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Operating Instructions - VEGAPULS 65 - 4 ? 20 mA/HART - four-wire

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1. Fig 8 Cover smooth profiles with deflectors If there are agitators in the vessel a false signal memory should be carried out with the agitators in motion This ensures that the interfering reflections from the agitators are saved with the blades in different positions 16 VEGAPULS 65 4 20 mA HART four wire 9LvYOCL N3 91S9 36516 EN 120416 VEGA 4 Mounting Sie a Fig 9 Agitators Foam generation Through the action of filling stirring and other processes in the vessel dense foams which considerably damp the emitted signals may form on the product surface If foams are causing measurement errors the biggest possible radar antenna should be used As an alternative sensors with guided microwave can be used These are unaffected by foam generation and are best suited for such applications VEGAPULS 65 4 20 mA HART four wire 17 5 Connecting to power supply VEGA Safety instructions Voltage supply via mains voltage Select connection cable Cable gland 1 2 NPT Cable screening and grounding 5 Connecting to power supply 5 1 Preparing the connection Always keep in mind the following safety instructions e Connect only in the complete absence of line voltage e f voltage surges are expected install overvoltage arresters In this case the instrument is designed in protection class Il To m
2. Strong foam or spout genera tion Max adjustment not correct Remove false echoes in the close range Check measurement situation Antenna must protrude out of the socket installations Remove pollution on the an tenna Minimize interfering installa tions in the close range by changing the polarization di rection Create a new false signal sup pression Adapt max adjustment 5 Measured value re mains in the bottom section during filling The tank floor echo is larger than the product echo e g with products with lt 2 5 oil based solvents Application parameter Me dium check Vessel height and Floor form adapt if necessary VEGAPULS 65 4 20 mA HART four wire 51 9 Diagnosis Asset Management and service VEGA Fault description Error pattern Cause Rectification 6 Measured value re Turbulence on the product Check application parameters i Z E mains momentarily un surface quick filling change if necessary e g in changed during filling dosing vessel reactor and then jumps to the correct level i T 7 Measured value 1 Amplitude of a multiple echo Check parameter Application jumps towards O du vessel top product surface especially vessel top product ring filling 1 is larger than the level echo type dished end high dielect j ric figure adapt if ne
3. lll llle 25 6 3 Parameter adjustment llle sess 26 6 4 Saving the parameter adjustment data 39 7 Setup with PACTware 7 34 Connect the PC ce ee 40 7 2 Parameter adjustment with PACTware 41 7 8 Saving the parameter adjustment data 42 8 Set up with other systems 8 1 DD adjustment programs 04 43 8 2 Communicator 375 475 0 eee 43 2 VEGAPULS 65 4 20 mA HART four wire 9LvOcL N3 91S89 36516 EN 120416 Contents 9 Diagnosis Asset Management and service 9 1 Maintenance lessen 44 9 2 Measured value and event memory 44 9 3 Asset Management function sss 45 9 4 Remove interferences lll sess 49 9 5 Exchanging the electronics module 53 9 6 Software update 0 22 eee eee 54 9 7 How to proceed in case of repair lius 54 10 Dismounting 10 14 Dismounting steps 0 0 0 000 55 10 2 Disposal llli 55 11 Supplement 11 14 Technical data llle 56 11 2 Dimensions m RR Re EFFI 62 Safety instructions for Ex areas Please note the Ex specific safety information for installation and operation in Ex areas These safety instructions are part of the operating instructions manual and come with the Ex approved instruments Editing status 2012 04 03 VEGAPULS 65 4 20 mA HART four wire 1 About this document 1 Abou
4. 145 000 0 000 75 000 H 4 Enter the suitable distance value in m for the empty vessel e g distance from the sensor to the vessel bottom corresponding to the percentage value 5 Save settings with OK and move with ESC and gt to the max adjustment Proceed as follows 1 Select with gt the menu item max adjustment and confirm with OK Setup Max adjustment Vessel type Vessel height Me range 100 00 E Max adjustment E Min adjustment 0 000 n Danping 1 971 n 2 Prepare the percentage value for editing with OK and set the cursor to the requested position with gt Max adjustment E 100 00 10 00 110 00 LLLA VEGAPULS 65 4 20 mA HART four wire 33 6 Set up with the indicating and adjustment module VEGA Diagnosis Peak value Diagnosis Measurement reliability Diagnoses Curve indica tion 3 Set the requested percentage value with and save with OK The cursor jumps now to the distance value Max adjustment no 000 0 000 75 000 ttt SI 4 Enter the appropriate distance value in m corresponding to the percentage value for the full vessel Keep in mind that the max level must lie below the min distance to the antenna edge 5 Save settings with OK The respective min and max measured value is saved in the sensor The values are displayed in the menu item Peak values Diagnostics Peak value
5. Dosing vessel e Setup all vessel sizes possible e Product speed Fast filling and emptying Vessel is very often filled and emptied e Vessel narrow installation situation e Process measurement conditions Condensation buildup on the antenna Foam generation 28 VEGAPULS 65 4 20 mA HART four wire 9LvOcL N3 91S9 36516 EN 120416 6 Set up with the indicating and adjustment module Standpipe e Product speed very fast filling and emptying e Vessel Vent hole Joins like flanges weld joints Shifting of the running time in the tube e Process measurement conditions Condensation Buildup Bypass e Product speed Fast up to slow filling with short up to long bypass tube possible Often the level is hold via a control facility e Vessel Lateral outlets and inlets Joins like flanges weld joints Shifting of the running time in the tube e Process measurement conditions Condensation Buildup Separation of oil and water possible Overfilling into the antenna possible Plastic tank e Vessel Measurement fix mounted or integrated Measurement depending on the application through the vessel top With empty vessel the measurement can be carried out through the bottom e Process measurement conditions Condensation on the plastic ceiling n outside facilities water and snow on the vessel top possible Trans
6. Proceed as follows 1 Unscrew the housing cover 2 Place the indicating and adjustment module in the requested position onto the electronics and turn to the right until it snaps in 3 Screw housing cover with inspection window tightly back on Removal is carried out in reverse order The indicating and adjustment module is powered by the sensor an additional connection is not necessary Fig 14 Insertion of the indicating and adjustment module with single chamber housing into the electronics compartment VEGAPULS 65 4 20 mA HART four wire 23 6 Set up with the indicating and adjustment module VEGA ie Fig 15 Insertion of the indicating and adjustment module with double chamber housing 1 In the electronics compartment 2 in the connection compartment with Ex d version not possible Note If you intend to retrofit the instrument with an indicating and adjustment module for continuous measured value indication a higher cover with an inspection glass is required 24 VEGAPULS 65 4 20 mA HART four wire 9LvOcL N3 91S9 36516 EN 120416 6 Set up with the indicating and adjustment module Key functions Adjustment system 6 2 Adjustment system Fig 16 Indicating and adjustment elements 1 LC display 2 Adjustment keys e OK key Move to the menu overview Confirm selected menu Edit parameter Save value
7. four wire 9LvOcL N3 91S9 36516 EN 120416 9 Diagnosis Asset Management and service Fault description Error pattern Cause Rectification 11 Measured value remains unchanged in the close range during emptying False echo larger than the level echo Level echo too small Remove false echoes in the close range Check Antenna must protrude out of the socket Remove pollution on the an tenna Minimize interfering installa tions in the close range by changing the polarization di rection After removing the false echoes the false signal sup pression must be deleted Carry out a new false signal suppression 12 Measured value P jumps towards 0 du ring emptying The tank floor echo is larger than the product echo e g with products with lt 2 5 oil based solvents Application parameter Me dium type check Vessel height and Floor form adapt if necessary 13 Measured value jumps sporadically to wards 100 during emptying Varying condensation or con tamination on the antenna Carry out false signal suppres sion or increase false signal suppression in the close range by editing With bulk solids use radar sensor with purging air con nection Reaction after fault rec tification 24 hour service hotline Depending on the reason for the fault and the measures taken the steps described in chapter Setup mus
8. Fig 35 Data of the input variable Reference plane Measured variable max measuring range Antenna length Useful measuring range A wD Max measuring range Recommended measuring range 35 m 114 83 ft up to 10 m 32 81 ft Output variable Output signals Terminal voltage passive Shortcircuit protection Potential separation Signal resolution Failure signal current output adjustable Max output current Starting current Load 4 20 mA HART active Damping 63 of the input variable HART output values PV Primary Value SV Secondary Value TV Third Value QV Fourth Value Resolution digital 4 20 mA HART active 4 20 mA HART passive 9 30V DC Available Available 0 3 pA mA value unchanged 20 5 mA 22 mA 3 6 mA 22 mA lt 3 6 mA lt 500 Q 0 999 s adjustable Distance to the level Level as percentage value Linearised percentage value Scaled measured value 1 mm 0 039 in VEGAPULS 65 4 20 mA HART four wire 57 11 Supplement VEGA Accuracy according to DIN EN 60770 1 Process reference conditions according to DIN EN 61298 1 Temperature 18 430 C 64 86 F Relative humidity 45 75 96 Air pressure 860 1060 mbar 86 106 kPa 12 5 15 4 psig Installation reference conditions Min distance to installations 200 mm 7 874 in Reflector Corner reflector False
9. Info Instrument name hardware and software version calibration date instrument features Information In this operating instructions manual the instrument specific param eters in the menu sections Setup Diagnosis and Additional settings are described The general parameters in these menu section are described in the operating instructions manual Indicating and adjustment module You can find in the operating instructions manual Indicating and adjustment module also the description of the menu sections Display and Info In the main menu point Setup the individual submenu points should be selected subsequently and provided with the correct parameters to ensure the optimum adjustment of the measurement The procedure is described in the following Setup Each medium has different reflection properties With liquids further interfering factors are fluctuation product surface and foam generation With bulk solids these are dust generation material cone and additional echoes from the vessel wall To adapt the sensor to these different measuring conditions the selection Liquid or Bulk solid should be made in this menu item 26 VEGAPULS 65 4 20 mA HART four wire 9LvOCL N3 91S9 36516 EN 120416 6 Set up with the indicating and adjustment module Setup Application Setup Medium Measurenent loop nane Liquid Iv Solvent Application Chen ni Vessel type Water based hd EX
10. e key Presentation change measured value Select list entry Select editing position e key Change value of the parameter e ESC key interrupt input Return to higher ranking menu The sensor is adjusted via the four keys of the indicating and adjustment module The LC display indicates the individual menu items The functions of the individual keys are shown in the above illustration Approx 10 minutes after the last pressing of a key an automatic reset to measured value indication is triggered Any values not confirmed with OK will not be saved VEGAPULS 65 4 20 mA HART four wire 25 6 Set up with the indicating and adjustment module VEGA Main menu Setup Medium pue 6 3 Parameter adjustment Through the parameter adjustment the instrument is adapted to the application conditions The parameter adjustment is carried out via an adjustment menu The main menu is divided into five sections with the following functions Displau Diaanostics Additional adjustments Info Setup Settings e g for measurement loop name medium applica tion vessel adjustment signal output Display Settings e g for language measured value display lighting Diagnosis Information e g on the instrument status pointer reliability simulation echo curve Further settings Instrument unit false signal suppression linear isation curve reset date time reset copy function
11. 21 5 Connecting to power supply VEGA Connection compart ment with low voltage e Fig 13 Connection compartment with double chamber housing with low voltage 1 Voltage supply 2 4 20 mA signal output active 3 4 20 MA signal output passive 5 4 Switch on phase After connecting the instrument to power supply or after a voltage recurrence the instrument carries out a self check for approx 30 s e Internal check of the electronics e Indication of the instrument type hardware and software version measurement loop name on the display or PC e Indication of the status message F 105 Determine measured value on the display or PC e The output signal jumps to the set error current As soon as a plausible measured value is found the corresponding current is outputted to the signal cable The value corresponds to the actual level as well as the settings already carried out e g factory setting 22 VEGAPULS 65 4 20 mA HART four wire 9LvOcL N3 91S9 36516 EN 120416 6 Set up with the indicating and adjustment module 6 Set up with the indicating and adjustment module 6 1 Insert indicating and adjustment module The indicating and adjustment module can be inserted into the sensor and removed any time Four positions displaced by 90 can be selected It is not necessary to interrupt the power supply
12. adapter 10 Protective cover 11 Adjustment system 25 Application Bulk solid 30 Liquid 27 Standpipe 27 C Cable entry 18 Check signal 49 Configuration 32 Max adjustment 33 Min adjustment 33 Connection cable 18 Connection compartment Double chamber housing 21 22 Connection procedure 19 Connection technology 19 Curve indication Echo curve 34 False signal suppression 34 D DD Device Description 43 Default values 38 E Echo curve memory 44 Echo curve of the setup 35 EDD Enhanced Device Description 43 Electronics compartment double chamber hou sing 21 Error messages 45 Event memory 44 F False signal suppression 35 Fault rectification 49 Functional principle 9 K Key function 25 L Linearisation curve 37 M Main menu 26 Meas reliability 34 Measured value memory 44 Measurement error 50 Medium Bulk solid 26 Moisture 12 N NAMUR NE 107 Failure 46 Function check 47 Maintenance 48 Out of specification 47 P Packaging 9 Peak value 34 Potential equalisation 18 Protection class 18 R Reflection properties 27 Repair 54 Replacement parts Electronics module 11 Reset 37 S Sensor orientation 15 Service hotline 53 Shielding 18 Status messages 45 Storage 10 T Type label 8 66 VEGAPULS 65 4 20 mA HART four wire 9LvOcL N3 91S9 36516 EN 120416 VEGA Index V Vessel form 32 Vessel height 32
13. and adjustment module Diagnosis Echo curve memory Further settings False signal suppression pue Diagnostics Curve indication Meas reliability Echo curve Simulation False signal suppression E ics Additional adjustments Info False signal suppression 120 E4523 60 0 9 0 30 0 A comparison of echo curve and false signal suppression allows a more accurate conclusion on measurement reliability The selected curve is continuously updated With the OK key a submenu with zoom functions is opened e X Zoom Zoom function for the meas distance e Y Zoom 1 2 5 and 10x signal magnification in dB e Unzoom Reset the presentation to the nominal measuring range with single magnification With the function Echo curve memory the echo curve can be saved at the time of setup This is generally recommended for using the Asset Management functions it is absolutely necessary If possible the curve should be saved with a low level in the vessel With the adjustment software PACTware and the PC the high resolution echo curve can be displayed and used to recognize signal changes over the operating time In addition the echo curve of the setup can be also displayed in the echo curve window and compared with the actual echo curve Diagnostics Echo curve memory Simulation Curve indication Save i E echo curve Additional adjustnents of the setup Info The following
14. circumstances cause interfering reflections and can influence the measurement e High sockets e Vessel installations such as struts e Agitators e Buildup or welded joints on vessel walls Note A false signal suppression detects marks and saves these false signals so that they are no longer taken into account for level measurement This should be done with a low level so that possible interfering reflections can be detected Proceed as follows VEGAPULS 65 4 20 mA HART four wire 35 6 Set up with the indicating and adjustment module VEGA 1 Select the menu item Additional settins with gt and confirm with OK With 2 you have to select the menu item False signal suppression and confirm with OK Additional adjustments Instrunent units False signal suppr Linearization curve PIN Date Tine 2 Confirm again with OK False signal suppression Change 3 Confirm again with OK False signal suppression Create new 4 Confirm again with OK and enter the actual distance from the sensor to the product surface no 000 0 000 35 000 pp 5 All interfering signals in this section are detected by the sensor and stored after confirming with OK Note Check the distance to the product surface because if an incorrect too large value is entered the existing level will be saved as false signal The filling level would then no longer be detectable
15. dimensions sensors for socket lengths up to 50 100 and 250 mm 2 4 10 in are available M_ LII Fig 6 Recommended socket mounting In case of very big socket diameters the active antenna part can be slightly recessed in the socket The following rule applies to the standard version of VEGAPULS 65 Socket diameter corresponds to max socket height Align the sensor in liquids as vertical as possible to the product surface to achieve optimum measurement results VEGAPULS 65 4 20 mA HART four wire 15 4 Mounting Vessel installations Agitators Fig 7 Alignment in liquids The mounting location of the radar sensor should be a place where no other equipment or fixtures cross the path of the microwave signals Vessel installations such as e g ladders limit switches heating spirals struts etc can cause false echoes and impair the useful echo Make sure when planning your measuring site that the radar sensor has a clear view to the measured product In case of existing vessel installations a false echo storage should be carried out during setup If large vessel installations such as struts or supports cause false echoes these can be attenuated through supplementary measures Small inclined sheet metal baffles above the installations scatter the radar signals and prevent direct interfering reflections
16. mm sensors with software x 3 99 hardware lt 2 0 0 4 keys IP 20 IP 40 ABS Polyester foil 4 Only with Ex d version 5 Only with Ex d version 9 Only with Ex d version 60 VEGAPULS 65 4 20 mA HART four wire 9LvOcL N3 91S9 36516 EN 120416 VEGA 11 Supplement Integrated clock Date format Time format Time zone Ex factory Measurement electronics temerature Resolution Accuracy Day Month Year 12 h 24 h CET 1 C 1 8 F 1 C 1 8 F Voltage supply Operating voltage Version for low voltage Version for mains voltage 9 6 48 V DC 20 42 V AC 50 60 Hz 90 253 V AC 50 60 Hz Interpolation protection Available Max power consumption 4 VA 2 1 W Electrical protective measures Protection rating IP 66 IP 67 Overvoltage category Protection class Approvals Instruments with approvals can have different technical data depending on the version That s why the associated approval documents have to be noted with these instruments They are part of the delivery or can be downloaded under www vega com via VEGA Tools and serial number search as well as via Downloads and Approvals VEGAPULS 65 4 20 mA HART four wire 61 11 Supplement VEGA 11 2 Dimensions The following dimensional drawings represent only an extract of the possible versions Detailed dimensional drawings can be downloaded on www vega com under Downloads and
17. products etc Take note of chapters Mounting and Connecting to power supply and carry out the listed steps in reverse order 10 2 Disposal The instrument consists of materials which can be recycled by specialised recycling companies We use recyclable materials and have designed the electronics to be easily separable Correct disposal avoids negative effects on humans and the environ ment and ensures recycling of useful raw materials Materials see chapter Technical data If you have no way to dispose of the old instrument properly please contact us concerning return and disposal WEEE directive 2002 96 EG This instrument is not subject to the WEEE directive 2002 96 EG and the respective national laws Pass the instrument directly on to a specialised recycling company and do not use the municipal collecting points These may be used only for privately used products according to the WEEE directive VEGAPULS 65 4 20 mA HART four wire 55 11 Supplement 11 Supplement 11 1 Technical data General data 316L corresponds to 1 4404 or 1 4435 Materials wetted parts Process fitting thread flange Process seal Thread PVDF Process seal Thread 316L Antenna for sockets 50 mm 1 969 in Antenna for sockets 100 mm 3 937 in and 250 mm 9 843 in Materials non wetted parts Plastic housing Aluminium die casting housing Stainless steel housing Seal between h
18. the appropriate curve the volume percentage of the vessel is displayed correctly If the volume should not be displayed in percent but e g in or kg a scaling can be also set in the menu item Display Rdditional adjustments Linearization Setup Instrument units Display False signal suppression gt Diagnostics Linearization curvel Linear Iv Rdditional adjustments Info Date Tine vE Venturi trapezoidal weir Horiz cylinder U Hot riangle weir Sphere Palner Bowlus Flume Venturi trapezoidal weir Linear Enter the requested parameters via the appropriate keys save your settings and jump to the next menu item with the ESC and gt key With a reset certain parameter adjustments carried out by the user are reset Additional adjustments PIN Date Time eset Setup False signal suppression Peak val neasurenent HART operation mode Copy sensor settings The following reset functions are available Delivery status Restoring the parameter settings at the time of shipment from the factory incl the order specific settings A created false signal suppression user programmable linearization curve as well as the measured value memory will be deleted Basic settings Resetting the parameter settings incl special and laboratory parameters to the default values of the respective instru ment A created false signal suppression user programmable linearization curve as wel
19. the user For safety and warranty reasons any invasive work on the device beyond that described in the operating instructions manual may be carried out only by personnel authorised by the manufacturer Arbitrary conversions or modifications are explicitly forbidden The safety approval markings and safety tips on the device must also be observed VEGAPULS 65 4 20 mA HART four wire 5 2 For your safety VEGA Depending on the instrument version the emitting frequencies are in the C or K band range The low emitting frequencies are far below the internationally approved limit values When used correctly there is no danger to health 2 5 CE conformity The device fulfills the legal requirements of the applicable EC guidelines By affixing the CE marking we confirm successful testing of the product You can find the conformity certificate in the download section of our homepage The instrument is designed for use in an industrial environment Nevertheless electromagnetic interference from electrical conductors and radiated emissions must be taken into account as is usual with a class A instrument according to EN 61326 1 If the instrument is used in a different environment its electromagnetic compatibility with other devices must be ensured by suitable measures 2 6 NAMUR recommendations NAMUR is the automation technology user association in the process industry in Germany The published NAMUR recommendations a
20. 20 mA lt 3 6 mA mode Current output Min current 3 8 mA max current Min Max 20 5 mA Lock operation Released Language Like order Displayed value Distance Display unit m Scaling size Volume l 38 VEGAPULS 65 4 20 mA HART four wire 9LvYOCL N3 91S9 36516 EN 120416 6 Set up with the indicating and adjustment module Menu item Default value Scaling 0 00 lin O I 100 00 lin 100 Lighting Switched off Further settings Distance unit m Temperature unit C Probe length Length of the standpipe Ex factory Linearisation cur linear ve HART mode Standard Address 0 6 4 Saving the parameter adjustment data We recommended noting the adjusted data e g in this operating instructions manual and archiving them afterwards They are thus available for multiple use or service purposes If the instrument is equipped with an indicating and adjustment module the data in the sensor can be saved in the indicating and adjustment module The procedure is described in the operating instructions manual ndicating and adjustment module in the menu item Copy sensor data The data remain there permanently even if the sensor power supply fails The following data or settings for adjustment of the indicating and adjustment module are saved All data of the menu Setup and Display e Inthe menu Additional settings the items Sensor specific unit
21. 50 O Power supply unit or processing system Note With power supply units with integrated HART resistance internal resistance approx 250 C an additional external resistance is not necessary This applies e g to the VEGA instruments VEGATRENN 149A VEGAMET 381 and VEGAMET 391 Commercially available Ex separators are also usually equipped with sufficient current limitation resistance In such cases VEGACONNECT 4 can be connected parallel to the 4 20 mA cable 7 2 Parameter adjustment with PACTware For parameter adjustment of the sensor via a Windows PC the configuration software PACTware and a suitable instrument driver DTM according to FDT standard are required The up to date PACTware version as well as all available DTMs are compiled in a DTM Collection The DTMs can also be integrated into other frame applications according to FDT standard Note To ensure that all instrument functions are supported you should always use the latest DTM Collection Furthermore not all described functions are included in older firmware versions You can download the latest instrument software from our homepage A description of the update procedure is also available in the Internet Further setup steps are described in the operating instructions manual DTM Collection PACTware attached to each DTM Collection and which can also be downloaded from the Internet Detailed descriptions are available in the online help of PACTware and the DT
22. Article number of the instrument HTML Delivery date HTML Order specific instrument features HTML Operating instructions at the time of shipment PDF Order specific sensor data for an electronics exchange XML Test certificate Measuring Accuracy PDF Go to www vega com Service VEGA Tools and serial number search VEGAPULS 65 4 20 mA HART four wire 9LvOcL N3 91S9 36516 EN 120416 VEGA 3 Product description Scope of the operating instructions manual Scope of delivery Application area Functional principle Packaging Transport This operating instructions manual applies to the following instrument versions e Hardware from 2 1 1 e Software from 4 4 0 The scope of delivery encompasses e Radar sensor e Documentation this operating instructions manual Test certificate Measurement accuracy depending on the instrument VEGAPULS 65 optional Operating instructions manual Indicating and adjustment module optional Exspecific Safety instructions with Ex versions if necessary further certificates 3 2 Principle of operation The VEGAPULS 65 is a radar sensor for continuous measurement of liquids under simple process conditions It is particularly suitable for level measurement in vessels with small process fittings and under simple process conditions The instrument can be used with products with an value 21 8 The actually achievable value depen
23. Drawings Housing 87 mm 3 43 84mm 3 31 M16x1 5 120 mm 4 72 O TP M20x1 5 Y2 NPT Fig 37 Dimensions housing with integrated indicating and adjustment module the housing is 9 mm 0 35 in higher 62 VEGAPULS 65 4 20 mA HART four wire 9LvOcL N3 91S9 36516 EN 120416 VEGA 11 Supplement VEGAPULS 65 O I O O e ge SW 50 mm o xe Ele hu baad Eo 1 97 R Ble Re G172A 1 NPT org SW 4 240mm E E 1 58 E Nila 33 mm Nd gt 1 30 8 o E E g Ps 5 e E 933mm Susi 1 30 E E slias N z 8 8 EIE EE iO T 0 0 Fig 38 VEGAPULS 65 threaded version 1 Thread and hexagon of PVDF for sockets with 50 mm height inactive length 82 mm 55 64 2 Thread and hexagon of PVDF or 316L for sockets with 100 mm height inactive length 120 mm 4 23 32 or 250 mm height inactive length 270 mm 10 5 8 VEGAPULS 65 4 20 mA HART four wire 63 11 Supplement 94 mm 3 70 2 mm 0 08 233mm 1 30 120 mm 4 72 270 mm 10 63 U 395 mm 15 55 545 mm 21 46 Fig 39 VEGAPULS 65 flange version for sockets with 100 mm height inactive length 120 mm 4 23 32 or 250 mm height inactive leng
24. ER Vessel height Me range Medium Powder dust Ballast pebbles w Through this selection the sensor is adapted perfectly to the product and measurement reliability particularly in products with poor reflective properties is considerably increased Enter the requested parameters via the appropriate keys save your settings with OK and jump to the next menu item with the ESC and the gt key In addition to the medium also the application i e the measuring site can influence the measurement With this menu item the sensor can be adapted to the applications The adjustment possibilities depend on the selection Liquid or Bulk solid under Medium Setup Measurenent loop nane Medium Vessel type Vessel height Me range The following options are available when Liquia is selected Application Stilling tube Application Storage tank bd S El Storage tank agitation Storage tank on ships Stirred vessel Dosing vessel Open waters b A Application Mob plastic vessel Open waters Woren flune Rainwater overfall Denonstration The selection Standpipe opens a new window in which the inner diameter of the applied standpipe is entered Application Tube inner dianeter Stilling tube v 0 500 Tube inner diameter 0 500 m 0 015 1 000 j a CO E E The following features form the basis of the applications Storage tank e Setup large volume
25. M e Control system with EDD e Indicating and adjustment module 44 VEGAPULS 65 4 20 mA HART four wire 9LvOcL N3 91S9 36516 EN 120416 9 Diagnosis Asset Management and service Status messages Further echo curves Up to 10 echo curves can be stored in a ring buffer in this memory section Additional echo curves are stored via e PC with PACTware DTM e Control system with EDD 9 3 Asset Management function The instrument features self monitoring and diagnosis according to NE 107 and VDI VDE 2650 In addition to the status messages in the following tables there are more detailed error messages available under the menu item Diagnosis via the indicating and adjustment module PACTware DTM and EDD The status messages are classified in the following categories Failure Function check Out of specification Maintenance requirement and explained by pictographs a Fig 20 Pictograms of the status messages Failure red Function check orange Out of specification yellow Maintenance blue A05 Failure Due to a malfunction in the instrument a failure message is outputted This status message is always active It cannot be deactivated by the user Function check The instrument is in operation the measured value is temporarily invalid for example during simulation This status message is always active It cannot be deactivated by the user Out of specificat
26. Ms VEGAPULS 65 4 20 mA HART four wire 41 7 Setup with PACTware Standard Full version Sensor Parametrierung Device name VEGAPULS 62 HART VEGA Description Radar sensor for continuous level measurement with hom antenna Measurement loop name Sensor de9 m Ei Setup Application Min max adjustment Damping Current output E Display E Diagnostics Additional settings Info Min max adjustment Set distances for level percentages Sensor reference plane Max adjustment c Distance A Min adjustment gt Distance B Software version Serial number Max adjustment in percent 100 x Distance A max adjustment 090m OFFLINE Min adjustment in percent ox Distance B mn adjustment 2000 m ok Cancel Apply Mp Disconnected O Deas Administrator Im mmm XX a aome Administrator Fig 19 Example of a DTM view All device DTMs are available as a free of charge standard version and as a full version that must be purchased In the standard version all functions for complete setup are already included An assistant for simple project configuration simplifies the adjustment considerably Saving printing the project as well as import export functions are also part of the standard version In the full version there is also an extended print function for complete project documentation as well as a save function for measu
27. Operating Instructions VEGAPULS 65 4 20 mA HART four wire LI Document ID 36516 He Radar Contents 1 About this document do FUNGON cesa oed bbb ine RR RERO RE 4 1 2 Targetgroup cce nm eR REN ETE 4 1 3 Symbolism used illie 4 2 For your safety 2 4 Authorised personnel 00008 5 2 2 Appropriate use llle 5 2 3 Warning about misuse 04 5 2 4 General safety instructions 5 25 CE conformity 00 00 0000 008 6 2 6 NAMUR recommendations 6 2 7 Radio license for Europe 04 6 2 8 Radio license for USA Canada 6 2 9 Environmental instructions 7 3 Product description 344 Structure iioii sg e ea eee ae 8 3 2 Principle of operation 0004 9 3 3 Packaging transport and storage 9 3 4 Accessories and replacement parts 10 4 Mounting 4 1 General instructions llle 12 4 2 Instructions for installation 0 12 5 Connecting to power supply 5 1 Preparing the connection 0004 18 5 2 Connecting leen 19 5 3 Wiring plan double chamber housing 20 5 4 Switchonphase 0 0000 22 6 Set up with the indicating and adjustment module 6 1 Insert indicating and adjustment module 23 6 2 Adjustment system
28. Vessel installations 16 Voltage supply 18 61 VEGAPULS 65 4 20 mA HART four wire 67 VEGA Printing date VEGA Grieshaber KG Am Hohenstein 113 77761 Schiltach Germany Phone 49 7836 50 0 Fax 49 7836 50 201 E mail info de vega com www vega com 0 cce All statements concerning scope of delivery application practical use and operating conditions of the sensors and processing systems correspond to the information avail able at the time of printing VEGA Grieshaber KG Schiltach Germany 2012 Subject to change without prior notice 36516 EN 120416
29. aintain this protection class it is absolutely necessary that the ground conductor be connected to the internal ground terminal Take note of the general installation regulations Supply voltage and current output are carried on separate connection cables if reliable separation is required The supply voltage range can differ depending on the instrument version The data for power supply are specified in chapter Technical data An approved three wire installation cable with PE conductor is required for voltage supply with mains voltage The 4 20 mA current output is connected with standard two wire cable without screen If electromagnetic interference is expected which is above the test values of EN 61326 1 for industrial areas screened cable should be used Use cable with round cross section A cable outer diameter of 5 9 mm 0 2 0 35 in ensures the seal effect of the cable gland If you are using cable with a different diameter or cross section exchange the Seal or use a suitable cable gland With plastic housing the NPT cable gland or the Conduit steel tube must be screwed without grease into the threaded insert Max torque for all housings see chapter Technical data If screened cable is necessary connect the cable screen on both ends to ground potential In the sensor the screen must be connected directly to the internal ground terminal The ground terminal on the outside of the housing must be connected to
30. al applications Instrument demonstration Object recognition monitoring additional settings required Caution If a separation of liquids with different dielectric figure occurs in the vessel for example through condensation the radar sensor can detect under certain circumstances only the medium with the higher dielectric figure Keep in mind that layer interfaces can cause faulty measure ments If you want to measure the total height of both liquids reliably please contact our service department or use an instrument specially designed for interface measurement The following options are available when Bulk solid is selected Application Application Application Wa silo Heap BORS Ium Bunker quick filling je tratio Heap Crusher The following features form the basis of the applications Silo slim and high 30 VEGAPULS 65 4 20 mA HART four wire 9LvOcL N3 91S9 36516 EN 120416 6 Set up with the indicating and adjustment module e Vessel of metal weld joints e Process measurement conditions Filling too close to the sensor System noise with completely empty silo increased Automatic false signal suppression with partly filled vessel Bunker large volumed Vessel of concrete or metal Structured vessel walls Installations present e Process measurement conditions Large distance to the medium Large angles of repose Bunker with fast fill
31. ance of at least 500 mm 19 69 in to the vessel wall If the sensor is installed in the center of dished or round vessel tops multiple echoes can arise These can however be suppressed by an appropriate adjustment see chapter Setup If you cannot keep this distance you should carry out a false echo storage before setup This applies mainly if buildup on the vessel wall is expected In this case we recommend repeating a false echo storage later with existing buildup VEGAPULS 65 4 20 mA HART four wire 13 4 Mounting Inflowing medium Fig 3 Mounting of the radar sensor on round vessel tops In vessels with conical bottom it can be advantageous to mount the sensor in the center of the vessel as measurement is then possible down to the lowest point of the vessel bottom Fig 4 Mounting of the radar sensor on vessels with conical bottom Do not mount the instruments in or above the filling stream Make sure that you detect the product surface not the inflowing product 14 VEGAPULS 65 4 20 mA HART four wire 9LvOcL N3 91S9 36516 EN 120416 4 Mounting Socket Sensor orientation Fig 5 Mounting of the radar sensor with inflowing medium The active part of the antenna i e the conical antenna part should protrude completely out of the socket To meet the different socket
32. apt if necessary tage too low or load resis tance too high VEGAPULS 65 4 20 mA HART four wire 49 9 Diagnosis Asset Management and service Treatment of measure ment errors with liquids Error Cause Rectification Current signal greaterthan 22 mA or less than 3 6 mA Electronics module in the sensor defecti ve Exchange the instrument or send it in for repair The below tables show typical examples of application relevant measurement errors with liquids The measurement errors are differentiated according to the following e Constant level e Filling e Emptying The images in column Error pattern show the actual level with a broken line and the level displayed by the sensor as a continuous line 1 Real level Level displayed by the sensor Instructions e Wherever the sensor displays a constant value the reason could also be the fault setting of the current output to Hold value e Incase of a too low level indication the reason could be a line resistance that is too high Measurement error with constant level Fault description 1 Measured value shows a too low or too high level Error pattern Love Cause Min max adjustment not cor rect Rectification Adapt min max adjustment Linearization curve incorrect Adapt linearization curve Installation in a bypass tube or standpipe henc
33. carried out only by trained specialist personnel authorised by the plant operator During work on and with the device the required personal protective equipment must always be worn 2 2 Appropriate use VEGAPULS 65 is a sensor for continuous level measurement You can find detailed information on the application range in chapter Product description Operational reliability is ensured only if the instrument is properly used according to the specifications in the operating instructions manual as well as possible supplementary instructions 2 3 Warning about misuse Inappropriate or incorrect use of the instrument can give rise to application specific hazards e g vessel overfill or damage to system components through incorrect mounting or adjustment 2 4 General safety instructions This is a state of the art instrument complying with all prevailing regulations and guidelines The instrument must only be operated in a technically flawless and reliable condition The operator is responsible for the trouble free operation of the instrument During the entire duration of use the user is obliged to determine the compliance of the necessary occupational safety measures with the current valid rules and regulations and also take note of new regulations The safety instructions in this operating instructions manual the national installation standards as well as the valid safety regulations and accident prevention rules must be observed by
34. cessary The level echo cannot be Remove reduce false echo distinguished from the false minimize interfering installa echo at a false echo position tions by changing the polariza jumps to multiple echo tion direction Chose a more suitable instal lation position 8 Measured value r oy Due to strong turbulence and Carry out false signal suppres jumps towards 100 i Z foam generation during filling sion during filling the amplitude of the product echo sinks Measured value li jumps to the false echo 9 Measured value J B Varying condensation or con Carry out a false signal sup jumps sporadically to j B tamination on the antenna pression or increase false sig 100 during filling nal suppression with condensation contamination in 10 Measured value jumps to 100 oro m distance Level echo is no longer de tected in the close range due to foam generation or false echoes in the close range The sensor goes into overfill pro tection mode The max level 0 m distance as well as the status message Overfill pro tection are outputted Measurement error during emptying the close range by editing Check measuring site Antenna must protrude out of the socket Remove pollution on the an tenna Use a sensor with a more suitable antenna Fault description Error pattern Cause Rectification 52 VEGAPULS 65 e 4 20 mA HART
35. d upright cylindrical spherical VEGAPULS 65 4 20 mA HART four wire 27 6 Set up with the indicating and adjustment module VEGA e Product speed slow filling and emptying e Process measurement conditions Condensation Smooth product surface Max requirement to the measurement accuracy Storage tanke with product circulation Setup large volumed upright cylindrical spherical Product speed slow filling and emptying Vessel small laterally mounted or large top mounted stirrer Process measurement conditions Relatively smooth product surface Max requirement to the measurement accuracy Condensation Slight foam generation Overfilling possible Storage tank on ships Cargo Tank e Product speed slow filling and emptying e Vessel Installations in the bottom section bracers heating spirals High sockets 200 500 mm also with large diameters e Process measurement conditions Condensation buildup by movement Max requirement on measurement accuracy from 95 96 Stirrer vessel reactor e Setup all vessel sizes possible e Product speed Fastto slow filling possible Vessel is very often filled and emptied e Vessel Socket available Large agitator blades of metal Vortex breakers heating spirals e Process measurement conditions Condensation buildup by movement Strong spout generation Very agitated surface foam generation
36. ds on the measuring conditions the antenna system the standpipe or bypass The antenna of the radar sensor emits short radar pulses with a duration of approx 1 ns These pulses are reflected by the product and received by the antenna as echoes The transit time of the radar pulses from emission to reception is proportional to the distance and hence to the level The determined level is converted into an appropriate output signal and outputted as measured value 3 3 Packaging transport and storage Your instrument was protected by packaging during transport Its capacity to handle normal loads during transport is assured by a test according to DIN EN 24180 The packaging of standard instruments consists of environment friendly recyclable cardboard For special versions PE foam or PE foil is also used Dispose of the packaging material via specialised recycling companies Transport must be carried out under consideration of the notes on the transport packaging Nonobservance of these instructions can cause damage to the device VEGAPULS 65 4 20 mA HART four wire 9 3 Product description VEGA Transport inspection Storage Storage and transport temperature Indicating and adjust ment module Interface adapter External indicating and adjustment unit External indicating and adjustment unit with HART protocol The delivery must be checked for completeness and possible transit damage immediately at rec
37. e entry The seal ring must completely encircle the cable 10 Screw the housing cover back on The electrical connection is finished Information The terminal block is pluggable and can be removed from the electronics To do this lift the terminal block with a small screwdriver and pull it out When inserting the terminal block again you should hear it snap in 5 3 Wiring plan double chamber housing The following illustrations apply to the non Ex as well as to the Ex d version 20 VEGAPULS 65 4 20 mA HART four wire 9LvOcL N3 91S9 36516 EN 120416 VEGA 5 Connecting to power supply Electronics compart ment e i Connection compart ment with mains voltage Fig 11 Electronics compartment double chamber housing 1 Internal connection to the connection compartment 2 For indicating and adjustment module or interface adapter Information The connection of an external indicating and adjustment unit is not possible with this double chamber housing 4 20mA ny power supply L N He z MTG Q PE Fig 12 Connection compartment with double chamber housing with mains voltage 1 Voltage supply 2 4 20 mA signal output active 3 4 20 mA signal output passive VEGAPULS 65 4 20 mA HART four wire
38. e running time error small measurement er ror close to 100 large error close to 0 96 Check parameter Application with respect to vessel form adapt if necessary bypass standpipe diameter 50 VEGAPULS 65 e 4 20 mA HART four wire 9LvOcL N3 91S89 36516 EN 120416 9 Diagnosis Asset Management and service Fault description Error pattern Cause Rectification 2 Measured value jumps towards 0 Multiple echo ves sel top product sur face with amplitude higher than the level echo Check para meter Applica tion espe cially vessel top product type dished end high dielectric fi gure adapt if necessary 3 Measured value jumps towards 100 Due to the process the amp litude of the product echo sinks 4 A false signal suppression was not carried out Carry out false signal suppres sion Amplitude or position of a false echo has changed e g con densation buildup false sig nal suppression no longer matches Measurement error during filling Determine the reason for the changed false echoes carry out false signal suppression e g with condensation Fault description Error pattern Cause Rectification 4 Measured value re mains unchanged du ring filling False echoes in the close range too big or product echo too small
39. eipt Ascertained transit damage or concealed defects must be appropriately dealt with Up to the time of installation the packages must be left closed and stored according to the orientation and storage markings on the outside Unless otherwise indicated the packages must be stored only under the following conditions Not in the open Dry and dust free Not exposed to corrosive media Protected against solar radiation Avoiding mechanical shock and vibration Storage and transport temperature see chapter Supplement Technical data Ambient conditions e Relative humidity 20 85 3 4 Accessories and replacement parts The indicating and adjustment module PLICSCOM is used for measured value indication adjustment and diagnosis It can be inserted into the sensor and removed at any time You can find further information in the operating instructions Indicating and adjustment module PLICSCOM Document ID 27835 The interface adapter VEGACONNECT enables the connection of communication capable instruments to the USB interface of a PC For parameter adjustment of these instruments an adjustment software such as PACTware with VEGA DTM is required You can find further information in the operating instructions Interface adapter VEGACONNECT Document ID 32628 VEGADIS 61 is an external indicating and adjustment unit for sensors with single chamber housing and Ex d double chamber housing It is suitable for measured value i
40. en carrying out a reset Exchange of the electro nics Send instrument for repair Repeat setup Repeat reset F264 Installation S etup error F265 Measurement function dis turbed Adjustment not within the vessel height measuring range Max measuring range of the instrument not suffici ent Sensor does no longer carry out a measurement Operating voltage too low Check or correct installa tion and or parameter ad justment Use an instrument with bigger measuring range Check operating voltage Carry out a reset Separate operating voltage briefly The following table shows the error codes and text messages in the status message Function check and provides information on causes as well as corrective measures Code Text mes sage C700 Simulation Cause Simulation active Rectification Finish simulation Wait for the automatic end after 60 mins The following table shows the error codes and text messages in the status message Out of specification and provides information on causes as well as corrective measures VEGAPULS 65 4 20 mA HART four wire 47 9 Diagnosis Asset Management and service VEGA Maintenance Code Cause Rectification Text mes sage S600 Temperature of the elect Check ambient temperatu Unpermissible ronics in the non specified re electronics section Isolate e
41. ernet see operating instructions manual Electronics module 9 6 Software update The following components are required to update the sensor software Sensor Voltage supply Interface adapter VEGACONNECT 4 PC with PACTware Current sensor software as file Caution Note that due to a software update you can lose approvals You can find the actual sensor software as well as detailed information of the procedure on our home page under www vega com down loads on Software 9 7 How to proceed in case of repair If a repair is necessary please proceed as follows You can download a return form 23 KB from our homepage at www vega com under Downloads Forms and certificates Repair form By doing this you help us carry out the repair quickly and without having to call back for needed information e Print and fill out one form per instrument e Clean the instrument and pack it damage proof e Attach the completed form and if need be also a safety data sheet outside on the packaging e Please ask the agency serving you for the address of your return shipment You can find the competent agency on our website WWW Vega com 54 VEGAPULS 65 4 20 mA HART four wire 9LvOcL N3 91S89 36516 EN 120416 10 Dismounting 10 Dismounting 10 1 Dismounting steps Warning Before dismounting be aware of dangerous process conditions such as e g pressure in the vessel high temperatures corrosive or toxic
42. in this area pue If a false signal suppression is already created in the sensor then the following menu window appears when selecting False signal suppression False signal suppression Update Create new The menu item Delete is used to completely delete an already created false signal suppression This is useful if the saved false signal suppression no longer matches the metrological conditions in the vessel 36 VEGAPULS 65 4 20 mA HART four wire 9LvOcL N3 91S9 36516 EN 120416 6 Set up with the indicating and adjustment module Further settings Linear ization curve Additional settings Re set The menu item Extend is used to extend an already created false signal suppression This is useful if a false signal suppression was carried out with a too high level and not all false signals could be detected When selecting Extend the distance to the product surface of the created false signal suppression is displayed This value can now be changed and the false signal suppression can be extended to this range A linearisation is necessary for all vessels in which the vessel volume does not increase linearly with the level e g in a horizontal cylindrical or spherical tank and the indication or output of the volume is required Corresponding linearisation curves are preprogrammed for these vessels They represent the correlation between the level percentage and vessel volume By activating
43. ing e Vessel of concrete or metal also multiple chamber silo Structured vessel walls Installations present e Process measurement conditions Measured value jumps e g by truck loading Large distance to the medium Large angles of repose Heap e Sensor mounting on movable conveyor belts e Detection of the heap profile e Height detection during filling e Process measurement conditions Measured value jumps e g by the profile of the heap or traverses Large angles of repose Measurement near the filling stream Crusher e Vessel installations wear and protective facilities available Process measurement conditions Measured value jumps e g by truck loading Fast reaction time Large distance to the medium Demonstration e Adjustment for all applications which are not typically level measurement e Sensor accepts all measured value changes within the measuring range immediately e Typical applications Instrument demonstration Object recognition monitoring additional settings required VEGAPULS 65 4 20 mA HART four wire 31 6 Set up with the indicating and adjustment module VEGA Setup Vessel height measuring range Setup Vessel form Setup Adjustment Through this selection the sensor is adapted optimally to the application or the location and measurement reliability under the various basic conditions is increased considerably E
44. ion The measured value is unstable because the instrument specification is exceeded e g electronics temperature This status message is inactive by default It can be activated by the user via PACTware DTM or EDD VEGAPULS 65 4 20 mA HART four wire 45 9 Diagnosis Asset Management and service VEGA Maintenance Due to external influences the instrument function is limited The measurement is affected but the measured value is still valid Plan in maintenance for the instrument because a failure is expected in the near future e g due to buildup This status message is inactive by default It can be activated by the user via PACTware DTM or EDD Failure The following table shows the error codes in the status message Failure and gives information on the reason and rectification Keep in mind that some information is only valid with four wire instruments Code Cause Rectification Text mes F013 Sensor does not detect an Check or correct installa no measured echo during operation tion and or parameter ad value availab Antenna system contami justment nated or defective Clean or exchange process component or antenna Adjustment not within spe Change adjustment accor Adjustment cification ding to the limit values span too small difference between min and max gt 10 mm F025 Index markers are not Check linearization table Error in the li continuously rising for Delete tab
45. l as the measured value memory will be deleted VEGAPULS 65 4 20 mA HART four wire 37 6 Set up with the indicating and adjustment module VEGA Setup Resetting of the parameter settings to the default values of the respective instrument in the menu item Setup Order related settings remain but are not taken over into the current parameters User generated false signal suppression user programmed linearization curve measured value memory as well as event memory remain untouched The linearization is set to linear False signal suppression Deleting a previously created false signal suppression The false signal suppression created in the factory remains active Peak values measured value Resetting of the measured min and max distances to the actual measured value The following table shows the default values of the instrument Depending on the instrument version not all menu items are available or differently assigned Menu item Default value Measurement Sensor loop name Medium Liquid Water Bulk solids Crushed stones gravel Application Storage tank Silo Vessel form Vessel bottom dished boiler end Vessel top dished boiler end Vesell height Recommended measuring range see Measuring range Technical data in the supplement Min adjustment Recommended measuring range see Technical data in the supplement Max adjustment 0 000 m d Damping 0 0s Current output 4
46. le Create new nearization examle unlogical value table pairs F036 Failed or interrupted soft Repeat software update No operable ware update Check electronics version software Exchange of the electro nics Send instrument for repair F040 Hardware defect Exchange of the electro Error in the nics electronics Send instrument for repair General software error Separate operating voltage briefly F105 The instrumentis still in the Wait for the warm up phase Determine start phase the measured Duration depending on the measured va value could not yet be version and parameter ad lue determined justment up to approxima tely 3 min F113 EMC interferences Remove EMC influences Communicati Transmission error with the Exchange 4 wire power on error external communication supply unit or electronics with 4 wire power supply unit 46 VEGAPULS 65 4 20 mA HART four wire 9LvOcL N3 91S9 36516 EN 120416 9 Diagnosis Asset Management and service Function check Out of specification Rectification Unpermissible electronics temperature Temperature of the elect ronics in the non specified section Check ambient temperatu re Isolate electronics Use instrument with higher temperature range F260 Error in the calibration F261 Error in the configuration Error in the calibration car ried out in the factory Error in the EEPROM Error during setup False signal suppression faulty Error wh
47. lectronics temperature Use instrument with higher Danger of vessel overfilling temperature range Make sure that there is no further filling Check level in the vessel The following table shows the error codes and text messages in the status message Maintenance and provides information on causes as well as corrective measures Code Text mes sage Rectification M500 Error with the reset delivery status M501 Error in the non active li nearization table With the reset to delivery status the data could not be restored Hardware error EEPROM Repeat reset Load XML file with sensor data into the sensor Exchange of the electro nics Send instrument for repair M502 Error in the diagnosis me Hardware error EEPROM Exchange of the electro nics Send instrument for repair Reliability too low M504 Error on an device inter face The echot noise ratio is the small for a reliable measu rement Hardware defect Check installation and pro cess conditions Clean the antenna Change polarisation direc tion Use instrument with higher sensitivity Check connections Exchange of the electro nics Send instrument for repair 48 VEGAPULS 65 4 20 mA HART four wire 9LvOcL N3 91S9 36516 EN 120416 9 Diagnosis Asset Management and service Reaction when malfunc tions occur Procedure for fault
48. n the instrument in chapter Technical data 5 2 Connecting The voltage supply and signal output are connected via the spring loaded terminals in the housing The connection to the indicating and adjustment module or to the interface adapter is carried out via contact pins in the housing Proceed as follows 1 Unscrew the housing cover 2 If an indicating and adjustment module is installed remove it by turning it slightly to the left 3 Loosen compression nut of the cable entry 4 Remove approx 10 cm 4 in of the cable mantle strip approx 1 cm 0 4 in of insulation from the ends of the individual wires VEGAPULS 65 4 20 mA HART four wire 19 5 Connecting to power supply VEGA pue bae 5 Insert the cable into the sensor through the cable entry Fig 10 Connection steps 5 and 6 6 Insert the wire ends into the terminals according to the wiring plan Information Solid cores as well as flexible cores with cable end sleeves are inserted directly into the terminal openings In case of flexible cores without end sleeves press the terminal head with a small screwdriver the terminal opening is freed When the screwdriver is released the terminal closes again 7 Check the hold of the wires in the terminals by lightly pulling on them 8 Connect the screen to the internal ground terminal connect the outer ground terminal to potential equalisation 9 Tighten the compression nut of the cabl
49. ndication and adjustment of plics sensors and is connected to the sensor with a four wire screened standard cable up to 50 m long You can find further information in the operating instructions VEGADIS 61 Document ID 27720 VEGADIS 62 is suitable for measured value indication and adjustment of sensors with HART protocol It is looped into the 4 20 mA HART signal cable 10 VEGAPULS 65 4 20 mA HART four wire 9LvOcL N3 91S89 36516 EN 120416 VEGA 3 Product description External radio unit Protective cover Flanges Electronics module You can find further information in the operating instructions VEGADIS 62 Document ID 36469 The PLICSMOBILE T61 is an external GSM GPRS radio unit for transmission of measured values and for remote parameter adjust ment of plics sensors The adjustment is carried out via PACTware DTM by using the integrated USB connection You can find further information in the supplementary instructions PLICSMOBILE T61 Document ID 36849 The protective cover protects the sensor housing against soiling and intense heat from solar radiation You will find additional information in the supplementary instructions manual Protective cover Document ID 34296 Flanges are available in different versions according to the following standards DIN 2501 EN 1092 1 ANSI B 16 5 JIS B 2210 1984 GOST 12821 80 You can find additional information in the supplementary i
50. nstructions manual Flanges according to DIN EN ASME JIS Document ID 31088 The electronics module VEGAPULS series 60 is a replacement part for radar sensors of VEGAPULS series 60 There is a different version available for each type of signal output You can find further information in the operating instructions Electronics module VEGAPULS series 60 Document ID 36801 VEGAPULS 65 4 20 mA HART four wire 11 4 Mounting 4 Mounting 4 1 General instructions Screwing in With instruments with threaded process fitting suitable tools must be applied for tightening the hexagon Warning VAN The housing must not be used to screw the instrument in Applying tightening force can damage internal parts of the housing Moisture Use the recommended cables see chapter Connecting to power Suitability for the pro cess conditions Sealing of the encapsu lated antenna system Polarisation plane supply and tighten the cable gland You can give your instrument additional protection against moisture penetration by leading the connection cable downward in front of the cable entry Rain and condensation water can thus drain off This applies mainly to outdoor mounting as well as installation in areas where high humidity is expected e g through cleaning processes or on cooled or heated vessels Make sure that all parts of the instrument exposed to the process in particular the active measuring component process seal and pr
51. nt management system with the goal of continuously improving company environmental protection The environment management system is certified according to DIN EN ISO 14001 Please help us fulfil this obligation by observing the environmental instructions in this manual e Chapter Packaging transport and storage e Chapter Disposal VEGAPULS 65 4 20 mA HART four wire 7 3 Product description Type label Serial number 3 Product description 3 4 Structure The type label contains the most important data for identification and use of the instrument X Ex ia lC T6 Ga Ga Gb Gb 60XK1 IC 1D 3892A PS616263 20mA HART two wire 0 130 C ambient 40 80 C ar 100 4000kPa P s n 20257239 77761 Schi tach Germany wry vega com Fig 1 Structure of the type label example Instrument type Product code Approvals Power supply and signal output electronics Protection rating Measuring range Process and ambient temperature process pressure Material wetted parts Hardware and software version 10 Order number 11 Serial number of the instrument 12 Symbol of the device protection class 13 ID numbers instrument documentation 14 Note to observe the instrument documentation 15 Notified authority for CE marking 16 Approval directive OMANAGTAWNH With the serial number of the instrument on the type label you have access to the following data on our homepage
52. ntenance If the device is used correctly no maintenance is required in normal operation 9 2 Measured value and event memory The instrument has several memories which are available for diagnosis purposes The data remain even with voltage interruption Up to 70 000 measured values can be stored in the sensor in a ring memory Each entry contains date time as well as the respective measured value Stored values are for example Original sensor value Filling height Measured value Meas reliability e Electronics temperature The requested values and recording conditions are set via a PC with PACTware DTM or the control system with EDD Data are thus read out and also reset Up to 500 events are automatically stored with a time stamp in the sensor non deletable Each entry contains date time event type event description and value Event types are for example Modification of a parameter Switching on and off times Status messages Error messages The data are read out via a PC with PACTware DTM or the control system with EDD The echo curves are stored with date and time and the corresponding echo data The memory is divided into two sections Echo curve of the setup This is used as reference echo curve for the measurement conditions during setup Changes in the measurement conditions during operation or buildup on the antenna can thus be recognized The echo curve of setup is stored via e PC with PACTware DT
53. nter the requested parameters via the appropriate keys save your settings with OK and jump to the next menu item with the ESC and the gt key With this selection the operating range of the sensor is adapted to the vessel height and the reliability with different frame conditions is increased considerably Independent from this the min adjustment must be carried out Vessel height Meas range 35 000m Max adjustment a Enter the requested parameters via the appropriate keys save your settings with OK and jump to the next menu item with the ESC and the gt key Also the vessel form can influence the measurement apart from the medium and the application To adapt the sensor to these measure ment conditions this menu item offers you different options for vessel bottom and ceiling in case of certain applications Vessel bottom Sir aiant Conical Angular Setup Vessel type Medium Vessel top Application Dished boiler v Vessel bottom Dished boiler v Vessel type Vessel heiahtzMe range Max adjustment Vessel top Straight v ELE Enter the requested parameters via the appropriate keys save your settings with OK and jump to the next menu item with the ESC and the gt key Because a radar sensor is a distance measuring instrument the distance from the sensor to the product surface is measured To have the real product level displayed an all
54. ocation of the measured distance to the percentage height must be made To carry out this adjustment the distance is entered with full and empty vessel If these values are not known an adjustment with the distance values e g 10 and 90 is also possible Starting point for these distance specifications is always the seal surface of the thread or flange By means of these settings the real level is calculated 32 VEGAPULS 65 4 20 mA HART four wire 9LvOcL N3 91S9 36516 EN 120416 6 Set up with the indicating and adjustment module Setup Min adjustment Setup Max adjustment The real product level during this adjustment is not important because the min max adjustment is always carried out without changing the product level These settings can be made ahead of time without the instrument having to be installed Proceed as follows 1 Select the menu item Setup with gt and confirm with OK Now select with gt the menu item Min adjustment and confirm with OK Setup Min adjustment Vessel height Me range Max adjustment 0 00 Min adjustment Danpina 35 000m Current output node 2 Edit the percentage value with OK and set the cursor to the requested position with 5 Min adjustment E2000 00 10 00 110 00 E a SS EE es 3 Set the requested percentage value with and save with OK The cursor jumps now to the distance value Min adjustment
55. ocess fitting are suitable for the existing process conditions These include above all the process pressure process temperature as well as the chemical properties of the medium You can find the specifications in chapter Technical data and on the type label 4 2 Instructions for installation The flange screws must be tightened so that the PTFE washer of the encapsulated antenna system seals effectively You can find the required torque in the technical data You can counteract the material induced tension loss with PTFE by doing the following 1 Make sure the number of flange screws corresponds to the number of flange holes 2 Use disc springs in addition to the flange screws for fastening the flange 3 Tighten all screws with the torque stated in the technical data The emitted radar impulses of the radar sensor are electromagnetic waves The polarisation plane is the direction of the electrical wave component By turning the instrument in the connection flange or mounting boss the polarisation can be used to reduce the effects of false echoes 12 VEGAPULS 65 4 20 mA HART four wire 9LvOcL N3 91S9 36516 EN 120416 4 Mounting Mounting position The position of the polarisation plane is marked on the process fitting of the instrument Fig 2 Position of the polarisation plane of VEGAPULS 65 1 Marking hole When mounting the VEGAPULS 65 keep a dist
56. on the parameter adjustment Average spectral transmission power density Mex spectral transmission power den sity Specific absorption rate SAR Ambient conditions Ambient storage and transport temperature 31 dBm MHz EIRP 24 dBm 50 MHz EIRP 0 47 mW kg 40 80 C 40 176 F Process conditions For the process conditions please also note the specifications on the type label The lower value always applies Process temperature measured on the process fitting Process fitting thread PVDF Other process fittings Vessel pressure Screwed part PVDF Screwed part and flange 316L Vessel pressure relating to the flange nom inal stage Vibration resistance Shock resistance 40 130 C 40 266 F 40 150 C 40 302 F 1 2 bar 100 200 kPa 14 5 29 0 psig 1 16 bar 100 1600 kPa 14 5 232 psig see supplementary instructions manual Flanges according to DIN EN ASME JIS 4 g at 5 200 Hz according to EN60068 2 6 vibration with resonance 100 g 6 ms according to EN60068 2 27 mechan ical shock Time span after a sudden measuring distance change by max 0 5 m in liquid applications max 2 m with bulk solids applications until the output signal has taken for the first time 90 of the final value IEC 61298 2 2 Outside the specified beam angle the energy of the radar signal has a level which is
57. ousing and housing cover Inspection window in housing cover optional Ground terminal Ohmic contact Process fittings Pipe thread cylindrical ISO 228 T1 American pipe thread tapered Flanges Torque of the flange screws min Weight PVDF 316L 316L PTFE plated FKM Viton Klingersil C 4400 attached PVDF PTFE PTFE plastic PBT Polyester Aluminium die casting AISi10Mg powder coated basis Polyester 316L NBR stainless steel housing precision casting silicone aluminium plastic housing stainless steel housng electropolished Polycarbonate 316L Between ground terminal and metallic process fitting G1 A according to DIN 3852 A with 316L G1 zA similar to DIN 3852 A B with PVDF 1 NPT DIN from DN 25 ANSI from 1 60 Nm 44 25 Ibf ft 2 15 4 kg 4 409 33 95 Ibs Torque for NPT cable glands and Conduit tubes Plastic housing Aluminium Stainless steel housing max 10 Nm 7 376 Ibf ft max 50 Nm 36 88 Ibf ft Input variable Measured variable The measured quantity is the distance between process fitting of the sensor and product surface The reference plane is the seal surface on the hexagon or the lower side of the flange 56 VEGAPULS 65 4 20 mA HART four wire 9LvOcL N3 91S9 36516 EN 120416 11 Supplement
58. portable plastic tank e Vessel Material and thickness different Measurement through the vessel top e Process measurement conditions Measured value jump with vessel change Open water gauge measurement e Gauge rate of change slow gauge change e Process measurement conditions Distance sensor to water surface to big Extreme damping of output signal due to wave generation VEGAPULS 65 4 20 mA HART four wire 29 6 Set up with the indicating and adjustment module VEGA Ice and condensation on the antenna possible Spiders and insect nestle in the antennas Floating material and animals sporadically on the water surface Open flume flow measurement e Gauge rate of change slow gauge change e Process measurement conditions Ice and condensation on the antenna possible Spiders and insect nestle in the antennas Smooth water surface Exact measurement result required Distance to the water surface normally relatively high Rain water overfall weir e Gauge rate of change slow gauge change e Process measurement conditions Ice and condensation on the antenna possible Spiders and insect nestle in the antennas Turbulent water surface Sensor flooding possible Demonstration e Adjustment for all applications which are not typically level measurement e Sensor accepts all measured value changes within the measuring range immediately e Typic
59. re accepted as the standard in field instrumentation The device fulfills the requirements of the following NAMUR recommendations e NE21 Electromagnetic compatibility of equipment e NE 43 Signal level for malfunction information from measuring transducers e NE 53 Compatibility of field devices and indicating adjustment components NE 107 Self monitoring and diagnosis of field devices For further information see www namur de 2 7 Radio license for Europe The instrument is approved according to EN 302372 1 2 2006 04 for use in closed vessels 2 8 Radio license for USA Canada The instrument is in conformity with part 15 of the FCC regulations Take note of the following two regulations e The device must not generate interfering emissions and e The device must be non sensitive to interfering immissions including those that may cause undesirable operating conditions VEGAPULS 65 4 20 mA HART four wire 9LvOcL N3 91S9 36516 EN 120416 2 For your safety Modifications not expressly approved by the manufacturer will lead to expiry of the operating licence according to FCC IC The instrument is in conformity with RSS 210 of the IC regulations The instrument may only be operated in closed vessels made of metal concrete or fibre reinforced plastic 2 9 Environmental instructions Protection of the environment is one of our most important duties That is why we have introduced an environme
60. rec tification Check the 4 20 mA signal Rectification Level echo can no longer Clean the antenna No echo avai be detected Use a more suitable an lable tenna sensor Remove possible false echoes Optimize sensor position and orientation 9 4 Remove interferences The operator of the system is responsible for taking suitable measures to rectify faults The first measures are e Evaluation of fault messages via the indicating and adjustment module e Checking the 4 20 mA signal e Treatment of measurement errors Further comprehensive diagnosis possibilities are offered by a PC with the software PACTware and suitable DTM In many case the failure reasons can thus be determined and faults rectified Connect a handmultimeter in the suitable measuring range according to the wiring plan The following table describes possible errors in the current signal and helps to remove them Error Cause Rectification 4 20 mA signal Level fluctua Set damping according to the in not stable tions strument via the indicating and adjustment module or PACTware DTM 4 20 mA signal Electrical con Check connection according to missing nection faulty chapter Connection steps and if necessary correct according to chapter Wiring plan Voltage supply Check cables for breaks repair if missing necessary Operating vol Check ad
61. red value and echo curves In addition there is a tank calculation program as well as a multiviewer for display and analysis of the saved measured value and echo curves The standard version is available as a free of charge download under http Awww vega com The full version is available on CD from the agency serving you 7 3 Saving the parameter adjustment data We recommend documenting or saving the parameter adjustment data via PACTware That way the data are available for multiple use or Service purposes 42 VEGAPULS 65 4 20 mA HART four wire 9LvOcL N3 91S9 36516 EN 120416 8 Set up with other systems 8 Set up with other systems 8 1 DD adjustment programs Device descriptions as Enhanced Device Description EDD are available for DD adjustment programs such as for example AMS and PDM A free of charge download of these files is available via Internet Move via www vega com and Downloads to Software 8 2 Communicator 375 475 Device descriptions for the instrument are available as DD or EDD for parameter adjustment with the Field Communicator 375 or 475 A free of charge download of these files is available via Internet Move via www vega com and Downloads to Software VEGAPULS 65 4 20 mA HART four wire 43 9 Diagnosis Asset Management and service VEGA Measured value memory Event memory Echo curve memory 9 Diagnosis Asset Management and service 9 1 Mai
62. reduced by 50 3 dB 9 EIRP Equivalent Isotropic Radiated Power VEGAPULS 65 4 20 mA HART four wire 59 11 Supplement VEGA Electromechanical data version IP 66 IP 67 Cable entry Double chamber housing Spring loaded terminals for wire cross section Massive wire cord Stranded wire with end sleeve Two stranded wires with double end Sleeve each Indicating and adjustment module e 1xcable entry M20 x 1 5 cable 5 9 mm 1 x blind stopper M20 x 1 5 1 x blind stopper M16 x 1 5 or optional 1 x plug M12 x 1 for external indicating and adjustment unit or e 1 x closing cap NPT 1 x blind stopper Ve NPT 1 x blind stopper M16 x 1 5 or optionally 1 x plug M12 x 1 for external indicating and adjustment unit or e 1 x plug depending on the version 1 x blind stopper M20 x 1 5 1 x blind stopper M16 x 1 5 or optionally91 x plug M12 x 1 for external indicating and adjustment unit 0 2 2 5 mm AWG 24 14 0 2 1 5 mm AWG 24 16 0 2 1 5 mm AWG 24 16 Voltage supply and data transmission Indication Measured value indication Number of digits Size of digits Adjustment elements Protection rating unassembled mounted into the sensor without cover Materials Housing Inspection window through the sensor LC display in dot matrix 5 W x H 7 x 13 mm sensors with software 2 4 0 0 hardware 2 0 0 W x H 5 x 8
63. reflections Largest false echo 20 dB smaller than the useful echo Deviation with liquids See following diagrams a 20 mm 0 788 in 8 mm 0 315 in 4 0 e 1 0 m 3 28 ft 8 mm 0 315 in 20 mm 0 788 in 2 Fig 36 Deviation under reference conditions 1 Reference plane 2 Antenna edge 3 Recommended measuring range Reproducibility lt 1 mm Variables influencing measurement accuracy Specifications apply to the HART signal and the current output Temperature drift Digital output 3 mm 10 K relating to the max measuring range or max 10 mm Additional deviation through strong high lt 50 mm frequency electromagnetic fields acc to EN 61326 Specifications apply also to the current output Temperature drift Current output 0 03 10 K relating to the 16 mA span max 0 3 Deviation on the current output by analogue x15 pA digital conversion 58 VEGAPULS 65 4 20 mA HART four wire 9LvOcL N3 91S9 36516 EN 120416 VEGA 11 Supplement Deviation on the current output by strong high frequency electromagnetic fields within EN 61326 lt 150 YA Characteristics and performance data Frequency Measuring cycle time approx Step response time Tracking speed of the measuring window max Beam angle C band 6 GHz technology 350 ms lt 3s 1 m min 24 Emitted HF power depending
64. s temperature unit and linearization e The values of the user programmable linearisation curve The function can also be used to transfer settings from one instrument to another instrument of the same type If itis necessary to exchange a sensor the indicating and adjustment module is inserted into the replacement instrument and the data are likewise written into the sensor via the menu item Copy sensor data VEGAPULS 65 4 20 mA HART four wire 39 7 Setup with PACTware Via the interface adapter directly on the sensor e i Connection via HART 7 Setup with PACTware 7T 1 Connect the PC Fig 17 Connection of the PC directly to the sensor via the interface adapter 1 USB cable to the PC 2 Interface adapter VEGACONNECT 4 3 Sensor Information The interface adapter VEGACONNECT 3 is not suitable for connection to the sensor aui Fig 18 Connecting the PC via HART to the signal cable A WDM VEGAPULS 65 HART resistance 250 Q optional depending on processing Connection cable with 2 mm pins and terminals Processing system PLC Voltage supply 40 VEGAPULS 65 4 20 mA HART four wire 9LvOcL N3 91S89 36516 EN 120416 Prerequisites 7 Setup with PACTware T pue Necessary components VEGAPULS 65 PC with PACTware and suitable VEGA DTM VEGACONNECT 4 HART resistance approx 2
65. s Distance Setup Device status Min Displau Peak values Distance Diagnostics Electronics temperature 0 108 m Additional adjustments Meas reliability Max Info Simulation 12 911m When non contact level sensors are used the measurement can be influenced by the respective process conditions In this menu item the measurement reliability of the level echo is displayed as dB value The measurement reliability equals signal strength minus noise The higher the value the more reliable the measurement With a functioning measurement the values are gt 10 dB Meas reliabilitu 15 dB Diagnostics Setup Peak values Distance Display Electronics temperature Meas reliability Simulation Info Curve indication ICS Additional adjustments The Echo curve shows the signal strength of the echoes over the measuring range in dB The signal strength enables an evaluation of the quality of the measurement Diagnostics Curve indication Setup Meas reliability Display Simulation False signal suppression Echo curve memory ics Additional adjustments Info Echo curve 120 E42 60 9 0 0 n 30 0 The False signal suppression displays the saved false echoes see menu Aaditional settings of the empty vessel with signal strength in dB over the measuring range 34 VEGAPULS 65 4 20 mA HART four wire 9LvOcL N3 91S9 36516 EN 120416 6 Set up with the indicating
66. t be carried out again or must be checked for plausibility and completeness Should these measures not be successful please call in urgent cases the VEGA service hotline under the phone no 49 1805 858550 The hotline is also available outside the normal working hours on seven days a week around the clock Since we offer this service worldwide the support is in the English language The service itself is free of charge the only costs involved are the normal call charges 9 5 Exchanging the electronics module If the electronics module is defective it can be replaced by the user In Ex applications only one instrument and one electronics module with respective Ex approval may be used VEGAPULS 65 4 20 mA HART four wire 53 9 Diagnosis Asset Management and service VEGA A If there is no electronics module available on site the electronics module can be ordered through the agency serving you The electronics modules are adapted to the respective sensor and differ in signal output or voltage supply The new electronics module must be loaded with the default settings of the sensor These are the options e In the factory e Oron site by the user In both cases the serial number of the sensor is needed The serial numbers are stated on the type label of the instrument on the inside of the housing as well as on the delivery note When loading on site first of all the order data must be downloaded from the Int
67. t this document 1 1 Function This operating instructions manual provides all the information you need for mounting connection and setup as well as important instructions for maintenance and fault rectification Please read this information before putting the instrument into operation and keep this manual accessible in the immediate vicinity of the device 1 2 Target group This operating instructions manual is directed to trained qualified personnel The contents of this manual should be made available to these personnel and put into practice by them 1 3 Symbolism used Information tip note This symbol indicates helpful additional information Caution If this warning is ignored faults or malfunctions can result Warning If this warning is ignored injury to persons and or serious damage to the instrument can result Danger If this warning is ignored serious injury to persons and or destruction of the instrument can result Ex applications This symbol indicates special instructions for Ex applications List The dot set in front indicates a list with no implied sequence Action This arrow indicates a single action Sequence Numbers set in front indicate successive steps in a procedure VEGAPULS 65 4 20 mA HART four wire 9LvYOCL N3 91S9 36516 EN 120416 2 For your safety 2 For your safety 2 1 Authorised personnel All operations described in this operating instructions manual must be
68. th 270 mm 10 5 8 64 VEGAPULS 65 4 20 mA HART four wire 9LvYOCL N3 91S9 36516 EN 120416 11 Supplement 11 3 Industrial property rights VEGA product lines are global protected by industrial property rights Further information see http www vega com Only in U S A Further information see patent label at the sensor housing VEGA Produktfamilien sind weltweit gesch tzt durch gewerbliche Schutzrechte N here Informationen unter http www vega com Les lignes de produits VEGA sont globalement prot g es par des droits de propri t intellectuelle Pour plus d informations on pourra se r f rer au site http www vega com VEGA lineas de productos est n protegidas por los derechos en el campo de la propiedad industrial Para mayor informaci n revise la pagina web http www vega com Jinunnn npogykunu cbupmel BETA 3auujarorcs no BceMy mMupy npaBaMM Ha WHTeNNeKTyanbHy O co6crBeHHOCTE larieHeiiuryro uwHepopMauuro cMorpure Ha ca Te http www vega com VEGAR JA RESRE RARE RAP 3t 2542 BBS TL X lt http www vega com gt 11 4 Trademark All the brands as well as trade and company names used are property of their lawful proprietor originator VEGAPULS 65 4 20 mA HART four wire 65 Index INDEX A G Accessory Grounding 18 External indicating and adjustment unit 10 External radio unit 11 Flanges 11 Indicating and adjustment module 10 Interface
69. the potential equalisation low impedance If potential equalisation currents are expected the connection on the processing side must be made via a ceramic capacitor e g 1 nF 1500 V The low frequency potential equalisation currents are thus suppressed but the protective effect against high frequency interfer ence signals remains 18 VEGAPULS 65 4 20 mA HART four wire 9LvOcL N3 91S9 36516 EN 120416 5 Connecting to power supply T Connection technology Connection procedure Warning Significant potential differences exist inside galvanization plants as well as on vessels with cathodic corrosion protection Considerable equalisation currents can flow over the cable screen if the screen is grounded on both ends To avoid this in such applications the cable screen must be connected to ground potential only at one end in the switching cabinet The cable screen must not be connected to the internal ground terminal in the sensor and the outer ground terminal on the housing must not be connected to the potential equalisation Information The metal parts of the instrument antenna transmitter concentric tube etc are conductive connected with the inner and outer ground terminal on the housing This connection exists either directly metallic or with instruments with external electronics via the screen of the special connection cable You can find specifications to the potential connections withi

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