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Operating Instructions - VEGAPULS 61 - 4 ? 20 mA/HART

1. 0 5 mm lt 0 036 Ohm m gt 1200 N 270 Ibf 5 m 16 404 ft 1000 m 8280 ft 25 mm 0 984 in at 25 C 77 F approx 8 mm 0 315 in Black Blue Blue through the sensor LC display in Dot matrix 4 keys IP 20 IP 40 ABS Polyester foil VEGAPULS 61 4 20 mMA HART 9 VOLO NA VEV8ec 28434 EN 070426 VERA Voltage supply Supply voltage Non Ex instrument 14 36 V DC EEx ia instrument 14 30 V DC EExd ia instrument 20 36 V DC Supply voltage with lighted indicating and adjustment module Non Ex instrument 20 36 V DC EEx ia instrument 20 30 V DC EExd ia instrument 20 36 V DC Permissible residual ripple lt 100 Hz Wen IV 100 Hz 10 kHz Us lt 10 mV Load see diagram Q 1000 750 500 250 Fig 43 Voltage diagram HART load Voltage limit EEx ia instrument Voltage limit non Ex Ex instrument Supply voltage ROR Voltage supply Version with increased sensitivity Supply voltage Non Ex instrument 15 36 V DC EEN ia instrument 15 30 V DC EExd ia instrument 20 36 V DC VEGAPULS 61 4 20 MA HART Supplement 65 Supplement VERA Supply voltage with lighted indicating and adjustment module Non Ex instrument EEx ia instrument EExd ia instrument Permissible residual ripple lt 100 Hz 100 Hz 10 kHz Load
2. 1x cable entry M20x1 5 cable 5 9 mm 1x blind stopper M20x1 5 1x blind stopper M16x1 5 or optionally 1x plug M12x1 for VEGADIS 61 1x closing cap NPT 1x blind stopper 1 2 NPT 1x blind stopper M16x1 5 or optionally 1x plug M12x1 for VEGADIS 61 1x plug depending on the version 1x blind stopper M20x1 5 1x blind stopper M16x1 5 or optionally 1x plug M12x1 for VEGADIS 61 10 Tested according to the regulations of German Lloyd GL directive 2 11 Depending on the version M12x1 according to DIN 43650 Harting Am phenol Tuchel 7 8 FF VEGAPULS 61 4 20 mMA HART 63 Supplement Spring loaded terminals VERA for wire cross sections up to 2 5 mm Electromechanical data version IP 66 IP 68 1 bar Cable entry Single chamber housing Double chamber housing Connection cable Wire cross section wire resistance Tensile strength Standard length Max length Min bending radius Diameter Colour standard PE Colour standard PUR Colour Ex version Indicating and adjustment module Power supply and data transmission Indication Adjustment elements Protection unassembled mounted into the sensor without cover Materials Housing Inspection window 64 1x IP 68 cable entry M20x1 5 1x blind stopper M20x1 5 1x IP 68 cable gland M20x1 5 1x blind stopper M20x1 5 1x blind stopper M16x1 5
3. 32 5 5 Wiring plan double chamber housing Exd 34 5 6 Wiring plan version IP 66 IP 68 1 bar 36 5 7 Switch on phase 36 6 Set up with the indicating and adjustment module PLICSCOM 6 1 Short description ER 6 2 Insert indicating and adjustment module 37 2 VEGAPULS 61 4 20 mA HART 9 V0LO NA VEV8e 28434 EN 070426 VERA 10 VEGAPULS 61 4 20 mA HART Contents 6 3 Adjustment system 39 6 4 Setup procedure s ssss eee ee 40 6 5 Menu schematic 0000 eae 47 6 6 Saving the parameter adjustment data 49 Setup with PACTware and other adjustment programs 7 1 Connecting the PC 048 50 7 2 Parameter adjustment with PACTware 51 7 3 Parameter adjustment with AMS and PDM 52 7 4 Saving the parameter adjustment data 52 Maintenance and fault rectification 8 1 Maintenance 53 8 2 Remove interferences 53 8 3 Exchange of the electronics module 55 8 4 Instrument repair n naana aaaea 56 Dismounting 9 1 Dismounting steps 57 CSC Reie oss oe boa os as Due dat ares 57 Supplement 10 1 Technical data 58 10 2 Dimensions 0 0 00 iskan aa 68 10 3 Industrial property rights 74 10 4 Trademark i sss ssk kaa a aaa 74 Contents Ae Ae VEDA Supplementary operating instructions manuals
4. Fig 50 VEGAPULS 61 compression flange DN 80 3 JIS80 72 VEGAPULS 61 4 20 mA HART 9 VOLO NA VEV8ec 28434 EN 070426 VERA VEGAPULS 61 version with adapter flange Supplement 138 mm 75 mm 2 61 64 98 mm 3 55 64 115 mm 4 17 32 126 mm 4 61 64 k 8x45 360 8x45 360 pang 220 180 18 oD ok d 18 EE o nh oD ok d ASME tso amp rv 8450 Fig 51 VEGAPULS 61 adapter flange DN 100 DN 150 1 Adapter flange 2 Seal VEGAPULS 61 4 20 MA HART 73 Supplement VERA 10 3 Industrial property rights 10 4 Trademark 74 VEGA product lines are global protected by industrial property rights Further information see lt ph ctype bold id 0 gt lt hervorhebung typ fett gt lt ph gt http www vega com lt ph id 1 gt lt hervorhebung gt lt ph gt Only in U S A Further information see patent label at the sensor housing VEGA Produktfamilien sind weltweit gesch tzt durch gewerbliche Schutzrechte Nahere Informationen unter lt ph ctype bold id 0 gt lt hervorhebung typ fett gt lt ph gt http www vega com lt ph id 1 gt lt hervorhebung gt lt ph gt Les lignes de produits VEGA sont globalement prot g es par des droits de propriete intellectuelle Pour plus d informa
5. 304 corresponds to 1 4301 Materials wetted parts with encapsulated antenna system Threaded fitting G11 2 A and 1 NPT Hygienic fitting Antenna Seal thread Seal bolting PVDF Adapter of 316L PVDF FPM FKM Viton Materials wetted parts with plastic horn antenna Process fitting Horn antenna Focussing lens Adapter flange Seal adapter flange Materials non wetted parts Compression flange Mounting strap Fixing screws mounting strap Fixing screws adapter flange Housing Seal ring between housing and housing cover Inspection window in housing cover for PLICSCOM Ground terminal Max torque mounting screws strap on the sensor housing Weight 58 thread G11 2 A and 1 NPT PVDF Tri Clamp 2 and 3 bolting DN 50 and DN 80 adapter of 316L PBT GF30 PP PPH FKM Viton PPH 304 316L 304 Plastic PBT Polyester Alu die casting pow der coated 316L NBR stainless steel housing silicone Alu plastic housing Polycarbonate UL 746 C listed 316Ti 316L 4 Nm 0 7 3 4 kg 1 5 7 5 lbs depending on the process fitting and housing material VEGAPULS 61 4 20 mA HART 90H020 NIA HEVST 28434 EN 070426 VERA Output variable Output signal Signal resolution Failure signal Max output current Load Damping 63 of the input variable Fulfiled NAMUR rec
6. time of the radar pulses from emission to reception is proportional to the distance and hence to the level The determined level is converted into an appropriate output signal and outputted as measured value Two wire electronics 4 20 mA HART for power supply and measured value transmission over the same cable The supply voltage range can differ depending on the instrument version The data for power supply are stated in chapter Technical data in the Supplement The backlight of the indicating and adjustment module is powered by the sensor The prerequisite for this is a supply voltage at a certain level The exact voltage specifications are stated in chapter Technical data in the Supplement This function is available for instruments with national approvals such as e g according to CSA only at a later date The optional heating requires its own power supply You can find detailed information in the supplementary instructions manual Heating for indicating and adjustment module This function is generally not available for approved instruments VEGAPULS 61 4 20 mMA HART 13 Product description Packaging Transport Transport inspection Storage 14 VERA 3 3 Operation VEGAPULS 61 can be adjusted with different adjustment media e with indicating and adjustment module e with the suitable VEGA DTM in conjunction with an adjustment software according to the FDT DTM
7. 20 36 V DC 20 30 V DC 20 36 V DC Us lt 1 V Us lt 10 mV see diagram 1000 750 500 250 15 16 18 20 22 24 26 28 30 32 34 36 V Fig 44 Voltage diagram for version with increased sensitivity HART load Voltage limit EEx ia instrument Voltage limit non Ex Ex instrument Supply voltage ROD Electrical protective measures Protection Plastic housing Alu and stainless steel standard Alu and stainless housing optionally available Overvoltage category Protection class IP 66 IP 67 IP 66 IP 68 0 2 bar IP 66 IP 68 1 bar 12 Prerequisite for maintaining the protection is a suitable cable 66 VEGAPULS 61 4 20 mMA HART 9 VOLO NA VEV8ec 28434 EN 070426 VERA Functional safety SIL Supplement Functional safety according to IEC 61508 IEC 61511 Single channel architecture 1001D double channel diversitary redun dant architecture 1002D Approvals 3 ATEX ia ATEX ia d ATEX D IEC ia FM CSA Ship approvals Others up to SIL2 up to SIL3 ATEX II 1G 1 2G 2G EEx ia IIC T6 ATEX II 1 2G 2G Exd ia IIC T6 ATEX II 1 2D IP6X T IEC Ex ia IIC T6 FM CI I Div2 NI CILII Ill Div1 DIP FM CI I III Div 1 IS FM CLI Div 1 ISJ CLIII Div 1 Gr C G XP CSA Cl I Div2 NI CLII III Div1 DIP CSA Cl I lll Div 1 IS CSA CLI Div 1 IS CI I lll Div 1 Gr C G XP GL LRS ABS
8. CCS RINA WHG 13 Available or applied for depending on the order specification Deviating data with Ex applications see separate safety instructions VEGAPULS 61 4 20 MA HART 67 Supplement 10 2 Dimensions Housing in protection IP 66 IP67 and IP 66 IP 68 0 2 bar VE M20x1 5 1 2 NPT 87mm 3 27 64 _ M20x1 5 1 2 NPT 3 116mm 4 9 46 M20x1 5 1 2 NPT 84mm 3 5 16 Fig 45 Housing versions in protection IP 66 IP 67 and IP 66 IP 68 0 2 bar with integrated indicating and adjustment module the housing is 9 mm deal higher Plastic housing Stainless steel housing Aluminium double chamber housing Aluminium housing RON Housing in protection IP 66 IP 68 1 bar 103mm 4 146 117mm 4 39 64 __ 105mm 49 4 _ 84mm M20x1 5 1 2 NPT 3 She 150mm 5 29 32 84mm 3 Blue Fig 46 Housing versions in protection IP 66 IP 68 1 bar with integrated indicating and adjustment module the housing is 9 mm 0 4 in higher 1 Stainless steel housing 2 Aluminium double chamber housing 3 Aluminium housing 68 VEGAPULS 61 4 20 mMA HART 9 VOLO NA VEV8ec 28434 EN 070426 V ET Supplement A VEGAPULS 6
9. General safety instructions VEGAPULS 61 is a high tech instrument requiring the strict observance of standard regulations and guidelines The emitting frequencies of all radar sensors are in the C or K band range depending on the instrument version The low trans mitting power is far below the internationally permitted limit values and when the instrument is used correctly no health endangering effects are to be expected There are no restrictions on using the instrument on the outside of metallic closed vessels The user must take note of the safety instructions in this operating instructions manual the country specific installation standards e g the VDE regulations in Germany as well as all prevailing safety regulations and accident prevention rules 2 5 CE conformity VEGAPULS 61 is in CE conformity with EMVG 89 336 EWG R amp TTE directive 1999 5 EC and LVD 73 23 EWG 1 R amp TTE Richtlinie 1999 5 EC Not with version with increased sensitivity VEGAPULS 61 4 20 mA HART 9 VOLO NA VEVE8ec 28434 EN 070426 V For your safety CE conformity has been judged according to the following standards e EMC EN 61326 2004 Emission Class B Susceptibility Industrial areas e R amp TTE directive ETS 300 440 Expert opinion No 0043052 02 SEE Notified Body No 0499 e LVD EN 61010 1 2002 2 6 Fulfilling NAMUR recommendations With regard to interfer
10. Information VEGAPULS 61 is available in many versions and is therefore supplied according to customer order Depending on the selected version supplementary operating instructions man uals also come with the delivery You will find the supple mentary operating instructions manuals in chapter Product description Operating instructions manuals for accessories and replacement parts Tip To ensure reliable setup and operation of your VEGAPULS 61 we offer accessories and replacement parts The associated documents are e Operating instructions manual 30176 External indicating and adjustment unit VEGADIS 61 e Operating instructions manual 27720 Oscillator VEGA PULS series 60 VEGAPULS 61 4 20 mA HART 9 VOLO NA VEVE8e 28434 EN 070426 V 1 A S About this document 1 About this document 1 1 Function This operating instructions manual provides all the information you need for mounting connection and setup In addition you will find important notes on maintenance and trouble shooting Please read this information before putting the instrument into operation Keep this manual as a product component safe and accessible in the immediate proximity of the device 1 2 Target group This operating instructions manual is directed to trained qualified personnel The contents of this manual should be made available to these personnel and put into practice by them 1 3 S
11. NA VEV8ec 28434 EN 070426 V SVA Mounting gt 2mmxh Fig 15 Flow measurement with rectangular flume d min distance of the sensor hmax max filling of the rectangular flume 1 Overfall orifice side view 2 Headwater 3 Bottom water 4 Overfall orifice view from bottom water Khafagi Venturi flume In general the following points must be observed e Installation of the sensor at the inlet side e Installation in the center of the flume and vertical to the liquid surface e Distance to the Venturi flume e Min distance of the sensor to max storage level VEGAPULS 61 4 20 MA HART 20 Mounting Gauge measurement 26 Fig 16 Flow measurement with Khafagi Venturi flume d Min distance of the sensor hmax max filling of the flume B biggest throat of the flume 1 Position sensor 2 Venturi flume The illustration shows an example for a gauge measurement In general the following points must be observed e Installation of the sensor in a protected area e Installation vertical to the liquid surface VEGAPULS 61 4 20 mMA HART 9 VOLO NA VEV8ec 28434 EN 070426 VERA Mounting Fig 17 Gauge measurement VEGAPULS 61 4 20 mA HART 27 Connecting to power supply Note safety instructions 6 Take note of safety instructions for Ex Ex applications Select pow
12. can also choose between Powder Dust Granular Pellets or Ballast Pebbels Through this additional selection the sensor is adapted perfectly to the product and measurement reliability partic ularly in products with bad reflective properties is considerably increased Enter the requested parameter via the appropriate keys save your settings and jump to the next menu item with the gt key Apart from the medium the vessel shape can also influence the measurement To adapt the sensor to these measuring conditions this menu item offers different options depending on whether liquid or solid is selected With Liquids these are Storage tank Stilling tube Open vessel or Stirred vessel with Solid Silo or Bunker Vessel form Storage tank Information With VEGAPULS 61 with electronics version Increased VEGAPULS 61 4 20 mA HART 9 VOLO NA VEV8ec 28434 EN 070426 VERA Linearisation curve A Gating out of false signals Set up with the indicating and adjustment module PLICSCOM safety Solid is preset as factory setting However the instrument should be used preferably in liquids In such cases the vessel form should be set to Storage tank during setup Enter the requested parameter via the appropriate keys save your settings and jump to the next menu item with the gt key A linearization is necessary for all vessels in which the vessel volume
13. does not increase linearly with the level e g with a cylindrical or spherical tank and the indication or output of the volume is required Corresponding linearization curves are preprogrammed for these vessels They represent the correlation between the level percentage and vessel volume By activating the appropriate curve the volume percentage of the vessel is displayed correctly If the volume should not be displayed in percent but e g in or kg a scaling can be also set in the menu item Display Linearisation curve linear Enter the requested parameter via the appropriate keys save your settings and jump to the next menu item with the gt key Caution Note the following if VEGAPULS 61 is used as part of an overfill protection system according to WHG If a linearisation curve is selected the measuring signal is no longer compulsorily linear proportional to the level This must be taken into consideration by the user particularly when adjusting the switching point on the level switch High sockets or vessel installations such as e g struts or agitators as well as buildup and weld joints on the vessel walls cause interfering reflections which can impair the measure ment A false echo storage detects and marks these false echoes so that they are no longer taken into account for the level measurement A false echo memory should be created with empty vessel so that all potential interfering reflections will
14. version is described in the next subchapter Fig 22 Double chamber housing Housing cover connection compartment Blind stopper or plug M12x1 for VEGADIS 61 option Housing cover electronics compartment Filter element for pressure compensation or blind stopper with version IP 66 IP 68 1 bar Cable entry or plug ROD On 2 Version IP 66 IP 68 1 bar not with four wire instruments VEGAPULS 61 4 20 mA HART 9 VOLO NA VEV8ec 28434 EN 070426 VE Connecting to power supply SJEY eee Electronics compartment rat Sy 2 PE Fig 23 Electronics compartment double chamber housing 1 Plug connector for VEGACONNECT C interface 2 Internal connection cable to the connection compartment 3 Terminals for VEGADIS 61 Connection compartment Fig 24 Connection compartment double chamber housing 1 Plug connector for VEGACONNECT VC interface 2 Ground terminal for connection of the cable screen 3 Spring loaded terminals for voltage supply VEGAPULS 61 4 20 mMA HART 33 Connecting to power supply Wiring plan Housing overview 34 Fig 25 Wiring plan double chamber housing 1 Voltage supply Signal output 5 5 Wiring plan double chamber housing Exd Fig 26 Double chamber housing Housing cover conne
15. 1 threaded version G1 A 1 2 NPT Fig 47 VEGAPULS 61 Threaded version G1 A and 114 NPT VEGAPULS 61 4 20 mA HART 69 Supplement VEGAPULS 61 hygienic fitting 64mm 2 33 64 91mm 3 37 64 68mm 2 43 64 84mm 3 5 16 78mm 3 5 64 295mm 3 47 64 Fig 48 VEGAPULS 61 hygienic fitting 1 2 3 70 Tri Clamp 2 and 3 Bolting according to DIN 11851 DN 50 and DN 80 Tuchenhagen Varivent DN 32 VEGAPULS 61 4 20 mA HART 9cV0ZLO N34 bEb8c 28434 EN 070426 Vi SA Supplement VEGAPULS 61 version with mounting strap 170 mm 300 mm 6 11 46 11 3 4 PBT GF30 98 mm 3 55 64 3 4 4 PP 75 mm J F 2 61 64 19 gt 107 mm EIS 9 mm 4 7 32 EIS 115 mm H 4 17 32 85 mm 3 11 32 9 mm 23 64 15 32 Fig 49 VEGAPULS 61 version with mounting loop in 170 or 300 mm length VEGAPULS 61 4 20 mA HART 71 Supplement VEGAPULS 61 version with compression flange 19mm 75MM 2 61 64 115mm 4 17 32 156mm 6 9 64 200mm 7 7 8 4 61 64
16. 28434 EN 070426 W SVA Product description Storage and transport tem e Storage and transport temperature see Supplement perature Technical data Ambient conditions e Relative humidity 20 85 VEGAPULS 61 4 20 mA HART 15 Mounting Vi CAN 4 Mounting 4 1 General instructions Installation position Select an installation position you can easily reach for mounting and connecting as well as later retrofitting of an indicating and adjustment module The housing can be rotated by 330 without the use of any tools You can also install the indicating and adjustment module in four different positions each displaced by 90 Screwing in Warning A The housing of threaded versions must not be used to screw the instrument in Applying tightening force on the housing can damage its rotational mechanical parts Moisture Use the recommended cables see chapter Connecting to power supply and tighten the cable gland You can give your VEGAPULS 61 additional protection against moisture penetration by leading the connection cable down ward in front of the cable entry Rain and condensation water can thus drain off This applies mainly to mounting outdoors in areas where moisture is expected e g by cleaning processes or on cooled or heated vessels Fig 3 Measures against moisture penetration Measuring range The reference plane for the measuring range
17. 5 9 mm ensures the seal effect of the cable gland If electromagnetic interference is expected which is above the test values of EN 61326 for industrial areas screened cable should be used For HART multidrop operation we recommend as standard practice the use of screened cable On VEGAPULS 61 with cable gland 1 2 NPT and plastic housing a metal 1 2 threaded insert is moulded in the plastic housing VEGAPULS 61 4 20 mMA HART 9 VOLO NA VEVE8ec 28434 EN 070426 V SVA Connecting to power supply Caution N No grease should be used when screwing the NPT cable gland or steel tube into the threaded insert Standard grease can contain additives that corrode the connection between threaded insert and housing This would influence the stability of the connection and the tightness of the housing Cable screening and ground If screened cable is necessary connect the cable screen on ing both ends to ground potential In the sensor the screen must be connected directly to the internal ground terminal The ground terminal on the outside of the housing must be connected to the potential equalisation low impedance If potential equalisation currents are expected the connection on the processing side must be made via a ceramic capacitor e g 1 nF 1500 V The low frequency potential equalisation currents are thus suppressed but the protective effect against high frequency interference signals rem
18. December 2006 Software version 3 32 Sensor type Last change using PC 513 VEGAPULS 6x Display now Serial number 15 December 2006 12345678 48 VEGAPULS 61 4 20 mA HART 9cV0ZLO N3 bEb8c 28434 EN 070426 V Set up with the indicating and adjustment module PLICSCOM 6 6 Saving the parameter adjustment data It is recommended noting the adjusted data e g in this operating instructions manual and archive them afterwards They are hence available for multiple use or service purposes If VEGAPULS 61 is equipped with an indicating and adjust ment module the most important data can be read out of the sensor into indicating and adjustment module The procedure is described in the operating instructions manual ndicating and adjustment module in the menu item Copy sensor data The data remain there permanently even if the sensor power supply fails If it is necessary to exchange the sensor the indicating and adjustment module is inserted into the replacement instrument and the data are written into the sensor under the menu item Copy sensor data VEGAPULS 61 4 20 MA HART 49 Setup with PACTware and other adjustment programs Vi AC A Connection via EC interface 50 7 Setup with PACTware and other adjustment programs 7 1 Connecting the PC VEGACONNECT 3 Power supply Fig 33 Connection
19. Indicating and adjustment module or in the online help of PACTware or DTM HART mode Standard Address 0 As VEGAPULS 61 is a distance measuring instrument the distance from the sensor to the product surface is measured To have the real product level displayed an allocation of the measured distance to the percentage height must be made To carry out this adjustment the distance is entered with full and empty vessel If these values are not known an adjustment with the distance values e g 10 and 90 is also possible Starting point for these distance specifications is always the seal surface of the thread or flange With these settings the real level is calculated Furthermore the operating range of the sensor is limited from maximum to the required range The real product level during this adjustment is not important because the min max adjustment is always carried out without changing the product level These settings can be made ahead of time without the instrument having to be installed Caution If there is a separation of liquids with different dielectric values in the vessel e g from condensation VEGAPULS 61 can detect under certain circumstances only the medium with the higher dielectric value Keep in mind that interfaces can cause faulty measurements If you want to measure the total height of both liquids reliably please contact our service department or use an instrument specially designed for in
20. Operating Instructions VEGAPULS 61 4 20 mA HART Radar Contents Vi a Contents 1 About this document 1 1 Function sssiisssss naan an 5 12 Tanger re e 2xuceceee eu de beeede dva st 5 1 3 Symbolism use 5 2 For your safety 2 1 Authorised personnel 6 2 2 Appropriate use 0 0 0 eee 6 2 3 Warning about misuse 6 2 4 General safety instructions 6 25 CE COMOMMINY Ae e Ee dE A Se 6 2 6 Fulfilling NAMUR recommendations 7 2 7 SIL conformity n a ge d ei Ae 7 2 8 FCC IC conformity only for USA Canada 8 2 9 Safety instructions for Ex areas 8 2 10 Manufacturer declaration 8 2 11 Functional range of approved instruments 9 2 12 Environmental instructions 9 3 Product description ST COMNGUIAUON 2 oc cedn0e444 se uewd ead os 54 11 3 2 Principle of operation 13 3 3 Operation isssssssssaan aaa 14 3 4 Packaging transport and storage 14 4 Mounting 4 1 Generalinstructions 16 4 2 Mounting preparations mounting strap 17 4 3 Mounting instructions 18 5 Connecting to power supply 5 1 Preparing the connection 28 5 2 Connection steps Instrument housing 29 5 3 Wiring plan single chamber housing 30 5 4 Wiring plan double chamber housing
21. PULS 61 4 20 mA HART 9 VOLO NA VEV8ec 28434 EN 070426 VERA Key functions Adjustment system Set up with the indicating and adjustment module PLICSCOM 6 3 Adjustment system Fig 32 Indicating and adjustment elements 1 LC display 2 Indication of the menu item number 3 Adjustment keys e OK key move to the menu overview confirm selected menu Edit parameter Save value e gt key to select menu change list entry Select editing position e key Change value of a parameter e ESC key interrupt input jump to the next higher menu The sensor is adjusted via the four keys of the indicating and adjustment module The LC display indicates the individual menu items The functions of the individual keys are shown in the above illustration Approx 10 minutes after the last pressing of a key an automatic reset to measured value indication is triggered Any values not confirmed with OK will not be saved VEGAPULS 61 4 20 MA HART 39 Set up with the indicating and adjustment module PLICSCOM Vi CAN Address setting HART Multi drop Parameter adjustment 40 6 4 Setup procedure In HART Multidrop mode several sensors on one input the address must be set before continuing with the parameter adjustment You will find a detailed description in the operating instructions manual
22. able for such applications By using a standpipe the influence of vessel installations and turbulence can be excluded Under these prerequisites the measurement of products with low dielectric values from DK value 1 6 is possible Note Measurement in a standpipe is not recommended for very adhesive products Surge or bypass tubes must extend all the way down to the requested min level as measurement is only possible within the tube Surge pipe Make sure you provide the necessary upper vent hole in the surge pipe The hole must be aligned so that it and the polarisation marking on the sensor are in the same plane see illustration Pipe antenna system in a tank VEGAPULS 61 4 20 mA HART 9 VOLO NA VEVE8e 28434 EN 070426 V Mounting min Fig 13 Pipe antenna system in a tank The vent hole in the surge pipe must be in one plane with the polarisation marking on the sensor 1 Marking of the polarisation direction 2 _ Vent holde max 5 mm 0 2 in If possible the antenna diameter of the sensor should correspond to the inner diameter of the tube With VEGAPULS 61 this is approx 40 mm 1 575 in The sensor can be used with tube diameters between 40 80 mm 1 575 3 15 in Bypass tube As an alternative to the surge pipe in the vessel a pipe system can be mounted outside of the vessel as a bypass tube For setup select the function Bypass
23. ains cable for Ex applica applications In particular make sure that no potential equal tions isation currents flow over the cable screen In case of grounding on both sides this can be achieved by the use of a capacitor or a separate potential equalisation Select connection es Take note of the corresponding installation regulations for Ex 5 2 Connection steps Instrument housing Proceed as follows 1 Unscrew the housing cover 2 If an indicating and adjustment module is installed remove it by turning it slightly to the left 3 Loosen compression nut of the cable entry 4 Remove approx 10 cm 4 in of the cable mantle strip approx 1 cm 0 4 in insulation from the ends of the individual wires 5 Insert the cable into the sensor through the cable entry 6 Lift the opening levers of the terminals with a screwdriver see following illustration 7 Insert the wire ends into the open terminals according to the wiring plan VEGAPULS 61 4 20 mMA HART 29 Connecting to power supply 30 VERA Fig 18 Connection steps 6 and 7 8 Press down the opening levers of the terminals you will hear the terminal spring closing 9 Check the hold of the wires in the terminals by lightly pulling on them 10 Connect the screen to the internal ground terminal and the external ground terminal to potential equalisation 11 Tighten the compression nut of the cable entry The seal ring mus
24. be detected VEGAPULS 61 4 20 MA HART 43 Set up with the indicating and adjustment module PLICSCOM Vi CAN Extended setting Quick level change Copy sensor data 44 i pale Gating out of false signals Change now Proceed as follows 1 Move from the measured value display to the main menu by pushing OK 2 Select the menu item Service with gt and confirm with OK Now the menu item False signal suppression is displayed 3 Confirm False signal suppression Change now with OK and select in the below menu Create new Enter the actual distance from the sensor to the product surface All false signals in this area are detected by the sensor and saved after confirming with OK Note Check the distance to the product surface because if an incorrect too large value is entered the existing level will be saved as false signal The filling level would then no longer be detectable in this area The menu item Extended setting offers the possibility to optimise VEGAPULS 61 for applications with quick level changes For this purpose select the function Quick level change gt 1 m min Extended setting Note Since with the function Quick level change gt 1 m min the generation of an averafy value of the signal processing is considerably reduced false reflections by agitators or vessel installations can cause measured value fluctuations A fal
25. ction compartment Blind stopper or plug M12x1 for VEGADIS 61 option Housing cover electronics compartment Filter element for pressure compensation or blind stopper with version IP 66 IP 68 1 bar Cable entry or plug ROD On 3 Version IP 66 IP 68 1 bar not with four wire instruments VEGAPULS 61 4 20 mA HART 9 VOLO NA VEV8ec 28434 EN 070426 VERA Electronics compartment Connection compartment Connecting to power supply WH ev Fig 27 Electronics compartment double chamber housing 1 Plug connector for VEGACONNECT C interface 2 Internal connection cable to the connection compartment 3 Terminals for VEGADIS 61 Fig 28 Connection compartment double chamber housing Exd 1 Spring loaded terminals for power supply and cable screen 2 Ground terminal for connection of the cable screen VEGAPULS 61 4 20 mA HART 35 Connecting to power supply Wiring plan Wire assignment connection cable Switch on phase 36 Fig 29 Wiring plan double chamber housing Exd 1 Voltage supply Signal output 5 6 Wiring plan version IP 66 IP 68 1 bar Fig 30 Wire assignment connection cable 1 brown and blue to power supply or to the processing system 2 Screen 5 7 Switch on phase After connecting VEGAPULS 61 to p
26. d average emitted power reaching an object directly in front of the antenna Distance 1 m 3 28 ft 108 nW per cm 108 W cm or 108 nW per 0 155 in 108x10 W 0 155 in Distance 5 m 16 404 ft 4 3 nW per cm 4 3 W cm or 4 3 nW per 0 155 in 4 3x10 W 0 155 in Measuring accuracy Resolution general max 1 mm max 0 039 in Deviation see diagrams 32 80 ft BET RRE Je Je co 0 394 in Fig 36 Deviation VEGAPULS 61 with encapsulated antenna system in Inch measuring range in ft 7 Time to output the correct level with max 10 deviation after a sudden level change 8 Incl non linearity hysteresis and non repeatability 60 VEGAPULS 61 4 20 mA HART 9 VOLO NA VEVE8ec 28434 EN 070426 VERA Supplement Fig 37 Deviation VEGAPULS 61 with encapsulated antenna system and increased sensitivity in mm measuring range in m 1 180 in 0 590 in 0 590 in 1 180 in 3 280 ft 32 80 ft Fig 38 Deviation VEGAPULS 61 with encapsulated antenna system and increased sensitivity in Inch measuring range in ft Fig 39 Deviation VEGAPULS 61 with plastic horn antenna in mm measuring range in m VEGAPULS 61 4 20 mA HART 61 Supplement O VEGA 65 62 ft 0 197 in 0 394 in Fig 40 Deviation VEGAPULS 61 with plastic horn an
27. e of the surrounding explosive atmosphere This instrument was assessed by a person who fulfils the DIN EN 60079 14 requirements 2 11 Functional range of approved instruments Instruments with specific approvals are partly supplied with an earlier hardware or software version For approval technical reasons some functions for these instruments will be available only at a later date You will find corresponding instructions in the description of the individual functions in this operating instructions manual 2 12 Environmental instructions Protection of the environment is one of our most important duties That is why we have introduced an environment management system with the goal of continuously improving company environmental protection The environment man agement system is certified according to DIN EN ISO 14001 Please help us fulfil this obligation by observing the environ mental instructions in this manual VEGAPULS 61 4 20 mMA HART For your safety 10 VEI A e Chapter Packaging transport and storage e Chapter Disposal VEGAPULS 61 4 20 mMA HART 9 VOLO NA VEV8ec 28434 EN 070426 VERA Versions Scope of delivery Components Product description 3 Product description 3 1 Configuration The VEGAPULS 61 radar sensor is available in two electronics versions e Standard electronics type PS60KH e Electronics with increased sen
28. e that you detect the product surface and not the inflowing product Fig 7 Inflowing liquid Socket pieces should be dimensioned such that the antenna end protrudes at least 10 mm 0 4 in out of the socket VEGAPULS 61 4 20 mA HART 19 Mounting Vi CAN D D a 10 mm T Fig 8 Recommended socket mounting If the reflective properties of the medium are good you can mount VEGAPULS 61 on sockets which are higher than the length of the antenna You will find recommended values for socket heights in the following illustration The socket end should be smooth and burr free if possible also rounded After installation you must carry out a false echo storage d h 1 200 mm 50 mm 2 250 mm 80 mm 3 300 mm 100 mm 4 500 mm 150 mm 6 800 mm Fig 9 Deviating socket dimensions Sensor orientation Direct the sensor in liquids as perpendicular as possible to the product surface to achieve optimum measurement results P Fig 10 Orientation in liquids 20 VEGAPULS 61 4 20 mA HART 9 VOLO NA VEVE8e 28434 EN 070426 VERA Vessel installations Agitators Mounting The mounting location of the radar sensor should be a place where no other equipment or fixtures cross the path of the microwave signals Vessel installations such as for example ladders limit switches heating spirals s
29. ence resistance and interference emission VEGAPULS 61 fulfils NAMUR recommendation NE 21 VEGAPULS 61 and its indicating and adjustment components fulfill NAMUR recommendation NE 53 in respect to compat ibility VEGA instruments are generally upward and downward compatible e Sensor software to DTM VEGAPULS 61 HART PA or FF e DTM VEGAPULS 61 for adjustment software PACTware e Indicating and adjustment module for sensor software The parameter adjustment of the basic sensor functions is independent of the software version The range of available functions depends on the respective software version of the individual components The software version of VEGAPULS 61 can be determined as follows e via PACTware e on the type label of the electronics e via the indicating and adjustment module You can view all software histories on our website www vega com Make use of this advantage and get registered for update information via e mail 2 7 SIL conformity VEGAPULS 61 fulfills the requirements for functional safety according to IEC 61508 IEC 61511 You can find further information in the Safety Manual VEGAPULS series 60 4 ZO MA HART VEGAPULS 61 4 20 mMA HART 7 For your safety VERA 2 8 FCC IC conformity only for USA Canada VEGAPULS sensors with all antenna versions are FCC IC approved Modifications not expressly approved by VEGA will lead to expiry of the operating lice
30. er supply Selecting connection cable Cable gland 1 2 NPT 28 VERA 5 Connecting to power supply 5 1 Preparing the connection Always keep in mind the following safety instructions e Connect only in the complete absence of line voltage e f overvoltage surges are expected overvoltage arresters should be installed Tip We recommend using VEGA overvoltage arresters S F LB l and USB 62 36G X In hazardous areas you should take note of the appropriate regulations conformity and type approval certificates of the sensors and power supply units Power supply and current signal are carried on the same two wire cable The voltage supply range can differ depending on the instrument version The data for power supply are stated in chapter Technical data in the Supplement Provide a reliable separation between the supply circuit and the mains circuits according to DIN VDE 0106 part 101 The VEGA power supply units VEGATRENN 149A Ex VEGAS TAB 690 as well as all VEGAMETs meet this requirement Bear in mind the following factors regarding supply voltage e Output voltage of the power supply unit can be lower under nominal load with a sensor current of 20 5 mA or 22 mA in case of fault message e Influence of additional instruments in the circuit see load values in chapter Technical data VEGAPULS 61 is connected with standard two wire cable without screen An outer cable diameter of
31. g VEGA Grieshaber KG Schiltach Germany 2007 Subject to change without prior notice 28434 EN 070426
32. ient temperature of 70 C 158 F on the housing and a process temperature of 70 C 158 F the max ambient temperature during operation is 97 C 207 F Measures to maintain explosion protection during operation VEGAPULS 61 4 20 mA HART 9 VOLO NA VEV8e 28434 EN 070426 VERA For your safety Operate the instrument in the range of the specified electrical limit values Permissible supply voltage see Technical data Mount and operate the instrument in such a way that no danger of ignition from electrostatic charges is to be expected The antenna the process fitting or the housing as the case may be depending on instrument version are made of electrically non conductive plastic Make sure that the seal is mounted correctly between lower part of the housing and cover Screw the cover on tightly Make sure there is no explosive atmosphere present if you intend to operate the instrument with opened cover Make sure that the cable gland is tight and strain relieved The outer diameter of the connection cable must be adapted to the cable gland Tighten the pressure screw of the cable gland carefully Cover unused openings for cable glands tightly Mount the instrument in such a way that the sensor cannot touch the vessel wall or vessel installations Keep in mind the influence of product movement in the vessel The surface temperature of the housing must not exceed the ignition temperatur
33. linear Display Basic adjustment 2 gt Display Diagnostics Service Info P Displayed value Display unit Scaling Lighting 2 4 Scaled Volume 0 0 0 m Switched off V m 100 100 m Diagnostics Basic adjustment Display gt Diagnostics Service Info VEGAPULS 61 4 20 mA HART 47 Set up with the indicating and adjustment module PLICSCOM Vi CAN Pointer Meas reliability Curve selection Echo curve 8 db Sensor status OK Presentation of the echo curve Distance min 0 234 mid Echo curve Distance max 5 385 m d N Service Basic adjustment 4 Display Diagnostics gt Service Info Current output 4 3 Simulation Output mode 4 20 mA Fail mode lt 3 6 mA min current 4 mA min current 4 mA Gating out of false signals 4 1 Extended setting Change now None Start simulation V Reset 4 6 Language 4 8 SIL 4 9 Unit of measurement Select reset m d V Deutsch V Not activated V select HART mode 4 10 PIN 4 12 Copy sensor data 4 11 Standard Enable Address 0 Copy sensor data Info Basic adjustment Display Diagnostics Service gt Info 5 4 Date of manufacture 5 2 Sensor characteristics 15
34. n the selected version the sensors can be swivelled as follows in the strap VEGAPULS 61 4 20 MA HART 17 Mounting Installation position 18 VERA e Single chamber housing stepless by 180 in three steps 0 90 and 180 e Double chamber housing stepless by 90 in two steps 0 and 90 4 3 Mounting instructions When mounting VEGAPULS 61 keep a distance of at least 200 mm 7 874 in to the vessel wall If the sensor is installed in the center of dished or round vessel tops multiple echoes can arise These can however be suppressed by an appropriate adjustment see Setup If you cannot keep this distance you should carry out a false echo memory before setup This applies mainly if buildup is expected on the vessel wall In this case we recommend to repeat a false echo memory later with existing buildup gt 200 mm Fig 5 Mounting on round vessel tops 1 Reference plane 2 Vessel center or symmetry axis In vessels with conical bottom it can be advantageous to mount the sensor in the center of the vessel as measurement is then possible down to the lowest point of the vessel bottom VEGAPULS 61 4 20 mMA HART 9 VOLO NA VEVE8e 28434 EN 070426 VERA Inflowing medium Socket Mounting Fig 6 Vessel with conical bottom Do not mount the instruments in or above the filling stream Make sur
35. nce according to FCC IC VEGAPULS 61 is in conformity with part 15 of the FCC directives and fulfills the RSS 210 regulations Note the corresponding regulations for operation e The instrument must not cause any interfering emissions e The instrument must be insensitive to interfering emis sions also to such that may cause unwanted operating conditions The instrument is designed for operation with an antenna according to the Dimensions in the Supplement of this operating instructions manual with a max amplification of 33 dB The instrument must not be operated with antennas not listed therein or those having an amplification of more than 33 dB The required antenna impedance is 50 Ohm 2 9 Safety instructions for Ex areas Please note the Ex specific safety information for installation and operation in Ex areas These safety instructions are part of the operating instructions manual and come with the Ex approved instruments 2 10 Manufacturer declaration In conformity with DIN EN 60079 14 2004 para 5 2 3 point c1 VEGAPULS 61 is suitable for use in zone 2 The operator must use the instrument as it was intended to be used and follow the specifications of the following documents e this operating instructions manual e this manufacturer declaration 24626 e the applicable installation regulations Max increase of the surface temperature during operation 27 K individual components in the instrument With an amb
36. nd which can also be downloaded from our homepage A detailed description is available in the online help of PACTware and the VEGA DTMs VEGAPULS 61 4 20 mMA HART 51 52 Setup with PACTware and other adjustment programs Vi AC A i Note Keep in mind that for setup of VEGAPULS 61 DTM Collection in the actual version must be used All currently available VEGA DTMs are provided in the DTM Collection on CD and can be obtained from the responsible VEGA agency for a token fee This CD includes also the up to date PACTware version The basic version of this DTM Collection incl PACTware is also available as a free of charge download from the Internet Go via www vega com and Downloads to the item Soft ware 7 3 Parameter adjustment with AMS and PDM For VEGA sensors instrument descriptions for the adjustment programs AMS and PDM are available as DD or EDD The instrument descriptions are already implemented in the current versions of AMS and PDM For older versions of AMS and PDM a free of charge download is available via Internet Go via www vega com and Downloads to the item Soft ware 7 4 Saving the parameter adjustment data It is recommended to document or save the parameter adjustment data They are hence available for multiple use or service purposes The VEGA DTM Collection and PACTware in the licensed professional version provide suitable t
37. of the PC via F C interface directly on the sensor 1 RS232 connection 2 VEGAPULS ei 3 PC adapter cable for VEGACONNECT 3 Necessary components e VEGAPULS 61 e PC with PACTware and suitable VEGA DTM e VEGACONNECT 3 with PC adapter cable article no 227320 e Power supply unit VEGAPULS 61 4 20 mMA HART 9 VOLO NA VEV8ec 28434 EN 070426 VERA Connection via HART Setup with PACTware and other adjustment programs VEGACONNECT 3 ay Fig 34 Connecting the PC via HART to the signal cable 1 RS232 connection 2 VEGAPULS 61 3 HART adapter cable for VEGACONNECT 3 4 HART resistance 250 Ohm Necessary components e VEGAPULS 61 e PC with PACTware and suitable VEGA DTM e VEGACONNECT 3 with HART adapter cable art no 2 25397 e HART resistance approx 250 Ohm e Power supply unit Note With power supply units with integrated HART resistance internal resistance approx 250 Ohm an additional external resistance is not necessary This applies e g to the VEGA insttuments VEGATRENN 149A VEGADIS 371 VEGAMET 381 Also usual Ex separators are most of the time equipped with a sufficient current limitation resistor In such cases VEGACONNECT 3 can be connected parallel to the 4 20 mA cable 7 2 Parameter adjustment with PACTware Further setup steps are described in the operating instructions manual DTM Collection PACTware attached to each CD a
38. of the sensor depends on the antenna version With encapsulated antenna system the reference plane is the seal surface of the thread 16 VEGAPULS 61 4 20 mA HART 9 VOLO NA VEVE8ec 28434 EN 070426 VERA Wetted materials Mounting 0 Fig 4 Measuring range operating range and max measuring distance with encapsulated antenna system 1 full 2 empty max measuring distance 3 Measuring range With plastic horn antenna the bearing surface on the side of the focussing lense is the reference plane Information If the medium reaches the antenna buildup can form on it and cause faulty measurements later on Make sure that the wetted parts of VEGAPULS 61 especially the seal and process fitting are suitable for the existing process conditions such as pressure temperature etc as well as the chemical properties of the medium You can find the specifications in chapter Technical data in the Supplement 4 2 Mounting preparations mounting strap The optionally available mounting strap is used to fasten VEGAPULS 61 on top of open vessels or flumes It is suitable for mounting on walls ceils or brackets The strap is supplied unassembled and must be screwed to the sensor with the three hexagon screws M5x10 and spring washers before setup Max torque see chapter Technical data Necessary tools Allen wrench size 4 Two ways are possible for screwing on Depending o
39. ommendations Input variable Parameter Min distance from antenna end Recommended measuring range en capsulated antenna system Recommended measuring range plastic horn antenna Supplement 4 20 MA HART 1 6 HA Current output unchanged 20 5 mA 22 mA lt 3 6 mA adjustable 22 mA see load diagram under Power supply 0 999 s adjustable NE 43 distance between process fitting and product surface 50 mm 2 in up to 10 m 33 ft up to 20 m 66 ft Reference conditions to measuring accuracy similar to DIN EN 60770 1 Reference conditions according to DIN EN 61298 1 Temperature Relative humidity Air pressure Other reference conditions Reflector False reflections Characteristics and performance data Frequency Interval Beam angle 3 dB Encapculated antenna system Plastic horn antenna 18 30 C 64 86 F 45 75 860 1060 mbar 86 106 kPa 12 5 15 4 psi Ideal reflector e g metal plate 2x2 m Biggest false echo 20 dB smaller than the useful echo K band 26 GHz technology approx 1 s 22 10 6 In products with low dielectric value up to 50 cm 19 7 in VEGAPULS 61 4 20 mA HART 59 Supplement SIA Step response or adjustment time gt 1 s dependent on the parameter adjustment Max level change adjustable up to 1 m min dependent on the parameter adjustment Receive
40. ompany VEGA world wide VEGAPULS 61 4 20 mMA HART 9 VOLO NA VEV8ec 28434 EN 070426 V Dismounting 9 Dismounting 9 1 Dismounting steps Warning Before dismounting be aware of dangerous process con ditions such as e g pressure in the vessel high temperatures corrosive or toxic products etc Take note of chapters Mounting and Connecting to power Supply and carry out the listed steps in reverse order 9 2 Disposal The instrument consists of materials which can be recycled by specialised recycling companies We use recyclable materials and have designed the electronics to be easily separable WEEE directive 2002 96 EG This instrument is not subject to the WEEE directive 2002 96 EG and the respective national laws in Germany e g ElektroG Pass the instrument directly on to a specialised recycling company and do not use the municipal collecting points These may be used only for privately used products according to the WEEE directive Correct disposal avoids negative effects to persons and environment and ensures recycling of useful raw materials Materials see chapter Technical data If you cannot dispose of the instrument properly please contact us about disposal methods or return VEGAPULS 61 4 20 MA HART 57 Supplement 10 Supplement 10 1 Technical data General data VERA 316L corresponds to 1 4404 or 1 4435
41. ools for systematic project documentation and storage VEGAPULS 61 4 20 mMA HART 9 VOLO NA VEV8ec 28434 EN 070426 VERA Causes of malfunction Fault clearance 24 hour service hotline Checking the 4 20 mA sig nal Maintenance and fault rectification 8 Maintenance and fault rectification 8 1 Maintenance When used as directed in normal operation VEGAPULS 61 is completely maintenance free 8 2 Remove interferences VEGAPULS 61 offers maximum reliability Nevertheless faults can occur during operation These may be caused by the following e g Sensor Process Supply Signal processing The first measures to be taken are to check the output signals as well as to evaluate the error messages via the indicating and adjustment module The procedure is described below Further comprehensive diagnostics can be carried out on a PC with the software PACTware and the suitable DTM In many cases the causes can be determined in this way and faults can be rectified However should these measures not be successful call the VEGA service hotline in urgent cases under the phone no 49 1805 858550 The hotline is available to you 7 days a week round the clock Since we offer this service world wide the support is only available in the English language The service is free of charge only the standard telephone costs will be charged Connect a handheld multimeter in the suitable mea
42. ording to VEGA product list e PS E 60KHD D approvals KX KF according to VEGA product list e PS E 60KHE E approvals CX DX CK Cl DM XM CM DI EX GI GX UX UF according to VEGA product list Oscillator PS E 60KD is suitable for K band VEGAPULS 61 62 63 4 20 MA HART with increased sensitivity The following versions are available differing in the approvals e PS E 60KDX X without approvals e PS E 60KDA A approvals CA DA EA according to VEGA product list VEGAPULS 61 4 20 MA HART 55 Maintenance and fault rectification 56 VERA e PS E 60KDD D approvals KX KF according to VEGA product list e PS E 60KDE E approvals CX DX CK Cl DM XM CM DI EX GI GX UX UF according to VEGA product list 8 4 Instrument repair If a repair is necessary please proceed as follows You can download a return form 23 KB from the Internet on our homepage www vega com under Downloads Forms and certificates Repair form By doing this you help us carry out the repair quickly and without having to call for needed information e Print and fill out one form per instrument e Clean the instrument and pack it damage proof e Attach the completed form and if need be also a safety data sheet outside on the packaging e Please ask the agency serving you for the address of your return shipment You can find the respective agency on our website www vega com under C
43. ower supply or after a voltage recurrence the instruments carries out a self check for approx 30 seconds e Internal check of the electronics e Indication of the instrument type the firmware as well as the sensor TAGs sensor designation e Output signal jumps briefly approx 10 seconds to the set fault current Then the corresponding current is outputted to the cable the value corresponds to the actual level as well as the settings already carried out e g factory setting VEGAPULS 61 4 20 mA HART 9 VOLO NA VEV8e 28434 EN 070426 VERA Function Configuration Mount dismount indicating and adjustment module Set up with the indicating and adjustment module PLICSCOM 6 Set up with the indicating and adjustment module PLICSCOM 6 1 Short description The indicating and adjustment module is used for measured value display adjustment and diagnosis It can be mounted in the following housing versions and instruments e All sensors of the plics instrument family in the single as well as in the double chamber housing optionally in the electronics or connection compartment e External indicating and adjustment unit VEGADIS 61 From a hardware version 01 or higher of the indicating and adjustment module as well as of the corresponding sensor an integrated backlight can be switched on via the adjustment menu The hardware version is stated on the type label of the indicating and adj
44. put characteristics 4 20 mA Optional settings 46 The values of the following menu items are not reset to the reset values see chart with Reset penen frosne Factory setting Like basic setting in addition special parameters are reset to default values 5 Pointer The min and max distance values are reset to the actual value Additional adjustment and diagnosis options such as e g scaling simulation or trend curve presentation are shown in the following menu schematic You will find a detailed description of these menu items in the operating instructions manual ndicating and adjustment module 5 Special parameters are parameters which are set customer specifically on the service level with the adjustment software PACTware VEGAPULS 61 4 20 mMA HART 9 VOLO NA VEV8e 28434 EN 070426 V E A Set up with the indicating and adjustment module PLICSCOM 6 5 Menu schematic Information Depending on the version and application the light coloured menu windows are not always available or offer nor selection possibility Basic adjustment gt Basic adjustment 1 Display Diagnostics Service Info Min adjustment 1 1 Max adjustment UE Medium 1 3 Vessel form 1 4 0 00 100 00 Q 7 not known V not known V 10 000 m d 1 000 m d 8 000 m d 2 000 m d Sensor TAG Damping 15 Linearization curve V Sensor
45. roduct description 12 Fig 1 VEGAPULS 61 threaded version with encapsulated antenna system and plastic housing 1 2 3 Housing cover with integrated PLICSCOM optional Housing with electronics Process fitting with encapsulated antenna system Fig 2 VEGAPULS 61 version with plastic horn antenna and plastic housing ROD Housing cover with integrated PLICSCOM optional Housing with electronics Process fitting with plastic horn antenna Focussing lens VEGAPULS 61 4 20 mMA HART 9 VOLO NA VEV8e 28434 EN 070426 VERA Area of application Functional principle Supply Product description 3 2 Principle of operation VEGAPULS 61 is a radar sensor in K band emitting frequency approx 26 GHz for continuous level measurement The version with encapsulated antenna system is partic ularly suitable for level measurement of aggressive liquids in small vessels The version with plastic horn antenna is particularly suitable for flow measurement in open flumes or gauge measurement in waters The electronics version Increased sensitivity enables the use of VEGAPULS 61 also in applications with very bad reflective properties or products with low e value The antenna of the radar sensor emits short radar pulses with a duration of approx 1 ns These pulses are reflected by the product and received by the antenna as echoes The running
46. se echo memory is thus recommended This function enables reading out parameter adjustment data as well as writing parameter adjustment data into the sensor via the indicating and adjustment module A description of the function is available in the operating instructions manual Indicating and adjustment module VEGAPULS 61 4 20 mA HART 9 VOLO NA VEVE8e 28434 EN 070426 VE Reset VEGAPULS 61 4 Set up with the indicating and adjustment module PLICSCOM The following data are read out or written with this function Measured value presentation Adjustment Medium Inner diameter of the standpipe with standpipe versions Vessel form Damping Linearisation curve Sensor TAG Displayed value Display unit Scaling Current output Unit of measurement Language The following safety relevant data are not read out or written e HART mode e PIN e SIL Copy sensor data Copy sensor data Basic adjustment If the Reset is carried out the sensor resets the values of the following menu items to the reset values see chart 4 Max adjustment 0 0 0 0 00 Max adjustment 0 0 0 0 00 omg Min adjustment 30 m d VEGAPULS 61 63 65 67 35 m d VEGAPULS 62 66 70 m d VEGAPULS 68 4 Sensor specific basic adjustment 20 MA HART 45 Set up with the indicating and adjustment module PLICSCOM V SVA Current out
47. sitivity type PS60KD The respective version can be determined by means of the type label on the electronics The electronics version influences the CE conformity the functional safety SIL the factory setting for product selection and vessel form the accuracy the voltage supply as well as the approvals of VEGAPULS 61 The differences are specified in this operating instructions manual in the respective para graphs The scope of delivery encompasses VEGAPULS 61 radar sensor Mounting strap option Compression or adapter flange optional Documentation this operating instructions manual Supplementary instructions manual Safety Manual according to IEC 61508 IEC 61511 SIL Operating instructions manual Indicating and adjust ment module optional Supplementary instructions manual Heating for indi cating and adjustment module optional Supplementary instructions manual Plug connector for continuously measuring sensors optional Ex specific Safety instructions with Ex versions if necessary further certificates VEGAPULS 61 consists of the following components e Process fitting with encapsulated antenna system or plastic horn antenna e Housing with electronics optionally available with plug connector optionally available with connection cable e Housing cover optionally available with indicating and adjustment module The components are available in different versions P
48. standard e g PACTware and PC e with manufacturer specific adjustment programs AMS or PDM e with a HART handheld The entered parameters are generally saved in VEGAPULS 61 optionally also in the indicating and adjustment module or in PACTware 3 4 Packaging transport and storage Your instrument was protected by packaging during transport Its capacity to handle normal loads during transport is assured by a test according to DIN EN 24180 The packaging of standard instruments consists of environ ment friendly recyclable cardboard For special versions PE foam or PE foil is also used Dispose of the packaging material via specialised recycling companies Transport must be carried out under consideration of the notes on the transport packaging Nonobservance of these instruc tions can cause damage to the device The delivery must be checked for completeness and possible transit damage immediately at receipt Ascertained transit damage or concealed defects must be appropriately dealt with Up to the time of installation the packaging must be closed and stored according to the orientation and storage markings on the outside Unless otherwise indicated the packaging must be stored only under the following conditions Not in the open Dry and dust free Not exposed to corrosive media Protected against solar radiation Avoiding mechanical shock and vibration VEGAPULS 61 4 20 mMA HART 9 VOLO NA VEV8ec
49. sted position with gt Set the requested percentage value with and save with OK The cursor jumps now to the distance value 2 Enter the appropriate distance value in m corresponding to the percentage value for the full vessel Keep in mind that the max level must lie below the dead band 3 Save the settings with OK and move to Medium selection with gt VEGAPULS 61 4 20mAHART 4 Set up with the indicating and adjustment module PLICSCOM Vi CAN Medium selection Vessel form 42 bale Each product has different reflective properties In addition there are various interfering factors which have to be taken into account agitated product surfaces and foam generation with liquids dust generation material cones and echoes from the vessel wall with solids To adapt the sensor to these different conditions you should first select Liquid or Solid Medium Liquid Information With VEGAPULS 61 with electronics version Increased safety Solid is preset as factory setting However the instrument should be used preferably in liquids In such cases the medium selection should be set to Liquid during setup According to the conductivity and the dielectric value of liquids the reflection properties can differ considerably Therefore additional options such as Solvent Chem mixture and Water based are offered below the menu item Liquid With solids you
50. strument for repair VEGAPULS 61 4 20 mA HART 9 VOLO NA VEV8ec 28434 EN 070426 VERA Sensor serial number Assignment 4 20 mA HART 4 20 mA HART with in creased sensitivity Maintenance and fault rectification 8 3 Exchange of the electronics module If the electronics module is defective it can be replaced by the user In Ex applications only an instrument and an electronics module with appropriate Ex approval may be used If there is no electronics module available on site one can be ordered from the VEGA agency serving you The order data of the sensor must be downloaded into the new electronics module This can be done e atthe factory by VEGA e or on site by the user In both cases the sensor serial number is necessary The serial numbers are stated on the type label of the instrument inside the housing or on the delivery note Information When loading on site the order data must be downloaded from the Internet see Operating Instructions manual Oscillator The oscillators are adapted to the respective sensor and differ in their signal output or in their power supply You can find a suitable oscillator in the following overview Oscillator PS E 60KH is suitable for K band VEGAPULS 61 62 63 4 20 MA HART The following versions are available which differ in the approvals e PS E 60KHX X without approvals e PS E 60KHA A approvals CA DA EA acc
51. suring range according to the wiring plan 4 20 mA signal not stable amp Level fluctuations gt Set integration time via the indicating adjustment module VEGAPULS 61 4 20 mA HART 53 Maintenance and fault rectification 2 Fault messages via the indi cating adjustment module 54 VERA 4 20 mA signal missing amp Wrong connection gt Check connection according to chapter Connection steps and if necessary correct according to chapter Wiring plan amp No voltage supply gt Check cables for breaks repair if necessary amp supply voltage too low or load resistance too high gt Check adapt if necessary Current signal greater than 22 mA or less than 3 6 mA amp Electronics module defective gt Exchange instrument or return instrument for repair In Ex applications the regulations for the wiring of intrinsically safe circuits must be observed E013 e no measured value available gt sensor in boot phase gt sensor does not find an echo e g because of faulty installation or incorrect parameter adjustment E017 e Adjustment span too small gt Carry out a fresh adjustment and increase the distance between min and max adjustment E036 e no operable sensor software gt Carry out a software update or send the instrument for repair E041 E042 E043 amp Hardware error electronics defective gt Exchange instrument or return in
52. t completely encircle the cable 12 Screw the housing cover back on The electrical connection is finished 5 3 Wiring plan single chamber housing The following illustrations apply to the non Ex as well as to the Ex ia version VEGAPULS 61 4 20 mMA HART 9 VOLO NA VEV8ec 28434 EN 070426 VERA Housing overview Electronics and connection compartment Connecting to power supply Fig 19 Material versions single chamber housing ROD Plastic Aluminium Stainless steel Filter element for air pressure compensation of all material versions Blind stopper with version IP 66 IP 68 1 bar for Aluminium and stainless steel Fig 20 Electronics and connection compartment single chamber housing 1 2 3 4 VEGAPULS 61 4 20 mA HART Plug connector for VEGACONNECT VC interface Spring loaded terminals for connection of the external indication VEGADIS 61 Ground terminal for connection of the cable screen Spring loaded terminals for voltage supply 31 Connecting to power supply Wiring plan Housing overview 32 E Pl N g N N N g g Ro HH H V oUa 5678 _ _ Fig 21 Wiring plan single chamber housing 1 Voltage supply Signal output 5 4 Wiring plan double chamber housing The following illustration apply to non Ex as well as Ex ia versions The Exd
53. tenna in inch measuring range in ft Fig 41 Deviation VEGAPULS 61 with plastic horn antenna and increased sensitivity in mm measuring range in m 3 280 ft 65 62 ft 0 590 in 0 180 in Fig 42 Deviation VEGAPULS 61 with plastic horn antenna and increased sensitivity in Inch measuring range in ft Influence of the ambient temperature to the sensor electronics 9 Relating to the nominal measuring range 62 VEGAPULS 61 4 20 mA HART 9 VOLO NA VEVE8ec 28434 EN 070426 VERA Average temperature coefficient of the zero signal temperature error Ambient conditions Ambient storage and transport tem perature Process conditions Vessel pressure Process temperature measured on the process fitting Vibration resistance Supplement 0 03 10 K 40 80 C 40 176 F 100 300 kPa 1 3 bar 14 5 43 5 psi 40 80 C 40 176 F mechanical vibrations with 4 g and 5 100 Hz10 Electromechanical data version IP 66 IP 67 and IP 66 IP 68 0 2 bar Cable entry plug Single chamber housing Double chamber housing Or Or Or Or Or 1x cable entry M20x1 5 cable 5 9mm 1x blind stopper M20x1 5 1x cloasing cap M20x1 5 1x blind stopper M20x1 5 1x closing cap 1 2 NPT 1x blind plug 1 2 NPT 1x plug depending on the version 1x blind plug M20x1 5
54. terface measurement In the main menu item Basic adjustment the individual submenu items should be selected one after the other and provided with the correct parameter values VEGAPULS 61 4 20 mA HART 9 VOLO NA VEVE8ec 28434 EN 070426 VERA Carrying out min adjustment Carrying out max adjustment Set up with the indicating and adjustment module PLICSCOM Start your parameter adjustment with the following menu items of the basic adjustment Proceed as follows 1 Move from the measured value display to the main menu by pushing OK gt Basic adjustment Display Diagnostics Service Info 2 Select the menu item Basic adjustment with gt and confirm with OK Now the menu item Min adjustment is displayed Min adjustment 0 00 5 000 m d 4 000 m d 3 Prepare the value for editing with OK and set the cursor to the requested position with gt Set the requested percentage value with and save with OK The cursor jumps now to the distance value 4 Enter the appropriate distance value in m corresponding to the percentage value for the empty vessel e g distance from the sensor to the vessel bottom 5 Save the settings with OK and move to Max adjustment with gt Proceed as follows Max adjustment 100 00 1 000 m d 2 000 m d 1 Prepare the value for editing with OK and set the cursor to the reque
55. tions on pourra se r f rer au site lt ph ctype bold id 0 gt lt hervorhebung typ fett gt lt ph gt http www vega com lt ph id 1 gt lt her vorhebung gt lt ph gt VEGA lineas de productos estan protegidas por los derechos en el campo de la propiedad industrial Para mayor informacion revise la pagina web lt ph ctype bold id 0 gt lt hervo rhebung typ fett gt lt ph gt http www vega com lt ph id 1 gt lt hervorhebung gt lt ph gt Jinnnn npogykunn cbupmb BETA 3awuLwaroTca no BCeMy Mut NPaBaMn Ha UHTENNEKTYaNbHYlOo COOCTBEHHOCTb HanbHenuuyo uHpopMaLINio CMOTPUTE Ha Cate lt ph ctype bold id 0 gt lt hervorhebung typ fett gt lt ph gt http www vega com lt ph id 1 gt lt hervorhe bung gt lt ph gt VEGAR J gt mi REE RNAP o 415 2 18 32 1 P k lt http www vega com gt All brands used as well as trade and company names are property of their lawful proprietor originator VEGAPULS 61 4 20 mA HART 9cV0ZLO N3 bEb8c 28434 EN 070426 VERA VEGAPULS 61 4 20 mA HART Supplement 75 VERA VEGA Grieshaber KG Am Hohenstein 113 77761 Schiltach Germany Phone 49 7836 50 0 Fax 49 7836 50 201 E mail info de vega com www vega com 0 CE E All statements concerning scope of delivery application practical use and operating conditions of the sensors and processing systems correspond to the information avail able at the time of printin
56. truts etc can cause false echoes that get superimposed on the useful echo Make sure when planning your measuring site that the radar sensor has a clear view to the measured product In case of existing vessel installations a false echo storage should be carried out during setup If large vessel installations such as struts or supports cause false echoes these can be attenuated through supplementary measures Small inclined sheet metal baffles above the installations scatter the radar signals and prevent direct interfering reflections Fig 11 Cover smooth profiles with deflectors If there are agitators in the vessel a false echo storage should be carried out with the agitators in motion This ensures that the interfering reflections from the agitators are saved with the blades in different positions VEGAPULS 61 4 20 mA HART 21 Mounting Foam generation Measurement in the stand pipe surge or bypass tube i 22 Fig 12 Agitators Through the action of filling stirring and other processes in the vessel dense foams which considerably damp the emitted signals may form on the product surface If foams lead to measurement errors you should use the biggest possible radar antennas and low frequency radar sensors e g VEGAPULS 65 66 C band VEGAFLEX sensors with guided microwaves are not influ enced by foam generation and are particularly suit
57. tube Align the sensor in such a way that the polarisation marking on the process fitting is in the same plane as the tube holes or the tube connection openings see illustration VEGAPULS in a bypass tube VEGAPULS 61 4 20 MA HART 23 Mounting Flow measurement 24 100 Ti gt 500 mm 0 Fig 14 VEGAPULS 61 in a bypass tube The polarisation marking on the process fitting must be in one plane to the tube holes or the tube connection openings 1 Marking of the polarisation direction When the sensor is mounted on a bypass tube the distance from VEGAPULS 61 to the upper tube connection should be approx 500 mm 19 685 in or more In case of extremely rough tube inner walls you should use an inserted tube tube in tube or a radar sensor with tube antenna The short examples should just give introductory information for the flow measurement Planning information is available from the flume manufacturers and in special literature Meas wall with rectangular flume In general the following points must be observed e Installation of the sensor on the headwater side e Installation in the center of the flume and vertical to the liquid surface Distance to the overfall orifice Distance orifice opening above ground Min distance of the orifice opening to bottom water Min distance of the sensor to max storage level VEGAPULS 61 4 20 mMA HART 9 VOLO
58. ustment module or the sensor electronics Information This function is available for instruments with national approvals such as e g according to CSA only at a later date Note You will find detailed information on the adjustment in the operating instructions manual of the ndicating and adjustment module 6 2 Insert indicating and adjustment module The indicating and adjustment module can be inserted into the sensor and removed again at any time It is not necessary to interrupt the power supply Proceed as follows 1 Unscrew the housing cover 2 Place the indicating and adjustment module in the desired position on the electronics you can choose any one of four different positions each displaced by 90 3 Press the indicating and adjustment module onto the electronics and turn it to the right until it snaps in 4 Screw housing cover with inspection window tightly back on VEGAPULS 61 4 20 MA HART 37 Set up with the indicating and adjustment module PLICSCOM Vi CAN Removal is carried out in reverse order The indicating and adjustment module is powered by the sensor an additional connection is not necessary Fig 31 Installation of the indicating and adjustment module Note If you intend to retrofit VEGAPULS 61 with an indicating and adjustment module for continuous measured value indication a higher cover with an inspection glass is required pe 38 VEGA
59. ymbolism used Information tip note This symbol indicates helpful additional information Caution If this warning is ignored faults or malfunctions can result Warning If this warning is ignored injury to persons and or serious damage to the instrument can result Danger If this warning is ignored serious injury to persons and or destruction of the instrument can result Ex applications This symbol indicates special instructions for Ex applications List The dot set in front indicates a list with no implied sequence Action This arrow indicates a single action Sequence Numbers set in front indicate successive steps in a procedure VEGAPULS 61 4 20 mMA HART 5 For your safety VERA 2 For your safety 2 1 Authorised personnel All operations described in this operating instructions manual must be carried out only by trained specialist personnel authorised by the operator During work on and with the device the required personal protection equipment must always be worn 2 2 Appropriate use VEGAPULS 61 is a sensor for continuous level measurement You can find detailed information on the application range of VEGAPULS 61 in chapter Product description 2 3 Warning about misuse Inappropriate or incorrect use of the instrument can give rise to application specific hazards e g vessel overfill or damage to system components through incorrect mounting or adjustment 2 4

Operating Instructions - VEGAPULS 61 - 4 ? 20 mA/HART

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