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IO Input/Output Interface Module for LV Circuit Breaker
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1. 52 06131B1317 09 2014 IO Module User Defined Applications User Defined Pulse Counters Presentation Pulse counters are used to calculate the total and partial consumption of energy or the total and partial volume measured by a metering device with a pulse output e Energy meters measuring active reactive or apparent energy e Volume meters measuring volumes in cubic meters The pulse output of the metering device must be wired to an IO module digital input configured as a pulse digital input see page 19 Each pulse counter calculates e The total consumption not resettable e The partial consumption resettable value indicating the consumption since the last reset The partial counters can be displayed on e a FDM121 display unit e the IFE web pages only when the IO module is connected to a circuit breaker The partial consumption can be reset from e the energy counter reset input see page 52 e aremote controller using the communication network e the customer engineering tool see page 17 The date and time of the last reset of the partial consumption is recorded If the pulse counter calculates active energy the instantaneous active power is also calculated The consumptions are saved in non volatile memory to prevent the data loss in case of power loss The monitoring from a remote controller using the communication network requires a communication interface module I
2. Code 101 Code IO2 Description Type Priority Reset 1579 1835 User defined input 1 Alarm Medium Manual or Remote 0x062B 0x072B 1580 1836 User defined input 2 Alarm Medium Manual or Remote 0x062C 0x072C 1581 1837 User defined input 3 Alarm Medium Manual or Remote 0x062D 0x072D 1582 1838 User defined input 4 Alarm Medium Manual or Remote 0x062E 0x072E 1583 1839 User defined input 5 Alarm Medium Manual or Remote 0x062F 0x072F 1584 1840 User defined input 6 Alarm Medium Manual or Remote 0x0630 0x0730 Input Output Assignment The table below lists the possible assignment of the digital inputs according to the predefined application selected on the IO module Inputs Predefined Application Selected 1 2 3 4 5 6 7 8 9 101 9 102 User defined input 1 1 1 User defined input 2 I2 I2 User defined input 3 I3 I3 I3 User defined input 4 l4 l4 l4 l4 User defined input 5 15 15 15 15 User defined input 6 l6 l6 l6 l6 06131B1317 09 2014 63 IO Module User Defined Applications Input Indicator Presentation The input indicator application is used to control the digital output according to the status of a digital input for local indication of
3. 0613181317 09 2014 71 IO Module User Defined Applications 72 06131B1317 09 2014 Chapter 4 Troubleshooting What Is in This Chapter This chapter contains the following topics Topic Page Troubleshooting 74 Protecting the Environment 76 0613181317 09 2014 73 Troubleshooting Troubleshooting Description Symptoms Cause Action IO module applications are not working as expected Application is not validated Check if all the input and output LEDs have the blinking pattern Check the application rotary switch position Press the Test reset button for 5 to 15 seconds to validate the application System configuration is not correct Check if ULP LED has a blinking pattern see page 15 Check if there is any hardware or firmware discrepancy with the customer engineering tool see page 17 and follow the instructions For details refer to Compatibility Matrix in RSU Online Help ULP wiring is not correct Press the Test reset button for 1 to 5 seconds on the IO module to check all ULP modules are properly wired on IMU System Follow the instructions as per the customer engineering tool see page 17 Digital input and digital output wiring is not correct Force the state of the input and output with the customer engineering tool to check the wiring Digital output is not working Wiring issue Check the d
4. Code Predefined Indication Type Priority Reset 2816 Ground leakage trip signal contact Alarm Medium Manual or Remote 0x0B00 2817 Control voltage presence contact Alarm Medium Manual or Remote 0x0B01 2818 Surge protection status contact Alarm Medium Manual or Remote 0x0B02 2819 Surge failure contact Alarm Medium Manual or Remote 0x0B03 2820 Switch ON OFF indication contact OF Alarm Medium Manual or Remote 0x0B04 2821 Fuse blown indication contact Alarm Medium Manual or Remote 0x0B05 2822 Emergency stop Alarm High Manual or Remote 0x0B06 Input Output Assignment The table below lists the possible assignment of the digital inputs according to the predefined application selected on the IO module Inputs Predefined Application Selected 1 2 3 4 5 7 9 101 9 102 Predefined input 14 16 13 16 11 16 11 16 62 0613181317 09 2014 IO Module User Defined Applications User Defined Input Acquisition Presentation The IO module can acquire user defined indications delivered by external devices through digital inputs The status of the input is displayed on the FDM121 display unit The indication description can be entered using the customer engineering tool see page 17 Each change of state of an user defined input generates an event For more information on the IO module events refer to Events and Alarms see page 25
5. 34 06131B1317 09 2014 IO Module Predefined Applications Cradle Position Counters The cradle position counters are e Cradle connected position counter e Cradle disconnected position counter e Cradle test position counter A counter is linked to each cradle position state The counter is incremented each time the linked state is activated The cradle position counters have the following properties e The counters are saved in non volatile memory to prevent data loss in case of power loss e The counters are incremented from 0 to 65534 e The cradle counter can be preset using the customer engineering tool and FDM 121 display unit Application Events The following events are generated by the application For more information on IO module events refer to Events and Alarms see page 25 Code Description Type Priority Reset 2304 Cradle position discrepancy Alarm Medium Manual or Remote 0x0900 2305 Cradle connected contact change Event No N A 0x0901 2306 Cradle disconnected contact change Event No N A 0x0902 2307 Cradle test contact change Event No N A 0x0903 2308 Remove device from cradle and put it back Alarm Medium Manual or Remote 0x0904 2309 Design life of the cradle replacement of the Alarm High Manual or Remote 0x0905 cradle has to be performed within 6 months 2310 Regrease cradle and disconnecting contact Alarm Medium Manual or Remote 0x0906
6. Multi trip indication OR of the available trip event Devices 1 and 2 Devices 3 4 and 5 The compatible devices are defined further see page 69 68 06131B1317 09 2014 IO Module User Defined Applications Compatible Devices Range Minimum Hardware Configuration Required Note e Masterpact NT Fixed or drawout circuit breaker BCM ULP with Device 1 e Masterpact NW firmware version 4 0 7 and above Micrologic A or E PowerPact P frame trip unit with firmware version 1 0 3 and above PowerPath irae Fixed or drawout circuit breaker BCM ULP with Device 2 firmware version 4 0 7 and above Micrologic P or H trip unit with firmware version 1 0 3 and above PowerPact H J and L frame Fixed or drawout circuit breaker Micrologic 5 trip Device 3 unit with firmware version 1 0 3 and above Fixed or drawout circuit breaker Micrologic 6 trip Device 4 unit with firmware version 1 0 3 and above Fixed or drawout circuit breaker Micrologic 6 EM Device 5 trip unit with firmware version 1 0 3 and above Input Output Assignment The table below lists the possible assignment of the digital outputs according to the predefined application selected on the IO module Outputs Predefined Application Selected 1 2 3 4 5 6 7 8 9 101 9 102 Trip O1 03 O3 O3 O1 03 O1 03 06131B1317 09 2014 69 IO Modul
7. 10 Module Presentation Analog Input Definition An IO module has one analog input The analog input assigned to a predefined application is preconfigured and cannot be modified In user defined application the analog input can be assigned using the customer engineering tool see page 17 Analog Input Type The Pt100 sensor is the only analog input type which is used to record and monitor the temperature inside the switchboard Pt100 Status The IO module detects the open and short circuit condition of the analog input For more information refer to Analog Input Status LED see page 14 Detection Function Pt100 Value Accuracy Open circuit detection 2195 Q 10 Short circuit detection 100 t 596 24 06131B1317 09 2014 IO Module Presentation Events and Alarms Definitions Alarm Reset Mode An event is digital data changing state or any incident detected by the IO module Events are time stamped and logged in the IO module event history Event codes are displayed on the FDM121 display unit and are used to identify the type of event or alarm The IO module event history contains the last 100 time stamped events It can be accessed from e FDM121 display unit e remote controller using the communication network NOTE The FDM121 displays only the last 20 time stamped events of the IO module event history The event can be e system events generated by the IO module e the
8. The close order can be inhibited either by a local command from the IO module or by a remote command from the remote controller After the close order has been inhibited locally it has to be enabled by the local command from the IO module After the close order has been inhibited remotely it has to be enabled by the remote command from the remote controller After the close order has been inhibited locally and remotely it has to be enabled by the local command from the IO module and by the remote command from the remote controller The remote control orders issued from a remote controller using the communication network requires a communication interface module IFM or IFE and corresponds to e BCM ULP commands refer to Masterpact NT NW and PowerPact P and R Frame Modbus Communication Guide e BSCM commands refer to PowerPact H J and L Frame Modbus Communication Guide Compatible Devices Range Minimum Hardware Configuration Required e Masterpact NT Fixed or drawout circuit breaker BCM ULP with firmware e Masterpact NW version 4 0 7 and above communicating coils MX and XF or PowerPact P frame communicating motor operator e Fixed or drawout switch BCM ULP with firmware version 4 0 7 and above communicating coils MX and XF or communicating motor operator PowerPact H J and L frame e Fixed or drawout circuit breaker BSCM with firmware version 2 2 7 and above communicating motor operator e
9. IO Module User Defined Applications Breaker Status Indicator Presentation The following device status can be assigned to the digital outputs for local indication Position indicator status OF Trip indicator status SD Electrical trip indicator status SDE Ready to close status PF NOTE The ready to close PF status is available only with Masterpact and PowerPact P and R frame devices The breaker status can be configured to the IO module digital output for local indication using the customer engineering tool Compatible Devices Range Minimum Hardware Configuration Required e Masterpact NT Fixed or drawout circuit breaker BCM ULP with e Masterpact NW firmware version 4 0 7 and above e PowerPact P frame e Fixed or drawout switch BCM ULP with firmware e PowerPact R frame version 4 0 7 and above PowerPact H J and L frame e Fixed or drawout circuit breaker BSCM with firmware version 2 2 7 and above e Fixed or drawout switch BSCM with firmware version 2 2 7 and above Input Output Assignment The table below lists the possible assignment of the digital outputs according to the predefined application selected on the IO module Outputs Predefined Application Selected 1 2 3 4 5 6 7 8 9 IO1 9 102 Position indicator status OF O1 03 O3 O3 01 03 O1 03 Trip indicator status SD O1 03 O3 O3 J O1 03 01 03 Electric
10. Reload the configuration file with the correct assignments IO module is in configuration discrepancy mode according to the ULP LED see page 15 Duplicate assignments within the same IO module Check the application assignments with the customer engineering tool Duplicate assignments across the two IO module Check the application assignments with the customer engineering tool Cradle management and drawer management applications are configured together Configure only one of the applications cradle management and drawer management with the customer engineering tool Closing the circuit breaker is not possible either locally or remotely Inhibit close order is activated by the IO Enable the close order from the IO module Inhibit close order is activated by a remote controller using the communication network Enable the close order from the remote controller 06131B1317 09 2014 75 Troubleshooting Protecting the Environment Recycling Packaging The packing materials from this equipment can be recycled Please help protect the environment by recycling them in appropriate containers Thank you for playing your part in protecting the environment End of Life Recycling At the end of life the modules of the ULP system have been optimized to decrease the amount of waste and valorize the components and materials of the product in the usual end of life treatment pr
11. X X management see page 56 Cooling system X X X X see page 58 Predefined input X X X X acquisition see page 62 User defined input X X X x acquisition see page 63 Input indicator x x X X X see page 64 Threshold overrun X x X X x of input counter indicator see page 65 Breaker status x x X X X indicator see page 66 Maintenance X X X X X indicator see page 67 Trip indicator X X x X X see page 68 Pre alarmindicator X x X X x see page 70 User defined alarm X X X X X indicator see page 71 X user defined application available user defined application not available Remote Controller A remote controller is a device able to communicate with an IMU using either the IFM Modbus SL interface for a LV circuit breaker or the IFE Ethernet interface for a LV circuit breaker Example FDM128 display unit for 8 LV devices supervisor PLC BMS SCADA system and so on Modbus registers and commands related to the IMU modules including the IO module are described in separate guides e For PowerPact H J and L frame refer to PowerPact H J and L Frame Modbus Communication Guide e For Masterpact NT NW and Power
12. 0 00 cece teens 37 Application 4 Light and Load Control 22 22 00000 cece tee 42 Application 9 Custom 0 0000 00 cee 46 Chapter 3 IO Module User Defined Applications 0202 ee 47 341 Control FUNCHONS sued reor E otc ORE aol lec adea OR E ia ded oie Ee bee cee ul er ok 48 Enable lnhibit Close Order 0 0 0 cc RR Rn 49 User Defined Output aenea 00 eee eee 50 3 2 Energy Management Functions 0 0 0 teens 51 Energy Counter Reset i sisl cedar Pane ae here 52 User Defined Pulse Counters 0000 00 cents 53 3 3 Monitoring Functions 0 0 0 000 eee ene 54 Cradle Management 222 2 cette hr 55 Drawer Management 22222 onen nennen eee ee 56 Cooling Systelri c nu Ha a a a a e Ros i a OS Bae one 58 Predefined Input Acquisition 2 eese ea ne an sen en ee 62 User Defined Input Acquisition llle RI III 63 Inputilndic ator err Er RR inm Re Ee er E Sede b e dr a 64 Threshold Overrun of Input Counter Indicator llle 65 Breaker Status Indicator liliis 66 Maintenance Indicator ce oer rr err xd Re ER Re ye xe qaa km ym 67 Busen Eccc 68 Pre Alarm Indicatots i rry race wea ek ga ck ec a EROR EU rca Rod Ca EORR was 70 User Defined Alarm Indicator 222222 ccc RR Ree 71 Chapter 4 Troubleshooting 0 0 e eee eee eee eee 73 Troubleshooting 2s noes ene Bee SORE eek eee Ed b
13. Application 4 Light and Load Control 42 Application 9 Custom 46 06131B1317 09 2014 31 IO Module Predefined Applications Application 1 Cradle Management Presentation The cradle management application is used to e record and check the position of drawout circuit breakers in the cradle e inform the user about the preventive maintenance actions e notify the remote controller about the position of the drawout circuit breaker NOTE When the circuit breaker is detected as being in the disconnected position the remote controller quits polling the Micrologic trip unit If the remote controller does not quit polling the remote controller receives the time out response as long as the Micrologic trip unit is disconnected The cradle information is available on e the FDM121 display unit e remote controller using the communication network e IFE web pages The monitoring from a remote controller using the communication network requires a communication interface module IFM or IFE Compatible Devices Range Minimum Hardware Configuration Required e Masterpact NT e Drawout circuit breaker BCM ULP with firmware version 4 0 7 e Masterpact NW and above e PowerPact P frame e Drawout switch BCM ULP with firmware version 4 0 7 and above PowerPact H J and L frame Drawout circuit breaker BSCM with firmware version 2 2 7 and above e Drawout circui
14. COM close Close order from a remote controller using the communication network Close Device close command to communicating motor operator to close the PowerPact device e XF communicating coil to close Masterpact NT NW or PowerPact P frame devices NOTE The pulse width of the close orders must be set to minimum one second Masterpact NT NW and PowerPact P Frame Direct Close Order On Masterpact NT NW and PowerPact P frame devices a direct close order can be wired directly to the command XF communicating coil to close the devices without taking into account the control mode or the data processed by the IO modules 06131B1317 09 2014 41 IO Module Predefined Applications Application 4 Light and Load Control Presentation e The light control application is used to switch the lights on and off remotely The lights are controlled by an impulse relay The switch order can be either delayed or not e Theload control application is used to switch the loads on and off remotely The loads are controlled by a contactor The switch order can be either delayed or not The light and load orders are issued from the local FDM121 display unit the local push buttons S1 S2 connected to the impulse relay light control a remote controller using the communication network the IFE web pages only when the IO module is connected to a circuit breaker The orders issued from a remote controller using
15. clusters to be performed by qualified maintenance staff 2311 New Micrologic trip unit has been detected Alarm High Manual or Remote 0x0907 Cradle Position Discrepancy Alarm The IO module detects the cradle position discrepancy and generates an alarm when the cradle position contacts indicate that the circuit breaker is not in one of the allowable positions connected disconnected or test Cradle Position Events A time stamped event is generated for each change on a cradle position state to record the date and time of each cradle operation 06131B1317 09 2014 35 10 Module Predefined Applications Cradle Maintenance Alarms Time stamped alarms are generated to allow preventive maintenance actions e Toremind the user to operate the cradle at least once in every year by moving the circuit breaker from connected position to disconnected position and from disconnected position to connected position The alarm is generated after 11 months without disconnecting the circuit breaker e Replacement of the cradle the cradle is designed to be connected 500 times and must be replaced before that number is reached An alarm is generated when the cradle connected position counter reaches 450 e Regrease the cradle and clusters The cradle needs a comprehensive check up when e the cradle is in operation for five years e the cradle position counter reaches 250 New Micrologic Detection Alarm A time stamped alarm is genera
16. customer terminal block Y paper B Pt100 temperature sensor Wiring Diagram for PowerPact H J and L Frame CB CB CB 24 V DC connected disconnected test Modbus SL or Ethernet L1 position position position 1 1 t 14 M Communication 24VDC interface IFM or IFE ro E Ik E 312 es Ban imal Ina 1 1 I E IcE CD ars E rus J A 311 al B EN ULP termination rQ OQ OO 7 O00 ET gt 8 ze ULP cable gave 1 abe ot 13 7 id Q1 X A ae gs Compact NSX or app PowerPact H J L Frame 02 03 circuit breaker exo 9t i 43 14 23 24 33 34 1 Black _ Red D Z q i H asc i Leni ee P A i y Temperature Pt100 probe 06131B1317 09 2014 33 10 Module Predefined Applications Cradle Position Status The cradle position status is defined from the status of the digital inputs I1 12 and I3 e cradle in connected position 1120 1221 1321 e cradle in disconnected position 1121 1270 1321 e cradle in test position 1121 1221 1320 1 be NOT Connected I2 I3 AND AND n 13 Disconnected AND I2 20 NOT AND i l2 AND Test 13 be NOT AND 11 Cradle connected position contact CE 12 Cradle disconnected position contact CD 13 Cradle test position contact CT Connected Cradle is in connected position Disconnected Cradle is in disconnected position Test Cradle is in test position
17. 4 5 6 7 8 9 101 9 102 Enable Inhibit Close 14 16 13 16 11 16 Order e 1 0 inhibit close order 1 enable close order Output Predefined Application Selected 1 2 3 4 5 6 7 8 9 101 9 102 Inhibit close order 01 03 O3 01 03 01 03 activated by IO Module O 0 close order is enabled O 1 close order is inhibited 06131B1317 09 2014 49 10 Module User Defined Applications User Defined Output Presentation The user defined output allows the control of any of the digital outputs The orders are issued from e aremote controller using a communication network e the IFE web pages only when the IO module is connected to a circuit breaker The time response between the order coming from the communication module and the physical activation of the output is greater than 500 ms It is possible to force and unforce the output with any type of assignment The orders issued from a remote controller using the communication network corresponds to IO module commands These orders require a communication interface module IFM or IFE The user defined output can be assigned using the customer engineering tool Input Output Assignment The table below lists the posible assignment of the digital outputs acording to the predefined application selected on the
18. A 0x0601 0x0701 1539 1795 IO module in STOP mode Alarm High Manual or Remote 0x0603 0x0703 1540 1796 IO module in ERROR mode Alarm Medium Manual or Remote 0x0604 0x0704 1541 1797 Application rotary switch position change Event N A N A 0x0605 0x0705 1542 1798 Setting locking pad rotary switch position Event N A N A 0x0606 0x0706 change 1543 1799 Source address DIP switch position Event N A N A 0x0607 0x0707 change Watchdog Reset The watchdog reset is a firmware reset where the IO module restarts itself after detection of an IO module processing time out IO Module in STOP Mode The IO module in STOP mode alarm is generated when the IO module is out of service Replace the IO module immediately IO Module in ERROR Mode IO module in ERROR mode alarm is generated when the IO module detects that the EEPROM memory is corrupted Replace the IO module at the next maintenance operation Application Rotary Switch Position Change The application rotary switch is located on the front face of the IO module Each time the position of the application rotary switch is changed from one application to another application an event is generated Setting Locking Pad Rotary Switch Position Change The setting locking pad is located on the front face of the IO module Each time the position of the setting locking pad is changed an event is generated Source Address DIP Switch Position Chan
19. Application Selected 1 2 3 4 5 6 7 8 9 101 9 102 Cradle connected 01 02 03 O3 03 01 02 03 01 02 03 position status Cradle disconnected 01 02 03 O3 03 01 02 03 01 02 03 position status Cradle test position 01 02 03 O3 03 01 02 03 01 02 03 status 06131B1317 09 2014 55 10 Module User Defined Applications Drawer Management Presentation The drawer management application is used to record and check the position of drawout drawers The monitoring from a remote controller using the communication network requires a communication interface module IFM or IFE NOTE The cradle and the drawer applications cannot be configured together Input Output Assignment The table below lists the possible assignment of the digital inputs according to the predefined application selected on the IO module Inputs Predefined Application Selected 1 2 3 4 5 6 7 8 9 101 9 102 Drawer connected position 11 1 contact CE Drawer disconnected position I2 I2 contact CD Drawer test position contact CT I3 I3 Drawer Position Status The drawer position status is defined from the status of the digital inputs 11 I2 and I3 e Drawer in connected position 11 1 12 0 13
20. IO module output Output Predefined Application Selected 1 2 3 4 9 IO1 9 102 User defined 01 03 O3 O3 01 03 01 03 50 06131B1317 09 2014 IO Module User Defined Applications Section 3 2 Energy Management Functions What Is in This Section This section contains the following topics Topic Page Energy Counter Reset 52 User Defined Pulse Counters 53 06131B1317 09 2014 51 10 Module User Defined Applications Energy Counter Reset Presentation The energy counter reset is used to reset the IO module user defined pulse counters The energy counter reset order can be activated by e a push button connected to an IO module digital input the counters are reset when input is 1 e aremote controller using the communication network e the IFE web pages only when the IO module is connected to a circuit breaker The order issued from a remote controller using the communication network corresponds to IO module command This order requires a communication interface module IFM or IFE Input Output Assignment The table below lists the possible assignment of the digital inputs according to the predefined application selected on the IO module Inputs Predefined Application Selected 1 2 3 4 5 6 7 8 9 IO1 9 102 Energy counter reset 14 16 13 16 11 16 11 16 I 1 resets the energy counters
21. input 1p1 Temperature sensor 1 threshold 1 pick up value T1p1 Temperature sensor 1 threshold 1 pick up delay 1d1 Temperature sensor 1 threshold 1 drop out value T1d1 Temperature sensor 1 threshold 1 drop out delay o1t1 Temperature sensor 1 threshold 1 overrun 1p2 Temperature sensor 1 threshold 2 pick up value T1p2 Temperature sensor 1 threshold 2 pick up delay 01d2 Temperature sensor 1 threshold 2 drop out value T1d2 Temperature sensor 1 threshold 2 drop out delay o1t2 Temperature sensor 1 threshold 2 overrun 1p3 Temperature sensor 1 threshold 3 pick up value T1p3 Temperature sensor 1 threshold 3 pick up delay 1d3 Temperature sensor 1 threshold 3 drop out value T1d3 Temperature sensor 1 threshold 3 drop out delay O1t3 Temperature sensor 1 threshold 3 overrun Temperature Sensor 1 Parameters The following parameters can be set using the customer engineering tool see page 17 Description Setting Range Factory Setting O1p1 Temperature sensor 1 threshold 1 pick up value 50 250 C 50 C 122 F 122 482 F T1p1 Temperature sensor 1 threshold 1 pick up delay 1 3600 s 10s 1d1 Temperature sensor 1 threshold 1 drop out value 50 250 C 45 C 113 F 122 482 F T1d1 Temperature sensor 1 threshold 1 drop out delay 1 3600 s 10s 1p2 Temperature sensor 1 threshold 2 pick up value 50 250 C 60 C 140 F 122 482 F T1p2 Temperature sensor 1 threshold 1 pick up dela
22. the input status Any digital input of one of the IO modules can be assigned to an available digital output of one of the IO modules The input indicator can be assigned using the customer engineering tool Input Output Assignment The table below lists the possible assignment of the digital outputs according to the predefined application selected on the IO module Outputs Predefined Application Selected 1 2 3 4 9 101 9 102 IO 1 inputs l1tol6 01 03 O3 O3 O1 O3 01 03 IO 2 inputs 11 tol6 O1 O3 O3 O3 01 03 01 03 64 06131B1317 09 2014 IO Module User Defined Applications Threshold Overrun of Input Counter Indicator Presentation The input counter threshold overrun event can be assigned to the digital outputs for local indication The input counter threshold counter output can be configured using the customer engineering tool Input Output Assignment The table below lists the possible assignment of the digital outputs according to the predefined application selected on the IO module Outputs Predefined Application Selected 1 2 3 4 5 6 7 8 9 IO1 9 102 IO 1 input I1 counter overrun 01 03 O3 03 01 03 O1 O3 to input I6 counter overrun IO 2 input I1 counter overrun 01 03 O3 03 01 03 01 03 to input I6 counter overrun 06131B1317 09 2014 65
23. threshold can be of any value ranging from 1 to 4294967294 The factory setting is 5000 e Analarm is generated when a counter reaches the threshold A digital output can be assigned to any threshold overrun on input counter Digital Input Forcing For maintenance reasons it is possible to force the state of the digital inputs This action can be performed only with a FDM121 display unit 06131B1317 09 2014 19 IO Module Presentation Digital Input Events The following events are generated by the digital inputs For more information on IO module events refer to Events and Alarms see page 25 CodelO1 Code 102 Description Type Priority Reset 1555 1811 Input 1 rising edge NO contact or Event NA NA 0x0613 0X0713 falling edge NC contact 1556 1812 Input 2 rising edge NO contact or Event NA NA 0x0614 0X0714 falling edge NC contact 1557 1813 Input 3 rising edge NO contact or Event NA NA 0x0615 0X0715 falling edge NC contact 1558 1814 Input 4 rising edge NO contact or Event NA NA 0x0616 0X0716 falling edge NC contact 1559 1815 Input 5 rising edge NO contact or Event NA NA 0x0617 0X0717 falling edge NC contact 1560 1816 Input 6 rising edge NO contact or Event NA NA 0x0618 0X0718 falling edge NC contact 1561 1817 Threshold overrun on input 1 counter Alarm Medium Manual or Remote 0x0619 0X0719 1562 1818 Thresho
24. using the communication network The close order can be inhibited either by a local command from the IO module or by a remote command from the remote controller After the close order has been inhibited locally it has to be enabled by the local command from the IO module After the close order has been inhibited remotely it has to be enabled by the remote command from the remote controller After the close order has been inhibited locally and remotely it has to be enabled by the local command from the IO module and by the remote command from the remote controller Compatible Devices Range Minimum Hardware Configuration Required e Masterpact NT Fixed or drawout circuit breaker BCM ULP with firmware version 4 0 7 e Masterpact NW and above communicating coil XF or communicating motor e PowerPact P frame mechanism e Fixed or drawout switch BCM ULP with firmware version 4 0 7 and above communicating coil XF or communicating motor mechanism PowerPact H J and L frame e Fixed or drawout circuit breaker BSCM with firmware version 2 2 7 and above communicating motor operator e Fixed or drawout switch BSCM with firmware version 2 2 7 and above communicating motor operator Input Output Assignment The tables below list the possible assignment of the digital inputs and outputs according to the predefined application selected on the IO module Input Predefined Application Selected 1 2 3
25. 0 e Drawer in disconnected position 11 0 1221 1320 e Drawer in test position 1170 I2 0 I3 1 2 50 Connected NOT NOT AND NOT 3 O NOT AND Disconnected AND 56 06131B1317 09 2014 IO Module User Defined Applications l4 mo NOT Iz 0 NOT AND 13 AND 1 Drawer connected position contact CE I2 Drawer disconnected position contact CD I3 Drawer test position contact CT Connected Drawer is in connected position Disconnected Drawer is in disconnected position Test Drawer is in test position Drawer Position Counters The drawer position counters are e Drawer connected position counter e Drawer disconnected position counter e Drawer test position counter A counter is linked to each drawer position state The counter is incremented on each rising edge of the linked state The drawer position counters have the following properties e The counters are saved in non volatile memory to prevent the data loss in case of power loss e The counters are incremented from 0 to 65534 e The counters can be preset to any value from 0 to 65534 using either the customer engineering tool or the FDM121 display unit Application Events The following event is generated by the application For more information on IO module events refer to Events and Alarms see page 25 Code Description Type Priority Reset 2432 Drawer position discrepancy Alarm M
26. 0 ft it is mandatory to use a shielded twisted cable The shield cable is connected to the functional ground of the IO module Digital Outputs Characteristics Characteristic Value Digital output type Bistable relay Rated load 5 A at 250 Vac Rated carry current 5A Maximum switching voltage 380 Vac 125 Vdc Maximum switch current 5A Maximum switching power 1250 VA 150W Minimum permissible load 10 mA at 5 Vdc Contact resistance 30m Oo Maximum operating frequency e 18000 operations hr mechanical e 1800 operations hr electrical Digital output relay protection External fuse of 5 A or less Maximum cable length 10 m 33 ft Analog Inputs Characteristics The IO module analog input can be connected to a Pt100 temperature sensor Characteristic Values Range 22 to 392 F Accuracy e 2 C from 30 to 20 C e 1 C from 20 to 140 C e 2 C from 140 to 200 C 3 6 F from 22 to 68 F 1 8 F from 68 to 284 F 3 6 F from 284 to 392 F Refresh interval 5 seconds 5 seconds 06131B1317 09 2014 29 IO Module Presentation 30 06131B1317 09 2014 Chapter 2 IO Module Predefined Applications What Is in This Chapter This chapter contains the following topics Topic Page Application 1 Cradle Management 32 Application 2 Breaker Operation 37
27. Breaker HEP 57113 S8113 a 14 PE ES C9 o 5 1 i Blue i l 1 4 i i I 1 C2 C3 C1 A2 A3 A1 AC DC gt gt MX1 BCM ULP customer terminal block XF ll L a Inhibit close order Local control mode activated by 10 38 06131B1317 09 2014 IO Module Predefined Applications Wiring Diagram with PowerPact H J and L Frame L1 Q1 Compact NSX or PowerPact H J L Frame Circuit breaker IIII 0L0SAAAAA An nn ue PPP Local Remote Remote Remote Enable Inhibit Local Local control open close close open close mode order order order order order 1 r r Sit R 13 S2 S3 S4E ijn S5 13 S6 13 9 EEE 24V DC 5 IO ue 2 Pa 01 02 03 13 Ita 23 33 ja u u lt gt of D Q ACIDC M Local control mode Inhibit close order activated by IO Q o 24V DC 24V DC Y Modbus SL or Ethernet Communication interface IFM or IFE ULP termination ULP cable motor mechanism Communicating Device Open Command Open 1 Local 0 Remote 1 control mode I2 Remote open order I5 Local open order FDM121 open Open order from local FDM121 display unit COM open Open order from a remote controller usi
28. Conforming to IEC 60068 2 27 15 g 11 ms 1 2 sinusoidal Resistance to sinusoidal vibrations Conforming to IEC EN 60068 2 6 Electrical Characteristics Characteristics Value Power supply 24 Vdc 20 10 19 2 26 4 Vdc Consumption Typical 24 Vdc 165 mA at 20 C Maximum with ULP 19 2 Vdc 420 mA at 60 C Physical Characteristics Characteristic Value Dimensions 72 x 115 x 71 mm 2 83 x 4 52 x 2 79 in Mounting DIN rail Weight 229 5 g 0 51 Ib Degree of protection of the installed module e On the front panel wall mounted enclosure IP4x O module parts IP3x e Connectors IP2x Connections Screw type terminal blocks 24 Vdc Power Supply Characteristics It is recommended to use an UL listed UL recognized limited voltage limited current or a Class 2 power supply with a 24 Vdc 3 A maximum For more information refer to the ULP System User Guide 06131B1317 09 2014 IO Module Presentation Digital Inputs Characteristics Characteristic Value Digital input type Self powered digital input with current limitations as per IEC 61131 2 type 2 standards 7 mA Input limit values at state 1 close 19 8 25 2 Vdc 6 1 8 8 mA Input limit values at state O open 0 19 8 Vdc 0 mA Maximum cable length 10 m 33 ft NOTE For a length greater than 10 m 33 ft and up to 300 m 1 00
29. F T2d3 Temperature sensor 2 threshold 3 drop out delay 1 3600 s 10s The following events are generated by the application For more information on the IO module events refer to Events and Alarms see page 25 CodelO1 Code 102 Description Type Priority Reset 2823 2823 Switchboard temperature contact Alarm Medium Manual or Remote 0x0BO7 0x0B07 2824 2824 Switchboard ventilation contact Alarm Medium Manual or Remote 0X0B08 0x0B08 2825 2825 Switchboard door contact Alarm Medium Manual or Remote 0x0B09 0x0B09 1585 1841 Switchboard temperature threshold 1 Alarm Low Auto 0x0631 0x0731 1586 1842 Switchboard temperature threshold 2 Alarm Medium Manual or Remote 0x0632 0x0732 1587 1843 Switchboard temperature threshold 3 Alarm High Manual or Remote 0x0633 0x0733 0613181317 09 2014 61 IO Module User Defined Applications Predefined Input Acquisition Presentation The IO module can acquire predefined indications delivered by external devices through digital inputs for signalization purposes the status of the input with its predefined description is displayed on FDM121 display unit The predefined indications that can be assigned to digital inputs are listed in the following table Each change of state of a predefined input generates an event For more information on the IO module events refer to Events and Alarms see page 25
30. FM or IFE Input Output Assignment The table below lists the possible assignment of the digital inputs according to the predefined application selected on the IO module Inputs Predefined Application Selected 1 2 3 4 5 6 7 8 9 101 9 102 Pulse counter on input 1 11 11 Pulse counter on input2 12 I2 Pulse counter on input 3 I3 I3 I3 Pulse counter on input 4 14 l4 l4 l4 Pulse counter on input 5 115 15 15 15 Pulse counter on input6 116 l6 l6 l6 06131B1317 09 2014 53 IO Module User Defined Applications Section 3 3 Monitoring Functions What Is in This Section This section contains the following topics Topic Page Cradle Management 55 Drawer Management 56 Cooling System 58 Predefined Input Acquisition 62 User Defined Input Acquisition 63 Input Indicator 64 Threshold Overrun of Input Counter Indicator 65 Breaker Status Indicator 66 Maintenance Indicator 67 Trip Indicator 68 Pre Alarm Indicators 70 User Defined Alarm Indicator 71 54 06131B1317 09 2014 IO Module User Defined Applications Cradle Management Presentation The cradle management application is performed by the predefined application 1 see page 32 In a
31. Fixed or drawout switch BSCM with firmware version 2 2 7 and above communicating motor operator 06131B1317 09 2014 37 IO Module Predefined Applications Input Output Assignment Input Assignment 1 Local 0 Remote 1 control mode If the input is not wired the IMU is in local mode 1120 If there is a control mode selector switch it is recommended to wire 11 to have I1 1 12 Remote open order 13 Remote close order l4 Inhibit 0 Enable 1 close order If the input is not wired close order is inhibited 14 0 15 Local open order l6 Local close order Al Available Output Assignment O1 Local control mode O2 Inhibit close order activated by IO module 03 Available Wiring Diagram with Masterpact NT NW and PowerPact P and R Frame Local Remote Remote Remote Enable lnhibit Local Local 24V DC Direct open Direct close control open close close open close Modbus SL or Ethernet order order L1 mode order order order order order 1 p 33 joe a f Communication StL R5 S2 S3 S4e S5 5 S6 13 cm cm I AC DC We e j AC DC gt m 24VDC interface IFM or IFE ULP termination ET i i i 31 B S4 32 att Masterpact NT NW or i Compact NS630b 3200 or i ga PowerPact P R Frame 1 1 circuit breaker i i l 1
32. IO Input Output Interface Module for LV Circuit Breaker User Guide 09 2014 Scbneider www schneider electric com ES Electric 06131B1317 01 The information provided in this documentation contains general descriptions and or technical characteristics of the performance of the products contained herein This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications It is the duty of any such user or integrator to perform the appropriate and complete risk analysis evaluation and testing of the products with respect to the relevant specific application or use thereof Neither Schneider Electric nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein If you have any suggestions for improvements or amendments or have found errors in this publication please notify us No part of this document may be reproduced in any form or by any means electronic or mechanical including photocopying without express written permission of Schneider Electric All pertinent state regional and local safety regulations must be observed when installing and using this product For reasons of safety and to help ensure compliance with documented system data only the manufacturer should perform repairs to components When devices are used for applications with technical safety requirements
33. IO module events generated by the digital inputs and outputs e functional events generated by the application or functions performed by the IO module An alarm is a type of event that requires a specific attention from the user Each alarm is latched and must be reset There are three reset modes e Auto reset mode the alarm is reset automatically when the alarm condition disappears e Manual reset mode the alarm is reset using the test reset button for 0 25 to 1 second on the IO module e Remote reset mode the alarm is reset by a remote controller using the communication network with the Reset IO alarms command For PowerPact H J and L frame refer to PowerPact H J and L Frame Modbus Communication Guide For Masterpact NT NW and PowerPact P and R frame refer to Masterpact NT NW and PowerPact P and R Frame Modbus Communication Guide Alarm Priority Level Each alarm is given a priority level e High priority e Medium priority e Low priority The alarm priority level is predefined Alarm indication on the FDM121 display unit depends on the alarm priority level For more information refer to the FDM121 Display for LV Circuit Breaker User Guide 06131B1317 09 2014 25 10 Module Presentation System Events List of System Events The following events are generated by IO module 1 or IO module 2 Code 101 Code 102 Description Type Priority Reset 1537 1793 Watchdog reset Event N A N
34. P and R Frame Modbus Communication Guide 06131B1313 EN 06131B1314 ES 06131B1315 FR 06131B1316 ZH You can download these technical publications and other technical information from our website at www schneider electric com 06131B1317 09 2014 Chapter 1 IO Module Presentation What Is in This Chapter This chapter contains the following topics Topic Page Introduction 10 Hardware Description 13 Predefined Applications 16 Customer Engineering Tool CET 17 Digital Inputs 19 Digital Outputs 22 Analog Input 24 Events and Alarms 25 System Events 26 Application with Two IO Modules 27 Technical Characteristics 28 06131B1317 09 2014 IO Module Presentation Introduction Description The IO input output interface module for LV circuit breaker is part of an ULP system with built in functionalities and applications The IO module is a module of the ULP system and is compliant with the ULP system specifications The ranges of LV circuit breakers compatible with the IO module are e Masterpact NW Masterpact NT PowerPact R frame e e e PowerPact P frame e IO Module Resources PowerPact H J and L frame The IO module resources are e 6 digital inputs that are self powered for either NO or NC dry contact or pulse counter e 3 digital outputs that are bistable relays 5 A maximum e 1 analog input for Pt100 temperature senso
35. Pact P and R frame refer to the Masterpact NT NW and PowerPact P and R Frame Modbus Communication Guide 12 06131B1317 09 2014 IO Module Presentation Hardware Description Description Mounting OzzrxXc rommoou mil E 24 Vdc power supply terminal block Digital input terminal block 6 inputs 3 commons and 1 shield 6 input status LEDs Analog input status LED 3 output status LEDs I O identification labels Sealable transparent cover Analog input terminal block Digital output terminal block ULP status LED Test reset button accessible with cover closed Setting locking pad Application rotary switch 1 to 9 Switch for IO module addressing IO module 1 or IO module 2 ULP connectors The IO module mounts on a DIN rail Application Rotary Switch The application rotary switch enables the selection of a predefined application It has 9 positions and each position is assigned to a predefined application The factory set position of the switch is predefined as application 1 06131B1317 09 2014 13 IO Module Presentation Setting Locking Pad The setting locking pad on the front panel of the IO modul
36. THD display the date and time display the identification and maintenance information of the equipment control the equipment only for circuit breakers log the measurements P FP and E every 5 minutes display the status of the IO modules The RCU software helps users to monitor and control their equipment and helps installers to check and validate the newly installed equipment For more information see the RCU Online Help Back to Factory Setting For maintenance purpose the IO module can be resetto the factory settings using a customer engineering tool Back to factory setting will load the default configuration of the particular dial position of the IO module The following parameters can be reset to the factory setting once the back to factory setting command is executed e Force Unforce IO settings e Input Label Filter time Input Contact type Input singnal type Pulse polarity pulse weight pulse scale Unit Input counter threshold e Output Label Operating mode FallbackPosition mode contact type threshold 18 06131B1317 09 2014 IO Module Presentation Digital Inputs Definition An IO module has six digital inputs The digital inputs assigned to a predefined application are pre configured and cannot be modified The remaining available inputs can be configured separately using the customer engineering tool see page 17 Digital Input Types There are two types of digital inputs e normal di
37. W e the status is deactivated when the output state is HIGH Digital Output Counters A counter is linked to each normal digital output The counter is incremented for each change in the output The digital output counters have the following properties e The counters are saved in non volatile memory to prevent data loss in case of power loss e The counter can be preset to any value from 0 to 4294967294 NOTE When the counter reaches the maximum value it is possible to reset the counter using the IO module counter reset command e The counter stops counting after reaching 4294967294 e Athreshold is associated to each counter The user can set the threshold to any value from 1 to 429467294 The factory setting is 5000 e Analarm is generated when a counter reaches the threshold 22 06131B1317 09 2014 IO Module Presentation Digital Output Events Fallback Positions The following events are generated by the digital outputs For more information on IO module events refer to Events and Alarms see page 25 Code 101 Code 102 Description Type Priority Reset 1552 1808 Output 1 rising edge NO contact or Event NA NA 0X0610 0X0710 falling edge NC contact 1553 1809 Output 2 rising edge NO contact or Event NA NA 0X0611 0X0711 falling edge NC contact 1554 1810 Output 3 rising edge NO contact or Event NA NA 0X0612 0X0712 falling edge NC contact 1567 1823 Thres
38. al trip indicator status 01 03 03 03 01 03 01 03 SDE Ready to close status PF 01 03 03 03 01 03 01 03 66 0613181317 09 2014 IO Module User Defined Applications Maintenance Indicator Presentation On Masterpact NW circuit breakers the contact wear alarm can be assigned to an available digital output for local indication The maintenance indicators can be configured using the customer engineering tool NOTE On PowerPact H J and L frame circuit breakers the contact wear alarm can be assigned to an available digital output for local indication as one of the 10 user defined contact alarms For more information refer to the user defined Alarm Indicator see page 71 Compatible Devices Range Minimum Hardware Configuration Required Masterpact NW Fixed or drawout circuit breaker BCM ULP with firmware version 4 0 7 and above Micrologic P or H trip unit Input Output Assignment The table below lists the possible assignment of the digital outputs according to the predefined application selected on the IO module Outputs Predfined Application Selected 1 2 3 4 5 6 7 8 9 IO1 9 102 Contact wear alarm O1 O3 O3 O3 O1 03 O1 03 06131B1317 09 2014 67 IO Module User Defined Applications Trip Indicator Presentation Trip e
39. bles the user to modify passwords in the IMU change IMU identification get and set the time configure the IO module assignments modify the IO module counters reset the IO module counters only with Schneider service user profile update firmware of ULP Universal Logic Plug modules only with Schneider service user profile reset the passwords to their factory values only with the Schneider service user profile reset the IO module settings to their factory values only with the Schneider service user profile edit and save configurations For more information see the Compact NSX RSU Online Help 06131B1317 09 2014 17 IO Module Presentation Masterpact RSU Software RCU Software Masterpact RSU Remote Setting Utility is the Masterpact and PowerPact P and R frame configuration software Masterpact RSU enables the user to e check and set up the Micrologic trip unit parameters e protection parameters e measurement parameters e alarm parameters e display the Micrologic tripping curves e edit and save configurations For more information see the Masterpact RSU Online Help RCU Remote Control Utility is a simple SCADA software for e PowerPact H J and L frame circuit breakers e PowerPact P and R frame circuit breakers e Masterpact circuit breakers e Power meters Depending on the equipment the RCU software is connected to RCU enables the user to display the measurements of I U E
40. board ventilation 14 16 13 16 11 16 11 16 contact Switchboard door contact 14 16 I3 16 11 16 11 16 Input Output Assignment for Switchboard Temperature Control The analog input of each IO module can be assigned to the measure of temperature using Pt100 sensor e The analog input of IO module1 can be assigned to Pt100 sensor called temperature sensor 1 e The analog input of IO module 2 can be assigned to Pt100 sensor called temperature sensor 2 The table below lists the possible assignment of the digital outputs according to the predefined application selected on the IO module Outputs Predefined Application Selected 1 2 3 4 5 9 IO1 9 102 Temperature sensor 1 01 03 O3 03 01 03 O1 O3 threshold 1 overrun Temperature sensor 1 01 03 O3 03 01 03 O1 O3 threshold 2 overrun Temperature sensor 1 01 03 O3 03 01 03 O1 O3 threshold 3 overrun Temperature sensor 2 01 03 O3 03 01 03 O1 O3 threshold 1 overrun Temperature sensor 2 01 03 O3 03 01 03 O1 O3 threshold 2 overrun Temperature sensor 2 01 03 O3 03 01 03 O1 O3 threshold 3 overrun 58 06131B1317 09 2014 IO Module User Defined Applications Temperature Sensor 1 Processing ot Ira 01 01 Temperature measured by Pt100 sensor 1 connected to IO module 1 analog
41. breakers with Micrologic 5 or 6 trip unit 10 alarms can be assigned to an available digital output for local indication The alarm indicator can be configured using customer engineering tool see page 17 For more information refer to the PowerPact H J and L Frame Micrologic 5 6 Trip Units User Guide Compatible Devices Range Minimum Hardware Configuration Required PowerPact H J and L frame Fixed or drawout circuit breaker Micrologic 5 or 6 trip unit Input Output Assignment The table below lists the possible assignment of the digital outputs according to the predefined application selected on the IO module Inputs Predefined Application Selected 1 2 3 4 5 6 7 8 9 101 9 102 User defined alarm 1 O1 O3 03 03 01 03 01 03 User defined alarm 2 O1 O3 03 03 01 03 01 03 User defined alarm 3 01 03 03 03 01 03 01 03 User defined alarm 4 01 03 03 03 01 03 01 03 User defined alarm 5 01 03 03 03 01 03 01 03 User defined alarm 6 O1 O3 03 03 01 03 01 03 User defined alarm 7 O1 O3 03 03 01 03 01 03 User defined alarm 8 01 03 03 03 01 03 01 03 User defined alarm 9 O1 O3 03 03 01 03 01 03 User defined alarm 10 01 03 03 03 01 03 01 03
42. by qualified personnel No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and its installation and has received safety training to recognize and avoid the hazards involved 06131B1317 09 2014 FCC Notice This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designated to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at this own expense 06131B1317 09 2014 About the Book e At a Glance Document Scope This guide describes the IO input output interface module for LV circuit breaker and its functionalities It helps the user to set the predefined applications It also provides characteristics wiring diagrams and installation to set up the IO module Validity Note This guide is valid for IO input output interface module fo
43. ddition the user defined application allows the assignment of the cradle position to available digital outputs for local indication NOTE The cradle and the drawer applications cannot be configured together Compatible Devices Range Minimum Hardware Configuration Required e Masterpact NT e Drawout circuit breaker BCM ULP with firmware version 4 0 7 and e Masterpact NW above PowerPact P frame Drawout switch BCM ULP with firmware version 4 0 7 and above PowerPact H J and L frame Drawout circuit breaker BSCM with firmware version 2 2 7 and above e Drawout circuit breaker Micrologic 5 or 6 trip unit with firmware version 1 0 0 and above Drawout switch BSCM with firmware version 2 2 7 and above Input Output Assignment The tables below list the possible assignment of the digital inputs and outputs according to the predefined application selected in the IO module Inputs Predefined Application Selected 1 2 3 4 5 6 7 8 9 101 9 102 Cradle connected position 1 contact CE Cradle disconnected 12 position contact CD Cradle test position 13 contact CT NOTE For PowerPact H J and L frame devices e the cradle test position contact is not applicable e 3 must be always wired to have I3 1 Outputs Predefined
44. e User Defined Applications Pre Alarm Indicators Presentation On PowerPact H J and L frame circuit breaker with Micrologic 5 or 6 trip unit pre alarms can be assigned to an available digital output for local indication The pre alarms that can be assigned to a digital output depend on the Micrologic trip unit The pre alarm indicator can be configured using customer engineering tool see page 17 Pre Alarm Compatible Micrologic Trip Units Long time protection Ir pre alarm PAL Ir Micrologic 5 or 6 trip unit Ground fault protection Ig pre alarm PAL Ig Micrologic 5 trip unit Ground leakage protection IDn pre alarm PAL lAn Micrologic 6 trip unit For more information refer to the PowerPact H J and L Frame Micrologic 5 6 Trip Units User Guide Compatible Devices Range Minimum Hardware Configuration Required PowerPact H J and L frame Fixed or drawout circuit breaker Micrologic 5 or 6 trip unit Input Output Assignment The table below lists the possible assignment of the digital outputs according to the predefined application selected on the IO module Inputs Predefined Application Selected 1 2 3 4 5 6 7 8 9 IO1 9 102 Pre alarm O1 03 O3 O3 70 06131B1317 09 2014 IO Module User Defined Applications User Defined Alarm Indicator Presentation On PowerPact H J and L frame circuit
45. e enables the setting of the IO module by the customer engineering tool see page 17 8X axe e lf the arrow points to the open padlock factory setting loading of the configuration file from the customer engineering tool is allowed e Ifthe arrow points to the closed padlock loading of the configuration file from the customer engineering tool is not allowed Test Reset Button The test reset button has three functions according to how long the button is pressed Time Range Function 0 25 1s Reset the alarms in manual reset mode 1 5s Test the ULP modules connected in the IMU 5 15s Validate the application selected through the application rotary switch Analog Input Status LED LED Indication Status Description Steady OFF Open circuit or no signal Blinking LED 1 s ON 1 s OFF Short circuit Steady Green Analog input signal activity 14 06131B1317 09 2014 IO Module Presentation ULP LED Status The ULP LED describes the mode of the ULP module ULP LED Mode Action Nominal None a1 Ss A A A A Conflict Remove modules with E Jum e unl fm fm uel uel fa uml mul duplicate function Degraded Replace IO module at the AKS 5 AA AN AN next maintenance operation l Test None Non critical firmware discrepancy Upgrade firmware at the next maintenance operation with the customer engineering tool Non critica
46. edium Manual or Remote 0X980 Drawer Position Discrepancy Alarm The IO module detects the drawer position discrepancy and generates an alarm when the drawer position contacts indicate that the drawer is not in one of the possible positions connected disconnected test or none of the positions 0613181317 09 2014 57 IO Module User Defined Applications Cooling System Presentation The cooling system application is used to record the events related to the switchboard environment e Events related to switchboard states connected on digital inputs e Events related to the temperature measured by Pt100 sensors connected to analog inputs These events can be assigned to digital outputs for local signalization The temperatures measured by the Pt100 sensors can be displayed on e the FDM121 display unit e the IFE web pages only when the IO module is connected to a circuit breaker Input Output Assignment for Switchboard Contact Acquisition The switchboard contacts connected to the digital inputs must be normally closed contacts The falling edge of one input generates an event The table below lists the possible assignment of the digital inputs according to the predefined application selected on the IO module Inputs Predefined Application Selected 1 2 3 4 5 9 101 9 102 Switchboard temperature 14 16 13 16 11 16 11 16 contact Switch
47. elated Documents Title of Documentation Reference Number IO Input Output Interface Module for LV Circuit Breaker Instruction HRB49217 Sheet ULP System User Guide 48940 329 EN ES FR FDM121 Display for LV Circuit Breaker User Guide DOCAO0088bEN DOCAO0088FR DOCA0088ES DOCA0088ZH IFE Ethernet Interface for LV Circuit Breaker User Guide 10401B1401 EN 10401B1402 ES 10401B1403 FR 10401B1404 ZH PowerPact H J and L Frame AC Circuit Breakers User Guide 48940 313 EN ES FR PowerPact H J and L Frame Micrologic 5 6 Trip Units User Guide 48940 312 EN ES FR 0613181317 09 2014 7 Title of Documentation Reference Number PowerPact H J and L Frame Modbus Communication Guide 06111B1302 EN 0611181303 ZS 06111B1304 FR 0611181305 ZH Masterpact NT Circuit Breakers and Switch User Guide 06131B1209 EN ES FR Masterpact NW Circuit Breakers and Switch User Guide 06131B1204 EN ES FR PowerPact P Frame Installation Guide PowerPact Drawout P Frame Installation Guide PowerPact R Frame Installation Guide 48049 148 EN ES FR 48049 336 EN ES FR 48049 243 EN ES FR Micrologic A and E Trip Units User Guide 48049 136 EN ES FR Micrologic P Trip Units User Guide 48049 137 EN ES FR Micrologic H Trip Units User Guide 48049 138 EN ES FR Masterpact NT NW and PowerPact
48. er Sa Ee he e weeds 74 Protecting the Environment 0 50 0066 ee ee 76 06131B1317 09 2014 3 06131B1317 09 2014 Safety Information G Important Information NOTICE Read these instructions carefully and look at the equipment to become familiar with the device before trying to install operate or maintain it The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure The addition of this symbol to a Danger or Warning safety label indicates that an electrical hazard exists which will result in personal injury if the instructions are not followed hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER DANGER indicates a hazardous situation which if not avoided will result in death or serious injury N This is the safety alert symbol It is used to alert you to potential personal injury A WARNING WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A CAUTION CAUTION indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE NOTICE is used to address practices not related to physical injury PLEASE NOTE Electrical equipment should be installed operated serviced and maintained only
49. fined applications If the IO module 2 is not assigned to the application 9 the IO module 2 is in a conflict mode The user defined applications performed by the IO modules require prior configuration using a customer engineering tool see page 17 User Defined Applications The user defined applications are categorized according to Protection functions Control functions Energy management functions e e e e Monitoring functions Each user defined application is described in IO Module User Defined Applications see page 47 46 06131B1317 09 2014 Chapter 3 IO Module User Defined Applications What Is in This Chapter This chapter contains the following sections Section Topic Page 3 1 Control Functions 48 3 2 Energy Management Functions 51 3 3 Monitoring Functions 54 06131B1317 09 2014 47 IO Module User Defined Applications Section 3 1 Control Functions What Is in This Section This section contains the following topics Topic Page Enable Inhibit Close Order 49 User Defined Output 50 48 06131B1317 09 2014 IO Module User Defined Applications Enable Inhibit Close Order Presentation The application is used to inhibit the close order of the device in local or remote control mode The application takes into account a close inhibit order issued from e local selector switch wired on a digital input e remote controller
50. g a command pulse delivered by the IO module or local push buttons The delayed switching order specifies the waiting time in seconds before execution of the order by the IO module FDM121 light on COM light on FDM121 light off COM light off COM light off t AND s 06131B1317 09 2014 43 10 Module Predefined Applications 1 Lighting impulse relay feedback FDM121 ligh on Instantaneous light switch on order from the FDM121 display unit COM light on Instantaneous light switch on order from a remote controller using the communication network COM light on t T seconds delayed light switch on order from a remote controller using the communication network FDM121 light off Instantaneous light switch off order from the FDM121 display unit COM light off Instantaneous light switch off order from a remote controller using the communication network COM light off t T seconds delayed light switch off order from a remote controller using the communication network O1 Lighting impulse relay command Load Control Block Diagram The load is controlled by a contactor The contactor is switched on and off by the IO module The delayed switching order specifies the waiting time in seconds before execution of the order by the IO module 12 DO FDM121 load off NOT FDM121 load on COM load on AND OR 12 DOQ COM load on t OR oz AND COM load off BR AND 12 COM load offi
51. ge The source address DIP switch is located on the bottom of the IO module Each time the position of the DIP switch is changed an event is generated 26 06131B1317 09 2014 IO Module Presentation Application with Two IO Modules Definition A second IO module can be connected to the IMU when additional IO module resources are required to perform user defined application The second IO module must always be set to perform the predefined application Custom which is application 9 Configuration Procedure Step Action 1 Set the DIP switch located on the bottom of the IO module on position 2 2 Set the application rotary switch on position 9 Configuration Check The consistency of the configuration of both IO modules are checked If the configuration of both the modules is not correct an IO module in ERROR mode alarm is generated 06131B1317 09 2014 27 10 Module Presentation Technical Characteristics Environmental Characteristics Characteristic Value Conforming to standards e IEC EN 60947 1 e IACS E10 e UL508 e UL60950 Certification CE cULus and FCC marking Ambient temperature Storage 40 to 85 C 4 to 185 F Operation 25 to 70 C 13 to 158 F Protective treatment ULVO conforming to IEC EN 60068 2 30 Pollution Level 3 Mechanical Characteristics Characteristic Value Shock resistance
52. gital inputs used to record the state of a normally open or normally closed external contact e pulse digital inputs used to count pulses delivered by a metering device Each digital input can be configured using the customer engineering tool Normal Digital Input Parameters The following parameters can be set with the customer engineering tool The input signal type must be set to normal Description Setting Range Factory Settings Input signal type e O0 Normal digital input Normal e 1 Pulse digital input Input contact type NO Normally open contact NO NC Normally close contact Counter threshold 1 4294967294 5000 Digital Input Contact Type The contact type of the normal digital inputs available for user defined applications can be configured using the customer engineering tool see page 17 as e normally open contact NO e normally close contact NC Normal Digital Input Counters A counter is linked to each normal digital input The counter is incremented on each rising edge of the linked input The digital input counters have the following properties e The counters are saved in non volatile memory to prevent data loss in case of power loss e The counters can be preset to any value from 0 to 4294967294 using e the customer engineering tool e orthe FDM121 display unit e The counter stops counting after reaching 4294967294 e Athreshold is associated to each counter The counter
53. he status of protection and IO status read information alarms measurements parameters upload and download of configuration or settings in batches performs control actions in a secured way generate and print device settings report and communication test report manage multiple devices with electrical and communication hierarchy model manage artifacts project and device documents check consistency in settings between devices in a communication network compare configuration settings between the project and device online download latest firmware and upgrade devices safe repository of projects in Schneider Electric Cloud and Sharing of projects with other users For more information see the Ecoreach Online Help Compact NSX RSU Software Compact NSX RSU Remote Setting Utility is the PowerPact H J and L frame configuration software It enables the user to check and set up the Micrologic trip unit parameters e protection parameters e measurement parameters e alarm parameters display the Micrologic tripping curves check and set up the SDx module output parameters check and set up the SDTAM module output parameters check and set up the circuit breaker status and control module BSCM parameters edit and save configurations Compact NSX RSU is used also to configure the IMU Intelligent Modular Unit modules connected to PowerPact H J and L frame PowerPact P and R frame or Masterpact circuit breakers and ena
54. hold overrun on output 1 counter Alarm Medium Manual or Remote 0X061F 0X071F 1568 1824 Threshold overrun on output 2 counter Alarm Medium Manual or Remote 0X0620 0X0720 1569 1825 Threshold overrun on output 3 counter Alarm Medium Manual or Remote 0X0621 0X0721 1576 1832 Output 1 not forced forced change Event NA NA 0X0628 0X0728 1577 1833 Output 2 not forced forced change Event NA NA 0X0629 0X0729 1578 1834 Output 3 not forced forced change Event NA NA 0X062A 0X072A The digital bistable relay output is configured to a predefined fallback position after the detection of a specific operating event The different fallback positions are e OFF the relay output turns OFF e ON the relay output turns ON e Freeze the relay output stays in the same position The fallback position of each digital output is configured using the customer engineering tool The fallback position is initiated as soon as the IO module detects one of the specific operating events listed below e O module watchdog e ULP communication interruption e 24 Vdc power loss e Firmware upgrade For the applications listed in the below table the fallback position of the digital outputs assigned to the application cannot be modified Application Fallback Position Breaker operation OFF Light control Freeze Load control OFF User defined output OFF 06131B1317 09 2014 23
55. igital output LED status Check if a digital output is forced or not Check if a digital output is assigned with any other assignment If still not working contact Schneider Electric service personnel Configuration issue Check if the right application is selected Check the output assignment using the customer engineering tool Digital output is damaged Check the number of digital output operations counter Replace the IO module if threshold is crossed Digital input is not working Wiring issue Check the digital input LED status Check if a digital input is forced or not Check if a digital input is assigned with the pulse input Configuration issue Check if the right application is selected Check if the debounce setting of the digital input is correct Pt100 is not working Configuration issue Check the analog input LED status Check if the correct IO module application is selected Check if an analog input is configured to Pt100 Check the ULP LED status for degraded blinking pattern ULP LED see page 15 Wiring issue Check the analog input LED status Switch off and switch on the module Wrong Pt100 sensor Check if the right Pt100 is connected 74 06131B1317 09 2014 Troubleshooting Symptoms Cause Action IO module is in degraded mode according to the ULP LED see page 15 Configuration file transfer aborted from the customer engineering tool
56. l hardware discrepancy Replace IO module at the next maintenance operation Configuration discrepancy Install missing features Critical firmware discrepancy Upgrade firmware with the customer engineering tool Critical hardware discrepancy Replace IO module Stop Replace IO module Power OFF Check power supply For more information refer to Troubleshooting see page 74 Switch for IO Module Addressing IO Module 1 or IO Module 2 When 2 IO modules are connected in the same ULP network used in one IMU the 2 IO modules are differentiated by the position of the DIP switch located on the bottom of the IO module 2 e LII DIP switch on position 1 for IO module 1 factory setting 2 e LII DIP switch on position 2 for IO module 2 For more information refer to Application with 2 IO modules see page 27 06131B1317 09 2014 15 IO Module Presentation Predefined Applications Introduction Changing the application rotary switch position does not change the application After changing the application the wiring must be checked or changed according to the application A WARNING DISCREPANCY BETWEEN IO MODULE WIRING AND APPLICATION DO NOT change the position of the application rotary switch during the operation Failure to follow these instructions can result in death serious injury or equipment damage Predefined Application Selec
57. ld overrun on input 2 counter Alarm Medium Manual or Remote 0x061A 0X071A 1563 1819 Threshold overrun on input 3 counter Alarm Medium Manual or Remote 0x061B 0X071B 1564 1820 Threshold overrun on input 4 counter Alarm Medium Manual or Remote 0x061C 0X071C 1565 1821 Threshold overrun on input 5 counter Alarm Medium Manual or Remote 0x061D 0X071D 1566 1822 Threshold overrun on input 6 counter Alarm Medium Manual or Remote 0x061E 0X071E 1570 1826 Input 1 not forced forced change Event NA NA 0x0622 0X0722 1571 1827 Input 2 not forced forced change Event NA NA 0x0623 0X0723 1572 1828 Input 3 not forced forced change Event NA NA 0x0624 0X0724 1573 1829 Input 4 not forced forced change Event NA NA 0x0625 0X0725 1574 1830 Input 5 not forced forced change Event NA NA 0x0626 0X0726 1575 1831 Input 6 not forced forced change Event NA NA 0x0627 0X0726 Pulse Input The maximum number of allowed pulse inputs are six with one or two IO modules All the inputs can be configured as a pulse input using the customer engineering tool see page 17 Also the pulse rate pulse polarity and the pulse unit can be configured using the customer engineering tool A pulse counter is activated when the corresponding digital input of IO module 1 or IO module 2 is configured as a pulse input For example if I2 on IO module 1 is set as a pulse input I2 on IO module 2 ca
58. ng the communication network 06131B1317 09 2014 39 10 Module Predefined Applications Open Device open command to e communicating motor operator to open PowerPact H J and L frame devices e MX communicating coil to open Masterpact NT NW or PowerPact P and R frame devices NOTE The pulse width of the close orders must be set to minimum one second Masterpact NT NW and PowerPact P and R Frame Direct Open Order On Masterpact NT NW and PowerPact P and R frame devices an open order command can be wired directly to the MX communicating coil to open the device without taking into account the control mode or the data processed by the IO module Inhibit Close Order Inhibit close 14 COM enable close 14 Inhibit O Enable 1 close order COM inhibit close Inhibit close order from a remote controller using the communication network COM enable close Enable close order from a remote controller using the communication network Inhibit close Close order is inhibited 1 or enabled 0 Device Close Command Inhibit close n I6 lose FDN n 13 COM close OR AND lus Inhibit close Close order inhibited 1 or enabled 0 1 Local 0 Remote 1 control mode 13 Remote close order l6 Local close order 40 06131B1317 09 2014 IO Module Predefined Applications FDM121 close Close order from the local the FDM121 display unit
59. nnot be set as a pulse input If I3 on IO module 2 is set as a pulse input I3 on IO module 1 cannot be set as a pulse input The minimum pulse width is 40 ms 20 06131B1317 09 2014 IO Module Presentation Pulse Digital Input Parameters The following parameters can be set with the customer engineering tool The input signal type must be set to pulse Description Setting Range Factory Settings Input signal type e Normal Normal e Pulse Pulse polarity Low to high rising edge of the pulse Low to high e High to low falling edge of the pulse Pulse unit Active energy Wh Wh Reactive energy VARh Apparent energy VAh e Volume cubic meter Pulse weight 0 to 16777215 1 The pulse weight must be calculated according to the characteristics of the pulses delivered by the meter Examples e f each pulse delivered by an active energy meter corresponds to 10 KWh and the pulse unit is set to Wh the pulse weight must be set to 10 000 Wh e f each pulse delivered by a volume meter corresponds to 125 liters and the pulse unit is set to m3 the pulse weight must be set to 0 125 m3 e f each pulse delivered by a volume meter corresponds to 1 gallon and the pulse unit is set to m the pulse weight must be set to 0 003785 m3 06131B1317 09 2014 21 IO Module Presentation Digital Outputs Definition An IO module has three digital outputs bistable relay The digital
60. ocess The design has been achieved so as components are able to enter the usual end of life treatment processes as appropriate depollution if recommended reuse and or dismantling if recommended so as to increase the recycling performances and shredding for separating the rest of materials 76 06131B1317 09 2014 m 06131B1317 01 Schneider Electric Industries SAS 35 rue Joseph Monier CS30323 F 92506 Rueil Malmaison Cedex www schneider electric com As standards specifications and designs change from time to time please ask for confirmation of the information given in this publication 09 2014
61. outputs assigned to a predefined application are preconfigured and cannot be modified The other available outputs can be configured separately using the customer engineering tool see page 17 Digital Output Contact Type The outputs used in the user defined application can be configured as NO or NC contacts e Normally open contact NO e normally closed contact NC Digital Output Forcing For maintenance reasons it is possible to force the state of the digital outputs This action can be performed only with FDM121 display unit Output Operating Mode The operating mode of the digital outputs is assigned by the customer engineering tool and can be set to e Non latching operating mode factory setting e Latching operating mode e Time delayed operating mode Operating Mode Alarm Status Output Status Non latching Activated Activated Deactivated Deactivated Latching Activated Activated Deactivated Activate as long as the output has not been acknowledged Time delayed non latching Activated Activated for the time set with the customer engineering tool Deactivated Deactivated immediately NOTE e f the output contact type is configured as NO normally open e the status is activated when the output state is HIGH e the status is deactivated when the output state is LOW e If the output contact type is configured as NC normally close e the status is activated when the output state is LO
62. r Intelligent Modular Unit A modular unit is a mechanical and electrical assembly containing one or more products to perform a function in a switchboard incoming protection motor command and control The modular units are easily installed in the switchboard The circuit breaker with its internal communicating components Micrologic and so on and external ULP modules FDM121 display unit IO module and so on connected to one IFM or IFE communication interface is called an intelligent modular unit IMU Predefined Applications Predefined applications add new functions to the IMU e Selection by the application rotary switch on the IO module defining the application with a predefined input output assignment and wiring diagram e No additional setting by the customer is required The resources not assigned to the predefined application are available for additional user defined applications List of Predefined Applications Application Rotary Switch Predefined Application Description Position 1 Cradle management see page 32 Monitors the position of the circuit breaker in the cradle 2 Circuit breaker operation see page 37 Controls the opening and closing of the circuit breaker by using the control mode local or remote and the close inhibit order Spare Light and load control see page 42 Controls the light and load application 5 8 Spare 9 Custom see page 46 Performs the u
63. r use with Masterpact NT NW PowerPact P and R frame and PowerPact H J and L frame circuit breakers The technical characteristics of the devices described in this document also appear online To access this information online Step Action 1 Go to the Schneider Electric home page www schneider electric com 2 In the Search box type the reference of a product or the name of a product range e Do not include blank spaces in the model number product range To get information on grouping similar modules use asterisks 3 If you entered a reference go to the Product Datasheets search results and click on the reference that interests you If you entered the name of a product range go to the Product Ranges search results and click on the product range that interests you 4 If more than one reference appears in the Products search results click on the reference that interests you Depending on the size of your screen you may need to scroll down to see the data sheet 6 To save or print a data sheet as a pdf file click Download XXX product datasheet The characteristics that are presented in this manual should be the same as those characteristics that appear online In line with our policy of constant improvement we may revise content over time to improve clarity and accuracy If you see a difference between the manual and online information use the online information as your reference R
64. ser defined applications with the IO module 10 06131B1317 09 2014 IO Module Presentation User Defined Applications User defined applications are processed by the IO module in addition to the predefined applications selected The user defined applications are available depending on e the predefined applications selected e the IO module resources inputs and outputs not used by the application The resources required by user defined applications are assigned using the customer engineering tool see page 17 List of User Defined Applications The following table provides the list of user defined applications available according to the predefined applications selected with the application rotary switch on the IO module Function User Defined Applications Predefined Application Selected 1 2 3 4 5 8 9 101 9 102 Control Enable inhibit close order see page 49 X X X User defined output see page 50 Energy Management Energy counter reset see page 52 User defined pulse counters see page 53 X J x Je 06131B1317 09 2014 11 IO Module Presentation Function User Defined Predefined Application Selected Applications 1 2 3 4 5 6 7 8 9 101 9 102 Monitoring Cradle X X management see page 55 Drawer
65. shold 3 pick up value T2p3 Temperature sensor 2 threshold 3 pick up delay G2d3 Temperature sensor 2 threshold 3 drop out value T2d3 Temperature sensor 2 threshold 3 drop out delay G2t3 Temperature sensor 2 threshold 3 overrun 60 06131B1317 09 2014 IO Module User Defined Applications Temperature Sensor 2 Parameters Application Events The following parameters can be set using the customer engineering tool see page 17 Description Setting Range Factory Setting 2p1 Temperature sensor 2 threshold 1 pick up value 50 250 C 50 C 133 F 122 482 F T2p1 Temperature sensor 2 threshold 1 pick up delay 1 3600 s 10s 2d1 Temperature sensor 2 threshold 1 drop out value 50 250 C 45 C 133 F 122 482 F T2d1 Temperature sensor 2 threshold 1 drop out delay 1 3600 s 10s 2p2 Temperature sensor 2 threshold 2 pick up value 50 250 C 60 C 140 F 122 482 F T2p2 Temperature sensor 2 threshold 1 pick up delay 1 3600 s 10s 02d2 Temperature sensor 2 threshold 2 drop out value 50 250 C 55 C 131 F 122 482 F T2d2 Temperature sensor 2 threshold 2 drop out delay 1 3600 s 10s 2p3 Temperature sensor 2 threshold 3 pick up value 50 250 C 70 C 158 F 122 482 F T2p3 Temperature sensor 2 threshold 3 pick up delay 1 3600 s 10s G2d3 Temperature sensor 2 threshold 3 drop out value 50 250 C 65 C 149 F 122 482
66. t OR AND I2 Load contactor feedback FDM121 load on Instantaneous load switch on order from the FDM121 display unit COM load on Instantaneous load switch on order from a remote controller using the communication network COM load on t T seconds delayed load switch on order from a remote controller using the communication network FDM121 load off Instantaneous load switch off order from the FDM121 display unit COM load off Instantaneous load switch off order from a remote controller using the communication network COM load off t T seconds delayed load switch off order from a remote controller using the communication network O2 Load contactor command 44 06131B1317 09 2014 IO Module Predefined Applications Application Events The following events are generated by the application For more information on IO module events refer to Events and Alarms see page 25 Code Description Type Priority Reset 2560 Aux contact of the load contactor 1 is not closed Alarm Medium Manual or Remote 0x0A00 2561 Aux contact of the load contactor 1 is not opened Alarm Medium Manual or Remote 0x0A01 06131B1317 09 2014 45 10 Module Predefined Applications Application 9 Custom Presentation The custom application is used to perform user defined applications with the IO modules The IO module 2 is always assigned to the application 9 to perform user de
67. t breaker Micrologic 5 or 6 trip unit with firmware version 1 0 0 and above e Drawout switch BSCM with firmware version 2 2 7 and above Input Output Assignment Input Assignment 1 Cradle connected position contact CE I2 Cradle disconnected position contact CD I3 Cradle test position contact CT NOTE For PowerPact H J and L frame devices e the cradle test position contact is not applicable e 3 must be always wired to have I3 1 14 15 16 Available Al Pt100 temperature sensor Output Assignment O1 O2 O3 Available NOTE The outputs can be assigned to the cradle position status with the customer engineering tool For more information refer to the user defined applications see page 47 32 06131B1317 09 2014 IO Module Predefined Applications Wiring Diagram for Masterpact NT NW and PowerPact P Frame CB CB CB 24V DC connected disconnected test Modbus SL or Ethernet L1 position position position 1 1 14 Communication u 24VDC interface IFM or IFE ma a l H 1 1 1 i ULP termination Q f i le s ULP cable 1 i a tt Masterpact NT NW or Compact NS630b 3200 or 1 PowerPact P Frame i circuit breaker 1 i Breaker ULP cord 1 White _ Blue i i L 1 i i 1 i 1 i 1
68. ted when the IO module detects that the Micrologic trip unit of the circuit breaker has been replaced The detection is based on the Micrologic trip unit serial number Time Stamped Information The following time stamped information is recorded e Last connection of the cradle e Last disconnection of the cradle e Last cradle in test position These stamped information can be read by a remote controller using the communication network 36 06131B1317 09 2014 IO Module Predefined Applications Application 2 Breaker Operation Presentation The application is used to control the opening and closing of the device The application takes into account e Control mode selection defined by the control mode selector switch wired on a digital input NOTE The selection of the control mode is not possible by a remote controller using the communication network or by the FDM121 display unit The FDM121 display unit can be used to select the control mode when the IO module is not in breaker application e Local opening and closing orders issued from e the local push buttons wired on digital inputs e the local FDM121 display unit e Remote opening and closing orders issued from e aremote PLC outputs wired on digital inputs e aremote controller using the communication network e IFE web pages e Close inhibit order issued from e the local selector switch wired on a digital input e aremote controller using the communication network
69. the communication network correspond to IO module commands These orders require a communication interface module IFM or IFE Input Output Assignment Input Assignment 11 Lighting pulse relay feedback I2 Load contactor feedback 13 14 15 16 Available Al Available Output Assignment O1 Lighting pulse relay command O2 Load contactor command O3 Available 42 06131B1317 09 2014 IO Module Predefined Applications Wiring Diagram Pulse relay Load contactor aux contactor aux u ary X Modbus SL or Ethernet L1 contact contact L2 O cm Lies L3 14 Communication l 24VDC interface IFM or IFE N 3 3 ma ca KM1 KM2 l 4 14 24Vdc I T ULP termination zs O lt 6 gt ne Oe ui mE r9 OG 9 is Ce 9 is Co 9 P 24V DC aA A l 455 10 Masterpact or 13 T 4 Compact or a d l PowerPact oust APP circuit breaker s o1 02 03 alus l axo Al ULP termination l 13 di4 23 24 3 da T1 72 8 l a a SS SS OS O O aa AC DC e i 1 i S1 13 S213 14 114 1 3 N KM1 KM2 2 4 KM1 _T KM2 AC DC amp Lighting Load Lighting pulse Load contactor contactor command command Light Control Block Diagram The light is controlled by an impulse relay The relay is switched off and on after receivin
70. the relevant instructions must be followed Failure to use Schneider Electric software or approved software with our hardware products may result in injury harm or improper operating results Failure to observe this information can result in injury or equipment damage 2014 Schneider Electric All rights reserved 06131B1317 09 2014 Table of Contents Safety Information oa jane eee wu ana ra Rew ee RR RR ann 5 About the Book 2 2 en beet ieee die en 7 Chapter 1 IO Module Presentation nannan nanana nnan nnna 9 IntrodUcllOm s 9I hx Ae DRA aE A LEE E Avena Ec pe RURAL AUR ee 10 Hardware Description 00000 cc hh rre 13 Predefined Applications 0 0 0 0 0 00ee eed ee ke Rem ek or ee ER RE RE 16 Customer Engineering Tool CET sees eee 17 Digital INpUtS 3 4224 4 452 ceu ites ney Rea ee nee Ede wee ee 19 Digital OutDUls o ost eres Soter pue a ier Dans recht woe tases aoe e hee ee 22 Analog Inputs 2 2e riu lI emn ee DR Ree E Re reed Ld ached e upra dodi 24 Events and Alarms 222 000 cee hr hr 25 System Events cen Lec ue hen re ee Fa que e xoa Ee dad eel eine ruta 26 Application with Two IO Modules 22220 seen RII 27 Technical Characteristics llli 28 Chapter 2 lO Module Predefined Applications 000 eee eee 31 Application 1 Cradle Management 0 0 c ce eae 32 Application 2 Breaker Operation
71. tion Procedure Step Action LED Status 1 Rotate the application rotary switch NOTE Even though the application rotary switch is rotated the selected predefined application is still the same Input and output LEDs blink 1 s ON 1 s OFF Press the test reset button for 5 to 15 s The predefined application corresponding to the application rotary switch is selected Input and output LEDs stop blinking The LEDs indicate the status of the inputs and outputs Check the IO module wiring for the new application 16 06131B1317 09 2014 IO Module Presentation Customer Engineering Tool CET Definition Ecoreach The customer engineering tool used to configure the IO module is Ecoreach the Electrical Asset Manager software or Compact NSX RSU software e to configure the IO module e to configure the user defined alarms in the PowerPact H J and L frame Micrologic trip units e to update the IO module firmware e to reset the IO module to the factory settings RCU software to monitor the status of the inputs and outputs of the IO module The customer engineering tools are available at www schneider electric com Ecoreach software enables the user to have the following features in addition to the features provided by Compact NSX RSU Masterpact RSU and RCU software create projects by device discovery and selection of devices from Schneider Electric catalogue monitor t
72. vent can be assigned to an available digital output for local indication The trip events that can be assigned to a digital output depend on the circuit breaker The trip indicator can be configured using the customer engineering tool Trip Compatible Masterpact or PowerPact P and R Frame Devices 1 Compatible PowerPact H J and L Frame Devices 1 Long time protection Ir Devices 1 and 2 Devices 3 4 and 5 Short time protection Isd Devices 1 and 2 Devices 3 4 and 5 Instantaneous protection li Devices 1 and 2 Devices 3 4 and 5 Ground fault protection Ig Devices 1 and 2 Devices 3 4 and 5 Ground leakage protection lAn Devices 1 and 2 Device 4 Integrated instantaneous protection Devices 1 and 2 Devices 3 4 and 5 Trip unit in STOP mode Devices 3 4 and 5 Instantaneous with earth leakage protection Device 4 Reflex tripping protection Devices 3 4 and 5 Unbalance motor protection Device 5 Jam motor protection Device 5 Underload motor protection Device 5 Unbal protection Device 2 11 Max protection Device 2 I2 Max protection Device 2 I3 Max protection Device 2 IN Max protection Device 2 Vmin protection Device 2 Vmax protection Device 2 Vunbal protection Device 2 Reverse power protection Device 2 Fmin protection Device 2 Fmax protection Device 2 Phase rotation Device 2
73. y 1 3600 s 10s 01d2 Temperature sensor 1 threshold 2 drop out value 50 250 C 55 C 131 F 122 482 F 0613181317 09 2014 59 10 Module User Defined Applications Description Setting Range Factory Setting T1d2 Temperature sensor 1 threshold 2 drop out delay 1 3600 s 10s G1p3 Temperature sensor 1 threshold 3 pick up value 50 250 C 70 C 158 F 122 482 F T1p3 Temperature sensor 1 threshold 3 pick up delay 1 3600 s 10s 1d3 Temperature sensor 1 threshold 3 drop out value 50 250 C 65 C 149 F 122 482 F T1d3 Temperature sensor 1 threshold 3 drop out delay 1 3600 s 10s Temperature Sensor 2 Processing 02 02p1 02 02d1 I 02 02p2 1 T2p i 02 02d2 1 02 lt 9243 02 O2t1 02 Temperature measured by Pt100 sensor 2 connected to IO module 2 analog input 2p1 Temperature sensor 2 threshold 1 pick up value T2p1 Temperature sensor 2 threshold 1 pick up delay 02d1 Temperature sensor 2 threshold 1 drop out value T2d1 Temperature sensor 2 threshold 1 drop out delay G2t1 Temperature sensor 2 threshold 1 overrun 2p2 Temperature sensor 2 threshold 2 pick up value T2p2 Temperature sensor 2 threshold 2 pick up delay 02d2 Temperature sensor 2 threshold 2 drop out value T2d2 Temperature sensor 2 threshold 2 drop out delay 0202 Temperature sensor 2 threshold 2 overrun G2p3 Temperature sensor 2 thre
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