NFP1000 Parts and service manual - Sandvik Mining and Construction
Contents
1. Container tank size and Qty MIO EIE Total number of nozzles fitted Sie CONLBGE S Sta qatuta qas Geechee eu Sora HOOT MORUE uus a A SU sana no DE CONTAIN CS cen _Isurface Underground Manual activation module Qty and location Vehicle application Type of foam used 16 Lle FFFP Basic system operation explained to client Service requirements explained to client Parts and service manual given to client Container tank test certificate given to client System coverage as per fire risk assessment Estimated area coverage of Number of nozzles and spray coverage Remarks Verification of all system functions Remarks Container tank position and orientation Remarks Access to container tank for servicing Remarks Access to manual activation point s Remarks Visibility of labelling and pressure indicators Remarks Tick box for options fitted and checked C Auto detection amp activation LJ Foam line flushing kit Engine shutdown alarm and timer LJ Solenoid activation Pressure switch only L other Cabin module vent line Alarm only Other SYSTEM CHARGED AND ACTIVATED FOR TESTING EFFECTIVE DISCHARGE TIME SECONDS Foam line checked for loose fittings and leaks Yes2. 2 cO gt SANDVIK Sandvik Mining and Construction Adelaide Ltd ABN 73 007 980 645 Quality Endorsed Company ISO 9001 Lic 12239 Al Global Manufactured under a quality system certified as complying with ISO 9001 by an accredited certification body PLU T2 E xs ub PARTS AND SERVICE MANUAL 5 Edition January 2007 Revision April 07 update Publication Number 69 343 094 lt AUSTRALIA ALL INFORMATION CONTAINED WITHIN THIS MANUAL IS SUBJECT TO CHANGE WITHOUT PRIOR NOTICE sandvik Mining and Construction Adelaide Ltd reserve the right to revise and improve the product at any time This publication describes the product at the time of issue and may not reflect the current product Copyright 2007 SANDVIK Apart from any use permitted under the Copyright Act no part of this manual may be reproduced by any process or any other exclusive rights exercised without the written permission of Sandvik Mining and Construction Adelaide Ltd 136 Daws Road Melrose Park SA 5039 Australia PLEASE NOTE For systems that were supplied with chrome plated brass components please add a C to the end of the standard brass part and assembly numbers listed in this manual For example A chrome plated head assembly would be part number 69 334 805 C Publication Number 69 343 094 5 Edition January 2007 Revision SANDVIK NFP1000 FIRE SUPPRES
3. MATERIAL SAFETY DATA SHEET FFFP 6 ALTERNATIVE FOAM CM Issue Date 4 1 6 95 ANGUS FIRE ARMOUR AUSTRALIA PTY LTD Supersedes 3 11 12 92 328 SOUNDARY ROAD DINGLEY VICTORIA 3172 Telephone 03 9239 9650 Fax Sales 03 9239 9658 Fax Accounts 03 9239 9655 MATERIAL SAFETY DATA SHEET 1 PRODUCT INFORMATION 1 1 Product Identification PETROSEAL 6 1 2 Application and Use Fire Fighting foam concentrate 1 3 Manufacturer Supplier Angus Fire Armour Australia Pty Ltd 1001 Mountain Highway Boronia Vic 3155 Telephone 03 9729 3433 Emergency Telephone Number for information and supply Angus Fire 03 9729 3433 03 9438 4114 03 9505 6606 1 4 Product Description Hydrolysed protein solution containing fluorosurfactants and glycol solvent 2 COMPOSITION Substance Synonyms Concentration Cas No Hexylene glycol 1 2 Hexanediol 1 10 107 41 5 2 Methylpentan 2 4 diol Sodium chloride 5 10 7647 14 5 Fluorosurfactant lt 5 Hydrolysed protein 20 Bactericide lt 2 Balance water 3 PHYSICAL AND CHEMICAL PROPERTIES Physical state Liquid pH at 20 C 7 8 Colour Dark brown Boiling Point 100 C at 760 mm Hg Odour Organic Odour Freeze Point 139 Flash Point gt 629C Flammability Not flammable Solubility Miscible with water in all proportions Viscosity at 20 C 5cs Specific Gravity 1 13 5 Edition January 2007 Revision Publication Number 69 343 094 Page 52 of
4. s judgment been subjected to damage through negligence accident abuse improper use or storage e Any product which has not been operated and maintained in accordance with normal practice and with the recommendation of Sandvik e Use of non genuine spare parts e Normal wear and tear e Products damaged in shipment or otherwise without the fault of Sandvik 5 This warranty does not obligate Sandvik to bear costs of labour overtime labour travel time travel expenses or freight charges in connection with the replacement or repair of defective parts 6 Sandvik will not consider any claim for warranty unless notified within fourteen 14 days of the defect or end of warranty period and parts subject to warranty are returned to Sandvik facility for assessment at the purchasers risk and expense 7 Sandvik do not issue replacement product for warranty claims Our policy is to credit customers account when the warranty claim has been processed and approved Therefore if replacement product is required a new order needs to be placed on Sandvik This order may be marked subject to warranty if desired 8 Subject to the Trades Practices Act and any other relevant legislation and to the fullest extent permitted by law the liability of Sandvik in respect of the product is limited in accordance with Clause 2 of this warranty and Sandvik shall otherwise be under no liability to the purchaser to any third party at law or in equity
5. 039 4 NIPPLE 1 2 x 8 3 69 335 038 2 BRACKET For 1 2 tee 4 69 335 285 4 FLAT WASHER 5 69 335 040 4 HOSE TAIL 1 2 FEMALE SWIVEL 8 6 69 335 041 3m HOSE 1 2 8 Cut to suitable length on assembly 7 69 335 061 1 CHECK VALVE FEMALE 1 2 8 69 335 051 4 HOSE SADDLE 8 OPTIONAL NOTE The flushing kit is connected into the ring main of the system to allow flushing of the foam lines with water after a system discharge checking foam lines for clear passage or for testing the spray pattern of the nozzles without the need to activate the system It can further be used to connect the ring main to a mains water supply for continued application of water after system discharge is complete additional cooling after fire is extinguished 5 Edition January 2007 Revision Publication Number 69 343 094 Page 31 of 60 SANDVIK NFP1000 FIRE SUPPRESSION SYSTEMS VENT TO CONTROL SIGNAL TO ACTIVATE SYSTEM ATMOSPHERE FLOW DIRECTION 4 PLEASE NOTE ARROW ON VALVE EXE eo 5 5 2 zig 2 Lo LL Lil ar 4 O LLI go HOLE PANEL 7 5 A FIRE SYSTEM w SOLENOID RESET 4 6 5 4 LLLLLLLO wa wara wa waw PLEASE NOTE MUST BE FITTED IN CONJUNCTION WITH AUTO DETECT TUBE TO ENSURE THAT SYSTEM ACTIVATION REMAINS FAILSAFE Picture M344320 gif SOLENOID ACTIVATION 69 344 320 5 Edition January
6. 2007 Revision Publication Number 69 343 094 Page 6 of 60 SANDVIK NFP1000 FIRE SUPPRESSION SYSTEMS FOAM CONCENTRATES AFFF 6 type foam Kerr Croda Filmform 916 supplied as standard AFFF stands short for Aqueous Film Forming Foam It is a synthetic compound that forms a film as the solution drains from the finished foam This gives an effective vapour seal and fast knockdown of hydrocarbon fires even with low application rates and only a thin layer of foam present Due to these film forming properties this type of foam can be applied by non aspirated nozzles AFFF foam has excellent knockdown capabilities however there are some brands that lack resistance to burnback re ignition and fuel contamination FFFP 6 type foam Angus Fire Petroseal 6 supplied as an alternative FFFP stands short for Film Forming FluoroProtein It is a film forming compound with a protein rather than a synthetic base The knockdown capabilities with non aspirated nozzles burnback and re ignition characteristics are very similar to our AFFF It has very good resistance to fuel contamination which gives it a slight advantage over the AFFF The major advantage of is that it is environmentally friendly low toxicity and fully biodegraded in 21 days A significant drawback of protein foam however is the strong inherent organic odour stink As this is a concern in underground situations majority of our installations FFFP foam is only
7. 343 094 Page 43 of 60 SANDVIK NFP1000 FIRE SUPPRESSION SYSTEMS SERVICE AND ASSEMBLY Picture M3 441109 TOOL KIT No 69 334 110 5 Edition January 2007 Revision Publication Number 69 343 094 Page 44 of 60 ITEM 9a 10 11 12 13 SANDVIK NFP1000 FIRE SUPPRESSION SYSTEMS SPARE PARTS LISTING CHARGING AND SERVICING SERVICE amp ASSY TOOL KIT 69 334 110 CONTAINS ALL ITEMS LISTED BELOW PART NO 69 335 065 69 335 066 69 335 067 69 335 068 69 335 069 69 335 070 69 335 062 69 335 137 69 335 531 69 335 532 69 335 350 69 335 458 69 335 315 69 335 556 5 Edition January 2007 Revision QTY DESCRIPTION OPEN END RING SPANNER 7 16 AF OPEN END RING SPANNER OPEN END RING SPANNER 9 16 AF OPEN END RING SPANNER 13 16 AF OPEN END RING SPANNER 7 8 ADJUSTABLE WRENCH 300mm HEAD NUT SPANNER CRIMPING PLIERS HOSE CUTTERS BLADE Replacement for item 9 NUMERICAL PUNCH KEY For tamperproof screws VALVE REPAIR TOOL CAP 12 For head discharge line nipple OPTIONAL Publication Number 69 343 094 Page 45 of 60 SANDVIK NFP1000 FIRE SUPPRESSION SYSTEMS FILLING INSTRUCTIONS Please read these instructions carefully Procedure is different to hand held extinguisher charging Fill spouts are designed to eliminate the need to measure the required amount of water in buckets The air trapped in the top of the tank will
8. 5 Edition January 2007 Revision Publication Number 69 343 094 Page 35 of 60 SANDVIK NFP1000 FIRE SUPPRESSION SYSTEMS USE EXISTING SCREWS ON SIDE OF CABIN MODULE FOR ATTACHING THE ALARM BRACKET TO CABIN MODULE icnmon Y kt 0 r kr fa sk k a a ka ke k k a ka Te ka Yr Tk ia Sa ha Sk Ye k AES YW e ir k t Eg v e ar ER Pictorial pr sentation may not be switch used Picture M344420 gif ALARM ONLY KIT AUDIO VISUAL SELF MONITORING 69 344 420 5 Edition January 2007 Revision Publication Number 69 343 094 Page 36 of 60 SANDVIK NFP1000 FIRE SUPPRESSION SYSTEMS SPARE PARTS LISTING FOR OPTIONAL EXTRAS ALARM ONLY KIT 69 344 420 CONTAINS ALL ITEMS LISTED BELOW ITEM PART NO QTY DESCRIPTION 1 69 344 175 1 PRESSURE SWITCH ASSY Set 900 KpA falling Switch brand may vary 2 69 335 527 1 AUDIO VISUAL ALARM 3 69 335 540 1 MOUNTING BRACKET Set of 2 OPTIONAL This kit is suitable for connection to 12 or 24V DC Pressure Switch item 1 is fitted into activation circuit The audible and visual alarm is activated if the system pressure falls below 900kPa as a result of system activation or low system pressure The Audio visual Alarm has the following features e Self test function every time ignition is turned on checks continuity of circuit through pressure switch to alarm e Bright green LED to indicate system OK
9. 60 SANDVIK NFP1000 FIRE SUPPRESSION SYSTEMS MATERIAL SAFETY DATA SHEET FFFP 6 ALTERNATIVE FOAM puse mee ANGUS FIRE Issue Date 4 1 6 95 ANGUS FIRE ARMOUR AUSTRALIA PTY LTD Supersedes 3 11 12 92 328 BOUNDARY ROAD DINGLEY VICTORIA 3172 1 Telephone 03 9239 9650 Fax Sales 03 9239 9656 Fax Accounts 03 9239 9655 4 HAZARD INFORMATION 1 1 Health Hazard Information Inhalation Inhalation of hazardous amounts is unlikely when used as intended Is irritant to respiratory tract when inhaled Ingestion Low oral risk when used as intended May cause nausea vomiting and diarrhoea when ingested_ Contact to or skin Low risk if appropriate precaution measures are taken see section 6 Can cause skin and eve irritation when contact to eyes or skin 4 2 Occupational Exposure Occupational Exposure Limit Pure Hexylene glycol Occupational Exposure Standard OES Long term exposure limit 8 hour time weighed average 25ppm Short term exposure limit 10 minutes 25ppm Other Limits Pure Hexylene glycol ACGIH Threshold Limit Value TLV Ceiling concentration 25 ppm PETROSEAL 6 is available for use at 6 dilution 4 3 Fire and Explosion General Hazards PETROSEAL 6 is not flammable or explosive Hazardous Decomposition Products Do not expose containers to heat or since the containers are made from high density polyethylene and will burn Thermal decomposition of containers and or pr
10. DISCHARGE AUTOMATICALLY Label number 69 335 546 SYSTEM SHOULD ALWAYS BE CONSIDERED CHARGED BREAK SEAL ON BUNG TO RELIEVE PRESSURE PRIOR TO REMOVING ANY PART OF THE SYSTEM OF ARROWS TO ACTIVATE LABEL PART NUMBER 69 335 319 SYSTEM RECHARGING BY TRAINED AND ACCREDITED PERSONNEL ONLY BREAK SEAL ON BLING TO RELEASE ANY POSSIBLE REMAINING PRESSURE N F 1 0 0 0 FLUSH COMPLETE SYSTEM CONTAINER HEAD HOSE WITH CLEAN WATER ESTABLISH CAUSE OF SYSTEM DISCHARGE AND RECTIFY ANY PROBLEMS RESET ACTUATION POINTS FIT SAFETY TIES TO MODULE VALVE HANDLES LOSS OF PRESSURE TYPE DRAIN ANY REMAINING LIQUID FROM CONTAINER AND RECHARGE WITH PRE ENGINEERED AUTOMATIC 34 LITRES OF POTABLE WATER AND 4 LITRES OF FOAM CONCENTRATE CHECK SEALS AND SEALING SURFACES BUNG HEAD AND CONTAINER FIRE SUPPRESSION SYSTEM FIT BUNG HEAD WITH SIPHON TUBE AND REPLACE NOZZLE CAPS AUSTRALIAM PATENT NUMBER 636511 CHARGE SYSTEM WITH NITROGEN ro 1200 kPa 23 2 AF FF 6 FOAM RECORD CHARGING DETAILS ON SERVICE TAG AMD IN LOG BOOK IF REC i SOLD AND SERVICED BY NOMINAL CONTAINER SIZE 45 LITRES AN CHARGING EQUIPMENT OTHER SANDVIK MINING AND CONSTRUCTION 1200 kPa OPERATING PRESSURE 23 2 APPARATUS MAY CAUSE INJURY o Laws ROAD FOR INSPECTION MAINTENANCE AND SERVICING MELROSE PARK SA 5039 2 USE ONLY 916 AFFF OR PETROSEAL 6 5 REQUIREMENTS PLEASE REFER SANDVIK FOAM OTHER AG
11. REDUCING PLATE LABEL OPERATIGN INSTRUCTIONS GAUGE CALIBRATED U BOLT CARRY CASE not shown see note below NOTE 3 hose assemblies are supplied 1m 1 5m and 5m ie 7 5 metres total OPTIONAL Publication Number 69 343 094 Page 41 of 60 SANDVIK NFP1000 FIRE SUPPRESSION SYSTEMS 4 11 7 tme 9 SET AT 2000kPa 3 7 29 10 2 8 ASSEMBLIES G 69 344 180 69 344 190 Picture M344180a tif 5 Edition January 2007 Revision Publication Number 69 343 094 Page 42 of 60 SANDVIK NFP1000 FIRE SUPPRESSION SYSTEMS SPARE PARTS LISTING CHARGING AND SERVICING CHARGING REGULATOR ASSY 69 344 180 CONTAINS ITEMS 1 TO 11 LISTED BELOW OR CONTAINS ITEMS 2 TO 11 LISTED BELOW ITEM PART NO QTY DESCRIPTION 1 69 335 071 1 INERT GAS REGULATOR 1 69 335 072 1 NIPPLE x 4 2 69 335 072 1 NIPPLE x 4 3 69 344 150 6 HOSE END ASSEMBLY 4 Consists of 69 335 445 Hose Tail 69 335 446 Ferrule 69 335 159 O Ring 4 69 335 444 0 25m HOSE 4 _ see note below 5 69 335 444 4 5m HOSE 4 see note below 6 69 335 444 0 25m HOSE 4 see note below 7 69 335 447 2 TEE 4 MALE x 1 8 BSP FEMALE 8 69 335 073 1 GAS COUPLING 9 69 335 074 1 VENT VALVE 10 69 335 234 1 PRESSURE INDICATOR 11 69 335 259 1 DUST CAP NOTE A total of 5 metres of hose is supplied OPTIONAL 5 Edition January 2007 Revision Publication Number 69
12. TO ELBOW INSIDE ACTUATION MODULE LOCATED INSIDE THE DRIVERS CABIN THIS UNIVERSAL SLEEVE IS ONLY REQUIRED FOR CONNECTION TO OLDER ACTUATION MODULES LATEST DESIGN USES PUSH LOCK TYPE FITTING VENT LINE EXTENSION 69 334 065 5 Edition January 2007 Revision Publication Number 69 343 094 SANDVIK NFP1000 FIRE SUPPRESSION SYSTEMS SPARE PARTS LISTING FOR SUB ASSEMBLIES VENT LINE EXTENSION 69 334 065 CONTAINS ALL ITEMS LISTED BELOW ITEM PART NO QTY DESCRIPTION 1 69 335 101 2m NYLON TUBE 1 4 2000kPa Cut to suitable length on assembly 2 69 335 217 1 GROMMET 1 4 3 69 335 134 1 BULKHEAD UNION 1 4 4 69 335 201 1 UNIVERSAL SLEEVE OLIVE only used on older activation modules To fit vent line extension proceed as follows e Remove already fitted short piece of tube from elbow in activation module e Fit grommet item 2 into wall or floor of cabin e Alternatively fit bulkhead union item 3 into wall or floor of cabin e Fittube item 1 cut to length s as required NOTE FOR OLD ACTIVATION MODULES THAT HAVE NO SHORT VENT LINE FITTED PLEASE USE VENT LINE ASSEMBLY KIT NUMBER 69 334 060 5 Edition January 2007 Revision Publication Number 69 343 094 Page 27 of 60 SANDVIK NFP1000 FIRE SUPPRESSION SYSTEMS PLEASE NOTE LABELS SHOWN ARE NOT TRUE SIZE AND SCALE VARIES FIRE SUPPRESSION SYSTEM THIS EQUIPMENT IS FITTED WITH A MANUAL FOAM RELEASE FIRE SUPPRESSION SYSTEM WHICH MAY
13. The above module kit is available if additional manual activation points are required Large equipment may have multiple units fitted to give quick access to fire system activation from various points on the equipment 5 Edition January 2007 Revision Publication Number 69 343 094 Page 39 of 60 SANDVIK NFP1000 FIRE SUPPRESSION SYSTEMS 3 SWAP GAUGE FOR RE CALIBRATION 4 13 11 9 12 3 4 im nad 3 2 CHARGING RIG 69 334 080 Picture M334080d gif 7 d Publication Number 69 343 094 Page 40 of 60 5 Edition January 2007 Revision ITEM 1a OO N O 11 12 13 14 15 16 17 SANDVIK NFP1000 FIRE SUPPRESSION SYSTEMS SPARE PARTS LISTING CHARGING AND SERVICING CHARGING RIG ASSEMBLY 69 334 080 CONTAINS ITEMS 1 TO 17 LISTED BELOW PART NO 69 335 071 69 335 072 69 335 072 69 344 150 69 335 444 69 335 203 69 335 186 69 335 263 69 335 073 69 335 074 69 335 213 69 335 259 69 335 257 69 335 496 69 335 497 69 335 498 69 335 499 69 335 500 5 Edition January 2007 Revision QTY 1 1 3 6 N N N CO N N 1 DESCRIPTION INERT GAS REGULATOR NIPPLE 14 x 4 NIPPLE HOSE END ASSEMBLY 4 Consists of 69 335 445 Hose Tail 69 335 446 Ferrule 69 335 159 O Ring HOSE 4 BALL VALVE no handle HANDLE WIDE YELLOW TEE BSP No 35E GAS COUPLING VENT VALVE NIPPLE BSP DUST CAP BUSH 1 4 x 1 8 BSP
14. and functional e Bright red LED to indicate fault and or system discharging or low on pressure e Intermittent audio alarm when system is discharged or low on pressure If the system is not fitted with automatic engine shutdown see previous page it is highly recommended that this alarm only kit be fitted as a minimum requirement to warn the equipment operator that the system has activated fire warning or is low on pressure 5 Edition January 2007 Revision Publication Number 69 343 094 Page 37 of 60 SANDVIK NFP1000 FIRE SUPPRESSION SYSTEMS 1a 1c 1 5 2 5 3 5 MODULE KIT 69 344 1 40 Picture M344140 gif 5 Edition January 2007 Revision Publication Number 69 343 094 Page 38 of 60 ITEM 1a 1b 1c NOTE SANDVIK NFP1000 FIRE SUPPRESSION SYSTEMS SPARE PARTS LISTING FOR OPTIONAL EXTRAS MODULE KIT 69 344 140 CONTAINS ALL ITEMS LISTED BELOW PART NO 69 334 710 69 335 001 69 335 319 69 335 320 69 335 294 69 335 105 69 335 444 69 344 150 QTY 1 1 1 3m DESCRIPTION MODULE ASSEMBLY SAFETY TIE Part of Item 1 MODULE LABEL Part of Item 1 ARROW LABEL Part of Item 1 SWIVEL ELBOW 4 TEE MALE 4 HOSE 4 Cut to suitable length on assembly HOSE END ASSEMBLY 4 Consists of 69 335 445 Hose Tail 69 335 446 Ferrule 69 335 159 O Ring OPTIONAL The standard system is supplied with two activation modules
15. casualty Take casualty together with material safety data sheet of this product to hospital or doctor if necessary 5 2 Inhalation Remove casualty from exposure If there is breathing difficulty or cough keep patient at rest seated in position of maximum comfort 5 3 Ingestion If ingestion is suspected do not induce vomiting send casualty to hospital immediately 5 4 Contact to eves If there is eye contact wash immediately with plenty of clean gently flowing water for 10 minutes then send casualty promptly to a doctor or hospital 5 5 Contact to skin If there is skin contact wash immediately with plenty of clean gently flowing water 6 EXPOSURE CONTROL PERSONAL PROTECTION 6 1 Personal Protective Equipment Fire Fighting Angus Fire Foam Concentrates will be used by professional firefighters to conirol and extinguish flammable liquid fires The nature of this process may involve exposure to heat flame and possibly toxic vapours and fumes It is normal procedure to wear appropriately designed personal protective equipment designed for use in firefighting situations Angus Fire advises that this form of personal protective equipment should be used if the packaging materials become involved in fire 6 2 Personal Protective Equipment Other Handling Avoid prolonged extensive or repeated inhalation or contact to eves and skin Hand Protection Wear impervious gloves of an approved type e g Eve Protection Wea
16. control signal can not be sent due to a power failure For details of auto detection see separate page in this manual 5 Edition January 2007 Revision Publication Number 69 343 094 Page 33 of 60 SANDVIK NFP1000 FIRE SUPPRESSION SYSTEMS FOR INSTALLATION INSTRUCTIONS REFER TO LABEL ATTACHED TO THE BACK OF THE EQUIPMENT FIRE SUPPRESSION SYSTEM IS INTEGRATED WITH ENGINE MANAGEMENT THE EQUIPMENT ENGINE WILL SHUT DOWN AUTOMATICALLY 6 SECONDS AFTER THE FIRE LABEL PART NUMBER 69 335 321 SYSTEM HAS BEEN ACTIVATED TIMER ALARM BOX SYSTEM CHARGED POWER ON PUSH TO BYPASS FIRE SUPPRESSION SYSTEM LOW PRESSURE ALARM O OR SYSTEM DISCHARGED PUSH TO RESET LOW PRESSURE OR SYSTEM DISCHARGE ALARM amp ENGINE SHUTDOWN DELAY TIMER THIS EQUIPMENT IS PROTECTED BY SANDVIK FIRE SUPPRESSION SYSTEM 1 THE FIRE SYSTEM USES AN INTEGRATED AUTOMATIC ENGINE SHUTDOWN CIRCUIT IF EQUIPMENT FAILS TO START OR RUN CHECK FIRE SYSTEM PRESSURE GAUGE SYSTEM PRESSURE MUST EXCEED 900 kPa OR SAFETY CIRCUIT WILL STOP ENGINE Label part number 69 335 314 1 Various brands of switches supplied Pictorial presentation may not be switch used Picture M344130d jpg ENGINE SHUTDOWN KIT WITH ALARM TIMER amp OVERRIDE FUNCTION 69 344 130 5 Edition January 2007 Revision Publication Number 69 343 094 Page 34 of 60 SANDVIK NFP1000 FIRE SUPPRESSION SYSTEMS SPARE PARTS LIST
17. give the exact amount of water required when re charging the tank according to the recharging instructions see tank label Note The design of the spouts is based on using a 6 foam concentrate To fill water proceed as follows e Select fill soout according to the nominal tank size Spouts are stamped with tank size near bottom edge e Insert spout with O ring into clean tank neck and secure handtight with brass nut e Ensure the tank bung is sealed airtight e Insert the water hose through the spout into the empty tank and turn on the water e When the water overflows remove the hose and top up with water to the top of the brass nut e Remove the fill assembly and let the remaining water in the spout drain into the tank e Add the foam concentrate according to the recharging instruction label on the tank CYLINDER WATER FILL KIT 69 334 490 5 Edition January 2007 Revision Publication Number 69 343 094 Page 46 of 60 SANDVIK NFP1000 FIRE SUPPRESSION SYSTEMS SPARE PARTS LISTING CHARGING AND SERVICING WATER FILL KIT 69 334 490 CONTAINS ITEMS 1 TO 7 LISTED BELOW For filling tanks with water ITEM PART NO QTY DESCRIPTION 1 69 335 222 1 NUT 2 69 335 310 7 3 69 335 223 1 SPOUT FOR 20 LITRE TANK 4 69 335 224 1 SPOUT FOR 25 LITRE TANK 5 69 335 225 1 SPOUT FOR 45 LITRE TANK 6 69 335 226 1 SPOUT FOR 65 LITRE TANK 7 69 335 227 1 SPOUT FOR 110 LITRE TANK Other
18. in current systems Other parts may be available on request Publication Number 69 343 094 Page 23 of 60 SANDVIK NFP1000 FIRE SUPPRESSION SYSTEMS 5 2 6 7 6 8 6 Picture M344110 gif AUTO DETECT ASSEMBLY 69 344 110 5 Edition January 2007 Revision Publication Number 69 343 094 Page 24 of 60 ITEM SANDVIK NFP1000 FIRE SUPPRESSION SYSTEMS SPARE PARTS LISTING FOR SUB ASSEMBLIES AUTO DETECT ASSEMBLY 69 344 110 CONTAINS ALL ITEMS LISTED BELOW PART NO 69 335 204 69 335 102 69 335 201 69 335 133 69 335 101 69 335 127 69 344 150 69 335 444 69 335 105 69 335 011 69 335 251 QTY 2 5m 3m 10 10 DESCRIPTION TUBE 1 8 5 ADAPTOR 1 4 x 1 8 5 Universal sleeve olive part of item 2 Spigot 1 4 NYLON TUBE 1 4 2000kPa Cut to suitable length on assembly ADAPTOR 1 8 BSP FEMALE 4 MALE HOSE END ASSEMBLY 4 Consists of 69 335 445 Hose Tail 69 335 446 Ferrule 69 335 159 O Ring HOSE 4 Cut to suitable length on assembly TEE MALE 4 HOSE SADDLE 1 4 not shown SLEEVE FOR SADDLE not shown AUTO DETECT REPLACEMENT KIT No 69 334 375 REPLACEMENT PARTS REQUIRED FOR 3 YEAR SERVICE Contains 1 off each Item 1 2 and 2a 2 off 3 and 5 metres of Item 4 5 Edition January 2007 Revision Publication Number 69 343 094 Page 25 of 60 SANDVIK NFP1000 FIRE SUPPRESSION SYSTEMS TUBE FITTED
19. sizes available not part of above kit are 8 69 335 289 1 SPOUT FOR 12 LITRE TANK 9 69 335 441 1 SPOUT FOR 50 LITRE TANK Trolley NOTE Individual parts are available on request if full kit is not required OPTIONAL 5 Edition January 2007 Revision Publication Number 69 343 094 Page 47 of 60 SANDVIK NFP1000 FIRE SUPPRESSION SYSTEMS WARRANTY for NFP FIRE SUPPRESSION 1 Sandvik Mining and Construction Adelaide Ltd hereafter referred to as Sandvik warrants the product to be free from defects in materials and workmanship for a period of twelve 12 months from date of commissioning of the system or date of delivery of parts to the first user 2 The obligation statutory or otherwise of this warranty is limited to the replacement or repair at a Sandvik facility or at a point designated by Sandvik of parts which are found upon inspection by Sandvik at such point to be defective in materials or workmanship 3 Assemblies and components purchased and installed on the product by Sandvik are included within this warranty but will not be considered defective as units and repair or replacement will be limited to the individual part proven defective Any part so replaced will become property of Sandvik 4 Excluded from this warranty are e Any product which has been altered or repaired in such a way in Sandvik s judgment as to affect the product adversely e Repair or replacement of any part which has in Sandvik
20. yearly service There are 2 different types of foam available The left hand column is for service kits with the standard AFFF foam The right hand column lists the kits containing FFFP Standard 6 AFFF Foam Alternative 6 FFFP Foam SERVICE KIT No 69 344 240 SERVICE KIT No 69 334 400 For 20 litre tank system For 20 litre tank system SERVICE KIT No 69 344 250 SERVICE KIT No 69 334 410 For 25 litre tank system For 25 litre tank system SERVICE KIT No 69 344 260 SERVICE KIT No 69 334 420 For 45 litre tank system For 45 litre tank system SERVICE KIT No 69 344 270 SERVICE KIT No 69 334 430 For 65 litre tank system For 65 litre tank system SERVICE KIT No 69 344 280 SERVICE KIT No 69 334 440 For 110 litre tank system For 110 litre tank system Above kits contain following parts Foam concentrate Safety ties for modules Nozzle dust caps O rings for tank head and bung Dust cap for vent valve Charging valve Valve cores for charging connections O rings for activation line fittings OVER STICKER No 69 335 373 OVER STICKER No 69 335 492 AFFF Over sticker for tank label FFFP Over sticker for tank label For conversion from FFFP to AFFF For conversion from AFFF to FFFP AUTO DETECT REPLACEMENT KIT No 69 334 375 5 METRES OF TUBE 3 YEAR SERVICE Contains all components required to replace Auto Detect tube 5 Edition January 2007 Revision Publication Number 69 343 094 Page 14 of 60 SANDVIK NFP100
21. 0 FIRE SUPPRESSION SYSTEMS GENERAL DIMENSIONS AND WEIGHTS 61 77 Top of cylinder du c 9 o a e 2 lt e 7 c e 4 X M1 0 up to 25 Picture 69343007c gif 4 x M12 45 amp over Dimension P Nominal Tank Overall Bracket mee Bracket Bolt Hole Weight Weight capacity Diameter Height Height CERE Base Pattern Empty Charged in litres Dim D Dim H Dim B 124 Dim P Dim M approx approx 216 762 504 288 232x233 184x184 18 kg 36 kg 216 902 504 288 232x233 184x184 22 kg 44 kg 360 701 476 460 400x365 295x295 39 kg 78 kg 360 641 460 400x365 295x295 48 kg 103 kg 360 910 460 400x365 295x295 67 kg 150 kg Subject to change without prior notice 5 Edition January 2007 Revision Publication Number 69 343 094 All dimensions are in millimetres Page 15 of 60 SANDVIK NFP1000 FIRE SUPPRESSION SYSTEMS SEE TYPICAL ACTUATION LAYOUT SEE TYPICAL DISCHARGE LAYOUT 2a 2b 2d 20 SUPPLY LAYOUT TYPICAL 5 Edition January 2007 Revision DO NOT REMOVE Safety relief valve is integral part of the cylinder 5 6 Picture 69343062b gif For reasons of durability and operator safety all tanks are made from AS1449 grade 304 stainless steel and have an in built pressure relief valve as per AS2613 Tanks are designed to AS35098 Publication Number 69 343 094 Page 16 of 60 ITEM 1a 1b 1 1d 1e 1f 2a 2b 2
22. 051 69 335 054 69 335 230 69 335 231 69 335 057 69 335 274 69 335 122 5 Edition January 2007 Revision DESCRIPTION HOSE TAIL 3 4 FEMALE SWIVEL 12 HOSE 3 4 12 Length as required HOSE SADDLE 3 4 NIPPLE 1 2 x 12 TEE FEMALE 1 2 BRACKET for 1 2 tee NIPPLE 1 2 x 8 HOSE TAIL 1 2 FEMALE SWIVEL 8 HOSE 1 2 8 Length as required NIPPLE 3 8 x 8 TEE FEMALE 3 8 BRACKET for 3 8 tee BUSH 3 8 x 1 4 NOZZLE 60 FULL CONE Standard NOZZLE WIDE ANGLE Available on request DUST CAP Standard DUST CAP WIDE ANGLE Avail on request NOZZLE BRACKET or bracket 69 335 482 HOSE SADDLE 1 2 ELBOW 90 FEMALE 3 8 TEE 1 2 HOSE TAILS See note below HOSE CLAMP 1 2 8 See note below NOZZLE TEE 8 x 8 x 1 4 SPIRAL HOSE GUARD 8 length as required HOSE JOINER 1 2 8 Tee and Clamp items 19 amp 20 are no longer used in new systems Use Union Tee item 25 shown on page overleaf and Hose Ends item 8 instead Publication Number 69 343 094 Page 21 of 60 SANDVIK NFP1000 FIRE SUPPRESSION SYSTEMS 26 E Sa ace 11 40 8 SEE 1 TYPICAL SUPPLY 2 LAYOUT 24 3 1 2 1 DISCHARGE LAYOUT TUBE RING MAIN Areas of high radiant heat SHEET 2 OF 2 Picture 69343005e gif 5 Edition January 2007 Revision Publication Number 69 343 094 Page 22 of 60 SANDVIK NFP1000 FIR
23. 2007 Revision Publication Number 69 343 094 Page 32 of 60 SANDVIK NFP1000 FIRE SUPPRESSION SYSTEMS SPARE PARTS LISTING FOR OPTIONAL EXTRAS 24V SOLENOID ACTIVATION 69 344 320 CONTAINS ALL ITEMS LISTED BELOW ITEM PART NO 1 69 335 501 1a 69 335 519 2 69 335 502 69 335 072 4 69 344 150 5 69 335 444 6 69 335 105 7 69 335 245 8 69 335 248 9 69 335 095 NOTE QTY 1 1 2m DESCRIPTION SOLENOID LATCHING VALVE 2 2 G1 4 COIL RETAINING CLIP Part of item 1 CLICK ON COIL 24V DC NIPPLE 1 4 x 4 HOSE END ASSEMBLY 4 Consists of 69 335 445 Hose Tail 69 335 446 Ferrule 69 335 159 O Ring HOSE 4 Cut to suitable length on assembly TEE MALE 4 PUSH BUTTON SWITCH LABEL SOLENOID RESET SELF TAPPING SCREW OPTIONAL The latching solenoid valve has a 24V DC click on coil ie it requires only a pulse signal to activate the system open the valve and a pulse signal to reset the valve for charging close the valve Once the pulse has been received the valve will remain in the relative switched position even if power is lost To reset the valve after system activation reverse the polarity of the coil The solenoid valve and hosing should be connected into the activation line and the reset button installed near one of the activation modules preferrably in cabin Please note that solenoid activation must be used in conjunction with an auto detection assembly as a backup system in case the
24. 2d 2e PART NO 69 334 805 69 335 004 69 335 107 69 335 234 69 335 259 69 335 464 69 335 029 69 334 880 20 69 334 880 25 69 334 880 45 69 334 880 65 69 334 880 110 69 335 551 69 335 027 69 335 553 69 335 029 69 335 485 69 335 486 69 335 487 69 335 488 69 335 489 69 335 060 69 335 258 69 334 835 69 334 845 69 334 855 69 334 865 69 334 875 69 335 022 69 335 023 69 335 024 69 335 025 69 335 242 69 335 325 5 Edition January 2007 Revision SANDVIK NFP1000 FIRE SUPPRESSION SYSTEMS SPARE PARTS LISTING SUPPLY COMPONENTS DESCRIPTION HEAD ASSEMBLY CHARGING CONNECTION Part of item 1 DUST CAP CHARGING VALVE Part of item 1 PRESSURE INDICATOR Part of item 1 DUST CAP VENT VALVE Part of item 1 SIPHON TUBE O RING Part of item 1 HEAD O RING Part of item 1 TANK ASSEMBLY 20 Litres TANK ASSEMBLY 25 Litres TANK ASSEMBLY 45 Litres TANK ASSEMBLY 65 Litres TANK ASSEMBLY 110 Litres BUNG 7 8 SAE part of item 2 9 UNS older version tanks BUNG O RING part of item 2 BUNG O RING older version to suit bung 69 335 027 CYL LABEL 20 Ltr AFFF CYL LABEL 25 Ltr AFFF CYL LABEL 45 Ltr AFFF CYL LABEL 65 Ltr AFFF FFFP 69 335 417 CYL LABEL 110 Ltr AFFF FFFP 69 335 418 WARNING LABEL Part of item 2 FLANGE COVER Part of item 2 SIPHON TUBE 20 Litres SIPHON TUBE 25 Litres SIPHON TUBE 45 Litres SIPHON TUBE 65 L
25. 6 LABEL 25L TANK 69 335 487 LABEL 45L TANK 69 335 488 LABEL 65L TANK 69 335 489 LABEL 110L TANK 5 69 335 314 LABEL ENGINE SHUTDOWN 6 69 335 321 LABEL ENGINE SHUTDOWN WARNING 7 69 335 545 LABEL FIRE EVENT INSTRUCTION 8 69 335 320 LABEL MANUAL ACTIVATION LOCATION 9 69 335 534 LABEL HEAD NUT TORQUE 10 69 335 373 LABEL AFFF OVER STICKER for label item 4 conversion to AFFF 11 69 335 492 LABEL FFFP OVER STICKER for label item 4 conversion to FFFP Please note All labels shown are pictorial presentation only Labels are not shown in true size and the scale varies from one label to the next Label design in accordance with Australian Standards AS 1318 and 51319 For manuals copied in black and white label colouring is as follows e Black text on yellow background Labels 1 2 6 and 9 e Black text on white background Labels 4 5 10 and 11 e White text on red background Labels 3 7 and 8 5 Edition January 2007 Revision Publication Number 69 343 094 Page 29 of 60 SANDVIK NFP1000 FIRE SUPPRESSION SYSTEMS k 2 FLUSHING Picture M334095a gif 69 334 095 5 Edition January 2007 Revision Publication Number 69 343 094 Page 30 of 60 SANDVIK NFP1000 FIRE SUPPRESSION SYSTEMS SPARE PARTS LISTING FOR OPTIONAL EXTRAS FOAM LINE FLUSHING KIT 69 334 095 CONTAINS ALL ITEMS LISTED BELOW ITEM PART NO QTY DESCRIPTION 1 69 335 037 1 TEE FEMALE 1 2 2 69 335
26. E SUPPRESSION SYSTEMS SPARE PARTS LISTING DISCHARGE COMPONENTS Sheet 2 ITEM CO OO QO C N EM E A O N gt O 15 16 17 18 19 20 21 22 23 24 25 26 27 NOTE PART NO 69 335 033 69 335 034 69 335 1 9 69 335 036 69 335 037 69 335 038 69 335 039 69 335 266 69 335 268 69 335 042 69 335 043 69 335 044 69 335 045 69 334 340 69 334 380 69 335 048 69 335 049 69 335 221 69 335 228 69 335 052 69 335 180 69 335 055 69 335 056 69 335 057 69 335 275 69 335 538 69 335 537 69 335 260 5 Edition January 2007 Revision DESCRIPTION HOSE TAIL 3 4 FEMALE SWIVEL 12 HOSE 3 4 12 Length as required BULKHEAD FITTING 12 NIPPLE 1 2 x 12 TEE FEMALE 1 2 BRACKET for 1 2 tee NIPPLE 1 2 x 8 TUBE NUT 1 2 FLARED SHORT STAINLESS TUBE 1 2 Length as required NIPPLE 3 8 x 8 TEE FEMALE 3 8 BRACKET for 3 8 tee BUSH 3 8 x 1 4 NOZZLE 60 FULL CONE Standard NOZZLE WIDE ANGLE Available on request DUST CAP For nozzles NOZZLE BRACKET or bracket 69 335 482 ELBOW 45 M F 1 4 BSPP REDUCING NIPPLE 1 2 x 3 8 END LINE USER 8 x 1 4 BULKHEAD FITTING 8 ELBOW 90 MALE 8 x 3 8 NOZZLE TEE 8 x 3 8 x 1 4 NOZZLE TEE 8 x 8 x 1 4 SPIRAL HOSE GUARD 12 length as reqd UNION TEE 8 SWIVEL ELBOW M F 8 TUBE CLAMP 1 2 STAUFF Spare Parts Listing shows common components used
27. ENTS MAY IMPAIR EFFICIENCY AUSTRALIA 7655 Fax 61882768509 NFP1000 TECHNICAL MANUAL NUMBER 69 343 094 oR CAUSE MALFUNCTION OF THE FIRE SYSTEM LABEL PART NUMBER 235 487 3 TURN HANDLE IN DIRECTION number 69 335 060 21 EQUIPMENT FIRE SUPPRESSION SYSTEM IS INTEGRATED WITH ENGINE MANAGEMENT THIS EQUIPMENT IS PROTECTED BY SANDVIK FIRE SUPPRESSION SYSTEM THE FIRE SYSTEM USES AN INTEGRATED AUTOMATIC ENGINE SHUTDOWN CIRCUIT THE EQUIPMENT ENGINE WILL aE Cae IF EQUIPMENT FAILS START OR RUN EER SYSTEM PRESSURE MUST EXCEED 900 kPa OR SAFETY CIRCUIT WILL STOP ENGINE LABEL PART NUMBER 69 335 3 Label part number 69 335 314 FIRE SUPPRESSION IN THE EVENT OF A FIRE SYSTEM ACTIVATION ACTIVATE FIRE SUPPRESSION SYSTEM SAFELY STOP MACHINE APPLY PARK BRAKE SHUT DOWN ALL POWER 91 INITIATE EMERGENCY PROCEDURE NOISS3JNddNS Jid TIGHTEN HEAD NUT TO A TORQUE OF 2 MINIMUM 100 Nm MAXIMUM 150 Nm 5 F F F 35 545 LABEL PART NUMBER 69 335 320 LABEL PART NUMBER 69 3 5 Edition January 2007 Revision Publication Number 69 343 094 Page 28 of 60 SANDVIK NFP1000 FIRE SUPPRESSION SYSTEMS SPARE PARTS LISTING FOR LABELS ITEM PART NO DESCRIPTION 1 69 335 546 LABEL AUTOMATIC DISCHARGE WARNING 2 69 335 060 LABEL PRESSURE WARNING 3 69 335 319 LABEL MANUAL ACTIVATION MODULE 4 69 335 485 LABEL 20L TANK 69 335 48
28. ERE IN AUSTRALIA ADELAIDE 136 Daws Road MELROSE PARK SA 5039 Phone 08 8276 7655 Fax 08 8276 8509 MOUNT ISA 4 Duke Street MOUNT ISA QLD 4825 Phone 07 4743 8111 Fax 07 4743 2635 SINGLETON Unit 1 44 Magpie Street SINGLETON NSW 2330 Phone 02 6572 2699 Fax 02 6572 2933 ORANGE 1 Stephen Place ORANGE NSW 2800 Phone 02 6361 7600 Fax 02 6361 7610 INDONESIA JAKARTA PT Sandvik Mining and Construction Indonesia JL MT Haryono Kav 10 JAKARTA 12810 Indonesia Phone 62 21 8308 411 Fax 62 21 8308 410 BROKEN HILL 11 Kanandah Road BROKEN HILL NSW 2880 Phone 08 8088 2111 Fax 08 8088 4411 OLYMPIC DAM Gunson Street OLYMPIC DAM SA 5725 Phone 08 8671 0015 Fax 08 8671 0115 TOWNSVILLE 133 135 Enterprise Street BOHLE QLD 4818 Phone 07 4774 4675 Fax 07 4774 4656 PILBARA 2 384 Tecoma Street TOM PRICE WA 6751 Phone 08 9143 3642 Fax 08 9189 3261 INTERNATIONAL INDONESIA BALIKPAPAN PT Sandvik Mining and Construction Indonesia JL Mulawarman RT 23 No 17A Batakan Kecil BALIKPAPAN 76115 East Kalimantan Phone 62 542 763 066 Fax 62 542 763 062 KALGOORLIE 20 Broadwood Street KALGOORLIE WA 6430 Phone 08 9091 6300 Fax 08 9091 6003 PERTH 15 Magnet Road CANNING VALE WA 6155 Phone 08 9334 4100 Fax 08 9455 6800 BRISBANE 12 Archimedes Street DARRA QLD 4076 Phone 07 3375 3300 Fax 07 3375 3582 BENDIGO 12 Ramsay Court
29. ING FOR OPTIONAL EXTRAS ENGINE SHUTDOWN KIT 69 344 130 CONTAINS ALL ITEMS LISTED BELOW ITEM PART NO QTY DESCRIPTION 1 69 344 175 1 PRESSURE SWITCH ASSY set 900 KpA falling Switch brand may vary 1 69 335 314 1 NOTIFICATION LABEL Part of assembly item 1 2 69 335 311 1 ALARM amp ENGINE SHUTDOWN TIMER 2a 69 335 539 1 FUSE 5AMP Part of assembly item 2 3 69 335 321 1 NOTIFICATION LABEL OPTIONAL This kit is suitable for connection to 12 or 24V DC The basic function of this kit is to detect fire system activation give the operator an audiovisual alarm and shut down the engine after a given delay period The shutdown timer is activated if the system pressure falls below 900kPa The engine shutdown delay is set at 6 seconds This delay is extended by 20 seconds if the reset button is pressed during the initial 6 second delay period The shutdown unit is fitted with a manual override function The button must remain pressed to maintain override As soon as the button is released the unit will return to the shutdown mode Audio alarm and red light will warn operator that the system pressure is below 900kPa or the system has discharged alarm active until system is recharged NOTE For applications where an alarm is needed to warn the operator that his Fire Suppression System has activated but engine shutdown is not required an Alarm only kit Part number 69 344 420 is available See overleaf for details
30. KANGAROO FLAT VIC 3555 Phone 03 5447 7100 Fax 03 5447 7688 SOUTH AFRICA MIDRAND Sandvik Exploration Rock Tools Africa Tilloury Park E1 16 Road MIDRAND South Africa Phone 27 11 314 7461 Fax 2 11 314 1598
31. NG IS IMPERATIVE AND NON COMPLIANCE WITH SERVICING SCHEDULE MAY VOID WARRANTY DAMAGED HOSES OR FITTINGS SHOULD BE REPLACED IMMEDIATELY TO ENSURE SYSTEM REMAINS FULLY OPERATIONAL PRESSURE TEST OR REPLACE TANK AT REQUIRED INTERVALS TO COMPLY WITH RELEVANT STANDARDS AND REGULATIONS COMPONENTS HAVE BEEN CUSTOM DESIGNED FOR THE NFP SYSTEM AND MUST NOT BE USED IN ANY OTHER APPLICATION 9 9 PLEASE NOTE THAT STANDARDS ARE CONTINUOUSLY REVIEWED AND COMPLIANCE MUST BE WITH LATEST ISSUE OF THE RELEVANT AUSTRALIAN STANDARD ABOVE PRECAUTIONARY NOTICES MUST BE READ IN CONJUNCTION WITH WARRANTY TERMS amp CONDITIONS AND SERVICE PROCEDURES 5 Edition January 2007 Revision Publication Number 69 343 094 Page 5 of 60 SANDVIK NFP1000 FIRE SUPPRESSION SYSTEMS SYSTEM OPERATION A IN CASE OF FIRE When a fire starts the way you react is very important As soon as you become aware of a fire do the following things 1 If you are in no immediate danger turn off the engine If at all possible do not leave the equipment or machinery running it may add more fuel and oil resulting in the fire spreading faster 2 Turn the valve handle on the fire suppression activation module anti clockwise to activate the system 3 Retreat from the area quickly and raise the alarm 4 Stand by with portable fire extinguisher where possible to prevent re ignition of fire or to extinguish fire outside the protected area of the fire s
32. OSE SADDLE 4 900kPa PRESSURE SWITCH ASSY 12V 24V OPTIONAL EXTRA Various Brands of switches are supplied Pictorial presentation may not be of switch used 900kPa PRESSURE SWITCH ASSY up to 240V OPTIONAL EXTRA Alternative for higher Voltage applications UNION 4 Hose Joiner SWIVEL ELBOW 4 SPIRAL HOSE GUARD 4 Length as required ARROW LABEL MODULE COVER Not shown OPTIONAL EXTRA protective cover available on request for mounting to frame of existing activation module item 1 NOTE Standard range systems are supplied with two manual activation modules One for 5 Edition January 2007 Revision mounting in the cabin second for external mounting accessible from ground level Publication Number 69 343 094 Page 19 of 60 SANDVIK NFP1000 FIRE SUPPRESSION SYSTEMS 1 3 2 DISCHARGE LAYOUT 1 HOSE RING MAIN Standard system components SHEET 1 OF 2 SEE TYPICAL SUPPLY LAYOUT 5 Edition January 2007 Revision Publication Number 69 343 094 Page 20 of 60 SANDVIK NFP1000 FIRE SUPPRESSION SYSTEMS SPARE PARTS LISTING DISCHARGE COMPONENTS Sheet 1 ITEM OO N O QO O N gt m o c N O O1 16 17 18 19 20 21 22 23 NOTE PART NO 69 335 033 69 335 034 69 335 035 69 335 036 69 335 037 69 335 038 69 335 039 69 335 040 69 335 04 1 69 335 042 69 335 043 69 335 044 69 335 045 69 334 340 69 334 380 69 335 048 69 335 049 69 335
33. SION SYSTEMS TECHNICAL MANUAL TABLE OF CONTENTS GENERAL DESCRIPTION PRECAUTIONARY NOTICES SYSTEM OPERATION FOAM CONCENTRATES RECHARGING INSTRUCTIONS CHARGING RIG OPERATING INSTRUCTIONS MAINTENANCE AND SERVICING GENERAL DIMENSIONS AND WEIGHTS PARTS LIST SUPPLY COMPONENTS PARTS LIST ACTIVATION COMPONENTS PARTS LIST DISCHARGE COMPONENTS PARTS LIST SUB ASSEMBLIES PARTS LIST LABELS PARTS LIST OPTIONAL EXTRAS PARTS LIST CHARGING AND SERVICING FIRE SUPPRESSION SYSTEM WARRANTY FOAM MATERIAL SAFETY DATA SHEET AFFF FOAM MATERIAL SAFETY DATA SHEET FFFP SAMPLE COMMISSIONING CERTIFICATE BLANK PERSONAL NOTES AND REMARKS AUTHORISED SERVICE CENTRES Publication Number 69 343 094 Page 4 Page 5 Page 6 Page 7 Page 9 Page 10 Page 11 Page 15 Page 16 Page 18 Page 20 Page 24 Page 28 Page 30 Page 40 Page 48 Page 49 Page 52 Page 56 Page 5 Back cover Page 3 of 60 SANDVIK NFP1000 FIRE SUPPRESSION SYSTEMS GENERAL DESCRIPTION The patented Sandvik NFP1000 is a fixed fire suppression system for mobile plant and equipment The primary function of this system is to protect the operator The system is pre engineered self contained and requires no electrical pneumatic or gas cartridge activation devices Designed and manufactured in Australia it greatly reduces risk to people and property by providing effective fire protection and therefore safer operating conditions It has been specif
34. Shutdown alarms amp override tested if fitted ves System left fully charged and operational Yes Service tag marked with commissioning date Yes COMMISSIONING AGENT SIGNATURE CLIENT REPRESENTATIVE SIGNATURE n n ena baka asic twice ons debite Cons bU anre GUBBSO DEUS us desi aodio paetos e perio o ip di S One Gn oinacreictiuad d o ee Dulcia AK MD aA RIE PORCH 2 dean ADIRE IR a ROC RR CERA RI a Sandvik accreditation certificate number sos Parc NER RR S eels asec IR Y RES Distribution WHITE Client representative YELLOW Commissioning agent BLUE Sandvik Revision e issued 1 11 2006 Form number CF09 5 Edition January 2007 Revision Publication Number 69 343 094 Page 56 of 60 SANDVIK NFP1000 FIRE SUPPRESSION SYSTEMS PERSONAL NOTES AND REMARKS 5 Edition January 2007 Revision Publication Number 69 343 094 Page 57 of 60 SANDVIK NFP1000 FIRE SUPPRESSION SYSTEMS PERSONAL NOTES AND REMARKS 5 Edition January 2007 Revision Publication Number 69 343 094 Page 58 of 60 BLANK PAGE AUTHORISED SERVICE CENTRES For advice service inquiries and locations of approved dealers contact any of the Sandvik Mining and Construction Adelaide Ltd service workshops below AUSTRALIA Call 1300 737 740 30 FROM ANYWH
35. dily accessible 4 Discard al nozzle caps and nozzle caps even 1f they silok _ SS w Check that all nozzles still point at intended target areas Check that nozzles and mounting brackets are secure and undamaged Check that foam distribution hoses and hose saddles are undamaged and secured Check that activation hoses and hose saddles are undamaged and secured Check that electrical wiring and connectors alarm shutdown are undamaged and secured Check that automatic detection tube is secure intact and shows no signs of deterioration Replace the tube if it has hardened and lost the flexibility to prevent accidental activation Check that all pressure relief valves on tank and head valve have dust cap fitted If not then clean the valve and fit a replacement cap Operate the system from one of the activation points Check that the discharge is in accordance with product standards and all nozzles are performing satisfactory Verify and record the effective system discharge time on the service report Test audible and visual low pressure and system discharge alarms if fitted and check condition and attachment of associated cables and wiring earth check lt Test engine shutdown function shutdown timer delay and shutdown override if fitted 22 check condition and attachment of associated cables and wiring earth check Replace valve core on charging co
36. er liquid Odour pH at 15 6 7 0 8 0 Specific Gravity 1 00 1 05 Solubility Miscible with water in all properties Flammability Non flammable Flash Point gt 98 C Boiling Point 100 C at 760mmHg Freeze Point 913 916 2 Stability and reactivity If stored at ambient temperature away from direct sunlight shelf life is normally over ten 10 years Toxicological properties Ingestion Can cause vomiting nausea and diarrhoea Skin contact Can irritate skin Inhalation Prolonged extensive or repeated inhalation can be harmful Eye contact Can irritate eyes Aquatoxicity of concentrate Rainbow Trout oncorhynchus mykiss 913 916 LCso 96 Hours gt 2000 mg l gt 4000 mg l Daphnia Magna 24 Hours 1000 mg l 22000 mg l 48 Hours 2500 mg l 21000 mg l Page 2 of 3 5 Edition January 2007 Revision Publication Number 69 343 094 Page 50 of 60 SANDVIK NFP1000 FIRE SUPPRESSION SYSTEMS MATERIAL SAFETY DATA SHEET AFFF 6 STANDARD FOAM CRODA Filmfoam 913 916 U L Grade Ecological information As product is intended as a fire fighting foam it will create copious quantities of foam if washed into watercourses although it is biodegradable In the event of large spillage advise appropriate authorities In UK Environment Agency or SEPA and local water company Biodegradation 5 days 21 20 days 73 28 days 81 Disposal considerations Dispose of surplus product o
37. erval between changes of tube For systems operating in aggressive environments such as corrosive atmospheres salt spray exposure to extremes of temperature abnormally high humidity or intense vibrations the automatic detection tube may need to be replaced at annual intervals 5 yearly service In addition to all of the previously listed requirements including the annual and the 3 yearly servicing please carry out the following Hydrostatic test of the tank to the test pressure specified on the tank data plate 5 years from date of manufacture of the tank not from date of commissioning In order to comply with Australian Standard AS2030 1 and as a requirement of the fire suppression tank manufacturer the interior exterior of the tank must be examined and the tank must be hydrostatically tested Hydrostatic test must be done by a certified gas cylinder test station in accordance with Australian Standard AS2337 1 Tanks failing hydrostatic test must be replaced Renew all O ring seals throughout the system head bung hose ends Disassemble head valve to inspect the diaphragm and clean check valve Replace the diaphragm only if it shows signs of deterioration Re assemble the head valve and carry out leak and function test It is recommended that inspection and testing of the head valve is carried out by one of the authorised Sandvik service centres see back cover of this manual that has the necessary facilities and spare part
38. ically designed to suppress hydrocarbon fuel amp oil fires by application of foam extinguishing agent When a hydrocarbon fuel is ignited it is not the fuel but the vapours that are burning For the fire to sustain combustion fuel oxygen heat and chain reaction are required If any one of these is eliminated the fire will go out Foam will cut off the oxygen supply act as a vapour seal over the fuel and at the same time cool the area due to the water content in the foam greatly reduces risk of re ignition The flexibility of the NFP1000 design allows it to be custom fitted to almost any type of mobile or stationary equipment plant or machinery The system uses a unique patented unstressed diaphragm head assembly mounted on a pressurised stainless steel tank 1200 kPa All lines in the activation circuit of the system are pressurised Activation is by releasing the stored pressure from this circuit This is known as a loss of pressure type system The discharge circuit is arranged in the form of a ring main It consists of high standard fire rated hose with a series of nozzles aimed at the risk areas that have been identified in a fire risk assessment potential fuel sources ignition sources and areas where fuel could collect There are three ways the system can be activated It can be activated manually by operating the large yellow valve handle on one of the manual activation modules in cabin or externally It can be activated aut
39. ification for supply or carriage by road required 8 TOXICOLOGICAL INFORMATION 8 1 Aquatoxicity Rainbow Trout Ocorhynchus mykiss LCso 48hrs 3400 ppm LCso 3hrs 210000 ppm LCso 6hrs 710000 ppm LCso Q4hrs 210000 ppm LCso 48hrs 10000 ppm 72hrs 1300 ppm LCs 96hrs 1300 ppm Water Flea Daphnia magna 24 5 167878 ppm ECso 485 37857 ppm 8 2 Sources of Information Huntingdon Research Centre AFA 14 d 911377 Acer Environmental RT ESV 024 01 R3 9 ECOLOGICAL INFORMATION 9 1 Biodegradation Biodegradable Chemical oxygen demand COD 0 342271 Biochemical oxygen demand 5 day BOD 0 12 gg 34 21 day BOD 0 34 gg 100 9 2 Sources of Information Huntingdon Research Centre AFA 7 87921 5 Edition January 2007 Revision Publication Number 69 343 094 Page 55 of 60 SANDVIK NFP1000 FIRE SUPPRESSION SYSTEMS amm pud job number number FIRE SUPPRESSION SYSTEM COMMISSIONING CERTIFICATE Subject in all things to the rights if any of the client at law failure to return fully completed copy of certificate to Sandvik within one 1 month of commissioning date will result in warranty and guarantees being null and void Vehicle type MGTIO Vehicle serial or asset number Eng Users BOO
40. itres SIPHON TUBE 110 Litres MOUNTING BRACKET 20 amp 25 Litres MOUNTING BRACKET 45 Litres MOUNTING BRACKET 65 Litres MOUNTING BRACKET 110 Litres SERVICE TAG RING FFFP 69 335 370 FFFP 69 335 371 FFFP 69 335 416 LOL Publication Number 69 343 094 Page 17 of 60 SANDVIK NFP1000 FIRE SUPPRESSION SYSTEMS EXTERNAL CABIN 14 j 9 SEE TYPICAL SUPPLY LAYOUT 5 4 5 ACTIVATION 11 LAYOUT Picture 69343003d gif TY P CAL 5 Edition January 2007 Revision Publication Number 69 343 094 Page 18 of 60 ITEM 1 1a 1b 2 2a 8a 10 10 11 12 13 14 15 PART NO 69 334 710 69 335 001 69 335 319 69 344 110 69 334 375 69 334 065 69 335 444 69 344 150 69 335 007 69 335 105 69 344 160 69 335 004 69 335 011 69 344 175 69 344 430 69 335 455 69 335 294 69 335 273 69 335 320 69 335 461 SANDVIK NFP1000 FIRE SUPPRESSION SYSTEMS SPARE PARTS LISTING ACTIVATION COMPONENTS DESCRIPTION MODULE ASSEMBLY see note below SAFETY TIE Part of Item 1 MODULE LABEL Part of Item 1 AUTO DETECT ASSEMBLY TUBE REPLACEMENT KIT Part of Item 2 VENT LINE EXTENSION HOSE 1 4 4 Length as required HOSE END ASSEMBLY 4 Consists of 69 335 445 Hose Tail 69 335 446 Ferrule 69 335 159 O Ring BULKHEAD FITTING 4 TEE MALE 4 CHARGING ASSEMBLY CHARGING CONNECTION Part of Item 8 Includes Dust Cap 69 335 107 H
41. k tank pressure Note position of indicator needle on tank head Close right valve Disconnect charging line from charging connection on tank Check that position of indicator needle on tank head has not changed If the pressure has dropped reconnect charging line and repeat procedure PLEASE NOTE 1 If you top up a charged system make sure that your whole charging line both valves open is pressurised before you connect to the charging connection You need at least system pressure in your charge line to prevent accidental system activation by gas escaping from the system to pressurise the hose 2 The gauge on this rig must be calibrated at three 3 monthly intervals for continued accuracy of the system charging pressure 5 Edition January 2007 Revision Publication Number 69 343 094 Page 10 of 60 SANDVIK NFP1000 FIRE SUPPRESSION SYSTEMS MAINTENANCE AND SERVICING Maintaining the fire system is the purchasers owners and operators responsibility This section lists minimum requirements for Sandvik foam fire suppression systems in accordance with Australian Standard AS5062 2006 Fire protection for mobile and transportable equipment A well maintained fire suppression system provides a safe working environment for the operator and continued protection of the equipment PREVENTIVE MAINTENANCE INSPECTION AND TESTING SCHEDULE 27 2 6 monthly Yearly Check that electric panels if fitted are clean secure undamaged and rea
42. nnections Lubricate valve core seals with Molykote111 11 1 4 v Check both the activation and discharge circuits for leaks Recharge system in accordance with recharging instructions 11 o4 4 Record the service on the attached service tag and in logbook if required Inspection test and servicing must in accordance with the above schedule to comply with Sandvik warranty conditions For systems that operate in aggressive environments such as corrosive atmospheres salt spray exposure to extremes of temperature abnormally high humidity or intense vibrations we strongly recommended to implement a more frequent servicing interval Carry out the six monthly service every three months and the annual service every six months Please refer to next page for further details regarding general servicing requirements 5 Edition January 2007 Revision Publication Number 69 343 094 Page 11 of 60 SANDVIK NFP1000 FIRE SUPPRESSION SYSTEMS MAINTENANCE AND SERVICING The requirements below are in addition to the schedule on the previous page 3 yearly service In addition to the normal yearly requirements as listed in the schedule on the previous page please carry out the following Replace the Auto Detection tube This tube hardens with age and becomes vulnerable to cracking which causes accidental system activation The tube must be replaced as soon as it shows signs of deterioration hardening 3 years is the maximum int
43. oda Filmform 916 concentrate FFFP Use only Angus Fire Petroseal 6 concentrate e Check sealing surfaces and O ring seal on head assembly and tank bung e Screw head assembly and bung onto tank Ensure both have O rings fitted e Tighten head swivel nut to a minimum of 100 Nm and a maximum of 150 Nm e Remove caps from head outlets and reconnect main feed lines if required e Charge tank with Nitrogen through the charging connection The system design pressure is 1200kPa at 23 2 C In order to compensate for pressure variation from temperature pressure equalisation within the system and expansion of hosing charge to 1400 1450kPa on a hot day or 1250 1300kPa on a cold day e Fit safety ties to all activation module handles and fit dust caps to all nozzles e Record recharging details on attached service tag and Log book if required 5 Edition January 2007 Revision Publication Number 69 343 094 Page 9 of 60 SANDVIK NFP1000 FIRE SUPPRESSION SYSTEMS CHARGING RIG OPERATING INSTRUCTIONS Picture 69343098a gif Check that low pressure Nitrogen regulator is turned off e Connect regulator line to left hand fitting e Close right valve Open left valve Adjust regulator until indicator between valves shows required charging pressure see note 1 below before continuing e Connect charging line to charging connection on tank head valve e Slowly open right valve to pressurise the tank e Close left valve to chec
44. oducts may generate acrid smoke and fumes and traces of Na590 CIl SO No ZnO and HF Fire Fighting Measures Fire Fighting measures are not applicable as PETROSEAL 6 is a fire extinguishing media H product containers are involved in fire then a suitable extinguishing agent should be applied 4 4 Stability and Reactivity Generally stable As with all aqueous solutions PETROSEAL 6 should be excluded from contact with any materails which have violent reactions with water 4 5 Sources of Information Clayton G D and F E Clayton Patty s Industrial Hygiene and Toxicology Fourth edition volumes I 1991 Sax N I and R J Lewis Sr Dangerous Properties of Industrial Materials Seventh edition volumes I 1991 Health amp Safety Executive Occupational Exposure Limits EH 40 92 Note EH40 is revised on an annual basis and newest issue should be applied 5 Edition January 2007 Revision Publication Number 69 343 094 Page 53 of 60 SANDVIK NFP1000 FIRE SUPPRESSION SYSTEMS MATERIAL SAFETY DATA SHEET FFFP 6 ALTERNATIVE FOAM uis Data Sheet No F08 02 N 1 FIRE Page 3 of 4 Issue Date 4 1 6 95 ANGUS FIRE ARMOUR AUSTRALIA PTY LTD 328 BOUNDARY ROAD DINGLEY VICTORIA 3172 Supersedes 3 11 12 92 Telephone 03 9239 9650 Fax Sales 03 9239 9656 Fax Accounts 03 9239 9655 5 1 General First aiders should know and take the precautions appropriate to avoid danger to themselves and the
45. offered for applications with particular environmental issues such as forestry or agriculture Foam brand ONLY USE THE SPECIFIED BRAND OF FOAM CONCENTRATE AFFF and FFFP are generic terms and not all available foam performs the same The pre engineered Sandvik system has been tested with the above products and no alternatives shall be used without written authorisation by Sandvik Mixing ratio All mixing references throughout this manual are based on 6 Foam concentrate This percentage represents the recommended portion of concentrate in the overall amount of agent ie 6 of foam concentrate plus 94 of water As this is applied with non aspirated nozzles the actual ratio is increased Foam storage Foam concentrate must be stored in original containers as supplied by Sandvik Foam concentrate must not be decanted into alternative containers Improper decanting can lead to foam contamination and may affect system performance Shelf life Unused or partially used foam concentrate in original uncontaminated containers can be stored for long periods of time providing the temperature does not generally exceed 25 C We recommend that turnover of stock concentrate should not exceed three 3 years Bottle caps are marked the fill date month and year and boxes with the expiry date to facilitate turnover on a first in first out basis Foam pre mixing The foam compound must remain in a concentrated form and must not be pre mixed with water
46. omatically by the fire detection and system activation tubing This auto detect and activation tube is made from a synthetic material designed to melt in the heat of a fire at approximately 750 degrees Celsius with the resulting pressure drop in the activation circuit initiating the system discharge It can be activated electrically by operating a solenoid valve to release the pressure from the activation lines This is an optional accessory and not fitted to all systems It is mainly used on remote controlled equipment to activate the system from a switch on the remote control transmitter For integration into the engine management system the fire system can be fitted with a pressure switch in the activation circuit This switch sends a signal to the fire system control panel in the cabin when the system pressure drops to below 900kPa system activated or low on pressure This results in an audio visual alarm and initiates a delay timer sequence for automatic engine shutdown The standard engine shutdown delay is 6 seconds with provision for a 20 second extension During operation the nozzles spray a full cone pattern of foam Various quantities and sizes of tanks are available to provide the required area coverage number of nozzles and give a minimum effective system discharge period of 60 seconds All nozzles fittings and head assemblies are corrosion resistant brass The system operates on pressure differential rather than numerous m
47. or pursuant to any statute rule or regulation or otherwise for any claims demands losses damages costs expenses deaths or injuries arising out of or in connection with the performance or non performance of the product 5 Edition January 2007 Revision Publication Number 69 343 094 Page 48 of 60 SANDVIK NFP1000 FIRE SUPPRESSION SYSTEMS MATERIAL SAFETY DATA SHEET AFFF 6 STANDARD FOAM CRODA Material Safety Data Sheet AFFF Chemical product and company identification 5 Edition January 2007 Revision Trade name Filmfoam 913 916 U L Grade Product Application Fire fighting foam concentrate Manufacturer Croda Fire Fighting Chemicals Ltd Ashcroft Road Knowsley Ind Park Kirkby Liverpool 133 775 United Kingdom Telephone 44 0 151 548 6424 Fax 44 0 151 548 7263 Composition and ingredient information An aqueous concentrated solution of fluorocarbon hydrocarbon surfactants and foam stabilisers preservatives Glycols Component name CAS no composition Symbol Phrase Water 7732 18 5 25 90 Buty Diglycol 112 34 5 5 30 Xi R36 Fluoro alkyl surfactants 2 11 Xi R36 38 Alfa Olefines 3 18 Xi R36 38 Polyethylene Glycol 25322 68 3 2 12 Hazard identification irritating to skin and eyes Ingestion may cause nausea vomiting and diarrhoea First aid measures Inhalation Skin contact Eye contact Ingestion Move to fresh air Wash off with plenty of water Irrigate with fresh water fo
48. oving and sliding parts and requires minimal maintenance It can be recharged easily water foam and Nitrogen resulting in almost no downtime and very low running costs 5 Edition January 2007 Revision Publication Number 69 343 094 Page 4 of 60 SANDVIK NFP1000 FIRE SUPPRESSION SYSTEMS OH amp S REQUIREMENTS AND PROCEDURES MUST BE FOLLOWED AT ALL TIMES THE NFP1000 IS A FIRE SUPPRESSION SYSTEM NOT A FIRE EXTINGUISHING SYSTEM AND DOES NOT REPLACE ON BOARD HAND HELD FIRE EXTINGUISHERS ALL INSTALLATION COMMISSIONING AND SERVICING SHOULD BE PERFORMED BY ACCREDITED PERSONNEL ONLY SYSTEM USES PRESSURISED NITROGEN AND MUST ALWAYS BE CONSIDERED CHARGED ALWAYS RELIEVE PRESSURE AT FILLER BUNG PRIOR TO REMOVING ANY PART OF THE SYSTEM USE ONLY SPECIFIED RECHARGING AGENTS USE OF OTHER AGENTS MAY IMPAIR EFFICIENCY OR CAUSE MALFUNCTION ENSURE THAT CORRECT RATIO OF AGENT IS ADDED TO GUARANTEE OPTIMUM FOAM GENERATION ON DISCHARGE SYSTEM SHOULD ACTIVATED AND FULLY DISCHARGED AS PER SERVICING SCHEDULE TO AVOID DETERIORATION OF PRE MIXED WATER AND FOAM SOLUTION RECHARGING SHOULD ONLY BE CARRIED OUT USING SPECIFIED APPROVED NITROGEN CHARGING ASSEMBLY No 69 334 080 OR 69 344 180 OTHER RECHARGING APPARATUS ARE NOT RECOGNISED BY MANUFACTURER AND MAY CAUSE INJURY DO NOT OVER TIGHTEN THE HEAD SWIVEL NUT TORQUE THE NUT TO A MINIMUM OF 100 Nm AND A MAXIMUM OF 150 Nm REGULAR SERVICI
49. r at least ten minutes holding eyelids apart Rinse mouth with water and give plenty of water to drink Do not induce vomiting If symptoms persist seek medical advice and treat symptomatically Fire fighting measures No specific measures required as this product is a fire extinguishing medium If product containers are involved in fire then suitable extinguishing media should be applied Accidental release measures Washing of any spillages into drains should be avoided Absorb spillage with absorbent granules and transfer to containers for safe disposal Croda Fire Fighting Chemicals Ltd Ashcroft Road Knowsley Industrial Park Kirkby Liverpool 133 715 England Tel 44 0 151 548 6424 Fax 44 0 151 548 7263 Page 1 of 3 Publication Number 69 343 094 Page 49 of 60 SANDVIK NFP1000 FIRE SUPPRESSION SYSTEMS MATERIAL SAFETY DATA SHEET AFFF 6 STANDARD FOAM CRODA Filmfoam 913 916 U L Grade Handling and storage Product should be diluted with water before use 913 at 3 916 at 6 Handling Avoid repeated inhalation or contact with eyes and skin of the foam concentrate Storage Product should be stored in sealed original containers above the freezing point and below 40 Exposure controls and personal protection Occupational exposure standards United Kingdom OES None Personal Protection Use of gloves goggles and protective clothing is recommended Physical and chemical properties Appearance Clear Amb
50. r contaminated packaging according to local and national legislation Do not dispose with water reactive materials Transport information Not classified as hazardous for transport Regulatory information Not classified under Chemicals Hazard Information and Packaging for Supply Regulations 1994 as hazardous Refer to Health and Safety at Work Act and the Control of Substances Hazardous to Work Regulations This material safety data sheet does not constitute the user s own assessment of workplace risk as required by the above regulations The Manual Handling Operations Regulations may be applicable to certain pack sizes of this product EEC directive 67 548 EEC and 88 379 EEC Other information The information in this safety data sheet is based on the present state of knowledge and current national legislation It provides guidance on safety health and environmental aspects of the product and should not be construed as any guarantee of performance The product should not be used for purposes other than fire fighting without first referring to the supplier The user is responsible for ensuring that requirements of relevant legislation are complied with Further information may be obtained from the following Health and Safety Executive publications EH40 Occupational Exposure Limits updated annually Page 3 of 3 5 Edition January 2007 Revision Publication Number 69 343 094 Page 51 of 60 SANDVIK NFP1000 FIRE SUPPRESSION SYSTEMS
51. r safety goggles of an approved type BS 2092 7 HANDLING STORAGE DISPOSAL 7 1 Handling and Storage No special handling techniques required For best results the product should be stored in sealed onginal containers above 10 C and below 40 C Freezing and thawing do not affect the substance properties but care must be taken to avoid freezing the container and its contents since the expansion of the container contents may cause cracking of a completely rigid container as ice forms 7 2 Accidental Release SPILLAGE The practice of washing spills into drains should be avoided if at all possible and should under no circumstances be allowed without first consulting the local Water Authority and National Rivers Authority Absorb spillage with absorbent granules and transfer to container 7 3 Disposal Waste should be disposed via local authority waste collection service or registered waste carner Ensure the destination is a licensed facility 5 Edition January 2007 Revision Publication Number 69 343 094 Page 54 of 60 SANDVIK NFP1000 FIRE SUPPRESSION SYSTEMS MATERIAL SAFETY DATA SHEET FFFP 6 ALTERNATIVE FOAM o TUN ANGUS FIRE Issue Date 4 1 6 95 ANGUS FIRE ARMOUR AUSTRALIA PTY LTD Supersedes 3 11 12 92 328 BOUNDARY ROAD DINGLEY VICTORIA 3172 Telephone 03 9229 9650 Fax Sales 03 9239 9656 Fax Accounts 03 9239 9655 7 4 Transport Special transport techniques are not required No class
52. s readily at hand For systems operating in aggressive environments such as corrosive atmospheres salt spray exposure to extremes of temperature abnormally high humidity or intense vibrations It is strongly recommended to do all of the 5 yearly servicing at 3 year intervals Please note that NON COMPLIANCE with servicing requirements MAY VOID WARRANTY Service tag marking Service tags are to be punched or stamped as follows e Punched hole denotes date of commissioning and start of servicing intervals e Figure 1 denotes 6 month service e Figure 2 denotes 1 year service e Figure 3 denotes 3 year service e Figure 4 denotes 5 year service hydrostatic test e Figure 5 denotes service after system discharge 5 Edition January 2007 Revision Publication Number 69 343 094 Page 12 of 60 SANDVIK NFP1000 FIRE SUPPRESSION SYSTEMS MAINTENANCE AND SERVICING If the system has been activated or accidentally discharged the system is to be serviced by an accredited technician as per the check list below SERVICING AFTER DISCHARGE INSPECTION CHECK e Ask the owner or operator of the equipment if the reason for the fire system discharge is known f system activation was accidental you must verify that this is the case Small fires are known to be extinguished by the fire system without anyone being aware that there was a fire e the reason is unknown proceed with fault finding and
53. t Different suppliers products may not necessarily be compatible e Using the fire system discharge line for de greasing the engine Although it makes degreasing very simple this practice does lead to contamination of the foam and must be avoided It is very important that all systems are cleaned thoroughly at the time of commissioning or recharging and only clean water and clean charging utensils are used to avoid any such contamination System cleaning for recharging To ensure that there will be no foam contamination proceed as follows e Flush all hoses with clean water This applies to a the hoses including the foam discharge ring main the activation hoses and auto detect lines e Remove the head and siphon tube from the tank Flush head and siphon tube with clean water Check that the ball in the head check valve moves freely rattles when shaken Flush the tank with clean water Continue flushing until the foaming stops Drain all remaining water re assemble and charge the system Please note that rubber grease used for protection of O rings should be used sparingly to avoid excess grease penetrating the lines It is recommended to use this cleaning procedure at every system re charge You can never be completely sure of what foam was used in the previous charge Cleaning before each charge eliminates potential contamination and ensures free passage through all the lines which is part of the regular servicing requiremen
54. trouble shooting to determine the cause of the system discharge lf the discharge was as a result of damage to the fire system please rectify the problem Make any necessary alterations to prevent it from happening again e fthe discharge was a result of a fault on the equipment please advise the client and have him rectify the equipment fault to prevent a recurrence of the same problem e Carry out a standard yearly service and recharge the system DEM Complete service report form 9 annual column and list problems found repairs carried out and parts replaced Obtain the client representative signature on your report and forward copies as per distribution listed at the bottom of the service report e Record this service the service tag by stamping the figure 5 in the appropriate date field of the tag Although you are doing an annual service every time the system has discharged we stamp a figure 5 to indicate that this is outside the regular servicing schedule A tag filled with 5 s would indicate to you as the service technician that this is a problem machine equipment operator or fire system 5 Edition January 2007 Revision Publication Number 69 343 094 Page 13 of 60 SANDVIK NFP1000 FIRE SUPPRESSION SYSTEMS MAINTENANCE AND SERVICING To assist with regular servicing requirements a series of service kits are available The kits listed below contain all components required for a regular
55. ts 5 Edition January 2007 Revision Publication Number 69 343 094 Page 8 of 60 SANDVIK NFP1000 FIRE SUPPRESSION SYSTEMS RECHARGING INSTRUCTIONS e Break seal on tank bung to release any remaining pressure in the system Do not remove any part of system until all pressure has vented e Remove head from tank and flush tank with clean water e Flush out all the hoses with clean water and check that nozzles operate correctly Clean or replace nozzles if required e Check Auto Fire Detection tube and replace if required e Reset solenoid if system was activated electrically e Turn handles on activation modules to closed position and reset the solenoid if the system was activated electrically e Drain the tank THE TANK MUST BE EMPTY BEFORE YOU RECHARGE IT e Fill tank with clean water and add foam charge as per following requirements Tank Clean Water Foam Standard 6 AFFF Alternative 696 FFFP 20 Litres 16 0 Litres 1 5 Litres Part No 69 335 194 Part No 69 335 075 25 Litres 19 5 Litres 2 0 Litres Part No 69 335 195 Part No 69 335 076 45 Litres 34 0 Litres 4 0 Litres Part No 69 335 189 Part No 69 335 077 65 Litres 48 0 Litres 6 0 Litres Part No 69 335 190 Part No 69 335 078 110 Litres 74 0 Litres 8 0 Litres Part No 69 335 196 Part No 69 335 079 Amount of foam is based on 6 concentrate Do not use 3 concentrate Only specified brand of foam must be used in a pre engineered fire system AFFF Use only Kerr Cr
56. until it is added to the tank during the charging procedure Once the concentrate is mixed with water the life span is reduced and deterioration will occur after approximately two 2 years That is one of the reasons why foam based fire suppression systems are regularly discharged as part of their routine service procedure 5 Edition January 2007 Revision Publication Number 69 343 094 Page 7 of 60 SANDVIK NFP1000 FIRE SUPPRESSION SYSTEMS FOAM CONCENTRATES Foam contamination Any contamination of foam concentrate or solution can affect system performance e Using unclean water The use of clean water drinking quality preferred is important Low quality water may accelerate deterioration of pre mix e Using a dirty funnel or measuring container If the funnel or container was used previously with other substances oil break fluid etc and not cleaned properly the resulting contamination could destroy the film forming properties Cross contamination from changing to different foam For example left over foam residue of FFFP will coagulate when AFFF is added causing potential blockages in the system Vice versa AFFF residue in a FFFP charge will adversely affect the foaming properties It is very important to clean the complete system before charging it with different foam The same applies even if there is no change from FFFP to AFFF ore vice versa Changing from one brand of AFFF to another can have the same adverse effec
57. uppression system B EXPLANATION Quickly retreat from the fire to protect yourself against wind blown flames smoke gases and other dangers created by the fire Fires are very unpredictable and can turn suddenly flare up turn into a fireball by sudden ignition of large quantity of fuel It is important to keep your distance until the fire has been knocked down by the fire suppression system Residual heat from the fire could cause re ignition after the system has discharged and therefore it is important that someone stand by at a safe distance with a portable fire extinguisher This stand by should be maintained until expert attention has arrived or there is no possibility of re ignition C AFTER THE FIRE IS OUT The engine should not be restarted until the equipment and fire suppression system have been inspected repaired serviced and cleaned to ensure that the fault causing the fire has been rectified and the fire suppression system is fully operational for continued protection Immediately recharge the fire suppression system NOTE YOU VE NEEDED IT ONCE YOU MAY NEED IT AGAIN No fire is too small for a fire suppression system to be operated All fires start small The NFP1000 fire suppression system has been primarily designed to protect life and if possible also save the equipment Therefore this system is for the protection of the operator or driver as well as other people in the immediate area 5 Edition January
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