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MOVIDRIVE® compact MCF/MCV/MCS4_A / Operating Instructions

1. Startup with the DBG11B keypad Structure of the startup menu CONTR INHIBIT CURR 0 A lt and gt simultaneously e gt STARTUP gt PREPARE FOR IPOS VARIABLES lt STARTUP ca 3s v C00 PARAM SET 1 STARTUP Al co1 VEC1 gt fers YEL M OPER MODE 1 i R MODE 1 4e co2 DV112M4 MOTOR TYPE 1 4 co3 400 V MOT RATED VOLT 1 4 co4 50 HZ MOT RATED FREQ 1 4 co5 400 V MAINS RAT VOLT 1 1 835 NO RESPONSE RESP TF SIGNAL ATI C06 NO gt CO6 NO gt 2 CALCULATION CALCULATION ITU UI v co6 _ YES CALCULATION y c0o8 _ NO SAVE IEN y cO8 _ YES SAVE v COPYING DAMA os v CONTR INHIBIT Q co8 _ NO CURR A E SAVE 02400AEN Figure 28 Structure of the startup menu Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters 57 5 C xD Startup Startup with the DBG11B keypad Startup procedure 1 Enter a 0 signal at terminal DI CONTROLLER INHIBIT ROLLER INHIBIT ENT OA 2 Activate the startup menu by pressing the lt and keys on STARTUP PARAMET gt the DBG11B at the same time IPOS_VARIABLES e 3 Press the key to commence startup The first window of the STARTUP PARAMET startup menu appears The menu items are indicated with a PREPARE FOR STARTUP as the fourth cha
2. EE Geer Start up Par Name SEI Geess Ve z 1 Parameter set 2 300 Start stop speed 1 0 60 150 1 min 310 Start stop speed 2 0 60 150 1 min 301 Minimum speed 1 0 60 5500 rpm 311 Minimum speed 2 0 60 5500 rpm 302 Maximum speed 1 0 1500 5500 rpm 312 Maximum speed 2 0 1500 5500 rpm 303 Current limit 1 0 150 In 313 Current limit 2 0 150 lw 304 Torque limit 0 150 32_ Motor compensation 1 asynchr 33_ Motor compensation 2 asynchr 320 Automatic adjustment 1 ON OFF Eeer OFF 321 Boost 0 100 331 Boost 2 0 100 322 IxR compensation 1 0 100 332 IxR compensation 2 0 100 323 Premagnetizing time 1 0 0 1 2 333 ena time jo oi 2e 324 Slip compensation 1 0 500 1 min 334 Slip compensation 2 0 500 1 min 34_ Motor protection 340 Motor protection 1 Ge 9 342 Motor protection 2 GE o 341 Cooling type 1 FORCED COOLING 343 Cooling ype2 FORCED COOLING 35_ Direction of rotation of the motor 350 GE of ON OFF 351 Ee Ee of ON OFF 360 Startup YES NO Only available in DBG11B not in MOVITOOLS 4_ REFERENCE SIGNALS 40_ Speed reference signal 400 Speed reference value 0 1500 5000 1 min 401 Hysteresis 0 100 500 1 min 402 Deceleration time 0 1 9s 403 Signal 1 if Nn lt Meg N gt Nef 41_ Speed window signal 410 Window cen
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4. Starting the motor 5 5 Starting the motor Analog setpoint The following table shows which signals must be present on terminals Al1 and selection DI DIO3 when the UNIPOL FIX SETPT setpoint P100 is selected in order to operate the drive with analog setpoint specification EH Al11 DIOS DI 1 DI 2 DI 3 Analog input n1 Controller inhibit CW Stop CCW Stop Enable Stop Controller inhibit x o X x x Stop X Z X X g Enable and stop X a 0 o 4 Clockwise at 50 Nmax PV 4 D o r Clockwise with nmax 10 V S 4 o i Counterclockwise with 50 Nmax PV 4 o 4 me Counterclockwise with Nmax 10 V D o q an Travel diagram The following travel diagram is an example of how the motor is started with the wiring of terminals DI DI 3 and analog setpoints Binary input DB Brake is used for switching brake contactor K12 Input DIOO Controller inhibit Input DI 1 CW stop Input DI 2 CCW stop Input DIO3 Enable stop Output DB brake Analog in put n1 Al11 n min n max t11 ub CW Speed i i t11 upicw S Niaz t11 up CW n N min i start stop Stop ramp t13 50 Nmax n max 05033BEN The motor is not energized in the event of controller inhibit DI 0 A motor without brake will coast to standstill Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive
5. 5 6 Complete parameter list General e The parameters of the short menu are marked by a display on the DBG11B information keypad e The factory setting for the parameter is highlighted in bold Par Name Value range Par Name Value range DISPLAY VALUES 07_ Unit data 00_ Process values 070 Unit type 000 Speed 5000 0 5000 1 min 071 Rated unit current 001 User display Text 076 Firmware basic unit 002 Frequency 0 1100 Hz 077 Technology function 003 Actual position 2711 0 2911 inc 08_ Error memory 004 Output current 0 200 In 080 Error t 0 005 Active current 200 0 200 In 081 Error t 1 006 Motor utilization 1 0 200 082 Error t 2 007 Motor utilization 2 0 200 083 Error t 3 008 DC link voltage 0 1000 V 09_ Bus diagnostics 009 Output current A 090 PD configuration 01_ Status displays 091 Fieldbus type 010 Inverter status 092 Fieldbus baud rate 011 Operating state 093 Fieldbus address 012 Error status 094 PO1 Setpoint 013 Current parameter set 1 2 095 PO2 Setpoint 014 Heat sink temperature 20 0 100 C 096 PO3 Setpoint 015 Hours of operation 0 25000 h 097 PI1 Actual value 016 Enable hours 0 25000 h 098 PI2 Actual value 017 Work kWh 099 PI3 Actual value 02_ Analog setpoints 020 Analog input Al1 10 0 10 V 021 Analog input Al2 10 0 10 V 022 External current limit 0 100 03_ Binary inputs basic unit 030 Binary input DIOS CONTROL INHIBIT 031 B
6. General startup instructions AC 230 V units or MCV4_A in VFC operating mode SEW motor 0015 2A3 4 DT90L4 0022 2A3 4 DV100M4 0037 2A3 4 DV100L4 0055 2A3 4 DV132S4 0075 2A3 4 DV132M4 0110 203 4 DV160M4 0150 203 4 DV180M4 0220 203 4 DV180L4 0300 203 4 DV225S4 Hoist applications Risk of fatal injury if the hoist falls Severe or fatal injuries Do not use MOVIDRIVE compact drive inverters for any safety functions in conjunction with hoist applications Use monitoring systems or mechanical protection devices to ensure safety Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters 5 53 5 54 Ce 5 2 Startup Preliminary work and resources Preliminary work and resources e Severe or fatal injuries Check the installation E DANGER Risk of crushing if the motor starts up unintentionally Prevent unintentional start up of the motor by implementing the following measure Connect terminal X10 9 CONTROLLER INHIBIT with X10 15 DCOM Furthermore additional safety precautions must be taken depending on the application to avoid injury to people and damage to machinery Performing startup with the DBG11B keypad Plug the DBG11B keypad into the TERMINAL slot For startup with a PC and MOVITOOLS Plug the USS21A or USB11A option into the TERMINAL slot Connect the USS21A USB11A option to
7. 9 pin sub D connector female 02399AEN e Use a 2 core twisted and shielded copper cable data transmission cable with e Connect the shield at both ends to the electronics shield clamp of the inverter and ensure the shield is connected over a large area Also connect the ends of the shield 00997CXX Part number Interface adapter option USS21A 822 914 7 RS232 e connection RS232 interface USS21A Cn DER ae GND ground _ TxD W mg max 5 m 16 5 ft O 9 pin sub D connector male Figure 15 USS21A PC connection cable 1 1 connection assignment RS485 Read the following connection instructions carefully connection braided copper shield The cable must meet the following specifications Core cross section 0 5 0 75 mm AWG 20 18 Cable resistance 100 150 Q at 1 MHz Capacitance per unit length lt 40 pF m at 1 kHz to DGND Figure 16 RS485 interface of USS21A EIA standard e Max transmission rate 9600 Baud e Max 32 stations each unit with USS21A counts as 2 stations e Max total cable length 200 m The RS485 interface of the USS21A complies with the EIA standard e Dynamic terminating resistor with fixed installation Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters 39 Installation Connecting the interface adapter USB11A DKG11A 4 11 Connecting the interface adapter USB11A
8. 1st Menu level 2nd Menu level 3rd Menu level Main menu Submenu Parameters Editing mode RUE CONTR INHIBIT CURR OA ORED T ORICAT VALUES 1 SETPOINTS RAMP GENERATORS gt 3 MOTOR eg TH PARAMETERS 0 SETPOINT 4 REFERENCE SELECTION SIGNALS 1 ANALOG INP 1 10 V gt 5 MONITORING e PIN FUNCTIONS 2 ANALOG TI 7 INPUT AI2 110 il 6 TERMINAL aa SCALING ASSIGNMENT 3 SPEED gt p gt SIE RAMPS 1 EIER 0 mV 111 D mV All OFFSET e A11 OFFSET FUNCTIONS 4 SPEED RAMPS 2 JS REF NMAX loo He All OPERAT MODE FUNCTIONS 5 MOTOR POT ES D uv Zos 1POS All V OFFSET PARAMETERS 6 FIXED SETPOINTS 1 114 D M 7 FIXED All n OFFSET SETPOINTS 2 Tas 1 89 ms SETPOINT FILTE 02407AEN Figure 39 Menu structure lt or gt Change the menu level in the 3rd menu level parameter enter or leave key the edit mode The parameter can only be changed in edit mode Pressing the and gt keys at the same time triggers startup Sec Startup Tor Select the menu item in edit mode select higher or lower value The new value key takes effect when you release the T or J key in edit mode Q key Back to the basic display in startup mode startup is terminated E key Startup Termination of startup Signature is displayed the signature can only be entered or Normal operation changed using MOVITOOLS SHELL It is used to identify the parameter set or the un
9. Byte 0 Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7 Management Reserved Index high Indexlow MSB data Data Data LSB data High byte 1 Low byte 1 High byte 2 Low byte 2 High word Low word Double word Incorrectexecution The status bit in the management byte is set to signal that a service has been executed of a service incorrectly If the received handshake bit is identical to the transmitted handshake bit the drive inverter has executed the service If the status bit now signals an error the error code is entered in the data range of the parameter telegram Bytes 4 through 7 provide the return code in a structured format section Return codes of parameter setting on page 83 Byte 0 Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7 Management Reserved Index high Index low Error class Error code e poe ESEE J Status bit 1 Incorrect performance of service Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters Startup C xD 5 Return codes for parameter setting Error class Error code Starting the inverter with PROFIBUS DP MC_41A In the event of an incorrect parameter setting the drive inverter sends back various return codes to the master that set the parameters These codes provide detailed information about what caused the error All of these return codes are structured in accordance with IEC 61158 The MQI distin
10. OD oO OO A d MO Co 59857AXX Part numbers of the prefabricated cables e For fixed routing 199 487 5 e For cable carrier routing 199 319 4 Part numbers of the prefabricated extension cables e For fixed routing 199 542 1 e For cable carrier routing 199 541 3 The resolver connections are accommodated in the terminal box on a 10 pole Phoenix terminal strip RH1M max 100 m Ref 1PK 5 Ref _2GY Cos _3RD COS 4BU SIN _5 YE SIN _6 GN TF TH _9 BN TF TH 10WH e VT J f BK oloon A OIN OD oO OO A JM OW OINIlo 59858AXX Figure 23 Resolver connection for DS and CM motors with terminal box Cut off the violet conductor VT of the cable at the encoder end Part numbers of the prefabricated cables e For fixed routing 199 589 8 s For cable carrier routing 199 590 1 Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters 47 Installation Connection of motor encoder and external encoder External You can connect the following motor encoders at X14 on the MOVIDRIVE compact encoders MCV MCS4_A units e DC 5V TTL sensors with signal level to RS422 Voltage supply Connect encoders with DC 12 24 V voltage supply max 180 mA directly at X14 These encoders are then powered by the inverter Connect encoders with a DC 5 V voltage supply via the DC
11. Consistent input of actual values L PW 160 Load PI3 no function L PW 158 Load PI2 actual speed value L PW 156 Load PI1 status word 1 Consistent output of setpoints L KHO T PW 160 Write 0hex to PO3 without function L KF 1500 T PW 158 Write 1500dec to PO2 speed setpoint 300 1 min L KH 0006 T PW 156 Write 6hex to PO1 control word enable Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters 5 77 5 78 gw Startup Starting the inverter with PROFIBUS DP MC_41A Control example for Simatic S7 STEP7 example program The drive inverter is controlled using Simatic S7 in accordance with the selected process data configuration either directly using load and transfer commands or by means of special system functions SFC 14 DPRD_DAT and SFC15 DPWR_DAT In principle S7 data lengths of 3 bytes or more than 4 bytes must be transmitted using system functions SFC14 and SFC15 Consequently the data in the following table applies Process data configuration Program access 1PD Load transfer commands 2 PD Load transfer commands 3 PD System functions SFC14 15 length 6 bytes 6 PD System functions SFC14 15 length 12 bytes 10 PD System functions SFC14 15 length 20 bytes Param 1 PD Parameter channel System functions SFC14 15 length 8 bytes Process data Load transfer commands Parameter channel System function
12. range delimited by software limit switches Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters 98 Service Fault list Fault Desi R P Possibl M E esignation esponse ossible cause easure Only in VFC hoist operating mode k The motor could not be supplied with the Check startup data and perform new startup if necessary correct amount of current during the pre Sa Immediate Ke dese e Check connection between inverter and 81 Start condition e magnetizing time switch off F motor e Rated motor power too small in relation to Check f bl d rated inverter power Check cross section of motor cable an SE increase if necessary Motor cable cross section too small Only in VFC hoist operating mode e Check connection between inverter and 82 Open output Immediate s Two or all output phases interrupted motor H H switch off e Rated motor power too small in relation to Check startup data and perform new rated inverter power startup if necessary e Reduce load 84 Motor Emergency e Motor utilization too high e Extend ramps protection stop e Observe longer pause times Immediate gt z 85 Copy switch off Error while copying parameters Check connection between inverter and PC 87 Technology Immediate AE S ee an Activate the factory settings P802 YES and function switch off Ge ogy reset the unit function activated into a standard ver
13. MCV41A Assigning electronics terminals and the label X15 X15 ENCODER I O ENCODER IN PROFIBUS DP DB 21 22 DO 1 NC DGND 23124 V124 X10 bd max 24V EN 61131 2 59896AXX Figure 14 Electronics terminals and label on MCV41A Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters Installation Removing the connection unit 4 7 Removing the connection unit NOTE Turn off the supply voltage and DC 24 V auxiliary voltage before removing the connection unit For simple installation of the control leads remove the entire connection unit from the control unit You have to remove the connection unit to set the DIP switches for PROFIBUS 1 10 INTERBUS S1 S6 signal switchover n1 S11 and SBus terminating resistor S12 Proceed as follows 1 Open the panel of the connection unit 2 Loosen retaining screws A and B they are captive screws and cannot fall out 3 Remove the connection unit from the control module 60111AXX Follow the instructions in reverse order when installing the connection unit Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters 33 34 4 8 AC 400 500 V unit
14. Gearmotors Industrial Gear Units Drive Electronics Drive Automation Services A xz MOVIDRIVE compact MCF MCV MCS4_A Edition 11 2006 O 3 11536016 EN perating Instructions SEW EURODRIVE Driving the world 1 Structure of the Safety Notes ccsssecceseeesseeeeeeeeeesneeeenseeeeseeaesnseeeeseeaeseseeeeeeees 5 KE Re 6 2 1 General information essiri ana aae aae a E a ea Raa aae AKEE EiS 6 22 VALGSUQKOUP DEE 6 2 3 Designated use 6 2 4 Transportation putting into storage 00 eee eeeeeeneeeeeeeeeeeeeeetaaeeeeeeeaaeees 7 2 5 Jtetellertgr defteg ee 7 2 6 Electrical conpnechon ae srren a a Ea L V AAR e RE 7 2 7 Safe disconnection DEE 7 2 8 Operator aa eege elek 8 S Unit D st 9 3 1 Unit designation nameplates and scope of delivenm eee eeeeeteeeeeeeeees 9 3 2 Size 1 MCF MCV MCS4_ A 11 3 3 Size 2 MCF MCV MCS4_ A 12 3 4 Size 3 MCF MCV MCS4_ A 13 3 5 Size 4 MCF MCV MCS4_ A 14 3 6 Size 5 MCF MCV MCS4_ A 15 d Ipnstallatton ege gek ase sac aise AEN dd aek Gas as decd ee EEN eg EE AEN AE aden eccuaseaenes 16 4 1 Installation instructions for the basic unit 0 ee eeeeeeeeeeeneeeeeeeenneeeeeteeaaes 16 4 2 Installation notes for PROFIBUS DP interface IMC A1Al 22 A3 UbL compliant installation AA 25 4 4 Shield lamps ieii aiaeei nienean eid ee ei iiin 26 aos Reen Re UE EE 27 4 6 Wiring diagram for basic unt 28 4 7 Removing the Connection unt 33 4
15. Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters Unit Design 3 Size 3 MCF MCV MCS4_A 3 4 Size 3 MCF MCV MCS4_A MCF MCV MCS4_A 503 AC 400 500 V units 0150 0300 MCF MCV MS4_A 203 AC 230 V units 0110 0150 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 2 3 13 12 11 60119AXX PE connections X1 Power supply connection 1 L1 2 L2 3 L3 X4 Connection for DC link connection Uz U7 TERMINAL Slot for DBG keypad or USS21A USB11A option V1 Operation LED and PROFIBUS diagnostic LEDs only with MCF MCV MCS41A Retaining screw A for connection unit X10 Electronics terminal strip Panel on connection unit with label Retaining screw B for connection unit Screw of the shield clamp for the control unit X3 Braking resistor connection 8 R 9 R and PE connection separable X2 Motor connection 4 U 5 V 6 W PE connections Only for MCV MCS41A X30 PROFIBUS DP connection 9 pole Sub D socket Only for MCV MCS4_A X14 Incremental encoder simulation output or external encoder input 9 pole Sub D socket Only for MCV MCS4_A X15 Motor encoder input 9 pole Sub D socket Connection unit removable Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters 13 14 Unit Design Size 4 MCF MCV MCS4_A 3 5 Size 4MCF MCV MCS4_A MCF MCV MCS4_A 503 AC 400 500 V units 0370 0450 MCF
16. 118 Technical Data MOVIDRIVE compact MCF MCV MCS4_A 2_3 AC 230 V units MCF4_A standard version VFC 0110 203 4 00 0150 203 4 00 Part number MCF40A without fieldbus 826 757 X 827 263 8 Part number MCF41A with PROFIBUS DP 826 858 4 827 266 2 MCF4_A application version VFC 0110 203 4 0T 0150 203 4 0T Part number MCF40A without fieldbus 827 445 2 827 446 0 Part number MCF41A with PROFIBUS DP 827 468 1 827 469 X Es Constant load Recommended motor power Pmot 11 kW 15 kW Variable torque load or constant load without overload _ Recommended motor power Pmot 15 kW 22 kW Continuous output current 125 In Ip JAC 52 5A AC 67 5 A when U mains 3 AC 230 V and fpwp 4 kHz MCV4_A standard version VFC CFC 0110 203 4 00 0150 203 4 00 Part number MCV40A without fieldbus 826 927 0 827 269 7 Part number MCV41A with PROFIBUS DP 826 947 5 827 2727 MCV4_A application version VFC CFC 0110 203 4 0T 0150 203 4 0T Part number MCV40A without fieldbus 827 491 6 827 492 4 Part number MCV41A with PROFIBUS DP 827 514 9 827 5157 VFC operating mode Recommended motor power gt MCF4_A CFC operating mode fpwy 8 kHz Continuous output current 100 In Ip AC42A AC 54 A Recommended motor power MOVIDRIVE compact system manual section Project Planning MCS4_A standard version SERVO 0110 203 4 00 0150 203 4 00 Part number MCS4
17. 241 7340 12 Libreville Great Britain Assembly Normanton SEW EURODRIVE Ltd Tel 44 1924 893 855 Sales Beckbridge Industrial Estate Fax 44 1924 893 702 Service P O Box No 1 http www sew eurodrive co uk GB Normanton West Yorkshire WF6 1QR info sew eurodrive co uk Greece Sales Athen Christ Boznos amp Son S A Tel 30 2 1042 251 34 Service 12 Mavromichali Street Fax 30 2 1042 251 59 http www boznos gr info boznos gr 132 Ki Address List 1 Hong Kong Assembly Hong Kong SEW EURODRIVE LTD Tel 852 2 7960477 79604654 Sales Unit No 801 806 8th Floor Fax 852 2 7959129 Service Hong Leong Industrial Complex sew sewhk com No 4 Wang Kwong Road Kowloon Hong Kong Hungary Sales Budapest SEW EURODRIVE Kft Tel 36 1 437 06 58 Service H 1037 Budapest Fax 36 1 437 06 50 Kunigunda u 18 office sew eurodrive hu India Assembly Baroda SEW EURODRIVE India Pvt Ltd Tel 91 265 2831086 Sales Plot No 4 Gide Fax 91 265 2831087 Service Por Ramangamdi Baroda 391 243 http www seweurodriveindia com Gujarat mdoffice seweurodriveindia com Technical Offices Bangalore SEW EURODRIVE India Private Limited Tel 91 80 22266565 308 Prestige Centre Point Fax 91 80 22266569 7 Edward Road salesbang seweurodriveinindia com Bangalore Ireland Sales Dublin Alperton Engineering Ltd Tel 353 1 830 6277 Service 48 Moyle Road Fax 353
18. 89 336 EEC guideline The drive inverters meet the requirements stipulated in low voltage guideline 73 23 EEC The harmonized standards of the EN 61800 5 1 DIN VDE T105 series in connection with EN 60439 1 VDE 0660 part 500 and EN 60146 VDE 0558 are applied to these drive inverters Technical data and information on the connection requirements are given on the nameplate and in the documentation they have to be observed under all circumstances The MOVIDRIVE compact drive inverters may not perform safety functions without higher level safety systems Use higher level safety systems to ensure protection of personnel and equipment Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters Safety Notes Transportation putting into storage 2 4 Transportation putting into storage Observe the notes on transportation storage and proper handling Observe the climatic conditions as stated in the section General technical data 2 5 Installation Installation and cooling of the devices must take place according to the guidelines listed in the corresponding documentation Protect the drive inverters from excessive strain Especially during transportation and handling do not allow the components to be deformed or insulation spaces altered Avoid contact with electronic components and contacts Drive inverters contain components that can be damaged by electrostatic energy and improper handling Prevent mechanic
19. GENERAL INFORMATION Power loss at Py Pymax 1200 W 1450 W Cooling air consumption 180 m h Weight 26 3 kg Dimensions WxHxD 280 x 522 x 227 mm 1 When Vmaing 3 AC 500 V the mains currents and output currents must be reduced by 20 compared to the rated data 2 The performance data apply to fpwp 4 kHz factory setting for VFC operating modes Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters 109 110 Technical Data MOVIDRIVE compact MCF MCV MCS4_A 5_3 AC 400 500 V units MCF4_A standard version VFC 0370 503 4 00 0450 503 4 00 Part number MCF40A without fieldbus 826 748 0 826 749 9 Part number MCF41A with PROFIBUS DP 826 845 2 826 846 0 MCF4_A application version VFC 0370 503 4 0T 0450 503 4 0T Part number MCF40A without fieldbus 827 436 3 827 437 1 Part number MCF41A with PROFIBUS DP 827 459 2 827 460 6 Constant load Recommended motor power Buet 137 kW 45 kW Variable torque load or constant load without overload Recommended motor power Pmot 45 kW 55 kW Continuous output current 125 In Ip AC 91 A AC 111A when U mains 3 x AC 400 V and fpwy 4 kHz MCV4_A standard version VFC CFC 0370 503 4 00 0450 503 4 00 Part number MCV40A without fieldbus 826 918 1 826 919 X Part number MCV41A with PROFIBUS DP 826 938 6 826 939 4 MCV4_A application version VFC CFC 0370 503 4 0T 0450 503 4 0T Part n
20. Installation Installation instructions for the basic unit NOTE This is a product with restricted availability in accordance with IEC 61800 3 It may cause interference in residential environments In this case the operator may need to implement appropriate measures For detailed information on EMC compliant installation refer to the publication Electromagnetic Compatibility in Drive Engineering from SEW EURODRIVE Line filter Interference emission Sizes 1 and 2 are fitted with a line filter as standard This line filter ensures that limit value class A is maintained on the supply side Use an NF line filter as an option to maintain the class B limit The NF input filter option is required for sizes 3 to 5 to maintain class A and B limits Install the line filter close to the inverter but outside the minimum clearance for cooling Do not switch between the line filter and MOVIDRIVE Keep the length of the cable between the line filter and inverter to an absolute minimum and never more than 400 mm Unshielded twisted cables are sufficient Use also unshielded lines for the supply system lead This line filter must be mounted either directly at the entry point into the switch cabinet or close to the inverter if several inverters are connected to the same line filter The line filter must be chosen on the basis of the total current of the connected inverters No EMC limits are specified
21. NOTE Leave at least 100 mm clearance above and below the unit to ensure optimum cooling There is no need for clearance at the sides You can line up the units directly next to one another Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters 125 Technical Data MOVIDRIVE compact dimension drawings MCH 233 MCF MCV MCS 227 Sa be H Bs Os Gre 59819AXX All dimensions in mm NOTE Leave at least 100 mm clearance above and below the unit to ensure optimum cooling There is no need for clearance at the sides You can line up the units directly next to one another 126 Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters Technical Data MOVIDRIVE compact dimension drawings Size 5 0550 0750 503 610 N gt All dimensions in mm 59820AXX NOTE Provide at least 100 mm clearance above and below the unit There is no need for clearance at the sides You can line up the units directly next to one another Do not install any components that are sensitive to high temperatures within 300 mm of the top of the unit for example contactors or fuses Operating Instructions MOVIDRIVE compact
22. lt E gt key in the event of a fault gives direct access to parameter P840 A DANGER Risk of crushing if the motor starts up automatically after an auto reset Severe or fatal injuries e Do not use auto reset with drives where an automatic restart represents a danger to people or units e Perform a manual reset Inverter is waiting for data If the inverter is controlled via a communication interface fieldbus RS485 or SBus and the power was switched off and back on again or a fault reset was performed then the enable remains ineffective until the inverter once again receives valid data via the interface which is monitored with a timeout Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters 95 96 Service Fault list 7 2 Fault list A dot in the P column indicates that the response is programmable P83_ Fault response The factory set error response appears in the Response column Fault 3 i coda Designation Response P Possible cause Measure 00 No error e Short circuit output e Rectify the short circuit 01 Overcurrent Immediate e Motor too large e Connect a smaller motor shut off e Faulty output stage e Contact SEW Service for advice if the output stage is defective ground fault Immediate e in the incoming cable e Eliminate ground fault 03 ground fault shut off e in the inverter Consult SEW Service in
23. sc c20 209 5 INERTIA R Al c21 0 s SHORTEST RAMP T 4 COSA NOI KEE cs NO CALCULATION L CALCULATION a TU AA co6 gt YES CALCULATION Vv c08 es NO SAVE TU y c08 YES SAVE E Y I IDUOHUS ENATETI COBEN S NO COPYING CURR 2 0 A Q SAVE DATATE 03025AEN Figure 29 Structure of startup with speed controller Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters Startup C x 5 Startup with the DBG11B keypad Startup procedure 1 Press YES to commence the speed controller startup All mass moments of inertia must be entered in the unit 104 kom 2 Press the T key to move on to the next menu item 3 Enter the correct encoder type 4 Enter the correct encoder resolution FOR SEW MOTORS 5 Enter whether the motor has a brake 6 Set the stiffness of the control system 7 Enter whether the motor has a flywheel fan Z fan FOR NON SEW MOTORS 5 Enter the moment of inertia of the motor 6 Set the stiffness of the control system 7 Set the moment of inertia of the brake and fan 8 Enter the mass moment of inertia of the load gear unit driven machine extrapolated for the motor shaft 9 Enter the time for the shortest ramp you want 10 Start the calculation for speed controller startup by choosing YES 11 The SAVE menu command appears automatically Set SAVE to YES The data is copied to the non volatile memory of MOVIDRIVE 12 Th
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25. 10 DomagkstraRe 5 Fax 49 89 909552 50 D 85551 Kirchheim near Munchen sc sued sew eurodrive de West SEW EURODRIVE GmbH amp Co KG Tel 49 2173 8507 30 Siemensstrake 1 D 40764 Langenfeld near Dusseldorf Fax 49 2173 8507 55 sc west sew eurodrive de Drive Service Hotline 24 Hour Service 49 180 5 SEWHELP 49 180 5 7394357 Additional addresses for service in Germany provided on request France Production Haguenau SEW USOCOME Tel 33 3 88 73 67 00 Sales 48 54 route de Soufflenheim Fax 33 3 88 73 66 00 Service B P 20185 http Awww usocome com F 67506 Haguenau Cedex sew usocome com Production Forbach SEW EUROCOME Tel 33 3 87 29 38 00 Zone Industrielle Technopole Forbach Sud B P 30269 F 57604 Forbach Cedex Assembly Bordeaux SEW USOCOME Tel 33 5 57 26 39 00 Sales Parc d activit s de Magellan Fax 33 5 57 26 39 09 Service 62 avenue de Magellan B P 182 F 33607 Pessac Cedex Lyon SEW USOCOME Tel 33 4 72 15 37 00 Parc d Affaires Roosevelt Fax 33 4 72 15 37 15 Rue Jacques Tati F 69120 Vaulx en Velin Paris SEW USOCOME Tel 33 1 64 42 40 80 Zone industrielle Fax 33 1 64 42 40 88 2 rue Denis Papin F 77390 Verneuil l Etang Additional addresses for service in France provided on request Algeria Sales Alger R ducom Tel 213 21 8222 84 16 rue des Fr res Zaghnoun Fax 213 21 8222 84 Bellevue El Harrach 16200 Alger Argentina Assembly Buenos Aires SEW EURODRI
26. 16x0 0 ell 25 gt Significance 32 x0 0 E 26 gt Significance 64 x0 0 of ne gt Not connected position OFF 02895AEN Figure 8 Setting the PROFIBUS station address for MCF MCV MCS41A The PROFIBUS station address can only be set using the DIP switches when the connection is removed Therefore the address cannot be changed during operation The change only comes into effect when the drive inverter is switched on again power supply DC 24 V OFF ON The drive inverter displays the current station address in fieldbus monitor parameter P092 Fieldbus address display with DBG11B or MOVITOOLS SHELL Example Setting station address 17 Significance ON v a ON ER E 20 gt Significance 1x1 sf off 21 gt Significance 2x0 0 22 gt Significance 4x0 0 i Ss For example S 93 gt Significance 8x0 0 gt Set address 17 o 24 gt Significance 16x 1 16 ell 25 gt Significance 32x0 0 W 26 Significance 64x0 D of nc gt Not connected position OFF 03003AEN Figure 9 Setting station address 17 24 Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters Installation UL compliant installation 4 3 UL compliant installation Note the following points for UL compliant installation e Only use copper cab
27. 24 20 e If you cut a core of the encoder cable isolate the cut off end of the core e Use shielded cables with twisted pair conductors and make sure they are grounded on both ends over a large surface area At the encoder in the cable gland or in the encoder plug Atthe inverter in the housing of the Sub D connector and at the electronics shield clamp of the inverter e Use an encoder connector and Sub D connector with metal housing e Route the encoder cable separately from the power cables e Encoder with cable gland Observe the permitted diameter of the encoder cable to ensure that the cable gland functions correctly Connect the shield of the encoder resolver cable over a large area Connect the shield on the inverter end in the housing of the sub D connector following illustration 01939BXX Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters Installation A Connection of motor encoder and external encoder On the encoder resolver Prefabricated cables Motor encoder Voltage supply Connect the shield on the encoder resolver side at the respective earthing clamps gt following illustration When using an EMC screw fitting apply the shield over a wide area in the cable gland For drives with a plug connector connect the shield on the encoder plug 55513AXX SEW EURODRIVE offers prefabricated cables for connecting encoders resolvers We recommend us
28. 5 V encoder power supply type DWI11A option part number 822 759 4 DC 5VTTL DC 5 V TTL sensors from SEW EURODRIVE are available with D 24 V and DC 5 V sensor voltage supply DC 24 V voltage Connection to MCV MCS4_A suppl SE max 100 m 8 ES1R ES2R EV1R MOVIDRIVE olen a Lai X14 VQOOVYOYVGS UB L K1 K2 KO K1 K2 KO UBLA BCABC SO oO OO o JM OD 59859AXX Figure 24 Connect the TTL sensor to MCV MCS4_A as an external encoder Cut off the violet conductor VT of the cable at the encoder end Part number of the prefabricated cable e Fixed routing only 815 354 X Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters Installation A Connection of motor encoder and external encoder DC 5 V voltage supply Connect DC 5 V TTL sensors with a DC 5 V voltage supply ES1T ES2T or EV1T using the DC 5 V encoder power supply type DWI11A option part number 822 759 4 You must also connect the sensor cable to be able to correct the supply voltage of the encoder Connection to MCV MCS4_A MOVIDRIVE BEE u X14 1 Amen 1 6 A Rt 6 2 B K2 2 7 B K2 7 3 C KO r3 u 8 C KO r8 T 9 UB SIE 5 I e e CG SEET EES 4 max 100 m ESIT ES2T EV1T Re A K1 YE 1 A KT GN 6 SOOS B K2 BD 2 B K2 BU 7 ss c Ko PK
29. 5A3 4 00 0030 5A3 4 00 0040 5A3 4 00 Part number MCV40A without fieldbus 826 908 4 826 909 2 826 910 6 826 911 4 Part number MCV41A with PROFIBUS DP 826 928 9 826 929 7 826 930 0 826 931 9 MCV4_A application version VFC CFC 0015 5A3 4 0T 0022 5A3 4 0T 0030 5A3 4 0T 0040 5A3 4 0T Part number MCV40A without fieldbus 827 472 X 827 473 8 827 474 6 827 475 4 Part number MCV41A with PROFIBUS DP 827 495 9 827 496 7 827 497 5 827 498 3 VFC operating mode Recommended motor power gt MCF4_A CFC operating mode fpwm 8 kHz Continuous output current 100 In Ip AC4A AC 5 5A ACTA AC 9 5A Recommended motor power MOVIDRIVE compact system manual section Project Planning MCS4_A standard version SERVO 0015 5A3 4 00 0022 5A3 4 00 0030 5A3 4 00 0040 5A3 4 00 Part number MCS40A without fieldbus 827 060 0 827 061 9 827 062 7 827 063 5 Part number MCS41A with PROFIBUS DP 827 077 5 827 078 3 827 079 1 827 080 5 MCS4_A application version SERVO 0015 5A3 4 0T 0022 5A3 4 0T 0030 5A3 4 0T 0040 5A3 4 0T Part number MCS40A without fieldbus 827 518 1 827 519 X 827 520 3 827 521 1 Part number MCS41A with PROFIBUS DP 827 5416 827 542 4 827 543 2 827 544 0 SERVO operating mode wu 8 kHz Continuous output current 100 ly Ip AC4A AC5 5A ACTA AC 9 5 A Recommended motor power MOVIDRIVE compact system manual section Project Planning Operating Instruc
30. 8 Assignment of braking resistors chokes and fiers 34 4 9 Installing the system bus Gbus 37 4 10 Connecting option USS21A RS232 and DGA9p 39 4 11 Connecting the interface adapter USB11A DKG11A 0 eects 40 4 12 Connection of motor encoder and external encoder 42 BS SUA e WEE 52 5 1 General startup inStructions ccccccceeeeeeeeeeneeeeeneeeeeeeeeseeeeeeeeeseaeeeeneeeees 52 5 2 Preliminary work And resources 54 5 3 Startup with the DBG11B keypad eects essere eeeeeeeeeaeeeseeeees 55 5 4 Startup with PC and MOVITOOLS oo e ceccsscsseesessessessesseesessessteseeseessesees 62 55 Starting the lee 63 5 6 Complete parameter let 67 5 7 Starting the inverter with PROFIBUS DP IMC A1Al eccere 74 G Operation SEENEN EE 89 6 1 Operating displays for MC_40A without fieldbus ccccecessseeeeeeeees 89 6 2 Operating displays for MC_41A PDPROEIBUSG DP 90 6 3 DBGTIB keypad dE tind Genii isi inetd 91 Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters KT EE 95 TA Failt infoa O E 95 Ped AR AUN ET 96 7 3 SEW Electronics Service cccccccceecssneeeeeeceneeeeesceeeeeeeseneeeeeeseeneeeeesesaes 99 TA Extended Storage meriasteri Asa re EE a aS aver edd ef ehh aes 100 7 5 Waste diSposSall aen 100 SB Technical Datta AEE EEEE fetes ceceved scan decided cad e TTE 101 8 1 CE marking UL approval and C Tick 101 8 2 General technical data 102 8 3 MOVIDRIVE compact M
31. AC 110 A 250 V 0110 AC 5000 A AC 240 V AC 175 A 250 V 0150 AC 5000 A AC 240 V AC 225 A 250 V 0220 0300 AC 10000 A AC 240 V AC 350 A 250 V NOTES e Use only tested units with a limited output voltage Vmax DC 30 V and limited output current I lt 8 A as an external DC 24 V voltage source e UL certification does not apply to operation in voltage supply systems with a non grounded star point IT systems Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters 25 A Installation Shield clamps 4 4 Shield clamps The shield clamps for the power sections provide you with a very easy way of installing the shield for the motor and brake cables Apply the shield and PE conductor as shown in the figures Shield clamp for A shield clamp is supplied as standard for the power section with MOVIDRIVE compact power section size 1 Install this shield clamp together with the unit s retaining screws size 1 02012CXX Figure 10 Attaching the shield clamp of the power section MO VIDRIVE compact size 1 1 Shield clamp 2 PE connection Shield clamp for A shield clamp for the power section is supplied as standard with two retaining screws power section for MOVIDRIVE compact size 2 Install these shield clamp using the two retaining size 2 screws 4 U S v 6 w EE Ka bad E 59874AXX Figure 11 Attaching the shield clamp of the power section MO VIDRIVE compact
32. DKG11A Part number e 824 831 1 Interface adapter USB11A e 819 558 7 Serial interface cable DKG11A length 3 m Description Option USB11A enables a PC or laptop with a USB interface to be connected to the TERMINAL slot of MOVIDRIVE compact The USB11A interface adapter supports USB1 1 and USB2 0 Scope of delivery The scope of delivery for the USB11A includes USB11A interface adapter USB connection cable PC USB11A type USB A B CD ROM with drivers and MOVITOOLS e The USB11A interface adapter supports USB 1 1 and USB 2 0 e The scope of delivery for the USB11A does not include DKG11A connection cable length 3 m part number 819 558 7 for connecting MOVIDRIVE compact USB11A Connecting MOVIDRIVE compact is connected to USB11A cable RJ10 TERMINAL using the MOVIDRIVE serial interface cable type DKG11A length 3 m part number 819 558 7 USB11A PC USB11A is connected to the PC using a commercially available shielded USB connection cable type USB A B MOVIDRIVE compact FN M PC COM 1 4 2 a 3 4 A 2 USB11A A D m a T A 59901AXX 1 TERMINAL connection on MOVIDRIVE compact 2 DKG11A interface cable length 3 m 3 USB11A interface adapter 4 USB connection cable type USB A B Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Dr
33. EN 61800 5 1 All connected circuits must also satisfy the requirements for safe disconnection Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters 2 8 Safety Notes Operation Operation Systems with integrated drive inverters must be equipped with additional monitoring and protection devices if necessary according to the applicable safety guidelines such as the law governing technical equipment accident prevention regulations etc Changes to the drive inverter using the operating software are permitted Do not touch live components or power connections immediately after disconnecting the drive inverters from the supply voltage because there may still be some charged capacitors Note the respective reference plates on the drive inverter Keep all covers and doors closed during operation The fact that the status LED and other display elements are no longer illuminated does not indicate that the unit has been disconnected from the power supply and no longer carries any voltage Mechanical blocking or internal safety functions of the unit can cause a motor standstill Removing the cause of the problem or performing a reset can result in the drive re starting on its own If for safety reasons this is not permitted for the driven machine disconnect the unit from the mains before correcting the fault Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters Unit Design U
34. FIX UNIT FUNCTIONS 800 ON ETPOINT RCE SHORT MENU RAMP GENERATORS SPTPOINTS DU 30 2 s 801 ENGLISH T1 UP CW LANGUAGE aly 2 s 802 NO TL DOWN CW FACTORY SETTING 32 2 s 803 OFF T1 UP CCW PARAMETER LOCK 33 2 s 820 ON T1 DOWN CCW 4 QUADR OPER 1 34 10 E 835 NO RESPONSE T12 UP DOWN RESP TF SIGNAL 36 2 s 840 NO RAP STP RAMP T13 MANUAL RESET 37 2 s EMERG RAMP T14 UI UI 02408AEN Figure 40 DBG11B quick menu MOVITOOLS is required to program IPOSP US The DBG11B keypad only allows you to edit and change IPOSP 4S parameters P9__ The IPOSPlus program is also stored in the DBG11B keypad when it is saved and is consequently also transferred to another MOVIDRIVE unit when the parameter set is copied Parameter P931 can be used to start and stop the IPOSPlus program from the DBG11B keypad Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters 93 6 94 See Information messages Operation SCH DBG11B keypad Information messages on the DBG11B ca 2 s long or in MOVITOOLS SHELL message that can be acknowledged No Text in DBG11B SHELL Description ILLEGAL INDEX Index addressed via interface not available NOT IMPLEMENT e Attempt to execute a function that is not implemented e An incorrect communication service has been selected e Manual operation selected via invalid interface e g fieldbus READ ONLY VALUE You tried to chan
35. Make sure that the operating instructions are available to persons responsible for the plant and its operation as well as to persons who work independently on the unit You must also ensure that the documentation is legible Exclusion of liability You must comply with the information contained in these operating instructions to ensure safe operation of the MOVIDRIVE compact drive inverters and to achieve the specified product characteristics and performance requirements SEW EURODRIVE assumes no liability for injury to persons or damage to equipment or property resulting from non observance of these operating instructions In such cases any liability for defects is excluded Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters Safety Notes General information 2 Safety Notes The following basic safety notes must be read carefully to prevent injury to persons and damage to property The operator must make sure that the basic safety notes are read and observed Make sure that persons responsible for the plant and its operation as well as persons who work independently on the unit have read through the operating instructions carefully and understood them If you are unclear about any of the information in this documentation or if you require further information please contact SEW EURODRIVE 2 1 General information Never install damaged products or take them into operation Submit a complain
36. NO FUNCTION e ACTUAL FREQUENCY e OUTPUT CURRENT eACTIVE CUR 642 Operating mode AO1 OFF 0 20 mA 4 20 RENT e UNIT UTZILIZATION e IPOS OUTPUT e RELATIVE mA TORQUE 7 CONTROL FUNCTIONS 70_ Operating modes VFC 1 VFC 1 amp GROUP VFC 1 amp HOIST VFC 1 amp DC BRAK VFC 1 amp FLYSTART VFC n CONTROL VFC 2 VFC n CTRL amp GRP VFC 2 amp GROUP 700 Operating mode 1 VFC n CTRL amp HOIST 701 Operating mode 2 VFC 2 amp HOIST VFC n CTRL amp IPOS VFC 2 amp DC BRAK CFC VFC 2 amp FLYSTART CFC A M CONTROL CFC amp IPOS SERVO SERVO amp M CONTROL SERVO amp IPOS 71 Standstill current 710 Standstill current 1 0 50 Imot 711 Standstill current 2 0 50 Imot Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters Complete parameter list Startup Ce 5 EE Geer Start up Par Name o aa lesareap Seiad Ve 4 1 Parameter set 2 72_ Setpoint stop function 720 Setpoint stop function 1 ON OFF 723 SOMONE SPR EIN IGNORE 721 Stop setpoint 1 0 30 500 1 min 724 Stop setpoint 2 0 30 500 1 min 722 Start offset 1 0 30 500 1 min 725 Start offset 2 0 30 500 1 min 73_ Brake function 730 Brake function 1 ON OFF 733 Brake function 2 ON OFF 731 Brake release time 1 0 2s 734 Brake releas
37. The basic display Ss appears ENT 0 e After startup is complete copy the parameter set from MOVIDRIVE to the DBG11B keypad P807 MDX DBG This way the DBG11B can be used to transfer the parameter set to other MOVIDRIVE units P 806 DBG MDX e Enter parameter settings that differ from the factory setting in the parameter list gt page 67 e Inthe case of non SEW motors set the correct brake application time P732 P735 e For starting the motor refer to the Starting the motor section page 63 e With A connection and transition point at 87 Hz set parameter P302 312 Maximum speed 1 2 to the value for 87 Hz Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters 59 C eil Startup Startup with the DBG11B keypad Starting up the First startup is performed without the speed controller speed controller Important Select the VFC n CONTROL operating mode C01 VFC n CTRL OPERATING MODE 1 Structure Structure of the startup menu for the speed controller CIS NO COMES G o NF CTEHR ST oe COD n CONTROL GOS XaRs COMMISSIONING COME Sie NSCTER 3 D AA CSNREN CREME DROE ENCODER TYPE AR c16 1024 inc ENC PULSE COUNT T sl CANAN WITH BRAKE D AA c1s 1 STIFFNESS D AA CAROR WITHOUT Z FAN 7
38. UNIt setze 124 Basic unit setze 125 Basic unit size 4 o nnoooonnnnnnnoennnnnnseennnnene 126 Basi amp Nit SIZE D ue Bes inden a a a 127 E Extended storage 0 cccccceessceeceeeeeseeenereseceenees 100 External encoder General installation information cccc000008 42 External encoders CONNEC CHING sisata iaia 48 F Fault list asi ogi nd aaa aai aatan 96 Fault Memory vamin o AA R 95 SEET 17 G GOST R Certificate ce cecccccceeseeseeeeeteeeeeeees 101 Grounding sina einen 19 l Incremental encoder simulation CONNECTION A a a a a aeS 50 Information MESSAGES seeren 94 Installation HD output choke seeen 21 Installation instructions cceeeceeeeeeeeeeeeeeeeees 16 Installing the system DUS eeeeeeeeeeeeeees 37 K Keypad DBG11B COPY FUNCTION 0 eeeeceeeetteeeeeteneeeeeeteneeeeeteenees 91 L Line let ee E hk ae needa eas 20 M Master Slave connection 51 le EE RUE e 32 Minimum clearance ceeeeeceeeeeeeeeeeeetenaeeseees 16 Motor encoder elle 43 General installation instructions 42 Mounting position 20 eecseeeeeeseeeeeeeeeneeeeeeeaees 16 N Nameplate AE 10 Oo Operating displays MC_40A ooo eeececccccccccccccccccececeeeeeeeeseeeseseeusaaaaaas 89 MC ATA ege ee a 90 Operation LED V1 cceeeececeeeeeeeeeeeeeeeeteees 89 90 P Parameter liSt nnrir a aa i aia 67 PROFIBUS DP LEDS ccccccceeseeeeseseeeeeeeees 90 Q Quick menu
39. entire range GENERAL INFORMATION Power loss at Py Pymax 85 W 105 W 130 W 180 W Cooling air consumption 40 m h Weight 2 8 kg Dimensions WxHxD 105 x 315 x 155 mm 1 When Vmains 3 x AC 500 V the mains currents and output currents must be reduced by 20 compared to the rated data 2 The performance data apply to fpwm 4 kHz factory setting for VFC operating modes Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters 103 104 Technical Data MOVIDRIVE compact MCF MCV MCS4_A 5_3 AC 400 500 V units MCF4_A standard version VFC 0015 5A3 4 00 0022 5A3 4 00 0030 5A3 4 00 0040 5A3 4 00 Part number MCF40A without fieldbus 826 738 3 826 739 1 826 740 5 826 741 3 Part number MCF41A with PROFIBUS DP 826 835 5 826 836 3 826 837 1 826 838 X MCF4_A application version VFC 0015 5A3 4 0T 0022 5A3 4 0T 0030 5A3 4 0T 0040 5A3 4 0T Part number MCF40A without fieldbus 827 426 6 827 427 4 827 428 2 827 429 0 Part number MCF41A with PROFIBUS DP 827 4495 827 450 9 827 451 7 827 452 5 Constant load Recommended motor power Pmot 1 5 kW 2 2 kW 3 0 kW 4 0 kW Variable torque load or constant load without overload Recommended motor power Prot 2 2 kW 3 0 kW 4 0 kw 5 5 kW Continuous output current 125 In Ip ACSA AC 6 9A AC 8 8 A AC 11 9 A when U mains 3 x AC 400 V and fpwp 4 kHz MCV4_A standard version VFC CFC 0015 5A3 4 00 0022
40. for interference emission in voltage supply systems without earthed star point IT systems The effectiveness of input filters in IT systems is severely limited SEW EURODRIVE recommends the following EMC measures on the output side to maintain the class A and B limits Shielded motor cable HD output choke option Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters Installation Installation instructions for the basic unit HD output choke e Install the output choke close to the inverter but outside the minimum clearance for cooling e Route all three phases of the motor cable 1 through the output choke To achieve a higher filter effect do not route the PE conductor through the output choke MOVIDRIVE HD PE U V W 60029AXX 1 Motor cable Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters 21 ER Installation Installation notes for PROFIBUS DP interface MC_41A 4 2 Installation notes for PROFIBUS DP interface MC_41A Pin assignment Shielding and routing bus cables For connection to the PROFIBUS network use a 9 pole Sub D connector in accordance with IEC 61158 following figure The T bus connection must be made using a plug with the corresponding configuration 9 pin type D Twisted pair signal connector cables RxD TxD P 3 RxD TxD N 8 Dee CNTR P ai Seo
41. in VFC operating Part number mode HF015 503 826 030 3 A HF022 503 826 031 1 B A HF030 503 826 032 X B A HF040 503 826 311 6 B A HF055 503 826 312 4 B A HF075 503 826 313 2 B A HF023 403 825 784 1 B A HF033 403 825 785 X B A In rated operation 100 B With variable torque load 125 Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters Installation Assignment of braking resistors chokes and filters AC 400 500 V units sizes 3 to 5 MOVIDRIVE compact MC_4_A 503 0150 0220 0300 0370 0450 0550 0750 Size 3 4 5 Braking Trip current Part Part Part resistors number number number BW BW BW BW BW BW Geesen VIDA Anns 821 684 3 1820 416 3 SES BW018 035 T Ir 13 9 Apms 1820 138 5 c c BW018 075 T lp 20 4 Apms 1820 139 3 c c BW915 T lp 32 6 Apms 1820 413 9 BW012 025 Ip 14 4 Arms 821 680 0 1820 4147 BW012 050 T lp 20 4 Apms 1820 140 7 BW012 100 T lp 28 8 Apms 1820 141 5 BW106 T lp 47 4 Apms 1820 083 4 BW206 T lp 54 7 Apms 1820 412 0 Line chokes Part number ND045 013 XImains AC 45A 826 0133 A ND085 013 X lmains AC 85A 8260141 B A ND150 013 lmains AC 150 A 825 548 2 B Line f
42. leading to Check IPOS user program and correct if overflow stop internal system stack overflow necessary IPOS manual 33 Setpoint Immediate Setpoint source not defined or defined Set correct setpoint source P100 source switch off incorrectly 35 Operating Immediate Operating mode not defined or defined Use P700 or P701 to set correct operating mode switch off incorrectly mode System Immediate d f 37 watchdog switch off Error during execution of system software Contact SEW Service 38 System Immediate System error Contact SEW Service software switch off The reference cam is missing or does not Ghack reference cam switch eae e e 39 Reference Immediate Limit switches are connected incorrectly Check limit switch connection travel switch off Reference travel type was changed during Check reference travel type setting and required parameters reference travel e Error in communication between system Consult SEW Service software and option software Check IPOSP4S program e Watchdog in the IPOS program 41 IPOS watch Immediate dog option switch off e An application module has been loaded in e Check whether the unit has been activated a MOVIDRIVE unit without the for the application version P079 application version e Check the selected technology function e The wrong technology function has been P078 set if an application module is used e Check encoder connection Encoder connected incorrectly Extend ramps F s Set P
43. mapped in the I O or peripheral area of the controller if a programmable controller is used as DP master and can be addressed as usual see following figure PW160 PW158 PW156 PW154 PW152 PW150 Sy i PW148 Z Z Parameter channel PO1 PO2 PO3 ggg PLC Z Z address area Parameter channel DI DIS PI3 Output data PW160 PW158 PW156 PW154 PW152 lt 4 PW150 PW148 AAA Input data 02906AEN Figure 34 Assignment of the I O area in the PLC While the process input data actual values for a Simatic S5 may be read in via load commands the process output data setpoints can be sent with transfer commands Based on Figure 34 the example shows the syntax for processing of the process input and output data of the MOVIDRIVE drive inverter The factory setting for the process data channel is displayed in the comment In the example the MOVIDRIVE unit is configured using the 3 PD process data configuration to the input addresses PW156 161 and output addresses PW156 161 The consistent access may take place in the sequence Last byte first The CPU type will mainly determine data consistency in Simatic S5 You will find further information on correct programming with data consistency in the manuals on CPU or DP master components in Simatic S5
44. of long term storage the unit must be connected to the mains voltage for at least 5 minutes every two years otherwise the unit s service life may be reduced 102 Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters Technical Data MOVIDRIVE compact MCF MCV MCS4_A 5_3 AC 400 500 V units 8 3 Size 1 MOVIDRIVE compact MCF MCV MCS4_A 5_3 AC 400 500 V units 02570AXX MOVIDRIVE compact 0015 5A3 4 0_ 0022 5A3 4 0_ 0030 5A3 4 0_ 0040 5A3 4 0_ INPUT Supply voltage Vmains 3 x AC 380 V 10 3 x AC 500 V 10 Supply frequency fmains 50 Hz 60 Hz 5 Rated mains current Imains 100 AC 3 6 A AC 5 0 A AC 6 3 A AC 8 6 A when Vmains 3 x AC 400 V 125 AC 4 5A AC 6 2 A AC 7 9 A AC 10 7 A OUTPUT Apparent output power Sn 2 8 kVA 3 8 kVA 4 9 kVA 6 6 kVA when V nains 3 AC 400 500 V Rated output current In AC4A AC5 5A ACTA AC 9 5A when Vmains 3 x AC 400 V Current limitation Imax Motor and regenerative 150 Iy duration depending on the capacity utilization Internal current limitation Imax 0 150 can be set in menu P303 P313 Minimum permitted braking Rgrmin 68 Q resistor value 4Q operation Output voltage Ua Max Vmains PWM frequency fpwm Can be set 4 8 12 16 kHz Speed range resolution na Ang 5500 0 5500 min 0 2 min across the
45. of the DBG11B keypad isece 93 R Removing the connection unit esee 33 E TEE 99 ROSCU ee eene 95 Resolver CONNOCUON EE 47 S Safety le 6 Scope Of delivery soesisrieiinreeiiieieiii iist 10 Serial interface connection cecceceeeeeeeeeeees 39 Operating Instructions MOVIDRIVE compact MCS MCV MCS4_A Drive Inverters Index Service label AE 99 Shield Cla Mp ANEN 26 Shielding EE 19 Starting the motor Analog setpoint selection sesen 63 Fixed setpoints 02 22 cece eee eeeeeetteeeeeeeeeteeteeeenees 64 Manual operation ccccccceeseeeeeeeeeeeeeteeeeeees 65 Startup DBG11B keypad sesiirie tS krine ees eiiie 55 General instructions n 52 PC and ee tee 62 Preliminary work and resources en 54 Startup with PROFIBUS DP sessen 74 Switch off responses ceeeeeeeeeeeeeeeeeeeeeeeeeeeees 95 System bus SBus Technical data n os 122 T Technical Data Electronics data for the basic unit 121 General technical data a se 102 System DUS SBUS AAA 122 Technical data AC 230 V units SIZE Sassen tina ies 113 SIZE EE 115 EES is nica ee ees 117 SIZE A tee nlan araa aaeeea ieri 119 AC 400 500 V units Sie WEE 103 SpA EE 105 epa EE 107 EPA NETE S E ET 109 el EE 111 Terminals functional description MCF MCV MCSA A aeri deraan aar n aa 31 Tightening torques esssessssrsseersrensrrerererrnnresrran 16 TIMEOUT EG 95 TOUCH QUAN sar eaa O eee 27 Type label sesters AA 10
46. parameters using the parameter channel The following figure shows a schematic view of the data exchange between the programmable controller DP master and the MOVIDRIVE drive inverter DP slave with the process data and parameter channel Se CO e S Gm em pa Parameter channel Process data channel OO E r T vr a SS SS em Parameter channel Process data channel 01065BEN Figure 32 Communication via PROFIBUS DP MOVIDRIVE compact drive inverters make it possible to have different DP configura tions for exchanging data between the DP master and the inverter The following table provides additional information on all possible DP configurations for the MOVIDRIVE compact range The Process data configuration column shows the name of the configuration The texts will also be displayed as selection list within the project planning software for the DP master The DP configurations column shows which configuration data is sent to the inverter when the PROFIBUS DP connection is being established Process Data 7 DP Configuration Configuration EAU NICE 0 1 1 PD Control via one process data word 240
47. power supply end of the MOVIDRIVE unit Mains and brake contactors Only use contactors in utilization category AC 3 IEC 60947 4 1 as mains and brake contactors NOTES e Only use the mains contactor K11 Sec Wiring diagram for basic unit to switch the inverter on and off Do not use it for jog mode Use the commands Enable Stop CW Stop or CCW Stop for jog mode Observe a minimum switch off time of 10 s for the input contactor K11 More than four units PE power supply connection EN 61800 5 1 IT systems With more than four units on an input contactor configured for the total current Insert a 3 phase line choke in the circuit to limit the inrush current For a supply system lead lt 10 mm Route a second PE conductor with the cross section of the supply system lead parallel to the protective earth via sepa rate terminals or use a copper protective earth conductor with a cross section of 10 mm For a supply system lead 10 mm 16 mm Route a copper protective earth conductor with the cross section of the power supply line For a supply system lead 16 mm 35 mm Route a copper protective earth conductor with the cross section of 16 mm2 For a supply system lead gt 35 mm Route a copper protective earth conductor with half the cross section of the power supply line SEW EURODRIVE recommends using earth leakage monitors with pulse code measurement for voltag
48. provided on request Bulgaria Sales Sofia BEVER DRIVE GmbH Tel 359 2 9151160 Bogdanovetz Str 1 Fax 359 2 9151166 BG 1606 Sofia bever fastbg net Cameroon Sales Douala Electro Services Tel 237 4322 99 Rue Drouot Akwa Fax 237 4277 03 B P 2024 Douala Canada Assembly Toronto SEW EURODRIVE CO OF CANADA LTD Tel 1 905 791 1553 Sales 210 Walker Drive Fax 1 905 791 2999 Service Bramalea Ontario L6T3W1 http www sew eurodrive ca reynolds sew eurodrive ca Vancouver SEW EURODRIVE CO OF CANADA LTD Tel 1 604 946 5535 7188 Honeyman Street Fax 1 604 946 2513 Delta B C V4G 1 E2 b wake sew eurodrive ca Montreal SEW EURODRIVE CO OF CANADA LTD Tel 1 514 367 1124 2555 Rue Leger Fax 1 514 367 3677 LaSalle Quebec H8N 2V9 a peluso sew eurodrive ca Additional addresses for service in Canada provided on request Chile Assembly Santiago de SEW EURODRIVE CHILE LTDA Tel 56 2 75770 00 Sales Chile Las Encinas 1295 Fax 56 2 75770 01 Service Parque Industrial Valle Grande http Awww sew eurodrive cl LAMPA RCH Santiago de Chile P O Box Casilla 23 Correo Quilicura Santiago Chile ventas sew eurodrive cl 131 i Address List P O Box 80136 GR 18545 Piraeus China Production Tianjin SEW EURODRIVE Tianjin Co Ltd Tel 86 22 25322612 Assembly No 46 7th Avenue TEDA Fax 86 22 25322611 Sales Tianjin 300457 gm tianj
49. size 2 1 Shield clamp 2 PE connection 26 Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters Installation Touch guard 4 5 Touch guard Uncovered power connections Severe or fatal injuries from electric shock e Install the touch guard according to the regulations e Never start the unit if the touch guard is not installed When the touch guard is installed MOVIDRIVE compact sizes 4 and 5 provide enclosure protection IP10 without touch guard IPOO Two touch guards with 8 retaining screws are supplied as standard with MOVIDRIVE compact sizes 4 and 5 Install the touch guard on both covers of the power section terminals 2 3 06624AXX Figure 12 Touch guard for MOVIDRIVE compact sizes 4 and 5 1 Cover 2 Connection plate 3 Aperture Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters 27 A Installation Wiring diagram for basic unit 4 6 Wiring diagram for basic unit Wiring the power section and brake L1 L2 L3 PE 4 KE F11 F12 F13 1 l l Protective earth shield o
50. the PC with an interface cable RS232 If not already available install MOVITOOLS on the PC Start MOVITOOLS Switch on the mains voltage and if applicable the DC 24 V supply voltage If you are using the DBG11B keypad the following message is displayed for approximately 13 s SELFTEST MOVIDRIVE Check that the default parameter settings are correct e g factory setting Check the terminal assignment that has been set gt P60_ NOTE A group of parameter values is changed automatically at startup The description of parameter P700 Operating modes explains which parameters are affected by this step Refer to the MOVIDRIVE compact system manual section 4 Parameters for a description of the parameters Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters Startup C x Startup with the DBG11B keypad 5 3 Startup with the DBG11B keypad General information Required data Startup with the DBG11B keypad is only possible with MCF and MCV MCH in the VFC operating modes Startup in CFC and SERVO operating modes is only possible using the MOVITOOLS operating software The following data is required to ensure startup is successful e Motor type SEW or non SEW motor e Motor data Rated voltage and rated frequency Additionally for non SEW motors rated current rated power power factor coso and rated speed e Rated power supply voltage The enco
51. the data length in the management byte are ignored and do not need to be set The inverter now processes the read service and sends back the service confirmation by changing the handshake bit Byte 0 Management 7 6 5 4 3 2 1 0 0 0 1 X X 0 0 0 1 Service identifier 0001 Read Data length Not relevant for Read service Handshake bit Must be changed with every new job Status bit 0 No error in service execution 1 Error in service execution X not relevant 0 1 Bit value is changed The data length is not relevant you only need to enter the service identifier for the READ service This service is now activated in the drive inverter when the handshake bit changes It would be possible to activate the read service with the management byte coding 01 pe Or 41hex Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters Startup C xD 5 Writing a parameter via PROFIBUS DP Write Starting the inverter with PROFIBUS DP MC_41A To execute a WRITE service via parameter channel the handshake bit may be changed only after the complete parameter channel has been prepared according to the service because of the cyclical transfer of the parameter channel Observe the following sequence when writing a parameter 1 Enter the index of the parameter to be written in byte 2 Index high and byte 3 Index low 2 E
52. the drive inverter In PROFIBUS DP the parameter channel is transmitted cyclically with the process data For this reason the implementation of the service in the drive inverter must be triggered by edge control using the handshake bit 6 For this purpose the value of this bit is altered toggled for each new service that is to be executed The drive inverter uses the handshake bit to signal whether the service has been executed or not The service was executed if the handshake bit received in the controller is identical with the transmitted handshake bit Status bit 7 indicates whether it was possible to execute the service properly or if errors occurred Byte 2 Index high and Byte 3 Index low determine the parameter read or written via the fieldbus system The parameters of a drive inverter are addressed with a uniform index regardless of the connected fieldbus system Byte 1 should be viewed as reserved and must always be set to 0x00 Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters 5 81 5 82 C xD Startup Starting the inverter with PROFIBUS DP MC_41A Data range The data is located in byte 4 to byte 7 of the parameter channel This means up to 4 bytes of data can be transmitted per service The data is always entered with right justification that is byte 7 contains the least significant data byte Data LSB whereas byte 4 is the most significant data byte Data MSB
53. the motor e Too much regenerative power e Extend deceleration ramps e Braking resistor circuit interrupted e Check supply cable to braking resistor 04 Brake chopper Immediate e Short circuit in the braking resistor circuit e Check technical data of braking resistor PPer switch off e Brake resistor has too high resistance e Replace MOVIDRIVE if the brake Brake chopper is defective chopper is defective e possibly also ground fault e Check for ground fault e Extend deceleration ramps 07 DC link Immediate s DC link voltage too high e Check supply cable to the braking resistor overvoltage switch off e possibly also ground fault e Check technical data of braking resistor e Check for ground fault e Reduce load e Speed controller or current controller in le Increase deceleration time setting P501 VFC operating mode without encoder or P503 operating at setting limit due to e Check encoder connection possibly swap es Immediate mechanical overload or phase failure in over A A and B B in pairs 08 n monitoring switch off the power supply or motor e Check encoder voltage supply Encoder not connected correctly or e Check current limitation incorrect direction of rotation s Extend ramps if necessary Nmax is exceeded during torque control e Check motor cable and motor e Check mains phases Immediate Inverter has not been taken into operation for Perform startup for the required operating 09 Startup switch off the selected operating
54. 0A without fieldbus 827 0767 827 305 7 Part number MCS41A with PROFIBUS DP 827 093 7 827 308 1 MCS4_A application version SERVO 0110 203 4 0T 0150 203 4 0T Part number MCS40A without fieldbus 827 537 8 827 538 6 Part number MCS41A with PROFIBUS DP 827 560 2 827 561 0 SERVO operating mode Recommended motor power gt MCS4_A SERVO operating mode fpwy 8 kHz Continuous output current 100 Iy Ip AC42A AC 54 A Recommended motor power MOVIDRIVE compact system manual section Project Planning Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters Technical Data MOVIDRIVE compact MCF MCV MCS4_A 2_3 AC 230 V units Size 4 02573AXX MOVIDRIVE compact 0220 203 4 0_ 0300 203 4 0_ INPUT Supply voltage Vinains 3 x AC 200 V 10 3 x AC 240 V 10 Supply frequency fmains 50 Hz 60 Hz 5 Rated mains current lmains 100 AC 72A AC 86 A when Vmains 3 x AC 230 V 125 AC 90 A AC 107 A OUTPUT Apparent output power Sn 31 8 kVA 37 8 kVA when Mains 3 x AC 230 240 V Rated output current In AC 80 A AC 95 A when V mains 3 x AC 230 V Current limitation Imax Motor and regenerative 150 Iy duration depending on the capacity utilization Internal current limitation Imax 0 150 can be set in menu P303 P313 Minimum permitted braking Rgrmin 3 0 resistor value 4Q ope
55. 1 849 47 71 senemeca sentoo sn Serbia and Montenegro Sales Beograd DIPAR doo Tel 381 11 347 3244 381 11 288 Ustanicka 128a 0393 PC Kogum IV floor Fax 381 11 347 1337 SCG 11000 Beograd dipar yubc net Singapore Assembly Singapore SEW EURODRIVE PTE LTD Tel 65 68621701 Sales No 9 Tuas Drive 2 Fax 65 68612827 Service Jurong Industrial Estate http www sew eurodrive com sg Singapore 638644 sewsingapore sew eurodrive com Slovakia Sales Bratislava SEW Eurodrive SK s r o Tel 421 2 49595201 Rybnicna 40 Fax 421 2 49595200 SK 83107 Bratislava http www sew sk sew sew eurodrive sk Zilina SEW Eurodrive SK s r o Tel 421 41 700 2513 ul Vojtecha Spanyola 33 Fax 421 41 700 2514 SK 010 01 Zilina sew sew eurodrive sk Bansk Bystrica SEW Eurodrive SK s r o Tel 421 48 414 6564 Rudlovska cesta 85 Fax 421 48 414 6566 SK 97411 Banska Bystrica sew sew eurodrive sk Slovenia Sales Celje Pakman Pogonska Tehnika doo Tel 386 3 490 83 20 Service UI XIV divizije 14 Fax 386 3 490 83 21 SLO 3000 Celje pakman siol net South Africa Assembly Johannesburg SEW EURODRIVE PROPRIETARY LIMITED Tel 27 11 248 7000 Sales Eurodrive House Fax 27 11 494 3104 Service Cnr Adcock Ingram and Aerodrome Roads http www sew co za Aeroton Ext 2 Johannesburg 2013 P O Box 90004 Bertsham 2013 dross sew co za 135 136 Address List i South Africa
56. 10 19 DO 2 Selection option gt Parameter menu P62_ Imax 50 mA short circuit proof and protected against external voltage up to DC 30 V Only for MCF MCV MCS40AX10 19 Analog output AOQ 1 Menu P64_ resolution 8 bit Imax DC 20 mA short circuit proof Relay output X10 18 20 22 DO 1 Load capacity of the relay contacts Uma DC 30 V Imax DC 800 mA Function X10 18 DO 1 C Shared relay contact X10 20 DO 1 NO Normally open contact Selection option Parameter menu P62_ X10 22 DO 1 NC Normally closed contact CAN bus according to CAN specification 2 0 parts A and B System bus SBus ae SE Go E transmission technology according to ISO 11898 max 64 stations terminating resistor 120Q can be activated using DIP switch Input motor encoder 1 X15 Incremental encoder for MCV4_A Resolver for MCS4_A Not for MCF4_A Permitted encoder types sin cos encoder AC 1 Vss DC5VTTL sensor DC 24V HTL sensor Encoder power supply DC 24 V Imax DC 180 mA 2 pole AC 7 Van 7 KHz Output for incremental encoderX14 simulation or external encoder input Not for MCF4_A Output for incremental encoder simulation Signal level to RS422 Number of pulses as for X15 MCV4_A or fixed 1024 pulses revolution MCS4_A External encoder input max 200 kHz Only connect encoders with signal level to RS422 Encoder power supply DC 24 V Imax DC180 mA Reference te
57. 28 X Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters 45 46 Installation Connection of motor encoder and external encoder HTL encoder If you are using an ES1C ES2C or EV1C HTL sensor do not connect the negated only for channels A K1 B K2 and C KO MCV4_A max 100 m ES1C ES2C EV1C Wel A K1 YE SS B K2 DN ji QVOVCVOVVG ck E Je ko ft Li UB 1 K1 K2 KO K1 K2 b i i f UBLA B CAB UB WH 9 JN s 59853AXX Figure 21 Connecting the HTL encoder to MCV4_A as a motor encoder Part numbers of the prefabricated cables s For fixed routing 198 932 4 e For cable carrier routing 198 931 6 Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters Installation A Connection of motor encoder and external encoder Resolver only for MCS4_A DS56 CM77 112 with plug connector DS56 CM77 112 with terminal box Depending on the motor type and motor configuration you can connect the resolver using either a plug connector or via the terminal box The resolver connections are accommodated in a plug connector Plug connector DS56 CM Intercontec type ASTA021NNOO0 10 000 5 000 RH1M max 100 m i Ref _1PK 5 Hei 2GY cos 3RD COS 4BU SIN 5YE SIN 6GN TETH 9BN Ge TF TH 10 WH Figure 22 Resolver connection for DS56 and CM motors with plug connector
58. 3 8 Cem SY a up WH SCHER BN tee vr Ger 59861AXX Figure 25 Connecting the TTL sensor to MCV MCS4_A via DWI11A as an external encoder Connect the sensor cable VT on the encoder to UB do not jumper with DWI11A Part numbers of the prefabricated cables e Encoders ES1T ES2T EV1T gt DWI11A X2 Encoder For fixed routing 198 829 8 For cable carrier routing 198 828 X Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters 49 50 Incremental encoder simulation Connection to MCV MCS4_A Installation Connection of motor encoder and external encoder You can also use X14 as the output for incremental encoder simulation For this purpose you must jumper switchover X14 4 with DGND X14 5 X14 then supplies incremental encoder signals with a signal level in accordance with RS422 The number of pulses is e For MCV4_Aas at X15 motor encoder input s For MCS4_A 1024 pulses revolution MOVIDRIVE max 100 m X14 I b Ze nee cae wue nue uun cue wee neue canna GN_ DD BU Pk GY up WH BN switchover VT E i A 1 P Ka CT ll I H Oou SS E e e SH E See oo NN So oO oO GO JM OD 59865AEN Figure 26 Connecting the incremental
59. 3 9 ARMs 821 688 6 PW039 012 Ip 5 5 Arms 8216894 18201369 BW039 026 T Ip 8 1 Aus 1820 4155 BW027 006 lp 4 7 ARMs 822 422 6 BW027 012 lp 6 6 ARMs 822 423 4 BW018 015 T Ip 9 1 Arms 1 820 416 3 c Cc Cc Cc BW018 035 T Ip 13 9 Arms 1 820 1385 Cc Cc Cc c BW018 075 T lp 20 4 Arms 1 820 139 3 c Cc Cc c BW915 T lp 32 6 Aus 1 820 4139 c Cc c c BW012 025 T Ip 14 4 Arms 1 820 4147 BW012 050 T lp 20 4 Arms 1 820 1407 BW012 100 T Ip 28 8 Agus 1820 1415 BW106 T lp 47 4 Apms 1 820 083 4 Cc Cc BW206 T le 54 7 Arms 1 820 4120 Cc Cc Line chokes Part number ND020 013 lmains AC 20 A 8260125 A ND045 013 XImains AC45A 8260133 B A ND085 013 XImains AC 85A 8260141 B A ND150 013 Imains AC 150 A 825 548 2 B Line filter Part number NF009 503 827 4126 A NF014 503 827 116 X B A NF018 503 827 413 4 B NF035 503 827 128 3 Vmax AC 550 V NF048 503 827 117 8 A NF063 503 827 4142 B NF085 503 827 4150 A NF115 503 827 416 9 B Output chokes Inside diameter Part number HD001 d 50mm 813 3255 for cable eee Ve 16 mm HD002 d 23mm 813 5576 for cable RE lt 1 5 mm HD003 d 88mm 813 558 A for cable ee gt 16 mm A In rated operation 100 B With variable torque load 125 Cc Connect two braking resistors in parallel and set twice the trip current on F16 2 x If Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters Installation Installing the system bus SBus 4 9 Install
60. 343 59816AXX All dimensions in mm Power shield clamp Unit dimensions including connected power terminals NOTE Leave at least 100 mm clearance above and below the unit to ensure optimum cooling There is no need for clearance at the sides You can line up the units directly next to one another Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters 123 Technical Data MOVIDRIVE compact dimension drawings Size 2 0055 0110 5A3 and 0055 0075 2A3 MCH 213 gt 130 x MCF MCV MCS 207 105 A A A Q wo o a el Zo Q S a Ka 2 D 2 SEW d Bi DRIVE Za d AA l Y deg All dimensions in mm 59817AXX Power shield clamp NOTE Leave at least 100 mm clearance above and below the unit to ensure optimum cooling There is no need for clearance at the sides You can line up the units directly next to one another 124 Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters Technical Data MOVIDRIVE compact dimension drawings Size 3 0150 0300 503 and 0110 0150 203 MCH 233 MCF MCV MCS 59818AXX All dimensions in mm
61. 4 3 384 6251 10 Settlers Crescent Ferrymead Fax 64 3 384 6455 Christchurch sales sew eurodrive co nz Norway Assembly Moss SEW EURODRIVE A S Tel 47 69 241 020 Sales Solgaard skog 71 Fax 47 69 241 040 Service N 1599 Moss http www sew eurodrive no sew sew eurodrive no Peru Assembly Lima SEW DEL PERU MOTORES REDUCTORES Tel 51 1 3495280 Sales S A C Fax 51 1 3493002 Service Los Calderos 120 124 http www sew eurodrive com pe Urbanizacion Industrial Vulcano ATE Lima sewperu sew eurodrive com pe Ki Address List 1 Poland Assembly Lodz SEW EURODRIVE Polska Sp z 0 0 Tel 48 42 67710 90 Sales ul Techniczna 5 Fax 48 42 67710 99 Service PL 92 518 d http www sew eurodrive pl sew sew eurodrive pl Portugal Assembly Coimbra SEW EURODRIVE LDA Tel 351 231 20 9670 Sales Apartado 15 Fax 351 231 20 3685 Service P 3050 901 Mealhada http www sew eurodrive pt infosew sew eurodrive pt Romania Sales Bucuresti Sialco Trading SRL Tel 40 21 230 1328 Service str Madrid nr 4 Fax 40 21 230 7170 011785 Bucuresti sialco sialco ro Russia Assembly St Petersburg ZAO SEW EURODRIVE Tel 7 812 3332522 7 812 5357142 Sales P O Box 36 Fax 7 812 3332523 Service 195220 St Petersburg Russia http www sew eurodrive ru sew sew eurodrive ru Senegal Sales Dakar SENEMECA Tel 221 849 47 70 M canique G n rale Km 8 Route de Rufisque B P 3251 Dakar Fax 22
62. 5 9 DC 24 V max DC 180 mA Al21 TF TH connection signals no push pull signals With MCS4_A e 2 pole resolvers AC 7 Val 7 kHz X30 MCF MCV MCS41A PROFIBUS DP connection 9 pole Sub D socket pin assignment gt page 22 1 10 DIP switch for PROFIBUS settings page 23 S11 Change l signal DC 0 4 20 mA lt gt U signal DC 10 V 0 10 V 0 10 V factory set to U signal 12 Switch system bus terminating resistor on off factory setting OFF TERMINAL Slot for option DBG11B or options USS21A USB11A Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters 31 Installation Wiring diagram for basic unit NOTE Note the following for MCS4_A If a TH TH is connected to X15 5 and X15 9 then no TF TH connection is permitted at X10 1 and X10 6 Do not use terminal X10 6 in this case not even as a DC 10 V voltage input In MOVITOOLS set P120 to TF and set the corresponding error response with P835 Analog output For MOVIDRIVE MCF40A MCV MCS40A the binary output DO 2 X10 19 can also AO1 be used as 0 4 20 mA analog output AO1 Switch the settings with parameters P621 Binary output DO 2 and P642 Operating mode AO1 Function of X10 19 P621 Binary output DO 2 P642 Operating mode AO1 Binary output DO 2 set NO FUNCTION set OFF See set NO FUNCTION set OFF set NO FUNCTION set OFF No function set NO FUNCTION set OFF
63. 5 A OUTPUT Apparent output power Sn 22 2 kVA 31 9 kVA 41 6 kVA when Vimains 3 x AC 400 500 V Rated output current In AC 32A AC 46 A AC 60 A when V mains 3 x AC 400 V Current limitation Imax Motor and regenerative 150 Iy duration depending on the capacity utilization Internal current limitation Imax 0 150 can be set in menu P303 P313 Minimum permitted braking Rgrmin 15 Q 129 resistor value 4Q operation Output voltage Ua Max V mains PWM frequency fPwm Can be set 4 8 12 16 kHz Speed range resolution na A na 5500 0 5500 mier 0 2 min across the entire range GENERAL INFORMATION Power loss at Py Pymax 550 W 750 W 950 W Cooling air consumption 180 m h Weight 14 3 kg Dimensions WxHxD 200 x 465 x 227 mm 1 When Vmaing 3 AC 500 V the mains currents and output currents must be reduced by 20 compared to the rated data 2 The performance data apply to fpwp 4 kHz factory setting for VFC operating modes Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters 107 108 Technical Data MOVIDRIVE compact MCF MCV MCS4_A 5_3 AC 400 500 V units MCF4_A standard version VFC 0150 503 4 00 0220 503 4 00 0300 503 4 00 Part number MCF40A without fieldbus 826 745 6 826 746 4 826 747 2 Part number MCF41A with PROFIBUS DP 826 842 8 826 843 6 826 844 4 MCF4_A application version VFC 0150 503 4 0T 0220 503 4 0T 0300
64. 5000 mir Time ranges of the speed ramps at An 3000 min 1st Ramp t11 t21 Up 0 0 2000 s Down 0 0 2000 s 2nd Ramp t12 t22 Up down 0 0 2000 s Stop ramp t13 t23 Down 0 20 s Emergency ramp t14 t24 Down 0 20 s Motor potentiometer t3 Up 0 2 50 s Down 0 2 50 s Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters 121 Technical Data MOVIDRIVE compact MCF MCV MCS electronics data MOVIDRIVE compact Additional electronics data Auxiliary voltage output X10 16 VO24 Vour DC 24 V maximum current carrying capacity Las DC 200 mA Ext voltage supply X10 24 VI24 Vin DC 24 V 15 20 according to EN 61131 2 Binary inputs X10 9 X10 14 DI DI 5 Isolated optocoupler PLC compatible EN 61131 sampling interval 5 ms Internal resistance Ri 3 kQ lg 10 mA DC 13 V 30 V 1 Contact closed Signal level DC 3 V 5 V 0 Contact open Fulfills EN 61131 Function X10 9 DI fixed assignment with Controller inhibit X10 10 X10 14 DI 1 DI 5 Selection option Parameter menu P60_ Binary outputs X10 21 X10 19 DB DO 2 PLC compatible EN 61131 2 response time 5 ms Signal level O 0V 4 24 V Important Do not apply external voltage Function X10 21 DB With fixed assignment Brake Imax DC 150 mA short circuit proof protected against external voltage up to DC 30 V X
65. 503 4 0T Part number MCF40A without fieldbus 827 433 9 827 434 7 827 435 5 Part number MCF41A with PROFIBUS DP 827 456 8 827 457 6 827 458 4 Constant load Recommended motor power Pmot 15 kW 22 kW 30 kW Variable torque load or constant load without overload Recommended motor power Pmot 22 kW 30 kW 37 kW Continuous output current 125 In Ip AC 40 0A AC 57 5 A AC 75 0 A when U mains 3 x AC 400 V and fpwy 4 kHz MCV4_A standard version VFC CFC 0150 503 4 00 0220 503 4 00 0300 503 4 00 Part number MCV40A without fieldbus 826 915 7 826 916 5 826 917 3 Part number MCV41A with PROFIBUS DP 826 935 1 826 936 X 826 937 8 MCV4_A application version VFC CFC 0150 503 4 0T 0220 503 4 0T 0300 503 4 0T Part number MCV40A without fieldbus 827 4797 827 480 0 827 481 9 Part number MCV41A with PROFIBUS DP 827 502 5 827 503 3 827 504 1 VFC operating mode Recommended motor power gt MCF4_A CFC operating mode fpwm 8 kHz Continuous output current 100 In Ip AC 32 A AC 46 A AC 60 A Recommended motor power MOVIDRIVE compact system manual section Project Planning MCS4_A standard version SERVO 0150 503 4 00 0220 503 4 00 0300 503 4 00 Part number MCS40A without fieldbus 827 067 8 827 068 6 827 069 4 Part number MCS41A with PROFIBUS DP 827 084 8 827 085 6 827 086 4 MCS4_A application version SERVO 0150 503 4 0T 0220 503 4 0T 0300 503 4 0T Part n
66. 71 gacar beirut com Lithuania Sales Alytus UAB Irseva Tel 370 315 79204 Naujoji 19 Fax 370 315 56175 LT 62175 Alytus info irseva It http Awww sew eurodrive lt Luxembourg Assembly Br ssel CARON VECTOR S A Tel 32 10 231 311 Sales Avenue Eiffel 5 Fax 32 10 231 336 Service B 1300 Wavre http www sew eurodrive lu info caron vector be Malaysia Assembly Johore SEW EURODRIVE SDN BHD Tel 60 7 3549409 Sales No 95 Jalan Seroja 39 Taman Johor Jaya Fax 60 7 3541404 Service 81000 Johor Bahru Johor sales sew eurodrive com my West Malaysia Mexico Assembly Queretaro SEW EURODRIVE MEXIKO SA DE CV Tel 52 442 1030 300 Sales SEM 981118 M93 Fax 52 442 1030 301 Service Tequisquiapan No 102 http www sew eurodrive com mx Parque Industrial Queretaro scmexico seweurodrive com mx C P 76220 Queretaro Mexico Morocco Sales Casablanca Afit Tel 212 22618372 5 rue Emir Abdelkader Fax 212 22618351 MA 20300 Casablanca richard miekisiak premium net ma Netherlands Assembly Rotterdam VECTOR Aandrijftechniek B V Tel 31 10 4463 700 Sales Industrieweg 175 Fax 31 10 4155 552 Service NL 3044 AS Rotterdam http www vector nu Postbus 10085 info vector nu NL 3004 AB Rotterdam New Zealand Assembly Auckland SEW EURODRIVE NEW ZEALAND LTD Tel 64 9 2745627 Sales P O Box 58 428 Fax 64 9 2740165 Service 82 Greenmount drive http www sew eurodrive co nz East Tamaki Auckland sales sew eurodrive co nz Christchurch SEW EURODRIVE NEW ZEALAND LTD Tel 6
67. 75 SEH value description OUTPUT CURRENT 876 PO data enable ON OFF 877 DeviceNet PD configura 0 3 5 tion 88_ Manual operation 880 Manual operation ON OFF Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters Startup Complete parameter list Ce Fae Abin Picton setting Startup Ft Name S esi rep 4 1 Parameter set 2 D _ IPOS PARAMETERS D0 IPOS Reference travel 900 Reference offset 271 0 2013 Inc 901 Reference speed 1 0 200 5000 1 min 902 Reference speed 2 0 50 5000 1 min 903 Reference travel type 0 7 904 GE travel to zero Yes No DI IPOS Travel parameters 910 Gain X controller 0 1 0 5 32 911 Positioning ramp 1 0 1 20 s 912 Positioning ramp 2 0 1 20 s 913 Positioning speed CW 0 1500 5000 1 min 914 Positioning speed CCW 0 1500 5000 1 min 915 Speed feedforward Been ane ate Ramp type SQUARED BUSRAMP 92_ IPOS Monitoring 920 CW SW limit switch 271 0 2013 Inc 921 CCW SW limit switch 2 7 0 2 1 Inc 922 Position window 0 50 32767 inc 923 Lag error window 0 231 1 inc 93_ IPOS Special functions 930 Override ON OFF 931 IPOS CTRL word Task 1 START STOP HOLD Only available in DBG11B not in MOVITOOLS P 992 IPOS CTR
68. A Reference voltages for setpoint for setpoint input X10 3 REF2 DC 10 V 0 5 Imax DC3 mA potentiometer Setpoint input n1 X10 2 X10 4 Al11 Al12 Voltage or current input can be set with S11 and P11_ sampling interval 1 ms Differential input Operating mode AI11 Al12 Resolution Internal resistance Voltage input n1 DC 0 10 V or DC 10 V 0 10 V 12 bit Ri 40 KQ external voltage supply Ri 20 kQ supply from REF 1 REF2 Current input n1 DC 0 20 mA or DC 4 20 mA 11 bit Rj 250 Q MCF MCV MCS41A X10 2 and X10 4 Version with PROFIBUS DP interface No analog setpoint input n1 Al11 AI12 available inactive for MCF41A for MCF41A setpoint selection only via PROFIBUS DP interface Protocol option PROFIBUS DP to IEC 61158 Baud rate Automatic baud rate detection from 9 6 kbaud to 12 MBaud Connection technology Bus terminator Station address Name of the GSD file DP ident number 9 pole sub D connector pin assignment to IEC 61158 Can be activated for cable type A to IEC 61158 0 125 adjustable via DIP switches SEW_6002 GSD 6002nex 24578 gec Valid for all versions Setpoint input n2 X10 6 TF TH input Resolution Analog input DC 0 10 V or optionally P120 TF TH input with response threshold at Bur 2 2 9 kQ 10 10 Bit Internal setpoints Parameter set 1 n11 n12 n13 5000 0 5000 mier Parameter set 2 n21 n22 n23 5000 0
69. A when Vmains 3 x AC 230 240 V Rated output current In AC 22 A AC 29 A when Vmains 3 x AC 230 V Current limitation Imax Motor and regenerative 150 Iy duration depending on the capacity utilization Internal current limitation Imax 0 150 can be set in menu P303 P313 Minimum permitted braking Rgrmin 12 Q resistor value 4Q operation Output voltage Ua Max V mains PWM frequency fPwm Can be set 4 8 12 16 kHz Speed range resolution na Ana 5500 0 5500 min 0 2 min across the entire range GENERAL INFORMATION Power loss at Py Pymax 300 W 380 W Cooling air consumption 80 m h Weight 5 9 kg Dimensions WxHxD 130 x 335 x 207 mm 1 The performance data apply to fpwm 4 kHz factory setting for VFC operating modes Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters 115 116 Technical Data MOVIDRIVE compact MCF MCV MCS4_A 2_3 AC 230 V units MCF4_A standard version VFC 0055 2A3 4 00 0075 2A3 4 00 Part number MCF40A without fieldbus 826 755 3 826 756 1 Part number MCF41A with PROFIBUS DP 826 856 8 826 857 6 MCF4_A application version VFC 0055 2A3 4 0T 0075 2A3 4 0T Part number MCF40A without fieldbus 827 443 6 827 444 4 Part number MCF41A with PROFIBUS DP 827 466 5 827 467 3 Constant load Recommended motor power Pmot 5 5 kW 7 5 kW Variable torque load o
70. A with PROFIBUS DP 827 461 4 827 462 2 Constant load Recommended motor power Pmot 55 kW 75 kW Variable torque load or constant load without overload ve Recommended motor power Pmot 75 kW 90 kW Continuous output current 125 In Ip JAC 131A AC 162A when Umains 3 x AC 400 V and Frau 4 kHz MCV4_A standard version VFC CFC 0550 503 4 00 0750 503 4 00 Part number MCV40A without fieldbus 826 920 3 826 921 1 Part number MCV41A with PROFIBUS DP 826 940 8 826 941 6 MCV4_A application version VFC CFC 0550 503 4 0T 0750 503 4 0T Part number MCV40A without fieldbus 827 484 3 827 485 1 Part number MCV41A with PROFIBUS DP 827 5076 827 508 4 VFC operating mode Recommended motor power gt MCF4_A CFC operating mode fpwy 8 kHz Continuous output current 100 In Ip AC 105A AC 130A Recommended motor power MOVIDRIVE compact system manual section Project Planning MCS4_A standard version SERVO Part number MCS40A without fieldbus Part number MCS41A with PROFIBUS DP 0550 503 4 00 0750 503 4 00 MCS4_A application version SERVO 0550 503 4 0T 0750 503 4 0T Part number MCS40A without fieldbus 827 530 0 827 531 9 Part number MCS41A with PROFIBUS DP 827 553 X 827 554 8 SERVO operating mode fpwm 8 kHz Continuous output current 100 ly Ip JAC 105A AC 130A Recommended motor power MOVIDRIVE compact system manual section Project P
71. ACH NR 8267480 SERIEN NR 03352 01322AXX Figure 2 Type label Scope of delivery Additionally for size 1 Connector housing for the power terminals X1 X4 connected e Additionally for sizes 1 and 2 Shield clamp for power section e Additionally for sizes 4 and 5 Touch guard for power terminals Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters Unit Design 3 Size 1 MCF MCV MCS4_A 3 2 Size 1 MCF MCV MCS4_A MCF MCV MCS4_A 5A3 AC 400 500 V units 0015 0040 MCF MCV MCS4_A 2A3 AC 230 V units 0015 0037 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 EI e e ra e T e o E e 12 11 10 60117AXX X1 Power supply connection 1 L1 2 L2 3 L3 separable X4 Connection for DC link connection Jr and PE connection separable TERMINAL Slot for DBG keypad or USS21A USB11A option V1 Operation LED and PROFIBUS diagnostic LEDs only with MCF MCV MCS41A Retaining screw A for connection unit Panel on connection unit with label X10 Electronics terminal strip Retaining screw B for connection unit Screw of the shield clamp for the control unit X3 Braking resistor connection 8 R 9 R and PE connection separable Connection for shield clamp of the power section not visible X2 Motor connection 4 U 5 V 6 W Only for MCV MCS41A X30 PROFIBUS DP connection 9 pole Sub D socket Only for MCV MCS4_A X14 In
72. B3 word 0 2 4 CALL SFC 14 DPRD_DAT Read DP slave record LADDR W 16 240 input address 576 RET_VAL MW 30 Result in flag word 30 RECORD P DB3 DBX 0 0 BYTE 6 Hand NETWORK TITLE PLC program with drive application H PLC program uses the process data in DB3 for H drive control L DB3 DBW 0 Load PI status word 1 L DB3 DBW 2 Load PI2 actual speed value L DB3 DBW A Load PI3 no function L W 16 0006 T DB3 DBW 20 IIWrite 6hex to PO control word enable L 1500 T DB3 DBW 22 IWrite 1500dec to PO2 speed setpoint 300 1 min L W 16 0000 T DB3 DBW 24 Write Ohex to PO3 has no function End of cyclical program processing in OB1 NETWORK TITLE Copy PO data from DB3 word 20 22 24 to the inverter CALL SFC 15 DPWR_DAT Write DP slave record LADDR W 16 240 Output address 576 240hex RECORD P DB3 DBX 20 0 BYTE 6 Pointer on DB DW RET_VAL MW 32 Result in flag word 32 NOTE For further information and sample applications regarding control via the process data channel especially coding of the control and status word see the manual on the fieldbus unit profile which you can order from SEW Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters 79 5 C x Startup Starting the inverter with PROFIBUS DP MC_41A Parameter setting using PROFIBUS DP Structure of the parameter channel 80 With PROFIBUS DP the drive paramete
73. C 18 TA serial Ready Wo DOC i ii interface NOC relay function DOO1 NO 20 L gt S Brake DB 21 a EEES amp NC relay DO 1 NC 22 bk II ou K Reference potential for binary signals DGND 23 i A AC 3 DC 24 Vinput VI24 24 3 lt l Incremental rman ii DO24V encoder output I x14 ON OFF ae simulation or Only in L EE s2 i SE encoder MCV MCS ad 11 Factory setting en 1 H the binary inputs are switched s HBE 2 with DC 24 V by VO24 then z E 3 ee DCOM must be jumpered with Input X15 hee RA i Donn BEES EES SE Si a gt Gel A111 Al12 are not evaluated in sc RB Ke MCF41A am g i i AGND reference potential ZS Ge L e 10 ae oe DC 10 V analog signals EE Ee PROFIBUS DP X30 DGND reference potential i Only in of Kee cl pe oa anal g si nals SE MCF MCV MCS41A BE RE EE SC G E EE Protective earth shield 59873AEN MCF MCV MCS41A with PROFIBUS DP SEW EURODRIVE recommends that you always supply these units with DC 24 V at terminal X10 24 V124 This external DC 24 V voltage supply must be able to provide 50 W continuous power and 100 W peak power 1 s Analog input Al21 X10 6 can be used either as a 10 V voltage input or as a TF TH input It is switched over using parameter P120 You can only access DIP switches 11 S12 and 1 10 when the connection unit is removed Sec Removing the connection unit The functions
74. CF MCV MCS4_A 5_3 AC 400 500 V units 103 8 4 MOVIDRIVE compact MCF MCV MCS4_A 2_3 AC 230 V units 113 8 5 MOVIDRIVE compact MCF MCV MCS electronics data 121 8 6 MOVIDRIVE compact dimension drawings eeeeeeeeeeeeeeeeeeeeneeeeeeetaees 123 QO TE EE 128 Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters Structure of the Safety Notes 1 Structure of the Safety Notes The safety notes in these operating instructions are designed as follows Pictogram gt D SIGNAL WORD Type and source of danger Possible consequence s if the safety notes are disregarded e Measure s to prevent the danger Pictogram Signal word Meaning Consequences in case of disregard Example gt D DANGER Imminent danger Severe or fatal injuries WARNING Possible dangerous situation Severe or fatal injuries General danger La A CAUTION Possible dangerous situation Minor injuries Specific danger e g electric shock STOP Possible damage to property Damage to the drive system or its D environment NOTE Useful information or a tip Simplifies the handling of the drive system A CAUTION A requirement of fault free operation and fulfillment of any rights to claim under limited warranty is that you adhere to the information in the operating instructions Therefore read the operating instructions before you start operating the unit
75. CV4_A application version VFC CFC 0220 203 4 0T 0300 203 4 0T Part number MCV40A without fieldbus 827 493 2 827 494 0 Part number MCV41A with PROFIBUS DP 827 516 5 827 517 3 VFC operating mode Recommended motor power gt MCF4_A CFC operating mode fpwy 8 kHz Continuous output current 100 In Ip AC 80 A AC 95 A Recommended motor power MOVIDRIVE compact system manual section Project Planning MCS4_A standard version SERVO 0220 203 4 00 0300 203 4 00 Part number MCS40A without fieldbus 827 306 5 827 307 3 Part number MCS41A with PROFIBUS DP 827 309 X 827 3103 MCS4_A application version SERVO 0220 203 4 0T 0300 203 4 0T Part number MCS40A without fieldbus 827 539 4 827 540 8 Part number MCS41A with PROFIBUS DP 827 562 9 827 563 7 SERVO operating mode Recommended motor power gt MCS4_A SERVO operating mode wu 8 kHz Continuous output current 100 Iy Ip AC 80 A AC 95 A Recommended motor power MOVIDRIVE compact system manual section Project Planning Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters MOVIDRIVE compact MCF MCV MCS electronics data Technical Data 8 5 MOVIDRIVE compact MCF MCV MCS electronics data MOVIDRIVE compact Setpoint processing and speed ramps MCF MCV MCS40A and MCV MCS41A Version with analog setpoint input Voltage supply X10 1 REF1 DC 10 V 5 0 Imax DC3 m
76. Data Data LSB data Parameter index 4 byte data Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters Startup C xD Management of the parameter channel Index addressing Starting the inverter with PROFIBUS DP MC_41A The entire procedure for setting parameters is coordinated with Byte 0 Management This byte provides important service parameters such as service identifier data length version and status of the service performed Bits 0 1 2 and 3 contain the service iden tifier These bits determine which service is to be executed Bit 4 and bit 5 specify the data length in bytes for the write service it should be set to 4 bytes for all SEW drive inverters Byte 0 Management MSB LSB Bit 7 6 5 4 3 2 1 0 Service identifier 0000 No service 0001 Read parameter 0010 Write parameter 0011 Write parameter volatile 0100 Read minimum 0101 Read maximum 0110 Read default 0111 Read scale 1000 Read attribute 1001 Read EEPROM Data length 00 1 byte 01 2 bytes 10 3 bytes 11 4 bytes must be set Handshake bit Must be changed on every new task in cyclical transmission Status bit 0 No error in service execution 1 Error in service execution Bit 6 is used as an acknowledgment between the controller and the drive inverter It triggers the execution of the transmitted service in
77. Inverters 63 gw 5 Startup Starting the motor Fixed setpoints The following table shows which signals must be present on terminals DI DIGS when the UNIPOL FIX SETPT setpoint is selected P100 to operate the drive with the fixed setpoints DIDS WE esche eg ene SSSA AB er at Ge Controller inhibit o X X xX X X Stop 4 X X o X X Enable and stop y o o Nk X X CW operation with n11 q me o q vin g CW operation with n12 nq mq o mq Q q CW operation with n13 q Kalb o q 4 q CCW operation with n11 q o mq q 4 o Travel diagram The following travel diagram is an example of how the drive is started with the wiring of terminals DI DI 5 and the internal fixed setpoints Binary output DB Brake is used for switching brake contactor K12 Input DIOS Controller inhibit Input DIO1 CW stop Input DI 2 CCW stop Input DI 3 Enable stop Input DIO4 n11 n21 Input DIOS n12 n22 Output DB Brake Speed o d o vin o q o vin o d o q tttiup CW i t11 up CW t11 up CW Stop famp t13 05034BEN NOTE The motor is not energized in the event of controller inhibit DI 0 A motor without brake will coast to standstill 64 Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive I
78. K11 i f AC 3 pE Et E A l Vac Vac Vac NF line filter option l j Lt LL DC link L connection F14 F15 F14 F15 F14 F15 L1 L2 L3 X1 K11 Le Ki EE K11 LA A AC 3 AC 3 AC 3 Power section DB DB DB DGND K12 AAA K12 KA AC 3 AC 3 DGND DGND see section Connecting braking resistors i gt BW BW T BW P H white 1 white 4 BG 2 red BG 2 red BMK 3 BGE y BGE Fg 5 blue 5 blue B Brake connector CT CV DT DV D CT CV DT DV D HEI Cut off in the DC and Cut off in the AC AC circuits circuit CT CV CM 112 Cut off in the DC and AC circuits 55310CEN Figure 13 Wiring diagram power section and brake i With sizes 1 and 2 there is no PE connection next to the supply system connection terminals and motor connection terminals X1 X2 In this case use the PE terminal next to the DC link connection X4 Important Read the operating instructions for the motors when connecting the brake STOP If the brake rectifier is connected via the supply system lead the braking function is restricted e Connect the brake rectifier using a separate supply system lead e Supply via the motor voltage is not permitted Always switch off the brake on the DC and AC sides with All hoist applications Drives that require a rapid brake response time CFC and SERVO operating modes 28 Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters Installation Wiri
79. L word Task 2 START STOP Display parameter cannot be edited using PBC TIE 94_ IPOS Variables encoder 940 IPOS variables edit ON OFF Only available in DBG11B not in MOVITOOLS Motor encoder X15 941 Source actual position Ext encoder X14 Absolute encoder DIP ee 4 32767 e ED has 944 SEN scaling ext Lei 2 x4 x8 x16 x32 x64 Only with MOVITOOLS Not visible on the DBG11B keypad 945 Synchronous encoder TTL SIN COS type X14 HIPERFACE 946 Counting direction X144 NORMAL INVERTED 95_ DIP 950 Encoder type NO ENCODER 951 Counting direction NORMAL INVERTED 952 Cycle frequency 1 200 953 Position offset 2311 0 297 4 954 Zero point offset 2311 0 297 4 955 Encoder scaling X1 X2 x4 x8 x16 x32 x64 96_ IPOS Modulo function 960 Modulo function EE 961 Modulo numerator 0 231 962 Modulo denominator 0 27 963 Mod encoder resolution 0 4096 20000 Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters 73 gw Startup Starting the inverter with PROFIBUS DP MC_41A 5 7 Starting the inverter with PROFIBUS DP MC_41A Configuring the PROFIBUS DP interface Process data configuration The drive inverter must be given a specific DP configuration by the DP master to define the type and number of input and output data used for transmission You have the option of e Controlling the drive using process data e Reading and writing all drive
80. L1 2 L2 3 L3 X4 Connection for DC link connection Uz U7 TERMINAL Slot for DBG keypad or USS21A USB11A option V1 Operation LED and PROFIBUS diagnostic LEDs only with MCF MCV MCS41A Retaining screw A for connection unit X10 Electronics terminal strip Retaining screw B for connection unit Screw of the shield clamp for the control unit PE connections X3 Braking resistor connection 8 R 9 R and PE connection separable X2 Motor connection 4 U 5 V 6 W Only for MCV MCS41A X30 PROFIBUS DP connection 9 pole Sub D socket Only for MCV MCS4_A X14 Incremental encoder simulation output or external encoder input 9 pole Sub D socket Only for MCV MCS4_A X15 Motor encoder input 9 pole Sub D socket Connection unit removable Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters 15 16 Installation Installation instructions for the basic unit 4 Installation 4 1 Installation instructions for the basic unit Tightening e Only use genuine connection elements Note the permitted tightening torques torques for MOVIDRIVE power terminals Size 1 gt 0 6 Nm Size2 gt 1 5Nm Size 3 gt 3 5 Nm Sizes 4 and 5 gt 14Nm Nm D 59847AXX Figure 3 Observe the tightening torques e The permitted tightening torque of the signal terminals is 0 6 Nm Minimum e Leave 100 mm clearance at the top and bottom for optimum cooling There is no clearance and need for clearance at th
81. MCF MCV MCS4_A Drive Inverters 127 Index 9 Index A Assignment of braking resistors chokes and filters CIR EE 36 400 500 V UNIS occ ccecccccccccceceeseeeeeeeeeeeeeseseeeeees 34 B Basic displays on the DBG11B keypad 91 Braking resistors CONNECTION eeeeeeeeees 18 BW braking resistor ASSIQNIMONE 0 cecccccceeeeeeneeeeeteeneeeeetetneeeeeeeeaees 34 C C Tick approval cceeeeeeeceeeeeeeeeeeeeeeeeeeeeeeeees 101 CE MarkG eiere a aE 101 Connecting a PE conductor sesser 17 Connecting the basic unit Braking resistor BW BW Ti 29 Connection external encoder cccccceeeeeecceeeenseeseeeeetennaees 48 HTEenc der iinit eh dee 46 Incremental encoder emulation cc08 50 Incremental encoder simulation 50 Master slave connection ccccceeeeeeeeeeeeeees 51 Option USB11A wiccccccccccccccccceseeseeseeeeseeeseesseees 40 RESOIVES E A EEE E AATE 47 Copy function on the DBG11B keypad 91 Re EE 18 D DBG11B Functions for startup nesses 56 Starting up the speed controller 00000aan 60 Startup procedure cceccccceceeeeeeeeeeetetteeeeeees 58 Structure of the startup menu n se 57 Switching the language cssc 56 DBG11B keypad Basie displays serirassemen iieo ai 91 Ment eeina e ai TOATE 92 QUICK MENU virrei siea ert naa ee 93 DBG11B keypad Menu nsseesseeerreererrserrenne 92 Dimension drawings Basic unit setze 123 Basic
82. MCV MCS4_A 203 AC 230 V units 0220 0300 DI D 3 1 Ge N 5 N i T SS l H d P lt ae se e d BS Leg pi 4 5 6 7 8 9 10 12 11 10 60120AXX 1 PE connections 2 X1 Power supply connection 1 L1 2 L2 3 L3 3 X4 Connection for DC link connection U7 Uz 4 TERMINAL Slot for DBG keypad or USS21A USB11A option 5 V1 Operation LED and PROFIBUS diagnostic LEDs only with MCF MCV MCS41A 6 Retaining screw A for connection unit 7 X10 Electronics terminal strip 8 Retaining screw B for connection unit 9 Screw of the shield clamp for the control unit 10 PE connections 11 X3 Braking resistor connection 8 R 9 R and PE connection separable 12 X2 Motor connection 4 U 5 V GAN 13 Only for MCV MCS41A X30 PROFIBUS DP connection 9 pole Sub D socket 14 Only for MCV MCS4_A X14 Incremental encoder simulation output or external encoder input 9 pole Sub D socket 15 Only for MCV MCS4_A X15 Motor encoder input 9 pole Sub D socket 16 Connection unit removable Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters Unit Design 3 Size 5 MCF MCV MCS4_A 3 6 Size 5 MCF MCV MCS4_A MCF MCV MCS4_A 503 AC 400 500 V units 0550 0750 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 10 12 11 10 60121AXX PE connections X1 Power supply connection 1
83. Tel 90 216 4419163 164 3838014 15 Sales Hareket Sistemleri San ve Tic Ltd Sti Fax 90 216 3055867 Service Bagdat Cad Koruma Cikmazi No 3 http www sew eurodrive com tr TR 34846 Maltepe ISTANBUL sew sew eurodrive com tr Ukraine Sales Dnepropetrovsk SEW EURODRIVE Tel 380 56 370 3211 Service Str Rabochaja 23 B Office 409 Fax 380 56 372 2078 49008 Dnepropetrovsk http www sew eurodrive ua sew sew eurodrive ua Sales Kiev SEW EURODRIVE GmbH Tel 380 44 503 95 77 S Oleynika str 21 Fax 380 44 503 95 78 02068 Kiev kso sew eurodrive ua USA Production Greenville SEW EURODRIVE INC Tel 1 864 439 7537 Assembly 1295 Old Spartanburg Highway Fax Sales 1 864 439 7830 Sales P O Box 518 Fax Manuf 1 864 439 9948 Service Lyman S C 29365 Fax Ass 1 864 439 0566 Telex 805 550 http www seweurodrive com cslyman seweurodrive com Address List L USA Assembly San Francisco SEW EURODRIVE INC Tel 1 510 487 3560 Sales 30599 San Antonio St Fax 1 510 487 6381 Service Hayward California 94544 7101 cshayward seweurodrive com Philadelphia PA SEW EURODRIVE INC Tel 1 856 467 2277 Pureland Ind Complex Fax 1 856 845 3179 2107 High Hill Road P O Box 481 csbridgeport seweurodrive com Bridgeport New Jersey 08014 Dayton SEW EURODRIVE INC Tel 1 937 335 0036 2001 West Main Street Fax 1 937 440 3799 Troy Ohio 45373 cstroy seweurodrive com Dallas SEW EURODRIVE INC Tel 1 214 330 4824 3950 Pla
84. U UL cUL approval ccccceeeceeeeeeeeeeeeeeeeeeeaeees 101 Unit designation assessessreserareerrrnranrnrarnenerennne 9 USB11A connection ccccceeeeeeeeceeeeeseeeeeeeeteees 40 Ww Wiring for basic unit MCF MCV MCS4 _A se eccceeeceeectttteeeeeettetteteees 30 Power section and brake n se 28 Operating Instructions MOVIDRIVE compact MCS MCV MCS4_A Drive Inverters 129 130 Address List i Address List Germany Headquarters Bruchsal SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 0 Production Ernst Blickle StraRe 42 Fax 49 7251 75 1970 Sales D 76646 Bruchsal http www sew eurodrive de P O Box sew sew eurodrive de Postfach 3023 D 76642 Bruchsal Service Central SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 1710 Competence Center Gear units Ernst Blickle Stra e 1 Fax 49 7251 75 1711 Motors D 76676 Graben Neudorf sc mitte gm sew eurodrive de Central SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 1780 Electronics Ernst Blickle Stra e 42 Fax 49 7251 75 1769 D 76646 Bruchsal sc mitte e sew eurodrive de North SEW EURODRIVE GmbH amp Co KG Tel 49 5137 8798 30 Alte Ricklinger Stra e 40 42 Fax 49 5137 8798 55 D 30823 Garbsen near Hannover sc nord sew eurodrive de East SEW EURODRIVE GmbH amp Co KG Tel 49 3764 7606 0 D nkritzer Weg 1 Fax 49 3764 7606 30 D 08393 Meerane near Zwickau sc ost sew eurodrive de South SEW EURODRIVE GmbH amp Co KG Tel 49 89 909552
85. VA when V mains 3 x AC 400 500 V Rated output current In AC 105A AC 130A when V mains 3 AC 400 V Current limitation Imax Motor and regenerative 150 Iy duration depending on capacity utilization Internal current limitation Imax 0 150 can be set in menu P303 P313 Minimum permitted braking Rgrmin 6Q 4Q resistor value 4Q operation Output voltage Ua Max V mains PWM frequency Trau Can be set 4 8 12 16 kHz Speed range resolution na Ang 5500 0 5500 min 0 2 min across the entire range GENERAL INFORMATION Power loss at Py Pymax 1700 W 2000 W Cooling air consumption 360 mb Weight 34 3 kg Dimensions WxHxD 280 x 610 x 330 mm 1 When Vmaing 3 AC 500 V the mains currents and output currents must be reduced by 20 compared to the rated data 2 The performance data apply to fpwm 4 kHz factory setting for VFC operating modes Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters 111 112 Technical Data MOVIDRIVE compact MCF MCV MCS4_A 5_3 AC 400 500 V units MCF4_A standard version VFC 0550 503 4 00 0750 503 4 00 Part number MCF40A without fieldbus 826 750 2 826 751 0 Part number MCF41A with PROFIBUS DP 826 847 9 826 848 7 MCF4_A application version VFC 0550 503 4 0T 0750 503 4 0T Part number MCF40A without fieldbus 827 438 X 827 439 8 Part number MCF41
86. VE ARGENTINA S A Tel 54 3327 4572 84 Sales Centro Industrial Garin Lote 35 Fax 54 3327 4572 21 Service Ruta Panamericana Km 37 5 sewar sew eurodrive com ar 1619 Garin Address List L Australia Assembly Melbourne SEW EURODRIVE PTY LTD Tel 61 3 9933 1000 Sales 27 Beverage Drive Fax 61 3 9933 1003 Service Tullamarine Victoria 3043 http www sew eurodrive com au enquires sew eurodrive com au Sydney SEW EURODRIVE PTY LTD Tel 61 2 9725 9900 9 Sleigh Place Wetherill Park Fax 61 2 9725 9905 New South Wales 2164 enquires sew eurodrive com au Townsville SEW EURODRIVE PTY LTD Tel 61 7 4779 4333 12 Leyland Street Fax 61 7 4779 5333 Garbutt QLD 4814 enquires sew eurodrive com au Austria Assembly Wien SEW EURODRIVE Ges m b H Tel 43 1 617 55 00 0 Sales Richard Strauss Strasse 24 Fax 43 1 617 55 00 30 Service A 1230 Wien http sew eurodrive at sew sew eurodrive at Belgium Assembly Br ssel SEW Caron Vector S A Tel 32 10 231 311 Sales Avenue Eiffel 5 Fax 32 10 231 336 Service B 1300 Wavre http www sew eurodrive be info caron vector be Brazil Production Sao Paulo SEW EURODRIVE Brasil Ltda Tel 55 11 6489 9133 Sales Avenida Am ncio Gaiolli 50 Fax 55 11 6480 3328 Service Caixa Postal 201 07111 970 http www sew com br Guarulhos SP Cep 07251 250 sew sew com br Additional addresses for service in Brazil
87. _A CFC operating mode fpwm 8 kHz Continuous output current 100 In Ip AC7 3A AC 8 6 A AC 14 5A Recommended motor power MOVIDRIVE compact system manual section Project Planning MCS4_A standard version SERVO 0015 2A3 4 00 0022 2A3 4 00 0037 2A3 4 00 Part number MCS40A without fieldbus 827 0716 827 0724 827 073 2 Part number MCS41A with PROFIBUS DP 827 088 0 827 089 9 827 090 2 MCS4_A application version SERVO 0015 2A3 4 0T 0022 2A3 4 0T 0037 2A3 4 0T Part number MCS40A without fieldbus 827 532 7 827 533 5 827 534 3 Part number MCS41A with PROFIBUS DP 827 555 6 827 556 4 827 557 2 SERVO operating mode Recommended motor power gt MCS4_A SERVO operating mode wu 8 kHz Continuous output current 100 Iy Ip AC7 3A AC 8 6 A AC 14 5 A Recommended motor power MOVIDRIVE compact system manual section Project Planning Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters MOVIDRIVE compact MCF MCV MCS4_A 2_3 AC 230 V units Technical Data Size 2 axe GIE 02571AXX MOVIDRIVE compact 0055 2A3 4 0_ 0075 2A3 4 0_ INPUT Supply voltage V mains 3 x AC 200 V 10 3 x AC 240 V 10 Supply frequency fmains 50 Hz 60 Hz 5 Rated mains current lmains 100 AC 19 5A AC 27 4 A when Vmains 3 x AC 230 V 125 AC 24 4 A AC 34 3 A OUTPUT Apparent output power Sn 8 8 kVA 11 6 kV
88. al damage or destruction of electric components may pose health risk The following applications are prohibited unless measures are expressly taken to make them possible e Use in potentially explosive atmospheres e Use in areas exposed to harmful oils acids gases vapors dust radiation etc e Usein non stationary applications that are subject to mechanical vibration and shock loads in excess of the requirements in EN 50178 2 6 Electrical connection Observe the applicable national accident prevention guidelines when working on live drive inverters e g BGV A3 Perform electrical installation according to the pertinent regulations e g line cross sections fusing protective conductor connection For any additional information refer to the applicable documentation You will find notes on EMC compliant installation such as shielding grounding arrangement of filters and routing of lines in the documentation of the drive inverters Always observe these notes even with drive inverters bearing the CE marking The manufacturer of the system or machine is responsible for maintaining the limits established by the EMC legislation Preventive measures and protection devices must correspond to the regulations in force e g EN 60204 or EN 61800 5 1 Required preventive measures Ground the unit 2 7 Safe disconnection The unit meets all requirements for safe disconnection of power and electronic connections in accordance with
89. and 4 pole motors and need not be entered FOR NON SEW MOTORS 9 Enter the following motor nameplate data e Rated motor current note the connection type A or A e Rated power of the motor e Power factor cos e Rated speed of the motor 10 Enter the rated mains voltage co5 400 v RATED MAINS VLTG 1 11 Ifa TF TH is not connected set NO RESPONSE If a 835 NO RESPONSI TF TH is connected set the required fault response RESP TF SIGNAL DI 58 Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters Startup C xD 5 Startup with the DBG11B keypad 12 Start the calculation for startup by choosing YES CALCULATION FOR SEW MOTORS 13 The calculation is performed FOR NON SEW MOTORS 13 For non SEW motors a calibration process is required to perform the calculation e When prompted set a 1 signal at terminal DIOS CONTROL INHIBIT e Enter a 0 signal at terminal DIO CONTROLLER INHIBIT after the calibration process is complete If the motor cannot be calibrated energized estimate the motor parameters 14 The SAVE menu command appears automatically The cos _NO keypad is already in edit mode SAVE 15 Set SAVE to YES The data motor parameters is copied to DATA IS the non volatile memory of MOVIDRIVE EING COPIED 16 The startup procedure is now complete Leave the startup ROLLER INHIBIT menu by pressing the E or the Q key
90. blocks e g OB84 for S7 400 or OB82 for S7 300 should always be created in the controller See the Read me file in the GSD file for additional information Each DP master and DP slave must have its individual ident number which is assigned by the PROFIBUS users organization This ident number is used for uniquely identifying the connected unit When the PROFIBUS DP master is started up it compares the ident numbers of the connected DP slaves with the ident numbers configured by the user The user data transfer will only be activated after the DP master has ensured that the connected station addresses and device types ident numbers correspond to the project planning data This procedure achieves a high degree of safety with respect to project planning errors The ident number is defined as an unsigned 16 bit number Unsigned16 The PROFIBUS users organization has defined the following identity numbers for the MOVIDRIVE compact driver inverter series MOVIDRIVE compact MCF MCV MCS41A gt 6002h 24578 gec MOVIDRIVE compact MCH41A 6003hex 24579 dec Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters Startup C xD Control via PROFIBUS DP Control example for Simatic S5 STEP5 sample program Starting the inverter with PROFIBUS DP MC_41A The inverter is controlled via the process data channel which is one two or three UO words in length These process data words may be
91. brake Set the trip current according to the technical data of the braking resistor SEW EURODRIVE recom mends using an overcurrent relay of trip class 10 or 10A in accordance with EN 60947 4 1 s For braking resistors of the BW T BW P series the integrated temperature switch overcurrent relay can be connected using a 2 core shielded cable as an alternative to a bimetallic relay e Install the flat type braking resistors together with the appropriate touch guard e Permitted mounting options on horizontal surfaces on vertical surfaces with brackets at the bottom and perforated sheets at top and bottom e Mounting not permitted on vertical surfaces with brackets at the top right or left Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters Installation Installation instructions for the basic unit Operating e braking resistors The connection leads to the braking resistors carry a high pulsed DC voltage during rated operation A WARNING The surfaces of the braking resistors get very hot when the braking resistors are loaded with P ated Risk of burns and fire Choose a suitable installation location Braking resistors are usually installed on top of the control cabinet Do not touch the braking resistors Binary inputs binary outputs EMC compliant installation 8 The binary inputs are electrically isolated by optocouplers The b
92. component to higher value EE e Reset speed controller parameters s P component of positioning controller too P P Immediate e Increase lag fault tolerance 42 Lag error switch off Small e Check wiring of encoder motor and mains e Incorrectly set speed controller phase 9 parameters e Value of lag fault tolerance too small Check whether mechanical system components can move freely or if they are blocked 43 RS485 Rapid sto e Connection between inverter and PC Check connection between inverter and PC timeout P P interrupted Contact SEW Service if necessary e Decrease power output PERE Immediate EET o Extend ramps 44 Unit utilization switch off Unit utilization IxT value exceeds 125 If suggested actions not possible use larger inverter eae Immediate s No parameters set for EEPROM in power Restore factory settings Consult SEW 45 Initialization e 8 SE switch off section or parameters set incorrectly Service if the fault still cannot be reset 47 Si pus Rapid stop e Error during communication via system bus Check system bus connection In IPOS operating mode only e Check serial connection to external 77 IPOS control No s An attempt was made to set an invalid controller word Response automatic mode via external controller e Check write values of external controller e P916 set incorrectly e Get correct value for P916 78 IPOS Sv ini INS ere EE travel Check EE program switch Response Check position of software limit switches
93. cremental encoder simulation output or external encoder input 9 pole Sub D socket Only for MCV MCS4_A X15 Motor encoder input 9 pole Sub D socket Connection unit removable Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters 11 12 Unit Design Size 2 MCF MCV MCS4_A 3 3 Size 2 MCF MCV MCS4_A MCF MCV MCS4_A 5A3 AC 400 500 V units 0055 0110 MCF MCV MCS4_A 2A3 AC 230 V units 0055 0075 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 12 11 10 60118AXX X1 Power supply connection 1 L1 2 L2 3 L3 X4 Connection for DC link connection Ur and PE connection separable TERMINAL Slot for DBG keypad or USS21A USB11A option V1 Operation LED and PROFIBUS diagnostic LEDs only with MCF MCV MCS41A Retaining screw A for connection unit Panel on connection unit with label X10 Electronics terminal strip Retaining screw B for connection unit Screw of the shield clamp for the control unit X3 Braking resistor connection 8 R 9 R and PE connection separable Connection for shield clamp of the power section not visible X2 Motor connection 4 U 5 V 6 W Only for MCV MCS41A X30 PROFIBUS DP connection 9 pole Sub D socket Only for MCV MCS4_A X14 Incremental encoder simulation output or external encoder input 9 pole Sub D socket Only for MCV MCS4_A X15 Motor encoder input 9 pole Sub D socket Connection unit removable
94. dec 2 PD Control via 2 process data words 241 dec 3 PD Control via 3 process data words Auer 6 PD Control via 6 process data words Duer 245 dec 10 PD Control via 10 process data words Duer 249 dec Control via one process data word Param st RD Parameter setting via 8 byte parameter channel 243 dec 240 dec Control via 2 process data words parame ED Parameter setting via 8 byte parameter channel 243 dec 241 dec Control via 3 process data words Param 3 PD Parameter setting via 8 byte parameter channel 243 dec 242dec Control via 6 process data words Patan OEP Parameter setting via 8 byte parameter channel 243 dec 245 ec Control via 10 process data words Param 210 PD Parameter setting via 8 byte parameter channel 243 dec 249 ec Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters Startup C xD 5 Starting the inverter with PROFIBUS DP MC_41A DP Configuration Selecting the Universal configuration DP configuration gives you two DP identifiers Universal defined as blank spaces often also referred to as DP modules with the entry Ogec You Configuration can then configure these identifiers individually observing the following peripheral conditions Module 0 DP identifier 0 defines the parameter channel of the inverter Length Function 0 Parameter channel deactivated 8 bytes or 4 words Parameter channel is used Module 1 DP identifier 1 defines th
95. der type and encoder resolution are required for starting up the speed controller Startup parameter SEW encoder type Encoder type Encoder resolution AS1H ES1H AV1H HIPERFACE 1024 ES1S ES2S EV1 SINE ENCODER 1024 ES1R ES2R EViR ES1T ES2T EV4T INCREM ENCOD TTL 1024 ES1C ES2C EV1C INCREM ENCOD HTL 1024 1 The DC 5V TTL sensors ES1T ES2T and EV1T must be connected via the DWI11A option gt section Installation e Motor data SEW motor Brake yes or no and flywheel fan yes or no Non SEW motor Mass moment of inertia of motor brake and fan e Stiffness of the control system factory setting 1 suitable as the initial value for most applications If the drive tends to oscillate setting lt 1 Transient recovery time is too long gt Setting gt 1 Setting range for most applications 0 70 1 1 40 e Converted mass moment of inertia of the load gear unit driven machine on the motor shaft If the mass moment of inertia of the load cannot be determined use 1 20 times the value of the mass moment of inertia of the motor e Time required for the shortest ramp NOTE If you are using a TTL sensor encoder type INCREM ENCODER TTL sin cos encoder encoder type SINE ENCODER e Activate encoder monitoring P504 ONT after completing startup The function and voltage supply of the encoder will then be monitored e Ifa Hiperface encoder
96. ding to the following overview We recommend that you increase the voltage from 0 V to the first stage after a few seconds The following stages are recommended AC 400 500 V units e Stage 1 AC 350 V for 15 minutes e Stage 2 AC 420 V for 15 minutes e Stage 3 AC 500 V for 1 hour AC 230 V units e Stage 1 AC 170 V for 15 minutes e Stage 2 AC 200 V for 15 minutes e Stage 3 AC 240 V for 1 hour After you have completed the regeneration process the unit can be used immediately or stored again for an extended period with maintenance Waste disposal Please follow the current instructions Dispose of the following materials in accordance with the regulations in force e Electronics scrap circuit boards e Plastic housing e Sheet metal e Copper Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters Technical Data CE marking UL approval and C Tick 8 Technical Data 8 1 CE marking UL approval and C Tick CE marking CE UL cUL GOST R OO E S D Low voltage directive MOVIDRIVE compact drive inverters comply with the regulations of the Low Voltage Directive 73 23 EEC Electromagnetic compatibility EMC MOVIDRIVE compact drive inverters are designed for use as components for installation in machines and systems They comply with the EMC product standard EN 61800 3 Variable speed electrical drives Provided the installation instructions are complied with they sa
97. e SAVE menu command appears again Leave startup by pressing the E or Q button the basic display appears e After startup is complete copy the parameter set from MOVIDRIVE to the DBG11B keypad P807 MDX DBG This way the DBG11B can be used to transfer the parameter set to other MOVIDRIVE units P 806 DBG MDX e Enter parameter settings that differ from the factory setting in the parameter list page 67 Inthe case of non SEW motors set the correct brake application time P732 P735 For starting the motor refer to the Starting the motor section page 63 e With A connection and transition point at 87 Hz set parameter P302 312 Maximum speed 1 2 to the value for 87 Hz e Activate encoder monitoring for TTL and sin cos encoders P504 ON Encoder monitoring is not a safety function e Ifa Hiperface encoder is connected it is always monitored regardless of the setting of parameter P504 Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters 61 oe Startup 5 Startup with PC and MOVITOOLS 5 4 Startup with PC and MOVITOOLS General e Terminal DI CONTROLLER INHIBIT must receive a 0 signal information Start MOVITOOLS e Select the language you want in the Language selection field e From the PC COM drop down menu select the PC port e g COM 1 to which the inverter is connected e Inthe Device Type field select the option M
98. e error occurs again 26 External Emergency Read in external error signal via Eliminate specific cause of error reprogram terminal stop programmable input terminal if necessary No limit Emergency Open circuit both limit switches missing Check wiring of limit switches 27 iebes stop e Limit switches are swapped over in e Swap limit switch connections relation to direction of rotation of motor e Reprogram terminals Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters Service Fault list Fault nauk Designation Response P Possible cause Measure e Check communications routine of the 28 Fieldbus Rapid sto e No communication between master and slave master Timeout H P within the projected response monitoring e Extend fieldbus timeout time P819 deactivate monitoring 29 Limit switch Emergency Limit switch was reached in IPOS operating e Check travel range contacted stop mode e Correct operator program 30 Orey Immediate s Drive overloaded e Check project planning Sun switch off s Emergency stop ramp too short e Extend emergency stop ramp l SE Dee Let motor cool off and reset error No R Check connections link between 31 TF trip Response e connected incorrectly e MOVIDRIVE and TE Connection of MOVIDRIVE and TF on Set P835 to No response motor interrupted 32 IPOS Index Emergency Programming principles violated
99. e process data channel of the inverter Length Function 2 bytes or 1 word 1 process data word 4 bytes or 2 words 2 process data words 6 bytes or 3 words 3 process data words 12 bytes or 6 words 6 process data words 20 bytes or 10 words 10 process data words The following figure shows the structure of the configuration data defined in IEC 61158 These configuration data are transmitted to the inverter during the initial start of the DP master MSB LSB 7 6 5 4 3 2 1 0 Data length 0000 1 byte word 1111 16 byte word Input output 00 special identifier formats 01 input 10 output 11 input output Format 0 byte structure 1 word structure Consistency over D byte or word 1 complete length 00087BEN Figure 33 Format of the identifier byte Cfg_Data to IEC 61158 NOTE Observe for MCF MCV MCS41A does not apply to MCH41A The special identifier formats coding is not supported Only use the setting Integrity over entire length for data transmission Data consistency Consistent data is data that has to be transmitted between the programmable controller and the drive inverter as one block at all times and must never be transmitted separately Data consistency is especially important for transmitting position values or complete positioning tasks This is because data that is not tran
100. e sides You can line up the units directly next to one another mounting With sizes 4 and 5 do not install any components that are sensitive to high position temperatures within 300 mm of the top of the unit Only install the units vertically You must not install them horizontally tilted or upside down A L ene g 100 mm Figure 4 Minimum clearance and mounting position of the units 60136AXX Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters Installation Installation instructions for the basic unit Separate cable ducts Fuses and earth leakage circuit breakers Route power cables and electronics cables in separate cable ducts Install the fuses at the beginning of the supply system lead after the supply bus junction Wiring diagram for basic unit power section and brake SEW EURODRIVE recommends that you do not use earth leakage circuit breakers However if an earth leakage circuit breaker is stipulated for direct or indirect protection against contact observe the following information in accordance with EN 61800 5 1 A WARNING Incorrect earth leakage circuit breaker installed Severe or fatal injuries MOVIDRIVE can cause direct current in the protective earth In cases where an earth leakage circuit breaker is used for protection against direct or indirect contact only install a type B earth leakage circuit breaker on the
101. e supply systems with a non grounded star point IT systems Using such devices prevents the earth leakage monitor mis tripping due to the ground capacitance of the inverter No EMC limits are specified for interference emission in voltage supply systems without grounded star point IT systems Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters 17 18 Installation Installation instructions for the basic unit Cross sections Unit output e Supply system lead Cross section according to rated input current lmains at rated load e Motor lead Cross section according to rated output current Led e Electronics cables for MCF MCV MCS For single cores 0 20 2 5 mm AWG 24 12 For double cores 0 20 1 mm AWG 24 17 STOP MOVIDRIVE can suffer irreparable damage if you connect capacitive loads e Only connect ohmic inductive loads motors e Never connect capacitive loads Connecting braking resistors Installing braking resistors BW BW T BW P AUB 60135AXX Figure 5 Only connect ohmic inductive loads do not connect capacitive loads e Use two tightly twisted leads or a 2 core shielded power cable Cross section according to the rated output current of the inverter e Protect the braking resistor with a bimetallic relay thermal overload relay Wiring diagram for basic unit power section and
102. e time 2 0 2s 732 Brake application time 1 0 0 2 2 s 735 Brake application time 0 0 2 2 s 74_ Speed skip function 740 Skip window center 1 0 1500 5000 1 min 742 Skip window center 2 0 1500 5000 1 min 741 Skip width 1 0 300 1 min 743 Skip width 2 0 300 1 min 75_ Master slave function MASTER SLAVE OFF 750 Slave setpoint EE EECH LOAD SHARE SBus 751 Scaling slave setpoint 10 0 1 10 8_ UNIT FUNCTIONS 80_ Setup 802 Factory setting YES NO 803 Parameter lock ON OFF NO 804 Reset statistics data GE OPERATING HOURS 800 Short menu ON OFF 801 Language DE EN ER ES PT The languages available depend on the DBG version These parameters are only available in the DBG11B keypad not 806 Copy DBG gt MDX YES NO in MOVITOOLS 807 Copy MDX gt DBG YES NO Di Serial communication 810 RS485 Address 0 99 811 RS485 group address 100 199 812 RS485 Timeout delay 0 650s 813 SBus address 0 63 814 SBus group address 0 63 815 SBus timeout delay 0 0 1 650 s 816 SBus baud rate EE 817 SBus synchronization ID 0 1023 818 CAN synchronization ID 0 1 2047 819 Fieldbus timeout delay 0 0 5 650 s 82_ Brake operation 820 eco ON OFF 821 Ee ON OFF Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters 71 C xD Startup Complete parameter list Setting range after Par Name Setting range after Balan aie Fac
103. ed system error a switch off Green yellow 0 75 s green Timeout active Enable ineffective inverter is waiting for a 0 75 s yellow valid telegram PROFIBUS DP The RUN LED green indicates that the bus electronics are operating correctly The LEDs BUS FAULT LED red displays PROFIBUS DP errors RUN BUS FAULT Meaning Connection to the DP master has failed check bus connection ON ON Unit cannot detect a baud rate check setting in DP master Bus interruption or DP master out of order ON OFF Unit is currently exchanging data with the DP master data exchange Unit has detected the baud rate but is not addressed by DP master Set the unit address P092 and the address in the project planning software of the DP master ON FLASHES to the same value Unit was not configured in DP master or configured incorrectly Check project planning use GSD file SEW_6002 GSD Hardware fault in bus electronics Switch unit off on contact SEW service if the OFF E error occurs again FLASHES PROFIBUS address set to a value greater than 125 Set address lt 125 90 Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters Operation Ss we DBG11B keypad lt de 6 3 DBG11B keypad Basic displays DBG11B copy function No connection between inverter and DBG11B CONTROLLER INHIBIT Display when X11 1 DI CONTROLLER INHIBIT 0 NO ENABLE Di
104. en the fault occurs the following information is saved fault that occurred e status of binary inputs outputs e operating status of the inverter e inverter status e heat sink temperature e speed e output current e active current e unit utilization e DC link voltage e ON bourse enable bourse parameter set e motor utilization There are three switch off responses depending on the fault the inverter remains inhibited in fault status The unit can no longer brake the drive the output stage goes to high resistance in the event of a fault and the brake is applied immediately DB Brake 0 The drive is braked with the stop ramp t13 t23 Once the stop speed is reached P300 P310 the brake is applied DB Brake 0 The output stage goes to high resistance after the brake reaction time has elapsed P732 P735 The drive is braked with the emergency ramp t14 t24 Once the stop speed is reached P300 P310 the brake is applied DB Brake 0 The output stage goes to high resistance after the brake reaction time has elapsed P732 P735 An error message can be acknowledged by e Switching the power supply off and on again Recommendation Observe a minimum switch off time of 10 s for the supply system contactor K11 e Reset via input terminals Le via an appropriately assigned binary input e Manual reset in SHELL P840 YES or Parameter Manual reset e Manual reset using the DBG11B pressing the
105. encoder simulation to MCV MCS4_A Part number of the prefabricated cable e Fixed routing only 815 354 X Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters Installation Connection of motor encoder and external encoder Master slave X14 X14 connection master slave connection of two MOVIDRIVE compact units connection MCV MCS4_A Master Slave MOVIDRIVE MOVIDRIVE X14 i max 100 m gt i OD oO OD GO JM od 59866AXX Figure 27 X14 X14 connection for MCV MCS4_A Part number of the prefabricated cable e Fixed routing only 815 355 8 NOTE The Sub D sockets on the cable ends are labeled MASTER and SLAVE Make sure that you plug the socket labeled MASTER into X14 of the master unit and the socket labeled SLAVE into X14 of the slave unit Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters 51 5 52 General startup instructions C xD Startup 5 Startup 5 1 General startup instructions Uncovered power connections Severe or fatal injuries from electric shock e Install the touch guard according to the regulations e Never start the unit if the touch guard is not installed NOTE Startup in accordance with this section is necessary for the VFC operating modes with speed control all CFC operating modes and SERVO operating modes The startup functions described in t
106. erminals or serial e Connected motor motor type motor voltage A or A connection e Nature of the error e Accompanying circumstances e Your own presumptions as to what has happened e Any unusual events preceding the problem etc The MOVIDRIVE units have a status label for the power section and one for the control unit They are attached to the side of the unit next to the nameplate Control unit IIMA AN I 8 1 9 Mcv41 A 004 Power section Se MDXGOA075O 1 e 5 503 4 00 b 2 3 1 60494AEN 1 Component part 2 Status 3 Unit designation Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters 99 100 7 4 7 5 Service Extended storage Extended storage If the unit is being stored for a long time connect it to the mains voltage for at least 5 minutes every 2 years Otherwise the unit s service life may be reduced Procedure when maintenance has been neglected Electrolytic capacitors are used in the inverters They are subject to aging effects when deenergized This effect can damage the capacitors if the unit is connected using the rated voltage after a longer period of storage If you have not performed maintenance regularly SEW EURODRIVE recommends that you increase the supply voltage slowly up to the maximum voltage This can be done for example by using a variable transformer for which the output voltage has been set accor
107. ey p DIR OF ROTATION Q key ih RSS R lt ke ke Qarn O ero gt key ki 0 In D rpm 4 lt Q gt lt Q gt STOP R eu L Q gt STOP T key increase speed key decrease speed 02406AEN Figure 31 Manual operation with DBG11B NOTE The signals at the binary inputs take effect as soon as manual operation is finished Binary input DIO Controller inhibit does not have to be switched from 1 to 0 and back to 1 The drive can start according to the signals at the binary inputs and the setpoint sources Check that the programmed binary inputs DI 1 CW stop DIO2 CCW stop and DI 3 Enable rapid stop are assigned a 0 signal when you end manual operation Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters 5 65 5 66 gw Startup Starting the motor Risk of crushing if the motor starts up unintentionally Severe or fatal injuries e Prevent unintentional start up of the motor by implementing the following measure Connect terminal X10 9 CONTROLLER INHIBIT with X10 15 DCOM e Furthermore additional safety precautions must be taken depending on the application to avoid injury to people and damage to machinery Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters Complete parameter list Startup Ce
108. ge a read only value PARAM INHIBITED Parameter lock P803 ON Parameter cannot be altered SETUP ACTIVE You tried to change parameters when factory setting is active VALUE TOO HIGH You tried to enter a value that is too high VALUE TOO LOW You tried to enter a value that is too low REQ CARD MISSING The option card required for the selected function is missing ONLY TERMINAL Manual mode must be exited via TERMINAL DBG11B or USS21A NO ACCESS Access to selected parameter denied CTRL INHIBIT MISSING Set terminal DI Controller inhibit 0 for the selected function INVALID VALUE You tried to enter an invalid value PARAM NOT LOCKED Overflow of EEPROM buffer e g through cyclic write access Parameter not stored in non volatile EEPROM INVERTER ENABLED e Parameter to be changed can only be set in the state CONTROLLER INHIBIT e You tried to change to manual mode during live operation Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters Service Fault information 7 Service 7 1 Fault information Fault memory Switch off responses Immediate stop Rapid stop Emergency stop Reset The error memory P080 stores the last five error messages errors t 0 to t 4 The error message of longest standing is deleted whenever more than five error messages have occurred Wh
109. gnal and bus cables in separate cable ducts Do not route them parallel to power cables motor leads e Use metallic grounded cable racks in industrial environments e Route the signal cable and the corresponding equipotential bonding close to each other using the shortest possible route e Avoid using plug connectors to extend bus cables e Route the bus cables closely along existing grounding surfaces NOTE In case of fluctuations in the ground potential a compensating current may flow via the bilaterally connected shield that is also connected to the protective earth PE Make sure you supply adequate equipotential bonding according in accordance with relevant VDE regulations in such a case Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters Installation Installation notes for PROFIBUS DP interface MC_41A Bus connection for MCF MCV MCS41 A If the MOVIDRIVE compact drive inverter is at the start or end of a PROFIBUS segment a T bus connection with incoming and outgoing PROFIBUS cable is not normally used for connection to the PROFIBUS network Instead only one PROFIBUS cable is used To prevent malfunctions in the bus system due to reflections etc the PROFIBUS segment must be terminated using bus terminating resistors at the first and last stations As the bus terminating resistors in the inverter DIP switch under the connection unit Sec Removing the connecti
110. green red yellow 2 PROFIBUS DP LED RUN green 3 PROFIBUS DP LED BUS FAULT red Operation LED V1 The operating status of MOVIDRIVE compact MC_41A are displayed by the three color LED V1 green red yellow Color Operating state Description e No supply voltage and no DC 24 V backup OFF Without voltage voltage S Controller inhibit or Unit ready but controller inhibit active Yellow Steady light No enable DI 0 or no enable Green Steady light Enable Motor is energized Red Steady light Locking system error Error causes unit to disconnect Yellow Flashing Unit not ready Factory setting in progress or DC 24 V backup mode without supply voltage Operating mode VFC amp FLYING START is Green Flashing Flying start in process set and inverter connected to a rotating motor Green red Flashing Limit switch contacted Limit switch reached in enable operating 0 5 s green 0 5 s red status Yellow red Flashing Limit switch contacted Limit switch reached in Controller inhibit 0 5 s yellow 0 5 s red operating status 2 agi Fault in enable operating status Fault is Green red Flashing Displaying or waiting only displayed and does not lead to a green green red red system error switch off S d gl Fault in controller inhibit operating status Yellow red Flashing Displaying or waiting Fault is only displayed and does not lead to yellow yellow red r
111. guishes between the following elements e Error class e Error code e Additional code These return codes apply to all communication interfaces of MOVIDRIVE The error class element provides a more exact classification of the error type MOVIDRIVE compact supports the following error classes defined to IEC 61158 Class hex Designation Meaning 1 vfd state Status error of the virtual field device 2 application reference Error in application program 3 definition Definition error 4 resource Resource error 5 service Error during execution of service 6 access Access error 7 ov Error in the object list 8 other Other error see additional code The error class is generated by the communication software of the fieldbus gateway if there is an error in communication with the exception of error class 8 Other error Return codes sent from the drive inverter system are all included in Error class 8 Other error The error can be identified more precisely using the additional code element The error code element provides a means for more precisely identifying the cause of the error within the error class It is generated by the communication software of the fieldbus interface in the event of an error in communication Only error code 0 Other error code is defined for error class 8 Other error In this case detailed identification is available in the additional code Operating Instruct
112. his section are used to set the inverter so it is optimally adapted to the connected motor and to the given boundary conditions Prerequisites VFC operating modes without speed control Inverter motor combinations AC 400 500 V units The drive must be configured correctly to ensure that startup is successful Refer to the MOVIDRIVE compact system manual sections 4 and 5 for detailed project planning instructions and an explanation of the parameters The factory settings of MOVIDRIVE compact drive inverters are set to be taken into operation with the SEW motor adapted to the correct power level IMC AA D 3 4 pole and rated voltage 3 x AC 400 V 50 Hz or MC_4 A 2_3 4 pole and rated voltage 3 x AC 230 V 60 Hz The motor can be connected and the drive started immediately in accordance with the section Starting the motor page 63 The following tables indicate which inverter motor combinations this applies to MOVIDRIVE compact MCF4_A SEW motor or MCV4_A in VFC operating mode 0015 5A3 4 DT90L4 0022 5A3 4 DV100M4 0030 5A3 4 DV100L4 0040 5A3 4 DV112M4 0055 5A3 4 DV132S4 0075 5A3 4 DV132M4 0110 5A3 4 DV160M4 0150 503 4 DV160L4 0220 503 4 DV180L4 0300 503 4 DV200L4 0370 503 4 DV225S4 0450 503 4 DV225M4 0550 503 4 DV250M4 0750 503 4 DV280S4 Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters Startup C xD
113. ilter Part number NF035 503 827 128 3 A NF048 503 827 117 8 B A NF063 503 827 414 2 B A NF085 503 Vmax AC 550 V 827 415 0 B A NF115 503 827 416 9 B A NF150 503 827 417 7 B NF210 503 827 418 5 Output chokes Inside diameter Part number HD001 d 50 mm 813 325 5 for cable cross sections 1 5 16 mm AWG 16 6 HD003 d 88 mm 813 558 4 for cable cross sections gt 16 mm AWG 6 Output filter Part number only in VFC operating mode HF033 403 825 785 X A B D A D HF047 403 825 786 8 B A HF450 503 826 948 3 B E D D A In rated operation 100 B With variable torque load 125 C Connect two braking resistors in parallel and set twice the trip current at F16 2 x IF D Connect two output filters in parallel m In rated operation 100 One output filter With variable torque load 125 Connect two output filters in parallel Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters 35 Installation Assignment of braking resistors chokes and filters AC 230 V units sizes 1 to 4 MOVIDRIVE compact MC_4_A 2_3 0015 0022 0037 0055 0075 0110 0150 0220 0300 Size 1 2 3 4 SE resis l Part Part BW Trip current eas iere EW DW BW039 003 lp 2 7 ARMs 821 687 8 BW039 006 lf
114. in sew eurodrive cn Service http www sew eurodrive com cn Assembly Suzhou SEW EURODRIVE Suzhou Co Ltd Tel 86 512 62581781 Sales 333 Suhong Middle Road Fax 86 512 62581783 Service Suzhou Industrial Park suzhou sew com cn Jiangsu Province 215021 P R China Additional addresses for service in China provided on request Colombia Assembly Bogot SEW EURODRIVE COLOMBIA LTDA Tel 57 1 54750 50 Sales Calle 22 No 132 60 Fax 57 1 54750 44 Service Bodega 6 Manzana B http www sew eurodrive com co Santaf de Bogot sewcol sew eurodrive com co Croatia Sales Zagreb KOMPEKS d o o Tel 385 1 4613 158 Service PIT Erd dy 4 II Fax 385 1 4613 158 HR 10 000 Zagreb kompeks net hr Czech Republic Sales Praha SEW EURODRIVE CZ S R O Tel 420 220121234 Business Centrum Praha Fax 420 220121237 Lu n 591 http www sew eurodrive cz CZ 16000 Praha 6 Vokovice sew sew eurodrive cz Denmark Assembly Kopenhagen SEW EURODRIVEA S Tel 45 43 9585 00 Sales Geminivej 28 30 Fax 45 43 9585 09 Service DK 2670 Greve http www sew eurodrive dk sew sew eurodrive dk Estonia Sales Tallin ALAS KUUL AS Tel 372 6593230 Reti tee 4 Fax 372 6593231 EE 75301 Peetri k la Rae vald Harjumaa veiko soots alas kuul ee Finland Assembly Lahti SEW EURODRIVE OY Tel 358 201 589 300 Sales Vesim entie 4 Fax 358 3 780 6211 Service FIN 15860 Hollola 2 sew sew fi http www sew eurodrive fi Gabon Sales Libreville Electro Services Tel 241 7340 11 B P 1889 Fax
115. inary input DI 1 032 Binary input DI 2 033 Binary input DI 3 034 Binary input DI 4 035 Binary input DI 5 036 Status of binary inputs on basic unit 05_ Binary outputs basic unit 050 Binary output DBO BRAKE 051 Binary output DOG 052 Binary output DOG 053 Status of binary outputs on basic unit Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters 5 67 5 68 gw Startup Complete parameter list EE Factory setting startup Ta Name EE Eet Ge 4 Parameter set 2 1 SETPOINTS RAMP GENERATORS 10_ Setpoint selection 100 Setpoint source UNIPOL FIX SETPT 101 Control signal source TERMINALS 11_ Analog input Al1 110 Al1 scaling 10 0 1 0 1 1 10 111 Al1 Offset 500 0 500 mV 112 AI1 operating mode Ref N MAX 113 AI1 voltage offset 10 0 10 V 114 AI1 speed offset 5000 0 5000 1 min 115 Filter speed setpoint GE EE 12_ Analog input Al2 120 AI2 operating mode NO FUNCTION 13_ Speed ramps 1 14_ Speed ramps 2 130 Ramp t11 up CW 0 2 2000 s 140 Ramp t21 up CW 0 2 2000 s 131 Ramp t11 down CW 0 2 2000 s 141 Ramp t21 down CW_0 2 2000 s 132 Ramp t11 up CCW 0 2 2000 s 142 Ramp t21 up CCW 0 2 2000 s 133 Ramp t11 down CCW 0 2 2000 s 143 Ramp t21
116. inary outputs are short circuit proof and protected against external voltage to DC 30 V External voltages gt DC 30 V can cause irreparable damage to binary outputs Only use shielded control cables All cables except for the supply system lead must be shielded As an alternative to shielding the HD output choke option can be used for the motor cable to achieve the emitted interference limit values When using shielded motor cables e g prefabricated motor cables from SEW EURODRIVE you must keep the unshielded conductors between the shield and connection terminal of the inverter as short as possible Apply the shield by the shortest possible route and make sure it is grounded over a wide area at both ends Ground one end of the shield via a suppression capacitor 220 nF 50 V to avoid ground loops If using double shielded cables ground the outer shield on the controller end and the inner shield on the other end 60028AXX Figure 6 Correct shield connection using metal clamp shield clamp or cable gland You can also use grounded sheet metal ducts or metal pipes to shield the cables Route the power and control cables separately Provide high frequency compatible grounding for the inverter and all additional units wide area metal on metal contact between the unit housing and ground e g unpainted control cabinet mounting panel Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters 19 20
117. ing the system bus SBus NOTE Only if P884 SBus baud rate 1000 kBaud Do not combine MOVIDRIVE compact MCH4_A units with other MOVIDRIVE units in the same system bus system The units may be combined at baud rates 1000 kBaud Wiring diagram for SBus MOVIDRIVE compact MCF MCV MCS4_A Control unit Control unit Control unit 1 1 1 2 2 2 3 3 3 4 4 4 System bus high a Si SC11 5 System bus high a Si SC11 5 System bus high a Si SC11 5 6 DL 6 System bus low a bi SC12 7 System bus low a Si SC12 7 System bus low a bi SC12 7 Reference Reference leede Reference potential DGND 17 potential DGND D r potential DGND 17 System bus ON OFF System bus ON JOFF System bus ON JOFF Terminating resistor W leid Terminating resistor _ S 12 Terminating resistor HM ein J ts eee eee y oO ol ol ol Cable specification Shielding Cable length Terminating resistor 02411AEN Use a 2 core twisted and shielded copper cable data transmission cable with braided copper shield The cable must meet the following specifications Core cross section 0 75
118. ing these prefabricated cables You can connect the following motor encoders at X15 on the MOVIDRIVE compact units e MCV4_A High resolution sin cos encoders with signal voltage AC 1 Vss TTL sensors with signal level to RS422 HTL sensors e MCS4_A 2 pole resolvers AC 7 Var 7 KHz 05232AXX Figure 18 SEW encoder with plug connector or connecting terminal Connect encoders with DC 12 24 V voltage supply max DC 180 mA directly at X15 These encoders are then powered by the inverter Connect encoders with a DC 5 V voltage supply via the DC 5 V encoder power supply type DWI11A option part number 822 759 4 Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters 43 44 Installation Connection of motor encoder and external encoder sin cos encoders High resolution sin cos encoders ES1S ES2S or EV1S are recommended for operation with MOVIDRIVE compact MCV4_A Connect the sin cos encoder as follows Connection to MCV4_A max 100 m ES1S ES2S EV1S Mr ESIR ES2R EVIR Am YE A UUU QOVOOOYGY FOO Oo GO d MO 59849AXX Figure 19 Connecting the sin cos encoder to MCV4_A as a motor encoder Cut off the violet conductor VT of the cable at the encoder end Part numbers of the prefabricated cables e For fixed routing 198 829 8 e For cable carrier routing 198 828 X Operating Instructions MOVIDRIVE c
119. ions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters 83 5 C xD Startup Starting the inverter with PROFIBUS DP MC_41A Additional code Special return codes special cases Incorrect service code in the parameter channel 84 The additional code contains SEW specific return codes for incorrect parameter setting of the drive inverter They are returned to the master under Error Class 8 Other Error The following table shows all possible codings for the additional code Error class 8 Other error Add code Add code low Meaning high hex hex 00 00 No error 00 10 Illegal parameter index 00 11 Function parameter not implemented 00 12 Read access only 00 13 Parameter lock is active 00 14 Factory setting is active 00 15 Value for parameter too large 00 16 Value for parameter too small 00 17 Required option card missing for this function parameter 00 18 Error in system software 00 19 Parameter access via RS 485 process interface on X13 only 00 1A Parameter access via RS 485 diagnostic interface only 00 1B Parameter is access protected 00 1C Controller inhibit required 00 1D Invalid value for parameter 00 1E Factory setting was activated 00 1F Parameter was not saved in EEPROM 00 20 Parameter cannot be changed with enabled output stage Errors in parameter settings which cannot be identified either automatically by
120. is connected it is always monitored regardless of the setting of parameter P504 Encoder monitoring is not a safety function Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters 5 55 g Startup 5 Startup with the DBG11B keypad Startup functions Detailed description of the keypad Sec Operating displays of DBG11B lt and gt at the same time T key JL key key lt key Q key 01406AXX key Switching the language on the Commence startup Next menu item or next highest value in edit mode Previous menu item or next lowest value in edit mode Go one menu level lower or enter edit mode of the menu item Go one menu level higher or leave edit mode of the menu item Terminate startup and go back to basic display Terminate startup and go back to basic display CONTROLLER INHIBIT DBG11B keypad The keypad is in the basic display CURRENT o A 3 i ic di 8 UNIT Press the 4 key twice Parameter group 8 is displayed PUNGTI NS Press the gt key twice and the key once Parameter P801 801 GERMAN LANGUAGE Language is displayed Go to the edit mode by pressing the key Use the J or T keys to select the language and leave edit mode by pressing the lt key e Press the Q button The basic display appears 56 Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters Startup C xD 5
121. it 01406AXX Manual operation Leave manual mode In case of aay Reset parameter P840 is called up malfunction 92 Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters Operation SS ae DBG11B keypad lt de DBG11B quick menu IPosPlus The DBG11B keypad has a detailed parameter menu with all parameters and a quick menu with the most frequently used parameters You can switch between the two menus in any operating state using P800 Short menu The quick menu is displayed as the default setting The quick menu is shown in the display with a after the parameter number In the parameter list the parameters of the quick menu are indicated bya NIN UI BASIC DISPLAY SPEED 942 rpm 160 150 rpm CURR 2 51 A INTERNAL SP N11 TELF 750 rpm DISPLAY VALUES 001 H INTERNAL SP N12 USER rpm 162 1500 rpm 006 2 INTERNAL SP N13 MOTOR UTIL 1 036 000000 MOTOR PARAMETERS 300 0 rpm INPUT DIO 012345 ST STOP SPEED 1 048 00000000 301 0 rpm INPUT DI1 01234567 MINIMUM SPEED 1 053 001 302 1500 rpm OUT TERM DO 012 MAXIMUM SPEED 1 068 00000000 303 150 OUTP D1 01234567 CURRENT LIMIT 1 080 FAULT t 320 ON NO FAULT AUTOMAT ADJUST 1 SETPOINTS 100 UNIPOL
122. ive Inverters Installation Connecting the interface adapter USB11A DKG11A Dimension drawing 92 5 90 5 WV USB BRODAR RS485 Typ USB11A Sach Nr 0 824 831 1 55732BXX Figure 17 USB11A dimension drawing dimensions in mm Technical data USB11A Part number 824 831 1 Ambient temperature 0 40 C Storage temperature 25 C 70 C according to EN 60721 3 3 class 3K3 Enclosure IP20 Weight 300 g Dimensions 92 5 x 43 x 25 mm Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters 41 42 Installation Connection of motor encoder and external encoder 4 12 Connection of motor encoder and external encoder NOTE The wiring diagrams do not show the view onto the cable end They show the connection to the motor or MOVIDRIVE The core colors specified in the wiring diagrams are in accordance with the IEC 757 color code and correspond to the core colors used in the prefabricated cables from SEW For more details refer to the SEW Encoder Systems manual which can be obtained from SEW EURODRIVE General installa tion instructions Shielding On the inverter e Max line length inverter encoder 100 m with a capacitance per unit length lt 120 nF km Core cross section 0 20 0 5 mm AWG
123. lanning Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters Technical Data MOVIDRIVE compact MCF MCV MCS4_A 2_3 AC 230 V units 8 4 MOVIDRIVE compact MCF MCV MCS4_A 2_3 AC 230 V units Size 1 MOVIDRIVE compact 0015 2A3 4 0_ 0022 2A3 4 0_ 0037 2A3 4 0_ INPUT Supply voltage V mains 3 x AC 200 V 10 3 x AC 240 V 10 Supply frequency fmains 50 Hz 60 Hz 5 Rated mains current Imaing 100 AC 6 7 A AC 7 8 A AC 12 9 A when V mains 3 x AC 230 V 125 AC 8 4 A AC 9 8 A AC 16 1 A OUTPUT Apparent output power Sn 2 7 kVA 3 4 kVA 5 8 kVA when V mains 3 AC 230 240 V Rated output current AC7 3A AC 8 6 A AC 14 5 A when Vmains 3 x AC 230 V Current limitation Imax Motor and regenerative 150 Iy duration depending on the capacity utilization Internal current limitation Imax 0 150 can be set in menu P303 P313 Minimum permitted braking Rgrmin 27 Q resistor value 4Q operation Output voltage Ua Max V mains PWM frequency fPwm Can be set 4 8 12 16 kHz Speed range resolution Hal Ang 5500 0 5500 mier 0 2 min across the entire range GENERAL INFORMATION Power loss at Py Pymax 110 W 126 W 210 W Cooling air consumption 40 m h Weight 2 8 kg Dimensions WxHxD 105 x 315 x 155 mm 1 The performance data apply to fpywy 4 kHz factory
124. les with the following rated thermal values as connection cables MOVIDRIVE compactMC_4 A0015 0300 Rated thermal value 60 C 75 C MOVIDRIVE compact MC_4 A0370 0750 Rated thermal value 75 C e Permitted tightening torques for MOVIDRIVE compact power terminals Size 1 gt 0 6 Nm Size2 gt 1 5 Nm Size 3 gt 3 5 Nm Sizes 4and5 gt 14Nm MOVIDRIVE compact drive inverters are suited for operation on voltage supply systems with grounded star point TN and TT systems that supply a maximum current according to the following tables and have a max voltage of AC 240 V for MOVIDRIVE compact MC_4 A 2_3 AC 230 V units and AC 500 V for MOVIDRIVE compact MC_4 _A 5_3 AC 400 500 V units The performance data of the fuses must not exceed the values listed in the tables 400 500 V units MOVIDRIVE compact Max supply current Max supply voltage Fuses MC_4 A 5 3 0015 0022 0030 0040 AC 10000 A AC 500 V AC 35 A 600 V 0055 0075 0110 AC 5000 A AC 500 V AC 30 A 600 V 0150 0220 AC 5000 A AC 500 V AC 175 A 600 V 0300 AC 5000 A AC 500 V AC 225 A 600 V 0370 0450 AC 10000 A AC 500 V AC 350 A 600 V 0550 0750 AC 10000 A AC 500 V AC 500 A 600 V 230 V units MOVIDRIVE compact Max supply current Max supply voltage Fuses MC_4 A 2_3 0015 0022 0037 AC 5000 A AC 240 V AC 30 A 250 V 0055 0075 AC 5000 A AC 240 V
125. mit to EN 55011 and EN 55014 on the line side without further measures Ambient temperature By 0 C 50 C when Ip 100 Iy and fpwp 4 kHz 0 C 40 C when Ip 125 Iy and fpym 4 kHz 0 C 40 C when Ip 100 Iy and fpwp 8 kHz Derating ambient temperature Derating e 2 5 ly per K between 40 C 50 C 3 5 ly per K between 50 C 60 C Climate class EN 60721 3 3 class 3K3 Storage temperature L 25 C 70 C EN 60721 3 3 class 3K3 DBG keypad 20 C 60 C Cooling type DIN 51751 Forced cooling Temperature controlled fan response threshold at 6 45 C Enclosure Sizes 1 to 3 IP20 EN 60529 Sizes 4 and 5 IPOO power connections IP10 with mounted Plexiglas cover NEMA 1 supplied as standard Operating mode Continuous operation with 50 overload capacity Overvoltage category Ill according to IEC 60664 1 VDE 0110 1 Pollution class 2 according to IEC 60664 1 VDE 0110 1 Installation altitude Up to h lt 1000 m without restrictions At h 1 000 m and above the following restrictions apply e From 1000 m to max 4 000 m Ip reduction by 1 per 100 m 330 ft e From 2 000 m to max 4 000 m AC 230 V units Vy reduction by AC 3 V per 100 m AC 500 V units Vy reduction by AC 6 V per 100 m Over 2 000 m only overvoltage class 2 external measures required for overvoltage class 3 Overvoltage classes according to DIN VDE 0110 1 1 Incase
126. mm AWG 18 Line resistance 120 Q at 1 MHz Capacitance per unit length lt 40 pF m at 1 kHz Suitable cables include CAN bus or DeviceNet cables Connect the shield at both ends to the electronics shield clamp of the inverter or the master controller and ensure the shield is connected over a large area Also connect the ends of the shield to DGND The permitted total cable length depends on the baud rate setting of the SBus P816 125 kbaud 320m 250 kbaud 160m 500 kBaud 80m 1000 kbaud 40m Switch on the system bus terminating resistor S12 ON at the start and end of the system bus connection Switch off the terminating resistor at the other devices S12 OFF Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters 38 Installation Installing the system bus SBus STOP There must not be any potential displacement between the units connected with the SBus This can restrict the functionality of the units Take suitable measures to avoid a potential displacement e g by connecting the unit ground connectors using a separate lead Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters Installation Connecting option USS21A RS232 and RS485 4 10 Connecting option USS21A RS232 and RS485 Use a standard shielded interface cable with a 1 1 connection for connecting the PC COM 1 4
127. mmunication error has occurred within the system The requested parameter service may not have been performed and should be repeated If this error occurs again switch off the drive inverter completely and then back on again so it is re initialized Code dec Meaning Error class 6 Access Error code 2 Hardware fault Add code high 0 Add code low 0 Correcting the error Repeat the parameter service If the error occurs again switch the drive inverter off and back on again mains voltage ext DC 24 V Contact SEW Service for advice if this error occurs continuously Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters 5 85 5 86 gw Reading a parameter via PROFIBUS DP Read Startup Starting the inverter with PROFIBUS DP MC_41A To execute a READ service via the parameter channel due to the cyclical transfer of the parameter channel the handshake bit may be changed only after the complete parameter channel has been set up for the specific service As a result adhere to the following sequence when reading a parameter 1 Enter the index of the parameter to be read in byte 2 Index high and byte 3 Index low 2 Enter the service identifier for the Read service in the management byte byte 0 3 Transfer the read service to the inverter by changing the handshake bit Since this is a read service the sent data bytes bytes 4 7 and
128. mode mode e Check the content of the program memory Incorrect command detected during and if necessary correct ee execution of the IPOSPIUS program e Load the correct program into the program 10 IPOS ILLOP sto gency e Incorrect conditions during command memory H execution e Check program sequence e Function does not exist in inverter IPOS manual e Use another function 11 Excessive Emergency Thermal overload of inverter Reduce load and or ensure adequate cooling temperature stop 12 Resolver 14 bit Emergency 14 bit resolver evaluation is active and the Set P302 Maximum speed 1 to max stop actual speed is gt 3600 1 min 3600 1 min 13 Control signal Immediate Control signal source not defined or defined Set correct control signal source P101 source switch off incorrectly Encoder cable or shield not connected 14 Encoder Immediate correctly Check encoder cable and shield for correct switch off e Short circuit broken encoder wire connection short circuit and broken wire Encoder defective 15 24 V internal Immediate No internal DC 24 V supply voltage Check Powel supply connection Consult SEW switch off service if the error occurs again 17 24 System error Immediate Malfunction of inverter electronics possibly E Bee R y switch off due to EMC influence E ry VISI this error occurs again Activate factory settings perform reset and 25 EEPROM Rapid stop Error while accessing EEPROM reset parameters Contact SEW service if th
129. n DGND M5V 5 Conductive connection between VP P5V 100mA 6 connector housing cable shield DGND M5V 9 X30 02893AEN As a rule the MOVIDRIVE compact drive inverter is connected to the PROFIBUS system using a shielded twisted pair cable Observe the maximum supported transmission rate when selecting the bus connector The twisted pair cable is connected to the PROFIBUS connector using pins 3 RxD TxD P and 8 RxD TxD N Communication takes place via these two contacts The RS485 signals RxD TxD P and RxD TxD N must be connected to the same contacts in all PROFIBUS stations Otherwise no communication is possible via the bus medium The PROFIBUS interface sends a TTL control signal for a repeater or fiber optic adapter reference pin 9 via pin 4 CNTR P The PROFIBUS interface supports RS485 transmission technology and requires the cable type A to IEC 61158 specified as the physical medium for PROFIBUS This cable must be a shielded twisted pair cable Correct shielding of the bus cable attenuates electrical interference that may occur in industrial environments The following measures ensure the best possible shielding e Manually tighten the mounting screws on the connectors modules and equipotential bonding conductors e Use only connectors with a metal housing or a metallized housing e Connect the shielding in the connector over a wide surface area e Apply the shielding of the bus line on both ends e Route si
130. nel is displayed in Figure 36 The parameter channel is only received and returned by the drive inverter while the controller is preparing the parameter channel for the Write service The service is not activated until the moment when the handshake bit is changed in this example when it changes from 0 to 1 The drive inverter now interprets the parameter channel and processes the write service but continues to answer all messages with handshake bit 0 The executed service is acknowledged with a change of the handshake bit in the response message of the drive inverter The controller now detects that the received handshake bit is once again the same as the one which was sent It can now prepare another parameter setting procedure Higher level automatic system Drive inverter Slave PROFIBUS DP 00110010 gt lt q 00110010 Parameter setting SE Parameter setting channel is prepared 00110010 gt _ channel e received for WRITE service o 00110010 e but not evaluated Handshake bit is S toggled and service tiansferredito aa rp eie drive inverter 01110010 eee 5 p lt 00110010 Write service 01110010 p is processed lt q 00110010 Write service is executed handshake bit is toggled eoevee Service acknowledge 01110010 received assendand L_a gt y receive handshake ALT bits the same again Parame
131. ng diagram for basic unit Brake rectifier in Install the connection cables between the brake rectifier and the brake separately from control cabinet other power cables when installing the brake rectifier in the control cabinet Joint installation is only permitted with shielded power cables Connecting BW B Power section Power section F16 i IC Has effect aba on K11 Te BW T EE 95 lge CeO Sas S jE T Has effect RB1 2 on K11 as Has effect onK11 96 eil IL KS Er RB BW When the auxiliary contact trips K11 must When the internal temperature switch SE be opened and DI Controller inhibit triggers K11 must be opened and When the external bimetallic relay assigned a 0 signal Do not interrupt the DI Controller inhibit assigned F16 triggers K11 must be opened resistor circuit a 0 signal Do not interrupt the and DI Controller inhibit assigned resistor circuit a 0 signal Do not interrupt the resistor circuit 59500AEN Overload protection Braking resistor type Design Internal temperature switch External bimetallic relay specified T F16 BW Required BW One of
132. nit designation nameplates and scope of delivery 3 Unit Design 3 1 Sample unit designation MCV 41 A 0055 5 A 3 4 00 L Design Quadrants Connection type Line filter Supply voltage Recom mended motor power Version A Series and variants Series Unit designation nameplates and scope of delivery 00 Standard OT Application 4 4Q with brake chopper 3 3 phase A Radio interference suppression A 0 No radio interference suppression 5 AC 380 500 V 2 AC 200 240 V 0055 5 5 kW 40 without fieldbus 41 with PROFIBUS DP MCF field oriented without encoder for asynchronous motor only VFC operating modes MCV field oriented without and with encoder for asynchronous motor VFC and CFC operating modes MCS field oriented with resolver for synchronous motor SERVO operating modes Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters 10 Sample nameplate Unit Design Unit designation nameplates and scope of delivery The complete nameplate is attached to the side of the unit EN 55011 B VDE 0558 Typ MDF60A0370 503 4 00 SEW Sach Nr 8264775 Serien Nr 03352 D 76646 Bruchsal HTER UMRIC MOVIDRIVE C Made in Germany Figure 1 Complete nameplate 01318AXX A type label is attached to the front of the control unit above the TERMINAL slot rw MCF40A0370 503 4 00 S
133. nter the data to be written in bytes 4 7 3 Enter the service identifier and the data length for the Write service in the management byte byte 0 4 Transfer the Write service to the inverter by changing the handshake bit The inverter now processes the Write service and sends back the service confirmation by changing the handshake bit Byte 0 Management 7 6 5 4 3 2 1 0 0 0 1 1 1 0 0 1 0 Service identifier 010 Write Reserved Data length 11 4 bytes Handshake bit Must be changed with every new job Status bit 0 No error in service execution 1 Error in service execution 0 1 Bit value is changed The data length is 4 bytes for all parameters of SEW drive inverters This service is now transferred to the drive inverter when the handshake bit changes This means a Write service to SEW drive inverters generally has the management byte coding 32hex or 72hex Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters 87 5 88 C xD Startup Starting the inverter with PROFIBUS DP MC_41A Programming with PROFIBUS DP Parameter data format Taking the example of the WRITE service the following figure represents a process of setting parameters between the controller and the drive inverter via PROFIBUS DP La Figure 36 To simplify the process only the management byte of the parameter chan
134. nverters Startup C xD Manual operation with DBG11B Starting the motor The inverter is controlled using the DBG11B keypad with the manual operation function To start manual operation the inverter must be assigned the status No enable The state No enable means DI Controller inhibit 1 and the binary inputs CW stop DI 2 CCW stop and DI 3 Enable stop with programmed factory settings 0 The binary input DIO Controller inhibit is also in effect in manual operation The other binary inputs are not in effect during manual operation Binary input DIOS Controller inhibit must be assigned a 1 signal to enable the drive to be started in manual operation The drive can also be stopped in manual operation by setting DIO to 0 The direction of rotation is not determined by the CW stop or CCW stop binary inputs Instead you select the direction of rotation using the keypad Figure 35 Manual operation remains active when the power supply is switched off and on however the inverter is then inhibited Setting the direction of rotation with the key or lt key enables and starts the drive with nmin in the selected direction You can increase and decrease the speed using the T and J keys The rate of change is 150 1 min per second 880 OFF MANUAL OPERATION e et 880 _OFF MANUAL OPERATION SEN or key Q k
135. of the DIP switches 1 10 are explained in the sections Bus termination and Setting the station address The TF TH line must either be shielded or routed at a distance of at least 0 2 m from power cables e g motor or brake cables The TF TH line must be shielded separately if hybrid cables are used for the motor and TF TH connection Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters Installation Wiring diagram for basic unit MCF MCV MCS4_A Functional description of the terminals on the basic unit Terminal Function X1 1 2 3 L1 L2 L3 PE Power supply connection X2 4 5 6 U V W PE Motor connection X3 8 9 R R PE Braking resistor connection X4 Uz Uz PE DC link connection X10 1 REF1 DC 10 V max DC 3 mA for setpoint potentiometer X10 2 4 Al11 12 Setpoint input n1 differential input or input with AGND reference potential signal form gt P11_ S11 X10 3 REF2 DC 10 V max DC 3 mA for setpoint potentiometer X10 5 7 SC11 SC12 System bus SBus high low X10 6 Al21 Either setpoint input n2 0 10 V or TF TH input setting P120 X10 8 AGND Reference potential for analog signals REF1 REF2 Al X10 9 DIDS Binary input 1 with fixed assignment Controller inhibit e The binary inputs are electrically isolated by X10 10 DI 1 Binary input 2 factory setting CW stop optocouplers X10 11 DI 2 Binary input 3 fac
136. ompact MCF MCV MCS4_A Drive Inverters Installation A Connection of motor encoder and external encoder TTL sensor DC 12 24 V voltage supply DC 5 V voltage supply Connection to MCV4 A TTL sensors from SEW EURODRIVE are available with DC 12 24 V and DC 5 V voltage supply Connect TTL sensors with DC 12 24 V voltage supply ES1R ES2R or EV1S in the same way as the high resolution sin cos encoders TTL sensors with a DC 5 V voltage supply ES1T ES2T or EV1T must be connected via the DC 5 V encoder power supply type DWI11A option part number 822 759 4 You must also connect the sensor cable to be able to correct the supply voltage of the encoder Connect this encoder as follows IG zZz Ww iC Sasasaza e Ww CO mm SS lo GC OD oO OO oO JM OO BN o A OD oO OO oO JM OO X1 MOVIDRIVE ES1T ES2T EV1T VOOVVOOVGS X2 Encoder OD oO OO oO JM oo DN H 59851AXX Figure 20 Connecting the TTL sensor via DWI11A to MCV4_A as a motor encoder Connect the sensor cable VT on the encoder to UB do not jumper with DWI11A Part numbers of the prefabricated cables MOVIDRIVE compact MCV4_A X15 gt DWI11A X1 MOVIDRIVE Fixed routing only 814 344 7 e Encoders ES1T ES2T EV1T DWI11A X2 Encoder For fixed routing 198 829 8 For cable carrier routing 198 8
137. on unit on page 33 can be activated you can dispense with the Sub D connector with integrated terminating resistors 10 a Bf Termination PROFIBUS DP ell TERMINATION PROFIBUS DP Bus termination Bus termination _ ED R one orf oFF E Rone cF on 02894AEN Figure 7 Activating the bus terminating resistor for MCF MCV MCS41A using the DIP switches NOTE e Both DIP switches TERMINATION 1 and 2 must always be activated e Bus termination is implemented for cable type A to IEC 61158 e H you use a Sub D connector with integrated bus terminating resistors do not activate the terminating resistors on the inverter Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters 23 A Installation Installation notes for PROFIBUS DP interface MC_41A Setting the sta The PROFIBUS station address is set using DIP switches 4 10 significance 2 2 tion address for under the connection unit gt Sec Removing the connection unit on page 33 MCF MCV MCS41 MOVIDRIVE compact supports the address range 0 to 125 A Significance ON v ON ch 20 gt Significance 1x0 0 of 21 gt Significance 2x0 0 o 2 gt Significance 4x1 4 E 3 S S d Factory setting Er 23 gt Significance 8x0 O Address 4 ell 24 gt Significance
138. ormance data apply to fpwp 4 kHz factory setting for VFC operating modes Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters 105 106 Technical Data MOVIDRIVE compact MCF MCV MCS4_A 5_3 AC 400 500 V units MCF4_A standard version VFC 0055 5A3 4 00 0075 5A3 4 00 0110 5A3 4 00 Part number MCF40A without fieldbus 826 742 1 826 743 X 826 744 8 Part number MCF41A with PROFIBUS DP 826 839 8 826 840 1 826 841 X MCF4_A application version VFC 0055 5A3 4 0T 0075 5A3 4 0T 0110 5A3 4 0T Part number MCF40A without fieldbus 827 430 4 827 431 2 827 432 0 Part number MCF41A with PROFIBUS DP 827 453 3 827 454 1 827 455 X Constant load Recommended motor power Pmot 5 5 kW 7 5 kW 11 kW Variable torque load or constant load without overload Recommended motor power Pyot 7 5 kW 11 kw 15 kW Continuous output current 125 In Ip AC 15 6A AC 20 0A AC 30 0A when Umains 3 x AC 400 V and fpwy 4 kHz MCV4_A standard version VFC CFC 0055 5A3 4 00 0075 5A3 4 00 0110 5A3 4 00 Part number MCV40A without fieldbus 826 912 2 826 913 0 826 914 9 Part number MCV41A with PROFIBUS DP 826 932 7 826 933 5 826 934 3 MCV4_A application version VFC CFC 0055 5A3 4 0T 0075 5A3 4 0T 0110 5A3 4 0T Part number MCV40A without fieldbus 827 476 2 827 477 0 827 478 9 Part number MCV41A with PROFIBUS DP 827 499 1 827 500 9 827 501 7 VFC opera
139. ot ready Factory setting In progress or DC 24V backup mode without supply voltage e Operating mode VFC amp FLYING START is Green Flashing Flying start in set and inverter connected to a rotating process motor Flashing Limit switch con Limit switch reached in enable operating Greemred 0 5 s green 0 5 s red tacted status Yellow red Flashing Limit switch Limit switch reached in Controller inhibit 0 5 s yellow 0 5 s red contacted operating status s Fault in enable operating status Fault is Green red Flashing Display or wait only displayed and does not lead to a green green red red system error switch off i d Fault in controller inhibit operating status Yellow red Flashing Display or wait Fault is only displayed and does not lead to yellow yellow red red system error a switch off Green yellow 0 75 s green Timeout active Enable ineffective inverter is waiting for a 0 75 s yellow valid telegram Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters 89 6 SS a Operation Sc Operating displays for MC_41A PROFIBUS DP 6 2 Operating displays for MC_41A PROFIBUS DP The operating status of MOVIDRIVE compact MC_41A is displayed on the following LEDs E 1 2 3 02902BXX Figure 38 MOVIDRIVE compact MC_41A operating displays 1 Operation LED V1 three colors
140. ovidrive e Press the lt Update gt button to display the connected inverter T MANAGER MOVITOOLS SEW EURODRIVE GmbH amp CoKG Y ersion 4 40 i loj x Language p PC Interface o Connected Inverters Connect to C Deutsch com 1 sl pe gna e Single Inverter TESE S Peer to Peer Engish WS peo Inverter With Address Baudrate ce No Inverter 96 kBaud g OFFLINE S76 KBaud default setting Hovidive B Update Option Browse for Project Folder Je programme sew movitools projects project1 Browse Device Type T Execute Program C Movimot Parameters Programming Special Movimot ASI Diagnosis IPOS programs C MovitracO7 Movidrive Shell Compiler CAM Bus monitor C Movidrive B C UFR Status LOGODtive ISYNC Data backup C Qk Scope Assembler AppBuider ss Close AN Tools C Movitrans 11472AEN Figure 30 MOVI TOOLS initial screen Commencing e Inthe Execute Program group box press the lt Shell gt button under Parameters Di Startup agnosis The Shell program is started e In the Shell program select the Startup Startup menu command MOVITOOLS opens the startup menu Follow the instructions of the startup assistant For questions on startup refer to the MOVITOOLS online help 62 Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters Startup C xD 5
141. r constant load without overload Recommended motor power Prot 7 5 kW 11 kW Continuous output current 125 In Ip AC27 5A AC 36 3A when Umains 3 AC 230 V and fpwp 4 kHz MCV4_A standard version VFC CFC 0055 2A3 4 00 0075 2A3 4 00 Part number MCV40A without fieldbus 826 925 4 826 926 2 Part number MCV41A with PROFIBUS DP 826 945 9 826 946 7 MCV4_A application version VFC CFC 0055 2A3 4 0T 0075 2A3 4 0T Part number MCV40A without fieldbus 827 489 4 827 490 8 Part number MCV41A with PROFIBUS DP 827 512 2 827 5130 VFC operating mode Recommended motor power gt MCF4_A CFC operating mode fpwy 8 kHz Continuous output current 100 In Ip AC22A AC 29 A Recommended motor power MOVIDRIVE compact system manual section Project Planning MCS4_A standard version SERVO 0055 2A3 4 00 0075 2A3 4 00 Part number MCS40A without fieldbus 827 074 0 827 075 9 Part number MCS41A with PROFIBUS DP 827 091 0 827 092 9 MCS4_A application version SERVO 0055 2A3 4 0T 0075 2A3 4 0T Part number MCS40A without fieldbus 827 535 1 827 536 X Part number MCS41A with PROFIBUS DP 827 558 0 827 559 9 SERVO operating mode Recommended motor power gt MCS4_A SERVO operating mode fpwy 8 kHz Continuous output current 100 Iy Ip AC22A AC 29 A Recommended motor power MOVIDRIVE compact system manual section Project Planning Operating Instr
142. racter Menu items that only appear in the startup menu start with a The other menu items have the number of the parameter list page 67 Once you have finished with a menu item use the T key to go to the next menu item 4 Select a parameter set e g parameter set 1 C00 PARAM SET 1 STARTUP PARAMET 5 Set the operating mode e g VFC1 co1 VFC1 OPERATING MODE 1 6 Select the connected motor If a 2 or 4 pole SEW motor is co2 DV112M4 connected select the correct motor from the list If a non SEW MOTOR TYPE 1 motor or an SEW motor with more than four poles is connected select NON SEW MOTOR from the list C02 NON SEW MOTOR MOTOR TYPE 1 7 Enter the rated motor voltage for the selected connection type co3 400 Vv according to the value specified on the nameplate RATED MOTOR VLTG 1 Example Nameplate 2304 4004 50 Hz A connection gt Enter 400 V A connection transition point at 50 Hz gt enter 230 V A connection transition point at 87 Hz Also enter 230 V However after startup first set parameter P302 MAXIMUM SPEED 1 to the value for 87 Hz and then start the drive Example Nameplate 4004 6904 50 Hz Only A connection possible Enter 400 V A connection is not possible 8 Enter the rated frequency specified on the motor nameplate Example 2304 4004 50 Hz Enter 50 Hz in A and A connection FOR SEW MOTORS 9 The motor values are stored for SEW 2
143. ration Output voltage Un Max Vinains PWM frequency fpwm Can be set 4 8 12 16 kHz Speed range resolution nal Ana 5500 0 5500 min 0 2 min across the entire range GENERAL INFORMATION Power loss at Py Pymax 1100 W 1300 W Cooling air consumption 180 m h Weight 26 3 kg Dimensions WxHxD 280 x 522 x 227 mm 1 The performance data apply to fpwm 4 kHz factory setting for VFC operating modes Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters 119 120 Technical Data MOVIDRIVE compact MCF MCV MCS4_A 2_3 AC 230 V units MCF4_A standard version VFC 0220 203 4 00 0300 203 4 00 Part number MCF40A without fieldbus 827 264 6 827 265 4 Part number MCF41A with PROFIBUS DP 827 267 0 827 268 9 MCF4_A application version VFC 0220 203 4 0T 0300 203 4 0T Part number MCF40A without fieldbus 827 4479 827 448 7 Part number MCF41A with PROFIBUS DP 827 470 3 827 471 1 Es Constant load Recommended motor power Pmot 22 kW 30 kW Variable torque load or constant load without overload Recommended motor power Pmot 30 kW 37 kW Continuous output current 125 In Ip AC 100 A AC 118 A when Umains 3 x AC 230 V and fpwp 4 kHz MCV4_A standard version VFC CFC 0220 203 4 00 0300 203 4 00 Part number MCV40A without fieldbus 827 270 0 827 271 9 Part number MCV41A with PROFIBUS DP 827 273 5 827 274 3 M
144. response EMERGENCY STOP 53_ Motor temperature protection 530 Sensor type 1 No sensor TF TH 531 Sensor type 2 No sensor TF TH D TERMINAL ASSIGNMENT 60_ Binary inputs basic unit S With fixed assignment with CON Binary input DI TROLLER INHIBIT 600 Binary input DI 1 CW STOP The following functions can be programmed NO FUNCTION e 601 Binary input DI 2 CCW STOP ENABLE RAP STOP e CW STOP e CCW STOP e n11 n13 n21 n23 e n12 n13 e n22 n23 e FIX SETPT SW OV e PAR 602 _ Binary input DI 3 ENABLE STOP SWITCHOVER e RAMP SWITCHOVER e MOTOR POT UP e 603 Binary input DI 4 n11 n21 MOTOR POT DOWN e EXT FAULT e FAULT RESET e HOLD CONTROL e LIM SWITCH CW e LIM SWITCH CCW e IPOS INPUT e REFERENCE CAM e REF TRAVEL START e SLAVE 604 Binary input DIGS n12 n22 FREE RUNN e SETPOINT HOLD e MAINS ON e DRS SET ZERO 62_ Binary outputs basic unit The following signals can be programmed NO FUNCTION e Binary output DB With fixed assignment with BRAKE FAULT e READY e OUTP STAGE ON e ROT FIELD ON e BRAKE RELEASED e BRAKE APPLIED e MOTOR STAND 620 Binary output DO 1 Weed FOR OPERA STILL e PARAMETER SET e SPEED REFERENCE SPEED WINDOW e SP ACT VAL COMP e CURR REFERENCE e Imax SIGNAL e MOTOR UTILIZ 1 e MOTOR UTILIZ 2 e IPOS IN 621 Binary output DO 2 NO FUNCTION POSITION e IPOS REFERENCE e IPOS OUTPUT e IPOS FAULT 64_ Analog output 640 Analog output AO1 ACTUAL SPEED The following functions can be programmed
145. rminals X10 8 X10 17 X10 23 X10 15 AGND Reference potential for analog signals n1 and n2 and terminals X10 1 and X10 3 DGND Reference potential for binary signals system bus SBus encoder and resolver DCOM Reference potential for binary inputs X10 9 X10 14 DI DI 5 Permitted cable cross section 0 20 2 5 mm AWG 24 12 One core per terminal 0 20 1 mm AWG 24 17 Two cores per terminal 1 MCF MCV MCS40A without fieldbus The unit provides a current of Imax DC 400 mA for the DC 24 V outputs VO24 DB DO 2 encoder supply If this value is insufficient a DC 24 V voltage supply must be connected to X10 24 V124 This external DC 24 V voltage supply must be able to provide 50 W continuous power and 100 W peak power 1 s MCF MCV MCS41A with PROFIBUS DP SEW EURODRIVE recommends that you always supply these units with DC 24 V at terminal X10 24 VI24 This external DC 24 V voltage supply must be able to provide 50 W continuous power and 100 W peak power 1 s The DC 24 V outputs X10 16 VO24 X10 21 DB and X10 19 DO 2 may be supplied with a total maximum current of Imax DC 400 mA Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters Technical Data MOVIDRIVE compact dimension drawings 8 6 MOVIDRIVE compact dimension drawings Size 1 0015 0040 5A3 and 0015 0037 2A3 MCH 161 MCF MCV MCS 155
146. rs are accessed via the MOVILINK parameter channel This channel offers extra parameter services in addition to the conventional READ and WRITE services To set the parameters of peripheral units via fieldbus systems that do not provide an application layer it is necessary to emulate the most important functions and services such as READ and WRITE for reading and writing parameters You will have to define a parameter process data object PPO for PROFIBUS DP This PPO is transmitted cyclically In addition to the process data channel it contains a parameter channel by means of which acyclical parameter values can be exchanged Figure 35 zs E CH n EE Parameter channel Process data channel td mm r oo Gs a Parameter channel Process data channel 01065BEN Figure 35 Parameter process data object for PROFIBUS DP The following structure shows the parameter channel In principle the parameter chan nel is made up of a management byte an index word a reserved byte and four data bytes Byte 0 Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7 Management Reserved Index high Index low MSB data
147. s sizes 1 and 2 Installation Assignment of braking resistors chokes and filters Assignment of braking resistors chokes and filters MOVIDRIVE compact MC_4A 5A3 0015 0022 0030 0040 0055 0075 0110 Size 1 2 Braking resistors Trip current Part number Part number BW BW T BW BW BW100 005 Ip 0 8 ARMs 826 269 1 BW100 006 Ir 2 4 Arms 821 7017 1820 419 8 BW100 006 T BW168 BW168 T lf 3 4 ARMs 820 604 X 1820 133 4 BW268 BW268 T lp 4 2 Apms 820 715 1 1820 417 1 BW147 BW147 T lf 5 ARMs 820 713 5 1820 134 2 BW247 BW247 T lp 6 5 ARMS 820 7143 1820 084 2 BW347 BW347 T lp 9 2 Apms 820 798 4 1820 135 0 Beane no IF 5 5 Apms 821 689 4 1820 136 9 BW039 026 T lp 8 1 Apms 1820 415 5 BW039 050 T lp 11 3 Apms 1820 137 7 Line chokes Part number ND020 013 lmains AC 20 A 826 012 5 ND045 013 Imains AC 45 A 826 013 3 Line filter Part number NF009 503 827 4126 A NF014 503 827 116 X B A Vmax AC 550 V NF018 503 827 413 4 B NF035 503 827 128 3 Output chokes Internal diameter Part number HD001 d 50 mm 813 325 5 for cable cross sections 1 5 16 mm AWG 16 6 HD002 d 23 mm 813 557 6 for cable cross sections lt 1 5 mm AWG 16 HD003 d 88 mm 813 558 4 for cable cross sections gt 16 mm AWG 6 Output filter only
148. s SFC14 15 length 8 bytes Param 20 Process data Load transfer commands Param 3 PD Parameter channel System functions SFC14 15 length 8 bytes Process data System functions SFC14 15 length 6 bytes Param 6 PD Parameter channel System functions SFC14 15 length 8 bytes Process data System functions SFC14 15 length 12 bytes Param 10 PD Parameter channel System functions SFC14 15 length 8 bytes Process data System functions SFC14 15 length 20 bytes In this example the project planning for MOVIDRIVE compact has the process data configuration 3 PD at input addresses PIW5 76 and output addresses POW576 A data block DB3 is created with about 50 data words When SFC 14 is called the process input data is copied to data block DB3 data words 0 2 and 4 When SFC15 is called after the control program has been processed the process output data are copied from data words 20 22 and 24 to the output address POW 576 Note the length information in bytes for the RECORD parameter The length information must correspond to the configured length Refer to the online help for STEP7 for further information about the system functions Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters Startup C xD Starting the inverter with PROFIBUS DP MC_41A lIStart of cyclical program processing in OB1 BEGIN NETWORK TITLE Copy PI data from servo drive to D
149. setting for VFC operating modes Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters 113 114 Technical Data MOVIDRIVE compact MCF MCV MCS4_A 2_3 AC 230 V units MCF4_A standard version VFC 0015 2A3 4 00 0022 2A3 4 00 0037 2A3 4 00 Part number MCF40A without fieldbus 826 752 9 826 753 7 826 754 5 Part number MCF41A with PROFIBUS DP 826 853 3 826 854 1 826 855 X MCF4_A application version VFC 0015 2A3 4 0T 0022 2A3 4 0T 0037 2A3 4 0T Part number MCF40A without fieldbus 827 440 1 827 441 X 827 442 8 Part number MCF41A with PROFIBUS DP 827 463 0 827 464 9 827 465 7 Constant load Recommended motor power Pmot 1 5 kW 2 2 kW 3 7 kW Variable torque load or constant load without overload Recommended motor power Pmot 2 2 kW 3 7 kW 5 0 kW Continuous output current 125 Iy Ip AC 9 1A AC 10 8 A AC 18 1 A when U mains 3 x AC 230 V and fpwp 4 kHz MCV4_A standard version VFC CFC 0015 2A3 4 00 0022 2A3 4 00 0037 2A3 4 00 Part number MCV40A without fieldbus 826 922 X 826 923 8 826 924 6 Part number MCV41A with PROFIBUS DP 826 942 4 826 943 2 826 944 0 MCV4_A application version VFC CFC 0015 2A3 4 0T 0022 2A3 4 0T 0037 2A3 4 0T Part number MCV40A without fieldbus 827 486 X 827 487 8 827 488 6 Part number MCV41A with PROFIBUS DP 827 509 2 827 5106 827 511 4 VFC operating mode Recommended motor power gt MCF4
150. sion unit Only in VFC n CTRL operating mode Immediate s Inverter not enabled before actual speed is 88 Flying start switch off Actual speed gt 5000 1 min when inverter lt 5000 1 min enabled 94 EEPROM Immediate Inverter electronics disrupted possibly due to Send unit in for repair checksum switch off effect of EMC or a defect p IPOS ramp In IPOS operating mode only Rewrite the IPOSP 4S program so that ramp Immediate Positioning ramp is sinusoidal or square and n gt 99 calculation switch off anatemotik mada tochande ramp timesand times and traveling velocities can only be error we pti 9 p altered when the inverter is inhibited traveling velocities with enabled inverter Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters Service SEW Electronics Service 7 3 SEW Electronics Service Send in for repair Status label Please contact the SEW EURODRIVE electronics service if a fault cannot be rectified Customer and spare parts service When contacting SEW electronics service always quote the digits on the status label so that our service personnel can assist you more effectively Please provide the following information when sending the unit in for repair e Serial number nameplate e Unit designation e Standard version or application version e Digits on the status label e Short description of application drive application control via t
151. smitted consistently could be from different program cycles of the programmable controller which would lead to undefined values being transmitted to the drive inverter Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters 75 5 76 C xD Startup Starting the inverter with PROFIBUS DP MC_41A External diagnostics Recommendation Information on Simatic S7 Master systems Ident number For PROFIBUS DP data communication between the programmable controller and drive engineering devices is usually carried out with the setting Data integrity over entire length For MOVIDRIVE compact it is possible to activate automatic generation of external diagnostic alarms via PROFIBUS DP during the project planning in the DP master If this function has been activated MOVIDRIVE compact sends an external diagnostic signal to the DP master every time a malfunction occurs You then have to program corresponding algorithms in the program of the DP master system to evaluate the diagnostic information These algorithms can be quite complex In principle it is not necessary to activate the external diagnostic function because MOVIDRIVE compact transmits the current drive status in status word 1 during every PROFIBUS DP cycle Diagnostic alarms may also be triggered by the PROFIBUS DP system in the DP master even if external diagnostic generation is deactivated As a result the corresponding operating
152. splay for X11 1 DI CONTROLLER INHBIT 1 and dis CURRENT 0 A abled inverter ENABLE STOP 0 EE Display for enabled inverter ee Information message E Error display XXXXXXXXXXXXXXXXXXX You can use the DBG11B keypad to copy parameter sets from one MOVIDRIVE unit to other MOVIDRIVE units To do so copy the parameter set to the keypad with P 807 MD_ DBG Plug the keypad into another MOVIDRIVE unit and copy the parameter set with P 806 DBG MD_ onto the unit You can plug in or remove the keypad during operation If a connection cannot be established with the keypad once the mains power has been switched on or the DC 24 V supply connected one of the following fault messages can appear COMMUNIC ERROR EE LINK There may also be a fault in the MOVIDRIVE unit ERROR WHILE COPY FLASH ERR XX Error in the DBG11B keypad FATAL ERROR CODE CRC WRONG Try to establish the connection by removing the keypad and plugging it in again If you cannot establish a connection send the unit DBG11B keypad maybe also MOVIDRIVE to SEW EURODRIVE for repair or replacement Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters 91 6 Sy a Operation a DBG11B keypad Selected via menu
153. t to the shipping company immediately in the event of damage During operation drive inverters can have live bare and movable or rotating parts as well as hot surfaces depending on their enclosure Removing covers without authorization improper use or incorrect installation and operation may result in severe injuries to persons or damage to machinery Consult the documentation for additional information 2 2 Target group Only qualified personnel are authorized to install start up repair or service the units observe IEC 60364 or CENELEC HD 384 or DIN VDE 0100 and IEC 60664 or DIN VDE 0110 as well as national accident prevention guidelines Qualified personnel in the context of these basic safety notes are all persons familiar with installation assembly startup and operation of the product who possess the necessary qualifications All persons involved in any other work such as transportation storage operation and disposal must have suitable training 2 3 Designated use Safety functions Drive inverters are components intended for installation in electrical systems or machines In case of installation in machines startup of the drive inverters i e start of designated operation is prohibited until it is determined that the machine meets the requirements stipulated in the EC Directive 98 37 EC machine guideline observe EN 60204 Startup i e start of designated operation is only permitted with adherence to EMC
154. ter 0 1500 5000 1 min 411 Range width 0 5000 1 min 412 Deceleration time 0 1 9 413 Signal 1 if INSIDE OUTSIDE 42_ Speed setpoint actual value comparison 420 Hysteresis 1 100 300 1 min 421 Deceleration time 0 1 9s 422 Signal 1 if D lt gt Nsetpt N Nsetpt 43_ Current reference signal 430 Current reference value 0 100 150 In 431 Hysteresis 0 5 30 In 432 Deceleration time 0 1 9s 433 Signal 1 if l lt Mpeg gt Let A4 Imax signal 440 Hysteresis 0 5 50 In 441 Deceleration time 0 1 9s 442 Signal 1 if 1 Imax lt Imax Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters 69 C xD Startup Complete parameter list Setting range after Setting range after Felon aie Factory setting start up Baname Factory setting start up Selectable par Pamet seta Parameter set 2 B MONITORING FUNCTIONS 50_ Speed monitoring OFF MOTOR REGEN OFF MOTOR 500 Speed monitoring 1 ERATIVE 502 Speed monitoring 2 REGENERATIVE MOT amp REGEN MODE MOT amp REGEN MODE 501 Deceleration time 1 0 1 10 s 503 Deceleration time 2 0 1 10s 504 Encoder monitoring ON OFF 52_ Mains OFF monitoring Mains OFF response 520 time D bs CONTROL INHIBIT 521 Mains OFF
155. ter setting 2 01110010 gt channel is received l 01110010 but not evaluated 00152BEN Figure 36 Parameter setting procedure When parameters are set via the fieldbus interface the same parameter coding is used as with the serial RS485 interfaces or the system bus The data formats and value ranges for the individual parameters are listed in the MOVIDRIVE Serial Communication manual available from SEW Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters Operation Ss A Operating displays for MC_40A without fieldbus lt e 6 Operation 6 1 Operating displays for MC_40A without fieldbus Operation LED V1 The operating status of MOVIDRIVE compact MC_40A is displayed on LED V1 1 05428BXX Figure 37 MOVIDRIVE compact MC_40A operating display 1 Operation LED V1 three colors green red yellow The operating status of MOVIDRIVE compact MC_40A are displayed by the three color LED V1 green red yellow Color Operating state Description No supply voltage and no DC 24 V backup OFF Without voltage voltage d Controller inhibit or Unit ready but controller inhibit active vellow Steady light No enable DI 0 or no enable Green Steady light Enable Motor is energized Red Steady light Locking system error Error causes unit to disconnect Yellow Flashing Unit n
156. the application layer of the fieldbus system or by the system software of the drive inverter are treated as special cases The possible causes for such errors are as follows e Incorrect coding of a service via parameter channel e Incorrect length specification of a service via parameter channel e Internal communication error Incorrect code was specified in the management byte or reserved byte during parameter setting via the parameter channel The following table shows the return code for this special case Code dec Meaning Error class 5 Service Error code 5 Illegal parameter Add code high 0 Add code low 0 Correcting the error Check bits 0 and 1 in the parameter channel Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters Startup C xD Incorrect length specification in parameter channel Internal communication error Starting the inverter with PROFIBUS DP MC_41A A data length other than 4 data bytes was specified in a write service during configuration via the parameter channel The following table displays the return codes Code dec Meaning Error class 6 Access Error code 8 Type conflict Add code high 0 Add code low 0 Correcting the error Check bit 4 and bit 5 for the data length in the management byte of the parameter channel The return code listed in the following table is sent back if a co
157. the two options internal temperature switch external bimetallic relay is required BW 003 BW 005 Adequate Permitted Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters 30 Installation Wiring diagram for basic unit MCF MCV MCS4_A control unit Wiring diagram for the control unit Control unit R11 10V 10 V X10 A e a 0 4 20 mA REF1 1 y 1 O nd a 10 V A 2 A SZ Ce 0 20 mA 10V __REF2 3 J Gara 4 20 mA Alt2 4 Zei eeh Fes System bus boah a Sei GC 5 Ier Xx Higher level n2 0 10 V TF TH Input A2 6 Ce controller System bus low SC12 7 io keypad Reference potential for analog signals t AGND 8 a gt Binary input Controller inhibit DI _ 9 mH CWistop a DI91 0 Ee CCWistop a 1 DI 2 11 HHH Binary Enable stop a DI 3 12 TA outputs n1121 a 1 Dieu 113 em ni in a DI 5 14 E Reference X10 DI DI 5 DCOMm 15 HH Reference for DC 24 V output pi VO24 16 i ii binary outputs Referene potential for binary signals DGND 171 LH Optional Relay contact et D0 1
158. ting mode Recommended motor power gt MCF4_A CFC operating mode fpwm 8 kHz Continuous output current 100 In Ip AC 12 5 A AC 16 A AC 24 A Recommended motor power MOVIDRIVE compact system manual section Project Planning MCS4_A standard version SERVO 0055 5A3 4 00 0075 5A3 4 00 0110 5A3 4 00 Part number MCS40A without fieldbus 827 064 3 827 065 1 827 066 X Part number MCS41A with PROFIBUS DP 827 081 3 827 082 1 827 083 X MCS4_A application version SERVO 0055 5A3 4 0T 0075 5A3 4 0T 0110 5A3 4 0T Part number MCS40A without fieldbus 827 522 X 827 523 8 827 524 6 Part number MCS41A with PROFIBUS DP 827 545 9 827 546 7 827 547 5 SERVO operating mode wu 8 kHz Continuous output current 100 ly Ip AC 12 5A AC 16 A AC 24 A Recommended motor power MOVIDRIVE compact system manual section Project Planning Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters Technical Data MOVIDRIVE compact MCF MCV MCS4_A 5_3 AC 400 500 V units Size 3 02572AXX MOVIDRIVE compact 0150 503 4 0_ 0220 503 4 0_ 0300 503 4 0_ INPUT Supply voltage V mains 3 x AC 380 V 10 3 x AC 500 V 10 Supply frequency fmains 50 Hz 60 Hz 5 Rated mains current Imains 100 AC 28 8 A AC 41 4 A AC 54 A when Vmains 3 x AC 400 V 125 AC 36 A AC 51 7 A AC 67
159. tinum Way Fax 1 214 330 4724 Dallas Texas 75237 csdallas seweurodrive com Additional addresses for service in the USA provided on request Venezuela Assembly Valencia SEW EURODRIVE Venezuela S A Tel 58 241 832 9804 Sales Av Norte Sur No 3 Galpon 84 319 Fax 58 241 838 6275 Service Zona Industrial Municipal Norte http www sew eurodrive com ve Valencia Estado Carabobo sewventas cantv net sewfinanzas cantv net 137 EURODRIVE SEW EURODRIVE Driving the world Gearmotors Industrial Gear Units Drive Electronics Drive Automation Services How were driving the world With people who With comprehensive With uncompromising think fast and With a worldwide With drives and controls knowledge in virtually quality that reduces the develop the service network that is that automatically every branch of cost and complexity of future with you always close at hand improve your productivity industry today daily operations SEW EURODRIVE Driving the world e L ji With a global presence With innovative With online information that offers responsive technology that solves and software updates and reliable solutions tomorrow s problems
160. tions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters Technical Data MOVIDRIVE compact MCF MCV MCS4_A 5_3 AC 400 500 V units Size 2 02571AXX MOVIDRIVE compact 0055 5A3 4 0_ 0075 5A3 4 0_ 0110 5A3 4 0_ INPUT Supply voltage Vmains 3 x AC 380 V 10 3 x AC 500 V 10 Supply frequency fmains 50 Hz 60 Hz 5 Rated mains current Imains 100 AC 11 3A AC 14 4 A AC 21 6 A when Vmains 3 x AC 400 V 125 AC 14 1 A AC 18 0 A AC 27 0 A OUTPUT Apparent output power Sn 8 7 kVA 11 2 kVA 16 8 kVA when Vmains 3 AC 400 500 V Rated output current In AC 12 5 A AC 16A AC 24 A when Vmains 3 x AC 400 V Current limitation Imax Motor and regenerative 150 Iy duration depending on the capacity utilization Internal current limitation Imax 0 150 can be set in menu P303 P313 Minimum permitted braking Rgrmin 47Q 220 resistor value 4Q operation Output voltage Ua Max V mains PWM frequency fPwm Can be set 4 8 12 16 kHz Speed range resolution na na 5500 0 5500 mier 0 2 min across the entire range GENERAL INFORMATION Power loss at Py Pymax 220 W 290 W 400 W Cooling air consumption 80 m h Weight 5 9 kg Dimensions WxHxD 130 x 335 x 207 mm 1 When Vmains 3 x AC 500 V the mains currents and output currents must be reduced by 20 compared to the rated data 2 The perf
161. tisfy the appropriate requirements for CE marking of the entire machine system in which they are installed on the basis of the EMC Directive 89 336 EEC MOVIDRIVE compact drive inverters size 1 and 2 are equipped with a line filter as standard These units comply with limit class A to EN 55011 and EN 55014 on the line side without further measures The CE mark on the nameplate indicates conformity with the Low Voltage Directive 73 23 EEC and the EMC Directive 89 336 EEC We can provide a copy of the declaration of conformity on request UL cUL approval USA and the GOST R certificate Russia have been approved for the MOVIDRIVE compact unit series cUL is equivalent to CSA approval C Tick approval has been granted for the entire MOVIDRIVE compact unit series C Tick certifies conformity with ACA Australian Communications Authority standards Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters 101 Technical Data General technical data 8 2 General technical data The following table lists the technical data applicable to all MOVIDRIVE compact drive inverters regardless of their type version size and power rating MOVIDRIVE compact All sizes Interference immunity Fulfills EN 61800 3 Interference emission with Sizes 1 to 5 EMC compiliant installation e Comply with EN 61800 3 e According to class B limit to EN 55011 and EN 55014 Sizes 1 and 2 Comply with class A li
162. tory setting CW stop Selection options for binary inputs 2 to 6 DI 1 X10 12 DI 3 Binary input 4 factory setting to Enable Stop DI 5 Parameter menu P60_ X10 13 DIG4 Binary input 5 factory setting n11 n21 X10 14 DI 5 Binary input 6 factory setting n11 n22 X10 15 DCOM Reference for binary inputs DI to DIGS X10 9 to X10 14 e Switching binary inputs with DC 24 V external voltage DCOM X10 15 must be connected to the reference potential of the external voltage Without jumper DCOM DGND X10 15 X10 17 Isolated binary inputs With jumper DCOM DGND X10 15 X10 17 Non isolated binary inputs e Switching binary inputs with DC 24 V from VO24 X10 16 DCOM DGND jumper required X10 18 DO91 C Shared contact binary output 1 factory setting Ready X10 19 DO 2 A01 Binary output 2 factory setting No function load capacity max DC 50 mA short circuit proof protected against external voltage to DC 30 V can also be used as analog output AO1 not with MC_41A switch using P621 and P642 X10 20 DO 1 NO Normally open contact binary output 1 max load capacity of relay contacts DC 30 V and DC 0 8A X10 21 DB Binary output 0 with fixed assignment Brake max load capacity DC 150 mA short circuit proof and protected against external voltage to DC 30 V X10 22 DO 1 NC NC contact binary output 1 Selection options for binary outputs 1 and 2 DO 1 and DO 2 Parameter menu P62_ Do not apply external
163. tory setting start up Factory setting start up Selectable par Parameter set 1 Parameter set 2 83_ Fault responses 830 Response EXT FAULT EMERG STOP FAULT Response 831 FIELDBUS TIMEOUT RAPID STOP WARNG 832 Response EMERG STOP FAULT MOTOR OVERLOAD The following error responses can be programmed NO Response RAPID STOP WARNG RESPONSE e DISPLAY FAULT e IMM STOP FAULT e EMERG Se RS485 TIMEOUT STOP FAULT e RAPID STOP FAULT e IMM STOP WARN e EMERG STOP WARN e IMM STOP WARN 834 Response EMERG STOP FAULT LAG ERROR Response BER Cen NO RESPONSE 836 Response EMERG STOP FAULT SBus TIMEOUT 84_ Reset behavior 840 Manual reset YES NO 841 Auto reset ON OFF 842 Restart time 1 3 30 s 85_ Scaling actual speed value 850 Scaling factor numerator 1 65535 Scaling factor denomina 851 r 1 65535 852 User defined unit 1 min Can only be set using MOVITOOLS 86_ Modulation 860 PWM frequency 1 4 8 12 16 kHz 861 PWM frequency 2 4 8 12 16 kHz 862 PWM fix 1 ON OFF 863 PWM fix 2 ON OFF 864 PWM frequency CFC 4 8 16 kHz 87_ Process data description 870 Setpoint description PO1 CONTROL WORD 1 871 Setpoint description PO2 SPEED 872 Setpoint description PO3 NO FUNCTION Actual value description 873 P4 STATUS WORD 1 874 Actual value description SPEED PI2 8
164. uctions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters Technical Data MOVIDRIVE compact MCF MCV MCS4_A 2_3 AC 230 V units Size 3 02572AXX when Vmains 3 x AC 230 V MOVIDRIVE compact 0110 203 4 0_ 0150 203 4 0_ INPUT Supply voltage V mains 3 x AC 200 V 10 3 x AC 240 V 10 Supply frequency fmains 50 Hz 60 Hz 5 Rated mains current Imaing 100 AC 40 A AC 49A when V mains 3 x AC 230 V 125 AC 50 A AC 61A OUTPUT Apparent output power Sn 17 1 kVA 21 5 kVA when V mains 3 AC 230 240 V Rated output current In AC 42 A AC 54 A Current limitation Imax Motor and regenerative 150 Iy duration depending on the capacity utilization Internal current limitation Imax 0 150 can be set in menu P303 P313 Minimum permitted braking Rgrmin resistor value 4Q operation 7 5 Q 5 6 Q Output voltage Un Max Vimains PWM frequency Trau Can be set 4 8 12 16 kHz Speed range resolution Dal Ang 5500 0 5500 min 0 2 min across the entire range GENERAL INFORMATION Power loss at Py Pymax 580 W 720 W Cooling air consumption 180 m h Weight 14 3 kg Dimensions WxHxD 200 x 465 x 227 mm 1 The performance data apply to fpwm 4 kHz factory setting for VFC operating modes Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters 117
165. umber MCS40A without fieldbus 827 525 4 827 526 2 827 527 0 Part number MCS41A with PROFIBUS DP 827 548 3 827 549 1 827 550 5 SERVO operating mode fpwy 8 kHz Continuous output current 100 ly Ip AC 32A AC 46 A AC 60 A Recommended motor power MOVIDRIVE compact system manual section Project Planning Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters Technical Data MOVIDRIVE compact MCF MCV MCS4_A 5_3 AC 400 500 V units Size 4 02573AXX MOVIDRIVE compact 0370 503 4 0_ 0450 503 4 0_ INPUT Supply voltage Vinains 3 x AC 380 V 10 3 x AC 500 V 10 Supply frequency fmains 50 Hz 60 Hz 5 Rated mains current Imains 100 AC 65 7A AC 80 1A when V mains 3 x AC 400 V 125 AC 81 9A AC 100 1 A OUTPUT Apparent output power Sn 51 1 kVA 62 3 kVA when Vinains 3 x AC 400 500 V Rated output current In AC73A AC 89A when V mains 3 x AC 400 V Current limitation Imax Motor and regenerative 150 Iy duration depending on the capacity utilization Internal current limitation Imax 0 150 can be set in menu P303 P313 Minimum permitted braking Rgrmin 6Q resistor value 4Q operation Output voltage Un Max Vinains PWM frequency fpwm Can be set 4 8 12 16 kHz Speed range resolution nal Ana 5500 0 5500 min 0 2 min across the entire range
166. umber MCV40A without fieldbus 827 482 7 827 483 5 Part number MCV41A with PROFIBUS DP 827 505 X 827 506 8 VFC operating mode Recommended motor power gt MCF4_A CFC operating mode fpwy 8 kHz Continuous output current 100 In Ip AC 73A AC 89 A Recommended motor power MOVIDRIVE compact system manual section Project Planning MCS4_A standard version SERVO 0370 503 4 00 0450 503 4 00 Part number MCS40A without fieldbus 827 070 8 Part number MCS41A with PROFIBUS DP 827 087 2 MCS4_A application version SERVO 0370 503 4 0T 0450 503 4 0T Part number MCS40A without fieldbus 827 528 9 827 529 7 Part number MCS41A with PROFIBUS DP 827 551 3 827 552 1 SERVO operating mode fpwy 8 kHz Continuous output current 100 ly Ip AC 73 A AC 89A Recommended motor power MOVIDRIVE compact system manual section Project Planning Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters Technical Data MOVIDRIVE compact MCF MCV MCS4_A 5_3 AC 400 500 V units Size 5 02574AXX MOVIDRIVE compact 0550 503 4 0_ 0750 503 4 0_ INPUT Supply voltage Vinains 3 x AC 380 V 10 3 x AC 500 V 10 Supply frequency fmains 50 Hz 60 Hz 5 Rated mains current Imains 100 AC 94 5 A AC 117 0 A when V mains 3 x AC 400 V 125 AC 118 1 A AC 146 3 A OUTPUT Apparent output power Sn 73 5 kVA 91 0 k
167. up CCW ___0 2 2000 s 134 Ramp t12 UP DOWN _ 0 2 2000 s 144 Ramp t22 UP DOWN 0 2 2000 s 135 S pattern t12 0 3 145 S pattern t22 0 3 136 Stop ramp t13 0 2 20 s 146 Stop ramp t23 0 2 20 s 137 SE stopramp 69 99 147 ae stop ramp 0 2 20 s 15_ Motor potentiometer parameter sets 1 and 2 150 Ramp t3 up 0 2 20 50s 151 Ramp t3 down 0 2 20 50s 152 Save last setpoint ON OFF 16_ Fixed setpoints 1 17_ Fixed setpoints 2 160 Internal setpoint n11 ae SS 170 Internal setpoint n21 aoe SEH 161 Internal setpoint n12 ko GE 171 Internal setpoint n22 EE SEN 162 Internal setpoint n13 Pe 5000 172 Internal setpoint n23 S e a 2 CONTROLLER PARAMETERS 20_ Speed control only parameter set 1 SE 0 1 2 32 201 GC constant n control 0 10 300 ms Gain ane Accel feedforw Gass 203 Filter accel feedforw 0 100 ms 204 Filter speed actual value 0 32 ms 205 Load feedforward 0 150 206 See time n control 1ms 0 5 ms 207 Load feedforw VFC 0 150 21_ Hold controller 210 P gain hold controller 0 1 2 32 22_ Internal synchronous operation only parameter set 1 228 Feedforward filter DRS 0 100 ms Only with MOVITOOLS Not visible on the DBG11B keypad A MOTOR PARAMETERS 30_ Limits 1 21 Limits 2 Operating Instructions MOVIDRIVE compact MCF MCV MCS4_A Drive Inverters Complete parameter list Startup Ce 5
168. via the Internet available Anywhere today around the clock e A 4 EURODRIVE SEW EURODRIVE GmbH amp Co KG P O Box 3023 D 76642 Bruchsal Germany Phone 49 7251 75 0 Fax 49 7251 75 1970 sew sew eurodrive com www sew eurodrive com
169. voltage to binary outputs DB X10 21 and DO 2 AO1 X10 19 X10 23 DGND Reference potential for binary signals X10 24 VI24 Input DC 24 V voltage supply backup voltage unit diagnosis when supply system off X14 1 Input for Signal track A K1 The following encoders can be connected as external encoders X14 2 external Signal track B K2 5V TTL sensor with DC 24 V voltage supply type ES1R ES2R or EV1R X14 3 encoder or Signal track C KO es 5V TTL sensor with DC 5 V voltage supply type ES1T ES2T or EV1T via X14 4 output for switchover option DWI11A ae ae Bik eter ery DGND If X14 is used as an incremental encoder simulation output the switchover X14 7 lation Signal track B K2 X14 4 must be jumpered with DGND X14 5 X14 8 Signal track C KO X14 9 DC 24 V max DC 180 mA Motor MCV4_A MCS4_A The following encoders can be connected X15 1 encoder input Signal track A K1 sin S2 With MCV4_A X15 2 Signal track B K2 cos S1 e sin cos encoder type ES1S ES2S or EV1S X15 3 Signal track C KO Ref R1 e 5V TTL sensor with DC 24 V voltage supply X15 4 N C N C type ES1R ES2R or EV1R X15 5 Reference potential DGND REF1 10V for TF TH e 5V TTL sensor with DC 5 V voltage supply X15 6 Signal track A K1 sin S4 type ES1T ES2T or EV1T via option DWI11A X15 7 Signal track B K2 cos S3 e HTL encoder with DC 24 V voltage supply type X15 8 Signal track C KO Ref R2 ES1C ES2C or EV1C only single ended X1

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MOVIDRIVE® compact MCF/MCV/MCS4_A / Operating Instructions