capacitor 760uF of P C board WARNING The electrolytic capacitor may not nor mally discharge according to error con tents and the voltage may remain There fore be sure to discharge the capacitor WARNING For discharging never use a screwdriver and others for short circuiting between and electrodes As the electrolytic capacitor
303. yslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy 15 3 2 Wireless Remote Control Kit RBC AX22CE A03 016 Part name P C board Procedure Remove the signal receiving unit from main unit Remove the set screw 1 position and P C board cover Remove the p c board 238 RBC AX22CE Remarks Screw board cover www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy RAV SM1100 1400AT E 16 CORD HEATER INSTALLATION WORK Applicable Models RAV SM1100AT E RAV SM1400AT E A03 003 1 Reguired parts for installation work Recommendation Part name Cord heater Specifications Vendor Drain line heaters CSC2 3 0m 40W m by Flexelec com Please go to the following URL http www flexelec com Remarks Procured locally Thermostat US 622AXRLOE by ASAHI KEIKI Operating temperature on 4 4 C off 15 3 C A thermostat holder is incorporated with a thermostat in the package Please go to the following URL http www asahikeiki co jp product product html On self responsibility you can use a product manufactured by other company For example Texas Instruments if its character istics are equivalent to those of ASAHI KEIKI However when the shape of the thermostat holder is different from that of ASAHI KEIKI apply some treatment to
304. ytinpalvelu RefGroup Oy All Models Table 2 Network address No setup table SW01 O ON side x OFF side Address No 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Address No 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 O O O O O O O O x O O O x x x x x x x O O O OO O O O O O O Oj O O O O O O O O O O O O O O O O O O O O O x O O O O O O O O O O x O O O O O x O OjJO O O O O O x Requirement in Service When using this product as service part to replace the network adapter P C board be sure to match the setup of the setup switch SW01 Network address No setup switch on the network adapter P C board with the PC board setup before replacement 162 www ilmal mp pumput com Toshiban l mmitys ja j hdytyslaitteiden j lleenmyyj p kaupunkiseudulla on J hdytinpalvelu RefGroup Oy All Models 12 4 Display and Operation of Main Remote Controller and Central Control Remote Controller 1 Turn on all the power supplies of the air conditioner and then turn on power of the central control remote controller Line 16 RBC SX

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